WO2016190352A1 - Condenser - Google Patents
Condenser Download PDFInfo
- Publication number
- WO2016190352A1 WO2016190352A1 PCT/JP2016/065450 JP2016065450W WO2016190352A1 WO 2016190352 A1 WO2016190352 A1 WO 2016190352A1 JP 2016065450 W JP2016065450 W JP 2016065450W WO 2016190352 A1 WO2016190352 A1 WO 2016190352A1
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- WO
- WIPO (PCT)
- Prior art keywords
- liquid receiving
- liquid
- refrigerant
- header tank
- condenser
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05391—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/044—Condensers with an integrated receiver
- F25B2339/0441—Condensers with an integrated receiver containing a drier or a filter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/16—Receivers
- F25B2400/162—Receivers characterised by the plug or stop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
- F28D2021/007—Condensers
Definitions
- the present disclosure relates to a condenser including a liquid receiver.
- the condenser disclosed in Patent Document 1 has a configuration in which each liquid receiving part is connected to each other via a connecting pipe so that a vertically placed liquid receiving part and a horizontally placed liquid receiving part communicate with each other. Yes.
- the horizontally placed liquid receiving part is disposed on the side plate.
- the condenser disclosed in Patent Document 2 connects the liquid receiving parts to each other via the internal space of the header tank so that the vertical liquid receiving part and the horizontal liquid receiving part communicate with each other inside. It is the composition to do.
- the horizontally placed liquid receiving part is disposed on the outer fin on the upper end part of the core part.
- the liquid receiver serves to prevent unintentional retention (that is, liquid accumulation) of the liquid-phase refrigerant in the core portion and to adjust the circulation amount of the refrigerant in the core portion.
- the condenser disclosed in Patent Document 1 has a connecting pipe connected to the upper side of the horizontally placed liquid receiving part.
- the liquid phase refrigerant cannot be moved to the vertically placed liquid receiving portion side. End up. This becomes a factor that hinders the adjustment of the circulation amount of the refrigerant in the liquid receiver, which is not preferable.
- This disclosure is intended to provide a condenser capable of exerting a function of adjusting the circulation amount of the refrigerant in the liquid receiver while reducing the overall size.
- the condenser that condenses the refrigerant by exchanging heat between the refrigerant and the external fluid is configured by stacking a plurality of tubes in which the refrigerant circulates in an up and down direction, and the external flowing outside the tubes A core part that dissipates the refrigerant by heat exchange with the fluid is provided.
- the condenser also includes a pair of header tanks that extend along the tube stacking direction and are connected to both ends of the tube in the longitudinal direction of the core.
- the condenser separates the refrigerant flowing out from one of the header tanks into a liquid phase refrigerant and a gas phase refrigerant and stores the liquid phase refrigerant, and one of the header tanks. And a refrigerant introduction part for guiding the refrigerant existing inside to the inside of the liquid receiver.
- the condenser receiver extends in the stacking direction of the tubes, is disposed adjacent to one header tank, and communicates with the one header tank via the refrigerant introduction portion. It has 1 liquid receiving part. Furthermore, the liquid receiver has a second liquid receiving part that extends from one header tank side to the other header tank side along the longitudinal direction of the tube and communicates with the first liquid receiving part on one header tank side. is doing.
- the second liquid receiving part is arranged outside one header tank. Further, the second liquid receiving part is connected to a part located on the upper side of the connection part with the refrigerant introducing part in the first liquid receiving part.
- connection part for liquid receiving which connects the 1st liquid receiving part and the 2nd liquid receiving part in a liquid receiver is the inside of a 2nd liquid receiving part in the up-down direction at the lower end part on the 2nd liquid receiving part side.
- the tube is positioned on the bottom side in the tube stacking direction inside the second liquid receiving unit from the center position in the tube stacking direction.
- the liquid receiver since the liquid receiver has the first liquid receiving part extending in the tube stacking direction and the second liquid receiving part extending in the longitudinal direction of the tube, the first liquid receiving part is enlarged. However, it is possible to secure a sufficient volume for storing the refrigerant as the entire liquid receiver. As a result, the overall condenser can be reduced in size.
- the condenser according to the present disclosure has a configuration in which the second liquid receiving unit disposed outside one header tank is connected to the first liquid receiving unit. For this reason, unlike the structure which connects each liquid receiving part via a header tank, a liquid phase refrigerant
- coolant does not stay in a header tank.
- connection part for liquid reception which connects each liquid reception part has the structure where the lower end part by the side of the 2nd liquid reception part is located in the bottom part side inside a 2nd liquid reception part in an up-down direction. According to this, since the retention of the liquid-phase refrigerant in the second liquid receiving part can be suppressed, the refrigerant easily moves in each liquid receiving part. As a result, it is possible to suppress the stagnation of the liquid-phase refrigerant in the second liquid receiving unit or the like and to sufficiently adjust the circulation amount of the refrigerant in the liquid receiver.
- adjacent means not only a state in which the members are in direct contact with each other but also a state in which the members are adjacent to each other with a predetermined interval.
- FIG. 3 is an enlarged view of a part III in FIG. 2.
- FIG. 3 is an enlarged view of a part III in FIG. 2.
- FIG. 3 is a schematic diagram which shows the condenser of the comparative example in which the single liquid receiver was provided in the side of the core part.
- FIG. 2 is a schematic diagram which shows the condenser which concerns on 1st Embodiment. It is principal part sectional drawing for demonstrating the difference in the magnitude
- FIG. 1 It is an enlarged view of the XIII part of FIG. It is a top view of the condenser in the arrow XIV direction shown in FIG. It is a partial front view which shows the modification 1 of the connection aspect of each liquid receiving part which concerns on 3rd Embodiment. It is a top view of the condenser in the direction of arrow XVI shown in FIG. It is a partial front view which shows the modification 2 of the connection aspect of each liquid receiving part which concerns on 3rd Embodiment. It is a top view of the condenser in the direction of arrow XVIII shown in FIG. It is a partial front view which shows the modification 3 of the connection aspect of each liquid receiving part which concerns on 3rd Embodiment. FIG.
- FIG. 20 is a top view of the condenser in the direction of arrow XX shown in FIG. 19. It is a partial front view which shows the modification 4 of the connection aspect of each liquid receiving part which concerns on 3rd Embodiment. It is a top view of the condenser in the direction of arrow XXII shown in FIG. It is a typical front view of the condenser concerning a 4th embodiment. It is an enlarged view of the XXIV part of FIG. It is a top view of the condenser in the direction of arrow XXV shown in FIG. It is a typical front view of the condenser concerning a 5th embodiment. It is an enlarged view of the XXVII part of FIG.
- FIG. 40 is a sectional view taken along line XL-XL in FIG. 39.
- FIG. 40 is a sectional view taken along line XLI-XLI in FIG. 39.
- FIG. 40 is an arrow view in the direction of arrow XLII in FIG. 39.
- It is a typical principal part sectional drawing which shows the modification 1 which changed the arrangement
- FIG. 46 is a sectional view taken along XLVI-XLVI in FIG. 45. It is a typical front view of the condenser concerning a 12th embodiment.
- FIG. 48 is a sectional view taken along XLVIII-XLVIII in FIG. 47. It is a typical front view of the condenser concerning a 13th embodiment. It is a side view of the condenser in the direction of arrow L shown in FIG. It is an enlarged view of the LI part of FIG.
- FIG. 52 is a LII-LII sectional view of FIG. 51.
- the condenser 1 is a heat exchanger that constitutes a vapor compression refrigeration cycle applied to a vehicle air conditioner.
- the refrigeration cycle is configured as a closed circuit in which a compressor, a condenser 1, a pressure reducing mechanism, an evaporator, and the like are sequentially connected by piping.
- the refrigeration cycle of this embodiment employs an engine-driven compressor that is driven by power from the engine as a compressor.
- the compressor may be an electric compressor that is driven by power from an electric motor.
- the condenser 1 condenses the high-temperature and high-pressure gas-phase refrigerant discharged from a compressor (not shown) by exchanging heat with outside air as an external fluid.
- the condenser 1 leads the refrigerant condensed inside to an evaporator (not shown) that evaporates the refrigerant through a decompression mechanism (not shown).
- the condenser 1 is disposed in an engine room in which an internal combustion engine (for example, an engine) that drives a vehicle is installed.
- the condenser 1 is arrange
- the condenser 1 of the present embodiment will be described with reference to FIG.
- the arrows indicating up, down, left, and right in FIG. 1 indicate the up and down direction, the left and right direction, and the front and rear direction in the vehicle mounted state. The same applies to the drawings other than FIG.
- the condenser 1 of the present embodiment includes, as main components, a core portion 2, a pair of side plates 3, 4, a pair of header tanks 5, 6, a pair of connectors 7, 8, and a liquid receiver (that is, a modulator). 10 is provided.
- the main members constituting the condenser 1 are made of an aluminum metal material such as aluminum or an aluminum alloy.
- the condenser 1 is brazed and joined with a brazing material provided in advance at a necessary portion of each member in a state where the members made of a metal material are assembled.
- the core part 2 is a laminated body in which a plurality of tubes 2a through which a refrigerant flows are laminated vertically.
- the core part 2 constitutes a heat exchanging part that exchanges heat with the air that is an external fluid that flows outside the tube 2a to dissipate heat.
- the core part 2 is provided with fins 2b that promote heat exchange between the refrigerant and air between adjacent tubes 2a.
- the fin 2b of this embodiment is comprised with the corrugated fin bent in the waveform.
- the fins 2b are not limited to corrugated fins, and may be configured with plate fins or the like.
- Each tube 2a of the present embodiment is constituted by a single-hole or multi-hole tube having a flat cross section. Each tube 2a is laminated at a predetermined interval so that air flows between the adjacent tubes 2a.
- the core unit 2 of the present embodiment includes a condensing unit 21 that condenses the refrigerant and a supercooling unit (that is, a subcooler) 22 that cools the liquid phase refrigerant that has flowed out of the first liquid receiving unit 11.
- the core part 2 of this embodiment has a configuration in which the supercooling part 22 is positioned below the condensing part 21.
- the portion of the core portion 2 located above the thick two-dot chain line DL in FIG. 1 constitutes the condensing unit 21 and is located below the thick two-dot chain line DL in FIG.
- part comprises the supercooling part 22.
- the pair of side plates 3 and 4 are reinforcing members that reinforce the core portion 2.
- the side plates 3 and 4 of the present embodiment are disposed at both ends of the core portion 2 in the stacking direction of the tubes 2a (that is, the vertical direction in FIG. 1).
- the upper end side plate 3 is joined to the fin 2 b located at the upper end of the core portion 2.
- the lower end side plate 4 is joined to the fin 2 b located at the lower end of the core portion 2.
- the pair of header tanks 5 and 6 function as tanks that collect and distribute the refrigerant flowing through the tubes 2a.
- the pair of header tanks 5 and 6 are connected to both ends in the longitudinal direction of the tube 2a. That is, one header tank 5 is connected to one end side in the longitudinal direction of the tube 2a, and the other header tank 6 is connected to the other end side in the longitudinal direction of the tube 2a.
- first header tank 5 shown on the left side of FIG. 1 extends along the stacking direction of the tubes 2 a and is connected to one end side of the tube 2 a in the longitudinal direction in the core portion 2.
- second header tank 6 shown on the right side of FIG. 1 extends along the stacking direction of the tubes 2 a and is connected to the other end side in the longitudinal direction of the tubes 2 a in the core portion 2.
- Each of the header tanks 5 and 6 is composed of a cylindrical hollow member extending along the stacking direction of the tubes 2a.
- Each header tank 5, 6 has an internal space communicating with the inside of each tube 2 a.
- the pair of connectors 7 and 8 function as a refrigerant inlet / outlet in the condenser 1.
- the pair of connectors 7 and 8 are joined to the second header tank 6.
- the inlet-side connector 7 constituting the refrigerant inlet is joined at a position close to the upper end side of the second header tank 6.
- An external pipe through which the refrigerant discharged from the compressor flows is connected to the inlet side connector 7.
- the outlet-side connector 8 constituting the refrigerant outlet is joined at a position close to the lower end side of the second header tank 6.
- the outlet-side connector 8 is connected to an external pipe that guides the refrigerant that has passed through the condenser 1 to the decompression mechanism side.
- the liquid receiver 10 is a tank that separates the refrigerant flowing out from the condensing unit 21 of the core unit 2 into a liquid phase refrigerant and a gas phase refrigerant and temporarily stores the liquid phase refrigerant. Inside the liquid receiver 10, a refrigerant storage space for storing a liquid phase refrigerant is formed.
- the liquid receiver 10 plays a role of adjusting the circulation amount of the refrigerant circulating in the cycle according to the load fluctuation of the refrigeration cycle.
- the liquid receiver 10 includes a first liquid receiving part 11 that extends along the stacking direction of the tubes 2a, a second liquid receiving part 12 that extends along the longitudinal direction of the tube 2a, and a receiver that connects the liquid receiving parts 11 and 12.
- the liquid connecting portion 13 is provided.
- the liquid receiver 10 of the present embodiment is composed of a single pipe bent in an L shape.
- the 1st liquid receiving part 11, the 2nd liquid receiving part 12, and the connection part 13 for liquid receiving of this embodiment are comprised integrally by single piping.
- part extended along the lamination direction of the tube 2a in single piping comprises the 1st liquid receiving part 11, and the site
- the liquid part 12 is configured.
- part bent from the lamination direction of the tube 2a in the single piping to the longitudinal direction of the tube 2a comprises the connection part 13 for liquid reception.
- the first liquid receiving unit 11 is disposed adjacent to the first header tank 5.
- the first liquid receiver 11 communicates with the inside of the first header tank 5 via a refrigerant inlet 112a and a refrigerant outlet 112b described later.
- the second liquid receiving unit 12 extends from the first header tank 5 side to the second header tank 6 side along the longitudinal direction of the tube 2a.
- the second liquid receiving unit 12 is connected to a portion of the first liquid receiving unit 11 above the refrigerant introduction unit 112a (described later) via the liquid receiving connecting unit 13 while being separated from the first header tank 5.
- the second liquid receiving unit 12 is disposed outside the first header tank 5.
- the second liquid receiving unit 12 communicates with the first liquid receiving unit 11 via the liquid receiving connection unit 13 on the first header tank 5 side.
- each liquid receiving part 11, 12 A cylindrical space is formed inside each liquid receiving part 11, 12.
- Each of the liquid receiving portions 11 and 12 preferably has a circular cross section of the inner wall in consideration of pressure resistance.
- the liquid receiving connection portion 13 is a connection portion that connects a portion on the upper end side of the first liquid receiving portion 11 and a portion on the first header tank 5 side of the second liquid receiving portion 12.
- the connection part 13 for liquid reception of this embodiment has the shape bent in the longitudinal direction of the tube 2a from the lamination direction of the tube 2a.
- FIG. 2 is a schematic front view of the condenser 1.
- FIG. 3 is an enlarged view of an essential part of FIG.
- illustration of the tube 2a and the fin 2b constituting the core portion 2 is omitted in FIGS.
- the first header tank 5 of the present embodiment is provided with two separators 5a and 5b as partition members for partitioning the internal space up and down.
- the inside of the first header tank 5 is divided into three internal spaces 51a to 51c by two separators 5a and 5b.
- the three internal spaces 51a to 51c of the first header tank 5 are such that the upper internal space 51a and the central internal space 51b communicate with the condensing part 21 of the core part 2, and the lower internal space 51c is an excess of the core part 2. It communicates with the cooling unit 22.
- the upper internal space 51 a in the first header tank 5 is a space for turning the flow direction of the refrigerant in the condensing unit 21.
- the central internal space 51 b in the first header tank 5 is a space for collecting the refrigerant that has passed through the condensing unit 21.
- the central internal space 51b of the present embodiment communicates with the refrigerant storage space of the liquid receiver 10 via a refrigerant introduction part 112a in the liquid receiver 10 described later. For this reason, the refrigerant that has passed through the condensing unit 21 is introduced into the liquid receiver 10 through the central internal space 51b of the first header tank 5 and the refrigerant introducing unit 112a.
- the lower internal space 51 c in the first header tank 5 is a distribution space for distributing the refrigerant to the supercooling unit 22.
- the lower internal space 51c of the present embodiment communicates with the refrigerant storage space of the liquid receiver 10 via a refrigerant outlet portion 112b of the liquid receiver 10 described later. For this reason, the liquid-phase refrigerant inside the liquid receiver 10 is led out to the supercooling part 22 via a refrigerant lead-out part 112b described later and an internal space 51c below the first header tank 5.
- the second header tank 6 of the present embodiment is provided with two separators 6a and 6b as partition members for partitioning the internal space up and down.
- Each separator 6a, 6b is set so that the flow of the refrigerant in the condensing part 21 of the core part 2 becomes an S-shaped flow.
- the separator 6a of the second header tank 6 is disposed at a position above the separator 5a of the first header tank 5 in the vertical direction.
- the separator 6b of the second header tank 6 is disposed at a position corresponding to the separator 5b of the first header tank 5 in the vertical direction.
- the second header tank 6 is divided into three internal spaces 61a to 61c by two separators 6a and 6b.
- the upper internal space 61a and the central internal space 61b communicate with the condensing unit 21 of the core part 2, and the lower internal space 61c communicates with the supercooling part 22 of the core part 2. .
- the upper internal space 61 a in the second header tank 6 is a space for distributing the refrigerant to the condensing unit 21.
- the internal space 61 a above the second header tank 6 communicates with the internal space 51 a above the first header tank 5 via the tube 2 a that constitutes the condensing unit 21.
- the central internal space 61b in the second header tank 6 is a space for turning the flow direction of the refrigerant in the condensing unit 21.
- the central internal space 61b of the second header tank 6 communicates with the internal space 51a above the first header tank 5 and the central internal space 51b via the tube 2a constituting the condensing unit 21.
- the lower internal space 61 c in the second header tank 6 is a space for collecting the refrigerant that has passed through the supercooling unit 22.
- the internal space 61 c below the second header tank 6 communicates with the internal space 51 c below the first header tank 5 through the tube 2 a constituting the supercooling unit 22.
- the inlet connector 7 is connected to the second header tank 6 at a portion constituting the upper internal space 61a.
- the second header tank 6 is connected to an outlet-side connector 8 at a portion constituting the lower internal space 61c.
- the liquid receiver 10 of this embodiment will be described.
- the first liquid receiver 11 extends along the first header tank 5
- the second liquid receiver 12 extends along the upper end plate 3 above the upper end plate 3.
- the liquid receiving connection portion 13 constituting the connection portion of the liquid receiving portions 11 and 12 is located above the upper end portions of the header tanks 5 and 6 and the upper end side plate 3 in the vertical direction. Is located. And the liquid receiver 10 is arrange
- the first liquid receiving part 11 has a cylindrical cylindrical part 111 extending along the stacking direction of the tubes 2a, a cylindrical support part 112 that reinforces the end part of the cylindrical part 111, and an end part of the support part 112 closed.
- a screw-type tank cap 113 is provided.
- the cylindrical part 111 of the first liquid receiving part 11 has an outer diameter that is approximately the same as the dimension of the first header tank 5 in the front-rear direction.
- the cylindrical portion 111 of the first liquid receiving portion 11 is disposed to face the portion connected to the condensing portion 21 in the first header tank 5 in the left-right direction.
- the support part 112 is disposed opposite to the part connected to the supercooling part 22 in the first header tank 5 in the left-right direction.
- the support portion 112 is provided with a refrigerant introduction portion 112a that introduces a refrigerant from the internal space 51b to the refrigerant storage space of the liquid receiver 10 at a portion corresponding to the central internal space 51b of the first header tank 5.
- the refrigerant introduction part 112 a is joined to a part constituting the central internal space 51 b of the first header tank 5.
- the support portion 112 is provided with a refrigerant deriving portion 112b for deriving the liquid phase refrigerant from the refrigerant storage space of the liquid receiver 10 to the internal space 51c at a portion corresponding to the internal space 51c below the first header tank 5. It has been.
- the refrigerant lead-out part 112b is joined to a part constituting the internal space 51c below the first header tank 5.
- a filter 14 and a desiccant 15 are disposed inside the first liquid receiving unit 11 of the present embodiment.
- the filter 14 is a member that captures foreign matter in the refrigeration cycle.
- the filter 14 of this embodiment is disposed on the upper portion of the tank cap 113.
- the filter 14 is configured by, for example, a cylindrical net-like body.
- the desiccant 15 is a member that adsorbs water mixed in the refrigeration cycle.
- the desiccant 15 of the present embodiment is arranged in the first liquid receiving unit 11 so that at least a part thereof is below the liquid level of the refrigerant.
- the desiccant 15 is configured by containing a granular desiccant inside a bag-like member through which a refrigerant can pass.
- a granular desiccant for example, silica gel or zeolite excellent in adsorption performance can be employed even in a situation where the moisture concentration in the refrigerant is low.
- the tank cap 113 is configured to be detachable from the cylindrical portion 111 of the first liquid receiving portion 11.
- the tank cap 113 constitutes a holding member that holds the filter 14.
- the first liquid receiver 11 can replace the filter 14 and the desiccant 15 accommodated in the first liquid receiver 11 by detaching the tank cap 113 from the cylindrical portion 111.
- the second liquid receiving part 12 has a cylindrical tubular part 121 extending along the longitudinal direction of the tube 2a, and a lid part 122 for closing the tubular part 121 on the second header tank 6 side.
- the 2nd header tank 6 side is obstruct
- the 1st header tank 5 side is the upper end side of the 1st liquid receiving part 11 via the connection part 13 for liquid receiving It is connected to the.
- the cylindrical part 121 of the second liquid receiving part 12 has an outer diameter that is approximately the same as the dimensions of the header tanks 5 and 6 in the front-rear direction.
- the cylindrical portion 121 of the second liquid receiving portion 12 is disposed to face the upper end side plate 3 in the vertical direction.
- the cylindrical portion 121 of the second liquid receiving portion 12 is disposed above the header tanks 5 and 6 and the upper end side plate 3 so as not to contact the header tanks 5 and 6 and the upper end side plate 3. .
- the liquid receiving connection portion 13 has a shape bent in an L shape.
- the connection portion 13 for receiving liquid substantially has a level difference at the connection position with the bottom BL inside the second receiving portion 12 such that the first receiving portion 11 side is higher than the second receiving portion 12 side. It has no shape.
- the lower end portion 131 on the second liquid receiving portion 12 side is vertically centered inside the second liquid receiving portion 12 in the vertical direction.
- the shape is located closer to the bottom BL side inside the second liquid receiving unit 12 than CL.
- the liquid receiving parts 11 and 12 and the liquid receiving connection part 13 are configured by a single pipe. Therefore, the liquid receiver 10 of the present embodiment has a flat shape in which the lower end 131 on the second liquid receiver 12 side of the connection part 13 for liquid receiver and the bottom BL inside the second liquid receiver 12 have no step. It has become. That is, in the liquid receiving connection portion 13, the vertical position at the lower end portion 131 on the second liquid receiving portion 12 side is almost the same as the vertical position at the bottom BL inside the second liquid receiving portion 12. Yes.
- the compressor When the air conditioner operation switch is turned on and the operation of the air conditioner is started during the operation of the engine, the compressor is driven by the power from the engine. Thereby, a compressor compresses and discharges a refrigerant. Then, the high-temperature and high-pressure gas-phase refrigerant discharged from the compressor flows into the internal space 61 a above the second header tank 6 through the inlet-side connector 7.
- the refrigerant flowing into the internal space 51a is distributed to the tube 2a in the vicinity of the middle stage in the condensing unit 21 and is cooled by exchanging heat with air when passing through the tube 2a. It flows into the internal space 61b.
- the refrigerant flowing into the internal space 61b is distributed to the lower tube 2a in the condenser 1 and is cooled by exchanging heat with air when passing through the tube 2a. It flows into the internal space 51b.
- a saturated liquid refrigerant partially containing a gas-phase refrigerant or a supercooled liquid refrigerant having a certain degree of supercooling flows into the internal space 51b.
- the refrigerant that has flowed into the internal space 51b flows into the liquid receiver 10 through the refrigerant introduction portion 112a, and is separated into a gas phase refrigerant and a liquid phase refrigerant due to the specific gravity difference of the refrigerant inside the liquid receiver 10.
- a gas phase refrigerant having a low specific gravity gathers on the upper side
- a liquid phase refrigerant having a higher specific gravity than the gas phase refrigerant gathers on the lower side and is stored.
- the liquid-phase refrigerant stored inside the liquid receiver 10 is partly adsorbed by the desiccant 15 and then the lower part of the first header tank 5 via the filter 14 and the refrigerant outlet 112b. It flows into the internal space 51c.
- the liquid-phase refrigerant that has flowed into the internal space 51c is distributed to the tube 2a constituting the supercooling section 22, and after passing through the tube 2a, the liquid phase refrigerant exchanges heat with air and is supercooled, and then the second header tank 6 Flows into the internal space 61c. Then, the liquid-phase refrigerant having the degree of supercooling that has flowed into the internal space 61 c flows out to the decompression mechanism side via the outlet-side connector 8.
- FIG. 4 is a schematic diagram of a condenser CP of a comparative example in which a liquid receiver MT is provided on one side of the core part MC in the left-right direction.
- FIG. 5 is a schematic diagram of the condenser 1 according to the present embodiment. 6 illustrates the difference in size between the receiver MT of the condenser CP shown in FIG. 4 and the first receiver 11 of the receiver 10 of the condenser 1 according to this embodiment. It is principal part sectional drawing.
- FIG. 6 shows a cut surface of a main part including the first liquid receiving part 11 of the liquid receiver 10 in the condenser 1 cut in the left-right direction.
- the receiver MT has the diameter of the receiver MT set to the first header in order to store the refrigerant amount necessary for adjusting the load fluctuation in the refrigeration cycle. It is necessary to enlarge the tank 5. For this reason, in the condenser CP of the comparative example, the liquid receiver MT protrudes forward and rightward by the dimensions A and B with respect to the first header tank 5. This is not preferable because it causes a wasteful space around the condenser CP.
- the liquid refrigerant can be stored in the second liquid receiving unit 12 in addition to the first liquid receiving unit 11. For this reason, it becomes possible to make the diameter of the 1st liquid receiving part 11 smaller than the diameter of the liquid receiver MT. That is, in the condenser 1 of the present embodiment, the diameter of the first liquid receiving part 11 can be brought close to the front-rear dimension of the core part 2 and the front-rear dimension of the first header tank 5.
- FIG. 7 is a graph showing the measurement result of the degree of supercooling of the refrigerant on the outlet side of the condenser 1 when the refrigeration cycle is operated with a predetermined refrigerant charging amount.
- the horizontal axis indicates the refrigerant charging amount
- the vertical axis indicates the degree of refrigerant supercooling on the outlet side of the condenser 1.
- FIG. 7 the solid line indicates the measurement result in the condenser 1 of the present embodiment. Moreover, in FIG. 7, the dashed-dotted line has shown the measurement result in the condenser CP of a comparative example. In addition, FIG. 7 is a measurement result on the conditions which set the area of the core part in each condenser, and the volume of the whole liquid receiver equally.
- the refrigerant charging characteristic is a characteristic indicating a change in the degree of supercooling of the refrigerant flowing out from the outlet-side connector 8 of the condenser 1 when the total amount of refrigerant circulating through the entire refrigeration cycle (that is, the refrigerant charging amount) is changed. is there.
- the charging characteristic of the refrigerant in order to stably exhibit the heat radiation performance in the condenser 1, it is desirable that a stable region where the degree of supercooling does not change even if the refrigerant charging amount fluctuates is wide. According to the knowledge of the present inventors, it is known that the region where the degree of supercooling is stable tends to expand as the volume of the liquid receiver 10 increases, and to narrow as the volume decreases.
- the refrigerant charge amount in the refrigeration cycle is increased, in the condenser 1 of this embodiment and the condenser CP of the comparative example, the refrigerant charge amount is in the range of about 480 g to 650 g, and the degree of supercooling is increased. Was stabilized at about 9 ° C. That is, the condenser 1 of the present embodiment is the same as the condenser CP of the comparative example in the region where the degree of supercooling is stable regardless of the change in the refrigerant charging amount.
- the condenser 1 of the present embodiment can exhibit stable heat radiation performance comparable to the condenser CP of the comparative example, although it is smaller than the condenser CP of the comparative example. I understand that.
- the liquid receiver 10 has the longitudinal direction of the tube 2a (that is, in addition to the first liquid receiving portion 11 extending along the stacking direction (that is, the vertical direction) of the tubes 2a. , In the left-right direction). According to this, the volume of the liquid receiver 10 as a whole can be sufficiently secured without increasing the size of the first liquid receiver 11 of the liquid receiver 10.
- the condenser 1 of the present embodiment is configured to connect the second liquid receiving unit 12 disposed outside the first header tank 5 to the first liquid receiving unit 11. Therefore, unlike the configuration in which the liquid receiving portions 11 and 12 are connected via the header tanks 5 and 6, the liquid phase refrigerant does not stay in the header tank.
- the lower end part on the second liquid receiving part 12 side in the liquid receiving connection part 13 connecting the liquid receiving parts 11 and 12 is the bottom side in the second liquid receiving part 12 in the vertical direction. It is the composition located in.
- the lower end portion 131 on the second liquid receiving portion 12 side of the liquid receiving connection portion 13 and the bottom BL in the second liquid receiving portion 12 are flat without a step. It has become a shape.
- the function of adjusting the circulation amount of the refrigerant in the liquid receiver 10 can be appropriately exhibited while reducing the size of the condenser 1 as a whole.
- connection part 13 for liquid reception has the shape bent in the longitudinal direction of the tube 2a from the lamination direction of the tube 2a, and the 2nd liquid reception part 12 overlaps with the core part 2 in an up-down direction.
- the second liquid receiving portion 12 and the core portion 2 are arranged so as to overlap in the vertical direction, the size of the condenser 1 in the thickness direction (that is, the front-rear direction) can be reduced (that is, reduced in thickness). It becomes possible to plan.
- the second header tank 6 to which the second liquid receiving portion 12 and the inlet side connector 7 are connected is arranged so as not to contact. According to this, unnecessary heat transfer between the refrigerant in the second liquid receiver 12 and the refrigerant in the second header tank 6 can be suppressed.
- the arrangement configuration in which the second liquid receiving unit 12 and the first header tank 5 are not in contact with each other is exemplified, but the present invention is not limited to this.
- the second liquid receiving unit 12 and the first header tank 5 may be arranged to contact each other. The same applies to the following embodiments.
- the liquid receiver 10 of the present embodiment is configured such that the second liquid receiver 12 is the core part 2 so that the second liquid receiver 12 does not overlap the core part 2 in the vertical direction. It is set as the arrangement configuration arrange
- the second liquid receiving unit 12 is disposed on the front side of the core unit 2 in a state of being separated from the first header tank 5 and the core unit 2.
- the liquid receiving connection portion 13 of the present embodiment has a shape extending in the front-rear direction, which is the air flow direction, in order to dispose the second liquid receiving portion 12 on the front side of the core portion 2.
- the first liquid receiving portion 11 side bends from the stacking direction of the tubes 2a in the air flow direction
- the second liquid receiving portion 12 side extends from the air flow direction in the longitudinal direction of the tube 2a. It has a shape that bends in the direction.
- the liquid receiving connection portion 13 has a lower end portion 131 on the second liquid receiving portion 12 side in the vertical direction that is higher than the vertical center position CL in the second liquid receiving portion 12.
- the shape is located on the bottom BL side inside the second liquid receiving unit 12.
- the liquid receiving parts 11 and 12 and the liquid receiving connection part 13 are configured by a single pipe. Therefore, the liquid receiver 10 of the present embodiment has a flat shape in which the lower end 131 on the second liquid receiver 12 side of the connection part 13 for liquid receiver and the bottom BL inside the second liquid receiver 12 have no step. It has become. That is, in the liquid receiving connection portion 13, the vertical position at the lower end portion 131 on the second liquid receiving portion 12 side is almost the same as the vertical position at the bottom BL inside the second liquid receiving portion 12. Yes.
- the liquid receiver 10 since the liquid receiver 10 has the first and second liquid receivers 11 and 12, the first liquid receiver 11 of the liquid receiver 10 is changed as in the first embodiment.
- the volume of the liquid receiver 10 as a whole can be sufficiently ensured without increasing the size.
- the lower end part by the side of the 2nd liquid receiving part 12 in the connection part 13 for liquid receiving becomes a structure located in the bottom part inside the 2nd liquid receiving part 12 in an up-down direction. ing. For this reason, stagnation of the liquid-phase refrigerant in the second liquid receiver 12 can be suppressed, and the circulation amount of the refrigerant can be sufficiently adjusted in the liquid receiver 10.
- the function of adjusting the circulation amount of the refrigerant in the liquid receiver 10 can be appropriately exhibited while reducing the size of the condenser 1 as a whole.
- the liquid receiving connection portion 13 has a shape extending in the air flow direction, and the second liquid receiving portion 12 is disposed so as not to overlap the core portion 2 in the vertical direction. .
- the 2nd liquid receiving part 12 and the core part 2 do not overlap in an up-down direction, size reduction of the up-down direction in the condenser 1 can be achieved.
- the arrangement configuration of the present embodiment is a waste space formed by the structural body CB when the vehicle structural body CB such as a bumper lean force is disposed on the front side of the core portion 2. This is advantageous in that it can be used as an arrangement space for the second liquid receiver 12.
- the arrangement configuration of this embodiment is formed by another heat exchanger IC when another heat exchanger IC such as an intercooler is arranged on the front side of the core portion 2. This is advantageous in that a useless space can be utilized as an arrangement space for the second liquid receiving unit 12.
- the present invention is not limited thereto.
- the second liquid receiving unit 12 may be disposed on the rear side of the core unit 2.
- the liquid receivers 11 and 12 are formed of separate members.
- the upper end side of the cylindrical part 111 extending along the stacking direction of the tubes 2 a is closed by the lid part 114.
- the second liquid receiving unit 12 of the present embodiment is connected to a side portion above the upper end portion of the first header tank 5 in the first liquid receiving unit 11 so as not to contact the first header tank 5. Yes. Specifically, as shown in FIG. 13, the second liquid receiving unit 12 of the present embodiment includes the first liquid receiving unit 12 such that the end on the first header tank 5 side is located inside the first liquid receiving unit 11. The liquid receiver 11 is connected. The second liquid receiving part 12 of the present embodiment has an outer diameter L2 smaller than the outer diameter L1 of the first liquid receiving part 11.
- the lower end portion 131 on the second liquid receiving portion 12 side has a second receiving portion in the vertical direction that is higher than the center position CL in the vertical direction inside the second liquid receiving portion 12. It is located on the bottom BL side in the liquid part 12.
- the liquid receiving connection portion 13 of the present embodiment has a vertical dimension that is approximately the same as the vertical dimension of the second liquid receiving portion 12.
- each liquid receiving part 11 and 12 is constituted by a single bent pipe
- the wall thickness increases inside the pipe.
- the liquid receiving connection portion 13 unintentionally protrudes upward.
- the first liquid receiving unit 11 and the second liquid receiving unit 12 are configured as separate members, and the second liquid receiving unit 12 is connected to the first liquid receiving unit 11. .
- the connection part 13 for liquid reception does not protrude upwards unintentionally. That is, in the present embodiment, the liquid receiving connection portion 13 has almost the same vertical position at the lower end 131 on the second liquid receiving portion 12 side as the vertical position at the bottom BL inside the second liquid receiving portion 12. The same position can be set.
- FIGS. 16, 18, 20, and 22 correspond to FIG. 14 of the third embodiment described above.
- the liquid receiver 10 expands the end of the second liquid receiver 12 on the connection side with the first liquid receiver 11 in a flared shape, so that the liquid receiver connection section is expanded.
- the dimension of the up-down direction in the inside of 13 may be the structure expanded rather than the other site
- the space in the connection part with the 1st liquid receiving part 11 in the 2nd liquid receiving part 12 spreads up and down.
- the position of the lower end part 131 of the connection part 13 for liquid receiving can be kept away from the center position CL of the inside of the 2nd liquid receiving part 12 in the up-down direction.
- the refrigerant can be smoothly moved between the liquid receiving portions 11 and 12. This is advantageous in properly exhibiting the function of adjusting the circulation amount of the refrigerant in the liquid receiver 10.
- the liquid receiver 10 compresses the end of the second liquid receiver 12 on the connection side with the first liquid receiver 11 in the front-rear direction and expands vertically.
- the vertical dimension in the interior of the liquid receiving connection portion 13 may be larger than that of other portions.
- the liquid receiving connection portion 13 constituting the end portion of the second liquid receiving portion 12 of the present modification has a dimension L3 in the front-rear direction, which is the second liquid receiving portion 12. It is smaller than the dimension L2 in the front-rear direction at a portion other than the end portion of (L3 ⁇ L2).
- the dimension L2 in the front-rear direction at a portion other than the end of the second liquid receiving unit 12 of the present modification is smaller than the outer diameter L1 of the first liquid receiving unit 11 (L2 ⁇ L1).
- the liquid receiver 10 is configured by a block body in which an L-shaped through hole is formed in the liquid receiving connection portion 13, and the liquid receiving connection portion 13
- Each liquid receiving part 11 and 12 may be configured to be connected.
- the lower end portion 131 on the second liquid receiving portion 12 side has a second liquid receiving portion in the vertical direction that is more than the center position CL in the vertical direction inside the second liquid receiving portion 12. 12 is located on the bottom BL side in the interior.
- the third embodiment described above may be configured such that the liquid receiving units 11 and 12 are connected via the liquid receiving connection unit 13 configured by a block body that is a separate member from the liquid receiving units 11 and 12. The same effect can be obtained.
- the liquid receiver 10 is configured such that the liquid receiving connection portion 13 is configured by a pipe, and the liquid receiving portions 11 and 12 are connected by the liquid receiving connection portion 13. It may be.
- the lower end portion 131 on the second liquid receiving portion 12 side has a second liquid receiving portion in the vertical direction that is more than the center position CL in the vertical direction inside the second liquid receiving portion 12. 12 is located on the bottom BL side in the interior.
- the liquid receiving connection portion 13 of the present modification has a longitudinal dimension L3 smaller than the longitudinal dimension L2 of the second liquid receiving part 12 (L3 ⁇ L2).
- the dimension L2 in the front-rear direction of the second liquid receiving part 12 is smaller than the outer diameter L1 of the first liquid receiving part 11 (L2 ⁇ L1).
- each liquid receiving part 11, 12 is connected via the liquid receiving connection part 13 constituted by a pipe which is a separate member from each liquid receiving part 11, 12, the above-described third embodiment and Similar effects can be obtained.
- each of the liquid receiving portions 11 and 12 and the liquid receiving connecting portion 13 are configured by separate members.
- the liquid receiving parts 11 and 12 and the liquid receiving connection part 13 are configured as separate members. Hereinafter, each component of the liquid receiver 10 of this embodiment is demonstrated.
- the first liquid receiving part 11 has a cylindrical tubular part 111 extending along the stacking direction of the tubes 2a.
- the cylindrical portion 111 of the first liquid receiving portion 11 is configured by a bottomed cylindrical body whose upper end is open and whose lower end is closed.
- the cylindrical portion 111 of the first liquid receiving portion 11 has a size such that the upper end portion is located above the upper end portion of the first header tank 5.
- the liquid receiving connection portion 13 is connected to the upper end portion of the cylindrical portion 111.
- cylindrical portion 111 of the first liquid receiving portion 11 is disposed so as to face the portion connected to the condensing portion 21 and the supercooling portion 22 in the first header tank 5 in the left-right direction.
- a refrigerant introduction portion 111a that introduces a refrigerant from the internal space 51b to the refrigerant storage space of the receiver 10 is provided in a portion corresponding to the central internal space 51b of the first header tank 5. Is provided.
- the refrigerant introduction part 111 a is joined to a part constituting the central internal space 51 b of the first header tank 5.
- a derivation unit 111b is provided.
- the refrigerant lead-out part 111b is joined to a part constituting the internal space 51c below the first header tank 5.
- the second liquid receiving unit 12 includes a cylindrical tubular portion 121 extending along the longitudinal direction of the tube 2a and a lid portion 122 that closes the tubular portion 121 on the second header tank 6 side.
- the cylindrical part 121 of the second liquid receiving part 12 is configured by a cylindrical body having both ends opened.
- the cylindrical part 121 of the second liquid receiving part 12 is closed at the second header tank 6 side by the lid part 122 and is connected to the liquid receiving connection part 13 at the first header tank 5 side.
- the liquid receiving connection portion 13 is a member for connecting the liquid receiving portions 11 and 12.
- the liquid receiving connection portion 13 of the present embodiment constitutes a connecting member that connects the upper end portion of the first liquid receiving portion 11 and the end portion of the second liquid receiving portion 12 on the first header tank 5 side.
- the liquid receiving connection portion 13 of the present embodiment is configured by a block body in which a T-shaped internal passage is formed by a vertically extending through hole and a bottomed hole opening on the right side. Yes.
- the liquid receiving connection portion 13 is such that the lower end portion 131 on the second liquid receiving portion 12 side has a bottom portion in the second liquid receiving portion 12 that is lower than the center position CL in the vertical direction in the second liquid receiving portion 12 in the vertical direction.
- the shape is located on the BL side.
- the liquid receiving connection portion 13 of the present embodiment is configured so that the lower end portion 131 on the second liquid receiving portion 12 side has a flat shape with no step with respect to the bottom BL in the second liquid receiving portion 12.
- the liquid receiver 12 is connected.
- the liquid receiving connection portion 13 has an upper opening in the internal passage closed by a tank cap 132.
- the tank cap 132 is configured to be detachable from the liquid receiving connection portion 13.
- the tank cap 132 constitutes a holding member that holds the filter 14.
- the first liquid receiving unit 11 can replace the filter 14 and the desiccant 15 by detaching the tank cap 132 from the liquid receiving connection unit 13.
- the filter 14 is provided in the tank cap 132 connected to the upper end of the first liquid receiving unit 11. According to this, the filter 14 and the desiccant 15 can be easily replaced by detaching the tank cap 132.
- liquid receiving connection portion 13 is constituted by a separate connection pipe from the liquid receiving portions 11 and 12.
- the liquid receiving parts 11 and 12 and the liquid receiving connection part 13 are configured as separate members. Hereinafter, each component of the liquid receiver 10 of this embodiment is demonstrated.
- the first liquid receiving part 11 has a cylindrical tubular part 111 extending along the stacking direction of the tubes 2a.
- the cylindrical portion 111 of the first liquid receiving portion 11 is configured by a cylindrical body that is open at both ends.
- the cylindrical portion 111 of the first liquid receiving portion 11 has a size such that the upper end portion is located below the upper end portion of the first header tank 5.
- the cylindrical portion 111 has an upper end portion closed by a lid portion 114 and a lower end portion closed by a tank cap 113.
- the lid 114 of the first liquid receiving part 11 is connected to the end of the liquid receiving connection part 13 constituted by a connection pipe.
- cylindrical portion 111 of the first liquid receiving portion 11 is disposed so as to face the portion connected to the condensing portion 21 and the supercooling portion 22 in the first header tank 5 in the left-right direction.
- a refrigerant introduction portion 111a that introduces a refrigerant from the internal space 51b to the refrigerant storage space of the receiver 10 is provided in a portion corresponding to the central internal space 51b of the first header tank 5. Is provided.
- a derivation unit 111b is provided.
- the 2nd liquid receiving part 12 is the cylindrical part 121 extended along the longitudinal direction of the tube 2a, the cover part 122 which obstruct
- the lid portion 123 for closing the first header tank 5 side is provided.
- the cylindrical part 121 of the second liquid receiving part 12 is configured by a cylindrical body having both ends opened.
- the cylindrical part 121 of the second liquid receiving part 12 is closed at the second header tank 6 side by the lid part 122 and is connected to the liquid receiving connection part 13 at the first header tank 5 side.
- the lid 123 of the second liquid receiving unit 12 is connected to the end of the liquid receiving connection unit 13 constituted by a connection pipe.
- the liquid receiving connection portion 13 is a member for connecting the liquid receiving portions 11 and 12.
- the liquid receiving connection portion 13 of the present embodiment constitutes a connection pipe that connects the upper end portion of the first liquid receiving portion 11 and the end portion of the second liquid receiving portion 12 on the first header tank 5 side.
- the liquid receiving connection portion 13 of the present embodiment is configured by a pipe bent in an L shape.
- the liquid receiving connection portion 13 of the present embodiment is configured by a pipe having an outer diameter smaller than the outer diameter of each of the liquid receiving portions 11 and 12 in order to avoid interference with the upper end portion of the first header tank 5. .
- the lower end portion 131 on the second liquid receiving portion 12 side has a vertical center position CL in the second liquid receiving portion 12 in the vertical direction. It is connected to the 2nd liquid receiving part 12 so that it may be located in the bottom BL side inside the 2nd liquid receiving part 12 rather than.
- the liquid receiving connection portion 13 of the present embodiment is configured so that the lower end portion 131 on the second liquid receiving portion 12 side is positioned below the bottom portion BL inside the second liquid receiving portion 12. 2 It is connected to the liquid receiver 12.
- the outer diameter of the liquid receiving connection portion 13 constituting the connection pipe is made smaller than the outer diameter of each of the liquid receiving portions 11 and 12. According to this, the liquid receiver 10 and the first header tank 5 can be arranged so as not to interfere without setting an extra gap between the first liquid receiver 11 and the first header tank 5. It becomes possible. This is advantageous in reducing the size of the condenser 1.
- the liquid receiving parts 11 and 12 and the liquid receiving connection part 13 are configured as separate members. Hereinafter, each component of the liquid receiver 10 of this embodiment is demonstrated.
- the second liquid receiving unit 12 and the liquid receiving connection unit 13 are configured by a single pipe bent in an L shape.
- the 2nd liquid receiving part 12 and the connection part 13 for liquid receiving are comprised by piping with an outer diameter smaller than the outer diameter of the 1st liquid receiving part 11 in order to avoid interference with the upper end part of the 1st header tank 5.
- the lower end portion 131 on the second liquid receiving portion 12 side in the vertical direction is more than the second liquid receiving portion in the vertical direction inside the second liquid receiving portion 12.
- 12 is located on the bottom BL side in the interior.
- the second liquid receiving unit 12 and the liquid receiving connection unit 13 are configured by a single pipe. Therefore, the liquid receiver 10 of the present embodiment has a flat shape in which the lower end 131 on the second liquid receiver 12 side of the connection part 13 for liquid receiver and the bottom BL inside the second liquid receiver 12 have no step. It has become.
- the outer diameter of the second liquid receiving portion 12 and the liquid receiving connecting portion 13 constituting the connection pipe is made smaller than the outer diameter of the first liquid receiving portion 11. For this reason, the configuration of the present embodiment also provides the same effects as those of the fifth embodiment.
- the liquid receiver 10 includes a single pipe constituting the second liquid receiving unit 12 and the liquid receiving connection unit 13 in the first liquid receiving unit 11 and the second header tank 6. It may be configured to be supported.
- a heat insulating member 60 is provided between the end of the second liquid receiving unit 12 on the second header tank 6 side and the upper end of the second header tank 6, and the second liquid receiving unit 60 is interposed via the heat insulating member 60. It is desirable to join the end of the portion 12 on the second header tank 6 side to the second header tank 6.
- the heat insulation member 60 is comprised with the material (for example, resin) which has heat insulation.
- the edge part by the side of the 2nd header tank 6 in the 2nd liquid receiving part 12 is directly joined to the 2nd header tank 6, and the 2nd liquid receiving part 12 and the connection part 13 for liquid receiving are connected. It is good also as a structure which supports the single piping to comprise with the 1st liquid receiving part 11 and the 2nd header tank 6.
- first header tank 5 is configured to include two tank portions 50a and 50b.
- the first header tank 5 of this embodiment includes an upper tank portion 50a, a lower tank portion 50b, and a tank connection portion 50c that connects the tank portions 50a and 50b.
- Each tank part 50a, 50b is comprised by the cylindrical body extended in the lamination direction of the tube 2a.
- the tank connection part 50c is comprised by the cylindrical body extended in the longitudinal direction of the tube 2a.
- the upper tank part 50a communicates with the internal space 61a above the second header tank 6 through the tube 2a constituting the condensing part 21.
- the internal space 51d of the upper tank portion 50a is a space for collecting refrigerant flowing through the upper tube 2a constituting the condensing unit 21.
- two separators 5a and 5b are provided as partition members for partitioning the internal space up and down.
- the inside of the first header tank 5 is divided into three internal spaces 51a to 51c by two separators 5a and 5b.
- the refrigerant introduction part 112a is joined to the part constituting the central internal space 51b and the refrigerant lead-out part 112b is joined to the part constituting the lower internal space 51c in the lower tank part 50b.
- the tank connecting portion 50c includes a lower portion of the upper tank portion 50a and a lower tank portion so that the inner space 51d of the upper tank portion 50a communicates with the inner space 51a above the lower tank portion 50b. It is connected to the upper part of 50b.
- the upper tank portion 50a is farther from the first liquid receiving portion 11 in the longitudinal direction of the tube 2a than the lower tank portion 50b connected to the refrigerant introduction portion 112a in order to avoid interference with the liquid receiving connection portion 13. It is arranged at the position.
- the portion closer to the liquid receiving connection portion 13 that connects the liquid receiving portions 11 and 12 is formed in the tube 2a than the connection portion to the refrigerant introduction portion 112a. In the longitudinal direction, the first liquid receiving unit 11 is separated.
- each of the liquid receiving parts 11 and 12 and the liquid receiving connection part 13 are configured by a single pipe.
- the way of bending in the liquid connection portion 13 is gentler than that of the liquid receiver 10 of the first embodiment.
- the portion near the liquid receiving connection portion 13 in the first header tank 5 is the first receiving portion in the longitudinal direction of the tube 2a than the connection portion with the refrigerant introduction portion 112a.
- the structure is separated from the liquid part 11.
- both end portions of the upper end side plate 3 are recessed in the downward direction, and the first header tank 5 is disposed such that the upper end portion is below the upper end portion of the core portion. Is different from the first embodiment.
- the upper end side plate 3 of the present embodiment has a stepped shape in which both end portions on the side of the header tanks 5 and 6 are recessed downward. In the gap formed between both end portions of the upper end side plate 3, the fins 2b of the core portion 2 are disposed.
- first header tank 5 of the present embodiment is arranged so that the upper end portion thereof is positioned below the uppermost fin 2b that becomes the upper end portion of the core portion 2.
- the 1st header tank 5 of this embodiment becomes the arrangement configuration which leaves
- the bending method in the liquid receiving connection portion 13 between the liquid receiving portions 11 and 12 is different from that of the liquid receiver 10 of the first embodiment. Has also become moderate.
- the first header tank 5 of the present embodiment is configured such that a portion of the first header tank 5 that is close to the liquid receiving connection portion 13 is separated from the liquid receiving connection portion 13 in the stacking direction of the tubes 2a. .
- FIG. 32 is a schematic front view of the condenser 1 according to the present embodiment. For convenience of explanation, FIG. 32 illustrates a state in which the liquid receiver 10 is removed from the constituent member 16 of the refrigerant introduction portion 161.
- the liquid receiver 10 of the present embodiment is connected to the first header tank 5 via a component member 16 constituting a refrigerant introduction part 161 and a refrigerant lead-out part 162.
- the component member 16 is formed with a refrigerant introduction part 161 and a refrigerant outlet part 162, and is joined to the first header tank 5.
- the liquid receiver 10 of this embodiment contains a filter 14 and a desiccant 15 therein.
- the liquid receiver 10 of the present embodiment is formed on the constituent member 16 at the lower end of the first liquid receiver 11 so as to be detachable from the constituent member 16 in a state where the filter 14 and the desiccant 15 are accommodated.
- a fitting portion 115 that fits into the fitted receiving portion 163 is provided.
- liquid receiver 10 of the present embodiment has a fastening member 17 such as a bolt attached to the constituent member 16 so that the fitting portion 115 is maintained in the fitting receiving portion 163 of the constituent member 16. It is concluded.
- the liquid receiver 10 is configured to be detachable with respect to the constituent member 16 constituting the refrigerant introduction portion 161. According to this, the filter 14 and the desiccant 15 can be easily replaced by attaching and detaching the liquid receiver 10.
- the example which accommodates both the filter 14 and the desiccant 15 in the receiver 10 was demonstrated, it is not limited to this, For example, one of the filter 14 and the desiccant 15 is accommodated. It may be configured.
- the present embodiment is different from the first embodiment in that a plurality of protrusions 31 protruding upward from the upper end side plate 3 are provided.
- the upper end plate 3 of the present embodiment is formed with a plurality of protrusions 31 protruding upward in the entire longitudinal direction of the tube 2a.
- a V-shaped notch 32 that is recessed upward is formed in a portion corresponding to each protrusion 31 on the lower end side.
- Each protrusion 31 protrudes such that its tip is positioned above the upper end of each header tank 5, 6.
- the lower end side plate 4 of the present embodiment is formed with a plurality of protrusions 41 protruding downward on the entire area in the longitudinal direction of the tube 2a.
- a V-shaped notch 42 that is recessed downward is formed in a portion corresponding to each protrusion 41 on the upper end side.
- Each protrusion 41 protrudes such that its tip is located below the lower end of each header tank 5, 6.
- the bottom of the second liquid receiving unit 12 of the present embodiment is joined to the tip of each protrusion 31 of the upper end side plate 3.
- the tip of each protrusion 31 of the upper end side plate 3 is joined to the bottom of the second liquid receiving part 12.
- each protrusion 31 of the upper end side plate 3 is configured to be joined to the second liquid receiving unit 12.
- the 2nd liquid receiving part 12 can be functioned also as a reinforcement member which reinforces the upper end side of the core part 2. FIG. As a result, it is possible to sufficiently ensure the rigidity of the core portion 2.
- the second liquid receiving part 12 is joined to the tip of each protrusion 31 of the upper end side plate 3, unnecessary heat exchange between the refrigerant flowing through the core part 2 and the second liquid receiving part 12 is suppressed. be able to. Furthermore, since the cutout portion 32 is provided on the upper end side plate 3, unnecessary heat exchange between the refrigerant flowing through the core portion 2 and the second liquid receiving portion 12 can be further suppressed.
- the core part 2 of the condenser 1 is assembled by a jig such as a wire in a state where the fins 2b are arranged between the tubes 2a and the plates 3 and 4 are arranged at the end portions in the stacking direction of the tubes 2a. After that, the assembly is brazed by heating in an oven.
- a gap away from the second liquid receiving part 12 is formed between the protrusions 31 of the upper end side plate 3, so that the gap is used when the core part 2 is assembled.
- the protrusion 41 and the notch 42 are provided on the lower end side plate 4
- the present invention is not limited thereto.
- the protrusion part 41 and the notch part 42 may be abbreviate
- the structure which provides the protrusion 31 and the notch part 32 with respect to the upper end side plate 3 was illustrated, it is not limited to this.
- the upper end plate 3 may have a configuration in which only the protrusion 31 is provided and the notch 32 is not provided. The same applies to the following modifications.
- Modification 1 The portion of the condenser 1 that is likely to reach the highest temperature is in the vicinity of the inlet-side connector 7 for introducing the refrigerant discharged from the compressor.
- the protrusions 31 and 41 are provided so as to be biased toward the second header tank 6 to which the inlet side connector 7 of each plate 3 and 4 is connected. It may be configured.
- a refrigerant having a lower temperature than the inlet-side connector 7 side flows on the first header tank 5 side in the core portion 2.
- the flat portions 33, 43 without the protruding portions 31, 41 are used, and the upper surface side of the flat portion 33 of the upper end side plate 3 is the second liquid receiving portion 12. What is necessary is just to join to the bottom part.
- the inlet-side connector 7 is connected to the first header tank 5 in the configuration in which the refrigerant flows in the condensing unit 21 of the core unit 2 in a U-shape.
- the protruding portion 31 is provided on the first header tank 5 side to which the inlet side connector 7 of the upper end side plate 3 is connected, and the flat portion 33 having no protruding portion 31 is provided on the opposite second header tank 6 side. What is necessary is just to set it as the structure to provide. This also makes it possible to secure a sufficient bonding area with the second liquid receiving unit 12 in the flat portion 33, thereby suppressing unnecessary heat exchange between the refrigerant flowing through the core unit 2 and the second liquid receiving unit 12. However, it is possible to sufficiently ensure the rigidity of the core portion 2.
- the reason why the supercooling unit 22 is disposed above the condensing unit 21 in the condenser 1 will be briefly described.
- the dynamic pressure of the air generated by the traveling wind does not act on the condenser 1 or the like.
- the phenomenon of being caught again in the condenser 1 may occur.
- cooling of the lower side of the condenser 1 is hindered.
- the first header tank 5 of the present embodiment is provided with two separators 5a and 5b as partition members for partitioning the internal space up and down.
- the inside of the first header tank 5 of the present embodiment is divided into three internal spaces 51e to 51g communicating with the core portion 2.
- the upper internal space 51e is a space for distributing the refrigerant to the supercooling unit 22.
- the upper internal space 51e communicates with the internal space of the first liquid receiving part 11 through the refrigerant outlet part 13a formed in the liquid receiving connection part 13. For this reason, the liquid-phase refrigerant inside the first liquid receiving unit 11 is introduced into the supercooling unit 22 via the refrigerant derivation unit 13a and the upper internal space 51e.
- the central internal space 51f is a space that changes the flow direction of the refrigerant in the condensing unit 21.
- the lower internal space 51g is a space in which the refrigerant that has passed through the condensing unit 21 is gathered.
- the lower internal space 51 g communicates with the internal space of the first liquid receiving unit 11 via the refrigerant introduction unit 111 a in the first liquid receiving unit 11. For this reason, the refrigerant that has passed through the condensing unit 21 is introduced into the first liquid receiving unit 11 through the lower internal space 51g and the refrigerant introducing unit 111a.
- the second header tank 6 of the present embodiment is provided with two separators 6a and 6b as partition members for partitioning the internal space up and down.
- the inside of the second header tank 6 of the present embodiment is divided into three internal spaces 61e to 61g communicating with the core portion 2.
- the upper internal space 61e is a space for collecting the refrigerant that has passed through the supercooling section 22.
- the central internal space 61 f is a space for distributing the refrigerant to the condensing unit 21.
- the lower internal space 61g is a space that changes the flow direction of the refrigerant in the condensing unit 21.
- an outlet side connector 8 is connected to a portion constituting the upper internal space 61e. Moreover, the inlet side connector 7 is connected to the site
- liquid receiver 10 of this embodiment will be described.
- the liquid receiving parts 11 and 12 and the liquid receiving connection part 13 are formed of separate members.
- each component of the liquid receiver 10 of this embodiment is demonstrated.
- the first liquid receiving part 11 has a cylindrical tubular part 111 extending along the stacking direction of the tubes 2a.
- the cylindrical portion 111 of the first liquid receiving portion 11 is configured by a bottomed cylindrical body whose upper end is open and whose lower end is closed.
- the cylindrical portion 111 of the first liquid receiving portion 11 has a liquid receiving connecting portion 13 connected to the upper end portion thereof.
- the cylindrical portion 111 of the first liquid receiving portion 11 is disposed so as to face the portion connected to the condensing portion 21 in the first header tank 5 in the left-right direction.
- a refrigerant introduction portion 111a that introduces a refrigerant from the internal space 51g to the refrigerant storage space of the receiver 10 is provided in a portion corresponding to the internal space 51g below the first header tank 5. Is provided.
- the refrigerant introduction part 111 a is joined to a part constituting the internal space 51 g below the first header tank 5.
- the second liquid receiving part 12 has a cylindrical tubular part 121 extending along the longitudinal direction of the tube 2a, and a lid part 122 for closing the tubular part 121 on the second header tank 6 side.
- the cylindrical portion 121 of the second liquid receiving portion 12 is configured by a cylindrical body that is open at both ends.
- the cylindrical part 121 of the second liquid receiving part 12 is closed at the second header tank 6 side by the lid part 122 and is connected to the liquid receiving connection part 13 at the first header tank 5 side.
- the liquid receiving connection portion 13 is a member for connecting the liquid receiving portions 11 and 12.
- the liquid receiving connection portion 13 of the present embodiment constitutes a connecting member that connects the upper end portion of the first liquid receiving portion 11 and the end portion of the second liquid receiving portion 12 on the first header tank 5 side.
- the liquid receiving connection portion 13 of the present embodiment is configured by a block body in which an L-shaped internal passage is formed by a through hole extending vertically and a bottomed hole opening to the right.
- the liquid phase refrigerant is led out from the refrigerant storage space of the liquid receiver 10 to the internal space 51e in a portion corresponding to the internal space 51e above the first header tank 5.
- leading-out part 13a to perform is provided.
- the refrigerant lead-out part 13a is joined to a part constituting the internal space 51e above the first header tank 5.
- the liquid receiving connection portion 13 has an upper opening in the internal passage closed by a tank cap 132.
- the tank cap 132 is configured to be detachable from the liquid receiving connection portion 13.
- the liquid receiver 10 of the present embodiment includes a liquid receiving side communication part 132 a that allows the liquid receiving parts 11 and 12 to communicate with the inside of the tank cap 132, and the first liquid receiving part 11 and the liquid receiver 10.
- a supercooling side communication portion 132b that communicates with the cooling portion 22 is provided.
- the liquid receiving side communication portion 132 a includes a through hole formed in the tank cap 132 extending in the vertical direction, and a left and right formed on the upper side of the tank cap 132. And a through hole extending in the direction.
- the liquid receiving side communication portion 132a communicates with the first liquid receiving portion 11 at the lower side and communicates with the second liquid receiving portion 12 through an internal passage formed in the liquid receiving connecting portion 13 at the upper side.
- the lower end portion 131 on the second liquid receiving portion 12 side has a vertical center position CL inside the second liquid receiving portion 12 in the vertical direction.
- the shape is located on the bottom BL side in the second liquid receiving unit 12.
- the liquid receiving side communication portion 132a of the present embodiment is configured so that the lower end portion 131 on the second liquid receiving portion 12 side has a flat shape with no step with respect to the bottom BL inside the second liquid receiving portion 12.
- the liquid receiver 12 is connected.
- the supercooling side communication portion 132 b includes a through hole formed in the tank cap 132 extending in the vertical direction and a right side formed on the center side of the tank cap 132. And a through hole extending in the direction.
- the supercooling side communication part 132b communicates with the first liquid receiving part 11 on the lower side via a suction pipe 18 (to be described later), and the upper space 51e above the first header tank 5 via the refrigerant outlet part 13a on the upper side. Communicating with
- a mesh-like filter 14 is disposed over the entire side region corresponding to the refrigerant outlet portion 13a.
- the filter 14 may be fixed to the side surface of the tank cap 132 by welding or the like.
- the supercooling side communication portion 132b is connected to a suction pipe 18 that sucks up the liquid refrigerant accumulated on the bottom side of the first liquid receiving portion 11 to the supercooling side communication portion 132b. Yes.
- the internal space of the first liquid receiving part 11 communicates with the refrigerant outlet part 13a via the suction pipe 18 and the supercooling side communication part 132b.
- a plurality of O-rings 133 are provided around the outer periphery of the tank cap 132 as sealing members for preventing external leakage of refrigerant from the gap with the liquid receiving connection portion 13 and internal leakage between the communication portions 132a and 132b. Is provided.
- the function of adjusting the circulation amount of the refrigerant in the liquid receiver 10 can be appropriately exhibited while reducing the size of the condenser 1 as a whole.
- positions the supercooling part 22 above the condensation part 21 like this embodiment is suitable for the environment where high temperature air tends to circulate from the downward side with respect to the condenser 1.
- the filter 14 may be configured to surround the lower end portion of the suction pipe 18 and the side portion of the lower end portion. In this case, the filter 14 is fixed to the suction pipe 18 by welding or the like.
- the filter 14 may be configured to surround the upper end portion of the suction pipe 18. Also in this case, the filter 14 is fixed to the suction pipe 18 by welding or the like.
- the filter 14 may be configured to be disposed only in a portion corresponding to the refrigerant outlet 13a in the supercooling side communication portion 132b. In this case, the filter 14 is fixed to the side surface of the tank cap 132 by welding or the like.
- the liquid receivers 11 and 12 are formed of separate members.
- the 2nd liquid receiving part 12 and the connection part 13 for liquid receiving are comprised integrally by single piping.
- the upper end side of the cylindrical portion 111 extending along the stacking direction of the tubes 2a is closed by the lid portion 114.
- the first liquid receiving part 11 is joined for joining the pipes constituting the second liquid receiving part 12 and the liquid receiving connection part 13 to the front side surface in the upper part.
- a hole 11a is formed.
- the second liquid receiving part 12 of the present embodiment is disposed on the front side of the core part 2 so as not to overlap the core part 2 in the vertical direction.
- the second liquid receiving unit 12 of the present embodiment is disposed on the front side of the core unit in a state of being separated from the first header tank 5 and the core unit 2.
- the liquid receiving connection portion 13 of the present embodiment is joined to the first liquid receiving portion 11 in a state where one end side is inserted into the joining hole portion 11a formed in the first liquid receiving portion 11.
- the liquid receiving connection portion 13 of the present embodiment has a shape extending in the front-rear direction, which is the air flow direction, in order to dispose the second liquid receiving portion 12 on the front side of the core portion 2.
- the liquid receiving connection portion 13 extends along the air flow direction and has a shape that bends from the air flow direction to the longitudinal direction of the tube 2a.
- the lower end portion 131 on the second liquid receiving portion 12 side has a second receiving portion in the vertical direction that is higher than the center position CL in the vertical direction inside the second liquid receiving portion 12. It is located on the bottom BL side in the liquid part 12.
- the second liquid receiving unit 12 and the liquid receiving connection unit 13 are configured by a single pipe. Therefore, the liquid receiver 10 of the present embodiment has a flat shape in which the lower end 131 on the second liquid receiver 12 side of the connection part 13 for liquid receiver and the bottom BL inside the second liquid receiver 12 have no step. It has become.
- the liquid receiving connection portion 13 has a shape extending in the air flow direction, and the second liquid receiving portion 12 is disposed so as not to overlap the core portion 2 in the vertical direction. .
- the 2nd liquid receiving part 12 and the core part 2 do not overlap in an up-down direction, size reduction of the up-down direction in the condenser 1 can be achieved.
- the second liquid receiving unit 12 of the present embodiment has a curved portion 124 that bends in the air flow direction on the second header tank 6 side.
- the curved portion 124 constitutes an end portion on the second header tank 6 side in the second liquid receiving portion 12.
- the curved portion 124 is joined to the outer surface of the second header tank 6 so that the portion on the second header tank 6 side does not communicate with the inside of the second header tank 6.
- the second liquid receiving unit 12 and the liquid receiving connection unit 13 are configured by a single pipe
- the present invention is not limited thereto.
- the 2nd liquid receiving part 12 and the connection part 13 for liquid receiving may be comprised by another member.
- the second liquid receiving unit 12 of the thirteenth embodiment described above may have a configuration in which a heat insulating member 125 is disposed inside the curved portion 124.
- a plurality of projections 124a projecting inward may be provided inside the curved portion 124, and the heat insulating member 125 may be fixed by the projections 124a.
- the heat insulating member 125 is preferably made of a material having excellent temperature resistance such as ceramic.
- the present invention is not limited to this.
- the first liquid receiving unit 11 of the liquid receiver 10 may be arranged on the right side of the core unit 2.
- the present invention is not limited to this, and the fins 2b may be omitted.
- the second liquid receiver 12 extends from the first header tank 5 to the second header tank 6 as in the above-described embodiments.
- the present invention is not limited to this.
- the second liquid receiving unit 12 may be configured to extend to the front of the second header tank 6 in the left-right direction.
- the condenser 1 of the present disclosure is applied to the condenser of the refrigeration cycle applied to the vehicle air conditioner, but the present invention is not limited to this.
- the condenser 1 of the present disclosure can be used as, for example, a condenser of a stationary air conditioner.
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Abstract
Description
本実施形態に係る凝縮器1は、車両用の空調装置に適用される蒸気圧縮式の冷凍サイクルを構成する熱交換器である。冷凍サイクルは、圧縮機、凝縮器1、減圧機構、蒸発器等を順次配管接続した閉回路として構成される。本実施形態の冷凍サイクルは、圧縮機として、エンジンからの動力により駆動するエンジン駆動式の圧縮機を採用している。なお、圧縮機は、電動モータからの動力により駆動する電動圧縮機を採用してもよい。 (First embodiment)
The
次に、第2実施形態について、図8~図11を参照して説明する。本実施形態では、第2受液部12を、上下方向においてコア部2と重なり合わない配置構成としている点が第1実施形態と相違している。 (Second Embodiment)
Next, a second embodiment will be described with reference to FIGS. This embodiment is different from the first embodiment in that the second
次に、第3実施形態について、図12~図14を参照して説明する。本実施形態では、第1受液部11と第2受液部12とを別部材で構成している点が第1実施形態と相違している。 (Third embodiment)
Next, a third embodiment will be described with reference to FIGS. In this embodiment, the point which comprises the 1st
上述の第3実施形態では、第1受液部11に対して単に第2受液部12の端部を接続する例について説明したが、これに限らず、図15~図22に示す接続態様としてもよい。なお、図15、図17、図19、図21は、上述の第3実施形態の図13に対応している。また、図16、図18、図20、図22は、上述の第3実施形態の図14に対応している。 (Modification of the third embodiment)
In the third embodiment described above, the example in which the end of the second
受液器10は、図15、図16に示すように、第2受液部12における第1受液部11との接続側の端部をフレア状に拡大することで、受液用接続部13の内部における上下方向の寸法が他の部位よりも拡大された構成となっていてもよい。 (Modification 1)
As shown in FIGS. 15 and 16, the
受液器10は、図17、図18に示すように、第2受液部12における第1受液部11との接続側の端部を前後方向に圧縮すると共に上下に拡大することで、受液用接続部13の内部における上下方向の寸法が他の部位よりも拡大された構成となっていてもよい。 (Modification 2)
As shown in FIGS. 17 and 18, the
受液器10は、図19、図20に示すように、受液用接続部13が内部にL字状の貫通穴が形成されたブロック体で構成され、当該受液用接続部13によって、各受液部11、12が接続される構成となっていてもよい。 (Modification 3)
As shown in FIGS. 19 and 20, the
受液器10は、図21、図22に示すように、受液用接続部13が配管で構成され、当該受液用接続部13によって、各受液部11、12が接続される構成となっていてもよい。本変形例の受液用接続部13は、第2受液部12側の下端部131が、上下方向において、第2受液部12内部の上下方向の中央位置CLよりも第2受液部12内部における底部BL側に位置している。 (Modification 4)
As shown in FIGS. 21 and 22, the
次に、第4実施形態について、図23~図25を参照して説明する。本実施形態では、各受液部11、12、および受液用接続部13を別部材で構成している点が第1実施形態と相違している。 (Fourth embodiment)
Next, a fourth embodiment will be described with reference to FIGS. The present embodiment is different from the first embodiment in that each of the
次に、第5実施形態について、図26、図27を参照して説明する。本実施形態では、受液用接続部13を各受液部11、12と別体の接続配管で構成している点が第1実施形態と相違している。 (Fifth embodiment)
Next, a fifth embodiment will be described with reference to FIGS. The present embodiment is different from the first embodiment in that the liquid
次に、第6実施形態について、図28を参照して説明する。本実施形態では、受液用接続部13および第2受液部12を第1受液部11とは別体の接続配管で構成している点が第5実施形態と相違している。 (Sixth embodiment)
Next, a sixth embodiment will be described with reference to FIG. This embodiment is different from the fifth embodiment in that the liquid
上述の実施形態では、第2受液部12および受液用接続部13を構成する単一の配管を第1受液部11で支持される受液器10を例示したが、これに限定されない。 (Modification of the sixth embodiment)
In the above-described embodiment, the
次に、第7実施形態について、図30を参照して説明する。本実施形態では、第1ヘッダタンク5を2つのタンク部50a、50bを含んだ構成としている点が第1実施形態と相違している。 (Seventh embodiment)
Next, a seventh embodiment will be described with reference to FIG. The present embodiment is different from the first embodiment in that the
次に、第8実施形態について、図31を参照して説明する。本実施形態では、上端側プレート3の両端部を下方側に窪んだ形状とし、第1ヘッダタンク5を、その上端部がコア部の上端部よりも下方側となるように配置している点が第1実施形態と相違している。 (Eighth embodiment)
Next, an eighth embodiment will be described with reference to FIG. In the present embodiment, both end portions of the upper
次に、第9実施形態について、図32を参照して説明する。本実施形態では、冷媒導入部161を構成する構成部材16に対して受液器10を着脱可能に構成している点が第7実施形態と相違している。 (Ninth embodiment)
Next, a ninth embodiment will be described with reference to FIG. This embodiment is different from the seventh embodiment in that the
次に、第10実施形態について、図33、図34を参照して説明する。本実施形態では、上端側プレート3に対して上方側に突出する突起部31を複数設けている点が第1実施形態と相違している。 (10th Embodiment)
Next, a tenth embodiment will be described with reference to FIGS. The present embodiment is different from the first embodiment in that a plurality of
上述の第10実施形態では、上端側プレート3におけるチューブ2aの長手方向の全域に、突起部31を設ける例について説明したが、これに限定されない。例えば、図35~図37に示すように、上端側プレート3におけるチューブ2aの長手方向の一部に突起部31を設けるようにしてもよい。 (Modification of 10th Embodiment)
In the tenth embodiment described above, the example in which the
凝縮器1において最も高温となり易い部位は、圧縮機から吐出された冷媒を導入する入口側コネクタ7付近である。 (Modification 1)
The portion of the
また、図37に示すように、コア部2の凝縮部21における冷媒の流れ方がU字状に流れる構成では、入口側コネクタ7が第1ヘッダタンク5に対して接続される。このような構成では、上端側プレート3における入口側コネクタ7が接続される第1ヘッダタンク5側に突起部31を設け、反対の第2ヘッダタンク6側に突起部31がない平坦部33を設ける構成とすればよい。これによっても、平坦部33において第2受液部12との接合面積を充分に確保することができるので、コア部2を流れる冷媒と第2受液部12との不必要な熱交換を抑えつつ、コア部2の剛性を充分に確保することが可能となる。 (Modification 2)
As shown in FIG. 37, the inlet-
次に、第11実施形態について、図38~図42を参照して説明する。本実施形態では、凝縮部21の上方側に過冷却部22を配置している点が第1実施形態と相違している。 (Eleventh embodiment)
Next, an eleventh embodiment will be described with reference to FIGS. In this embodiment, the point which has arrange | positioned the supercooling
上述の第11実施形態では、フィルタ14が過冷却側連通部132bにおける冷媒導出部13aに対応する側方の全域に配置される例について説明したが、これに限定されない。例えば、図43~図46に示す位置にフィルタ14が配置されていてもよい。 (Modification of the eleventh embodiment)
In the eleventh embodiment described above, the example in which the
図43に示すように、フィルタ14は、吸上配管18の下端部および下端部の側部を囲むように配置される構成となっていてもよい。この場合、フィルタ14は、吸上配管18に対して溶着等によって固定される。 (Modification 1)
As shown in FIG. 43, the
図44に示すように、フィルタ14は、吸上配管18の上端部を囲むように配置される構成となっていてもよい。この場合も、フィルタ14は、吸上配管18に対して溶着等によって固定される。 (Modification 2)
As shown in FIG. 44, the
図45、図46に示すように、フィルタ14は、過冷却側連通部132bにおける冷媒導出部13aに対応する部位だけに配置される構成となっていてもよい。この場合、フィルタ14は、タンクキャップ132の側面に対して溶着等によって固定される。 (Modification 3)
As shown in FIGS. 45 and 46, the
次に、第12実施形態について、図47、図48を参照して説明する。本実施形態では、第1受液部11と第2受液部12とを別部材で構成している点が第2実施形態と相違している。 (Twelfth embodiment)
Next, a twelfth embodiment will be described with reference to FIGS. In this embodiment, the point which comprises the 1st
次に、第13実施形態について、図49、図50を参照して説明する。本実施形態では、第2受液部12の第2ヘッダタンク6側の端部を第2ヘッダタンク6の外表面に対して接合している点が第12実施形態と相違している。 (13th Embodiment)
Next, a thirteenth embodiment will be described with reference to FIGS. This embodiment is different from the twelfth embodiment in that the end of the second
上述の第13実施形態の第2受液部12は、図51に示すように、曲部124の内部に断熱部材125が配置された構成となっていてもよい。この場合、図52に示すように、曲部124の内部に内側に突出する複数の突起124aを設け、当該突起124aにより、断熱部材125を固定すればよい。なお、断熱部材125は、セラミック等の温度耐性に優れた材料で構成することが望ましい。 (Modification of the thirteenth embodiment)
As shown in FIG. 51, the second
以上、本開示の実施形態について説明したが、本開示は上述の実施形態に限定されるものではなく、適宜変更が可能である。例えば、以下のように種々変形可能である。 (Other embodiments)
As mentioned above, although embodiment of this indication was described, this indication is not limited to the above-mentioned embodiment, and can change suitably. For example, various modifications are possible as follows.
Claims (15)
- 冷媒と外部流体とを熱交換させて冷媒を凝縮させる凝縮器であって、
冷媒が流通する複数のチューブ(2a)を上下に積層して構成され、前記チューブの外側を流れる前記外部流体との熱交換により冷媒を放熱させるコア部(2)と、
前記チューブの積層方向に沿って延びると共に前記コア部における前記チューブの長手方向両端部に接続される一対のヘッダタンク(5、6)と、
前記一対のヘッダタンクのうち、一方のヘッダタンク(5)から流出した冷媒を液相冷媒と気相冷媒とに分離して液相冷媒を貯留する受液器(10)と、
前記一方のヘッダタンクの内部に存する冷媒を前記受液器の内部へ導く冷媒導入部(111a、112a、161)と、を備え、
前記受液器は、
前記チューブの積層方向に沿って延びると共に、前記一方のヘッダタンクに隣接して配置され、前記冷媒導入部を介して前記一方のヘッダタンクに連通する第1受液部(11)と、
前記チューブの長手方向に沿って前記一方のヘッダタンク側から他方のヘッダタンク側へ延びると共に、前記一方のヘッダタンク側で前記第1受液部に連通する第2受液部(12)と、を有しており、
前記第2受液部は、前記一方のヘッダタンクの外部に配置されると共に、前記第1受液部における前記冷媒導入部との接続部位よりも上方側に位置する部位に接続されており、
前記受液器における前記第1受液部と前記第2受液部とを接続する受液用接続部(13)は、前記第2受液部側の下端部(131)が、上下方向において、前記第2受液部の内部における前記チューブの積層方向の中央位置(CL)よりも前記第2受液部の内部における前記チューブの積層方向の底部(BL)側に位置する凝縮器。 A condenser that condenses the refrigerant by exchanging heat between the refrigerant and the external fluid,
A core portion (2) configured by vertically stacking a plurality of tubes (2a) through which the refrigerant flows, and radiating the refrigerant by heat exchange with the external fluid flowing outside the tubes;
A pair of header tanks (5, 6) extending along the stacking direction of the tubes and connected to both ends of the tube in the longitudinal direction of the core portion;
A receiver (10) for separating the refrigerant flowing out of one of the header tanks (5) into a liquid-phase refrigerant and a gas-phase refrigerant and storing the liquid-phase refrigerant in the pair of header tanks;
A refrigerant introduction part (111a, 112a, 161) for guiding the refrigerant present inside the one header tank to the inside of the liquid receiver,
The receiver is
A first liquid receiving section (11) extending along the stacking direction of the tubes and arranged adjacent to the one header tank and communicating with the one header tank via the refrigerant introduction section;
A second liquid receiving part (12) extending from the one header tank side to the other header tank side along the longitudinal direction of the tube and communicating with the first liquid receiving part on the one header tank side; Have
The second liquid receiving part is disposed outside the one header tank, and is connected to a part located above the connection part with the refrigerant introduction part in the first liquid receiving part,
The liquid receiving connection part (13) for connecting the first liquid receiving part and the second liquid receiving part in the liquid receiver has a lower end part (131) on the second liquid receiving part side in the vertical direction. The condenser located on the bottom (BL) side in the stacking direction of the tubes inside the second liquid receiving unit with respect to the central position (CL) in the stacking direction of the tubes inside the second liquid receiving unit. - 前記受液器における前記第1受液部と前記第2受液部とを接続する受液用接続部は、前記チューブの積層方向から前記チューブの長手方向に曲がった形状を有しており、
前記第2受液部は、上下方向において前記コア部と重なり合うように、前記受液用接続部を介して前記第1受液部に接続されている請求項1に記載の凝縮器。 The connection part for liquid reception that connects the first liquid reception part and the second liquid reception part in the liquid receiver has a shape bent in the longitudinal direction of the tube from the stacking direction of the tubes,
The condenser according to claim 1, wherein the second liquid receiving part is connected to the first liquid receiving part via the liquid receiving connection part so as to overlap the core part in the vertical direction. - 前記複数のチューブは、隣り合う前記チューブの間を前記外部流体が流通するように所定の隙間をあけて積層されており、
前記受液器における前記第1受液部と前記第2受液部とを接続する受液用接続部は、前記外部流体の流れ方向に沿って延びる形状を有しており、
前記第2受液部は、上下方向において前記コア部と重なり合わないように、前記受液用接続部を介して前記第1受液部に接続されている請求項1に記載の凝縮器。 The plurality of tubes are stacked with a predetermined gap so that the external fluid flows between the adjacent tubes,
The connection part for liquid reception that connects the first liquid reception part and the second liquid reception part in the liquid receiver has a shape extending along the flow direction of the external fluid,
The condenser according to claim 1, wherein the second liquid receiving part is connected to the first liquid receiving part via the liquid receiving connection part so as not to overlap the core part in the vertical direction. - 前記第2受液部は、前記第1受液部とは別部材で構成されており、
前記第2受液部は、前記第1受液部との接続側の端部が他の部位に比べて、内部における上下方向の寸法が大きくなっている請求項1ないし3のいずれか1つに記載の凝縮器。 The second liquid receiving part is composed of a member different from the first liquid receiving part,
The second liquid receiving part according to any one of claims 1 to 3, wherein an end portion on a connection side with the first liquid receiving part has a larger size in an up-down direction in the inside than other parts. The condenser as described in. - 前記受液器は、前記第1受液部の上端部と前記第2受液部における前記一方のヘッダタンク側の端部とを接続する接続部材(13)を有しており、
前記接続部材は、前記第1受液部と前記第2受液部とは別部材で構成され、
前記接続部材には、冷媒に含まれる異物を捕捉するフィルタ(14)を保持する保持部材(132)が設けられており、
前記保持部材は、前記接続部材に対して着脱可能に接続されている請求項1または2に記載の凝縮器。 The liquid receiver has a connecting member (13) for connecting an upper end portion of the first liquid receiving portion and an end portion on the one header tank side in the second liquid receiving portion,
The connection member is constituted by a separate member from the first liquid receiving part and the second liquid receiving part,
The connection member is provided with a holding member (132) that holds a filter (14) that captures foreign substances contained in the refrigerant,
The condenser according to claim 1, wherein the holding member is detachably connected to the connection member. - 前記受液器は、前記冷媒導入部(161)を構成する構成部材(16)に対して着脱可能に構成されており、
前記受液器の内部には、冷媒に含まれる異物を捕捉するフィルタ(14)および冷媒中の水分を吸着する乾燥剤(15)の少なくとも一方が収容される請求項1ないし4のいずれか1つに記載の凝縮器。 The liquid receiver is configured to be attachable to and detachable from a structural member (16) constituting the refrigerant introducing portion (161).
The liquid receiver contains at least one of a filter (14) for capturing foreign substances contained in the refrigerant and a desiccant (15) for adsorbing moisture in the refrigerant. Condenser. - 前記受液器は、前記第1受液部の上端部と前記第2受液部における前記一方のヘッダタンク側の端部とを接続する接続配管(13)を有しており、
前記第1受液部および前記第2受液部は、筒状の部材で構成されており、
前記接続配管は、外径が前記第1受液部の外径よりも小さい請求項1ないし6のいずれか1つに記載の凝縮器。 The liquid receiver has a connection pipe (13) for connecting an upper end portion of the first liquid receiving portion and an end portion on the one header tank side in the second liquid receiving portion,
The first liquid receiving part and the second liquid receiving part are composed of cylindrical members,
The condenser according to any one of claims 1 to 6, wherein the connection pipe has an outer diameter smaller than an outer diameter of the first liquid receiver. - 前記接続配管は、前記第1受液部および前記第2受液部とは別体で構成されており、
前記接続配管の外径は、前記第1受液部および前記第2受液部それぞれの外径よりも小さい請求項7に記載の凝縮器。 The connection pipe is configured separately from the first liquid receiving part and the second liquid receiving part,
The condenser according to claim 7, wherein an outer diameter of the connection pipe is smaller than an outer diameter of each of the first liquid receiving part and the second liquid receiving part. - 前記第2受液部および前記接続配管は、単一の配管で構成されており、
前記第2受液部および前記接続配管は、外径が前記第1受液部の外径よりも小さい請求項7に記載の凝縮器。 The second liquid receiving part and the connection pipe are configured by a single pipe,
The condenser according to claim 7, wherein the second liquid receiving unit and the connection pipe have an outer diameter smaller than an outer diameter of the first liquid receiving unit. - 前記一方のヘッダタンクは、前記受液器における前記第1受液部と前記第2受液部とを接続する受液用接続部に近接する部位(50a)が、前記冷媒導入部との接続部位(50b)よりも前記チューブの長手方向において前記第1受液部から離れている請求項2に記載の凝縮器。 The one header tank has a portion (50a) adjacent to the liquid receiving connection portion that connects the first liquid receiving portion and the second liquid receiving portion in the liquid receiver, and is connected to the refrigerant introduction portion. The condenser according to claim 2, wherein the condenser is further away from the first liquid receiving part in the longitudinal direction of the tube than the part (50b).
- 前記一方のヘッダタンクは、上端部が前記コア部の上端部よりも下方側となるように配置されている請求項2に記載の凝縮器。 The condenser according to claim 2, wherein the one header tank is arranged so that an upper end portion is on a lower side than an upper end portion of the core portion.
- 前記チューブの長手方向に沿って延びると共に、前記コア部の上端部に接合された上端側プレート(3)を備え、
前記上端側プレートには、前記チューブの長手方向における少なくとも一部に上方側に突出する突起部(31)が設けられており、
前記第2受液部は、前記突起部に接合されている請求項2に記載の凝縮器。 An upper end side plate (3) that extends along the longitudinal direction of the tube and is joined to the upper end portion of the core portion,
The upper end side plate is provided with a protrusion (31) protruding upward at least at a part in the longitudinal direction of the tube,
The condenser according to claim 2, wherein the second liquid receiver is joined to the protrusion. - 前記突起部は、前記上端側プレートのうち、少なくとも前記一対のヘッダタンクにおける冷媒の入口部を構成する入口側コネクタ(7)が接続されたヘッダタンクに近い位置に設けられている請求項12に記載の凝縮器。 The protrusion is provided at a position close to a header tank to which an inlet side connector (7) constituting an inlet portion of a refrigerant in at least the pair of header tanks is connected in the upper end side plate. The condenser described.
- 前記コア部は、
前記チューブを流通する冷媒を前記外部流体との熱交換により凝縮させる凝縮部(21)と、
前記凝縮部の上方側に配置されて前記受液器に貯留された液相冷媒を前記外部流体との熱交換により過冷却する過冷却部(22)と、を有しており、
前記受液器には、
前記第1受液部と前記第2受液部とを連通させる受液側連通部(132a)と、
前記第1受液部と前記過冷却部とを連通させる過冷却側連通部(132b)と、
が設けられている請求項1ないし13のいずれか1つに記載の凝縮器。 The core part is
A condensing part (21) for condensing the refrigerant flowing through the tube by heat exchange with the external fluid;
A supercooling section (22) that is disposed above the condensing section and supercools the liquid refrigerant stored in the receiver by heat exchange with the external fluid;
In the receiver,
A liquid receiving side communication part (132a) for communicating the first liquid receiving part and the second liquid receiving part;
A supercooling side communication part (132b) for communicating the first liquid receiving part and the supercooling part;
The condenser according to any one of claims 1 to 13, wherein the condenser is provided. - 前記他方のヘッダタンク(6)には、冷媒の入口部を構成する入口側コネクタ(7)を介して冷媒が流入する内部空間(51a)が設けられており、
前記第2受液部および前記他方のヘッダタンクは、接触しない配置構成となっている請求項1ないし14のいずれか1つに記載の凝縮器。 The other header tank (6) is provided with an internal space (51a) into which the refrigerant flows through an inlet-side connector (7) that constitutes an inlet portion of the refrigerant,
The condenser according to any one of claims 1 to 14, wherein the second liquid receiving unit and the other header tank are arranged so as not to contact each other.
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DE112016002362.6T DE112016002362T5 (en) | 2015-05-26 | 2016-05-25 | capacitor |
JP2017520778A JP6428934B2 (en) | 2015-05-26 | 2016-05-25 | Condenser |
CN201680027535.5A CN107532833B (en) | 2015-05-26 | 2016-05-25 | Condenser |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2016133268A (en) * | 2015-01-20 | 2016-07-25 | 株式会社デンソー | Condenser |
JPWO2016190025A1 (en) * | 2015-05-26 | 2017-09-21 | 株式会社デンソー | Condenser |
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JP7002347B2 (en) | 2018-01-19 | 2022-01-20 | 株式会社東京精密 | Work transfer device and work transfer method |
JP7236527B2 (en) | 2018-01-19 | 2023-03-09 | 株式会社東京精密 | WORK HOLDING DEVICE AND WORK HOLDING METHOD |
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EP0992378A2 (en) * | 1998-10-06 | 2000-04-12 | MAGNETI MARELLI CLIMATIZZAZIONE S.p.A. | A condenser for air conditioning systems for vehicles, having an integrated accumulator and a subcooling section |
JP2012067939A (en) * | 2010-09-21 | 2012-04-05 | Denso Corp | Condenser |
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US4972683A (en) * | 1989-09-01 | 1990-11-27 | Blackstone Corporation | Condenser with receiver/subcooler |
JPH0875317A (en) * | 1994-09-07 | 1996-03-19 | Calsonic Corp | Condenser with liquid receiver |
JPH11304301A (en) * | 1998-04-17 | 1999-11-05 | Sanden Corp | Liquid receiver, and liquid receiver integrated condenser |
JP2002147895A (en) * | 2000-11-08 | 2002-05-22 | Toyo Radiator Co Ltd | Condenser equipped with receiver |
KR100799551B1 (en) * | 2001-12-28 | 2008-01-31 | 한라공조주식회사 | Condenser with integral liquid reservoir |
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2016
- 2016-05-25 JP JP2017520778A patent/JP6428934B2/en not_active Expired - Fee Related
- 2016-05-25 CN CN201680027535.5A patent/CN107532833B/en not_active Expired - Fee Related
- 2016-05-25 DE DE112016002362.6T patent/DE112016002362T5/en not_active Withdrawn
- 2016-05-25 WO PCT/JP2016/065450 patent/WO2016190352A1/en active Application Filing
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EP0992378A2 (en) * | 1998-10-06 | 2000-04-12 | MAGNETI MARELLI CLIMATIZZAZIONE S.p.A. | A condenser for air conditioning systems for vehicles, having an integrated accumulator and a subcooling section |
JP2012067939A (en) * | 2010-09-21 | 2012-04-05 | Denso Corp | Condenser |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2016133268A (en) * | 2015-01-20 | 2016-07-25 | 株式会社デンソー | Condenser |
JPWO2016190025A1 (en) * | 2015-05-26 | 2017-09-21 | 株式会社デンソー | Condenser |
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JP6428934B2 (en) | 2018-11-28 |
DE112016002362T5 (en) | 2018-02-22 |
CN107532833B (en) | 2019-10-01 |
CN107532833A (en) | 2018-01-02 |
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