WO2016189312A3 - A method for forming a three dimensional object - Google Patents

A method for forming a three dimensional object Download PDF

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Publication number
WO2016189312A3
WO2016189312A3 PCT/GB2016/051523 GB2016051523W WO2016189312A3 WO 2016189312 A3 WO2016189312 A3 WO 2016189312A3 GB 2016051523 W GB2016051523 W GB 2016051523W WO 2016189312 A3 WO2016189312 A3 WO 2016189312A3
Authority
WO
WIPO (PCT)
Prior art keywords
dimensional object
forming
indirectly
powder
dimensional
Prior art date
Application number
PCT/GB2016/051523
Other languages
French (fr)
Other versions
WO2016189312A2 (en
Inventor
Professor David WIMPENNY
Dr Ross TREPLETON
Dr Usama ATTIA
Original Assignee
The Manufacturing Technology Centre Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by The Manufacturing Technology Centre Limited filed Critical The Manufacturing Technology Centre Limited
Publication of WO2016189312A2 publication Critical patent/WO2016189312A2/en
Publication of WO2016189312A3 publication Critical patent/WO2016189312A3/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64—Burning or sintering processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10—Formation of a green body
    • B22F10/14—Formation of a green body by jetting of binder onto a bed of metal powder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12—Both compacting and sintering
    • B22F3/14—Both compacting and sintering simultaneously
    • B22F3/15—Hot isostatic pressing
    • B22F3/156—Hot isostatic pressing by a pressure medium in liquid or powder form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/141—Processes of additive manufacturing using only solid materials
    • B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/165—Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30—Process control
    • B22F10/38—Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60—Treatment of workpieces or articles after build-up
    • B22F10/64—Treatment of workpieces or articles after build-up by thermal means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60—Treatment of workpieces or articles after build-up
    • B22F10/68—Cleaning or washing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10—Processes characterised by the sequence of their steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602—Making the green bodies or pre-forms by moulding
    • C04B2235/6026—Computer aided shaping, e.g. rapid prototyping
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/66—Specific sintering techniques, e.g. centrifugal sintering
    • C04B2235/665—Local sintering, e.g. laser sintering
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/66—Specific sintering techniques, e.g. centrifugal sintering
    • C04B2235/667—Sintering using wave energy, e.g. microwave sintering
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Abstract

A method for forming a three dimensional object including the steps of: depositing successive layers of powder onto a surface; selectively bonding the powder to form a three dimensional object; surrounding the three dimensional object with a particulate material; and urging the particulate matter towards the object to exert a pressure directly or indirectly thereon and applying heat directly or indirectly to the object such that the object is densified.
PCT/GB2016/051523 2015-05-26 2016-05-26 A method for forming a three dimensional object WO2016189312A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB1508996.4A GB201508996D0 (en) 2015-05-26 2015-05-26 A method for forming a three dimensional object
GB1508996.4 2015-05-26

Publications (2)

Publication Number Publication Date
WO2016189312A2 WO2016189312A2 (en) 2016-12-01
WO2016189312A3 true WO2016189312A3 (en) 2017-01-12

Family

ID=53540905

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2016/051523 WO2016189312A2 (en) 2015-05-26 2016-05-26 A method for forming a three dimensional object

Country Status (2)

Country Link
GB (1) GB201508996D0 (en)
WO (1) WO2016189312A2 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3749502B1 (en) * 2018-04-30 2023-03-22 Hewlett-Packard Development Company, L.P. Fabrication of objects having different degree of solidification areas
FR3086566B1 (en) 2018-10-02 2022-05-27 Norimat METHOD FOR MANUFACTURING PARTS WITH A COMPLEX SHAPE BY PRESSURE SINTERING FROM A PREFORM
FR3088017B1 (en) * 2018-11-02 2020-11-13 Univ Paul Sabatier Toulouse 3 MANUFACTURING PROCESS OF A PART BY DENSIFICATION UNDER LOAD
FR3088016B1 (en) * 2018-11-02 2021-01-29 Univ Paul Sabatier Toulouse 3 MANUFACTURING PROCESS OF A PART BY DENSIFICATION UNDER LOAD
EP3705255A1 (en) 2019-03-05 2020-09-09 9T Labs AG Method for consolidating an additively manufactured piece
SE2250729A1 (en) * 2019-12-17 2022-06-16 Kennametal Inc Additive manufacturing techniques and applications thereof
CN111906307B (en) * 2020-07-29 2022-08-02 西安铂力特增材技术股份有限公司 Powder-saving large-size part printing method
FR3120320A1 (en) 2021-03-02 2022-09-09 Sintermat METHOD FOR MANUFACTURING A NEAR-THE-SIDE PART (Near Net Shape or NNS) WITH A COMPLEX SHAPE BY SINTERING UNDER LOAD
DE102021110350A1 (en) 2021-04-22 2022-10-27 HÄNSSLER Kunststoff- und Dichtungstechnik GmbH Process for compacting components
FR3134335A1 (en) * 2022-04-08 2023-10-13 Safran Process for manufacturing a waterproof isotropic part by deposition of fused wire.

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130039799A1 (en) * 2011-08-10 2013-02-14 Summit Materials, Llc Method of Making Near-Net Shapes From Powdered Metals

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130039799A1 (en) * 2011-08-10 2013-02-14 Summit Materials, Llc Method of Making Near-Net Shapes From Powdered Metals

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
DAS S ET AL: "PROCESSING OF TITANIUM NET SHAPES BY SLS/HIP", MATERIALS AND DESIGN, LONDON, GB, vol. 20, no. 2/03, 1 June 1999 (1999-06-01), pages 115 - 121, XP000872092, ISSN: 0261-3069, DOI: 10.1016/S0261-3069(99)00017-5 *
LEE ET AL: "RAPID FULL DENSIFICATION OF ALUMINA-GLASS COMPOSITES FABRICATED BY A SELECTIVE LASER SINTERING PROCESS", JOURNAL OF MATERIALS SCIENCE LETTERS, CHAPMAN AND HALL LTD. LONDON, GB, vol. 17, no. 22, 15 November 1998 (1998-11-15), pages 1907 - 1911, XP000851889, ISSN: 0261-8028, DOI: 10.1023/A:1006600208059 *

Also Published As

Publication number Publication date
GB201508996D0 (en) 2015-07-08
WO2016189312A2 (en) 2016-12-01

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