WO2016188080A1 - Junction box for solar photovoltaic assembly - Google Patents

Junction box for solar photovoltaic assembly Download PDF

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Publication number
WO2016188080A1
WO2016188080A1 PCT/CN2015/096370 CN2015096370W WO2016188080A1 WO 2016188080 A1 WO2016188080 A1 WO 2016188080A1 CN 2015096370 W CN2015096370 W CN 2015096370W WO 2016188080 A1 WO2016188080 A1 WO 2016188080A1
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WO
WIPO (PCT)
Prior art keywords
electrical connection
cavity
casing
bus bar
electrically connected
Prior art date
Application number
PCT/CN2015/096370
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French (fr)
Chinese (zh)
Inventor
邵名巍
王骏
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常熟市冠日新材料有限公司
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Publication of WO2016188080A1 publication Critical patent/WO2016188080A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention belongs to the technical field of solar cell modules, and in particular relates to a junction box for a solar photovoltaic module.
  • the junction box of the solar photovoltaic module is an important component of the output solar power source, and is a transition device for connecting the solar battery lead wire with the external lead wire, usually by a cover, a box base (also called a box body), and a bypass disposed in the box seat. Diode, wire and cable and conductive connection mechanism.
  • the aforementioned bypass diode functions to avoid reverse charging and damage the solar photovoltaic cell and prevent the normal operation of the entire solar photovoltaic cell module due to a short circuit of a solar photovoltaic cell.
  • Typical examples are: CN201639227U (junction box housing for solar photovoltaic modules), CN101944546B (solar photovoltaic module junction box), CN101442280A (solar photovoltaic module junction box), CN2716748Y (modified structure of solar module junction box), CN101138098A (solar module Junction box of output line and installation method of the junction box), CN200941388Y (solar photovoltaic power generation component junction box), CN201075856Y (new solar photovoltaic metal junction box), CN101286626A (solar photovoltaic metal junction box) and CN101459392A (for solar photovoltaic cell system) Junction box), and so on.
  • junction box Although it is not limited to the junction box involved in the patent solution exemplified above, it has positive significance for improving the heat dissipation effect, but it is still insufficient to meet the heat dissipation requirement of the bypass diode under high power and high current working conditions, because people dock
  • the design idea of the wire box has never been free from the shackles of the traditional design concept.
  • the so-called traditional design concept mainly manifests in the following factors: one is to select the material for making the junction box; the other is to form a reasonable heat dissipation on the junction box as much as possible. Channel (including vents); third is to explore the way and location of the three bypass diodes in the junction box.
  • the object of the present invention is to provide a solar energy for solar energy that can significantly improve the heat dissipation effect on the bypass diode, thereby adapting the bypass diode to the high-power and high-current requirements of the solar cell and facilitating the simplification of the structure.
  • Junction box for photovoltaic modules is to provide a solar energy for solar energy that can significantly improve the heat dissipation effect on the bypass diode, thereby adapting the bypass diode to the high-power and high-current requirements of the solar cell and facilitating the simplification of the structure.
  • the object of the present invention is to provide a junction box for a solar photovoltaic module, comprising a casing, an electrical connection mechanism disposed in the casing cavity of the casing and located on the casing cavity of the casing cavity, and is also disposed in the same a bypass diode in the body cavity and electrically connected to the electrical connection mechanism above the electrical connection mechanism and a box for mating with the housing for the electrical connection mechanism and the bypass diode disposed in the housing cavity a cover, wherein: the number of the electrical connection mechanism and the bypass diode disposed in the casing cavity of the casing is one, and the electrical connection in the casing cavity of two adjacent casings in use state The mechanism is electrically connected to each other by a pair of bus bars that are introduced into the cavity of the casing.
  • a bus bar introduction cavity for communicating the cavity of the casing with the outside is opened on the front side of the bottom plate of the casing corresponding to the casing cavity, and the bus bar is introduced into the cavity.
  • the casing cavity bottom plate forms a half-cut box cavity bottom plate, and the pair of bus bars are electrically connected to the electrical connection mechanism from the bus bar introduction cavity into the casing cavity, and the bypass diode has a pin and an electrical connection.
  • the foot, the pin and the electrical connection leg are electrically connected to the electrical connection mechanism.
  • a first electrical connection plate positioning post and a second electrical connection plate positioning post protruding from an upper surface of the bottom surface of the casing cavity are formed on the bottom plate of the casing cavity; Electrical connection mechanism a first electrical connection board and a second electrical connection board, and a first electrical connection board positioning hole is formed on the first electrical connection board and at a position corresponding to the first electrical connection board positioning post, on the second electrical connection board And a second electrical connection board positioning hole is defined at a position corresponding to the second electrical connection board positioning post, the first electrical connection board positioning hole is matched with the first electrical connection board positioning column, and the second electrical connection board positioning hole and the first The second connecting plate is matched with the positioning post; the pin of the bypass diode is electrically connected to the first electrical connecting plate, and the electrical connecting leg of the bypass diode is electrically connected to the second electrical connecting plate; One of the pair of bus bars is electrically connected to the first electrical connection board, and the other of the pair of bus bars is electrically connected to the second electrical connection
  • a first bus bar electrical connection leg is formed at an end of the first electrical connection plate toward the bus bar introduction cavity, and the first bus bar electrical connection leg faces the confluence
  • the strip is introduced into the cavity, and one of the pair of bus bars is electrically connected to the first bus bar electrical connection leg; at the end of the second electrical connection plate that is introduced into the cavity toward the bus bar Forming a second bus bar electrical connection leg, the second bus bar electrical connection leg extending toward the bus bar introduction cavity and corresponding to the first bus bar electrical connection leg, the other of the pair of bus bars
  • the bus bar is electrically connected to the second bus bar electrical connection leg.
  • a first bus bar electrical connection hole is defined in the first bus bar electrical connection leg, and a first one is formed on the second bus bar electrical connection leg.
  • a two-bar electrical connection hole wherein one of the pair of bus bars is electrically connected to the first bus bar electrical connection leg at a position corresponding to the first bus bar electrical connection hole, and the pair of bus bars are The other bus bar is electrically connected to the second bus bar electrical connection leg at a position corresponding to the second bus bar electrical connection hole.
  • an electrically isolated flange is formed at a centered position of the side of the casing cavity toward the busbar introduction cavity, and the busbar introduction cavity faces the bottom of the casing cavity.
  • An electrical spacer is formed on one side and at a position corresponding to the electrical isolation flange, and the electrical isolation flange and the electrical spacer form a T-shaped position relationship with each other.
  • a casing buckle is formed on the outer walls of the left and right sides of the casing and at positions corresponding to each other, and on the inner walls of the left and right sides of the casing. And each of the positions corresponding to the buckle of the box body is configured with a cover card foot that cooperates with the buckle of the box body, and a through box is extended at the bottom of the box body and around the periphery of the box body. At the side of the drain stack, a gap is maintained between the bottom surface of the lid of the lid and the edge of the drain drain of the box.
  • a cable introduction positioning seat extends at a position of a lower left corner of the casing, and a cable introduction positioning cavity of the cable introduction positioning seat communicates with the casing cavity, and The current a cable clamp is disposed in the positioning cavity; a positioning cover is extended at a lower left corner of the cover and at a position corresponding to the cable introduction positioning seat, and the positioning cover and the cable are introduced into the positioning seat by the positioning cover The cable is introduced into the positioning cavity for the cooperation.
  • each of the left and right chamber walls of the casing cavity and the position corresponding to the bus bar introduction cavity are respectively formed with a glue-filling reference protruding from the surface of the cavity wall.
  • logo flange In still another specific embodiment of the present invention, each of the left and right chamber walls of the casing cavity and the position corresponding to the bus bar introduction cavity are respectively formed with a glue-filling reference protruding from the surface of the cavity wall.
  • a cable defining flange is formed on a bottom wall of the cavity into which the cable is introduced into the positioning cavity, and the cable clamp has a cable.
  • the pressure block cavity is formed with a cable limiting flange protruding from the surface of the top wall of the cavity on the top wall of the cavity of the cable block cavity.
  • the technical solution provided by the invention provides an electric connection mechanism and a bypass diode in a box body of a casing, so that the number of the casings seems to be increased, but the heat dissipation effect of the bypass diode can satisfy the solar photovoltaic cell direction.
  • the requirement of high power and large current direction development solves the contradiction between the heat dissipation of the box body and the bypass diode with high power and large current. Because the overall structure is concise, it can be easily manufactured and assembled quickly.
  • Figure 1 is a block diagram of an embodiment of the present invention.
  • FIG. 2 is a schematic view showing a pair of bus bars electrically connecting electrical connection mechanisms located in the casing cavities of two adjacent casings.
  • Figure 3 is a structural view of the casing between the two casings shown in Figure 2;
  • Figure 4 is a schematic view of the cable clamp of Figure 1 after being turned 180°.
  • the casing 1 is provided, and the electrical connection mechanism 2 disposed in the casing cavity 11 of the casing 1 and located on the casing cavity 111 of the casing cavity 11 is also disposed in the casing cavity 11. And a bypass diode 3 electrically connected to the electrical connection mechanism 2 above the electrical connection mechanism 2 and a matching with the casing 1 for shielding the electrical connection mechanism 2 and the bypass diode 3 provided in the casing chamber 11. Cover 4 for protection.
  • bypass diode 3 As shown in FIG. 1 and FIG. 2, the aforementioned bypass diode 3 is soldered and fixed to the electrical connection mechanism 2. Since the functions of the bypass diode 3 and the electrical connection mechanism 2 and the respective working principles are well known in the art, for example, reference can be made to the applicant. The patent documents mentioned in the above background art column are therefore not described again.
  • the technical point of the technical solution provided by the present invention is that the number of the electrical connection mechanism 2 and the bypass diode 3 disposed in the casing cavity 11 of the foregoing casing 1 is one, and in the state of use, the two adjacent casings 1 are The electrical connection mechanism 2 in the casing chamber 11 is electrically connected to each other by a pair of bus bars 5 (shown schematically in Fig. 2) introduced into the casing chamber 11. It can be seen that the number of the casings 1 in the actual use state of the present invention is three, and it seems that the junction box of the prior art is reduced to zero in order to increase the number of the casings 1 and possibly increase the manufacturing.
  • the increase in the number of the casings 1 is caused by the fact that the three bypass diodes 3 are disposed in one casing 1 in comparison with the prior art.
  • the present invention has the advantage that the prior art cannot be compared in terms of the cost of frequently replacing the entire casing 1 and, to a certain extent, the present invention overcomes the design bias of the prior art because The technical effects it produces are unpredictable in the prior art.
  • a bus bar introduction cavity 112 for communicating the casing cavity 11 with the outside is formed at a position corresponding to the front side of the casing cavity bottom plate 111 of the casing chamber 11, and the bus bar is introduced into the cavity 112.
  • the casing cavity bottom plate 111 is formed into a half-cut box cavity bottom plate (ie, a half-width bottom plate), and the pair of bus bars 5 are introduced into the casing cavity 11 from the bus bar introduction cavity 112 to be electrically connected to the electrical connection mechanism 2, and the bypass diode 3 is There are a pin 31 and an electrical connecting leg 32, both of which are electrically connected to the electrical connection mechanism 2.
  • a first electrical connection plate positioning post 1111 and a second electrical connection plate positioning post 1112 protruding from the upper surface of the casing cavity bottom plate 111 are formed on the foregoing casing cavity bottom plate 111;
  • the aforementioned electrical connection mechanism 2 includes The first electrical connection board 21 (also referred to as a metal conductive sheet, the same applies hereinafter) and a second electrical connection board 22 (also referred to as a metal conductive sheet, the same applies hereinafter) on the first electrical connection board 21 and corresponding to the first
  • a first electrical connection board positioning hole 211 is defined at a position of the electrical connection board positioning post 1111, and a second electrical connection board is disposed on the second electrical connection board 22 and at a position corresponding to the second electrical connection board positioning post 1112.
  • the hole 221, the first electrical connection plate positioning hole 211 is matched with the first electrical connection plate positioning post 1111 and is positioned on the first electrical connection plate positioning post 1111 by thermal fusion welding, and the second electrical connection plate positioning hole 221 and the second
  • the two electrical connection plate positioning posts 1112 are matched and positioned on the second electrical connection plate positioning post 1112 by heat fusion welding; one of the pair of bus bars 5 is electrically connected to the first electrical connection plate 21 Connection, and a pair of bus bars 5 Another bus bars electrically connected to the second link plate 22 electrically.
  • the aforementioned pin 31 of the bypass diode 3 is electrically connected to the first electrical connection plate 31 by soldering, and the aforementioned electrical connection leg 32 is also electrically connected to the second electrical connection plate 22 by soldering.
  • a first bus bar electrical connection leg 212 is formed, and the first bus bar electrical connection leg 212 is directed toward the bus bar into the cavity 112.
  • one of the pair of bus bars 5 is electrically connected to the first bus bar electrical connection leg 212; at the end of the second electrical connection plate 22 facing the bus bar introduction cavity 112, a second confluence is formed.
  • An electrical connection leg 222 extending in a direction toward the bus bar introduction cavity 112 and corresponding to the first bus bar electrical connection leg 212, the other of the aforementioned pair of bus bars 5 confluent The strip is electrically connected to the second bus bar electrical connection leg 222.
  • a first bus bar electrical connection hole 2121 is defined in the first bus bar electrical connecting leg 212, and a second bar electrical connection hole 2221 is defined in the second bus bar electrical connecting leg 222.
  • the foregoing one One of the bus bars 5 is electrically connected to the first bus bar electrical connection leg 212 at a position corresponding to the first bus bar electrical connection hole 21121, and the other of the pair of bus bars 5 is at The position corresponding to the second bus bar electrical connection hole 2221 is electrically connected to the second bus bar electrical connection leg 222.
  • an electrically isolated flange 113 is formed at a centered position of the side of the casing cavity bottom plate 111 facing the bus bar introduction cavity 112, and at the side of the bus bar introduction cavity 112 facing the casing cavity bottom plate 111 and at Corresponding to the position of the electrical isolation flange 113, an electrical isolation strip 1121 is formed.
  • the electrical isolation flange 113 and the electrical isolation strip 1121 form a T-shaped relationship with each other, that is, the electrical isolation strip 1121 is perpendicular to the electrical isolation flange 113, but both not in contact.
  • the electrically isolating flange 113 and the electrical insulation strip 1121 can prevent a pair of bus bars 5 from being able to cause abnormal electrical contact to cause a short circuit.
  • a casing buckle 12 is formed, and on the inner wall on the left and right sides of the casing 4 and in correspondence with the casing card
  • the positions of the buckles 12 each constitute a cover foot 41 which cooperates with the case buckle 12.
  • the box drain side 13 can also be referred to as a box drain skirt, which both contributes to ventilation and facilitates the aforementioned entry between the bottom surface 42 of the lid and the drain side 13 of the box.
  • the water in the gap mainly rainwater generated by precipitation weather
  • a tool such as a screwdriver is used to open the lid 4 at a position corresponding to the gap.
  • a cable introduction positioning seat 14 is extended at a position in the lower left corner of the casing 1.
  • the cable introduction positioning cavity 141 of the cable introduction positioning seat 14 communicates with the aforementioned casing cavity 11 and is disposed in the cable introduction positioning cavity 141.
  • the seat cover 43 shields the cable introduction positioning cavity 141 by the cooperation of the positioning seat cover 43 and the cable introduction positioning seat 14. In the state of use, the cable clamp 142 is fixed by ultrasonic welding to the cable introduction positioning cavity 141.
  • a glue-filling reference mark flange 114 protruding from the surface of the cavity wall is formed, the glue-filling reference mark
  • the upper surface of the flange 114 is slightly lower than the upper plane of the cavity of the casing chamber 11, preferably less than 0.3-0.8 mm, preferably 0.4-0.6 mm, more preferably 0.5 mm.
  • the upper surface of the glue-filling reference mark flange 114 is lower than the cavity of the casing cavity 11 by 0.5 mm, thereby avoiding the blindness when pouring the sealant into the casing cavity 11, because excessive over-filling
  • the glue causes unnecessary waste, which in turn affects the protection effect of the aforementioned bypass diode 3 provided in the casing body 11.
  • a cable defining flange 1411 is formed on the bottom wall of the cable introduction positioning cavity 141 to protrude from the surface of the cavity bottom wall.
  • the cable clamp 142 has a cable.
  • the block cavity 1421 and the wall of the cavity of the cable block cavity 1421 are formed with a cable limiting flange 14211 (shown in detail in FIG. 4) protruding from the surface of the cavity top wall.
  • the function of the aforementioned cable defining flange 1411 and the cable limiting flange 14211 is to increase the pulling force on the cable 6 shown in FIG. 2, preventing the cable 6 from easily breaking free from the casing 1.
  • the left, the middle, and the right are arranged (may also be upper, middle, and lower). Arrangement), the structure of each of the left and right boxes is the same, only the position of the cable introduction positioning seat 14 is different, so that the cable introduction positioning seat 14 of each of the left and right boxes 1 is respectively provided with an electrical connection.
  • the mechanism 2 is electrically connected to the cable 6, and the cable 6 is defined by the aforementioned cable clamp 142 and soldered to the first electrical connection plate 21.
  • the power supply mark 431 indicating the positive and negative power supply, and the two cover 4 on the left and right sides are respectively designed on the surfaces of the positioning cover 43 of the cover 4 of the left and right sides.
  • the power supply mark 431 on the locator cover 43 is different. When one is the power supply negative mark (-), the other is the power positive mark (+), and vice versa.
  • bypass diode 3 When assembling, the bypass diode 3 is first electrically connected to the electrical connection mechanism 2, and then the cable 6 and the pair of bus bars 5 are electrically connected to the electrical connection mechanism 2, and then the sealing body is potted to the casing cavity 11 after the filling is completed. Then, the cover 4 is placed on the cover 1 .

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A junction box for a solar photovoltaic assembly, which falls within the technical field of solar battery assemblies. The junction box comprises a box body (1), an electrical connection mechanism (2) provided in a box body cavity (11) and on a bottom plate (111) of the box body cavity, a bypass diode (3) provided in the box body cavity (11), corresponding to an upper side of the electrical connection mechanism (2) and electrically connected to the electrical connection mechanism (2), and a box cover (4) that is fitted to the box body (1) and is used to shelter the electrical connection mechanism (2) and the bypass diode (3) which are provided in the box body cavity (11), characterized in that: the number of the electrical connection mechanisms (2) and the bypass diodes (3) provided in the box body cavity (11) is one respectively, and in a used state, electrical connection mechanisms (2) in box body cavities (11) of two adjacent box bodies (1) are electrically connected to each other via a pair of bus bars (5) led into the box body cavities (11). A heat dissipation effect of the bypass diode (3) is enabled to satisfy the requirements of the development of a solar photovoltaic battery towards a larger power and a higher current, and a conflict between the heat dissipation of the box body (1) and the bypass diode (3) using a large power and a high current can be resolved. The overall structure is simple, and thus can be manufactured conveniently and assembled quickly.

Description

用于太阳能光伏组件的接线盒Junction box for solar photovoltaic modules 技术领域Technical field
本发明属于太阳能电池组件技术领域,具体涉及一种用于太阳能光伏组件的接线盒。The invention belongs to the technical field of solar cell modules, and in particular relates to a junction box for a solar photovoltaic module.
背景技术Background technique
太阳能光伏组件的接线盒是输出太阳能电源的重要部件,是将太阳能电池引线与外接引线实施连接的过渡装置,通常由盒盖、盒座(也称盒体)、设置于盒座内的旁路二极管、电线电缆和导电连接机构构成。前述的旁路二极管的作用是避免反向充电而损及太阳能光伏电池及防止因一个太阳能光伏电池短路而殃及整个太阳能光伏电池组件的正常工作。The junction box of the solar photovoltaic module is an important component of the output solar power source, and is a transition device for connecting the solar battery lead wire with the external lead wire, usually by a cover, a box base (also called a box body), and a bypass disposed in the box seat. Diode, wire and cable and conductive connection mechanism. The aforementioned bypass diode functions to avoid reverse charging and damage the solar photovoltaic cell and prevent the normal operation of the entire solar photovoltaic cell module due to a short circuit of a solar photovoltaic cell.
如业界所知之理,太阳能光伏发电时,电流会流过前述设在盒座内的旁路二极管,使旁路二极管发热,因此必须使太阳能光伏组件拉线盒具有拔萃的散热效果,藉以使由旁路二极管产生的热量散发至外界。于是,在已公开的中国专利文献中不乏见诸旨在将由旁路二极管产生的热量有效地向外界散发而藉以保障旁路二极管正常工作的技术方案。典型的如:CN201639227U(太阳能光伏组件用接线盒壳体)、CN101944546B(太阳能光伏组件接线盒)、CN101442280A(太阳能光伏组件接线盒)、CN2716748Y(太阳能组件接线盒的改良结构)、CN101138098A(太阳能模块的输出线的接线盒及该接线盒的安装方法)、CN200941388Y(太阳能光伏发电组件接线盒)、CN201075856Y(新型太阳能光伏金属接线盒)、CN101286626A(太阳能光伏金属接线盒)和CN101459392A(太阳能光伏电池系统用接线盒),等等。As is known in the industry, when solar photovoltaic power is generated, current will flow through the bypass diode provided in the box seat to make the bypass diode heat. Therefore, the solar photovoltaic module cable box must have a heat dissipation effect, so that The heat generated by the bypass diode is radiated to the outside. Thus, in the published Chinese patent literature, there is no shortage of technical solutions aimed at effectively dissipating the heat generated by the bypass diode to the outside to ensure the normal operation of the bypass diode. Typical examples are: CN201639227U (junction box housing for solar photovoltaic modules), CN101944546B (solar photovoltaic module junction box), CN101442280A (solar photovoltaic module junction box), CN2716748Y (modified structure of solar module junction box), CN101138098A (solar module Junction box of output line and installation method of the junction box), CN200941388Y (solar photovoltaic power generation component junction box), CN201075856Y (new solar photovoltaic metal junction box), CN101286626A (solar photovoltaic metal junction box) and CN101459392A (for solar photovoltaic cell system) Junction box), and so on.
通过对并非限于上面例举的专利文献的阅读可知:接线盒散热效果的优劣对所择用的旁路二极管的功率大小产生直接影响,具体而言,接线盒散热效果越好,那么可选择功率相对大的旁路二极管,反之亦然。By reading the patent documents not limited to the above, it can be known that the heat dissipation effect of the junction box has a direct influence on the power level of the bypass diode to be selected, in particular, the better the heat dissipation effect of the junction box, then the selection A relatively large bypass diode and vice versa.
进而如业界所知,目前太阳能电池逐步向大功率大电流方向发展,与此相适应地,前述的旁路二极管也相应向大功率方向发展。于是,如果接线盒的散热效果不能满足对大功率化的旁路二极管的散热要求,那么毫无疑问会阻碍太阳能电池向大功率大电流发展的进程。Further, as is known in the industry, solar cells are gradually developing toward high-power and high-current, and in accordance with this, the aforementioned bypass diodes are also developed in a direction of high power. Therefore, if the heat dissipation effect of the junction box cannot meet the heat dissipation requirement of the high-power bypass diode, it will undoubtedly hinder the progress of the solar cell to a large power and large current.
尽管并非限于上面例举的专利方案所涉及的接线盒对改善散热效果均具积极意义,但仍不足以适应对大功率大电流工况下的旁路二极管的散热要求,原因在于,人们对接 线盒的设计思路始终未摆脱传统设计理念的束缚,所谓的传统设计理念主要表现为以下几种因素:一是对制作接线盒的材料加以选择;二是在接线盒上尽可能形成合理的散热通道(包括散热孔);三是将三个旁路二极管在接线盒盒体内的设置方式及其位置加以探索。然而经本申请人所作的反复实验表明,如果不摆脱前述三种因素的羁绊,接线盒将由三个旁路二极管在工作过程中散发的热量向外界扩散的程度始终是有限的,其结果是无法适应太阳能电池向大功率大电流方向发展的要求。因此如何在接线盒对旁路二极管的优异的散热性与太阳能电池现大功率大电流化发展之间寻找合理的平衡点的问题长期以来困扰于业界,并且在迄今为止公开的专利和非专利文献均未见诸可供借鉴的技术启示。Although it is not limited to the junction box involved in the patent solution exemplified above, it has positive significance for improving the heat dissipation effect, but it is still insufficient to meet the heat dissipation requirement of the bypass diode under high power and high current working conditions, because people dock The design idea of the wire box has never been free from the shackles of the traditional design concept. The so-called traditional design concept mainly manifests in the following factors: one is to select the material for making the junction box; the other is to form a reasonable heat dissipation on the junction box as much as possible. Channel (including vents); third is to explore the way and location of the three bypass diodes in the junction box. However, the repeated experiments conducted by the applicant show that if the three factors are not rid of the above-mentioned three factors, the junction box will have a limited diffusion of heat radiated by the three bypass diodes during the work, and the result is impossible. Adapt to the requirements of solar cells to develop in the direction of high power and high current. Therefore, the problem of finding a reasonable balance between the excellent heat dissipation of the junction box and the current high-power current of the solar cell has long plagued the industry, and the patent and non-patent literature published to date. None of the technical inspirations that can be used for reference.
针对上述已有技术,本申请人作了积极而有益的探索与设计,终于形成了下面将要介绍的技术方案,并且在采取了保密措施下经模拟试验证明是切实可行的。In view of the above prior art, the applicant has made active and beneficial exploration and design, and finally formed the technical solution to be introduced below, and it has been proved to be feasible by simulation test under the taking of confidentiality measures.
发明内容Summary of the invention
本发明的任务在于提供一种有助于显著改善对旁路二极管的散热效果而藉以使旁路二极管适应太阳能电池的大功率大电流要求和有利于简化结构而藉以方便制造与安装的用于太阳能光伏组件的接线盒。The object of the present invention is to provide a solar energy for solar energy that can significantly improve the heat dissipation effect on the bypass diode, thereby adapting the bypass diode to the high-power and high-current requirements of the solar cell and facilitating the simplification of the structure. Junction box for photovoltaic modules.
本发明的任务是这样来完成的,一种用于太阳能光伏组件的接线盒,包括盒体、设置在盒体的盒体腔内并且位于盒体腔的盒体腔底板上的电连接机构、同样设置在盒体腔内的并且在对应于电连接机构的上方与电连接机构电气连接的旁路二极管以及与盒体相配合的用于对设置在盒体腔内的电连接机构和旁路二极管蔽护的盒盖,特征在于:设置在所述盒体的盒体腔内的所述电连接机构和旁路二极管的数量各为一个,并且在使用状态下两相邻盒体的盒体腔内的所述电连接机构由引入至盒体腔内的一对汇流条实现彼此的电气连接。The object of the present invention is to provide a junction box for a solar photovoltaic module, comprising a casing, an electrical connection mechanism disposed in the casing cavity of the casing and located on the casing cavity of the casing cavity, and is also disposed in the same a bypass diode in the body cavity and electrically connected to the electrical connection mechanism above the electrical connection mechanism and a box for mating with the housing for the electrical connection mechanism and the bypass diode disposed in the housing cavity a cover, wherein: the number of the electrical connection mechanism and the bypass diode disposed in the casing cavity of the casing is one, and the electrical connection in the casing cavity of two adjacent casings in use state The mechanism is electrically connected to each other by a pair of bus bars that are introduced into the cavity of the casing.
在本发明的一个具体的实施例中,在对应于所述盒体腔的盒体腔底板的前侧开设有一用于使盒体腔与外界相通的汇流条引入腔,藉由该汇流条引入腔而使盒体腔底板形成半截式盒体腔底板,所述的一对汇流条自所述汇流条引入腔引入盒体腔内与所述的电连接机构电气连接,所述的旁路二极管具有管脚和电连接脚,管脚和电连接脚均与电连接机构电气连接。In a specific embodiment of the present invention, a bus bar introduction cavity for communicating the cavity of the casing with the outside is opened on the front side of the bottom plate of the casing corresponding to the casing cavity, and the bus bar is introduced into the cavity. The casing cavity bottom plate forms a half-cut box cavity bottom plate, and the pair of bus bars are electrically connected to the electrical connection mechanism from the bus bar introduction cavity into the casing cavity, and the bypass diode has a pin and an electrical connection. The foot, the pin and the electrical connection leg are electrically connected to the electrical connection mechanism.
在本发明的另一个具体的实施例中,在所述的盒体腔底板上构成有一凸起于盒体腔底板的上表面的第一电连接板定位柱和一第二电连接板定位柱;所述的电连接机构包括 第一电连接板和一第二电连接板,在第一电连接板上并且在对应于第一电连接板定位柱的位置开设有一第一电连接板定位孔,在第二电连接板上并且在对应于第二电连接板定位柱的位置开设有一第二电连接板定位孔,第一电连接板定位孔与第一电连接板定位柱相配合,第二电连接板定位孔与第二电连接板定位柱相配合;所述的旁路二极管的管脚与所述第一电连接板电气连接,而旁路二极管的所述电连接脚与所述第二电连接板电气连接;所述的一对汇流条中的其中一根汇流条与第一电连接板电气连接,而一对汇流条中的另一根汇流条与第二电连接板电气连接。In another specific embodiment of the present invention, a first electrical connection plate positioning post and a second electrical connection plate positioning post protruding from an upper surface of the bottom surface of the casing cavity are formed on the bottom plate of the casing cavity; Electrical connection mechanism a first electrical connection board and a second electrical connection board, and a first electrical connection board positioning hole is formed on the first electrical connection board and at a position corresponding to the first electrical connection board positioning post, on the second electrical connection board And a second electrical connection board positioning hole is defined at a position corresponding to the second electrical connection board positioning post, the first electrical connection board positioning hole is matched with the first electrical connection board positioning column, and the second electrical connection board positioning hole and the first The second connecting plate is matched with the positioning post; the pin of the bypass diode is electrically connected to the first electrical connecting plate, and the electrical connecting leg of the bypass diode is electrically connected to the second electrical connecting plate; One of the pair of bus bars is electrically connected to the first electrical connection board, and the other of the pair of bus bars is electrically connected to the second electrical connection board.
在本发明的又一个具体的实施例中,在所述第一电连接板朝向所述汇流条引入腔的一端构成有一第一汇流条电气连接腿,该第一汇流条电气连接腿朝着汇流条引入腔的方向伸展,所述的一对汇流条中的其中一根汇流条与该第一汇流条电气连接腿电气连接;在所述第二电连接板朝向所述汇流条引入腔的一端构成有一第二汇流条电气连接腿,该第二汇流条电气连接腿朝向汇流条引入腔的方向伸展并且与第一汇流条电气连接腿相对应,所述的一对汇流条中的另一根汇流条与该第二汇流条电气连接腿电气连接。In still another specific embodiment of the present invention, a first bus bar electrical connection leg is formed at an end of the first electrical connection plate toward the bus bar introduction cavity, and the first bus bar electrical connection leg faces the confluence The strip is introduced into the cavity, and one of the pair of bus bars is electrically connected to the first bus bar electrical connection leg; at the end of the second electrical connection plate that is introduced into the cavity toward the bus bar Forming a second bus bar electrical connection leg, the second bus bar electrical connection leg extending toward the bus bar introduction cavity and corresponding to the first bus bar electrical connection leg, the other of the pair of bus bars The bus bar is electrically connected to the second bus bar electrical connection leg.
在本发明的再一个具体的实施例中,在所述的第一汇流条电气连接腿上开设有一第一汇流条电气连接孔,而在所述的第二汇流条电气连接腿上开设有一第二流条电气连接孔,所述的一对汇流条中的其中一根汇流条在对应于第一汇流条电气连接孔的位置与第一汇流条电气连接腿电气连接,而一对汇流条中的另一根汇流条在对应于第二汇流条电气连接孔的位置与第二汇流条电气连接腿电气连接。In still another specific embodiment of the present invention, a first bus bar electrical connection hole is defined in the first bus bar electrical connection leg, and a first one is formed on the second bus bar electrical connection leg. a two-bar electrical connection hole, wherein one of the pair of bus bars is electrically connected to the first bus bar electrical connection leg at a position corresponding to the first bus bar electrical connection hole, and the pair of bus bars are The other bus bar is electrically connected to the second bus bar electrical connection leg at a position corresponding to the second bus bar electrical connection hole.
在本发明的还有一个具体的实施例中,在所述盒体腔底板朝向所述汇流条引入腔的一侧的居中位置构成有一电气隔离凸缘,而在汇流条引入腔朝向盒体腔底板的一侧并且在对应于电气隔离凸缘的位置构成有一电气隔离片,电气隔离凸缘与电气隔离片彼此形成T字形的位置关系。In still another specific embodiment of the present invention, an electrically isolated flange is formed at a centered position of the side of the casing cavity toward the busbar introduction cavity, and the busbar introduction cavity faces the bottom of the casing cavity. An electrical spacer is formed on one side and at a position corresponding to the electrical isolation flange, and the electrical isolation flange and the electrical spacer form a T-shaped position relationship with each other.
在本发明的更而一个具体的实施例中,在所述盒体的左右侧的外壁上并且在彼此对应的位置各构成有一盒体卡扣,而在所述盒盖的左右侧的内壁上并且在对应于盒体卡扣的位置各构成有一盒盖卡脚,该盒盖卡脚与盒体卡扣相配合,在所述盒体的底部并且围绕盒体的四周延伸有一贯通的盒体泄水栈边,所述盒盖的盒盖底表面与该盒体泄水栈边之间保持有间隙。In still another specific embodiment of the present invention, a casing buckle is formed on the outer walls of the left and right sides of the casing and at positions corresponding to each other, and on the inner walls of the left and right sides of the casing. And each of the positions corresponding to the buckle of the box body is configured with a cover card foot that cooperates with the buckle of the box body, and a through box is extended at the bottom of the box body and around the periphery of the box body. At the side of the drain stack, a gap is maintained between the bottom surface of the lid of the lid and the edge of the drain drain of the box.
在本发明的进而一个具体的实施例中,在所述盒体的左下角的位置延伸有一电缆引入定位座,该电缆引入定位座的电缆引入定位座腔与所述的盒体腔相通,并且在该电流 引入定位座腔内配设有一电缆压块;在所述盒盖的左下角并且在对应于电缆引入定位座的位置延伸有一定位座护盖,藉由该定位座护盖与电缆引入定位座的配合而对电缆引入定位座腔蔽护。In still another specific embodiment of the present invention, a cable introduction positioning seat extends at a position of a lower left corner of the casing, and a cable introduction positioning cavity of the cable introduction positioning seat communicates with the casing cavity, and The current a cable clamp is disposed in the positioning cavity; a positioning cover is extended at a lower left corner of the cover and at a position corresponding to the cable introduction positioning seat, and the positioning cover and the cable are introduced into the positioning seat by the positioning cover The cable is introduced into the positioning cavity for the cooperation.
在本发明的又更而一个具体的实施例中,在所述的盒体腔的左右腔壁上并且在对应于所述汇流条引入腔的位置各构成有凸起于腔壁表面的灌胶参照标志凸缘。In still another specific embodiment of the present invention, each of the left and right chamber walls of the casing cavity and the position corresponding to the bus bar introduction cavity are respectively formed with a glue-filling reference protruding from the surface of the cavity wall. Logo flange.
在本发明的又进而一个具体的实施例中,在所述电缆引入定位座腔的腔底壁上构成有凸起于腔底壁的表面的电缆限定凸缘,所述电缆压块具有一电缆压块腔,在该电缆压块腔的腔顶壁上构成有凸起于腔顶壁的表面的电缆限位凸缘。In still another specific embodiment of the present invention, a cable defining flange is formed on a bottom wall of the cavity into which the cable is introduced into the positioning cavity, and the cable clamp has a cable. The pressure block cavity is formed with a cable limiting flange protruding from the surface of the top wall of the cavity on the top wall of the cavity of the cable block cavity.
本发明提供的技术方案由于在一个盒体的盒体腔内只设置一个电连接机构以及一个旁路二极管,因而貌似增加了壳体的数量,但是能使旁路二极管的散热效果满足太阳能光伏电池向大功率大电流化方向发展的要求,解决了盒体散热与采用大功率大电流的旁路二极管之间的矛盾;由于整体结构简练,因而既可方便制作,又能快捷装配。The technical solution provided by the invention provides an electric connection mechanism and a bypass diode in a box body of a casing, so that the number of the casings seems to be increased, but the heat dissipation effect of the bypass diode can satisfy the solar photovoltaic cell direction. The requirement of high power and large current direction development solves the contradiction between the heat dissipation of the box body and the bypass diode with high power and large current. Because the overall structure is concise, it can be easily manufactured and assembled quickly.
附图说明DRAWINGS
图1为本发明的实施例结构图。Figure 1 is a block diagram of an embodiment of the present invention.
图2为一对汇流条将位于两相邻盒体的盒体腔内的电连接机构实现电气连接的示意图。2 is a schematic view showing a pair of bus bars electrically connecting electrical connection mechanisms located in the casing cavities of two adjacent casings.
图3为图2所示的位于两个盒体之间的盒体的结构图。Figure 3 is a structural view of the casing between the two casings shown in Figure 2;
图4为图1所示的电缆压块在翻转180°后的示意图。Figure 4 is a schematic view of the cable clamp of Figure 1 after being turned 180°.
具体实施方式detailed description
为了使公众能充分了解本发明的技术实质和有益效果,申请人将在下面结合附图对本发明的具体实施方式详细描述,但申请人对实施例的描述不是对技术方案的限制,任何依据本发明构思作形式而非实质的变化都应当视为本发明的保护范围。The Applicant will be described in detail below with reference to the accompanying drawings, but the description of the embodiments is not a limitation of the technical solutions, any basis. The inventive concept, rather than the actual changes, should be considered as the scope of the invention.
在下面的描述中凡是涉及上、下、左、右、前和后的方向性(或者称方位性)的概念均是针对正在被描述的图所处的位置状态而言的,目的在于方便公众理解,因而不能将其理解为对本发明提供的技术方案的特别限定。In the following description, the concepts of directionality (or orientation) involving up, down, left, right, front and back are all in terms of the positional state of the picture being described, and the purpose is to facilitate the public. It is understood that it is not to be construed as a limitation of the invention.
请参见图1和图2,给出了盒体1、设置在盒体1的盒体腔11内并且位于盒体腔11的盒体腔底板111上的电连接机构2、同样设置在盒体腔11内的并且在对应于电连接机构2的上方与电连接机构2电气连接的旁路二极管3以及与盒体1相配合的用于对设置在盒体腔11内的电连接机构2和旁路二极管3蔽护的盒盖4。 Referring to FIG. 1 and FIG. 2, the casing 1 is provided, and the electrical connection mechanism 2 disposed in the casing cavity 11 of the casing 1 and located on the casing cavity 111 of the casing cavity 11 is also disposed in the casing cavity 11. And a bypass diode 3 electrically connected to the electrical connection mechanism 2 above the electrical connection mechanism 2 and a matching with the casing 1 for shielding the electrical connection mechanism 2 and the bypass diode 3 provided in the casing chamber 11. Cover 4 for protection.
由图1和图2所示,前述的旁路二极管3与电连接机构2焊接固定,由于旁路二极管3和电连接机构2的功用以及各自的工作原理属于公知技术,例如可以参见申请人在上面的背景技术栏中提及的专利文献,因此申请人不再赘述。As shown in FIG. 1 and FIG. 2, the aforementioned bypass diode 3 is soldered and fixed to the electrical connection mechanism 2. Since the functions of the bypass diode 3 and the electrical connection mechanism 2 and the respective working principles are well known in the art, for example, reference can be made to the applicant. The patent documents mentioned in the above background art column are therefore not described again.
作为本发明提供的技术方案的技术要点:设置在前述盒体1的盒体腔11内的电连接机构2和旁路二极管3的数量各为一个,并且在使用状态下两相邻盒体1的盒体腔11内的电连接机构2由引入至盒体腔11内的一对汇流条5(图2示意)实现彼此的电气连接。由此可知,本发明在实际的使用状态下盒体1的数量为三个,从形式上看似乎将已有技术中接线盒化整为零而增加了盒体1的数量并且或许增加了制造成本,但是由于盒体1的结构变得显著简单,并且体积显著缩小,因而增加盒体1的数量相对于已有技术因将三个旁路二极管3同设于一个盒体1内导致易损(盒体1散热效果差导致)且频繁更换整个盒体1的使用成本而言,本发明具有已有技术无法媲美的优势,在一定程度上,本发明克服了已有技术的设计偏见,因为其产生的技术效果是已有技术无法预期的。The technical point of the technical solution provided by the present invention is that the number of the electrical connection mechanism 2 and the bypass diode 3 disposed in the casing cavity 11 of the foregoing casing 1 is one, and in the state of use, the two adjacent casings 1 are The electrical connection mechanism 2 in the casing chamber 11 is electrically connected to each other by a pair of bus bars 5 (shown schematically in Fig. 2) introduced into the casing chamber 11. It can be seen that the number of the casings 1 in the actual use state of the present invention is three, and it seems that the junction box of the prior art is reduced to zero in order to increase the number of the casings 1 and possibly increase the manufacturing. Cost, but since the structure of the casing 1 becomes significantly simpler and the volume is significantly reduced, the increase in the number of the casings 1 is caused by the fact that the three bypass diodes 3 are disposed in one casing 1 in comparison with the prior art. The present invention has the advantage that the prior art cannot be compared in terms of the cost of frequently replacing the entire casing 1 and, to a certain extent, the present invention overcomes the design bias of the prior art because The technical effects it produces are unpredictable in the prior art.
请重点见图1,在对应于前述盒体腔11的盒体腔底板111的前侧的位置开设有一用于使盒体腔11与外界相通的汇流条引入腔112,藉由该汇流条引入腔112而使盒体腔底板111形成半截式盒体腔底板(即半幅式底板),前述的一对汇流条5自汇流条引入腔112引入盒体腔11内与电连接机构2电气连接,前述的旁路二极管3具有管脚31和电连接脚32,该管脚31和电连接脚32均与电连接机构2电气连接。Referring to FIG. 1, a bus bar introduction cavity 112 for communicating the casing cavity 11 with the outside is formed at a position corresponding to the front side of the casing cavity bottom plate 111 of the casing chamber 11, and the bus bar is introduced into the cavity 112. The casing cavity bottom plate 111 is formed into a half-cut box cavity bottom plate (ie, a half-width bottom plate), and the pair of bus bars 5 are introduced into the casing cavity 11 from the bus bar introduction cavity 112 to be electrically connected to the electrical connection mechanism 2, and the bypass diode 3 is There are a pin 31 and an electrical connecting leg 32, both of which are electrically connected to the electrical connection mechanism 2.
优选地,在前述的盒体腔底板111上构成有一凸起于盒体腔底板111的上表面的第一电连接板定位柱1111和一第二电连接板定位柱1112;前述的电连接机构2包括第一电连接板21(也可称金属导电片,以下同)和一第二电连接板22(也可称金属导电片,以下同),在第一电连接板21上并且在对应于第一电连接板定位柱1111的位置开设有一第一电连接板定位孔211,在第二电连接板22上并且在对应于第二电连接板定位柱1112的位置开设有一第二电连接板定位孔221,第一电连接板定位孔211与第一电连接板定位柱1111相配合并且通过热熔融焊接方式定位在第一电连接板定位柱1111上,第二电连接板定位孔221与第二电连接板定位柱1112相配合并且通过热熔融焊接方式定位在第二电连接板定位柱1112上;前述的一对汇流条5中的其中一根汇流条5与第一电连接板21电气连接,而一对汇流条5中的另一根汇流条与第二电连接板22电气连接。前述的旁路二极管3的管脚31通过焊接与第一电连接板31电气连接,前述的电连接脚32同样通过焊接与第二电连接板22电气连接。 Preferably, a first electrical connection plate positioning post 1111 and a second electrical connection plate positioning post 1112 protruding from the upper surface of the casing cavity bottom plate 111 are formed on the foregoing casing cavity bottom plate 111; the aforementioned electrical connection mechanism 2 includes The first electrical connection board 21 (also referred to as a metal conductive sheet, the same applies hereinafter) and a second electrical connection board 22 (also referred to as a metal conductive sheet, the same applies hereinafter) on the first electrical connection board 21 and corresponding to the first A first electrical connection board positioning hole 211 is defined at a position of the electrical connection board positioning post 1111, and a second electrical connection board is disposed on the second electrical connection board 22 and at a position corresponding to the second electrical connection board positioning post 1112. The hole 221, the first electrical connection plate positioning hole 211 is matched with the first electrical connection plate positioning post 1111 and is positioned on the first electrical connection plate positioning post 1111 by thermal fusion welding, and the second electrical connection plate positioning hole 221 and the second The two electrical connection plate positioning posts 1112 are matched and positioned on the second electrical connection plate positioning post 1112 by heat fusion welding; one of the pair of bus bars 5 is electrically connected to the first electrical connection plate 21 Connection, and a pair of bus bars 5 Another bus bars electrically connected to the second link plate 22 electrically. The aforementioned pin 31 of the bypass diode 3 is electrically connected to the first electrical connection plate 31 by soldering, and the aforementioned electrical connection leg 32 is also electrically connected to the second electrical connection plate 22 by soldering.
优选地,在前述第一电连接板21朝向所述汇流条引入腔112的一端构成有一第一汇流条电气连接腿212,该第一汇流条电气连接腿212朝着汇流条引入腔112的方向伸展,前述的一对汇流条5中的其中一根汇流条与该第一汇流条电气连接腿212电气连接;在前述第二电连接板22朝向汇流条引入腔112的一端构成有一第二汇流条电气连接腿222,该第二汇流条电气连接腿222朝向汇流条引入腔112的方向伸展并且与第一汇流条电气连接腿212相对应,前述的一对汇流条5中的另一根汇流条与该第二汇流条电气连接腿222电气连接。Preferably, at the end of the first electrical connection plate 21 facing the bus bar introduction cavity 112, a first bus bar electrical connection leg 212 is formed, and the first bus bar electrical connection leg 212 is directed toward the bus bar into the cavity 112. Extendingly, one of the pair of bus bars 5 is electrically connected to the first bus bar electrical connection leg 212; at the end of the second electrical connection plate 22 facing the bus bar introduction cavity 112, a second confluence is formed. An electrical connection leg 222 extending in a direction toward the bus bar introduction cavity 112 and corresponding to the first bus bar electrical connection leg 212, the other of the aforementioned pair of bus bars 5 confluent The strip is electrically connected to the second bus bar electrical connection leg 222.
在前述的第一汇流条电气连接腿212上开设有一第一汇流条电气连接孔2121,而在前述的第二汇流条电气连接腿222上开设有一第二流条电气连接孔2221,前述的一对汇流条5中的其中一根汇流条在对应于第一汇流条电气连接孔2121的位置与第一汇流条电气连接腿212电气连接,而一对汇流条5中的另一根汇流条在对应于第二汇流条电气连接孔2221的位置与第二汇流条电气连接腿222电气连接。A first bus bar electrical connection hole 2121 is defined in the first bus bar electrical connecting leg 212, and a second bar electrical connection hole 2221 is defined in the second bus bar electrical connecting leg 222. The foregoing one One of the bus bars 5 is electrically connected to the first bus bar electrical connection leg 212 at a position corresponding to the first bus bar electrical connection hole 21121, and the other of the pair of bus bars 5 is at The position corresponding to the second bus bar electrical connection hole 2221 is electrically connected to the second bus bar electrical connection leg 222.
请继续见图1,在前述盒体腔底板111朝向前述汇流条引入腔112的一侧的居中位置构成有一电气隔离凸缘113,而在汇流条引入腔112朝向盒体腔底板111的一侧并且在对应于电气隔离凸缘113的位置构成有一电气隔离片1121,电气隔离凸缘113与电气隔离片1121彼此形成T字形的位置关系,即电气隔离片1121垂直于电气隔离凸缘113,但两者不接触。电气隔离凸缘113以及电气隔离片1121可以阻止一对汇流条5有可能产生的非正常电气接触而引发短路的情形。Referring to FIG. 1, an electrically isolated flange 113 is formed at a centered position of the side of the casing cavity bottom plate 111 facing the bus bar introduction cavity 112, and at the side of the bus bar introduction cavity 112 facing the casing cavity bottom plate 111 and at Corresponding to the position of the electrical isolation flange 113, an electrical isolation strip 1121 is formed. The electrical isolation flange 113 and the electrical isolation strip 1121 form a T-shaped relationship with each other, that is, the electrical isolation strip 1121 is perpendicular to the electrical isolation flange 113, but both not in contact. The electrically isolating flange 113 and the electrical insulation strip 1121 can prevent a pair of bus bars 5 from being able to cause abnormal electrical contact to cause a short circuit.
由图1所示,在前述盒体1的左右侧的外壁上并且在彼此对应的位置各构成有一盒体卡扣12,而在盒盖4的左右侧的内壁上并且在对应于盒体卡扣12的位置各构成有一盒盖卡脚41,该盒盖卡脚41与盒体卡扣12相配合。此外,在前述盒体1的底部并且围绕盒体1的四周延伸有一贯通的盒体泄水栈边13,前述盒盖4的盒盖底表面42与该盒体泄水栈边13之间保持有间隙,盒体泄水栈边13还可称为盒体泄水裙边,既有助于通风,又有利于使进入到盒盖底表面42与盒体泄水栈边13之间的前述间隙内的水(主要由降水天气产生的雨水)快速泄除并蒸发气化,还有便于工具如改锥在对应于该间隙的位置开启盒盖4。As shown in Fig. 1, on the outer wall of the left and right sides of the casing 1 and at positions corresponding to each other, a casing buckle 12 is formed, and on the inner wall on the left and right sides of the casing 4 and in correspondence with the casing card The positions of the buckles 12 each constitute a cover foot 41 which cooperates with the case buckle 12. In addition, at the bottom of the casing 1 and around the periphery of the casing 1 there is a through-box draining stack 13 extending between the lid bottom surface 42 of the lid 4 and the casing drain stack 13 With a gap, the box drain side 13 can also be referred to as a box drain skirt, which both contributes to ventilation and facilitates the aforementioned entry between the bottom surface 42 of the lid and the drain side 13 of the box. The water in the gap (mainly rainwater generated by precipitation weather) is quickly vented and vaporized, and a tool such as a screwdriver is used to open the lid 4 at a position corresponding to the gap.
在盒体1的左下角的位置延伸有一电缆引入定位座14,该电缆引入定位座14的电缆引入定位座腔141与前述的盒体腔11相通,并且在该电缆引入定位座腔141内配设有一电缆压块142;在盒盖4的左下角并且在对应于电缆引入定位座14的位置延伸有一定 位座护盖43,藉由该定位座护盖43与电缆引入定位座14的配合而对电缆引入定位座腔141蔽护。在使用状态下,电缆压块142通过超声波焊接的方式与与电缆引入定位座腔141固定。A cable introduction positioning seat 14 is extended at a position in the lower left corner of the casing 1. The cable introduction positioning cavity 141 of the cable introduction positioning seat 14 communicates with the aforementioned casing cavity 11 and is disposed in the cable introduction positioning cavity 141. There is a cable clamp 142; there is a certain extension in the lower left corner of the cover 4 and at a position corresponding to the cable introduction positioning seat 14. The seat cover 43 shields the cable introduction positioning cavity 141 by the cooperation of the positioning seat cover 43 and the cable introduction positioning seat 14. In the state of use, the cable clamp 142 is fixed by ultrasonic welding to the cable introduction positioning cavity 141.
优选地,在前述的盒体腔11的左右腔壁上并且在对应于所述汇流条引入腔112的位置各构成有凸起于腔壁表面的灌胶参照标志凸缘114,该灌胶参照标志凸缘114的上表面略低于盒体腔11的腔上平面,低于的程度优选为0.3-0.8㎜,较好地为0.4-0.6㎜,更好地为0.5㎜。在本实施例中,灌胶参照标志凸缘114的上表面低于盒体腔11的腔口0.5㎜,因而能避免在向盒体腔11内灌注密封胶时的盲目性,因为过度地超量灌胶会造成不必要浪费,反之会影响对设置于盒体腔11内的前述旁路二极管3的保护效果。Preferably, on the left and right chamber walls of the foregoing casing cavity 11 and at positions corresponding to the bus bar introduction cavity 112, a glue-filling reference mark flange 114 protruding from the surface of the cavity wall is formed, the glue-filling reference mark The upper surface of the flange 114 is slightly lower than the upper plane of the cavity of the casing chamber 11, preferably less than 0.3-0.8 mm, preferably 0.4-0.6 mm, more preferably 0.5 mm. In the present embodiment, the upper surface of the glue-filling reference mark flange 114 is lower than the cavity of the casing cavity 11 by 0.5 mm, thereby avoiding the blindness when pouring the sealant into the casing cavity 11, because excessive over-filling The glue causes unnecessary waste, which in turn affects the protection effect of the aforementioned bypass diode 3 provided in the casing body 11.
请参见图4并且结合图1和图2,在前述电缆引入定位座腔141的腔底壁上构成有凸起于腔底壁的表面的电缆限定凸缘1411,前述电缆压块142具有一电缆压块腔1421,并且在该电缆压块腔1421的腔顶壁上构成有凸起于腔顶壁的表面的电缆限位凸缘14211(由图4详示)。前述电缆限定凸缘1411以及电缆限位凸缘14211的功用是增大对由图2所示的电缆6的牵制力,阻止电缆6轻易地从盒体1上挣脱。Referring to FIG. 4 and in conjunction with FIG. 1 and FIG. 2, a cable defining flange 1411 is formed on the bottom wall of the cable introduction positioning cavity 141 to protrude from the surface of the cavity bottom wall. The cable clamp 142 has a cable. The block cavity 1421 and the wall of the cavity of the cable block cavity 1421 are formed with a cable limiting flange 14211 (shown in detail in FIG. 4) protruding from the surface of the cavity top wall. The function of the aforementioned cable defining flange 1411 and the cable limiting flange 14211 is to increase the pulling force on the cable 6 shown in FIG. 2, preventing the cable 6 from easily breaking free from the casing 1.
通过申请人在上面的说明可知,由于在实际使用时,盒体1的数量为三个,并且以图2所示的位置状态为例,以左、中、右排列(也可以为上中下排列),左、右各一个盒体的结构是雷同的,仅仅是电缆引入定位座14的位置存在差异,因此左右各一个盒体1的电缆引入定位座14上各引入有一用于与电连接机构2电连接的电缆6,并且电缆6由前述的电缆压块142限定并且与第一电连接板21焊接固定。此外为了方便接线,作为优选的方案还可在左边和右边的一个盒盖4的定位座护盖43的表面分别设计表示电源正负的电源标记431,左、右两侧的两个盒盖4的定位座护盖43上的电源标记431是不同的,当一个为电源负标记(-)时,则另一个为电源正标记(+),反之同例。As can be seen from the above description by the applicant, since the number of the casings 1 is three in actual use, and the positional state shown in FIG. 2 is taken as an example, the left, the middle, and the right are arranged (may also be upper, middle, and lower). Arrangement), the structure of each of the left and right boxes is the same, only the position of the cable introduction positioning seat 14 is different, so that the cable introduction positioning seat 14 of each of the left and right boxes 1 is respectively provided with an electrical connection. The mechanism 2 is electrically connected to the cable 6, and the cable 6 is defined by the aforementioned cable clamp 142 and soldered to the first electrical connection plate 21. In addition, in order to facilitate the wiring, as a preferred solution, the power supply mark 431 indicating the positive and negative power supply, and the two cover 4 on the left and right sides are respectively designed on the surfaces of the positioning cover 43 of the cover 4 of the left and right sides. The power supply mark 431 on the locator cover 43 is different. When one is the power supply negative mark (-), the other is the power positive mark (+), and vice versa.
请参见图3并且结合图2,由于图3示意的位于中间的一个盒体1无需接续电缆6,因而省去了电缆引入定位座14,与其配套的盒盖4也省去了相应的定位座护盖43,而其余结构均与图1所示结构相同。Referring to FIG. 3 and in conjunction with FIG. 2, since a box 1 in the middle of FIG. 3 does not need to connect the cable 6, the cable introduction positioning seat 14 is omitted, and the corresponding cover 4 also eliminates the corresponding positioning seat. The cover 43 is the same, and the rest of the structure is the same as that shown in FIG.
装配时,先将旁路二极管3与电连接机构2电气连接,再将电缆6以及一对汇流条5与电连接机构2的电气连接,而后对盒体腔11灌封密封胶,灌胶完成后,再将盒盖4与盒体1盖配。 When assembling, the bypass diode 3 is first electrically connected to the electrical connection mechanism 2, and then the cable 6 and the pair of bus bars 5 are electrically connected to the electrical connection mechanism 2, and then the sealing body is potted to the casing cavity 11 after the filling is completed. Then, the cover 4 is placed on the cover 1 .

Claims (10)

  1. 一种用于太阳能光伏组件的接线盒,包括盒体(1)、设置在盒体(1)的盒体腔(11)内并且位于盒体腔(11)的盒体腔底板(111)上的电连接机构(2)、同样设置在盒体腔(11)内的并且在对应于电连接机构(2)的上方与电连接机构(2)电气连接的旁路二极管(3)以及与盒体(1)相配合的用于对设置在盒体腔(11)内的电连接机构(2)和旁路二极管(3)蔽护的盒盖(4),其特征在于:设置在所述盒体(1)的盒体腔(11)内的所述电连接机构(2)和旁路二极管(3)的数量各为一个,并且在使用状态下两相邻盒体(1)的盒体腔(11)内的所述电连接机构(2)由引入至盒体腔(11)内的一对汇流条(5)实现彼此的电气连接。A junction box for a solar photovoltaic module, comprising a casing (1), an electrical connection disposed in the casing cavity (11) of the casing (1) and located on the casing cavity bottom plate (111) of the casing cavity (11) a mechanism (2), a bypass diode (3) also disposed in the casing cavity (11) and electrically connected to the electrical connection mechanism (2) above the electrical connection mechanism (2), and the casing (1) a matching cover (4) for shielding the electrical connection mechanism (2) and the bypass diode (3) disposed in the casing cavity (11), characterized in that: the casing (1) is disposed The number of the electrical connection mechanism (2) and the bypass diode (3) in the casing chamber (11) is one, and in the state of use, in the casing chamber (11) of two adjacent casings (1) The electrical connection mechanism (2) is electrically connected to each other by a pair of bus bars (5) introduced into the casing cavity (11).
  2. 根据权利要求1所述的用于太阳能光伏组件的接线盒,其特征在于在对应于所述盒体腔(11)的盒体腔底板(111)的前侧开设有一用于使盒体腔(11)与外界相通的汇流条引入腔(112),藉由该汇流条引入腔(112)而使盒体腔底板(111)形成半截式盒体腔底板,所述的一对汇流条(5)自所述汇流条引入腔(112)引入盒体腔(11)内与所述的电连接机构(2)电气连接,所述的旁路二极管(3)具有管脚(31)和电连接脚(32),管脚(31)和电连接脚(32)均与电连接机构(2)电气连接。A junction box for a solar photovoltaic module according to claim 1, wherein a front side of the casing cavity bottom plate (111) corresponding to said casing cavity (11) is provided with a casing cavity (11) The externally connected bus bar is introduced into the cavity (112), and the bus bar cavity bottom plate (111) forms a half-cut box cavity bottom plate by the bus bar introduction cavity (112), and the pair of bus bars (5) are from the confluence The strip introduction cavity (112) is electrically connected to the electrical connection mechanism (2), and the bypass diode (3) has a pin (31) and an electrical connection leg (32), and the tube is introduced into the cavity (11). Both the foot (31) and the electrical connection leg (32) are electrically connected to the electrical connection mechanism (2).
  3. 根据权利要求1或2所述的用于太阳能光伏组件的接线盒,其特征在于在所述的盒体腔底板(111)上构成有一凸起于盒体腔底板(111)的上表面的第一电连接板定位柱(1111)和一第二电连接板定位柱(1112);所述的电连接机构(2)包括第一电连接板(21)和一第二电连接板(22),在第一电连接板(21)上并且在对应于第一电连接板定位柱(1111)的位置开设有一第一电连接板定位孔(211),在第二电连接板(22)上并且在对应于第二电连接板定位柱(1112)的位置开设有一第二电连接板定位孔(221),第一电连接板定位孔(211)与第一电连接板定位柱(1111)相配合,第二电连接板定位孔(221)与第二电连接板定位柱(1112)相配合;所述的旁路二极管(3)的管脚(31)与所述第一电连接板(21)电气连接,而旁路二极管(3)的所述电连接脚(32)与所述第二电连接板(22)电气连接;所述的一对汇流条(5)中的其中一根汇流条(5)与第一电连接板(21)电气连接,而一对汇流条(5)中的另一根汇流条与第二电连接板(22)电气连接。A junction box for a solar photovoltaic module according to claim 1 or 2, wherein a first electric body is formed on the bottom surface (111) of the casing chamber to protrude from the upper surface of the bottom plate (111) of the casing chamber. a connecting plate positioning post (1111) and a second electrical connecting plate positioning post (1112); the electrical connecting mechanism (2) comprises a first electrical connecting plate (21) and a second electrical connecting plate (22), a first electrical connection board positioning hole (211) is opened on the first electrical connection board (21) and at a position corresponding to the first electrical connection board positioning post (1111), on the second electrical connection board (22) and at A second electrical connection board positioning hole (221) is defined at a position corresponding to the second electrical connection board positioning post (1112), and the first electrical connection board positioning hole (211) is matched with the first electrical connection board positioning post (1111). The second electrical connection board positioning hole (221) is matched with the second electrical connection board positioning post (1112); the bypass diode (3) of the bypass diode (3) and the first electrical connection board (21) Electrically connected, and the electrical connection leg (32) of the bypass diode (3) is electrically connected to the second electrical connection plate (22); one of the pair of bus bars (5) is converged The strip (5) is electrically connected to the first electrical connection plate (21), and the other of the pair of bus bars (5) is electrically connected to the second electrical connection plate (22).
  4. 根据权利要求3所述的用于太阳能光伏组件的接线盒,其特征在于在所述第一电连接板(21)朝向所述汇流条引入腔(112)的一端构成有一第一汇流条电气连接腿(212),该第一汇流条电气连接腿(212)朝着汇流条引入腔(112)的方向伸展,所述的一对汇流条(5)中的其中一根汇流条与该第一汇流条电气连接腿(212)电气连接;在所述第二电连接板(22)朝向所述汇流条引入腔(112)的一端构成有一第二汇流条电气连接腿(222),该第二汇流条电气连接腿(222)朝向汇流条引入腔(112)的方向伸展并且与第一汇流条电气连接腿(212)相对应,所述的一对汇流条(5)中的另一根汇流条与该第二汇流条电气连接腿(222)电气连 接。A junction box for a solar photovoltaic module according to claim 3, wherein a first bus bar electrical connection is formed at one end of said first electrical connection plate (21) toward said bus bar introduction cavity (112) a leg (212), the first bus bar electrical connection leg (212) extends toward the bus bar introduction cavity (112), one of the pair of bus bars (5) and the first The bus bar electrical connecting leg (212) is electrically connected; a second bus bar electrical connecting leg (222) is formed at one end of the second electrical connecting plate (22) facing the bus bar introducing cavity (112), the second The bus bar electrical connection leg (222) extends toward the bus bar introduction cavity (112) and corresponds to the first bus bar electrical connection leg (212), and the other of the pair of bus bars (5) The strip is electrically connected to the second bus bar electrical connection leg (222) Pick up.
  5. 根据权利要求4所述的用于太阳能光伏组件的接线盒,其特征在于在所述的第一汇流条电气连接腿(212)上开设有一第一汇流条电气连接孔(2121),而在所述的第二汇流条电气连接腿(222)上开设有一第二流条电气连接孔(2221),所述的一对汇流条(5)中的其中一根汇流条在对应于第一汇流条电气连接孔(2121)的位置与第一汇流条电气连接腿(212)电气连接,而一对汇流条(5)中的另一根汇流条在对应于第二汇流条电气连接孔(2221)的位置与第二汇流条电气连接腿(222)电气连接。The junction box for a solar photovoltaic module according to claim 4, wherein a first bus bar electrical connection hole (2121) is defined in the first bus bar electrical connecting leg (212), and A second busbar electrical connection hole (2221) is defined in the second bus bar electrical connecting leg (222), and one of the pair of bus bars (5) corresponds to the first bus bar The position of the electrical connection hole (2121) is electrically connected to the first bus bar electrical connection leg (212), and the other of the pair of bus bars (5) corresponds to the second bus bar electrical connection hole (2221) The position is electrically connected to the second bus bar electrical connection leg (222).
  6. 根据权利要求2所述的用于太阳能光伏组件的接线盒,其特征在于在所述盒体腔底板(111)朝向所述汇流条引入腔(112)的一侧的居中位置构成有一电气隔离凸缘(113),而在汇流条引入腔(112)朝向盒体腔底板(111)的一侧并且在对应于电气隔离凸缘(113)的位置构成有一电气隔离片(1121),电气隔离凸缘(113)与电气隔离片(1121)彼此形成T字形的位置关系。A junction box for a solar photovoltaic module according to claim 2, wherein an electrically isolated flange is formed at a centered position of the side of the casing cavity bottom plate (111) toward the bus bar introduction cavity (112). (113), and an electrical spacer (1121), an electrical isolation flange, is formed on a side of the bus bar introduction cavity (112) facing the chassis cavity bottom plate (111) and at a position corresponding to the electrical isolation flange (113) ( 113) and the electrical isolation sheets (1121) form a T-shaped positional relationship with each other.
  7. 根据权利要求1所述的用于太阳能光伏组件的接线盒,其特征在于在所述盒体(1)的左右侧的外壁上并且在彼此对应的位置各构成有一盒体卡扣(12),而在所述盒盖(4)的左右侧的内壁上并且在对应于盒体卡扣(12)的位置各构成有一盒盖卡脚(41),该盒盖卡脚(41)与盒体卡扣(12)相配合,在所述盒体(1)的底部并且围绕盒体(1)的四周延伸有一贯通的盒体泄水栈边(13),所述盒盖(4)的盒盖底表面(42)与该盒体泄水栈边(13)之间保持有间隙。The junction box for a solar photovoltaic module according to claim 1, characterized in that a box body buckle (12) is formed on each of the left and right outer walls of the casing (1) and at positions corresponding to each other. On the inner wall of the left and right sides of the cover (4) and at positions corresponding to the buckles (12) of the casing, a cover leg (41) is formed, the cover leg (41) and the cover The buckle (12) cooperates with a through-box draining stack edge (13) extending at the bottom of the casing (1) and around the periphery of the casing (1), the casing of the casing (4) A gap is maintained between the bottom surface (42) and the box drain side (13).
  8. 根据权利要求1所述的用于太阳能光伏组件的接线盒,其特征在于在所述盒体(1)的左下角的位置延伸有一电缆引入定位座(14),该电缆引入定位座(14)的电缆引入定位座腔(141)与所述的盒体腔(11)相通,并且在该电流引入定位座腔(141)内配设有一电缆压块(142);在所述盒盖(4)的左下角并且在对应于电缆引入定位座(14)的位置延伸有一定位座护盖(43),藉由该定位座护盖(43)与电缆引入定位座(14)的配合而对电缆引入定位座腔(141)蔽护。The junction box for a solar photovoltaic module according to claim 1, characterized in that a cable introduction positioning seat (14) is extended at a position in a lower left corner of the casing (1), and the cable is introduced into the positioning seat (14). The cable introduction positioning cavity (141) is in communication with the casing cavity (11), and a cable clamp (142) is disposed in the current introduction positioning cavity (141); in the cover (4) And a positioning seat cover (43) extending at a position corresponding to the cable introduction positioning seat (14), and the cable is introduced by the cooperation of the positioning seat cover (43) and the cable introduction positioning seat (14) The positioning cavity (141) is shielded.
  9. 根据权利要求2所述的用于太阳能光伏组件的接线盒,其特征在于在所述的盒体腔(11)的左右腔壁上并且在对应于所述汇流条引入腔(112)的位置各构成有凸起于腔壁表面的灌胶参照标志凸缘(114)。A junction box for a solar photovoltaic module according to claim 2, characterized in that it is formed on the left and right chamber walls of said box chamber (11) and at positions corresponding to said bus bar introduction chambers (112) There is a glue reference mark flange (114) protruding from the surface of the cavity wall.
  10. 根据权利要求8所述的用于太阳能光伏组件的接线盒,其特征在于在所述电缆引入定位座腔(141)的腔底壁上构成有凸起于腔底壁的表面的电缆限定凸缘(1411),所述电缆压块(142)具有一电缆压块腔(1421),在该电缆压块腔(1421)的腔顶壁上构成有凸起于腔顶壁的表面的电缆限位凸缘(14211)。 A junction box for a solar photovoltaic module according to claim 8, wherein a cable defining flange is formed on a bottom wall of the cavity of the cable introduction positioning cavity (141) to protrude from a surface of the cavity bottom wall. (1411), the cable clamp (142) has a cable clamp cavity (1421), and a cable limit protruding from a surface of the ceiling wall is formed on a ceiling wall of the cable clamp cavity (1421). Flange (14211).
PCT/CN2015/096370 2015-05-28 2015-12-04 Junction box for solar photovoltaic assembly WO2016188080A1 (en)

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