WO2016179895A1 - Multiple optimized separator combined system, use method for same, and design method therefor - Google Patents

Multiple optimized separator combined system, use method for same, and design method therefor Download PDF

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WO2016179895A1
WO2016179895A1 PCT/CN2015/084342 CN2015084342W WO2016179895A1 WO 2016179895 A1 WO2016179895 A1 WO 2016179895A1 CN 2015084342 W CN2015084342 W CN 2015084342W WO 2016179895 A1 WO2016179895 A1 WO 2016179895A1
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temperature
pressure separator
separator
low pressure
medium
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PCT/CN2015/084342
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French (fr)
Chinese (zh)
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李苏安
邓清宇
王坤朋
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北京中科诚毅科技发展有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G53/00Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes

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  • the invention relates to a combined method of a separator combined system and a separator, belonging to the fields of petrochemical and coal chemical industry.
  • the conventional separation method of the refinery is to set only one high-temperature high-pressure separator at the outlet of the reactor. After the gas-liquid phase separation, the liquid phase enters the fractionation column to be fractionated and then hydrogenated, and the gas phase enters the light hydrocarbon recovery unit. This will undoubtedly cause a large separation pressure on the subsequent light hydrocarbon recovery unit.
  • Another method is to set a high-temperature high-pressure separator at the outlet of the reactor, a first-stage online hydrogenation reactor is arranged at the gas phase outlet of the separator, the reaction product enters the medium-temperature high-pressure separator, and a secondary online hydrogenation reactor is arranged at the outlet of the intermediate-temperature separator.
  • the outlet of the secondary online hydrogenation reactor is further equipped with a normal temperature high pressure separator to realize cascade hydrogenation, which avoids the trouble of increasing pressure after liquid phase decompression.
  • a normal temperature high pressure separator to realize cascade hydrogenation, which avoids the trouble of increasing pressure after liquid phase decompression.
  • the CO and CO 2 produced by the hydroliquefaction of coal are methanated in the online hydrogenation reactor, which increases the hydrogen consumption on the one hand and generates a large amount of reaction heat on the other hand.
  • a large amount of cooling hydrogen or cooling oil is injected to stabilize the temperature of the reactor.
  • the purpose of the separator is to separate the material at the outlet of the reactor.
  • the common feature of heavy oil hydrogenation, direct coal liquefaction and oil-coal mixing reactor is high temperature and high pressure.
  • the composition of the reactor outlet material is complex and simple to pass through a high temperature and high pressure separator. It is unrealistic to separate the gas and liquid phases. Because in addition to hydrogen in the gas phase, there are a large number of light hydrocarbons, CO, CO 2 and sulfides and nitrides. To recycle the hydrogen, the remaining components must be removed to ensure the purity of the recycled hydrogen. In addition to light and heavy distillates in the liquid phase, crystals that may appear when cooling are required to be removed.
  • the present invention provides a multi-optimized separator combination system, which forms six separator combination systems by arranging and combining three different temperatures of high temperature, medium temperature and low temperature, and two different pressures of high pressure and low pressure.
  • the step temperature and pressure are formed, and the gas phase and liquid phase products of different products are separated one by one.
  • the separation of the gas phase achieves the purpose of reducing the operating pressure of the downstream device and ensuring the purity of the circulating hydrogen, and the separation of the liquid phase achieves the purpose of removing S and N.
  • the invention also provides a multi-optimized combination method and design method of the separator.
  • a multiple optimized splitter combination system comprising:
  • High temperature and high pressure separator operating temperature is 350-470 ° C, operating pressure is 17-22 MPa, its inlet is connected to the outlet of the hydrogenation reactor, the upper outlet is connected to the inlet of the medium temperature high pressure separator, and the lower outlet is connected to the inlet of the high temperature and low pressure separator. connection;
  • the medium temperature high pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 17-22 MPa, the upper outlet is connected to the inlet of the normal temperature high pressure separator, and the lower outlet is connected to the inlet of the medium temperature low pressure separator;
  • Normal temperature high pressure separator operating temperature is 30-80 ° C, operating pressure is 17-22 MPa, the upper outlet flows out of the gas phase separation product, and the lower outlet is connected to the inlet of the normal temperature low pressure separator;
  • a high temperature and low pressure separator an operating temperature of 350-470 ° C, an operating pressure of 1-5 MPa, an upper outlet connected to the inlet of the medium temperature low pressure separator, and a lower outlet flowing out of the high temperature liquid phase separation product;
  • the medium temperature low pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 1-5 MPa, the upper outlet is connected to the inlet of the low pressure normal temperature separator, and the lower outlet flows out of the intermediate temperature liquid phase separation product;
  • the normal temperature low pressure separator has an operating temperature of 30-80 ° C and an operating pressure of 1-5 MPa.
  • the upper outlet flows out of the gas phase separation product, and the lower outlet flows out of the normal temperature liquid phase separation product.
  • the ambient temperature low pressure separator is horizontally placed horizontally, and the remaining separators are vertically placed vertically.
  • Preferred high pressure high temperature, medium temperature and normal temperature separator inlets are on the side; low pressure high temperature, medium temperature and normal temperature separator inlets are placed at the top.
  • a preferred system can include a plurality of level control valves and a temperature changer, the level control valve being located between the high temperature and high pressure separator and the high temperature and low pressure separator, between the intermediate temperature high pressure separator and the medium temperature low pressure separator, and Between the normal temperature high pressure separator and the normal temperature low pressure distributor, the temperature converter is located between the high temperature and high pressure separator and the medium temperature high pressure separator, between the medium temperature high pressure separator and the low temperature high pressure separator, and the high temperature and low pressure separation Between the medium temperature and low pressure separator, the medium temperature low pressure separator and the normal temperature low pressure distributor.
  • the demineralized water is injected into the gas phase pipeline of the intermediate temperature high pressure separator and the upper outlet of the medium temperature low pressure separator, and the desalted water is recovered to the liquid collection bag in the normal temperature low pressure separator, and the lower portion of the liquid collection bag is connected to the wastewater.
  • Processing device The liquid collecting bag is a downwardly protruding bag provided at the lower part of the normal temperature low pressure separator. Since the density of water is larger than oil, the water is gathered. Collected in the liquid collection bag, the liquid collection bag and the separator are integrated.
  • reaction product of the hydrogenation separator outlet is connected to the coolant line prior to the inlet of the high temperature and high pressure separator.
  • the high temperature and high pressure separator, the medium temperature high pressure separator have the same pressure or the pressure difference of less than 5% at normal temperature and high pressure separation; the high temperature low pressure separator and the medium temperature low pressure separator have the same pressure or a pressure difference of less than 5 at normal temperature and low pressure separation.
  • the temperature of the high temperature and high pressure separator is the same as the temperature of the high temperature and low pressure separator or the temperature difference is less than 5%; the temperature of the medium temperature high pressure separator is the same as the temperature of the medium temperature low pressure separator or the temperature difference is less than 5%; the normal temperature and high temperature separator is The ambient temperature low pressure separator has the same temperature or a temperature difference of less than 5%.
  • the reaction product flowing out of the hydrogenation reactor enters the high-temperature high-pressure separator for gas-liquid separation, and the gas phase separated in the upper portion is cooled to enter the medium-temperature high-pressure separator, and the liquid phase separated in the lower portion is depressurized and then enters.
  • the high temperature and low pressure separator ;
  • the gas phase separated in the upper portion is cooled and then enters the normal-temperature high-pressure separator, and the liquid phase separated in the lower portion is depressurized and then enters the medium-temperature low-pressure separator;
  • the upper gas phase flows out of the circulating hydrogen separation product, and the liquid phase separated in the lower portion is depressurized and then enters the normal-temperature low-pressure separator;
  • the gas phase separated in the upper portion is cooled and then enters the medium-temperature low-pressure separator, and the liquid phase high-temperature oil separated in the lower portion is depressurized and flows out;
  • the medium-temperature low-pressure separator After the medium-temperature low-pressure separator performs gas-liquid separation, the upper gas phase is cooled and then enters a normal-temperature low-pressure separator, and the liquid phase intermediate oil separated in the lower portion is depressurized and flows out;
  • the upper gas phase tail gas After the gas-liquid separation of the normal-temperature low-pressure separator, the upper gas phase tail gas enters the gas processing device, and the liquid phase separated oil at the lower portion flows out.
  • the reaction product has a residence time of 0.5 to 5 minutes at the high temperature and high pressure separator; a residence time of 3 to 15 minutes at the intermediate temperature and high pressure separator; and a residence time of 3 to 35 minutes at the normal temperature and high pressure separator.
  • the residence time in the high temperature low pressure separator is 0.5-5 minutes; the residence time in the medium temperature low pressure separator is 3-15 minutes; and the residence time in the normal temperature low pressure separator is 3-15 minutes.
  • the above-mentioned multiple optimized separator combination is characterized by being used for heavy oil hydrogenation process, coal direct liquefaction process and oil coal mixing process, and heavy oil hydrogenation process refers to heavy crude oil, residual oil, catalytic oil slurry, and off One or more combinations of oil pitch and coal tar are processed as raw materials; the oil-coal mixing process refers to one or a combination of crude oil, residual oil, catalytic oil slurry, deoiled asphalt and coal tar, and lignite, One or more combinations of bituminous coal and non-stick coal are processed as raw materials, and the ratio of oil to coal ranges from 97:3 to 40:60.
  • design of the splitter combination system comprises:
  • High temperature and high pressure separator operating temperature is 350-470 ° C, operating pressure is 17-22 MPa, its inlet is connected to the outlet of the hydrogenation reactor, the upper outlet is connected to the inlet of the medium temperature high pressure separator, and the lower outlet is connected to the inlet of the high temperature and low pressure separator. connection;
  • the medium temperature high pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 17-22 MPa, the upper outlet is connected to the inlet of the normal temperature high pressure separator, and the lower outlet is connected to the inlet of the medium temperature low pressure separator;
  • Normal temperature high pressure separator operating temperature is 30-80 ° C, operating pressure is 17-22 MPa, the upper outlet flows out of the gas phase separation product, and the lower outlet is connected to the inlet of the normal temperature low pressure separator;
  • a high temperature and low pressure separator an operating temperature of 350-470 ° C, an operating pressure of 1-5 MPa, an upper outlet connected to the inlet of the medium temperature low pressure separator, and a lower outlet flowing out of the high temperature liquid phase separation product;
  • the medium temperature low pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 1-5 MPa, the upper outlet is connected to the inlet of the low pressure normal temperature separator, and the lower outlet flows out of the intermediate temperature liquid phase separation product;
  • the normal temperature low pressure separator has an operating temperature of 30-80 ° C and an operating pressure of 1-5 MPa.
  • the upper outlet flows out of the gas phase separation product, and the lower outlet flows out of the normal temperature liquid phase separation product.
  • the invention provides a multi-optimized separator combination system, which sets reasonable temperature and pressure change gradients, organically combines different temperature and pressure separators to form two rows of temperature reduction, pressure constant and three columns of temperature constant, pressure Reduced separator combination system.
  • the high-temperature/intermediate-temperature/normal-temperature high-pressure separator connected in sequence maintains the high pressure and the temperature gradually decreases.
  • the reactor outlet material is gas-liquid separated step by step, and the liquefied product is sent to the corresponding high-temperature/intermediate/normal-temperature low-pressure separator, and finally the gas phase. It is purified to obtain recycled hydrogen for recycling.
  • the high-temperature/intermediate-temperature/normal-temperature low-pressure separator connected in series maintains the low pressure and the temperature gradually decreases.
  • the temperature of the liquefied product flowing out from the lower outlet of the high-temperature high-pressure separator is constant, the pressure is lowered, and the high-pressure low-pressure separator is separated, and the vaporized product is sent.
  • the gas phase of the upper outlet of the high-temperature low-pressure separator and the liquid phase of the lower outlet of the intermediate-temperature high-pressure separator are received, and the gas phase formed by liquefaction and vaporization respectively due to changes in temperature or pressure enters the low-pressure normal temperature separator.
  • the bottom part separates the liquid oil in the liquid phase.
  • the liquid phase of the upper outlet of the intermediate-temperature low-pressure separator and the lower outlet of the normal-temperature high-pressure separator are received, and the gas phase formed by the liquefaction and vaporization of the gas phase and the liquid phase respectively is discharged as a tail gas from the upper portion due to changes in temperature or pressure.
  • the bottom liquid phase oil is separated at the bottom.
  • the invention can realize the purity of circulating hydrogen can be increased by 1.5-5.5 vol%, the amount of separated oil can be increased by 3.5-15 wt%, the hydrogen entrainment in the exhaust gas is reduced by 2-7%, and the oil entrainment in the wastewater is reduced by 5-18%.
  • the separator combination system of the present invention employs a combination of vertical and horizontal depending on the need to separate the product.
  • the inlets of high-pressure high-temperature, medium-temperature and normal temperature separators are on the side, mainly for fear that the separated light components will be pressed and coked at the inlet of the feed, hindering the feeding; low-pressure high-temperature, medium-temperature and normal temperature separators, more need to be considered convenient
  • the incoming material of the high pressure separator is received, so the inlet is placed at the top.
  • the level control valve is used to reduce the pressure and the temperature changer is used to reduce the temperature.
  • the gas phase of the outlet of the medium-temperature high-pressure separator and the outlet of the medium-temperature low-pressure separator is sprayed to remove salt water, and the purpose is to prevent the ammonium salt such as ammonium hydrogencarbonate and ammonium sulfide from being crystallized and deposited on the pipe wall at a low temperature to cause blockage.
  • the mixed gas phase material at the outlet of the reactor is first cooled to partially liquefy, facilitating separation by the high temperature and high pressure separator.
  • a multi-optimized separator is used in combination, and after the reaction product is cooled three times, the gaseous hydrogen gas is separated and separated in the gas phase under normal temperature and high pressure conditions for reuse in the hydrogenation reaction cycle; Under low pressure and high temperature conditions, the liquid phase separation obtains the high temperature oil into the fractionation process; after two times of cooling and one step of depressurization, the liquid phase separation under low pressure and medium temperature conditions obtains the medium temperature oil into the fractionation process; after three times of temperature reduction and two depressurization gas phase separation, the tail gas enters. In the gas treatment device, the liquid phase separation obtains the normal temperature oil and enters the fractionation process.
  • the method effectively removes the S and N compounds in the gas phase by injecting the salt water, thereby greatly reducing the corrosion degree of the downstream device.
  • FIG. 1 is a schematic view of a separator according to an embodiment of the present invention.
  • 1-high temperature high pressure separator 2-medium temperature high pressure separator; 3-normal temperature high pressure separator; 4-high temperature low pressure separator; 5 medium temperature low pressure separator; 6-normal temperature low pressure separator; 7-reaction product; 8-cooling 9-demineralized water; 10-cycle hydrogen; 11-tail gas; 12-normal temperature oil; 13-waste water; 14-medium temperature oil; 15-high temperature oil.
  • a multi-optimized separator combination system in this embodiment is composed of 6 separators with different temperatures and pressures, namely high temperature and high pressure separator 1, medium temperature high pressure separator 2, normal temperature high pressure separator 3, low pressure high temperature separator. 4. Low pressure intermediate temperature separator 5 and low pressure normal temperature separator 6. And spraying the demineralized water 9 in the gas phase at the outlet of the intermediate temperature high pressure separator 2 and the intermediate temperature low pressure separator 5, the purpose is to prevent the ammonium salt such as ammonium hydrogencarbonate and ammonium sulfide from being crystallized and deposited on the pipe wall at a low temperature to cause clogging, and the product can be further separated. Remove sulfur and nitrogen from it.
  • the normal temperature low pressure separator 6 is horizontally placed horizontally, and the remaining separators are vertically placed vertically.
  • the temperature of the reaction product 7 was 460 ° C, and after cooling to the high temperature and high pressure separator 1 by the coolant 8, the operating temperature was 420 ° C and the operating pressure was 18.7 MPa.
  • the gas phase separated in the upper part of the high-temperature high-pressure separator 1 is cooled and then enters the medium-temperature high-pressure separator 2, and the liquid phase is adjusted by the liquid level control valve and then enters the high-temperature low-pressure separator 4.
  • the operating temperature of the medium-temperature high-pressure separator 2 is 285 ° C, the operating pressure is 18.6 MPa, and the gas phase separated from the upper part is cooled, filled with water 9 and cooled to the normal temperature high-pressure separator 3, and the liquid phase is adjusted by the liquid level control valve to enter the intermediate temperature.
  • the low pressure separator 5 in addition to the gas phase injection of the medium temperature high pressure separator 2, the desalted water enters the normal temperature low pressure separator 6 and is finally collected by the liquid collection bag.
  • the normal temperature high pressure separator 3 has an operating temperature of 55 ° C and an operating pressure of 18.5 MPa.
  • the gas phase separated in the upper portion is used as the circulating hydrogen 10, and the lower liquid phase is adjusted by the liquid level control valve to enter the normal temperature low pressure separator 6.
  • the operating temperature of the high-temperature low-pressure separator 4 is 420 ° C, the operating pressure is 3.0 MPa, and the gas phase separated from the upper portion is cooled and then enters the medium-temperature low-pressure separator 5, and the liquid phase is adjusted by the liquid level control valve as a high-temperature oil 15 separator.
  • the operating temperature of the medium-temperature low-pressure separator 5 is 285 ° C, the operating pressure is 2.9 MPa, the upper gas phase is cooled, and after water injection, the demineralized water 9 of the medium-temperature high-pressure separator 2 enters the normal-temperature low-pressure separator 6, and the liquid phase is adjusted by the liquid level control valve. After that, it is used as a medium temperature oil 14 out of the medium temperature low pressure separator 5.
  • the normal temperature low pressure separator 6 operating temperature is 55 ° C, the operating pressure is 2.8 MPa, the upper gas phase as the exhaust gas 11 separator into the gas treatment device, the lower liquid phase as the normal temperature oil 12 out of the separator, the desalinated water is recovered to the normal temperature and low pressure separation
  • a liquid collection bag in the device, and the lower portion of the liquid collection bag is connected to the wastewater treatment device.
  • the liquid collecting bag is a downwardly protruding bag provided at the lower portion of the normal temperature low pressure separator 6. Since the density of water is larger than that of the oil, the water is collected in the liquid collecting bag, and the liquid collecting bag and the separator are integrated.
  • the wastewater 13 containing ammonium salts such as ammonium hydrogencarbonate and ammonium sulfide contained in the liquid collection bag is finally discharged to the wastewater treatment device.
  • the purity of the circulating hydrogen was increased by 4 vol%, the amount of separated oil was increased by 8 wt%, the hydrogen entrainment in the exhaust gas was reduced by 3%, and the oil entrainment in the waste water was reduced by 6%, as compared with the comparative example in which only one separator was used.
  • the multi-optimized separator combination method of the present invention is simple in operation, and can separate hydrogen in the gas phase from components such as light hydrocarbons, and can also separate S and N compounds therein. Come out, greatly reducing the degree of corrosion of downstream devices. At the same time, the light and heavy liquid oils are separated, and the pressure is low, and can directly enter the downstream fractionation tower.

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Abstract

A multiple optimized separator combined system, a use method for same, and a design method therefor. The separator combined system has a high-temperature, high-pressure separator, a medium-temperature, high-pressure separator, a room-temperature, high-pressure separator, a low-pressure, high-temperature, a low-pressure, medium-temperature separator, and a low-pressure, room-temperature separator. Three different temperatures, namely high temperature, medium temperature, and low temperature and two different pressures, namely high pressure and low pressure, are permutated to form a six-separator combined system, which forms graded temperatures and pressures and individually separate different gaseous-phase products and liquid-phase products. This achieves with respect to separation of a gaseous phase the goal of reducing the operating pressure for downstream equipment while ensuring the purity of recycled hydrogen and the goal with respect to the separation of a liquid phase the goal of S and N removal.

Description

一种多重优化的分离器组合系统与使用方法及设计方法Multi-optimized separator combination system, using method and design method 技术领域Technical field
本发明涉及一种分离器组合系统及分离器组合使用方法,属于石油化工和煤化工领域。The invention relates to a combined method of a separator combined system and a separator, belonging to the fields of petrochemical and coal chemical industry.
背景技术Background technique
近年来,随着原油开采量的不断增加和常规原油储量的不断减少,原油劣质化趋势越来越严重,原油直接蒸馏得到的中间馏分油及焦化、催化裂化等二次加工得到的中间馏分的S、N含量也相应增加,与此同时,市场对轻质油需求量的不断增加以及人们环保意识的不断增强,环保法律法规对发动机尾气排放要求更加严格,各种燃油标准要求S、N的含量也更加苛刻。如何将硫、氮等杂质含量较高的中间馏分加工成可满足环保要求的产品是各炼厂所面临的重要问题。In recent years, with the continuous increase of crude oil extraction and the continuous reduction of conventional crude oil reserves, the trend of deteriorating crude oil is becoming more and more serious. The middle distillate obtained by direct distillation of crude oil and the middle distillate obtained by secondary processing such as coking and catalytic cracking At the same time, the market demand for light oil continues to increase and people's environmental awareness continues to increase. Environmental laws and regulations require stricter engine exhaust emissions. Various fuel standards require S and N. The content is also more demanding. How to process middle distillates with high impurity content such as sulfur and nitrogen into products that can meet environmental protection requirements is an important problem faced by various refineries.
在此现实环境下,重油加氢技术、煤直接液化技术和油煤混炼技术越来越受到重视,这些工艺技术都需要一种高效的分离器,将反应器出口的产物实现气相和液相分离,气相中的循环氢循环使用,尾气进入气体处理装置,液相进入分馏系统进行分馏。In this realistic environment, heavy oil hydrogenation technology, coal direct liquefaction technology and oil-coal mixing technology are receiving more and more attention. These process technologies require a highly efficient separator to realize the gas phase and liquid phase of the product at the outlet of the reactor. Separation, the circulating hydrogen in the gas phase is recycled, the tail gas enters the gas treatment device, and the liquid phase enters the fractionation system for fractionation.
目前炼油厂的常规分离方法是在反应器出口只设置一级高温高压分离器,气液相分离后液相进入分馏塔分馏后再加氢,气相进入轻烃回收装置。这样无疑会给后续的轻烃回收装置造成很大的分离压力。还有的做法是在反应器出口设置高温高压分离器,分离器气相出口设置一级在线加氢反应器,反应产物再进入中温高压分离器,中温分离器出口设置二级在线加氢反应器,二级在线加氢反应器出口再设置常温高压分离器,实现串级加氢,免去液相减压后在升压的麻烦。但是这样就带来一个严重的问题:煤加氢液化生成的CO、CO2在在线加氢反应器中被甲烷化,一方面增加了氢气消耗量,另一方面产生了大量的反应热,需要注入大量的冷却氢或冷却油才能稳定住反应器的温度。At present, the conventional separation method of the refinery is to set only one high-temperature high-pressure separator at the outlet of the reactor. After the gas-liquid phase separation, the liquid phase enters the fractionation column to be fractionated and then hydrogenated, and the gas phase enters the light hydrocarbon recovery unit. This will undoubtedly cause a large separation pressure on the subsequent light hydrocarbon recovery unit. Another method is to set a high-temperature high-pressure separator at the outlet of the reactor, a first-stage online hydrogenation reactor is arranged at the gas phase outlet of the separator, the reaction product enters the medium-temperature high-pressure separator, and a secondary online hydrogenation reactor is arranged at the outlet of the intermediate-temperature separator. The outlet of the secondary online hydrogenation reactor is further equipped with a normal temperature high pressure separator to realize cascade hydrogenation, which avoids the trouble of increasing pressure after liquid phase decompression. However, this brings a serious problem: the CO and CO 2 produced by the hydroliquefaction of coal are methanated in the online hydrogenation reactor, which increases the hydrogen consumption on the one hand and generates a large amount of reaction heat on the other hand. A large amount of cooling hydrogen or cooling oil is injected to stabilize the temperature of the reactor.
分离器的目的是分离反应器出口的物料,由于重油加氢、煤直接液化和油煤混炼反应器的共同特点是高温高压,反应器出口物料组分复杂,简单通过一台高温高压分离器就将气液相分离开来是不现实的。因为气相中除了有氢气外,还有大量的轻烃、CO、CO2及硫化物和氮化物等,要将氢气循环使用就必须将其余组分去除掉,以保证循环氢纯度。液相中除了有轻、重馏分油,还有降温时可能出现的结晶物需要除掉。 The purpose of the separator is to separate the material at the outlet of the reactor. The common feature of heavy oil hydrogenation, direct coal liquefaction and oil-coal mixing reactor is high temperature and high pressure. The composition of the reactor outlet material is complex and simple to pass through a high temperature and high pressure separator. It is unrealistic to separate the gas and liquid phases. Because in addition to hydrogen in the gas phase, there are a large number of light hydrocarbons, CO, CO 2 and sulfides and nitrides. To recycle the hydrogen, the remaining components must be removed to ensure the purity of the recycled hydrogen. In addition to light and heavy distillates in the liquid phase, crystals that may appear when cooling are required to be removed.
发明内容Summary of the invention
基于现有技术中存在的问题,本发明提供了一种多重优化的分离器组合系统,通过排列组合高温、中温、低温三个不同温度和高压、低压两个不同压力形成6个分离器组合系统,形成阶梯温度和压力,逐个地分离出不同产物气相和液相产物。对气相的分离达到了既减轻下游装置的操作压力,又保证了循环氢的纯度的目的,对液相的分离达到了除S、N的目的。本发明还提供了一种多重优化的分离器组合使用方法及设计方法。Based on the problems existing in the prior art, the present invention provides a multi-optimized separator combination system, which forms six separator combination systems by arranging and combining three different temperatures of high temperature, medium temperature and low temperature, and two different pressures of high pressure and low pressure. The step temperature and pressure are formed, and the gas phase and liquid phase products of different products are separated one by one. The separation of the gas phase achieves the purpose of reducing the operating pressure of the downstream device and ensuring the purity of the circulating hydrogen, and the separation of the liquid phase achieves the purpose of removing S and N. The invention also provides a multi-optimized combination method and design method of the separator.
本发明的技术方案:The technical solution of the invention:
一种多重优化的分离器组合系统,其特征在于包括:A multiple optimized splitter combination system, comprising:
高温高压分离器,操作温度为350-470℃,操作压力为17-22MPa,其入口连接加氢反应器的出口,上部出口与中温高压分离器的入口连接,下部出口与高温低压分离器的入口连接;High temperature and high pressure separator, operating temperature is 350-470 ° C, operating pressure is 17-22 MPa, its inlet is connected to the outlet of the hydrogenation reactor, the upper outlet is connected to the inlet of the medium temperature high pressure separator, and the lower outlet is connected to the inlet of the high temperature and low pressure separator. connection;
中温高压分离器,操作温度为250-330℃,操作压力为17-22MPa,上部出口与常温高压分离器的入口连接,下部出口与中温低压分离器的入口连接;The medium temperature high pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 17-22 MPa, the upper outlet is connected to the inlet of the normal temperature high pressure separator, and the lower outlet is connected to the inlet of the medium temperature low pressure separator;
常温高压分离器,操作温度为30-80℃,操作压力为17-22MPa,上部出口流出气相分离产物,下部出口与常温低压分离器的入口连接;Normal temperature high pressure separator, operating temperature is 30-80 ° C, operating pressure is 17-22 MPa, the upper outlet flows out of the gas phase separation product, and the lower outlet is connected to the inlet of the normal temperature low pressure separator;
高温低压分离器,操作温度为350-470℃,操作压力为1-5MPa,上部出口与所述中温低压分离器的入口连接,下部出口流出高温液相分离产物;a high temperature and low pressure separator, an operating temperature of 350-470 ° C, an operating pressure of 1-5 MPa, an upper outlet connected to the inlet of the medium temperature low pressure separator, and a lower outlet flowing out of the high temperature liquid phase separation product;
中温低压分离器,操作温度为250-330℃,操作压力为1-5MPa,上部出口与所述低压常温分离器的入口连接,下部出口流出中温液相分离产物;The medium temperature low pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 1-5 MPa, the upper outlet is connected to the inlet of the low pressure normal temperature separator, and the lower outlet flows out of the intermediate temperature liquid phase separation product;
常温低压分离器,操作温度为30-80℃,操作压力为1-5MPa,上部出口流出气相分离产物,下部出口流出常温液相分离产物。The normal temperature low pressure separator has an operating temperature of 30-80 ° C and an operating pressure of 1-5 MPa. The upper outlet flows out of the gas phase separation product, and the lower outlet flows out of the normal temperature liquid phase separation product.
优选的所述常温低压分离器为卧式水平放置,其余分离器为立式竖直放置。Preferably, the ambient temperature low pressure separator is horizontally placed horizontally, and the remaining separators are vertically placed vertically.
优选的高压高温、中温和常温分离器入口在侧面,;低压高温、中温和常温分离器进口设置在顶部。Preferred high pressure high temperature, medium temperature and normal temperature separator inlets are on the side; low pressure high temperature, medium temperature and normal temperature separator inlets are placed at the top.
优选的系统可包括多个液位控制阀和变温器,所述液位控制阀位于所述高温高压分离器与高温低压分离器之间、所述中温高压分离器与中温低压分离器之间以及所述常温高压分离器与常温低压分布器之间,所述变温器位于所述高温高压分离器与中温高压分离器之间、中温高压分离器与低温高压分离器之间以及所述高温低压分离器与中温低压分离器之间、中温低压分离器与常温低压分布器之间。A preferred system can include a plurality of level control valves and a temperature changer, the level control valve being located between the high temperature and high pressure separator and the high temperature and low pressure separator, between the intermediate temperature high pressure separator and the medium temperature low pressure separator, and Between the normal temperature high pressure separator and the normal temperature low pressure distributor, the temperature converter is located between the high temperature and high pressure separator and the medium temperature high pressure separator, between the medium temperature high pressure separator and the low temperature high pressure separator, and the high temperature and low pressure separation Between the medium temperature and low pressure separator, the medium temperature low pressure separator and the normal temperature low pressure distributor.
优选的在所述中温高压分离器、中温低压分离器上部出口的气相管道中注入脱盐水,所述脱盐水回收至所述常温低压分离器内的集液包,所述集液包下部连接废水处理装置。所述集液包为常温低压分离器下部设置的一个向下突出的包,由于水的密度比油大,所以水就聚 集在了集液包里,集液包与分离器是一体的。Preferably, the demineralized water is injected into the gas phase pipeline of the intermediate temperature high pressure separator and the upper outlet of the medium temperature low pressure separator, and the desalted water is recovered to the liquid collection bag in the normal temperature low pressure separator, and the lower portion of the liquid collection bag is connected to the wastewater. Processing device. The liquid collecting bag is a downwardly protruding bag provided at the lower part of the normal temperature low pressure separator. Since the density of water is larger than oil, the water is gathered. Collected in the liquid collection bag, the liquid collection bag and the separator are integrated.
优选的所述加氢分离器出口的反应产物在所述高温高压分离器入口前先连接冷却剂管路。Preferably, the reaction product of the hydrogenation separator outlet is connected to the coolant line prior to the inlet of the high temperature and high pressure separator.
优选的所述高温高压分离器、中温高压分离器与常温高压分离的压力相同或压差小于5%;所述高温低压分离器、中温低压分离器与常温低压分离的压力相同或压差小于5%;所述高温高压分离器与高温低压分离器的温度相同或温差小于5%;所述中温高压分离器与中温低压分离器的温度相同或温差小于5%;所述常温温高压分离器与常温低压分离器的温度相同或温差小于5%。Preferably, the high temperature and high pressure separator, the medium temperature high pressure separator have the same pressure or the pressure difference of less than 5% at normal temperature and high pressure separation; the high temperature low pressure separator and the medium temperature low pressure separator have the same pressure or a pressure difference of less than 5 at normal temperature and low pressure separation. The temperature of the high temperature and high pressure separator is the same as the temperature of the high temperature and low pressure separator or the temperature difference is less than 5%; the temperature of the medium temperature high pressure separator is the same as the temperature of the medium temperature low pressure separator or the temperature difference is less than 5%; the normal temperature and high temperature separator is The ambient temperature low pressure separator has the same temperature or a temperature difference of less than 5%.
前述多重优化的分离器组合的使用方法,其特征在于包括以下分离过程:The method of using the aforementioned multiple optimized splitter combination is characterized by the following separation process:
所述加氢反应器流出的反应产物进入所述高温高压分离器进行气液分离,上部分离出的气相经冷却至后进入所述中温高压分离器,下部分离出的液相经降压后进入所述高温低压分离器;The reaction product flowing out of the hydrogenation reactor enters the high-temperature high-pressure separator for gas-liquid separation, and the gas phase separated in the upper portion is cooled to enter the medium-temperature high-pressure separator, and the liquid phase separated in the lower portion is depressurized and then enters. The high temperature and low pressure separator;
所述中温高压分离器进行气液分离后,上部分离出的气相经冷却后进入所述常温高压分离器,下部分离出的液相经降压后进入所述中温低压分离器;After the medium-temperature high-pressure separator performs gas-liquid separation, the gas phase separated in the upper portion is cooled and then enters the normal-temperature high-pressure separator, and the liquid phase separated in the lower portion is depressurized and then enters the medium-temperature low-pressure separator;
所述常温高压分离器进行气液分离后,上部气相流出循环氢分离产物,下部分离出的液相经降压后进入所述常温低压分离器;After the gas-liquid separation is performed in the normal-temperature high-pressure separator, the upper gas phase flows out of the circulating hydrogen separation product, and the liquid phase separated in the lower portion is depressurized and then enters the normal-temperature low-pressure separator;
所述高温低压分离器进行气液分离后,上部分离出的气相经冷却后进入所述中温低压分离器,下部分离出的液相高温油经降压后流出;After the high-temperature low-pressure separator is subjected to gas-liquid separation, the gas phase separated in the upper portion is cooled and then enters the medium-temperature low-pressure separator, and the liquid phase high-temperature oil separated in the lower portion is depressurized and flows out;
所述中温低压分离器进行气液分离后,上部气相经冷却后进入常温低压分离器,下部分离出的液相中温油经降压后流出;After the medium-temperature low-pressure separator performs gas-liquid separation, the upper gas phase is cooled and then enters a normal-temperature low-pressure separator, and the liquid phase intermediate oil separated in the lower portion is depressurized and flows out;
所述常温低压分离器进行气液分离后,上部气相尾气进入气体处理装置,下部分离出的液相常温油流出。After the gas-liquid separation of the normal-temperature low-pressure separator, the upper gas phase tail gas enters the gas processing device, and the liquid phase separated oil at the lower portion flows out.
优选的所述反应产物在所述高温高压分离器停留时间为0.5-5分钟;在所述中温高压分离器停留时间为3-15分钟;在所述常温高压分离器停留时间为3-35分钟;在所述高温低压分离器停留时间为0.5-5分钟;在所述中温低压分离器停留时间为3-15分钟;在所述常温低压分离器停留时间为3-15分钟。Preferably, the reaction product has a residence time of 0.5 to 5 minutes at the high temperature and high pressure separator; a residence time of 3 to 15 minutes at the intermediate temperature and high pressure separator; and a residence time of 3 to 35 minutes at the normal temperature and high pressure separator. The residence time in the high temperature low pressure separator is 0.5-5 minutes; the residence time in the medium temperature low pressure separator is 3-15 minutes; and the residence time in the normal temperature low pressure separator is 3-15 minutes.
上述的多重优化的分离器组合的用途,其特征在于用于重油加氢工艺、煤直接液化工艺和油煤混炼工艺,重油加氢工艺指以重质原油、渣油、催化油浆、脱油沥青、煤焦油的一种或者多种组合为原料进行加工;油煤混炼工艺指以原油、渣油、催化油浆、脱油沥青和煤焦油中的一种或者多种组合与褐煤、烟煤、不粘煤中的一种或者多种组合为原料进行加工,油与煤的比例范围为97:3-40:60。 The above-mentioned multiple optimized separator combination is characterized by being used for heavy oil hydrogenation process, coal direct liquefaction process and oil coal mixing process, and heavy oil hydrogenation process refers to heavy crude oil, residual oil, catalytic oil slurry, and off One or more combinations of oil pitch and coal tar are processed as raw materials; the oil-coal mixing process refers to one or a combination of crude oil, residual oil, catalytic oil slurry, deoiled asphalt and coal tar, and lignite, One or more combinations of bituminous coal and non-stick coal are processed as raw materials, and the ratio of oil to coal ranges from 97:3 to 40:60.
还包括上述的多重优化的分离器组合系统的设计方法,其特征在于设计所述分离器组合系统包括:Also included is a method of designing a multiple optimized splitter combination system as described above, characterized in that the design of the splitter combination system comprises:
高温高压分离器,操作温度为350-470℃,操作压力为17-22MPa,其入口连接加氢反应器的出口,上部出口与中温高压分离器的入口连接,下部出口与高温低压分离器的入口连接;High temperature and high pressure separator, operating temperature is 350-470 ° C, operating pressure is 17-22 MPa, its inlet is connected to the outlet of the hydrogenation reactor, the upper outlet is connected to the inlet of the medium temperature high pressure separator, and the lower outlet is connected to the inlet of the high temperature and low pressure separator. connection;
中温高压分离器,操作温度为250-330℃,操作压力为17-22MPa,上部出口与常温高压分离器的入口连接,下部出口与中温低压分离器的入口连接;The medium temperature high pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 17-22 MPa, the upper outlet is connected to the inlet of the normal temperature high pressure separator, and the lower outlet is connected to the inlet of the medium temperature low pressure separator;
常温高压分离器,操作温度为30-80℃,操作压力为17-22MPa,上部出口流出气相分离产物,下部出口与常温低压分离器的入口连接;Normal temperature high pressure separator, operating temperature is 30-80 ° C, operating pressure is 17-22 MPa, the upper outlet flows out of the gas phase separation product, and the lower outlet is connected to the inlet of the normal temperature low pressure separator;
高温低压分离器,操作温度为350-470℃,操作压力为1-5MPa,上部出口与所述中温低压分离器的入口连接,下部出口流出高温液相分离产物;a high temperature and low pressure separator, an operating temperature of 350-470 ° C, an operating pressure of 1-5 MPa, an upper outlet connected to the inlet of the medium temperature low pressure separator, and a lower outlet flowing out of the high temperature liquid phase separation product;
中温低压分离器,操作温度为250-330℃,操作压力为1-5MPa,上部出口与所述低压常温分离器的入口连接,下部出口流出中温液相分离产物;The medium temperature low pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 1-5 MPa, the upper outlet is connected to the inlet of the low pressure normal temperature separator, and the lower outlet flows out of the intermediate temperature liquid phase separation product;
常温低压分离器,操作温度为30-80℃,操作压力为1-5MPa,上部出口流出气相分离产物,下部出口流出常温液相分离产物。The normal temperature low pressure separator has an operating temperature of 30-80 ° C and an operating pressure of 1-5 MPa. The upper outlet flows out of the gas phase separation product, and the lower outlet flows out of the normal temperature liquid phase separation product.
本发明的技术效果:Technical effects of the present invention:
本发明的一种多重优化的分离器组合系统,设置合理的温度和压力变化梯度,有机地不同温度、压力的分离器组合起来形成两排温度降低、压力不变以及三列温度不变、压力降低的分离器组合系统。依次连接的高温/中温/常温高压分离器维持高压不变、温度逐渐降低,将反应器出口物料逐级进行气液分离,液化产物被送入对应的高温/中温/常温低压分离器,最后气相被净化得到循环氢气得以循环使用。依次连接的高温/中温/常温低压分离器维持低压不变、温度逐渐降低,从高温高压分离器下部出口流出的液化产物温度不变、压力降低进入高温低压分离器中分离,汽化产物被送入与其连接的中温低压分离器,底部分离出液相高温油。在中温低压分离器内,接收高温低压分离器上部出口的气相和中温高压分离器下部出口的液相,气相和液相由于温度或压力的变化分别液化和汽化后形成的气相进入低压常温分离器,底部分离出液相中温油。在低压常温分离器内,接收中温低压分离器上部出口的气相和常温高压分离器下部出口的液相,气相和液相由于温度或压力的变化分别液化和汽化后形成的气相作为尾气自上部流出,底部分离出液相常温油。本发明可实现循环氢的纯度能够提升1.5-5.5vol%,分离出的油量能提升3.5-15wt%,尾气中氢气夹带减少2-7%,废水中油夹带减少5-18%。The invention provides a multi-optimized separator combination system, which sets reasonable temperature and pressure change gradients, organically combines different temperature and pressure separators to form two rows of temperature reduction, pressure constant and three columns of temperature constant, pressure Reduced separator combination system. The high-temperature/intermediate-temperature/normal-temperature high-pressure separator connected in sequence maintains the high pressure and the temperature gradually decreases. The reactor outlet material is gas-liquid separated step by step, and the liquefied product is sent to the corresponding high-temperature/intermediate/normal-temperature low-pressure separator, and finally the gas phase. It is purified to obtain recycled hydrogen for recycling. The high-temperature/intermediate-temperature/normal-temperature low-pressure separator connected in series maintains the low pressure and the temperature gradually decreases. The temperature of the liquefied product flowing out from the lower outlet of the high-temperature high-pressure separator is constant, the pressure is lowered, and the high-pressure low-pressure separator is separated, and the vaporized product is sent. With the medium-temperature low-pressure separator connected to it, the liquid phase high-temperature oil is separated at the bottom. In the medium-temperature low-pressure separator, the gas phase of the upper outlet of the high-temperature low-pressure separator and the liquid phase of the lower outlet of the intermediate-temperature high-pressure separator are received, and the gas phase formed by liquefaction and vaporization respectively due to changes in temperature or pressure enters the low-pressure normal temperature separator. The bottom part separates the liquid oil in the liquid phase. In the low-pressure normal temperature separator, the liquid phase of the upper outlet of the intermediate-temperature low-pressure separator and the lower outlet of the normal-temperature high-pressure separator are received, and the gas phase formed by the liquefaction and vaporization of the gas phase and the liquid phase respectively is discharged as a tail gas from the upper portion due to changes in temperature or pressure. The bottom liquid phase oil is separated at the bottom. The invention can realize the purity of circulating hydrogen can be increased by 1.5-5.5 vol%, the amount of separated oil can be increased by 3.5-15 wt%, the hydrogen entrainment in the exhaust gas is reduced by 2-7%, and the oil entrainment in the wastewater is reduced by 5-18%.
本发明的分离器组合系统根据分离产物的需要采用立式和卧式相结合。 The separator combination system of the present invention employs a combination of vertical and horizontal depending on the need to separate the product.
高压高温、中温和常温分离器入口在侧面,主要是怕分离出的轻组分在进料入口处憋压和结焦,阻碍进料;低压高温、中温和常温分离器,更需要考虑的是方便的接收高压分离器的来料,所以进口设置在顶部。The inlets of high-pressure high-temperature, medium-temperature and normal temperature separators are on the side, mainly for fear that the separated light components will be pressed and coked at the inlet of the feed, hindering the feeding; low-pressure high-temperature, medium-temperature and normal temperature separators, more need to be considered convenient The incoming material of the high pressure separator is received, so the inlet is placed at the top.
液位控制阀用于降低压力,变温器用于降低温度。The level control valve is used to reduce the pressure and the temperature changer is used to reduce the temperature.
对中温高压分离器和中温低压分离器出口的气相进行喷脱盐水,目的是防止碳酸氢铵和硫化铵等铵盐在低温下结晶沉积在管壁引起堵塞。The gas phase of the outlet of the medium-temperature high-pressure separator and the outlet of the medium-temperature low-pressure separator is sprayed to remove salt water, and the purpose is to prevent the ammonium salt such as ammonium hydrogencarbonate and ammonium sulfide from being crystallized and deposited on the pipe wall at a low temperature to cause blockage.
对反应器出口的混合气相物料首先进行降温使部分液化,便于高温高压分离器进行分离。The mixed gas phase material at the outlet of the reactor is first cooled to partially liquefy, facilitating separation by the high temperature and high pressure separator.
本发明中的一种多重优化的分离器组合使用方法,反应产物经三次降温后,在常温高压条件下气相分离出循环氢气得以再次用于加氢反应循环使用;经一次降温、一次降压在低压高温条件下液相分离得到高温油进入分馏工序;经两次降温、一次降压在低压中温条件下液相分离得到中温油进入分馏工序;经三次降温、两次降压气相分离得到尾气进入气体处理装置,液相分离得到常温油进入分馏工序。In the invention, a multi-optimized separator is used in combination, and after the reaction product is cooled three times, the gaseous hydrogen gas is separated and separated in the gas phase under normal temperature and high pressure conditions for reuse in the hydrogenation reaction cycle; Under low pressure and high temperature conditions, the liquid phase separation obtains the high temperature oil into the fractionation process; after two times of cooling and one step of depressurization, the liquid phase separation under low pressure and medium temperature conditions obtains the medium temperature oil into the fractionation process; after three times of temperature reduction and two depressurization gas phase separation, the tail gas enters. In the gas treatment device, the liquid phase separation obtains the normal temperature oil and enters the fractionation process.
本方法通过注脱盐水,有效脱除气相中的S、N化合物,大大减轻了其对下游装置的腐蚀程度。The method effectively removes the S and N compounds in the gas phase by injecting the salt water, thereby greatly reducing the corrosion degree of the downstream device.
附图说明DRAWINGS
图1为本发明实施例的分离器示意图。1 is a schematic view of a separator according to an embodiment of the present invention.
附图标号:Reference number:
1-高温高压分离器;2-中温高压分离器;3-常温高压分离器;4-高温低压分离器;5-中温低压分离器;6-常温低压分离器;7-反应产物;8-冷却剂;9-脱盐水;10-循环氢气;11-尾气;12-常温油;13-废水;14-中温油;15-高温油。1-high temperature high pressure separator; 2-medium temperature high pressure separator; 3-normal temperature high pressure separator; 4-high temperature low pressure separator; 5 medium temperature low pressure separator; 6-normal temperature low pressure separator; 7-reaction product; 8-cooling 9-demineralized water; 10-cycle hydrogen; 11-tail gas; 12-normal temperature oil; 13-waste water; 14-medium temperature oil; 15-high temperature oil.
具体实施方式detailed description
为进一步阐述本发明的内容,将结合图1和具体实施例加以说明。To further illustrate the teachings of the present invention, it will be described in conjunction with FIG. 1 and the specific embodiments.
本实施例中的一种多重优化的分离器组合系统由6台不同温度和压力的分离器组成,分别为高温高压分离器1、中温高压分离器2、常温高压分离器3、低压高温分离器4、低压中温分离器5和低压常温分离器6。且在中温高压分离器2和中温低压分离器5出口的气相进行喷脱盐水9,目的是防止碳酸氢铵和硫化铵等铵盐在低温下结晶沉积在管壁引起堵塞,且可进一步分离产物脱除其中的硫、氮。A multi-optimized separator combination system in this embodiment is composed of 6 separators with different temperatures and pressures, namely high temperature and high pressure separator 1, medium temperature high pressure separator 2, normal temperature high pressure separator 3, low pressure high temperature separator. 4. Low pressure intermediate temperature separator 5 and low pressure normal temperature separator 6. And spraying the demineralized water 9 in the gas phase at the outlet of the intermediate temperature high pressure separator 2 and the intermediate temperature low pressure separator 5, the purpose is to prevent the ammonium salt such as ammonium hydrogencarbonate and ammonium sulfide from being crystallized and deposited on the pipe wall at a low temperature to cause clogging, and the product can be further separated. Remove sulfur and nitrogen from it.
所述常温低压分离器6为卧式水平放置,其余分离器为立式竖直放置。The normal temperature low pressure separator 6 is horizontally placed horizontally, and the remaining separators are vertically placed vertically.
分离器组合系统用于分离油煤混炼反应产物的使用流程如下: The use of the separator combination system for separating the oil-coal mixing reaction product is as follows:
反应产物7的温度为460℃,经冷却剂8冷却至后进入高温高压分离器1,操作温度是420℃,操作压力是18.7MPa。高温高压分离器1上部分离出的气相经冷却后进入中温高压分离器2,液相经液位控制阀调节后进入高温低压分离器4。中温高压分离器2操作温度是285℃,操作压力是18.6MPa,上部分离出的气相经冷却、注水9和二次冷却后进入常温高压分离器3,液相经液位控制阀调节后进入中温低压分离器5,此外中温高压分离器2的气相注水后,脱盐水进入常温低压分离器6最后由集液包收集。常温高压分离器3操作温度是55℃,操作压力是18.5MPa,上部分离出的气相作为循环氢10使用,下部的液相经液位控制阀调节后进入常温低压分离器6。高温低压分离器4操作温度是420℃,操作压力是3.0MPa,上部分离出的气相经冷却后进入中温低压分离器5,液相经液位控制阀调节后作为高温油15出分离器。中温低压分离器5操作温度是285℃,操作压力是2.9MPa,上部气相经冷却、注水后与中温高压分离器2的脱盐水9共同进入常温低压分离器6,液相经液位控制阀调节后作为中温油14出中温低压分离器5。常温低压分离器6操作温度是55℃,操作压力是2.8MPa,上部气相作为尾气11出分离器进入气体处理装置,下部液相作为常温油12出分离器,脱盐水回收至所述常温低压分离器内的集液包,所述集液包下部连接废水处理装置。所述集液包为常温低压分离器6下部设置的一个向下突出的包,由于水的密度比油大,所以水就聚集在了集液包里,集液包与分离器是一体的。集液包里含有的碳酸氢铵和硫化铵等铵盐的废水13最终去向废水处理装置。The temperature of the reaction product 7 was 460 ° C, and after cooling to the high temperature and high pressure separator 1 by the coolant 8, the operating temperature was 420 ° C and the operating pressure was 18.7 MPa. The gas phase separated in the upper part of the high-temperature high-pressure separator 1 is cooled and then enters the medium-temperature high-pressure separator 2, and the liquid phase is adjusted by the liquid level control valve and then enters the high-temperature low-pressure separator 4. The operating temperature of the medium-temperature high-pressure separator 2 is 285 ° C, the operating pressure is 18.6 MPa, and the gas phase separated from the upper part is cooled, filled with water 9 and cooled to the normal temperature high-pressure separator 3, and the liquid phase is adjusted by the liquid level control valve to enter the intermediate temperature. After the low pressure separator 5, in addition to the gas phase injection of the medium temperature high pressure separator 2, the desalted water enters the normal temperature low pressure separator 6 and is finally collected by the liquid collection bag. The normal temperature high pressure separator 3 has an operating temperature of 55 ° C and an operating pressure of 18.5 MPa. The gas phase separated in the upper portion is used as the circulating hydrogen 10, and the lower liquid phase is adjusted by the liquid level control valve to enter the normal temperature low pressure separator 6. The operating temperature of the high-temperature low-pressure separator 4 is 420 ° C, the operating pressure is 3.0 MPa, and the gas phase separated from the upper portion is cooled and then enters the medium-temperature low-pressure separator 5, and the liquid phase is adjusted by the liquid level control valve as a high-temperature oil 15 separator. The operating temperature of the medium-temperature low-pressure separator 5 is 285 ° C, the operating pressure is 2.9 MPa, the upper gas phase is cooled, and after water injection, the demineralized water 9 of the medium-temperature high-pressure separator 2 enters the normal-temperature low-pressure separator 6, and the liquid phase is adjusted by the liquid level control valve. After that, it is used as a medium temperature oil 14 out of the medium temperature low pressure separator 5. The normal temperature low pressure separator 6 operating temperature is 55 ° C, the operating pressure is 2.8 MPa, the upper gas phase as the exhaust gas 11 separator into the gas treatment device, the lower liquid phase as the normal temperature oil 12 out of the separator, the desalinated water is recovered to the normal temperature and low pressure separation A liquid collection bag in the device, and the lower portion of the liquid collection bag is connected to the wastewater treatment device. The liquid collecting bag is a downwardly protruding bag provided at the lower portion of the normal temperature low pressure separator 6. Since the density of water is larger than that of the oil, the water is collected in the liquid collecting bag, and the liquid collecting bag and the separator are integrated. The wastewater 13 containing ammonium salts such as ammonium hydrogencarbonate and ammonium sulfide contained in the liquid collection bag is finally discharged to the wastewater treatment device.
根据测量,本实施例相对于只采用一个分离器的对比例,循环氢的纯度提升4vol%,分离出的油量能提升8wt%,尾气中氢气夹带减少3%,废水中油夹带减少6%。According to the measurement, the purity of the circulating hydrogen was increased by 4 vol%, the amount of separated oil was increased by 8 wt%, the hydrogen entrainment in the exhaust gas was reduced by 3%, and the oil entrainment in the waste water was reduced by 6%, as compared with the comparative example in which only one separator was used.
结论:in conclusion:
从上述实施例可以看出,使用本发明的多重优化的分离器组合使用方法,操作简便,能够将气相中的氢气从轻烃等组分中分离出来,还能够将其中的S、N化合物分离出来,大大减轻了其对下游装置的腐蚀程度。同时分离得到轻、重液相油,而且其压力较低,可直接进入下游分馏塔。It can be seen from the above embodiments that the multi-optimized separator combination method of the present invention is simple in operation, and can separate hydrogen in the gas phase from components such as light hydrocarbons, and can also separate S and N compounds therein. Come out, greatly reducing the degree of corrosion of downstream devices. At the same time, the light and heavy liquid oils are separated, and the pressure is low, and can directly enter the downstream fractionation tower.
以上所述仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。 The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present invention. All should be covered by the scope of the present invention. Therefore, the scope of the invention should be determined by the scope of the claims.

Claims (10)

  1. 一种多重优化的分离器组合系统,其特征在于包括:A multiple optimized splitter combination system, comprising:
    高温高压分离器,操作温度为350-470℃,操作压力为17-22MPa,其入口连接加氢反应器的出口,上部出口与中温高压分离器的入口连接,下部出口与高温低压分离器的入口连接;High temperature and high pressure separator, operating temperature is 350-470 ° C, operating pressure is 17-22 MPa, its inlet is connected to the outlet of the hydrogenation reactor, the upper outlet is connected to the inlet of the medium temperature high pressure separator, and the lower outlet is connected to the inlet of the high temperature and low pressure separator. connection;
    中温高压分离器,操作温度为250-330℃,操作压力为17-22MPa,上部出口与常温高压分离器的入口连接,下部出口与中温低压分离器的入口连接;The medium temperature high pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 17-22 MPa, the upper outlet is connected to the inlet of the normal temperature high pressure separator, and the lower outlet is connected to the inlet of the medium temperature low pressure separator;
    常温高压分离器,操作温度为30-80℃,操作压力为17-22MPa,上部出口流出气相分离产物,下部出口与常温低压分离器的入口连接;Normal temperature high pressure separator, operating temperature is 30-80 ° C, operating pressure is 17-22 MPa, the upper outlet flows out of the gas phase separation product, and the lower outlet is connected to the inlet of the normal temperature low pressure separator;
    高温低压分离器,操作温度为350-470℃,操作压力为1-5MPa,上部出口与所述中温低压分离器的入口连接,下部出口流出高温液相分离产物;a high temperature and low pressure separator, an operating temperature of 350-470 ° C, an operating pressure of 1-5 MPa, an upper outlet connected to the inlet of the medium temperature low pressure separator, and a lower outlet flowing out of the high temperature liquid phase separation product;
    中温低压分离器,操作温度为250-330℃,操作压力为1-5MPa,上部出口与所述低压常温分离器的入口连接,下部出口流出中温液相分离产物;The medium temperature low pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 1-5 MPa, the upper outlet is connected to the inlet of the low pressure normal temperature separator, and the lower outlet flows out of the intermediate temperature liquid phase separation product;
    常温低压分离器,操作温度为30-80℃,操作压力为1-5MPa,上部出口流出气相分离产物,下部出口流出常温液相分离产物。The normal temperature low pressure separator has an operating temperature of 30-80 ° C and an operating pressure of 1-5 MPa. The upper outlet flows out of the gas phase separation product, and the lower outlet flows out of the normal temperature liquid phase separation product.
  2. 根据权利要求1所述分离器组合系统,其特征在于所述常温低压分离器为卧式水平放置,其余分离器为立式竖直放置。The separator assembly system according to claim 1, wherein said normal temperature low pressure separator is horizontally placed horizontally, and the remaining separators are vertically placed vertically.
  3. 根据权利要求1所述分离器组合系统,其特征在于包括多个液位控制阀和变温器,所述液位控制阀位于所述高温高压分离器与高温低压分离器之间、所述中温高压分离器与中温低压分离器之间以及所述常温高压分离器与常温低压分布器之间,所述变温器位于所述高温高压分离器与中温高压分离器之间、中温高压分离器与低温高压分离器之间以及所述高温低压分离器与中温低压分离器之间、中温低压分离器与常温低压分布器之间。A separator assembly system according to claim 1, comprising a plurality of liquid level control valves and a temperature changer, said liquid level control valve being located between said high temperature and high pressure separator and said high temperature and low pressure separator, said medium temperature and high pressure Between the separator and the intermediate temperature low pressure separator and between the normal temperature high pressure separator and the normal temperature low pressure distributor, the temperature converter is located between the high temperature and high pressure separator and the medium temperature high pressure separator, the medium temperature high pressure separator and the low temperature high pressure Between the separators and between the high temperature and low pressure separator and the medium temperature low pressure separator, between the medium temperature low pressure separator and the normal temperature low pressure distributor.
  4. 根据权利要求3所述分离器组合系统,其特征在于所述中温高压分离器、中温低压分离器上部出口的气相管道中注入脱盐水,所述脱盐水回收至所述常温低压分离器内的集液包,所述集液包下部连接废水处理装置。The separator assembly system according to claim 3, wherein said medium temperature high pressure separator, a gas phase pipe at an upper outlet of the intermediate temperature low pressure separator is injected with demineralized water, and said desalted water is recovered to a set in said normal temperature low pressure separator. A liquid pack, the lower portion of the liquid pack is connected to the waste water treatment device.
  5. 根据权利要求1-4任一所述分离器组合系统,其特征在于所述加氢反应出口的反应产物温度高于高温高压分离器操作温度,在所述高温高压分离器入口前连接冷却剂管路。The separator assembly system according to any one of claims 1 to 4, characterized in that the temperature of the reaction product of the hydrogenation reaction outlet is higher than the operating temperature of the high temperature and high pressure separator, and the coolant tube is connected before the inlet of the high temperature and high pressure separator. road.
  6. 根据权利要求1所述分离器组合系统,其特征在于所述高温高压分离器、中温高压分离器与常温高压分离的压力相同或压差小于5%;所述高温低压分离器、中温低压分离器与常温低压分离的压力相同或压差小于5%;所述高温高压分离器与高温低压分离器的温度相同或 温差小于5%;所述中温高压分离器与中温低压分离器的温度相同或温差小于5%;所述常温温高压分离器与常温低压分离器的温度相同或温差小于5%。The separator assembly system according to claim 1, wherein said high temperature and high pressure separator, medium temperature and high pressure separator have the same pressure or a pressure difference of less than 5% at normal temperature and high pressure separation; said high temperature and low pressure separator, medium temperature and low pressure separator The same as the pressure at normal temperature and low pressure separation or the pressure difference is less than 5%; the high temperature and high pressure separator is the same temperature as the high temperature and low pressure separator or The temperature difference is less than 5%; the temperature of the medium temperature high pressure separator is the same as the temperature of the medium temperature low pressure separator or the temperature difference is less than 5%; the temperature of the normal temperature high pressure separator is the same as the temperature of the normal temperature low pressure separator or the temperature difference is less than 5%.
  7. 权利要求1-6任一所述的一种多重优化的分离器组合的使用方法,其特征在于包括以下分离过程:A method of using a multiple optimized splitter combination according to any of claims 1-6, characterized in that it comprises the following separation process:
    所述加氢反应器流出的反应产物进入所述高温高压分离器进行气液分离,上部分离出的气相经冷却至后进入所述中温高压分离器,下部分离出的液相经降压后进入所述高温低压分离器;The reaction product flowing out of the hydrogenation reactor enters the high-temperature high-pressure separator for gas-liquid separation, and the gas phase separated in the upper portion is cooled to enter the medium-temperature high-pressure separator, and the liquid phase separated in the lower portion is depressurized and then enters. The high temperature and low pressure separator;
    所述中温高压分离器进行气液分离后,上部分离出的气相经冷却后进入所述常温高压分离器,下部分离出的液相经降压后进入所述中温低压分离器;After the medium-temperature high-pressure separator performs gas-liquid separation, the gas phase separated in the upper portion is cooled and then enters the normal-temperature high-pressure separator, and the liquid phase separated in the lower portion is depressurized and then enters the medium-temperature low-pressure separator;
    所述常温高压分离器进行气液分离后,上部气相流出循环氢分离产物,下部分离出的液相经降压后进入所述常温低压分离器;After the gas-liquid separation is performed in the normal-temperature high-pressure separator, the upper gas phase flows out of the circulating hydrogen separation product, and the liquid phase separated in the lower portion is depressurized and then enters the normal-temperature low-pressure separator;
    所述高温低压分离器进行气液分离后,上部分离出的气相经冷却后进入所述中温低压分离器,下部分离出的液相高温油经降压后流出;After the high-temperature low-pressure separator is subjected to gas-liquid separation, the gas phase separated in the upper portion is cooled and then enters the medium-temperature low-pressure separator, and the liquid phase high-temperature oil separated in the lower portion is depressurized and flows out;
    所述中温低压分离器进行气液分离后,上部气相经冷却后进入常温低压分离器,下部分离出的液相中温油经降压后流出;After the medium-temperature low-pressure separator performs gas-liquid separation, the upper gas phase is cooled and then enters a normal-temperature low-pressure separator, and the liquid phase intermediate oil separated in the lower portion is depressurized and flows out;
    所述常温低压分离器进行气液分离后,上部气相尾气进入气体处理装置,下部分离出的液相常温油流出。After the gas-liquid separation of the normal-temperature low-pressure separator, the upper gas phase tail gas enters the gas processing device, and the liquid phase separated oil at the lower portion flows out.
  8. 根据权利要求7所述的使用方法,其特征在于所述反应产物在所述高温高压分离器停留时间为0.5-5分钟;在所述中温高压分离器停留时间为3-15分钟;在所述常温高压分离器停留时间为3-35分钟;在所述高温低压分离器停留时间为0.5-5分钟;在所述中温低压分离器停留时间为3-15分钟;在所述常温低压分离器停留时间为3-15分钟。The method of using according to claim 7, wherein said reaction product has a residence time of 0.5 to 5 minutes in said high temperature and high pressure separator; and a residence time of 3 to 15 minutes in said medium temperature and high pressure separator; The room temperature high pressure separator has a residence time of 3-35 minutes; the high temperature low pressure separator has a residence time of 0.5-5 minutes; the medium temperature low pressure separator has a residence time of 3-15 minutes; and the normal temperature low pressure separator stays at the normal temperature The time is 3-15 minutes.
  9. 权利要求1-6任一所述的一种多重优化的分离器组合的用途,其特征在于用于重油加氢工艺、煤直接液化工艺和油煤混炼工艺,重油加氢工艺指以重质原油、渣油、催化油浆、脱油沥青、煤焦油的一种或者多种组合为原料进行加工;油煤混炼工艺指以原油、渣油、催化油浆、脱油沥青和煤焦油中的一种或者多种组合与褐煤、烟煤、不粘煤中的一种或者多种组合为原料进行加工,油与煤的比例范围为97:3-40:60。Use of a multiple optimized separator assembly according to any of claims 1-6, characterized in that it is used in heavy oil hydrogenation process, coal direct liquefaction process and oil coal mixing process, heavy oil hydrogenation process refers to heavy quality One or more combinations of crude oil, residual oil, catalytic oil slurry, deoiled asphalt, and coal tar are processed as raw materials; the oil-coal mixing process refers to crude oil, residual oil, catalytic oil slurry, deoiled asphalt and coal tar. One or more combinations are processed in combination with one or more of lignite, bituminous coal, and non-stick coal, and the ratio of oil to coal ranges from 97:3 to 40:60.
  10. 一种多重优化的分离器组合系统的设计方法,其特征在于设计所述分离器组合系统包括:A method for designing a multiple optimized splitter combination system, characterized in that the design of the splitter combination system comprises:
    高温高压分离器,操作温度为350-470℃,操作压力为17-22MPa,其入口连接加氢反应器的出口,上部出口与中温高压分离器的入口连接,下部出口与高温低压分离器的入口连接; High temperature and high pressure separator, operating temperature is 350-470 ° C, operating pressure is 17-22 MPa, its inlet is connected to the outlet of the hydrogenation reactor, the upper outlet is connected to the inlet of the medium temperature high pressure separator, and the lower outlet is connected to the inlet of the high temperature and low pressure separator. Connection
    中温高压分离器,操作温度为250-330℃,操作压力为17-22MPa,上部出口与常温高压分离器的入口连接,下部出口与中温低压分离器的入口连接;The medium temperature high pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 17-22 MPa, the upper outlet is connected to the inlet of the normal temperature high pressure separator, and the lower outlet is connected to the inlet of the medium temperature low pressure separator;
    常温高压分离器,操作温度为30-80℃,操作压力为17-22MPa,上部出口流出气相分离产物,下部出口与常温低压分离器的入口连接;Normal temperature high pressure separator, operating temperature is 30-80 ° C, operating pressure is 17-22 MPa, the upper outlet flows out of the gas phase separation product, and the lower outlet is connected to the inlet of the normal temperature low pressure separator;
    高温低压分离器,操作温度为350-470℃,操作压力为1-5MPa,上部出口与所述中温低压分离器的入口连接,下部出口流出高温液相分离产物;a high temperature and low pressure separator, an operating temperature of 350-470 ° C, an operating pressure of 1-5 MPa, an upper outlet connected to the inlet of the medium temperature low pressure separator, and a lower outlet flowing out of the high temperature liquid phase separation product;
    中温低压分离器,操作温度为250-330℃,操作压力为1-5MPa,上部出口与所述低压常温分离器的入口连接,下部出口流出中温液相分离产物;The medium temperature low pressure separator has an operating temperature of 250-330 ° C and an operating pressure of 1-5 MPa, the upper outlet is connected to the inlet of the low pressure normal temperature separator, and the lower outlet flows out of the intermediate temperature liquid phase separation product;
    常温低压分离器,操作温度为30-80℃,操作压力为1-5MPa,上部出口流出气相分离产物,下部出口流出常温液相分离产物。 The normal temperature low pressure separator has an operating temperature of 30-80 ° C and an operating pressure of 1-5 MPa. The upper outlet flows out of the gas phase separation product, and the lower outlet flows out of the normal temperature liquid phase separation product.
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