WO2016179774A1 - Power head of rotary drilling rig and rotary drilling rig - Google Patents

Power head of rotary drilling rig and rotary drilling rig Download PDF

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Publication number
WO2016179774A1
WO2016179774A1 PCT/CN2015/078648 CN2015078648W WO2016179774A1 WO 2016179774 A1 WO2016179774 A1 WO 2016179774A1 CN 2015078648 W CN2015078648 W CN 2015078648W WO 2016179774 A1 WO2016179774 A1 WO 2016179774A1
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WO
WIPO (PCT)
Prior art keywords
output shaft
shaft
power head
gear
transmission
Prior art date
Application number
PCT/CN2015/078648
Other languages
French (fr)
Chinese (zh)
Inventor
张继光
罗菊
朱海港
孙余
瞿斌
范强胜
Original Assignee
徐州徐工基础工程机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 徐州徐工基础工程机械有限公司 filed Critical 徐州徐工基础工程机械有限公司
Priority to EP15891477.0A priority Critical patent/EP3272992B1/en
Priority to PCT/CN2015/078648 priority patent/WO2016179774A1/en
Priority to PL15891477T priority patent/PL3272992T3/en
Publication of WO2016179774A1 publication Critical patent/WO2016179774A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/20Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/002Drilling with diversely driven shafts extending into the borehole

Definitions

  • the invention relates to the field of drilling machinery and equipment, in particular to a power head of a rotary drilling rig and a rotary drilling rig.
  • Rotary drilling rigs have been quickly promoted and applied in construction projects due to their high efficiency, speed, environmental protection, and high quality of hole formation.
  • Rotary drilling rigs are matched with different drilling tools, which can adapt to the construction of soil and soft and hard layers in most areas.
  • the drilling method of rotary drilling rigs generally adopts the wet rotary drilling method with static mud wall protection and the dry rotary drilling method without stabilizing liquid.
  • a full set of pipe rotary excavation construction method is required for regional soft soil, marine silt layer and some special formations.
  • the construction of the full-casing rotary drilling method is beneficial to the rotary drilling rig to improve the drilling efficiency and ensure the drilling quality, and the pile body after concrete pouring is not prone to quality problems such as necking, leaking reinforcement, and pile body concrete segregation.
  • the full-pipe rotary excavation method As the application of the full-pipe rotary excavation method becomes more and more mature, the full-pipe rotary excavation method has been continuously promoted, especially in some European markets, almost all of the full-pipe rotary excavation method is used for rotary construction.
  • the difference between the full-casing rotary drilling method and the wet rotary drilling method and the dry rotary drilling method is that the protective wall adopts a steel sleeve or a steel sleeve combined with a static mud protective wall, thus improving the adaptability of the rotary drilling rig to the formation. .
  • Full casing burying is the core content of the full-tube rotary excavation method.
  • Embedding with a rotary drilling rig's own function is to use the output torque of the power head of the rotary drilling rig to control the lifting and lowering of the casing with a pressurized oil cylinder to realize the embedment of a complete set of pipes.
  • the use of rotary drilling rig's own functions to bury a full set of pipes requires less auxiliary equipment and higher construction efficiency. It is currently the most economical and convenient way to bury a full set of pipes.
  • the purpose of the present invention is to provide a power head of a rotary drilling rig and a rotary drilling rig.
  • the power head can output a larger output torque than the output torque when driving the drill rod, so that the rotary drilling rig's own functions can be used to smoothly Buried casing, and can achieve higher construction efficiency.
  • the first aspect of the present invention provides a power head of a rotary drilling rig, including a driving device and a transmission device, the transmission device including an input shaft, a first output shaft, and a second output shaft, the input shaft and the driving device Driving connection, the first output shaft is used for driving connection with the drill rod of the rotary drilling rig, the second output shaft is used for driving connection with the casing driver of the rotary drilling rig, the second output shaft It has a first state. In the first state, when the driving device drives the input shaft to rotate, the output torque of the second output shaft is greater than the output torque of the first output shaft.
  • the second output shaft also has a second state. In the second state, when the driving device drives the input shaft to rotate, the output torque of the second output shaft is zero.
  • the transmission device includes a first-stage transmission part and a second-stage transmission part
  • the first-stage transmission part includes the input shaft, the first output shaft, and an intermediate output drivingly connected to the input shaft.
  • Shaft, the second-stage transmission portion includes an intermediate input shaft and the second output shaft drivingly connected to the intermediate input shaft, wherein, in the first state, the intermediate input shaft and the intermediate output shaft Connected, in the second state, the intermediate input shaft is disengaged from the intermediate output shaft.
  • the first-stage transmission part further includes a first gear transmission system for converting the input torque of the input shaft into the output torque of the first output shaft and the output torque of the first output shaft. The output torque of the intermediate output shaft.
  • the first-stage transmission part further includes a transmission shaft, and the shaft-in shaft passes through the To
  • the first gear transmission system is drivingly connected with the transmission shaft, and the first output shaft and the intermediate output shaft are respectively connected with the transmission shaft.
  • the first-stage transmission part further includes a first transmission case, the first gear transmission system is located in the first transmission case, the input shaft, the first output shaft, and the intermediate output shaft They respectively extend from the inside of the first transmission box body.
  • the first gear transmission system includes a first drive gear and a slewing support, the first drive gear is connected to the input shaft, and the slewing support includes an inner ring and an outer ring with external teeth.
  • the ring is fixedly connected with the first transmission box body, and the outer ring is meshed with the first drive gear and connected with the transmission shaft.
  • the slewing support further includes rolling elements, and the rolling elements are arranged between the inner ring and the outer ring.
  • the second-stage transmission part further includes a second gear transmission system for converting the input torque of the intermediate input shaft into the output torque of the second output shaft.
  • the second-stage transmission part further includes a second transmission case, the second gear transmission system is located in the second transmission case, and the intermediate input shaft and the second output shaft are separated from the The inside of the second transmission box body extends.
  • the second gear transmission system includes a second drive gear, a planetary gear, and a ring gear with internal teeth, the ring gear is sleeved on the outside of the second drive gear and the planet gear, and the planetary gear
  • the central axis of the gearbox is fixedly arranged relative to the second transmission case, the planetary gears mesh with the second drive gear and the ring gear, respectively, the intermediate input shaft is connected with the second drive gear, and the The second output shaft is connected with the ring gear.
  • the power head further includes a first connecting assembly, and the intermediate input shaft and the intermediate output shaft are detachably connected through the first connecting assembly.
  • the power head further includes a sleeve driver connecting device, and the second output shaft and the sleeve driver are detachably connected through the sleeve driver connecting device.
  • the casing driver connecting device includes a transition body and a plurality of second connecting groups To
  • the transition body includes a first connecting portion for connecting with the second output shaft and a second connecting portion for connecting with the sleeve driver, and the second output shaft is connected to the first
  • the part is detachably connected by a part of the plurality of second connection assemblies, and the second connection part is detachably connected with the sleeve driver by another part of the plurality of second connection assemblies.
  • a second aspect of the present invention provides a rotary drilling rig, including a power head, wherein the power head is the power head according to any one of the first aspects of the present invention.
  • the power head includes a driving device and a transmission device.
  • the transmission device includes an input shaft, a first output shaft and a second output shaft, and the input shaft is drivingly connected with the driving device.
  • the first output shaft is used for driving connection with the drill rod of the rotary drilling rig
  • the second output shaft is used for driving connection with the casing driver of the rotary drilling rig.
  • the second output shaft has a first state. In the first state, when the driving device When the input shaft is driven to rotate, the output torque of the second output shaft is greater than the output torque of the first output shaft.
  • the power head can make the second output shaft in the first state when a full set of pipes need to be buried, and output a larger output torque than the output torque when driving the drill pipe to drive the casing driver, so that the rotary drilling rig can be used to automatically
  • the casing can be buried smoothly with functions and can achieve higher construction efficiency.
  • Fig. 1 is a cross-sectional structure diagram of a power head of a rotary drilling rig according to a specific embodiment of the present invention, and a drill rod and a casing driver drivingly connected to the power head.
  • Fig. 2 is a schematic partial cross-sectional view of the power head of the embodiment shown in Fig. 1.
  • Fig. 3 is a schematic diagram of the A-A sectional structure of the power head of the embodiment shown in Fig. 1.
  • Fig. 4 is a B-B sectional structural diagram of the power head of the embodiment shown in Fig. 1.
  • Fig. 5 is a C-C cross-sectional structure diagram of the power head of the embodiment shown in Fig. 1.
  • Fig. 6 is a schematic sectional view of the second output shaft of the power head of the embodiment shown in Fig. 1.
  • Fig. 7 is a top structural schematic diagram with a partial cross-sectional view of the transition body of the power head of the embodiment shown in Fig. 1.
  • Fig. 8 is a partial structural diagram of the D-direction of the power head of the embodiment shown in Fig. 1.
  • Fig. 9 is a schematic structural diagram of a sleeve driver connected to the power head of the embodiment shown in Fig. 1.
  • Power head 110, drive device; 120, reducer; 130, first-stage transmission part; 131, first gear transmission system; 1311, first drive gear; 1312, slewing support; 1312A, inner ring; 1312B, Outer ring; 1312C, rolling element; 132, first output shaft; 133, intermediate output shaft; 134, first transmission case; 135, transmission shaft; 136, input shaft; 1391 bolts; 1392 washers; 1393, bolts 1394, washer; 140, second-stage transmission part; 141, second gear transmission; 1411, second drive gear; 1412, planetary gear; 1413, ring gear; 142, intermediate input shaft; 143, second output shaft 1431, the first shaft sleeve; 144, the second transmission case; 1491, bolts; 1492, washer; 150, drive sleeve; 151, power head drive key; 160, the first connecting component; 161, the first pin shaft; 162.
  • spatial relative terms can be used here, such as “above”, “above”, “on the surface of", “above “ ⁇ ”, etc., are used to describe the spatial positional relationship between one device or feature and other devices or features as shown in the figure. It should be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation of the device described in the figure. For example, if the device in the figure is inverted, then a device described as “above other devices or structures” or “above other devices or structures” will then be positioned as “below the other devices or structures” or “on Under other devices or structures”. Thus, the exemplary term “above” can include both orientations “above” and “below”. The device can also be positioned and rotated 90 degrees in other different ways or in other orientations, and the relative description of the space used here will be explained accordingly.
  • the power head 100 provided by the present invention includes a driving device 110 and a transmission device.
  • the transmission device includes an input shaft 136, a first output shaft 132 and a second output shaft 143, and the input shaft 136 and the driving device 110
  • Driving connection the first output shaft 132 is used for driving connection with the drill rod 200 of the rotary drilling rig
  • the second output shaft 143 is used for connecting with the casing driver 300 of the rotary drilling rig
  • the second output shaft 143 has a first state. In the first state, when the driving device 110 drives the input shaft 136 to rotate, the output torque of the second output shaft 143 is greater than the output torque of the first output shaft 132.
  • the power head 100 can make the second output shaft 143 in the first state when a full set of pipes need to be buried, and output a larger output torque than the output torque when driving the drill pipe 200 to drive the casing driver 300, so that it can be used
  • the rotary drilling rig has its own function to bury the casing smoothly and achieve high construction efficiency.
  • the first-stage transmission part and the second-stage transmission part in series can be arranged in the transmission, and the output torque of the first-stage transmission part is increased by the second-stage transmission part to realize that the output torque of the second output shaft is greater than that of the first-stage transmission part.
  • the output torque of an output shaft It is also possible to achieve that the output torque of the second output shaft is greater than the output torque of the first output shaft in other ways. For example, two drive trains with different transmission ratios and the outputs corresponding to the two drive trains are arranged in the same gear box. The shaft can output different output torques.
  • the second output shaft 143 also has a second state.
  • the second state when the driving device 110 drives the input shaft 136 to rotate, the output torque of the second output shaft 143 is zero. Setting the second state can not affect the normal rotary drilling construction of the rotary drilling rig when the casing driver does not need to be driven, and can reduce unnecessary power consumption of the power head 100.
  • the switching between the first state and the second state can be realized by connecting or disconnecting the first-stage transmission part and the second-stage transmission part. It is also possible to switch between the first state and the second state in other ways. For example, when the input shaft and the second output shaft are driven by multiple gears, all or part of the multiple gears can be controlled to mesh Or the way of disengagement realizes the switch between the first state and the second state.
  • FIG. 1 is a schematic cross-sectional structure diagram of a power head 100 of a rotary drilling rig according to a specific embodiment of the present invention, and a drill rod 200 and a casing driver 300 drivingly connected to the power head 100.
  • the power head 100 of the rotary drilling rig of this embodiment includes a driving device 110, To The reducer 120, the transmission device, the driving sleeve 150, the first connecting component 160 and the sleeve driver connecting device.
  • the driving device 110 is the power source of the power head 100.
  • the driving device 110 is a hydraulic motor.
  • the input shaft of the reducer 120 is connected with the output shaft of the hydraulic motor. Since the output shaft of the hydraulic motor rotates at a high speed, the speed of the output shaft of the reducer 120 is relative to the input shaft of the reducer 120 after a one-stage deceleration is achieved by the reducer 120. The speed decreases and the torque increases.
  • the housing of the hydraulic motor is fixed on the housing of the reducer 120 by bolts 1911 and washers 1912.
  • FIG. 2 is a partial cross-sectional view of the structure of the power head 100 of the embodiment shown in FIG. 1.
  • the structure of the transmission is shown.
  • the transmission device is used to convert the output torque of the reducer 120 into an output torque for driving the drill rod 200 for the power head 100 and an output torque for driving the casing driver 300.
  • the transmission device includes a first-stage transmission part 130 and a second-stage transmission part 140.
  • the first-stage transmission part 130 includes a first gear transmission system 131, a first output shaft 132, an intermediate output shaft 133, a first transmission case 134, a transmission shaft 135 and an input shaft 136.
  • the first gear transmission system 131 is located in the first transmission case 134.
  • the input shaft 136, the first output shaft 132 and the intermediate output shaft 133 respectively protrude from the inside of the first transmission case 134.
  • the speed reducer 120 is fixed on the first transmission case 134 by bolts 1921 and washers 1922.
  • the input shaft 136 is connected with the output shaft of the reducer 120 to realize the driving connection with the driving device 110.
  • the first output shaft 132 is used for driving connection with the drill rod 200 of the rotary drilling rig.
  • the intermediate output shaft 133 is used to provide power for the second gear drive train 140 when the power head 100 drives the sleeve driver 300.
  • the first gear train 131 is used to convert the input torque of the input shaft 136 into the output torque of the first output shaft 132 and the output torque of the intermediate output shaft 133.
  • the first gear train 131 To It is drivingly connected with the transmission shaft 135, and the first output shaft 132 and the intermediate output shaft 133 are respectively connected with the transmission shaft 135.
  • the first gear train 131 includes a first drive gear 1311 and a slewing support 1312.
  • the slewing support 1312 includes an inner ring 1312A, an outer ring 1312B with external teeth, and rolling elements 1312C.
  • the first drive gear 1311 is connected to the lower end of the input shaft 136.
  • the first drive gear 1311 and the input shaft 136 are integrated.
  • the upper end of the input shaft 136 is provided with a spline, and the lower end of the output shaft of the reducer 120 is engaged with the spline for transmission.
  • the inner ring 1312A and the first transmission case 134 are fixedly connected by bolts 1393 and washers 1394.
  • the outer ring 1312B meshes with the first driving gear 1311, and the outer ring 1312B is fixedly connected with the transmission shaft 135.
  • the rolling elements 1312C are arranged between the inner ring 1312A and the outer ring 1312B.
  • the rolling element 1312C may be a ball, a roller or a needle.
  • the outer ring 1312B and the transmission shaft 135 are carried on the inner ring 1312A and the first transmission case 134, and the rolling elements 1312C can reduce the friction between the inner ring 1312A and the outer ring 1312B.
  • the first output shaft 132 has a first flange, and the first flange of the first output shaft 132 and the outer ring 1312B of the slewing support 1312 are connected and fixed by bolts 1391 and washers 1392.
  • the upper end of the transmission shaft 135 of the slewing support 1312 and the lower end of the first output shaft 132 are fixedly connected by welding, and the lower end of the transmission shaft 135 of the slewing support 1312 and the lower end of the intermediate output shaft 133 are fixedly connected by welding. Therefore, in this embodiment, the rotational speed and output torque of the transmission shaft 135, the first output shaft 132, and the intermediate output shaft 133 are the same.
  • FIG. 3 is a schematic diagram of the A-A cross-sectional structure of the power head 100 of the embodiment shown in FIG. 1.
  • the structure of the second-stage transmission part 140 is shown therein.
  • the second-stage transmission part 140 is used to realize that the output torque of the second output shaft 143 is greater than the output torque of the first output shaft 132.
  • the second-stage transmission part 140 includes a second gear transmission system 141, an intermediate input shaft 142, a second output shaft 143 and a second transmission case 144.
  • the second gear transmission system 141 is located in the second transmission case 144.
  • the intermediate input shaft 142 and the second output shaft 143 respectively protrude from the inside of the second transmission case 144.
  • the intermediate input shaft 142 is used to connect with the intermediate output shaft 133 to receive power from the intermediate output shaft 133.
  • the intermediate input shaft 142 and the intermediate output shaft 133 are detachably connected through the first connecting component 160.
  • the second output shaft 143 is used for driving connection with the casing driver 300 of the rotary drilling rig.
  • the second output shaft 143 and the sleeve driver 300 are in a connected state.
  • the second output shaft 143 and the cannula driver 300 are connected by a cannula driver connection device.
  • the second gear train 141 is used to convert the input torque of the intermediate input shaft 142 into the output torque of the second output shaft 143.
  • the second gear train 141 includes a second drive gear 1411, a planetary gear 1412 and a ring gear 1413.
  • the ring gear 1413 has internal teeth.
  • the ring gear 1413 is sleeved on the outside of the second drive gear 1411 and the planetary gear 1412.
  • the second drive gear 1411 has external teeth.
  • the central axis of the planetary gear 1412 is fixedly arranged with respect to the second transmission box 144.
  • the planetary gear 1412 is connected to the second transmission case 144.
  • the driving gear 1411 meshes with the ring gear 1413.
  • the intermediate input shaft 142 is connected with the second drive gear 1411.
  • the intermediate input shaft 142 and the second drive gear 1411 are made integrally.
  • the second output shaft 143 is connected to the ring gear 1413.
  • the second output shaft 143 has a second flange, the ring gear 1413 is provided with threaded holes, and the second flange and the ring gear 1413 are fixedly connected by bolts 1491 and washers 1492.
  • the first output shaft 132 and the intermediate output shaft 133 rotate synchronously.
  • the intermediate output shaft 133 is connected to the intermediate input shaft 142
  • the input torque of the intermediate input shaft 142 that rotates synchronously with the intermediate output shaft 133 passes through the second
  • the gear train 141 is transformed into the output torque of the second output shaft 143 that is greater than the output torque of the first output shaft 132.
  • the required output torque of the second output shaft 143 can be obtained.
  • the output torque of the second output shaft 143 can be made to be twice or more than the output torque of the first output shaft 132, so that the output torque of the power head 100 is doubled to meet the power demand when the full set of pipes are buried.
  • FIG. 4 is a schematic view of the B-B cross-sectional structure of the power head 100 of the embodiment shown in FIG. 1.
  • the matching structure of the driving sleeve 150 and the drill rod 200 is shown.
  • the driving sleeve 150 is used to drive the drill rod 200 of the rotary drilling rig to rotate.
  • the upper end of the driving sleeve 150 and the lower end of the first output shaft 132 are fixedly connected by bolts 1931 and washers 1932.
  • the inner wall of the driving sleeve 150 is fixedly connected with a plurality of power head driving keys 151 arranged along the axial direction of the driving sleeve 150.
  • a plurality of drill rod driving keys 210 arranged along the axial direction of the drill rod 200 are fixedly connected to the shaft body of the drill rod 200.
  • the rotation of the first output shaft 132 can drive the drive sleeve 150 to rotate, and the cooperation of the multiple power head drive keys 151 and the multiple drill rod drive keys 210 can drive the drill rod 200 to rotate when the drive sleeve 150 rotates.
  • Fig. 5 is a C-C cross-sectional structure diagram of the power head 100 of the embodiment shown in Fig. 1.
  • the structure of the first connecting component 160 is shown therein.
  • the first connecting component 160 is used to realize the detachable connection between the intermediate input shaft 142 and the intermediate output shaft 133.
  • the first connection assembly 160 includes a first pin 161, a plug pin 162 and a split pin 163.
  • the first pin shaft 61 has a stopper protrusion on its side surface at one end.
  • the intermediate input shaft 142 is fitted on the outside of the intermediate output shaft 133.
  • the end of the first pin shaft 61 without the stop protrusion is passed through the intermediate input shaft 142 and the intermediate output shaft 133 in turn.
  • the pin hole of the intermediate input shaft 142 has a pin seat on both sides.
  • the intermediate output shaft 133 and the intermediate input shaft 142 can be quickly connected and disconnected quickly, thereby improving work efficiency.
  • FIG. 6 is a cross-sectional view of the second output shaft 143 of the power head 100 of the embodiment shown in FIG. 1
  • FIG. 7 is a top structural schematic diagram with a partial cross-sectional view of the transition body 170 of the power head 100 of the embodiment shown in FIG. 1.
  • FIG. 8 is a schematic diagram of the D-direction partial structure of the power head 100 of the embodiment shown in FIG. 1.
  • the installation structure of the second connection assembly 180 is shown in FIG. 8.
  • FIG. 9 is a schematic structural diagram of a sleeve driver 300 connected to the power head 100 of the embodiment shown in FIG. 1.
  • FIG. 6 to 9 show the structure of the second output shaft 143, the sleeve driver connecting device, the sleeve driver 300, and the connection relationship among the three.
  • the casing driver connecting device is used to connect the second output shaft 143 and the casing driver 300.
  • the casing driver connection device includes a transition body 170 and a second connection assembly 180.
  • the transition body 170 includes a first connecting part for connecting with the second output shaft 143 and a second connecting part for connecting with the sleeve driver 300.
  • the second output shaft 143 and the first connecting part pass through a plurality of second connecting components.
  • 180 is connected, and the second connection part is connected to the sleeve driver 300 through a plurality of second connection components 180.
  • the second output shaft 143 is a hollow shaft.
  • the second output shaft includes two first sleeves 1431 arranged on the shaft wall of the hollow shaft at an interval of 180 degrees.
  • the sleeves 1431 are all arranged along the radial direction of the second output shaft 143.
  • the transition body 170 has an annular structure with a cross-sectional shape of "H" as a whole.
  • the annular structure includes an inner tube and an outer tube that are concentrically arranged and both are flat tubes, and an annular plate connected between the outer wall of the inner tube and the inner wall of the outer tube.
  • the first connecting portion includes two first sleeve mounting holes 171 arranged on the annular plate at an interval of 180 degrees, two inner sleeves 173 arranged on the inner cylinder at an interval of 180 degrees, and two inner sleeves 173 arranged at an interval of 180 degrees.
  • An inner sleeve 173 is provided on the inner side of each first sleeve mounting hole 171
  • an outer sleeve 174 is provided on the outer side of each first sleeve mounting hole 171, which is located at the inner and outer sides of the same first sleeve mounting hole 171.
  • the inner sleeve 173 and the outer sleeve 174 are coaxial and are both arranged along the radial direction of the ring structure.
  • the two first sleeves 1431 of the second output shaft 143 are respectively assembled into the two first sleeve mounting holes 171 of the transition body 170, To Align the inner sleeve 173 and the outer sleeve 174 on both sides of each first sleeve mounting hole 171 with the corresponding first sleeve 1431, and then connect the aligned outer sleeve 174, The first sleeve 1431 and the inner sleeve 173 can connect the second output shaft 143 and the transition body 170 together.
  • each second connecting assembly 180 includes a second pin 181, a bolt 182, a washer 183 and a collar 184.
  • One end of the second pin shaft 181 has a collar mounting groove on the radially outer side.
  • the clamp ring 184 is composed of two half rings, and each half ring is provided with two through holes.
  • the radially outer end of each outer sleeve 174 on the outer cylinder of the transition body 170 is provided with four threaded holes corresponding to the four through holes on the two half rings one by one.
  • the second connecting portion includes two second sleeve mounting holes 172 arranged on the annular plate at an interval of 180 degrees, two inner sleeves 173 arranged on the inner cylinder at an interval of 180 degrees, and two inner sleeves 173 arranged at an interval of 180 degrees.
  • the two first shaft sleeve installation holes 171 and the two second shaft sleeve installation holes 172 are alternately arranged, and the adjacent first shaft sleeve installation holes 171 and the second shaft sleeve installation holes 172 are separated by 90 degrees.
  • An inner sleeve 173 is provided on the inner side of each second sleeve mounting hole 172, and an outer sleeve 174 is provided on the outer side of each second sleeve mounting hole 172, which is located inside and outside of the same second sleeve mounting hole 172.
  • the inner sleeve 173 and the outer sleeve 174 are coaxial and are both arranged along the radial direction of the ring structure.
  • the top end of the sleeve driver 300 is provided with two second sleeves 310 at an interval of 180 degrees, and the two second sleeves 310 are both arranged along the radial direction of the sleeve driver 300.
  • a sleeve connecting part 320 for connecting the sleeve to the sleeve driver 300 is also provided at the bottom of the sleeve driver 300.
  • the process of connecting the outer sleeve 174, the second sleeve 310, and the corresponding inner sleeve 173 outside the second sleeve mounting hole 172 through the second connecting component 180 is the same as connecting the first sleeve mounting hole 171 through the second connecting component 180
  • the processes of the outer outer sleeve 174, the first sleeve 1431 and the corresponding inner sleeve 173 are the same, and will not be repeated here.
  • this embodiment also provides a rotary drilling rig including the aforementioned power head 100.
  • the transmission device When the rotary drilling rig is constructed by ordinary construction method, the transmission device only adopts the first-stage transmission part 130.
  • the first gear transmission 131 in the first-stage transmission part 130 can reduce the output speed and increase the output torque to achieve the performance of the rotary drilling rig.
  • Parameter design requirements for ordinary drilling. the first gear train 131 is drivingly connected to the first output shaft 132 and the intermediate output shaft 133, and the first output shaft 132 is rigidly connected to the driving sleeve 150, so that the output torque and speed of the driving sleeve 150 are the same as the output of the first output shaft 132.
  • the torque and speed are kept consistent respectively, that is, the hydraulic motor drives the first gear train 131 through the reducer 120, and transmits the torque and speed to the drill rod 200 through the first output shaft 132 and the drive sleeve 150, thereby driving the drill rod 200 to rotate , To realize the ordinary drilling function of the rotary drilling rig. At this time, the rotary drilling rig uses its standard torque for construction.
  • the intermediate output shaft 133 of the first gear drive train 131 is connected to the intermediate input shaft 142, so that a second gear drive system 140 is added to the transmission device.
  • 141 can further reduce the output speed of the first gear drive train 131, and at the same time increase the output torque, so as to achieve the torque increase requirement of the rotary drilling rig.
  • the hydraulic motor drives the first gear train 131 and the second gear train 141 through the reducer 120 to drive two sets of gears, and transmits the torque and speed to the casing driver 300 through the second output shaft 143.
  • the rotary drilling rig is in On the basis of the standard torque, construction is carried out with an increased construction torque.
  • the first-stage transmission part 130 and the second-stage transmission part 140 can be completely separated from each other, To When the power head 100 is required to drive the casing driver 300 to bury a full set of pipes, the normal rotary drilling construction of the rotary drilling rig will not be affected.

Abstract

A power head of a rotary drilling rig and a rotary drilling rig. The power head comprises: a drive device (110) and a transmission device. The transmission device comprises an input shaft (136), a first output shaft (132) and a second output shaft (143). The input shaft (136) is in drive connection with the drive device (110). The first output shaft (132) is configured to be in drive connection with a drill rod (200) of a rotary drilling rig. The second output shaft (143) is configured to be in drive connection with a casing drive (300) of the rotary drilling rig. The second output shaft (143) has a first state. Under the first state, when the drive device (110) drives the input shaft (136) to rotate, an output torque of the second output shaft (143) is greater than that of the first output shaft (132). The power head enables the second output shaft (143) to be in the first state when it is necessary to fully bury a casing, and outputs an output torque greater than an output torque during driving of the drill rod (200) so as to drive the casing drive (300), such that a casing can be smoothly buried using own functions of a rotary drilling rig, and high construction efficiency can be achieved.

Description

旋挖钻机的动力头和旋挖钻机Power head of rotary drilling rig and rotary drilling rig 技术领域Technical field
本发明涉及钻孔机械设备领域,特别涉及一种旋挖钻机的动力头和旋挖钻机。The invention relates to the field of drilling machinery and equipment, in particular to a power head of a rotary drilling rig and a rotary drilling rig.
背景技术Background technique
旋挖钻机以其高效、快捷、环保、成孔质量高等优势在建设工程中得到迅速地推广和应用。旋挖钻机配合不同的钻具,能适应大部分地区的土层及软硬层施工。旋挖钻机的钻进方式一般采用静态泥浆护壁的湿式旋挖工法和不用稳定液的干式旋挖工法。对于地区软土、海相淤泥层及一些特殊地层,则需要全套管旋挖工法施工。Rotary drilling rigs have been quickly promoted and applied in construction projects due to their high efficiency, speed, environmental protection, and high quality of hole formation. Rotary drilling rigs are matched with different drilling tools, which can adapt to the construction of soil and soft and hard layers in most areas. The drilling method of rotary drilling rigs generally adopts the wet rotary drilling method with static mud wall protection and the dry rotary drilling method without stabilizing liquid. For regional soft soil, marine silt layer and some special formations, a full set of pipe rotary excavation construction method is required.
全套管旋挖工法施工有利于旋挖钻机提高钻进效率,保证钻孔质量,并且混凝土浇注后的桩体不容易发生缩颈、漏筋、桩身混凝土离析等质量问题。随着全套管旋挖工法的应用越来越成熟,全套管旋挖工法不断得到推广,尤其是一些欧洲市场,几乎全部采用全套管旋挖工法进行旋挖施工。全套管旋挖工法与湿式旋挖工法和干式旋挖钻工法的不同之处在于护壁采用钢质套筒或钢质套筒与静态泥浆护壁结合,因此提高了旋挖钻机对地层的适应性。The construction of the full-casing rotary drilling method is beneficial to the rotary drilling rig to improve the drilling efficiency and ensure the drilling quality, and the pile body after concrete pouring is not prone to quality problems such as necking, leaking reinforcement, and pile body concrete segregation. As the application of the full-pipe rotary excavation method becomes more and more mature, the full-pipe rotary excavation method has been continuously promoted, especially in some European markets, almost all of the full-pipe rotary excavation method is used for rotary construction. The difference between the full-casing rotary drilling method and the wet rotary drilling method and the dry rotary drilling method is that the protective wall adopts a steel sleeve or a steel sleeve combined with a static mud protective wall, thus improving the adaptability of the rotary drilling rig to the formation. .
全套管埋设为全套管旋挖工法的核心内容。全套管埋设的方法目前主要有三种,分别是旋挖钻机自有功能埋设、利用搓管机埋设和利用履带吊与振动锤配合埋设。Full casing burying is the core content of the full-tube rotary excavation method. There are currently three main methods for burying the full casing, namely, burying with a rotary drilling rig, burying with a pipe rolling machine, and burying with a crawler crane and a vibrating hammer.
利用旋挖钻机自有功能埋设是利用旋挖钻机的动力头的输出扭矩,以加压油缸控制套管的提升与下压来实现全套管埋设。利用旋挖钻机自有功能埋没全套管的过程中所需辅助设备较少、施工效率较高,是目前最为经济、最为方便的一种全套管埋设方式。Embedding with a rotary drilling rig's own function is to use the output torque of the power head of the rotary drilling rig to control the lifting and lowering of the casing with a pressurized oil cylinder to realize the embedment of a complete set of pipes. The use of rotary drilling rig's own functions to bury a full set of pipes requires less auxiliary equipment and higher construction efficiency. It is currently the most economical and convenient way to bury a full set of pipes.
但是,利用旋挖钻机自有功能埋设套管需要动力头有足够大的输出 扭矩。对于小型旋挖钻机和大孔径钻进来说,采用旋挖钻机的动力头自身的输出扭矩埋设套管时,存在施工效率不理想、设备损坏程度较大,甚至无法实现套管驱动的问题。However, the use of the rotary drilling rig's own functions to bury the casing requires the power head to have sufficient output To Torque. For small rotary drilling rigs and large-aperture drilling, when the output torque of the power head of the rotary drilling rig is used to bury the casing, there are problems such as unsatisfactory construction efficiency, large damage to the equipment, and even failure to drive the casing.
发明内容Summary of the invention
本发明的目的在于提供一种旋挖钻机的动力头和旋挖钻机,该动力头可以输出比驱动钻杆时的输出转矩更大的输出扭矩,从而可以利用旋挖钻机自有功能顺利地埋设套管,并能实现较高的施工效率。The purpose of the present invention is to provide a power head of a rotary drilling rig and a rotary drilling rig. The power head can output a larger output torque than the output torque when driving the drill rod, so that the rotary drilling rig's own functions can be used to smoothly Buried casing, and can achieve higher construction efficiency.
本发明第一方面提供一种旋挖钻机的动力头,包括:驱动装置和传动装置,所述传动装置包括输入轴、第一输出轴和第二输出轴,所述输入轴与所述驱动装置驱动连接,所述第一输出轴用于与所述旋挖钻机的钻杆驱动连接,所述第二输出轴用于与所述旋挖钻机的套管驱动器驱动连接,所述第二输出轴具有第一状态,在所述第一状态,当所述驱动装置驱动所述输入轴转动时,所述第二输出轴的输出转矩大于所述第一输出轴的输出转矩。The first aspect of the present invention provides a power head of a rotary drilling rig, including a driving device and a transmission device, the transmission device including an input shaft, a first output shaft, and a second output shaft, the input shaft and the driving device Driving connection, the first output shaft is used for driving connection with the drill rod of the rotary drilling rig, the second output shaft is used for driving connection with the casing driver of the rotary drilling rig, the second output shaft It has a first state. In the first state, when the driving device drives the input shaft to rotate, the output torque of the second output shaft is greater than the output torque of the first output shaft.
进一步地,所述第二输出轴还具有第二状态,在所述第二状态,当所述驱动装置驱动所述输入轴转动时,所述第二输出轴的输出转矩为零。Further, the second output shaft also has a second state. In the second state, when the driving device drives the input shaft to rotate, the output torque of the second output shaft is zero.
进一步地,所述传动装置包括第一级传动部和第二级传动部,所述第一级传动部包括所述输入轴、所述第一输出轴和与所述输入轴驱动连接的中间输出轴,所述第二级传动部包括中间输入轴和与所述中间输入轴驱动连接的所述第二输出轴,其中,在所述第一状态,所述中间输入轴与所述中间输出轴连接,在所述第二状态,所述中间输入轴与所述中间输出轴脱离。Further, the transmission device includes a first-stage transmission part and a second-stage transmission part, and the first-stage transmission part includes the input shaft, the first output shaft, and an intermediate output drivingly connected to the input shaft. Shaft, the second-stage transmission portion includes an intermediate input shaft and the second output shaft drivingly connected to the intermediate input shaft, wherein, in the first state, the intermediate input shaft and the intermediate output shaft Connected, in the second state, the intermediate input shaft is disengaged from the intermediate output shaft.
进一步地,所述第一级传动部还包括第一齿轮传动系,所述第一齿轮传动系用于将所述输入轴的输入转矩转变为所述第一输出轴的输出转矩和所述中间输出轴的输出转矩。Further, the first-stage transmission part further includes a first gear transmission system for converting the input torque of the input shaft into the output torque of the first output shaft and the output torque of the first output shaft. The output torque of the intermediate output shaft.
进一步地,所述第一级传动部还包括传动轴,所述轴入轴通过所述 第一齿轮传动系与所述传动轴驱动连接,所述第一输出轴和所述中间输出轴分别与所述传动轴连接。Further, the first-stage transmission part further includes a transmission shaft, and the shaft-in shaft passes through the To The first gear transmission system is drivingly connected with the transmission shaft, and the first output shaft and the intermediate output shaft are respectively connected with the transmission shaft.
进一步地,所述第一级传动部还包括第一传动箱体,所述第一齿轮传动系位于所述第一传动箱体内,所述输入轴、所述第一输出轴和所中间输出轴分别从所述第一传动箱体内部伸出。Further, the first-stage transmission part further includes a first transmission case, the first gear transmission system is located in the first transmission case, the input shaft, the first output shaft, and the intermediate output shaft They respectively extend from the inside of the first transmission box body.
进一步地,所述第一齿轮传动系包括第一驱动齿轮和回转支撑,所述第一驱动齿轮与所述输入轴连接,所述回转支撑包括内圈和具有外齿的外圈,所述内圈与所述第一传动箱体固定连接,所述外圈与所述第一驱动齿轮啮合且与所述传动轴连接。Further, the first gear transmission system includes a first drive gear and a slewing support, the first drive gear is connected to the input shaft, and the slewing support includes an inner ring and an outer ring with external teeth. The ring is fixedly connected with the first transmission box body, and the outer ring is meshed with the first drive gear and connected with the transmission shaft.
进一步地,所述回转支撑还包括滚动体,所述滚动体设置于所述内圈与所述外圈之间。Further, the slewing support further includes rolling elements, and the rolling elements are arranged between the inner ring and the outer ring.
进一步地,所述第二级传动部还包括第二齿轮传动系,所述第二齿轮传动系用于将所述中间输入轴的输入转矩转变为所述第二输出轴的输出转矩。Further, the second-stage transmission part further includes a second gear transmission system for converting the input torque of the intermediate input shaft into the output torque of the second output shaft.
进一步地,所述第二级传动部还包括第二传动箱体,所述第二齿轮传动系位于所述第二传动箱体内,所述中间输入轴和所述第二输出轴分别从所述第二传动箱体内部伸出。Further, the second-stage transmission part further includes a second transmission case, the second gear transmission system is located in the second transmission case, and the intermediate input shaft and the second output shaft are separated from the The inside of the second transmission box body extends.
进一步地,所述第二齿轮传动系包括第二驱动齿轮、行星轮和具有内齿的齿圈,所述齿圈套装在所述第二驱动齿轮和所述行星轮的外部,所述行星轮的中心轴线相对于所述第二传动箱体固定设置且所述行星轮分别与所述第二驱动齿轮和所述齿圈啮合,所述中间输入轴与所述第二驱动齿轮连接,所述第二输出轴与所述齿圈连接。Further, the second gear transmission system includes a second drive gear, a planetary gear, and a ring gear with internal teeth, the ring gear is sleeved on the outside of the second drive gear and the planet gear, and the planetary gear The central axis of the gearbox is fixedly arranged relative to the second transmission case, the planetary gears mesh with the second drive gear and the ring gear, respectively, the intermediate input shaft is connected with the second drive gear, and the The second output shaft is connected with the ring gear.
进一步地,所述动力头还包括第一连接组件,所述中间输入轴与所述中间输出轴通过所述第一连接组件可拆卸地连接。Further, the power head further includes a first connecting assembly, and the intermediate input shaft and the intermediate output shaft are detachably connected through the first connecting assembly.
进一步地,所述动力头还包括套管驱动器连接装置,所述第二输出轴与所述套管驱动器通过所述套管驱动器连接装置可拆卸地连接。Further, the power head further includes a sleeve driver connecting device, and the second output shaft and the sleeve driver are detachably connected through the sleeve driver connecting device.
进一步地,所述套管驱动器连接装置包括过渡体和多个第二连接组 件,所述过渡体包括用于与所述第二输出轴连接的第一连接部和用于与所述套管驱动器连接的第二连接部,所述第二输出轴与所述第一连接部通过所述多个第二连接组件中的一部分可拆卸地连接,所述第二连接部与所述套管驱动器通过所述多个第二连接组件中的另一部分可拆卸地连接。Further, the casing driver connecting device includes a transition body and a plurality of second connecting groups To The transition body includes a first connecting portion for connecting with the second output shaft and a second connecting portion for connecting with the sleeve driver, and the second output shaft is connected to the first The part is detachably connected by a part of the plurality of second connection assemblies, and the second connection part is detachably connected with the sleeve driver by another part of the plurality of second connection assemblies.
本发明第二方面提供一种旋挖钻机,包括动力头,其中,所述动力头为本发明第一方面中任一项所述的动力头。A second aspect of the present invention provides a rotary drilling rig, including a power head, wherein the power head is the power head according to any one of the first aspects of the present invention.
基于本发明提供的旋挖钻机的动力头和旋挖钻机,该动力头包括驱动装置和传动装置,传动装置包括输入轴、第一输出轴和第二输出轴,输入轴与驱动装置驱动连接,第一输出轴用于与旋挖钻机的钻杆驱动连接,第二输出轴用于与旋挖钻机的套管驱动器驱动连接,第二输出轴具有第一状态,在第一状态,当驱动装置驱动输入轴转动时,第二输出轴的输出转矩大于第一输出轴的输出转矩。该动力头可以在需要进行全套管埋设时,使第二输出轴处于第一状态,输出比驱动钻杆时的输出转矩更大的输出扭矩以驱动套管驱动器,从而可以利用旋挖钻机自有功能顺利地埋设套管,并能实现较高的施工效率。Based on the power head of the rotary drilling rig and the rotary drilling rig provided by the present invention, the power head includes a driving device and a transmission device. The transmission device includes an input shaft, a first output shaft and a second output shaft, and the input shaft is drivingly connected with the driving device. The first output shaft is used for driving connection with the drill rod of the rotary drilling rig, and the second output shaft is used for driving connection with the casing driver of the rotary drilling rig. The second output shaft has a first state. In the first state, when the driving device When the input shaft is driven to rotate, the output torque of the second output shaft is greater than the output torque of the first output shaft. The power head can make the second output shaft in the first state when a full set of pipes need to be buried, and output a larger output torque than the output torque when driving the drill pipe to drive the casing driver, so that the rotary drilling rig can be used to automatically The casing can be buried smoothly with functions and can achieve higher construction efficiency.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Through the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings, other features and advantages of the present invention will become clear.
附图说明Description of the drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings described here are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是本发明具体实施例的旋挖钻机的动力头及与该动力头驱动连接的钻杆和套管驱动器的剖视结构示意图。Fig. 1 is a cross-sectional structure diagram of a power head of a rotary drilling rig according to a specific embodiment of the present invention, and a drill rod and a casing driver drivingly connected to the power head.
图2为图1所示实施例的动力头的局部剖视结构示意图。Fig. 2 is a schematic partial cross-sectional view of the power head of the embodiment shown in Fig. 1.
图3为图1所示实施例的动力头的A-A向剖视结构示意图。 Fig. 3 is a schematic diagram of the A-A sectional structure of the power head of the embodiment shown in Fig. 1. To
图4为图1所示实施例的动力头的B-B向剖视结构示意图。Fig. 4 is a B-B sectional structural diagram of the power head of the embodiment shown in Fig. 1.
图5为图1所示实施例的动力头的C-C向剖视结构示意图。Fig. 5 is a C-C cross-sectional structure diagram of the power head of the embodiment shown in Fig. 1.
图6为图1所示实施例的动力头的第二输出轴的剖视结构示意图。Fig. 6 is a schematic sectional view of the second output shaft of the power head of the embodiment shown in Fig. 1.
图7为图1所示实施例的动力头的过渡体的带有局部剖视的俯视结构示意图。Fig. 7 is a top structural schematic diagram with a partial cross-sectional view of the transition body of the power head of the embodiment shown in Fig. 1.
图8为图1所示实施例的动力头的D向局部结构示意图。Fig. 8 is a partial structural diagram of the D-direction of the power head of the embodiment shown in Fig. 1.
图9为与图1所示实施例的动力头连接的套筒驱动器的结构示意图。Fig. 9 is a schematic structural diagram of a sleeve driver connected to the power head of the embodiment shown in Fig. 1.
图1至图9中,各附图标记代表:In Figures 1 to 9, the reference signs represent:
100、动力头;110、驱动装置;120、减速机;130、第一级传动部;131、第一齿轮传动系;1311、第一驱动齿轮;1312、回转支撑;1312A、内圈;1312B、外圈;1312C、滚动体;132、第一输出轴;133、中间输出轴;134、第一传动箱体;135、传动轴;136、输入轴;1391、螺栓;1392、垫圈;1393、螺栓;1394、垫圈;140、第二级传动部;141、第二齿轮传动系;1411、第二驱动齿轮;1412、行星轮;1413、齿圈;142、中间输入轴;143、第二输出轴;1431、第一轴套;144、第二传动箱体;1491、螺栓;1492、垫圈;150、驱动套;151、动力头驱动键;160、第一连接组件;161、第一销轴;162、插销;163、开口销;170、过渡体;171、第一轴套安装孔;172、第二轴套安装孔;173、内侧轴套;174、外侧轴套;180、第二连接组件;181、第二销轴;182、螺栓;183、垫圈;184、卡圈;1911、螺栓;1912、垫圈;1921、螺栓;1922、垫圈;1931、螺栓;1932、垫圈;200、钻杆;210、钻杆驱动键;300、套管驱动器;310、第二轴套;320、套管连接部。100. Power head; 110, drive device; 120, reducer; 130, first-stage transmission part; 131, first gear transmission system; 1311, first drive gear; 1312, slewing support; 1312A, inner ring; 1312B, Outer ring; 1312C, rolling element; 132, first output shaft; 133, intermediate output shaft; 134, first transmission case; 135, transmission shaft; 136, input shaft; 1391 bolts; 1392 washers; 1393, bolts 1394, washer; 140, second-stage transmission part; 141, second gear transmission; 1411, second drive gear; 1412, planetary gear; 1413, ring gear; 142, intermediate input shaft; 143, second output shaft 1431, the first shaft sleeve; 144, the second transmission case; 1491, bolts; 1492, washer; 150, drive sleeve; 151, power head drive key; 160, the first connecting component; 161, the first pin shaft; 162. Latch pin; 163. Split pin; 170. Transition body; 171. Mounting hole for the first bushing; 172. Mounting hole for the second bushing; 173. Inner bushing; 174. Outer bushing; 180. Second connecting assembly 181, second pin shaft; 182, bolt; 183, washer; 184, clamp ring; 1911, bolt; 1912, washer; 1921, bolt; 1922, washer; 1931, bolt; 1932, washer; 200, drill rod; 210. Drill rod driving key; 300, casing driver; 310, second shaft sleeve; 320, casing connection part.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际 上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually To The above is merely illustrative, and in no way serves as any limitation to the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless specifically stated otherwise, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to actual proportional relationships. The technologies, methods, and equipment known to those of ordinary skill in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be regarded as part of the authorization specification. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further discussed in the subsequent drawings.
为了便于描述,在这里可以使用空间相对术语,如“在......之上”、“在......上方”、“在......上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在......上方”可以包括“在......上方”和“在......下方”两种方位。该器件也可以其他不同方式定位旋转90度或处于其他方位,并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatial relative terms can be used here, such as "above", "above", "on the surface of...", "above "的", etc., are used to describe the spatial positional relationship between one device or feature and other devices or features as shown in the figure. It should be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation of the device described in the figure. For example, if the device in the figure is inverted, then a device described as "above other devices or structures" or "above other devices or structures" will then be positioned as "below the other devices or structures" or "on Under other devices or structures". Thus, the exemplary term "above" can include both orientations "above" and "below". The device can also be positioned and rotated 90 degrees in other different ways or in other orientations, and the relative description of the space used here will be explained accordingly.
如图1至图9所示,本发明提供的动力头100包括驱动装置110和传动装置,传动装置包括输入轴136、第一输出轴132和第二输出轴143,输入轴136与驱动装置110驱动连接,第一输出轴132用于与旋挖钻机的钻杆200驱动连接,第二输出轴143用于与旋挖钻机的套管驱动器300 驱动连接,第二输出轴143具有第一状态,在第一状态,当驱动装置110驱动输入轴136转动时,第二输出轴143的输出转矩大于第一输出轴132的输出转矩。As shown in FIGS. 1-9, the power head 100 provided by the present invention includes a driving device 110 and a transmission device. The transmission device includes an input shaft 136, a first output shaft 132 and a second output shaft 143, and the input shaft 136 and the driving device 110 Driving connection, the first output shaft 132 is used for driving connection with the drill rod 200 of the rotary drilling rig, and the second output shaft 143 is used for connecting with the casing driver 300 of the rotary drilling rig To In a driving connection, the second output shaft 143 has a first state. In the first state, when the driving device 110 drives the input shaft 136 to rotate, the output torque of the second output shaft 143 is greater than the output torque of the first output shaft 132.
该动力头100可以在需要进行全套管埋设时,使第二输出轴143处于第一状态,输出比驱动钻杆200时的输出转矩更大的输出扭矩以驱动套管驱动器300,从而可以利用旋挖钻机自有功能顺利地埋设套管,并能实现较高的施工效率。The power head 100 can make the second output shaft 143 in the first state when a full set of pipes need to be buried, and output a larger output torque than the output torque when driving the drill pipe 200 to drive the casing driver 300, so that it can be used The rotary drilling rig has its own function to bury the casing smoothly and achieve high construction efficiency.
可以在传动装置中设置串联的第一级传动部和第二级传动部,通过第二级传动部对第一级传动部的输出转矩增加扭矩来实现第二输出轴的输出转矩大于第一输出轴的输出转矩。也可以通过其它方式实现第二输出轴的输出转矩大于第一输出轴的输出转矩,例如,在同一个传动箱内设置传动比不同的两个传动系和与两个传动系对应的输出轴以输出不同的输出转矩。The first-stage transmission part and the second-stage transmission part in series can be arranged in the transmission, and the output torque of the first-stage transmission part is increased by the second-stage transmission part to realize that the output torque of the second output shaft is greater than that of the first-stage transmission part. The output torque of an output shaft. It is also possible to achieve that the output torque of the second output shaft is greater than the output torque of the first output shaft in other ways. For example, two drive trains with different transmission ratios and the outputs corresponding to the two drive trains are arranged in the same gear box. The shaft can output different output torques.
优选地,第二输出轴143还具有第二状态,在第二状态,当驱动装置110驱动输入轴136转动时,第二输出轴143的输出转矩为零。设置第二状态可以在不需要驱动套管驱动器时不会影响旋挖钻机的正常旋挖施工,并能减少动力头100的不必要的功率消耗。Preferably, the second output shaft 143 also has a second state. In the second state, when the driving device 110 drives the input shaft 136 to rotate, the output torque of the second output shaft 143 is zero. Setting the second state can not affect the normal rotary drilling construction of the rotary drilling rig when the casing driver does not need to be driven, and can reduce unnecessary power consumption of the power head 100.
可以通过使第一级传动部和第二级传动部连接或脱离的方式实现第一状态和第二状态之间的切换。也可以通过其它方式实现第一状态和第二状态之间的切换,例如,在输入轴和第二输出轴是通过多个齿轮传动的情况下,可以通过控制多个齿轮中全部或部分齿轮啮合或解除啮合的方式实现第一状态和第二状态之间的切换。The switching between the first state and the second state can be realized by connecting or disconnecting the first-stage transmission part and the second-stage transmission part. It is also possible to switch between the first state and the second state in other ways. For example, when the input shaft and the second output shaft are driven by multiple gears, all or part of the multiple gears can be controlled to mesh Or the way of disengagement realizes the switch between the first state and the second state.
以下将结合图1至图9说明本发明实施例的旋挖钻机的动力头和旋挖钻机。Hereinafter, the power head of the rotary drilling rig and the rotary drilling rig according to the embodiment of the present invention will be described with reference to FIGS. 1 to 9.
图1是本发明具体实施例的旋挖钻机的动力头100及与该动力头100驱动连接的钻杆200和套管驱动器300的剖视结构示意图。1 is a schematic cross-sectional structure diagram of a power head 100 of a rotary drilling rig according to a specific embodiment of the present invention, and a drill rod 200 and a casing driver 300 drivingly connected to the power head 100.
如图1所示,本实施例的旋挖钻机的动力头100包括驱动装置110、 减速机120、传动装置、驱动套150、第一连接组件160和套管驱动器连接装置。As shown in Figure 1, the power head 100 of the rotary drilling rig of this embodiment includes a driving device 110, To The reducer 120, the transmission device, the driving sleeve 150, the first connecting component 160 and the sleeve driver connecting device.
如图1所示,驱动装置110是动力头100的动力源。本实施例中,驱动装置110为液压马达。As shown in FIG. 1, the driving device 110 is the power source of the power head 100. In this embodiment, the driving device 110 is a hydraulic motor.
减速机120的输入轴与液压马达的输出轴连接,由于液压马达的输出轴转速较高,经过减速机120实现一级减速后,减速机120的输出轴的速度相对于减速机120的输入轴的速度降低、转矩增加。The input shaft of the reducer 120 is connected with the output shaft of the hydraulic motor. Since the output shaft of the hydraulic motor rotates at a high speed, the speed of the output shaft of the reducer 120 is relative to the input shaft of the reducer 120 after a one-stage deceleration is achieved by the reducer 120. The speed decreases and the torque increases.
本实施例中,液压马达的外壳通过螺栓1911和垫圈1912固定在减速机120的外壳上。In this embodiment, the housing of the hydraulic motor is fixed on the housing of the reducer 120 by bolts 1911 and washers 1912.
图2为图1所示实施例的动力头100的局部剖视结构示意图。其中示出了传动装置的结构。传动装置用于将减速机120的输出转矩转换为用于动力头100的用于驱动钻杆200的输出转矩和用于驱动套管驱动器300的输出转矩。FIG. 2 is a partial cross-sectional view of the structure of the power head 100 of the embodiment shown in FIG. 1. The structure of the transmission is shown. The transmission device is used to convert the output torque of the reducer 120 into an output torque for driving the drill rod 200 for the power head 100 and an output torque for driving the casing driver 300.
如图1和图2所示,传动装置包括第一级传动部130和第二级传动部140。As shown in FIGS. 1 and 2, the transmission device includes a first-stage transmission part 130 and a second-stage transmission part 140.
第一级传动部130包括第一齿轮传动系131、第一输出轴132、中间输出轴133、第一传动箱体134、传动轴135和输入轴136。第一齿轮传动系131位于第一传动箱体134内。输入轴136、第一输出轴132和中间输出轴133分别从第一传动箱体134的内部伸出。The first-stage transmission part 130 includes a first gear transmission system 131, a first output shaft 132, an intermediate output shaft 133, a first transmission case 134, a transmission shaft 135 and an input shaft 136. The first gear transmission system 131 is located in the first transmission case 134. The input shaft 136, the first output shaft 132 and the intermediate output shaft 133 respectively protrude from the inside of the first transmission case 134.
减速机120通过螺栓1921和垫圈1922固定在第一传动箱体134上。输入轴136与减速机120的输出轴连接,从而实现与驱动装置110的驱动连接。The speed reducer 120 is fixed on the first transmission case 134 by bolts 1921 and washers 1922. The input shaft 136 is connected with the output shaft of the reducer 120 to realize the driving connection with the driving device 110.
第一输出轴132用于与旋挖钻机的钻杆200驱动连接。中间输出轴133用于在动力头100驱动套管驱动器300时为第二齿轮传动系140提供动力。The first output shaft 132 is used for driving connection with the drill rod 200 of the rotary drilling rig. The intermediate output shaft 133 is used to provide power for the second gear drive train 140 when the power head 100 drives the sleeve driver 300.
第一齿轮传动系131用于将输入轴136的输入转矩转变为第一输出轴132的输出转矩和中间输出轴133的输出转矩。第一齿轮传动系131 与传动轴135驱动连接,第一输出轴132和中间输出轴133分别与传动轴135连接。The first gear train 131 is used to convert the input torque of the input shaft 136 into the output torque of the first output shaft 132 and the output torque of the intermediate output shaft 133. The first gear train 131 To It is drivingly connected with the transmission shaft 135, and the first output shaft 132 and the intermediate output shaft 133 are respectively connected with the transmission shaft 135.
第一齿轮传动系131包括第一驱动齿轮1311和回转支撑1312。回转支撑1312包括内圈1312A、具有外齿的外圈1312B和滚动体1312C。The first gear train 131 includes a first drive gear 1311 and a slewing support 1312. The slewing support 1312 includes an inner ring 1312A, an outer ring 1312B with external teeth, and rolling elements 1312C.
第一驱动齿轮1311与输入轴136的下端连接,本实施例中,第一驱动齿轮1311与输入轴136为一体结构。输入轴136的上端设有花键,与减速机120的输出轴下端依靠花键啮合传动。The first drive gear 1311 is connected to the lower end of the input shaft 136. In this embodiment, the first drive gear 1311 and the input shaft 136 are integrated. The upper end of the input shaft 136 is provided with a spline, and the lower end of the output shaft of the reducer 120 is engaged with the spline for transmission.
内圈1312A与第一传动箱体134通过螺栓1393和垫圈1394固定连接。外圈1312B与第一驱动齿轮1311啮合,且外圈1312B与传动轴135固定连接。The inner ring 1312A and the first transmission case 134 are fixedly connected by bolts 1393 and washers 1394. The outer ring 1312B meshes with the first driving gear 1311, and the outer ring 1312B is fixedly connected with the transmission shaft 135.
滚动体1312C设置于内圈1312A与外圈1312B之间。滚动体1312C可以为滚珠、滚柱或滚针。外圈1312B和传动轴135承载于内圈1312A和第一传动箱体134上,滚动体1312C可以减少内圈1312A与外圈1312B之间摩擦力。The rolling elements 1312C are arranged between the inner ring 1312A and the outer ring 1312B. The rolling element 1312C may be a ball, a roller or a needle. The outer ring 1312B and the transmission shaft 135 are carried on the inner ring 1312A and the first transmission case 134, and the rolling elements 1312C can reduce the friction between the inner ring 1312A and the outer ring 1312B.
第一输出轴132具有第一法兰盘,第一输出轴132的第一法兰盘与回转支撑1312的外圈1312B通过螺栓1391及垫圈1392连接固定。回转支撑1312的传动轴135上端与第一输出轴132的下端通过焊接方式固定连接,回转支撑1312的传动轴135下端与中间输出轴133的下端通过焊接方式固定连接。从而,本实施例中,传动轴135、第一输出轴132和中间输出轴133的转速和输出转矩相同。The first output shaft 132 has a first flange, and the first flange of the first output shaft 132 and the outer ring 1312B of the slewing support 1312 are connected and fixed by bolts 1391 and washers 1392. The upper end of the transmission shaft 135 of the slewing support 1312 and the lower end of the first output shaft 132 are fixedly connected by welding, and the lower end of the transmission shaft 135 of the slewing support 1312 and the lower end of the intermediate output shaft 133 are fixedly connected by welding. Therefore, in this embodiment, the rotational speed and output torque of the transmission shaft 135, the first output shaft 132, and the intermediate output shaft 133 are the same.
图3为图1所示实施例的动力头100的A-A向剖视结构示意图。其中示出了第二级传动部140的结构。第二级传动部140用于实现第二输出轴143的输出转矩大于第一输出轴132的输出转矩。FIG. 3 is a schematic diagram of the A-A cross-sectional structure of the power head 100 of the embodiment shown in FIG. 1. The structure of the second-stage transmission part 140 is shown therein. The second-stage transmission part 140 is used to realize that the output torque of the second output shaft 143 is greater than the output torque of the first output shaft 132.
如图1至图3所示,第二级传动部140包括第二齿轮传动系141、中间输入轴142、第二输出轴143和第二传动箱体144。第二齿轮传动系141位于第二传动箱体144内。中间输入轴142和第二输出轴143分别从第二传动箱体144的内部伸出。 As shown in FIGS. 1 to 3, the second-stage transmission part 140 includes a second gear transmission system 141, an intermediate input shaft 142, a second output shaft 143 and a second transmission case 144. The second gear transmission system 141 is located in the second transmission case 144. The intermediate input shaft 142 and the second output shaft 143 respectively protrude from the inside of the second transmission case 144. To
中间输入轴142用于与中间输出轴133连接以接收来自中间输出轴133的动力。本实施例中,通过第一连接组件160实现中间输入轴142与中间输出轴133的可拆卸地连接。The intermediate input shaft 142 is used to connect with the intermediate output shaft 133 to receive power from the intermediate output shaft 133. In this embodiment, the intermediate input shaft 142 and the intermediate output shaft 133 are detachably connected through the first connecting component 160.
第二输出轴143用于与旋挖钻机的套管驱动器300驱动连接。在图1中,第二输出轴143与套管驱动器300处于连接状态。第二输出轴143与套管驱动器300通过套管驱动器连接装置连接。The second output shaft 143 is used for driving connection with the casing driver 300 of the rotary drilling rig. In FIG. 1, the second output shaft 143 and the sleeve driver 300 are in a connected state. The second output shaft 143 and the cannula driver 300 are connected by a cannula driver connection device.
第二齿轮传动系141用于将中间输入轴142的输入转矩转变为第二输出轴143的输出转矩。The second gear train 141 is used to convert the input torque of the intermediate input shaft 142 into the output torque of the second output shaft 143.
第二齿轮传动系141包括第二驱动齿轮1411、行星轮1412和齿圈1413。The second gear train 141 includes a second drive gear 1411, a planetary gear 1412 and a ring gear 1413.
齿圈1413具有内齿。齿圈1413套装在第二驱动齿轮1411和行星轮1412的外部,第二驱动齿轮1411具有外齿,行星轮1412的中心轴线相对于第二传动箱体144固定设置且行星轮1412分别与第二驱动齿轮1411和齿圈1413啮合。The ring gear 1413 has internal teeth. The ring gear 1413 is sleeved on the outside of the second drive gear 1411 and the planetary gear 1412. The second drive gear 1411 has external teeth. The central axis of the planetary gear 1412 is fixedly arranged with respect to the second transmission box 144. The planetary gear 1412 is connected to the second transmission case 144. The driving gear 1411 meshes with the ring gear 1413.
中间输入轴142与第二驱动齿轮1411连接。本实施例中,中间输入轴142与第二驱动齿轮1411一体制成。The intermediate input shaft 142 is connected with the second drive gear 1411. In this embodiment, the intermediate input shaft 142 and the second drive gear 1411 are made integrally.
第二输出轴143与齿圈1413连接。本实施例中,第二输出轴143具有第二法兰盘,齿圈1413上设有螺纹孔,第二法兰盘与齿圈1413通过螺栓1491和垫圈1492固定连接。The second output shaft 143 is connected to the ring gear 1413. In this embodiment, the second output shaft 143 has a second flange, the ring gear 1413 is provided with threaded holes, and the second flange and the ring gear 1413 are fixedly connected by bolts 1491 and washers 1492.
本实施例中,第一输出轴132和中间输出轴133同步转动,在中间输出轴133与中间输入轴142连接时,与中间输出轴133同步转动的中间输入轴142的输入转矩通过第二齿轮传动系141转变成大于第一输出轴132的输出转矩的第二输出轴143的输出转矩。通过设置第二齿轮传动系141的合适的传动比,即可获得需要的第二输出轴143的输出转矩。例如,可以使第二输出轴143的输出转矩达到第一输出轴132的输出转矩的两倍或两倍以上,从而实现动力头100的输出扭矩倍增,满足全套管埋设时的动力需求。 In this embodiment, the first output shaft 132 and the intermediate output shaft 133 rotate synchronously. When the intermediate output shaft 133 is connected to the intermediate input shaft 142, the input torque of the intermediate input shaft 142 that rotates synchronously with the intermediate output shaft 133 passes through the second The gear train 141 is transformed into the output torque of the second output shaft 143 that is greater than the output torque of the first output shaft 132. By setting an appropriate transmission ratio of the second gear train 141, the required output torque of the second output shaft 143 can be obtained. For example, the output torque of the second output shaft 143 can be made to be twice or more than the output torque of the first output shaft 132, so that the output torque of the power head 100 is doubled to meet the power demand when the full set of pipes are buried. To
图4为图1所示实施例的动力头100的B-B向剖视结构示意图。其中示出了驱动套150和钻杆200的配合结构。驱动套150用于驱动旋挖钻机的钻杆200旋转。FIG. 4 is a schematic view of the B-B cross-sectional structure of the power head 100 of the embodiment shown in FIG. 1. The matching structure of the driving sleeve 150 and the drill rod 200 is shown. The driving sleeve 150 is used to drive the drill rod 200 of the rotary drilling rig to rotate.
如图1所示,驱动套150的上端与第一输出轴132的下端通过螺栓1931和垫圈1932固定连接。As shown in FIG. 1, the upper end of the driving sleeve 150 and the lower end of the first output shaft 132 are fixedly connected by bolts 1931 and washers 1932.
如图1和图4所示,驱动套150的内壁固定连接有多个沿驱动套150的轴向设置的动力头驱动键151。对应的,钻杆200的杆身上固定连接有多个沿钻杆200的轴向设置的钻杆驱动键210。钻杆200与动力头100组装好后,多个动力头驱动键151和多个钻杆驱动键210在周向上彼此间隔设置。从而,第一输出轴132的转动可以带动驱动套150转动,通过多个动力头驱动键151和多个钻杆驱动键210的配合可以在驱动套150转动时带动钻杆200转动。As shown in FIGS. 1 and 4, the inner wall of the driving sleeve 150 is fixedly connected with a plurality of power head driving keys 151 arranged along the axial direction of the driving sleeve 150. Correspondingly, a plurality of drill rod driving keys 210 arranged along the axial direction of the drill rod 200 are fixedly connected to the shaft body of the drill rod 200. After the drill rod 200 and the power head 100 are assembled, the plurality of power head driving keys 151 and the plurality of drill rod driving keys 210 are spaced apart from each other in the circumferential direction. Therefore, the rotation of the first output shaft 132 can drive the drive sleeve 150 to rotate, and the cooperation of the multiple power head drive keys 151 and the multiple drill rod drive keys 210 can drive the drill rod 200 to rotate when the drive sleeve 150 rotates.
图5为图1所示实施例的动力头100的C-C向剖视结构示意图。其中示出了第一连接组件160的结构。第一连接组件160用于实现中间输入轴142与中间输出轴133的可拆卸地连接。Fig. 5 is a C-C cross-sectional structure diagram of the power head 100 of the embodiment shown in Fig. 1. The structure of the first connecting component 160 is shown therein. The first connecting component 160 is used to realize the detachable connection between the intermediate input shaft 142 and the intermediate output shaft 133.
如图1和图5所示,第一连接组件160包括第一销轴161、插销162和开口销163。As shown in FIGS. 1 and 5, the first connection assembly 160 includes a first pin 161, a plug pin 162 and a split pin 163.
第一销轴61的一端侧面具有止挡突起。在连接中间输出轴133和中间输入轴142时,中间输入轴142套装在中间输出轴133的外侧。然后将第一销轴61的没有止挡突起的一端依次穿过中间输入轴142和中间输出轴133,中间输入轴142的销孔两侧具有插销座,第一销轴61插入后,将插销162插入插销座上,插销162正好挡在第一销轴61的具有止挡突起的一端的轴向外侧,从而可以防止第一销轴61脱出。最后在插销162的尾部插入开口销163,以防止插销162从插销座中脱出。The first pin shaft 61 has a stopper protrusion on its side surface at one end. When the intermediate output shaft 133 and the intermediate input shaft 142 are connected, the intermediate input shaft 142 is fitted on the outside of the intermediate output shaft 133. Then, the end of the first pin shaft 61 without the stop protrusion is passed through the intermediate input shaft 142 and the intermediate output shaft 133 in turn. The pin hole of the intermediate input shaft 142 has a pin seat on both sides. After the first pin shaft 61 is inserted, the pin The plug 162 is inserted into the pin seat, and the plug pin 162 is just blocked on the axial outer side of the end of the first pin shaft 61 with the stop protrusion, so as to prevent the first pin shaft 61 from coming out. Finally, a split pin 163 is inserted into the tail of the plug pin 162 to prevent the plug pin 162 from falling out of the plug socket.
采用第一连接组件160,可以实现中间输出轴133和中间输入轴142的快速连接和快速脱离,提高工作效率。By adopting the first connecting component 160, the intermediate output shaft 133 and the intermediate input shaft 142 can be quickly connected and disconnected quickly, thereby improving work efficiency.
图6为图1所示实施例的动力头100的第二输出轴143的剖视结构 示意图。图7为图1所示实施例的动力头100的过渡体170的带有局部剖视的俯视结构示意图。图8为图1所示实施例的动力头100的D向局部结构示意图。图8中示出了第二连接组件180的安装结构。图9为与图1所示实施例的动力头100连接的套筒驱动器300的结构示意图。6 is a cross-sectional view of the second output shaft 143 of the power head 100 of the embodiment shown in FIG. 1 To Schematic. FIG. 7 is a top structural schematic diagram with a partial cross-sectional view of the transition body 170 of the power head 100 of the embodiment shown in FIG. 1. FIG. 8 is a schematic diagram of the D-direction partial structure of the power head 100 of the embodiment shown in FIG. 1. The installation structure of the second connection assembly 180 is shown in FIG. 8. FIG. 9 is a schematic structural diagram of a sleeve driver 300 connected to the power head 100 of the embodiment shown in FIG. 1.
图6至图9示出了第二输出轴143、套管驱动器连接装置、套管驱动器300的结构及三者之间的连接关系。套管驱动器连接装置用于连接第二输出轴143与套管驱动器300。6 to 9 show the structure of the second output shaft 143, the sleeve driver connecting device, the sleeve driver 300, and the connection relationship among the three. The casing driver connecting device is used to connect the second output shaft 143 and the casing driver 300.
如图1、图6至图9所示,套管驱动器连接装置包括过渡体170和第二连接组件180。As shown in FIGS. 1 and 6 to 9, the casing driver connection device includes a transition body 170 and a second connection assembly 180.
过渡体170包括用于与第二输出轴143连接的第一连接部和用于与套管驱动器300连接的第二连接部,第二输出轴143与第一连接部通过多个第二连接组件180连接,第二连接部与套管驱动器300通过多个第二连接组件180连接。The transition body 170 includes a first connecting part for connecting with the second output shaft 143 and a second connecting part for connecting with the sleeve driver 300. The second output shaft 143 and the first connecting part pass through a plurality of second connecting components. 180 is connected, and the second connection part is connected to the sleeve driver 300 through a plurality of second connection components 180.
如图1和图6所示,第二输出轴143为中空轴,第二输出轴包括以180度的间隔设置在中空轴的轴壁上的两个第一轴套1431,两个第一轴套1431均沿第二输出轴143的径向设置。As shown in Figures 1 and 6, the second output shaft 143 is a hollow shaft. The second output shaft includes two first sleeves 1431 arranged on the shaft wall of the hollow shaft at an interval of 180 degrees. The sleeves 1431 are all arranged along the radial direction of the second output shaft 143.
如图1和图7所示,本实施例中,过渡体170整体上呈截面形状为“H”形的环形结构。该环形结构包括同心设置且均呈扁筒状的内筒和外筒,以及包括连接于内筒的外壁和外筒的内壁之间的环形板。As shown in FIGS. 1 and 7, in this embodiment, the transition body 170 has an annular structure with a cross-sectional shape of "H" as a whole. The annular structure includes an inner tube and an outer tube that are concentrically arranged and both are flat tubes, and an annular plate connected between the outer wall of the inner tube and the inner wall of the outer tube.
第一连接部包括以180度的间隔设置在环形板上的两个第一轴套安装孔171、以180度的间隔设置在内筒上的两个内侧轴套173和以180度的间隔设置在外筒上的两个外侧轴套174。每个第一轴套安装孔171的内侧设置一个内侧轴套173,每个第一轴套安装孔171的外侧设置一个外侧轴套174,位于同一个第一轴套安装孔171内侧和外侧的内侧轴套173和外侧轴套174同轴且均沿环形结构的径向设置。The first connecting portion includes two first sleeve mounting holes 171 arranged on the annular plate at an interval of 180 degrees, two inner sleeves 173 arranged on the inner cylinder at an interval of 180 degrees, and two inner sleeves 173 arranged at an interval of 180 degrees. Two outer sleeves 174 on the outer cylinder. An inner sleeve 173 is provided on the inner side of each first sleeve mounting hole 171, and an outer sleeve 174 is provided on the outer side of each first sleeve mounting hole 171, which is located at the inner and outer sides of the same first sleeve mounting hole 171. The inner sleeve 173 and the outer sleeve 174 are coaxial and are both arranged along the radial direction of the ring structure.
在第二输出轴143与过渡体170连接时,将第二输出轴143的两个第一轴套1431分别对应装配入过渡体170的两个第一轴套安装孔171中, 使每个第一轴套安装孔171两侧的内侧轴套173和外侧轴套174与对应的第一轴套1431对准,再通过第二连接组件180连接对准后的外侧轴套174、第一轴套1431和内侧轴套173即可将第二输出轴143与过渡体170连接在一起。When the second output shaft 143 is connected to the transition body 170, the two first sleeves 1431 of the second output shaft 143 are respectively assembled into the two first sleeve mounting holes 171 of the transition body 170, To Align the inner sleeve 173 and the outer sleeve 174 on both sides of each first sleeve mounting hole 171 with the corresponding first sleeve 1431, and then connect the aligned outer sleeve 174, The first sleeve 1431 and the inner sleeve 173 can connect the second output shaft 143 and the transition body 170 together.
如图1和图8所示,每个第二连接组件180包括第二销轴181、螺栓182、垫圈183和卡圈184。第二销轴181的一端径向外侧具有卡圈安装槽。卡圈184由两个半环组成,每个半环上设有两个通孔。过渡体170的外筒上每个外侧轴套174的径向外端都设置有与两个半环上的四个通孔一一对应的四个螺纹孔。As shown in FIGS. 1 and 8, each second connecting assembly 180 includes a second pin 181, a bolt 182, a washer 183 and a collar 184. One end of the second pin shaft 181 has a collar mounting groove on the radially outer side. The clamp ring 184 is composed of two half rings, and each half ring is provided with two through holes. The radially outer end of each outer sleeve 174 on the outer cylinder of the transition body 170 is provided with four threaded holes corresponding to the four through holes on the two half rings one by one.
通过第二连接组件180连接第一轴套安装孔171外侧的外侧轴套174、第一轴套1431和对应的内侧轴套173时,先将第二销轴181的不具有卡圈安装槽的一端依次插入外侧轴套174、第一轴套1431和内侧轴套173,再将卡圈184的两个半环卡入卡圈安装槽内,通过四组螺栓182和垫圈183将两个半环分别连接在外侧轴套174上即可。When connecting the outer sleeve 174, the first sleeve 1431, and the corresponding inner sleeve 173 outside the first sleeve mounting hole 171 through the second connecting assembly 180, first connect the second pin 181 that does not have a clamp ring mounting groove One end is inserted into the outer sleeve 174, the first sleeve 1431 and the inner sleeve 173 in sequence, and then the two half rings of the clamp ring 184 are clamped into the clamp ring installation groove, and the two half rings are connected by four sets of bolts 182 and washers 183. They can be connected to the outer sleeve 174 respectively.
第二连接部包括以180度的间隔设置在环形板上的两个第二轴套安装孔172、以180度的间隔设置在内筒上的两个内侧轴套173和以180度的间隔设置在外筒上的两个外侧轴套174。两个第一轴套安装孔171与两个第二轴套安装孔172交替设置,相邻的第一轴套安装孔171与第二轴套安装孔172之间间隔90度。每个第二轴套安装孔172的内侧设置一个内侧轴套173,每个第二轴套安装孔172的外侧设置一个外侧轴套174,位于同一个第二轴套安装孔172内侧和外侧的内侧轴套173和外侧轴套174同轴且均沿环形结构的径向设置。The second connecting portion includes two second sleeve mounting holes 172 arranged on the annular plate at an interval of 180 degrees, two inner sleeves 173 arranged on the inner cylinder at an interval of 180 degrees, and two inner sleeves 173 arranged at an interval of 180 degrees. Two outer sleeves 174 on the outer cylinder. The two first shaft sleeve installation holes 171 and the two second shaft sleeve installation holes 172 are alternately arranged, and the adjacent first shaft sleeve installation holes 171 and the second shaft sleeve installation holes 172 are separated by 90 degrees. An inner sleeve 173 is provided on the inner side of each second sleeve mounting hole 172, and an outer sleeve 174 is provided on the outer side of each second sleeve mounting hole 172, which is located inside and outside of the same second sleeve mounting hole 172. The inner sleeve 173 and the outer sleeve 174 are coaxial and are both arranged along the radial direction of the ring structure.
如图9所示,套管驱动器300的顶端以180度的间隔设置了两个第二轴套310,两个第二轴套310均沿套管驱动器300的径向设置。在套管驱动器300的底部还设置了用于将套管连接于套管驱动器300上的套管连接部320。As shown in FIG. 9, the top end of the sleeve driver 300 is provided with two second sleeves 310 at an interval of 180 degrees, and the two second sleeves 310 are both arranged along the radial direction of the sleeve driver 300. A sleeve connecting part 320 for connecting the sleeve to the sleeve driver 300 is also provided at the bottom of the sleeve driver 300.
在套管驱动器300与过渡体170连接时,只要将两个第二轴套310 分别对应装配入过渡体170的两个第二轴套安装孔172中,使每个第二轴套安装孔172两侧的内侧轴套173和外侧轴套174与对应的第二轴套310对准,再通过第二连接组件180连接对准后的外侧轴套174、第二轴套310和内侧轴套173即可将过渡体170与套管驱动器300连接在一起,从而实现第二输出轴143与套管驱动器300的连接。When the sleeve driver 300 is connected to the transition body 170, only the two second sleeves 310 To They are respectively assembled into the two second bushing mounting holes 172 of the transition body 170, so that the inner bushing 173 and the outer bushing 174 on both sides of each second bushing mounting hole 172 are aligned with the corresponding second bushing 310 Then, the aligned outer sleeve 174, second sleeve 310, and inner sleeve 173 are connected through the second connecting assembly 180 to connect the transition body 170 and the sleeve driver 300 together, thereby realizing the second output shaft 143 is connected to the cannula driver 300.
通过第二连接组件180连接第二轴套安装孔172外侧的外侧轴套174、第二轴套310和相应的内侧轴套173的过程与通过第二连接组件180连接第一轴套安装孔171外侧的外侧轴套174、第一轴套1431和对应的内侧轴套173的过程相同,在此不再赘述。The process of connecting the outer sleeve 174, the second sleeve 310, and the corresponding inner sleeve 173 outside the second sleeve mounting hole 172 through the second connecting component 180 is the same as connecting the first sleeve mounting hole 171 through the second connecting component 180 The processes of the outer outer sleeve 174, the first sleeve 1431 and the corresponding inner sleeve 173 are the same, and will not be repeated here.
另外,本实施例还提供一种包括前述的动力头100的旋挖钻机。In addition, this embodiment also provides a rotary drilling rig including the aforementioned power head 100.
该旋挖钻机在采用普通工法施工时,传动装置仅采用第一级传动部130,第一级传动部130内的第一齿轮传动系131可降低输出速度和增加输出扭矩,达到旋挖钻机进行普通钻进时所需的参数设计要求。其中,第一齿轮传动系131与第一输出轴132和中间输出轴133驱动连接,第一输出轴132刚性连接驱动套150,使驱动套150的输出扭矩及速度与第一输出轴132的输出扭矩及速度分别保持一致,即液压马达通过减速机120驱动第一齿轮传动系131,并将扭矩及速度通过第一输出轴132及驱动套150传递到钻杆200上,从而驱动钻杆200旋转,实现旋挖钻机的普通钻进功能,此时,旋挖钻机以本身标配扭矩施工。When the rotary drilling rig is constructed by ordinary construction method, the transmission device only adopts the first-stage transmission part 130. The first gear transmission 131 in the first-stage transmission part 130 can reduce the output speed and increase the output torque to achieve the performance of the rotary drilling rig. Parameter design requirements for ordinary drilling. Among them, the first gear train 131 is drivingly connected to the first output shaft 132 and the intermediate output shaft 133, and the first output shaft 132 is rigidly connected to the driving sleeve 150, so that the output torque and speed of the driving sleeve 150 are the same as the output of the first output shaft 132. The torque and speed are kept consistent respectively, that is, the hydraulic motor drives the first gear train 131 through the reducer 120, and transmits the torque and speed to the drill rod 200 through the first output shaft 132 and the drive sleeve 150, thereby driving the drill rod 200 to rotate , To realize the ordinary drilling function of the rotary drilling rig. At this time, the rotary drilling rig uses its standard torque for construction.
当需要全套管施工时,第一齿轮传动系131的中间输出轴133与中间输入轴142连接,从而在传动装置中增加第二级传动部140,第二级传动部140的第二齿轮传动系141可将第一齿轮传动系131的输出的速度进一步降低,同时将输出扭矩增大,实现旋挖钻机扭矩增加的要求。液压马达通过减速机120驱动第一齿轮传动系131和第二齿轮传动系141两套齿轮传动,将扭矩及速度通过第二输出轴143传递到套管驱动器300上,此时,旋挖钻机在标配扭矩的基础上以增加的施工扭矩施工。When a complete set of pipes is required for construction, the intermediate output shaft 133 of the first gear drive train 131 is connected to the intermediate input shaft 142, so that a second gear drive system 140 is added to the transmission device. 141 can further reduce the output speed of the first gear drive train 131, and at the same time increase the output torque, so as to achieve the torque increase requirement of the rotary drilling rig. The hydraulic motor drives the first gear train 131 and the second gear train 141 through the reducer 120 to drive two sets of gears, and transmits the torque and speed to the casing driver 300 through the second output shaft 143. At this time, the rotary drilling rig is in On the basis of the standard torque, construction is carried out with an increased construction torque.
由于第一级传动部130和第二级传动部140之间可完全脱离,在不 需要动力头100驱动套管驱动器300进行全套管埋设时,不会影响旋挖钻机的正常旋挖施工。Since the first-stage transmission part 130 and the second-stage transmission part 140 can be completely separated from each other, To When the power head 100 is required to drive the casing driver 300 to bury a full set of pipes, the normal rotary drilling construction of the rotary drilling rig will not be affected.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: The specific implementation of the invention is modified or some technical features are equivalently replaced; without departing from the spirit of the technical solution of the present invention, all of them shall be covered by the scope of the technical solution claimed by the present invention. To

Claims (15)

  1. 一种旋挖钻机的动力头,其特征在于,包括:驱动装置(110)和传动装置,所述传动装置包括输入轴(136)、第一输出轴(132)和第二输出轴(143),所述输入轴(136)与所述驱动装置(110)驱动连接,所述第一输出轴(132)用于与所述旋挖钻机的钻杆(200)驱动连接,所述第二输出轴(143)用于与所述旋挖钻机的套管驱动器(300)驱动连接,所述第二输出轴(143)具有第一状态,在所述第一状态,当所述驱动装置(110)驱动所述输入轴(136)转动时,所述第二输出轴(143)的输出转矩大于所述第一输出轴(132)的输出转矩。A power head of a rotary drilling rig, which is characterized by comprising: a driving device (110) and a transmission device, the transmission device including an input shaft (136), a first output shaft (132) and a second output shaft (143) , The input shaft (136) is drivingly connected with the driving device (110), the first output shaft (132) is used for drivingly connected with the drill rod (200) of the rotary drilling rig, and the second output The shaft (143) is used for driving connection with the casing driver (300) of the rotary drilling rig. The second output shaft (143) has a first state. In the first state, when the driving device (110 When driving the input shaft (136) to rotate, the output torque of the second output shaft (143) is greater than the output torque of the first output shaft (132).
  2. 根据权利要求1所述的动力头,其特征在于,所述第二输出轴(143)还具有第二状态,在所述第二状态,当所述驱动装置(110)驱动所述输入轴(136)转动时,所述第二输出轴(143)的输出转矩为零。The power head according to claim 1, wherein the second output shaft (143) also has a second state, and in the second state, when the driving device (110) drives the input shaft ( 136) When rotating, the output torque of the second output shaft (143) is zero.
  3. 根据权利要求2所述的动力头,其特征在于,所述传动装置包括第一级传动部(130)和第二级传动部(140),所述第一级传动部(130)所述输入轴(136)、所述第一输出轴(132)和与所述输入轴(136)驱动连接的中间输出轴(133),所述第二级传动部(130)包括中间输入轴(142)和与所述中间输入轴(142)驱动连接的所述第二输出轴(143),其中,在所述第一状态,所述中间输入轴(142)与所述中间输出轴(133)连接,在所述第二状态,所述中间输入轴(142)与所述中间输出轴(133)脱离。The power head according to claim 2, characterized in that, the transmission device comprises a first-stage transmission part (130) and a second-stage transmission part (140), and the input of the first-stage transmission part (130) A shaft (136), the first output shaft (132), and an intermediate output shaft (133) drivingly connected to the input shaft (136), and the second-stage transmission portion (130) includes an intermediate input shaft (142) And the second output shaft (143) drivingly connected with the intermediate input shaft (142), wherein, in the first state, the intermediate input shaft (142) is connected with the intermediate output shaft (133) In the second state, the intermediate input shaft (142) is disengaged from the intermediate output shaft (133).
  4. 根据权利要求3所述的动力头,其特征在于,所述第一级传动部(130)还包括第一齿轮传动系(131),所述第一齿轮传动系(131)用于将所述输入轴(136)的输入转矩转变为所述第一输出轴(132)的输出转矩和所述中间输出轴(133)的输出转矩。 The power head according to claim 3, characterized in that, the first-stage transmission part (130) further comprises a first gear transmission system (131), and the first gear transmission system (131) is used to transfer the The input torque of the input shaft (136) is transformed into the output torque of the first output shaft (132) and the output torque of the intermediate output shaft (133). To
  5. 根据权利要求4所述的动力头,其特征在于,所述第一级传动部(130)还包括传动轴(135),所述输入轴(136)通过所述第一齿轮传动系(131)与所述传动轴(135)驱动连接,所述第一输出轴(132)和所述中间输出轴(133)分别与所述传动轴(135)连接。The power head according to claim 4, characterized in that the first-stage transmission part (130) further comprises a transmission shaft (135), and the input shaft (136) passes through the first gear transmission system (131) It is drivingly connected with the transmission shaft (135), and the first output shaft (132) and the intermediate output shaft (133) are respectively connected with the transmission shaft (135).
  6. 根据权利要求5所述的动力头,其特征在于,所述第一级传动部(130)还包括第一传动箱体(134),所述第一齿轮传动系(131)位于所述第一传动箱体(134)内,所述输入轴(136)、所述第一输出轴(132)和所中间输出轴(133)分别从所述第一传动箱体(134)内部伸出。The power head according to claim 5, wherein the first-stage transmission part (130) further comprises a first transmission case (134), and the first gear transmission system (131) is located in the first transmission case (134). In the transmission case (134), the input shaft (136), the first output shaft (132) and the intermediate output shaft (133) respectively extend from the inside of the first transmission case (134).
  7. 根据权利要求6所述的动力头,其特征在于,所述第一齿轮传动系(131)包括第一驱动齿轮(1311)和回转支撑(1312),所述第一驱动齿轮(1311)与所述输入轴(136)连接,所述回转支撑(1312)包括内圈(1312A)和具有外齿的外圈(1312B),所述内圈(1312A)与所述第一传动箱体(134)固定连接,所述外圈(1312B)与所述第一驱动齿轮(1311)啮合且与所述传动轴(135)连接。The power head according to claim 6, wherein the first gear drive train (131) comprises a first drive gear (1311) and a slewing support (1312), and the first drive gear (1311) is connected to the first drive gear (1311) and a slewing support (1312). The input shaft (136) is connected, the slewing support (1312) includes an inner ring (1312A) and an outer ring (1312B) with external teeth, the inner ring (1312A) and the first transmission case (134) In a fixed connection, the outer ring (1312B) meshes with the first drive gear (1311) and is connected with the transmission shaft (135).
  8. 根据权利要求7所述的动力头,其特征在于,所述回转支撑(1312)还包括滚动体(1312C),所述滚动体(1312C)设置于所述内圈(1312A)与所述外圈(1312B)之间。The power head according to claim 7, characterized in that the slewing support (1312) further comprises rolling elements (1312C), and the rolling elements (1312C) are arranged on the inner ring (1312A) and the outer ring (1312B).
  9. 根据权利要求3所述的动力头,其特征在于,所述第二级传动部(140)还包括第二齿轮传动系(141),所述第二齿轮传动系(141)用于将所述中间输入轴(142)的输入转矩转变为所述第二输出轴(143)的输出转矩。The power head according to claim 3, characterized in that, the second-stage transmission part (140) further comprises a second gear transmission system (141), and the second gear transmission system (141) is used to transfer the The input torque of the intermediate input shaft (142) is transformed into the output torque of the second output shaft (143).
  10. 根据权利要求9所述的动力头,其特征在于,所述第二级传动部(140)还包括第二传动箱体(144),所述第二齿轮传动系(141)位于所述第二传动箱体(144)内,所述中间输入轴(142)和所述第二输出轴(143)分别从所述第二传动箱体(144)内部伸出。 The power head according to claim 9, characterized in that the second-stage transmission part (140) further comprises a second transmission case (144), and the second gear transmission system (141) is located in the second transmission case (144). In the transmission case (144), the intermediate input shaft (142) and the second output shaft (143) respectively extend from the inside of the second transmission case (144). To
  11. 根据权利要求10所述的动力头,其特征在于,所述第二齿轮传动系(141)包括第二驱动齿轮(1411)、行星轮(1412)和具有内齿的齿圈(1413),所述齿圈(1413)套装在所述第二驱动齿轮(1411)和所述行星轮(1412)的外部,所述行星轮(1412)的中心轴线相对于所述第二传动箱体(144)固定设置且所述行星轮(1412)分别与所述第二驱动齿轮(1411)和所述齿圈(1413)啮合,所述中间输入轴(142)与所述第二驱动齿轮(1411)连接,所述第二输出轴(143)与所述齿圈(1413)连接。The power head according to claim 10, characterized in that the second gear drive train (141) includes a second drive gear (1411), a planetary gear (1412) and a ring gear (1413) with internal teeth, so The ring gear (1413) is sleeved on the outside of the second drive gear (1411) and the planet gear (1412), and the central axis of the planet gear (1412) is relative to the second transmission box (144) The planetary gear (1412) is fixedly arranged and meshes with the second drive gear (1411) and the ring gear (1413) respectively, and the intermediate input shaft (142) is connected with the second drive gear (1411) , The second output shaft (143) is connected with the ring gear (1413).
  12. 根据权利要求3所述的动力头,其特征在于,所述动力头还包括第一连接组件(160),所述中间输入轴(142)与所述中间输出轴(133)通过所述第一连接组件(160)可拆卸地连接。The power head according to claim 3, wherein the power head further comprises a first connecting assembly (160), and the intermediate input shaft (142) and the intermediate output shaft (133) pass through the first The connecting assembly (160) is detachably connected.
  13. 根据权利要求1所述的动力头,其特征在于,所述动力头还包括套管驱动器连接装置,所述第二输出轴(143)与所述套管驱动器(300)通过所述套管驱动器连接装置可拆卸地连接。The power head according to claim 1, characterized in that, the power head further comprises a casing drive connecting device, and the second output shaft (143) and the casing drive (300) pass through the casing drive The connecting device is detachably connected.
  14. 根据权利要求13所述的动力头,其特征在于,所述套管驱动器连接装置包括过渡体(170)和多个第二连接组件(180),所述过渡体(170)包括用于与所述第二输出轴(143)连接的第一连接部和用于与所述套管驱动器(300)连接的第二连接部,所述第二输出轴(143)与所述第一连接部通过所述多个第二连接组件(180)中的一部分可拆卸地连接,所述第二连接部与所述套管驱动器(300)通过所述多个第二连接组件(180)中的另一部分可拆卸地连接。The power head according to claim 13, characterized in that the casing driver connection device comprises a transition body (170) and a plurality of second connection components (180), and the transition body (170) comprises The first connecting part connected to the second output shaft (143) and the second connecting part used to connect with the sleeve driver (300), the second output shaft (143) and the first connecting part pass A part of the plurality of second connecting assemblies (180) is detachably connected, and the second connecting portion and the sleeve driver (300) pass through another part of the plurality of second connecting assemblies (180) Removably connected.
  15. 一种旋挖钻机,包括动力头,其特征在于,所述动力头为根据权利要求1所述的动力头。 A rotary drilling rig comprising a power head, characterized in that the power head is the power head according to claim 1. To
PCT/CN2015/078648 2015-05-11 2015-05-11 Power head of rotary drilling rig and rotary drilling rig WO2016179774A1 (en)

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CN108560625A (en) * 2018-06-22 2018-09-21 项栋才 A kind of more drill bit revolutions of suspension type-impact combination driving formula engineering groover
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CN112610178B (en) * 2020-12-15 2023-02-21 江苏煤炭地质机械研制中心 Environment sampling power head and environment sampling method

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EP3272992A4 (en) 2018-12-05

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