WO2016175457A1 - High-viscosity liquid transfer apparatus - Google Patents

High-viscosity liquid transfer apparatus Download PDF

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Publication number
WO2016175457A1
WO2016175457A1 PCT/KR2016/003068 KR2016003068W WO2016175457A1 WO 2016175457 A1 WO2016175457 A1 WO 2016175457A1 KR 2016003068 W KR2016003068 W KR 2016003068W WO 2016175457 A1 WO2016175457 A1 WO 2016175457A1
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WO
WIPO (PCT)
Prior art keywords
lower pump
viscosity liquid
coupled
high viscosity
valve
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PCT/KR2016/003068
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French (fr)
Korean (ko)
Inventor
김희균
엄분도
Original Assignee
주식회사 신행
김희균
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Publication of WO2016175457A1 publication Critical patent/WO2016175457A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06Details or accessories
    • B67D7/58Arrangements of pumps
    • B67D7/62Arrangements of pumps power operated
    • B67D7/64Arrangements of pumps power operated of piston type
    • B67D7/645Barrel pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/06Combinations of two or more pumps the pumps being all of reciprocating positive-displacement type

Definitions

  • the present invention relates to a high-viscosity liquid transfer device, and more particularly, to prevent or prevent the wear and concentration load of the sealing ring or packing inside the pump due to the eccentricity or twisting of the pump shaft when pumping the high-viscosity liquid to prevent leakage It relates to a high viscosity liquid transfer device to increase the durability.
  • the highly viscous liquid has a very high viscosity of the material itself, so that it is difficult to transfer the liquid to the final discharge gun at one time. Therefore, the high viscosity liquid generally adopts a configuration method of discharging the secondary pump from the secondary pump to the gun.
  • a method commonly used as a primary pump is amplified to a high pressure from the lower pump 200 with an air motor 100 using compressed air, and then transfers the liquid to a gun or a secondary pump.
  • the air motor 100 and the lower pump 200 may be smoothly sucked into the lower pump 200 when the liquid is amplified from the lower pump 200 by the air motor 100.
  • the air pressure is applied to the ram pump 300 on one side to add a constant pressure to the high viscosity liquid.
  • the compressed air acts on the ram piston 320 of the ram pump 300, the air motor 100 and the lower pump 200 is moved downward by the ram piston 320 integrally and the lower pump Since the inductor plate 250 having a large area mounted below the 200 is in a state of pressurizing the liquid, the suction of the lower pump 200 makes the liquid easy to suck down.
  • the air motor 100, the lower pump 200 and the inductor plate 250 are lowered integrally. While starting the contact with the high viscosity liquid upper surface in the container 400, and then applying a certain pressure to the high viscosity liquid while being sealed enters the ready state of operation.
  • the conventional pump is an air motor 100, the lower pump 200 and the inductor plate 250, It consists of a ram pump 300 comprising a holder plate 600 and tie rod 620, and ram piston 320 to tie them together.
  • the lower pump 200 pumping the actual liquid has a ball valve 230, an intake seal valve 240, and a check plate valve 290, and the chamber 1 201 and chamber 2 202 which collect the liquid therein. ), A structure having three rooms of chamber 3 (203).
  • the liquid in chamber 2 202 is opened by moving the ball valve 230 upward by the vacuum pressure in chamber 1 201 and the pressure in chamber 2 202, and the liquid is opened in chamber 2 202 by chamber 1 201. Will be moved to).
  • the volume of the chamber 1 201 is smaller than the volume of the chamber 2 202, so that the liquid moved from the chamber 2 202 to the chamber 1 201 fills the chamber 1 201 and the surplus liquid remaining in the discharge port 220-. 2) will be discharged.
  • the chamber 3 203 also becomes a vacuum pressure, and the check plate valve 290 opens to receive a constant pressure.
  • the liquid in the container 400 is introduced into the chamber 3 203.
  • the liquid in chamber 1 201 is compressed and discharged to the discharge port, and the liquid in chamber 3 203 moves to chamber 2 202 by pressure to fill chamber 2 202.
  • the pump for transferring the high-viscosity liquid discharges the liquid to the discharge port when the lower pump 200 moves downward and moves upward by the air motor 100.
  • the inductor plate 250 has a fastening part 251 having an upper and lower openings formed thereon to be coupled to the intake housing 242, and a disc part 252 is formed at an outer circumference thereof, and a passage therein. 254 is formed and pressurized high viscosity liquid may be conveyed upwardly through the passage 254.
  • the air motor 100 and the lower pump 200 are fastened and screwed together at two locations, and the holder plate 600 and the tie rod ( 620 is fastened and coupled by screws, and the piston part operating in the lower pump 200 is coupled by screwing at two places.
  • a plurality of packings 170 are coupled to the operating part and the fixing part of the lower pump 200, respectively, and are bound by the packing nut 172 to maintain the airtightness of the liquid. Due to the assembly error, the axis of the air motor 100 and the axis of the lower pump 200 is inconsistent.
  • the conventional high-viscosity liquid pump is coupled to all the main parts from the air motor 100 by a screw fastening method.
  • the valve piston 263 and the lower piston rod 263 and the air motor 100 and the tie rod 620, the tie rod 620 and the holder plate 600, the holder plate 600 and the lower pump 200 are mutually As the assembly of bolts or nuts is assembled, the axis of the air motor 100 and the axis of the lower pump 200 become inconsistent due to the mixing tolerance of each part and the assembly tolerance, and the container 400 and the lower pump which contain liquid. There is always an axis mismatch between 200.
  • stopper 270 of the intake seal valve 240 fixed inside the lower pump 200 may not coincide with the operating axis of the lower pump piston rod 210 moving to a processing and assembly tolerance.
  • the packing which requires the liquid tightness due to the axis mismatch with the piston rod 210 movement of the lower pump and the piston rod 210 movement of the upper air motor 100 and the axis mismatch when the intake seal valve 240 is closed.
  • Ryu is subjected to a concentrated load in one reverberation and has a defect that causes uneven wear and rapid damage resulting in leakage of liquid.
  • the present invention provides a free air flow to the valve seat having a closed structure in contact with the intake chamber and the flexible connector for disconnecting the operating axis of the air motor and the axis of the piston of the lower pump not interfere with or influence each other. Regardless of the direction of movement of the motor, the lower pump operates on its own axis to remove concentrated loads on the packings. In addition, the lower pump not only facilitates the inflow of liquid but also naturally flows the liquid.
  • the present invention relates to providing a highly viscous liquid conveying device having a spiral structure of a lower surface of an inductor plate so as to lower a load of.
  • High viscous liquid transfer device by applying a flexible connector that combines two connectors having four degrees of freedom in the connection method of the air motor and the lower pump axially shifted from each other in the circumferential direction or axial
  • the lower pump should operate according to its own axis regardless of the operation of the air motor even if the offset of the center of the valve is separated, and allow the valve seat fixed to the lower pump to flow freely from side to side when the intake seal is closed.
  • the two degree of freedom gyro holder is applied to solve the axis mismatch between the container containing the liquid and the lower pump, so that even if the container is spaced apart from the axis of the lower pump.
  • the lower surface of the inductor plate into which the liquid By the processing liquid to the surface to be easily introduced along the slope it was to reduce the work load.
  • FIG. 1 is a front view showing a conventional high viscosity liquid pump
  • FIG. 4 is a cross-sectional view showing the main configuration of the lower pump in the conventional piston pump
  • FIG. 5 is a cross-sectional view for explaining the function of the air motor when the downward operation in the conventional piston pump
  • FIG. 6 is a cross-sectional view for explaining the function of the air motor in the upward operation of the conventional piston pump
  • FIG. 7 is an enlarged cross-sectional view of a main part showing a main part screwing position in a conventional piston pump
  • FIG. 9 is a front view showing a high viscosity liquid transfer device according to an embodiment of the present invention.
  • FIG. 10 is a cross-sectional view showing a lower pump of the high viscosity liquid transfer device according to an embodiment of the present invention
  • FIG. 11 is a perspective view showing a 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention
  • FIG. 12 is an exploded perspective view showing a 'flexible connector' of the high viscosity liquid transfer device according to an embodiment of the present invention
  • FIG. 13 is a front view showing the operation of the 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention
  • FIG. 14 is a cross-sectional view illustrating a function of the high viscosity liquid transfer device according to one embodiment of the lower operation
  • 15 is a cross-sectional view illustrating a function of the high viscosity liquid transfer device according to an embodiment of the upward operation
  • FIG. 16 is a cross-sectional view showing the action of the cone valve and the valve seat in the high viscosity liquid transfer device according to an embodiment of the present invention
  • 17 is a view of the '2 degrees of freedom gyro ring' applied to a high viscosity liquid transfer device according to an embodiment of the present invention
  • FIG. 18 is a perspective view of a '2 degrees of freedom gyro ring' applied to a high viscosity liquid transfer device according to an embodiment of the present invention
  • FIG. 19 is a perspective view of the 'inductor plate' applied to the high viscosity liquid transfer device according to an embodiment of the present invention.
  • 21 is a cross-sectional view taken along the line 'B-B' in FIG. 20;
  • FIG. 22 is a cross-sectional view taken along the line 'C-C' in FIG. 20;
  • Figure 23 is a plan view of the 'inductor plate' applied to the high viscosity liquid transfer device according to an embodiment of the present invention.
  • FIG. 24 is a cross-sectional view taken along the line 'A-A' in FIG. 23;
  • 25 is an operation of the high viscosity liquid delivery device according to an embodiment of the present invention showing the operation of the pump in the wrong arrangement of the container.
  • Figure 9 is a front view showing a high viscosity liquid transfer device according to an embodiment of the present invention
  • Figure 10 is a cross-sectional view showing a lower pump of the high viscosity liquid transfer device according to an embodiment of the present invention
  • 11 is a perspective view showing a 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention
  • Figure 12 is an exploded perspective view showing a 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention
  • Figure 13 is a front view showing the operation of the 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention
  • Figure 14 is a high-viscosity liquid transfer apparatus according to an embodiment of the present invention functions during the downward operation
  • 15 is a cross-sectional view illustrating a function of the high-viscosity liquid conveying apparatus according to an embodiment of the present invention in an upward operation
  • Valve 17 is a cross-sectional view showing the action of the '2 degrees of freedom gyro ring' applied to the high-viscosity liquid conveying apparatus according to an embodiment of the present invention
  • Figure 18 is a high-viscosity liquid according to an embodiment of the present invention
  • FIG. 19 is a perspective view of an 'inductor plate' applied to a high viscosity liquid conveying device according to an embodiment of the present invention
  • FIG. 21 is a cross-sectional view 'B-B' line in FIG. 20
  • Figure 22 is a cross-sectional view 'C-C' line in FIG. 23
  • Figure 24 is a cross-sectional view taken along the line 'A-A' in Figure 23
  • Figure 25 is an embodiment of the present invention Incorrect operation of the container due to the operation of the high viscosity liquid It illustrates the operation of the pump in the device.
  • the piston shaft 120 is operated up and down is formed and mounted on the mounting table 109, the piston shaft ( Air motor 100 is formed so that the 120 is directed downward; A lower pump 200 connected to the piston shaft 120 of the air motor 100 and formed at a lower portion thereof, having a pumping means formed therein, and a discharge port 220-2 for discharging the high viscosity liquid 500 at one side thereof; A two degree of freedom gyro holder 800 to which an outer upper portion of the lower pump 200 is coupled; A tie rod 620 connected to the mounting degrees 109 of the two degrees of freedom gyro ring holder 800 and the air motor 100; A container 400 having an inductor plate 250 connected to a lower portion of the lower pump 200 coupled to the upper portion, and filled with a high viscous liquid therein; The ram piston 320 is connected to the mounting table 109 on which the air motor 100 is mounted, and the compressed air first vent hole 301 on
  • the lower pump 200 has a first body 205 having upper and lower openings and a hollow inside thereof, and a lower body 200 coupled to a lower portion of the first body 205 and having an inductor plate 250 coupled thereto. It includes a second body 206, is inserted into the inside of the first body 205, one end is hinged to the lower portion of the flexible connector 700 is hinged with a pin 733, the lower end fitting groove 213 is formed U, which is inserted into the shaft 210 and the first body 205 and the upper end is coupled to the fitting groove 213 of the operating shaft 210, one side of the outer peripheral surface in close contact with the inner peripheral surface of the first body 205 A packing 215 is formed, and the other side of the outer circumferential surface of the shaft jaw 221 is formed, the bushing 220 is coupled between the bushing 222 and the bushing 222 interposed between the U-packing 215;
  • the cone valve 232 inserted into the second body 206 and having one end coupled to the lower end of the shaft 220 and
  • the U-packing 215 is formed in multiple stages on the outer circumferential surface of the shaft 220, the end of the U-packing 215 is in close contact with the hollow inner circumferential surface of the first body 205, the airtightness during the lifting operation of the shaft 220 Will be used.
  • the cone valve 232 has an inclined ground surface 232-1 formed at a lower portion thereof to correspond to the valve seat 206-1, and a seat surface inclined to the inner circumferential surface of the valve seat 206-1. 206-2 is formed.
  • valve seat 206-1 is inserted into the seat seating groove 206-5 formed in the upper inside of the second body 206, and the through-hole is inserted into the center of the cone valve 232.
  • (206-3) is formed and consists of a substantially ring-shaped disk shape
  • the diameter of the seat seating groove 206-5 is larger than the diameter of the valve seat 206-1. Therefore, a free space for the valve seat 206-1 to move within the seat seating groove 206-5 is formed.
  • the operating shaft 210, the shaft 220, and the piston rod 230 are biased to one side based on a vertical line with the upper piston shaft 120. Inconsistent case.
  • the operating shaft 210, the shaft 220, and the piston rod 230 are operated in the first state even when the piston shaft 120 and the axis line are inconsistent by the operation of the flexible connector 700.
  • the lifting operation in the body 205 and the second body 206 can be performed accurately.
  • the inner diameters of the first body 205 and the second body 206 are formed slightly larger than the outer diameters of the operating shaft 210, the shaft 220, and the piston rod 230, so that the operating shaft is inconsistent with the axis.
  • 210, the shaft 220, the piston rod 230 is formed so that enough space is formed so that the center line can be moved to one side.
  • the centering function of the valve seat 206-1 may be moved and automatically centered due to the insertion of the cone valve 232.
  • a finger stopper 233 is further included to restrain the cone valve 232 and be elastically supported by the spring 234.
  • the finger stopper 233 has an upper and a lower end open and has a hollow therein, and a plurality of protrusions 2331 are formed at a lower end in a circumferential direction, and a cone valve 232 is supported to support the plurality of protrusions 2331.
  • a through hole 2332 is formed between the upper surface of the cone valve 232 and the plurality of protrusions 2331.
  • the high viscosity liquid may be transferred through the through hole 2332 to be discharged to the discharge port 220-2.
  • the lower pump 200 is formed to horizontally flow the valve seat 206-1 in contact with the cone valve 232.
  • the cone valve 232 when the cone valve 232 is closed, the cone valve 232 is naturally matched with the operating axis, and the conventional three chambers (chambers) have two chambers (first and second chambers b1 and b2). The energy efficiency is improved by minimizing the flow resistance of the furnace liquid.
  • a first chamber b1 is formed between the upper portion of the finger stopper 233 and the annulus 221 of the shaft 220 in the first body 205, and the first body 206 is formed in the second body 206.
  • Two chambers b2 are formed.
  • the valve piston v1 is coupled to the lower opening of the second body 206, and a plurality of opening holes v1-2 are formed to allow the high viscosity liquid to pass therethrough.
  • the present invention is to ensure that the axis between the air motor 100, the lower pump 200, and the container 400 containing the high viscous liquid is operated independently of each other and flexible connection of each part to avoid mutual influence I want to have freedom.
  • a flexible connector 700 having a multiple degree of freedom is provided to remove the influence due to the axis mismatch between the upper air motor 100 and the lower pump 200.
  • the flexible connector 700 is connected to the piston shaft 120, the link upper 710, the first coupling piece 711 is formed at the bottom;
  • a link body 720 whose upper portion is hinged to the first coupling piece 711 of the link upper 710 by a pin 712;
  • a second coupling piece 732 which is hinged to the lower portion of the link body 720 is hinged by a pin 733 is formed on the upper portion, the lower link linker is connected to the operating shaft 210 of the lower pump 200 ( 730); is configured to include.
  • Each of the first and second coupling pieces 711 and 732 is composed of vertical members 7111 and 7321 formed at both sides, and horizontal members 7112 and 7222 connecting both vertical members 7111 and 7121 to both sides.
  • the through holes are formed in the 7111 and 7121 to couple the pins 712 and 733.
  • the flexible connector 700 is hinged to the link upper 710 and the link lower 730 with pins 712 and 733, respectively, to connect two four degree of freedom links. You get an effect.
  • the axis between the air motor 100 and the lower pump 200 can be easily connected even if they are offset or bent from each other, as shown in FIG. 13, and the piston axis of the air motor 100 and the lower pump 200 are Even if the piston axes do not coincide, they can be operated along their own operating axis without affecting each other.
  • two degrees of freedom gyro ring holders 800 are provided to remove the influence of the axis mismatch between the lower high viscosity liquid container 400 and the lower pump 200.
  • the highly viscous liquid container 400 has two rings on the outside and the inside so that it can operate along its own axis without being affected even if it is spaced apart from the operating axis of the lower pump piston.
  • a gyro ring 820 having two degrees of freedom is included.
  • the two-degree of freedom gyro holder 800 is a gyro ring coupled to the outer upper portion of the first body 205 of the lower pump 200 by a hinge pin 841 ( 820 and the outer body 840 is coupled to the outside of the gyro ring 820, the outer body 840 is coupled to rotate the symmetrical coupling pins 842 on both sides of the gyro ring 820, the outer body The lower end of the tie rod 620 is coupled to 840.
  • the inductor plate 250 is in contact with the high viscosity liquid to induce the liquid flow into the lower pump at a constant pressure, the contact surface is formed by the spiral inclined surface 258 of the liquid Flow flows naturally into the center and can be easily introduced into the lower pump 200.
  • the inductor plate 250 is provided with a fastening part 252 to which the lower end of the second body 206 of the lower pump 200 is fitted, and the fastening part 252 is formed by penetrating up and down.
  • a disc portion 254 is formed at a lower end of the portion 252, and a bottom surface of the disc portion 254 is recessed inward to form a recess 256.
  • the concave portion 256 is formed with an inclined surface 258 on one side.
  • the high viscosity liquid introduced into the recess 256 along the inclined surface 258 may pass through the fastening portion 252 and flow into the lower pump 200.
  • the high viscosity liquid in the first chamber b1 is discharged, and the process of filling the high viscosity liquid into the second chamber b2 is simultaneously performed.
  • the piston rod 210 of the lower pump 200 also operates upward, and the lower pump 200 ends the piston rod 210.
  • the check plate valve 290 closes the valve piston (v1) by the action of the spring force, the liquid in the second chamber (b2) is compressed, the first chamber (b1) is a vacuum valve to generate a cone valve 232 is pushed, and the high viscosity liquid moves from the second chamber b2 to the first chamber b1.
  • the surplus liquid remaining after filling the first chamber b1 is discharged to the discharge port 220-2.
  • the lower pump 200 performs a process of discharging the liquid to the discharge port 220-2.
  • the compressed air acts on the ram piston 320 so that the air motor 100 and the lower pump 200 are moved downwardly by the ram piston 320 and the inductor plate 250 mounted below the lower pump 200. Since the state is to press the liquid to make it easy to suck the liquid down during the suction action of the lower pump (200).
  • valve seat 206-1 secures a constant clearance space t1 and t2 from side to side, the valve seat 206-1 naturally coincides with the operating axis of the lower pump piston rod 210.
  • the inductor plate 250 is inclined at a predetermined angle ⁇ , and the axis The angle of inclination of is 't'.
  • the axis of the flexible connector 700 and the two degrees of freedom gyro ring 820 may be maintained to be aligned in a vertical state.
  • the highly viscous liquid has a very high viscosity of the material itself, which makes it difficult to transfer the liquid to the final discharge gun at a time, so that it is possible to provide a piston pump that discharges from the secondary pump to the gun, usually through the primary pump. Minimize the wear and damage of the packing. There is an economical advantage that can reduce work loss by minimizing maintenance management due to leakage, and energy saving by efficient pumping with liquid flow.
  • first body 206 second body
  • valve seat 232-1 ground plane
  • first vent hole 302 second vent hole
  • gyro ring holder 820 gyro ring

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)

Abstract

A high-viscosity liquid transfer apparatus is disclosed. In one embodiment of the present invention, a flexible connector, in which two connectors having 4 degrees of freedom are coupled, is applied to a method for connecting an air motor and a lower pump, such that the lower pump carries out a pumping operation along the lower pump axial line regardless of the operation of the air motor, even if an offset, in which the axial lines thereof are misaligned from each other or the centers of the axial lines are spaced, has occurred in a random circumferential direction. When an intake seal is closed, a valve seat, which is fixed to the lower pump, freely moves left and right so as to naturally match the axial line of a lower pump piston, and a 2-degree-of-freedom gyro ring holder is used to solve the misalignment of the axial lines of the lower pump and a container containing liquid, such that the container is not influenced thereby even though the container is spaced at a predetermined gap from the axial line of the lower pump, and an operating load is reduced since the lower surface of an inductor plate allowing the liquid to flow is machined into a spiral, inclined surface so as to allow the liquid to easily flow along the inclined surface. Therefore, the wear of and damage to a packing, caused by the misalignment of the axial lines or the bending of the axial lines, are minimized such that durability is increased with respect to a leakage.

Description

고점성액 이송장치High Viscosity Liquid Transfer Device
본 발명은 고점성액 이송장치에 관한 것으로, 더욱 상세하게는 고점성액을 펌핑할 시 펌프 축의 편심이나 틀어짐으로 인한 펌프 내부 밀폐링이나 패킹류의 편마모와 집중 하중을 완화 또는 예방하여 누설에 대한 내구성을 높이는 고점성액 이송장치에 관한 것이다. The present invention relates to a high-viscosity liquid transfer device, and more particularly, to prevent or prevent the wear and concentration load of the sealing ring or packing inside the pump due to the eccentricity or twisting of the pump shaft when pumping the high-viscosity liquid to prevent leakage It relates to a high viscosity liquid transfer device to increase the durability.
일반적으로 프라이밍 피스톤 왕복 변위 펌프는 잘 알려져 있으며, 미국 특허 5,147,188 호에는 피스톤 펌프에 관한 기술이 개시된 바 있다. Priming piston reciprocating displacement pumps are generally well known and US Pat. No. 5,147,188 discloses a technique for piston pumps.
고점성액은 물질 자체의 점성이 대단히 높아 최종 토출 건까지 한번에 액을 이송하기 어려워 일반적으로 1차 펌프를 통하여 2차 펌프에서 건으로 토출하는 구성방식을 택한다. The highly viscous liquid has a very high viscosity of the material itself, so that it is difficult to transfer the liquid to the final discharge gun at one time. Therefore, the high viscosity liquid generally adopts a configuration method of discharging the secondary pump from the secondary pump to the gun.
이때 1차 펌프로 많이 사용하는 방식이 도 1에서 보듯이, 압축공기를 이용한 에어모터(100)로 하부펌프(200)에서 고압으로 증폭한 다음, 건 또는 2차 펌프로 액을 이송하도록 하고 있다. 추가로 액의 점성이 대단히 높기 때문에 에어모터(100)로 하부펌프(200)에서 액을 증폭시에 하부펌프(200)로 액이 원활하게 흡입될 수 있도록 에어모터(100)와 하부펌프(200)를 일체로 하고 일측의 램 펌프(300)으로 공기압력이 가해져서 고점성액에 대한 일정 압력을 추가로 가하도록 하고 있다. At this time, a method commonly used as a primary pump is amplified to a high pressure from the lower pump 200 with an air motor 100 using compressed air, and then transfers the liquid to a gun or a secondary pump. . In addition, since the viscosity of the liquid is very high, the air motor 100 and the lower pump 200 may be smoothly sucked into the lower pump 200 when the liquid is amplified from the lower pump 200 by the air motor 100. ) And the air pressure is applied to the ram pump 300 on one side to add a constant pressure to the high viscosity liquid.
즉 도 2에서 보듯이, 압축공기가 램 펌프(300)의 램 피스톤(320)에 작용하여 에어모터(100)와 하부펌프(200)가 일체로 램 피스톤(320)에 의해 하방으로 움직이고 하부펌프(200) 아래에 장착된 넓은 면적의 인덕터 플레이트(250)가 액을 압박하는 상태가 되므로 하부펌프(200)의 흡입작용시 아래로 액을 흡입하기 쉬운 상태로 만든다.That is, as shown in Figure 2, the compressed air acts on the ram piston 320 of the ram pump 300, the air motor 100 and the lower pump 200 is moved downward by the ram piston 320 integrally and the lower pump Since the inductor plate 250 having a large area mounted below the 200 is in a state of pressurizing the liquid, the suction of the lower pump 200 makes the liquid easy to suck down.
반대로 콘테이너(400) 내부의 액을 소진하여 빈 콘테이너를 만충 콘테이너로 교체하고자 하는 경우, 도 3에서 보듯이, 압축공기의 방향을 바꿔 램 피스톤(320)의 하부에 공급되면 램 피스톤(320)은 상승을 하고, 동시에 인덕터 플레이트(250) 하부로 공기를 공급함에에 따라, 에어모터(100)와 하부펌프(200)는 인덕터 플레이트(250)와 함께 일체로 상승을 하여 빈 콘테이너(400)를 빠져 나가게 된다. On the contrary, when the liquid inside the container 400 is used to replace the empty container with a full container, as shown in FIG. 3, when the direction of the compressed air is supplied to the lower portion of the ram piston 320, the ram piston 320 is As it rises and simultaneously supplies air to the lower part of the inductor plate 250, the air motor 100 and the lower pump 200 are raised together with the inductor plate 250 to escape the empty container 400. Will go out.
빈 콘테이너를 만충 콘테이너로 교체를 하고 앞서의 도 2에서처럼 압축공기를 공급하여 서서히 램 피스톤(320)을 하강하게 함으로써 에어모터(100)와 하부펌프(200) 및 인덕터 플레이트(250)가 일체로 하강을 하면서 콘테이너(400) 내의 고점성액 상면에 접촉을 시작하고, 이어서 밀폐되면서 고점성액에 일정한 압박을 가하게 되면 가동 준비 상태에 들어가게 된다.By replacing the empty container with a full container and supplying compressed air as shown in FIG. 2 to gradually lower the ram piston 320, the air motor 100, the lower pump 200 and the inductor plate 250 are lowered integrally. While starting the contact with the high viscosity liquid upper surface in the container 400, and then applying a certain pressure to the high viscosity liquid while being sealed enters the ready state of operation.
이렇게 고점성액을 일정하게 압박을 하는 상태에서 실제 액의 펌핑과정을 자세히 설명하면, 도 4에서 보듯이, 종래의 펌프는 에어모터(100), 하부펌프(200)와 인덕터 플레이트(250), 이를 하나로 묶는 홀더 플레이트(600)와 타이 로드(620), 그리고 램 피스톤(320)을 포함하는 램 펌프(300)로 구성된다. As described in detail in the pumping process of the actual liquid in a state in which the high viscous liquid is constantly pressed, as shown in Figure 4, the conventional pump is an air motor 100, the lower pump 200 and the inductor plate 250, It consists of a ram pump 300 comprising a holder plate 600 and tie rod 620, and ram piston 320 to tie them together.
실제 액을 펌핑하여 보내는 하부펌프(200)의 내부는 볼 밸브(230), 인테이크 실 밸브(240) 및 체크 플레이트 밸브(290)를 가지며 내부에 액을 모으는 챔버 1(201), 챔버 2(202), 챔버 3(203)의 3개의 방을 가지는 구조이다.The lower pump 200 pumping the actual liquid has a ball valve 230, an intake seal valve 240, and a check plate valve 290, and the chamber 1 201 and chamber 2 202 which collect the liquid therein. ), A structure having three rooms of chamber 3 (203).
도 5에서 보면, 압축공기에 의해 에어모터 피스톤(120)이 하방으로 작동할 때, 하부펌프(200)의 피스톤 로드(210)도 하방으로 작동하면서 내부의 인테이크 실 밸브(240)가 닫히며, 챔버 1(201)은 진공압이 되고 챔버 2(202)를 채우고 있는 액은 압축을 받게 된다. In FIG. 5, when the air motor piston 120 operates downward by compressed air, the intake seal valve 240 of the lower pump 200 is closed while the piston rod 210 of the lower pump 200 also operates downward. Chamber 1 201 is evacuated and the liquid filling chamber 2 202 is compressed.
따라서 챔버 2(202)의 액은 챔버 1(201)의 진공압과 챔버 2(202)의 압력에 의해 볼 밸브(230)는 상방으로 움직여 열리게 되며 액은 챔버 2(202)에서 챔버 1(201)로 이동하게 된다. Accordingly, the liquid in chamber 2 202 is opened by moving the ball valve 230 upward by the vacuum pressure in chamber 1 201 and the pressure in chamber 2 202, and the liquid is opened in chamber 2 202 by chamber 1 201. Will be moved to).
이때 챔버 1(201)의 체적은 챔버 2(202)의 체적보다 작으므로 챔버 2(202)에서 챔버 1(201)로 이동한 액은 챔버 1(201)을 채우고 남는 잉여액이 토출구(220-2)로 배출하게 되는 것이다. At this time, the volume of the chamber 1 201 is smaller than the volume of the chamber 2 202, so that the liquid moved from the chamber 2 202 to the chamber 1 201 fills the chamber 1 201 and the surplus liquid remaining in the discharge port 220-. 2) will be discharged.
한편 하부펌프(200)의 피스톤 로드(210)가 에어모터 피스톤 로드(120)에 의해 하방으로 움직일 때 챔버 3(203)도 진공압이 되며 자연히 체크 플레이트 밸브(290)가 열리며 일정한 압력을 받는 콘테이너(400)의 액이 챔버 3(203)으로 유입되게 된다.Meanwhile, when the piston rod 210 of the lower pump 200 moves downward by the air motor piston rod 120, the chamber 3 203 also becomes a vacuum pressure, and the check plate valve 290 opens to receive a constant pressure. The liquid in the container 400 is introduced into the chamber 3 203.
도 6에서 보면, 압축공기가 반대 방향으로 공급되어 에어모터(100)의 피스톤 로드(120)가 상방으로 작동할 때, 하부펌프(200)의 피스톤 로드(210)도 상방으로 작동하게 되는데, 이 때 볼밸브(230)는 닫히고 인테이크 실 밸브(240)은 열리며 체크 플레이트 밸브(290)는 닫히게 된다. In FIG. 6, when the compressed air is supplied in the opposite direction and the piston rod 120 of the air motor 100 operates upward, the piston rod 210 of the lower pump 200 also operates upward. When the ball valve 230 is closed, the intake seal valve 240 is opened and the check plate valve 290 is closed.
따라서 챔버 1(201)의 액은 압축을 받아 토출구로 배출되며, 챔버 3(203)의 액은 압력에 의해 챔버 2(202)로 이동하여 챔버 2(202)를 채운다. 이처럼 고점성액을 이송하는 펌프는 에어모터(100)에 의해 하부펌프(200)가 하방으로 움직일 때와 상방으로 움직일 때 모두 토출구로 액을 배출하게 되어 있다.Therefore, the liquid in chamber 1 201 is compressed and discharged to the discharge port, and the liquid in chamber 3 203 moves to chamber 2 202 by pressure to fill chamber 2 202. As such, the pump for transferring the high-viscosity liquid discharges the liquid to the discharge port when the lower pump 200 moves downward and moves upward by the air motor 100.
도 8에 도시된 바와 같이, 인덕터 플레이트(250)는 상하 개구된 체결부(251)가 상부에 형성되어 인테이크 하우징(242)과 결합되며, 외주에는 원판부(252)가 형성되고, 내부에는 통로(254)가 형성되어 가압된 고점성액이 통로(254)를 통해 상부로 이송될 수 있다. As shown in FIG. 8, the inductor plate 250 has a fastening part 251 having an upper and lower openings formed thereon to be coupled to the intake housing 242, and a disc part 252 is formed at an outer circumference thereof, and a passage therein. 254 is formed and pressurized high viscosity liquid may be conveyed upwardly through the passage 254.
상기의 서술대로 작동하는 종래의 고점성액 펌프는 도 7에서 보듯이, 에어모터(100)와 하부펌프(200)가 2곳에서 나사로 체결, 결합하고, 다시 홀더 플레이트(600)와 타이로드(620)에 의해 나사로 체결, 결합하고 있으며, 하부펌프(200)의 내부에서 작동하는 피스톤부가 2곳에서 나사체결로 결합하고 있다. In the conventional high viscosity liquid pump operating as described above, as shown in FIG. 7, the air motor 100 and the lower pump 200 are fastened and screwed together at two locations, and the holder plate 600 and the tie rod ( 620 is fastened and coupled by screws, and the piston part operating in the lower pump 200 is coupled by screwing at two places.
하부펌프(200)의 작동부와 고정부에는 각각 다수의 패킹(170)이 결합되고, 패킹너트(172)로 구속되어 액의 기밀을 유지하도록 되어 있으나, 각 부품의 가공 오차와 나사 체결에서 오는 조립오차 등으로 인하여 에어모터(100)의 축선과 하부펌프(200)의 축선은 불일치하는 상황이 필수적이다.A plurality of packings 170 are coupled to the operating part and the fixing part of the lower pump 200, respectively, and are bound by the packing nut 172 to maintain the airtightness of the liquid. Due to the assembly error, the axis of the air motor 100 and the axis of the lower pump 200 is inconsistent.
도 7에서 보듯이, 종래의 고점성액 이송용 펌프는 에어모터(100)부터 모든 주요부가 나사 체결방식으로 결합하고 있다. As shown in Figure 7, the conventional high-viscosity liquid pump is coupled to all the main parts from the air motor 100 by a screw fastening method.
즉, 에어모터 피스톤 로드(120)과 하부펌프 피스톤 로드(210)의 연결부, 하부펌프 피스톤 로드(210)와 볼 밸브 하우징(260)의 연결, 볼 밸브 하우징(260)과 밸브 피스톤(262), 밸브 피스톤(263)와 하부 피스톤 로드(263) 그리고 에어모터(100)와 타이로드(620), 타이로드(620)와 홀더 플레이트(600), 홀더 플레이트(600)와 하부펌프(200)가 서로 볼트 또는 너트로 체결되어 조립되므로써 각 부품의 가공공차와 조립공차의 혼재로 에어모터(100)의 축선과 하부펌프(200)의 축선이 불일치하게 되고 아울러 액을 담고 있는 콘테이너(400)와 하부펌프(200) 간의 축선 불일치가 항상 존재한다.That is, the connection of the air motor piston rod 120 and the lower pump piston rod 210, the connection of the lower pump piston rod 210 and the ball valve housing 260, the ball valve housing 260 and the valve piston 262, The valve piston 263 and the lower piston rod 263 and the air motor 100 and the tie rod 620, the tie rod 620 and the holder plate 600, the holder plate 600 and the lower pump 200 are mutually As the assembly of bolts or nuts is assembled, the axis of the air motor 100 and the axis of the lower pump 200 become inconsistent due to the mixing tolerance of each part and the assembly tolerance, and the container 400 and the lower pump which contain liquid. There is always an axis mismatch between 200.
더하여 하부펌프(200) 내부에 고정되어 있는 인테이크 실 밸브(240)의 스토퍼(270)도 가공 및 조립 공차로 움직이는 하부펌프 피스톤 로드(210)의 작동 축선과 일치할 수가 없다. In addition, the stopper 270 of the intake seal valve 240 fixed inside the lower pump 200 may not coincide with the operating axis of the lower pump piston rod 210 moving to a processing and assembly tolerance.
이에 따라 하부펌프의 피스톤 로드(210) 운동이 상부 에어모터(100)의 피스톤 로드(210) 운동과의 축선 불일치 및 인테이크 실 밸브(240)가 닫힐 때 축선의 불일치로 액의 기밀을 요하는 패킹류가 한쪽 반향으로 집중하중을 받게 되고 편마모 및 급속한 손상을 초래케 하여 결국 액의 누설로 이어지게 되는 결함을 안고 있다.Accordingly, the packing which requires the liquid tightness due to the axis mismatch with the piston rod 210 movement of the lower pump and the piston rod 210 movement of the upper air motor 100 and the axis mismatch when the intake seal valve 240 is closed. Ryu is subjected to a concentrated load in one reverberation and has a defect that causes uneven wear and rapid damage resulting in leakage of liquid.
본 발명은, 에어모터의 작동 축선과 하부펌프의 피스톤이 작동하는 축선이 서로 간섭하거나 영향을 주고받지 않도록 단절시키는 유연한 연결구와 인테이크실과 접촉하여 닫히는 구조를 갖는 밸브시트를 횡으로 자유롭게 유동하도록 하여 에어모터의 작동 축선이 어느 쪽으로 움직이든 하부펌프는 자신의 정해진 축선으로 작동함으로써 패킹류에 가하는 집중하중을 제거하도록 하고 더하여 하부펌프로 액의 유입을 쉽게 할 뿐 만 아니라 액의 흐름을 자연스럽게 함으로써 펌프각부의 부하를 낮추도록 인덕터 플레이트의 하부면을 나선 구조를 갖도록 하는 고점성액 이송장치를 제공하는 것과 관련된다. The present invention provides a free air flow to the valve seat having a closed structure in contact with the intake chamber and the flexible connector for disconnecting the operating axis of the air motor and the axis of the piston of the lower pump not interfere with or influence each other. Regardless of the direction of movement of the motor, the lower pump operates on its own axis to remove concentrated loads on the packings. In addition, the lower pump not only facilitates the inflow of liquid but also naturally flows the liquid. The present invention relates to providing a highly viscous liquid conveying device having a spiral structure of a lower surface of an inductor plate so as to lower a load of.
본 발명의 일 실시예에 따르는 고점성액 이송장치는, 에어모터와 하부펌프의 연결방법을 4자유도를 가지는 연결구 2개를 결합한 유연연결구를 적용하여 원주방향 임의의 방향으로 서로 축선이 어긋나거나 축선의 중심이 이격되는 오프셋이 발생하여도 에어모터의 작동과 관계없이 하부펌프는 자신의 축선에 따라 펌프작동을 하도록 하고, 인테이크 실이 닫힐 때 하부펌프에 고정되어 있는 밸브시트를 좌우로 자유롭게 유동하도록 함으로써 자연스럽게 하부펌프 피스톤의 축선에 일치하도록 하였으며, 액을 담고 있는 콘테이너와 하부펌프간의 축선 불일치를 해결하기 위하여 2 자유도 자이로링 홀더를 적용하여 콘테이너가 하부펌프의 축선으로부터 일정 이격을 하여도 영향을 받지 않도록 하였으며, 액을 유입하는 인덕터 플레이트 하부면을 나선형 경사면으로 가공하여 액이 경사면을 따라 쉽게 유입하도록 하므로써 작동부하를 줄이도록 하였다.High viscous liquid transfer device according to an embodiment of the present invention, by applying a flexible connector that combines two connectors having four degrees of freedom in the connection method of the air motor and the lower pump axially shifted from each other in the circumferential direction or axial The lower pump should operate according to its own axis regardless of the operation of the air motor even if the offset of the center of the valve is separated, and allow the valve seat fixed to the lower pump to flow freely from side to side when the intake seal is closed. By naturally matching to the axis of the lower pump piston, the two degree of freedom gyro holder is applied to solve the axis mismatch between the container containing the liquid and the lower pump, so that even if the container is spaced apart from the axis of the lower pump. The lower surface of the inductor plate into which the liquid By the processing liquid to the surface to be easily introduced along the slope it was to reduce the work load.
본 발명에 따르면, 축선의 불일치 또는 축선의 휨으로 인한 패킹의 마모 및 손상을 최소화하여 누설에 대한 내구성을 증대시킬 수 있는 효과가 있다. According to the present invention, there is an effect that can increase the durability against leakage by minimizing the wear and damage of the packing due to the mismatch of the axis or the bending of the axis.
또한 누설로 인한 보수관리 최소화로 작업손실 절감할 수 있고, 액 흐름을 유선으로 한 펌핑 효율화로 에너지 절감할 수 있는 효과가 있다.In addition, work loss can be reduced by minimizing maintenance management due to leakage, and energy saving can be achieved by streamlined pumping efficiency.
도 1은 종래의 고점성액 이송용 펌프를 나타낸 정면도,1 is a front view showing a conventional high viscosity liquid pump;
도 2는 종래의 피스톤 펌프에서 램피스톤과 인덕터 플레이트의 기능을 설명하는 도면,2 is a view for explaining the function of the ramp piston and the inductor plate in the conventional piston pump,
도 3은 종래의 피스톤 펌프에서 빈 콘테이너를 교체하는 기능을 설명하는 도면,3 is a view for explaining the function of replacing the empty container in the conventional piston pump,
도 4는 종래의 피스톤 펌프에서 하부펌프의 주요 구성을 나타낸 단면도,4 is a cross-sectional view showing the main configuration of the lower pump in the conventional piston pump,
도 5는 종래의 피스톤 펌프에서 에어모터가 하방 작동시 기능을 설명하는 단면도,5 is a cross-sectional view for explaining the function of the air motor when the downward operation in the conventional piston pump,
도 6은 종래의 피스톤 펌프에서 에어모터가 상방 작동시 기능을 설명하는 단면도,6 is a cross-sectional view for explaining the function of the air motor in the upward operation of the conventional piston pump,
도 7은 종래의 피스톤 펌프에서 주요부 나사체결 위치를 보여주는 요부 확대 단면도,7 is an enlarged cross-sectional view of a main part showing a main part screwing position in a conventional piston pump,
도 8은 종래 피스톤 펌프에서 '인덕터 플레이트'를 나타낸 도면,8 is a view showing the 'inductor plate' in the conventional piston pump,
도 9은 본 발명의 일 실시예에 따르는 고점성액 이송장치를 나타낸 정면도, 9 is a front view showing a high viscosity liquid transfer device according to an embodiment of the present invention,
도 10는 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 하부펌프를 나타낸 단면도,10 is a cross-sectional view showing a lower pump of the high viscosity liquid transfer device according to an embodiment of the present invention,
도 11은 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 '유연연결구'를 나타낸 사시도,11 is a perspective view showing a 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention,
도 12은 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 '유연연결구'를 나타낸 분해사시도,12 is an exploded perspective view showing a 'flexible connector' of the high viscosity liquid transfer device according to an embodiment of the present invention,
도 13는 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 '유연연결구'의 작동을 나타낸 정면도,13 is a front view showing the operation of the 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention,
도 14은 본 발명의 일 실시예에 따르는 고점성액 이송장치가 하방 작동시 기능을 설명하는 단면도,14 is a cross-sectional view illustrating a function of the high viscosity liquid transfer device according to one embodiment of the lower operation;
도 15는 본 발명의 일 실시예에 따르는 고점성액 이송장치가 상방 작동시 기능을 설명하는 단면도,15 is a cross-sectional view illustrating a function of the high viscosity liquid transfer device according to an embodiment of the upward operation;
도 16는 본 발명의 일 실시예에 따르는 고점성액 이송장치에서 콘밸브와 밸브 시트의 작용을 나타낸 단면도,16 is a cross-sectional view showing the action of the cone valve and the valve seat in the high viscosity liquid transfer device according to an embodiment of the present invention,
도 17은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '2 자유도 자이로링'에 대한 도면,17 is a view of the '2 degrees of freedom gyro ring' applied to a high viscosity liquid transfer device according to an embodiment of the present invention,
도 18은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '2 자유도 자이로링'에 대한 사시도,18 is a perspective view of a '2 degrees of freedom gyro ring' applied to a high viscosity liquid transfer device according to an embodiment of the present invention;
도 19는 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '인덕터 플레이트'에 대한 사시도,19 is a perspective view of the 'inductor plate' applied to the high viscosity liquid transfer device according to an embodiment of the present invention,
도 20은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '인덕터 플레이트'에 대한 단면도,20 is a cross-sectional view of the 'inductor plate' applied to the high viscosity liquid transfer device according to an embodiment of the present invention,
도 21은 상기 도 20에서 'B-B'선 단면도,21 is a cross-sectional view taken along the line 'B-B' in FIG. 20;
도 22는 상기 도 20에서 'C-C'선 단면도,FIG. 22 is a cross-sectional view taken along the line 'C-C' in FIG. 20;
도 23은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '인덕터 플레이트'에 대한 평면도,Figure 23 is a plan view of the 'inductor plate' applied to the high viscosity liquid transfer device according to an embodiment of the present invention,
도 24는 상기 도 23에서 'A-A'선 단면도,24 is a cross-sectional view taken along the line 'A-A' in FIG. 23;
도 25는 본 발명의 일 실시예에 따르는 고점성액 이송장치의 작동도로서 용기의 잘못된 배치에서의 펌프의 작동을 보여주는 도면.25 is an operation of the high viscosity liquid delivery device according to an embodiment of the present invention showing the operation of the pump in the wrong arrangement of the container.
이하 본 발명의 바람직한 실시예를 첨부된 도면을 토대로 상세하게 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
하기에서 설명될 실시예는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 발명을 용이하게 실시할 수 있을 정도로 상세하게 설명하기 위한 것이며, 이로 인해 본 발명의 기술적인 사상 및 범주가 한정되는 것을 의미하지는 않는다.The embodiments to be described below are intended to be described in detail so that those skilled in the art to which the present invention pertains can easily carry out the invention, and thus the technical spirit and scope of the present invention are limited. It does not mean.
또한, 도면에 도시된 구성요소의 크기나 형상 등은 설명의 명료성과 편의상 과장되게 도시될 수 있으며, 본 발명의 구성 및 작용을 고려하여 특별히 정의된 용어들은 사용자, 운용자의 의도 또는 관례에 따라 달라질 수 있고, 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 함을 밝혀둔다. In addition, the size or shape of the components shown in the drawings may be exaggerated for clarity and convenience of description, terms specifically defined in consideration of the configuration and operation of the present invention will vary depending on the intention or custom of the user or operator It should be understood that definitions of these terms should be made based on the contents throughout the specification.
첨부된 도면 중에서, 도 9은 본 발명의 일 실시예에 따르는 고점성액 이송장치를 나타낸 정면도, 도 10는 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 하부펌프를 나타낸 단면도, 도 11은 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 '유연연결구'를 나타낸 사시도, 도 12은 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 '유연연결구'를 나타낸 분해사시도, 도 13는 본 발명의 일 실시예에 따르는 고점성액 이송장치 중 '유연연결구'의 작동을 나타낸 정면도, 도 14은 본 발명의 일 실시예에 따르는 고점성액 이송장치가 하방 작동시 기능을 설명하는 단면도, 도 15는 본 발명의 일 실시예에 따르는 고점성액 이송장치가 상방 작동시 기능을 설명하는 단면도, 도 16는 본 발명의 일 실시예에 따르는 고점성액 이송장치에서 콘밸브와 밸브 시트의 작용을 나타낸 단면도, 도 17은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '2 자유도 자이로링'에 대한 도면, 도 18은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '2 자유도 자이로링'에 대한 사시도, 도 19는 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '인덕터 플레이트'에 대한 사시도, 도 20은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '인덕터 플레이트'에 대한 단면도, 도 21은 상기 도 20에서 'B-B'선 단면도, 도 22는 상기 도 20에서 'C-C'선 단면도, 도 23은 본 발명의 일 실시예에 따르는 고점성액 이송장치에 적용되는 '인덕터 플레이트'에 대한 평면도, 도 24는 상기 도 23에서 'A-A'선 단면도, 도 25는 본 발명의 일 실시예에 따르는 고점성액 이송장치의 작동도로서 용기의 잘못된 배치에서의 펌프의 작동을 보여주는 도면이다. In the accompanying drawings, Figure 9 is a front view showing a high viscosity liquid transfer device according to an embodiment of the present invention, Figure 10 is a cross-sectional view showing a lower pump of the high viscosity liquid transfer device according to an embodiment of the present invention, 11 is a perspective view showing a 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention, Figure 12 is an exploded perspective view showing a 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention, Figure 13 is a front view showing the operation of the 'flexible connector' of the high-viscosity liquid transfer apparatus according to an embodiment of the present invention, Figure 14 is a high-viscosity liquid transfer apparatus according to an embodiment of the present invention functions during the downward operation 15 is a cross-sectional view illustrating a function of the high-viscosity liquid conveying apparatus according to an embodiment of the present invention in an upward operation, and FIG. 16 is a cone valve and a high-viscosity liquid conveying apparatus according to an embodiment of the present invention. Valve 17 is a cross-sectional view showing the action of the '2 degrees of freedom gyro ring' applied to the high-viscosity liquid conveying apparatus according to an embodiment of the present invention, Figure 18 is a high-viscosity liquid according to an embodiment of the present invention A perspective view of a '2 degrees of freedom gyro ring' applied to a conveying device, FIG. 19 is a perspective view of an 'inductor plate' applied to a high viscosity liquid conveying device according to an embodiment of the present invention, and FIG. Sectional view of the 'inductor plate' applied to the high-viscosity liquid transfer apparatus according to an embodiment, Figure 21 is a cross-sectional view 'B-B' line in FIG. 20, Figure 22 is a cross-sectional view 'C-C' line in FIG. 23 is a plan view of the 'inductor plate' applied to the high-viscosity liquid transfer apparatus according to an embodiment of the present invention, Figure 24 is a cross-sectional view taken along the line 'A-A' in Figure 23, Figure 25 is an embodiment of the present invention Incorrect operation of the container due to the operation of the high viscosity liquid It illustrates the operation of the pump in the device.
도 9 내지 도 25에 도시된 바와 같이, 본 발명의 일 실시예에 따르는 고점성액 이송장치는, 상하로 작동되는 피스톤 축(120)이 형성되며 장착대(109)에 장착되고, 피스톤 축(120)이 하방으로 향하도록 형성되는 에어모터(100); 에어모터(100)의 피스톤 축(120)과 연결되며 하부에 형성되며 내부에 펌핑수단이 형성되고 일측에 고점성액(500)을 토출하는 토출구(220-2)가 형성된 하부펌프(200); 상기 하부펌프(200)의 외측 상부가 결합되는 2 자유도 자이로링 홀더(800); 상기 2 자유도 자이로링 홀더(800)와 에어모터(100)의 장착대(109)에 연결되는 타이로드(620); 상기 하부펌프(200)의 하부에 연결되는 인덕터 플레이트(250)가 상부에 결합되고, 내부에는 고점성액이 충진된 콘테이너(400); 상기 에어모터(100)가 장착된 장착대(109)에 연결되는 램 피스톤(320)이 결합되며, 일측에 압축공기 제1통기홀(301)와 타측에 압축공기 제2통기홀(302)이 형성된 램 펌프(300);를 포함한다.As shown in Figure 9 to 25, the high viscosity liquid delivery device according to an embodiment of the present invention, the piston shaft 120 is operated up and down is formed and mounted on the mounting table 109, the piston shaft ( Air motor 100 is formed so that the 120 is directed downward; A lower pump 200 connected to the piston shaft 120 of the air motor 100 and formed at a lower portion thereof, having a pumping means formed therein, and a discharge port 220-2 for discharging the high viscosity liquid 500 at one side thereof; A two degree of freedom gyro holder 800 to which an outer upper portion of the lower pump 200 is coupled; A tie rod 620 connected to the mounting degrees 109 of the two degrees of freedom gyro ring holder 800 and the air motor 100; A container 400 having an inductor plate 250 connected to a lower portion of the lower pump 200 coupled to the upper portion, and filled with a high viscous liquid therein; The ram piston 320 is connected to the mounting table 109 on which the air motor 100 is mounted, and the compressed air first vent hole 301 on one side and the compressed air second vent hole 302 on the other side are provided. It includes; ram pump 300 formed.
상기 하부펌프(200)는, 상,하가 개구되어 있고 내부에 중공을 갖는 제1바디(205)와, 상기 제1바디(205)의 하부에 결합되며 하부에 인덕터 플레이트(250)가 결합되는 제2바디(206)를 포함하고, 상기 제1바디(205)의 내부에 삽입되며 일단이 유연연결구(700)의 하부에 핀(733)으로 힌지 결합되며 하단에는 끼움홈(213)이 형성된 작동축(210)과, 상기 제1바디(205) 내에 삽입되며 상기 작동축(210)의 끼움홈(213)에 상단이 결합되고, 외주면의 일측에는 제1바디(205)의 내주면에 밀착되는 U-패킹(215)이 형성되며, 외주면의 타측에는 환턱(221)이 형성되고, 상기 환턱(221)과 U-패킹(215) 사이에 개재되는 부싱(222)이 결합된 샤프트(220); 상기 제2바디(206) 내에 삽입되고, 상기 샤프트(220)의 하단에 일단이 결합되며, 제2바디(206)의 상부 밸브시트(206-1)에 대응되는 콘 밸브(232)가 외주면 일측에 형성되며, 외주면 타측에는 제2바디(206)의 하부에 형성된 밸브 피스톤(v1)에 대응되는 체크플레이트 밸브(290)가 형성된 피스톤로드(230);를 포함한다.The lower pump 200 has a first body 205 having upper and lower openings and a hollow inside thereof, and a lower body 200 coupled to a lower portion of the first body 205 and having an inductor plate 250 coupled thereto. It includes a second body 206, is inserted into the inside of the first body 205, one end is hinged to the lower portion of the flexible connector 700 is hinged with a pin 733, the lower end fitting groove 213 is formed U, which is inserted into the shaft 210 and the first body 205 and the upper end is coupled to the fitting groove 213 of the operating shaft 210, one side of the outer peripheral surface in close contact with the inner peripheral surface of the first body 205 A packing 215 is formed, and the other side of the outer circumferential surface of the shaft jaw 221 is formed, the bushing 220 is coupled between the bushing 222 and the bushing 222 interposed between the U-packing 215; The cone valve 232 inserted into the second body 206 and having one end coupled to the lower end of the shaft 220 and corresponding to the upper valve seat 206-1 of the second body 206 has an outer circumferential surface thereof. And a piston rod 230 having a check plate valve 290 corresponding to the valve piston v1 formed at the bottom of the second body 206 on the other side of the outer circumferential surface thereof.
상기 U-패킹(215)은 샤프트(220)의 외주면에 다단으로 형성되며, U-패킹(215)의 끝단이 제1바디(205)의 중공 내주면에 밀착되어 샤프트(220)의 승강작동시 기밀성을 발휘하게 된다. The U-packing 215 is formed in multiple stages on the outer circumferential surface of the shaft 220, the end of the U-packing 215 is in close contact with the hollow inner circumferential surface of the first body 205, the airtightness during the lifting operation of the shaft 220 Will be used.
상기 콘 밸브(232)는 밸브 시트(206-1)에 대응되도록 경사진 접지면(232-1)이 하부에 형성되고, 이에 상보적으로 밸브 시트(206-1)의 내주면에는 경사진 시트면(206-2)이 형성된다. The cone valve 232 has an inclined ground surface 232-1 formed at a lower portion thereof to correspond to the valve seat 206-1, and a seat surface inclined to the inner circumferential surface of the valve seat 206-1. 206-2 is formed.
밸브 시트(206-1)는 도 10에 도시된 바와 같이, 제2바디(206)의 상부 내측에 형성된 시트 안착홈(206-5)에 삽입되며 중앙에는 콘 밸브(232)가 삽입되도록 관통공(206-3)이 형성되어 대략 링 형상의 원판상으로 이루어진다As shown in FIG. 10, the valve seat 206-1 is inserted into the seat seating groove 206-5 formed in the upper inside of the second body 206, and the through-hole is inserted into the center of the cone valve 232. (206-3) is formed and consists of a substantially ring-shaped disk shape
또한 시트 안착홈(206-5)의 직경은 밸브 시트(206-1)의 직경 보다 크게 형성된다. 따라서 밸브 시트(206-1)가 시트 안착홈(206-5) 내에서 움직일 수 있는 여유 공간이 형성된다. In addition, the diameter of the seat seating groove 206-5 is larger than the diameter of the valve seat 206-1. Therefore, a free space for the valve seat 206-1 to move within the seat seating groove 206-5 is formed.
따라서 축선이 불일치하는 경우, 보다 자세하게 설명하면 축선이 불일치하는 경우는 작동축(210), 샤프트(220), 피스톤로드(230)가 상부의 피스톤축(120)과 수직선을 기준으로 일측으로 치우쳐져서 불일치하는 경우를 의미한다. Therefore, when the axis is inconsistent, in more detail, when the axis is inconsistent, the operating shaft 210, the shaft 220, and the piston rod 230 are biased to one side based on a vertical line with the upper piston shaft 120. Inconsistent case.
이 경우 도 13에 도시된 바와 같이, 유연연결구(700)의 작동에 의해 피스톤축(120)과 축선이 불일치하는 상태에도 작동축(210), 샤프트(220), 피스톤로드(230)는 제1바디(205) 및 제2바디(206) 내에서 승강작동이 정확하게 수행될 수 있다. In this case, as shown in FIG. 13, the operating shaft 210, the shaft 220, and the piston rod 230 are operated in the first state even when the piston shaft 120 and the axis line are inconsistent by the operation of the flexible connector 700. The lifting operation in the body 205 and the second body 206 can be performed accurately.
바람직하게는 제1바디(205) 및 제2바디(206)의 내경은 작동축(210), 샤프트(220), 피스톤로드(230)의 외경 보다 약간 크게 형성되어 축선이 불일치하는 경우에 작동축(210), 샤프트(220), 피스톤로드(230)가 일측으로 중심선이 이동될 수 있도록 충분한 공간이 형성되도록 한다. Preferably, the inner diameters of the first body 205 and the second body 206 are formed slightly larger than the outer diameters of the operating shaft 210, the shaft 220, and the piston rod 230, so that the operating shaft is inconsistent with the axis. 210, the shaft 220, the piston rod 230 is formed so that enough space is formed so that the center line can be moved to one side.
따라서 축선이 불일치하는 경우에 콘 밸브(232)의 삽입으로 인해 밸브 시트(206-1)가 움직여 자동으로 중심이 맞도록 하는 중심조절기능이 발휘될 수 있다. Therefore, when the axis is mismatched, the centering function of the valve seat 206-1 may be moved and automatically centered due to the insertion of the cone valve 232.
상기 콘 밸브(232)를 구속하며 스프링(234)에 의해 탄성적으로 지지되는 핑거 스토퍼(233)가 더 포함된다.A finger stopper 233 is further included to restrain the cone valve 232 and be elastically supported by the spring 234.
상기 핑거 스토퍼(233)는 상,하단이 개구되고 내부에 중공을 가지며, 하단에는 복수의 돌기(2331)가 원주방향으로 형성되며, 상기 복수의 돌기(2331)에 지지되도록 콘 밸브(232)가 결합된다. The finger stopper 233 has an upper and a lower end open and has a hollow therein, and a plurality of protrusions 2331 are formed at a lower end in a circumferential direction, and a cone valve 232 is supported to support the plurality of protrusions 2331. Combined.
따라서 콘 밸브(232)의 상면과 복수의 돌기(2331) 사이에는 통공(2332)이 형성된다. Therefore, a through hole 2332 is formed between the upper surface of the cone valve 232 and the plurality of protrusions 2331.
이 통공(2332)을 통해 고점성액이 이송되어 토출구(220-2)로 배출될 수 있다. The high viscosity liquid may be transferred through the through hole 2332 to be discharged to the discharge port 220-2.
도 10에서 보듯이 하부펌프(200) 내부에는 콘 밸브(232)와 접촉하는 밸브시트(206-1)를 횡으로 좌우 유동할 수 있도록 형성된다.As shown in FIG. 10, the lower pump 200 is formed to horizontally flow the valve seat 206-1 in contact with the cone valve 232.
따라서 콘 밸브(232)가 닫힐 때 콘 밸브(232)가 작동하는 축선에 자연스럽게 일치하도록 하고 있으며 종래의 3개의 방(챔버)을 2개의 방(제1,2챔버(b1)(b2)) 구조로 액의 흐름 저항을 최소화하여 에너지 효율을 높이고 있다.Therefore, when the cone valve 232 is closed, the cone valve 232 is naturally matched with the operating axis, and the conventional three chambers (chambers) have two chambers (first and second chambers b1 and b2). The energy efficiency is improved by minimizing the flow resistance of the furnace liquid.
즉, 제1바디(205)의 내부에는 핑거 스토퍼(233)의 상부와 샤프트(220)의 환턱(221) 사이에 제1챔버(b1)가 형성되고, 제2바디(206)의 내부에는 제2챔버(b2)가 형성된다. That is, a first chamber b1 is formed between the upper portion of the finger stopper 233 and the annulus 221 of the shaft 220 in the first body 205, and the first body 206 is formed in the second body 206. Two chambers b2 are formed.
상기 밸브 피스톤(v1)은 제2바디(206)의 하단 개구부에 결합되며 고점성액이 통과할 수 있도록 복수의 개구공(v1-2)이 형성된다. The valve piston v1 is coupled to the lower opening of the second body 206, and a plurality of opening holes v1-2 are formed to allow the high viscosity liquid to pass therethrough.
따라서 체크플레이트 밸브(290)가 피스톤로드(230)의 승강작동에 연동되어 승강되면서 밸브 피스톤(v1)의 일면에 접촉과 이격을 반복하면서 폐쇄 및 개방작동을 한다. Therefore, while the check plate valve 290 is moved up and down in conjunction with the lifting operation of the piston rod 230, the closing and opening operation while repeating contact and separation on one surface of the valve piston (v1).
본 발명은 상부의 구동원인 에어모터(100)와 하부펌프(200), 그리고 고점성액을 담고 있는 콘테이너(400) 간의 축선이 각각 독립적으로 운용되도록 하고 상호 영향을 피하도록 각 부분의 연결을 유연한 자유도를 갖도록 하고자 한다.The present invention is to ensure that the axis between the air motor 100, the lower pump 200, and the container 400 containing the high viscous liquid is operated independently of each other and flexible connection of each part to avoid mutual influence I want to have freedom.
상부 에어모터(100)와 하부펌프(200) 간의 축선 불일치로 인한 영향을 제거하기 위하여 다자유도를 갖는 유연연결구(700)가 구비된다. A flexible connector 700 having a multiple degree of freedom is provided to remove the influence due to the axis mismatch between the upper air motor 100 and the lower pump 200.
상기 유연연결구(700)는 피스톤 축(120)에 연결되며 하부에 제1결합편(711)이 형성된 링크어퍼(710); 상기 링크어퍼(710)의 제1결합편(711)에 핀(712)으로 상부가 힌지결합되는 링크바디(720); 상기 링크바디(720)의 하부에 핀(733)으로 힌지결합되는 제2결합편(732)이 상부에 형성되고, 하부에는 하부펌프(200)의 작동축(210)이 연결되는 링크로우어(730);를 포함하여 구성된다. The flexible connector 700 is connected to the piston shaft 120, the link upper 710, the first coupling piece 711 is formed at the bottom; A link body 720 whose upper portion is hinged to the first coupling piece 711 of the link upper 710 by a pin 712; A second coupling piece 732 which is hinged to the lower portion of the link body 720 is hinged by a pin 733 is formed on the upper portion, the lower link linker is connected to the operating shaft 210 of the lower pump 200 ( 730); is configured to include.
상기 제1,2결합편(711,732) 각각은 양측에 형성된 수직부재(7111,7321)와, 양측 수직부재(7111,7321)를 연결하는 수평부재(7112,7322)로 이루어지고, 양측 수직부재(7111,7321)에는 핀(712,733)을 결합시키도록 통공이 형성된다. Each of the first and second coupling pieces 711 and 732 is composed of vertical members 7111 and 7321 formed at both sides, and horizontal members 7112 and 7222 connecting both vertical members 7111 and 7121 to both sides. The through holes are formed in the 7111 and 7121 to couple the pins 712 and 733.
도 11 및 도 12에 도시된 바와 같이, 유연연결구(700)는 링크어퍼(710)와 링크로우어(730)에 각기 핀(712,733)으로 힌지 결합되어 4자유도 링크 2개를 연결한 것과 같은 효과를 얻게 된다. 11 and 12, the flexible connector 700 is hinged to the link upper 710 and the link lower 730 with pins 712 and 733, respectively, to connect two four degree of freedom links. You get an effect.
따라서 에어모터(100)와 하부펌프(200) 간의 축선이 서로 이격(offset)되거나 꺽이더라도 쉽게 연결할 수 있을 뿐 만 아니라 도 13에서 보듯이 에어모터(100)의 피스톤 축선과 하부펌프(200)의 피스톤 축선이 일치하지 않더라도 상호간의 영향을 미치지 않고 각각 자신의 동작 축선을 따라 작동될 수 있다.Therefore, the axis between the air motor 100 and the lower pump 200 can be easily connected even if they are offset or bent from each other, as shown in FIG. 13, and the piston axis of the air motor 100 and the lower pump 200 are Even if the piston axes do not coincide, they can be operated along their own operating axis without affecting each other.
한편 하부 고점성액 콘테이너(400)와 하부펌프(200)와의 축선 불일치 영향을 제거하기 위하여 2 자유도 자이로 링 홀더(800)가 구비된다. Meanwhile, two degrees of freedom gyro ring holders 800 are provided to remove the influence of the axis mismatch between the lower high viscosity liquid container 400 and the lower pump 200.
도 17에 도시된 바와 같이, 고점성액 콘테이너(400)가 하부펌프 피스톤의 작동 축선에서 이격되더라도 그 영향을 받지 않고 피스톤의 자신의 축선에 따라 작동할 수 있도록 외부와 내부에 2개의 링을 갖는 2 자유도를 갖는 자이로링(820)이 포함된다.As shown in FIG. 17, the highly viscous liquid container 400 has two rings on the outside and the inside so that it can operate along its own axis without being affected even if it is spaced apart from the operating axis of the lower pump piston. A gyro ring 820 having two degrees of freedom is included.
도 17 및 도 18에 도시된 바와 같이, 2 자유도 자이로링 홀더(800)는, 상기 하부펌프(200)의 제1바디(205)의 외측 상부에 힌지핀(841)으로 결합되는 자이로링(820)과, 상기 자이로링(820)의 외측에 결합되며, 상기 자이로링(820)의 양측에 대칭되게 결합핀(842)이 결합되어 회전되도록 하는 외부바디(840)로 구성되며, 상기 외부바디(840)에 타이로드(620)의 하단이 결합된다. As shown in FIG. 17 and FIG. 18, the two-degree of freedom gyro holder 800 is a gyro ring coupled to the outer upper portion of the first body 205 of the lower pump 200 by a hinge pin 841 ( 820 and the outer body 840 is coupled to the outside of the gyro ring 820, the outer body 840 is coupled to rotate the symmetrical coupling pins 842 on both sides of the gyro ring 820, the outer body The lower end of the tie rod 620 is coupled to 840.
한편 도 19 내지 도 23에 도시된 바와 같이, 인덕터 플레이트(250)는 고점성액과 접촉하여 일정한 압력으로 하부펌프로 액 유입을 유도하는 것으로, 접촉면을 나선형의 경사면(258)으로 형성하여 액의 흐름이 자연스럽게 중심으로 모여 하부펌프(200)로 쉽게 유입될 수 있다. On the other hand, as shown in Figure 19 to 23, the inductor plate 250 is in contact with the high viscosity liquid to induce the liquid flow into the lower pump at a constant pressure, the contact surface is formed by the spiral inclined surface 258 of the liquid Flow flows naturally into the center and can be easily introduced into the lower pump 200.
인덕터 플레이트(250)는 하부펌프(200)의 제2바디(206)의 하단이 끼워지는 체결부(252)가 상부에 형성되며, 상기 체결부(252)는 상,하 관통되어 형성되고, 체결부(252)의 하단에는 원판부(254)가 형성되며, 상기 원판부(254)의 저면은 내측으로 요입되어 오목부(256)가 형성된다. The inductor plate 250 is provided with a fastening part 252 to which the lower end of the second body 206 of the lower pump 200 is fitted, and the fastening part 252 is formed by penetrating up and down. A disc portion 254 is formed at a lower end of the portion 252, and a bottom surface of the disc portion 254 is recessed inward to form a recess 256.
상기 오목부(256)는 일측에 경사면(258)이 형성된다. The concave portion 256 is formed with an inclined surface 258 on one side.
따라서 인덕터 플레이트(250)를 가압시키면 경사면(258)을 따라 오목부(256)로 유입된 고점성액이 체결부(252)를 통과하여 하부펌프(200)로 유입될 수 있다. Accordingly, when the inductor plate 250 is pressed, the high viscosity liquid introduced into the recess 256 along the inclined surface 258 may pass through the fastening portion 252 and flow into the lower pump 200.
본 발명의 일 실시예에 따른 피스톤 펌프의 작동을 설명하면 다음과 같다.Referring to the operation of the piston pump according to an embodiment of the present invention.
도 14에 도시된 바와 같이, 에어모터(100)가 하방으로 작동시, 하부펌프(200)의 작동축(210) 및 샤프트(220), 피스톤 로드(230)가 하방으로 작동하며 콘 밸브(232)는 스프링(234)의 작용력에 의해 핑거 스토퍼(233)가 하방으로 작동하며 콘 밸브(232)가 밸브시트(206-1)에 접촉하게 하여 닫히게 된다. As shown in FIG. 14, when the air motor 100 operates downward, the operation shaft 210 and the shaft 220 and the piston rod 230 of the lower pump 200 operate downward and the cone valve 232. The finger stopper 233 is operated downward by the action force of the spring 234 and the cone valve 232 is closed by contacting the valve seat 206-1.
그럼으로써 제1챔버(b1) 속의 액은 압축을 받게 되어 토출구(220-2)로 배출된다. As a result, the liquid in the first chamber b1 is compressed and discharged to the discharge port 220-2.
이와 동시에 피스톤 로드(230)의 하방작동은 끝단에 있는 밸브 피스톤(v1)이 하방으로 이동하여 제2챔버(b2)는 진공압이 발생하고, 하부의 일정한 압력을 가지는 고점성액은 체크 플레이트 밸브(290)를 밀고, 제2챔버(b2) 내로 유입하게 된다. At the same time, the downward operation of the piston rod 230, the valve piston (v1) at the end is moved downwards, the second chamber (b2) generates a vacuum pressure, the high viscosity liquid having a constant pressure of the lower check plate valve 290 is pushed into the second chamber b2.
이러한 하방으로 작동시에 제1챔버(b1) 내의 고점성액은 배출되고, 제2챔버(b2) 내로는 고점성액이 채워지는 과정이 동시에 수행된다.During operation downward, the high viscosity liquid in the first chamber b1 is discharged, and the process of filling the high viscosity liquid into the second chamber b2 is simultaneously performed.
한편 도 15에 도시된 바와 같이, 에어모터(100)가 상방으로 작동시, 하부펌프(200)의 피스톤 로드(210)도 상방으로 작동하게 되며, 이때 하부펌프(200) 피스톤 로드(210) 끝단의 체크플레이트 밸브(290)는 스프링력의 작용으로 밸브 피스톤(v1)을 닫게 되며 제2챔버(b2) 속의 액은 압축을 받게 되고, 제1챔버(b1)는 진공압이 발생하게 되므로 콘 밸브(232)를 밀고, 고점성액은 제2챔버(b2)에서 제1챔버(b1)로 이동을 하게 된다. Meanwhile, as shown in FIG. 15, when the air motor 100 operates upward, the piston rod 210 of the lower pump 200 also operates upward, and the lower pump 200 ends the piston rod 210. Of the check plate valve 290 closes the valve piston (v1) by the action of the spring force, the liquid in the second chamber (b2) is compressed, the first chamber (b1) is a vacuum valve to generate a cone valve 232 is pushed, and the high viscosity liquid moves from the second chamber b2 to the first chamber b1.
제1챔버(b1)의 체적이 제2챔버(b2)의 체적보다 작기 때문에 제1챔버(b1)를 채우고 남는 잉여 액은 토출구(220-2)로 배출되게 된다. Since the volume of the first chamber b1 is smaller than that of the second chamber b2, the surplus liquid remaining after filling the first chamber b1 is discharged to the discharge port 220-2.
이러한 상방 작동 시에도 하부펌프(200)는 액을 토출구(220-2)로 배출하는 과정을 수행하게 된다.Even in such an upward operation, the lower pump 200 performs a process of discharging the liquid to the discharge port 220-2.
한편 압축공기가 램 피스톤(320)에 작용하여 에어모터(100)와 하부펌프(200)가 일체로 램 피스톤(320)에 의해 하방으로 움직이고 하부펌프(200) 아래에 장착된 인덕터 플레이트(250)가 액을 압박하는 상태가 되므로 하부펌프(200)의 흡입작용시 아래로 액을 흡입하기 쉬운 상태로 만든다.Meanwhile, the compressed air acts on the ram piston 320 so that the air motor 100 and the lower pump 200 are moved downwardly by the ram piston 320 and the inductor plate 250 mounted below the lower pump 200. Since the state is to press the liquid to make it easy to suck the liquid down during the suction action of the lower pump (200).
반대로 콘테이너(400) 내부의 액을 소진하여 빈 콘테이너를 만충 콘테이너로 교체하고자 하는 경우, 압축공기의 방향을 바꿔 램 피스톤(320)의 하부에 공급되면 램 피스톤(320)은 상승을 하고 동시에 인덕터 플레이트(250) 하부로 공기를 공급함에 따라, 에어모터(100)와 하부펌프(200)는 인덕터 플레이트(250)와 함께 일체로 상승을 하여 빈 콘테이너를 빠져 나가게 된다. On the contrary, when the liquid inside the container 400 is exhausted and the empty container is to be replaced with a full container, when the compressed air is supplied to the lower portion of the ram piston 320, the ram piston 320 rises and at the same time the inductor plate. As the air is supplied to the lower part 250, the air motor 100 and the lower pump 200 are raised together with the inductor plate 250 to exit the empty container.
빈 콘테이너를 만충 콘테이너로 교체를 하고 다시 압축공기를 공급하여 서서히 램 피스톤(320)을 하강하게 함으로써 에어모터(100)와 하부펌프(200) 및 인덕터 플레이트(250)가 일체로 하강을 하면서 점성액 상면에 접촉을 시작하고, 이어서 밀폐되면서 점성액에 일정한 압박을 가하게 되면 가동 준비 상태에 들어가게 된다.Replace the empty container with a full container and supply compressed air again to gradually lower the ram piston 320 so that the air motor 100, the lower pump 200, and the inductor plate 250 are all lowered together, and the viscous liquid Starting contact with the top surface, followed by a constant pressure on the viscous liquid while sealed, results in ready-to-run conditions.
한편 도 16에 도시된 바와 같이, 하부펌프 피스톤 로드(210)가 하방으로 작동하여 밸브를 닫고자 할 때, 밸브 시트(206-1)의 축선과 하부펌프 피스톤로드(230)의 작동 축선이 불일치하더라도 밸브 시트(206-1)가 좌우로 일정한 유격공간(t1,t2)을 확보하고 있으므로 자연스럽게 하부펌프 피스톤 로드(210)의 작동 축선에 일치하게 된다.Meanwhile, as shown in FIG. 16, when the lower pump piston rod 210 operates downward to close the valve, the axis of the valve seat 206-1 and the operating axis of the lower pump piston rod 230 do not match. Even though the valve seat 206-1 secures a constant clearance space t1 and t2 from side to side, the valve seat 206-1 naturally coincides with the operating axis of the lower pump piston rod 210.
도 25에는 에어모터(100)와 하부펌프(200)와 액 콘테이너(400)가 서로 축선을 달리하여 배치가 되었을 때, 인덕터 플레이트(250)는 일정 각도(θ)로 기울어진 상태가 되며 이 축선의 기울어진 각도는 't'이다. In FIG. 25, when the air motor 100, the lower pump 200, and the liquid container 400 are arranged with different axes, the inductor plate 250 is inclined at a predetermined angle θ, and the axis The angle of inclination of is 't'.
따라서, 유연연결구(700)와 2 자유도 자이로링(820)의 회전 구동에 의해 축선이 수직한 상태로 일치되도록 유지할 수 있게 된다.Accordingly, the axis of the flexible connector 700 and the two degrees of freedom gyro ring 820 may be maintained to be aligned in a vertical state.
비록 본 발명이 상기 언급된 바람직한 실시예와 관련하여 설명되어졌지만, 발명의 요지와 범위로부터 벗어남이 없이 다양한 수정 및 변형이 가능한 것은 당업자라면 용이하게 인식할 수 있을 것이며, 이러한 변경 및 수정은 모두 첨부된 청구의 범위에 속함은 자명하다.Although the present invention has been described in connection with the above-mentioned preferred embodiments, it will be readily apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the invention, all such modifications and modifications being attached It is obvious that the claims belong to the claims.
고점성액은 물질 자체의 점성이 대단히 높아 최종 토출 건까지 한번에 액을 이송하기 어려워 일반적으로 1차 펌프를 통하여 2차 펌프에서 건으로 토출하는 피스톤 펌프를 제공할 수 있고, 축선의 불일치 또는 축선의 휨으로 인한 패킹의 마모 및 손상을 최소화하게 되고. 누설로 인한 보수관리 최소화로 작업손실 절감할 수 있고, 액 흐름을 유선으로 한 펌핑 효율화로 에너지를 절감할 수 있는 경제적인 잇점이 있다. The highly viscous liquid has a very high viscosity of the material itself, which makes it difficult to transfer the liquid to the final discharge gun at a time, so that it is possible to provide a piston pump that discharges from the secondary pump to the gun, usually through the primary pump. Minimize the wear and damage of the packing. There is an economical advantage that can reduce work loss by minimizing maintenance management due to leakage, and energy saving by efficient pumping with liquid flow.
(도면 부호의 설명)(Explanation of reference numerals)
100 : 에어모터 120 : 피스톤 축 100: air motor 120: piston shaft
200 : 하부펌프 220-2 : 토출구 200: lower pump 220-2: discharge port
205 : 제1바디 206 : 제2바디 205: first body 206: second body
206-1 : 밸브 시트 232-1 : 접지면206-1: valve seat 232-1: ground plane
206-2 : 시트면 215 : U-패킹 206-2: Seat surface 215: U-packing
221 : 환턱 222 : 부싱 221: Jaw 222: Bushing
232 ; 콘밸브 233 : 핑거 스토퍼 232; Cone Valve 233: Finger Stopper
234 : 스프링 250 : 인덕터 플레이트234: spring 250: inductor plate
252 ; 체결부 254 : 원판부 252; Fastening part 254: disc part
256 : 오목부 258 : 경사면 256: recess 258: inclined surface
290 : 체크플레이트 밸브 290: Check Plate Valve
300 : 램 펌프 320 : 램 피스톤 300: ram pump 320: ram piston
301 : 제1통기홀 302 : 제2통기홀 301: first vent hole 302: second vent hole
400 ; 콘테이너 620 ; 타이로드400; Container 620; Tie rod
700 : 유연연결구 710 : 링크어퍼 700: flexible connector 710: link upper
720 : 링크바디 730 : 링크로우어720: link body 730: link lower
800 : 2 자유도 자이로링 홀더 820 : 자이로링800: 2 degrees of freedom gyro ring holder 820: gyro ring
840 : 외부바디 840: outer body

Claims (12)

  1. 상하로 작동되는 피스톤 축이 형성되며 장착대에 장착되고, 피스톤 축이 하방으로 향하도록 형성되는 에어모터;An air motor having a piston shaft configured to be operated up and down and mounted to a mount, and configured to face the piston shaft downward;
    에어모터의 피스톤 축과 연결되며 하부에 형성되며 내부에 펌핑수단이 형성되고 일측에 고점성액을 토출하는 토출구가 형성된 하부펌프;A lower pump connected to the piston shaft of the air motor and formed at a lower portion thereof, having a pumping means formed therein, and a discharge port configured to discharge a high viscosity liquid at one side thereof;
    상기 하부펌프의 외측 상부가 결합되는 2 자유도 자이로링 홀더;A two degree of freedom gyro ring holder to which an outer upper portion of the lower pump is coupled;
    상기 하부펌프의 하부에 연결되는 인덕터 플레이트가 상부에 결합되고, 내부에는 고점성액이 충진된 콘테이너;A container in which an inductor plate connected to a lower portion of the lower pump is coupled to an upper portion and filled with a high viscosity liquid therein;
    에어모터와 하부펌프 간의 축선 불일치로 인한 영향을 제거하기 위하여 다자유도를 갖는 유연연결구;A flexible connector having multiple degrees of freedom in order to eliminate the effect of the axis mismatch between the air motor and the lower pump;
    를 포함하는 것을 특징으로 하는 고점성액 이송장치.High viscosity liquid transfer device comprising a.
  2. 제 1항에 있어서,The method of claim 1,
    상기 하부펌프는 The lower pump is
    상,하가 개구되어 있고 내부에 중공을 갖는 제1바디와, 상기 제1바디의 하부에 결합되며 하부에 인덕터 플레이트가 결합되는 제2바디를 포함하고,A first body having upper and lower openings and a hollow inside thereof, and a second body coupled to a lower portion of the first body and coupled to an inductor plate at a lower portion thereof,
    상기 제1바디의 내부에 삽입되며 일단이 유연연결구의 하부에 핀으로 힌지 결합되며 하단에는 끼움홈이 형성된 작동축과,An operating shaft inserted into the first body, one end of which is hinged by a pin at a lower portion of the flexible connector, and a fitting groove formed at a lower end thereof;
    상기 제1바디 내에 삽입되며 상기 작동축의 끼움홈에 상단이 결합되고, 외주면의 일측에는 제1바디의 내주면에 밀착되는 U-패킹이 형성되며, 외주면의 타측에는 환턱이 형성되고, 상기 환턱과 U-패킹 사이에 개재되는 부싱이 결합된 샤프트;The upper body is inserted into the first body and the upper end is coupled to the fitting groove of the working shaft, one side of the outer peripheral surface is formed in the U-packing close to the inner peripheral surface of the first body, the other side of the outer peripheral surface is formed, the round jaw and U A shaft with a bushing interposed between the packings;
    상기 제2바디 내에 삽입되고, 상기 샤프트의 하단에 일단이 결합되며, 제2바디의 상부 밸브시트에 대응되는 콘 밸브가 외주면 일측에 형성되며, 외주면 타측에는 제2바디의 하부에 형성된 밸브 피스톤에 대응되는 체크플레이트 밸브가 형성된 피스톤로드;Inserted into the second body, one end is coupled to the lower end of the shaft, a cone valve corresponding to the upper valve seat of the second body is formed on one side of the outer peripheral surface, the other side of the outer peripheral surface to the valve piston formed on the lower side of the second body A piston rod having a corresponding check plate valve formed thereon;
    를 포함하는 것을 특징으로 하는 고점성액 이송장치.High viscosity liquid transfer device comprising a.
  3. 제 1항에 있어서,The method of claim 1,
    상기 콘 밸브는 밸브 시트에 대응되도록 경사진 접지면이 하부에 형성되고, 이에 상보적으로 밸브 시트의 내주면에는 경사진 시트면이 형성되며,The cone valve has a slanted ground surface formed at a lower portion so as to correspond to the valve seat, and a slanted seat surface is formed on the inner circumferential surface of the valve seat.
    상기 밸브 시트는 제2바디의 상부 내측에 형성된 시트 안착홈에 삽입되며 중앙에는 콘 밸브가 삽입되도록 관통공이 형성된 것을 특징으로 하는 고점성액 이송장치.The valve seat is inserted into the seat seating groove formed in the upper inside of the second body and the high viscosity liquid transfer device, characterized in that the through-hole is formed so that the cone valve is inserted in the center.
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 콘 밸브를 구속하며 스프링에 의해 탄성적으로 지지되는 핑거 스토퍼가 포함되며, 축선이 불일치하는 경우에 콘 밸브의 삽입으로 인해 밸브 시트가 움직여 축선의 중심이 맞도록 하는 것을 특징으로 하는 고점성액 이송장치.It includes a finger stopper that restrains the cone valve and is elastically supported by a spring, the high viscosity liquid, characterized in that the valve seat is moved to fit the center of the axis due to the insertion of the cone valve when the axis is mismatched Conveying device.
  5. 제 4항에 있어서,The method of claim 4, wherein
    상기 핑거 스토퍼는 상,하단이 개구되고 내부에 중공을 가지며, 하단에는 복수의 돌기가 형성되며, 상기 복수의 돌기에 지지되도록 콘 밸브가 결합되어 콘 밸브의 상면과 복수의 돌기 사이에는 고점성액이 이송되도록 통공이 형성되는 것을 특징으로 하는 고점성액 이송장치.The finger stopper has an upper and a lower end and has a hollow therein, and a plurality of protrusions are formed at a lower end thereof, and a cone valve is coupled to be supported by the plurality of protrusions, thereby providing a high viscosity liquid between the upper surface of the cone valve and the plurality of protrusions. High viscous liquid transfer device, characterized in that the through-hole is formed to be transferred.
  6. 제 2항에 있어서,The method of claim 2,
    상기 밸브 피스톤은 제2바디의 하단 개구부에 결합되며 고점성액이 통과할 수 있도록 복수의 개구공이 형성된 것으로, The valve piston is coupled to the lower opening of the second body and a plurality of opening holes are formed so that the high viscosity liquid can pass through,
    체크플레이트 밸브가 피스톤로드의 승강작동에 연동되어 승강되면서 밸브 피스톤의 일면에 접촉과 이격을 반복하면서 폐쇄 및 개방작동되는 것을 특징으로 하는 고점성액 이송장치.Highly viscous liquid transfer device characterized in that the check plate valve is operated in conjunction with the lifting operation of the piston rod, the lifting and closing operation while repeating contact and separation on one surface of the valve piston.
  7. 제 1항에 있어서,The method of claim 1,
    상기 유연연결구는 The flexible connector
    피스톤 축에 연결되며 하부에 제1결합편이 형성된 링크어퍼;A link upper connected to the piston shaft and having a first coupling piece formed at a lower portion thereof;
    상기 링크어퍼의 제1결합편에 핀으로 상부가 힌지결합되는 링크바디;A link body whose upper portion is hinged to the first coupling piece of the link upper with a pin;
    상기 링크바디의 하부에 핀으로 힌지결합되는 제2결합편이 상부에 형성되고, 하부에는 하부펌프의 작동축이 연결되는 링크로우어;A linker lower having a second coupling piece hinge-coupled with a pin to a lower portion of the link body, and having an operating shaft of a lower pump connected to a lower portion thereof;
    를 포함하는 것을 특징으로 하는 고점성액 이송장치.High viscosity liquid transfer device comprising a.
  8. 제 1항에 있어서,The method of claim 1,
    하부 고점성액 콘테이너와 하부펌프와의 축선 불일치 영향을 제거하기 위하여 2 자유도 자이로 링 홀더가 포함되는 것을 특징으로 하는 고점성액 이송장치.2. A highly viscous liquid conveying device comprising a two degree of freedom gyro ring holder to eliminate the effect of axial mismatch between the lower highly viscous liquid container and the lower pump.
  9. 제 8항에 있어서,The method of claim 8,
    2 자유도 자이로링 홀더는 2 degrees of freedom gyro holder
    상기 하부펌프의 제1바디의 외측 상부에 힌지핀으로 결합되는 자이로링과,Gyro ring coupled to the outer upper portion of the first body of the lower pump by a hinge pin,
    상기 자이로링의 외측에 결합되며, 상기 자이로링의 양측에 대칭되게 결합핀이 결합되어 회전되도록 하는 외부바디로 구성되며,Is coupled to the outside of the gyro ring, consisting of an outer body to be coupled to rotate the coupling pin symmetrically on both sides of the gyro ring,
    상기 외부바디에 타이로드의 하단이 결합되어 이루어진 것을 특징으로 하는 고점성액 이송장치.High viscosity liquid transfer device, characterized in that the bottom of the tie rod is coupled to the outer body.
  10. 제 1항에 있어서,The method of claim 1,
    상기 인덕터 플레이트는 The inductor plate is
    하부펌프의 제2바디의 하단이 끼워지는 체결부가 상부에 형성되며, The fastening part to which the lower end of the second body of the lower pump is fitted is formed at the upper part,
    상기 체결부는 상,하 관통되어 형성되고, The fastening part is formed by penetrating up and down,
    상기 체결부의 하단에는 원판부가 형성되며,At the bottom of the fastening portion is formed a disc,
    상기 원판부의 저면은 내측으로 요입되어 오목부가 형성되고, The bottom of the disc portion is recessed inwardly to form a recessed portion,
    상기 오목부는 일측에 경사면이 형성된 것을 특징으로 하는 고점성액 이송장치.Highly viscous liquid transfer device, characterized in that the concave portion is formed with an inclined surface on one side.
  11. 제 1항에 있어서,The method of claim 1,
    상기 2 자유도 자이로링 홀더와 에어모터의 장착대에 연결되는 타이로드를 포함하는 것을 특징으로 하는 고점성액 이송장치.High viscosity liquid transfer device comprising a tie rod connected to the two degrees of freedom gyro ring holder and the mounting of the air motor.
  12. 제 1항에 있어서,The method of claim 1,
    상기 에어모터가 장착된 장착대에 연결되는 램 피스톤이 결합되며, The ram piston is coupled to the mounting on which the air motor is mounted,
    일측에 압축공기 제1통기홀와 타측에 압축공기 제2통기홀이 형성된 램 펌프;A ram pump having a compressed air first vent hole at one side and a compressed air second vent hole at the other side;
    를 포함하는 것을 특징으로 하는 고점성액 이송장치.High viscosity liquid transfer device comprising a.
PCT/KR2016/003068 2015-04-29 2016-03-25 High-viscosity liquid transfer apparatus WO2016175457A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2015-0060436 2015-04-29
KR1020150060436A KR101623029B1 (en) 2015-04-29 2015-04-29 Highly Viscous Liquid Transfer Apparatus

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WO2016175457A1 true WO2016175457A1 (en) 2016-11-03

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WO (1) WO2016175457A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116984198A (en) * 2023-09-27 2023-11-03 苏州卓兆点胶股份有限公司 Large-flow glue supply system for photovoltaic glue

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58160566A (en) * 1982-03-18 1983-09-24 Toho Kizai Kk Pump for forcibly feeding constant flow of medium and high viscosity liquid
JP2567794Y2 (en) * 1991-04-30 1998-04-02 ツインバード工業株式会社 Manual pump for vacuum storage container
JP2819172B2 (en) * 1989-12-18 1998-10-30 株式会社新潟鐵工所 Liquid supply device
KR100304584B1 (en) * 1999-07-09 2001-09-13 구자홍 Piston junction apparatus for lubricationless pulse tube refrigerator
KR20110002098U (en) * 2009-08-25 2011-03-04 김경호 Press apparatus for a liquid type material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58160566A (en) * 1982-03-18 1983-09-24 Toho Kizai Kk Pump for forcibly feeding constant flow of medium and high viscosity liquid
JP2819172B2 (en) * 1989-12-18 1998-10-30 株式会社新潟鐵工所 Liquid supply device
JP2567794Y2 (en) * 1991-04-30 1998-04-02 ツインバード工業株式会社 Manual pump for vacuum storage container
KR100304584B1 (en) * 1999-07-09 2001-09-13 구자홍 Piston junction apparatus for lubricationless pulse tube refrigerator
KR20110002098U (en) * 2009-08-25 2011-03-04 김경호 Press apparatus for a liquid type material

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