WO2016172928A1 - Electric tool component and cyclone dust collector thereof - Google Patents
Electric tool component and cyclone dust collector thereof Download PDFInfo
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- WO2016172928A1 WO2016172928A1 PCT/CN2015/077984 CN2015077984W WO2016172928A1 WO 2016172928 A1 WO2016172928 A1 WO 2016172928A1 CN 2015077984 W CN2015077984 W CN 2015077984W WO 2016172928 A1 WO2016172928 A1 WO 2016172928A1
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- cyclone
- dust
- seat plate
- module
- dust collecting
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/16—Arrangement or disposition of cyclones or other devices with centrifugal action
Definitions
- the present application relates to a cyclonic vacuum cleaner for a power tool and a power tool assembly with such a cyclonic vacuum cleaner.
- the vacuum cleaner itself has a dust collecting container and a running wheel, so that the overall size and weight are large, and it is inconvenient to transport and carry.
- the present application is directed to an improved power tool assembly having a cyclonic vacuum cleaner attached to a power tool that is compact in structure, easy to use, transport, and carry.
- a cyclone cleaner for a power tool including a motor module, a cyclone separation module, and a dust collection module;
- the dust collecting module includes a seat plate, and the negative pressure generating module and the cyclone separating module are fixedly mounted on the seat plate, and the seat plate is configured to be supported by the barrel dust collecting when the cyclone cleaner is used. a through hole facing the dust collecting container is formed in the seat plate;
- the negative pressure generating module has an air suction port and an air discharge port, and the air discharge port is open To the outside world;
- the cyclonic separating module includes: a cyclone separator defining an internal swirling space and having an input port, an air output port, and a dust output port in communication with the internal swirling space, the dust output port and the seat plate The through hole is aligned; the connecting pipe is connected between the air output port of the cyclone and the air suction port of the negative pressure generating module; the dust suction pipe is connected at one end thereof to the input port of the cyclone, and the other end Configured to be suitable for connection to a power tool;
- the negative pressure generating module generates a negative pressure in the cyclone separating module, so that the airflow sucked by the dust suction pipe with the air generated from the operation of the electric power tool generates a swirling flow in the cyclone to dust Separated from the air and dropped through the dust output port.
- the dust collecting module further includes a barrel dust collecting container, and when the cyclone cleaner is used, a seat plate carrying the negative pressure generating module and the cyclone separating module is placed in the dust collecting container
- the dust collecting container is a special container matched with the seat plate, or a common daily bucket, preferably a drum.
- the cyclonic vacuum cleaner further includes an elastic gasket attached to a bottom surface of the seat plate, the elastic gasket being adapted to be between the seat plate and the dust collecting container A seal is created and helps the seat plate to be securely placed on the dust collecting container.
- the seat plate is provided with a limiting structure which helps to keep the seat plate stable relative to the dust collecting container.
- the bottom surface of the seat plate has a downwardly bulging shape, preferably a spherical or conical shape or a plurality of disc-shaped steps protruding step by step, so that the seat plate is suitable for various Dimensional dust collection container.
- the negative pressure generating module is a motor module including a motor and a fan driven by a motor, the motor and the fan being mounted in a housing, the housing being formed with the air suction port And air vents.
- the housing is mounted on a bracket, the bracket being fixed to the seat plate such that the housing and the seat plate are separated by a vertical distance.
- the bracket comprises a mounting plate and a supporting leg extending downward from the mounting plate, the supporting leg is fixed on the seat plate, and the housing is mounted on the mounting plate, for example Installed in a mounting hole in the mounting plate.
- the power cord of the motor is integrated on the wall of the connecting pipe and the dust suction pipe, and is electrically connected to the power source of the power tool when the dust suction pipe is connected to the power tool. Pick up.
- the cyclone is formed with or combined with a pipe joint which forms the input port of the cyclone.
- the pipe joint has a gradually increasing flow area toward a portion where it merges with the cyclone
- a flow guiding structure for enhancing the swirling separation effect is provided in the cyclone.
- the present application in another aspect thereof, provides a power tool assembly including a power tool and a cyclone cleaner as described above, the dust suction pipe being connected to a portion of the power tool adjacent to a place where dense dust is generated during operation, for example, A dust shield that is connected to the power tool at least partially surrounding the tool head.
- the cyclone vacuum cleaner is attached to the power tool in an external manner, and the vacuum cleaner itself has wider applicability, small and flexible structure, easy transportation and carrying, and low cost.
- FIG. 1 is a schematic perspective view of a cyclonic vacuum cleaner for a power tool in accordance with one possible embodiment of the present application
- Figure 2 is a schematic cross-sectional view of the cyclonic vacuum cleaner of Figure 1;
- Figure 3 is a schematic cross-sectional view showing the principle of vacuuming of the cyclone cleaner of Figure 1 during operation;
- FIG. 4 is a schematic perspective view of a cyclonic vacuum cleaner for a power tool in accordance with another possible embodiment of the present application.
- the present application generally relates to a power tool assembly having a cyclone cleaner attached to an electric tool in an external manner, such as a portable power tool, such as a circular saw, an angle grinder, a grinder, a stone cutter, Electric drills, electric hammers, wall slotting machines, etc.
- a portable power tool such as a circular saw, an angle grinder, a grinder, a stone cutter, Electric drills, electric hammers, wall slotting machines, etc.
- Figure 1 and 2 schematically show an electrician for use in accordance with one possible embodiment of the present application.
- a cyclonic vacuum cleaner can be attached and used in conjunction with a power tool not shown to constitute a power tool assembly in accordance with the present application.
- the cyclone cleaner uses a negative pressure to generate a suction airflow and a swirling flow to suck the dust generated by the operation of the power tool and separate it from the air.
- the cyclonic vacuum cleaner comprises a vacuum generating module 1 , which in the illustrated example is in the form of a motor module 1 .
- the cyclone vacuum cleaner further includes a cyclone separation module 2 and a dust collection module 3. These modules are described one by one below.
- the motor module 1 mainly includes a bracket 11 and a motor 13 and a fan 14 supported by the bracket 11 and mounted in the common housing 12.
- the bracket 11 includes a mounting plate 11a; a pair of plate-like supporting legs 11b projecting downward from the mounting plate 11a; and a flange 11c which is folded outward from each of the supporting legs, respectively.
- the pair of support legs 11b are plate portions that extend downwardly and are substantially perpendicular to the mounting plate 11a, and the pair of flanges 11c are substantially flush and are fixed in the set by fasteners such as bolts.
- the substantially horizontally positioned seat plate 31 of the dust module 3 (which will be described later) such that the mounting plate 11a is substantially parallel to the seat plate 31, and the mounting plate 11a and the seat plate 31 are separated by a vertical distance to A space is defined between the outside and the outside.
- the housing 12 is mounted in the mounting plate 11a.
- the housing 12 includes upper and lower portions, the upper portion having a lateral dimension greater than the lower portion.
- the lower portion passes through the mounting hole in the mounting plate 11a, and the step formed between the upper and lower portions abuts against the upper surface of the mounting plate 11a, thereby positioning the housing 12 with respect to the mounting plate 11a.
- the housing 12 will be securely mounted to the mounting plate 11a by suitable fastening means, for example by means of a form fit, using fasteners such as screws, snap rings or the like.
- the bracket 11 can have any suitable form as long as the support housing 12 can be supported above the seat pan 31.
- the mounting plate 11a does not have to be parallel to the seat plate 31, but may be inclined with respect to the seat plate 31 as needed, or even perpendicular thereto.
- the support leg 11b is not necessarily in the form of a pair of plate portions, but may take various suitable forms, such as in the form of a plurality of rods, as long as the mounting plate 11a can be separated from the seat plate 31 by a distance in the vertical direction. And the space between the two can communicate with the outside world.
- the bracket 11 can even be eliminated, but the housing 12 is mounted directly to the seat plate 31.
- the entire bracket 11 is preferably a single piece bent from a metal plate, but the bracket 11 may also be made in other manners, and the respective portions may be separately formed and reassembled together.
- the motor 13 and the fan 14 are assembled in the housing 12, wherein at least a portion of the motor is located in a lower portion of the housing 12 having a smaller lateral dimension, and the fan 14 is located in a larger lateral dimension of the housing 12. In the upper part. It can be understood that the positional relationship between the motor 13 and the fan 14 can also be reversed.
- the fan 14 can be directly mounted on the motor shaft of the motor 13 as shown, or a shifting mechanism can be provided between the motor 13 and the fan 14 as needed.
- the housing 12 has an air suction port at the upstream end (upper in the drawing) and an air discharge port at the downstream end (lower in the drawing), each of which may be in the form of a hole, a slit or the like.
- the other parts of the housing 12 are sealed except for the air suction port and the air discharge port.
- the motor 13 rotates, the fan 14 is driven to rotate, so that the air is sucked into the casing 12 from the air suction port, and the air is blown through the air discharge port toward the space between the mounting plate 11a and the seat plate 31, or directly toward the outside.
- the space is blown (for example, in a direction inclined with respect to the seat plate 31, or even perpendicular thereto).
- the cyclone separation module 2 mainly includes a cyclone separator 21 defining an internal swirling space and having an input port, an air output port, and a dust output port in communication with the internal swirling space; communicating with the cyclone 21 and the housing 12
- the connecting pipe 22 has an upstream port connected to the air outlet port of the cyclone 21 and a downstream port connected to the air suction port of the casing 12; the dust suction pipe 23 is connected to the cyclone 21 and not shown Between the power tools, the proximal end of the suction pipe 23 is connected to the input port of the cyclone 21 through the pipe joint 24, and the distal end is connected to a portion of the power tool adjacent to the place where the dust is generated during operation.
- Some power tools have a dust shield that at least partially surrounds the tool head, such as a saw blade shroud for a circular saw, a dust cover for an electric drill, etc., in which case the distal end of the suction tube 23 can be connected to dust protection Cover and face the inside of the dust shield.
- the attachment fitting 25 may be provided at the distal end of the dust suction pipe 23.
- the power cord of the motor 13 can be attached or hidden (e.g., embedded) to the wall of the connecting tube 22 and the suction tube 23, and the end of the suction tube 23 is provided with a power interface.
- the power supply port in the end of the dust suction pipe 23 is simultaneously connected to the corresponding power output port in the power tool to supply power to the motor 13 using the power source of the power tool, and Simultaneous start and stop of power tools and cyclone cleaners is easy.
- the power cord of the motor 13 can also be drawn separately from the housing 12.
- the cyclone separator 21 mainly includes: a top wall 21a; a substantially cylindrical vertical side wall 21b extending downward substantially perpendicular to the top wall 21a, the vertical side wall 21b having an axial first end opposite to each other and a second end, the first end is sealingly coupled to the top wall 21a; a conical side wall 21c extending downward from the second end of the vertical side wall 21b, the conical side wall 21c having an axial direction opposite to each other
- the second end has a smaller diameter than the first end, and the first end of the conical side wall 21c is tightly connected to the vertical end
- the cyclone separator 21 is configured to introduce air entrained with dust from the input port, generate a swirling flow inside the cyclone separator 21, so that the dust is separated from the air, and then the clean air is discharged through the air output port, and the dust is discharged through the dust.
- the port is discharged.
- a suitable flow guiding structure 21g may be provided inside the cyclone separator 21.
- the cyclone separator 21 can be a single piece that is molded, for example, from plastic.
- the pipe joint 24 is preferably formed integrally with the cyclone separator 21, for example, molded from the same plastic, or insert molded into the cyclone separator 21 as a metal member.
- the pipe joint 24 has a suction pipe connecting section 24a and a cleaner connecting section 24b.
- the suction pipe 23 can be connected to the suction pipe connection section 24a, for example, to the suction pipe connection section 24a, possibly by means of an additional locking member or connecting piece.
- the cleaner connecting portion 24b traverses the vertical side wall 21b of the cyclone 21 and defines a through hole leading to the annular space between the circular tube body 21d and the vertical side wall 21b, thereby constituting the cyclone 21 Input port.
- the cleaner connecting portion 24b has a gradually increasing flow area from a portion where it merges with the suction pipe connecting portion 24a toward a portion where it merges with the vertical side wall 21b of the cyclone 21.
- the vacuum cleaner engagement section 24b has an outer contour of a trapezoidal table whose height dimension gradually increases toward the vertical side wall 21b.
- the central axis of the cleaner attachment section 24b traverses the central axis of the cyclone 21, for example substantially perpendicular, but the two do not intersect, but the central axis of the cleaner engagement section 24b is radially offset relative to the central axis of the cyclone 21, The distance of the offset is such that, viewed in the direction of the central axis of the cleaner engagement section 24b, the cleaner engagement section 24b is located on the radial side of the central axis of the cyclone 21, preferably such that the cleaner engagement section 24b is completely located in the radial direction of the tubular body 21d. Outside (ie suction The projection of the dust catching section 24b in the direction of its central axis does not coincide with the circular tubular body 21d).
- the vacuum cleaner engagement section 24b is as close as possible to the radially outer boundary of the annular space, for example, the radially outermost portion of the cleaner attachment section 24b with respect to the central axis of the cyclone may be aligned with the radially outermost portion of the annular space. cut.
- the adjacent portion of the vertical side wall 21b may form a flat portion 21h that smoothly transitions into the cleaner engagement section 24b.
- the dust collecting module 3 includes the aforementioned seat plate 31, an elastic gasket 32 attached to the lower surface of the seat plate 31, and a barrel dust collecting container 33 that supports the elastic gasket 32 and the seat plate 31 from below.
- the seat plate 31 has a substantially plate shape, has a substantially square outer contour as shown in the drawing or an outer contour such as a circular shape, and the motor module 1 and the cyclone separation module 2 are mounted thereon as described above, and are themselves Again, it rests on the upper edge of the dust collecting container 33, and a substantial seal is achieved between the two by the elastic gasket 32.
- the elastic gasket 32 may be made of an elastically compressible material such as rubber, and has a sufficient thickness such that when the seat plate 31 carrying the motor module 1 and the cyclone separation module 2 bears against the dust collecting container 33, Under the action of their gravity, the upper edge of the dust collecting container 33 is fully immersed in the elastic gasket 32, not only to achieve the sealing between the seat plate 31 and the dust collecting container 33, but also to help maintain the seat plate 31 relative to the dust collecting container. 33 is stationary, and the seat plate 31 does not move relative to the dust collecting container 33 even when the cyclone cleaner is operated.
- a corresponding limiting structure (not shown), such as a laterally adjustable snap structure or the like, may be provided on the seat plate 31.
- the dust collecting container 33 may be a special container provided by the supplier of the cyclone cleaner (power tool assembly) of the present application, which is provided with the seat plate 31, or may be provided by the user himself (for example, using various common daily buckets, preferably The drum) can be placed on the seat plate 31 carrying the motor module 1 and the cyclone separation module 2 when it is used.
- the upper opening edge of the dust collecting container 33 is sized larger than the size of the air output port of the cyclone 21 but smaller than the outer circumference of the seat plate 31. Further, since the dust collecting container 33 itself constitutes the support of the seat plate 31 carrying the motor module 1 and the cyclone separating module 2, the size of the upper opening edge thereof should be sufficiently large to reliably support the seat plate 33 thereon. Not easy to overturn.
- a through hole that is aligned with the second end of the conical side wall 21c (which constitutes the dust output port of the cyclone 21) is formed in the seat plate 31 (and the corresponding elastic gasket 32), and the through hole faces the dust collecting container 33. internal.
- the distal end of the dust suction pipe 23 of the cyclone cleaner is attached to the power tool.
- the cyclone cleaner is started at the same time, and the fan 14 is rotated by the motor 13, thereby generating a negative pressure and sucking the air of dust (or chips) generated by the operation of the power tool in the direction indicated by the arrow A.
- the fan 14 is rotated by the motor 13, thereby generating a negative pressure and sucking the air of dust (or chips) generated by the operation of the power tool in the direction indicated by the arrow A.
- the dust-laden air is drawn into the annular space in the cyclone 21 through the pipe joint 24 (the input port of the cyclone 21) in the direction indicated by the arrow B, and forms a swirl in the annular space.
- the dust in the swirl is radially extracted by the centrifugal force and separated from the air, and rotates under its own gravity and finally falls in the direction indicated by the arrow C, and passes through the conical side wall 21c by the cyclone 21
- the dust output port falls into the dust collecting container 33.
- dust generated in the operation of the power tool is efficiently collected by the cyclone separation.
- the clean air from which the dust has been separated is drawn into the connecting pipe 22 through the air outlet port of the cyclone 21 through the round pipe body 21d, and then flows into the casing through the air suction port of the casing 12 in the direction indicated by the arrow D.
- the inside of the fan 12 flows through the fan 14 and the motor 13, and then flows into the space between the mounting plate 11a and the seat plate 31 in the direction indicated by the arrow E through the air discharge port of the casing 12, and finally flows into the outside air as indicated by an arrow F. In this way, dust generated during the operation of the power tool is efficiently collected into the dust collecting container 33.
- the cyclonic vacuum cleaner of the present application employs a seat plate 31 that can be conveniently supported against the dust collecting container 33 during use.
- the seat plate 31 can have various suitable shapes, structures, and sizes, and can be specifically designed by those skilled in the art according to practical applications.
- the negative pressure generating module in the cyclonic vacuum cleaner of the present application may take any suitable form other than the motor module 1.
- FIG. 4 another possible embodiment of the cyclonic vacuum cleaner of the present application is shown in FIG. 4, wherein the seat plate 31 (and the attached elastic gasket 32) has a downwardly bulging shape, preferably a spherical or conical shape. Or include a plurality of disc-shaped steps protruding step by step. Furthermore, the seat plate 31 preferably has a generally circular outer contour.
- the seat plate 31 can be applied to the dust collecting containers 33 of various sizes, so that the seat plate 31 can be made into standard parts, and the dust collecting container 33 can be selected as needed, thereby improving The adaptability of the cyclone vacuum cleaner. Further, it is easier to support the seat plate 31 against the dust collecting container 33 without being easily detached.
- Other aspects of the embodiment shown in Figure 4 are similar to those shown in Figures 1-3 and will not be described in detail herein.
- the external cyclone cleaner can provide a large dust collecting capability for the power tool.
- the motor module 1 and the cyclone separation module 2 of the cyclone cleaner are assembled on the seat plate 31, and have a compact and compact structure.
- a seat plate carrying the motor module 1 and the cyclone separation module 2 The 31 can be conveniently supported on the dust collecting container 33 at the time of use, and the dust collecting container 33 can be easily taken away when the dust in the dust collecting container 33 needs to be drained. Therefore, the cyclone cleaner is easy to use.
- the dust collecting container 33 may be a container existing in the user's home, and may be placed under the seat plate 31 only when in use. In this way, when transporting or carrying the cyclone vacuum cleaner, the dust collecting container can be omitted, which greatly facilitates the transportation or carrying of the cyclone vacuum cleaner.
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Abstract
Disclosed is an electric tool component, comprising an electric tool and a cyclone dust collector. The cyclone dust collector comprises a negative pressure generating module (1), a cyclone separation module (2) and a dust collection module (3). The dust collection module (3) comprises a base plate (31). The negative pressure generating module (1) and the cyclone separation module (2) are fixedly mounted on the base plate (31), and the base plate (31) is constructed to be suitable for supporting a barrel dust collection container (33) when the cyclone dust collector is used. The negative pressure generating module (1) is provided with an air suction port and an air discharge port, and the air discharge port is in communication with the outside. The cyclone separation module (2) comprises: a cyclone separator (21) provided with an input port, an air input port and a dust output port; a connection pipe (22) connected between an air outlet port of the cyclone separator (21) and the air suction port of the negative pressure generating module (1); and a dust suction pipe (23), an end thereof being connected to the input port of the cyclone separator (21) and the other end being configured to be suitable for connecting to the electric tool.
Description
本申请涉及一种用于电动工具的旋风式吸尘器以及附带有这种旋风式吸尘器的电动工具组件。The present application relates to a cyclonic vacuum cleaner for a power tool and a power tool assembly with such a cyclonic vacuum cleaner.
各种电动工具,尤其是便携式电动工具,被广泛使用。电动工具操作时会产生大量灰尘,这些灰尘容易弄脏环境和影响操作人员健康。因此,在电动工具操作的同时收集灰尘,对于保护环境和操作人员来说,具有重要意义。Various power tools, especially portable power tools, are widely used. When the power tool is operated, it generates a lot of dust, which is easy to soil the environment and affect the health of the operator. Therefore, collecting dust while the power tool is operating is important for protecting the environment and the operator.
取决于作业对象,所产生的灰尘的量、材料种类、颗粒尺寸等,都有很大的区别。各式各样的适用于电动工具的吸尘器被开发出来。一些现有技术采用了集成于电动工具的旋风式吸尘器,使得整个电动工具适合于便携。然而,这样的旋风式吸尘器通常尺寸较小,集尘能力较低,很容易集满,因此需要频繁拆下并排空。Depending on the work object, the amount of dust generated, the type of material, the size of the particles, etc., are all very different. A wide variety of vacuum cleaners for power tools have been developed. Some prior art techniques employ a cyclonic vacuum cleaner integrated into the power tool to make the entire power tool suitable for portability. However, such cyclone cleaners are generally small in size, have low dust collecting capacity, and are easily collected, so they need to be frequently removed and emptied.
现有技术中还存在一种相对于电动工具独立的外接式旋风式吸尘器,其在使用时连接到电动工具。这种吸尘器自身带有集尘容器和走行轮子,因而整体尺寸和重量较大,不方便运输和携带。There is also an external cyclone vacuum cleaner that is independent of the power tool in the prior art and that is connected to the power tool when in use. The vacuum cleaner itself has a dust collecting container and a running wheel, so that the overall size and weight are large, and it is inconvenient to transport and carry.
因此,需要改进用于电动工具的吸尘器,以克服现有技术中存在的缺陷。Therefore, there is a need to improve a vacuum cleaner for a power tool to overcome the drawbacks of the prior art.
发明内容Summary of the invention
本申请旨在提供一种改进的电动工具组件,其具有附连于电动工具的旋风式吸尘器,该旋风式吸尘器结构小巧,便于使用、运输和携带。The present application is directed to an improved power tool assembly having a cyclonic vacuum cleaner attached to a power tool that is compact in structure, easy to use, transport, and carry.
为此,根据本申请的一个方面,提供了一种用于电动工具的旋风式吸尘器,包括电机模块、旋风分离模块和集尘模块;To this end, according to an aspect of the present application, a cyclone cleaner for a power tool is provided, including a motor module, a cyclone separation module, and a dust collection module;
所述集尘模块包括座板,所述负压发生模块和旋风分离模块固定安装在所述座板上,所述座板被构造成适于在旋风式吸尘器使用时支靠在桶形集尘容器上,所述座板中形成有面向集尘容器的通孔;The dust collecting module includes a seat plate, and the negative pressure generating module and the cyclone separating module are fixedly mounted on the seat plate, and the seat plate is configured to be supported by the barrel dust collecting when the cyclone cleaner is used. a through hole facing the dust collecting container is formed in the seat plate;
所述负压发生模块具有空气抽吸口和空气排放口,所述空气排放口通
向外界;以及The negative pressure generating module has an air suction port and an air discharge port, and the air discharge port is open
To the outside world;
所述旋风分离模块包括:旋风分离器,其限定出内部旋流空间并且具有与所述内部旋流空间相通的输入端口、空气输出端口和灰尘输出端口,所述灰尘输出端口与所述座板中的通孔对准;连接管,其连接在旋风分离器的空气输出端口与负压发生模块的空气抽吸口之间;吸尘管,其一端连接着旋风分离器的输入端口,另一端配置成适于连接到电动工具;The cyclonic separating module includes: a cyclone separator defining an internal swirling space and having an input port, an air output port, and a dust output port in communication with the internal swirling space, the dust output port and the seat plate The through hole is aligned; the connecting pipe is connected between the air output port of the cyclone and the air suction port of the negative pressure generating module; the dust suction pipe is connected at one end thereof to the input port of the cyclone, and the other end Configured to be suitable for connection to a power tool;
其中,所述负压发生模块在所述旋风分离模块中产生负压,使得由吸尘管吸入的夹带着来自电动工具操作时产生的灰尘的气流在旋风分离器中产生旋流,以将灰尘从空气中分离并经灰尘输出端口落下。Wherein the negative pressure generating module generates a negative pressure in the cyclone separating module, so that the airflow sucked by the dust suction pipe with the air generated from the operation of the electric power tool generates a swirling flow in the cyclone to dust Separated from the air and dropped through the dust output port.
根据一种可行实施方式,所述集尘模块还包括桶形集尘容器,在旋风式吸尘器使用时,承载着所述负压发生模块和旋风分离模块的座板被放置在所述集尘容器上,所述集尘容器是与所述座板配套的专用容器,或是普通日常用桶、优选圆桶。According to a possible embodiment, the dust collecting module further includes a barrel dust collecting container, and when the cyclone cleaner is used, a seat plate carrying the negative pressure generating module and the cyclone separating module is placed in the dust collecting container In the above, the dust collecting container is a special container matched with the seat plate, or a common daily bucket, preferably a drum.
根据一种可行实施方式,所述旋风式吸尘器还包括贴合于所述座板的底表面上的弹性密封垫,所述弹性密封垫适于在所述座板与所述集尘容器之间建立密封且有助于所述座板稳固地安置在所述集尘容器上。According to a possible embodiment, the cyclonic vacuum cleaner further includes an elastic gasket attached to a bottom surface of the seat plate, the elastic gasket being adapted to be between the seat plate and the dust collecting container A seal is created and helps the seat plate to be securely placed on the dust collecting container.
根据一种可行实施方式,所述座板上设有有助于保持座板相对于集尘容器稳固不动的限位结构。According to a possible embodiment, the seat plate is provided with a limiting structure which helps to keep the seat plate stable relative to the dust collecting container.
根据一种可行实施方式,所述座板的底表面呈向下鼓出的形状,优选为球面或圆锥面形或是包括多个逐级突出的圆盘形台阶,使得座板适用于各种尺寸的集尘容器。According to a possible embodiment, the bottom surface of the seat plate has a downwardly bulging shape, preferably a spherical or conical shape or a plurality of disc-shaped steps protruding step by step, so that the seat plate is suitable for various Dimensional dust collection container.
根据一种可行实施方式,所述负压发生模块为电机模块,其包括电机和由电机驱动的风扇,所述电机和风扇安装在壳体中,所述壳体形成有所述空气抽吸口和空气排放口。According to a possible embodiment, the negative pressure generating module is a motor module including a motor and a fan driven by a motor, the motor and the fan being mounted in a housing, the housing being formed with the air suction port And air vents.
根据一种可行实施方式,所述壳体安装在支架上,所述支架固定在所述座板上,使得所述壳体与所述座板之间相隔一段竖直距离。According to a possible embodiment, the housing is mounted on a bracket, the bracket being fixed to the seat plate such that the housing and the seat plate are separated by a vertical distance.
根据一种可行实施方式,所述支架包括安装板和从安装板向下伸出的支撑腿,所述支撑腿固定在所述座板上,所述壳体安装在所述安装板上,例如,装卡在所述安装板中的安装孔中。According to a possible embodiment, the bracket comprises a mounting plate and a supporting leg extending downward from the mounting plate, the supporting leg is fixed on the seat plate, and the housing is mounted on the mounting plate, for example Installed in a mounting hole in the mounting plate.
根据一种可行实施方式,所述电机的电源线集成在所述连接管和吸尘管的管壁上,并且在吸尘管被连接到电动工具上时与电动工具的电源电连
接。According to a possible embodiment, the power cord of the motor is integrated on the wall of the connecting pipe and the dust suction pipe, and is electrically connected to the power source of the power tool when the dust suction pipe is connected to the power tool.
Pick up.
根据一种可行实施方式,所述旋风分离器上形成有或组合有管接头,所述管接头构成旋风分离器的输入端口。According to a possible embodiment, the cyclone is formed with or combined with a pipe joint which forms the input port of the cyclone.
根据一种可行实施方式,所述管接头朝向其与旋风分离器汇合的部位具有逐渐加大的流通面积;According to a possible embodiment, the pipe joint has a gradually increasing flow area toward a portion where it merges with the cyclone;
根据一种可行实施方式,在旋风分离器内设有增强旋流分离效果的导流结构。According to a possible embodiment, a flow guiding structure for enhancing the swirling separation effect is provided in the cyclone.
本申请在其另一个方面提供了一种电动工具组件,其包括电动工具和前面描述的旋风式吸尘器,所述吸尘管连接到电动工具的临近于工作时产生密集灰尘的部位处,例如,连接到电动工具的至少部分地包围工具头的灰尘防护罩。The present application, in another aspect thereof, provides a power tool assembly including a power tool and a cyclone cleaner as described above, the dust suction pipe being connected to a portion of the power tool adjacent to a place where dense dust is generated during operation, for example, A dust shield that is connected to the power tool at least partially surrounding the tool head.
根据本申请,旋风式吸尘器始于以外接的方式附连于电动工具,吸尘器本身适用性更广,结构小巧灵活,容易运输和携带,成本低。According to the present application, the cyclone vacuum cleaner is attached to the power tool in an external manner, and the vacuum cleaner itself has wider applicability, small and flexible structure, easy transportation and carrying, and low cost.
下面将根据具体实施方式并且结合附图来更彻底地理解并认识本申请的上述和其它方面,在附图中:The above and other aspects of the present application will be more fully understood and appreciated from the following detailed description of the embodiments of the invention.
图1是根据本申请的一种可行实施方式的用于电动工具的旋风式吸尘器的示意性透视图;1 is a schematic perspective view of a cyclonic vacuum cleaner for a power tool in accordance with one possible embodiment of the present application;
图2是图1中的旋风式吸尘器的示意性剖视图;Figure 2 is a schematic cross-sectional view of the cyclonic vacuum cleaner of Figure 1;
图3是展示图1中的旋风式吸尘器在工作时的吸尘原理的示意性剖视图;Figure 3 is a schematic cross-sectional view showing the principle of vacuuming of the cyclone cleaner of Figure 1 during operation;
图4是根据本申请的另一种可行实施方式的用于电动工具的旋风式吸尘器的示意性透视图。4 is a schematic perspective view of a cyclonic vacuum cleaner for a power tool in accordance with another possible embodiment of the present application.
现在参照附图来描述本申请的一些实施方式。Some embodiments of the present application are now described with reference to the drawings.
本申请总体上涉及电动工具组件,其具有以外接的方式附连于电动工具的旋风式吸尘器,所述电动工具尤其是便携式电动工具,例如圆锯、角磨机、砂轮机、石材切割机、电钻、电锤、墙壁开槽机等等。The present application generally relates to a power tool assembly having a cyclone cleaner attached to an electric tool in an external manner, such as a portable power tool, such as a circular saw, an angle grinder, a grinder, a stone cutter, Electric drills, electric hammers, wall slotting machines, etc.
图1、2中示意性显示了根据本申请的一种可行实施方式的用于电动工
具的旋风式吸尘器,其能够与未示出的电动工具附连并配合使用,以组成根据本申请的电动工具组件。Figure 1 and 2 schematically show an electrician for use in accordance with one possible embodiment of the present application.
A cyclonic vacuum cleaner can be attached and used in conjunction with a power tool not shown to constitute a power tool assembly in accordance with the present application.
所述旋风式吸尘器利用负压产生抽吸气流和旋流,以抽吸电动工具工作时产生的灰尘并将其从空气分离出来。为此,旋风式吸尘器包括负压发生模块1,其在图示的例子中,具体为电机模块1的形式。此外,旋风式吸尘器还包括旋风分离模块2和集尘模块3。下面逐一介绍这些模块。The cyclone cleaner uses a negative pressure to generate a suction airflow and a swirling flow to suck the dust generated by the operation of the power tool and separate it from the air. To this end, the cyclonic vacuum cleaner comprises a vacuum generating module 1 , which in the illustrated example is in the form of a motor module 1 . In addition, the cyclone vacuum cleaner further includes a cyclone separation module 2 and a dust collection module 3. These modules are described one by one below.
电机模块1主要包括支架11以及由支架11支撑并且安装在公共壳体12中的电机13和风扇14。The motor module 1 mainly includes a bracket 11 and a motor 13 and a fan 14 supported by the bracket 11 and mounted in the common housing 12.
支架11包括安装板11a;从安装板11a向下伸出的一对板状支撑腿11b;分别从每个支撑腿向外翻折的翻边11c。The bracket 11 includes a mounting plate 11a; a pair of plate-like supporting legs 11b projecting downward from the mounting plate 11a; and a flange 11c which is folded outward from each of the supporting legs, respectively.
在图示的例子中,所述一对支撑腿11b为大致垂直于安装板11a向下延伸且等高的板部,一对翻边11c大致平齐、并且通过螺栓等紧固件固定在集尘模块3的大致水平定位的座板31(将在后面描述)上,使得安装板11a大致平行于座板31,并且安装板11a与座板31之间相隔一段竖直距离,以在二者之间限定出与外界相通的空间。In the illustrated example, the pair of support legs 11b are plate portions that extend downwardly and are substantially perpendicular to the mounting plate 11a, and the pair of flanges 11c are substantially flush and are fixed in the set by fasteners such as bolts. The substantially horizontally positioned seat plate 31 of the dust module 3 (which will be described later) such that the mounting plate 11a is substantially parallel to the seat plate 31, and the mounting plate 11a and the seat plate 31 are separated by a vertical distance to A space is defined between the outside and the outside.
壳体12安装在安装板11a中。在图示的例子中,壳体12包括上下两部分,上面部分的横向尺寸大于下面部分。下面部分穿过安装板11a中的安装孔,上下部分之间形成的台阶抵靠于安装板11a的上表面上,由此将壳体12相对于安装板11a定位。通过适宜的紧固方式,例如借助形状配合、利用紧固件如螺钉、卡环等,将将壳体12牢固地安装在安装板11a上。The housing 12 is mounted in the mounting plate 11a. In the illustrated example, the housing 12 includes upper and lower portions, the upper portion having a lateral dimension greater than the lower portion. The lower portion passes through the mounting hole in the mounting plate 11a, and the step formed between the upper and lower portions abuts against the upper surface of the mounting plate 11a, thereby positioning the housing 12 with respect to the mounting plate 11a. The housing 12 will be securely mounted to the mounting plate 11a by suitable fastening means, for example by means of a form fit, using fasteners such as screws, snap rings or the like.
可以理解,支架11可以具有任何适宜的形式,只要能够将支撑壳体12支撑在座板31上方即可。例如,安装板11a不是必须平行于座板31,而是可以根据需要相对于座板31倾斜,甚至与其垂直。此外,支撑腿11b也不是必须采用一对板部的形式,而是可以采用各种适宜的形式,例如数根杆的形式,只要能够将安装板11a沿竖直方向与座板31分开一段距离并且使二者之间的空间与外界相通即可。根据一种可行实施方式,甚至可以取消支架11,而是将壳体12直接安装到座板31上。此外,整个支架11优选为由金属板弯折而成的单件,但支架11也可以以其它方式制成,其各部分也可以分开制成、再组装到一起。It will be appreciated that the bracket 11 can have any suitable form as long as the support housing 12 can be supported above the seat pan 31. For example, the mounting plate 11a does not have to be parallel to the seat plate 31, but may be inclined with respect to the seat plate 31 as needed, or even perpendicular thereto. Further, the support leg 11b is not necessarily in the form of a pair of plate portions, but may take various suitable forms, such as in the form of a plurality of rods, as long as the mounting plate 11a can be separated from the seat plate 31 by a distance in the vertical direction. And the space between the two can communicate with the outside world. According to one possible embodiment, the bracket 11 can even be eliminated, but the housing 12 is mounted directly to the seat plate 31. Further, the entire bracket 11 is preferably a single piece bent from a metal plate, but the bracket 11 may also be made in other manners, and the respective portions may be separately formed and reassembled together.
电机13和风扇14组装在壳体12中,其中,电机的至少一部分位于壳体12的横向尺寸较小的下面部分中,风扇14位于壳体12的横向尺寸较大
的上面部分中。可以理解,电机13与风扇14的位置关系也可以调转。风扇14可以如图所示直接安装在电机13的电机轴上,也可以根据需要在电机13与风扇14之间设置变速机构。壳体12具有上游端(图中为上方)的空气抽吸口和下游端(图中为下方)的空气排放口,它们各自可以是孔、狭缝等形式。除了空气抽吸口和空气排放口外,壳体12的其它部位是密闭的。电机13在转动时,带动风扇14转动,使得空气从空气抽吸口吸入壳体12中,并将空气通过空气排放口朝向安装板11a与座板31之间的空间吹送,或是直接朝向外界空间吹送(例如沿着相对于座板31倾斜、甚至与其垂直的方向吹送)。The motor 13 and the fan 14 are assembled in the housing 12, wherein at least a portion of the motor is located in a lower portion of the housing 12 having a smaller lateral dimension, and the fan 14 is located in a larger lateral dimension of the housing 12.
In the upper part. It can be understood that the positional relationship between the motor 13 and the fan 14 can also be reversed. The fan 14 can be directly mounted on the motor shaft of the motor 13 as shown, or a shifting mechanism can be provided between the motor 13 and the fan 14 as needed. The housing 12 has an air suction port at the upstream end (upper in the drawing) and an air discharge port at the downstream end (lower in the drawing), each of which may be in the form of a hole, a slit or the like. The other parts of the housing 12 are sealed except for the air suction port and the air discharge port. When the motor 13 rotates, the fan 14 is driven to rotate, so that the air is sucked into the casing 12 from the air suction port, and the air is blown through the air discharge port toward the space between the mounting plate 11a and the seat plate 31, or directly toward the outside. The space is blown (for example, in a direction inclined with respect to the seat plate 31, or even perpendicular thereto).
旋风分离模块2主要包括旋风分离器21,其限定出内部旋流空间并且具有与所述内部旋流空间相通的输入端口、空气输出端口和灰尘输出端口;连通于旋风分离器21与壳体12之间的连接管22,其上游端口与旋风分离器21的空气输出端口相连,下游端口与壳体12的空气抽吸口相连;吸尘管23,其连通于旋风分离器21与未示出的电动工具之间,其中,吸尘管23的近端通过管接头24连接到旋风分离器21的输入端口,远端连接到电动工具的临近于工作时产生密集灰尘的部位处。有些电动工具带有至少部分地包围工具头的灰尘防护罩,例如圆锯的锯片护罩、电钻的防尘罩等,在这种情况下,吸尘管23的远端可以连接到灰尘防护罩,并且朝向灰尘防护罩内部。为了便于吸尘管23与电动工具之间的连接,可以在吸尘管23的远端设有附连用配件25。The cyclone separation module 2 mainly includes a cyclone separator 21 defining an internal swirling space and having an input port, an air output port, and a dust output port in communication with the internal swirling space; communicating with the cyclone 21 and the housing 12 The connecting pipe 22 has an upstream port connected to the air outlet port of the cyclone 21 and a downstream port connected to the air suction port of the casing 12; the dust suction pipe 23 is connected to the cyclone 21 and not shown Between the power tools, the proximal end of the suction pipe 23 is connected to the input port of the cyclone 21 through the pipe joint 24, and the distal end is connected to a portion of the power tool adjacent to the place where the dust is generated during operation. Some power tools have a dust shield that at least partially surrounds the tool head, such as a saw blade shroud for a circular saw, a dust cover for an electric drill, etc., in which case the distal end of the suction tube 23 can be connected to dust protection Cover and face the inside of the dust shield. In order to facilitate the connection between the dust suction pipe 23 and the power tool, the attachment fitting 25 may be provided at the distal end of the dust suction pipe 23.
根据一种可行实施方式,电机13的电源线可以附着或隐藏(例如埋设)于连接管22和吸尘管23的管壁上,并且吸尘管23的末端设有电源接口。随着将吸尘管23的末端附连到电动工具上,吸尘管23的末端中的电源接口同时与电动工具中的相应电源输出口连接,以利用电动工具的电源为电机13供电,并且容易实现电动工具和旋风式吸尘器的同步启动和停止。当然,电机13的电源线也可以由壳体12单独引出。According to a possible embodiment, the power cord of the motor 13 can be attached or hidden (e.g., embedded) to the wall of the connecting tube 22 and the suction tube 23, and the end of the suction tube 23 is provided with a power interface. As the end of the dust suction pipe 23 is attached to the power tool, the power supply port in the end of the dust suction pipe 23 is simultaneously connected to the corresponding power output port in the power tool to supply power to the motor 13 using the power source of the power tool, and Simultaneous start and stop of power tools and cyclone cleaners is easy. Of course, the power cord of the motor 13 can also be drawn separately from the housing 12.
旋风分离器21主要包括:顶壁21a;大致垂直于顶壁21a向下伸出的大致圆筒形的竖直侧壁21b,该竖直侧壁21b具有彼此相反的轴向第一端和第二端,该第一端密闭地衔接于顶壁21a;从竖直侧壁21b的第二端向下伸出的圆锥形侧壁21c,该圆锥形侧壁21c具有彼此相反的轴向第一端和第二端,第二端的直径小于第一端,圆锥形侧壁21c的第一端密闭地衔接于竖
直侧壁21b的第二端,圆锥形侧壁21c的开放的第二端构成旋风分离器21的灰尘输出端口,所述顶壁21a、竖直侧壁21b和圆锥形侧壁21c限定出所述内部旋流空间;大致垂直于顶壁21a向竖直侧壁21b中延伸的上下贯通的圆管体21d,其与竖直侧壁21b同轴,从而限定出旋风分离器21的中心轴线,且在圆管体21d与竖直侧壁21b之间限定出大体圆环形空间;由圆锥形侧壁21c的第二端向外延伸的安装法兰21e,安装法兰21e与圆锥形侧壁21c之间可以形成加强肋21f以提高二者之间的结构强度,并且安装法兰21e可以通过螺栓等紧固件固定在座板31上。圆管体21d的上端可以终止于顶壁21a,或是穿过顶壁21a向上突伸。圆管体21d的上端开口构成旋风分离器21的空气输出端口。The cyclone separator 21 mainly includes: a top wall 21a; a substantially cylindrical vertical side wall 21b extending downward substantially perpendicular to the top wall 21a, the vertical side wall 21b having an axial first end opposite to each other and a second end, the first end is sealingly coupled to the top wall 21a; a conical side wall 21c extending downward from the second end of the vertical side wall 21b, the conical side wall 21c having an axial direction opposite to each other The second end has a smaller diameter than the first end, and the first end of the conical side wall 21c is tightly connected to the vertical end
The second end of the straight side wall 21b, the open second end of the conical side wall 21c constitutes a dust output port of the cyclone 21, the top wall 21a, the vertical side wall 21b and the conical side wall 21c define An internal swirling space; an upper and lower penetrating tubular body 21d extending substantially perpendicular to the top wall 21a and extending into the vertical side wall 21b, coaxial with the vertical side wall 21b, thereby defining a central axis of the cyclone 21 And defining a substantially circular annular space between the circular tubular body 21d and the vertical side wall 21b; a mounting flange 21e extending outward from the second end of the conical sidewall 21c, mounting flange 21e and conical sidewall A reinforcing rib 21f may be formed between the 21c to increase the structural strength therebetween, and the mounting flange 21e may be fixed to the seat plate 31 by a fastener such as a bolt. The upper end of the circular tubular body 21d may terminate in the top wall 21a or protrude upward through the top wall 21a. The upper end opening of the circular pipe body 21d constitutes an air output port of the cyclone separator 21.
旋风分离器21被配置成从输入端口引入夹带着灰尘的空气,在旋风分离器21内部产生旋流,使得灰尘从空气中分离出来,然后,干净的空气通过空气输出端口排出,灰尘通过灰尘输出端口排出。为了增强旋风分离器21内的旋流分离效果,在旋风分离器21内部可设置适宜的导流结构21g。The cyclone separator 21 is configured to introduce air entrained with dust from the input port, generate a swirling flow inside the cyclone separator 21, so that the dust is separated from the air, and then the clean air is discharged through the air output port, and the dust is discharged through the dust. The port is discharged. In order to enhance the swirl separation effect in the cyclone separator 21, a suitable flow guiding structure 21g may be provided inside the cyclone separator 21.
旋风分离器21可以是一体的单件,例如由塑料模制而成。管接头24优选与旋风分离器21形成一体,例如,由同一塑料模塑而成,或是作为金属件镶嵌模塑在旋风分离器21中。The cyclone separator 21 can be a single piece that is molded, for example, from plastic. The pipe joint 24 is preferably formed integrally with the cyclone separator 21, for example, molded from the same plastic, or insert molded into the cyclone separator 21 as a metal member.
管接头24具有吸尘管连接段24a和吸尘器衔接段24b。吸尘管23可以连接到该吸尘管连接段24a,例如套在吸尘管连接段24a上,可能要借助于附加的锁紧件或连接件。该吸尘器衔接段24b横贯旋风分离器21的竖直侧壁21b并且限定出通向圆管体21d与竖直侧壁21b之间的圆环形空间的通孔,由此构成了旋风分离器21的输入端口。The pipe joint 24 has a suction pipe connecting section 24a and a cleaner connecting section 24b. The suction pipe 23 can be connected to the suction pipe connection section 24a, for example, to the suction pipe connection section 24a, possibly by means of an additional locking member or connecting piece. The cleaner connecting portion 24b traverses the vertical side wall 21b of the cyclone 21 and defines a through hole leading to the annular space between the circular tube body 21d and the vertical side wall 21b, thereby constituting the cyclone 21 Input port.
为了改善空气流动状况,吸尘器衔接段24b从其与吸尘管连接段24a汇合的部位朝向其与旋风分离器21的竖直侧壁21b汇合的部位具有逐渐加大的流通面积。在图示的例子中,吸尘器衔接段24b具有梯形台的外轮廓,其高度尺寸朝向竖直侧壁21b逐渐加大。In order to improve the air flow condition, the cleaner connecting portion 24b has a gradually increasing flow area from a portion where it merges with the suction pipe connecting portion 24a toward a portion where it merges with the vertical side wall 21b of the cyclone 21. In the illustrated example, the vacuum cleaner engagement section 24b has an outer contour of a trapezoidal table whose height dimension gradually increases toward the vertical side wall 21b.
吸尘器衔接段24b的中心轴线横贯旋风分离器21的中心轴线、例如大致垂直,但二者并不相交,而是吸尘器衔接段24b的中心轴线相对于旋风分离器21的中心轴线径向偏置,偏置的距离使得,沿吸尘器衔接段24b的中心轴线方向看,吸尘器衔接段24b位于旋风分离器21的中心轴线的径向一侧,优选使得吸尘器衔接段24b完全位于圆管体21d的径向外侧(即吸
尘器衔接段24b在其中心轴线的方向上所作投影与圆管体21d没有重合)。吸尘器衔接段24b尽可能靠近圆环形空间的径向外边界,例如,吸尘器衔接段24b的相对于旋风分离器中心轴线的径向最外侧部分可以与圆环形空间的径向最外侧部分相切。为了有助于实现吸尘器衔接段24b与竖直侧壁21b之间的流畅过渡,竖直侧壁21b的相邻部位可以形成与吸尘器衔接段24b平滑过渡的平坦部位21h。The central axis of the cleaner attachment section 24b traverses the central axis of the cyclone 21, for example substantially perpendicular, but the two do not intersect, but the central axis of the cleaner engagement section 24b is radially offset relative to the central axis of the cyclone 21, The distance of the offset is such that, viewed in the direction of the central axis of the cleaner engagement section 24b, the cleaner engagement section 24b is located on the radial side of the central axis of the cyclone 21, preferably such that the cleaner engagement section 24b is completely located in the radial direction of the tubular body 21d. Outside (ie suction
The projection of the dust catching section 24b in the direction of its central axis does not coincide with the circular tubular body 21d). The vacuum cleaner engagement section 24b is as close as possible to the radially outer boundary of the annular space, for example, the radially outermost portion of the cleaner attachment section 24b with respect to the central axis of the cyclone may be aligned with the radially outermost portion of the annular space. cut. In order to facilitate a smooth transition between the vacuum cleaner engagement section 24b and the vertical side wall 21b, the adjacent portion of the vertical side wall 21b may form a flat portion 21h that smoothly transitions into the cleaner engagement section 24b.
集尘模块3包括前述座板31;贴合于座板31的下表面的弹性密封垫32;从下方支撑弹性密封垫32和座板31的桶形集尘容器33。The dust collecting module 3 includes the aforementioned seat plate 31, an elastic gasket 32 attached to the lower surface of the seat plate 31, and a barrel dust collecting container 33 that supports the elastic gasket 32 and the seat plate 31 from below.
座板31呈大致板状,具有图中所示的大致正方形外轮廓或是其它形状例如圆形的外轮廓,并且其上如前所述安装着电机模块1和旋风分离模块2,并且其自身又支靠在集尘容器33的上边缘上,二者之间通过弹性密封垫32实现大体密封。弹性密封垫32可以由橡胶等可弹性压缩的材料制成,并且具有足够的厚度,以使得当承载着电机模块1和旋风分离模块2的座板31支靠在集尘容器33上时,在它们的重力作用下,集尘容器33的上边缘充分陷入弹性密封垫32中,不但实现座板31与集尘容器33之间的密封,还有助于将座板31保持相对于集尘容器33稳固不动,即使是在旋风式吸尘器操作时,座板31也不会相对于集尘容器33移动。为了有助于保持座板31相对于集尘容器33稳固不动,可以在座板31上设置相应的限位结构(未示出),例如横向位置可调的卡扣结构等。The seat plate 31 has a substantially plate shape, has a substantially square outer contour as shown in the drawing or an outer contour such as a circular shape, and the motor module 1 and the cyclone separation module 2 are mounted thereon as described above, and are themselves Again, it rests on the upper edge of the dust collecting container 33, and a substantial seal is achieved between the two by the elastic gasket 32. The elastic gasket 32 may be made of an elastically compressible material such as rubber, and has a sufficient thickness such that when the seat plate 31 carrying the motor module 1 and the cyclone separation module 2 bears against the dust collecting container 33, Under the action of their gravity, the upper edge of the dust collecting container 33 is fully immersed in the elastic gasket 32, not only to achieve the sealing between the seat plate 31 and the dust collecting container 33, but also to help maintain the seat plate 31 relative to the dust collecting container. 33 is stationary, and the seat plate 31 does not move relative to the dust collecting container 33 even when the cyclone cleaner is operated. In order to help keep the seat plate 31 stationary relative to the dust collecting container 33, a corresponding limiting structure (not shown), such as a laterally adjustable snap structure or the like, may be provided on the seat plate 31.
集尘容器33可以是由本申请的旋风式吸尘器(电动工具组件)的供应商提供的与座板31配套的专用容器,也可以由使用者自己提供(例如,采用各种普通日常用桶,优选圆桶),只要能在使用时将承载着电机模块1和旋风分离模块2的座板31支靠在其上即可。The dust collecting container 33 may be a special container provided by the supplier of the cyclone cleaner (power tool assembly) of the present application, which is provided with the seat plate 31, or may be provided by the user himself (for example, using various common daily buckets, preferably The drum) can be placed on the seat plate 31 carrying the motor module 1 and the cyclone separation module 2 when it is used.
集尘容器33的上部开口边缘的尺寸设置成大于旋风分离器21的空气输出端口的尺寸,但小于座板31的外周尺寸。此外,由于集尘容器33本身构成了承载着电机模块1和旋风分离模块2的座板31的支撑,因此其上部开口边缘的尺寸应足够大,以便可靠地将座板33支撑在其上而不易倾覆。The upper opening edge of the dust collecting container 33 is sized larger than the size of the air output port of the cyclone 21 but smaller than the outer circumference of the seat plate 31. Further, since the dust collecting container 33 itself constitutes the support of the seat plate 31 carrying the motor module 1 and the cyclone separating module 2, the size of the upper opening edge thereof should be sufficiently large to reliably support the seat plate 33 thereon. Not easy to overturn.
座板31(以及相应地弹性密封垫32)中形成有与圆锥形侧壁21c的第二端(其构成旋风分离器21的灰尘输出端口)对齐的通孔,该通孔朝向集尘容器33的内部。A through hole that is aligned with the second end of the conical side wall 21c (which constitutes the dust output port of the cyclone 21) is formed in the seat plate 31 (and the corresponding elastic gasket 32), and the through hole faces the dust collecting container 33. internal.
下面参照图3描述本申请的电动工具组件的操作。在使用电动工具组
件工作前,旋风式吸尘器的吸尘管23的远端被附连到电动工具。当电动工具启动时,旋风式吸尘器同时启动,风扇14被电机13带动着旋转,从而产生负压而沿箭头A所示方向将夹带着电动工具操作产生的灰尘(或切屑)的空气吸入吸尘管23中。该夹带着灰尘的空气沿箭头B所示方向经管接头24(旋风分离器21的输入端口)被吸入旋风分离器21中的圆环形空间中,并且在圆环形空间中形成旋流。旋流中的灰尘在离心力作用下被径向甩出而从空气分离出来,并且在自身重力作用下旋转并最终沿箭头C所示方向下落,并且经过圆锥形侧壁21c由旋风分离器21的灰尘输出端口落入集尘容器33中。通过这种方式,电动工具操作中产生的灰尘通过旋流分离作用而被高效地收集。分离了灰尘后的干净空气向上经圆管体21d通过旋风分离器21的空气输出端口被吸入连接管22中,并且随后沿箭头D所示方向流经壳体12的空气抽吸口流入壳体12内部,流经风扇14和电机13,然后经壳体12的空气排放口沿箭头E所示方向流入安装板11a与座板31之间的空间,最后如箭头F所示流入外界空气中。通过这种方式,电动工具操作时产生的灰尘被有效地收集到集尘容器33中。The operation of the power tool assembly of the present application is described below with reference to FIG. Using a power tool set
Before the work, the distal end of the dust suction pipe 23 of the cyclone cleaner is attached to the power tool. When the power tool is started, the cyclone cleaner is started at the same time, and the fan 14 is rotated by the motor 13, thereby generating a negative pressure and sucking the air of dust (or chips) generated by the operation of the power tool in the direction indicated by the arrow A. In tube 23. The dust-laden air is drawn into the annular space in the cyclone 21 through the pipe joint 24 (the input port of the cyclone 21) in the direction indicated by the arrow B, and forms a swirl in the annular space. The dust in the swirl is radially extracted by the centrifugal force and separated from the air, and rotates under its own gravity and finally falls in the direction indicated by the arrow C, and passes through the conical side wall 21c by the cyclone 21 The dust output port falls into the dust collecting container 33. In this way, dust generated in the operation of the power tool is efficiently collected by the cyclone separation. The clean air from which the dust has been separated is drawn into the connecting pipe 22 through the air outlet port of the cyclone 21 through the round pipe body 21d, and then flows into the casing through the air suction port of the casing 12 in the direction indicated by the arrow D. The inside of the fan 12 flows through the fan 14 and the motor 13, and then flows into the space between the mounting plate 11a and the seat plate 31 in the direction indicated by the arrow E through the air discharge port of the casing 12, and finally flows into the outside air as indicated by an arrow F. In this way, dust generated during the operation of the power tool is efficiently collected into the dust collecting container 33.
可以理解,本申请的旋风式吸尘器采用了可方便地在使用时支靠在集尘容器33上的座板31。座板31可以具有各种适宜的形状、结构和尺寸,本领域技术人员可以根据实际应用而具体设计。It will be appreciated that the cyclonic vacuum cleaner of the present application employs a seat plate 31 that can be conveniently supported against the dust collecting container 33 during use. The seat plate 31 can have various suitable shapes, structures, and sizes, and can be specifically designed by those skilled in the art according to practical applications.
可以理解,本申请的旋风式吸尘器中的负压发生模块可以采用电机模块1之外的任何适宜的形式。It will be appreciated that the negative pressure generating module in the cyclonic vacuum cleaner of the present application may take any suitable form other than the motor module 1.
例如,图4中示出了本申请的旋风式吸尘器的另一种可行实施方式,其中座板31(以及附带的弹性密封垫32)具有向下鼓出的形状,优选为球面或圆锥面形或是包括多个逐级突出的圆盘形台阶。此外,座板31优选具有大致圆形的外轮廓。通过座板31的向下鼓出形状,使得座板31可以适用于各种尺寸的集尘容器33,使得座板31可以制作成标准件,而集尘容器33可以根据需要而选用,从而提高了旋风式吸尘器的适应性。此外,更容易将座板31支靠在集尘容器33上,而不易脱落。图4中所示实施方式的其它方面与图1-3中所示的类似,这里不再详细描述。For example, another possible embodiment of the cyclonic vacuum cleaner of the present application is shown in FIG. 4, wherein the seat plate 31 (and the attached elastic gasket 32) has a downwardly bulging shape, preferably a spherical or conical shape. Or include a plurality of disc-shaped steps protruding step by step. Furthermore, the seat plate 31 preferably has a generally circular outer contour. By the downward bulging shape of the seat plate 31, the seat plate 31 can be applied to the dust collecting containers 33 of various sizes, so that the seat plate 31 can be made into standard parts, and the dust collecting container 33 can be selected as needed, thereby improving The adaptability of the cyclone vacuum cleaner. Further, it is easier to support the seat plate 31 against the dust collecting container 33 without being easily detached. Other aspects of the embodiment shown in Figure 4 are similar to those shown in Figures 1-3 and will not be described in detail herein.
根据本申请,外接式旋风式吸尘器可以为电动工具提供较大的集尘能力。此外,旋风式吸尘器的电机模块1和旋风分离模块2组装在座板31上,具有紧凑小巧的结构。此外,承载着电机模块1和旋风分离模块2的座板
31可方便地在使用时支靠在集尘容器33上,并且在需要倒掉集尘容器33中的灰尘时,可容易地将集尘容器33取走。因此,旋风式吸尘器使用方便。此外,集尘容器33可以采用使用者家中已有的容器,仅在使用时安置在座板31下面即可。这样,在运输或携带旋风式吸尘器时,可以不带集尘容器,这极大地方便了旋风式吸尘器的运输或携带。According to the present application, the external cyclone cleaner can provide a large dust collecting capability for the power tool. Further, the motor module 1 and the cyclone separation module 2 of the cyclone cleaner are assembled on the seat plate 31, and have a compact and compact structure. In addition, a seat plate carrying the motor module 1 and the cyclone separation module 2
The 31 can be conveniently supported on the dust collecting container 33 at the time of use, and the dust collecting container 33 can be easily taken away when the dust in the dust collecting container 33 needs to be drained. Therefore, the cyclone cleaner is easy to use. Further, the dust collecting container 33 may be a container existing in the user's home, and may be placed under the seat plate 31 only when in use. In this way, when transporting or carrying the cyclone vacuum cleaner, the dust collecting container can be omitted, which greatly facilitates the transportation or carrying of the cyclone vacuum cleaner.
虽然这里参考具体的实施方式描述了本申请,但是本申请的范围并不局限于所示的细节。在不偏离本申请的基本原理的情况下,可针对这些细节做出各种修改。
Although the application is described herein with reference to specific embodiments, the scope of the application is not limited to the details shown. Various modifications may be made to these details without departing from the basic principles of the application.
Claims (10)
- 一种用于电动工具的旋风式吸尘器,包括负压发生模块(1)、旋风分离模块(2)和集尘模块(3);A cyclone vacuum cleaner for a power tool, comprising a negative pressure generating module (1), a cyclone separating module (2) and a dust collecting module (3);所述集尘模块(3)包括座板(31),所述负压发生模块(1)和旋风分离模块(2)固定安装在所述座板(31)上,所述座板(31)被构造成适于在旋风式吸尘器使用时支靠在桶形集尘容器(33)上,所述座板(31)中形成有面向集尘容器(33)的通孔;The dust collecting module (3) includes a seat plate (31), and the negative pressure generating module (1) and the cyclone separating module (2) are fixedly mounted on the seat plate (31), and the seat plate (31) It is configured to be supported on a barrel dust collecting container (33) when the cyclone cleaner is used, and a through hole facing the dust collecting container (33) is formed in the seat plate (31);所述负压发生模块(1)具有空气抽吸口和空气排放口,所述空气排放口通向外界;以及The negative pressure generating module (1) has an air suction port and an air discharge port, the air discharge port leading to the outside;所述旋风分离模块(2)包括:旋风分离器(21),其限定出内部旋流空间并且具有与所述内部旋流空间相通的输入端口、空气输出端口和灰尘输出端口,所述灰尘输出端口与所述座板(31)中的通孔对准;连接管(22),其连接在旋风分离器(21)的空气输出端口与负压发生模块(1)的空气抽吸口之间;吸尘管(23),其一端连接着旋风分离器(21)的输入端口,另一端配置成适于连接到电动工具;The cyclonic separating module (2) includes a cyclone (21) defining an internal swirling space and having an input port, an air output port, and a dust output port in communication with the internal swirling space, the dust output The port is aligned with the through hole in the seat plate (31); the connecting pipe (22) is connected between the air output port of the cyclone (21) and the air suction port of the negative pressure generating module (1) a suction pipe (23) having one end connected to the input port of the cyclone (21) and the other end configured to be connected to the electric tool;其中,所述负压发生模块(1)在所述旋风分离模块(2)中产生负压,使得由吸尘管(23)吸入的夹带着来自电动工具操作时产生的灰尘的气流在旋风分离器(21)中产生旋流,以将灰尘从空气中分离并经灰尘输出端口落下。Wherein, the negative pressure generating module (1) generates a negative pressure in the cyclone separating module (2), so that the airflow drawn by the dust suction pipe (23) carries the airflow generated from the dust generated during the operation of the electric tool in the cyclone separation. A swirl is generated in the device (21) to separate the dust from the air and drop through the dust output port.
- 如权利要求1所述的旋风式吸尘器,其中,所述集尘模块(3)还包括桶形集尘容器(33),在旋风式吸尘器使用时,承载着所述负压发生模块(1)和旋风分离模块(2)的座板(31)被放置在所述集尘容器(33)上,所述集尘容器(33)是与所述座板(31)配套的专用容器,或是普通日常用桶、优选圆桶。The cyclone cleaner according to claim 1, wherein the dust collecting module (3) further comprises a barrel dust collecting container (33) carrying the negative pressure generating module (1) when the cyclone cleaner is used And a seat plate (31) of the cyclone separation module (2) is placed on the dust collecting container (33), the dust collecting container (33) is a special container matched with the seat plate (31), or Ordinary daily buckets, preferably drums.
- 如权利要求2所述的旋风式吸尘器,还包括贴合于所述座板(31)的底表面上的弹性密封垫(32),所述弹性密封垫(32)适于在所述座板(31)与所述集尘容器(33)之间建立密封且有助于所述座板(31)稳固地安置在所述集尘容器(33)上。 A cyclonic vacuum cleaner according to claim 2, further comprising an elastic gasket (32) attached to a bottom surface of said seat plate (31), said elastic gasket (32) being adapted to be seated on said seat plate (31) establishing a seal with the dust collecting container (33) and facilitating the seat plate (31) to be stably placed on the dust collecting container (33).
- 如权利要求2或3所述的旋风式吸尘器,其中,所述座板(31)上设有有助于保持座板(31)相对于集尘容器(33)稳固不动的限位结构。The cyclonic vacuum cleaner according to claim 2 or 3, wherein the seat plate (31) is provided with a stopper structure for helping to keep the seat plate (31) stationary relative to the dust collecting container (33).
- 如权利要求2至4中任一项所述的旋风式吸尘器,其中,所述座板(31)的底表面呈向下鼓出的形状,优选为球面或圆锥面形或是包括多个逐级突出的圆盘形台阶,使得座板(31)适用于各种尺寸的集尘容器(33)。A cyclonic vacuum cleaner according to any one of claims 2 to 4, wherein the bottom surface of the seat plate (31) has a downwardly bulging shape, preferably a spherical or conical shape or includes a plurality of The protruding disc-shaped steps make the seat plate (31) suitable for dust collecting containers (33) of various sizes.
- 如权利要求1至5中任一项所述的旋风式吸尘器,其中,所述负压发生模块(1)为电机模块,其包括电机(13)和由电机(13)驱动的风扇(14),所述电机(13)和风扇(14)安装在壳体(12)中,所述壳体(12)形成有所述空气抽吸口和空气排放口;The cyclonic vacuum cleaner according to any one of claims 1 to 5, wherein the negative pressure generating module (1) is a motor module including a motor (13) and a fan (14) driven by the motor (13) The motor (13) and the fan (14) are mounted in a housing (12), the housing (12) is formed with the air suction port and an air discharge port;可选地,所述壳体(12)安装在支架(11)上,所述支架(11)固定在所述座板(31)上,使得所述壳体(12)与所述座板(31)之间相隔一段竖直距离。Optionally, the housing (12) is mounted on a bracket (11), and the bracket (11) is fixed on the seat plate (31) such that the housing (12) and the seat plate ( 31) A vertical distance between each other.
- 如权利要求6所述的旋风式吸尘器,其中,所述支架(11)包括安装板(11a)和从安装板(11a)向下伸出的支撑腿(11b),所述支撑腿(11b)固定在所述座板(31)上,所述壳体(12)安装在所述安装板(11a)上,例如,装卡在所述安装板(11a)中的安装孔中。A cyclonic vacuum cleaner according to claim 6, wherein said bracket (11) includes a mounting plate (11a) and a support leg (11b) projecting downward from the mounting plate (11a), said support leg (11b) The housing (12) is mounted on the mounting plate (11), for example, mounted in a mounting hole in the mounting plate (11a).
- 如权利要求6或7所述的旋风式吸尘器,其中,所述电机(13)的电源线集成在所述连接管(22)和吸尘管(23)的管壁上,并且在吸尘管(23)被连接到电动工具上时与电动工具的电源电连接。A cyclonic vacuum cleaner according to claim 6 or 7, wherein a power supply line of said motor (13) is integrated on a wall of said connecting pipe (22) and a dust suction pipe (23), and in a dust suction pipe (23) When connected to the power tool, it is electrically connected to the power source of the power tool.
- 如权利要求1至8中任一项所述的旋风式吸尘器,其中,所述旋风分离器(21)上形成有或组合有管接头(24),所述管接头(24)构成旋风分离器(21)的输入端口;The cyclonic vacuum cleaner according to any one of claims 1 to 8, wherein the cyclone (21) is formed with or combined with a pipe joint (24), and the pipe joint (24) constitutes a cyclone separator Input port of (21);可选地,所述管接头(24)朝向其与旋风分离器(21)汇合的部位具有逐渐加大的流通面积;Optionally, the pipe joint (24) has a gradually increasing flow area toward a portion where it merges with the cyclone (21);此外,可选地,在旋风分离器(21)内设有增强旋流分离效果的导流 结构。In addition, optionally, a diversion flow for enhancing the swirl separation effect is provided in the cyclone separator (21). structure.
- 一种电动工具组件,包括电动工具和如权利要求1至9中任一项所述的旋风式吸尘器,所述吸尘管连接到电动工具的临近于工作时产生密集灰尘的部位处,例如,连接到电动工具的至少部分地包围工具头的灰尘防护罩。 A power tool assembly comprising a power tool and a cyclone vacuum cleaner according to any one of claims 1 to 9, the dust suction pipe being connected to a portion of the power tool adjacent to a place where dense dust is generated during operation, for example, A dust shield that is connected to the power tool at least partially surrounding the tool head.
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