WO2016163970A1 - Способ производства мясо-костной муки - Google Patents
Способ производства мясо-костной муки Download PDFInfo
- Publication number
- WO2016163970A1 WO2016163970A1 PCT/UA2016/000042 UA2016000042W WO2016163970A1 WO 2016163970 A1 WO2016163970 A1 WO 2016163970A1 UA 2016000042 W UA2016000042 W UA 2016000042W WO 2016163970 A1 WO2016163970 A1 WO 2016163970A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- meat
- bone meal
- fed
- product
- dried
- Prior art date
Links
- 235000019735 Meat-and-bone meal Nutrition 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 32
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 8
- 235000013379 molasses Nutrition 0.000 claims abstract description 8
- 239000002904 solvent Substances 0.000 claims abstract description 7
- 238000001291 vacuum drying Methods 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims description 10
- 241001465754 Metazoa Species 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 4
- 230000005494 condensation Effects 0.000 claims description 4
- 238000010411 cooking Methods 0.000 claims description 3
- 229940036811 bone meal Drugs 0.000 claims description 2
- 239000002374 bone meal Substances 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 230000008020 evaporation Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 abstract description 29
- 102000004169 proteins and genes Human genes 0.000 abstract description 11
- 108090000623 proteins and genes Proteins 0.000 abstract description 11
- 238000009835 boiling Methods 0.000 abstract description 4
- 235000013372 meat Nutrition 0.000 abstract description 4
- 210000003746 feather Anatomy 0.000 abstract description 3
- 235000005974 protein supplement Nutrition 0.000 abstract description 2
- 235000019195 vitamin supplement Nutrition 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract 1
- 210000001519 tissue Anatomy 0.000 abstract 1
- 239000003925 fat Substances 0.000 description 12
- 235000013312 flour Nutrition 0.000 description 7
- 239000002253 acid Substances 0.000 description 5
- 238000000605 extraction Methods 0.000 description 5
- 230000007062 hydrolysis Effects 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 102000011782 Keratins Human genes 0.000 description 4
- 108010076876 Keratins Proteins 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 235000019621 digestibility Nutrition 0.000 description 3
- 102000008186 Collagen Human genes 0.000 description 2
- 108010035532 Collagen Proteins 0.000 description 2
- 235000019750 Crude protein Nutrition 0.000 description 2
- 241000282887 Suidae Species 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 229920001436 collagen Polymers 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 235000013861 fat-free Nutrition 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 230000004584 weight gain Effects 0.000 description 2
- 235000019786 weight gain Nutrition 0.000 description 2
- 241000271566 Aves Species 0.000 description 1
- 240000007124 Brassica oleracea Species 0.000 description 1
- 235000003899 Brassica oleracea var acephala Nutrition 0.000 description 1
- 235000011301 Brassica oleracea var capitata Nutrition 0.000 description 1
- 235000001169 Brassica oleracea var oleracea Nutrition 0.000 description 1
- 241000282472 Canis lupus familiaris Species 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- 235000019733 Fish meal Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 235000019728 animal nutrition Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004467 fishmeal Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010794 food waste Substances 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000003307 slaughter Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 210000001835 viscera Anatomy 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/20—Animal feeding-stuffs from material of animal origin
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
Definitions
- the utility model relates to agriculture and can be used in the production of protein-vitamin supplements from bone and non-food meat raw materials, bird feathers and more.
- a known method for the production of meat and bone meal (Patent of Ukraine NQ 14713, IPC A23K 1/10, publ. 05/15/2006, Bull. NQ 5, 2006), in which a filler is added to the meat and bone raw materials, followed by heat treatment of the feed at temperature 135-140 ° ⁇ , pressure - 3.5-4.0 atm and drying.
- cake and meal of cabbage crops in the amount of 20-50% of the dry matter of the final product are used as filler, and drying is carried out for 210-250 minutes.
- the main disadvantage of the prototype is the duration of the drying of the product, namely 210-250 minutes, which leads to the loss of nutrients in the finished flour. Also with this method there is no hydrolysis process. Keratin-containing proteins are not absorbed, since the process of keratin decomposition begins after 150 ° C.
- a known method for the production of animal feed flour (Patent of Ukraine No 59515A, IPC A23K 1/10, A23K 1/16, publ. March 15, 2007, Bull. Ns 3, 2007), in which the raw materials are crushed, boiled, sterilized, characterized in that the soft animal raw materials are crushed to a finely ground mass with simultaneous heating in a stream, after which they are degreased at a temperature of 65-68 ° C for 4-6 minutes, boiled with the addition of bone raw materials or corn rods in a screw press with simultaneous removal of moisture and fat, then sterilized by extruding i.
- Finished products made in a known manner have a large amount of residual fat, which significantly reduces the shelf life of the finished flour.
- the feed product is characterized by a reduced quality of protein and amino acids, due to the duration of the heat treatment process.
- the utility model is based on the task of improving the method of production of meat and bone meal, using which, due to the selection of process parameters, the product is obtained while preserving biologically active substances of natural feedstock, with a high content of easily digestible proteins, low acid number and residual fat content, which in turn, leads to an extension of the shelf life of the product and increases the efficiency of use of the finished product.
- the problem is solved in that the proposed method for the production of meat and bone meal, in which soft and bone animal raw materials are subsequently crushed, boiled, hydrolyzed, sterilized, degreased, dried, in which, according to a utility model, the mass of crushed raw material is fed into a thin-layer baker-hydrolyzer, with a layer no more than 30 mm, where the boiling is carried out at a temperature of 180 ° -250 ° C for 90-300 seconds, after which this welded-hydrolyzed product is fed into a vacuum-drying unit, where drying is carried out at a temperature of 110 ° C for 90 minutes, then the dried product is fed to an extractor, where the dried product is extracted with solvent-hexane at a temperature of 55 ° -60 ° C for 45-60 minutes, separation of meat and bone meal from molasses, drying of meat and of bone meal in a toaster with the simultaneous selection of solvent-hexane vapor, their condensation and return to the process, while molasses
- One difference of the proposed method is that the process of cooking and hydrolysis is carried out in a thin layer (layer of detailed raw materials) to 30 mm
- the heating areas are located both above and below the raw materials.
- Warm-up time is very short (raw material warms up in 3 seconds).
- sterilization, degradation and hydrolysis of the product occur immediately.
- keratin and collagen decompose, increasing protein digestibility.
- the selected time of the cooking process namely 90-180 seconds, allows you to save protein in the boiled mass.
- Another advantage of this method is that to remove residual fats, the product is extracted in hexane.
- the properties of hexane can reduce the acidity in the product to almost zero (first of all, hexane dissolves and removes already oxidized fats).
- the product is degreased to 0.2-1% (it is impossible to achieve such results mechanically) and the acid number of the product decreases from 30-75 mg KOH (after the drying stage) to 2-5 mg KOH (after the extraction stage).
- the proposed method is as follows.
- a mass of detailed raw materials is fed into a thin-layer variator-sterilizer of our own design, with a layer of not more than 30 mm, where the boiling is carried out at a temperature of 180-250 ° C for 90-300 sec. At the same time, destruction, hydrolysis and sterilization occur. Also, the decomposition of keratin and collagen, which increases the digestibility of the protein.
- the cooked product is fed to a vacuum dryer.
- the drying process is carried out at 110 ° C for 90 minutes.
- crude protein is 45-55%.
- the proposed method uses the extraction process using a solvent, namely hexane.
- the dried product is fed to the extractor.
- the fat which is present in the dried product, is dissolved by a solvent (hexane).
- the extraction time is 45-60 minutes, the temperature is 55-60 ° C.
- meat and bone meal - nonfat and molasses fat dissolved in hexane.
- Molasses is fed to the distiller. Hexane is vaporized, trapped, condensed and returned to the storage tank.
- Technical fat obtained by distillation is sent to a storage tank.
- Fat-free flour is fed to a toaster of its own design, where hexane is evaporated. Hexane vapor enters the condenser, condenses and enters the storage tank for subsequent return to the process. Ready meat and bone meal is weighed / packaged and sent for storage.
- Received meat and bone meal has the following average indicators: moisture - 7%;
- the improvement obtained using the proposed method of flour is due to a decrease in the content of residual fat in the flour and the removal of oxidized fats.
- the utility model is illustrated by the following example.
- meat and bone meal is used as feed for pets (cats, dogs, birds, pigs and others) or for predatory animals. Due to the fact that in the manufacture of this product the process of hydrolysis occurs, the digestibility of the product increases from 45% to 95%. This product when growing young animals is necessary for the correct formation of the skeleton, internal organs, and for an adult (with less consumption of the product) to increase the percentage of weight gain. When compiling a diet with this product (due to the lack of fat), it is easier for livestock specialists to regulate the energy of animal nutrition. Also, this product (meat and bone meal) can be used as the basis for protein and vitamin supplements.
- the proposed method for the production of meat and bone meal makes it possible to obtain meat and bone meal with a high content of easily digestible proteins (proteins), low acid number and residual fat content, which in turn causes an extension of the shelf life of the finished product.
- the resulting meat and bone meal quite effectively affects the weight gain during the feeding of poultry, pigs and others. Meat and bone meal obtained in this way can very well replace fish meal during fattening of young birds.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Physiology (AREA)
- Animal Husbandry (AREA)
- Health & Medical Sciences (AREA)
- Biotechnology (AREA)
- Biomedical Technology (AREA)
- Molecular Biology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Fodder In General (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2016151111A RU2016151111A (ru) | 2015-04-09 | 2016-04-07 | Способ производства мясо-костной муки |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
UAU201503325U UA100248U (uk) | 2015-04-09 | 2015-04-09 | Спосіб виробництва м'ясо-кісткового борошна |
UAU201503325 | 2015-04-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2016163970A1 true WO2016163970A1 (ru) | 2016-10-13 |
Family
ID=53717776
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/UA2016/000042 WO2016163970A1 (ru) | 2015-04-09 | 2016-04-07 | Способ производства мясо-костной муки |
Country Status (3)
Country | Link |
---|---|
RU (1) | RU2016151111A (ru) |
UA (1) | UA100248U (ru) |
WO (1) | WO2016163970A1 (ru) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116098236A (zh) * | 2022-11-28 | 2023-05-12 | 泗阳北斗星动物无害化处理有限公司 | 一种压榨型肉骨粉原料的制备方法 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113956078A (zh) * | 2021-12-01 | 2022-01-21 | 曲靖金弘泰生物制品有限公司 | 一种骨粒、骨粉、骨油生产同时联产优质有机液体肥的系统及方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2554109A (en) * | 1947-03-05 | 1951-05-22 | Anderson Co V D | Solvent extractor |
RU2012155509A (ru) * | 2012-12-20 | 2014-06-27 | Общество с ограниченной ответственностью "Управляющая компания "Интеркожа" | Способ промышленного производства коллагеносодержащих препаратов |
-
2015
- 2015-04-09 UA UAU201503325U patent/UA100248U/uk unknown
-
2016
- 2016-04-07 WO PCT/UA2016/000042 patent/WO2016163970A1/ru active Application Filing
- 2016-04-07 RU RU2016151111A patent/RU2016151111A/ru not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2554109A (en) * | 1947-03-05 | 1951-05-22 | Anderson Co V D | Solvent extractor |
RU2012155509A (ru) * | 2012-12-20 | 2014-06-27 | Общество с ограниченной ответственностью "Управляющая компания "Интеркожа" | Способ промышленного производства коллагеносодержащих препаратов |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116098236A (zh) * | 2022-11-28 | 2023-05-12 | 泗阳北斗星动物无害化处理有限公司 | 一种压榨型肉骨粉原料的制备方法 |
Also Published As
Publication number | Publication date |
---|---|
RU2016151111A3 (ru) | 2018-06-22 |
UA100248U (uk) | 2015-07-10 |
RU2016151111A (ru) | 2018-06-22 |
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