WO2016163096A1

WO2016163096A1 - Valve device

Info

Publication number: WO2016163096A1
Application number: PCT/JP2016/001718
Authority: WO
Inventors: 健太郎湯谷; 拓実片岡; 瀬古　直史
Original assignee: 株式会社デンソー
Priority date: 2015-04-06
Filing date: 2016-03-24
Publication date: 2016-10-13

Abstract

A valve device is provided with: a valve (1) having a ball surface (21) having a convex spherical shape which protrudes outward in the radial direction centered on a predetermined rotation axis, the valve (1) also having a first opening (11) open to the ball surface and allowing fluid to pass therethrough; and an annular seat (2) which faces the ball surface so as to be capable of being in sliding contact with the ball surface, is pressed against the ball surface, and has a second opening (12) capable of being in communication with the first opening. The seat has: a seal surface (31) which, in a valve closed state in which the ball surface and the second opening overlap each other, is in sliding contact with the ball surface; and a seat contact surface (32, 33, 35) which, in a valve open state in which the first opening and the second opening overlap each other, is in sliding contact with the opening inner wall surface (17) of the first opening or an opening end surface (24, 25) of the first opening.

Description

Valve device

Cross-reference of related applications

This application is based on Japanese Patent Application No. 2015-77874 filed on April 6, 2015 and Japanese Patent Application No. 2016-53310 filed on March 17, 2016. Is used.

This disclosure relates to a valve device.

Conventionally, an annular valve seat elastically supported by the casing, a ball valve having a convex spherical ball surface that is in sliding contact with the seal surface of the valve seat, and a direction in which the valve seat is pressed against the ball surface of the ball valve 2. Description of the Related Art A valve device that includes an elastic member that urges the valve is known (eg, Patent Document 1).

This valve device controls the communication state between the first opening of the valve seat and the second opening of the ball valve, that is, the opening / closing operation of the ball valve, by rotating the ball valve by the driving device.

However, in the conventional valve device, since the sealing surface of the valve seat and the ball surface of the ball valve are always opened and closed by sliding contact, the sealing surface wears and the contact area between the sealing surface and the ball surface increases. To do. For this reason, the contact surface pressure of the seal surface with respect to the ball valve is reduced and the fluid is liable to leak, and the fluid sealing performance when the ball valve is closed cannot be ensured over a long period of time.

Therefore, there is a demand for a valve device that can achieve both improved wear resistance of the sealing surface of the seat and improved reliability for preventing fluid leakage even when the seat is pressed against the valve by the biasing force of the elastic member. Is done.

German Patent Application Publication No. 102009014047

An object of the present disclosure is to provide a valve device capable of achieving both improvement in wear resistance of a sealing surface of a seat and improvement in reliability with respect to fluid leakage prevention.

In one embodiment of the present disclosure, the valve device performs at least an opening / closing operation by causing a valve having a convex spherical ball surface and a first opening to reciprocate in the rotation direction (hereinafter sometimes referred to as rotation). Is done. The convex spherical ball surface is convex outward in the radial direction about a predetermined rotation axis. The first opening of the valve opens at the ball surface and allows fluid to pass through. The valve device includes an annular seat that faces the ball surface so as to be slidably contactable, is pressed against the ball surface, and has a second opening that can communicate with the first opening. The seat pressed against the valve includes a seal surface and a seat contact surface. The sealing surface is in sliding contact with the ball surface when the valve surface closes when the ball surface and the second opening overlap. The seat contact surface is in sliding contact with the inner wall surface or the opening end surface of the first opening when the first opening and the second opening overlap.

This separates the seal surface that is in sliding contact with the ball surface when the valve is closed from the seat contact surface that is in sliding contact with the inner wall surface or the opening end surface of the first opening when the valve is opened. Wear can be reduced. Thereby, it becomes difficult for fluid to leak from between the seal surface and the ball surface, and the sealing performance of the fluid when the valve is closed can be ensured over a long period of time. Therefore, it is possible to improve both the wear resistance of the sealing surface of the seat and the reliability for preventing fluid leakage.

It is sectional drawing which showed the valve apparatus at the time of valve opening (Example 1). It is sectional drawing which showed the valve apparatus at the time of valve closing (Example 1). (Example 1) which is the perspective view which showed the ball valve. It is sectional drawing which showed the valve apparatus at the time of valve closing (Example 1). It is sectional drawing which showed the valve apparatus at the time of valve opening (Example 1). 6 is a timing chart showing changes in the internal water temperature of the engine when the engine is started (Example 1). It is the graph which showed the relationship between the leakage flow rate of engine cooling water and the fuel consumption improvement effect (Example 1). (Example 2) which is the perspective view which showed the ball valve. (A) is an enlarged view of FIG. 8, (b) is a IX-IX sectional view of (a) (Example 2). (Example 3) which is sectional drawing which showed the valve apparatus at the time of valve closing. It is sectional drawing which showed the valve apparatus at the time of valve opening (Example 3). (A) is the perspective view which showed the ball valve, (b) is an enlarged view of a valve apparatus (Example 4). (A), (b) is sectional drawing which showed the valve apparatus at the time of valve closing and valve opening (Example 4).

[Example 1]
1 to 7 show a valve device according to a first embodiment.

The valve device of this embodiment is a ball-type rotary valve device mounted on an automobile, and includes a spring 3 that elastically presses the valve seat 2 against the ball valve 1. This valve device rotates the ball valve 1 to control the flow rate of engine cooling water (hereinafter referred to as cooling water), which is an example of fluid (opening / closing and opening degree adjustment), or distribution control (flow channel switching). )I do.

The valve device includes one cooling water inlet (inlet) and one or a plurality of (for example, two or three) cooling water outlets (outlets). Note that when a plurality of cooling water outlets are provided, the basic structure of each cooling water outlet is the same, and in the following description, an opening / closing part that leads to one cooling water outlet will be described as an example. The valve device includes a casing, a multi-sided spherical ball valve 1, an annular valve seat 2, a spring 3, and an electric actuator.

The ball valve 1 includes a shaft (not shown) that extends straight in the rotation axis (CL) direction. As shown in FIG. 3, the ball valve 1 reciprocates (rotates) in the rotation direction indicated by the arrow R around the rotation axis (CL). The shaft is installed so as to penetrate the ball valve 1 in the CL direction, and is connected to the ball valve 1 so as to be integrally rotatable. This shaft is supported so as to be rotatable relative to the housing 4 of the casing. The electric actuator includes an electric motor that generates power for reciprocating (rotating) the shaft of the ball valve 1 in its rotational direction.

The casing is composed of

housings

4, 5, a plate 6, a sleeve 7, and the like. This casing faces the housing 4 that rotatably accommodates the ball valve 1 and a sleeve restricting portion (described later) of the housing 4 so as to be able to come into contact therewith, and moves together with the valve seat 2 in the pressing load direction of the spring 3. And a possible sleeve 7. That is, the casing includes at least the

housings

4 and 5 and the sleeve 7.

Further, a seal component 8 such as a lip seal is disposed between the sleeve 7 and the housing 5, and a seal member 9 such as an O-ring is disposed between the housing 4 and the housing 5.

Inside the casing, a cooling water flow path 13 that is located downstream of the seat opening 12 of the valve seat 2 in the flow direction of the cooling water and communicates with the valve opening 11 of the ball valve 1 through the seat opening 12, 14 is formed. In addition, a valve storage chamber for rotatably storing the ball valve 1 is provided inside the casing.

The ball valve 1 is provided by, for example, a synthetic resin (thermoplastic resin such as PPS), and is provided on a smooth ball surface 21 having at least a surface that contacts the valve seat 2 having a convex spherical shape. That is, the ball valve 1 is rotated by an electric actuator via a shaft. As an example, the ball valve 1 has a substantially cup shape. Further, the ball valve 1 rotates around its rotation axis (CL) (see FIG. 3).

Although the flow direction of the cooling water is not limited, the cooling water supplied from the inlet is supplied to the cooling water flow path 10 inside the ball valve 1 from the cup opening as an example of assisting understanding. When the ball valve 1 is opened, the cooling water supplied to the cooling water channel 10 is guided to the outlet through the valve opening 11, the seat opening 12, and the

cooling water channels

13 and 14.

The ball valve 1 has a plurality of (for example, two or three) ball surfaces 21 and 22 that have a convex spherical shape that is convex outward in the radial direction centered on a predetermined rotation axis (center axis of the shaft) CL. It is rotated by an electric actuator. The ball surface 21 is a first sliding surface capable of sliding contact with a seal surface (second sliding surface) 31 of the valve seat 2. The ball surface 21 is formed with a valve opening 11 extending in the circumferential direction of the ball valve 1 and capable of communicating with the seat opening 12. The ball surface 22 is a third sliding surface capable of sliding contact with a seal surface (fourth sliding surface) of another valve seat (not shown) different from the valve seat 2. The ball surface 22 is formed with a valve opening 15 that can communicate with a seat opening (not shown) that is a fourth opening of another valve seat.

The valve opening 11 is a first opening that opens at the ball surface 21 and through which cooling water can pass. The valve opening 11 has a long hole shape extending in the circumferential direction of the ball surface 21. The valve opening 11 is provided with a reinforcing bridge 16 that connects the opening wall surfaces. The valve opening 15 is a third opening having a circular hole shape that is opened at the ball surface 22 and through which cooling water can pass. Further, a tapered chamfered portion 54 is provided at the opening periphery of the valve opening 11 in the CL direction of the ball valve 1. The chamfered portion 54 has an inclined surface that is inclined so as to gradually increase the opening area of the valve opening 11 toward the radially outer side of the ball valve 1.

The shaft is a drive shaft that is disposed through a substantially central portion of the valve housing chamber, and is rotatably supported with respect to the housing 4 via a bearing or the like. A well-known configuration can be adopted for the electric actuator that drives the shaft. To disclose an example, an electric motor that changes electric power into rotational torque, a reduction mechanism (for example, a gear reduction device) that reduces the rotational output of the electric motor to increase the driving torque of the shaft, and a rotation angle of the shaft (that is, And a non-contact type rotation angle sensor for detecting the operation angle of the ball valve 1).

The valve seat 2 is a ring disc that is formed with a seat opening 12 that passes through the center of the valve seat 2 and allows cooling water to pass therethrough. The seat opening 12 is a second opening that can communicate with the valve opening 11. The valve seat 2 is provided with a synthetic resin (PTFE or the like) for the purpose of enhancing the sealing performance at the time of closing the valve and the slidability at the time of operation and for the purpose of reducing the manufacturing cost.

The valve seat 2 is provided with an annular facing portion that faces the ball surface 21 so as to be slidable and is pressed against the ball surface 21 by the elastic force of the spring 3. A seal surface 31 is formed on the facing surface of the facing portion. Further, in the valve seat 2, the surface opposite to the seal surface 31 (the upper surface in FIG. 1 and FIG. 2) is the seat back surface.

The valve seat 2 is supported by the housing 4, and the housing 4 is provided with support means for supporting the valve seat 2. The support means is configured using a spring 3, a housing 4, a housing 5, a plate 6, a sleeve 7, and the like. The spring 3 is, for example, a compression coil spring disposed between the valve seat 2 and the housing 5 and assembled in a compressed state. One end of the spring 3 is held by the plate 6, and the other end is held by a seat holding portion (described later) of the sleeve 7, and generates an elastic force in a load direction that elastically presses the valve seat 2 against the ball valve 1. It is an elastic member. The elastic force of the spring 3 is set so as to press the valve seat 2 against the ball valve 1 with a predetermined pressing load.

A cooling water inlet is provided at the upstream end of the housing 4. A cooling water outlet is provided at the downstream end of the housing 4. The housing 4 is provided with an opening for incorporating the ball valve 1 into the housing 4 and a valve housing chamber for housing the ball valve 1.

The case where the housing 4 is directly assembled to the engine will be described. The housing 4 is directly assembled to the engine (for example, a cylinder head), and the housing 4 is fixed to the engine, so that the opening of the housing 4 matches the outlet of the cooling water of the engine and passes through the engine for cooling. Water is supplied to the valve accommodating chamber (specifically, the inside of the ball valve 1) inside the housing 4 through the opening of the housing 4.

On the other hand, when the housing 4 is mounted independently from the engine, the housing 4 is provided with an inlet pipe that guides cooling water that has passed through the engine to the valve accommodating chamber.

Also, an outlet pipe for guiding the cooling water metered by the valve device to the outside is fixed to the housing 4. Then, the cooling water metered by the valve device is guided to a radiator, a heater core, and the like through a pipe connected to the outlet pipe.

The housing 5 is an annular spacer fixed inside the housing 4, and is configured separately from the housing 4. A cooling water channel 14 is formed inside the housing 5. Further, the housing 5 may be a part of an outlet pipe that guides the cooling water that has passed through the valve seat 2 to the cooling water outlet, or may be a part (such as a cylindrical body) different from the outlet pipe. good.

On the inner periphery of the

housings

4 and 5, particularly the housing 5, a sleeve restricting portion (hereinafter referred to as an inner peripheral protrusion) that contacts a locked portion (described later) of the sleeve 7 to restrict the movement of the sleeve 7 to the valve side. 51) is provided. The sleeve 7 includes a locked portion (hereinafter referred to as an outer peripheral protrusion) 42 that faces the inner peripheral protrusion 51 so as to be in contact with the inner peripheral protrusion 51 and is engaged with the inner peripheral protrusion 51.

The plate 6 has a ring disk shape and is disposed between the spring 3 and the housing 5. The plate 6 is a metal spring seat that holds one end of the spring 3, and is configured separately from the

housings

4 and 5.

The sleeve 7 includes an outer peripheral protrusion 42 that opposes the inner peripheral protrusion 51 so as to be able to come into contact with and separate from the inner peripheral protrusion 51, and a seat holding portion (ring plate 43, peripheral wall 44) that holds the valve seat 2.

The outer peripheral protrusion 42 is disposed to face the inner peripheral protrusion 51 with an annular gap S therebetween when the ball valve 1 is closed. Further, the outer peripheral protrusion 42 contacts and is locked with the inner peripheral protrusion 51 when the ball valve 1 is opened.

The sleeve 7 is a cylindrical body that supports the valve seat 2 on one end side (side close to the ball valve 1) and the other end side is inserted into the housing 5. The sleeve 7 has a cooling water passage 13 formed inside, and guides the cooling water that has passed through the seat opening 12 to the cooling water passage 14.

Specifically, the sleeve 7 is provided with a metal material such as stainless steel having excellent corrosion resistance. However, the sleeve 7 is not limited, and means for supporting the valve seat 2 at one end of the sleeve 7 having a cylindrical shape. As shown, the cylindrical body that restrains the outer peripheral surface of the valve seat 2 and the ring plate 43 that press-contacts the back surface of the seat are integrated.

The valve device of the present embodiment is provided so as to intentionally guide the cooling water pressure (hereinafter referred to as water pressure) to both surfaces (the seal surface side and the seat back side) of the valve seat 2 when the ball valve 1 is closed. . Specifically, a back pressure space 45 through which cooling water flowing from the inlet into the valve device (that is, inside the housing 4) is led is provided on the back side of the seat.

The specific back pressure space 45 is a space around the sleeve 7 in which the spring 3 is disposed. More specifically, the back pressure space 45 is a space surrounded by the flow path wall, the plate 6, the sleeve 7, and the ring plate 43 communicating with the outlet in the housing 4.

The back pressure space 45 communicates with a space that accommodates the ball valve 1 in the housing 4 through a gap formed between the housing 4 and the ring plate 43. The space that accommodates the ball valve 1 always communicates with the inlet. For this reason, the cooling water is guided from the engine to the back pressure space 45 through the inlet as indicated by a broken line arrow W in the figure.

Here, the valve seat 2 of the present embodiment is provided with a seal surface 31 and a seat contact surface 32.

When the ball valve 1 is turned, the seal surface 31 is in sliding contact with the ball surface 21 when the ball surface 21 and the seat opening 12 are closed, that is, when the ball valve 1 is closed.

The sheet contact surface 32 is provided on a surface different from the seal surface 31. The seat contact surface 32 is in sliding contact with the inner wall surface 17 of the valve opening 11 when the valve opening 11 and the seat opening 12 overlap, that is, when the ball valve 1 is opened.

Further, the valve device of this embodiment includes a spring 3,

housings

4, 5 and a sleeve 7.

The housing 5 is provided with an inner peripheral protrusion 51 that contacts the outer peripheral protrusion 42 of the sleeve 7 and restricts the movement of the sleeve 7 to the valve side. In addition, the sleeve 7 is provided with an outer peripheral protrusion 42 that opposes the inner peripheral protrusion 51 so as to be in contact with the inner peripheral protrusion 51 and is engaged with the inner peripheral protrusion 51.

The seat holding portion of the sleeve 7 includes an annular ring plate 43 that fixes (bonds or bonds) the back surface of the valve seat 2 and a cylinder that fixes (joins or bonds or press-fits or crimps) the outer peripheral surface of the valve seat 2. It is comprised by the shape surrounding wall 44 grade | etc.,. That is, the sleeve 7 is connected to the valve seat 2 so as to be movable together.

The sleeve 7 is a cylindrical body that faces the inner peripheral protrusion 51 of the housing 5 so as to be able to come into contact with the valve seat 2 and can move in the direction of the pressing load of the spring 3 together with the valve seat 2. Inside the sleeve 7, a cooling water channel 14 that connects the seat opening 12 and the cooling water channel 13 is formed.

Further, an inner peripheral protrusion 51 is provided on the inner periphery of the housing 5, and an outer peripheral protrusion 42 is provided on the outer periphery of the sleeve 7. In other words, a structure is provided in which the inner peripheral protrusion 51 is fitted into the outer peripheral recess recessed inward of the outer peripheral end face of the outer peripheral protrusion 42 in the radial direction outside the cylindrical portion of the sleeve 7.

Further, when the ball valve 1 is closed, the ball surface 21 and the seal surface 31 are in sliding contact, so that the sleeve 7 is moved to the opposite side of the spring 3 in the pressing load direction. Thereby, a gap in the pressing load direction of the spring 3 is provided between the upper end surface of the inner peripheral protrusion 51 and the lower end surface of the outer peripheral protrusion 42 so that the inner peripheral protrusion 51 and the outer peripheral protrusion 42 are not in contact with each other. Become. When the valve is closed, the sleeve 7 can be freely displaced in the direction of the pressing load of the spring 3 by a gap.

On the other hand, when the ball valve 1 is opened, the ball surface 21 and the seal surface 31 are not in contact with each other, and the valve seat 2 slightly enters the valve opening 11, so that the sleeve 7 moves in the direction of the pressing load of the spring 3. Thereby, the clearance gap between the illustration upper end surface of the inner peripheral protrusion 51 and the lower end surface of the outer periphery protrusion 42 disappears, and the inner periphery protrusion 51 and the outer periphery protrusion 42 contact. Therefore, the position of the valve seat 2 in the pressing load direction of the spring 3 is fixed.

As described above, in the valve device of the present embodiment, the valve seat 2 pressed against the ball surface 21 of the ball valve 1 and the inner wall surface 17 of the valve opening 11 by the pressing load of the spring 3 has the seal surface 31 and the seat contact. A surface 32 is provided.

When the ball valve 1 is closed, the valve seat 2 is pressed against the ball valve 1 by the pressing load of the spring 3, so that the seal surface 31 and the ball surface 21 of the valve seat 2 are in sliding contact. That is, when the ball valve 1 is closed, the ball surface 21 and the seal surface 31 are in contact with each other, and the gap between the ball surface 21 and the seal surface 31 is sealed in a liquid-tight manner.

On the other hand, when the ball valve 1 is opened, the valve seat 2 is pressed against the ball valve 1 by the pressing load of the spring 3, so that the inner peripheral protrusion 51 and the outer peripheral protrusion 42 come into contact with each other. As a result, the seal surface 31 of the valve seat 2 is fixed in a state of entering the inside of the valve opening 11, so that the seat contact surface 32 and the opening inner wall surface 17 of the valve opening 11 are in sliding contact. That is, when the ball valve 1 is opened, the seal surface 31 and the ball surface 21 are not in contact with each other.

As a result, the seal surface 31 that comes into sliding contact with the ball surface 21 when the ball valve 1 is closed is separated from the seat contact surface 32 that comes into sliding contact with the inner wall surface 17 of the valve opening 11 when the ball valve 1 is opened. By doing so, wear of the sealing surface 31 of the valve seat 2 can be reduced. Thereby, it becomes difficult for the cooling water to leak from between the ball surface 21 and the sealing surface 31, and the sealing performance of the cooling water when the ball valve 1 is closed can be ensured for a long period of time. Therefore, it is possible to improve both the wear resistance of the sealing surface 31 of the valve seat 2 and the reliability for preventing the leakage of the cooling water.

Further, when the ball valve 1 is opened, the ball surface 21 and the seal surface 31 are not in contact with each other even when the seal surface 31 of the valve seat 2 is pressed against the ball valve 1 due to the pressing load of the spring 3. Since the wear of the seal surface 31 can be reduced, the contact area between the ball surface 21 and the seal surface 31 does not increase.

Thereby, the contact surface pressure of the seal surface 31 with respect to the ball valve 1 is ensured, so that the cooling water is difficult to leak from the seal portion of the ball surface 21 and the seal surface 31, and the cooling water when the ball valve 1 is closed. Sealing performance can be ensured over a long period of time. Accordingly, a constant contact surface pressure can be maintained evenly regardless of the wear of the valve seat 2, so that the wear resistance of the seal surface 31 of the valve seat 2 is improved and the reliability for preventing leakage of cooling water is improved. Coexistence is possible.

Here, in FIG. 6, the vertical axis indicates the average value [° C.] of the internal water temperature TW of the engine, and the horizontal axis indicates the elapsed time Time [sec] after the engine is started. In addition, G shows the change of the leakage flow rate of the cooling water of Example 1, and H shows the change of the leakage flow rate of the cooling water of the comparative example (system without the valve device of Example 1).

FIG. 7 shows the fuel efficiency improvement effect [%] on the vertical axis and the cooling water leakage flow rate [L / min] on the horizontal axis.

In the valve device of the present embodiment, when the ball valve 1 is opened, the seat contact surface 32 and the inner wall surface 17 of the opening are brought into contact with each other so that the ball surface 21 and the seal surface 31 are not in contact with each other. 31 wear can be suppressed.

When such a valve device is used for controlling the flow rate of engine cooling water, as shown in FIGS. 6 and 7, the leakage flow rate of cooling water when the ball valve 1 is closed is shown as A (for example, 25). However, the first example is 0 [L / min], and high sealing performance can be maintained for a long time.

That is, if the sealing performance can be maintained over a long period of time, the fuel efficiency improvement effect: α% or more can be achieved, leading to an improvement in reliability.

Note that the fuel efficiency improvement effect: α% means that the fuel efficiency is improved by α% when the time from the start of the engine to the completion of warm-up is shorter by ΔT seconds than in the comparative example.

In addition, the engine warm-up operation refers to maintaining an operation state in which the engine speed and the engine load are suppressed immediately after starting the engine for a certain period of time, and setting the internal water temperature (TW) of the engine to an appropriate temperature (for example, internal water temperature: TW = 80 [° C.]). That is, from the start of the engine to the completion of warm-up refers to a period from when the engine is started until the internal water temperature of the engine rises to an appropriate temperature.

[Example 2]
8 and 9 show a valve device (Example 2). Here, the same reference numerals as those in the first embodiment indicate the same configuration or function, and the description thereof is omitted.

As in the first embodiment, the valve device of the present embodiment includes a multi-sided spherical ball valve 1, an annular valve seat 2, a spring 3, and a casing.

The casing includes at

least housings

4 and 5 and a cylindrical sleeve 7.

The ball surface 21 of the ball valve 1 is integrally provided with

protrusions

52 and 53 on a pair of peripheral edges of the opening extending in the rotation direction of the valve opening 11. These

protrusions

52 and 53 are valve protrusions protruding outward in the radial direction from the ball reference surface 23 of the ball surface 21.

A tapered chamfered portion 54 is provided on the opening periphery of the valve opening 11 in the CL direction of the

protrusions

52 and 53. Further, a tapered chamfered portion 55 is provided on the opposite side of the

protrusions

52 and 53 to the valve opening 11 in the CL direction. The chamfered portion 54 is an inclined surface that is gentler than the chamfered portion 55, and has an inclined surface that is inclined so as to gradually increase the opening area of the valve opening 11 toward the radially outer side of the ball valve 1. .

Tapered chamfered portions 56 are respectively provided at both ends in the rotational direction of the

protrusions

52 and 53. The chamfered portion 56 has an inclined surface that is inclined so as to be upwardly inclined from the ball reference surface 23 toward the surface of the

protrusions

52 and 53.

The ball surface 21 is provided with a ball reference surface 23 along the outer peripheral surface of the ball valve 1 (a convex spherical surface other than the protrusions 52 and 53). In addition, the valve seat 2 is provided with a ball contact surface 24 along the surface of the

protrusions

52 and 53 of the ball valve 1.

The seal surface 31 is in sliding contact with the ball reference surface 23 when the ball valve 1 is closed.

The ball contact surface 24 has a convex spherical shape that protrudes radially outward with the rotation axis (CL) of the ball valve 1 as the center, and is provided at a position protruding radially outward from the ball reference surface 23. . The ball contact surface 24 is an opening end surface of the valve opening 11 and is provided so as to protrude on the opposite side of the pressing load direction of the spring 3 compared to the ball reference surface 23.

The valve seat 2 is formed with an annular seal surface 31 that is pressed against the ball surface 21 by the elastic force of the spring 3 when the ball valve 1 is closed, and is in sliding contact with the ball reference surface 23 of the ball surface 21. ing.

On the outer side in the radial direction from the seal surface 31, an annular seat contact surface 33 that is pressed against the ball valve 1 by the elastic force of the spring 3 and slidingly contacts the ball contact surface 24 when the ball valve 1 is opened. Is provided. The sheet contact surface 33 is provided so as to surround the seal surface 31 in the circumferential direction.

Here, when the ball valve 1 is closed, the ball reference surface 23 and the seal surface 31 are in sliding contact with each other because the valve seat 2 moves in the pressing load direction of the spring 3. At this time, the gap between the illustrated upper end surface of the inner peripheral protrusion 51 and the illustrated lower end surface of the outer peripheral protrusion 42 is the narrowest.

Further, when the valve is closed, the valve seat 2 and the sleeve 7 can be freely displaced by a predetermined distance in the pressing load direction of the spring 3.

Further, when the valve is closed, the sealing surface 31 of the valve seat 2 is pressed against the ball valve 1 by the pressing load of the spring 3, whereby the ball reference surface 23 and the sealing surface 31 are brought into contact with each other, and the ball surface 21 and the sealing surface 31 are brought into contact with each other. The gap between the two is sealed in a liquid-tight manner.

On the other hand, during the valve opening operation of the ball valve 1, the valve seat 2 rides on the ball contact surface 24 from the ball reference surface 23 through the chamfered portion 56, so that the ball contact surface 24 and the seat contact surface 33 are in sliding contact, In addition, the ball reference surface 23 and the seal surface 31 are in a non-contact state. At this time, the seal surface 31 is located inside the inner wall surface of the valve opening 11.

Also, the ball contact surface 24 and the sheet contact surface 33 are in contact. For this reason, the position of the valve seat 2 in the pressing load direction of the spring 3 is fixed.

Therefore, for the purpose of improving the wear resistance of the seal surface 31 of the valve seat 2, the seal surface 31 that is in sliding contact with the ball reference surface 23 of the ball surface 21 when the ball valve 1 is closed, and the ball valve 1 is opened. By separating the ball contact surface 24 and the seat contact surface 33 that is in sliding contact with the valve, wear of the seal surface 31 of the valve seat 2 can be reduced.

As described above, the valve device of the present embodiment has the same effects as those of the first embodiment.

[Example 3]
10 and 11 show a ball-type rotary valve device (Example 3). Here, the same reference numerals as those in the first and second embodiments indicate the same configuration or function, and the description thereof is omitted.

The housing 5 of this embodiment is provided with an inner peripheral protrusion 51 that contacts the outer peripheral protrusion 42 of the sleeve 7 and restricts the movement of the sleeve 7.

The sleeve 7 is provided with an outer peripheral protrusion 42 that opposes the inner peripheral protrusion 51 so as to be in contact with the inner peripheral protrusion 51 and is engaged with the inner peripheral protrusion 51.

The inner peripheral protrusion 51 and the outer peripheral protrusion 42 are formed with

inclined surfaces

61 and 62 that are inclined with respect to the pressing load direction of the spring 3.

The inclined surface 61 is a conical surface that is inclined so that the flow passage cross-sectional area of the cooling water flow passage 14 gradually decreases from the upper end of the housing 5 to the lower end of the drawing.

The inclined surface 62 is a conical surface that is inclined so that the protruding amount of the outer peripheral protrusion 42 gradually decreases from the upper end of the sleeve 7 to the lower end of the drawing.

The valve device of the present embodiment has the same effects as those of the first and second embodiments.

In addition, by inclining the opposing surfaces of the inner peripheral protrusion 51 and the outer peripheral protrusion 42, the displacement of the valve seat 2 and the sleeve 7 in the horizontal direction (the left-right direction in the drawing) is restricted, and the engine vibration is generated when the ball valve 1 is opened. In addition, sliding contact between the ball surface 21 and the seal surface 31 due to vibration of the automobile or the like can be avoided. Thereby, wear of the ball surface 21 and the seal surface 31 can be suppressed.

[Example 4]
12 and 13 show a valve device (Example 4). Here, the same reference numerals as in the first to third embodiments indicate the same configuration or function, and the description thereof is omitted.

The casing includes at

least housings

4 and 5 and a cylindrical sleeve 7.

The ball valve 1 has a ball surface 21 and a ball contact surface 25.

The ball contact surface 25 is an opening end surface of the valve opening 11 and is provided on the opening periphery of the valve opening 11. The seat contact surface 35 is in sliding contact with the ball contact surface 25 when the ball valve 1 is opened.

A tapered chamfered portion 54 is provided on the opening periphery of the ball valve 1 on the valve opening side in the CL direction.

Further, tapered chamfered portions 58 are respectively provided at both ends of the valve opening 11 in the rotation direction of the ball valve 1. Each of the chamfered portions 58 has an inclined surface that is provided in an arc shape around the opening periphery of the valve opening 11 and is inclined so as to rise upward toward the opening end of the valve opening 11. That is, the chamfered portion 58 is formed in a tapered shape in which the valve seat 2 smoothly rides on the ball surface 21 from the valve opening 11 when the ball valve 1 is closed.

The valve seat 2 is provided with an annular seat recess 34 radially outward from the annular seal surface 31. The sheet recess 34 is provided so as to be recessed on the side opposite to the pressing load direction of the spring 3.

An annular sheet contact surface 35 that is slidably opposed to the ball surface 21 and pressed against the ball surface 21 by the elastic force of the spring 3 is formed on the radially outer side of the sheet recess 34.

The sheet contact surface 35 is connected to the seal surface 31 via an annular step 36. The sheet contact surface 35 is provided so as to surround the seal surface 31 in the circumferential direction. The seat contact surface 35 is in sliding contact with the ball contact surface 25 when the ball valve 1 is opened, and is not in contact with the ball surface 21 when the ball valve 1 is closed.

Here, the position of the seat contact surface 35 when the ball valve 1 is closed is indicated by a reference line SL indicated by a one-dot chain line in the drawing, and is positioned above the position of the seat contact surface 35 when the valve is opened. is doing. The reference line SL actually indicates the position of the ring plate 43 that holds the valve seat 2. That is, when the ball valve 1 is opened, the ring plate 43 is disposed below the reference line SL in the drawing.

The seal surface 31 is disposed on the radially inner side of the sheet recess 34. The sealing surface 31 is provided on the opening periphery of the seat opening 12. Further, the seal surface 31 is provided so as to protrude in the pressing load direction of the spring 3 as compared with the sheet contact surface 35. The seal surface 31 is in sliding contact with the ball surface 21 when the ball valve 1 is closed, and is not in contact with the ball surface 21 and the ball contact surface 25 when the ball valve 1 is opened.

In the valve device, the housing 5 is not provided with an inner peripheral protrusion, and the sleeve 7 is not provided with an outer peripheral protrusion. Thereby, compared with the case where the seat contact surface 35 is in contact with the ball surface 21 (valve open state), compared with the case where the seal surface 31 is in contact with the ball surface 21 (valve closed state), the valve seat 2. The position of the sleeve 7 is fixed in the lower part of the figure.

Therefore, the valve seat 2 is fixed with the seal surface 31 entering the inside of the valve opening 11 when the ball surface 21 restricts the movement of the valve seat 2 and the sleeve 7 when the valve is opened. That is, the ball surface 21 has a function as a seat restricting portion that contacts the valve seat 2 and restricts the movement of the valve seat 2 and the sleeve 7.

Here, when the ball valve 1 is closed, the seal surface 31 rides on the ball surface 21 so that the valve seat 2 moves in the pressing load direction of the spring 3. That is, the valve seat 2 moves in the direction of the arrow shown in FIG.

Further, when the ball valve 1 is closed, the seal surface 31 is pressed against the ball valve 1 by the pressing load of the spring 3, whereby the ball surface 21 and the seal surface 31 are brought into contact with each other. The gap between them is liquid-tightly sealed.

In addition, since the ball surface 21 and the seal surface 31 are in contact with each other when the ball valve 1 is closed, the valve seat 2 and the ring plate 43 of the sleeve 7 are fixed to the upper side in the drawing than when the valve is opened.

On the other hand, when the ball valve 1 is opened, the seal surface 31 of the valve seat 2 enters the valve opening 11 from the ball surface 21 through the chamfered portion 58, so that the ball contact surface 25 and the seat contact surface 35 are in sliding contact. In addition, the ball surface 21 and the seal surface 31 are in a non-contact state. At this time, the seal surface 31 is located inside the inner wall surface of the valve opening 11. Further, the ball contact surface 25 and the sheet contact surface 35 are in contact with each other. For this reason, the position of the valve seat 2 in the pressing load direction of the spring 3 is fixed.

When the ball valve 1 is closed, the seal surface 31 of the valve seat 2 runs from the valve opening 11 to the ball surface 21 through the chamfered portion 58, so that the ball surface 21 and the seal surface 31 are in sliding contact, and The ball contact surface 25 and the sheet contact surface 35 are in a non-contact state.

Therefore, for the purpose of improving the wear resistance of the seal surface 31, the seal surface 31 that is in sliding contact with the ball surface 21 when the ball valve 1 is closed and the ball contact surface 25 that slides when the ball valve 1 is opened. By separating the contacting sheet contact surface 35, the wear of the sealing surface 31 can be reduced.

As described above, the ball-type rotary valve of this embodiment has the same effects as those of Embodiments 1 to 3.

[Modification]
In this embodiment, an example in which a ball valve is used as an example of a rotary valve has been described. However, the present disclosure is not limited thereto, and the present disclosure may be applied to a rotary valve whose outer peripheral surface has a convex spherical shape, for example.

In the present embodiment, the fluid (cooling water in the embodiment) flows from the inner side to the outer side of the rotary valve (the ball valve in the embodiment) when the valve is opened, but the direction of flowing the fluid may be reversed. .

In the present embodiment, an example in which the ball valve is rotated by an electric actuator is shown, but the driving means of the ball valve is not limited.

In this embodiment, an example in which press-fitting is used as a technique for fixing the sleeve and the valve seat is shown, but the coupling means is not limited, and for example, an adhesive or the like may be used.

In this embodiment, a compression coil spring is used as an example of a spring, but various applications are possible such as using a ball valve and a bellows having a spring function, or using a rubber member.

In the present embodiment, an example in which the present disclosure is applied to a valve device that controls engine cooling water has been shown, but the present disclosure may be applied to a valve device that controls cooling water of a vehicle not equipped with an engine.

In this embodiment, an example in which the present disclosure is applied to a valve device that controls a liquid (cooling water as a specific example) has been shown. However, the fluid is not limited to a liquid, but a gas (gas) The present disclosure may be applied to a valve device that performs control.

Claims

A valve (1) having a convex spherical ball surface (21) convex outward in the radial direction centered on a predetermined rotation axis, and a first opening (11) that opens at the ball surface and allows fluid to pass therethrough. )When,
An annular seat (2) which is opposed to the ball surface so as to be slidably contactable, is pressed against the ball surface and has a second opening (12) which can communicate with the first opening; In the valve device that is at least opened and closed by reciprocating the rotation direction in the rotation direction,
The sheet is
A sealing surface (31) that is in sliding contact with the ball surface when the valve surface is closed where the ball surface and the second opening overlap;
When the first opening and the second opening overlap each other, the sheet contact surfaces (32, 33, 35) that are in sliding contact with the opening inner wall surface (17) or the opening end surfaces (24, 25) of the first opening are provided. Has a valve device.
The valve device according to claim 1,
An elastic member (3) for generating an elastic force in a pressing load direction for elastically pressing the seat against the valve;
A housing (4, 5) for rotatably accommodating the valve;
A holding portion (43, 44) for holding the sheet, and a cylindrical sleeve (7) movable together with the sheet in the pressing load direction of the elastic member;
The said housing has a control part (51) which contacts the said sleeve and controls the movement to the said load direction of the said sleeve.
The valve device according to claim 2,
The sleeve has a locked portion (42) that is opposed to the restricting portion so as to be in contact with the restricting portion and is locked to the restricting portion,
The restriction device and the locked portion are valve devices having inclined surfaces (61, 62) inclined with respect to the pressing load direction of the elastic member.
The valve device according to any one of claims 1 to 3,
An elastic member (3) that generates an elastic force in a pressing load direction that elastically presses the seat against the valve;
The valve device according to claim 1, wherein the seat includes a concave portion (34) that is provided radially outward from the sealing surface and is recessed in a direction opposite to a pressing load of the elastic member.
The valve device according to any one of claims 1 to 4,
An elastic member (3) that generates an elastic force in a pressing load direction that elastically presses the seat against the valve;
The ball surface has a ball reference surface (23) in sliding contact with the seal surface when the valve is closed;
The opening end surface of the first opening is a ball contact surface (24) that comes into sliding contact with the seat contact surface (33) when the valve is opened,
The ball contact surface is provided so as to protrude to the opposite side of the pressing load direction of the elastic member compared to the ball reference surface,
The valve device is provided such that the seat contact surface surrounds the seal surface in a circumferential direction.
In the valve apparatus as described in any one of Claims 1 thru | or 5,
An elastic member (3) that generates an elastic force in a pressing load direction that elastically presses the seat against the valve;
The opening end surface of the first opening is a ball contact surface (25) provided at the opening periphery of the first opening,
The sealing surface is provided so as to protrude in the pressing load direction of the elastic member as compared with the seat contact surface (35), and in sliding contact with the ball surface when the valve is closed,
The valve device, wherein the seat contact surface is provided so as to surround the periphery of the seal surface in the circumferential direction, and is in sliding contact with the ball contact surface when the valve is opened.
The valve device according to any one of claims 1 to 6,
The valve has a chamfered portion (54) at the opening periphery of the first opening,
The chamfered portion is a valve device having an inclined surface that is inclined so that an opening area of the first opening gradually increases toward a radially outer side of the valve.
The valve device according to any one of claims 1 to 7,
The valve has chamfered portions (58) at both ends of the first opening in the rotation direction thereof,
The chamfered portion is a valve device having an inclined surface that is inclined so that an opening area of the first opening gradually increases toward a reciprocating side in a rotation direction of the valve.