WO2016157165A1 - Connector for printed circuit boards - Google Patents
Connector for printed circuit boards Download PDFInfo
- Publication number
- WO2016157165A1 WO2016157165A1 PCT/IL2015/050333 IL2015050333W WO2016157165A1 WO 2016157165 A1 WO2016157165 A1 WO 2016157165A1 IL 2015050333 W IL2015050333 W IL 2015050333W WO 2016157165 A1 WO2016157165 A1 WO 2016157165A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- connector
- edge
- female connector
- outer segments
- spacer
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/142—Arrangements of planar printed circuit boards in the same plane, e.g. auxiliary printed circuit insert mounted in a main printed circuit
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
- H01R12/721—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures cooperating directly with the edge of the rigid printed circuits
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4246—Bidirectionally operating package structures
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4274—Electrical aspects
- G02B6/428—Electrical aspects containing printed circuit boards [PCB]
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4292—Coupling light guides with opto-electronic elements the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements
- G02B6/4293—Coupling light guides with opto-electronic elements the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements hybrid electrical and optical connections for transmitting electrical and optical signals
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0274—Optical details, e.g. printed circuits comprising integral optical means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/11—Printed elements for providing electric connections to or between printed circuits
- H05K1/117—Pads along the edge of rigid circuit boards, e.g. for pluggable connectors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09145—Edge details
- H05K2201/09163—Slotted edge
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09145—Edge details
- H05K2201/09172—Notches between edge pads
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/325—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by abutting or pinching, i.e. without alloying process; mechanical auxiliary parts therefor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/36—Assembling printed circuits with other printed circuits
- H05K3/368—Assembling printed circuits with other printed circuits parallel to each other
Definitions
- the present invention in some embodiments thereof, relates to a connector for a printed circuit board and, more particularly, but not exclusively, to a simplification of the manufacturing technique for producing a female connector.
- Electrical connectors are extensively used to connect between devices both for power and for communication.
- connectors can be divided into cable connectors and module connectors.
- Traditional connectors are based on male and female connector pairs.
- the male is built of pins and the female is built of tubes.
- a pin or an array of one or more dimensions of pins are encapsulated together in a certain arrangement to form the male connector, and the female connector is then plugged into the male connector.
- the female connector has been built of tubes that fit the pins and are arranged in the same pattern as the male connector.
- a female connector may be implemented on the Host.
- the male connector may be placed directly on the PCB (Printed Circuit Board).
- PCB printed Circuit Board
- the other type of electrical connector is used to interconnect between electronic cards or modules and a host board or backplane.
- edge connector The most popular interconnect today is called an edge connector which means that the connector is created by creating copper fingers often coated with gold.
- Such an edge connector is implemented on both sides of the PCB (Printed Circuit Board) and can be implemented at different pitches, pad size and length.
- a female connector is used to accept an edge connector .
- the type of female connector suitable for an edge connector again the most popular edge connector today, is based on flexible pins which may be planar or round and which have been manufactured from an etched metal foil coated with gold which is encapsulated in a plastic case. The case may also include a guide to direct the inserted edge connector.
- the edge connector dominates the market today. PC cards use edge connectors and USB connectors also use edge connectors.
- the present invention relates to a female connector for connecting to an edge connector, in which the female connector is manufactured using PCB technology.
- a female connector for electrical connection to an edge connector, the edge connector being of predetermined width, the female connector comprising:
- spacer spacing the outer segments apart by approximately the predetermined width, the outer segments extending forward of the spacer to fit over corresponding electrical pads on either side of the edge connector to provide the electrical connection.
- the outer segments and the spacers comprise printed circuit boards, and the electrical pads comprise enlargements of metal tracks of the printed circuit boards.
- An embodiment may comprise a holder having resilience, the holder holding together the outer segments and the spacer, such that the resilience provides the outer segments with an ability to slide onto the edge connector and maintain a grip on the edge connector.
- both of the parallel outer segments comprise electrical pads on inwardly facing surfaces thereof.
- the outer segments comprise cuts extending between the electrical connectors from an end away from the spacer, the cuts providing the outer segments with a resilience, thereby to slide onto the edge connector and maintain a grip on the edge connector.
- the electrical connectors on the inwardly facing surfaces comprise bumps for enhancing mechanical grip on the edge connector.
- An embodiment may include optical fibers inserted between the electrical connectors.
- An embodiment may comprise additional electronic circuitry on at least one of the outer segments.
- the additional electronic circuits comprise a laser diode and a photo-detector.
- the connector may be fitted over and electrically contacting an edge connector.
- a method of manufacturing a female connector for electrical connections to edge connectors, the edge connectors being of predetermined width comprising:
- the method may comprise cutting intrusions into the two printed circuit board segments in between the tracks, to form resilient finger-like protrusions.
- the method may comprise inserting outwardly extending protrusions onto the tracks to grip corresponding tracks of the edge connector.
- the method may comprise inserting optical fibers between the tracks.
- the method may comprise inserting optical components within the connector.
- the method may further comprise inserting electronic components within the connector.
- FIG. 1 is a diagram illustrating a prior edge connector and corresponding female connector
- FIG. 2 is a simplified block diagram illustrating a cross section of a female connector according to the present embodiments and a corresponding edge connector;
- FIG. 3 is a simplified block diagram illustrating a fastening for the connector of Fig. 2 and showing how the parts are resilient;
- FIG. 4 is a view of an internal face of an outer portion of the female connector of Fig. 2;
- FIG. 5 is a view of an internal face of an outer portion of the female connector of an alternative embodiment of the present invention that includes optical fibers;
- FIG. 6 is a simplified diagram of an internal face of an outer portion of the female connector of a further alternative embodiment of the present invention in which a laser diode and a photodetector are integrated into the connector;
- FIG. 7 is a photograph illustrating the three parts of a female connector according to embodiments of the present invention.
- FIG. 8 is a photograph of an assembled female connector according to an embodiment of the present invention in situ on an edge connector. DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION
- the present invention in some embodiments thereof, relates to a connector for a printed circuit board and, more particularly, but not exclusively, to a simplification of the manufacturing technique for producing a female connector.
- the present invention relates to a female connector for connecting to an edge connector, in which the female connector is manufactured using PCB technology.
- PCB 10 comprises an edge connector 12.
- the PCB 10 has circuitry and components and the edge connector has a number of pins 14, each providing outputs from selected locations on the PCB.
- the edge connector 12 is designed as a protrusion from the PCB so that a female connector can fit securely over it and reliably contact the pins.
- Female connector 16 comprises a solid outer frame 18 into which flexible metal contacts 20 are built. The flexible metal contacts fit over the pins of the edge connector and the flexibility allows the female connector to grip the PCB and remain in position. The flexible metal contacts need to be individually fitted and have to be massive enough to spring into position around the male contacts, and not break even after numerous insertions and removals.
- Fig. 2 is a simplified cross-sectional schematic diagram which illustrates a female connector 30 for electrical connection to an edge connector 32.
- Edge connectors are of fixed thicknesses, generally the thickness of a PCB.
- the female connector includes two PCB segments 34 and 36.
- One or both of the segments comprises electrical pads for contacts with corresponding pads on the edge connector and the segments are orientated so that the faces carrying the pads face inwardly. Note the pads are not shown in Fig. 2.
- a spacer 38 is placed between the outer segments 34 and 36, and holds them apart by approximately the width of a PCB .
- the outer segments extend forward of the spacer to fit over the edge connector 32.
- the electrical pads on the female connector correspond to the electrical pads on either side of the edge connector to provide the electrical connection.
- the spacers may conveniently be made from printed circuit boards. The electrical pads being discussed, whether on the male or female connectors, are enlarged metal tracks of the printed circuit boards, typically made of copper or nickel, often coated with gold.
- Fig. 3 illustrates a fastener 40 for holding the outer segments 34 and 36 to the spacer 38.
- the fastener is a screw or peg, but soldering or welding may also be used, as well as any other suitable method.
- the fastener may have some resilience so that the structure formed is itself resilient, with the outer segments able to be pushed outwards to fit over the edge connector and then press inwardly to grip and form the electrical connection.
- the outer segments gain an ability to slide onto the edge connector 32 and maintain both a mechanical grip and an electrical connection on the edge connector.
- the resilience is provided by the individual pins, thus requiring each pin to be inserted separately and to have sufficient mass to provide the resilience needed without breaking.
- the resilience is provided by the surrounding structure, and the electrical pads themselves can be thin, rigid and straightforward to manufacture using standard PCB technology.
- both of the parallel outer segments comprise electrical pads on the inwardly facing surfaces.
- pads are provided on one side only, as necessitated by the circumstances.
- Metal paths 52 are electrical tracks or metal pads on the PCB and may typically be of copper or nickel and may be coated with gold.
- the pads are arranged in the same way as the corresponding pads on the edge connector that it is designed to connect with, with gaps 54 in between.
- Slits 56 may be cut into the PCB within the gaps 54 to enhance resilience at the end of the pads.
- metal bumps 58 may be located on the pads to grip the corresponding pads on the edge connector.
- Fig. 5 illustrates an embodiment in which the connector provides both optical and electrical connection.
- the illustration is again of the inwardly facing surface of one of the outer segments.
- Metal pads 60 are provided as before and optical fibers 62 are inserted between the pads.
- the optical fibers may be placed in prealigned trenches.
- Fig. 6 shows a view of the inward facing surface of an outer facing segment according to a further embodiment of the present invention.
- additional circuitry and electronic components can easily be included on the connector using standard PCB manufacturing technology.
- the additional electronic components may for example comprise a laser diode 64 and a photo-detector 66, which can be useful for providing electro-optical functionality. Copper wires carrying electricity may be included with the optical fibers.
- Fig. 7 illustrates parts which may be used to assemble a female connector according to the present embodiments.
- Two printed circuit board segments 70 and 72 comprise electrical tracks 74 on their surfaces.
- a spacer 76 has a width approximating to the width of the edge connectors.
- the segments and the spacer have holes 78 through which a fastener can be connected. It is noted that in the embodiment of Fig. 7 there are no slits between the electrical tracks, so that the resilience is from the PCB itself and from the fastener.
- FIG. 8 illustrates a female connector 80 constructed from parts similar to those shown in Fig. 7 and fitted over an edge connector 82.
- Two fasteners 84 hold the connector together through the spacer, and the connector sits over pads of a PCB edge 86.
- Slits 88 separate the pads of the female connector 80 and contribute springiness to the connector, as discussed.
- a connector according to the present embodiments may sit on a part of a much longer edge connector.
- the prior art connectors require specific manufacturing technologies both for the female and the male connector. On the cable side the work is even harder, as the pads must be connected to outgoing cables.
- the present embodiments may provide a simple way for creating female connectors which support standard edge connectors of any size and dimension and provide effective AC/DC performance at low cost using standard PCB manufacturing technologies which are commonly available and are very cheap.
- each of the pins is an individual construction and has its own freedom to move and touch the pad.
- the female connector is assembled from three parts, of which the upper part and lower parts are themselves standard edge connectors.
- the pads of the female connector however are thicker than the pads of the standard edge connector it is desired to accommodate.
- a standard PCB copper layer is around lOZ or 35 micron.
- a pad of 0.8mm width and 8mm length it is possible to add to the edge of such a pad a region having a thickness which is higher by around 10% or a little more or a little less, than the thickness of the male edge connector.
- the gaps between any two pads may be cut to form slits.
- the slits mechanically separate the pads into separate fingers of the PCB, each finger being flexible to move freely, the PCB material providing resilience.
- the spacer may be identical to the outer parts but may have a different pitch.
- the spacer preferably has a thickness which is the same as the edge connector that the female connector is being designed for.
- the three parts are clamped together using a fixing such as a clamp, a peg, a screw, glue or soldering or bonding as convenient. Screwing or soldering is preferred because they may connect the cable, which may comprise wires or flat cables, directly to the PCBs of the female connector.
- the manufacturing of the female edge connector can be performed using standard PCB manufacturing technologies as explained above, which means that it is easy to manufacture and the connector becomes a PCB like component.
- a second advantage is the fact that the female connector can have components built in, as discussed above in respect of Fig. 6, therefore implementing certain functions on the connector itself. For example a wireless high definition multimedia interface (HDMI) adaptor can be implemented directly on the connector PCB, creating a monolithic solution.
- HDMI wireless high definition multimedia interface
- the fibers When fibers are used to transmit and receive high speed signals, then the fibers may be laid along the cable between the metal pads, as discussed above in respect of Fig. 5.
- optical chips On the connectors, optical chips may be placed directly on the PCB and the fibers aligned. For single mode accuracy the fibers may be aligned in trenches, as discussed in International Patent Application No. WO2012/001693 to OTX Ltd.
- the disclosed uTOSA/uROSA structures may be used as the spacer for the present embodiments, embedding pre aligned laser and detector chips on a PCB substrate with slots for the fibers, as shown in Fig. 6 herein.
- the present embodiments may thus provide a PCB having partially mechanically separated metal pads (PMSMP) in order to create a flexible pad structure on the same hard substrate, which is nevertheless able to interface by sliding over an edge pad or a pressed edge pad.
- PMSMP partially mechanically separated metal pads
- Sub pads with thicknesses greater than the target pad of the standard edge connector may be made of copper or nickel or any other metal or conductive material suitable to be grown on the PCB metal pad.
- the connectors may be optionally coated with gold.
- the upper and lower PCB parts are clamped together with a middle part, or spacer, having a thickness approximating to the edge connector being designed for. Assembling of the three parts can be done with clamps, glue, soldering material, pegs or screws or any other suitable system.
- Optical chips such as a Laser diode and/or a photodetector can be embedded between the pads allowing connection of fibers which are laid on the cables.
- glass fibers can be laid between the contacts.
- An electronic circuit may be implemented on the spacer and/or on the upper and lower parts, say to perform signal/information conversion.
- the circuits may include power transistors and logic to control and driver a motor or speakers or any other needed interfaces. It is expected that during the life of a patent maturing from this application improved and relevant PCB manufacturing technologies will be developed and the scope of the terms herein are intended to include all such new technologies a priori.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IL2015/050333 WO2016157165A1 (en) | 2015-03-29 | 2015-03-29 | Connector for printed circuit boards |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IL2015/050333 WO2016157165A1 (en) | 2015-03-29 | 2015-03-29 | Connector for printed circuit boards |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2016157165A1 true WO2016157165A1 (en) | 2016-10-06 |
Family
ID=53938371
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IL2015/050333 WO2016157165A1 (en) | 2015-03-29 | 2015-03-29 | Connector for printed circuit boards |
Country Status (1)
Country | Link |
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WO (1) | WO2016157165A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020119933A1 (en) * | 2018-12-14 | 2020-06-18 | Telefonaktiebolaget Lm Ericsson (Publ) | Flexible connectors for expansion board |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3221286A (en) * | 1961-07-31 | 1965-11-30 | Sperry Rand Corp | Connector for printed circuit strip transmission line |
US5741148A (en) * | 1994-11-30 | 1998-04-21 | Minnesota Mining And Manufacturing Company | Electrical connector assembly with interleaved multilayer structure and fabrication method |
EP2157839A1 (en) * | 2008-08-19 | 2010-02-24 | Siemens Aktiengesellschaft | Printed circuit board |
US20100134995A1 (en) * | 2008-12-02 | 2010-06-03 | Raytheon Company | Electrical Interconnection System |
WO2012001693A2 (en) | 2010-07-01 | 2012-01-05 | Otx Ltd. | Assembly and packaging method and system for optical components |
-
2015
- 2015-03-29 WO PCT/IL2015/050333 patent/WO2016157165A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3221286A (en) * | 1961-07-31 | 1965-11-30 | Sperry Rand Corp | Connector for printed circuit strip transmission line |
US5741148A (en) * | 1994-11-30 | 1998-04-21 | Minnesota Mining And Manufacturing Company | Electrical connector assembly with interleaved multilayer structure and fabrication method |
EP2157839A1 (en) * | 2008-08-19 | 2010-02-24 | Siemens Aktiengesellschaft | Printed circuit board |
US20100134995A1 (en) * | 2008-12-02 | 2010-06-03 | Raytheon Company | Electrical Interconnection System |
WO2012001693A2 (en) | 2010-07-01 | 2012-01-05 | Otx Ltd. | Assembly and packaging method and system for optical components |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020119933A1 (en) * | 2018-12-14 | 2020-06-18 | Telefonaktiebolaget Lm Ericsson (Publ) | Flexible connectors for expansion board |
US11881646B2 (en) | 2018-12-14 | 2024-01-23 | Telefonaktiebolaget Lm Ericsson (Publ) | Flexible connectors for expansion board |
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