WO2016148433A1 - Shear bolt - Google Patents
Shear bolt Download PDFInfo
- Publication number
- WO2016148433A1 WO2016148433A1 PCT/KR2016/002335 KR2016002335W WO2016148433A1 WO 2016148433 A1 WO2016148433 A1 WO 2016148433A1 KR 2016002335 W KR2016002335 W KR 2016002335W WO 2016148433 A1 WO2016148433 A1 WO 2016148433A1
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- WO
- WIPO (PCT)
- Prior art keywords
- conductor
- bolt
- shear
- circular
- shear bolt
- Prior art date
Links
- 239000004020 conductor Substances 0.000 claims abstract description 133
- 238000003780 insertion Methods 0.000 claims abstract description 28
- 230000037431 insertion Effects 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims description 19
- 239000010949 copper Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 229910001369 Brass Inorganic materials 0.000 claims description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- 239000010951 brass Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 5
- 230000003247 decreasing effect Effects 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000002401 inhibitory effect Effects 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 12
- 230000020169 heat generation Effects 0.000 description 7
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 241000287107 Passer Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001364 causal effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B31/00—Screwed connections specially modified in view of tensile load; Break-bolts
- F16B31/02—Screwed connections specially modified in view of tensile load; Break-bolts for indicating the attainment of a particular tensile load or limiting tensile load
- F16B31/021—Screwed connections specially modified in view of tensile load; Break-bolts for indicating the attainment of a particular tensile load or limiting tensile load by means of a frangible part
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B31/00—Screwed connections specially modified in view of tensile load; Break-bolts
- F16B31/02—Screwed connections specially modified in view of tensile load; Break-bolts for indicating the attainment of a particular tensile load or limiting tensile load
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2475—Connections using contact members penetrating or cutting insulation or cable strands the contact members penetrating the insulation being actuated by screws, nuts or bolts
Definitions
- the present invention relates to a shear bolt.
- the present invention is a shear bolt used in the bolt connector for the conductor connection of the cable is easy to adjust the depth inserted into the bolt connector to effectively solve the problem of increased resistance and heat generation at the conductor connection portion of the cable To a shear bolt that can
- FIG. 1A is a circular twisted-pair conductor in which a plurality of element wires having a circular cross section are circularly integrated as a whole
- FIG. 1B is a circular compressed conductor compressing a plurality of element wires having a circular cross section as a whole
- the aluminum (Al) conductor is configured in a form in which a plurality of element wires are associated with each other, and water penetrated from the outside by inserting a watertight paper tape or compound between the plurality of element wires in the longitudinal direction of the cable. You can prevent progress.
- connection method of such an aluminum (Al) conductor there exists a method using welding, a crimp sleeve, a bolt connector, etc.
- the method of connecting aluminum (Al) conductors by welding requires a long time because the plurality of wire strands constituting the aluminum (Al) conductor must be separated and the watertight paper tape or compound therebetween is removed for welding. There is a problem that is expensive and expensive.
- connection method of the aluminum (Al) conductor by the pressing sleeve is exposed to the external environment for a predetermined time for the connection between the conductors by the sleeve, whereby the oxide film is deposited on the surface of the aluminum (Al) conductor
- the resistance is increased at the connection of the cable, and as a result, the local heat generation may damage the cable or limit the rated current of the cable.
- FIG. 2 schematically illustrates a state in which aluminum (Al) conductors of adjacent cables are connected to each other by bolt connectors
- FIG. 3 schematically illustrates a cross-sectional view of A-A 'in FIG. 2.
- the bolt connector 300 is inserted into the conductor insertion groove 320 and the conductor insertion groove 320 into which the conductors 210a and 210b of each of the adjacent cables 200a and 200b are inserted.
- a plurality of bolt fastenings into which bolts 400 for pressing the conductors 210a and 210b in one direction are inserted to fix the conductors 210a and 210b and to contact the conductors 210a and 210b with the inner wall of the connector 300. It may include a sphere 310.
- the bolt 400 inserted through the bolt fastener 310 of the bolt connector 300 presses the conductor 210b inserted into the conductor insertion groove 320 in one direction.
- a lower portion of the conductor 210b is in contact with the lower inner wall of the bolt connector 300 to form a current path between the conductors 210a and 210b and the bolt connector 300.
- the bolt 400 may not sufficiently press the conductor 210b so that the conductor 210b does not have sufficient depth. Since the contact area between the lower part of the lower part and the lower inner wall of the bolt connector 300 becomes smaller, there is a problem that resistance in the corresponding area increases and local heat generation occurs, whereas the depth into which the bolt 400 is inserted is too large.
- the empty space for the subsequent insertion of the bolt to be inserted along the longitudinal direction or the circumferential direction of the bolt connector 300 is narrowed and thereby the subsequent As the other bolt is inserted into the shallow depth is inserted there is also a problem that the resistance in the corresponding area is increased and the local heating occurs.
- the present invention is a shear bolt that is used in the bolt connector (bolt connector) for connecting the conductor of the cable is easy to adjust the depth inserted into the bolt connector can effectively solve the problem of increased resistance and heat generation at the conductor connection portion of the cable It is an object to provide a shear bolt.
- a shear bolt for a bolt connector for conductor connection of a cable comprising: a plurality of conductor fastening holes into which a conductor of a cable is inserted; and a plurality of bolt fasteners into which bolts for fixing a conductor inserted into the conductor insertion groove are inserted;
- a head capable of being fastened to a mechanism or equipment to allow shear bolts to be inserted into the bolt fasteners;
- a thread portion having a male thread corresponding to a female thread of the inner wall of the bolt fastener;
- a stopper disposed between the threaded portion and the fracture portion and increasing the torque applied to the shear bolt by inhibiting the insertion of the shear bolt so that the increased torque reaches a predetermined torque at the fracture of the fracture portion.
- the stopper is provided with a shear bolt, characterized in that the flange or a non-threaded cylinder.
- the outer diameter of the flange is greater than 3 mm or less than the outer diameter of the threaded portion, and the length of the flange or the thread unapplied cylinder is 2 to 5 mm, provides a shear bolt.
- a shear bolt characterized in that it further comprises a protrusion which is disposed at the lower end of the threaded portion and can be inserted between the associated element wires constituting the conductor.
- the stopper provides a shear bolt, characterized in that to increase the torque applied to the shear bolt.
- the stopper when the break is broken, provides a shear bolt, characterized in that it does not protrude beyond the outer surface of the bolt connector.
- the predetermined torque provides a shear bolt, characterized in that 50 to 150 N ⁇ m.
- shear bolt characterized in that made of brass or aluminum alloy with a tensile strength of 250 MPa or more and the electrical conductivity 25% (@ 20 °C) compared to pure copper.
- the maximum outer diameter of the male screw constituting the threaded portion is ⁇ 12 to ⁇ 20
- the pitch of the thread is 1 to 3 mm
- the number of threads per unit length is 8 to 26, it provides a shear bolt.
- the protrusion has an inclined shape which, in whole or in part, gradually decreases in cross-sectional area.
- the protrusion provides a shear bolt, characterized in that the cross-sectional area is a conical shape gradually decreasing and the end of the cone is a hemispherical shape with a radius of 2.5 to 8 mm.
- the length of the protrusion provides a shear bolt, characterized in that 4 to 10 mm.
- the break provides a shear bolt, characterized in that the diameter of the cone gradually decreases in diameter, the diameter is ⁇ 8 to ⁇ 14.
- At least the threaded portion, the protrusion and the stopper provide a shear bolt, characterized in that plated with tin.
- Shear bolt according to the present invention is a shear bolt used in the bolt connector (bolt connector) for connecting the conductor of the cable is easy to adjust the depth inserted into the bolt connector to effectively increase the resistance and heat generation problems at the conductor connection portion of the cable Excellent effect that can be solved.
- FIG 1 schematically shows various embodiments of the cross-sectional shape of an aluminum (Al) conductor.
- FIG. 2 schematically illustrates the connection of aluminum (Al) conductors of adjacent cables by bolt connectors.
- FIG. 3 schematically illustrates a cross-sectional view of AA ′ in FIG. 2.
- FIG. 4 schematically shows an embodiment of a shear bolt according to the invention.
- FIG. 5 schematically shows another embodiment of a shear bolt according to the invention.
- FIG. 6 schematically illustrates the use of the shear bolt shown in FIG. 5A in a bolt connector.
- the present invention relates to shear bolts for bolt connectors for conductor connection of cables.
- the bolt connector has a cylindrical shape similar to the cable as a whole, and includes a plurality of conductor insertion grooves into which the conductors to be connected to both ends thereof are inserted, and a plurality of bolts for fixing the conductors inserted into the conductor insertion grooves.
- the bolt fastener of may be disposed around the cylindrical bolt connector.
- the bolt connector may have a resistance of 90% or less than that of the conductor of the cable.
- FIG. 4 schematically shows an embodiment of a shear bolt according to the invention.
- the shear bolt 100 is the head 110, which can be fastened to a mechanism or equipment for inserting the shear bolt 100 into the bolt fastener of the bolt connector, the bolt
- a screw thread 120 corresponding to the female screw of the inner wall of the fastener is applied, the head 110 is disposed between the head 110 and the screw thread 120, and a torque higher than a predetermined level is applied to the shear bolt 100.
- Breaking part 130 to be broken and is disposed between the screw thread 120 and the breaking part 130 to suppress the insertion of the shear bolt 100 to increase the torque applied to the shear bolt 100 It may include a stopper 140.
- the shear bolt 100 may be made of a metal material having a tensile strength of about 250 MPa or more and an electrical conductivity of about 25% (@ 20 ° C.) or more than that of pure copper.
- the tensile strength of the shear bolt 100 is less than 250 MPa, it may be difficult to form a sufficient current path by breaking the conductor before sufficiently contacting the inner wall of the bolt connector, and also the electrical conductivity of the shear bolt 100 Is less than 25% (@ 20 ° C) compared to pure copper, the resistance at the conductor connection area of the cable may increase significantly.
- the shear bolt 100 may be made of, for example, a metal such as brass or an aluminum alloy having higher electrical conductivity than brass.
- the threaded portion 120 has a male screw corresponding to a female screw on an inner wall of the bolt fastener 310 of the bolt connector 300, and the shear bolt 100 is rotated by engaging the male screw with the female screw. Proceed toward the conductor 210b inserted into the conductor insertion groove 320 of the bolt connector 300, and as a result, the lower end of the shear bolt 100 pushes the conductor 210b to the bolt connector 300 By contacting the lower inner wall of the c) to form a current path between the conductor (210b) and the bolt connector (300).
- a sufficient current path can be formed, for example, the maximum outer diameter of the male thread is ⁇ 12 to ⁇ 20, the pitch of the thread is 1-3 mm, and the number of threads per unit length (1 inch) is 8 To 26.
- the threaded portion 120 has a length such that the stopper 140 disposed on the upper portion of the threaded portion 120 does not protrude from the surface of the bolt connector 300 when the broken portion 130 is to be described later. It can have When the stopper 140 protrudes from an outer surface of the bolt connector 300 when the breaker 130 is broken, it may be difficult to wrap the upper portion of the bolt connector 300 with a rubber tube made of a material such as silicon. Can be.
- the breaker 130 is not particularly limited as long as it can perform a function of breaking when a predetermined torque is applied to the shear bolt 100.
- the breaker 130 may have a conical shape that gradually decreases in diameter, and may have a different diameter depending on a material forming the breaker 130, but the breaker 130 may be brass. When made in diameter may be ⁇ 8 to ⁇ 14.
- the predetermined torque applied to the shear bolt 100 at the time of breaking of the breaker 130 may be about 50 to 150 N ⁇ m.
- the stopper 140 inserts the shear bolt 100 when the contact area between the conductor 210b and the inner wall of the bolt connector 300 increases to form a sufficient current path and decreases resistance. By suppressing this, the torque applied to the shear bolt 100 is increased to perform the function of breaking the breaker 130.
- Shear bolt 100 is the bolt fastener 310 regardless of the type of conductor 210b that is inserted into the conductor insertion groove 320 of the bolt connector 300 by the stopper 140 By consistently adjusting the depth to be inserted through, by optimizing the contact area between the conductor (210b) and the inner wall of the bolt connector 300 to form a sufficient current passer and reduce the resistance to excellent solve the local heat problem effectively Effect.
- the stopper 140 suppresses the insertion of the shear bolt 100 when the sufficient contact current between the conductor 210b and the inner wall of the bolt connector 300 is increased and the resistance is reduced, thereby preventing the insertion of the shear bolt 100. If it is possible to perform the function of breaking the fracture portion 130 by increasing the torque applied to the 100 is not particularly limited, for example, the flange shown in Figure 4a, the thread shown in Figure 4b Unapplied cylinders and the like.
- the shape of the flange is not particularly limited as long as it can increase the torque applied to the shear bolt 100 as a stopper.
- the outer diameter of the flange may be as large as about 3 mm or less than the outer diameter of the threaded portion 120, and the thickness may be about 2 to 5 mm.
- the shape of the thread unapplied cylinder is not particularly limited as long as it can increase the torque applied to the shear bolt 100 as a stopper
- the length of the thread unapplied cylinder may be about 2 to 5 mm.
- Figure 5 schematically shows another embodiment of a shear bolt according to the present invention
- Figure 6 schematically shows how the shear bolt of Figure 5a is used in a bolt connector.
- the shear bolt 100 is inserted between the wires constituting the conductor 210b of the cable disposed at the lower end of the threaded portion 120 and inserted into the bolt connector 300. It may further include a protrusion 150 having an inclined shape to reduce the cross-sectional area in whole or in part to be reduced.
- the shear bolt 100 has the protrusion 150 of the conductor of the bolt connector 300 when the bolt 150 is inserted into the bolt fastener 310 of the bolt connector 300.
- the wires may be inserted between the associated wires constituting the conductor 210b inserted into the insertion groove to push the wires in the left and right directions perpendicular to the traveling direction of the shear bolt 100.
- the associated wires constituting the conductor 210b are in intimate contact with each other, and in particular, the wires disposed at the outermost of the wires are in close physical contact with the inner wall of the bolt connector 300.
- the contact area between the shear bolt 100 and the element wires is increased, thereby forming a current path connecting the conductor 210b, the bolt connector 300, and the shear bolt 100, thereby adding it. Furnace resistance increase can be avoided or minimized.
- the protrusion 150 of the shear bolt 100 is inserted between the associated element wires constituting the conductor 210b to push the element wires, thereby between the protrusion 150 and the element wires or the element wires. It causes friction, thereby removing the oxide film on the surface of the aluminum wires to avoid or minimize the increase in resistance caused by the oxide film.
- the shear bolt 100 forms a sufficient current path at the conductor connection by the bolt connector 300, and increases the resistance due to the oxide film on the surface of the element wires constituting the conductor 210b. By avoiding or minimizing, it is possible to effectively solve the problem of heat generation due to increased local resistance at the connection area of the cable conductor.
- the protruding portion 150 is sheared by a male screw constituting the threaded portion 120 of the shear bolt 100 according to the present invention engaged with a female screw of an inner wall of the bolt fastener 310 of the bolt connector 300. If the bolt 100 can be inserted between the associated element wires constituting the conductor 210b as it travels in the direction of the conductor 210b inserted into the conductor insertion groove 320 of the bolt connector 300 in its shape. There is no special limitation.
- the protrusion 150 has a conical shape with a gradually decreasing cross-sectional area as a whole as shown in FIGS. 5A and 5B, and the ends of the cone are hemispherical or causal shapes having a radius of 2.5 to 8 mm, or in FIG. 5C.
- the cylinder may be generally cylindrical in shape and the ends of the cylinder may be conical in shape with gradually decreasing cross-sectional area.
- the length of the protrusion 150 may be different according to the association method of the wires constituting the conductor 210b to be inserted into the conductor insertion groove 320 of the bolt connector 300.
- the protrusion 150 is the shear bolt 100 as shown in Figure 5a or 5c when the conductor 210b is a circular twisted-pair conductor shown in Figure 1a or a circular compression conductor shown in Figure 1b.
- End of the protrusion 150 may have a length such that the end of the protrusion 150 may contact the center element wire of the conductor, and when the conductor 210b is a split compressed circular conductor shown in FIG. 1C, as shown in FIG. 5B.
- the protruding portion 150 of the shear bolt 100 may have a length such that the distal end of the protrusion 150 may contact the center element wire of one section constituting the split compression circular conductor.
- the length of the protrusion 150 may be 4 to 10 mm.
- the protrusion 150 may have a length such that the stopper 140 disposed above the threaded portion 120 does not protrude from the surface of the bolt connector 300 at the time of breaking of the breaker 130 to be described later.
- the distal end of the protrusion 150 of the shear bolt 100 contacts the center element wire of the circular twisted pair conductor shown in FIG. 1A or the circular compressed conductor shown in FIG. 1B, or the split compressed circular conductor shown in FIG. 1C.
- the insertion of the shear bolt 100 by the stopper 140 is suppressed, thereby increasing the torque applied to the shear bolt 100.
- the breaking part 130 is broken, so that the breaking part 130 and the head 110 are separated.
- the predetermined torque applied to the shear bolt 100 at the time of breaking of the breaker 130 may be about 50 to 150 N ⁇ m.
- the conductor 210b inserted into the conductor insertion groove 320 of the bolt connector 300 is a split compression circular conductor, and the plurality of shear bolts 100 are split compression circular.
- the void space inside the conductor insertion groove 320 is gradually reduced as the number of shear bolts 100 inserted increases.
- the resistance of the conductor to the insertion of the shear bolt 100 to be inserted first is smaller than the resistance of the conductor to the insertion of the shear bolt 100 to be inserted later, so that the shear bolt 100 to be inserted first is later Compared to the shear bolt 100 to be inserted is inserted more easily is inserted more deeply.
- the stopper 140 is the shear in a state in which the end of the protrusion 150 of the shear bolt 100 is in contact with the central element wire of one or more sections constituting a circular twisted pair conductor, a circular compressed conductor, or a split compressed circular conductor
- By inhibiting the insertion of the bolt 100 may increase the torque applied to the shear bolt 100 to perform the function of breaking the breaking portion 130.
- At least the threaded portion 120, the protrusion 150 and the stopper 140 may be plated with tin.
- dissimilar metal contact corrosion ie, galvanic corrosion
- Tin is plated with a sacrificial metal to suppress the
- the tin plating not only inhibits corrosion of the shear bolt 100, the conductor 210b, the bolt connector 300, etc., but also the male thread of the threaded portion 120 and the bolt of the bolt connector 300.
- the effect of forming a sufficient current path and further reducing the resistance by increasing the contact area between the shear bolt 100 and the bolt connector 300, such as filling a small void space between the internal threads of the fastener 310. can be represented.
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Abstract
The present invention relates to a shear bolt. Specifically, the present invention relates to a shear bolt used for a bolt connector for the connection of a cable conductor, and capable of effectively solving resistance increases and heating problems of a connection part of the cable conductor by facilitating the adjustment of the insertion depth into the bolt connector.
Description
본 발명은 전단 볼트에 관한 것이다. 구체적으로, 본 발명은 케이블의 도체 접속을 위한 볼트 커넥터(bolt connector)에 사용되는 전단 볼트로서 상기 볼트 커넥터에 삽입되는 깊이 조절이 용이하여 케이블의 도체 접속 부위에서의 저항증가 및 발열문제를 효과적으로 해결할 수 있는 전단 볼트에 관한 것이다.The present invention relates to a shear bolt. Specifically, the present invention is a shear bolt used in the bolt connector for the conductor connection of the cable is easy to adjust the depth inserted into the bolt connector to effectively solve the problem of increased resistance and heat generation at the conductor connection portion of the cable To a shear bolt that can
전력 케이블은 통상 도체로서 구리(Cu) 도체를 사용한다. 한편, 도전율이 구리(Cu)의 약 66%로 낮지만 가볍고 가격이 저렴한 알루미늄(Al) 도체의 사용이 증가하는 추세에 있다.Power cables usually use copper (Cu) conductors as conductors. On the other hand, although the conductivity is low at about 66% of copper (Cu), the use of lightweight (low-cost) aluminum (Al) conductors is increasing.
도 1은 알루미늄(Al) 도체의 단면 형태에 관한 다양한 실시예들을 개략적으로 도시한 것이다. 구체적으로, 도 1a는 단면이 원형인 복수의 소선을 전체적으로 원형으로 연합한 원형 연선 도체, 도 1b는 단면이 원형인 복수의 소선을 전체적으로 원형으로 압축한 원형 압축 도체, 그리고 도 1c는 단면이 원형인 복수의 소선으로 이루어지고 부채꼴 형상으로 압축된 복수개의 섹션을 함께 전체적으로 원형으로 연합한 분할 압축 원형 도체의 단면을 각각 개략적으로 도시한 것이다.1 schematically shows various embodiments of the cross-sectional shape of an aluminum (Al) conductor. Specifically, FIG. 1A is a circular twisted-pair conductor in which a plurality of element wires having a circular cross section are circularly integrated as a whole, FIG. 1B is a circular compressed conductor compressing a plurality of element wires having a circular cross section as a whole, and FIG. A cross-sectional view of a divided compressed circular conductor, each of which consists of a plurality of element wires and a plurality of sections compressed in a fan shape, is generally circularly joined together.
알루미늄(Al) 도체는 도 1에 도시된 바와 같이 복수의 소선을 연합한 형태로 구성하며, 복수의 소선들 사이에 수밀용 종이테이프 또는 컴파운드를 삽입하여 외부로부터 침투한 수분이 케이블의 길이방향으로 진전하는 것을 방지할 수 있다.As shown in FIG. 1, the aluminum (Al) conductor is configured in a form in which a plurality of element wires are associated with each other, and water penetrated from the outside by inserting a watertight paper tape or compound between the plurality of element wires in the longitudinal direction of the cable. You can prevent progress.
이러한 알루미늄(Al) 도체의 접속 방법으로 용접, 압착 슬리브, 볼트 커넥터 등을 이용한 방법이 있다. 용접에 의한 알루미늄(Al) 도체의 접속 방법은 용접 작업을 위해 알루미늄(Al) 도체를 구성하는 복수의 소선 가닥들을 모두 분리하고 이들 사이의 수밀용 종이테이프 또는 컴파운드를 제거해야 하기 때문에 작업시간이 오래 걸리고 비용이 고가인 문제가 있다.As a connection method of such an aluminum (Al) conductor, there exists a method using welding, a crimp sleeve, a bolt connector, etc. The method of connecting aluminum (Al) conductors by welding requires a long time because the plurality of wire strands constituting the aluminum (Al) conductor must be separated and the watertight paper tape or compound therebetween is removed for welding. There is a problem that is expensive and expensive.
또한, 압착 슬리브에 의한 알루미늄(Al) 도체의 접속 방법은 슬리브에 의한 도체간 연결을 위해 일정 시간 동안 상기 알루미늄(Al) 도체가 외부 환경에 노출되고 이로써 상기 알루미늄(Al) 도체의 표면에 산화피막이 형성되어 케이블의 접속부에서의 저항이 증가하고, 결과적으로 국부적인 발열로 인해 케이블이 손상되거나 케이블의 정격전류가 제한될 수 있는 문제가 있다.In addition, the connection method of the aluminum (Al) conductor by the pressing sleeve is exposed to the external environment for a predetermined time for the connection between the conductors by the sleeve, whereby the oxide film is deposited on the surface of the aluminum (Al) conductor There is a problem that the resistance is increased at the connection of the cable, and as a result, the local heat generation may damage the cable or limit the rated current of the cable.
한편, 도 2는 볼트 커넥터에 의해 인접한 케이블의 알루미늄(Al) 도체가 서로 접속된 모습을 개략적으로 도시한 것이고, 도 3은 도 2에서 A-A'의 단면 모습을 개략적으로 도시한 것이다.Meanwhile, FIG. 2 schematically illustrates a state in which aluminum (Al) conductors of adjacent cables are connected to each other by bolt connectors, and FIG. 3 schematically illustrates a cross-sectional view of A-A 'in FIG. 2.
도 2에 도시된 바와 같이, 볼트 커넥터(300)는 인접한 케이블(200a,200b) 각각의 도체(210a,210b)가 각각 삽입되는 도체 삽입홈(320) 및 상기 도체 삽입홈(320)에 삽입된 도체(210a,210b)를 고정시키고 상기 도체(210a,210b)와 상기 커넥터(300) 내벽과의 접촉을 위해 상기 도체(210a,210b)를 일방향으로 누르는 볼트(400)가 삽입되는 복수의 볼트 체결구(310)를 포함할 수 있다.As shown in FIG. 2, the bolt connector 300 is inserted into the conductor insertion groove 320 and the conductor insertion groove 320 into which the conductors 210a and 210b of each of the adjacent cables 200a and 200b are inserted. A plurality of bolt fastenings into which bolts 400 for pressing the conductors 210a and 210b in one direction are inserted to fix the conductors 210a and 210b and to contact the conductors 210a and 210b with the inner wall of the connector 300. It may include a sphere 310.
즉, 도 3에 도시된 바와 같이, 상기 볼트 커넥터(300)의 볼트 체결구(310)를 통해 삽입된 볼트(400)가 도체 삽입홈(320)에 삽입된 도체(210b)를 일방향으로 눌러 상기 도체(210b)의 하부가 상기 볼트 커넥터(300)의 하부 내벽과 접촉함으로써 도체(210a,210b)와 상기 볼트 커넥터(300) 사이에 전류 패스(current path)가 형성된다.That is, as shown in FIG. 3, the bolt 400 inserted through the bolt fastener 310 of the bolt connector 300 presses the conductor 210b inserted into the conductor insertion groove 320 in one direction. A lower portion of the conductor 210b is in contact with the lower inner wall of the bolt connector 300 to form a current path between the conductors 210a and 210b and the bolt connector 300.
이러한 방식은 상기 볼트(400)가 상기 볼트 커넥터(300)의 볼트 체결구(310)를 통해 삽입된 깊이가 너무 얕으면 상기 볼트(400)가 상기 도체(210b)를 충분히 누르지 못해 상기 도체(210b)의 하부와 상기 볼트 커넥터(300)의 하부 내벽의 접촉면적이 작아지기 때문에 해당 부위에서의 저항이 증가하고 국부적인 발열이 발생하는 문제가 있는 반면, 상기 볼트(400)가 삽입된 깊이가 너무 깊으면 상기 볼트 커넥터(300)의 상기 도체 삽입홈(320) 내부에 상기 볼트 커넥터(300)의 길이방향 또는 둘레방향을 따라 후속적으로 삽입되는 볼트가 삽입될 빈 공간이 협소해지고 이로써 상기 후속적으로 삽입되는 다른 볼트가 삽입되는 깊이가 얕아져 역시 해당 부위에서의 저항이 증가하고 국부적인 발열이 발생하는 문제가 있다.In this manner, if the depth of the bolt 400 inserted through the bolt fastener 310 of the bolt connector 300 is too shallow, the bolt 400 may not sufficiently press the conductor 210b so that the conductor 210b does not have sufficient depth. Since the contact area between the lower part of the lower part and the lower inner wall of the bolt connector 300 becomes smaller, there is a problem that resistance in the corresponding area increases and local heat generation occurs, whereas the depth into which the bolt 400 is inserted is too large. When the depth is deep inside the conductor insertion groove 320 of the bolt connector 300, the empty space for the subsequent insertion of the bolt to be inserted along the longitudinal direction or the circumferential direction of the bolt connector 300 is narrowed and thereby the subsequent As the other bolt is inserted into the shallow depth is inserted there is also a problem that the resistance in the corresponding area is increased and the local heating occurs.
따라서, 상기 볼트(400)가 삽입되는 깊이를 조절하는 것이 필요하나, 상기 볼트 커넥터(300)의 상기 도체 삽입홈(320)에 삽입되는 도체(210b)의 종류에 따라, 즉 상기 도체(210b)가 도 1a의 원형 연선 도체, 도 1b의 원형 압축 도체, 도 1c의 분할 압축 원형 도체 등인지에 따라, 그리고, 상기 도체를 구성하는 복수의 소선들의 직경과 형상에 따라, 상기 볼트(400)의 누름에 대한 상기 도체(210b)의 저항력이 상이하기 때문에, 상기 볼트(400)가 상기 도체(210b)를 누르면서 삽입되는 깊이를 일관되게 조절하는 것이 극히 곤란하다는 문제가 있다.Therefore, it is necessary to adjust the depth in which the bolt 400 is inserted, but according to the type of conductor 210b inserted into the conductor insertion groove 320 of the bolt connector 300, that is, the conductor 210b. 1A, the circular compressed conductor of FIG. 1B, the divided compressed circular conductor of FIG. 1C, etc., and the diameter and shape of the plurality of element wires constituting the conductor, Since the resistance of the conductor 210b to pressing is different, there is a problem that it is extremely difficult to consistently adjust the depth at which the bolt 400 is inserted while pressing the conductor 210b.
따라서, 상기 볼트 커넥터에 삽입되는 깊이 조절이 용이하여 케이블의 도체 접속 부위에서의 저항증가 및 발열문제를 효과적으로 해결할 수 있는 새로운 방식의 도체 접속 방법이 절실히 요구되고 있는 실정이다.Therefore, there is an urgent need for a new method of conductor connection that can easily adjust the depth inserted into the bolt connector to effectively solve the problem of increased resistance and heat generation at the conductor connection portion of the cable.
본 발명은 케이블의 도체를 접속하기 위한 볼트 커넥터(bolt connector)에 사용되는 전단 볼트로서 상기 볼트 커넥터에 삽입되는 깊이 조절이 용이하여 케이블의 도체 접속 부위에서의 저항증가 및 발열문제를 효과적으로 해결할 수 있는 전단 볼트를 제공하는 것을 목적으로 한다.The present invention is a shear bolt that is used in the bolt connector (bolt connector) for connecting the conductor of the cable is easy to adjust the depth inserted into the bolt connector can effectively solve the problem of increased resistance and heat generation at the conductor connection portion of the cable It is an object to provide a shear bolt.
상기 과제를 해결하기 위해, 본 발명은,In order to solve the above problems, the present invention,
케이블의 도체가 삽입되는 복수의 도체 삽입홈 및 상기 도체 삽입홈에 삽입된 도체를 고정시키기 위한 볼트가 삽입되는 복수의 볼트 체결구를 포함하고 케이블의 도체 접속을 위한 볼트 커넥터용 전단 볼트로서, 상기 전단 볼트가 상기 볼트 체결구에 삽입되도록 하는 기구 또는 장비에 체결될 수 있는 헤드; 상기 볼트 체결구 내벽의 암나사에 대응하는 수나사를 갖는 나사산부; 상기 헤드와 상기 나사산부 사이에 배치되고 상기 전단 볼트에 예정된 토크(torque)가 인가되면 파단되는 파단부; 및 상기 나사산부와 상기 파단부 사이에 배치되고 상기 전단 볼트의 삽입을 억제함으로써 상기 전단 볼트에 인가되는 토크를 증가시켜 상기 증가된 토크가 상기 파단부의 파단시 예정된 토크에 도달하도록 하는 스토퍼(stopper)를 포함하는, 전단 볼트를 제공한다.A shear bolt for a bolt connector for conductor connection of a cable, comprising: a plurality of conductor fastening holes into which a conductor of a cable is inserted; and a plurality of bolt fasteners into which bolts for fixing a conductor inserted into the conductor insertion groove are inserted; A head capable of being fastened to a mechanism or equipment to allow shear bolts to be inserted into the bolt fasteners; A thread portion having a male thread corresponding to a female thread of the inner wall of the bolt fastener; A break portion disposed between the head and the thread portion and broken when a predetermined torque is applied to the shear bolt; And a stopper disposed between the threaded portion and the fracture portion and increasing the torque applied to the shear bolt by inhibiting the insertion of the shear bolt so that the increased torque reaches a predetermined torque at the fracture of the fracture portion. To provide a shear bolt, including.
여기서, 상기 스토퍼는 플랜지(flange) 또는 나사산 미적용 원기둥인 것을 특징으로 하는, 전단 볼트를 제공한다.Here, the stopper is provided with a shear bolt, characterized in that the flange or a non-threaded cylinder.
또한, 상기 플랜지의 외경은 상기 나사산부의 외경보다 3 mm 이하만큼 크고, 상기 플랜지 또는 상기 나사산 미적용 원기둥의 길이는 2 내지 5 mm인 것을 특징으로 하는, 전단 볼트를 제공한다.In addition, the outer diameter of the flange is greater than 3 mm or less than the outer diameter of the threaded portion, and the length of the flange or the thread unapplied cylinder is 2 to 5 mm, provides a shear bolt.
한편, 상기 나사산부 하단에 배치되고 상기 도체를 구성하는 연합된 소선들 사이로 삽입될 수 있는 돌출부를 추가로 포함하는 것을 특징으로 하는, 전단 볼트를 제공한다.On the other hand, it is provided with a shear bolt, characterized in that it further comprises a protrusion which is disposed at the lower end of the threaded portion and can be inserted between the associated element wires constituting the conductor.
또한, 상기 도체가 단면이 원형인 복수의 소선을 전체적으로 원형으로 연합한 원형 연선 도체 또는 단면이 원형인 복수의 소선을 전체적으로 원형으로 압축한 원형 압축 도체인 경우 상기 원형 연선 도체 또는 원형 압축 도체의 중심 소선과 상기 돌출부의 말단이 접촉할 때, 또는 상기 도체가 단면이 원형인 복수의 소선으로 이루어지고 부채꼴 형상으로 압축된 복수개의 섹션을 함께 전체적으로 원형으로 연합한 분할 압축 원형 도체인 경우 상기 섹션의 중심 소선과 상기 돌출부의 말단이 접촉할 때, 상기 스토퍼가 상기 전단 볼트에 인가되는 토크를 증가시키는 것을 특징으로 하는, 전단 볼트를 제공한다.In the case where the conductor is a circular twisted pair conductor in which a plurality of element wires having a circular cross section are circular as a whole, or a circular compressed conductor in which a plurality of element wires having a circular cross section are compressed in a circular shape, the center of the circular stranded conductor or a circular compressed conductor The center of the section when the element wire is in contact with the distal end of the protruding part or when the conductor is a divided compressed circular conductor in which a plurality of sections having a circular cross section and a plurality of sections compressed in a fan shape are joined together in a circular shape as a whole When the element wire and the distal end of the projection contact, the stopper provides a shear bolt, characterized in that to increase the torque applied to the shear bolt.
그리고, 상기 파단부가 파단될 때, 상기 스토퍼는 상기 볼트 커텍터의 외측 표면보다 돌출되지 않는 것을 특징으로 하는, 전단 볼트를 제공한다.And, when the break is broken, the stopper provides a shear bolt, characterized in that it does not protrude beyond the outer surface of the bolt connector.
또한, 상기 예정된 토크는 50 내지 150 N·m인 것을 특징으로 하는, 전단 볼트를 제공한다.In addition, the predetermined torque provides a shear bolt, characterized in that 50 to 150 N · m.
나아가, 인장강도가 250 MPa 이상이고 전기전도도가 순수구리 대비 25%(@20℃)인 황동 또는 알루미늄 합금으로 이루어진 것을 특징으로 하는, 전단 볼트를 제공한다.Further, it provides a shear bolt, characterized in that made of brass or aluminum alloy with a tensile strength of 250 MPa or more and the electrical conductivity 25% (@ 20 ℃) compared to pure copper.
또한, 상기 나사산부를 구성하는 수나사의 최대 외경은 Φ12 내지 Φ20이고, 나사산의 피치는 1 내지 3 mm이며, 단위길이 1인치당 나사산의 개수는 8 내지 26개인 것을 특징으로 하는, 전단 볼트를 제공한다.In addition, the maximum outer diameter of the male screw constituting the threaded portion is Φ 12 to Φ 20, the pitch of the thread is 1 to 3 mm, the number of threads per unit length is 8 to 26, it provides a shear bolt.
그리고, 상기 돌출부는 전체적으로 또는 부분적으로 단면적이 점차 감소하게 경사진 형상을 갖는 것을 특징으로 하는, 전단 볼트를 제공한다.And wherein the protrusion has an inclined shape which, in whole or in part, gradually decreases in cross-sectional area.
여기서, 상기 돌출부는 단면적이 점차 감소하는 원뿔 형상이고 원뿔의 말단은 반경이 2.5 내지 8 mm인 반구인 형상인 것을 특징으로 하는, 전단 볼트를 제공한다.Here, the protrusion provides a shear bolt, characterized in that the cross-sectional area is a conical shape gradually decreasing and the end of the cone is a hemispherical shape with a radius of 2.5 to 8 mm.
또한, 상기 돌출부의 길이는 4 내지 10 mm인 것을 특징으로 하는, 전단 볼트를 제공한다.In addition, the length of the protrusion provides a shear bolt, characterized in that 4 to 10 mm.
나아가, 상기 파단부는 점차적으로 직경이 감소하는 원뿔 형상이고, 직경이 Φ8 내지 Φ14인 것을 특징으로 하는, 전단 볼트를 제공한다.Furthermore, the break provides a shear bolt, characterized in that the diameter of the cone gradually decreases in diameter, the diameter is Φ8 to Φ14.
한편, 적어도 상기 나사산부, 상기 돌출부 및 상기 스토퍼는 주석으로 도금된 것을 특징으로 하는, 전단 볼트를 제공한다.On the other hand, at least the threaded portion, the protrusion and the stopper provide a shear bolt, characterized in that plated with tin.
본 발명에 따른 전단 볼트는 케이블의 도체를 접속하는 볼트 커넥터(bolt connector)에 사용되는 전단 볼트로서 상기 볼트 커넥터에 삽입되는 깊이 조절이 용이하여 케이블의 도체 접속 부위에서의 저항증가 및 발열문제를 효과적으로 해결할 수 있는 우수한 효과를 나타낸다.Shear bolt according to the present invention is a shear bolt used in the bolt connector (bolt connector) for connecting the conductor of the cable is easy to adjust the depth inserted into the bolt connector to effectively increase the resistance and heat generation problems at the conductor connection portion of the cable Excellent effect that can be solved.
도 1은 알루미늄(Al) 도체의 단면 형태에 관한 다양한 실시예들을 개략적으로 도시한 것이다.1 schematically shows various embodiments of the cross-sectional shape of an aluminum (Al) conductor.
도 2는 볼트 커넥터에 의해 인접한 케이블의 알루미늄(Al) 도체가 서로 접속된 모습을 개략적으로 도시한 것이다.FIG. 2 schematically illustrates the connection of aluminum (Al) conductors of adjacent cables by bolt connectors.
도 3은 도 2에서 A-A'의 단면 모습을 개략적으로 도시한 것이다.FIG. 3 schematically illustrates a cross-sectional view of AA ′ in FIG. 2.
도 4는 본 발명에 따른 전단 볼트의 실시예를 개략적으로 도시한 것이다.4 schematically shows an embodiment of a shear bolt according to the invention.
도 5는 본 발명에 따른 전단 볼트의 다른 실시예를 개략적으로 도시한 것이다.5 schematically shows another embodiment of a shear bolt according to the invention.
도 6은 도 5a에 도시된 전단 볼트가 볼트 커넥터에 사용된 모습을 개략적으로 도시한 것이다.FIG. 6 schematically illustrates the use of the shear bolt shown in FIG. 5A in a bolt connector.
이하, 본 발명의 바람직한 실시예들을 상세히 설명하기로 한다. 그러나, 본 발명은 여기서 설명된 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록, 그리고 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되어지는 것이다. 명세서 전체에 걸쳐서 동일한 참조번호들은 동일한 구성요소들을 나타낸다.Hereinafter, preferred embodiments of the present invention will be described in detail. However, the invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the present invention to those skilled in the art. Like numbers refer to like elements throughout.
본 발명은 케이블의 도체 접속을 위한 볼트 커넥터용 전단 볼트에 관한 것이다. 여기서, 상기 볼트 커넥터는 전체적으로 케이블과 유사한 원기둥 형상이고, 이의 양 말단에 접속되어야 하는 도체가 삽입되는 복수의 도체 삽입홈을 포함하며, 도체 삽입홈에 삽입된 도체를 고정시키기 위한 볼트가 삽입되는 복수의 볼트 체결구가 상기 원기둥 형상의 볼트 커넥터 둘레에 배치될 수 있다. 또한, 상기 볼트 커넥터는 상기 케이블의 도체 대비 90% 이하의 저항을 가질 수 있다.The present invention relates to shear bolts for bolt connectors for conductor connection of cables. Here, the bolt connector has a cylindrical shape similar to the cable as a whole, and includes a plurality of conductor insertion grooves into which the conductors to be connected to both ends thereof are inserted, and a plurality of bolts for fixing the conductors inserted into the conductor insertion grooves. The bolt fastener of may be disposed around the cylindrical bolt connector. In addition, the bolt connector may have a resistance of 90% or less than that of the conductor of the cable.
도 4는 본 발명에 따른 전단 볼트의 실시예를 개략적으로 도시한 것이다.4 schematically shows an embodiment of a shear bolt according to the invention.
도 4에 도시된 바와 같이, 본 발명에 따른 전단 볼트(100)는 상기 전단 볼트(100)를 상기 볼트 커넥터의 볼트 체결구에 삽입하는 기구 또는 장비에 체결될 수 있는 헤드(110), 상기 볼트 체결구 내벽의 암나사에 대응하는 수나사가 적용된 나사산부(120), 상기 헤드(110)와 상기 나사산부(120) 사이에 배치되고 상기 전단 볼트(100)에 일정 수준 이상의 토크(torque)가 인가되면 파단하는 파단부(130), 및 상기 나사산부(120)와 상기 파단부(130) 사이에 배치되고 상기 전단 볼트(100)의 삽입을 억제하여 상기 전단 볼트(100)에 인가되는 토크를 증가시키는 스토퍼(stopper)(140)를 포함할 수 있다.As shown in Figure 4, the shear bolt 100 according to the present invention is the head 110, which can be fastened to a mechanism or equipment for inserting the shear bolt 100 into the bolt fastener of the bolt connector, the bolt When a screw thread 120 corresponding to the female screw of the inner wall of the fastener is applied, the head 110 is disposed between the head 110 and the screw thread 120, and a torque higher than a predetermined level is applied to the shear bolt 100. Breaking part 130 to be broken, and is disposed between the screw thread 120 and the breaking part 130 to suppress the insertion of the shear bolt 100 to increase the torque applied to the shear bolt 100 It may include a stopper 140.
본 발명에 따른 전단 볼트(100)는 인장강도 약 250 MPa 이상, 그리고 전기전도도가 순수구리 대비 약 25%(@20℃) 이상인 금속 소재로 이루어질 수 있다. 상기 전단 볼트(100)의 인장강도가 250 MPa 미만인 경우 상기 도체를 상기 볼트 커넥터의 내벽과 충분히 접촉시키기 전에 파단됨으로써 충분한 전류 패스를 형성하는 것이 곤란할 수 있고, 또한 상기 전단 볼트(100)의 전기전도도가 순수구리 대비 25%(@20℃) 미만인 경우에는 케이블의 도체 접속 부위에서의 저항이 크게 증가할 수 있다. 여기서, 상기 전단 볼트(100)는 예를 들어 황동 또는 전기전도도가 황동보다 우수한 알루미늄 합금과 같은 금속으로 이루어질 수 있다.The shear bolt 100 according to the present invention may be made of a metal material having a tensile strength of about 250 MPa or more and an electrical conductivity of about 25% (@ 20 ° C.) or more than that of pure copper. When the tensile strength of the shear bolt 100 is less than 250 MPa, it may be difficult to form a sufficient current path by breaking the conductor before sufficiently contacting the inner wall of the bolt connector, and also the electrical conductivity of the shear bolt 100 Is less than 25% (@ 20 ° C) compared to pure copper, the resistance at the conductor connection area of the cable may increase significantly. Here, the shear bolt 100 may be made of, for example, a metal such as brass or an aluminum alloy having higher electrical conductivity than brass.
상기 나사산부(120)는 상기 볼트 커넥터(300)의 상기 볼트 체결구(310) 내벽의 암나사에 대응하는 수나사가 형성되어 있고, 상기 수나사가 상기 암나사에 맞물려 회전함으로써 상기 전단 볼트(100)가 상기 볼트 커넥터(300)의 상기 도체 삽입홈(320) 내에 삽입된 도체(210b) 방향으로 진행하도록 하고, 결과적으로 상기 전단 볼트(100)의 하부 말단이 상기 도체(210b)를 밀어 상기 볼트 커넥터(300)의 하부 내벽과 접촉시킴으로써 상기 도체(210b)와 상기 볼트 커넥터(300) 사이에 전류 패스를 형성하도록 한다.The threaded portion 120 has a male screw corresponding to a female screw on an inner wall of the bolt fastener 310 of the bolt connector 300, and the shear bolt 100 is rotated by engaging the male screw with the female screw. Proceed toward the conductor 210b inserted into the conductor insertion groove 320 of the bolt connector 300, and as a result, the lower end of the shear bolt 100 pushes the conductor 210b to the bolt connector 300 By contacting the lower inner wall of the c) to form a current path between the conductor (210b) and the bolt connector (300).
또한, 상기 나사산부(120)의 길이 및 상기 나사산부(120)에 형성된 나사산의 규격은 상기 전단 볼트(100)가 상기 도체(210b)를 상기 볼트 커넥터(300)의 내벽과 충분히 접촉시켜 이들 사이에 충분한 전류 패스가 형성될 수 있다면 특별히 제한되지 않고, 예를 들어, 수나사의 최대 외경은 Φ12 내지 Φ20이고, 나사산의 피치는 1 내지 3 mm이며, 단위길이(1인치)당 나사산의 개수는 8 내지 26개일 수 있다.In addition, the length of the threaded portion 120 and the size of the thread formed on the threaded portion 120, the shear bolt 100 is in contact with the inner wall of the bolt connector 300, the conductor 210b is sufficient to contact between them There is no particular limitation as long as a sufficient current path can be formed, for example, the maximum outer diameter of the male thread is Φ12 to Φ20, the pitch of the thread is 1-3 mm, and the number of threads per unit length (1 inch) is 8 To 26.
그리고, 상기 나사산부(120)는 후술하는 파단부(130)의 파단시 상기 나사산부(120)의 상부에 배치된 상기 스토퍼(140)가 상기 볼트 커넥터(300)의 표면보다 돌출하지 않도록 하는 길이를 가질 수 있다. 상기 파단부(130)의 파단시 상기 스토퍼(140)가 상기 볼트 커넥터(300)의 외측 표면보다 돌출하는 경우 상기 볼트 커넥터(300) 상부를 실리콘 등의 재질로 이루어진 고무 튜브 등으로 감싸는 작업이 곤란할 수 있다.In addition, the threaded portion 120 has a length such that the stopper 140 disposed on the upper portion of the threaded portion 120 does not protrude from the surface of the bolt connector 300 when the broken portion 130 is to be described later. It can have When the stopper 140 protrudes from an outer surface of the bolt connector 300 when the breaker 130 is broken, it may be difficult to wrap the upper portion of the bolt connector 300 with a rubber tube made of a material such as silicon. Can be.
상기 파단부(130)는 상기 전단 볼트(100)에 예정된 토크가 인가될 때 파단되는 기능을 수행할 수 있다면 그 형상에 대한 특별한 제한은 없다. 예를 들어, 상기 파단부(130)는 점차적으로 직경이 감소하는 원뿔 형상을 가질 수 있고, 상기 파단부(130)를 구성하는 재질에 따라 직경이 상이할 수 있지만 상기 파단부(130)가 황동으로 이루어진 경우 직경이 Φ8 내지 Φ14일 수 있다. 여기서, 상기 파단부(130)의 파단시 상기 전단 볼트(100)에 인가되는 예정된 토크는 약 50 내지 150 N·m일 수 있다.The breaker 130 is not particularly limited as long as it can perform a function of breaking when a predetermined torque is applied to the shear bolt 100. For example, the breaker 130 may have a conical shape that gradually decreases in diameter, and may have a different diameter depending on a material forming the breaker 130, but the breaker 130 may be brass. When made in diameter may be Φ8 to Φ14. Here, the predetermined torque applied to the shear bolt 100 at the time of breaking of the breaker 130 may be about 50 to 150 N · m.
상기 스토퍼(140)는 앞서 기술한 바와 같이 상기 도체(210b)와 상기 볼트 커넥터(300) 내벽의 접촉면적이 증가하여 충분한 전류 패스가 형성되고 저항이 저감될 때, 상기 전단 볼트(100)의 삽입을 억제함으로써, 상기 전단 볼트(100)에 인가되는 토크를 증가시켜, 상기 파단부(130)를 파단시키는 기능을 수행한다.As described above, the stopper 140 inserts the shear bolt 100 when the contact area between the conductor 210b and the inner wall of the bolt connector 300 increases to form a sufficient current path and decreases resistance. By suppressing this, the torque applied to the shear bolt 100 is increased to perform the function of breaking the breaker 130.
본 발명에 따른 전단 볼트(100)는 상기 스토퍼(140)에 의해 상기 볼트 커넥터(300)의 상기 도체 삽입홈(320)에 삽입되는 도체(210b)의 종류에 상관없이 상기 볼트 체결구(310)를 통해 삽입되는 깊이를 일관되게 조절함으로써, 상기 도체(210b)와 상기 볼트 커넥터(300) 내벽의 접촉면적을 최적화하여 충분한 전류 패서를 형성하고 저항을 저감시켜 국부적인 발열 문제를 효과적으로 해결할 수 있는 우수한 효과를 나타낸다. Shear bolt 100 according to the present invention is the bolt fastener 310 regardless of the type of conductor 210b that is inserted into the conductor insertion groove 320 of the bolt connector 300 by the stopper 140 By consistently adjusting the depth to be inserted through, by optimizing the contact area between the conductor (210b) and the inner wall of the bolt connector 300 to form a sufficient current passer and reduce the resistance to excellent solve the local heat problem effectively Effect.
상기 스토퍼(140)는 상기 도체(210b)와 상기 볼트 커넥터(300) 내벽의 접촉면적이 증가하여 충분한 전류 패스가 형성되고 저항이 저감될 때 상기 전단 볼트(100)의 삽입을 억제하여 상기 전단 볼트(100)에 인가되는 토크를 증가시킴으로써 상기 파단부(130)를 파단하는 기능을 수행할 수 있다면 특별히 제한되지 않고, 예를 들어, 도 4a에 도시된 플랜지(flange), 도 4b에 도시된 나사산 미적용 원기둥 등일 수 있다.The stopper 140 suppresses the insertion of the shear bolt 100 when the sufficient contact current between the conductor 210b and the inner wall of the bolt connector 300 is increased and the resistance is reduced, thereby preventing the insertion of the shear bolt 100. If it is possible to perform the function of breaking the fracture portion 130 by increasing the torque applied to the 100 is not particularly limited, for example, the flange shown in Figure 4a, the thread shown in Figure 4b Unapplied cylinders and the like.
도 4a에 도시된 바와 같이, 상기 스토퍼(140)가 플랜지인 경우, 상기 플랜지의 형상은 스토퍼로서 상기 전단 볼트(100)에 인가되는 토크를 증가시킬 수 있다면 특별히 제한되지 않고, 예를 들어, 상기 플랜지의 외경은 상기 나사산부(120)의 외경에 비해 약 3 mm 이하만큼 크고, 두께는 약 2 내지 5 mm일 수 있다.As shown in FIG. 4A, when the stopper 140 is a flange, the shape of the flange is not particularly limited as long as it can increase the torque applied to the shear bolt 100 as a stopper. The outer diameter of the flange may be as large as about 3 mm or less than the outer diameter of the threaded portion 120, and the thickness may be about 2 to 5 mm.
한편, 도 4b에 도시된 바와 같이, 상기 스토퍼(140)가 나사산 미적용 원기둥인 경우, 상기 나사산 미적용 원기둥의 형상은 스토퍼로서 상기 전단 볼트(100)에 인가되는 토크를 증가시킬 수 있다면 특별히 제한되지 않고, 예를 들어, 상기 나사산 미적용 원기둥의 길이는 약 2 내지 5 mm일 수 있다.On the other hand, as shown in Figure 4b, when the stopper 140 is a thread unapplied cylinder, the shape of the thread unapplied cylinder is not particularly limited as long as it can increase the torque applied to the shear bolt 100 as a stopper For example, the length of the thread unapplied cylinder may be about 2 to 5 mm.
도 5는 본 발명에 따른 전단 볼트의 다른 실시예를 개략적으로 도시한 것이고, 도 6은 도 5a의 전단 볼트가 볼트 커넥터에 사용된 모습을 개략적으로 도시한 것이다.Figure 5 schematically shows another embodiment of a shear bolt according to the present invention, Figure 6 schematically shows how the shear bolt of Figure 5a is used in a bolt connector.
도 5에 도시된 바와 같이, 본 발명에 따른 전단 볼트(100)는 상기 나사산부(120) 하단에 배치되고 상기 볼트 커넥터(300)에 삽입되는 케이블의 도체(210b)를 구성하는 소선들 사이로 삽입될 수 있도록 전체적으로 또는 부분적으로 단면적이 점차 감소하게 경사진 형상을 갖는 돌출부(150)를 추가로 포함할 수 있다.As shown in FIG. 5, the shear bolt 100 according to the present invention is inserted between the wires constituting the conductor 210b of the cable disposed at the lower end of the threaded portion 120 and inserted into the bolt connector 300. It may further include a protrusion 150 having an inclined shape to reduce the cross-sectional area in whole or in part to be reduced.
도 6에 도시된 바와 같이, 본 발명에 따른 전단 볼트(100)는 상기 볼트 커넥터(300)의 볼트 체결구(310)에 삽입될 때 상기 돌출부(150)가 상기 볼트 커넥터(300)의 상기 도체 삽입홈에 삽입된 도체(210b)를 구성하는 연합된 소선들 사이로 삽입되어 상기 전단 볼트(100)의 진행 방향과 수직인 좌우 방향으로 상기 소선들을 밀어낼 수 있다.As shown in FIG. 6, the shear bolt 100 according to the present invention has the protrusion 150 of the conductor of the bolt connector 300 when the bolt 150 is inserted into the bolt fastener 310 of the bolt connector 300. The wires may be inserted between the associated wires constituting the conductor 210b inserted into the insertion groove to push the wires in the left and right directions perpendicular to the traveling direction of the shear bolt 100.
이로써, 상기 도체(210b)를 구성하는 연합된 소선들이 서로 긴밀하게 접촉하고, 특히 상기 소선들 중 최외곽에 배치된 소선들이 상기 볼트 커넥터(300)의 내벽과 물리적으로 긴밀하게 접촉하며, 나아가 상기 전단 볼트(100)와 상기 소선들 사이의 접촉면적이 증가하여, 상기 도체(210b), 상기 볼트 커넥터(300) 및 상기 전단 볼트(100)를 연결하는 전류 패스(current path)가 형성됨으로써, 추가로 저항 증가가 회피되거나 최소화될 수 있다.As a result, the associated wires constituting the conductor 210b are in intimate contact with each other, and in particular, the wires disposed at the outermost of the wires are in close physical contact with the inner wall of the bolt connector 300. The contact area between the shear bolt 100 and the element wires is increased, thereby forming a current path connecting the conductor 210b, the bolt connector 300, and the shear bolt 100, thereby adding it. Furnace resistance increase can be avoided or minimized.
또한, 상기 전단 볼트(100)의 돌출부(150)가 상기 도체(210b)를 구성하는 연합된 소선들 사이로 삽입되어 상기 소선들을 밀어냄으로써, 상기 돌출부(150)와 상기 소선들 또는 상기 소선들 사이의 마찰을 유발하고, 이로써 상기 알루미늄 소선들 표면의 산화피막을 제거하여 상기 산화피막에 의한 저항 증가를 회피하거나 최소화할 수 있다.In addition, the protrusion 150 of the shear bolt 100 is inserted between the associated element wires constituting the conductor 210b to push the element wires, thereby between the protrusion 150 and the element wires or the element wires. It causes friction, thereby removing the oxide film on the surface of the aluminum wires to avoid or minimize the increase in resistance caused by the oxide film.
추가적으로, 본 발명에 따른 전단 볼트(100)는 상기 볼트 커넥터(300)에 의한 도체 접속부에서의 충분한 전류 패스를 형성하고, 상기 도체(210b)를 구성하는 소선들 표면의 산화피막에 의한 저항 증가를 회피하거나 최소화함으로써, 케이블 도체의 접속 부위에서의 국부적인 저항 증가에 의한 발열 문제를 효과적으로 해결할 수 있는 우수한 효과를 나타낸다.In addition, the shear bolt 100 according to the present invention forms a sufficient current path at the conductor connection by the bolt connector 300, and increases the resistance due to the oxide film on the surface of the element wires constituting the conductor 210b. By avoiding or minimizing, it is possible to effectively solve the problem of heat generation due to increased local resistance at the connection area of the cable conductor.
상기 돌출부(150)는 본 발명에 따른 전단 볼트(100)의 상기 나사산부(120)를 구성하는 수나사가 상기 볼트 커넥터(300)의 상기 볼트 체결구(310) 내벽의 암나사와 맞물려 회전함으로써 상기 전단 볼트(100)가 상기 볼트 커넥터(300)의 상기 도체 삽입홈(320)에 삽입된 도체(210b) 방향으로 진행할 때 상기 도체(210b)를 구성하는 연합된 소선들 사이로 삽입될 수 있다면 그 형상에 대한 특별한 제한은 없다.The protruding portion 150 is sheared by a male screw constituting the threaded portion 120 of the shear bolt 100 according to the present invention engaged with a female screw of an inner wall of the bolt fastener 310 of the bolt connector 300. If the bolt 100 can be inserted between the associated element wires constituting the conductor 210b as it travels in the direction of the conductor 210b inserted into the conductor insertion groove 320 of the bolt connector 300 in its shape. There is no special limitation.
예를 들어, 상기 돌출부(150)는 도 5a 및 5b에 도시된 바와 같이 전체적으로는 단면적이 점차 감소하는 원뿔 형상이고, 원뿔의 말단은 반경이 2.5 내지 8 mm인 반구 또는 원인 형상이거나, 도 5c에 도시된 바와 같이 전체적으로 원기둥 형상이고 원기둥의 말단은 단면적이 점차 감소하는 원뿔 형상일 수 있다.For example, the protrusion 150 has a conical shape with a gradually decreasing cross-sectional area as a whole as shown in FIGS. 5A and 5B, and the ends of the cone are hemispherical or causal shapes having a radius of 2.5 to 8 mm, or in FIG. 5C. As shown, the cylinder may be generally cylindrical in shape and the ends of the cylinder may be conical in shape with gradually decreasing cross-sectional area.
또한, 상기 돌출부(150)의 길이는 상기 볼트 커넥터(300)의 상기 도체 삽입홈(320)에 삽입되는 도체(210b)를 구성하는 소선들의 연합 방식에 따라 상이할 수 있다.In addition, the length of the protrusion 150 may be different according to the association method of the wires constituting the conductor 210b to be inserted into the conductor insertion groove 320 of the bolt connector 300.
예를 들어, 상기 돌출부(150)는 상기 도체(210b)가 도 1a에 도시된 원형 연선 도체 또는 도 1b에 도시된 원형 압축 도체인 경우에는 도 5a 또는 5c에 도시된 바와 같이 상기 전단 볼트(100)의 돌출부(150) 말단이 상기 도체의 중심 소선에 접촉할 수 있도록 하는 길이를 가질 수 있고, 상기 도체(210b)가 도 1c에 도시된 분할 압축 원형 도체인 경우에는 도 5b에 도시된 바와 같이 상기 전단 볼트(100)의 돌출부(150) 말단이 상기 분할 압축 원형 도체를 구성하는 하나의 섹션의 중심 소선에 접촉할 수 있도록 하는 길이를 가질 수 있다. 예를 들어, 상기 돌출부(150)의 길이는 4 내지 10 mm일 수 있다.For example, the protrusion 150 is the shear bolt 100 as shown in Figure 5a or 5c when the conductor 210b is a circular twisted-pair conductor shown in Figure 1a or a circular compression conductor shown in Figure 1b. End of the protrusion 150 may have a length such that the end of the protrusion 150 may contact the center element wire of the conductor, and when the conductor 210b is a split compressed circular conductor shown in FIG. 1C, as shown in FIG. 5B. The protruding portion 150 of the shear bolt 100 may have a length such that the distal end of the protrusion 150 may contact the center element wire of one section constituting the split compression circular conductor. For example, the length of the protrusion 150 may be 4 to 10 mm.
그리고, 상기 돌출부(150)는 후술하는 파단부(130)의 파단시 상기 나사산부(120)의 상부에 배치된 상기 스토퍼(140)가 상기 볼트 커넥터(300)의 표면보다 돌출하지 않도록 하는 길이를 가질 수 있다. 상기 파단부(130)의 파단시 상기 스토퍼(140)가 상기 볼트 커넥터(300)의 외측 표면보다 돌출하는 경우 상기 볼트 커넥터(300) 상부를 실리콘 등의 재질로 이루어진 고무 튜브 등으로 감싸는 작업이 곤란할 수 있다.In addition, the protrusion 150 may have a length such that the stopper 140 disposed above the threaded portion 120 does not protrude from the surface of the bolt connector 300 at the time of breaking of the breaker 130 to be described later. Can have When the stopper 140 protrudes from an outer surface of the bolt connector 300 when the breaker 130 is broken, it may be difficult to wrap the upper portion of the bolt connector 300 with a rubber tube made of a material such as silicon. Can be.
상기 전단 볼트(100)의 상기 돌출부(150)의 말단이 도 1a에 도시된 원형 연선 도체 또는 도 1b에 도시된 원형 압축 도체의 중심 소선에 접촉할 때, 또는 도 1c에 도시된 분할 압축 원형 도체를 구성하는 하나의 섹션의 중심 소선에 도달할 때, 상기 스토퍼(140)에 의해 상기 전단 볼트(100)의 삽입이 억제되고, 이로써 상기 전단 볼트(100)에 인가되는 토크가 증가하게 되며, 상기 토크가 예정된 특정 토크값에 도달하면 상기 파단부(130)가 파단됨으로써, 상기 파단부(130) 및 상기 헤드(110)는 분리된다. 여기서, 상기 파단부(130)의 파단시 상기 전단 볼트(100)에 인가되는 예정된 토크는 약 50 내지 150 N·m일 수 있다.When the distal end of the protrusion 150 of the shear bolt 100 contacts the center element wire of the circular twisted pair conductor shown in FIG. 1A or the circular compressed conductor shown in FIG. 1B, or the split compressed circular conductor shown in FIG. 1C. When reaching the center element wire of one section constituting the, the insertion of the shear bolt 100 by the stopper 140 is suppressed, thereby increasing the torque applied to the shear bolt 100, When the torque reaches a predetermined specific torque value, the breaking part 130 is broken, so that the breaking part 130 and the head 110 are separated. Here, the predetermined torque applied to the shear bolt 100 at the time of breaking of the breaker 130 may be about 50 to 150 N · m.
특히, 도 6b에 도시된 바와 같이, 상기 볼트 커넥터(300)의 상기 도체 삽입홈(320)에 삽입되는 도체(210b)가 분할 압축 원형 도체이고, 복수의 전단 볼트(100)가 상기 분할 압축 원형 도체의 각각의 섹션의 중심 소선을 향해 순차적으로 삽입되는 경우, 삽입되는 전단 볼트(100)의 개수가 늘어감에 따라 상기 도체 삽입홈(320) 내부의 빈공간은 점점 더 감소하게 된다.In particular, as shown in FIG. 6B, the conductor 210b inserted into the conductor insertion groove 320 of the bolt connector 300 is a split compression circular conductor, and the plurality of shear bolts 100 are split compression circular. When sequentially inserted toward the center element wire of each section of the conductor, the void space inside the conductor insertion groove 320 is gradually reduced as the number of shear bolts 100 inserted increases.
즉, 먼저 삽입되는 전단 볼트(100)의 삽입에 대한 상기 도체의 저항력이 나중에 삽입되는 전단 볼트(100)의 삽입에 대한 상기 도체의 저항력에 비해 작고, 따라서 먼저 삽입되는 전단 볼트(100)가 나중에 삽입되는 전단 볼트(100)에 비해 더욱 용이하게 삽입되어 더욱 깊이 삽입되게 된다.That is, the resistance of the conductor to the insertion of the shear bolt 100 to be inserted first is smaller than the resistance of the conductor to the insertion of the shear bolt 100 to be inserted later, so that the shear bolt 100 to be inserted first is later Compared to the shear bolt 100 to be inserted is inserted more easily is inserted more deeply.
따라서, 도 6b에 도시된 바와 같이, 상기 볼트 커넥터(300)에 복수의 전단 볼트(100)가 삽입되는 경우에는, 삽입되는 모든 전단 볼트(100), 특히 먼저 삽입되는 전단 볼트(100)의 돌출부(150) 말단이 분할 압축 원형 도체를 구성하는 각각의 섹션의 중심 소선에 접촉된 후 더이상 삽입되지 않도록 이를 제어할 필요가 있고, 상기 스토퍼(140)가 이러한 제어 기능을 수행하게 된다.Therefore, as shown in FIG. 6B, when a plurality of shear bolts 100 are inserted into the bolt connector 300, all of the shear bolts 100 to be inserted, in particular, protrusions of the shear bolts 100 inserted first. It is necessary to control this so that the end thereof is no longer inserted after contacting the central element wire of each section constituting the divided compression circular conductor, and the stopper 140 performs this control function.
즉, 상기 스토퍼(140)는 상기 전단 볼트(100)의 돌출부(150) 말단이 원형 연선 도체, 원형 압축 도체, 또는 분할 압축 원형 도체를 구성하는 하나 이상의 섹션의 중심 소선에 접촉된 상태에서 상기 전단 볼트(100)의 삽입을 억제하여 상기 전단 볼트(100)에 인가되는 토크를 증가시킴으로써 상기 파단부(130)를 파단하는 기능을 수행할 수 있다.That is, the stopper 140 is the shear in a state in which the end of the protrusion 150 of the shear bolt 100 is in contact with the central element wire of one or more sections constituting a circular twisted pair conductor, a circular compressed conductor, or a split compressed circular conductor By inhibiting the insertion of the bolt 100 may increase the torque applied to the shear bolt 100 to perform the function of breaking the breaking portion 130.
이로써, 상기 전단 볼트(100)의 상기 돌출부(150) 말단이 원형 연선 도체, 원형 압축 도체 또는 분할 압축 원형 도체를 구성하는 하나의 섹션의 중심 소선에 접촉할 때, 상기 전단 볼트(100)의 삽입을 중단시켜, 상기 도체(210b), 상기 볼트 커넥터(300) 및 상기 전단 볼트(100) 사이의 최적의 전류 패스의 형성 및 저항 저감을 달성할 수 있도록 할 수 있다.Thus, insertion of the shear bolt 100 when the distal end of the protrusion 150 of the shear bolt 100 contacts the central element wire of one section constituting the circular stranded conductor, the circular compressed conductor or the divided compressed circular conductor It is possible to achieve the formation of an optimum current path between the conductor 210b, the bolt connector 300 and the shear bolt 100, and the reduction of resistance.
본 발명에 따른 전단 볼트(100)에 있어서, 적어도 상기 나사산부(120), 상기 돌출부(150) 및 상기 스토퍼(140)는 주석으로 도금될 수 있다. 상기 전단 볼트(100)와 상기 볼트 커넥터(300) 또는 상기 도체(210b)가 이종 금속인 경우, 이들의 접촉면에서 이종금속 접촉부식, 즉 갈바닉 부식(galvanic corrosion)이 발생할 수 있기 때문에, 이러한 갈바닉 부식을 억제하기 위한 희생 금속으로 주석을 도금하는 것이다.In the shear bolt 100 according to the present invention, at least the threaded portion 120, the protrusion 150 and the stopper 140 may be plated with tin. When the shear bolt 100 and the bolt connector 300 or the conductor 210b are dissimilar metals, dissimilar metal contact corrosion, ie, galvanic corrosion, may occur at their contact surfaces, such galvanic corrosion. Tin is plated with a sacrificial metal to suppress the
상기 주석 도금은 상기 전단 볼트(100), 상기 도체(210b), 상기 볼트 커넥터(300) 등의 부식을 억제할 뿐만 아니라, 상기 나사산부(120)의 수나사와 상기 볼트 커넥터(300)의 상기 볼트 체결구(310) 내벽의 암나사 사이의 미세한 빈공간을 충전하는 등 상기 전단 볼트(100)와 상기 볼트 커넥터(300) 사이의 접촉 면적을 증가시킴으로써 충분한 전류 패스를 형성하고 추가로 저항을 저감시키는 효과를 나타낼 수 있다.The tin plating not only inhibits corrosion of the shear bolt 100, the conductor 210b, the bolt connector 300, etc., but also the male thread of the threaded portion 120 and the bolt of the bolt connector 300. The effect of forming a sufficient current path and further reducing the resistance by increasing the contact area between the shear bolt 100 and the bolt connector 300, such as filling a small void space between the internal threads of the fastener 310. Can be represented.
본 명세서는 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 해당 기술분야의 당업자는 이하에서 서술하는 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경 실시할 수 있을 것이다. 그러므로 변형된 실시가 기본적으로 본 발명의 특허청구범위의 구성요소를 포함한다면 모두 본 발명의 기술적 범주에 포함된다고 보아야 한다.Although the present specification has been described with reference to preferred embodiments of the invention, those skilled in the art may variously modify and change the invention without departing from the spirit and scope of the invention as set forth in the claims set forth below. Could be done. Therefore, it should be seen that all modifications included in the technical scope of the present invention are basically included in the scope of the claims of the present invention.
Claims (14)
- 케이블의 도체가 삽입되는 복수의 도체 삽입홈 및 상기 도체 삽입홈에 삽입된 도체를 고정시키기 위한 볼트가 삽입되는 복수의 볼트 체결구를 포함하고 케이블의 도체 접속을 위한 볼트 커넥터용 전단 볼트로서,A shear bolt for a bolt connector for conductor connection of a cable, comprising: a plurality of conductor fastening holes into which a conductor of a cable is inserted; and a plurality of bolt fasteners into which bolts for fixing a conductor inserted into the conductor insertion groove are inserted;상기 전단 볼트가 상기 볼트 체결구에 삽입되도록 하는 기구 또는 장비에 체결될 수 있는 헤드;A head capable of being fastened to a mechanism or equipment to allow the shear bolt to be inserted into the bolt fastener;상기 볼트 체결구 내벽의 암나사에 대응하는 수나사를 갖는 나사산부;A thread portion having a male thread corresponding to a female thread of the inner wall of the bolt fastener;상기 헤드와 상기 나사산부 사이에 배치되고 상기 전단 볼트에 예정된 토크(torque)가 인가되면 파단되는 파단부; 및A break portion disposed between the head and the thread portion and broken when a predetermined torque is applied to the shear bolt; And상기 나사산부와 상기 파단부 사이에 배치되고, 상기 전단 볼트의 삽입을 억제함으로써 상기 전단 볼트에 인가되는 토크를 증가시켜 상기 토크가 상기 파단부의 파단시 예정된 토크에 도달하도록 하는 스토퍼(stopper)를 포함하는, 전단 볼트.A stopper disposed between the threaded portion and the breaking portion and increasing the torque applied to the shear bolt by inhibiting the insertion of the shear bolt so that the torque reaches a predetermined torque at the time of breaking the breaking portion. Shearing bolts.
- 제1항에 있어서,The method of claim 1,상기 스토퍼는 플랜지(flange) 또는 나사산 미적용 원기둥인 것을 특징으로 하는, 전단 볼트.And said stopper is a flange or a threadless cylinder.
- 제2항에 있어서,The method of claim 2,상기 플랜지의 외경은 상기 나사산부의 외경보다 3 mm 이하만큼 크고, 상기 플랜지 또는 상기 나사산 미적용 원기둥의 길이는 2 내지 5 mm인 것을 특징으로 하는, 전단 볼트.The outer diameter of the flange is greater than 3 mm or less than the outer diameter of the thread portion, the length of the flange or the thread unapplied cylinder is 2 to 5 mm, shear bolts.
- 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,상기 나사산부 하단에 배치되고 상기 도체를 구성하는 연합된 소선들 사이로 삽입될 수 있는 돌출부를 추가로 포함하는 것을 특징으로 하는, 전단 볼트.And a protrusion disposed at the bottom of the threaded portion and insertable between the associated strands of the conductor.
- 제4항에 있어서,The method of claim 4, wherein상기 도체가 단면이 원형인 복수의 소선을 전체적으로 원형으로 연합한 원형 연선 도체 또는 단면이 원형인 복수의 소선을 전체적으로 원형으로 압축한 원형 압축 도체인 경우 상기 원형 연선 도체 또는 원형 압축 도체의 중심 소선과 상기 돌출부의 말단이 접촉할 때, 또는 상기 도체가 단면이 원형인 복수의 소선으로 이루어지고 부채꼴 형상으로 압축된 복수개의 섹션을 함께 전체적으로 원형으로 연합한 분할 압축 원형 도체인 경우 상기 섹션의 중심 소선과 상기 돌출부의 말단이 접촉할 때, 상기 스토퍼가 상기 전단 볼트에 인가되는 토크를 증가시키는 것을 특징으로 하는, 전단 볼트.When the conductor is a circular stranded conductor in which a plurality of element wires having a circular cross section are circled as a whole or a circular compressed conductor in which a plurality of element wires having a circular cross section are compressed in a circular shape, the center element wire of the circular stranded conductor or a circular compressed conductor The center element wire of the section when the end of the protruding portion is in contact or when the conductor is a divided compressed circular conductor composed of a plurality of element wires having a circular cross section and a plurality of sections compressed in a fan shape together in a circular shape as a whole; Characterized in that the stopper increases the torque applied to the shear bolt when the distal end of the protrusion contacts.
- 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,상기 파단부가 파단될 때, 상기 스토퍼는 상기 볼트 커넥터의 외측 표면보다 돌출되지 않는 것을 특징으로 하는, 전단 볼트.And when the break is broken, the stopper does not protrude beyond the outer surface of the bolt connector.
- 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,상기 예정된 토크는 50 내지 150 N·m인 것을 특징으로 하는, 전단 볼트.And said predetermined torque is between 50 and 150 N · m.
- 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,인장강도가 250 MPa 이상이고 전기전도도가 순수구리 대비 25%(@20℃)인 황동 또는 알루미늄 합금으로 이루어진 것을 특징으로 하는, 전단 볼트.Shear bolt, characterized in that made of brass or aluminum alloy with a tensile strength of 250 MPa or more and the electrical conductivity 25% (@ 20 ℃) compared to pure copper.
- 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,상기 나사산부를 구성하는 수나사의 최대 외경은 Φ12 내지 Φ20이고, 나사산의 피치는 1 내지 3 mm이며, 단위길이 1인치당 나사산의 개수는 8 내지 26개인 것을 특징으로 하는, 전단 볼트.The maximum outer diameter of the male screw constituting the thread portion is Φ 12 to Φ 20, the pitch of the thread is 1 to 3 mm, the number of threads per unit length of 8 to 26, characterized in that the shear bolt.
- 제4항에 있어서,The method of claim 4, wherein상기 돌출부는 전체적으로 또는 부분적으로 단면적이 점차 감소하게 경사진 형상을 갖는 것을 특징으로 하는, 전단 볼트.Wherein the protrusion has an inclined shape which, in whole or in part, gradually decreases in cross-sectional area.
- 제10항에 있어서,The method of claim 10,상기 돌출부는 단면적이 점차 감소하는 원뿔 형상이고 원뿔의 말단은 반경이 2.5 내지 8 mm인 반구인 형상인 것을 특징으로 하는, 전단 볼트.Wherein the protrusion is conical in shape with gradually decreasing cross section and the end of the cone is in the shape of a hemisphere with a radius of 2.5 to 8 mm.
- 제11항에 있어서,The method of claim 11,상기 돌출부의 길이는 4 내지 10 mm인 것을 특징으로 하는, 전단 볼트.Shear bolt, characterized in that the length of the protrusion is 4 to 10 mm.
- 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,상기 파단부는 점차적으로 직경이 감소하는 원뿔 형상이고, 직경이 Φ8 내지 Φ14인 것을 특징으로 하는, 전단 볼트.The fracture portion is a cone-shaped gradually decreasing in diameter, characterized in that the diameter is Φ8 to Φ14, shear bolts.
- 제4항에 있어서,The method of claim 4, wherein적어도 상기 나사산부, 상기 돌출부 및 상기 스토퍼는 주석으로 도금된 것을 특징으로 하는, 전단 볼트.At least the threaded portion, the protrusion and the stopper are plated with tin.
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KR1020150034940A KR20160109823A (en) | 2015-03-13 | 2015-03-13 | Shear bolt |
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KR101966786B1 (en) * | 2016-11-15 | 2019-04-08 | 대한전선 주식회사 | Joint conductor connecting sleeve of integral structure for ultra high voltage power cable |
CN108418005A (en) * | 2018-04-27 | 2018-08-17 | 广东电网有限责任公司 | Waterproof cable lug with sealing ring |
CN112823451B (en) * | 2018-06-15 | 2023-07-25 | Ppc宽带股份有限公司 | Coaxial connector with torque limiting compression ring |
CN108847537A (en) * | 2018-08-23 | 2018-11-20 | 广州番禺电缆集团有限公司 | A kind of locking thread clamping mechanism |
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CN107407314A (en) | 2017-11-28 |
KR20160109823A (en) | 2016-09-21 |
CN107407314B (en) | 2020-10-02 |
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