WO2016145933A1 - Wiper for facilitating efficient production - Google Patents

Wiper for facilitating efficient production Download PDF

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Publication number
WO2016145933A1
WO2016145933A1 PCT/CN2016/000127 CN2016000127W WO2016145933A1 WO 2016145933 A1 WO2016145933 A1 WO 2016145933A1 CN 2016000127 W CN2016000127 W CN 2016000127W WO 2016145933 A1 WO2016145933 A1 WO 2016145933A1
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WO
WIPO (PCT)
Prior art keywords
tubular container
wiper
wall
efficient production
rod body
Prior art date
Application number
PCT/CN2016/000127
Other languages
French (fr)
Chinese (zh)
Inventor
吴竟哲
吴振东
Original Assignee
吴竟哲
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 吴竟哲 filed Critical 吴竟哲
Priority to CN201680015847.4A priority Critical patent/CN107427393B/en
Publication of WO2016145933A1 publication Critical patent/WO2016145933A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/38Swabs having a stick-type handle, e.g. cotton tips

Definitions

  • the present invention relates to medical and domestic wiping appliances, and more particularly to a wiper that facilitates efficient production.
  • Patent No.: 200480010343.0 hereinafter referred to as "prior art (1)
  • the annual sales volume is less than 100 million.
  • the basic performance and use effect of the product is excellent, and the industry and consumers are also well received, but due to the high sales price caused by excessive production cost, in the competition with similar products, the sales price is at The disadvantage is the biggest obstacle to the widespread application of the products involved in the prior art (1).
  • the direct cause of the high cost of the above products is mainly the product structure designed by the technical solution, so that the corresponding production methods and production equipment cannot achieve higher production efficiency.
  • the production process and equipment such as the patent application "Equipment for producing a wiper” (Application No.: 201410417520.2, hereinafter referred to as "Prior Art (2)"), production efficiency It is much smaller than 300/min, and the production cost under this production efficiency is regarded as the basic condition that the product can be widely used.
  • the product structure under the prior art (1) scheme needs to adopt an integrated production method, that is, in the same production site, a production line (such as extrusion production of tubular containers and rods, tangling at one end of the rod body, and reusing existing technology) (2) such a process completes filling, fusion sealing, etc., to produce the final product; because the product under the prior art (1) cannot be like other products because it contains cotton body (cannot leave a port unsealed)
  • the packaging materials (ampoules, small plastic bottles, etc.) are directly supplied to downstream manufacturers. It is impossible to use the prior art (1) to improve and improve the safety and convenience of the original product by using a large amount of external preparations with a small amount of single use.
  • the product structure under the prior art (1) scheme will make the process part of the production process take too long, that is, the end of the tubular container is melted together with the cotton-free end of the cotton swab in the tube and closed. process.
  • the inner cavity of the tubular container 6 has a rod body (cotton swab) with a cotton body at one end, because in the process of the two ends of the closed tubular container, the two ends are melted to the cooling setting.
  • the required pressure is applied from both ends of the tubular container 6 so that the cotton swab in the inner cavity is not subjected to such force.
  • the rod body does not exert an external force
  • the limited end face of the rod end is in contact with the inner surface of the hollow mold cavity 3 that can be heated, and the heat is absorbed slowly; and the tubular container 6 is heated due to the applied pressure.
  • the wall of the tube is continuously curled and deformed along the inner surface of the hollow mold cavity 3 under the action of pressure, so that the heat receiving surface of the hollow mold cavity is continuously increased, so that the heat absorption speed is fast, and this "big pipe" appears.
  • the problem of fast heat absorption and slow heat absorption of small tubes ultimately depends on the time required for the end of the swab body to melt sufficiently, that is, the platen 7 cannot be pressed down quickly and must be sufficiently melted at the end of the rod.
  • the wiper provided in the prior art (1) is used in the process of being broken, the working liquid remaining in the inner cavity of the hand-held broken end may drip from the port, causing waste and pollution.
  • a first object of the present invention is to provide a wiper which is easy to produce efficiently and which is structured to improve production efficiency.
  • a second object of the present invention is to provide a wiper that facilitates efficient production and can be supplied to downstream manufacturers in the form of a package material, enabling it to be used quickly and widely.
  • a third object of the present invention is to provide a wiper that facilitates efficient production, which can meet the production process requirements of "pre-sterilized, post-filled working liquid" at the lowest cost.
  • a fourth object of the present invention is to provide a wiper that facilitates efficient production, which can prevent The working liquid remaining in the inner cavity of the hand-held break end is dripped from the port during the use of being broken.
  • a wiper for efficient production comprising a rod body made of a thermoplastic polymer material and an outer package thereof, the outer package being a tubular container whose ends are fused and closed; the rod body has elasticity, and the first end portion thereof The first end of the tubular container is fused and fixed, and the second end portion is provided with a wiping body; the tube wall between the two ends of the tubular container is provided with a radial frangible defect, and the rod body passes through the The cross-section of the tubular container in which the frangible break is located, characterized in that the inner surface of the sealed end formed by fusion and fixation of the first end of the tubular body with the first end of the tubular body is connected thereto The root of the first end of the rod is bent toward the inner wall of the tubular container; in the cross section of the annular fracture formed by the tubular container being broken along the frangible break, The length of the shortest line segment between the inner wall of the tubular container and the outer wall of the rod is less than the length of the line
  • the object of the invention can also be achieved by the following measures:
  • the outer wall of the rod contacts an inner edge of the annular fracture formed by the tubular container being broken along the frangible break.
  • the rod body is curved and its arched back touches the inner wall surface of the tubular container.
  • the rod body is a round tube produced by an extrusion process, and the first end portion is fused and closed to the first end portion of the tubular container, and the end portion is heated and bent by the axial force. .
  • a working liquid is placed in the inner cavity of the tubular container, and the working liquid is immersed in the wiping body.
  • a working liquid is disposed in the inner cavity of the tubular container, and a tubular pin hole is fused and sealed on the tube wall of the tubular container.
  • the partial tube wall corresponding to the fused plugged pinhole is heated and softened before the filling needle is pierced.
  • the fused and sealed filling pinhole is sealed by laser heating and fusion.
  • the tubular container is provided with a working liquid in the inner cavity, and the end wall of the second end of the tubular container has a filling pinhole which is fused and sealed.
  • Figure 1 is a schematic cross-sectional view of the first embodiment of the present invention along the axial direction;
  • Figure 2 is a schematic cross-sectional view showing the annular fracture formed by the tubular container after being broken along the frangible break according to the first embodiment of the present invention
  • Figure 3 is a schematic cross-sectional view showing the annular fracture formed by the tubular container after being broken along the frangible break according to the second embodiment of the present invention
  • Figure 4 is a cross-sectional view showing the axial structure of a third embodiment of the present invention.
  • Figure 5 is a schematic view showing the axial pressure applied to the rod body according to the fourth embodiment of the present invention.
  • Figure 6 is a schematic view showing another application of the axial pressure to the rod body according to the fourth embodiment of the present invention.
  • Figure 7 is a cross-sectional view showing the structure along the axial direction of the fifth embodiment of the present invention.
  • Figure 8 is a cross-sectional view showing the structure along the axial direction of the sixth embodiment of the present invention.
  • Figure 9 is a cross-sectional view showing the axial structure of a ninth embodiment of the present invention.
  • the present invention provides a wiper for efficient production, comprising a rod body (20) made of a thermoplastic polymer material and an outer package thereof, and the outer package is two.
  • a tubular container (10) whose end is fused closed; the rod body (20) has elasticity, and the first end portion (21) is fused and fixed to the first end portion (11) of the tubular container (10), and the second end portion thereof ( 22)
  • a wiping body (30) is disposed;
  • a tube of the tubular container (10) is provided with a radially easy breakage mark (13) between the ends of the tubular container (10), and the rod body (20) passes through the tubular shape in which the easy-breaking flaw (13) is located
  • Container (10) A cross-section, characterized in that the first end portion (21) of the rod body (20) is fused to the inner surface of the sealed end formed by the first end portion (11) of the tubular container (10), and is connected thereto.
  • the root portion (23) of the first end portion (21) of the rod body (20) is bent toward the inner wall of the tubular container (10); the circular ring formed after the tubular container (10) is broken along the easy breakage mark (13) In the cross section in which the fracture (14) is located, the length of the shortest line between the inner wall of the tubular container (10) and the outer wall of the rod (20) is smaller than the other side of the rod (20) on the extension of the shortest line segment.
  • the outer wall is one-half the length of the line segment between the inner wall of the other side of the tubular container (10).
  • Embodiment 2 Referring to FIG. 3, the present invention provides a wiper for efficient production.
  • the outer wall of the rod body (20) touches the ring formed by the tubular container (10) being broken along the easy breakage mark (13).
  • Embodiment 3 Referring to FIG. 4, the present invention provides a wiper for efficient production.
  • the rod body (20) has a curved bow shape and its arch back contacts the inner wall surface of the tubular container (10).
  • Embodiment 4 Referring to FIG. 5 and FIG. 6, the present invention provides a wiper for efficient production.
  • the rod body (20) is a round tube produced by an extrusion process at its first end (21 During the process of fusion sealing and joining with the first end portion (11) of the tubular container (10), the end portion is heated and bent by the axial force.
  • Embodiment 5 Referring to FIG. 7 , the present invention provides a wiper for efficient production. A working liquid is placed in the inner cavity of the tubular container (10), and the working liquid is immersed in the wiping body (40). .
  • Embodiment 6 Referring to FIG. 8, the present invention provides a wiper for efficient production.
  • the tubular container (10) is provided with a working liquid in the inner cavity, and a tubular container (10) has a wall. Filling pinhole (15) that is fused and sealed.
  • Embodiment 7 The wiper provided by the present invention for efficient production, the partial tube wall corresponding to the fusion-sealed filling pinhole (15) is heated before the filling needle is pierced by the tube wall And soften.
  • Embodiment 8 A wiper for facilitating efficient production provided by the present invention, the filling pinhole (15) which is fused and sealed, is sealed by laser heating fusion.
  • the present invention provides a wiper for efficient production.
  • the tubular container (10) is provided with a working liquid in the inner cavity, and the second end of the tubular container (10) (12) On the top end wall, there is a filling pinhole (15) that is fused and sealed.
  • the invention designs the root of one end of the rod body fused and fixed to the top of the tubular container to be bent, or at the same time, the rod body is arranged in a curved bow shape, such a "curved rod” wiper and the prior art "straight rod” wiper In contrast, not only maintains its good product performance, but also improves its production process, thereby greatly improving production efficiency.
  • the present invention also provides that the wiper is first made into a cavity container, and then the filling needle is used.
  • the pipe wall or the top end wall thereof fills the inner cavity of the wiper with a new process of working liquid, which not only satisfies the production process requirements of "first sterilizing, post-filling working liquid", but also can be free of working liquid.
  • the cavity wiper is used as a packaging material and is provided to downstream manufacturers (using the method provided by the present invention to inject various working liquids into the inner cavity of the wiper as needed), so that many enterprises can quickly and widely apply such new ones.
  • the packaging material brings good economic and social benefits; in addition, the invention effectively solves the problem that the wiper provided by the prior art (1) is disabled in the process of being broken and used. Leakage of the working fluid left in the lumen of the hand-held end.
  • a wiper for efficient production is provided by the present invention, which is different from the wiper provided in the prior art (1) at the first end of the rod body (20).
  • (21) an inner surface of the sealed end formed by fusion and fixation with the first end portion (11) of the tubular container (10), and the root portion (23) of the first end portion (21) of the rod body (20) connected thereto is bent
  • the inner wall of the tubular container (10) in addition, referring to Fig.
  • the length of the shortest line segment between the inner wall and the outer wall of the rod body (20) (the length of the line segment from point a to point b shown in Fig. 2) is smaller than the rod body (20) on the extension line of the shortest line segment.
  • the length of the line segment between the outer wall of one side and the inner wall of the other side of the tubular container (10) (the length of the line segment from point c to point d shown in Fig. 2) is one-half.
  • the material of the wiping body (30) is preferably plant fiber such as cotton wool, synthetic fiber, sponge, and other soft polymer adsorbent materials may be selected; the wiping body may be divided into two parts as needed.
  • Embodiment 2 Referring to FIG. 3, the outer wall of the rod body (20) touches the inner edge of the annular fracture (14) formed by the tubular container (10) being broken along the easy breakage mark (13), which is shown in FIG.
  • a wiper can not only be used normally, but also facilitates the process of using the wiper product to break the tubular container (10) after being broken along the easy breakage mark (13).
  • the working fluid on the inner wall of the first end portion (11) runs along the rod body (20) Flowing down to the wiping body (40) to prevent dripping; in fact, when the inner diameter of the tubular container (10) is less than 20 mm, as long as the length of the line segment ab shown in Fig.
  • Embodiment 3 Referring to FIG. 4, the rod body (20) has a curved bow shape and its arched back touches the inner wall surface of the tubular container (10). This is a cavity wiper provided by the present invention, wherein the rod body ( 20) The base portion (23) of the first end portion (21) is largely bent so that the rod body (20) is deformed into a bow shape and attached to the inner wall surface of the tubular container (10).
  • Embodiment 4 Referring to Figure 5, the rod (20) uses a circular tube produced by an extrusion process, and is fused at its first end (21) to the first end (11) of the tubular container (10). During the process of closing and joining, the end portion is heated and bent by the axial force; the specific process is that the first end portion (11) of the tubular container (10) and the first end portion (21) of the rod body (20) The end of the die hole (51) is placed in the cavity of the same mold (50); the front end of the pressure body (60) which is given the pressure of the second end portion (12) of the tubular container (10) is specially set.
  • the cylinder (61) can be inserted into the inner cavity of the tubular container (10) so that an axial force can be applied to the rod (20) through the second end (22).
  • the rod body (20) which is initially straight tubular has its first end portion (21) bent under one direction of heat and force, and the rod body (20) is bent in one direction (the inner wall of the outer tube), especially the root portion thereof.
  • the melting speed of the heated end surface can correspond to the melting speed of the heated end surface of the tubular container, so that the two can improve the heat efficiency of the device. Synchronously reduce the required heating time under the condition; in the prior art, since only the tubular container is subjected to the axial applied pressure, and the rod body is not subjected to the applied pressure, the two are not simultaneously increased in heat, which results in This article is in the background.
  • the problem described in the [008] section of the technology that is, the problem of "fast heat absorption of large tubes and slow heat absorption of small tubes” existing in the prior art and many problems associated with them. It can be seen that the "curved rod" wiper provided by the present invention can greatly shorten the time required for the related production process as compared with the wiper of the original "straight rod” structure, thereby greatly improving the production efficiency.
  • FIG. 6 is another way of applying axial pressure to the rod body (20), which is mainly used for the process of first sealing the second end portion (12) of the tubular container (10) to be closed. The same technical effect.
  • Embodiment 5 Referring to FIG. 7, the working liquid in the inner cavity of the tubular container (10) is poured into the inner cavity from the port before the end portion is fused and closed, and a part of the working liquid enters the inner cavity and is immersed.
  • the wiping body of the second end of the rod body, the wiping body impregnated with the working liquid is indicated by the wiping body (40) in the drawing.
  • Embodiment 6 Referring to FIG. 8, a working liquid is placed in the inner cavity of the tubular container (10), and a tubular pin (15) has a filling pinhole (15) which is fused and sealed.
  • the filling pinhole is left after the working fluid is injected into the inner cavity of the tubular container (10), and the manner of sealing the filling pinhole can be heated to fuse the pinhole.
  • This is an embodiment in which the ends of the tubular container have been closed to form a closed container, and then the working fluid is injected through the wall of the container through the filling needle to seal the pinhole.
  • Embodiment 7 The partial tube wall corresponding to the fused plug hole (15) is heated and softened before the filling needle is pierced, so that the pretreatment can make the filling needle easy Pierce the wall.
  • Embodiment 8 The filling pinhole (15) which is fused and sealed is sealed by laser heat fusion, and the sealing method can make the fusion surface very beautiful.
  • a working fluid is placed in the inner cavity of the tubular container (10), and an end wall of the top end of the second end (12) of the tubular container (10) is filled with a fusion seal.
  • Pinholes (15) allow for a better appearance.
  • the cavity wiper provided by the invention can meet the process requirements of “first sterilization, post-filling” as a new packaging material, and the specific steps are as follows: the sterilized cavity wiper is placed in the clean room. Or under the laminar flow hood, each positioned on the transmission line; at a location on the tube wall between the first end (11) of the tubular container (10) and the frangible trace (13), with its curved surface and tubular The heat conductive rubber of the container (10) which is in agreement with the tube wall contacts the place, heats and softens it; then the filling needle penetrates the softened area and the working liquid is poured into the inner cavity of the tubular container (10); In this way, the outer tube wall around the filling hole is melted to close the filling pinhole.
  • the area of the tube wall is softened and softened in advance, which not only makes the filling needle easy to puncture, prevents cracks on the tube wall, but also prevents the puncture site from being broken and chipping to ensure the quality of the product.
  • the heating softening temperature is selected correspondingly by different materials, and an olefin-based material such as polyethylene or polypropylene is preferably in a range of 40 ° C to 100 ° C.
  • the choice of laser energy should not be too large, so that the wall around the filling pinhole can be melted and the pinhole can be sealed; the spot of laser heating is slightly larger than the round spot of the filling pinhole, so that " The method of only one puncture and only one pinhole is not only simple and easy to operate, but also allows the appearance of the pipe wall to be better under the premise of ensuring the sealing effect of the filling pinhole.
  • a filling needle with two relatively independent channels With a filling needle with two relatively independent channels, it can be quickly vented; when the filling volume is less than 1 ml, a single-channel filling needle can also be selected to fill the working fluid.
  • the tip of the filling needle since the softened tube wall is easily pierced, the tip of the filling needle does not need to be too sharp, so that it can be prevented from adversely affecting even if the filling needle penetrates the tube wall even if it touches the rod body.
  • the technical scheme of injecting working fluid into the cavity closed container of the present invention can be paralleled in different processes and different working positions, so that the filling process can be completed efficiently; and since the process can be re-cleaned The next step is to make the final product meet the pharmaceutical grade standard.
  • the "post-filling" process technology of the invention can not only ensure the quality of the final product, but also can complete the production process of the "post-filling” process simply and efficiently, and the "post-filling” device is relatively simple. Small size (small footprint).
  • post-filling process technology of the present invention is substantially different from the post-filling technical solution disclosed in the prior art (1), and all of them require complicated structures and specializations.
  • the filling channel of the door setting cannot be practically applied.
  • the present invention provides a wiper that facilitates efficient production, and improves the production processability and product performance of the product by changing the structure and shape of the product.
  • the "curved rod” wiper provided by the present invention is Compared with the prior art "straight rod” wiper, not only maintains its good product performance, its structure is easy to greatly improve production efficiency; it can also be supplied to downstream manufacturers in the form of packaging materials, enabling it to be fast, Wide range of applications; can also meet the production process requirements of "first sterilized, post-filling working liquid" at the lowest cost; and can prevent the wiper from remaining in the lumen of the hand-held broken end during the process of being broken and used. The working fluid drip from the port, reducing waste and pollution.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Epidemiology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Basic Packing Technique (AREA)
  • Packages (AREA)

Abstract

Disclosed is a wiper for facilitating efficient production. A rod body (20) in a cavity of a tube-shaped container (10) is designed to be in a bending form, and on the premise of maintaining the performance of a straight rod in the art, the production process is improved to greatly enhance the production efficiency of products. In addition, the tube-shaped container (10) is first manufactured into a cavity container and is then filled with a working fluid, which can not only promote the rapid and wide application of the wiper in the same way as packaging materials, but can also satisfy the requirements of ¡°sterilizing before filling with working fluid¡± in the production process in the simplest way.

Description

一种便于高效生产的擦拭器A wiper for efficient production 技术领域Technical field
本发明涉及医用和生活用的擦拭器具,尤其涉及一种便于高效生产的擦拭器。The present invention relates to medical and domestic wiping appliances, and more particularly to a wiper that facilitates efficient production.
背景技术Background technique
至今,“擦拭器及其制备方法”〔专利号:200480010343.0,以下简称“现有技术(一)”〕所涉及的多项实施例中,只有一种在市场上有所应用,内贸、外贸年销量总和不足1亿支。客观上,该产品基本性能和使用效果优良,业内人士和消费者也多有好评,但其由于过高的生产成本所带来的较高销售价格,在与同类产品的竞争中,销售价格处于劣势,成为现有技术(一)所涉产品被广泛应用的最大障碍。Up to now, among the various embodiments involved in the "wiping device and its preparation method" (Patent No.: 200480010343.0, hereinafter referred to as "prior art (1)"), only one of them has been applied in the market, domestic trade, foreign trade. The annual sales volume is less than 100 million. Objectively, the basic performance and use effect of the product is excellent, and the industry and consumers are also well received, but due to the high sales price caused by excessive production cost, in the competition with similar products, the sales price is at The disadvantage is the biggest obstacle to the widespread application of the products involved in the prior art (1).
造成上述产品成本高的直接原因,主要是其技术方案所设计的产品结构,使与其对应的生产方式和生产设备无法实现更高的生产效率。就其现有技术方案下的产品结构,采用如专利申请“用于生产擦拭器的设备”〔申请号:201410417520.2,以下简称“现有技术(二)”〕那样的生产工艺和设备,生产效率远小于300支/分钟,而这个生产效率下的生产成本,被视为该产品可以被广泛消费使用的基本条件。The direct cause of the high cost of the above products is mainly the product structure designed by the technical solution, so that the corresponding production methods and production equipment cannot achieve higher production efficiency. For the product structure under the prior art scheme, the production process and equipment such as the patent application "Equipment for producing a wiper" (Application No.: 201410417520.2, hereinafter referred to as "Prior Art (2)"), production efficiency It is much smaller than 300/min, and the production cost under this production efficiency is regarded as the basic condition that the product can be widely used.
上述生产方式和生产设备,有两个主要的制约因素,使其生产效率低下,造成最终的产品成本太高并不利于其被更广泛地推广和应用。The above production methods and production equipment have two main constraints, which make their production efficiency low, and the final product cost is too high, which is not conducive to its wider promotion and application.
一方面,现有技术(一)方案下的产品结构,需要采用集成生产方式,即在同一个生产场所、一条生产线〔如挤出生产管状容器和杆体、在杆体一端缠绵、再利用现有技术(二)那样的工艺完成灌装、熔合密封等〕,生产出最终产品;因为,现有技术(一)下的产品,由于内含棉体(不能留下一个端口不密封)而无法像其它包材(安瓿瓶、小塑料药瓶等)那样直接供给下游厂商使用。使得大量、单次用量较少的外用制剂,无法利用现有技术(一)来改善和提高原有产品的安全性、便捷性。On the one hand, the product structure under the prior art (1) scheme needs to adopt an integrated production method, that is, in the same production site, a production line (such as extrusion production of tubular containers and rods, tangling at one end of the rod body, and reusing existing technology) (2) such a process completes filling, fusion sealing, etc., to produce the final product; because the product under the prior art (1) cannot be like other products because it contains cotton body (cannot leave a port unsealed) The packaging materials (ampoules, small plastic bottles, etc.) are directly supplied to downstream manufacturers. It is impossible to use the prior art (1) to improve and improve the safety and convenience of the original product by using a large amount of external preparations with a small amount of single use.
另一方面,现有技术(一)方案下的产品结构,会使其生产过程中所必须的一个工艺环节费时太长,那就是将管状容器一端与管内棉签杆无棉端一起熔合并封闭的过程。如现有技术(二)之说明书中[0047]段 所记载的那样:这时的管状容器中6内腔已经置有一端缠有棉体的杆体(棉签),因为在这个封闭管状容器中6两端的过程中,两端从被熔融到冷却定型所需要的压力,都是从管状容器中6两端分别施加的,所以,内腔中棉签杆不受这样的力。On the other hand, the product structure under the prior art (1) scheme will make the process part of the production process take too long, that is, the end of the tubular container is melted together with the cotton-free end of the cotton swab in the tube and closed. process. As in paragraph [0047] of the specification of prior art (2) As described, at this time, the inner cavity of the tubular container 6 has a rod body (cotton swab) with a cotton body at one end, because in the process of the two ends of the closed tubular container, the two ends are melted to the cooling setting. The required pressure is applied from both ends of the tubular container 6 so that the cotton swab in the inner cavity is not subjected to such force.
这样可使杆杆保持如现有技术(一)说明书附图所示的那样直立并基本处于管状容器的中央,但是,这样的工艺过程也使将棉签杆体一端与管状容器6一端熔合并封闭管端的过程所消耗的时间太长。This allows the rod to remain upright and substantially centered in the tubular container as shown in the prior art (1) drawing, however, such a process also causes the end of the swab body to be fused with the end of the tubular container 6 to form a closed tube. The process of the end takes too long.
因为,杆体没有施加外力的作用,其杆端有限的端面与所述可被加热的中空模具腔体3内表面接触时,吸收热量的速度较慢;而管状容器6由于被施加压力,其受热的管壁在被施加压力的作用,沿中空模具腔体3内表面连续卷曲变形,使其附着受热面不断增加,所以,其吸收热量的速度会很快,这就出现了这种“大管吸热快、小管吸热慢”的问题。然而,这个环节所需要的工艺时间却最终取决于棉签杆体端部充分熔融所需要的时间,也就是说,其压板7下压速度不能快,必须等候杆体端部也充分熔融。否则,当杆体端部没有充分熔融时,如果管状容器6被下压过快会导致其熔融面合拢过快,从而造成其密封端部因被其包含的杆端熔融不充分,而出现可能导致泄漏的缝隙,或者会造成从杆体的受热端部将杆体托起,造成二者因熔融连接不充分而使杆体易晃动或者易脱落。Because the rod body does not exert an external force, the limited end face of the rod end is in contact with the inner surface of the hollow mold cavity 3 that can be heated, and the heat is absorbed slowly; and the tubular container 6 is heated due to the applied pressure. The wall of the tube is continuously curled and deformed along the inner surface of the hollow mold cavity 3 under the action of pressure, so that the heat receiving surface of the hollow mold cavity is continuously increased, so that the heat absorption speed is fast, and this "big pipe" appears. The problem of fast heat absorption and slow heat absorption of small tubes. However, the process time required for this step ultimately depends on the time required for the end of the swab body to melt sufficiently, that is, the platen 7 cannot be pressed down quickly and must be sufficiently melted at the end of the rod. Otherwise, when the end of the rod body is not sufficiently melted, if the tubular container 6 is pressed too fast, the molten surface thereof may be closed too fast, thereby causing the sealed end portion to be insufficiently melted by the rod end contained therein, which may result in The leaking gap may cause the rod body to be lifted from the heated end of the rod body, so that the rod body is easy to shake or fall off due to insufficient fusion connection.
另外,如现有技术(一)所列出的“先灭菌、后灌装”的实施例,也因设计方案结构过于复杂,制造成本过高而无法真正用于实际。In addition, the embodiment of "first sterilization, post-filling" as listed in the prior art (1) is also too complicated due to the design scheme, and the manufacturing cost is too high to be practically used.
另外,如现有技术(一)所提供的擦拭器在被折断使用的过程中,残留于手持断端内腔的工作液体会从端口滴漏,造成浪费和污染。In addition, as the wiper provided in the prior art (1) is used in the process of being broken, the working liquid remaining in the inner cavity of the hand-held broken end may drip from the port, causing waste and pollution.
发明目的Purpose of the invention
本发明的第一个目的是提供一种便于高效生产的擦拭器,其结构便于提高生产效率。A first object of the present invention is to provide a wiper which is easy to produce efficiently and which is structured to improve production efficiency.
本发明的第二个目的是提供一种便于高效生产的擦拭器,能以包材的形式提供给下游生产厂商应用,使其能够被快速、广泛的应用。A second object of the present invention is to provide a wiper that facilitates efficient production and can be supplied to downstream manufacturers in the form of a package material, enabling it to be used quickly and widely.
本发明的第三个目的是提供一种便于高效生产的擦拭器,其能实现以最低的成本而满足“先灭菌、后灌装工作液体”的生产工艺要求。A third object of the present invention is to provide a wiper that facilitates efficient production, which can meet the production process requirements of "pre-sterilized, post-filled working liquid" at the lowest cost.
本发明的第四个目的是提供一种便于高效生产的擦拭器,其能防止 在被折断使用的过程中、残留于手持断端内腔的工作液体从端口滴漏。A fourth object of the present invention is to provide a wiper that facilitates efficient production, which can prevent The working liquid remaining in the inner cavity of the hand-held break end is dripped from the port during the use of being broken.
发明内容Summary of the invention
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种便于高效生产的擦拭器,包括由热塑性高分子材料制作的杆体及其外包装物,所述外包装物是两端被熔合封闭的管状容器;所述杆体具有弹性,其第一端部与所述管状容器的第一端部熔合固接,其第二端部置有擦拭本体;所述管状容器两端之间的管壁上设有径向易折断痕,所述杆体穿过所述易折断痕所处于的所述管状容器横截面,其特征在于:在所述杆体的第一端部与所述管状容器的第一端部熔合固接所形成的密封端的内表面,与其相连的、所述杆体第一端部的根部弯向所述管状容器的内壁;在所述管状容器被沿所述易折断痕折断后所形成的圆环形断口所处的横截面内,所述管状容器内壁与所述杆体外壁之间的最短线段的长度,小于处在所述最短线段延长线上的、所述杆体另一侧的外壁与所述管状容器另一侧内壁之间线段长度的二分之一。A wiper for efficient production, comprising a rod body made of a thermoplastic polymer material and an outer package thereof, the outer package being a tubular container whose ends are fused and closed; the rod body has elasticity, and the first end portion thereof The first end of the tubular container is fused and fixed, and the second end portion is provided with a wiping body; the tube wall between the two ends of the tubular container is provided with a radial frangible defect, and the rod body passes through the The cross-section of the tubular container in which the frangible break is located, characterized in that the inner surface of the sealed end formed by fusion and fixation of the first end of the tubular body with the first end of the tubular body is connected thereto The root of the first end of the rod is bent toward the inner wall of the tubular container; in the cross section of the annular fracture formed by the tubular container being broken along the frangible break, The length of the shortest line segment between the inner wall of the tubular container and the outer wall of the rod is less than the length of the line between the outer wall of the other side of the shaft and the inner wall of the other side of the tubular container on the extension of the shortest line segment Half.
本发明的目的还可以通过以下措施实现:The object of the invention can also be achieved by the following measures:
所述杆体外壁触及所述管状容器被沿所述易折断痕折断后所形成的圆环形断口的内边沿。The outer wall of the rod contacts an inner edge of the annular fracture formed by the tubular container being broken along the frangible break.
所述杆体呈弯弓状且其弓背触及管状容器的内壁面。The rod body is curved and its arched back touches the inner wall surface of the tubular container.
所述杆体是由挤出工艺生产出来的圆管,在其第一端部与所述管状容器第一端部熔合封闭、连接的工艺过程中,因端部受热并受轴向力而发生弯曲。The rod body is a round tube produced by an extrusion process, and the first end portion is fused and closed to the first end portion of the tubular container, and the end portion is heated and bent by the axial force. .
所述管状容器内腔中被置有工作液体,所述工作液体浸入所述擦拭本体。A working liquid is placed in the inner cavity of the tubular container, and the working liquid is immersed in the wiping body.
所述管状容器内腔中被置有工作液体,所述管状容器的管壁上,有一个被熔合封堵的灌装针孔。A working liquid is disposed in the inner cavity of the tubular container, and a tubular pin hole is fused and sealed on the tube wall of the tubular container.
所述被熔合封堵的灌装针孔所对应的局部管壁,在灌装针未刺穿管壁前被加热并软化。The partial tube wall corresponding to the fused plugged pinhole is heated and softened before the filling needle is pierced.
所述被熔合封堵的灌装针孔,采用激光加热熔合的方式封堵。The fused and sealed filling pinhole is sealed by laser heating and fusion.
所述管状容器内腔中被置有工作液体,所述管状容器第二端部顶端的端壁上,有一个被熔合封堵的灌装针孔。 The tubular container is provided with a working liquid in the inner cavity, and the end wall of the second end of the tubular container has a filling pinhole which is fused and sealed.
附图说明DRAWINGS
下面结合附图对本发明的具体实施方式作进一步的说明:The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings:
图1为本发明的第一个实施例沿轴向结构剖面示意图;Figure 1 is a schematic cross-sectional view of the first embodiment of the present invention along the axial direction;
图2为本发明的第一个实施例所述管状容器被沿所述易折断痕折断后所形成的圆环形断口所处的横截面示意图;Figure 2 is a schematic cross-sectional view showing the annular fracture formed by the tubular container after being broken along the frangible break according to the first embodiment of the present invention;
图3为本发明的第二个实施例所述管状容器被沿所述易折断痕折断后所形成的圆环形断口所处的横截面示意图;Figure 3 is a schematic cross-sectional view showing the annular fracture formed by the tubular container after being broken along the frangible break according to the second embodiment of the present invention;
图4为本发明的第三个实施例沿轴向结构剖面示意图;Figure 4 is a cross-sectional view showing the axial structure of a third embodiment of the present invention;
图5为本发明的第四个实施例给予杆体施加轴向压力示意图;Figure 5 is a schematic view showing the axial pressure applied to the rod body according to the fourth embodiment of the present invention;
图6为本发明的第四个实施例的另一个给予杆体施加轴向压力的示意图;Figure 6 is a schematic view showing another application of the axial pressure to the rod body according to the fourth embodiment of the present invention;
图7为本发明的第五个实施例沿轴向结构剖面示意图;Figure 7 is a cross-sectional view showing the structure along the axial direction of the fifth embodiment of the present invention;
图8为本发明的第六个实施例沿轴向结构剖面示意图;Figure 8 is a cross-sectional view showing the structure along the axial direction of the sixth embodiment of the present invention;
图9为本发明的第九个实施例沿轴向结构剖面示意图;Figure 9 is a cross-sectional view showing the axial structure of a ninth embodiment of the present invention;
图中数字所表示的各部位名称为:The names of the parts indicated by the numbers in the figure are:
10-管状容器    11-管状容器第一端部  12-管状容器第二端部10-tubular container 11 - tubular container first end 12 - tubular container second end
               13-易折断痕          14-圆环形断口13-easy breakage 14-circular fracture
               15-被封堵的灌装针孔15-blocked filling pinhole
20-杆体        21-杆体第一端部      22-杆体第二端部20-rod body 21-rod first end 22-bar second end
               23-杆体第二端部的根部23- Root of the second end of the shaft
30-擦拭本体30-wipe the body
40-浸有工作液体的擦拭本体40-wiping body impregnated with working liquid
50-模具        51-模孔端部50-mold 51-die end
60-施压体      61-施压体前端的圆柱60-pressure body 61-column at the front end of the pressure body
具体实施方式detailed description
实施例之一:请参阅图1和图2,本发明所提供的一种便于高效生产的擦拭器,包括由热塑性高分子材料制作的杆体(20)及其外包装物,外包装物是两端被熔合封闭的管状容器(10);杆体(20)具有弹性,其第一端部(21)与管状容器(10)的第一端部(11)熔合固接,其第二端部(22)置有擦拭本体(30);管状容器(10)两端之间的管壁上设有径向易折断痕(13),杆体(20)穿过易折断痕(13)所处于的管状容器 (10)横截面,其特征在于:在杆体(20)的第一端部(21)与管状容器(10)的第一端部(11)熔合固接所形成的密封端的内表面,与其相连的、杆体(20)第一端部(21)的根部(23)弯向管状容器(10)的内壁;在管状容器(10)被沿易折断痕(13)折断后所形成的圆环形断口(14)所处的横截面内,管状容器(10)内壁与杆体(20)外壁之间的最短线段的长度,小于处在所述最短线段延长线上的、杆体(20)另一侧的外壁与管状容器(10)另一侧内壁之间线段长度的二分之一。One of the embodiments: Referring to FIG. 1 and FIG. 2, the present invention provides a wiper for efficient production, comprising a rod body (20) made of a thermoplastic polymer material and an outer package thereof, and the outer package is two. a tubular container (10) whose end is fused closed; the rod body (20) has elasticity, and the first end portion (21) is fused and fixed to the first end portion (11) of the tubular container (10), and the second end portion thereof ( 22) A wiping body (30) is disposed; a tube of the tubular container (10) is provided with a radially easy breakage mark (13) between the ends of the tubular container (10), and the rod body (20) passes through the tubular shape in which the easy-breaking flaw (13) is located Container (10) A cross-section, characterized in that the first end portion (21) of the rod body (20) is fused to the inner surface of the sealed end formed by the first end portion (11) of the tubular container (10), and is connected thereto. The root portion (23) of the first end portion (21) of the rod body (20) is bent toward the inner wall of the tubular container (10); the circular ring formed after the tubular container (10) is broken along the easy breakage mark (13) In the cross section in which the fracture (14) is located, the length of the shortest line between the inner wall of the tubular container (10) and the outer wall of the rod (20) is smaller than the other side of the rod (20) on the extension of the shortest line segment. The outer wall is one-half the length of the line segment between the inner wall of the other side of the tubular container (10).
实施例之二:请参阅图3,本发明所提供的一种便于高效生产的擦拭器,杆体(20)外壁触及管状容器(10)被沿易折断痕(13)折断后所形成的圆环形断口(14)的内边沿。Embodiment 2: Referring to FIG. 3, the present invention provides a wiper for efficient production. The outer wall of the rod body (20) touches the ring formed by the tubular container (10) being broken along the easy breakage mark (13). The inner edge of the fracture port (14).
实施例之三:请参阅图4,本发明所提供的一种便于高效生产的擦拭器,杆体(20)呈弯弓状且其弓背触及管状容器(10)的内壁面。Embodiment 3: Referring to FIG. 4, the present invention provides a wiper for efficient production. The rod body (20) has a curved bow shape and its arch back contacts the inner wall surface of the tubular container (10).
实施例之四:请参阅图5、图6,本发明所提供的一种便于高效生产的擦拭器,杆体(20)是由挤出工艺生产出来的圆管,在其第一端部(21)与管状容器(10)第一端部(11)熔合封闭、连接的工艺过程中,因端部受热并受轴向力而发生弯曲。Embodiment 4: Referring to FIG. 5 and FIG. 6, the present invention provides a wiper for efficient production. The rod body (20) is a round tube produced by an extrusion process at its first end (21 During the process of fusion sealing and joining with the first end portion (11) of the tubular container (10), the end portion is heated and bent by the axial force.
实施例之五:请参阅图7,本发明所提供的一种便于高效生产的擦拭器,管状容器(10)内腔中被置有工作液体,所述工作液体浸入所述擦拭本体(40)。Embodiment 5: Referring to FIG. 7 , the present invention provides a wiper for efficient production. A working liquid is placed in the inner cavity of the tubular container (10), and the working liquid is immersed in the wiping body (40). .
实施例之六:请参阅图8,本发明所提供的一种便于高效生产的擦拭器,管状容器(10)内腔中被置有工作液体,管状容器(10)的管壁上,有一个被熔合封堵的灌装针孔(15)。Embodiment 6: Referring to FIG. 8, the present invention provides a wiper for efficient production. The tubular container (10) is provided with a working liquid in the inner cavity, and a tubular container (10) has a wall. Filling pinhole (15) that is fused and sealed.
实施例之七:本发明所提供的一种便于高效生产的擦拭器,被熔合封堵的灌装针孔(15)所对应的局部管壁,在灌装针未刺穿管壁前被加热并软化。Embodiment 7: The wiper provided by the present invention for efficient production, the partial tube wall corresponding to the fusion-sealed filling pinhole (15) is heated before the filling needle is pierced by the tube wall And soften.
实施例之八:本发明所提供的一种便于高效生产的擦拭器,被熔合封堵的灌装针孔(15),采用激光加热熔合的方式封堵。Embodiment 8: A wiper for facilitating efficient production provided by the present invention, the filling pinhole (15) which is fused and sealed, is sealed by laser heating fusion.
实施例之九:请参阅图9,本发明所提供的一种便于高效生产的擦拭器,管状容器(10)内腔中被置有工作液体,管状容器(10)第二端部(12)顶端的端壁上,有一个被熔合封堵的灌装针孔(15)。 Nineth Embodiment: Referring to Figure 9, the present invention provides a wiper for efficient production. The tubular container (10) is provided with a working liquid in the inner cavity, and the second end of the tubular container (10) (12) On the top end wall, there is a filling pinhole (15) that is fused and sealed.
发明的有益效果Advantageous effects of the invention
本发明将杆体与管状容器顶端熔合固接的一端的根部设计成弯曲状态,或同时还将杆体设置成弯弓形态,这样的“曲杆”擦拭器与现有技术的“直杆”擦拭器相比,不仅保持了其良好的产品性能,还使其生产工艺得以改善,从而大幅地提高生产效率;另外,本发明还提供了先将擦拭器做成空腔容器、然后用灌装针从其管壁或其顶端端壁向擦拭器内腔灌装工作液体的新工艺,这样不仅满足了“先灭菌、后灌装工作液体”的生产工艺要求,还可以这样不含工作液体的空腔擦拭器作为包材,提供给下游的生产厂家使用(根据需要使用本发明所提供的方法向擦拭器内腔灌入各种工作液体),从而使众多企业能够快速、广泛地应用这样的新包材,带来良好的经济效益和社会效益;另外,本发明还有效地解决了现有技术(一)所提供的擦拭器在被折断使用的过程中残留于手持断端内腔的工作液体的滴漏问题。The invention designs the root of one end of the rod body fused and fixed to the top of the tubular container to be bent, or at the same time, the rod body is arranged in a curved bow shape, such a "curved rod" wiper and the prior art "straight rod" wiper In contrast, not only maintains its good product performance, but also improves its production process, thereby greatly improving production efficiency. In addition, the present invention also provides that the wiper is first made into a cavity container, and then the filling needle is used. The pipe wall or the top end wall thereof fills the inner cavity of the wiper with a new process of working liquid, which not only satisfies the production process requirements of "first sterilizing, post-filling working liquid", but also can be free of working liquid. The cavity wiper is used as a packaging material and is provided to downstream manufacturers (using the method provided by the present invention to inject various working liquids into the inner cavity of the wiper as needed), so that many enterprises can quickly and widely apply such new ones. The packaging material brings good economic and social benefits; in addition, the invention effectively solves the problem that the wiper provided by the prior art (1) is disabled in the process of being broken and used. Leakage of the working fluid left in the lumen of the hand-held end.
以下结合具体的实施例对上述有益效果作进一步说明。The above beneficial effects will be further described below in conjunction with specific embodiments.
实施例之一:请参阅图1,本发明所提供的一种便于高效生产的擦拭器,与现有技术(一)所提供的擦拭器不同的是,在杆体(20)的第一端部(21)与管状容器(10)的第一端部(11)熔合固接所形成的密封端的内表面,与其相连的、杆体(20)第一端部(21)的根部(23)弯向管状容器(10)的内壁;另外,请参阅图2,在管状容器(10)被沿易折断痕(13)折断后所形成的圆环形断口(14)所处的横截面内,管状容器(10)内壁与杆体(20)外壁之间的最短线段的长度(图2中所示a点至b点的线段长度),小于处在所述最短线段延长线上的、杆体(20)另一侧的外壁与管状容器(10)另一侧内壁之间线段长度(图2中所示c点至d点的线段长度)的二分之一。另外,擦拭本体(30)的材料优选植物纤维如脱脂棉,也可以选择合成纤维、海绵和其它软质高分子吸附性材料等;擦拭本体也可以根据需要分为两个部分。One embodiment: Referring to FIG. 1 , a wiper for efficient production is provided by the present invention, which is different from the wiper provided in the prior art (1) at the first end of the rod body (20). (21) an inner surface of the sealed end formed by fusion and fixation with the first end portion (11) of the tubular container (10), and the root portion (23) of the first end portion (21) of the rod body (20) connected thereto is bent The inner wall of the tubular container (10); in addition, referring to Fig. 2, in the cross section of the annular fracture (14) formed after the tubular container (10) is broken along the breakable break (13), the tubular container (10) the length of the shortest line segment between the inner wall and the outer wall of the rod body (20) (the length of the line segment from point a to point b shown in Fig. 2) is smaller than the rod body (20) on the extension line of the shortest line segment. The length of the line segment between the outer wall of one side and the inner wall of the other side of the tubular container (10) (the length of the line segment from point c to point d shown in Fig. 2) is one-half. Further, the material of the wiping body (30) is preferably plant fiber such as cotton wool, synthetic fiber, sponge, and other soft polymer adsorbent materials may be selected; the wiping body may be divided into two parts as needed.
实施例之二:请参阅图3,杆体(20)外壁触及管状容器(10)被沿易折断痕(13)折断后所形成的圆环形断口(14)的内边沿,这是图2所示a点至b点线段长度为零的情形,这样的擦拭器不仅可以正常使用,在使用擦拭器产品过程中,还有利于管状容器(10)被沿易折断痕(13)折断后、残留在其第一端部(11)内壁的工作液体顺着杆体(20) 流下至擦拭本体(40),防止滴漏;事实上,当管状容器(10)的内经小于20毫米,只要使图2中所示的线段ab的长度小于线段cd长度的二分之一,这样的防止滴漏的效果最明显;因为,由于液体张力的作用,残留的工作液体会集中地分布于杆体(20)与管状容器(10)内壁所构成的狭小缝隙之间,当置有擦拭本体(40)的杆体(20)第二端部(21)朝下方时,残留的工作液体便顺着杆体(20)外壁流至擦拭本体(40),而不会从断口随机滴漏到其它地方,造成浪费和污染。Embodiment 2: Referring to FIG. 3, the outer wall of the rod body (20) touches the inner edge of the annular fracture (14) formed by the tubular container (10) being broken along the easy breakage mark (13), which is shown in FIG. In the case where the length of the line from point a to point b is zero, such a wiper can not only be used normally, but also facilitates the process of using the wiper product to break the tubular container (10) after being broken along the easy breakage mark (13). The working fluid on the inner wall of the first end portion (11) runs along the rod body (20) Flowing down to the wiping body (40) to prevent dripping; in fact, when the inner diameter of the tubular container (10) is less than 20 mm, as long as the length of the line segment ab shown in Fig. 2 is less than one-half of the length of the line segment cd, such The effect of preventing dripping is most obvious; because, due to the action of the liquid tension, the residual working liquid is concentratedly distributed between the rod body (20) and the narrow gap formed by the inner wall of the tubular container (10), when the wiping body is provided (40) When the second end portion (21) of the rod body (20) faces downward, the residual working liquid flows along the outer wall of the rod body (20) to the wiping body (40) without being randomly dripped from the fracture to other places, resulting in waste. And pollution.
实施例之三:请参阅图4,杆体(20)呈弯弓状且其弓背触及管状容器(10)的内壁面,这是本发明所提供的一种空腔的擦拭器,其中杆体(20)从第一端部(21)的根部(23)大幅弯曲,使得杆体(20)变变形呈弯弓状并贴于管状容器(10)的内壁面。Embodiment 3: Referring to FIG. 4, the rod body (20) has a curved bow shape and its arched back touches the inner wall surface of the tubular container (10). This is a cavity wiper provided by the present invention, wherein the rod body ( 20) The base portion (23) of the first end portion (21) is largely bent so that the rod body (20) is deformed into a bow shape and attached to the inner wall surface of the tubular container (10).
实施例之四:请参阅图5,杆体(20)使用的是由挤出工艺生产出来的圆管,在其第一端部(21)与管状容器(10)第一端部(11)熔合封闭、连接的工艺过程中,因其端部受热并受轴向力而发生弯曲;具体过程是,管状容器(10)第一端部(11)和杆体(20)第一端部(21)被置于同一模具(50)的模孔内腔,模孔端部(51)被加热;由于给予管状容器(10)第二端部(12)压力的施压体(60)前端所专门设置的圆柱(61),能够插入管状容器(10)内腔,所以能通过第二端部(22)给予杆体(20)施加轴向力。这样,起初呈直管状的杆体(20),其第一端部(21)在受热、受力的双重作用下,杆体(20)朝着一个方向(外管内壁)发生弯曲,尤其是其根部(23)弯曲程度最大;同时其受热端面迅速熔融并最终与管状容器(10)第一端部(11)的熔融部分相互融合,经冷却定型后,管状容器(10)第一端部(11)封闭并与杆体(20)第一端部(21)得以固定连接(固接);与此同时,因受热、受力而发生弯弓变形的杆体(20)、尤其是其根部(23)被定型。这样,大大缩短了管状容器(10)第一端部(11)熔合封闭并与杆体(20)第一端部(21)连接的工艺过程所需的时间。Embodiment 4: Referring to Figure 5, the rod (20) uses a circular tube produced by an extrusion process, and is fused at its first end (21) to the first end (11) of the tubular container (10). During the process of closing and joining, the end portion is heated and bent by the axial force; the specific process is that the first end portion (11) of the tubular container (10) and the first end portion (21) of the rod body (20) The end of the die hole (51) is placed in the cavity of the same mold (50); the front end of the pressure body (60) which is given the pressure of the second end portion (12) of the tubular container (10) is specially set. The cylinder (61) can be inserted into the inner cavity of the tubular container (10) so that an axial force can be applied to the rod (20) through the second end (22). Thus, the rod body (20) which is initially straight tubular has its first end portion (21) bent under one direction of heat and force, and the rod body (20) is bent in one direction (the inner wall of the outer tube), especially the root portion thereof. (23) The degree of bending is the greatest; at the same time, the heated end face is rapidly melted and finally merges with the molten portion of the first end portion (11) of the tubular container (10), and after cooling setting, the first end of the tubular container (10) (11) Closed and fixedly connected (fixed) to the first end portion (21) of the rod body (20); at the same time, the rod body (20) which is deformed by bending due to heat and force, especially the root portion (23) Being stereotyped. In this way, the time required for the process in which the first end (11) of the tubular container (10) is fused closed and connected to the first end (21) of the rod (20) is greatly shortened.
由于杆体(20)第一端部(21)不仅受热,而且持续受轴向力,所以,其受热端面的熔融速度能与管状容器受热端面的熔融速度相应,故二者可以在提高设备给热效率的条件下同步减少所需的受热时间,;而在现有技术中,由于只有管状容器受轴向外加压力、而杆体没有受到外加压力,所以导致二者受热量不能同步增加,也就导致了本文在背景 技术[008]节中所叙述的问题,即现有技术存在的“大管吸热快、小管吸热慢”的问题及其连带产生的诸多问题。由此可知,与原“直杆”结构的擦拭器相比,本发明提供的“曲杆”擦拭器可以大幅缩短相关生产工艺所需时间,从而大幅地提高了生产效率。Since the first end portion (21) of the rod body (20) is not only heated but also continuously subjected to the axial force, the melting speed of the heated end surface can correspond to the melting speed of the heated end surface of the tubular container, so that the two can improve the heat efficiency of the device. Synchronously reduce the required heating time under the condition; in the prior art, since only the tubular container is subjected to the axial applied pressure, and the rod body is not subjected to the applied pressure, the two are not simultaneously increased in heat, which results in This article is in the background The problem described in the [008] section of the technology, that is, the problem of "fast heat absorption of large tubes and slow heat absorption of small tubes" existing in the prior art and many problems associated with them. It can be seen that the "curved rod" wiper provided by the present invention can greatly shorten the time required for the related production process as compared with the wiper of the original "straight rod" structure, thereby greatly improving the production efficiency.
请参阅图6,这是另一种给予杆体(20)施加轴向压力的方式,主要用于先将管状容器(10)第二端部(12)熔合封闭的工艺过程,这样的方式具有上述同样的技术效果。Please refer to FIG. 6, which is another way of applying axial pressure to the rod body (20), which is mainly used for the process of first sealing the second end portion (12) of the tubular container (10) to be closed. The same technical effect.
实施例之五:请参阅图7,管状容器(10)内腔中的工作液体,是在其端部被熔合封闭前从端口灌入其内腔的,工作液体的一部分进入其内腔后浸入杆体第二端部的擦拭本体,浸有工作液体的擦拭本体在图中用擦拭本体(40)表示。Embodiment 5: Referring to FIG. 7, the working liquid in the inner cavity of the tubular container (10) is poured into the inner cavity from the port before the end portion is fused and closed, and a part of the working liquid enters the inner cavity and is immersed. The wiping body of the second end of the rod body, the wiping body impregnated with the working liquid is indicated by the wiping body (40) in the drawing.
实施例之六:请参阅图8,管状容器(10)内腔中被置有工作液体,管状容器(10)的管壁上,有一个被熔合封堵的灌装针孔(15),该灌装针孔是将工作液体注入管状容器(10)的内腔后留下的,封堵这个灌装针孔的方式可以采用加热熔合针孔的方式。这是在管状容器两端已被封闭而形成一个密闭容器之后、再通过灌装针刺穿容器管壁注入工作液体、再封堵针孔的实施例。Embodiment 6: Referring to FIG. 8, a working liquid is placed in the inner cavity of the tubular container (10), and a tubular pin (15) has a filling pinhole (15) which is fused and sealed. The filling pinhole is left after the working fluid is injected into the inner cavity of the tubular container (10), and the manner of sealing the filling pinhole can be heated to fuse the pinhole. This is an embodiment in which the ends of the tubular container have been closed to form a closed container, and then the working fluid is injected through the wall of the container through the filling needle to seal the pinhole.
实施例之七:被熔合封堵的灌装针孔(15)所对应的局部管壁,在灌装针未刺穿管壁前被加热并软化,这样的预处理能使灌装针很容易地刺穿管壁。Embodiment 7: The partial tube wall corresponding to the fused plug hole (15) is heated and softened before the filling needle is pierced, so that the pretreatment can make the filling needle easy Pierce the wall.
实施例之八:被熔合封堵的灌装针孔(15),采用激光加热熔合的方式封堵,这种封堵方式能使熔合面非常美观。Embodiment 8: The filling pinhole (15) which is fused and sealed is sealed by laser heat fusion, and the sealing method can make the fusion surface very beautiful.
实施例之九:请参阅图9,管状容器(10)内腔中被置有工作液体,管状容器(10)第二端部(12)顶端的端壁上,有一个被熔合封堵的灌装针孔(15),这样可以使产品外观更好。Nineth embodiment: Referring to Fig. 9, a working fluid is placed in the inner cavity of the tubular container (10), and an end wall of the top end of the second end (12) of the tubular container (10) is filled with a fusion seal. Pinholes (15) allow for a better appearance.
本发明所提供的空腔擦拭器作为新的包材,可以满足“先灭菌,后灌装”的工艺要求,其具体步骤如下:将已被灭菌的空腔擦拭器置于洁净间里或在层流罩下,在传输线上将其各自定位;在管状容器(10)第一端部(11)与易折断痕(13)之间管壁上的一处,用其曲面能与管状容器(10)管壁相吻合的导热橡胶接触该处,将其加热并软化;随后灌装针扎穿该软化区域并将工作液体灌入管状容器(10)内腔中;随后用激光加热的方式,使灌装孔周边的外管壁熔融而封闭灌装针孔。 The cavity wiper provided by the invention can meet the process requirements of “first sterilization, post-filling” as a new packaging material, and the specific steps are as follows: the sterilized cavity wiper is placed in the clean room. Or under the laminar flow hood, each positioned on the transmission line; at a location on the tube wall between the first end (11) of the tubular container (10) and the frangible trace (13), with its curved surface and tubular The heat conductive rubber of the container (10) which is in agreement with the tube wall contacts the place, heats and softens it; then the filling needle penetrates the softened area and the working liquid is poured into the inner cavity of the tubular container (10); In this way, the outer tube wall around the filling hole is melted to close the filling pinhole.
在此过程中,预先对管壁所述区域进行加热软化,不仅可以使灌装针易于穿刺、防止管壁出现裂痕,还可以防止被穿刺的部位破碎起屑,以保证产品的品质。所述加热软化的温度因不同的材料作相应的选择,聚乙烯、聚丙烯等烯烃类材料以40℃至100℃为优选范围。In this process, the area of the tube wall is softened and softened in advance, which not only makes the filling needle easy to puncture, prevents cracks on the tube wall, but also prevents the puncture site from being broken and chipping to ensure the quality of the product. The heating softening temperature is selected correspondingly by different materials, and an olefin-based material such as polyethylene or polypropylene is preferably in a range of 40 ° C to 100 ° C.
另外,对激光能量的选择不宜过大、能使灌装针孔周边管壁发生熔融并封住针孔即可;激光加热的斑点选择稍大于灌装针孔的圆状斑痕为宜,这样“只有一次穿刺、只有一个针孔”的方式不仅简单易于操作,还可以在保证灌装针孔的封堵效果的前提下,使管壁的外观较好。当然,还有许多方式可以加热熔融封闭针孔,激光加热熔融封闭是优选方案。In addition, the choice of laser energy should not be too large, so that the wall around the filling pinhole can be melted and the pinhole can be sealed; the spot of laser heating is slightly larger than the round spot of the filling pinhole, so that " The method of only one puncture and only one pinhole is not only simple and easy to operate, but also allows the appearance of the pipe wall to be better under the premise of ensuring the sealing effect of the filling pinhole. Of course, there are many ways to heat the melt closed pinhole, and laser heating melt sealing is the preferred solution.
使用拥有两个相对独立通道的灌装针,可以快速地排气;当灌装量少于1毫升时,也可以选择单通道的灌装针来灌装工作液体。另外,因为已软化的管壁很容易被穿刺,灌装针的针尖不需要太尖锐,这样可以避免当灌装针刺穿管壁后,即使触及所述杆体,也不会产生不良影响。With a filling needle with two relatively independent channels, it can be quickly vented; when the filling volume is less than 1 ml, a single-channel filling needle can also be selected to fill the working fluid. In addition, since the softened tube wall is easily pierced, the tip of the filling needle does not need to be too sharp, so that it can be prevented from adversely affecting even if the filling needle penetrates the tube wall even if it touches the rod body.
本发明上述向空腔密闭容器内灌注工作液体的技术方案,其各个技术环节可以在不同工序、不同工位上并行,所以可以高效地完成这一灌装过程;又由于这个过程可以再洁净条件下进行,所以可以使最终产品达到药品级标准。The technical scheme of injecting working fluid into the cavity closed container of the present invention can be paralleled in different processes and different working positions, so that the filling process can be completed efficiently; and since the process can be re-cleaned The next step is to make the final product meet the pharmaceutical grade standard.
由此可见,本发明的“后灌装”工艺技术,不仅可以保证最终产品的品质,还可以简单、高效地完成“后灌装”工艺的生产过程,且“后灌装”设备较为简单、体积小(占地面积小)。It can be seen that the "post-filling" process technology of the invention can not only ensure the quality of the final product, but also can complete the production process of the "post-filling" process simply and efficiently, and the "post-filling" device is relatively simple. Small size (small footprint).
经过这样的改变,可以使“擦拭器”产品技术能够被快速、广泛的普及应用。因为,擦拭器类产品的生产,既可以选择在同一生产线上生产出最终产品(即同步灌装工作液体),也可以选择先做出不含工作液体的产品(密闭容器)作为包材,再根据需要选择在何地、何时灌装何种工作液体。这样,可以使许多规模不大、却有必要用“擦拭器”技术来提升产品安全性、便捷性的企业,只需要添置“后灌装”设备、直接购买不含工作液体的“擦拭器”包材即可,而不必购置占地面积庞大的挤出生产线、棉签及插管生产线等设备。这样的产业分工,不仅可以将不含工作液体的“擦拭器”产品,像药品包材那样易于推广应用,还也可以使生产不含工作液体的“擦拭器”的生产设备发挥最大的效能。With such changes, the "wiper" product technology can be quickly and widely used. Because the production of wiper products, you can choose to produce the final product on the same production line (ie, synchronously filling the working liquid), or you can choose to make the product without the working liquid (closed container) as the packaging material. Choose where and when to fill the working fluid as needed. In this way, many companies that are small in scale but need to use "wiper" technology to improve product safety and convenience only need to add "post-filling" equipment and directly purchase "wiper" without working liquid. Packing materials can be used without having to purchase equipment such as extrusion lines, cotton swabs and intubation production lines. Such an industrial division of labor can not only promote the application of "wiper" products without working liquids, such as pharmaceutical packaging materials, but also maximize the performance of production equipment for producing "wiper" without working liquid.
需要说明的是,本发明的“后灌装”工艺技术,与现有技术(一)所公开的后灌装技术方案有本质上的不同,它们都需要复杂的结构、专 门设置的灌装通道,无法实际应用。It should be noted that the "post-filling" process technology of the present invention is substantially different from the post-filling technical solution disclosed in the prior art (1), and all of them require complicated structures and specializations. The filling channel of the door setting cannot be practically applied.
综上所述,本发明所提供的一种便于高效生产的擦拭器,通过改变产品结构和形态,改善了产品的生产工艺性和产品的性能,本发明所提供的“曲杆”擦拭器与现有技术的“直杆”擦拭器相比,不仅保持了其良好的产品性能,其结构便于大幅提高生产效率;还能以包材的形式提供给下游生产厂商应用,使其能够被快速、广泛的应用;还能实现以最低的成本而满足“先灭菌、后灌装工作液体”的生产工艺要求;还能防止擦拭器在被折断使用的过程中、残留于手持断端内腔的工作液体从端口滴漏,减少浪费和污染。In summary, the present invention provides a wiper that facilitates efficient production, and improves the production processability and product performance of the product by changing the structure and shape of the product. The "curved rod" wiper provided by the present invention is Compared with the prior art "straight rod" wiper, not only maintains its good product performance, its structure is easy to greatly improve production efficiency; it can also be supplied to downstream manufacturers in the form of packaging materials, enabling it to be fast, Wide range of applications; can also meet the production process requirements of "first sterilized, post-filling working liquid" at the lowest cost; and can prevent the wiper from remaining in the lumen of the hand-held broken end during the process of being broken and used. The working fluid drip from the port, reducing waste and pollution.
本发明所述列举的技术方案实现了本发明的目的。需要说明的是,本发明的最佳实施例并不限于以上所列出的实施例,在权利要求范围内各种变换的实施例均在本发明的保护范围之内;本发明所列出的最佳实施例中,各个实施例中的实施方式中的各个环节也可以互相组合,但它们的目的和实质性效果都相同或相似。诸如此类的等同、等效的替换方案,也均落在本发明的保护范围之内。 The technical solutions enumerated in the present invention achieve the object of the present invention. It should be noted that the preferred embodiments of the present invention are not limited to the above-listed embodiments, and various modified embodiments are within the scope of the invention as set forth in the claims; In the preferred embodiment, the various links in the embodiments of the various embodiments may also be combined with each other, but their purpose and substantial effects are the same or similar. Equivalent and equivalent alternatives such as these are also within the scope of the invention.

Claims (9)

  1. 一种便于高效生产的擦拭器,包括由热塑性高分子材料制作的杆体及其外包装物,所述外包装物是两端被熔合封闭的管状容器;所述杆体具有弹性,其第一端部与所述管状容器的第一端部熔合固接,其第二端部置有擦拭本体;所述管状容器两端之间的管壁上设有径向易折断痕,所述杆体穿过所述易折断痕所处于的所述管状容器横截面,其特征在于:在所述杆体的第一端部与所述管状容器的第一端部熔合固接所形成的密封端的内表面,与其相连的、所述杆体第一端部的根部弯向所述管状容器的内壁;在所述管状容器被沿所述易折断痕折断后所形成的圆环形断口所处的横截面内,所述管状容器的内壁与所述杆体外壁之间的最短线段的长度,小于处在所述最短线段延长线上的、所述杆体另一侧的外壁与所述管状容器另一侧内壁之间线段长度的二分之一。A wiper for efficient production, comprising a rod body made of a thermoplastic polymer material and an outer package thereof, the outer package being a tubular container whose ends are fused and closed; the rod body has elasticity, and the first end portion thereof The first end of the tubular container is fused and fixed, and the second end portion is provided with a wiping body; the tube wall between the two ends of the tubular container is provided with a radial frangible defect, and the rod body passes through the The cross-section of the tubular container in which the frangible break is located, characterized in that the inner surface of the sealed end formed by fusion and fixation of the first end of the tubular body with the first end of the tubular body is connected thereto The root of the first end of the rod is bent toward the inner wall of the tubular container; in the cross section of the annular fracture formed by the tubular container being broken along the frangible break, The length of the shortest line segment between the inner wall of the tubular container and the outer wall of the rod is less than the length of the line between the outer wall of the other side of the shaft and the inner wall of the other side of the tubular body on the extension of the shortest line segment One-half.
  2. 根据权利要求1所述一种便于高效生产的的擦拭器,其特征在于:所述杆体外壁触及所述管状容器被沿所述易折断痕折断后所形成的圆环形断口的内边沿。A wiper for efficient production according to claim 1, wherein the outer wall of the rod touches the inner edge of the annular fracture formed by the tubular container after being broken along the frangible break.
  3. 根据权利要求1所述一种便于高效生产的的擦拭器,其特征在于:所述杆体呈弯弓状且其弓背触及管状容器的内壁面。A wiper for efficient production according to claim 1, wherein the rod body is in the shape of a bow and the back of the bow touches the inner wall surface of the tubular container.
  4. 根据权利要求1所述一种便于高效生产的的擦拭器,其特征在于:所述杆体是由挤出工艺生产出来的圆管,在其第一端部与所述管状容器第一端部熔合封闭、连接的工艺过程中,因端部受热并受轴向力而发生弯曲。A wiper for efficient production according to claim 1, wherein the rod body is a circular tube produced by an extrusion process, and is fused at its first end to the first end of the tubular container. During the process of closing and joining, the end is heated and bent by the axial force.
  5. 根据权利要求1所述一种便于高效生产的的擦拭器,其特征在于:所述管状容器内腔中被置有工作液体,所述工作液体浸入所述擦拭本体。A wiper for efficient production according to claim 1, wherein a working liquid is placed in the inner cavity of the tubular container, and the working liquid is immersed in the wiping body.
  6. 根据权利要求1所述一种便于高效生产的的擦拭器,其特征在于:所述管状容器内腔中被置有工作液体,所述管状容器的管壁上,有一个被熔合封堵的灌装针孔。A wiper for efficient production according to claim 1, wherein a working liquid is placed in the inner cavity of the tubular container, and a tube that is fused and sealed is placed on the wall of the tubular container. Pinholes.
  7. 根据权利要求1或权利要求6所述一种便于高效生产的的擦拭器,其特征在于:所述被熔合封堵的灌装针孔所对应的局部管壁,在灌装针未刺穿管壁前被加热并软化。A wiper for facilitating efficient production according to claim 1 or claim 6, wherein the partial tube wall corresponding to the fused plugged pinhole is not pierced in the filling needle The wall is heated and softened.
  8. 根据权利要求1或权利要求6所述一种便于高效生产的的擦拭器,其特征在于:所述被熔合封堵的灌装针孔,采用激光加热熔合的方式封堵。 A wiper for facilitating efficient production according to claim 1 or claim 6, wherein the fused and sealed filling pinhole is sealed by laser heat fusion.
  9. 根据权利要求1所述一种便于高效生产的的擦拭器,其特征在于:所述管状容器内腔中被置有工作液体,所述管状容器第二端部顶端的端壁上,有一个被熔合封堵的灌装针孔。 A wiper for facilitating efficient production according to claim 1, wherein a working liquid is placed in the inner cavity of the tubular container, and an end wall of the top end of the second end of the tubular container has a Fusing and sealing the filling pinhole.
PCT/CN2016/000127 2015-03-16 2016-03-11 Wiper for facilitating efficient production WO2016145933A1 (en)

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