WO2016145893A1 - 一种密封设置的烟丝浸渍膨胀系统 - Google Patents

一种密封设置的烟丝浸渍膨胀系统 Download PDF

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Publication number
WO2016145893A1
WO2016145893A1 PCT/CN2015/094802 CN2015094802W WO2016145893A1 WO 2016145893 A1 WO2016145893 A1 WO 2016145893A1 CN 2015094802 W CN2015094802 W CN 2015094802W WO 2016145893 A1 WO2016145893 A1 WO 2016145893A1
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Prior art keywords
tobacco
medium
tank
expansion
chamber
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PCT/CN2015/094802
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English (en)
French (fr)
Inventor
彭黔荣
张文
蔡元青
任宏杰
邓葵
惠建权
成清校
满鸣
熊灿普
杨继志
张华�
马玉坤
于丽君
路兰卿
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贵州中烟工业有限责任公司
北京航天试验技术研究所
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Publication of WO2016145893A1 publication Critical patent/WO2016145893A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/18Other treatment of leaves, e.g. puffing, crimpling, cleaning

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  • the invention relates to the field of tobacco production and processing equipment, in particular to a sealed tobacco shredded expansion system.
  • Tobacco expansion technology has always been one of the important research areas of the tobacco industry. Because the expanded tobacco technology has obvious economic and social benefits, the tobacco industry attaches great importance to this technology, so that it can be quickly promoted and applied.
  • the invention is directed to a novel environment-friendly tobacco expansion device.
  • the device utilizes the physical properties of an expansion medium (hereinafter referred to as "medium”) to impregnate the tobacco under a certain temperature, pressure, time and other comprehensive process conditions, so as to expand the medium.
  • medium an expansion medium
  • the impregnated shredded tobacco is transported to the microwave expander through a closed system.
  • the microwave resonant cavity the water molecules in the shredded tobacco sharply rub, and the heat generated by the collision causes the expansion agent in the tobacco to evaporate, pushing the tobacco cell wall to expand outward. Thereby the tobacco is inflated.
  • the expansion medium used in this equipment is the self-developed KC-2A environmental expansion medium, which has zero ozone depletion potential (ODP), good permeability, compatibility, stability and safety of the medium.
  • ODP ozone depletion potential
  • the expanded tobacco has Physical properties such as higher filling value, higher filament ratio, better sensory quality and better compatibility can meet the needs of tobacco expansion process and meet the long-term development requirements of the national tobacco industry.
  • the expansion medium has a low boiling point, a boiling point of about 15°, and is extremely volatile under normal temperature environment, and the loss of the medium accounts for about 80% of the operating cost due to the high cost of the medium, which limits the operation and market promotion of the equipment.
  • the present invention contemplates the use of a vacuum compression recovery method to recover the vaporized medium in the process after the tobacco is immersed in the can, thereby reducing the loss of the medium during the production process and reducing the production cost.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art described above, and provide a sealed tobacco shredded expansion system for recovering a medium in which the impregnated shredded tobacco is vaporized in a processing device after being immersed in a can, and the present invention adopts a technical solution.
  • the basic idea is:
  • a tobacco-impregnated expansion system comprising a sealing arrangement, comprising a conveying device, an upper part of the conveying device is provided with an impregnation tank, a lower end of the conveying device is connected with the tobacco expanding device; the conveying device comprises a closed passage, and the two ends of the channel are respectively respectively arranged with the impregnation tank The tobacco expansion device is sealed and connected.
  • the closed passage of the conveying device is connected with an exhaust pipe connected to a negative pressure device, and the outlet of the negative pressure device is connected to the medium storage tank through a secondary medium recovery pipe.
  • the conveying device comprises an upper chamber and a lower chamber, the upper chamber inlet being connected to the impregnation tank, the upper chamber and the lower chamber being seamlessly sealed by a looser, the lower chamber
  • a tobacco storage cabinet in the room
  • a vibration groove is arranged under the tobacco storage cabinet
  • a conveyor belt is arranged in the vibration tank
  • a heater is arranged in the lower chamber
  • the upper chamber and/or the lower chamber are respectively arranged
  • there is an exhaust port and each exhaust port is connected to the exhaust pipe.
  • the upper chamber inlet is seamlessly sealed from the impregnation tank, and the lower chamber outlet is connected to the expansion chamber inlet of the tobacco expansion device by a rotary valve, the lower chamber outlet being seamlessly coupled to the rotary valve A sealed connection, the expansion chamber inlet being seamlessly sealed to the rotary valve.
  • the vacuum device comprises a vacuum compressor as a vacuum compressor, the vacuum compressor is disposed on the exhaust pipe, and an inlet of the vacuum compressor is in communication with an exhaust port of the conveying device.
  • a condenser and a pressurized medium storage tank are sequentially disposed on the secondary medium recovery pipe between the vacuum compressor and the medium storage tank.
  • the lower portion of the impregnation tank is connected to the medium storage tank through a medium recovery pipe, and the top of the impregnation tank is connected to the medium storage tank through a medium spray pipe.
  • the medium recovery pipe is further provided with a purification device, and the purification device belongs to a medium buffer tank, a thermal condensation tank and a condensation junction tank disposed on the medium recovery pipe along a medium recovery direction, wherein the bottom of the heat condensation tank is located between the condensation junction tank and the medium storage tank through the heat medium recovery pipe and the medium recovery pipe.
  • the connection between the impregnation tank and the thermal condensation tank is also directly connected via a gaseous medium recovery pipe.
  • one end of the secondary medium recovery pipe is connected to the negative pressure device, and the other end is connected to the medium storage tank through a purifying device.
  • the inlet and outlet of the rotary valve have a large diameter to increase the transmission rate.
  • the inlet and outlet diameters of the rotary valve are respectively greater than five times the diameter of the exhaust pipe.
  • impregnation tank and the tobacco expansion device are respectively sealed.
  • a media metering tank is further included, the medium metering tank being connected to the medium spray pipe.
  • the conveying device is sealed so that the entire system is completely in a closed environment, so that the impregnation and expansion process of the shredded tobacco is always in it, so that the expanding agent, whether gaseous or liquid, is in the system, greatly reducing the expansion of the tobacco. Loss of expansion agent during the process.
  • Figure 1 is a schematic view of a prior art cut tobacco infusion expansion system
  • Figure 2 is a schematic view of a tobacco shredded expansion system of the present invention
  • Figure 3 is a schematic view of a conveying device in a tobacco shredded expansion system of the present invention
  • FIG. 4 is a schematic view of a microwave expansion device in a tobacco shredded expansion system of the present invention.
  • Figure 5 is a left side view of the microwave expansion device of the tobacco shredded expansion system of the present invention.
  • FIG. 6 is a schematic view showing the connection of a tobacco infusion expansion system conveying device and a tobacco expansion device according to the present invention
  • Figure 7 is a schematic view of a tobacco shredded expansion system in still another embodiment of the present invention.
  • Figure 8 is a schematic view of a tobacco shredded expansion system in another embodiment of the present invention.
  • Figure 9 is a schematic view of a tobacco shredded expansion system in still another embodiment of the present invention.
  • Immersion tank 100 conveying apparatus 200, tobacco expansion apparatus 300, exhaust pipe 4, vacuum compressor 5, secondary medium recovery pipe 6, condenser 61, pressurized medium storage tank 62, medium recovery pipe 7, medium buffer tank 71 , hot condensation tank 72, condensation tank 73, medium spray pipe 8, heat medium recovery pipe 9, medium storage tank 10, rotary valve 11, medium metering tank 12, gaseous medium recovery pipe 13, upper chamber 210, lower chamber Room 220, looser 230, exhaust port 211, tobacco storage bin 222, vibration groove 223, conveyor belt 224, heater 225, expansion chamber 310, observation window 311, illumination lamp 312, microwave heating chamber 321, and microwave radiation port 322, microwave delivery tube 323, microwave source 324, operating window 325, conveyor belt 330, exhaust port 301, expansion chamber inlet 302, and expansion chamber outlet 303.
  • the medium in the impregnation tank 100 is recovered through the medium recovery pipe 7.
  • the impregnated shredded tobacco enters the conveying device 200, and after being scattered and vibrated by the conveying device 200, enters the microwave heating device, and heating in the microwave device causes the medium impregnated inside the shredded tobacco to expand and vaporize, so that the volume of the shredded tobacco is increased to achieve the effect of expanding the shredded tobacco.
  • the surface of the shredded tobacco is covered with a medium, and the inside of the shredded tobacco is also filled with an expansion medium.
  • the medium which is wetted on the surface of the tobacco during the transfer process vaporizes and volatilizes a part of the medium, and is immersed in the surface of the tobacco surface in the microwave expansion device and is immersed in
  • the medium inside the cut tobacco will all evaporate and vaporize. After the medium is vaporized, it will be completely lost into the air and will not be recycled. A large amount of waste of the medium is caused, the amount of the expansion medium is greatly increased, the price of the expansion medium is high, and the cost of the production of the tobacco is greatly increased, causing tremendous pressure.
  • a tobacco shredded expansion system includes a conveying device 200.
  • the upper portion of the conveying device 200 is provided with an impregnation tank 100.
  • the lower end of the conveying device 200 is connected with the tobacco expansion device 300, and the lower portion of the impregnation tank 100 is recovered by the medium.
  • the tube 7 is connected to the medium storage tank 10,
  • the top of the impregnation tank 100 is connected to the medium storage tank 10 via a medium spray pipe 8, characterized in that the conveying device 200 and/or the tobacco expansion device 300 are connected to a vacuum device through an exhaust pipe 4, the negative
  • the pressure device outlet is connected to the medium storage tank 10 through a secondary medium recovery pipe 6.
  • the negative pressure device may be connected to the only conveying device 200 or only to the tobacco expansion device 300, or may be connected at the same time. As shown in FIG. 2, the present invention preferably connects the two at the same time. Program.
  • the vacuum device is a vacuum compressor 5, and the purpose is to generate a negative pressure and compress the extracted gaseous medium to cause the gaseous medium to condense into a liquid medium at a higher temperature.
  • a condenser 61 is provided on the secondary medium recovery pipe 6 connected to the outlet of the vacuum compressor 5.
  • the purpose is that the gaseous medium compressed by the compressor is partially condensed into a liquid state but a part of the gaseous medium is still present and condensed, and the specific condenser 61 is water-cooled, and the water temperature is 10-15°, because the vacuum compressor 5 provides The pressure, so that the entire medium can be condensed into a liquid state without a very low temperature, but at this time the liquid medium is mixed with some non-condensable gas and condensed water to be further processed.
  • a pressurized medium storage tank 62 is provided in a portion where the secondary medium recovery pipe 6 is located between the condenser 61 and the medium storage tank 10.
  • the purpose is that, after the condensed liquid medium is mixed with non-condensable gas and condensed water, the condensed liquid medium is allowed to stand in the pressurized medium storage tank 62, the liquid medium is in the lower layer, and the condensed water is in the middle layer, The condensed gas is in the upper layer, and the condensed water and the non-condensable gas are discharged to obtain a purified liquid medium.
  • the liquid medium is sent to the medium storage tank 10 through the secondary medium recovery pipe 6 for recycling.
  • the gaseous medium recovery process requires as little air and impurity as possible, and the delivery apparatus 200 and the tobacco expansion apparatus 300 need to be optimally set. Sealing is performed at the junction of the conveying device 200 and the dip tank 100, and a seamless seal is provided at the joint between the upper and lower chambers of the conveying device 200. A heater 225 is added to the conveying device 200. Providing an expansion chamber 310 to the microwave expansion device and transporting The apparatus 200 and the expansion chamber 310 and their connecting portions are sealed to minimize the incorporation of air and to increase the recovery effect of the gaseous medium by using a negative pressure.
  • the transport apparatus 200 as shown in FIG. 3 includes an upper chamber 210 and a lower chamber 220, and the upper chamber 210 and the lower chamber 220 are seamlessly sealed by a looser 230.
  • the purpose of the seamless seal connection is to prevent air ingress and loss of gaseous media.
  • the purpose of providing the upper chamber 210 is that the shredded tobacco is impregnated from the impregnation tank 100 after being impregnated, and the tobacco is dense and compact in a dough shape due to the pressure inside the impregnation tank 100. If the microwave expansion treatment is directly performed, The tobacco shreds will be unevenly heated and will stick to each other and affect the expansion effect. At the same time, the medium is not sufficiently heated to evaporate insufficiently, which also causes some residual unvaporized medium to enter the subsequent process, resulting in waste of medium loss. Therefore, after the impregnated tobacco is discharged out of the can, it is loosely treated.
  • the lower chamber 220 is provided with a tobacco storage cabinet 222.
  • the tobacco storage tank 222 is provided with a vibration groove 223.
  • the vibration groove 223 is provided with a conveyor belt 224.
  • a heater 225 is also provided in the chamber 220.
  • the purpose is that the loosely processed tobacco enters the microwave expansion device, and if the amount of entry is too large, the insufficient expansion effect of heating is poor, and if the amount of entry is too small, microwave resources are wasted. Therefore, it is necessary to quantitatively enter the tobacco into the microwave expansion device.
  • the tobacco shredder 222 can be arranged to temporarily store the loose impregnated shredded tobacco in the tobacco storage bin 222 and uniformly discharge it through the outlet of the storage bin.
  • the conveyor belt 224 which falls into the vibration groove 223, functions to further loosen the tobacco and utilize a rhythmic vibration to stabilize the amount of tobacco entering the microwave expansion device on the conveyor belt 224.
  • the purpose of providing the heater 225 in the lower chamber 220 is to vaporize the liquid medium in the surface of the tobacco and the tobacco filler, and to vaporize the medium on the surface of the tobacco as much as possible without affecting the amount of impregnation medium inside the tobacco. After the treatment, the unvaporized medium in the tobacco surface and the tobacco filler gap enters the subsequent process, resulting in waste of medium loss.
  • the upper chamber 210 and/or the lower chamber 220 are provided with an exhaust port 211, and the exhaust port 211 is connected to the exhaust pipe 4.
  • the purpose is to recover the gaseous medium released in each of the above processing steps. This achieves a recovery of the gaseous medium within the conveying device 200.
  • the exhaust port 211 may be provided only in the upper chamber 210 or only in the lower chamber 220, either It plays the role of recovering the gaseous medium, but at the same time, the effect of separately providing the exhaust port 211 is better.
  • the present invention preferably provides a venting port 211 in the upper chamber 210 and the lower chamber 220, respectively.
  • sealing is performed to establish an insulation system for preventing air from entering.
  • an expansion chamber 310 is provided, and the expansion chamber outlet 303 is sealed by the rotary valve 11 to expand the chamber.
  • An exhaust port 301 is opened on the 310, and the exhaust pipe 4 is connected to the negative pressure device to realize sealing and gaseous medium pumping collection.
  • the tobacco expansion device 300 includes an expansion chamber 310, a conveying and feeding mechanism and a heating mechanism disposed in the expansion chamber 310, and the expansion chamber outlet 303 is provided with a rotary valve 11,
  • An exhaust port 301 is provided on the expansion chamber 310, and the exhaust port 301 is connected to the exhaust pipe 4.
  • the purpose is to provide an independent space for the expansion chamber 310, and to seamlessly seal the inlet and outlet of the expansion chamber 310 by using a sealing valve to realize the sealing of the tobacco expansion device 300.
  • the conveying mechanism and the heating mechanism are transported into the expansion chamber 310.
  • the conveying and conveying mechanism conveys the shredded tobacco through the heating mechanism, the medium vaporization is collected in the expansion chamber 310, and is recovered through the exhaust port 301 on the expansion chamber 310.
  • the upper chamber 210 inlet is seamlessly sealed with the impregnation tank 100, and the outlet of the lower chamber 220 and the inlet of the expansion chamber 310 are connected by a rotary valve 11, the lower portion
  • the outlet of the chamber 220 is seamlessly sealed to the rotary sealing valve, the inlet of the expansion chamber 310 being seamlessly sealingly connected to the rotary valve 11, the expansion chamber outlet 303 being seamlessly sealingly connected to the rotary valve 11.
  • the seamless connection of the joints of the various components of the system is adopted, the sealing between the conveying device 200 and the impregnation tank 100 is realized, the sealing between the conveying device 200 and the tobacco expansion device 300 is realized, and the outlet of the tobacco expansion device 300 is realized. Sealed so that the entire system is sealed. Prevents air ingress while preventing media loss.
  • the heating mechanism includes a microwave heating chamber 321 disposed in the expansion chamber 310, and the microwave heating chamber 321 is provided with a microwave radiation port 322, the microwave Radiation 322 is connected to microwave source 324 via microwave delivery tube 323, which is a conveyor belt 330 that passes through said microwave heating chamber 321 .
  • One end of the conveyor belt 330 extends below the expansion chamber inlet 302, and the impregnated tobacco leaves fall from the conveying device through the rotary valve 11 onto the conveyor belt 330.
  • the conveyor belt carries the impregnated tobacco through the microwave heating chamber 321, and the other end of the conveyor belt 330 extends to Above the expansion chamber outlet 303, the shredded tobacco is fed out of the expansion chamber 310.
  • the heating mechanism used in the present invention is microwave heating, and the single-tube high-power microwave magnetron used in the microwave heating mechanism of the present invention is used as the microwave source 324, specifically, the single-tube power reaches 20Kw and the frequency is 915MHz.
  • the low power microwave magnetron is only 0.75 Kw and the wavelength is 2450 MHz.
  • the microwave heating chamber 321 needs to be provided with a plurality of microwave units, which brings a lot of inconvenience to the installation and maintenance, and the uniformity is not good.
  • 915MHz vs. 2450MHz microwave source stronger penetrating power, up to 3 times compared with 2450MHz; single tube high power, less tube usage, simpler maintenance; higher conversion efficiency >80%, 2450MHz only 50% ⁇ 60% The conversion can be increased by 20%.
  • a single-tube high-power microwave source 324 is used, the number of microwave sources 324 is reduced, and microwave radiation ports 322 of various angles are disposed on the microwave heating chamber 321, so that the microwaves are evenly distributed in the chamber, and the heating effect is good.
  • the microwave source 324 is disposed outside the expansion chamber 310 for convenient maintenance.
  • the expansion chamber 310 is provided with an observation window 311 and an illumination lamp 312, and the microwave heating chamber 321 is provided with an operation window 325. Its purpose is to facilitate observation, expansion effect, equipment operation, and timely maintenance if problems occur.
  • the medium recovery in the impregnation tank 100 is connected to the medium storage tank 10 through the medium recovery pipe 7, but the medium of the shredded tobacco contains impurities.
  • the medium recovery pipe 7 is further provided with a purification device, and the purification device is a medium buffer tank 71 disposed on the medium recovery pipe 7 in the medium recovery direction, a thermal condensation tank 72 and a condensation junction tank 73, and the bottom of the heat condensation tank A portion of the heat medium recovery pipe 9 and the medium recovery pipe 7 between the condensation canister and the medium storage tank 10 are connected, and a gaseous medium recovery pipe 13 is further disposed between the impregnation tank 100 and the thermal condensation tank.
  • the medium in the impregnation tank 100 is in a gas-liquid mixed state, and the liquid medium is recovered into the medium buffer tank 71.
  • the saturated steam is taken away, and the liquid medium is taken away from the shell, so that the liquid medium is quickly taken.
  • the vaporization is heated, and the initially purified gaseous medium enters the thermal condensation tank 72.
  • the hot condensation tank 72 is filled with 70° hot water, and the gaseous medium is cooled by the thermal condensation tank 72, and then the gaseous medium enters the condensation junction tank 73, from the condensation junction tank 73.
  • the temperature of the cold water sprayed at the top is about 12°, and the liquefied medium and part of the water flow through the heat medium recovery pipe 9 into the medium storage tank 10.
  • the medium storage tank 10 the water and the medium are layered, the lower layer medium is recycled, and the upper layer of water is cooled and used for the cooling cycle.
  • the gaseous medium in the impregnation tank 100 is recovered into the thermal condensation tank through the gaseous medium tube, and the gaseous medium is initially cooled, and is condensed by the spray water after entering the condensation junction. Finally, it enters the medium storage tank 10 through the medium recovery pipe 7.
  • a media metering tank 12 is further included, which is connected to the medium spray pipe 8.
  • the purpose of the medium metering tank 12 is to extract the purified medium in the lower layer of the medium storage tank 10 for use in the metering tank, to ensure the purity of the medium, and to measure the amount of the medium.
  • the expansion medium collected from the conveying device is processed by the purification device and then stored in the medium storage tank for storage to increase the purity of the tobacco expansion medium in the medium storage tank 10.
  • one end of the secondary medium recovery pipe 6 is connected to the negative pressure device, and the other end is connected to the medium storage tank 10 via a purifying device.
  • the tobacco expansion medium collected from the conveying device is subjected to purification treatment by the purification device and then collected.
  • one end of the exhaust pipe 4 is respectively connected to the exhaust port 211 of the conveying device 200 and the exhaust port 301 of the tobacco expansion device 300, and the other end is connected to the vacuum compressor.
  • the inlet of 5 is connected; the outlet of the vacuum compressor 5 is connected to one end of the secondary medium recovery pipe 6, and the secondary medium recovery pipe 6 is provided with a condenser 61 and a pressurized medium storage tank 62 in this order along the gas flow direction.
  • the other end of the secondary medium recovery pipe 6 is in communication with the inlet of the medium buffer tank 71, and then the thermal condensation tank 72 and the condensation junction tank 73 are sequentially provided.
  • the medium recovery pipe 7 is in communication with the medium storage tank 10.
  • the expansion medium collected from the conveying device is introduced into the purification device for purification treatment, and then stored in the medium storage tank for storage.
  • the loss of the tobacco expansion medium is related to the amount of air entering the system and the saturated vapor pressure of the medium itself.
  • the amount of air that can enter a closed system has two parts:
  • the total space of the closed equipment is 50m 3 , and the corresponding air leakage is about 5 ⁇ 10kg/h.
  • the total leakage in the working cycle of 1h is 7.95kg.
  • the condensation temperature is calculated at 14 ° C, and the saturated vapor pressure of the corresponding medium is 98 kPa, that is, the partial pressure of the medium is 98 kPa.
  • Media emissions are based on total air, saturated vapor pressure and compression pressure Force calculation, if the compression pressure is P, the air partial pressure is: P-98kPa, because the van der Waals constant and the virial coefficient of the medium vapor are difficult to obtain, but in the case of low pressure, the calculation is based on the ideal gas, and the error is limited. Therefore, according to the ideal gas state equation:
  • the amount of medium in the vent gas is the amount of medium in the vent gas.
  • the amount of medium in the vent gas is the amount of medium in the vent gas.
  • the amount of medium in the vent gas is the amount of medium in the vent gas.

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Abstract

一种密封设置的烟丝浸渍的烟丝浸渍膨胀系统,包括输送设备(200),所述输送设备(200)上部设置有浸渍罐(100),所述输送设备(200)下端与烟丝膨胀设备(300)连接;其特征在于,输送设备(200)包括密闭的通道,通道的两端分别与浸渍罐(100)、烟丝膨胀设备(300)相密封连接。将输送设备密封设置,使得整个系统全部处于密闭环境中,令烟丝的浸渍膨胀过程始终处于其中,使得无论为气态或液态的膨胀剂都处于该系统中,降低了烟丝膨胀过程中对膨胀剂的损耗。

Description

一种密封设置的烟丝浸渍膨胀系统 技术领域
本发明涉及烟丝生产加工设备领域,具体是一种密封设置的烟丝浸渍膨胀系统。
背景技术
烟丝膨胀技术一直是烟草行业的重要研究领域之一。由于膨胀烟丝技术具有明显的经济效益和社会效益,烟草行业对此项技术极为重视,使之得到迅速推广应用。
本发明针对一种新型环保型烟丝膨胀设备,本设备利用膨胀介质(以下简称“介质”)的物理特性,在一定的温度、压力、时间等综合工艺条件下,对烟丝进行浸渍,使膨胀介质浸入烟丝细胞中,浸渍后的烟丝经过密闭系统输送到微波膨胀器,在微波谐振腔中烟丝中的水分子急剧摩擦、碰撞产生的热量促使烟丝中的膨胀剂蒸发,推动烟丝细胞壁向外扩张,从而使烟丝膨胀。
本设备所采用的膨胀介质为自主研发的KC-2A环保膨胀介质,其臭氧消耗潜能值(ODP)为零,介质的渗透性、相容性、稳定性和安全性好,所膨胀的烟丝具有填充值较高、整丝率较高、感官质量较佳等物理特性和较好的配伍性,能满足烟丝膨胀工艺的需要,符合国家烟草产业长远发展要求。
但该膨胀介质沸点低,沸点15°左右常温环境下极易挥发,且由于介质的成本较高,使得介质的损耗占到运行成本的80%左右,限制了设备的运行和市场推广。
因此,本发明采考虑用负压压缩回收法,对烟丝浸渍出罐后的工序中汽化的介质进行回收,降低生产过程中介质的损耗,降低生产成本。
发明内容
本发明要解决的技术问题在于克服上述现有技术的不足,提供一种对浸渍烟丝在浸渍出罐后加工设备中汽化的介质进行回收的、密封设置的烟丝浸渍膨胀系统,本发明采用技术方案的基本构思是:
一种密封设置的烟丝浸渍膨胀系统,包括输送设备,所述输送设备上部设置有浸渍罐,所述输送设备下端与烟丝膨胀设备连接;输送设备包括密闭的通道,通道的两端分别与浸渍罐、烟丝膨胀设备相密封连接。
进一步,输送设备的密闭的通道连接有排气管,排气管与一负压设备连接,所述负压设备出口通过二次介质回收管与介质贮罐连接。
进一步,所述输送设备包括上部腔室和下部腔室,所述上部腔室入口与浸渍罐连接,所述上部腔室和下部腔室之间通过一松散器无缝密封连接,所述下部腔室内设置有烟丝贮柜,烟丝贮柜下方设置有振槽,所述振槽内安装有输送皮带,所述下部腔室内还设置加热器,所述上部腔室和/或下部腔室上分别设置有排气口,各排气口均与排气管相连接。
进一步,所述上部腔室入口与浸渍罐之间无缝密封连接,所述下部腔室出口与烟丝膨胀设备的膨胀室入口之间通过旋转阀连接,所述下部腔室出口与旋转阀无缝密封连接,所述膨胀室入口与旋转阀无缝密封连接。
进一步,所述的负压设备包括真空压缩机为一真空压缩机,所述的真空压缩机设于排气管上,真空压缩机的进口与输送设备的排气口相连通。
进一步,在真空压缩机与介质贮罐之间的二次介质回收管上依次设置有冷凝器和带压介质贮罐。
进一步,所述浸渍罐下部通过介质回收管与介质贮罐连接,所述浸渍罐顶部与介质贮罐通过介质喷淋管连接。
进一步,所述介质回收管上还设置有提纯装置,所属提纯装置为 沿介质回收方向设置在介质回收管上的介质缓冲罐,热凝结罐和冷凝结罐,所述热凝结罐底部通过热介质回收管与介质回收管位于冷凝结罐与介质贮罐之间的部分连接,所述浸渍罐与热凝结罐之间还经气态介质回收管直接相连接。
进一步,二次介质回收管的一端与负压设备相连通,另一端经提纯装置与介质贮罐相连通。
进一步,所述旋转阀的进口与出口尺径较大,以提高其传输速率。优选的,旋转阀的进口与出口尺径均分别大于排气管管径的五倍。
进一步,浸渍罐、烟丝膨胀设备分别密闭设置。
进一步,还包括介质计量罐,所述介质计量罐与介质喷淋管连接。
采用上述技术方案后,实现了浸渍后烟丝汽化介质的回收循环使用,大大降低了膨胀介质的使用损耗,成功解决了介质损耗大的问题。更特别的是,将输送设备密封设置,使得整个系统全部处于密闭环境中,令烟丝的浸渍膨胀过程始终处于其中,使得无论为气态或液态的膨胀剂都处于该系统中,大大降低了烟丝膨胀过程中对膨胀剂的损耗。
下面结合附图对本发明的具体实施方式作进一步详细的描述。
附图说明
图1是现有技术烟丝浸渍膨胀系统的示意图;
图2是本发明一种烟丝浸渍膨胀系统的示意图;
图3是本发明一种烟丝浸渍膨胀系统中输送设备示意图;
图4是本发明一种烟丝浸渍膨胀系统中微波膨胀设备示意图;
图5是本发明一种烟丝浸渍膨胀系统中微波膨胀设备左视图;
图6是本发明一种烟丝浸渍膨胀系统输送设备和烟丝膨胀设备的连接示意图;
图7是本发明的再一种实施例中烟丝浸渍膨胀系统的示意图;
图8是本发明的另一种实施例中烟丝浸渍膨胀系统的示意图;
图9是本发明的又一种实施例中烟丝浸渍膨胀系统的示意图;
浸渍罐100,输送设备200,烟丝膨胀设备300,排气管4,真空压缩机5,二次介质回收管6,冷凝器61,带压介质贮罐62,介质回收管7,介质缓冲罐71,热凝结罐72,冷凝结罐73,介质喷淋管8,热介质回收管9,介质贮罐10,旋转阀11,介质计量罐12,气态介质回收管13,上部腔室210,下部腔室220,松散器230,排气口211,烟丝贮柜222,振槽223,输送皮带224,加热器225,膨胀室310,观察窗311,照明灯312,微波加热腔室321,微波辐射口322,微波输送管323,微波源324,操作窗325,传送皮带330,排气口301,膨胀室入口302,膨胀室出口303。
具体实施方式
如图1所示,现有技术中烟丝烟丝浸渍完成后,浸渍罐100内的介质经过介质回收管7回收。浸渍后的烟丝进入输送设备200,经过输送设备200打散震动后进入微波加热设备,在微波设备内加热使得浸渍在烟丝内部的介质膨胀汽化,使烟丝体积增大达到膨胀烟丝的效果。然而浸渍后的烟丝表面沾满介质,烟丝内部也浸满膨胀介质,这些膨胀介质在传输过程中沾在烟丝表面的介质会汽化挥发一部分,在微波膨胀设备中沾在烟丝表面的介质和浸渍在烟丝内部的介质会全部蒸发汽化,这些介质汽化后全部流失进入空气,不进行回收。造成介质的大量浪费,膨胀介质用量大大增加,膨胀介质价格不菲,烟丝生产的成本大大提高造成巨大压力。
实施例一
如图2所示,本发明考虑在浸渍烟丝的输送段和膨胀段对汽化的介质气体进行回收,在输送设备200和膨胀设备300(须对输送设备200和膨胀设备进行密闭)上增设排气管4和负压装置进行抽气。具体方式是,一种烟丝浸渍膨胀系统,包括输送设备200,所述输送设备200上部设置有浸渍罐100,所述输送设备200下端与烟丝膨胀设备300连接,所述浸渍罐100下部通过介质回收管7与介质贮罐10连接,所 述浸渍罐100顶部与介质贮罐10通过介质喷淋管8连接,其特征在于所述输送设备200和/或所述烟丝膨胀设备300通过排气管4与一负压设备连接,所述负压设备出口通过二次介质回收管6与介质贮罐10连接。
如图7和8所示,所述负压设备可与只输送设备200连接或只与烟丝膨胀设备300连接,也可以与两者同时连接,如图2所示本发明优选两者同时连接的方案。
实施例二
本实施例中,具体的,所述负压设备为一真空压缩机5,其目的在于产生负压并对抽出的气态介质进行压缩处理,促使气态介质在较高温度下凝结为液态介质。
具体的,在真空压缩机5出口连接的二次介质回收管6上设置有冷凝器61。其目的在于,经过压缩机压缩后的气态介质部分凝结为液态但还存在部分气态介质,对其进行冷凝处理,具体的冷凝器61采用水冷,水温在10-15°,因为真空压缩机5提供的压力,因此不需要很低的温度就可以将全部介质凝结为液态,但此时的液态介质中还混有部分不凝气体和凝结水须进一步处理。
具体的,在所述二次介质回收管6位于冷凝器61与介质贮罐10之间的部分设置有带压介质贮罐62。其目的在于,由于经过冷凝后的液态介质中混有不凝气体和凝结水,将冷凝后液态介质在带压介质贮罐62内静置分层,液态介质在下层,凝结水在中层,不凝气体在上层,排出凝结水和不凝气体,得到提纯后的液态介质。液态介质经过二次介质回收管6送至介质贮罐10循环使用。
为了实现更好的气态介质回收效果,使气态介质回收过程尽可能少的掺杂空气和杂质,需要对输送设备200和烟丝膨胀设备300进行优化设置。在输送设备200与浸渍罐100的连接处进行密封,并在输送设备200的上下腔室之间的连接部进行无缝密封设置。并在输送设备200内加设加热器225。对微波膨胀设备设置膨胀室310,并对输送 设备200和膨胀室310及其连接部分进行密封,尽可能减少混入空气,并利用负压提高气态介质回收效果。
具体的,如图3所述输送设备200包括上部腔室210和下部腔室220,所述上部腔室210和下部腔室220之间通过一松散器230无缝密封连接。无缝密封连接的目的在于防止空气混入和气态介质的流失。设置上部腔室210的目的在于,浸渍后烟丝从浸渍罐100落下后浸满介质,并且由于在浸渍罐100内的压力作用,烟丝之间很致密紧凑呈团状,如果直接进行微波膨胀处理,烟丝团会受热不均匀,且互相粘连挤压影响膨胀效果。同时介质受热不足蒸发不充分,也导致了部分残留的未汽化介质进入后续工艺造成介质流失浪费。故在浸渍烟丝出罐后先对其进行松散处理。
具体的,如图3所示,所述下部腔室220内设置有烟丝贮柜222,烟丝贮柜222下方设置有振槽223,所述振槽223内安装有输送皮带224,所述下部腔室220内还设置加热器225。其目的在于,松散处理后的烟丝进入微波膨胀设备,若进入的量太大,则加热不充分膨胀效果差,若进入量太少则浪费微波资源。故需要使烟丝定量进入微波膨胀设备。设置烟丝贮柜222可以使松散后的浸渍烟丝在烟丝贮柜222内暂存,并且通过贮柜出口均匀定量排出。落入振槽223内的输送皮带224,振槽223的作用是将烟丝进一步振松并且利用有节律的震动使得输送皮带224上烟丝进入微波膨胀设备的量保持稳定。下部腔室220内设置加热器225的目的是使得烟丝表面和烟丝间隙存在液态介质汽化,在不影响烟丝内部浸渍介质保有量的情况下,使得烟丝表面的介质尽可能多的汽化,以避免膨胀处理后烟丝表面和烟丝间隙内的未汽化介质进入后续工艺造成介质流失浪费。
具体的,所述上部腔室210和/或下部腔室220上设置有排气口211,所述排气口211与排气管4连接。其目的在于将上述各个加工环节中释放的气态介质进行回收。由此实现了对输送设备200内的气态介质回收。可以仅上部腔室210或仅在下部腔室220设置排气口211,都可 起到回收气态介质的作用,但同时分别设置排气口211的效果更好。本发明优选在上部腔室210和下部腔室220分别设置排气口211的方案。
对于烟丝膨胀设备300进行优化,考虑将烟丝膨胀设备300至于独立空间内,进行密封建立防止空气混入的隔绝系统,具体的设置一膨胀室310,膨胀室出口303通过旋转阀11实现密封,膨胀室310上开设排气口301,连接排气管4至负压装置,实现密封和气态介质抽气收集。
具体的,如图4和图5所示,所述烟丝膨胀设备300包括膨胀室310,设置在膨胀室310内的传输送料机构和加热机构,所述膨胀室出口303设置有旋转阀11,所述膨胀室310上设置有排气口301,所述排气口301与排气管4连接。其目的在于,设置膨胀室310建立一个独立空间,对膨胀室310进出口采用密封阀无缝连接密封,实现烟丝膨胀设备300的密封。将传输送料机构和加热机构至于膨胀室310内,传输送料机构输送烟丝经过加热机构加热,介质汽化在膨胀室310内收集,并通过膨胀室310上的排气口301回收。
进一步的,如图6所示,所述上部腔室210入口与浸渍罐100之间无缝密封连接,所述下部腔室220出口与膨胀室310入口之间通过旋转阀11连接,所述下部腔室220出口与旋转密封阀无缝密封连接,所述膨胀室310入口与旋转阀11无缝密封连接,所述膨胀室出口303与旋转阀11无缝密封连接。根据上述设置,对系统各个部件连接处采用无缝密封连接,输送设备200和浸渍罐100之间实现了密封,输送设备200和烟丝膨胀设备300之间实现了密封,烟丝膨胀设备300出口实现了密封,从而整个系统各个部件实现了密封。防止了空气进入,同时防止介质的流失。
实施例三
本实施例中,所述加热机构包括设置在膨胀室310内的微波加热腔室321,所述微波加热腔室321上设置有微波辐射口322,所述微波 辐射322口通过微波输送管323与微波源324连接,所述传输送料机构为一穿过所述微波加热腔室321的传送皮带330。所述传送皮带330一端延伸至膨胀室入口302下方,浸渍烟丝从输送设备经过旋转阀11落在传送皮带330上,传送皮带载着浸渍烟丝经过微波加热腔室321,传送皮带330另一端延伸至膨胀室出口303上方,将烟丝送出膨胀室310。
本发明所采用的加热机构为微波加热,本发明微波加热机构采用的单管大功率微波磁控管作为微波源324,具体为单管功率达到20Kw,频率915MHz。而现有技术中采用小功率微波磁控管只有0.75Kw,波长2450MHz。微波加热腔室321需要设置多个微波单元,给安装维修带来很多不便,并且均匀性也不佳。
915MHz对比2450MHz微波源优点:穿透力更强,相比2450MHz提高至3倍;单管大功率,管子用量少,维护更简单;转换效能更高>80%,2450MHz只有50%~60%,转换能提高20%。
本发明中采用单管大功率微波源324,减少了微波源324数量,并且在微波加热腔室321上设置各种不同角度的微波辐射口322,使得微波在腔室内均匀分布,加热效果良好,微波源324设置在膨胀室310外部,维修方便。
进一步的,所述膨胀室310上设置有观察窗311和照明灯312,所述微波加热腔室321上设置有操作窗325。其目的在于便于观察,膨胀效果,设备运行情况,如出现问题可及时维修。
进一步的,对于浸渍罐100内的介质回收通过介质回收管7连接介质贮罐10,但浸渍后烟丝的介质中含有杂质。所述介质回收管7上还设置有提纯装置,所属提纯装置为沿介质回收方向设置在介质回收管7上的介质缓冲罐71,热凝结罐72和冷凝结罐73,所述热凝结罐底部通过热介质回收管9与介质回收管7位于冷凝结罐与介质贮罐10之间的部分连接,所述浸渍罐100与热凝结罐之间还设有一气态介质回收管13。
上述提纯过程为,浸渍罐100内的介质在气液混合状态,将液态介质回收到介质缓冲罐71,在介质缓冲罐71内饱和蒸汽走管程,液体介质走壳程,使液态介质迅速被加热汽化,初步提纯后的气态介质进入热凝结罐72,热凝结罐72内装有70°的热水,通过热凝结罐72对气态介质降温之后气态介质进入冷凝结罐73,从冷凝结罐73顶部喷淋的冷水温度为12°左右,液化后的介质和部分水流通过热介质回收管9入介质贮罐10。在介质贮罐10中水与介质分层,下层介质循环使用,上层水冷却后做冷却循环使用。
液态介质回收完毕,将浸渍罐100内气态介质通过气态介质管回收到热凝结罐,对气态介质初步冷却,在进入冷凝结通过喷淋水冷凝。最后通过介质回收管7进入介质贮罐10。
进一步,还包括介质计量罐12,所述介质计量罐12与介质喷淋管8连接。
设置介质计量罐12的目的在于,提取介质贮罐10内下层提纯过的纯净介质在计量罐用待用,确保介质纯度,并可以计量介质的用量。
实施例四
本实施例中,将自输送设备处收集的膨胀介质经提纯装置处理后再流入介质贮罐中进行存储,以提高介质储罐10中烟丝膨胀介质的纯度。
本实施例中,将二次介质回收管6的一端与负压设备相连通,另一端经提纯装置与介质贮罐10相连通。从而,使得自输送设备收集的烟丝膨胀介质经提纯装置进行提纯处理后再进行收集。
具体地,如图9所示,本实施例中,排气管4的一端与输送设备200的排气口211、烟丝膨胀设备300的排气口301均分别相连通,另一端与真空压缩机5的进口相连通;真空压缩机5的出口与二次介质回收管6的一端相连通,二次介质回收管6上沿气体流动方向依次设置有冷凝器61和带压介质贮罐62,二次介质回收管6的另一端与介质缓冲罐71的进口相连通,再经依次设有热凝结罐72和冷凝结罐73的 介质回收管7与介质贮罐10相连通。
从而,使得将自输送设备处收集的膨胀介质引入提纯装置进行提纯处理后,再流入介质贮罐中储存。
实施例五
本实施例中,关于真空压缩机5压缩功率的选择,需要考虑介质损耗的主要原因。烟丝膨胀介质的损耗与进入系统的空气量及介质本身的饱和蒸汽压有关。
为了计算在压缩工艺过程中的介质损耗量,需要先确定进入系统密闭空间的空气量。空气许可量的计算有两种情况,一种是在系统工作多个循环后,单个工作循环内进入密闭系统的空气量;另一种是在系统第一个工作循环内进入冷密闭统的空气量。前一种情况的计算值较小,保守起见,按后一种情况计算。
可进入密闭系统的空气量有两部分:
(1)系统密闭空间经引射抽空后残留的空气。密闭设备总空间按50m3计,则根据20kPa的抽空压力估算,气量为50×0.2×1.205=12.05kg。
(2)从密闭设备的静密封和动密封处漏入设备的空气。根据《化工工艺设计手册-上册》的表19-38给出了真空系统容积与泄漏量的经验关系,如下表:
Figure PCTCN2015094802-appb-000001
根据该表,密闭设备总空间为50m3,对应的空气泄漏量约为5~10kg/h,考虑连接段和管道的泄漏,在1h的工作循环内总漏量按7.95kg计。对于单批次膨胀烟丝来说,空气总量估计为12.05+7.95=20kg。
冷凝温度按14℃计算,对应介质的饱和蒸汽压为98kPa,即介质的分压为:98kPa。介质排放量根据空气总量、饱和蒸汽压和压缩压 力计算,设压缩压力为P,则空气分压为:P-98kPa,由于介质汽的范德华常数和维里系数难以获得,但在压力不高的情况下,按理想气体进行计算,误差是有限的,因此,根据理想气体状态方程得到:
Figure PCTCN2015094802-appb-000002
Figure PCTCN2015094802-appb-000003
Figure PCTCN2015094802-appb-000004
压缩压力0.7MPa(700kPa)
排放气中的介质量为
Figure PCTCN2015094802-appb-000005
压缩压力1.0MPa(1000kPa)
排放气中的介质量为
Figure PCTCN2015094802-appb-000006
压缩压力1.5MPa(1500kPa)
排放气中的介质量为
Figure PCTCN2015094802-appb-000007
从上述计算结果可知,当压缩压力为0.7MPa时,对单批次生产的300kg膨胀烟丝,介质损耗量为15.04kg,相对原来的112kg,介质耗量百分比由37.2%下降到5.0%,效果十分显著,若压缩压力再提高,则介质损耗量会更低。但考虑真空压缩机5性能和设备经济性,将压缩力设为0.7MPa比较合理。
上述实施例中的实施方案可以进一步组合或者替换,且实施例仅 仅是对本发明的优选实施例进行描述,并非对本发明的构思和范围进行限定,在不脱离本发明设计思想的前提下,本领域中专业技术人员对本发明的技术方案作出的各种变化和改进,均属于本发明的保护范围。

Claims (10)

  1. 一种密封设置的烟丝浸渍膨胀系统,包括输送设备(200),所述输送设备(200)上部设置有浸渍罐(100),所述输送设备(200)下端与烟丝膨胀设备(300)连接;其特征在于,输送设备(200)包括密闭的通道,通道的两端分别与浸渍罐(100)、烟丝膨胀设备(300)相密封连接。
  2. 根据权利要求1所述烟丝浸渍膨胀系统,其特征在于,输送设备(200)的密闭的通道连接有排气管(4),排气管(4)与一负压设备连接,所述负压设备出口通过二次介质回收管(6)与介质贮罐(10)连接。
  3. 根据权利要求2所述烟丝浸渍膨胀系统,其特征在于,所述输送设备(200)包括上部腔室(210)和下部腔室(220),所述上部腔室(210)入口与浸渍罐(100)连接,所述上部腔室(210)和下部腔室(220)之间通过一松散器(230)无缝密封连接,所述下部腔室(220)内设置有烟丝贮柜(222),烟丝贮柜(222)下方设置有振槽(223),所述振槽(223)内安装有输送皮带(224),所述下部腔室(220)内还设置加热器(225),所述上部腔室(210)和/或下部腔室(220)上分别设置有排气口(211),各排气口(211)均与排气管(4)相连接。
  4. 根据权利要求3所述烟丝浸渍膨胀系统,其特征在于,所述上部腔室(210)入口与浸渍罐(100)之间无缝密封连接,所述下部腔室(220)出口与烟丝膨胀设备(300)的膨胀室(310)入口之间通过旋转阀(11)连接,所述下部腔室(220)出口与旋转阀(11)无缝密封连接,所述膨胀室(310)入口与旋转阀(11)无缝密封连接。
  5. 根据权利要求2所述烟丝浸渍膨胀系统,其特征在于,所述的负压设备包括真空压缩机为一真空压缩机(5),所述的真空压缩机(5)设于排气管(4)上,真空压缩机(5)的进口与输送设备(200)的排气口(211)相连通。
  6. 根据权利要求5所述烟丝浸渍膨胀系统,其特征在于,在真空压缩机(5)与介质贮罐(10)之间的二次介质回收管(6)上依次设置有冷凝器(61)和带压介质贮罐(62)。
  7. 根据权利要求1至5任一所述烟丝浸渍膨胀系统,其特征在于,所述浸渍罐(100)下部通过介质回收管(7)与介质贮罐(10)连接,所述浸渍罐(100)顶部与介质贮罐(10)通过介质喷淋管(8)连接。
  8. 根据权利要求7所述烟丝浸渍膨胀系统,其特征在于,所述介质回收管(7)上还设置有提纯装置,所属提纯装置为沿介质回收方向设置在介质回收管(7)上的介质缓冲罐(71),热凝结罐(72)和冷凝结罐(73),所述热凝结罐(72)底部通过热介质回收管(9)与介质回收管(7)位于冷凝结罐(73)与介质贮罐(10)之间的部分连接,所述浸渍罐(100)与热凝结罐(73)之间还经气态介质回收管(13)直接相连接。
  9. 根据权利要求8所述烟丝浸渍膨胀系统,其特征在于,二次介质回收管(6)的一端与负压设备相连通,另一端经提纯装置与介质贮罐(10)相连通。
  10. 根据权利要求4所述烟丝浸渍膨胀系统,其特征在于,浸渍罐(100)、烟丝膨胀设备(300)分别密闭设置。
PCT/CN2015/094802 2015-03-18 2015-11-17 一种密封设置的烟丝浸渍膨胀系统 WO2016145893A1 (zh)

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