WO2016141649A1 - Chemical liquid dispensing system and flow volume control method - Google Patents

Chemical liquid dispensing system and flow volume control method Download PDF

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Publication number
WO2016141649A1
WO2016141649A1 PCT/CN2015/083724 CN2015083724W WO2016141649A1 WO 2016141649 A1 WO2016141649 A1 WO 2016141649A1 CN 2015083724 W CN2015083724 W CN 2015083724W WO 2016141649 A1 WO2016141649 A1 WO 2016141649A1
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Prior art keywords
chemical liquid
liquid
process unit
flow
flow meter
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PCT/CN2015/083724
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French (fr)
Chinese (zh)
Inventor
何金群
王锐廷
张豹
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北京七星华创电子股份有限公司
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Publication of WO2016141649A1 publication Critical patent/WO2016141649A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere

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  • the present invention relates to a semiconductor cleaning machine apparatus, and more particularly to a chemical liquid distribution system for a cleaning machine apparatus and a flow rate control method thereof.
  • the chemical liquid distribution system is one of the key systems for the development of single-wafer cleaning equipment. It provides a chemical solution of a certain temperature, pressure and flow that meets the process requirements for the entire equipment, thereby ensuring the uniformity and consistency of the surface corrosion of the wafer.
  • 1 is a schematic view of a prior art chemical liquid distribution system. As shown, the system includes a liquid storage tank 1 that can store a certain amount of chemical liquid and has a liquid return inlet and outlet. a liquid outlet; a circulation line, one end of which is connected to the liquid return inlet of the liquid storage tank 1, and the other end is connected to the liquid outlet; the circulation line is provided with a circulation pump 2, a heater 3, a filter 4, a pressure sensor 5 and a needle in this order. Valve 6.
  • the chemical liquid discharged from the liquid outlet of the liquid storage tank 1 is pressurized by the pump 2, flows through the heater 3, the filter 4, the pressure sensor 5, and the needle valve 6, and returns to the liquid storage tank 1, thereby chemical medicine
  • the liquid can be recycled.
  • the heater 3 is used to heat the chemical liquid in the liquid storage tank to a set temperature
  • the filter 4 is used to filter the particulate impurities in the chemical liquid
  • the needle valve 6 is used to adjust the pressure sensor 5 and the liquid storage tank 1
  • the resistance between the lines makes the pressure sensor 5 have a suitable value.
  • the pump 2 is controlled by the speed mode, that is, at the set speed.
  • the flow controller 7 is connected at one end between the needle valve 6 and the pressure sensor 5, and at the other end to the process unit 9 via a pneumatic valve 8.
  • the pump 2 is switched to the pressure control mode in advance, that is, the pressure sensor 5 and the pump 2 form a closed loop control, and the pump 2 adjusts the rotation speed according to the pressure detected by the current pressure sensor 5, and the equal pressure.
  • the pneumatic valve 8 is opened, and the flow controller 7 is operated, and the chemical liquid flows out according to the flow rate set by the flow controller 7 to carry out the process.
  • the inlet pressure of the flow controller 7 is ensured to be stable, thereby achieving better process flow stability.
  • the flow controller 7 is a mature commercial product having a specific flow control range, and the flow control range is often narrow, the process flow range is not well satisfied, and the price is relatively expensive. Therefore, there is a need to provide a chemical liquid flow control method capable of regulating flow rate over a wide range and having a low cost.
  • a primary object of the present invention is to provide a chemical liquid dispensing system that is capable of regulating process flow over a wide range and that is inexpensive.
  • the present invention provides the following technical solutions:
  • a liquid storage tank for storing a chemical liquid having a liquid return inlet and a liquid outlet; a chemical liquid circulation line having one end connected to the liquid return inlet and the other end connected to the liquid outlet; the chemical a circulation pump is arranged on the liquid circulation line; a chemical liquid output line is connected at one end to the chemical liquid circulation line, and the other end is connected to the process unit; the chemical liquid output line is provided with a flow meter and the flow Between the connected valve elements, the flow meter is used to detect the chemical liquid flow at the input end of the process unit; the controller is configured to control the rotational speed of the circulating pump; wherein, when the chemical liquid is to be delivered to the Before the process unit is switched, and the valve element is switched to communicate the flow path between the flow meter and the input end of the process unit, the controller controls the chemical liquid flow rate according to the current flow meter detection The speed of the circulating pump.
  • the controller controls when the chemical liquid is not required to be delivered to the process unit
  • the rotation speed of the circulation pump is a set rotation speed.
  • the chemical liquid circulation line is provided with the circulation pump, the heater, the filter, the pressure sensor and the throttle valve in sequence from the liquid outlet.
  • the flow meter is connected at one end to the pressure sensor and the throttle valve, and at the other end to the valve element.
  • a chemical liquid distribution system comprising: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a circulation main line, one end of which is connected to the liquid return inlet, and the other end Connected to the liquid outlet; the circulation pipeline is provided with a circulation pump; the circulation branch pipeline has one end connected to the circulation main line and the other end connected to the liquid return inlet; the circulation branch line is provided a flow meter and a valve element connected to the flow meter, the valve element being connected to a process unit, the flow meter for detecting a chemical liquid flow at an input end of the process unit; and a controller for requiring the chemical Before the liquid is delivered to the process unit, and the valve element is switched to connect the flow meter to the transmission path of the input end of the process unit, the circulating pump is controlled according to the flow rate of the chemical liquid detected by the current flow meter. Speed.
  • the controller controls the rotational speed of the circulation pump to a set rotational speed when the chemical liquid is not required to be delivered to the process unit.
  • the chemical liquid circulation line is provided with the circulation pump, the heater, the filter, the pressure sensor and the first throttle valve in sequence from the liquid outlet.
  • the flow meter has one end connected between the pressure sensor and the first throttle valve and the other end connected to the valve element.
  • the valve element is a three-way valve, the input end of which is connected to the flow meter, the first output end is connected to the input end of the process unit, and the second output end is connected to the second throttle valve by the second throttle valve Liquid The mouth is connected.
  • a flow control method for a chemical liquid distribution system comprising: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a chemical liquid circulation line, one end of which The liquid return inlet is connected, the other end is connected to the liquid outlet, and the chemical liquid circulation line is provided with a circulation pump; the chemical liquid output line is connected at one end to the chemical liquid circulation line, and the other end is connected a process unit is connected, the chemical liquid output line is provided with a flow meter and a valve element connected to the flow meter, the flow meter is used for detecting the chemical liquid flow at the input end of the process unit; and controlling the circulating pump speed Controller.
  • the flow control method includes: when the chemical liquid is to be delivered to the process unit, the controller controls the rotation speed of the circulation pump according to the current chemical flow rate detected by the flow meter; When the flow rate detected by the flow meter reaches a set flow rate, the valve element is switched to communicate the flow path between the flow meter and the input end of the process unit.
  • a transmission path between the flow meter and an input end of the process unit is cut by the valve element, and the controller is controlled by the controller
  • the rotation speed of the circulation pump is the set rotation speed.
  • a flow control method for a chemical liquid distribution system comprising: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a circulation main line, one end of which is The liquid return inlet is connected, the other end is connected to the liquid outlet, and the circulation pipeline is provided with a circulation pump; the circulation branch pipeline has one end connected to the circulation main line and the other end connected to the liquid return inlet; a flow meter and a valve element connected to the flow meter are disposed on the circulation branch line, the valve element is connected to the process unit, the flow meter is configured to detect a chemical liquid flow at the input end of the process unit; and control the cycle Pump speed controller.
  • the flow control method includes: when needed When the chemical liquid is delivered to the process unit, the controller controls the rotation speed of the circulation pump according to the flow rate of the chemical solution detected by the current flow meter; and then the flow rate detected by the flow meter reaches the set flow rate.
  • the valve element is switched to communicate the flow path between the flow meter and the input of the process unit.
  • a transmission path between the flow meter and an input end of the process unit is cut by the valve element, and the controller is controlled by the controller
  • the rotation speed of the circulation pump is the set rotation speed.
  • the chemical liquid distribution system and the flow control method thereof form a closed-loop control of the flow meter and the circulation pump in advance when the chemical liquid is required to be output to the process unit, according to the current flow meter.
  • the detected flow rate adjusts the rotation speed of the circulation pump up to the flow rate set value, and then outputs the chemical liquid, thereby enabling the chemical liquid flow at the input end of the process unit to be quickly stabilized even within a wide range of the flow meter setting value.
  • the ground reaches the set value of the flow; in addition, because the components used in the chemical liquid distribution system are simple in function and low in price, the cost of the entire system is also reduced.
  • FIG. 1 is a schematic view of a prior art chemical liquid distribution system
  • FIG. 2 is a schematic view of a chemical liquid distribution system according to an embodiment of the present invention.
  • FIG 3 is a schematic view of a chemical liquid distribution system according to another embodiment of the present invention.
  • a chemical liquid distribution system includes a liquid storage tank 10, a chemical liquid circulation line, a chemical liquid output line, and a controller 15.
  • the liquid storage tank 10 stores a chemical liquid inside, a liquid return inlet is arranged at the top, and a liquid outlet is arranged at the bottom.
  • One end of the chemical liquid circulation line is connected to the liquid return inlet of the liquid storage tank 10, and the other end is connected to the liquid outlet of the liquid storage tank 10.
  • the circulation pump 11 is disposed on the chemical liquid circulation line, and the input end thereof is connected to the liquid outlet of the liquid storage tank 10 for driving the flow of the chemical liquid.
  • the circulation pump 11 can employ a magnetic pump.
  • the chemical liquid circulation line is provided with a circulation pump 11, a heater 16, a filter 17, a pressure sensor 18, and a throttle valve 19 in this order from the liquid outlet of the liquid storage tank 10.
  • the heater 16 is used to heat the chemical liquid in the liquid storage tank 10 to a set temperature
  • the filter 17 is used to filter particulate impurities in the chemical liquid
  • the throttle valve 19 can be a needle valve for regulating the pressure
  • the line resistance between the sensor 18 and the return inlet of the reservoir 10 provides a suitable value for the pressure sensor 18.
  • One end of the chemical liquid output line is connected to the chemical liquid circulation line, and the other end is connected to the process unit 14 for transferring the chemical liquid to the process unit 14.
  • a flow meter 12 and a valve member 13 are provided on the chemical liquid output line.
  • the flow meter 12 is used to detect the flow of chemical liquid at the input end of the process unit 14, one end is connected between the pressure sensor 18 and the throttle valve 19, and the other end is connected to the valve element 13.
  • the valve element 13 serves to shut off or communicate the chemical liquid transport path between the flow meter 12 and the process unit 14.
  • the valve member 13 can be a pneumatic valve.
  • the controller 15 is used to control the rotational speed of the circulation pump 11, which can set the rotational speed of the circulating pump to a speed control mode and a flow control mode according to process requirements.
  • the speed control mode referred to here is that the circulation pump 11 is operated at the set speed, and the flow control mode is It means that the rotational speed of the circulation pump 11 is controlled according to the flow rate of the chemical liquid detected by the current flow meter 12.
  • the controller 15 can implement a closed loop control of the flow meter 12 and the circulation pump 11, and implement a flow control mode for the rotational speed of the circulation pump 11 by an algorithm such as PID or PI.
  • the controller 15 controls the circulation pump 11 in the following manner:
  • valve element 13 When it is not necessary to supply the chemical liquid to the process unit 14, the valve element 13 is in a closed state to cut off the transmission path between the flow meter 12 and the input end of the process unit 14, and at this time, the controller 15 controls the rotation speed of the circulation pump 11 to be the set rotation speed. .
  • the valve element 13 When the chemical liquid is to be delivered to the process unit 14, the valve element 13 is switched to the open state, and the controller 15 controls the rotation speed of the circulation pump 11 to be the flow control mode, that is, according to the current flow detection value and the chemical at the input end of the process unit 14.
  • the set value of the chemical flow rate is continuously adjusted to the rotation speed of the circulation pump 11, until the detected value of the flow meter 12 reaches the set value, and then, since the valve element 13 is in the open state, the flow meter 12 and the input end of the process unit 14
  • the transfer paths are communicated such that the chemical liquid that satisfies the flow setting requirements is output to the process unit 14. Thereafter, the controller 15 always controls the rotation speed of the circulation pump in the flow control mode to ensure that the flow rate of the chemical liquid supplied to the process unit 14 is stabilized to the flow rate set value.
  • controller 15 in this embodiment is an element independent of the circulation pump 11, but in other embodiments, the controller 15 may also be integrated in the circulation pump 11, that is, the circulation pump itself has a controller.
  • the function of the present invention is not limited.
  • the circulation pump 11 can adjust the rotation speed according to the current flow rate detected by the flow meter, even if the flow rate setting range required for the process is very large, The flow detection value quickly reaches the flow setpoint required at the input of process unit 14.
  • Fig. 3 is a schematic view showing a chemical liquid dispensing system according to a second embodiment of the present invention.
  • the chemical liquid distribution system includes a liquid storage tank 20, a circulation main line, a circulation branch line, and a controller 25.
  • the liquid storage tank 20 stores a chemical liquid inside, a liquid return inlet is arranged at the top, and a liquid outlet is arranged at the bottom.
  • One end of the circulation main line is connected to the liquid return inlet of the liquid storage tank 20, and the other end is connected to the liquid outlet of the liquid tank 20 of the storage.
  • the circulation pump 21 is disposed on the circulation main line, and its input end is connected to the liquid outlet of the liquid storage tank 20 for driving the flow of the chemical liquid.
  • the circulation pump 21 can employ a magnetic pump.
  • the circulation main line is provided with a circulation pump 21, a heater 26, a filter 27, a pressure sensor 28, and a first throttle valve 29 in this order from the liquid outlet of the liquid storage tank 20.
  • the heater 26 is used to heat the chemical liquid in the liquid storage tank 20 to a set temperature;
  • the filter 27 is used to filter particulate impurities in the chemical liquid;
  • the first throttle valve 29 can be a needle valve for adjusting
  • the line resistance between the pressure sensor 28 and the return inlet of the reservoir 20 provides a suitable value for the pressure sensor 28.
  • One end of the circulation branch line is connected to the circulation main line, and the other end is connected to the liquid return inlet of the liquid storage tank 20.
  • a flow meter 22, a valve member 23 and a second throttle valve 30 are provided on the circulation branch line.
  • the flow meter 22 is connected between the pressure sensor 28 and the throttle valve 29 at one end, and the process unit 24 is connected to the other end through a valve element 23 for detecting the flow rate of the chemical liquid at the input end of the process unit 24.
  • the valve member 23 can disconnect or communicate the chemical liquid transport path between the flow meter 22 and the process unit 24.
  • the valve member 23 is a three-way valve, the input end is connected to the flow meter 22, the first output end is connected to the input end of the process unit 24, and the second output end is connected to the liquid storage tank 20 through the second throttle valve 30.
  • the liquid return inlet is provided to the input end of the process unit 22.
  • the second throttle valve 30 can be a needle valve for balancing the total resistance of the branch at the second output end of the three-way valve 23, so that the pipeline resistance at the two output ends of the three-way valve 23 is the same, that is, the second output end.
  • the resistance between the line and the return inlet is the same as the resistance at the input of the process unit 24.
  • Controller 25 is used to control the rotation speed of the circulation pump 21, which can set the rotation speed of the circulation pump 21 to the speed control mode and the flow control mode according to the process requirements.
  • the flow control mode refers to controlling the rotational speed of the circulating pump 21 according to the flow rate of the chemical liquid detected by the current flow meter 22.
  • the controller 25 can form a closed loop control by the flow meter 22 and the circulating pump 21.
  • the flow control mode for the rotation speed of the circulation pump 21 is realized by an algorithm such as PID or PI; the speed control mode means that the circulation pump 21 is operated at the set rotation speed.
  • the controller 25 controls the circulation pump 21 in the following manner:
  • the first output of the three-way valve 23 is closed, cutting off the transmission path between the flow meter 22 and the input end of the process unit 24, at which time the controller 25 controls the circulation pump 21.
  • the speed is the set speed.
  • the controller 25 controls the rotation speed of the circulation pump 21 to be the flow control mode, that is, according to the current flow detection value and process.
  • the set value of the chemical liquid flow at the input end of the unit continuously adjusts the rotational speed of the circulating pump 21 until the detected value of the flow meter 22 reaches the set value, and then the first output end of the three-way valve 23 is opened to cause the flow meter 22 to
  • the transfer path between the input ends of the process unit 24 is communicated such that the chemical liquid that meets the flow setting requirements is output to the process unit 24.
  • the controller 25 then controls the rotational speed of the circulation pump 21 in the flow control mode to ensure that the flow of the chemical liquid supplied to the process unit 24 is stabilized to the flow rate set value.
  • the controller 25 in this embodiment is an element independent of the circulation pump 21, but in other embodiments, the controller 25 may also be integrated in the circulation pump 21, that is, the circulation pump 21 itself has the function of a controller, The invention is not limited.
  • the embodiment increases the design of the circulation branch line, in the liquid storage tank 20 After the chemical liquid is pressurized by the circulation pump 21, it passes through the heater 26, the filter 27 and the pressure sensor 28, and then is divided into two paths back to the discharge pipe 20.
  • the second throttle valve 30 of the circulating branch line balances the line resistance of the two output ends of the three-way valve 23, and after the three-way valve 23 is switched to the process unit 23, the line pressure in the circulating branch line remains stable. The detected value of the flow meter that reaches the set flow rate will not fluctuate any more.
  • the chemical liquid in the circulating branch line is heated by the heater 26 to the required process temperature during the cycle, and when the three-way valve 23 is switched to the process unit 23, the heat loss of the line is small, the chemical The temperature change of the liquid is also small.
  • the chemical liquid distribution system and the flow control method thereof form a closed-loop control of the flow meter and the circulation pump in advance when the chemical liquid is required to be output to the process unit, according to the current flow meter detection.
  • the flow rate adjusts the rotation speed of the circulating pump up to the flow rate setting value, and then outputs the chemical liquid, so that the chemical liquid chemical process flow at the input end of the process unit can be quickly and stably achieved even within a wide range of the flow meter setting value.
  • the flow setting value in addition, because the components used in the chemical liquid distribution system are simple in function and low in price, the cost of the entire system is also reduced.

Abstract

A chemical liquid dispensing system comprises: a liquid storage tank (10) having a return liquid inlet and a liquid outlet; chemical liquid circulation lines having one end connected to the return liquid inlet and the other end connected to the liquid outlet and provided with a circulation pump (11) thereon; chemical liquid output lines having one end connected to the chemical liquid circulation lines and the other end connected to a process unit (14) and provided with a flow volume meter (12) and a valve element (13) thereon, wherein the flow volume meter (12) is used to detect chemical liquid flow volume outputted by the process unit (14); a controller (15) used to control rotating speed of the circulation pump (11). When chemical liquid needs to be delivered to the process unit (14), and before the valve element (13) is switched to enable a transmission path between the flow volume meter (12) and the process unit (14) to be in communication, the controller (15) controls the rotating speed of the circulation pump (11) according to current chemical liquid flow volume detected by the flow volume meter (12). The chemical liquid dispensing system can adjust process flow volume required by the process unit (14) to within a wide range.

Description

化学药液分配系统及其流量控制方法Chemical liquid distribution system and flow control method thereof 技术领域Technical field
本发明涉及半导体清洗机设备,尤其涉及到一种针对清洗机设备的化学药液分配系统及其流量控制方法。The present invention relates to a semiconductor cleaning machine apparatus, and more particularly to a chemical liquid distribution system for a cleaning machine apparatus and a flow rate control method thereof.
技术背景technical background
化学药液分配系统是单晶片清洗设备研制的关键系统之一,它为整个设备在线提供满足工艺需求的一定温度、压力、流量的化学药液,从而保证晶片表面腐蚀的均匀性和一致性。图1所示为现有技术中化学药液分配系统的示意图,如图所示,该系统包括一储液罐1,储液罐1可以存储一定量的化学药液且具有回液入口和出液口;循环管线,该循环管线一端连接储液罐1的回液入口,另一端连接出液口;循环管线上依次设有循环泵2、加热器3、过滤器4、压力传感器5和针阀6。从储液罐1出液口输出的化学药液经过泵2增压后流经加热器3、过滤器4、压力传感器5和针阀6,再回到储液罐1中,由此化学药液可循环利用。其中,加热器3用于将储液罐中的化学药液加热到设定温度,过滤器4用于过滤化学药液中的颗粒杂质,针阀6用于调节压力传感器5与储液罐1之间管路的阻力,使得压力传感器5具有较为合适的数值。经过一段时间的循环后化学药液到达所设定温度,此时泵2采用速度模式控制,即以设定转速运行。流量控制器7一端连接在针阀6与压力传感器5之间,另一端通过气动阀8连接至工艺单元9。当工艺单元9需要使用化学药液时,提前将泵2切换成压力控制模式,即压力传感器5与泵2形成闭环控制,泵2根据当前压力传感器5检测的压力调节其转速,等压 力传感器5的压力数值稳定后,打开气动阀8,并运行流量控制器7,化学药液按照流量控制器7设定好的流量流出进行工艺。在压力控制模式下,可确保流量控制器7的入口压力稳定,进而更好实现工艺流量稳定。The chemical liquid distribution system is one of the key systems for the development of single-wafer cleaning equipment. It provides a chemical solution of a certain temperature, pressure and flow that meets the process requirements for the entire equipment, thereby ensuring the uniformity and consistency of the surface corrosion of the wafer. 1 is a schematic view of a prior art chemical liquid distribution system. As shown, the system includes a liquid storage tank 1 that can store a certain amount of chemical liquid and has a liquid return inlet and outlet. a liquid outlet; a circulation line, one end of which is connected to the liquid return inlet of the liquid storage tank 1, and the other end is connected to the liquid outlet; the circulation line is provided with a circulation pump 2, a heater 3, a filter 4, a pressure sensor 5 and a needle in this order. Valve 6. The chemical liquid discharged from the liquid outlet of the liquid storage tank 1 is pressurized by the pump 2, flows through the heater 3, the filter 4, the pressure sensor 5, and the needle valve 6, and returns to the liquid storage tank 1, thereby chemical medicine The liquid can be recycled. Wherein, the heater 3 is used to heat the chemical liquid in the liquid storage tank to a set temperature, the filter 4 is used to filter the particulate impurities in the chemical liquid, and the needle valve 6 is used to adjust the pressure sensor 5 and the liquid storage tank 1 The resistance between the lines makes the pressure sensor 5 have a suitable value. After a period of circulation, the chemical liquid reaches the set temperature, and at this time, the pump 2 is controlled by the speed mode, that is, at the set speed. The flow controller 7 is connected at one end between the needle valve 6 and the pressure sensor 5, and at the other end to the process unit 9 via a pneumatic valve 8. When the process unit 9 needs to use the chemical liquid, the pump 2 is switched to the pressure control mode in advance, that is, the pressure sensor 5 and the pump 2 form a closed loop control, and the pump 2 adjusts the rotation speed according to the pressure detected by the current pressure sensor 5, and the equal pressure. After the pressure value of the force sensor 5 is stabilized, the pneumatic valve 8 is opened, and the flow controller 7 is operated, and the chemical liquid flows out according to the flow rate set by the flow controller 7 to carry out the process. In the pressure control mode, the inlet pressure of the flow controller 7 is ensured to be stable, thereby achieving better process flow stability.
然而,由于流量控制器7是一种成熟的市售产品,具有特定的流量控制范围,且该流量控制范围往往较窄,不能很好满足工艺对流量范围的要求,并且价格也比较昂贵。因此,需要提供一种能够在较宽范围内调节流量且成本较低的化学药液流量控制方法。However, since the flow controller 7 is a mature commercial product having a specific flow control range, and the flow control range is often narrow, the process flow range is not well satisfied, and the price is relatively expensive. Therefore, there is a need to provide a chemical liquid flow control method capable of regulating flow rate over a wide range and having a low cost.
发明概要Summary of invention
本发明的主要目的旨在提供一种能够在宽范围内调节工艺流量且成本低廉的化学药液分配系统。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a chemical liquid dispensing system that is capable of regulating process flow over a wide range and that is inexpensive.
为达成上述目的,本发明提供如下的技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
储液罐,用于存储化学药液且具有回液入口和出液口;化学药液循环管线,其一端与所述回液入口相连,另一端与所述出液口相连;所述化学药液循环管线上设有循环泵;化学药液输出管线,其一端与所述化学药液循环管线相连,另一端与工艺单元相连;所述化学药液输出管线上设有流量计及与该流量计相连的阀门元件,所述流量计用于检测所述工艺单元输入端的化学药液流量;控制器,用于控制所述循环泵的转速;其中,当需将所述化学药液输送到所述工艺单元、且所述阀门元件切换为使所述流量计与所述工艺单元的输入端之间的传输路径连通之前,所述控制器根据当前所述流量计检测的化学药液流量控制所述循环泵的转速。a liquid storage tank for storing a chemical liquid having a liquid return inlet and a liquid outlet; a chemical liquid circulation line having one end connected to the liquid return inlet and the other end connected to the liquid outlet; the chemical a circulation pump is arranged on the liquid circulation line; a chemical liquid output line is connected at one end to the chemical liquid circulation line, and the other end is connected to the process unit; the chemical liquid output line is provided with a flow meter and the flow Between the connected valve elements, the flow meter is used to detect the chemical liquid flow at the input end of the process unit; the controller is configured to control the rotational speed of the circulating pump; wherein, when the chemical liquid is to be delivered to the Before the process unit is switched, and the valve element is switched to communicate the flow path between the flow meter and the input end of the process unit, the controller controls the chemical liquid flow rate according to the current flow meter detection The speed of the circulating pump.
优选地,所述控制器在无需将所述化学药液输送至所述工艺单元时控制 所述循环泵的转速为设定转速。Preferably, the controller controls when the chemical liquid is not required to be delivered to the process unit The rotation speed of the circulation pump is a set rotation speed.
优选地,所述化学药液循环管线自所述出液口依次设有所述循环泵、加热器、过滤器、压力传感器和节流阀。Preferably, the chemical liquid circulation line is provided with the circulation pump, the heater, the filter, the pressure sensor and the throttle valve in sequence from the liquid outlet.
优选地,所述流量计一端连接于所述压力传感器和所述节流阀之间、另一端连接所述阀门元件。Preferably, the flow meter is connected at one end to the pressure sensor and the throttle valve, and at the other end to the valve element.
一种化学药液分配系统,其特征在于,包括:储液罐,用于存储化学药液且具有回液入口和出液口;循环主管线,其一端与所述回液入口相连,另一端与所述出液口相连;所述循环管线上设有循环泵;循环支管线,其一端与所述循环主管线相连,另一端与所述回液入口相连;所述循环支管线上设有流量计及与该流量计相连的阀门元件,所述阀门元件与工艺单元相连,所述流量计用于检测所述工艺单元输入端的化学药液流量;控制器,其在需将所述化学药液输送到所述工艺单元、且所述阀门元件切换为使所述流量计与所述工艺单元的输入端的传输路径连通之前,根据当前所述流量计检测的化学药液流量控制所述循环泵的转速。A chemical liquid distribution system, comprising: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a circulation main line, one end of which is connected to the liquid return inlet, and the other end Connected to the liquid outlet; the circulation pipeline is provided with a circulation pump; the circulation branch pipeline has one end connected to the circulation main line and the other end connected to the liquid return inlet; the circulation branch line is provided a flow meter and a valve element connected to the flow meter, the valve element being connected to a process unit, the flow meter for detecting a chemical liquid flow at an input end of the process unit; and a controller for requiring the chemical Before the liquid is delivered to the process unit, and the valve element is switched to connect the flow meter to the transmission path of the input end of the process unit, the circulating pump is controlled according to the flow rate of the chemical liquid detected by the current flow meter. Speed.
优选地,所述控制器在无需将所述化学药液输送至所述工艺单元时控制所述循环泵的转速为设定转速。Preferably, the controller controls the rotational speed of the circulation pump to a set rotational speed when the chemical liquid is not required to be delivered to the process unit.
优选地,所述化学药液循环管线自所述出液口依次设有所述循环泵、加热器、过滤器、压力传感器和第一节流阀。Preferably, the chemical liquid circulation line is provided with the circulation pump, the heater, the filter, the pressure sensor and the first throttle valve in sequence from the liquid outlet.
优选地,所述流量计一端连接于所述压力传感器和所述第一节流阀之间、另一端连接所述阀门元件。Preferably, the flow meter has one end connected between the pressure sensor and the first throttle valve and the other end connected to the valve element.
优选地,所述阀门元件为三通阀,其输入端与所述流量计相连,第一输出端与所述工艺单元的输入端相连,第二输出端通过第二节流阀与所述回液 口相连。Preferably, the valve element is a three-way valve, the input end of which is connected to the flow meter, the first output end is connected to the input end of the process unit, and the second output end is connected to the second throttle valve by the second throttle valve Liquid The mouth is connected.
一种化学药液分配系统的流量控制方法,所述化学药液分配系统包括:储液罐,用于存储化学药液且具有回液入口和出液口;化学药液循环管线,其一端与所述回液入口相连,另一端与所述出液口相连,该化学药液循环管线上设有循环泵;化学药液输出管线,其一端与所述化学药液循环管线相连,另一端与工艺单元相连,该化学药液输出管线上设有流量计及与该流量计相连的阀门元件,所述流量计用于检测所述工艺单元输入端的化学药液流量;以及控制所述循环泵转速的控制器。所述流量控制方法包括:当需将所述化学药液输送到所述工艺单元时,通过所述控制器根据当前所述流量计检测的化学药液流量控制所述循环泵的转速;之后当所述流量计检测的流量达到设定流量时,将所述阀门元件切换为使所述流量计与所述工艺单元的输入端之间的传输路径连通。A flow control method for a chemical liquid distribution system, the chemical liquid distribution system comprising: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a chemical liquid circulation line, one end of which The liquid return inlet is connected, the other end is connected to the liquid outlet, and the chemical liquid circulation line is provided with a circulation pump; the chemical liquid output line is connected at one end to the chemical liquid circulation line, and the other end is connected a process unit is connected, the chemical liquid output line is provided with a flow meter and a valve element connected to the flow meter, the flow meter is used for detecting the chemical liquid flow at the input end of the process unit; and controlling the circulating pump speed Controller. The flow control method includes: when the chemical liquid is to be delivered to the process unit, the controller controls the rotation speed of the circulation pump according to the current chemical flow rate detected by the flow meter; When the flow rate detected by the flow meter reaches a set flow rate, the valve element is switched to communicate the flow path between the flow meter and the input end of the process unit.
优选地,当无需将所述化学药液输送到所述工艺单元时,通过所述阀门元件切断所述流量计与所述工艺单元的输入端之间的传输路径,通过所述控制器控制所述循环泵的转速为设定转速。Preferably, when the chemical liquid is not required to be delivered to the process unit, a transmission path between the flow meter and an input end of the process unit is cut by the valve element, and the controller is controlled by the controller The rotation speed of the circulation pump is the set rotation speed.
一种化学药液分配系统的流量控制方法,所述化学药液分配系统包括:储液罐,用于存储化学药液且具有回液入口和出液口;循环主管线,其一端与所述回液入口相连,另一端与所述出液口相连,该循环管线上设有循环泵;循环支管线,其一端与所述循环主管线相连,另一端与所述回液入口相连;所述循环支管线上设有流量计及与该流量计相连的阀门元件,所述阀门元件与工艺单元相连,所述流量计用于检测所述工艺单元输入端的化学药液流量;以及控制所述循环泵转速的控制器。所述流量控制方法包括:当需将所 述化学药液输送到所述工艺单元时,通过所述控制器根据当前所述流量计检测的化学药液流量控制所述循环泵的转速;之后当所述流量计检测的流量达到设定流量时,将所述阀门元件切换为使所述流量计与所述工艺单元的输入端之间的传输路径连通。A flow control method for a chemical liquid distribution system, the chemical liquid distribution system comprising: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a circulation main line, one end of which is The liquid return inlet is connected, the other end is connected to the liquid outlet, and the circulation pipeline is provided with a circulation pump; the circulation branch pipeline has one end connected to the circulation main line and the other end connected to the liquid return inlet; a flow meter and a valve element connected to the flow meter are disposed on the circulation branch line, the valve element is connected to the process unit, the flow meter is configured to detect a chemical liquid flow at the input end of the process unit; and control the cycle Pump speed controller. The flow control method includes: when needed When the chemical liquid is delivered to the process unit, the controller controls the rotation speed of the circulation pump according to the flow rate of the chemical solution detected by the current flow meter; and then the flow rate detected by the flow meter reaches the set flow rate. The valve element is switched to communicate the flow path between the flow meter and the input of the process unit.
优选地,当无需将所述化学药液输送到所述工艺单元时,通过所述阀门元件切断所述流量计与所述工艺单元的输入端之间的传输路径,通过所述控制器控制所述循环泵的转速为设定转速。Preferably, when the chemical liquid is not required to be delivered to the process unit, a transmission path between the flow meter and an input end of the process unit is cut by the valve element, and the controller is controlled by the controller The rotation speed of the circulation pump is the set rotation speed.
相较于现有技术,本发明所提出的化学药液分配系统及其流量控制方法,通过在需要向工艺单元输出化学药液时,提前将流量计与循环泵形成闭环控制,根据当前流量计检测的流量调整循环泵的转速直至流量设定值,之后再输出化学药液,由此即便在较宽的流量计设定值范围内,也能够使工艺单元输入端的化学药液工艺流量迅速稳定地达到流量设定值;此外,由于化学药液分配系统所采用的元器件功能简单,价格低廉,也降低了整个系统的成本。Compared with the prior art, the chemical liquid distribution system and the flow control method thereof according to the present invention form a closed-loop control of the flow meter and the circulation pump in advance when the chemical liquid is required to be output to the process unit, according to the current flow meter. The detected flow rate adjusts the rotation speed of the circulation pump up to the flow rate set value, and then outputs the chemical liquid, thereby enabling the chemical liquid flow at the input end of the process unit to be quickly stabilized even within a wide range of the flow meter setting value. The ground reaches the set value of the flow; in addition, because the components used in the chemical liquid distribution system are simple in function and low in price, the cost of the entire system is also reduced.
附图说明DRAWINGS
图1为现有技术的化学药液分配系统的示意图;1 is a schematic view of a prior art chemical liquid distribution system;
图2为本发明一实施例的化学药液分配系统的示意图;2 is a schematic view of a chemical liquid distribution system according to an embodiment of the present invention;
图3为本发明另一实施例的化学药液分配系统的示意图。3 is a schematic view of a chemical liquid distribution system according to another embodiment of the present invention.
发明内容Summary of the invention
为使本发明的内容更加清楚易懂,以下结合说明书附图,对本发明的内 容作进一步说明。当然本发明并不局限于该具体实施例,本领域内的技术人员所熟知的一般替换也涵盖在本发明的保护范围内。In order to make the content of the present invention clearer and easier to understand, the following is within the scope of the present invention. For further explanation. Of course, the invention is not limited to the specific embodiment, and general replacements well known to those skilled in the art are also encompassed within the scope of the invention.
实施例一Embodiment 1
请参照图2,本发明第一实施例的化学药液分配系统包括储液罐10,化学药液循环管线,化学药液输出管线和控制器15。储液罐10内部储存化学药液,其顶部设置回液入口,底部设置出液口。化学药液循环管线的一端与储液罐10的回液入口相连,另一端与储液罐10的出液口相连。循环泵11设于化学药液循环管线上,其输入端与储液罐10的出液口相连,用于驱动化学药液的流动。本实施例中,循环泵11可采用磁力泵。化学药液循环管线上从储液罐10的出液口开始,依次设有循环泵11、加热器16、过滤器17、压力传感器18和节流阀19。其中,加热器16用于将储液罐10中的化学药液加热到设定温度;过滤器17用于过滤化学药液中的颗粒杂质;节流阀19可为针阀,用于调节压力传感器18与储液罐10的回液入口之间的管线阻力使得压力传感器18具有较为合适的数值。化学药液输出管线一端与化学药液循环管线相连,另一端与工艺单元14相连,用于将化学药液传输至工艺单元14。如图所示,在化学药液输出管线上设有流量计12和阀门元件13。其中,流量计12用于检测工艺单元14输入端处的化学药液流量,一端连接在压力传感器18和节流阀19之间,另一端连接阀门元件13。阀门元件13用于切断或连通流量计12与工艺单元14之间的化学药液传输路径。本实施例中,阀门元件13可以是气动阀。控制器15用于控制循环泵11的转速,其根据工艺需求可将循环泵的转速设定为速度控制模式和流量控制模式。这里所说的速度控制模式即循环泵11以设定转速运行,而流量控制模式则是 指根据当前流量计12检测的化学药液流量来控制循环泵11的转速。具体来说,控制器15可通过使流量计12与循环泵11形成闭环控制,以例如PID或PI等算法实现对循环泵11转速的流量控制模式。Referring to FIG. 2, a chemical liquid distribution system according to a first embodiment of the present invention includes a liquid storage tank 10, a chemical liquid circulation line, a chemical liquid output line, and a controller 15. The liquid storage tank 10 stores a chemical liquid inside, a liquid return inlet is arranged at the top, and a liquid outlet is arranged at the bottom. One end of the chemical liquid circulation line is connected to the liquid return inlet of the liquid storage tank 10, and the other end is connected to the liquid outlet of the liquid storage tank 10. The circulation pump 11 is disposed on the chemical liquid circulation line, and the input end thereof is connected to the liquid outlet of the liquid storage tank 10 for driving the flow of the chemical liquid. In the present embodiment, the circulation pump 11 can employ a magnetic pump. The chemical liquid circulation line is provided with a circulation pump 11, a heater 16, a filter 17, a pressure sensor 18, and a throttle valve 19 in this order from the liquid outlet of the liquid storage tank 10. Wherein, the heater 16 is used to heat the chemical liquid in the liquid storage tank 10 to a set temperature; the filter 17 is used to filter particulate impurities in the chemical liquid; the throttle valve 19 can be a needle valve for regulating the pressure The line resistance between the sensor 18 and the return inlet of the reservoir 10 provides a suitable value for the pressure sensor 18. One end of the chemical liquid output line is connected to the chemical liquid circulation line, and the other end is connected to the process unit 14 for transferring the chemical liquid to the process unit 14. As shown, a flow meter 12 and a valve member 13 are provided on the chemical liquid output line. The flow meter 12 is used to detect the flow of chemical liquid at the input end of the process unit 14, one end is connected between the pressure sensor 18 and the throttle valve 19, and the other end is connected to the valve element 13. The valve element 13 serves to shut off or communicate the chemical liquid transport path between the flow meter 12 and the process unit 14. In this embodiment, the valve member 13 can be a pneumatic valve. The controller 15 is used to control the rotational speed of the circulation pump 11, which can set the rotational speed of the circulating pump to a speed control mode and a flow control mode according to process requirements. The speed control mode referred to here is that the circulation pump 11 is operated at the set speed, and the flow control mode is It means that the rotational speed of the circulation pump 11 is controlled according to the flow rate of the chemical liquid detected by the current flow meter 12. Specifically, the controller 15 can implement a closed loop control of the flow meter 12 and the circulation pump 11, and implement a flow control mode for the rotational speed of the circulation pump 11 by an algorithm such as PID or PI.
控制器15以如下方式控制循环泵11:The controller 15 controls the circulation pump 11 in the following manner:
当无需向工艺单元14提供化学药液时,阀门元件13为关闭状态切断流量计12与工艺单元14输入端之间的传输路径,此时,控制器15控制循环泵11的转速为设定转速。When it is not necessary to supply the chemical liquid to the process unit 14, the valve element 13 is in a closed state to cut off the transmission path between the flow meter 12 and the input end of the process unit 14, and at this time, the controller 15 controls the rotation speed of the circulation pump 11 to be the set rotation speed. .
当需将化学药液输送到工艺单元14时,阀门元件13切换为打开状态,控制器15控制循环泵11的转速为流量控制模式,即,根据当前流量检测值与工艺单元14输入端处化学药液流量的设定值来不断调整循环泵11的转速,至流量计12的检测值达到该设定值,然后,由于阀门元件13处于打开状态,流量计12与工艺单元14的输入端之间的传输路径连通,从而使得满足流量设定要求的化学药液向工艺单元14输出。之后,控制器15始终以流量控制模式控制循环泵的转速,保证供给至工艺单元14的化学药液流量稳定为流量设定值。When the chemical liquid is to be delivered to the process unit 14, the valve element 13 is switched to the open state, and the controller 15 controls the rotation speed of the circulation pump 11 to be the flow control mode, that is, according to the current flow detection value and the chemical at the input end of the process unit 14. The set value of the chemical flow rate is continuously adjusted to the rotation speed of the circulation pump 11, until the detected value of the flow meter 12 reaches the set value, and then, since the valve element 13 is in the open state, the flow meter 12 and the input end of the process unit 14 The transfer paths are communicated such that the chemical liquid that satisfies the flow setting requirements is output to the process unit 14. Thereafter, the controller 15 always controls the rotation speed of the circulation pump in the flow control mode to ensure that the flow rate of the chemical liquid supplied to the process unit 14 is stabilized to the flow rate set value.
需要注意的是,本实施例中的控制器15是独立于循环泵11的元件,但在其他实施例中,控制器15也可以集成在循环泵11中,也即是循环泵本身具有控制器的功能,本发明并不加以限制。It should be noted that the controller 15 in this embodiment is an element independent of the circulation pump 11, but in other embodiments, the controller 15 may also be integrated in the circulation pump 11, that is, the circulation pump itself has a controller. The function of the present invention is not limited.
由以上可知,在本实施例中,当工艺单元14需要使用化学药液时,循环泵11能够根据流量计检测的当前流量调整转速,即使工艺所需的流量设定范围非常大,也能够实现流量检测值很快达到工艺单元14输入端所需的流量设定值。 From the above, in the present embodiment, when the process unit 14 needs to use the chemical liquid, the circulation pump 11 can adjust the rotation speed according to the current flow rate detected by the flow meter, even if the flow rate setting range required for the process is very large, The flow detection value quickly reaches the flow setpoint required at the input of process unit 14.
实施例2Example 2
图3所示为本发明第二实施例的化学药液分配系统的示意图。Fig. 3 is a schematic view showing a chemical liquid dispensing system according to a second embodiment of the present invention.
化学药液分配系统包括储液罐20,循环主管线,循环支管线和控制器25。储液罐20内部储存化学药液,其顶部设置回液入口,底部设置出液口。循环主管线的一端与储液罐20的回液入口相连,另一端与储的液罐20出液口相连。循环泵21设于循环主管线上,其输入端与储液罐20的出液口相连,用于驱动化学药液的流动。本实施例中,循环泵21可采用磁力泵。循环主管线上从储液罐20的出液口开始,依次设有循环泵21、加热器26、过滤器27、压力传感器28和第一节流阀29。其中加热器26用于将储液罐20中的化学药液加热到设定温度;过滤器27用于过滤化学药液中的颗粒杂质;第一节流阀29可为针阀,用于调节压力传感器28与储液罐20的回液入口之间的管线阻力使得压力传感器28具有较为合适的数值。循环支管线一端与循环主管线相连,另一端与储液罐20的回液入口相连。如图所示,在循环支管线上设有流量计22、阀门元件23和第二节流阀30。其中,流量计22一端连接在压力传感器28和节流阀29之间,另一端通过阀门元件23与工艺单元24相连,流量计22用于检测工艺单元24输入端处的化学药液流量。阀门元件23可切断或连通流量计22与工艺单元24之间的化学药液传输路径。本实施例中,阀门元件23为三通阀,输入端与流量计22相连,第一输出端连接工艺单元24的输入端,第二输出端通过第二节流阀30连接至储液罐20的回液入口。第二节流阀30可为针阀,用于平衡三通阀23第二输出端的支路总阻力,使得三通阀23两个输出端处的管路阻力相同,也即是第二输出端与回液入口之间管路阻力与工艺单元24输入端阻力相同。控制器 25用于控制循环泵21的转速,其根据工艺需求可将循环泵21的转速设定为速度控制模式和流量控制模式。与上述实施例相同,流量控制模式是指根据当前流量计22检测的化学药液流量来控制循环泵21的转速,具体来说,控制器25可通过使流量计22与循环泵21形成闭环控制,以例如PID或PI等算法实现对循环泵21转速的流量控制模式;速度控制模式则是指循环泵21以设定转速运行。The chemical liquid distribution system includes a liquid storage tank 20, a circulation main line, a circulation branch line, and a controller 25. The liquid storage tank 20 stores a chemical liquid inside, a liquid return inlet is arranged at the top, and a liquid outlet is arranged at the bottom. One end of the circulation main line is connected to the liquid return inlet of the liquid storage tank 20, and the other end is connected to the liquid outlet of the liquid tank 20 of the storage. The circulation pump 21 is disposed on the circulation main line, and its input end is connected to the liquid outlet of the liquid storage tank 20 for driving the flow of the chemical liquid. In the present embodiment, the circulation pump 21 can employ a magnetic pump. The circulation main line is provided with a circulation pump 21, a heater 26, a filter 27, a pressure sensor 28, and a first throttle valve 29 in this order from the liquid outlet of the liquid storage tank 20. The heater 26 is used to heat the chemical liquid in the liquid storage tank 20 to a set temperature; the filter 27 is used to filter particulate impurities in the chemical liquid; the first throttle valve 29 can be a needle valve for adjusting The line resistance between the pressure sensor 28 and the return inlet of the reservoir 20 provides a suitable value for the pressure sensor 28. One end of the circulation branch line is connected to the circulation main line, and the other end is connected to the liquid return inlet of the liquid storage tank 20. As shown, a flow meter 22, a valve member 23 and a second throttle valve 30 are provided on the circulation branch line. The flow meter 22 is connected between the pressure sensor 28 and the throttle valve 29 at one end, and the process unit 24 is connected to the other end through a valve element 23 for detecting the flow rate of the chemical liquid at the input end of the process unit 24. The valve member 23 can disconnect or communicate the chemical liquid transport path between the flow meter 22 and the process unit 24. In this embodiment, the valve member 23 is a three-way valve, the input end is connected to the flow meter 22, the first output end is connected to the input end of the process unit 24, and the second output end is connected to the liquid storage tank 20 through the second throttle valve 30. The liquid return inlet. The second throttle valve 30 can be a needle valve for balancing the total resistance of the branch at the second output end of the three-way valve 23, so that the pipeline resistance at the two output ends of the three-way valve 23 is the same, that is, the second output end. The resistance between the line and the return inlet is the same as the resistance at the input of the process unit 24. Controller 25 is used to control the rotation speed of the circulation pump 21, which can set the rotation speed of the circulation pump 21 to the speed control mode and the flow control mode according to the process requirements. As in the above embodiment, the flow control mode refers to controlling the rotational speed of the circulating pump 21 according to the flow rate of the chemical liquid detected by the current flow meter 22. Specifically, the controller 25 can form a closed loop control by the flow meter 22 and the circulating pump 21. The flow control mode for the rotation speed of the circulation pump 21 is realized by an algorithm such as PID or PI; the speed control mode means that the circulation pump 21 is operated at the set rotation speed.
控制器25以如下方式控制循环泵21:The controller 25 controls the circulation pump 21 in the following manner:
当无需向工艺单元24提供化学药液时,三通阀23的第一输出端关闭,切断流量计22与工艺单元24输入端之间的传输路径,此时,控制器25控制循环泵21的转速为设定转速。When it is not necessary to supply the chemical liquid to the process unit 24, the first output of the three-way valve 23 is closed, cutting off the transmission path between the flow meter 22 and the input end of the process unit 24, at which time the controller 25 controls the circulation pump 21. The speed is the set speed.
当需将化学药液输送到工艺单元24时,三通阀23的第一输出端仍为关闭状态,控制器25控制循环泵21的转速为流量控制模式,即,根据当前流量检测值与工艺单元输入端处化学药液流量的设定值来不断调整循环泵21的转速,至流量计22的检测值达到该设定值,然后三通阀23的第一输出端开启使流量计22与工艺单元24的输入端之间的传输路径连通,使得满足流量设定要求的化学药液向工艺单元24输出。之后控制器25始终以流量控制模式控制循环泵21的转速,保证供给至工艺单元24的化学药液流量稳定为流量设定值。When the chemical liquid is to be delivered to the process unit 24, the first output end of the three-way valve 23 is still closed, and the controller 25 controls the rotation speed of the circulation pump 21 to be the flow control mode, that is, according to the current flow detection value and process. The set value of the chemical liquid flow at the input end of the unit continuously adjusts the rotational speed of the circulating pump 21 until the detected value of the flow meter 22 reaches the set value, and then the first output end of the three-way valve 23 is opened to cause the flow meter 22 to The transfer path between the input ends of the process unit 24 is communicated such that the chemical liquid that meets the flow setting requirements is output to the process unit 24. The controller 25 then controls the rotational speed of the circulation pump 21 in the flow control mode to ensure that the flow of the chemical liquid supplied to the process unit 24 is stabilized to the flow rate set value.
本实施例中的控制器25是独立于循环泵21的元件,但在其他实施例中,控制器25也可以集成在循环泵21中,也即是循环泵21本身具有控制器的功能,本发明并不加以限制。The controller 25 in this embodiment is an element independent of the circulation pump 21, but in other embodiments, the controller 25 may also be integrated in the circulation pump 21, that is, the circulation pump 21 itself has the function of a controller, The invention is not limited.
相较于第一实施例,本实施例增加了循环支管线的设计,储液罐20中 的化学药液经循环泵21增压后,经过加热器26、过滤器27和压力传感器28,然后分成两路回到出液管20。通过该循环支管线的第二节流阀30平衡三通阀23两个输出端的管路阻力,在三通阀23切换至工艺单元23之后,循环支管线中的管路压力保持稳定,此前已经达到设定流量的流量计的检测值也不会再发生波动。另一方面,循环支管线内的化学药液在循环过程中被加热器26加热至所需的工艺温度,当三通阀23切换至工艺单元23之后,管路热量损失较小,该化学药液的温度改变也较小。Compared with the first embodiment, the embodiment increases the design of the circulation branch line, in the liquid storage tank 20 After the chemical liquid is pressurized by the circulation pump 21, it passes through the heater 26, the filter 27 and the pressure sensor 28, and then is divided into two paths back to the discharge pipe 20. The second throttle valve 30 of the circulating branch line balances the line resistance of the two output ends of the three-way valve 23, and after the three-way valve 23 is switched to the process unit 23, the line pressure in the circulating branch line remains stable. The detected value of the flow meter that reaches the set flow rate will not fluctuate any more. On the other hand, the chemical liquid in the circulating branch line is heated by the heater 26 to the required process temperature during the cycle, and when the three-way valve 23 is switched to the process unit 23, the heat loss of the line is small, the chemical The temperature change of the liquid is also small.
综上所述,本发明所提出的化学药液分配系统及其流量控制方法,通过在需要向工艺单元输出化学药液时,提前将流量计与循环泵形成闭环控制,根据当前流量计检测的流量调整循环泵的转速直至流量设定值,之后再输出化学药液,由此即便在较宽的流量计设定值范围内,也能够使工艺单元输入端的化学药液工艺流量迅速稳定地达到流量设定值;此外,由于化学药液分配系统所采用的元器件功能简单,价格低廉,也降低了整个系统的成本。In summary, the chemical liquid distribution system and the flow control method thereof according to the present invention form a closed-loop control of the flow meter and the circulation pump in advance when the chemical liquid is required to be output to the process unit, according to the current flow meter detection. The flow rate adjusts the rotation speed of the circulating pump up to the flow rate setting value, and then outputs the chemical liquid, so that the chemical liquid chemical process flow at the input end of the process unit can be quickly and stably achieved even within a wide range of the flow meter setting value. The flow setting value; in addition, because the components used in the chemical liquid distribution system are simple in function and low in price, the cost of the entire system is also reduced.
虽然本发明已以较佳实施例揭示如上,然所述诸多实施例仅为了便于说明而举例而已,并非用以限定本发明,本领域的技术人员在不脱离本发明精神和范围的前提下可作若干的更动与润饰,本发明所主张的保护范围应以权利要求书所述为准。 The present invention has been described in terms of the preferred embodiments of the present invention, and the present invention is intended to be illustrative only, and is not intended to limit the scope of the invention. In the case of a number of changes and refinements, the scope of protection claimed in the present invention shall be as defined in the claims.

Claims (13)

  1. 一种化学药液分配系统,其特征在于,包括:A chemical liquid distribution system characterized by comprising:
    储液罐,用于存储化学药液且具有回液入口和出液口;a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet;
    化学药液循环管线,其一端与所述回液入口相连,另一端与所述出液口相连;所述化学药液循环管线上设有循环泵;a chemical liquid circulation line, one end of which is connected to the liquid return inlet, and the other end is connected to the liquid outlet; the chemical liquid circulation line is provided with a circulation pump;
    化学药液输出管线,其一端与所述化学药液循环管线相连,另一端与工艺单元相连;所述化学药液输出管线上设有流量计及与该流量计相连的阀门元件,所述流量计用于检测所述工艺单元输入端的化学药液流量;a chemical liquid output line, one end of which is connected to the chemical liquid circulation line, and the other end is connected to the process unit; the chemical liquid output line is provided with a flow meter and a valve element connected to the flow meter, the flow rate Used to detect the flow of chemical liquid at the input end of the process unit;
    控制器,用于控制所述循环泵的转速;a controller for controlling a rotational speed of the circulating pump;
    其中,当需将所述化学药液输送到所述工艺单元、且所述阀门元件切换为使所述流量计与所述工艺单元的输入端之间的传输路径连通之前,所述控制器根据当前所述流量计检测的化学药液流量控制所述循环泵的转速。Wherein, when the chemical liquid is to be delivered to the process unit and the valve element is switched to communicate the flow path between the flow meter and the input end of the process unit, the controller is The flow rate of the chemical liquid detected by the current flow meter controls the rotation speed of the circulation pump.
  2. 根据权利要求1所述的化学药液分配系统,其特征在于,所述控制器在无需将所述化学药液输送至所述工艺单元时控制所述循环泵的转速为设定转速。The chemical liquid dispensing system according to claim 1, wherein said controller controls the rotational speed of said circulating pump to a set rotational speed when said chemical liquid is not required to be delivered to said process unit.
  3. 根据权利要求1所述的化学药液分配系统,其特征在于,所述化学药液循环管线自所述出液口依次设有所述循环泵、加热器、过滤器、压力传感器和节流阀。The chemical liquid distribution system according to claim 1, wherein the chemical liquid circulation line is provided with the circulation pump, the heater, the filter, the pressure sensor and the throttle valve in sequence from the liquid outlet. .
  4. 根据权利要求3所述的化学药液分配系统,其特征在于,所述流量计一端连接于所述压力传感器和所述节流阀之间、另一端连接所述阀门元件。The chemical liquid distribution system according to claim 3, wherein one end of the flow meter is connected between the pressure sensor and the throttle valve, and the other end is connected to the valve element.
  5. 一种化学药液分配系统,其特征在于,包括:A chemical liquid distribution system characterized by comprising:
    储液罐,用于存储化学药液且具有回液入口和出液口;a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet;
    循环主管线,其一端与所述回液入口相连,另一端与所述出液口相连;所述循环管线上设有循环泵;a circulating main line, one end of which is connected to the liquid return inlet, and the other end is connected to the liquid outlet; the circulation line is provided with a circulation pump;
    循环支管线,其一端与所述循环主管线相连,另一端与所述回液入口相 连;所述循环支管线上设有流量计及与该流量计相连的阀门元件,所述阀门元件与工艺单元相连,所述流量计用于检测所述工艺单元输入端的化学药液流量;a circulation branch line having one end connected to the circulation main line and the other end being connected to the liquid return inlet a flow meter and a valve element connected to the flow meter are disposed on the circulating branch line, the valve element is connected to the process unit, and the flow meter is configured to detect a chemical liquid flow at the input end of the process unit;
    控制器,其在需将所述化学药液输送到所述工艺单元、且所述阀门元件切换为使所述流量计与所述工艺单元的输入端的传输路径连通之前,根据当前所述流量计检测的化学药液流量控制所述循环泵的转速。a controller that is configured according to the current flow before the chemical liquid is to be delivered to the process unit and the valve element is switched to communicate the flow meter with the transmission path of the input end of the process unit The detected chemical liquid flow rate controls the rotational speed of the circulating pump.
  6. 根据权利要求1所述的化学药液分配系统,其特征在于,所述控制器在无需将所述化学药液输送至所述工艺单元时控制所述循环泵的转速为设定转速。The chemical liquid dispensing system according to claim 1, wherein said controller controls the rotational speed of said circulating pump to a set rotational speed when said chemical liquid is not required to be delivered to said process unit.
  7. 根据权利要求6所述的化学药液分配系统,其特征在于,所述化学药液循环管线自所述出液口依次设有所述循环泵、加热器、过滤器、压力传感器和第一节流阀。The chemical liquid distribution system according to claim 6, wherein the chemical liquid circulation line is provided with the circulation pump, the heater, the filter, the pressure sensor and the first section from the liquid outlet. Flow valve.
  8. 根据权利要求1所述的化学药液分配系统,其特征在于,所述流量计一端连接于所述压力传感器和所述第一节流阀之间、另一端连接所述阀门元件。The chemical liquid distribution system according to claim 1, wherein one end of the flow meter is connected between the pressure sensor and the first throttle valve, and the other end is connected to the valve element.
  9. 根据权利要求1所述的化学药液分配系统,其特征在于,所述阀门元件为三通阀,其输入端与所述流量计相连,第一输出端与所述工艺单元的输入端相连,第二输出端通过第二节流阀与所述回液口相连。The chemical liquid distribution system according to claim 1, wherein the valve member is a three-way valve, the input end of which is connected to the flow meter, and the first output end is connected to the input end of the process unit. The second output is connected to the liquid return port through a second throttle.
  10. 一种化学药液分配系统的流量控制方法,其特征在于,所述化学药液分配系统包括:储液罐,用于存储化学药液且具有回液入口和出液口;化学药液循环管线,其一端与所述回液入口相连,另一端与所述出液口相连,该化学药液循环管线上设有循环泵;化学药液输出管线,其一端与所述化学药液循环管线相连,另一端与工艺单元相连,该化学药液输出管线上设有流量计及与该流量计相连的阀门元件,所述流量计用于检测所述工艺单元输入端的化学药液流量;以及控制所述循环泵转速的控制器;所述流量控制方法包括:A flow control method for a chemical liquid distribution system, characterized in that the chemical liquid distribution system comprises: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a chemical liquid circulation line One end is connected to the liquid return inlet, the other end is connected to the liquid outlet, the chemical liquid circulation line is provided with a circulation pump, and the chemical liquid output line is connected at one end to the chemical liquid circulation line. The other end is connected to the process unit, and the chemical liquid output line is provided with a flow meter and a valve element connected to the flow meter, wherein the flow meter is used for detecting the chemical liquid flow at the input end of the process unit; a controller for circulating pump speed; the flow control method includes:
    当需将所述化学药液输送到所述工艺单元时,通过所述控制器根据当前 所述流量计检测的化学药液流量控制所述循环泵的转速;When the chemical liquid is to be delivered to the process unit, according to the current controller The flow rate of the chemical liquid detected by the flow meter controls the rotation speed of the circulation pump;
    之后当所述流量计检测的流量达到设定流量时,将所述阀门元件切换为使所述流量计与所述工艺单元的输入端之间的传输路径连通。Thereafter, when the flow rate detected by the flow meter reaches a set flow rate, the valve element is switched to communicate the flow path between the flow meter and the input end of the process unit.
  11. 根据权利要求10所述的流量控制方法,其特征在于,还包括:当无需将所述化学药液输送到所述工艺单元时,通过所述阀门元件切断所述流量计与所述工艺单元的输入端之间的传输路径,通过所述控制器控制所述循环泵的转速为设定转速。The flow control method according to claim 10, further comprising: cutting the flow meter and the process unit through the valve member when the chemical liquid is not required to be delivered to the process unit A transmission path between the input terminals, wherein the rotation speed of the circulation pump is controlled by the controller to be a set rotation speed.
  12. 一种化学药液分配系统的流量控制方法,其特征在于,所述化学药液分配系统包括:储液罐,用于存储化学药液且具有回液入口和出液口;循环主管线,其一端与所述回液入口相连,另一端与所述出液口相连,该循环管线上设有循环泵;循环支管线,其一端与所述循环主管线相连,另一端与所述回液入口相连;所述循环支管线上设有流量计及与该流量计相连的阀门元件,所述阀门元件与工艺单元相连,所述流量计用于检测所述工艺单元输入端的化学药液流量;以及控制所述循环泵转速的控制器;A flow control method for a chemical liquid distribution system, characterized in that the chemical liquid distribution system comprises: a liquid storage tank for storing a chemical liquid and having a liquid return inlet and a liquid outlet; a circulation main line; One end is connected to the liquid return inlet, and the other end is connected to the liquid outlet, the circulation line is provided with a circulation pump; the circulation branch line has one end connected to the circulation main line, and the other end is connected with the liquid return inlet Connected to the circulating branch line with a flow meter and a valve element connected to the flow meter, the valve element being connected to a process unit for detecting a chemical liquid flow at the input end of the process unit; a controller that controls the speed of the circulating pump;
    所述流量控制方法包括:The flow control method includes:
    当需将所述化学药液输送到所述工艺单元时,通过所述控制器根据当前所述流量计检测的化学药液流量控制所述循环泵的转速;When the chemical liquid is to be delivered to the process unit, the controller controls the rotation speed of the circulating pump according to the flow rate of the chemical liquid detected by the current flow meter;
    之后当所述流量计检测的流量达到设定流量时,将所述阀门元件切换为使所述流量计与所述工艺单元的输入端之间的传输路径连通。Thereafter, when the flow rate detected by the flow meter reaches a set flow rate, the valve element is switched to communicate the flow path between the flow meter and the input end of the process unit.
  13. 根据权利要求12所述的流量控制方法,其特征在于,还包括:当无需将所述化学药液输送到所述工艺单元时,通过所述阀门元件切断所述流量计与所述工艺单元的输入端之间的传输路径,通过所述控制器控制所述循环泵的转速为设定转速。 The flow control method according to claim 12, further comprising: cutting the flow meter and the process unit by the valve member when the chemical liquid is not required to be delivered to the process unit A transmission path between the input terminals, wherein the rotation speed of the circulation pump is controlled by the controller to be a set rotation speed.
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