WO2016129014A1 - Bearing device, and method for extracting lubricant therefrom - Google Patents

Bearing device, and method for extracting lubricant therefrom Download PDF

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Publication number
WO2016129014A1
WO2016129014A1 PCT/JP2015/000666 JP2015000666W WO2016129014A1 WO 2016129014 A1 WO2016129014 A1 WO 2016129014A1 JP 2015000666 W JP2015000666 W JP 2015000666W WO 2016129014 A1 WO2016129014 A1 WO 2016129014A1
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WO
WIPO (PCT)
Prior art keywords
bearing
bearing cover
main body
lubricant
cover
Prior art date
Application number
PCT/JP2015/000666
Other languages
French (fr)
Japanese (ja)
Inventor
隆司 梅田
木村 康樹
宏己 木谷
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to PCT/JP2015/000666 priority Critical patent/WO2016129014A1/en
Publication of WO2016129014A1 publication Critical patent/WO2016129014A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N31/00Means for collecting, retaining, or draining-off lubricant in or on machines or apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N31/00Means for collecting, retaining, or draining-off lubricant in or on machines or apparatus
    • F16N31/02Oil catchers; Oil wipers

Definitions

  • the present invention relates to a bearing device that rotatably supports a rotating shaft that rotates by a driving force of a motor.
  • the bearing base supports the bearing fixed to the rotary shaft by shrink fitting or the like so that the rotary shaft can rotate with respect to the bearing base.
  • the bearing is coated with a lubricant such as grease in order to smooth the rotating operation of the rotating shaft and to protect the bearing and the rotating shaft from wear and damage caused by the rotating operation. Since the lubricant is scattered by the rotational operation of the rotary shaft and the bearing, a bearing cover is attached to the side surface of the bearing base with bolts. As a result, the lubricant is enclosed in a space surrounded by the bearing stand and the bearing cover, and there is no risk of scattering outside the bearing device.
  • the bearing device Since the lubricant enclosed in the bearing device is denatured and hardens over time, it is necessary to periodically replace the lubricant enclosed in the bearing device. For this reason, the bearing device is provided with a grease nipple for injecting lubricant at the upper part of the bearing base and a discharge port for discharging old lubricant at the lower part of the bearing base.
  • the lubricant used for the bearing has a high viscosity, and the lubricant adhering to the inner wall surface of the bearing cover and the bearing does not easily fall to the discharge port. Therefore, there is a problem that it takes time to discharge the old lubricant in the bearing device.
  • the working efficiency is further reduced because a lubricant having a higher viscosity is used. If it is difficult to discharge the old lubricant from the lubricant outlet, there is a method of removing the bearing cover from the bearing base and performing the lubricant discharging operation. For this purpose, the bearing device is disassembled or the bearing is removed. There is a problem in that workability is also poor because it is necessary to perform either of the work of attaching and detaching the bearing cover and discharging the lubricant while maintaining the posture of the base and the rotating shaft. Further, when the bearing cover is removed from the bearing base, the lubricant is likely to be scattered outside the bearing device.
  • a bearing device in which a lubricant receiver is inserted from a discharge port and receives the lubricant in the lubricant receiver (for example, Patent Document 1).
  • a bearing device in which a through hole is provided in the lower portion of the bearing cover, a discharge rod is inserted into the through hole, and the lubricant accumulated in the bottom of the bearing cover is scraped and discharged (for example, Patent Document 2).
  • JP 2010-286093 A (6th page, FIG. 2)
  • the present invention has been made to solve the above-described problems, and provides a bearing device and a lubricant discharging method that can easily discharge the high-viscosity lubricant remaining in the upper part of the bearing cover.
  • a bearing fixed to the bearing base and rotatably supporting the rotating shaft of the motor, and a lubricant that accommodates the bearing and is applied to the bearing are provided.
  • the lubricant discharge method according to the second aspect of the present invention is a lubricant discharge method in the bearing device according to the first aspect of the present invention, wherein the operation portion of the lubricant discharge member is operated. And applying a vibration to the main body.
  • the operation portion when the lubricant is discharged, the operation portion is operated to vibrate the main body, and the high-viscosity lubricant remaining in the bearing cover upper portion is removed from the bearing cover inner bottom portion. Therefore, the high-viscosity lubricant remaining in the upper part of the bearing cover can be dropped on the inner bottom part of the bearing cover.
  • FIG. 2 is a cross-sectional view of the bearing device shown in FIG. 1 along AA.
  • FIG. 2 is a perspective view of the lubricant discharge member which shows Embodiment 1 of this invention. It is the perspective view which assembled the lubricant discharging member and bearing cover which show Embodiment 1 of this invention. It is the perspective view which assembled the lubricant discharging member and bearing cover which show Embodiment 2 of this invention.
  • FIG. 1 is a perspective view of a bearing device 1 in this embodiment.
  • FIG. 2 is a cross-sectional view taken along the line AA of the bearing device 1 shown in FIG.
  • the bearing device 1 includes a bearing stand 2, a bearing cover 4, a bearing 6, a ring nut 7, a grease nipple 8, and a lubricant discharge member 10 (hereinafter referred to as a discharge member).
  • the bearing stand 2 has an opening through which the rotary shaft 3 passes.
  • the bearing covers 4 attached to both sides of the bearing stand 2 have openings 4a through which the rotary shaft 3 passes.
  • the two bearing covers 4 have a cylindrical shape and are fixed to the bearing base 2 by bolts 5 respectively.
  • a grease nipple 8 for injecting grease (lubricant) is provided on the upper portion of the bearing stand 2.
  • the grease injected from the grease nipple 8 is supplied to the bearing roller 6a, the inner ring 6b, and the outer ring 6c of the bearing 6 shown in FIG. 2, smoothing the rotating operation of the rotating shaft 3, and the bearing roller 6a, the inner ring 6b, and the bearing.
  • the bearing roller 6a, the inner ring 6b, and the outer ring 6c are protected from wear and damage generated between the roller 6a and the outer ring 6c.
  • a discharge port 9 is provided in the lower part of the bearing cover 4. Except when grease is discharged, the discharge port 9 is closed by the lid 9a.
  • the bearing 6 is fitted in an opening provided in the bearing stand 2.
  • the rotating shaft 3 is rotatably supported by the bearing 6.
  • the ring nut 7 restricts the movement of the rotary shaft 3 in the axial direction.
  • Bearing covers 4 are provided on both sides in the axial direction at the opening of the bearing stand 2.
  • the bearing cover 4 is fixed to the bearing stand 2 so as to cover the bearing 6 in a state of surrounding the rotating shaft 3 through a minute gap.
  • Inside the bearing cover 4 an internal space 4b for enclosing grease is provided, and a discharge member 10 is provided in the internal space 4b.
  • the discharge member 10 surrounds the rotary shaft 3 through a gap larger than the gap between the bearing cover 4 and the rotary shaft 3.
  • the discharge member 10 includes a main body 10a and an operation portion 10b formed on the upper portion of the main body 10a.
  • the operation portion 10 b is provided to protrude outside the bearing cover 4.
  • the operation unit 10b has a screw thread 10c.
  • the thread 10c is screwed with the nut 11 outside the bearing cover 4 except when the grease is replaced.
  • the discharge member 10 is fixed to the bearing cover 4.
  • the assembly surface of the bearing cover 4 and the bearing base 2, the gap between the rotary shaft 3 and the bearing cover 4, and the gap between the operation portion 10b and the bearing cover 4 are sealed with a sealing material so that grease does not leak out. ing.
  • FIG. 3 is a perspective view of the discharge member 10 in this embodiment.
  • the discharge member 10 includes a main body 10a and an operation unit 10b formed integrally with the main body 10a at an upper portion of the main body 10a.
  • the main body 10 a has a cylindrical shape, and the diameter of the bottom surface is smaller than the inner diameter of the bearing cover 4.
  • the bottom surface of the main body 10 a has a circular opening 10 d through which the rotation shaft 3 passes, and the diameter of the opening 10 d is larger than the diameter of the rotation shaft 3. For this reason, the opening 10d does not hinder the rotation of the rotating shaft 3 when the motor is driven.
  • a notch 10e is provided at the lower part of the side surface of the main body 10a. The notch 10 e communicates with the discharge port 9.
  • the operation unit 10b has a cylindrical or rectangular parallelepiped shape extending upward from the upper part of the side surface of the main body 10a.
  • the discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
  • FIG. 4 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side.
  • a gap is provided between the inner peripheral surface of the bearing cover 4 and the outer peripheral surface of the main body 10a.
  • the discharge member 10 can move by the amount of the gap.
  • a discharge port 9 is provided in the lower portion of the bearing cover 4, and when grease is replaced, old grease is discharged to the outside of the bearing cover 4 through the notch 10 e and the discharge port 9.
  • a discharge member 10 having 10b is provided.
  • the bearing 6 is fixed to the bearing stand 2 and rotatably supports the rotating shaft 3 of the motor, and the bearing 6 is accommodated and lubricated to be applied to the bearing 6.
  • vibration can be applied to the main body 10a of the discharge member 10 provided inside the bearing cover 4 by operating the operation portion 10b provided outside the bearing cover 4, thereby allowing the main body 10a to be vibrated.
  • the adhered grease can be dropped to the lower part of the bearing cover 4.
  • the bearing cover 4 is vibrated through the main body 10a, and the high-viscosity old grease adhering in the bearing cover 4 can be dropped to the lower portion of the bearing cover 4, so that the grease discharging operation is facilitated.
  • the main body 10a of the discharge member 10 has an opening 10d through which the rotary shaft 3 passes and whose diameter is larger than the diameter of the rotary shaft 3, and a discharge port 9 at the bottom.
  • a notch portion 10e that communicates is provided.
  • the operation portion 10 b of the lubricant discharging member 10 has a screw thread 10 c, and the screw thread 10 c is screwed with the nut 11 outside the bearing cover 4. .
  • the grease discharging method in the bearing device 1 of this embodiment includes a step of operating the operating portion 10b of the discharging member 10 to apply vibration to the main body 10a.
  • the operating portion 10b protruding to the outside of the bearing cover 4 is operated to vibrate the main body 10a provided inside the bearing cover 4 so that the old grease adhering to the main body 10a can be dropped, and the grease is discharged. Work becomes easy.
  • the grease discharging method in the bearing device 1 of this embodiment includes a step of operating the operating portion 10b of the discharging member 10 and applying vibration to the bearing cover 4 via the main body 10a.
  • vibration can be applied to the bearing cover 4 from the inside without removing the bearing cover 4, and the old grease adhering to the inner wall of the bearing cover 4, particularly the upper part, can be dropped to the lower part of the bearing cover 4. , Grease discharge work becomes easy.
  • the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4.
  • the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the present invention is not limited thereto, and the main body 10a and the operation part 10b may be formed of different members and connected.
  • Embodiment 2 The larger the bearing device 1 is, the higher the viscosity of the grease used for the lubricant of the bearing device 1.
  • the viscosity of the grease is increased, it becomes difficult to drop the grease adhering in the bearing cover 4 to the lower part of the bearing cover 4 even if vibration is given to the discharging member 10 in the bearing cover 4 at the time of discharging the grease. Therefore, in this embodiment, a discharge member 10 that not only gives vibration to the main body 10a provided in the bearing cover 4 but also can scrape off old grease adhering to the upper part in the bearing cover 4 will be described.
  • the configuration excluding the discharge member 10 is the same as that of the first embodiment.
  • FIG. 5 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side.
  • the discharge member 10 includes a main body 10 a provided in the bearing cover 4 and an operation portion 10 b that is formed integrally with the main body 10 a and that protrudes from the upper portion of the bearing cover 4.
  • the main body 10 a is an arc-shaped plate and is provided so as to face the lower side in the bearing cover 4.
  • the operation unit 10 b has a cylindrical or rectangular parallelepiped shape extending upward from the center of the main body 10 a and is provided so as to protrude from the upper part of the bearing cover 4.
  • the operating portion 10b has a thread 10c and is fixed to the bearing cover 4 with a nut 11 except during the grease discharging operation.
  • the discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
  • the inner wall of the bearing cover 4 can be slid in the vertical direction by the main body 10a.
  • the main body 10 a can slide in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the rotating shaft 3. Thereby, the old grease adhering to the upper part in the bearing cover 4 can be scraped off by the main body 10a.
  • the worker inserts the discharge rod from the discharge port 9 of the bearing cover 4, and the old grease dropped to the lower part of the bearing cover 4 is Discharge to the outside of the cover 4.
  • the main body 10a movably provided in the bearing cover 4 and the bearing cover formed integrally with the main body 10a. 4 is provided with a discharge member 10 having an operation portion 10b protruding outside.
  • the main body 10a can be vibrated by operating the operating portion 10b in the vertical direction, and the grease adhering to the main body 10a is removed by the vibration of the main body 10a. 4 is dropped to the bottom.
  • vibration can be applied to the bearing cover 4 via the main body 10 a, and old grease attached to the inner wall of the bearing cover 4, particularly old grease attached to the upper portion of the inner wall of the bearing cover 4 can be dropped to the lower portion of the bearing cover 4. Furthermore, since the main body 10a can be slid on the inner wall of the bearing cover 4 and the grease adhering to the upper part of the inner wall of the bearing cover 4 can be scraped off, the bearing device 1 having a large size and having high viscosity can be used. Even when the discharge rod inserted through the discharge port 9 does not reach the upper part of the bearing cover 4, the grease discharge operation is facilitated.
  • the main body 10a of the discharge member 10 slides above the discharge port 9 on the inner wall of the bearing cover 4 when the operation portion 10b is operated. Thereby, it becomes possible to scrape off the old high-viscosity grease adhering to the upper part of the inner wall of the bearing cover 4 with the main body 10a, and the grease discharging operation is facilitated.
  • the main body 10a of the discharge member 10 has an arc shape. Therefore, the main body 10 a of the discharge member 10 can slide in the vertical direction in the bearing cover 4, and the old grease adhering to the upper part in the bearing cover 4 can be scraped off.
  • the grease discharging method in the bearing device 1 of this embodiment includes a step of sliding the main body 10a up and down with respect to the inner wall of the bearing cover 4 by operating the operation portion 10b. Thereby, the old grease adhering to the upper part of the inner wall of the bearing cover 4 can be scraped off without removing the bearing cover 4, and the grease can be easily discharged.
  • the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4.
  • the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the present invention is not limited thereto, and the main body 10a and the operation part 10b may be formed of different members and connected.
  • FIG. 6 is a perspective view of the bearing device 1 in this embodiment.
  • the configuration excluding the bearing cover 4 and the discharge member 10 is the same as that of the first and second embodiments.
  • FIG. 7 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side.
  • FIG. 8 is a view in which the spigot portion 4 c of the bearing cover 4 is removed from the discharge member 10 and the bearing cover 4 shown in FIG. 7.
  • the bearing cover 4 includes an inlay portion 4 c having a circular opening, and is fixed with a bolt 5 in a state where the inlay portion 4 c is fitted to the bearing stand 2.
  • a discharge port 9 is provided in the lower part of the bearing cover 4.
  • the discharge member 10 includes a rectangular main body 10 a and an operation portion 10 b that are formed integrally with the main body 10 a and project from the upper portion of the bearing cover 4 in the same manner as the bearing cover 4.
  • the main body 10a has a U-shaped notch 10e that is open at the bottom.
  • the width of the notch 10 e is equal to or larger than the diameter of the opening 4 a of the bearing cover 4.
  • the operation portion 10 b has a cylindrical or rectangular parallelepiped shape extending from the upper center of the main body 10 a and is provided so as to protrude from the upper portion of the bearing cover 4.
  • the operation portion 10b has a thread 10c, and the operation portion 10b is fixed to the bearing cover 4 with a nut 11 except when the grease is replaced.
  • the discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
  • the main body 10a can slide on the inner wall of the bearing cover 4 in the vertical direction.
  • the main body 10a is slidable in the vertical direction from a position where the inner wall of the bearing cover 4 is in contact with the upper end of the bearing cover 4 to a position where the bottom of the U-shaped notch 10e is in contact with the upper portion of the rotary shaft 3.
  • the old grease adhering to the upper part in the bearing cover 4 can be scraped off by the main body 10a.
  • the worker inserts the discharge rod from the discharge port 9 of the bearing cover 4, and the old grease dropped to the lower part of the bearing cover 4 is Discharge to the outside of the cover 4.
  • the main body 10a movably provided in the bearing cover 4 and the bearing cover integrally formed with the main body 10a. 4 is provided with a discharge member 10 having an operation portion 10b protruding outside.
  • the bearing cover 4 and the main body 10a of the discharge member 10 are each rectangular. Thereby, even if the bearing cover 4 is a quadrangle, the main body 10a can be vibrated by operating the operating portion 10b in the vertical direction without removing the bearing cover 4, and the main body 10a is vibrated by the vibration of the main body 10a. It is possible to drop the grease adhering to the bottom of the bearing cover 4.
  • the grease adhering to the inner wall of the bearing cover 4, particularly the old grease adhering to the upper part of the inner wall of the bearing cover 4 is dropped to the lower part of the bearing cover 4. be able to. Furthermore, since the main body 10a can slide in the vertical direction on the inner wall of the bearing cover 4, the grease adhering to the upper part in the bearing cover 4 can be scraped off. Therefore, even when the bearing device 1 has a large size and uses high-viscosity grease, and the discharge rod inserted from the discharge port 9 does not reach the upper part in the bearing cover 4, the grease discharge operation can be performed. It becomes easy.
  • the main body 10a of the discharge member 10 has a polygonal shape and includes a notch 10e through which the rotary shaft 3 is inserted and communicated with the discharge port 9 at the center of the horizontal position.
  • the bearing cover 4 has a quadrangular shape, it is attached to the main body 10a by operating the operating portion 10b protruding to the outside of the bearing cover 4 and applying vibration to the main body 10a of the discharge member 10 when replacing the grease.
  • the grease that is present can be dropped to the lower part of the bearing cover 4.
  • the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4.
  • the bearing cover 4 and the main body 10a of the discharge member 10 are rectangular, but are not limited to this, and may be other polygonal shapes. Moreover, although the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the main body 10a and the operation part 10b may be formed of different members and connected.
  • Embodiment 4 FIG.
  • one discharge member 10 is provided for one bearing cover 4.
  • a configuration in which a plurality of discharge members 10 are provided for one bearing cover 4 will be described.
  • the configuration excluding the discharge member 10 may be the configuration described in any one of the first to third embodiments.
  • FIG. 9 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side.
  • the bearing cover 4 has a quadrangular shape as in the third embodiment.
  • three discharge members 10 are provided in the horizontal direction.
  • Each of the discharge members 10 includes a plate-like main body 10 a provided horizontally and an operation portion 10 b formed integrally with the main body 10 a and protruding from the upper portion of the bearing cover 4.
  • the size of the main body 10a may be the same for all the discharge members 10, or may be different from each other.
  • the operation unit 10 b has a cylindrical or rectangular parallelepiped shape extending from the center of the main body 10 a and is provided so as to protrude from the upper part of the bearing cover 4.
  • Each of the operation portions 10b has a screw thread 10c, and the operation portion 10b is fixed to the bearing cover 4 with a nut 11 except when grease is exchanged.
  • the discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
  • the main body 10a can slide in the vertical direction on the inner wall of the bearing cover 4 respectively.
  • Main bodies 10 a provided at both ends of the plurality of discharge members 10 are slidable in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the vertical center position of the rotary shaft 3.
  • the other main body 10 a can slide in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the rotating shaft 3.
  • the operator inserts a discharge rod into the discharge port 9 of the bearing cover 4 and discharges the old grease that has fallen to the bottom of the bearing cover 4 to the outside of the bearing cover 4.
  • the main body 10a movably provided in the bearing cover 4 and the bearing cover integrally formed with the main body 10a. 4 is provided with a discharge member 10 having an operation portion 10b protruding outside.
  • the main body 10a can be vibrated by operating the operating portion 10b in the vertical direction, and the grease adhering to the main body 10a is removed by the vibration of the main body 10a. 4 can be dropped to the lower part.
  • the old grease adhering in the bearing cover 4, particularly the old grease adhering to the upper part of the inner wall of the bearing cover 4 is dropped to the lower part of the bearing cover 4. Therefore, the grease discharging operation becomes easy.
  • a plurality of discharge members 10 are provided, and the inner wall of the bearing cover 4 can be slid up and down without interfering with the rotating shaft 3 on both the left and right sides of the horizontal position in the bearing cover 4. Thereby, it becomes easy to drop the old grease adhering to both the left and right sides of the horizontal position in the bearing cover 4 to the lower part of the bearing cover 4.
  • the main body 10a of the lubricant discharge member 10 is a horizontally provided plate, and a plurality of lubricant discharge members 10 are provided.
  • the discharge member 10 can slide on the inner wall of the bearing cover 4 on both the left and right sides of the horizontal position in the bearing cover 4 without interfering with the rotating shaft 3, and adhere to both the left and right sides of the vertical position in the bearing cover 4.
  • the old grease can be efficiently dropped to the lower part of the bearing cover 4.
  • discharge members 10 are provided for one bearing cover 4, the present invention is not limited to this.
  • the number of the discharge members 10 may be an arbitrary number.
  • the main body 10a provided at both ends of the plurality of discharge members 10 is slidable in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the vertical center position of the rotary shaft 3, Not limited to this.
  • the main body 10 a provided at both ends may be configured such that the inner wall of the bearing cover 4 can slide from the upper end of the bearing cover 4 to below the center position in the vertical direction of the rotary shaft 3.
  • the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4.
  • the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the present invention is not limited thereto, and the main body 10a and the operation part 10b may be formed of different members and connected.
  • 1 Bearing device 2 bearing stand, 3 rotary shaft, 4 bearing cover, 4b inner space, 5 bolt, 6 bearing, 6a bearing roller, 6b inner ring, 6c outer ring, 7 ring nut, 8 grease nipple, 9 discharge port, 10 discharge Member, 10a body, 10b operation part, 10c thread, 10d opening, 10e notch, 11 nut

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

To obtain a bearing device (1) in which old grease adhering to the upper part inside a bearing cover (4) can easily be discharged without removing the bearing cover (4). This bearing device is provided with: a bearing (6) secured to a bearing stand (2), the bearing (6) rotatably supporting a rotating shaft (3) of an electric motor; a bearing cover (4) for accommodating the bearing (6), a discharge port (9) for lubricant applied to the bearing (6) being formed in the bottom part of the bearing cover (4), and communicating with an internal space (4b) in which the lubricant is sealed; and a lubricant discharge member (10) having a main body (10a) that can move higher than the discharge port (9) within the bearing cover (4), and an operating part (10b) that is formed continuously with the main body (10a), the operating part (10b) protruding out of the bearing cover (4), and vibration being imparted to the main body (10a) when the operating part (10b) operates.

Description

軸受装置、及びその潤滑剤の排出方法Bearing device and method for discharging lubricant
 この発明は、モータの駆動力により回転する回転軸を回転自在に支持する軸受装置に関する。 The present invention relates to a bearing device that rotatably supports a rotating shaft that rotates by a driving force of a motor.
 軸受装置にあっては、回転軸に焼き嵌め等で固定された軸受を軸受台が支持し、軸受台に対して回転軸が回転できるように支持している。軸受は、回転軸の回転動作を滑らかにし、且つ回転動作によって発生する摩耗及び損傷から軸受及び回転軸を保護するためにグリス等の潤滑剤を塗布される。潤滑剤は、回転軸及び軸受の回転動作により飛散するため、軸受台の側面に軸受カバーがボルトで取り付けられている。これにより、潤滑剤は、軸受台及び軸受カバーで囲まれる空間に封入され、軸受装置の外側に飛散する恐れがなくなる。 In the bearing device, the bearing base supports the bearing fixed to the rotary shaft by shrink fitting or the like so that the rotary shaft can rotate with respect to the bearing base. The bearing is coated with a lubricant such as grease in order to smooth the rotating operation of the rotating shaft and to protect the bearing and the rotating shaft from wear and damage caused by the rotating operation. Since the lubricant is scattered by the rotational operation of the rotary shaft and the bearing, a bearing cover is attached to the side surface of the bearing base with bolts. As a result, the lubricant is enclosed in a space surrounded by the bearing stand and the bearing cover, and there is no risk of scattering outside the bearing device.
 軸受装置に封入された潤滑剤は、時間経過に伴い変性、硬化するため、軸受装置に封入された潤滑剤を定期的に交換する必要がある。このため、軸受装置には潤滑剤を注入するグリスニップルが軸受台上部に、古い潤滑剤を排出する排出口が軸受台下部に設けられている。しかし、軸受に使用する潤滑剤は、粘度が高く、軸受カバーの内側壁面や軸受に付着している潤滑剤は容易に排出口まで落下しない。したがって、軸受装置内にある古い潤滑剤の排出作業に手間がかかるという問題がある。軸受のサイズが大きくなると、より高粘度の潤滑剤を使用するため、作業効率は、さらに低下する。潤滑剤排出口から古い潤滑剤を排出する作業が困難な場合は、軸受カバーを軸受台から取り外し、潤滑剤排出作業を行う方法もあるが、このためには軸受装置を解体するか、もしくは軸受台、回転軸の姿勢を保持しながら軸受カバーを着脱して潤滑剤の排出を行うかのどちらかの作業を行う必要があり、同じく作業性が悪いという問題がある。また、軸受カバーを軸受台から取り外すと軸受装置の外側に潤滑剤が飛散しやすくなる。そこで、排出口から潤滑剤受器を挿入し、当該潤滑剤受器に潤滑剤を受け溜める軸受装置が知られている(例えば特許文献1)。また、軸受カバーの下部に貫通口を設け、当該貫通口に排出棒を挿入し、軸受カバーの底部に溜まった潤滑剤を掻き出して排出する軸受装置が知られている(例えば特許文献2)。 Since the lubricant enclosed in the bearing device is denatured and hardens over time, it is necessary to periodically replace the lubricant enclosed in the bearing device. For this reason, the bearing device is provided with a grease nipple for injecting lubricant at the upper part of the bearing base and a discharge port for discharging old lubricant at the lower part of the bearing base. However, the lubricant used for the bearing has a high viscosity, and the lubricant adhering to the inner wall surface of the bearing cover and the bearing does not easily fall to the discharge port. Therefore, there is a problem that it takes time to discharge the old lubricant in the bearing device. When the size of the bearing is increased, the working efficiency is further reduced because a lubricant having a higher viscosity is used. If it is difficult to discharge the old lubricant from the lubricant outlet, there is a method of removing the bearing cover from the bearing base and performing the lubricant discharging operation. For this purpose, the bearing device is disassembled or the bearing is removed. There is a problem in that workability is also poor because it is necessary to perform either of the work of attaching and detaching the bearing cover and discharging the lubricant while maintaining the posture of the base and the rotating shaft. Further, when the bearing cover is removed from the bearing base, the lubricant is likely to be scattered outside the bearing device. Therefore, a bearing device is known in which a lubricant receiver is inserted from a discharge port and receives the lubricant in the lubricant receiver (for example, Patent Document 1). There is also known a bearing device in which a through hole is provided in the lower portion of the bearing cover, a discharge rod is inserted into the through hole, and the lubricant accumulated in the bottom of the bearing cover is scraped and discharged (for example, Patent Document 2).
実開昭62-129264号公報(第7頁、第1図)Japanese Utility Model Publication No. 62-129264 (page 7, Fig. 1) 特開2010-286093号公報(第6頁、第2図)JP 2010-286093 A (6th page, FIG. 2)
 しかしながら、特許文献1及び特許文献2に記載の軸受装置では、潤滑剤受器または排出棒を、排出口から離れた軸受カバー内上部まで挿入できず、軸受カバー内上部に残った高粘度の潤滑剤を排出することが困難であった。 However, in the bearing devices described in Patent Document 1 and Patent Document 2, the lubricant receiver or the discharge rod cannot be inserted into the upper part of the bearing cover that is far from the discharge port, and the high-viscosity lubrication remaining in the upper part of the bearing cover. It was difficult to discharge the agent.
 この発明は、上記の問題点を解決するためになされたものであり、軸受カバー内の上部に残った高粘度の潤滑剤を容易に排出できる軸受装置及び潤滑剤の排出方法を得る。 The present invention has been made to solve the above-described problems, and provides a bearing device and a lubricant discharging method that can easily discharge the high-viscosity lubricant remaining in the upper part of the bearing cover.
 この発明の第一の発明に係る軸受装置にあっては、軸受台に固定され、モータの回転軸を回転自在に支持する軸受と、前記軸受を収容し、前記軸受に塗布される潤滑剤を封入する内部空間と連通する前記潤滑剤の排出口が下部に形成される軸受カバーと、前記軸受カバー内の前記排出口よりも上部において移動可能な本体、前記本体から連続して形成され前記軸受カバーの外部に突出する操作部とを有し、前記操作部が操作されると前記本体に振動を与える潤滑剤排出部材とを備える。 In the bearing device according to the first aspect of the present invention, a bearing fixed to the bearing base and rotatably supporting the rotating shaft of the motor, and a lubricant that accommodates the bearing and is applied to the bearing are provided. A bearing cover in which a discharge port of the lubricant communicating with the enclosed internal space is formed at a lower portion, a main body movable above the discharge port in the bearing cover, and the bearing formed continuously from the main body. And a lubricant discharge member that vibrates the main body when the operation unit is operated.
 また、この発明の第二の発明に係る潤滑剤の排出方法にあっては、第一の発明に係る軸受装置における潤滑剤の排出方法であって、前記潤滑剤排出部材の操作部を操作して前記本体に振動を与える工程を備える。 The lubricant discharge method according to the second aspect of the present invention is a lubricant discharge method in the bearing device according to the first aspect of the present invention, wherein the operation portion of the lubricant discharge member is operated. And applying a vibration to the main body.
 この発明の第一、第二の発明によれば、潤滑剤排出時に、前記操作部を操作して前記本体に振動を与えて軸受カバー内上部に残った高粘度の潤滑剤を軸受カバー内底部に落とせるので、軸受カバー内上部に残った高粘度の潤滑剤を軸受カバー内底部に落とすことができる。 According to the first and second aspects of the present invention, when the lubricant is discharged, the operation portion is operated to vibrate the main body, and the high-viscosity lubricant remaining in the bearing cover upper portion is removed from the bearing cover inner bottom portion. Therefore, the high-viscosity lubricant remaining in the upper part of the bearing cover can be dropped on the inner bottom part of the bearing cover.
この発明の実施の形態1を示す軸受装置の斜視図である。It is a perspective view of the bearing apparatus which shows Embodiment 1 of this invention. 図1に示す軸受装置のA-A断面図である。FIG. 2 is a cross-sectional view of the bearing device shown in FIG. 1 along AA. この発明の実施の形態1を示す潤滑剤排出部材の斜視図である。It is a perspective view of the lubricant discharge member which shows Embodiment 1 of this invention. この発明の実施の形態1を示す潤滑剤排出部材及び軸受カバーを組み立てた斜視図である。It is the perspective view which assembled the lubricant discharging member and bearing cover which show Embodiment 1 of this invention. この発明の実施の形態2を示す潤滑剤排出部材及び軸受カバーの組み立てた斜視図である。It is the perspective view which assembled the lubricant discharging member and bearing cover which show Embodiment 2 of this invention. この発明の実施の形態3を示す軸受装置の斜視図である。It is a perspective view of the bearing apparatus which shows Embodiment 3 of this invention. この発明の実施の形態3を示す潤滑剤排出部材及び軸受カバーの組み立てた斜視図である。It is the perspective view which assembled the lubricant discharging member and bearing cover which show Embodiment 3 of this invention. 図7に示す排出及び軸受カバーのインロー部を除いた図である。It is the figure which removed the inlay part of discharge | emission and a bearing cover shown in FIG. この発明の実施の形態4を示す潤滑剤排出部材及び軸受カバーの組み立てた斜視図である。It is the perspective view which assembled the lubricant discharging member and bearing cover which show Embodiment 4 of this invention.
実施の形態1.
 図1は、この実施の形態における軸受装置1の斜視図である。図2は、図1に示す軸受装置1のA-A断面図である。軸受装置1は、軸受台2、軸受カバー4、軸受6、リングナット7、グリスニップル8、潤滑剤排出部材10(以下排出部材と称す。)を備える。図1において、軸受台2は、回転軸3が貫通する開口部を有する。さらに、軸受台2の両側に取り付けられる軸受カバー4は、回転軸3が貫通する開口部4aを有する。2つの軸受カバー4は、円筒形状であり、それぞれボルト5により軸受台2に固定される。軸受台2の上部には、グリス(潤滑剤)を注入するグリスニップル8が設けられる。グリスニップル8から注入されたグリスは、図2に示す軸受6の軸受コロ6a、内輪6b、外輪6cに供給され、回転軸3の回転動作を滑らかにし、かつ、軸受コロ6aと内輪6b、軸受コロ6aと外輪6cとの間で生じる摩耗、損傷から軸受コロ6a、内輪6b、外輪6cを保護する。軸受カバー4の下部には、排出口9が設けられる。グリス排出時以外では、排出口9は、蓋9aにより閉塞される。
Embodiment 1 FIG.
FIG. 1 is a perspective view of a bearing device 1 in this embodiment. FIG. 2 is a cross-sectional view taken along the line AA of the bearing device 1 shown in FIG. The bearing device 1 includes a bearing stand 2, a bearing cover 4, a bearing 6, a ring nut 7, a grease nipple 8, and a lubricant discharge member 10 (hereinafter referred to as a discharge member). In FIG. 1, the bearing stand 2 has an opening through which the rotary shaft 3 passes. Furthermore, the bearing covers 4 attached to both sides of the bearing stand 2 have openings 4a through which the rotary shaft 3 passes. The two bearing covers 4 have a cylindrical shape and are fixed to the bearing base 2 by bolts 5 respectively. A grease nipple 8 for injecting grease (lubricant) is provided on the upper portion of the bearing stand 2. The grease injected from the grease nipple 8 is supplied to the bearing roller 6a, the inner ring 6b, and the outer ring 6c of the bearing 6 shown in FIG. 2, smoothing the rotating operation of the rotating shaft 3, and the bearing roller 6a, the inner ring 6b, and the bearing. The bearing roller 6a, the inner ring 6b, and the outer ring 6c are protected from wear and damage generated between the roller 6a and the outer ring 6c. A discharge port 9 is provided in the lower part of the bearing cover 4. Except when grease is discharged, the discharge port 9 is closed by the lid 9a.
 図2において、軸受6は、軸受台2に設けられた開口部に嵌められている。回転軸3は、軸受6に回転自在に支持される。リングナット7は、回転軸3の軸長方向への移動を制する。軸受台2の開口部には、軸受カバー4が軸方向両側にそれぞれ設けられる。軸受カバー4は、微小な隙間を介して回転軸3を囲んだ状態で、軸受6を覆うように、軸受台2に固定される。軸受カバー4の内部には、グリスを封入する内部空間4bが設けられており、当該内部空間4bに排出部材10が設けられる。排出部材10は、前記軸受カバー4と回転軸3との隙間よりも大きい隙間を介して回転軸3を囲む。排出部材10は、本体10aと本体10aの上部に形成される操作部10bを有する。操作部10bは、軸受カバー4の外側に突出して設けられる。操作部10bは、ネジ山10cを有する。グリス交換時以外では、ネジ山10cは、軸受カバー4の外部でナット11と螺合する。これにより、排出部材10は、軸受カバー4に固定される。なお、軸受カバー4と軸受台2との組立面、回転軸3と軸受カバー4との隙間、操作部10bと軸受カバー4との隙間は、シール材でシールされ、グリスが漏れ出さないようにしている。 2, the bearing 6 is fitted in an opening provided in the bearing stand 2. The rotating shaft 3 is rotatably supported by the bearing 6. The ring nut 7 restricts the movement of the rotary shaft 3 in the axial direction. Bearing covers 4 are provided on both sides in the axial direction at the opening of the bearing stand 2. The bearing cover 4 is fixed to the bearing stand 2 so as to cover the bearing 6 in a state of surrounding the rotating shaft 3 through a minute gap. Inside the bearing cover 4, an internal space 4b for enclosing grease is provided, and a discharge member 10 is provided in the internal space 4b. The discharge member 10 surrounds the rotary shaft 3 through a gap larger than the gap between the bearing cover 4 and the rotary shaft 3. The discharge member 10 includes a main body 10a and an operation portion 10b formed on the upper portion of the main body 10a. The operation portion 10 b is provided to protrude outside the bearing cover 4. The operation unit 10b has a screw thread 10c. The thread 10c is screwed with the nut 11 outside the bearing cover 4 except when the grease is replaced. Thereby, the discharge member 10 is fixed to the bearing cover 4. The assembly surface of the bearing cover 4 and the bearing base 2, the gap between the rotary shaft 3 and the bearing cover 4, and the gap between the operation portion 10b and the bearing cover 4 are sealed with a sealing material so that grease does not leak out. ing.
 図3は、この実施の形態における排出部材10の斜視図である。排出部材10は、本体10aと本体10aの上部において本体10aと一体に形成された操作部10bから成る。本体10aは、円筒形状で、底面の直径は、軸受カバー4の内径よりも小さい。本体10aの底面は、回転軸3が貫通する円形の開口部10dを有し、当該開口部10dの直径は、回転軸3の直径よりも大きい。このため、モータ駆動時には、開口部10dは、回転軸3の回転を妨げない。また、本体10a側面の下部には、切欠部10eが設けられる。切欠部10eは、排出口9と連通する。グリス排出時に、古いグリスは、切欠部10eを通って外部へ排出される。操作部10bは、本体10a側面の上部から上方に延びる円筒または直方体形状を成す。なお、排出部材10は、例えば、金属または樹脂で形成される。または、その他の材質で形成されても良い。 FIG. 3 is a perspective view of the discharge member 10 in this embodiment. The discharge member 10 includes a main body 10a and an operation unit 10b formed integrally with the main body 10a at an upper portion of the main body 10a. The main body 10 a has a cylindrical shape, and the diameter of the bottom surface is smaller than the inner diameter of the bearing cover 4. The bottom surface of the main body 10 a has a circular opening 10 d through which the rotation shaft 3 passes, and the diameter of the opening 10 d is larger than the diameter of the rotation shaft 3. For this reason, the opening 10d does not hinder the rotation of the rotating shaft 3 when the motor is driven. Further, a notch 10e is provided at the lower part of the side surface of the main body 10a. The notch 10 e communicates with the discharge port 9. When the grease is discharged, the old grease is discharged to the outside through the notch 10e. The operation unit 10b has a cylindrical or rectangular parallelepiped shape extending upward from the upper part of the side surface of the main body 10a. The discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
 図4は、この実施の形態における排出部材10を軸受カバー4に組み立て、排出部材10側から見た斜視図である。軸受カバー4の内周面と本体10aの外周面との間には、隙間が設けられる。グリス排出時に、作業員が軸受カバー4の上部外側に突出した操作部10bを上下方向に操作すると、前記隙間の分、排出部材10は、移動可能である。また、軸受カバー4の下部には排出口9が設けられ、グリス交換時に、古いグリスは、切欠部10e及び排出口9を通って軸受カバー4の外部へ排出される。 FIG. 4 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side. A gap is provided between the inner peripheral surface of the bearing cover 4 and the outer peripheral surface of the main body 10a. When the operator discharges the grease, when the operator operates the operation portion 10b protruding outward from the upper portion of the bearing cover 4 in the vertical direction, the discharge member 10 can move by the amount of the gap. A discharge port 9 is provided in the lower portion of the bearing cover 4, and when grease is replaced, old grease is discharged to the outside of the bearing cover 4 through the notch 10 e and the discharge port 9.
 次に、この実施の形態における軸受装置1のグリス排出方法を説明する。グリス交換時に、作業員は、ナット11を緩め、操作部10bの軸受カバー4への固定を解除する。作業員は、軸受カバー4の外部へ突出している操作部10bを操作し、軸受カバー4の内部にある本体10aに振動を与える。本体10aに付着している古いグリスは、本体10aの振動により、軸受カバー4内の下部へ落下する。作業員は、軸受カバー4の排出口9及び排出部材10の切欠部10eへ排出棒(図示せず)を挿入し、軸受カバー4の下部に落下した古いグリスを軸受カバー4の外部へ排出する。 Next, a grease discharging method of the bearing device 1 in this embodiment will be described. At the time of grease replacement, the worker loosens the nut 11 and releases the fixing of the operation portion 10b to the bearing cover 4. The operator operates the operation portion 10 b that protrudes to the outside of the bearing cover 4 and applies vibration to the main body 10 a that is inside the bearing cover 4. The old grease adhering to the main body 10a falls to the lower part in the bearing cover 4 due to the vibration of the main body 10a. An operator inserts a discharge rod (not shown) into the discharge port 9 of the bearing cover 4 and the notch 10 e of the discharge member 10, and discharges the old grease that has fallen to the bottom of the bearing cover 4 to the outside of the bearing cover 4. .
 また、軸受カバー4の内壁にグリスが付着している場合、作業員は、排出部材10を操作して軸受カバー4に振動を与える。軸受カバー4の内壁に付着しているグリスは、軸受カバー4の振動により、軸受カバー4内の下部へ落下する。 Further, when grease adheres to the inner wall of the bearing cover 4, the worker operates the discharge member 10 to give vibration to the bearing cover 4. The grease adhering to the inner wall of the bearing cover 4 falls to the lower part in the bearing cover 4 due to the vibration of the bearing cover 4.
 以上述べたように、この実施の形態における軸受装置1にあっては、軸受カバー4内に移動可能に設けられる本体10aと、本体10aに一体に形成され軸受カバー4の外部に突出する操作部10bを有する排出部材10を備える。これにより、軸受カバー4を取り外さなくても、操作部10bを上下方向に操作することで本体10aに振動を与えることができ、本体10aの振動により、排出部材10の本体10aに付着した古いグリスを軸受カバー4の下部に落下させることが可能になるので、グリス交換作業が容易になる。また、本体10aを介して軸受カバー4に振動を与えることにより、軸受カバー4内壁の特に上部に付着した古いグリスを軸受カバー4の下部へ落下させることができ、グリス排出作業が容易になる。 As described above, in the bearing device 1 according to the present embodiment, the main body 10a that is movably provided in the bearing cover 4 and the operation unit that is formed integrally with the main body 10a and projects to the outside of the bearing cover 4. A discharge member 10 having 10b is provided. Thus, even if the bearing cover 4 is not removed, the main body 10a can be vibrated by operating the operating portion 10b in the vertical direction, and the old grease adhered to the main body 10a of the discharge member 10 due to the vibration of the main body 10a. Can be dropped to the lower part of the bearing cover 4, so that the grease replacement work is facilitated. Further, by applying vibration to the bearing cover 4 via the main body 10a, old grease adhered to the upper part of the inner wall of the bearing cover 4 can be dropped to the lower part of the bearing cover 4, and the grease discharging operation is facilitated.
 また、この実施の形態における軸受装置1にあっては、軸受台2に固定され、モータの回転軸3を回転自在に支持する軸受6と、軸受6を収容し、軸受6に塗布される潤滑剤を封入する内部空間4bと連通する潤滑剤の排出口9が下部に形成される軸受カバー4と、軸受カバー4内の排出口9よりも上部において移動可能な本体10a、本体10aから連続して形成され軸受カバー4の外部に突出する操作部10bとを有し、操作部10bが操作されると本体10aに振動を与える潤滑剤排出部材10とを備える。これにより、軸受カバー4の内部に設けられた排出部材10の本体10aに、軸受カバー4の外部に設けられた操作部10bを操作することにより振動を与えることができ、これにより、本体10aに付着したグリスを軸受カバー4の下部へ落下させることができる。また、本体10aを介して軸受カバー4に振動を与え、軸受カバー4内に付着した高粘度の古いグリスを軸受カバー4の下部へ落下させることができ、グリス排出作業が容易になる。 In the bearing device 1 according to this embodiment, the bearing 6 is fixed to the bearing stand 2 and rotatably supports the rotating shaft 3 of the motor, and the bearing 6 is accommodated and lubricated to be applied to the bearing 6. A bearing cover 4 in which a lubricant discharge port 9 communicating with the internal space 4b for encapsulating the agent is formed in the lower part, and a main body 10a that is movable above the discharge port 9 in the bearing cover 4 and the main body 10a are continuous. And a lubricant discharge member 10 that vibrates the main body 10a when the operation portion 10b is operated. As a result, vibration can be applied to the main body 10a of the discharge member 10 provided inside the bearing cover 4 by operating the operation portion 10b provided outside the bearing cover 4, thereby allowing the main body 10a to be vibrated. The adhered grease can be dropped to the lower part of the bearing cover 4. Further, the bearing cover 4 is vibrated through the main body 10a, and the high-viscosity old grease adhering in the bearing cover 4 can be dropped to the lower portion of the bearing cover 4, so that the grease discharging operation is facilitated.
 また、この実施の形態における軸受装置1にあっては、排出部材10の本体10aは、回転軸3が貫通し直径が回転軸3の直径よりも大きい開口部10dと、下部に排出口9と連通する切欠部10eを備える。これにより、本体10aの開口部10dの直径は、回転軸3の直径よりも大きいので、回転軸3の回転を妨げる恐れがなく、グリス交換時にあっては、本体10aを軸受カバー4内で移動させることができる。さらに、本体10aは、下部に切欠部10eを備えるので、軸受カバー4の下部に落下した古いグリスは、切欠部10eを通って軸受カバー4の排出口9から排出することができる。 Further, in the bearing device 1 according to this embodiment, the main body 10a of the discharge member 10 has an opening 10d through which the rotary shaft 3 passes and whose diameter is larger than the diameter of the rotary shaft 3, and a discharge port 9 at the bottom. A notch portion 10e that communicates is provided. Thereby, since the diameter of the opening 10d of the main body 10a is larger than the diameter of the rotary shaft 3, there is no fear of preventing the rotation of the rotary shaft 3, and the main body 10a is moved within the bearing cover 4 when replacing the grease. Can be made. Furthermore, since the main body 10a is provided with a notch 10e at the lower part, old grease that has dropped to the lower part of the bearing cover 4 can be discharged from the outlet 9 of the bearing cover 4 through the notch 10e.
 また、この実施の形態における軸受装置1にあっては、潤滑剤排出部材10の操作部10bは、ネジ山10cを有し、ネジ山10cは、軸受カバー4の外部でナット11と螺合する。これにより、グリス交換時以外は、排出部材10を固定できるので、本体10aが回転軸3の回転の妨げになる恐れがない。 In the bearing device 1 according to this embodiment, the operation portion 10 b of the lubricant discharging member 10 has a screw thread 10 c, and the screw thread 10 c is screwed with the nut 11 outside the bearing cover 4. . Thereby, since the discharge member 10 can be fixed except at the time of grease replacement | exchange, there is no possibility that the main body 10a may interfere with rotation of the rotating shaft 3. FIG.
 また、この実施の形態の軸受装置1におけるグリスの排出方法は、排出部材10の操作部10bを操作して本体10aに振動を与える工程を備える。これにより、軸受カバー4の外部に突出する操作部10bを操作して軸受カバー4の内部に設けられる本体10aに振動を与えて本体10aに付着した古いグリスを落下させることができ、グリスの排出作業が容易になる。 Further, the grease discharging method in the bearing device 1 of this embodiment includes a step of operating the operating portion 10b of the discharging member 10 to apply vibration to the main body 10a. As a result, the operating portion 10b protruding to the outside of the bearing cover 4 is operated to vibrate the main body 10a provided inside the bearing cover 4 so that the old grease adhering to the main body 10a can be dropped, and the grease is discharged. Work becomes easy.
 また、この実施の形態の軸受装置1におけるグリスの排出方法は、排出部材10の操作部10bを操作し本体10aを介して軸受カバー4に振動を与える工程を備える。これにより、軸受カバー4を取り外さなくても内側から軸受カバー4に振動を与えることができ、軸受カバー4内壁、特に上部に付着している古いグリスを軸受カバー4の下部へ落下させることができ、グリスの排出作業が容易になる。 Further, the grease discharging method in the bearing device 1 of this embodiment includes a step of operating the operating portion 10b of the discharging member 10 and applying vibration to the bearing cover 4 via the main body 10a. Thus, vibration can be applied to the bearing cover 4 from the inside without removing the bearing cover 4, and the old grease adhering to the inner wall of the bearing cover 4, particularly the upper part, can be dropped to the lower part of the bearing cover 4. , Grease discharge work becomes easy.
 なお、操作部10bは、軸受カバー4の上部から突出するとしたが、これに限らず、軸受カバー4の外部へ突出して設けられれば良い。ただし、操作部10bは、軸受カバー4の水平位置中央より上部から突出するのが望ましい。また、排出部材10の操作部10bは、本体10aと一体に形成されるとしたが、これに限らず、本体10a及び操作部10bを別の部材で形成し、連結させても良い。 In addition, although the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4. Moreover, although the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the present invention is not limited thereto, and the main body 10a and the operation part 10b may be formed of different members and connected.
実施の形態2.
 軸受装置1が大きくなるほど、軸受装置1の潤滑剤には、高粘度のグリスが使用される。グリスの粘度が高くなると、グリス排出時に、軸受カバー4内の排出部材10に振動を与えても、軸受カバー4内に付着したグリスを軸受カバー4の下部に落下させることが困難になる。そこで、この実施の形態では、軸受カバー4内に設けられた本体10aに振動を与えるだけでなく、軸受カバー4内の上部に付着した古いグリスを掻き落とすことができる排出部材10を説明する。なお、この実施の形態において、排出部材10を除く構成は、実施の形態1と同様である。
Embodiment 2. FIG.
The larger the bearing device 1 is, the higher the viscosity of the grease used for the lubricant of the bearing device 1. When the viscosity of the grease is increased, it becomes difficult to drop the grease adhering in the bearing cover 4 to the lower part of the bearing cover 4 even if vibration is given to the discharging member 10 in the bearing cover 4 at the time of discharging the grease. Therefore, in this embodiment, a discharge member 10 that not only gives vibration to the main body 10a provided in the bearing cover 4 but also can scrape off old grease adhering to the upper part in the bearing cover 4 will be described. In this embodiment, the configuration excluding the discharge member 10 is the same as that of the first embodiment.
 図5は、この実施の形態における排出部材10を軸受カバー4に組み立て、排出部材10側から見た斜視図である。この実施の形態において、排出部材10は、軸受カバー4内に設けられる本体10aと本体10aと一体に形成され、軸受カバー4の上部から突出して設けられる操作部10bとを備える。本体10aは、円弧形状板であり、軸受カバー4内下方を向くように設けられる。操作部10bは、本体10aの中央から上方に向けて延びる円筒または直方体形状であり、軸受カバー4の上部から突出して設けられる。操作部10bは、ネジ山10cを有し、グリス排出作業時以外は、ナット11によって軸受カバー4に固定されている。なお、排出部材10は、例えば、金属または樹脂で形成される。または、その他の材質で形成されても良い。 FIG. 5 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side. In this embodiment, the discharge member 10 includes a main body 10 a provided in the bearing cover 4 and an operation portion 10 b that is formed integrally with the main body 10 a and that protrudes from the upper portion of the bearing cover 4. The main body 10 a is an arc-shaped plate and is provided so as to face the lower side in the bearing cover 4. The operation unit 10 b has a cylindrical or rectangular parallelepiped shape extending upward from the center of the main body 10 a and is provided so as to protrude from the upper part of the bearing cover 4. The operating portion 10b has a thread 10c and is fixed to the bearing cover 4 with a nut 11 except during the grease discharging operation. The discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
 次に、この実施の形態における軸受装置1のグリス排出方法を説明する。グリス交換時に、作業員は、ナット11を緩め、操作部10bの軸受カバー4への固定を解除する。作業員は、軸受カバー4の外部へ突出する操作部10bを操作し、軸受カバー4の内部にある本体10aに振動を与える。本体10aに付着しているグリスは、本体10aの振動により軸受カバー4の下部へ落下する。また、作業員は、操作部10bを操作し、本体10aを介して軸受カバー4に振動を与える。軸受カバー4内壁に付着している古いグリスは、軸受カバー4の振動により、軸受カバー4内の下部へ落下する。さらに、この実施の形態における排出部材10にあっては、本体10aで軸受カバー4内壁を上下方向へ摺動できる。本体10aは、軸受カバー4内壁を軸受カバー4の上端から回転軸3まで上下方向に摺動可能である。これにより、軸受カバー4内の上部に付着している古いグリスを本体10aで掻き落とすことができる。軸受カバー4内に付着したグリスを軸受カバー4内の下部に落下させると、作業員は、軸受カバー4の排出口9から排出棒を挿入し、軸受カバー4の下部に落下した古いグリスを軸受カバー4の外部へ排出する。 Next, a grease discharging method of the bearing device 1 in this embodiment will be described. At the time of grease replacement, the worker loosens the nut 11 and releases the fixing of the operation portion 10b to the bearing cover 4. The operator operates the operation portion 10 b that protrudes to the outside of the bearing cover 4 to give vibration to the main body 10 a that is inside the bearing cover 4. The grease adhering to the main body 10a falls to the lower part of the bearing cover 4 due to the vibration of the main body 10a. Further, the worker operates the operation unit 10b to apply vibration to the bearing cover 4 through the main body 10a. The old grease adhering to the inner wall of the bearing cover 4 falls to the lower part in the bearing cover 4 due to the vibration of the bearing cover 4. Furthermore, in the discharge member 10 in this embodiment, the inner wall of the bearing cover 4 can be slid in the vertical direction by the main body 10a. The main body 10 a can slide in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the rotating shaft 3. Thereby, the old grease adhering to the upper part in the bearing cover 4 can be scraped off by the main body 10a. When the grease adhering in the bearing cover 4 is dropped to the lower part of the bearing cover 4, the worker inserts the discharge rod from the discharge port 9 of the bearing cover 4, and the old grease dropped to the lower part of the bearing cover 4 is Discharge to the outside of the cover 4.
 以上述べたように、この実施の形態における軸受装置1にあっては、実施の形態1と同様に、軸受カバー4内に移動可能に設けられる本体10aと、本体10aと一体に形成され軸受カバー4の外部に突出する操作部10bを有する排出部材10を備える。これにより、軸受カバー4を取り外さなくても、操作部10bを上下方向に操作することで本体10aに振動を与えることができ、本体10aの振動により、本体10aに付着しているグリスを軸受カバー4の下部へ落下させられる。また、本体10aを介して軸受カバー4に振動を与え、軸受カバー4内壁に付着した古いグリス、特に軸受カバー4内壁上部に付着した古いグリスを軸受カバー4の下部に落下させることができる。さらに、本体10aを軸受カバー4内壁に摺動させ、軸受カバー4内壁の上部に付着しているグリスを掻き落とすことが可能になるので、サイズの大きい軸受装置1であって、粘度の高いグリスを使用し、かつ、排出口9から挿入した排出棒が軸受カバー4内の上部にまで届かない場合であっても、グリス排出作業が容易になる。 As described above, in the bearing device 1 according to the present embodiment, as in the first embodiment, the main body 10a movably provided in the bearing cover 4 and the bearing cover formed integrally with the main body 10a. 4 is provided with a discharge member 10 having an operation portion 10b protruding outside. Thus, even if the bearing cover 4 is not removed, the main body 10a can be vibrated by operating the operating portion 10b in the vertical direction, and the grease adhering to the main body 10a is removed by the vibration of the main body 10a. 4 is dropped to the bottom. Further, vibration can be applied to the bearing cover 4 via the main body 10 a, and old grease attached to the inner wall of the bearing cover 4, particularly old grease attached to the upper portion of the inner wall of the bearing cover 4 can be dropped to the lower portion of the bearing cover 4. Furthermore, since the main body 10a can be slid on the inner wall of the bearing cover 4 and the grease adhering to the upper part of the inner wall of the bearing cover 4 can be scraped off, the bearing device 1 having a large size and having high viscosity can be used. Even when the discharge rod inserted through the discharge port 9 does not reach the upper part of the bearing cover 4, the grease discharge operation is facilitated.
 また、この実施の形態における軸受装置1にあっては、排出部材10の本体10aは、操作部10bが操作されると軸受カバー4内壁の排出口9よりも上部を摺動する。これにより、軸受カバー4内壁の上部に付着している高粘度の古いグリスを、本体10aで掻き落とすことが可能になり、グリス排出作業が容易になる。 Further, in the bearing device 1 in this embodiment, the main body 10a of the discharge member 10 slides above the discharge port 9 on the inner wall of the bearing cover 4 when the operation portion 10b is operated. Thereby, it becomes possible to scrape off the old high-viscosity grease adhering to the upper part of the inner wall of the bearing cover 4 with the main body 10a, and the grease discharging operation is facilitated.
 また、この実施の形態における軸受装置1にあっては、排出部材10の本体10aは、円弧形状である。これにより、排出部材10の本体10aは、軸受カバー4内において上下方向への摺動が可能になり、軸受カバー4内の上部に付着している古いグリスを掻き落とすことが可能になる。 Further, in the bearing device 1 in this embodiment, the main body 10a of the discharge member 10 has an arc shape. Thereby, the main body 10 a of the discharge member 10 can slide in the vertical direction in the bearing cover 4, and the old grease adhering to the upper part in the bearing cover 4 can be scraped off.
 また、この実施の形態の軸受装置1におけるグリスの排出方法にあっては、操作部10bを操作して本体10aを軸受カバー4内壁に対し上下に摺動させる工程を備える。これにより、軸受カバー4を取り外さずに、軸受カバー4内壁上部に付着している古いグリスを掻き落とすことができ、グリスの排出作業が容易になる。 Further, the grease discharging method in the bearing device 1 of this embodiment includes a step of sliding the main body 10a up and down with respect to the inner wall of the bearing cover 4 by operating the operation portion 10b. Thereby, the old grease adhering to the upper part of the inner wall of the bearing cover 4 can be scraped off without removing the bearing cover 4, and the grease can be easily discharged.
 なお、操作部10bは、軸受カバー4の上部から突出するとしたが、これに限らず、軸受カバー4の外部へ突出して設けられれば良い。ただし、操作部10bは、軸受カバー4の水平位置中央より上部から突出するのが望ましい。また、排出部材10の操作部10bは、本体10aと一体に形成されるとしたが、これに限らず、本体10a及び操作部10bを別の部材で形成し、連結させても良い。 In addition, although the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4. Moreover, although the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the present invention is not limited thereto, and the main body 10a and the operation part 10b may be formed of different members and connected.
実施の形態3.
 実施の形態1及び実施の形態2においては、軸受カバー4の正面形状が円形であったが、この実施の形態においては、軸受カバー4の正面形状が四角形の場合を示す。図6は、この実施の形態における軸受装置1の斜視図である。なお、この実施の形態において、軸受カバー4及び排出部材10を除く構成は、実施の形態1及び実施の形態2と同様である。
Embodiment 3 FIG.
In the first embodiment and the second embodiment, the front shape of the bearing cover 4 is circular. However, in this embodiment, the case where the front shape of the bearing cover 4 is a quadrangle is shown. FIG. 6 is a perspective view of the bearing device 1 in this embodiment. In this embodiment, the configuration excluding the bearing cover 4 and the discharge member 10 is the same as that of the first and second embodiments.
 図7は、この実施の形態における排出部材10を軸受カバー4に組み立て、排出部材10側から見た斜視図である。図8は、図7に示す排出部材10及び軸受カバー4から軸受カバー4のインロー部4cを除いた図である。軸受カバー4は、円状の開口を有するインロー部4cを備え、インロー部4cが軸受台2に嵌合した状態でボルト5で固定される。軸受カバー4の下部には、排出口9が設けられる。 FIG. 7 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side. FIG. 8 is a view in which the spigot portion 4 c of the bearing cover 4 is removed from the discharge member 10 and the bearing cover 4 shown in FIG. 7. The bearing cover 4 includes an inlay portion 4 c having a circular opening, and is fixed with a bolt 5 in a state where the inlay portion 4 c is fitted to the bearing stand 2. A discharge port 9 is provided in the lower part of the bearing cover 4.
 排出部材10は、軸受カバー4と同様に四角形の本体10aと本体10aと一体に形成され、軸受カバー4の上部から突出して設けられる操作部10bとを備える。本体10aは、下方が開放しているU字形状の切欠部10eを有する。切欠部10eの幅は、軸受カバー4の開口部4aの直径と同等または開口部4aの直径よりも大きい。操作部10bは、本体10aの上部中央から延びる円筒または直方体形状であり、軸受カバー4の上部から突出して設けられる。操作部10bは、ネジ山10cを有し、グリス交換時以外では、操作部10bは、ナット11により軸受カバー4に固定されている。なお、排出部材10は、例えば、金属または樹脂で形成される。または、その他の材質で形成されても良い。 The discharge member 10 includes a rectangular main body 10 a and an operation portion 10 b that are formed integrally with the main body 10 a and project from the upper portion of the bearing cover 4 in the same manner as the bearing cover 4. The main body 10a has a U-shaped notch 10e that is open at the bottom. The width of the notch 10 e is equal to or larger than the diameter of the opening 4 a of the bearing cover 4. The operation portion 10 b has a cylindrical or rectangular parallelepiped shape extending from the upper center of the main body 10 a and is provided so as to protrude from the upper portion of the bearing cover 4. The operation portion 10b has a thread 10c, and the operation portion 10b is fixed to the bearing cover 4 with a nut 11 except when the grease is replaced. The discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
 次に、この実施の形態における軸受装置1のグリス排出方法を説明する。グリス交換時に、作業員は、ナット11を緩め、操作部10bの軸受カバー4への固定を解除する。作業員は、軸受カバー4の外部へ突出する操作部10bを操作し、軸受カバー4の内部にある本体10aに振動を与える。本体10aに付着しているグリスは、本体10aの振動により軸受カバー4の下部へ落下する。また、作業員は、操作部10bを操作し、軸受カバー4の内部にある本体10aを介して軸受カバー4に振動を与える。軸受カバー4内壁に付着している古いグリスは、軸受カバー4の振動により、軸受カバー4内の下部へ落下する。さらに、この実施の形態における排出部材10にあっては、本体10aは、軸受カバー4内壁を上下方向へ摺動できる。本体10aは、軸受カバー4内壁を軸受カバー4上端に接する位置から切欠部10eのU字の底部が回転軸3の上部に接する位置まで上下方向に摺動可能である。これにより、軸受カバー4内の上部に付着している古いグリスを本体10aで掻き落とすことができる。軸受カバー4内に付着したグリスを軸受カバー4内の下部に落下させると、作業員は、軸受カバー4の排出口9から排出棒を挿入し、軸受カバー4の下部に落下した古いグリスを軸受カバー4の外部へ排出する。 Next, a grease discharging method of the bearing device 1 in this embodiment will be described. At the time of grease replacement, the worker loosens the nut 11 and releases the fixing of the operation portion 10b to the bearing cover 4. The operator operates the operation portion 10 b that protrudes to the outside of the bearing cover 4 to give vibration to the main body 10 a that is inside the bearing cover 4. The grease adhering to the main body 10a falls to the lower part of the bearing cover 4 due to the vibration of the main body 10a. In addition, the worker operates the operation unit 10 b to apply vibration to the bearing cover 4 through the main body 10 a inside the bearing cover 4. The old grease adhering to the inner wall of the bearing cover 4 falls to the lower part in the bearing cover 4 due to the vibration of the bearing cover 4. Furthermore, in the discharge member 10 in this embodiment, the main body 10a can slide on the inner wall of the bearing cover 4 in the vertical direction. The main body 10a is slidable in the vertical direction from a position where the inner wall of the bearing cover 4 is in contact with the upper end of the bearing cover 4 to a position where the bottom of the U-shaped notch 10e is in contact with the upper portion of the rotary shaft 3. Thereby, the old grease adhering to the upper part in the bearing cover 4 can be scraped off by the main body 10a. When the grease adhering in the bearing cover 4 is dropped to the lower part of the bearing cover 4, the worker inserts the discharge rod from the discharge port 9 of the bearing cover 4, and the old grease dropped to the lower part of the bearing cover 4 is Discharge to the outside of the cover 4.
 以上述べたように、この実施の形態における軸受装置1にあっては、実施の形態1と同様に、軸受カバー4内に移動可能に設けられる本体10aと、本体10aに一体に形成され軸受カバー4の外部に突出する操作部10bを有する排出部材10を備える。軸受カバー4及び排出部材10の本体10aは、それぞれ四角形である。これにより、軸受カバー4が四角形であっても、軸受カバー4を取り外さずに、操作部10bを上下方向に操作することで本体10aに振動を与えることができ、本体10aの振動により、本体10aに付着しているグリスを軸受カバー4の下部へ落下させることができる。また、本体10aを介して軸受カバー4に振動を与えることで、軸受カバー4内壁に付着しているグリス、特に軸受カバー4内壁上部に付着している古いグリスを軸受カバー4の下部へ落下させることができる。さらに、本体10aは、軸受カバー4の内壁を上下方向へ摺動できるので、軸受カバー4内の上部に付着しているグリスを掻き落とせる。よってサイズの大きい軸受装置1であって、粘度の高いグリスを使用し、かつ、排出口9から挿入した排出棒が軸受カバー4内の上部にまで届かない場合であっても、グリス排出作業が容易になる。 As described above, in the bearing device 1 according to the present embodiment, as in the first embodiment, the main body 10a movably provided in the bearing cover 4 and the bearing cover integrally formed with the main body 10a. 4 is provided with a discharge member 10 having an operation portion 10b protruding outside. The bearing cover 4 and the main body 10a of the discharge member 10 are each rectangular. Thereby, even if the bearing cover 4 is a quadrangle, the main body 10a can be vibrated by operating the operating portion 10b in the vertical direction without removing the bearing cover 4, and the main body 10a is vibrated by the vibration of the main body 10a. It is possible to drop the grease adhering to the bottom of the bearing cover 4. Further, by applying vibration to the bearing cover 4 through the main body 10a, the grease adhering to the inner wall of the bearing cover 4, particularly the old grease adhering to the upper part of the inner wall of the bearing cover 4 is dropped to the lower part of the bearing cover 4. be able to. Furthermore, since the main body 10a can slide in the vertical direction on the inner wall of the bearing cover 4, the grease adhering to the upper part in the bearing cover 4 can be scraped off. Therefore, even when the bearing device 1 has a large size and uses high-viscosity grease, and the discharge rod inserted from the discharge port 9 does not reach the upper part in the bearing cover 4, the grease discharge operation can be performed. It becomes easy.
 また、この実施の形態における軸受装置1にあっては、排出部材10の本体10aは、多角形で、水平位置中央に回転軸3が挿通し排出口9と連通する切欠部10eを備える。これにより軸受カバー4が四角形であっても、グリス交換時に、軸受カバー4の外部に突出した操作部10bを操作して排出部材10の本体10aに振動を与えることにより、本体10aに付着しているグリスを軸受カバー4の下部へ落下させることができる。また、本体10aを介して軸受カバー4に振動を与えることで、軸受カバー4内壁、特に上部に付着している古いグリスを軸受カバー4内の下部に落下させることができる。さらに、本体10aを上下にストローク動作させることにより、軸受カバー4内の上部に付着した古いグリスを掻き落とすことができ、グリス排出作業が容易になる。 Further, in the bearing device 1 according to this embodiment, the main body 10a of the discharge member 10 has a polygonal shape and includes a notch 10e through which the rotary shaft 3 is inserted and communicated with the discharge port 9 at the center of the horizontal position. As a result, even when the bearing cover 4 has a quadrangular shape, it is attached to the main body 10a by operating the operating portion 10b protruding to the outside of the bearing cover 4 and applying vibration to the main body 10a of the discharge member 10 when replacing the grease. The grease that is present can be dropped to the lower part of the bearing cover 4. Further, by applying vibration to the bearing cover 4 through the main body 10 a, old grease attached to the inner wall of the bearing cover 4, particularly the upper part, can be dropped to the lower part in the bearing cover 4. Furthermore, by moving the main body 10a up and down, the old grease adhering to the upper part in the bearing cover 4 can be scraped off, and the grease discharging operation is facilitated.
 なお、操作部10bは、軸受カバー4の上部から突出するとしたが、これに限らず、軸受カバー4の外部へ突出して設けられれば良い。ただし、操作部10bは、軸受カバー4の水平位置中央より上部から突出するのが望ましい。 In addition, although the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4.
 なお、軸受カバー4及び排出部材10の本体10aは、四角形としたが、これに限らず、その他の多角形でも良い。また、排出部材10の操作部10bは、本体10aと一体に形成されるとしたが、これに限らず、本体10a及び操作部10bを別の部材で形成し、連結させても良い。 The bearing cover 4 and the main body 10a of the discharge member 10 are rectangular, but are not limited to this, and may be other polygonal shapes. Moreover, although the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the main body 10a and the operation part 10b may be formed of different members and connected.
実施の形態4.
 実施の形態1から実施の形態3において、1つの軸受カバー4に対し、1つの排出部材10を設ける構成であった。この実施の形態では、1つの軸受カバー4に対し、複数の排出部材10を設ける構成を説明する。なお、排出部材10を除く構成は、実施の形態1から実施の形態3のいずれに記載の構成でも良い。
Embodiment 4 FIG.
In the first to third embodiments, one discharge member 10 is provided for one bearing cover 4. In this embodiment, a configuration in which a plurality of discharge members 10 are provided for one bearing cover 4 will be described. The configuration excluding the discharge member 10 may be the configuration described in any one of the first to third embodiments.
 図9は、この実施の形態における排出部材10を軸受カバー4に組み立て、排出部材10側から見た斜視図である。図9において、軸受カバー4は、実施の形態3と同様に四角形としている。また、図9において、排出部材10は、水平方向に並んで3つ設けられる。排出部材10は、それぞれ、水平に設けられる板状の本体10aと本体10aと一体に形成され、軸受カバー4の上部から突出して設けられる操作部10bとを備える。本体10aの大きさは、すべての排出部材10において同じであっても良いし、それぞれ異なる大きさとしても良い。操作部10bは、本体10aの中央から延びる円筒または直方体形状であり、軸受カバー4の上部から突出して設けられる。操作部10bは、いずれも、ネジ山10cを有し、グリス交換時以外では、操作部10bは、ナット11により軸受カバー4に固定されている。なお、排出部材10は、例えば、金属または樹脂で形成される。または、その他の材質で形成されても良い。 FIG. 9 is a perspective view of the discharge member 10 in this embodiment assembled to the bearing cover 4 and viewed from the discharge member 10 side. In FIG. 9, the bearing cover 4 has a quadrangular shape as in the third embodiment. In FIG. 9, three discharge members 10 are provided in the horizontal direction. Each of the discharge members 10 includes a plate-like main body 10 a provided horizontally and an operation portion 10 b formed integrally with the main body 10 a and protruding from the upper portion of the bearing cover 4. The size of the main body 10a may be the same for all the discharge members 10, or may be different from each other. The operation unit 10 b has a cylindrical or rectangular parallelepiped shape extending from the center of the main body 10 a and is provided so as to protrude from the upper part of the bearing cover 4. Each of the operation portions 10b has a screw thread 10c, and the operation portion 10b is fixed to the bearing cover 4 with a nut 11 except when grease is exchanged. The discharge member 10 is made of, for example, metal or resin. Or you may form with another material.
 次に、この実施の形態における軸受装置1のグリス排出方法を説明する。グリス交換時に、作業員は、ナット11を緩め、操作部10bの軸受カバー4への固定を解除する。作業員は、軸受カバー4の外部へ突出して設けられる操作部10bを操作し、軸受カバー4の内部にある本体10aに振動を与える。本体10aに付着しているグリスは、本体10aの振動により軸受カバー4の下部へ落下する。また、作業員は、操作部10bを操作し、軸受カバー4の内部にある本体10aを介して軸受カバー4に振動を与える。軸受カバー4内壁に付着している古いグリスは、軸受カバー4の振動により、軸受カバー4内の下部へ落下する。さらに、この実施の形態における排出部材10にあっては、本体10aは、それぞれ、軸受カバー4内壁を上下方向への摺動できる。複数設けられる排出部材10のうち両端に設けられる本体10aは、軸受カバー4内壁を軸受カバー4の上端から回転軸3の垂直方向中心位置まで上下方向に摺動可能である。その他の本体10aは、軸受カバー4内壁を軸受カバー4の上端から回転軸3まで上下方向に摺動可能である。これにより、軸受カバー4内の上部に付着している古いグリスを本体10aで掻き落とすことができる。作業員は、軸受カバー4の排出口9へ排出棒を挿入し、軸受カバー4の下部に落下した古いグリスを軸受カバー4の外部へ排出する。 Next, a grease discharging method of the bearing device 1 in this embodiment will be described. At the time of grease replacement, the worker loosens the nut 11 and releases the fixing of the operation portion 10b to the bearing cover 4. The operator operates the operation portion 10 b provided to protrude outside the bearing cover 4, and gives vibration to the main body 10 a inside the bearing cover 4. The grease adhering to the main body 10a falls to the lower part of the bearing cover 4 due to the vibration of the main body 10a. In addition, the worker operates the operation unit 10 b to apply vibration to the bearing cover 4 through the main body 10 a inside the bearing cover 4. The old grease adhering to the inner wall of the bearing cover 4 falls to the lower part in the bearing cover 4 due to the vibration of the bearing cover 4. Furthermore, in the discharge member 10 in this embodiment, the main body 10a can slide in the vertical direction on the inner wall of the bearing cover 4 respectively. Main bodies 10 a provided at both ends of the plurality of discharge members 10 are slidable in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the vertical center position of the rotary shaft 3. The other main body 10 a can slide in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the rotating shaft 3. Thereby, the old grease adhering to the upper part in the bearing cover 4 can be scraped off by the main body 10a. The operator inserts a discharge rod into the discharge port 9 of the bearing cover 4 and discharges the old grease that has fallen to the bottom of the bearing cover 4 to the outside of the bearing cover 4.
 以上述べたように、この実施の形態における軸受装置1にあっては、実施の形態1と同様に、軸受カバー4内に移動可能に設けられる本体10aと、本体10aに一体に形成され軸受カバー4の外部に突出する操作部10bを有する排出部材10を備える。これにより、軸受カバー4を取り外さなくても、操作部10bを上下方向に操作することで本体10aに振動を与えることができ、本体10aの振動により、本体10aに付着しているグリスを軸受カバー4の下部へ落下させることができる。また、本体10aを介して軸受カバー4に振動を与えることで、軸受カバー4内に付着した古いグリス、特に軸受カバー4内壁上部に付着している古いグリスを軸受カバー4の下部に落下させることが可能になるので、グリス排出作業が容易になる。さらに、排出部材10は、複数設けられており、軸受カバー4内の水平位置左右の両側において回転軸3に干渉することなく軸受カバー4の内壁を上下に摺動可能になる。これにより、軸受カバー4内の水平位置左右の両側に付着した古いグリスを軸受カバー4の下部へ落下させやすくなる。 As described above, in the bearing device 1 according to the present embodiment, as in the first embodiment, the main body 10a movably provided in the bearing cover 4 and the bearing cover integrally formed with the main body 10a. 4 is provided with a discharge member 10 having an operation portion 10b protruding outside. Thus, even if the bearing cover 4 is not removed, the main body 10a can be vibrated by operating the operating portion 10b in the vertical direction, and the grease adhering to the main body 10a is removed by the vibration of the main body 10a. 4 can be dropped to the lower part. Further, by applying vibration to the bearing cover 4 through the main body 10a, the old grease adhering in the bearing cover 4, particularly the old grease adhering to the upper part of the inner wall of the bearing cover 4 is dropped to the lower part of the bearing cover 4. Therefore, the grease discharging operation becomes easy. Further, a plurality of discharge members 10 are provided, and the inner wall of the bearing cover 4 can be slid up and down without interfering with the rotating shaft 3 on both the left and right sides of the horizontal position in the bearing cover 4. Thereby, it becomes easy to drop the old grease adhering to both the left and right sides of the horizontal position in the bearing cover 4 to the lower part of the bearing cover 4.
 また、この実施の形態における軸受装置1にあっては、潤滑剤排出部材10の本体10aは、水平に設けられる板であり、潤滑剤排出部材10は、複数設けられる。これにより、排出部材10は、軸受カバー4内の水平位置左右の両側において、回転軸3に干渉することなく軸受カバー4の内壁を摺動でき、軸受カバー4内の垂直位置左右の両側に付着した古いグリスを効率よく軸受カバー4の下部へ落下させられる。 In the bearing device 1 in this embodiment, the main body 10a of the lubricant discharge member 10 is a horizontally provided plate, and a plurality of lubricant discharge members 10 are provided. As a result, the discharge member 10 can slide on the inner wall of the bearing cover 4 on both the left and right sides of the horizontal position in the bearing cover 4 without interfering with the rotating shaft 3, and adhere to both the left and right sides of the vertical position in the bearing cover 4. The old grease can be efficiently dropped to the lower part of the bearing cover 4.
 なお、1つの軸受カバー4に対し、3つの排出部材10を設けるとしたが、これに限らない。排出部材10の設置数は、任意の数として良い。 Although three discharge members 10 are provided for one bearing cover 4, the present invention is not limited to this. The number of the discharge members 10 may be an arbitrary number.
 なお、複数設けられる排出部材10のうち両端に設けられる本体10aは、軸受カバー4内壁を軸受カバー4の上端から回転軸3の垂直方向中心位置まで上下方向に摺動可能であるとしたが、これに限らない。両端に設けられる本体10aは、軸受カバー4内壁を軸受カバー4の上端から回転軸3の垂直方向中心位置よりも下方まで摺動可能な構成にしても良い。 Although the main body 10a provided at both ends of the plurality of discharge members 10 is slidable in the vertical direction on the inner wall of the bearing cover 4 from the upper end of the bearing cover 4 to the vertical center position of the rotary shaft 3, Not limited to this. The main body 10 a provided at both ends may be configured such that the inner wall of the bearing cover 4 can slide from the upper end of the bearing cover 4 to below the center position in the vertical direction of the rotary shaft 3.
 なお、操作部10bは、軸受カバー4の上部から突出するとしたが、これに限らず、軸受カバー4の外部へ突出して設けられれば良い。ただし、操作部10bは、軸受カバー4の水平位置中央より上部から突出するのが望ましい。また、排出部材10の操作部10bは、本体10aと一体に形成されるとしたが、これに限らず、本体10a及び操作部10bを別の部材で形成し、連結させても良い。 In addition, although the operation part 10b protruded from the upper part of the bearing cover 4, it is not restricted to this, What is necessary is just to protrude outside the bearing cover 4. However, it is desirable that the operation portion 10 b protrudes from the upper side from the center of the horizontal position of the bearing cover 4. Moreover, although the operation part 10b of the discharge member 10 is formed integrally with the main body 10a, the present invention is not limited thereto, and the main body 10a and the operation part 10b may be formed of different members and connected.
 1 軸受装置、2 軸受台、3 回転軸、4 軸受カバー、4b 内部空間、5 ボルト、6 軸受、6a 軸受コロ、6b 内輪、6c 外輪、7 リングナット、8 グリスニップル、9 排出口、10 排出部材、10a 本体、10b 操作部、10c ネジ山、10d 開口部、10e 切欠部、11 ナット 1 Bearing device, 2 bearing stand, 3 rotary shaft, 4 bearing cover, 4b inner space, 5 bolt, 6 bearing, 6a bearing roller, 6b inner ring, 6c outer ring, 7 ring nut, 8 grease nipple, 9 discharge port, 10 discharge Member, 10a body, 10b operation part, 10c thread, 10d opening, 10e notch, 11 nut

Claims (10)

  1.  軸受台に固定され、モータの回転軸を回転自在に支持する軸受と、
     前記軸受を収容し、前記軸受に塗布される潤滑剤を封入する内部空間と連通する前記潤滑剤の排出口が下部に形成される軸受カバーと、
     前記軸受カバー内の前記排出口よりも上部において移動可能な本体、前記本体から連続して形成され前記軸受カバーの外部に突出する操作部とを有し、前記操作部が操作されると前記本体に振動を与える潤滑剤排出部材と
    を備える軸受装置。
    A bearing fixed to the bearing stand and rotatably supporting the rotating shaft of the motor;
    A bearing cover that houses the bearing and has a lubricant outlet formed in a lower portion thereof that communicates with an internal space that encloses a lubricant applied to the bearing;
    A main body that is movable above the discharge port in the bearing cover, and an operation portion that is formed continuously from the main body and protrudes to the outside of the bearing cover, and when the operation portion is operated, the main body A bearing device comprising a lubricant discharge member for imparting vibration to the shaft.
  2.  前記潤滑剤排出部材の本体は、前記操作部が操作されると前記軸受カバー内壁の前記排出口よりも上部を摺動する請求項1に記載の軸受装置。 The bearing device according to claim 1, wherein the main body of the lubricant discharging member slides above the discharge port of the inner wall of the bearing cover when the operation portion is operated.
  3.  前記潤滑剤排出部材の本体は、前記回転軸が貫通し直径が前記回転軸の直径よりも大きい開口部と、下部に前記排出口と連通する切欠部を備える請求項1に記載の軸受装置。 2. The bearing device according to claim 1, wherein the main body of the lubricant discharging member includes an opening through which the rotation shaft passes and a diameter larger than the diameter of the rotation shaft, and a notch communicating with the discharge port at a lower portion.
  4.  前記潤滑剤排出部材の本体は、円弧形状である請求項1または請求項2に記載の軸受装置。 3. The bearing device according to claim 1, wherein a main body of the lubricant discharging member has an arc shape.
  5.  前記潤滑剤排出部材の本体は、多角形で、水平位置中央に前記回転軸が挿通し前記排出口と連通する切欠部を備える請求項1または請求項2に記載の軸受装置。 The bearing device according to claim 1 or 2, wherein a main body of the lubricant discharging member is polygonal and includes a notch portion through which the rotary shaft is inserted and communicated with the discharge port at the center of a horizontal position.
  6.  前記潤滑剤排出部材の本体は、水平に設けられる板であり、前記潤滑剤排出部材は、複数設けられる請求項1または請求項2に記載の軸受装置。 The bearing device according to claim 1 or 2, wherein a main body of the lubricant discharging member is a plate provided horizontally, and a plurality of the lubricant discharging members are provided.
  7.  前記潤滑剤排出部材の操作部は、ネジ山を有し、前記ネジ山は、前記軸受カバーの外部でナットと螺合する請求項1から請求項6のいずれか一項に記載の軸受装置。 The bearing device according to any one of claims 1 to 6, wherein the operation portion of the lubricant discharging member has a screw thread, and the screw thread is screwed into a nut outside the bearing cover.
  8.  請求項1から請求項7のいずれか一項に記載の軸受装置における潤滑剤の排出方法であって、
     前記潤滑剤排出部材の操作部を操作して前記本体に振動を与える工程を備える潤滑剤の排出方法。
    A method for discharging a lubricant in a bearing device according to any one of claims 1 to 7,
    A lubricant discharging method comprising a step of operating the operating portion of the lubricant discharging member to apply vibration to the main body.
  9.  請求項1から請求項7のいずれか一項に記載の軸受装置における潤滑剤の排出方法であって、
     前記潤滑剤排出部材の操作部を操作し前記本体を介して前記軸受カバーに振動を与える工程を備える潤滑剤の排出方法。
    A method for discharging a lubricant in a bearing device according to any one of claims 1 to 7,
    A method for discharging a lubricant, comprising a step of operating an operating portion of the lubricant discharging member to apply vibration to the bearing cover through the main body.
  10.  請求項2または請求項4から請求項7のいずれか一項に記載の軸受装置における潤滑剤の排出方法であって、
     前記操作部を操作して前記本体を前記軸受カバー内壁に対し上下に摺動させる工程を備える潤滑剤の排出方法。
    A method for discharging a lubricant in a bearing device according to any one of claims 2 or 4 to 7,
    A lubricant discharging method comprising a step of operating the operating portion to slide the main body up and down with respect to the inner wall of the bearing cover.
PCT/JP2015/000666 2015-02-13 2015-02-13 Bearing device, and method for extracting lubricant therefrom WO2016129014A1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018216103A1 (en) * 2017-05-23 2018-11-29 三菱電機株式会社 Bearing device and grease replacement method
US11162421B2 (en) * 2019-10-22 2021-11-02 Pratt & Whitney Canada Corp. Bearing cavity and method of evacuating oil therefrom
CN115654026A (en) * 2022-08-12 2023-01-31 响水县瑞丰重型轴承座制造有限公司 Bearing frame with waste oil treatment function

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JP2010286093A (en) * 2009-06-15 2010-12-24 Chugoku Electric Power Co Inc:The Bearing device

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
JP2010286093A (en) * 2009-06-15 2010-12-24 Chugoku Electric Power Co Inc:The Bearing device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018216103A1 (en) * 2017-05-23 2018-11-29 三菱電機株式会社 Bearing device and grease replacement method
CN110637185A (en) * 2017-05-23 2019-12-31 三菱电机株式会社 Bearing device and method for replacing grease
CN110637185B (en) * 2017-05-23 2021-01-29 三菱电机株式会社 Bearing device and method for replacing grease
US11162421B2 (en) * 2019-10-22 2021-11-02 Pratt & Whitney Canada Corp. Bearing cavity and method of evacuating oil therefrom
CN115654026A (en) * 2022-08-12 2023-01-31 响水县瑞丰重型轴承座制造有限公司 Bearing frame with waste oil treatment function
CN115654026B (en) * 2022-08-12 2023-11-03 响水县瑞丰重型轴承座制造有限公司 Bearing frame with waste oil treatment function

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