WO2016127199A1 - Ensemble à utiliser avec des composants - Google Patents

Ensemble à utiliser avec des composants Download PDF

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Publication number
WO2016127199A1
WO2016127199A1 PCT/AU2016/000036 AU2016000036W WO2016127199A1 WO 2016127199 A1 WO2016127199 A1 WO 2016127199A1 AU 2016000036 W AU2016000036 W AU 2016000036W WO 2016127199 A1 WO2016127199 A1 WO 2016127199A1
Authority
WO
WIPO (PCT)
Prior art keywords
assembly
parts
building panel
edge
panel
Prior art date
Application number
PCT/AU2016/000036
Other languages
English (en)
Inventor
Daniel JUKIC
Colin BARBOUTIS
Joshua LESLIE
Alistair MACKINLAY
Jason FOY
Original Assignee
Fbm Licence Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2015900422A external-priority patent/AU2015900422A0/en
Application filed by Fbm Licence Limited filed Critical Fbm Licence Limited
Priority to US15/095,923 priority Critical patent/US20160222651A1/en
Publication of WO2016127199A1 publication Critical patent/WO2016127199A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
    • E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
    • E04B1/6141—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface the connection made by an additional locking key
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/0004—Joining sheets, plates or panels in abutting relationship
    • F16B5/0032—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates, or panels or the interlocking key parallel to the abutting edge
    • F16B5/0036—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates, or panels or the interlocking key parallel to the abutting edge and using hook and slot or keyhole-type connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/07—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of multiple interengaging protrusions on the surfaces, e.g. hooks, coils

Definitions

  • an assembly for use in joining or connecting two components together is disclosed.
  • a building panel configured operable for use with such an assembly is disclosed.
  • an assembly for use in joining or connecting two components together comprising first and second parts each arranged so as to be associable with respective components and configured operable so that the first and second parts may be paired together.
  • Embodiments of the first principal aspect, and those described below, may comprise any of the following features:
  • the pairing of the first and second parts together serves to connect or join the first and second parts together so as to establish, or place both parts, in a paired state.
  • the paired state is one in which the first and second parts are joined or connected together.
  • the assembly of the first aspect may be embodied as a connector assembly or as a connector system for use in joining, connecting, or interconnecting two components (such as, for example, building/construction panels) together.
  • the joining, connection, or interconnection established between the two components may be sufficient for coupling the components in a permanent or a releasable manner.
  • the pairing between the first and second parts should not be understood as being for the specific purposes of establishing a permanent coupling - a releasable coupling is also possible.
  • any reference herein of joining, coupling, connection, interconnection, registration, or engagement (and associated/related terminology) between the first and second parts should not be construed as conferring any limitation to requiring permanency. Any such joining, coupling, connection, interconnection, registration, or engagement could be one which is semi-permanent, one which is releasable, and/or one which is for purpose of positioning the relevant components relative to one another for the purposes of achieving a desired relative alignment.
  • the two components comprise building or construction panels configured for use in the construction of a building, wall, floor, ceiling, or like structure (or portions thereof). It will be appreciated that the components could comprise many different forms where an interconnection between adjacent components is sought.
  • the pairing of the first and second parts with one another includes the connection or interconnection of both parts.
  • the first and second parts are each arranged so as to be associable with respective components (for example, respective construction or building panels) and configured operable so that they are registrable with one another in a manner which promotes a convergence to or toward a state in which the first and second parts become paired together in the paired state.
  • respective components for example, respective construction or building panels
  • first and second parts are configured so as they may interact with each other in a manner which facilitates convergence to or toward the paired state.
  • the first and second parts are each configured so that they may interconnect or interact with one another. In this manner, the interconnection or interaction between the first and second parts serves to establish a joining of or connection between the first and second building panels.
  • the first and second parts are each configured so as to be registrable with one another for the purposes of pairing or interconnecting with one another (to establish a connection between the first and second components, eg. building panels).
  • the first part is configured so that it may be associated with a portion of an edge of a first building panel
  • the second part is configured so that it may be associated with a portion of an edge of a second building panel.
  • the first part is configured so that it may be associated with a first edge of a first building panel
  • the second part is configured so that it may be associated with a second edge of the first building panel.
  • the first and second edges of the first building panel are opposing edges of the first building panel.
  • the first edge of the first building panel is a side or edge of the first building panel which is opposed to the second edge of the first building panel.
  • the first and second edges of the first building panel are arranged so as to be substantially vertical when the first building panel is in its intended operational configuration.
  • the opposing edges of the first panel may carry both first or second parts of the assembly.
  • the first part is configured so that it may be connected or joined to a portion of the edge of the first building panel.
  • the second part is configured so that it may be connected or joined to a portion of the edge of the second building panel.
  • first and/or second parts are associated to respective edges of the building panel(s) (or portions thereof) at the time the building panel(s) is constructed or formed.
  • first and/or second parts are each arranged so as to be provided substantially integral with respective building panels.
  • the first and second parts are configured so that one or each may assist in the location of both parts relative to the other during assembly. In this manner, the first and second parts are each configured so that engagement or interaction therebetween provides for a convenient means of appropriately locating or registering (ie. in a state of desired alignment) each relative to the other such that the appropriate interconnection there between can be achieved.
  • the first and second parts are configured so that one or each may assist in the location of both parts relative to the other during assembly or, at least, relative alignment purposes. In this manner, the first and second parts are each configured so that engagement therebetween provides for a convenient means of appropriately locating or registering each relative to the other such that the appropriate relative alignment there between can be achieved.
  • the first and/or second parts are each arranged so as to be associable with respective building panels and configured operable so that they are engageable with one another in a manner which promotes a convergence to or toward a state in which the first and second parts are paired together for the purposes of interconnecting and/or aligning the building panels relative one another.
  • the engagement between the first and second parts is configured operable so as to provide a means of self-locating or self-aligning the first and second parts relative one another so that they become connected together in a desired configuration.
  • the first and second building panels are composite building panels, or building panels which are formed from more than one otherwise separate elements (such as for example separate substrates or layers) and configured so as to provide a single building panel.
  • one or more of the separate elements may be provided by way of a development process (such as for example a curing process - for example, thermal treatment) in which one of the one or more separate elements is transformed from a first physical state (such as for example, from a liquid or resinous state) to another physical state (such as for example, a hardened state).
  • a development process such as for example a curing process - for example, thermal treatment
  • a first physical state such as for example, from a liquid or resinous state
  • another physical state such as for example, a hardened state
  • such transformation may be by way of a chemical reaction.
  • the first and second building panels are constructed by way of a moulding process which may include a curing process, whereby the first and/or second parts are associated to respective edges of the building panels (or portions thereof) during the curing process.
  • first and/or second parts are associated with portions of respective edges of respective building panels by way of a chemical adhesive, such as for example epoxy resin or the like.
  • first and/or second parts are associated with portions of respective edges of the building panels by way of a mechanical fastening means, such as for example using one or more screw fasteners or the like.
  • the first and/or second parts are baked or cured to respective edges of the building panels (or portions thereof).
  • the first and second parts are configured substantially complementary one another in a manner such that they may be engageable or registrable with one another so as to be interconnectable with one another in the paired state.
  • first and second parts are configured complementary one another in a manner so that one or each may assist in the location, registration, or alignment of both parts relative to the other during assembly (so as to confirm the appropriate interconnection). In this manner, both parts may operate to converge to or toward the paired state during assembly together.
  • first and/or second parts each comprise respective body portions, each body portion being configured so as to be capable of embracing a portion of an edge of the respective building panel to which each part is to be associated with.
  • the first or second parts are configured so that they may be capable of conforming to a portion of an edge of a respective building panel (for the purposes of embracing at least a portion of the edge).
  • one or both of the first/second parts are configured in more than one separate portion.
  • both of the first and second parts are provided in two separate portions.
  • one or more of the separate portions of the first and/or second parts are configured so as to be arranged in a parallel relationship about a portion of an edge of a component to which they are associated with.
  • one or more of the separate portions of the first or second parts may be arranged symmetrically about the portion of the edge of a respective component (for example, a centreline of the edge of a panel) which they are associated with.
  • one or more of the separate portions of the first and/or second parts may be configured in the form of a channel section being of substantially constant or uniform cross-section along their respective lengths, each channel section comprising opposing flange portions and a connecting (or bridge) portion joining/connecting the flange portions.
  • engageable or registrable portions of the respective first and second parts are provided on an outward facing side of the connecting (or bridge) portion of the channel section (that which faces or is orientated so as to face an adjacent panel).
  • the flange portions of the channel section may be of varying dimension.
  • one or both of the respective bodies of the first and second parts are configured having a first portion configured so as it may conform to a portion of an edge of a building panel to which it is to be associated with.
  • said first portion of the respective bodies of the first or second parts is arranged substantially planar.
  • respective bodies of the first and second parts are configured having opposing second and third portions configured so as to extend respectively from opposing free edges of the first portion of the respective body.
  • the opposing second and third portions extend away (in one arrangement, for example, in a linear manner) from the opposing free edges of the first portion of the respective body in a manner which is substantially orthogonal to a plane within which the first portion of the respective body substantially resides (eg. at right angles to the first portion).
  • the configuration of the body and opposing second and third portions is such that the respective part (first and/or second part of the assembly) may, at least in part, embrace a portion of the edge of the building panel.
  • the second and/or third portion is configured so as to conform with a portion of a side of the building panel adjacent to the edge to which the relevant (first/second) part it is to be associated with.
  • the second and/or third portion is configured of a generally planar nature so as to conform with the generally planar nature of the portion of the side of the building panel adjacent to the edge to which the relevant part is to be associated with.
  • either of the bodies of the first or second parts of the assembly may comprise a fourth portion, which fourth portion may be configured so as to extend from one of the second or third portions.
  • either of the opposing second and/or third portions of the bodies of the first or second parts of the assembly may comprise a fifth portion, which fifth portion may extend from the alternate of the second or third portions from which the fourth portion extends from.
  • the or each fourth/fifth portions are configured so as to extend at substantially right angles to the second/third portions from which they extend. It will be appreciated, however, that the fourth/fifth portions could be provided at any angle relative to the second/third portions from which they extend from.
  • the or each fourth fifth portions serve, at least in part, to penetrate a depth into the thickness of a portion of the building panel to which the respective first/second part is to be associated with as an affirmative measure or means of associating the respective first/second part of the assembly with the respective edge of the building panel. It will be understood that the depth of the penetration of the or each fourth/fifth portion is substantially commensurate with the dimension of the respective fourth/fifth portion.
  • one of the first or second parts of the assembly provides a male part, and the alternate part provides a female part, the male and female parts configured operable to pair with one another so as to become connected or interconnected with another.
  • the male part comprises a portion which extends away from a first component to which it is associated with, and the female part is associated with a second component to be aligned adjacent to the first component, the female part comprising a region configured so as to receive a portion of the extended portion of the male part extending from the first component.
  • the body of the first part and the body of the second part are each configured with complementary parts of a means for allowing the first and second parts to be paired with one another together in a paired state (hereinafter, pairing means).
  • the pairing means is configured operable for, when in use, allowing the pairing of the first and second parts together so that the respective components (such as for example, building panels) to which each are associated with may be connectable together when the first and second parts are in the paired state.
  • the pairing means comprises a first pairable part and a second pairable part, the first and second pairable parts configured operable so as to be engageable with one another for allowing the first and second parts to be paired together so that the respective components (such as for example, building panels) to which each first/second parts are associated with may be joined or connected together.
  • the first and second pairable parts are configured so as to be complementary to one another. In this manner, the complementary nature of the first and second pairable parts allows each to register or engage with one another so that the first and second pairable parts may be joined or connected together in the paired state.
  • one of the pairable parts of the pairing means may be provided in the form of a modification made to a region of the edge of a respective panel. For example, in some arrangements it could be the case that only the male configuration of the pairing means is associated with an edge of a building panel.
  • any such modification may involve configuring the edge of the relevant panel with at least one recessed region capable of accommodating, for example, a projection of a male pairable part.
  • the first and second pairable parts are configured so that one or both may assist in the location of the first/second parts relative to each other during assembly.
  • the first and second pairable parts are each configured so that pairing or engagement there between provides for a convenient means of appropriately registering or locating each relative to the other such that the appropriate interconnection between the respective building panels can be achieved.
  • first and second pairable parts are configured complementary to one another in a manner so that one or each may assist in the registration, location, or alignment of the first/second parts relative to the other during assembly, so as to confirm the appropriate interconnection.
  • the first and second parts may comprise more than one pairing means associated or provided therewith.
  • one first pairable part and one second pairable part are configured operable as a matching pair, operable to be capable of adopting the paired state.
  • the first pairable part is configured so as to operate as a female portion of the pairing means
  • the second pairable part is configured so as to operate as a male portion of the pairing means.
  • the first pairable part comprises a region of space associated with the body of first part.
  • the region of space serves to, at least in part, operate as a female portion of the pairing means.
  • the region of space is provided by way of a shaped region provide with the first portion of the body of the first part.
  • the shaped region may be provided in the form of a recessed region which seeks to define a cavity like region, the periphery of which serves to, at least in part, define a portion of the region of space.
  • the recessed or cavity like region may be configured so that a portion thereof is projected substantially away from the first portion of the body of the first part.
  • the portion of the recessed or cavity like region projects substantially away from the first portion of the body of the first part in a substantially linear manner.
  • the recessed or cavity like region which projects a portion thereof away (or in one embodiment, outward) from the first portion of the body of the first part is provided by way of a suitable or appropriate pressing or recess which is established within the first portion of the body of the first part.
  • the recessed or cavity like region is wedge like shaped, having a substantially linear taper extending from the first portion of the body of the first part and terminating at a region offset or outward of the first portion of the body of the first part.
  • the region of space of the first pairable part is provided by, at least in part, the space realised by way of the recessed or cavity like region and a portion or region thereof which is outward of the first portion of the body of the first part.
  • the region of space of the first pairable part comprises an opening provided in the form of an aperture or slot.
  • the opening or slot is provided within the first portion of the body of the first part.
  • the aperture or slot is provided substantially adjacent one end of the recessed region.
  • the aperture or slot is provided substantially adjacent the portion of the recessed region which projects outermost or is off-set from the first portion of the body of the first part.
  • the second pairable part comprises a projection.
  • the projection extends from the body of the second part.
  • the region of space is provided in the form of an opening shaped so as to be operable with the projection for, at least in part, guiding alignment of the respective components to or toward a predetermined state of alignment relative one another.
  • the opening is shaped so as to be operable with the projection for guiding alignment of the respective edges of the components to or toward the predetermined state of alignment.
  • the projection is configured so as to extend linearly away (or in one embodiment, outward) from the body of the second part.
  • the projection is configured so as to extend away or outward from the body of the second pairable part in a substantially non-linear or curvilinear manner.
  • the profile shape of the projection is substantially similar to that of a claw.
  • a distal end of the projection points or extends upwards relative to the alignment of the components.
  • the projection comprises a cross-section profile which is configured so as to improve the rigidity or stiffness of the projection.
  • the cross section of the projection is of a substantially inverted 'IT shape.
  • the region of space of the first pairable part is configured so that it may substantially receive and/or accommodate the projection of the second pairable part when the first and second parts are paired together in the paired state.
  • the region of space of the first pairable part (by way of the aperture of the first pairable part) and the projection of the second pairable part are configured so as to be engageable with one another so that the first and second parts may register with one another.
  • the region of space of the first pairable part (by way of the aperture of the first pairable part) and the projection of the second pairable part are configured so as to be engageable with one another so that one or both may assist in the registration of the first/second parts relative to the other during assembly so as to adopt the paired state.
  • first and second pairable parts are configured complementary to one another in a manner so that one or both may assist in the registration of both first/second pairable parts relative to the other during assembly so as to adopt the paired state.
  • the region of space of the first pairable part and the projection of the second pairable part are configured so as to complement one another for the purposes of registering both parts together for seeking or converging to or toward the paired state.
  • the aperture of the first pairable part is provided in the form of a slot provided in the first portion of the body of the first part.
  • the first pairable part is configured so as to, at least in part, substantially expose the aperture or slot in a manner which assists receipt of the projection of the second pairable part when engagement therebetween is sought.
  • the shape of the recessed or cavity like region of the first pairable part extends linearly outward from the body of the first part and terminates at or near the aperture of the first pairable part.
  • the angle the shaped region of the first pairable part extends from the body of the first part is substantially complementary to the angle or orientation the projection of the second pairable part extends from the body of the second part.
  • the opening of the region of space of the first pairable part is configured so as to be suitable for receiving the projection of the second pairable part.
  • the second pairable part is configured having a cut away region provided in the body of the second part which surrounds at least a portion of the projection.
  • the cut away region is configured so as to reduce any physical interference which might result when the first and second pairable parts seek to register or engage with one another when seeking or converging upon the paired state.
  • the pairing means may comprise a plurality of first/second pairable parts substantially as described herein.
  • each separate portion of the first part may be configured to provide one or more first pairable parts.
  • each separate portion of the second part may be configured to provide one or more second pairable parts.
  • the first/second pairable parts may be regularly spaced about the respective first/second parts of the assembly. In alternate arrangements, the first/second pairable parts may be irregularly spaced about the respective first/second parts of the assembly. [0093] In another embodiment, one or more separate portion(s) of the first part is configured to provide a plurality of first pairable parts regularly spaced along a length of the or each separate portion(s). In a further embodiment, one or more separate portion(s) of the second part is configured to provide a plurality of second pairable parts regularly spaced along a length of the or each separate portion(s).
  • the position of the first pairable parts on one or more separate portion(s) of the first part is configured so as to substantially correspond with the position of one or more second pairable parts on one or more separate portion(s) of the second part.
  • first/second parts of the assembly are associated with first and second building panels respectively at portions of their edges, the first/second building panels then placed relative one another such that respective edge portions reside adjacent one another.
  • first and second building panels are arranged in a substantially vertical manner.
  • the first and second panels are arranged so that they sit on a foundation (for example, a foundation upon which a wall or wall portion or building is to be constructed) by way of, for example, their respective lower edges.
  • a foundation for example, a foundation upon which a wall or wall portion or building is to be constructed
  • first and second panels are arranged so that they are supported on the foundation by an appropriate supporting means.
  • the first and second panels are arranged so that they are supported on a base, which, for example, can be provided in the form of a base plate.
  • the base plate is an elongate plate member of substantially uniform rectangular cross section along its length.
  • the base plate may be configured with one or more components of a suitable fastening means for securing the respective panels in position prior to or during assembly.
  • the base plate may be provided in the form of a channel section having a base and one or more sets of parallel flanges extending outward from the base (or upwards with reference to the in use orientation) and arranged so as to run along a substantial portion of the length of the channel section.
  • the sets of parallel flanges may be operable for being received or seated in corresponding slots formed in the lower edge of the building panel.
  • the base plate could comprise two separate portions, each portion being a channel section whereby the outward extending parallel flanges are operable for being received or seated in corresponding slots formed in the lower edge of the panel (such as for example, at or near the interface regions between the core material and the outer and inner sheet members for the case of a composite building panel).
  • first and second panels are arranged so that they are supported by way of their respective lower edges on the foundation within an appropriate channel section.
  • first and second building panels when in position upon the foundation (or appropriate supporting means), are manipulated or manoeuvred as appropriate so as to pair or interconnect the respective first/second parts (so as to interconnect the panels) together.
  • first and second building panels when in a paired or connected state upon the foundation (or appropriate supporting means), are associated with a means configured operable for, at least in part, bearing upon one or more portions the first and/or second panels.
  • said means for bearing upon the or each portion(s) of the first and/or second panels comprises a bearing member provided in the form of, for example, a top plate configured operable so as to be associable with respective portions of upper edges of the first and/or second panels.
  • the top plate is provided in a physical form which is substantially similar to that of the base plate.
  • the top plate may be provided in the form of a channel like section having a base and one or more sets of parallel flanges extending outward from the base (or downwards with reference to the in use orientation).
  • the sets of parallel flanges may be operable for being received or seated in corresponding slots formed in the top edge of the building panel.
  • the top plate comprises two separate portions, each portion being a channel section whereby the outward extending parallel flanges are operable for being received or seated in corresponding slots formed in the top edge of the panel (such as for example, at or near the interface regions between the core material and the first/second outer and inner sheet members).
  • the distal ends of the projections of the second pairable part are directed or substantially point toward the upper edge of the respective construction or building panel.
  • the first pairable part is positioned relative its respective panel such that it is capable pairing with its corresponding second pairable part provided with the adjacent panel appropriately.
  • the distal ends of the projections of the second pairable part may be oriented so that they are directed or point toward the lower edge of its respective panel.
  • the first pairable part is positioned relative its respective panel such that it is capable pairing with its corresponding second pairable part provided with the adjacent panel appropriately.
  • other orientations may be realised as desired depending on the relevant circumstances.
  • the first part of the assembly can be provided at a portion of a first edge of the building panel, and the second part provided at a portion of a second edge of the building panel, the first and second edges of the panel being opposing edges of the building panel.
  • the first and second edges of the building panel could each be provided with the first part or with the second part depending on application and/or prevailing circumstances.
  • the assembly for use in joining or connecting two building panels together described herein may be provided in the form of a connector assembly, fastening assembly, or a connector/fastener system for use in joining or connecting two components (such as for example, building or construction panels) together.
  • Embodiments of the assembly, connector assembly, or connector system, described herein may find ready use with the building panels and building system described in Australian patent Nos 201 1316472, 2012100346, 2012100747, 2012201775, the content of which is incorporated herein by reference.
  • kits or a collection of components for use in the construction/assembly of a wall, ceiling, floor, or portions of a building.
  • a portion of a building may include a wall, series of walls, flooring structures, and/or ceiling structures.
  • the assembly (or connector assembly) when used for pairing to adjacent building panels together could be arranged to form any number of components of a wall, floor, ceiling, or building or like structures.
  • a connector assembly for use in joining or connecting two components together, the connector assembly comprising first and second parts arranged so as to be associated, in a substantially integral manner, with respective components, the first and second parts configured operable so that they may be paired together.
  • Embodiments of the second principal aspect may incorporate any of the features of the assembly, connector assembly, or connector system described herein for use in joining or connecting two components together (such as for example, building panels).
  • associating the first or second parts with respective building panels in a substantially integral manner may comprise performing such association by way of a suitable mould or jig in an appropriate manner, such as for example, by way of suitable chemical bonding process.
  • associating the first or second parts with respective building panels in a substantially integral manner may comprise performing such association by way of a curing process (for example, by the application of heat).
  • a connector assembly for use in joining or connecting two components together, the connector assembly comprising first and second parts each arranged so as to be associable with respective components and configured operable so that they are registrable with one another in a manner which promotes a convergence to or toward a state in which the first and second parts become paired together.
  • Embodiments of the third principal aspect may incorporate any of the features of the assembly or connector assembly described herein for use in joining or connecting two components together.
  • a connector system for use in joining or connecting two components together, the system comprising first and second parts each arranged so as to be associable with respective components and configured operable so that the first and second parts may be paired together.
  • Embodiments of the fourth principal aspect may incorporate any of the features of the assembly or connector assembly described herein for use in joining or connecting two components (such as for example construction or building panels) together.
  • a connector system for use in joining or connecting two components together, the connector system comprising first and second parts each arranged so as to be associable with respective components and configured operable so that they are registrable with one another in a manner which promotes a convergence to or toward a state in which the first and second parts become paired together.
  • Embodiments of the fifth principal aspect may incorporate any of the features of the assembly, connector assembly, or connector system described herein for use in joining or connecting two components together.
  • a method for modifying a construction or building panel so as to be operable for joining or connecting with a further construction or building panel by way of an assembly having first and second parts configured operable so as to be registrable with each other so that they may be paired together comprising associating at least one of the first or second parts of the assembly with a portion of an edge of the construction or building panel.
  • the assembly comprises an assembly, connector assembly, or connector system configured in accordance with any of the above described principal aspects, or any of those described below, for use in joining or connecting two building panels together.
  • the method comprises associating the first part of the assembly with a portion of an edge of the building panel.
  • the method comprises associating the second part of the assembly with a portion of an edge of the building panel.
  • edges of the building panel to which the first and second parts of the assembly are respectively attached are opposed edges of the panel.
  • the first part of the assembly can be provided at a portion of a first edge of the building panel, and the second part of the assembly can be provided at a portion of a second edge of the building panel, the first and second edges of the panel being opposing edges of the building panel.
  • the first and second edges of the building panel could both be associated with the first part or with the second part depending on application and/or prevailing circumstances.
  • association of one of the first or second parts of the assembly with a portion of an edge of the building panel is by way of mechanical (such as for example by way of nut/bolt arrangements or screw fasteners) or chemical fastening means (such as for example liquid reactants like epoxy adhesives or similar means known in the art).
  • the building panel may be formed from a single sheet member, or could be a composite building panel formed by two or more sheet members or suitable substrates.
  • the building panel could comprise any of the building panels described herein.
  • the means of associating the first/second parts of the assembly with the portion of the edge of the building panel could be achieved in accordance with any such means described herein.
  • a method for constructing a building panel so as to be operable for joining or connecting with a further building panel by way of an assembly having first and second parts configured operable so as to be registrable with each other so that both parts may be paired together comprising: forming the building panel in a manner in which one of the first or second parts of the assembly is associated with a portion of an edge of the building panel so formed.
  • the assembly comprises an assembly, connector assembly, or connector system configured in accordance with any of the above described principal aspects, or any of those described below, for use in joining or connecting two building panels together.
  • the method comprises associating the first or second part of the assembly with a portion of a first edge of the building panel. In a further embodiment, the method comprises associating the other of the first/second parts of the assembly associated with the portion of the first edge, with a portion of a second edge of the building panel.
  • the method comprises associating the first or second part of the assembly with a portion of a second edge of the building panel.
  • the method comprises associating the second part of the assembly with a portion of an edge of the building panel.
  • the edges of the building panel to which the first and second parts of the assembly are respectively associated with are opposed edges of the panel.
  • association of the one of the first or second parts of the assembly with a portion of an edge of the building panel during the construction of the building panel is by way of mechanical (such as for example by way of nut/bolt arrangements or screw fasteners) or chemical fastening means (such as for example liquid reactants like epoxy adhesives or similar means known in the art).
  • the liquid reactants may react so as to form a suitable core material such as for example, polyurethane or polyisocyanurate.
  • the building panel may be formed from a single sheet member suitable substrate, or could comprise a composite building panel formed from two or more sheet members or suitable substrates and/or liquid reactants.
  • the present method is operably configured so as to form any embodiment of a building or construction panel as described herein.
  • the method comprises forming the building panel by way of a moulding process.
  • the building panel is formed or constructed such that the first and/or second parts (or separate portions thereof) are associated with the building panel in a substantially integral manner.
  • the method comprises: arranging a first outer sheet member, a second outer sheet member, and an inner sheet member in a mould in a substantially spaced apart relationship, the inner sheet being between the first and second outer sheet members.
  • the sheet members are placed in the mould in a substantially fixed mutually spaced apart relationship.
  • the method comprises: arranging a first portion of the first or second parts of the assembly between one of the first or second outer sheet members and the inner sheet member at or near a portion of a first side of the arrangement of inner, first/second outer sheet members. [00151 ] In a further embodiment, the method comprises: arranging a second portion of the first or second parts of the assembly between the other of the first or second outer sheet members and the inner sheet member at or near a portion of the first side of the arrangement of inner, first/second outer sheet members.
  • the method comprises: arranging a first portion of the first or second parts of the assembly between one of the first or second outer sheet members and the inner sheet member at or near a portion of a second side of the arrangement of inner, first/second outer sheet members.
  • the method comprises: arranging a second portion of the first or second parts of the assembly between the other of the first or second outer sheet members and the inner sheet member at or near a portion of the second side of the arrangement of inner, first/second outer sheet members.
  • the method comprises: arranging a first portion of the first part of the assembly between one of the first or second outer sheet members and the inner sheet member at or near a portion of a first side of the arrangement of inner, first/second outer sheet members; arranging a second portion of the first part of the assembly between the other of the first or second outer sheet members and the inner sheet member at or near a portion of the first side of the arrangement of inner, first/second outer sheet members; arranging a first portion of the second part of the assembly between one of the first or second outer sheet members and the inner sheet member at or near a portion of a second side of the arrangement of inner, first/second outer sheet members; and arranging a second portion of the second part of the assembly between the other of the first or second outer sheet members and the inner sheet member at or near a portion of the second side of the arrangement of inner, first second outer sheet members; wherein, the first and second sides are opposed sides of the arrangement of inner, first/second outer sheet members.
  • the method comprises delivering liquid reactants into the mould which react to produce a core material between the first outer, second outer, and inner sheet members.
  • the method comprises providing more than one spacers arranged operable for seeking to maintain the spaced apart relationship between the first outer, second outer, and inner sheet members during at least the delivery of the liquid reactants.
  • one or more holes may be provided in the inner sheet member so as to enable the liquid reactants to flow between opposite sides of the inner sheet member in the mould.
  • one or more spacers may be used to hold the outer and inner sheet members in the spaced apart relationship. Spacers could be deployed on either side of the inner sheet member as might be needed.
  • the mould may be suitably configured so as to be capable of supporting the outer and inner sheet members appropriately.
  • the method is configured operable for forming or providing any embodiment of a building panel described herein.
  • a building panel configured operable for joining or connecting with a further building panel by way of an assembly having first and second parts configured operable so as to be registrable with each other so that they may be paired together for joining or connecting the building panel and the further building panel together.
  • the assembly comprises an assembly, connector assembly, or connector system configured in accordance with any of the above described principal aspects, or any of those described below, for use in joining or connecting two building panels together.
  • a portion of a first edge of the building panel is configured so as to receive or be associated with the first or second parts of the assembly.
  • a portion of a second edge of the building panel is configured so as to receive or be associated with the first or second parts of the assembly.
  • a portion of the first edge of the building panel is configured so as to receive or be associated with the first or second parts of the assembly
  • a portion of the second edge of the building panel is configured so as to receive or be associated with the other of the first or second parts of the assembly received or associated with the portion of the first edge of the building panel.
  • a portion of the first edge of the panel is configured to receive or be associated with the first part of the assembly, and a portion of the second edge of the panel is configured to receive or be associated with the second part of the assembly.
  • the building panel is a composite building panel, or a building panel which is formed from more than one otherwise separate elements and configured so as to provide a single building panel.
  • the building panel comprises first and second outer sheet members, an inner sheet member disposed between the first and second outer sheet members, and a core material disposed between the first/second outer sheet members and the inner sheet member.
  • first and/second parts are associated with the building panel in a substantially integral manner.
  • first and second parts of the assembly comprise more than one separate portion, and wherein a portion of a first edge of the panel is configured to receive: a first portion of the first or second parts intermediate one of the outer sheet members and the inner sheet member.
  • first and second parts of the assembly comprise more than one separate portion, and wherein a portion of a first edge of the panel is configured to receive: a second portion of the first or second parts intermediate the other of the outer sheet members and the inner sheet member.
  • the first and second parts of the assembly comprise more than one separate portion, and wherein a portion of a second edge of the panel is configured to receive: a first portion of the first or second parts intermediate one of the outer sheet members and the inner sheet member.
  • first and second parts of the assembly comprise more than one separate portion, and wherein a portion of a second edge of the panel is configured to receive: a second portion of the first or second parts intermediate the other of the outer sheet members and the inner sheet member.
  • the first and second parts of the assembly comprise more than one separate portion, and wherein a portion of a first edge of the panel is configured to receive: a first portion of the first part of the assembly intermediate one of the outer sheet members and the inner sheet member, a second portion of the first part of the assembly intermediate the other of the outer sheet members and the inner sheet member, and wherein, a portion of a second edge of the panel is configured to receive: a first portion of the second part of the assembly intermediate one of the outer sheet members and the inner sheet member, and a second portion of the second part of the assembly intermediate the other of the outer sheet members and the inner sheet member.
  • first and/or second portions of the first/second parts of the assembly are each provided in the form of a channel section having parallel flange portions, and wherein the core material is configured on at least a portion of one edge thereof to seat one or both parallel flanges of a channel section to be associated with the portion of the edge of the core material.
  • first and second edges of the building panel are opposed edges of the building panel.
  • first and second portions of the first part and the first and second portions of the second part are respectively joined by first and second separate portions of a top track assembly at or near free ends of the first/second portions of the first/second parts. Assembly in this manner serves to provide a configuration similar to that of a door frame.
  • the first and second separate portions of the top track assembly are provided in the form of channel sections whereby the flanges of each channel section are operable to be received or seated in corresponding slots or recesses formed in the core material, or at or near the interface regions between the core material and the outer and the inner sheet members.
  • a method for constructing a composite panel comprising: operably configuring one or more sheet members and/or liquid reactants together in an appropriate manner such that a portion of the composite panel so formed is operable for pairing together with a further portion separate from the composite panel.
  • the pairing of the portion of the composite panel so formed with the further portion separate from the composite panel together serves to connect both portions together so as to establish, or place both portions, in a paired state.
  • the paired state is one in which both portions are joined or connected together.
  • the further portion is provided or configured substantially complementary to said portion of the composite panel so formed.
  • the portion of the composite panel so formed is a part configured operable for pairing with a corresponding or complementary part or portion thereof separate from said composite panel.
  • the further portion is another part or a region separate to the composite panel so formed and configured for the purposes of being pairable with the portion of said composite panel.
  • the composite panel so formed and the further composite panel may be joined or connected together by way of both portions co-operating with one another in a manner which allows both portions to become paired together in the paired state (as described above).
  • said portion is a part of a pair of parts configured so that they may be paired with one another in the paired state.
  • said portion and said further portion are first and second parts of an embodiment of the assembly, the connector assembly, or the connector system described herein.
  • the method comprises: providing an assembly having first and second parts, the first and second parts configured operable so as to be registrable with each other so that they may be paired together, operably configuring one or more sheet members and/or liquid reactants together in an appropriate manner such that one of the first or second parts of the assembly is associated with a portion of an edge of the composite panel so formed.
  • the composite panel is a construction or building panel configured for use in construction a building or like structure.
  • the method comprises operable configuring two or more sheet members and liquid reactants together in an appropriate manner such that one of the first or second parts of the assembly is associated with a portion of an edge of the composite panel so formed.
  • the method comprises associating the first part of the assembly with a portion of an edge of the building panel.
  • arranging of the one or more sheet member comprises arranging the or each sheet members in a mould or jig in an appropriate manner.
  • the relationship of the one or more sheet members is in accordance with a predetermined configuration appropriate to the application for which the final form of the composite building panel is intended.
  • the method comprises introducing liquid reactants to the one or more sheet members so as to react for producing a rigid polymer between, and bonded to, the two or more sheet members.
  • introducing liquid reactants to the one or more sheet members comprise introducing the liquid reactants into the mould or jig in an appropriate manner.
  • associating said one of the first or second parts of the assembly with a portion of an edge of the arrangement of the one or more sheet members comprises associating said one of the first or second parts with the portion of the edge of the one or more sheet members when arranged in the mould or jig.
  • associating said one of the first or second parts of the assembly with a portion of an edge of the arrangement of the two or more sheet members comprises introducing liquid reactants for bonding said one of the first or second parts to the portion of the edge of the arrangement of the one or more sheet members.
  • the method comprises subjecting the arrangement of the one or more sheet members and said one of the first or second parts of the connecting means to thermal treatment for curing the liquid reactants (for example, by way of the application of heat).
  • the method of the present aspect may comprise any of the features or method steps of the method of the seventh principal aspect described herein.
  • a method for joining or connecting two components together comprising: providing first and second components having respective parts of an assembly configured operable so that said respective parts may be paired together, and pairing the respective parts of the assembly together so as to join or connect the components together.
  • the assembly comprises an assembly, connector assembly, or connector system configured in accordance with any of the above described principal aspects, or any of those described below, for use in joining or connecting two components together.
  • the method comprises associating the first part of the assembly with a portion of an edge of a first of the two components.
  • the or each first or second component is manipulated relative to the other into a suitable position (which may include a position in which both panels are supported upon an appropriate foundation) such that the first and second parts of the assembly can be suitably registered or paired together (in a paired state) so as to interconnect the first and second components together.
  • the two components comprise building or construction panels configured for use in the construction of a building or like structure.
  • the method comprises: providing a first building panel configured in accordance with an embodiment of a building panel described herein in which the first building panel is associated with the first part of the assembly, providing a second building panel configured in accordance with an embodiment of a building panel described herein in which the second building panel is associated with the second part of the assembly, and arranging the first and second building panels so that the first and second parts of the assembly pair or register with one another for converging to or toward the paired state.
  • the first and second parts of the assembly are configured such that the engagement there between serves to interconnect the first and second parts (ie. a paired state). In this manner, an affirmative interconnection between the first and second building panels is established.
  • the method comprises arranging the first and second building panels in an edge to edge relationship such that a portion of an edge of the first building panel to which the first part of the assembly is associated with is provided substantially adjacent to a portion of an edge of the second building panel to which the second part of the assembly is associated with.
  • the method comprises arranging the first building panel in substantially its intended position, and arranging the second building panel in a position which is substantially adjacent to the first building panel, and manipulating the second building panel in a manner which allows the first and second parts of the assembly to affirmatively pair or register with one another in a paired state.
  • Arranging of the second building panel relative to the first building panel (or vice versa) is performed in a manner in which the first and second parts of the assembly pair or interconnect with one another so as to adopt the paired state.
  • a method for joining or connecting two components together comprising: providing a first component configured in accordance with an embodiment of a building panel described herein in which the first component is associated with the first part of the assembly, providing a second component configured in accordance with an embodiment of a building panel described herein in which the second component is associated with the second part of the assembly, and arranging the first and second components relative each other so that the first and second parts of the assembly pair or register with one another so as to converge to or toward a paired state so as to interconnect the first and second components together.
  • a method for operably configuring an assembly for use in joining or connecting two components together comprising: configuring the assembly in a manner in which it comprises first and second parts arranged so that they may be paired with one another.
  • the two components comprise building or construction panels configured for use in the construction of a building or like structure.
  • the assembly comprises an assembly, connector assembly, or connector system configured in accordance with any of the above described principal aspects, or any of those described below, for use in joining or connecting two building panels together.
  • the method comprises configuring the assembly such that the first and/or second parts can be associated, in a substantially integral manner, with respective building panels.
  • the method comprises configuring the assembly such that the first and second parts are engageable with one another in a manner which promotes a convergence to or toward a state in which the first and second parts are paired together in a paired state.
  • the first or second parts are configured so that they may embrace (or be capable of conforming to) a portion of an edge of one of the two building panels.
  • the method of the present principal aspect may be configured so as to be operable with any of the methods described herein.
  • a connector system for use in joining or connecting two components together, the connector system configured in accordance with the assembly or connector assembly described herein.
  • kits of parts comprising first and second parts each arranged so as to be associable with respective components and configured operable so that both parts may be paired together. In this manner, the respective components may be connected or joined together.
  • the first and second parts are part of the: the assembly for joining or connecting two components together as described herein, or the connector assembly for joining or connecting two components together as described herein, or the connector system for joining or connecting two components together as described herein.
  • kit of parts comprising first and second components each configured operable so that they may be paired together.
  • the or each components are arranged in accordance with any of the building panels described herein.
  • the first building or construction panel comprises a first part and the second building or construction panel comprises a second part, wherein the first and second parts are configured operable so that they may be paired together by way of the first and second parts.
  • the first and second parts are part of the:
  • kit of parts comprising one or more panels as described herein.
  • the kit may comprise one or more of an assembly, connector assembly, or connector system as described herein.
  • a method for modifying a building panel comprising: configuring the building panel with a portion or part operable for pairing together with a further portion or part separate from the panel.
  • Embodiments of the present aspect may incorporate any of the features described above.
  • a method of operably configuring a building panel the building panel being configured operable for joining or connection with a further building panel by way of an assembly having first and second parts configured operable so as to be registrable with each other so that they may become paired together for joining or connecting the building panel and the further building panel together.
  • first and/or second part of an assembly configured in accordance with any embodiment of the first or second parts of the assembly described herein.
  • a building panel comprising any embodiment of the first and/or second part of the assembly described herein.
  • a first part of the assembly is provided in the form of at least one elongate member (provided in the form of, for example, a channel section of finite length) and modified by way of a first punching process, said first punching process operable for modifying, by way of a punch of the first punching process, at least one portion of the elongate member so as to form or create an opening therein.
  • a second part of the assembly is provided in the form of at least one elongate member (provided in the form of, for example, a channel section of finite length) and modified by way of a second punching process so as to create one or more projections configured so as to extend outward from a portion of the section.
  • the punching process is configured operable with a dye, the dye being placed on a first side of the elongate member and the second punching process occurring on a second side of the elongate member, the second side of the elongate member opposing the first side of the elongate member, whereby a punch of the second punching process is operable so as to cooperate with the dye so as to create deform one or more portions of the elongate member so as to create or form a protrusion which extends outward of the elongate member.
  • Figure 1 shows a cross section of one embodiment of the assembly described herein when used to pair two adjacent building panels
  • Figure 2A shows a first perspective view of a first part of the embodiment of the assembly shown in Figure 1 ;
  • Figure 2B shows a second perspective view of the first part of the embodiment shown in Figure 2A
  • Figure 2C shows a first perspective view of a first part of an alternative embodiment of the assembly shown in Figure 1 ;
  • Figure 2D shows a second perspective view of the first part of the embodiment shown in Figure 2C;
  • Figure 3A shows a first perspective view of a second part of the embodiment of the assembly shown in Figure 1 ;
  • Figure 3B shows a second perspective view of the second part of the embodiment shown in Figure 3A;
  • Figure 3C shows a first perspective view of a second part of an alternative embodiment of the assembly shown in Figure 1 ;
  • Figure 3D shows a second perspective view of the second part of the embodiment shown in Figure 3C;
  • Figure 4A shows a schematic view showing one means by which the first and second parts of the embodiment shown and described herein may be paired with one another so as to adopt the paired state;
  • Figure 4B shows a schematic view showing one means by which the first and second parts of the embodiment shown in Figures 2C, 2D, 3C, and 3D, may be paired with one another so as to adopt the paired state;
  • Figure 5 shows one view of another embodiment of one part of an assembly arranged in accordance with the principles of the present invention
  • Figure 6 shows another view of the part shown in Figure 5;
  • Figure 7 shows a further view of the part shown in Figure 5 and Figure 6;
  • Figure 8 shows yet a further view of the part shown in Figures 5 to 7;
  • Figure 9A shows a view of another embodiment of one part of an assembly arranged in accordance with the principles of the present invention
  • Figure 9B shows a view of an embodiment of a part configured operable for co-operating with the part shown in Figure 9A;
  • Figure 10A shows a view of a further embodiment of one part of an assembly arranged in accordance with the principles of the present invention
  • Figure 10B shows a view of an embodiment of a part configured operable for co-operating with the part shown in Figure 10A;
  • Figure 1 1 A shows a view of another embodiment of one part of an assembly arranged in accordance with the principles of the present invention
  • Figure 11 B shows a view of an embodiment of a part configured operable for co-operating with the part shown in Figure 11 A;
  • Figure 1 1 C shows a view of the engagement between the parts shown in Figure 11A and Figure 11 B;
  • Figure 12 shows another view of the engagement between the parts shown in Figure 11A and Figure 11 B;
  • Figure 13A shows another embodiment of an assembly arranged in accordance with the principles of the present invention.
  • Figure 13B shows the cross section profiles of the parts shown in Figure 13A;
  • Figure 14 shows a cross section view of the parts shown in Figures 13A and 13B when applied to respective composite panels;
  • Figure 15A shows another view of the assembly shown in Figure 13A and Figure 13B;
  • Figure 15B shows the cross section profiles of the parts shown in Figure 15A.
  • Figure 16A shows one embodiment of a base plate upon which the building may be placed for support
  • Figure 16B shows one embodiment of a bearing member which can be placed atop portions of the upper edges of two building panels joined by way of the assembly shown in Figure 15A and Figure 15B;
  • Figure 17 shows a perspective view of a portion of a composite panel configured with a first part of one embodiment of the assembly described herein;
  • Figure 18 shows a perspective view of a composite panel configured for use with a second part of the embodiment of the assembly shown in Figure 17;
  • Figure 19 shows a perspective view of the portions of the panels shown in Figure 17 and Figure 18;
  • Figure 20 shows a schematic perspective view of one embodiment of an assembly described herein
  • Figure 21 shows a schematic view of the embodiment of the assembly shown in Figure 20;
  • Figure 22 shows a schematic perspective view of a panel configured operable for use with the embodiment of the assembly shown in Figure 20 and 21 ;
  • Figure 23 shows a further schematic (with detailed regions) of the panel shown in Figure 22.
  • Figure 24 shows an exploded view of the embodiment of the panel shown in Figures 22 and 23.
  • the invention described herein may include one or more range of values (eg. size, displacement and field strength etc).
  • a range of values will be understood to include all values within the range, including the values defining the range, and values adjacent to the range which lead to the same or substantially the same outcome as the values immediately adjacent to that value which defines the boundary to the range.
  • Figures 1 to 4 show one embodiment of an assembly 4 configured for use in joining or connecting (or pairing) two adjacently disposed first 8 and second 12 building panels together during, for example, the construction of a portion of a wall (or ceiling, or floor) for a building.
  • the assembly 4 comprises a first part 20 and second part 24 which are each configured operable so that each may register with one another so as to become paired with one another.
  • the pairing of the first 20 and second parts 24 together serves to connect both parts 20, 24 together so as to establish, or place both parts, in a paired state.
  • the paired state is one in which the first 20 and second 24 parts are connected together.
  • the building panels may be joined or connected together by way of the first 20 and second 24 parts being in the paired state.
  • the assembly 4 described herein may be embodied as a connector assembly or as a connector system for use in connecting or interconnecting two building/construction panels 8, 12 (or 850, 860, P) together.
  • the connection or interconnection established between the two building panels, by way of the first 20 and second 24 parts may be sufficient for coupling the panels (8, 12) - which could be configured so as to be in a permanent or a releasable manner.
  • the pairing between the first 20 and second 24 parts serves not to provide a permanent coupling as the panels could, if needed, be separated.
  • any use of the term 'connector' should not be construed as conferring any limitation to a coupling, connection, or interconnection between building panels which is permanent.
  • connector assembly 4 the embodiment of the assembly 4 described will hence forth be referred to as connector assembly 4.
  • building panels such as 8/12 - and panels 850/860, P discussed below
  • the building panels configured operable for joining or connecting with a further building panel (such as, for example, a similarly configured building panel) by way of embodiments of the (connector) assemblies described herein so that the panels may be joined or connected together.
  • a further building panel such as, for example, a similarly configured building panel
  • the building panels 8, 12 shown are provided as composite building panels.
  • the first building panel 8 is formed by way of core sheet members or substrates 8a, 8b disposed between outer sheet members 8c and inner sheet member 8d
  • the second building panel 12 is similarly formed by way of core sheet members or substrates 12a, 12b disposed between outer sheet members 12c and inner sheet member 12d.
  • the outer (8c, 12c) and inner (8d, 12d) sheet members may comprise, but are not limited to, fibre cement board, wood sheets for example pine sheets; plaster board, Colorbond, MGL (magnesium oxide) board and composite materials.
  • the core sheet members (8a, 8b, 12a, 12b) may be provided, for example, in the form of a solid insulating material, such as a rigid polymer and more particularly a rigid thermosetting polymer such as a polyurethane (PU) foam material having a density in the order of about 45 Kg/m 3 .
  • a solid insulating material such as a rigid polymer and more particularly a rigid thermosetting polymer such as a polyurethane (PU) foam material having a density in the order of about 45 Kg/m 3 .
  • PU polyurethane
  • Such material has good fire retardant properties, including a high flash point of the order of 300 ⁇ .
  • other insulating materials may be used such as, for example, polyisocyanurate (PI ) or expanded polystyrene material (EPS).
  • the sheet members (8c, 8d, 12c, 12d) may be fixed to the core members (8a, 8b, 12a, 12b) in any suitable way, for example, by adhesives or thermal bonding. Similar applies to the construction of panels 850/860, P discussed below. The latter notwithstanding, the skilled reader will readily appreciate what materials could be used for the outer, inner, and core sheet members depending on the application and prevailing circumstances.
  • the building panels 8, 12 may be arranged substantially in accordance with the composite building panels (and associated system and method(s) of construction) disclosed in Australian patent Nos 2012201775 (granted), 201 1316472 (granted), 2012100747 (certified), 2012100747 (certified), and 2012100346 (certified).
  • the first 20 and second 24 parts of the connector assembly 4 are each configured so as to embrace a portion of edges 76, 78 of first 8 and second 2 building panels respectively (refer Figure 4A, 4B). In this manner, the first 20 and second 24 parts are arranged so as to be readily affixable to a portion of the relevant edges (edge 76, 78 of respective building panels 8, 12 as shown in Figure 4) of the appropriate building panels 8, 12. Affixation of the parts 20, 24 to the edges 76, 78 of the relevant building panels (8, 12) may be achieved by way of a mechanical fastening means (such as for example using one or more screw fasteners or the like) or by way of chemical adhesive means (such for example epoxy resin or the like). The skilled reader will readily appreciate other suitable means or methods of affixing the first 20 and second 24 parts to the respective edges 76, 78 in an appropriate manner.
  • a mechanical fastening means such as for example using one or more screw fasteners or the like
  • chemical adhesive means such for example epoxy resin or the like
  • the first 8 and second 12 building panels are composite building panels which are formed from more than one otherwise separate elements (such as for example separate substrates or layers) and configured so as to provide a single building panel.
  • one or more of the separate elements may be provided by way of a development process (such as for example a moulding/curing process - for example, using thermal treatment for curing) in which one of the separate elements is transformed from a first physical state (such as for example, from a liquid or resinous state) to another physical state (such as for example, a hardened state).
  • a development process such as for example a moulding/curing process - for example, using thermal treatment for curing
  • a first physical state such as for example, from a liquid or resinous state
  • another physical state such as for example, a hardened state
  • Such transformation may be by way of a chemical reaction.
  • the first 20 and second 24 parts could be affixed to the appropriate edges 76, 78 of the respective panels during the forming or curing of the respective panels 8, 12.
  • the first part 20 of the connector assembly 4 comprises a body 30 having a first portion 29 provided in a generally planar form, and opposing side portions 34 and 36 which extend at right angles (relative to the first portion 29 of the body 30) from opposing side edges of the first portion 29 of the body 30 (as shown in perspective form in Figures 2A and Figure 2B).
  • the second part 24 of the connector assembly 4 comprises a body 42 having a first portion 41 provided in a generally planar form, and opposing side portions 46 and 50 which extend at right angles (relative to the first portion 41 of the body 42) from opposing side edges of the first portion 41 of the body 42 (as shown in perspective form in Figures 3A and Figure 3B).
  • the first part 20 further comprises a return portion 40 which extends at right angles from a terminal edge of the side portion 38 as shown in Figure 1 .
  • a return portion 54 extends at right angles from a terminal edge of the side portion 46 of the second part 24 as also shown in Figure 2.
  • the return portions 40, 54 serve to penetrate a depth into respective building panels 8, 12 as an affirmative means of associating the respective first 20 and second 24 parts of the connector assembly 4 with respective panel edges 76, 78. It will be understood that the depth of penetration of the return portions 40, 54 is substantially commensurate with their respective dimension and can be varied as appropriate.
  • the first part 20 and the second part 24 are each configured with complementary parts of a means for allowing the first and second parts to be paired with one another together in a paired state (hereinafter, pairing means 60).
  • the pairing means 60 comprises two operable parts: a first pairable part 60a and a second pairable part 60b.
  • the first 60a and second 60b pairable parts are configured so that each may engage one another for the purposes of establishing a pairing there between. In this manner, it will be understood that the pairing of both pairable parts 60a, 60b in a paired state serves to establish a join or connection between said parts.
  • FIG. 2A perspective views of the first part 20 are shown: Figure 2A showing a first perspective view looking toward an interior facing surface 31 of the first portion of the body 30, and Figure 2B showing the alternate perspective view looking toward an exterior facing surface 32 of the first portion 29 of the body 30.
  • Figure 2B shows the body 30 of the first part 20 with side portions 34 and 38 opposing one another and extending substantially the full height dimension of the body.
  • the first portion 29 of the body 30 comprises the first surface 31 which is arranged to face a portion of the edge 76 of the first building panel 8, and a second surface 32 which, when in use, faces toward a corresponding surface 43 of the first portion 41 of the body 42 of the second part 24 (when affixed to the edge 78 of the second building panel 12).
  • each side portion 34, 38 is provided at right angles relative to the generally planar nature of the first portion 29 of the body 30.
  • Return portion 40 is shown extending at right angles from side portion 38.
  • the arrangement of the first portion 29 of the body 30, side portions 34, 38 and return portion 40 serves to offer, at least in part, a configuration which serves to, at least in part, embrace a portion of the edge 76 of the first building panel 8.
  • angles of the side portions 34, 38 and return portion 40 relative to the first portion 29 of the body 30 are generally informed or driven by the geometry of the edge of the building panel to which the first part 20 is to be associated with.
  • shape and configuration of these components could be varied as needed.
  • the first pairable part 60a of the pairing means 60 is provided at and about a generally central region of the body 30.
  • the first pairable part 60a comprises regions of space 37, 37' which are defined, at least in part, by recessed regions 64, 64' respectively which are provided in the first portion 29 of the body 30.
  • the recessed regions 64 and 64' are formed adjacent one another and are effectively stamped or pressed within the first portion 29 of the body 30.
  • each recessed region 64, 64' is formed in a manner in which respective surfaces 65, 65' are arranged angled relative to the second surface 32 of the first portion 29 of the body 30.
  • each recessed region 64, 64' is wedge like in shape having a substantially linear taper extending away or outward from the first portion 29 of the body 30 and terminating at a portion or region which is offset from the generally planar face (second surface 32) of the first portion 29 of the body 30.
  • the regions of space 37, 37' of the pairable part 60a further comprises respective openings 68, 68' which are provided in the form of apertures such as narrow slots orientated as shown.
  • the regions of space 37, 37' defined in part by the recessed regions 64, 64' operate as a female portion of the pairing means 60.
  • the openings 68, 68' are provided at the uppermost end of the respective recessed regions 64, 64' relative to the first building panel 8 when arranged or aligned in the vertical plane.
  • the shape and configuration of the recessed regions 64, 64' is substantially the same, being provided in a generally rectangular wedge like form.
  • any appropriate shape and/or configuration could be adopted provided that it is capable of cooperating with its counterpart of the second pairable part 60b associated with the second part 24 of the connector assembly 4.
  • the recessed regions 64, 64' both exhibit the same form, it will be appreciated that both could differ from each other (provided that each are capable of cooperating with their respective counterparts on the second part 24).
  • Figures 2C and 2D both show an alternate arrangement of the first part 20 in which the first pairable part 60a is orientated so that the openings 68, 68' face or open downwards - as opposed to facing or opening upwards as is the case in Figures 2A and 2B.
  • Figures 2C and 2D reference nomenclature for like features is retained from that shown in Figures 2A and 2B.
  • FIG. 3A perspective views of the second part 24 are shown: Figure 3A showing a first perspective view looking toward an exterior facing surface 43 of the first portion 41 of the body 42, and Figure 3B showing the alternate perspective view looking at an interior 44 facing surface of the first portion 41 of the body 42.
  • Figure 3B shows the body 42 of the second part 24 with side portions 46 and 50 opposing one another and extending substantially the full height dimension of the body.
  • the first portion 41 of the body 42 comprises a first surface 44 arranged to face a portion of the edge 78 of the second building panel 12, and a second surface 43 which, when in use, faces toward the corresponding second surface 32 of the first portion 29 of the body 30 of the first part 20 (when affixed to the edge 76 of the first building panel 8).
  • each side portion 46, 50 is provided at right angles relative to the generally planar nature of the first portion 41 of the body 42.
  • Return portion 54 is shown extending at right angles from the side portion 46.
  • the arrangement of the first portion 41 of the body 42, side portions 46, 50 and return portion 54 serves to offer a configuration which serves to, at least in part, embrace a portion of the edge 78 of the second building panel 12.
  • angles of the side portions 46, 50 and return portion 54 relative to the first portion 41 of the body 42 are generally informed or driven by the geometry of the edge of the building panel to which the second part 24 is to be associated with.
  • shape and configuration of these components could be varied as needed.
  • the second pairable part 60b of the pairing means 60 is provided at a generally central region of the first portion 41 of the body 42.
  • the second pairable part 60b is provided in the form of projections 70 and 70' which are formed adjacent one another within the first portion 41 of the body 42.
  • the projections 70, 70' operate as a male portion of the pairing means 60 and are configured so as to be registrable with the respective regions of space 37, 37' defined by the recessed regions 64, 64' respectively.
  • each projection 70, 70' is formed in a manner in which respective angled elements 71 , 71 ' are angled relative to the second surface 43 of the first portion 29 of the body 42.
  • Each of the angled elements 71 , 71 ' of the projections 70, 70' are provided adjacent respective aperture regions 74, 74' which serve to, at least in part, define the projecting nature of each projection 70, 70'.
  • aperture regions 74, 74' serve to, at least in part, reduce any physical interference with the recessed regions 64, 64' so allowing pairing or registration of the projections 70, 70' within the region of space 37, 37' created by way of the recessed regions 64, 64'.
  • Figures 3C and 3D both show an alternate arrangement of the second part 24 in which the second pairable part 60b is orientated so that the free or distal ends of the projections 70, 70' point upwards - as opposed to pointing downwards as is the case in Figures 3A and 3B.
  • Figures 3C and 3D reference nomenclature for like features is retained from that shown in Figures 3A and 3B.
  • the projections 70, 70' and the corresponding aperture regions 74, 74' are configured so that the free ends of the projections are directed lower most relative to the building panel 12 when arranged in the vertical plane.
  • the second building panel 12 requires manipulation in a generally downward direction relative to the first panel 8 in order for the projections 70, 70' of the second pairable part 60b to successfully pair or register with the region of space 37, 37' by way of the respective openings 68, 68' of the first pairable part 60a.
  • the projections 70, 70' are configured so that the free ends of the projections are directed toward the upper most edge of the building panel 12 when arranged in the vertical plane.
  • the first building panel 8 may require manipulation in a generally downward direction relative to the second panel 12 in order for the projections 70, 70' of the second pairable part 60b to successfully pair or register with the regions of space 37, 37' by way of the respective openings 68, 68' of the first pairable part 60a.
  • the orientation of the projections 70, 70' shown in Figures 1 to 4 and described herein may be altered as appropriate without departing from the principles of the invention.
  • the shape and configuration of the projections 70, 70' and respective aperture regions 74, 74' of the second pairable part 60b is substantially the same.
  • any appropriate shape and/or configuration could be adopted provided that it is able to cooperate with its counterpart of the first pairable part 60a (and vice versa).
  • the projections 70, 70' and respective aperture regions 74, 74' both exhibit similar form, it will be appreciated that both could differ from each other provided that each pair are of complementary form.
  • the pairing means 60 is shown in use with the connector assembly 4 with a pair of pairable parts 60a, 60b; that is the first 20 part is provided with a pair of first pairable parts 60a, and the second part 24 is provided with a pair of second pairable parts 60b.
  • the connector assembly 4 may include multiple numbers and/or forms of pairing means 60.
  • each first/second (60a/60b) pairable part pair may be provided at different regions of respective bodies 30, 42 (as opposed to the generally central dual or side by side arrangement shown in the Figures).
  • first/second (60a/60b) pairable parts on respective bodies 30, 42 can be variable provided that the relative positioning allows for sufficient cooperation between corresponding pairable parts to allow an appropriate pairing or registration to be established.
  • first 60a and second 60b pairable parts may be regularly spaced about the body (30, 42) of the respective first 20 and second 24 parts of the connector assembly 4. In alternate arrangements, such spacing may be irregular.
  • Figure 4A shows a schematic exploded view of the connector assembly 4 during the pairing of two adjacent building panels 8, 12 to the paired state.
  • first 20 and second 24 parts shown in the Figures, in one installation method, the first part 20 is bonded to edge 76 of the first building panel 8, and the second part 24 is bonded to the edge 78 of the second building panel 12.
  • bonding of the first 20 and second 24 parts could be performed during construction of the respective building panels 8, 12.
  • first 20 and second 24 parts bonding of the first 20 and second 24 parts to respective edges could be performed during the moulding process and the first/second (20, 24) parts affixed by way of a suitable curing process (using for example the application of heat) to which the panels 8, 12 are also subject to during their construction.
  • first 20 and second 24 parts could be associated with respective building panels as a separate process using an appropriate fastening system (for example, chemical or mechanical).
  • the building panel 8 is positioned on a suitable foundation (such as for example a channel section or a base plate 110— see Figure 16A) in a manner allowing the first part 20 to be readied for pairing with the second part 24 (affixed to the second building panel 12).
  • the base plate 1 may comprise an elongate plate member of substantially uniform rectangular cross section along its length.
  • the base plate 110 may be configured with one or more components of a suitable fastening means for securing the respective panels in position prior to or during assembly.
  • the base plate 110 may be provided with a number of circular apertures 1 12 spaced long its length as required for receiving suitable fasteners.
  • the base plate 1 10 may be provided in channel section form having one or more sets of parallel flanges extending upwards (or outwards from its base) and operable for being received in corresponding slots or recesses formed within the bottom edge of the panel(s) (8, 12). [00272] In accordance with one example of a method for joining or connecting two panels together, with the building panel 8 in the appropriate position, the building panel 12 is manipulated or moved relative thereto in a manner which allows the second pairable part 60b to pair with the first pairable part 60a.
  • the building panel 12 is manoeuvred sufficiently so that the projections 70, 70' of the second pairable part 60b can be provided sufficiently proximate respective apertures 68, 68' of the first pairable part 60a for registration therewith.
  • the building panel 12 is moved so that projections 70, 70' are worked into the regions of space 37, 37' bounded, at least in part, by respective recessed regions 64, 64' and the edge 76 of the building panel 8.
  • engagement between the first 60a and 60b pairable parts is achieved by way of manoeuvring of the first 8 and second 12 panels relative to each other such that projection 70 registers for engagement with aperture 68 (along, for example, pathway 84), and projection 70' registers for engagement with aperture 68' (along, for example, pathway 80).
  • projection 70 registers for engagement with aperture 68 (along, for example, pathway 84)
  • projection 70' registers for engagement with aperture 68' (along, for example, pathway 80).
  • Figure 4B shows a schematic exploded view of the alternate embodiment of the first 20 and second 24 parts of the connector assembly 4 during the pairing of the two adjacent building panels 8, 12.
  • Engagement between the first 60a and 60b pairable parts is achieved by way of manoeuvring of the first 8 and second 12 panels relative to each other such that projection 70 registers for engagement with aperture 68 (along, for example, pathway 84'), and projection 70' registers for engagement with aperture 68' (along, for example, pathway 80').
  • the skilled reader will readily appreciate other methods for pairing the first 60a and second 60b pairable parts with one another when orientated as shown.
  • the projections 70, 70' and the angled surfaces 65, 65' shown are configured so that the angle at which they are provided relative to their respective exterior faces 43, 32 (of respective bodies 42, 30) is substantially complementary, ie respective angles are such that the projections 70, 70' and respective angled surfaces 65, 65' allow for a substantially non-interference pairing.
  • the projections 70, 70' and the angled surfaces 65, 65' are substantially parallel each other.
  • the recessed regions 64, 64' are configured such that reception of respective projections 70, 70' assist in the appropriate location of the first 8 and second 12 building panels relative to one another during installation. Accordingly, the projections 70, 70' of the second pairable part 60b and the recessed regions 64, 64' of the first pairable part 60a are each configured so that registration or engagement there between provides for a convenient means of appropriately locating the pairable parts 60a, 60b (and therefore the respective edges 76, 78 of the associated building panels 8, 12) relative one another such that the appropriate pairing is achieved.
  • first 60a and second 60b pairable parts can be made registrable or engageable with one another in a manner which promotes a convergence to or toward a state in which the first and second parts are paired together for the purposes of, in one example, connecting (or interconnecting) the first 8 and second 12 building panels together.
  • first 20 and second 24 parts are not necessary.
  • all that might be required is a means of registering two adjoining panels with one another sufficiently so that both remain in position relative one another while another construction process is carried out.
  • simple pairing of two adjoining panels (first building panel 8 and second building panel 12) in position using the connector assembly 4 may be followed by positioning (and subsequently fastening in position by any suitable fastening means) a construction beam or a top or bearing beam 120 (see Figure 16B) upon the uppermost edge of both panels (the top plate may be provided in a physical form which is substantially similar to that of the base plate 110).
  • Placement and location of the construction beam ensures that the second building panel 12 cannot be inadvertently manipulated in a manner which allows the coupling means 60 to become unpaired.
  • the second building panel 12 or the first building panel 8 depending on the orientation of the pairing means 60
  • the construction beam remains in place appropriately so as to inhibit relative movement between the first 8 and second 12 building panels.
  • connector assembly 4 could be realised in different forms; specifically, the female and male portions of the connector assembly 4 could be provided in many different shapes and/or configurations which can be pairable.
  • Figures 5 to 15 serve to exemplify a number of examples of such different shapes and/or configurations which might be possible.
  • FIGS 5 through 8 show a further embodiment of the male component of the connector assembly 4, illustrating a sample 200 of a different form of the projections 70/70' and respective aperture regions 74/74'of the second part 24 shown in Figure 3 and Figure 4.
  • the sample 200 exemplifies a generally planar host body 210 comprising pairable parts 220 and 220' (male components).
  • Each pairable part 220 and 220' comprises respective projections 230, 230' (configured so as to extend out of plane of the host body 210) and respective aperture regions 240, 240' which are provided within the host body 210 and serve to surround a portion of the relevant projection 230, 230'.
  • each projection 230, 230' is substantially of a non-linear or curvilinear shape - in one respect, the shape of the projection 230, 230' is not dissimilar to a claw, for example.
  • the projections 230, 230' can be seen in Figures 5 to 8 to each comprise a cross-section profile which is configured so that it may assist in improving the rigidity or stiffness of the projection.
  • the cross section of the projections 230, 230' is of a substantially inverted 'IT shape as shown in Figure 5 and 6 where groove 233 (and 233') (the underside of the rounded apex between the 'legs' of the 'IT shape) can be seen.
  • One or more pairable parts 220 and 220' may be provided with a first substrate (for example a strip or plate of material) which is then applied to the edge of a first building panel.
  • a second substrate (not shown) may then be provided and configured with corresponding features configured so that they may each pair with corresponding pairable parts 220, 220'.
  • the second substrate may be provided with apertures (not shown) which are configured so that they may receive respective pairable parts 220, 220' therein.
  • the second substrate is then associated with the appropriate edge of a second building panel in a manner which allows the first and second substrates to be paired together (and thus the first and second panels) by way of the pairable parts 220, 220' pairing with corresponding counterparts (for example, apertures for receiving projections 230, 230') when the building panels are assembled as required.
  • pairable part 260 comprises a substantially 'A' shaped (having, however, a substantially rounded apex) projection 270 (serving as the male configuration) which is formed or provided within a host body 280 and surrounded, at least in part, by an apertured region 285.
  • Figure 9B shows the corresponding pairable part 288 which serves as the female configuration configured operable for pairing with the pairable part 260.
  • the pairable part 288 comprises aperture 290 formed or provided in the host body 300.
  • the aperture 290 comprises first region 310 and second region 320.
  • host body 280 may comprise a section or portion of material in which there is configured or provided one or more projections 270.
  • host body 300 may comprise a section or portion of material which is configured so as to be provided with one or more corresponding or counterpart apertures 288.
  • the term 'host body' refers to a section or portion of material which is appropriately configured or adapted to host one or more of the relevant pairable parts/configurations.
  • the host body may be of any suitable material such as steel or aluminium which can be readily worked in order to provide the relevant pairable part/configuration therein or therewith.
  • the male pairable part 260 may be provided within the host body 280 by way of a suitable repeatable stamping process (similar is indeed the case for the corresponding female pairable part 288 provided in the host body 300).
  • the host bodies 280, 300 may be of composite construction formed from one or more exotic materials such as for example carbon or Kevlar fibres (embedded in a suitable resinous matrix).
  • one or more channel sections may be suitably modified by way of a punching process which causes to create or form one or more openings to operate as the female component of the connector assembly (eg. by selectively punching an opening through a selected portion of the channel section).
  • a channel section may be modified so as to create one or more protrusions (to serve as the male component) - such protrusions could be created by way of a further punching process in which a punch cooperates with a dye (placed on the opposite side of the surface into which the protrusion is to be created within) to create or form the protrusion, eg. the punch punches at the material from a first side so as to deform with the material with the assistance of the dye being placed on the opposing side, cooperation between the punch and dye serving to form the protrusion.
  • first region 310 of the aperture 290 is sufficiently dimensioned so as to allow for projection 270 to be inserted therein such that a desired alignment can be sought before the pairing is confirmed in earnest.
  • final manoeuvring of the panels serves to associate the projection 270 substantially within the second region 320 of the aperture 290: such that edge 330 of the second region 320 of the aperture 290 lies substantially adjacent end 340 of the projection 270 of the pairable part 260.
  • pairable part 350 comprises projection 360 (the male configuration) which is formed or provided within host body 370 and surrounded, at least in part, by an aperture region 365.
  • Figure 10B shows the corresponding part 380 which serves as the female configuration configured operable for pairing with the pairable part 350.
  • the pairable part 380 comprises aperture 390 formed or provided in the host body 400.
  • the aperture 380 is defined by opposing edges 404, 406 which are joined by way of edge 410 and edge 420 converging toward one another as they near edge 404.
  • the shape (specifically its tapered or converged nature) of the aperture 390 allows the pairable parts 350 and 380 to be registrable with one another in a manner which promotes a convergence to or toward a state in which the pairable parts 350 and 380 become paired together in the paired state.
  • pairable part 450 comprises projection 460 (male configuration) which is formed or provided within host body 470 and surrounded, at least in part, by an aperture region 465.
  • Figure 11 B shows the corresponding pairable part 480 which serves as the female configuration configured operable for pairing with the pairable part 450.
  • Pairable part 480 comprises aperture 490 formed or provided in the host body 500.
  • the aperture 490 is defined by opposing edges 504, 506 which are joined by way of edge 510 and edge 520 converging toward one another as they each near edge 504.
  • the aperture 490 is sufficiently dimensioned so as to allow for projection 460 to be inserted therein such that a desired alignment can be sought before the pairing is confirmed.
  • final manoeuvring of the panels serves to associate the projection 460 with the aperture 490 such that edge 504 lies substantially adjacent end 530 of the projection 460 of the pairable parts 350.
  • Figure 1 1C shows a side view of the pairing of the pairable parts 450 and 480 relative one another; the final paired configuration being shown with regard to a line of engagement (E) (see Figure 11A and Figure 11 B) showing the relative positioning of edge 504 with end 530 of the projection 460.
  • E line of engagement
  • Figure 11B the shape of the aperture 490 allows the pairable parts 450 and 480 to be registrable with one another in a manner which promotes a convergence to or toward a state in which the pairable part 450 and 480 become paired together in the paired state.
  • Figure 12 shows a further view showing the engagement between pairable parts 450 and 480 as is shown in Figure 11C.
  • the projection 460 comprises a cross-section profile which is configured so that it may serve to improve the rigidity or stiffness of the projection.
  • the cross section of the projection 460 is of a substantially inverted 'IT shape; the rounded portion of the apex being outward most from the host body 470.
  • Figures 13, 14 and 15 show relevant components of a further embodiment of a connector assembly 4, drawing heavily on the shape and configuration of the pairable parts 350, 380 shown in Figure 10A and Figure 10B.
  • Figure 13A shows a connector assembly 600 comprising first 610 and second 620 parts each arranged so as to be associable with respective components (for example construction or building panels) and configured operable so that the first 610 and second 620 parts may be paired together in a manner substantially as described previously.
  • the first part 610 of the connector assembly 600 comprises host bodies 630 and 640 provided as separate components (generally as channel sections as discussed in detail below, but could also be provided in the form of elongate planar strips or plates of substantially constant or uniform cross section) and configured having respective apertures 660 formed or provided therein which serve as a 'female' pairable part 650.
  • Each of the apertures 660 are provided in the form shown in Figure 10A and Figure 10B.
  • the second part 620 of the connector assembly 600 comprises host bodies 670 and 680 provided (again) as separate components (generally as channel sections as discussed below, but could also be provided in the form of elongate planar strips or plates of constant or uniform cross section as shown in Figure 15) and configured having respective 'male' pairable part 700 which are each provided in a similar form to the pairable part 350 shown in Figure 10A and Figure 10B.
  • Figure 13B shows the cross section profile of host bodies 630 and 640 as they would be secured to the edge of a host building panel (see Figure 14 also).
  • the configuration of each body 630 and 640 is similar albeit mirrored about the vertically oriented centreline (L) which would be aligned with the centre of the edge of the panel to which each body 630, 640 is attached to.
  • body 630 is of a channel section form having opposing side portions (or flanges) 710 and 720 joined by a connecting portion (or bridge) 730. It will be seen that the side portions 710, 720 extend from the connecting portion 730 at substantially right angles thereto, with side portion 720 being of reduced dimension as compared with side portion 710.
  • body 640 is also of a channel section form having opposing side portions 740, 750 joined by a connecting portion 760. It will be seen that the side portions 740, 750 extend from main portion 760 at right angles thereto, with side portion 740 being of reduced dimension as compared with side portion 750.
  • the bodies 630, 640 may be placed relative to the edge of the host composite panel such that the side portions 720, 740 are associated with an intermediate or central/inner substrate member/layer (see Figure 14).
  • each body 670 and 680 is similar albeit mirrored also about a centreline (M) (which would also be aligned with the centre of the edge of the panel to which each body 670, 680 is attached to).
  • body 670 is substantially of a channel section form having opposing side portions 780, 790 joined by a connecting (or bridge portion) portion 800. It is seen that the side portions 780, 790 extend from the connecting portion 800 at right angles thereto, with side portion 790 being of reduced dimension as compared with side portion 780.
  • host body 680 is also substantially of channel section form having opposing side portions 810, 820 joined by a connecting portion 830.
  • the side portions 810, 820 extend from the connecting (or bridge portion) portion 830 at substantially right angles thereto, with side portion 810 being of reduced dimension as compared with side portion 820.
  • the bodies 670, 680 may be placed relative to the edge of the composite panel such that the side portions 790, 810 are associated with an intermediate or central substrate member/layer.
  • Figure 14 shows a close of up view of the cross section profiles of the first 610 and second 620 parts of the connector assembly 600 shown in Figures 13A and 13B, as applied, in one example arrangement, to respective composite building panels 850, 860, as they would appear relative to each other during the assembly process.
  • each building panel 850, 860 is of composite (or multilayer) form having multiple (or dual core panels in the case shown) core layers 880, 890 each of which is disposed between an inner sheet member 900 and one of outer sheet members 910, 920.
  • the core material of the core layers 880, 890 may comprise solid insulating material which can be formed by way of mixing suitable liquid reactants when the panel is formed (eg. by way of a suitable moulding process).
  • slots 930, 940 are formed within core member 880 as shown for receiving side portions 710, 720 respectively of body 630.
  • slots 950, 960 are formed within core member 890 as shown for receiving side portions 740, 750 respectively of body 640.
  • slots 930, 940 are formed within core member 880 for receiving side portions 820, 810 respectively of body 680.
  • slots 950, 960 are formed within core member 890 for receiving side portions 790, 780 respectively of body 670.
  • Figure 15 shows the case where first 610 and second 620 parts of the connector assembly 600 shown in Figures 13A, 13B, and 14, comprise a number of respective female 650 and male 700 pairable parts regularly spaced (for example, at around 300mm between centres) along the length of their respective bodies 630, 640 (female part) and 670, 680 (male part) which are provided in the form of channel sections (although they could also be provided in the form of elongate planar strips or plates) of substantially constant or uniform cross section along their length.
  • Figures 17, 18, and 19 each show portions 850', 860' of an edge of a composite panels 850 ( Figure 17 and 19) and 860 (Figure 18 and 19) (in perspective view) which serves to exemplify the embodiment of the assembly shown in Figures 10, 13, 14, and 15.
  • Figures 17, 18, and 19 clearly show, using the portions of the panels (850', 860') exemplified, the parts 610, 620 of the connector assembly 600 which are adapted for the purposes of allowing panel portion 850' to pair with panel portion 860' (shown clearly in Figure 19).
  • the apertures 660 of the female pairable part 650 provided in bodies 630, 640 of the first part 610, can be seen as being capable of receiving the male projections of the male pairable part 700 which extend from bodies 670, 680 of the second part 620 of the connector assembly 600.
  • pairing of parts 610 and 620 involves, in one manner, manoeuvring or manipulating panels 850, 860 relative one another so that the male pairable parts 700 engages corresponding apertures 660 in a manner which allows parts 610 and 620 to converge to or toward a paired state.
  • the distal ends of respective male pairable parts 700 when in a paired state with the corresponding female configuration, become disposed between the host body 630 (for example) of the first part 610 and the underlying surface of the edge of the panel upon which the body 630 is associated with.
  • the shape of apertures 660 is such so that engagement with the male pairable part 700 promotes or facilitates a convergence of both parts relative one another to or toward the paired state.
  • the distal end of the male pairable part 700 when engaging with respective female pairable parts 650, modifies the material/surface of the edge of the panel (to which the body 630 is associated with) so as to provide sufficient room to accommodate the respective protrusion.
  • the relevant portion of the panel to which the body 630 is attached may be manually modified at the time of installation, and/or as a part of the manufacturing process (of the panel).
  • a single panel may comprise part 6 0 of the connector assembly 600 along one edge of the panel, and part 620 along, for example, an opposing edge of the panel.
  • Figures 20 to 24 show one embodiment of such an arrangement of a panel P.
  • body 670 comprising a plurality of first pairable parts 700
  • body 640 comprising a plurality of second pairable parts 650
  • Bodies 670, 640 are joined at opposing (uppermost) free ends by a channel section 982 (as clearly shown) of a top track assembly TA configured at the top edge ⁇ of the panel P.
  • a channel section 982 (as clearly shown) of a top track assembly TA configured at the top edge ⁇ of the panel P.
  • Joining between meeting ends of channel section 982 and bodies 670, 640 is by way of, for example, welding, however the skilled reader will readily appreciate other ways in which a sufficient connection/joining could be realised.
  • FIGS. 20 and 21 show further details of portions of bodies 630, 640, 670, 680 - in the embodiment shown the shape of the pairable part 650 differs slightly from that shown in Figures 10, 1 1 , and 13 in that convergence of the tapered region of the shaped aperture occurs earlier with both opposing edges remaining substantially parallel for the remaining length of the aperture.
  • Figure 22 shows a perspective view of the final form of a panel arrangement P (in this example, a composite building panel) similar to that shown in Figure 14.
  • bodies 680 and 630 are joined at opposing (uppermost) free ends by a channel section 980 so as to form a further similarly configured door frame arrangement.
  • the assembly of both structures in forming the panel P is shown schematically (showing various cross sections D and C, and associated detailed segments E, F, and G) in Figure 23, and in exploded form in Figure 24.
  • body 670 of part 620 is associated with a portion of a first edge Ei of the panel P so as to seat at or near the edge between the outer sheet member 920 and inner sheet member 900
  • the body 680 of the part 620 is associated with a further portion of edge Ei so as to seat between the outer sheet member 910 and the inner sheet member 900
  • body 640 of part 610 is associated at a portion of a second edge E 2 of the panel P so as to seat at or near the edge between the outer sheet member 920 and inner sheet member 900
  • body 630 of part 610 is associated with a further portion of edge E 2 so as to seat between the outer sheet member 910 and inner sheet member 900.
  • the space between bodies 670 and 640 is filled by the core material of the panel provided between the outer sheet member 920 and the inner sheet member 900. Likewise, the space between bodies 680 and 630 is filled with core material provided between the inner sheet member 900 and the outer sheet member 910.
  • the panel P comprises first part 610 associated with edge E-i , and second part 620 associated on opposing edge E 2 . While this arrangement exemplifies one commercially acceptable arrangement, it will be appreciate that panel arrangements could be realised in which edges Ei and E 2 are provided with the same parts of the assembly.
  • the exploded view shown in Figure 24 lends itself to discussion of one embodiment of a method for making the panel P shown.
  • the components shown in Figure 24 are placed in a mould or jig and positioned so that each are secured relative to each other during the injection and curing processes using, in this stance, suitable liquid reactants used to form the core material (which hardens to form a relatively solid insulating material) between the outer sheets 910, 920 and the inner sheet 900.
  • one method of forming a panel suitable for use with the assembly described herein may involve forming a building panel in a manner in which one of the first 610 or second 620 parts of the connector assembly 600 is associated with a portion of an edge of the panel when formed. Having regard to the embodiment of panel P, such a method may involve the first outer sheet member 910, the second outer sheet member 920, and the inner sheet member 900 being arranged in a mould or jig in a substantially spaced apart relationship, whereby the inner sheet member 900 is provided between the first and second outer sheet members.
  • first 610 or second 620 parts can then be arranged between the appropriate first 910 or second 920 outer sheet members and the inner sheet 900 member at edge Ei and/or edge E 2 of the panel P.
  • the components comprising the panel P may be arranged in a suitable mould or jig in substantially the manner shown in exploded form in Figure 24 (including the placement of spacer elements 984 discussed below).
  • body 630 (of the first part 610) can be arranged between outer 910 and inner 900 sheet members, and body 640 (of the first part 610) can be arranged between outer 920 and inner 900 sheet members; and, at edge E-i , body 680 (of second part 620) can be arranged between outer 910 and inner 900 sheet members; and, body 670 (of second part 620) can be arranged between outer 920 and inner 900 sheet members.
  • liquid reactants can be delivered into the mould which react so as to produce a core material between the outer 910, 920, and inner 900 sheet members.
  • one or more holes may be provided in the inner sheet member 900 so as to enable the liquid reactants to flow between opposite sides of the inner sheet member.
  • forming the panel P in this manner allows the core material to form around the flange portions of the channel sections of bodies 670, 680 and 630, 640. As shown, the dimension of the flange portions of the channel sections of the respective bodies 630, 640, 670, 680 is substantially equal.
  • forming in this nature allows for a panel to be produced having good physical (eg. strength) characteristics and one which substantially forms or cures in an integrated manner. Furthermore, this construction process provides for a configuration in which the separate bodies (channel sections) of the first 610 and second 620 parts becomes substantially integral with the panel P.
  • Figures 23 and 24 also show a spacer element 984 provided in the form of an elongate planar strip (of, for example, plastic material) of constant rectangular cross section extending a substantial portion along edges E-i and E 2 of the panel P.
  • the spacer elements 984 are provided at the interface between the flange portions of bodies 670/680, 630/640 and the respective outer (910/920)/inner sheet members (900) - thus, 8 spacer elements 984 are used in panel P.
  • the spacer elements 984 are generally used for convenience in forming the panel and can offer some advantage when a single whole panel so formed is modified (eg. cut in accordance with a specific height dimension) for installation purposes.
  • the spacer elements 984 can be used as an indicator for assisting an operator in forming one or more further slots or recesses in, for example, the bottom edge of the panel P - such slots or recesses being used to receive or seat flanges of a bottom track member (positioned on a foundation of a building, for example, and to which the panel P is to be secured to).
  • slots or recessed are typically formed in the panel by way of a grinding process and the spacer elements serve as sacrificial components so that the channel sections of the bodies 670/680/630/640 are not inadvertently compromised (ie. in any manner which could have the effect of reducing their structural capacity) by any grinding action - instead, the spacer elements provide a sacrificial body when such modifications are made to the edges of a panel.
  • kits or a collection of components for use in the construction/assembly of a wall, ceiling, floor, or portions of a building.
  • embodiments of the assembly described herein and/or embodiments of the building panels (8/12, 850/860, P) may be provided as part of a kit of parts or a set of parts.
  • kits or sets of parts could comprise a plurality of panels (8/12, 850/860, P) with respective first/second parts of connector assemblies 4, 600 attached or integrated with the panels.
  • such kits or sets of parts may comprise panels with sets of first/second parts included such that attachment with the panels can be undertaken on site using mechanical fastening systems and the like.
  • any such modification may involve configuring the edge of the intended adjacent panel with at least one recessed region capable of accommodating a projection of pairable part 700.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

L'invention concerne un ensemble à utiliser pour joindre ou relier ensemble deux composants. Selon un aspect, l'ensemble comprend des première et deuxième pièces agencées chacune de façon à pouvoir être associées avec des composants respectifs et configurées opérationnellement de façon que les première et deuxième pièces puissent être appariées ensemble. Selon un autre aspect, l'invention concerne un panneau de construction, où le panneau de construction est configuré opérationnellement pour se joindre ou se relier à un autre panneau de construction grâce à un ensemble comportant des première et deuxième pièces configurées opérationnellement de façon à être calées entre elles de façon à pouvoir être appariées pour joindre ou relier ensemble le panneau de construction et l'autre panneau de construction.
PCT/AU2016/000036 2010-10-11 2016-02-10 Ensemble à utiliser avec des composants WO2016127199A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US15/095,923 US20160222651A1 (en) 2010-10-11 2016-04-11 Building panel, building system and method of constructing a building

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2015900422A AU2015900422A0 (en) 2015-02-10 Assembly for use with building panels
AU2015900422 2015-02-10

Related Child Applications (2)

Application Number Title Priority Date Filing Date
PCT/AU2011/001293 Continuation-In-Part WO2012048367A1 (fr) 2010-10-11 2011-10-11 Panneau de construction, système de construction et procédé de construction d'un bâtiment
US13/505,952 Continuation-In-Part US8733046B2 (en) 2010-10-11 2011-10-11 Building panel, building system and method of constructing a building

Publications (1)

Publication Number Publication Date
WO2016127199A1 true WO2016127199A1 (fr) 2016-08-18

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Family Applications (1)

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PCT/AU2016/000036 WO2016127199A1 (fr) 2010-10-11 2016-02-10 Ensemble à utiliser avec des composants

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WO (1) WO2016127199A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110037462A (zh) * 2019-05-16 2019-07-23 郑州煜耀家具有限公司 一种钢结构组装焊接一体化办公屏风隔断
CN113431223A (zh) * 2021-07-01 2021-09-24 重庆大学 一种工字型卡槽式复合剪力墙及其拼接方法
CN113431222A (zh) * 2021-07-01 2021-09-24 重庆大学 一种装配式钢筋卡槽式复合剪力墙及其拼接方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3490797A (en) * 1968-12-17 1970-01-20 Eugene L Platte Clip assembly
FR2657128A1 (fr) * 1990-01-18 1991-07-19 Boucaud Maurice Dispositif d'assemblage et de verrouillage de panneaux rigides.
GB2362661A (en) * 2000-05-23 2001-11-28 Mercantile Internat Group Plc Connecting building elements
AU2012201775A1 (en) * 2010-10-11 2012-04-12 Fbm Licence Limited A building panel, building system and method of constructing a building
EP2581509A2 (fr) * 2011-10-14 2013-04-17 Simpson Strong-Tie Company, Inc. Dispositif de liaison
US20130279976A1 (en) * 2012-04-18 2013-10-24 Walter JASICKI Interlocking tab device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3490797A (en) * 1968-12-17 1970-01-20 Eugene L Platte Clip assembly
FR2657128A1 (fr) * 1990-01-18 1991-07-19 Boucaud Maurice Dispositif d'assemblage et de verrouillage de panneaux rigides.
GB2362661A (en) * 2000-05-23 2001-11-28 Mercantile Internat Group Plc Connecting building elements
AU2012201775A1 (en) * 2010-10-11 2012-04-12 Fbm Licence Limited A building panel, building system and method of constructing a building
EP2581509A2 (fr) * 2011-10-14 2013-04-17 Simpson Strong-Tie Company, Inc. Dispositif de liaison
US20130279976A1 (en) * 2012-04-18 2013-10-24 Walter JASICKI Interlocking tab device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110037462A (zh) * 2019-05-16 2019-07-23 郑州煜耀家具有限公司 一种钢结构组装焊接一体化办公屏风隔断
CN113431223A (zh) * 2021-07-01 2021-09-24 重庆大学 一种工字型卡槽式复合剪力墙及其拼接方法
CN113431222A (zh) * 2021-07-01 2021-09-24 重庆大学 一种装配式钢筋卡槽式复合剪力墙及其拼接方法
CN113431223B (zh) * 2021-07-01 2022-09-30 重庆大学 一种工字型卡槽式复合剪力墙及其拼接方法

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