WO2016125552A1 - Joining structure - Google Patents

Abstract

A joining structure (100) according to the present invention comprises a first member (21), a second member (31) of a material different from that of the first member (21), and a separation means (51) that is provided between the first member (21) and the second member (31) and that separates the first member (21) and the second member (31) from each other, wherein a resin (13) is filled into the space between the edge of at least one member among the first member (21) and the second member (31), and the other member.

Description

Bonding structure

The present invention relates to a bonded structure.

In response to the recent global environmental problems caused by exhaust gas and the like, transportation vehicles such as automobiles have been improved in fuel efficiency by reducing the weight of the vehicle body. Attempts have also been made to increase the safety at the time of a vehicle collision without hindering the weight reduction of the vehicle as much as possible. In particular, for a vehicle body structure of an automobile, a technique for substituting a part of a conventionally used material with another material has been studied. For example, some of the steel materials that have been used in the past can be replaced with lighter alloy materials such as aluminum alloys and magnesium materials that are lighter and more energy-absorbing. Measures such as applying high-strength steel with high strength are being promoted.

In general, it is difficult to weld different metal materials. For example, in the welding of an aluminum material and a steel material, Fe ₂ Al ₅ which is an intermetallic compound layer of Fe and Al having high hardness and extremely brittle is generated at the joint interface with each other, and the joint strength is lowered.

For this reason, a joining structure in which a steel connecting member is cast on an aluminum frame and the steel connecting member and another steel frame are welded has been studied (Patent Document 1). ). Further, the tip of the rivet fastened to the first member by spot welding is spot-welded to the second member to join the first member and the second member to each other, while suppressing the formation of intermetallic compounds, while dissimilar metal material A joint structure in which the two are joined is disclosed (Patent Document 2).

Also, it has been studied to dispose a resin that improves rigidity and shock absorption inside a portion where metal members are combined (see Patent Documents 3 and 4).

Japanese Unexamined Patent Publication No. 2007-302147 Japanese Unexamined Patent Publication No. 2014-580 Japanese Unexamined Patent Publication No. 2005-1615 Japanese Unexamined Patent Publication No. 2014-218179

In the joint structure described in Patent Document 1, there is no possibility that a brittle intermetallic compound is generated. However, it is difficult to accurately set the steel connection member when casting aluminum. Moreover, in order to ensure the corrosion resistance of the connection part by the penetration | invasion of water, it is necessary to apply | coat a sealing agent to the boundary of an aluminum member and steel connection members. As a result, the number of manufacturing steps increases. Furthermore, since the sealing agent peels depending on the use environment, it is difficult to ensure long-term corrosion resistance.
Even in the joint structure described in Patent Document 2, it is necessary to apply a sealant to the boundary between different metal materials in order to prevent corrosion of the member due to water intrusion, and there is a problem similar to that of Patent Document 1. .

In the resin composite frame member described in Patent Document 3 described above, the rigidity of the frame is improved by placing the resin between the metal members. However, since the other metal member is assembled with the resin provided on the surface of one metal member, the number of manufacturing steps increases. Further, there may be a gap between the resin provided on one metal member and the other metal member assembled after the resin is formed. For this reason, it is difficult to sufficiently prevent moisture from entering between the metal member and the resin, and it may be difficult to obtain a desired anticorrosive effect.
Similarly, in the resin composite frame described in Patent Document 4, since a gap is formed between the metal member and the resin member, it is not possible to sufficiently prevent moisture from entering. Moreover, when the metal member to be used is a dissimilar metal material (for example, aluminum material and steel material), it becomes indispensable to provide the metal member with a sealing material for preventing electrolytic corrosion, and the number of manufacturing steps increases. Furthermore, since the sealing material easily peels depending on the use environment, it is difficult to ensure long-term durability.

The present invention has been made in view of the above matters, and an object thereof is to provide a highly rigid joint structure capable of firmly joining different members and preventing corrosion without complicating the manufacturing process. There is to do.

The joint structure of the present invention is provided between the first member, the second member made of a material different from the first member, and at least between the first member and the second member, and the first member and the first member Separating means for separating the two members from each other,
A resin is filled between the end of one of the first member and the second member and the other member.
As one aspect of the joined structure, the separation means may be configured separately from the first member and the second member.
As one aspect of the joined structure, the separating means may be a convex portion that is formed on at least one of the first member and the second member and protrudes from the one to the other.
As one mode of the bonded structure, at least one of the first member and the second member is provided with a resin on a surface opposite to the side where the first member and the second member face each other. Also good.
As one aspect of the above bonded structure, the resin provided on the opposite surface may be provided with a reinforcing portion that protrudes outward from the resin surface.
As one aspect of the bonded structure, at least one of the first member and the second member may be formed with a through-hole penetrating the front and back, and the through-hole may be filled with resin.
As one aspect of the bonded structure, the overlapping portion arranged in the thickness direction of each member in a state where the first member and the second member are separated from each other includes the first member and the second member. The resin may be filled so that a cross section perpendicular to the longitudinal direction has a closed cross-sectional shape.
As one aspect of the bonded structure, at least one of the first member and the second member may be covered with a resin to form at least one of the inside and the outside of the closed cross-sectional shape.
As one aspect of the joined structure, the metal material included in the first member and the metal material included in the second member may be different types of metal materials.

According to the present invention, the first member and the second member are spaced apart from each other via the separating means, and the end portion of at least one of the first member and the second member is between the other member and the other member. By filling the resin, the first member and the second member are firmly joined by the resin and are integrated. Thereby, the rigidity of the bonded structure is increased. In addition, the resin between the first member and the second member prevents moisture from entering, thereby preventing the occurrence of rust, corrosion, and electrolytic corrosion.

It is a figure for demonstrating embodiment of this invention, and is a perspective view which shows the frame | skeleton member before resin molding of the joining structure body. FIG. 2 is a sectional view taken along line II-II in FIG. FIG. 3 is a sectional view taken along line III-III in FIG. 1. It is sectional drawing which shows the attachment process of the rivet used for manufacture of the joining structure of FIG. It is a perspective view which shows the 1st structural example of a joining structure. FIG. 6 is a sectional view taken along line VI-VI in FIG. 5. It is a perspective view which shows the 2nd structural example of a joining structure. It is sectional drawing which shows the modification of a joining structure. It is a perspective view which shows the frame member before resin molding which shows the 3rd structural example of a joining structure. FIG. 10 is a sectional view taken along line XX in FIG. 9. It is a perspective view which shows the 4th structural example of a joining structure. FIG. 12 is a cross-sectional view taken along line XII-XII in FIG. 11. FIG. 13 is a sectional view taken along line XIII-XIII in FIG. 11. It is principal part sectional drawing which shows the state which fixed the 1st member and the 2nd member through the spacer. It is principal part sectional drawing which shows the state which fixed the 1st member and the 2nd member with the washer interposed. It is a principal part expanded sectional view which shows the state which spaced apart the 1st member and the 2nd member by the convex part. It is a perspective view of the junction structure by which the connection part with other members was integrally formed in resin which covers a member. It is a figure for demonstrating embodiment of this invention, and is a perspective view of the 1st structural example of a composite frame member. FIG. 18 is a cross-sectional view of the composite frame member shown in FIG. 17 taken along line XVIII-XVIII. It is a back view which shows the back surface of the composite frame member shown in FIG. It is sectional drawing of a panel member and a baseplate member at the time of providing a convex part in a panel member. It is typical sectional drawing of the 2nd structural example of a composite frame member. It is typical sectional drawing of the 3rd structural example of a composite frame member. It is typical sectional drawing of the 4th structural example of a composite frame member. It is typical sectional drawing which shows the composite frame member which provided the rib. It is typical sectional drawing which shows the composite frame member which provided the rib. It is typical sectional drawing of the 5th structural example of a composite frame member. It is typical sectional drawing of the 6th structural example of a composite frame member. It is typical sectional drawing of the 7th structural example of a composite frame member. It is a typical fragmentary sectional view of the composite frame member which provided the rib. It is a typical fragmentary sectional view of the composite frame member which provided the rib. It is typical sectional drawing of the 8th structural example of a composite frame member. It is typical sectional drawing of the 9th structural example of a composite frame member.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Here, as the joint structure, for example, a joint structure used for connection of a vehicle frame structure such as a subframe is illustrated.

<First Structure Example of Bonded Structure>
FIG. 1 is a diagram for explaining an embodiment of the present invention, and is a perspective view showing a skeleton member of a bonded structure before resin molding, FIG. 2 is a cross-sectional view taken along line II-II in FIG. 1, and FIG. Sectional view taken along the line III-III, and FIG. 4 is a sectional view showing a process of attaching a rivet used for manufacturing the joined structure.

As shown in FIGS. 1 and 2, the bonded structure of this configuration example includes a skeleton member 11 in which longitudinal end portions of two types of plate materials of different materials are overlapped with each other, and a region where the plate materials are overlapped with each other. And a resin portion 13 (see FIG. 5), which will be described in detail later.

The skeleton member 11 includes a first member 21 made of a steel plate and a second member 31 made of an aluminum plate. The first member 21 includes a first panel member 23 having a substantially inverted U-shaped cross section and a first bottom plate member 25 having a flat plate shape. The first panel member 23 has flange portions 23a formed on both sides in the frame width direction (X direction) orthogonal to the frame bonding direction (Y direction), and the flange portion 23a is bonded to the first bottom plate member 25 by spot welding or the like. The

The second member 31 includes a second panel member 33 having a substantially inverted U-shaped cross section that is slightly larger than the first panel member 23, and a flat plate-like second bottom plate member 35. The second panel member 33 is formed with flanges 33a on both sides in the frame width direction (X direction), and the flanges 33a and the second bottom plate member 35 are spaced apart. That is, the 2nd member 31 is arrange | positioned so that a part of the outer side of the 1st member 21 may be covered, as shown in FIG. 1, FIG.

As shown in FIG. 3, the one end 21a in the longitudinal direction (Y direction) of the first member 21 and the one end 31a in the longitudinal direction (Y direction) of the second member 31 have a separation distance δ from each other. The first member 21 and the second member 31 are overlapped in the thickness direction. That is, as shown in FIG. 2, the second panel member 33 is disposed to cover the outside of the first panel member 23 with a separation distance δ in the overlapping region W, and the second bottom plate member 35 is overlapped. The region W is disposed below the first bottom plate member 25 with a separation distance δ.

The separation distance δ between the first panel member 23 and the second panel member 33 and the separation distance δ between the second bottom plate member 35 and the first bottom plate member 25 are the first panel member 23 and the second panel member. It is formed by a plurality of rivets (separating means) 51 configured separately from 33.

Specifically, the shaft portion 51b of the rivet 51 is passed through a plurality of locations of the flange portion 33a, the top surface portion 33b, and the second bottom plate member 35 of the second panel member 33. Then, a counter punch (not shown) arranged to face the rivet 51 causes a part of the second panel member 33 to be plastically flowed and pushed up into the groove 51d provided on the head 51a of the rivet 51. As a result, the rivet 51 is caulked and fixed to the second panel member 33. Since the shaft length of the shaft portion 51 b of the rivet 51 is longer than the thickness of the second panel member 33, a uniform separation distance δ is set between the second panel member 33 and the first panel member 23.

The rivet 51 is preferably a forged product having a head portion 51a and a shaft portion 51b from the viewpoint of forgeability and mountability. When the member to be spot welded is a steel material, the rivet 51 is preferably made of steel in order to improve the joining strength, and soft steel, stainless steel, high-tensile steel, or the like can be used according to the application. . In addition, when the member to be spot welded is an aluminum material, it is preferable from the viewpoint of securing the bonding strength that the rivet is made of aluminum or aluminum alloy and the material of the rivet is matched with the member to be spot welded. As a method for fixing the members 21 and 31 with the rivet 51, for example, methods disclosed in Japanese Patent Laid-Open No. 7-214338 and Japanese Patent Laid-Open No. 2010-207898 can be appropriately used.

In addition, the structure by which the axial part 51b of the rivet 51 is crimped to the prepared hole 37 previously formed in the 2nd panel member 33 may be sufficient.

As shown in FIG. 4, the rivet 51 is joined by bringing the tip 51 c of the rivet 51 into contact with the first panel member 23, and the head 51 a of the rivet 51 and the first panel member 23 are paired with a pair of electrodes 53. , 55 may be performed by energizing between the electrodes 53, 55 in a state of being pressed and clamped. Thereby, the front-end | tip part 51c of the rivet 51 and the 1st panel member 23 are resistance spot welded. By this resistance spot welding, the first member 21 and the second member 31 are fixed in a state having a separation distance δ or a state slightly smaller than the separation distance δ. The length of the separation distance δ can be arbitrarily set by adjusting the shaft length of the shaft portion 51b.

As described above, the rivet 51 provided on the top surface portion 33b of the second panel member 33 shown in FIG. 2 is fixed to the top surface portion 23b of the first panel member 23. Further, the rivet 51 provided on the flange portion 33 a of the second panel member 33 is fixed to the flange portion 23 a of the first panel member 23. The rivet 51 provided on the second bottom plate member 35 opposite to the rivet 51 provided on the flange portion 33a is fixed to the first bottom plate member 25.

As shown in FIG. 1 and FIG. 2, the first panel member 23 and the second panel member 33 are respectively provided with flange portions 23a and 33a, top surface portions 23b and 33b, and side surfaces (including inclined surfaces) 23c connecting them. , 33c are formed with a plurality of through holes 29, 39 penetrating the front and back of the first panel member 23 and the second panel member. The first bottom plate member 25 and the second bottom plate member 35 are formed with resin supply holes 41 that pass through the front and back surfaces and supply resin from a gate (not shown).

The skeletal member 11 in which the first member 21 and the second member 31 are joined by the rivet 51 is set in a resin molding die (not shown), and in the overlapping region W of the first member 21 and the second member 31. Resin is injection molded into the defined cavity.

Although not shown, the resin molding die has an outer frame body and a core inserted into the outer frame body. The skeleton member is set between the inner peripheral surface of the outer frame and the core, and the cavity is filled with resin.

As shown in FIG. 2, the cavity is a space CB <b> 1 between the inner peripheral surface of the outer frame body of the resin mold and the second panel member 33, and between the second panel member 33 and the first panel member 23. Space CB2, the space CB3 between the second bottom plate member 35 and the first bottom plate member 25, the outer peripheral surface of the core inserted along the Y direction inside the first member 21, and the first member 21. And a separation space CB5 formed between the inner peripheral surface of the outer frame body of the resin molding die and the second bottom plate member 35.

The filling of the resin into the cavity is not limited to filling from the resin supply hole 41 which is a through hole, but may be performed from the longitudinal direction (Y direction) of the skeleton member.

As described above, in the manufacturing process of the bonded structure that performs the bonding of the skeleton members and the resin molding, the first member 21 and the second member 31 are bonded to each other with the rivets 51 or the like being separated from each other. And filling the resin between the end of at least one member and the other member of the joined first member 21 and second member 31 by injection molding.

FIG. 5 is a perspective view of the bonded structure after resin molding, and FIG. 6 is a cross-sectional view taken along the line VI-VI in FIG.
In the bonded structure 100 after resin molding, the resin portion 13 is formed in the overlapping region W. As shown in FIG. 6, the resin portion 13 has an intermediate resin 13 c between the first member 21 and the second member 31 and a surface of the first member 21 opposite to the surface facing the second member 31. The inner resin 13in provided on the second member 31 and the outer resin 13out provided on the surface of the second member 31 opposite to the surface facing the first member 21.

The resin part 13 having this configuration may include at least the intermediate resin 13c filled in the space between the first member 21 and the second member 31. The first member 21 and the second member 31 are joined and integrated by the intermediate resin 13c. The resin portion 13 preferably includes an inner resin 13in on the inner surface side of the first member 21 and an outer resin 13out on the outer surface side of the second member 31.

The injection molded resin is also filled in the through holes 29 and 39 and the resin supply hole 41. The resin filled in the through holes 29 and 39 and the resin supply hole 41 forms an engaging portion with the first member 21 and the second member 31, and is difficult to come out from the hole. Further, since the intermediate resin 13c, the outer resin 13out, and the inner resin 13in are connected to each other by the resin filled in the through holes 29, 39 and the resin supply hole 41, the entire resin portion 13 is integrated. By these actions, the rigidity of the bonded structure 100 can be improved without increasing the weight. Further, the load resistance of the bonded structure 100 can be improved.

The inner resin 13in covers the end surfaces of the first panel member 23 and one end portion of the first bottom plate member 25 (one end portion 21a in FIG. 3), and the outer resin 13out is one end of the second panel member 33 and the second bottom plate member 35. The end surface of the portion (one end portion 31a in FIG. 3) is covered. Thereby, each end surface is protected from intrusion of moisture by the inner resin 13in and the outer resin 13out, and rust, corrosion, and electrolytic corrosion are less likely to occur.

The surface of at least the overlapping region W of the first member 21 and the second member 31 may be either a smooth surface or a roughened surface. When the surface of the overlapping region W is roughened, the bonding strength with the resin can be further increased. Further, at least the overlapping region W of the first member 21 and the second member 31 may be embossed. By filling the embossed gap with the resin, the first member 21 and the second member 31 can be joined together with improved load resistance in the longitudinal direction. Furthermore, prior to the above-described resin injection molding, the surface of at least one of the first member 21 and the second member 31 may be subjected to a primer treatment.

The primer treatment is a treatment for forming a primer layer by applying an adhesive to the surfaces of the first member 21 and the second member 31. As the primer-treated adhesive, a low-viscosity liquid with a small non-volatile content, such as a modified polyolefin paint or a modified epoxy primer, can be used. The primer layer has an effect of improving the adhesiveness of the surfaces of the members 21 and 31, and the adhesive strength between the members 21 and 31 and the resin becomes stronger. Further, the first member 21 and the second member 31 can be electrically insulated by the primer treatment.

The resin material constituting the resin part 13 is not particularly limited as long as it is a resin composition used for normal injection molding. For example, thermoplastic resins such as propylene (PP), polyamide, polyethylene, polystyrene, ABS resin, vinyl chloride resin, and fluororesin can be used.

The resin material may contain fillers such as talc and metal fibers and various additives. In that case, the filling rate of the filler into the resin is about 5 to 40% (in the case of metal fibers: 5 to 20%) in order to improve the strength of the resin while ensuring the fluidity of the resin at the time of injection molding. It is preferable to do.

Since the resin portion 13 of this configuration is filled with resin at a high pressure by injection molding, the resin filling density is increased. Therefore, there is no gap between the first member 21 and the second member 31 for allowing moisture to enter which causes rust generation, corrosion, and electrolytic corrosion.

The thickness of the intermediate resin 13c filled in the space between the first member 21 and the second member 31 is the largest from the viewpoint of resin fluidity during injection molding and the strength of the metal / resin composite member. The thickness is preferably about 1.8 to 3 mm at a thin portion. The thickness of the intermediate resin 13c is determined by a separation distance δ formed between the first member 21 and the second member 31 by the rivet 51 before injection molding.

Further, the thickness of the outer resin 13out is determined by a separation distance formed between the inner peripheral surface of the resin molding die and the second member 31. The thickness of the inner resin 13in is determined by the separation distance formed between the outer peripheral surface of the core inserted along the Y direction and the first member 21.

According to the joined structure 100 of the present configuration example described above, the first member 21 and the second member 31 are arranged with a separation distance δ from each other by the separation means. The intermediate resin 13c is filled in the separated space by injection molding, so that the first member 21 and the second member 31 are integrally joined via the intermediate resin 13c. For this reason, even if the first member 21 and the second member 31 are different metal materials of different materials, for example, a combination of a steel material and an aluminum material, an intermetallic compound is not generated at the joint interface. It can be firmly joined without changing the quality. Further, moisture does not enter the boundary surface between the first member 21 and the second member 31 and the resin portion 13, and generation of rust, corrosion, and electrolytic corrosion is prevented.

And when filling resin by injection molding, since the 1st member 21 and the 2nd member 31 are joined integrally by one injection molding, a manufacturing process can be simplified. In addition, the resin portion 13 is formed on the joint surface between the first member 21 and the second member 31 without a gap as the resin solidifies after injection molding. For this reason, moisture does not enter from the bonding interface, and the resin does not peel off like the sealing material. Further, according to this configuration, the first member 21 and the second member 31 are manufactured separately, and then the durability is improved as compared with the configuration in which the first member 21 and the second member 31 are fastened and joined via resin. Also, no gap is generated at the bonding interface.

Also, the inner resin 13in and the outer resin 13out are formed on the surfaces opposite to the surfaces where the first member 21 and the second member 31 face each other by injection molding. Therefore, in the overlapping region W of the first member 21 and the second member 31, the resin portion 13 is formed over the entire surface. Therefore, the boundary surfaces between the first member 21 and the second member 31 and the resin portion 13 are protected including the end surfaces of the first member 21 and the second member 31, and the reinforcing effect is enhanced.

Further, at least one of the first member 21 and the second member 31 is formed with at least one through hole 29, 39 filled with resin. The resin part 13 (intermediate resin 13c, outer resin 13out, inner resin 13in) covering the first member 21 and the second member 31 is filled in the through holes 29 and 39 by filling the through holes 29 and 39 with resin. And the rigidity of the bonded structure 100 is improved.

Further, by changing the dimensions of the rivet 51 to be used, the separation distance between the first member 21 and the second member 31 can be adjusted freely and accurately. Further, by adjusting the separation distance δ over the entire overlapping region W or locally, it is possible to prevent uneven resin flow during injection molding. As a result, insufficient wraparound of the resin can be avoided, the occurrence of defective injection molding can be prevented, and the bonding strength between the first member 21 and the second member 31 can be further improved.

Moreover, since the first member 21 and the second member 31 do not contact each other, the occurrence of electrolytic corrosion can be prevented even when different metal materials having different potentials, such as steel and aluminum, are used. Therefore, the range of selection of the bonding material is widened, and the degree of freedom in design is increased. Moreover, an inexpensive aluminum material can be used, and the weight of the joint structure 100 can be reduced at a low cost.

The first member 21 and the second member 31 constituting the skeleton member 11 are not limited to steel materials and aluminum materials, and other metals can be used, and at least one of them may be a metal material. Moreover, the combination of the member which consists of the same material from which thickness differs may be sufficient.

Examples of the metal material include aluminum alloy materials (JIS standard 6000 series, 5000 series, 7000 series, 2000 series, 3000 series, etc.), magnesium alloys, steel materials (soft steel, high-tensile steel), titanium alloys, or combinations thereof. A metal material or the like can be used.

Of the first member 21 and the second member 31, the member on the side where the rivet 51 is caulked and attached may be a non-metallic material such as carbon fiber reinforced plastic (CFRP). Other non-metallic materials include glass fiber reinforced plastic (GFRP), long glass fiber reinforced plastic (GMT), boron fiber reinforced plastic (BFRP), aramid fiber reinforced plastic cage (AFRP, KFRP), polyethylene fiber reinforced plastic (DFRP) And Zyron reinforced plastic (ZFRP).

The first member 21 and the second member 31 of this configuration are examples in which plate materials are used, but a cast material can be used in addition to a shape material and a forged material. Further, the first member 21 and the second member 31 may be a joined structure in which plate press-formed products are joined by welding or the like.

The through holes 29 and 39 and the resin supply hole 41 are not limited to the round holes shown in the figure, and may have any shape such as a square hole or a long hole. In addition to the cylindrical shape, the hole cross section may have a shape in which the area in the hole is increased or an inclined surface is provided, such as a taper shape or a shape in which a middle portion in the thickness direction protrudes inward. In this case, the bonding strength between the hole inner wall surface and the resin is further increased, and the rigidity of the bonded structure 100 can be further improved.

<The 2nd structural example of a joining structure>
Next, the joined structure of the second configuration example will be described with reference to FIG. The joint structure 110 of this configuration example is the same as the joint structure 100 of the first configuration example except that ribs are provided on the inner resin 13in formed on the inner surface side of the first member. Therefore, the same members or the same parts are denoted by the same reference numerals, and the description thereof is simplified or omitted. In each of the following configuration examples, the description of the same members and the same parts is similarly simplified or omitted.

In the bonding structure 110 of this configuration example, the inner resin 13in formed on the inner surface side of the first member 21 extends from the bottom formed along the first bottom plate member 25 along the top surface of the first panel member 23. It has the wall parts 15 and 17 which connect between the formed top parts.

The wall 15 is formed along the width direction (X direction) orthogonal to the longitudinal direction (Y direction) of the bonded structure 110. The wall portion 17 is formed along the longitudinal direction (Y direction) of the bonded structure 100. These wall parts 15 and 17 respectively constitute ribs serving as reinforcing parts, and reinforce the compressive strength and torsional strength of the joint structure 110. Thereby, the rigidity of the whole joining structure 110 further improves.

FIG. 8 is a cross-sectional view of a joint structure 120 as a modification of the second configuration example. The rib in the present modification is configured by a plurality of wall portions 19 projecting from the inner resin 13in formed on the inner surface side of the first panel member 23 toward the inner side of the first member 21. Even if the wall portion 19 is configured not to be connected to the bottom portion along the first bottom plate member 25, the rigidity of the joint structure 110 can be improved.

According to the bonding structure 110 of the second configuration example and the bonding structure 120 of the modification example, the wall portions 15, 17, and 19 that configure ribs are formed on the resin portion 13 that covers the first member 21 and the second member 31. Since the reinforcement part which consists of is formed, the rigidity of the joining structure body 100 can be improved, without increasing the weight of a joining member large. The shape, arrangement, and the like of the reinforcing part can be arbitrarily set according to the load acting on the bonded structure 100. Further, the rib may be provided not only in the inner resin 13in but also in the outer resin 13out, and in this case, the same effect as described above can be obtained.

<The 3rd structural example of a joining structure>
Next, the joined structure of the third configuration example will be described with reference to FIGS.
FIG. 9 is a perspective view showing a skeleton member before resin molding showing a third configuration example of the bonded structure, and FIG. 10 is a cross-sectional view taken along the line XX of FIG.
The joint structure of this configuration example has the same configuration as that of the first configuration example except that the shape of the first member 21 other than the overlapping region W is different from the joint structure 100 of the first configuration example.

The first bottom plate member 25 of this configuration has a step portion 25a that is separated from the flange portion 23a of the first panel member 23 at a portion that is separated from the end portion 21a in the longitudinal direction (Y direction) by the length of the overlapping region W. Is formed.

The step portion 25 a has a height difference corresponding to the height obtained by adding the plate thickness t of the second bottom plate member 35 to the separation distance δ between the first bottom plate member 25 and the second bottom plate member 35 in the overlapping region W. By this step portion 25a, the first bottom plate member 25 other than the overlapping region W and the second bottom plate member 35 are arranged in the same plane.

According to the joined structure using the skeleton member 11A having this configuration, the bottom surfaces of the first bottom plate member 25 and the second bottom plate member 35 are flush with each other. Therefore, it is not necessary to use a separate member for height adjustment for attachment to a mechanical device or the like, and the attachment structure can be simplified.

Alternatively, a convex portion 33 d that protrudes toward the top surface portion 23 b of the first panel member 23 that is the first member 21 may be formed on the one end portion 31 a of the second panel member 33 that is the second member 31. The convex portion 33d abuts on the top surface portion 23b of the first panel member 23 and reliably separates the first panel member 23 and the second panel member 33 in the overlapping region W by the separation distance δ even at the end portion. be able to.

Furthermore, a convex portion 35b that protrudes by a separation distance δ may be formed on one end portion 35a of the second bottom plate member 35 that is the second member 31. The convex portion 35b abuts on the boundary with the step portion 25a in the overlapping region W of the first bottom plate member 25 and reliably separates the first bottom plate member 25 and the second bottom plate member 35 even at the end portion. They can be separated by a distance δ.

Note that at least one of the joint surfaces of the convex portions 33d and 35b and the first member 21 is insulated by a primer layer or the like, and the occurrence of rust, corrosion, and electrolytic corrosion is prevented.

The convex portions 33d and 35b can be provided at any part in the overlapping region W in addition to the above part. For example, the separation distance δ may be selectively provided at a site where it is desired to be surely provided, or may be provided over the entire overlapping region W.

The convex portions 33d and 35b can be formed in an arbitrary shape such as a dot shape, a linear shape, or a curved shape, and the resin flow direction at the time of injection molding can be controlled in a desired direction by adjusting the provided length and direction. As a result, the resin can be actively flowed in a region where the resin flow is reduced, and the occurrence of defective injection molding such as chipping can be prevented.

<The 4th example of composition of a joined structure>
Next, the joint structure of the fourth configuration example will be described. In this configuration example, the joint structure is applied to a vehicle subframe.
11 is a perspective view showing a fourth configuration example of the joint structure, FIG. 12 is a cross-sectional view taken along line XII-XII in FIG. 11, and FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG.

As shown in FIG. 11, the sub-frame 200 is one of the vehicle frame structures, and a steel front member 71 disposed in front of the vehicle and an aluminum rear member 91 on which an engine or the like is mounted are joined. The structure 130 is integrally joined by the structure 130.

The front member 71 includes a front cross member 73 extending in the vehicle width direction (X direction), a pair of front side members 75, and a pair of support columns 77. The pair of front side members 75 are extended from both ends in the vehicle width direction (X direction) of the front cross member 73 toward the rear of the vehicle. The pair of support columns 77 extend upward from both ends in the vehicle width direction (X direction) of the front cross member 73.

The pair of front side members 75 each include a front panel member 79 formed with a hook and a flat front top plate member 81.

The rear member 91 includes a rear cross member 93 extending in the vehicle width direction (X direction) and a pair of rear side members 95 extending from both ends of the rear cross member 93 in the vehicle width direction (X direction) toward the front of the vehicle. Like the front side member 75, the pair of rear side members 95 includes a rear panel member 99 formed with a hook and a flat rear top plate member 111.

As shown in FIG. 12, the front panel member 79 and the front top plate member 81 constituting the pair of front side members 75 are provided on the front end side opposite to the front cross member 73, and are made of a steel front auxiliary member 83, 85 are integrally connected by welding or the like. The front auxiliary members 83 and 85 extend from the front end side of the front panel member 79 and the front top plate member 81 toward the rear of the vehicle. These front auxiliary members 83 and 85 are formed to have a cross-sectional shape similar to that of the front panel member 79 and the front top plate member 81.

Further, rear auxiliary members 113 and 115 made of aluminum are integrally connected by welding or the like to the rear panel member 99 constituting the pair of rear side members 95 and the front end side of the rear top plate member 111 opposite to the rear member 91. Is done. The rear auxiliary members 113 and 115 are extended toward the front of the vehicle. These rear auxiliary members 113 and 115 are formed to have similar cross-sectional shapes to the rear panel member 99 and the rear top plate member 111.

The front panel member 79, the front top plate member 81, and the front auxiliary members 83, 85 are both made of steel, and the rear panel member 99, the rear top plate member 111, and the rear auxiliary members 113, 115 are both made of aluminum. . Therefore, the front auxiliary members 83 and 85 can be firmly and easily joined to the front side member 75 of the same material and the rear auxiliary members 113 and 115 can be firmly and easily joined to the rear side member 95 of the same material by welding or the like.

The front auxiliary members 83 and 85 and the rear auxiliary members 113 and 115 function as auxiliary members that join the front side member 75 and the rear side member 95 together. The front end edge portion 113a of the rear auxiliary member 113 abuts on the outer surface of the front auxiliary member 83, and as shown in an enlarged view in FIG. 13, the front auxiliary member 83 and the rear auxiliary member 113 have a separation distance δ. And overlap in the thickness direction. The front edge portion 115a of the rear auxiliary member 115 is in contact with the outer surface of the front auxiliary member 85, and the front auxiliary member 85 and the rear auxiliary member 115 overlap each other in the thickness direction with a separation distance δ. Yes.

It should be noted that the joint between the front auxiliary member 83 and the tip edge 113a and the joint between the front auxiliary member 85 and the tip edge 115a are insulated by the primer layer.

In the overlapping region W where the front auxiliary members 83 and 85 and the rear auxiliary members 113 and 115 overlap, as described in the first configuration example, the resin portion 13 by injection molding is formed. The inner and outer surfaces of the front auxiliary members 83 and 85 and the rear auxiliary members 113 and 115 in the overlapping region W are entirely covered with a resin formed by injection molding, and between the front auxiliary member 83 and the rear auxiliary member 113. Resin is also formed in the separation space and the separation space between the front auxiliary member 85 and the rear auxiliary member 115.

Thereby, members of different materials can be firmly joined to each other between the steel front auxiliary members 83 and 85 and the aluminum rear auxiliary members 113 and 115 without generating an intermetallic compound. it can. Further, by making the rear member 91 made of aluminum, the weight of the subframe 200 can be reduced, which can contribute to improving the fuel consumption of the vehicle.

As shown in FIG. 14A, the first member 21 and the second member 31 are interposed between the first member 21 and the second member 31 with the spacer 61 having the thickness of the aforementioned separation distance δ interposed therebetween. You may fix with the rivet 51. FIG. As shown in FIG. 4, the rivet 51 has a lower hole 69 formed in the first member and a shaft portion 51 b formed in the lower hole 69, in addition to bringing the tip 51 c into contact with the first member and welding. Other methods such as penetration and welding may be used.

Further, as shown in FIG. 14B, a washer 63 having a thickness of the aforementioned separation distance δ may be interposed between the first member 21 and the second member 31, and may be fastened with a bolt 65 and a nut 67. In that case, it is preferable to pass the bolt 65 through the washer 63 before injection molding.

Further, as shown in FIG. 15, at least one of the first member 21 and the second member 31 from one to the other as in the convex portions 33d and 35b (see FIG. 10) shown in the third configuration example. The convex part 70 which protrudes toward may be provided (in the illustrated example, the convex part 70 is provided on the second member 31 side). By making the protrusion 70 have a protruding height equal to the desired separation distance δ, the first member 21 and the second member 31 can be easily separated by the desired separation distance δ.

If the convex part 70 is shape | molded simultaneously with the press molding of the 1st member 21 or the 2nd member 31, a manufacturing process will not be complicated. Moreover, since the component comprised by the 1st member 21 and the 2nd member 31 is not used separately, between the 1st member 21 and the 2nd member 31 can be made into the desired separation distance (delta) at low cost. Note that an insulating layer such as a primer layer may be provided on the contact surface between the convex portion 70 and the first panel member 23.

Thus, by setting the desired separation distance δ by the convex portion 70, it is not necessary to use another member such as the rivet 51, and the manufacturing cost can be reduced. In addition, you may form the separation distance (delta) using the convex part 70 and the rivet 51 together. In that case, even when the convex part 70 is crushed, the state in which the first member 21 and the second member 31 are separated can be reliably maintained. Further, by increasing the number of protrusions 70 installed, the cross-sectional secondary moment increases, and the rigidity of the member can be improved.

Further, as shown in FIG. 16, at the time of resin injection molding, a part of the outer resin 13out formed on the outer surface side of the second member 31 protrudes outward from the resin surface and is connected to other members. 45 may be integrally formed. The connecting portion 45 can be easily attached to another member by forming the attachment hole 43. And the connection part 45 becomes a reinforcement part which reinforces the outer side resin 13out, and can improve the rigidity of a junction structure.

Further, each of the above-described configurations is a two-member laminated structure including a first member and a second member, but may be a multilayer structure in which other strength members are laminated.

Next, a composite frame member will be described as another example of the joined structure. Here, as the composite frame member, for example, a frame of a vehicle body part used for a roof cross member, a roof side pillar, and the like is illustrated.

<First Configuration Example of Joining Frame Member>
FIG. 17 is a diagram for explaining an embodiment of the present invention. FIG. 18 is a perspective view of a first structural example of the composite frame member. FIG. 18 is a cross-sectional view of the composite frame member 300 taken along line XVIII-XVIII shown in FIG. FIG. 18 is a back view showing the back side of the composite frame member 300 shown in FIG. 17.

As shown in FIGS. 17 and 18, the composite frame member 300 includes a steel plate bottom plate member (first member) 211 (see FIG. 18) extending in the longitudinal direction and an aluminum plate panel member (first member) extending in the longitudinal direction. 2 members) 213, and at least a part between both is joined by resin.

The bottom plate member 211 and the panel member 213 are arranged with the longitudinal direction (Y direction) aligned. The composite frame member 300 overlaps in the thickness direction of each member with the bottom plate member 211 and the panel member 213 having a separation distance δ at both ends in the frame width direction (X direction) orthogonal to the longitudinal direction. The overlapping portion 217 is arranged.

As shown in FIG. 18, the panel member 213 extends from the flat flange 223 on both ends in the frame width direction (X direction) and the overlapping direction (Z direction) with the bottom plate member 211 extending from the flange 223. And a bulging portion 225 protruding toward the surface. As shown in FIG. 19, the entire bottom plate member 211 is formed flat. The bottom plate member 211 is disposed so as to overlap with the flange portion 223 of the panel member 213 in the thickness direction with a separation distance δ.

The panel member 213 and the bottom plate member 211 are joined by a rivet (separation means) 219 at the overlapping portion 217 in the flange portion 223. In the overlapping portion 217, a separation space having a separation distance δ is formed between the panel member 213 and the bottom plate member 211 in the overlapping direction (Z direction). And at least the space between the overlapping portions 217 is filled with resin by injection molding described later. Further, the resin may be formed on the inner surface of the hollow space 227 surrounded by the bulging portion 225 of the panel member 213 and the bottom plate member 211.

The panel member 213 and the bottom plate member 211 are integrally joined via a resin including an intermediate resin 215 formed by injection molding to constitute a composite frame member 300.

The separation distance δ formed by separating the panel member 213 and the bottom plate member 211 is the thinnest part from the viewpoint of the fluidity of the resin during injection molding and the strength of the metal / resin composite member. It is preferably about 8 to 3 mm. The size of the separation distance δ is appropriately determined according to the fluidity of the resin in the later-described injection molding, the strength of the metal / resin composite member, and the like.

Also in this configuration, similarly to the case of the rivet 51 shown in FIG. 4 described above, a uniform separation distance δ is provided between the bottom plate member 211 and the panel member 213.

In the composite frame member 300 of this configuration, joint portions by rivets 219 are provided at a plurality of locations along the longitudinal direction (Y direction) of the overlapping portion 217. Thereby, the separation distance δ in the overlapping portion 221 between the panel member 213 and the bottom plate member 211 is made uniform with high accuracy.

The hollow space 27 is defined by the bulging portion 225 of the panel member 213 and the bottom plate member 211 on the center side in the frame width direction (X direction) of the overlapping portion 217 of the composite frame member 300. Moreover, the panel member 213 and the bottom plate member 211 are joined by the intermediate resin 215 at the flange portion 223. That is, the cross section orthogonal to the longitudinal direction (Y direction) of the composite frame member 300 is a closed cross section.

17 to 19, a plurality of through holes 241 and 243 are formed in the panel member 213 and the bottom plate member 211, respectively. At least one of the through holes 241 and 243 also functions as a resin supply hole for supplying resin from a gate (not shown) during injection molding.

The skeleton member in which the panel member 213 and the bottom plate member 211 are joined by the rivet 219 is set in a resin molding die (not shown), and the resin is injection-molded into the cavity including the separation space of the overlapping portion 217.

Although not shown, the resin molding die has an outer frame body and a core inserted into the outer frame body. The skeleton member is set between the inner peripheral surface of the outer frame pair and the core, and the cavity is filled with resin. The filling of the resin into the cavity is not limited to filling from the through holes 241 and 243 serving as the resin supply holes, but may be performed from the longitudinal direction (Y direction) of the skeleton member.

In the composite frame member 300 after the injection molding, as shown in FIG. 18, the inner surface of the hollow space 227 surrounded by the bulging portion 225 and the bottom plate member 211 of the panel member 213 is covered with the inner resin 229. That is, the part which forms the inside of the closed cross-sectional shape by the baseplate member 211, the panel member 213, and the intermediate resin 215 is covered with resin.

Further, as shown in FIG. 17, the outer peripheral edge portions of the panel member 213 and the bottom plate member 211 including the longitudinal end portion 231 and the frame width direction end portion 233 of the composite frame member 300 are end-side resin 235 over the entire circumference. Covered by. Thereby, each end surface of the panel member 213 and the baseplate member 211 is protected from moisture permeation, and rust, corrosion, and corrosion are less likely to occur.

In the composite frame member 300, the intermediate resin 215, the inner resin 229, and the end side resin 235 are integrally formed by one injection molding. Further, the bonding interface between the bottom plate member 211 and the panel member 213 of each of the resins 215, 229, and 235 is formed without a gap by the resin solidifying after the injection molding. For this reason, moisture does not enter the composite frame member 300 from the bonding interface, and the resin does not peel off like the sealing material.

The injection molded resin is also filled in the through holes 241 and 243. The resin filled in the through holes 241 and 243 forms an engagement portion with the panel member 213 and the bottom plate member 211 and is difficult to come out from the hole. Further, since the intermediate resin 215, the inner resin 229, and the end portion side resin 235 are connected to each other by the resin filled in the through holes 241, 243, the respective resins are integrated. By these actions, the rigidity of the composite frame member 300 can be improved without increasing the weight.

For the bottom plate member 211 and the panel member 213 constituting the skeleton member, an appropriate material can be selected similarly to the materials of the first member 21 and the second member 31 shown in FIGS. As for the resin material, an appropriate material can be selected in the same manner as the resin portion 13 described above.

The bottom plate member 211 and the panel member 213 of the present configuration illustrate the case where plate materials are used, respectively, but it is also possible to use a cast material in addition to the shape material and the forged material. Furthermore, each member 211,213 may be a joined structure joined by welding a plate press-formed product.

The surface of the bottom plate member 211 and the panel member 213 may be either a smooth surface or a roughened surface. When the surface is roughened, the bonding strength with the resin can be further increased. Prior to the above-described resin injection molding, at least one surface of the bottom plate member 211 and the panel member 213 may be subjected to a primer treatment.

According to the composite frame member 300 configured as described above, the overlapping portion 217 of the bottom plate member 211 and the panel member 213 is joined in a state of being separated from each other by the separating means, and the intermediate resin 215 is filled into the separated space by injection molding. As a result, the bottom plate member 211 and the panel member 213 are integrally and firmly joined via the intermediate resin 215, and the frame rigidity is improved.

Further, the bottom plate member 211 and the panel member 213 can be integrally joined by one injection molding, and the manufacturing process can be simplified. Further, after the bottom plate member 211 and the panel member 213 are manufactured separately, the durability is improved as compared with the configuration in which the bottom plate member 211 and the panel member 213 are fastened and joined via resin, and a gap is generated at the joint interface even after long-term use. There is no.

Furthermore, the through hole 243 of the bottom plate member 211 and the through hole 241 of the panel member 213 are also filled with resin. Thereby, the resin (intermediate resin 215, inner resin 229, end side resin 235) covering the bottom plate member 211 and the panel member 213 is integrated by the resin filled in the through holes 241 and 243, and the composite frame member 300 Stiffness is improved. In addition, the interface between the resin of the bottom plate member 211 and the panel member 213 is hardly peeled off, the load resistance and impact resistance of the composite frame member 300 are improved, and a large frame rigidity is obtained.

Further, since the intermediate resin 215, the inner resin 229, and the end side resin 235 are filled with high pressure by injection molding, the filling density of the resin is increased. Therefore, a gap is not generated at the joint interface between the bottom plate member 211 and the panel member 213, and generation of rust, corrosion, and electrolytic corrosion due to water ingress can be reliably prevented.

Further, by covering the inside of the hollow space 227 with the inner resin 229, even if moisture enters the hollow space 227, the bottom plate member 211 and the panel member 213 do not come into contact with moisture. In addition, the frame rigidity can be further improved. Furthermore, by covering all the outer peripheral edge portions of the bottom plate member 211 and the panel member 213 with the end side resin 235, the frame rigidity is further improved, and the outer peripheral edge portion can be protected from corrosion or the like. In this configuration, the bottom plate member 211 is a steel material, but the bottom plate member 211 is covered with the end side resin 235, so that the occurrence of rust and the like can be prevented.

The rivet 219 forming the separation distance δ can freely and accurately adjust the separation distance between the bottom plate member 211 and the panel member 213 by changing the dimensions of the rivet 219 used in the same manner as described above. Further, by adjusting the separation distance δ over the entire overlap portion 217 or locally, it is possible to prevent uneven resin flow during injection molding. As a result, it is possible to avoid insufficient resin wrapping and the like, prevent occurrence of defective injection molding, and further improve the bonding strength between the bottom plate member 211 and the panel member 213.

The through- holes 241 and 243 of this configuration are not limited to the round holes shown in the figure, but may be any shape such as a square hole or a long hole. In addition to the cylindrical shape, the hole cross section may have a shape in which the area in the hole is increased or an inclined surface is provided, such as a taper shape or a shape in which a middle portion in the thickness direction protrudes inward. In this case, the bonding strength between the hole inner wall surface and the resin is further increased, and the frame rigidity is further improved.

Further, since the bottom plate member 211 and the panel member 213 do not contact each other, the occurrence of electrolytic corrosion can be prevented even when different metal materials having different potentials, such as steel materials and aluminum materials, are used. Therefore, the range of selection of the bonding material is widened, and the degree of freedom in design is increased. Further, an inexpensive aluminum material can be used, and the weight of the composite frame member 300 can be reduced at a low cost.

<Other examples of separation means>
Separation means for separating the bottom plate member 211 and the panel member 213 to form a separation distance δ between the bottom plate member 211 and the panel member 213 is not limited to the rivet 219 described above. For example, FIGS. 14A and 14B Various fastening members separate from the bottom plate member 211 and the panel member 213, such as a spacer inserted through the rivet as shown in FIG. According to this configuration, a desired separation distance δ can be formed easily and accurately. In addition, when using a washer, it is preferable to pass the bolt through the washer before injection molding.

Further, similarly to the case shown in FIG. 15 described above, the separation distance δ can be formed without using fastening members such as the rivet 219, the spacer, and the washer. FIG. 20 shows a case where a protrusion 269 that protrudes from the panel member 213 toward the bottom plate member 211 is provided on the panel member 213 between the bottom plate member 211 and the panel member 213. On the contrary, the bottom plate member 211 may have a convex portion. By making the protrusion 269 have a protruding height equal to the desired separation distance δ, the bottom plate member 211 and the panel member 213 can be easily adjusted to the desired separation distance.

Furthermore, if the convex portion 269 is formed simultaneously with the press forming of the bottom plate member 211 and the panel member 213, the manufacturing process is not complicated. In addition, since it is not necessary to use a separate part, a desired separation distance δ can be provided between the bottom plate member 211 and the panel member 213 at a low cost. In addition, the surface treatment, arrangement, shape, and the like of the convex portion 269 are the same as those of the convex portion 70 of FIG.

<Second structural example of composite frame member>
Next, a second configuration example of the composite frame member will be described. FIG. 21 is a schematic cross-sectional view of a second configuration example of the composite frame member 310.

In the composite frame member 310, the intermediate resin 215 is provided only on the overlapping portion 217 of the bottom plate member 211 and the panel member 213. In this case, a through hole (not shown) is formed only in the overlapping portion 217 between the bottom plate member 211 and the panel member 213. Other configurations are the same as those of the first configuration example of the composite frame member described above.

構成 According to this configuration, the composite frame member 310 can be made as simple as possible and the material cost can be reduced. Further, in the overlapping portion 217, the bottom plate member 211 and the panel member 213 can be firmly joined, and the frame rigidity is improved. In addition, there is no gap between the bottom plate member 211 and the intermediate resin 215 and between the panel member 213 and the intermediate resin 215 to allow moisture that causes corrosion and electrolytic corrosion to enter.

<Third structural example of composite frame member>
Next, a third configuration example of the composite frame member will be described. FIG. 22 shows a schematic cross-sectional view of a third configuration example of the composite frame member.

The composite frame member 320 is provided with an intermediate resin 215 on the overlapping portion 217 and an inner resin 229 on the inner surface of the panel member 213 on the hollow space 227 side. In this case, through holes (not shown) are formed in the bottom plate member 211 and the panel member 213 in the overlapping portion 217, and the bonding strength of the resin is improved at each portion. Other configurations are the same as those of the composite frame member 310 of the second configuration example described above.

According to this configuration, the composite frame member 320 can have a simple structure, and the material cost can be reduced. Further, since the inner resin 229 is provided on the inner surface of the panel member 213 on the hollow space 227 side, the rigidity of the frame of the composite frame member 320 is increased, and the durability can be improved.

<Fourth Configuration Example of Composite Frame Member>
Next, a fourth configuration example of the composite frame member will be described. FIG. 23 shows a schematic cross-sectional view of a fourth configuration example of the composite frame member.

In the composite frame member 330, resin is also provided on the bottom plate member 211 of the composite frame member 320 of the third configuration example described above, and the inner resin 229 is formed in the entire hollow space 227. In addition, a wall portion 271 is formed to connect between the bottom portion formed along the bottom plate member 211 of the inner resin 229 and the top portion formed along the top surface of the panel member 213. The wall portion 271 extends in the longitudinal direction of the composite frame member 330 and constitutes a rib that serves as a reinforcing portion. Other configurations are the same as those of the composite frame member 320 of the third configuration example described above.

The wall portion 271 in the illustrated example is erected at one position in the center portion in the frame width direction (X direction), but the frame rigidity can be further improved by providing it at a plurality of positions. Moreover, you may provide the wall part which connects the inner side resin 229 to a frame width direction (X direction) instead of the wall part 271, or with the wall part 271, as a rib. In that case, the frame strength in a plurality of directions can be improved.

The composite frame member 330 can adopt various forms as the rib shape. For example, as shown in FIG. 24A, the composite frame member 340 may be formed such that a plurality of wall portions 273 serving as ribs protrude from the inner resin 229 along the top of the panel member 213 toward the bottom plate member 211. . Even if the wall portion 273 is not connected to the bottom plate member 211, the rigidity of the composite frame member 330 can be improved.

24B, the composite frame member 350 may have a configuration in which a plurality of wall portions 275 serving as ribs are erected from an inner resin 229 along the bottom plate member 211.

<Fifth Configuration Example of Composite Frame Member>
Next, a fifth configuration example of the composite frame member will be described. FIG. 25 is a schematic cross-sectional view of a fifth configuration example of the composite frame member.

The composite frame member 360 is formed with an outer resin 277 on the outer surface opposite to the hollow space 227 side in the panel member 213 of the composite frame member 310 of the second configuration example described above. That is, the part which forms the outside of the closed cross-sectional shape by the baseplate member 211, the panel member 213, and the intermediate resin 215 is covered with resin.

Further, the outer side resin 277 is connected to the end side resin 235 that covers the end portions of the bottom plate member 211 and the panel member 213 and the intermediate resin 215 in the overlapping portion 217. The outer resin 277, the end side resin 235, and the intermediate resin 215 are integrally formed by injection molding. Other configurations are the same as those of the composite frame member 320 of the second configuration example described above.

According to this configuration, since the outer side of the composite frame member 360 is covered with the outer resin 277 and the end side resin 235, the intrusion of moisture from the outer side of the composite frame member 360 can be prevented. In addition, since the outer side of the composite frame member 360 is covered with resin, frame rigidity and durability are improved.

<6th structural example of a composite frame member>
Next, a sixth configuration example of the composite frame member will be described. FIG. 26 is a schematic cross-sectional view of a sixth configuration example of the composite frame member.

The composite frame member 370 has a plurality of wall portions 279 erected outward from the outer resin 277 of the composite frame member 360 of the fifth configuration example described above. The plurality of wall portions 279 constitute ribs serving as reinforcing portions. Other configurations are the same as those of the composite frame member 360 of the fifth configuration example described above.

According to this configuration, since the rib is formed on the outer resin 277 of the composite frame member 370, an increase in strength due to an increase in the cross-sectional secondary moment becomes remarkable, and the frame rigidity can be improved efficiently.

<Seventh structural example of composite frame member>
Next, a seventh configuration example of the composite frame member will be described. FIG. 27 is a schematic cross-sectional view of a seventh configuration example of the composite frame member.

In the composite frame member 380, an inner resin 229 is formed on the inner peripheral surface on the hollow space 227 side of the panel member 213 and the bottom plate member 211 of the composite frame member 360 of the fifth configuration example described above. Further, a bottom resin 281 is formed on the side opposite to the hollow space 227 side of the bottom plate member 211. The outer resin 277, the end side resin 235, the intermediate resin 215, and the bottom resin 281 are integrally formed by injection molding. Other configurations are the same as those of the composite frame member 360 of the fifth configuration example described above.

According to this configuration, the bottom plate member 211 and the panel member 213 are covered with the resins 215, 229, 235, 277, and 281 over the entire circumference in a cross section orthogonal to the longitudinal direction of the composite frame member 380. Therefore, the bottom plate member 211 and the panel member 213 have no exposed portion, and the occurrence of corrosion or the like can be reliably prevented. Further, the total resin thickness increases, and the frame rigidity is further improved.

Also, the composite frame member of this configuration can be provided with ribs as described above. For example, as shown in FIG. 28A, the composite frame member 390 is provided with a plurality of wall portions 279 in a part of the outer resin 277 along the panel member 213, and a plurality of parts in the inner resin 229 along the panel member 213. The wall portion 273 can be provided. Moreover, the structure which provided only any one among wall part 279,273 may be sufficient. In the above case, the frame configuration can be further improved, and a high-strength composite frame member 390 can be constructed.

As shown in FIG. 28B, the composite frame member 400 is provided with a plurality of wall portions 275 on a part of the inner resin 229 along the bottom plate member 211, and a plurality of parts on the bottom resin 281 along the bottom plate member 211. The wall portion 283 can be provided. Further, the composite frame member 400 may have a configuration in which only one of the wall portions 275 and 283 is provided.

<Eighth Configuration Example of Composite Frame Member>
Next, an eighth configuration example of the composite frame member will be described. FIG. 29 is a schematic cross-sectional view of an eighth configuration example of the composite frame member.

The composite frame member 410 is integrally formed with a part of the outer resin 277 of the composite frame member 380 of the seventh configuration example described above, and a rib-like attachment portion 285 that protrudes outward from the resin surface. The rib-shaped attachment portion 285 is formed with the attachment hole 287 so that the composite frame member 410 can be easily attached to other members. In addition, since the outer resin 277 is reinforced by the rib-like attachment portion 285, the rib-like attachment portion 285 serves as a reinforcement portion, and the rigidity of the composite frame member 410 can be improved.

<Ninth Configuration Example of Composite Frame Member>
Next, a ninth configuration example of the composite frame member will be described. FIG. 30 is a schematic cross-sectional view of a ninth configuration example of the composite frame member.

The composite frame member 420 uses a bottom plate member 212 having a bulging portion similar to the panel member 213 instead of the bottom plate member 211 of the composite frame member 310 in the first configuration example described above. Other configurations are the same as those of the composite frame member 310 of the first configuration example.

According to this configuration, by using the bottom plate member 212 having the bulging portion, the frame rigidity is improved due to an increase in the sectional moment of inertia. Further, as in the third to eighth configuration examples of the composite frame member described above, by providing a resin in each part of the bottom plate member 212 and the panel member 213, the above-described effects can be obtained while further improving the frame rigidity. It is done.

In addition, although each said structure is a laminated structure of 2 members of a baseplate member and a panel member, the multilayered structure by which the other intensity | strength member was laminated | stacked may be sufficient.

The present invention described above is not limited to the above-described embodiments, and those skilled in the art can change or apply the configurations based on the combination of the configurations of the embodiments, the description of the specification, and well-known techniques. This is also the scope of the present invention, and is included in the scope of seeking protection. For example, the step of filling the resin may be any method other than the step of molding by injection molding as long as the resin is pressurized and injected in the same manner.

<Appendix>
The following items are disclosed in this specification.
(1) A bonded structure in which at least one of a first member and a second member made of a metal material are bonded to each other,
The first member and the second member are arranged with a gap, and at least a part of the gap is filled with resin, and the first member and the second member are joined together via the resin. A bonded structure characterized by being made.
(2) At least one of the first member and the second member, the surface opposite to the surface where the first member and the second member face each other is covered with the resin. The joining structure according to (1).
(3) The joined structure according to (2), wherein a part of the formed resin protrudes outward to form a reinforcing portion.
(4) Any one of (1) to (3), wherein at least one of the first member and the second member is formed with at least one through hole filled with the resin. The joint structure according to one.
(5) The gap is formed by a gap forming member (separation means) disposed between the first member and the second member. Any one of (1) to (4), The joint structure according to one.
(6) The gap is formed by a convex portion provided on at least one of the first member and the second member and projecting from one of the first member and the second member toward the other. The bonded structure according to any one of (1) to (4), wherein:
(7) The joined structure according to any one of (1) to (6), wherein the first member and the second member are made of materials having different potentials.
(8) A first member and a second member extending in the longitudinal direction, at least one of which is made of a metal material,
The first member and the second member have an overlapping portion arranged with a gap therebetween,
At least a portion of the gap is filled with resin so that at least a portion of the overlapped portion has a substantially closed cross section, and the first member and the second member are integrally joined via the resin. A composite frame member.
(9) The composite frame member according to (8), wherein at least one of the first member and the second member that forms at least one of the inside and the outside of the substantially closed cross-sectional shape is covered with resin. .
(10) The resin that covers a portion that forms at least one of the inside and the outside of the substantially closed cross-sectional shape, wherein a part of the resin protrudes outward to form a reinforcing portion. Composite frame member.
(11) The composite frame member according to any one of (8) to (10), wherein a through hole filled with the resin is formed in at least one of the first member and the second member.
(12) The composite according to any one of (8) to (11), wherein the gap is formed by a gap forming member (spacer) disposed between the first member and the second member. Frame member.
(13) The gap is provided by at least one of the first member and the second member, and is formed by a convex portion projecting from one of the first member and the second member toward the other ( The composite frame member according to any one of 8) to (11).
(14) The composite frame member according to any one of (8) to (13), wherein the first member and the second member are made of materials having different potentials.

This application is a Japanese patent application filed on February 6, 2015 (Japanese Patent Application No. 2015-22474), a Japanese patent application filed on February 6, 2015 (Japanese Patent Application 2015-22475), and an October 19, 2015 application. This is based on the Japanese patent application (Japanese Patent Application No. 2015-205912), the contents of which are incorporated herein by reference.

13 resin part 13c intermediate resin 13in inner resin 13out outer resin 15, 17, 19 wall (reinforcement part)
21 1st member 23 1st panel member 25 1st baseplate member 29,39 Through-hole 31 2nd member 33 2nd panel member 33d, 35b, 70 Convex part (separation means)
35 Second bottom plate member 45 Connecting part (reinforcing part)
51 Rivet (separation means)
61 Spacer (Separation means)
63 Washer (spacer)
100, 110, 120, 130, 140 Joint structure 211, 212 Bottom plate member (first member)
213 Panel member (second member)
215 Intermediate resin 217 Overlapping portion 219 Rivet (separation means)
223 ridge part 229 inner side resin 235 end side resin 241 and 243 through-hole 269 convex part 271, 273, 275, 279 wall part (reinforcement part)
277 Outer resin 281 Bottom resin 285 Rib mounting portion (reinforcement portion)
300, 310, 320, 330, 340, 350, 360, 370, 380, 390,
400,410 Composite frame member (joint structure)
W Overlapping area δ Separation distance

Claims (17)

1. A first member, a second member made of a material different from that of the first member, and a separating unit that is provided between the first member and the second member and separates the first member and the second member from each other. And comprising
   Between the end of at least one member and the other member of the first member and the second member, a joining structure is characterized in that a resin is filled.
2. The joining structure according to claim 1, wherein the separating means is configured separately from the first member and the second member.
3. The joining structure according to claim 1, wherein the separating means is a convex portion formed on at least one of the first member and the second member and projecting from the one to the other.
4. 2. The resin is provided on a surface of at least one of the first member and the second member opposite to a side where the first member and the second member face each other. The joint structure according to claim 3.
5. 5. The joint structure according to claim 4, wherein the resin provided on the opposite surface has a reinforcing portion protruding outward from the resin surface.
6. The through hole penetrating front and back is formed in at least one of the first member and the second member, and the through hole is filled with resin. The joined structure according to one item.
7. The joint structure according to claim 4, wherein a through-hole penetrating the front and back is formed in at least one of the first member and the second member, and the through-hole is filled with a resin.
8. 6. The joint structure according to claim 5, wherein a through hole penetrating front and back is formed in at least one of the first member and the second member, and the through hole is filled with resin.
9. The overlapping portion arranged in the thickness direction of each member in a state where the first member and the second member are separated from each other has a closed cross section perpendicular to the longitudinal direction of the first member and the second member. The joining structure according to claim 1, wherein the resin is filled so as to have a shape.
10. The joining structure according to claim 9, wherein at least one of the first member and the second member that forms at least one of the inside and the outside of the closed cross-sectional shape is covered with resin. body.
11. 4. The metal material included in the first member and the metal material included in the second member are different types of metal materials, according to claim 1. Bonding structure.
12. The metal structure contained in the first member and the metal material contained in the second member are different kinds of metal materials, respectively.
13. 6. The joined structure according to claim 5, wherein the metal material included in the first member and the metal material included in the second member are different types of metal materials.
14. The metal structure included in the first member and the metal material included in the second member are different types of metal materials from each other.
15. The metal structure included in the first member and the metal material included in the second member are different kinds of metal materials, respectively.
16. 9. The joined structure according to claim 8, wherein the metal material included in the first member and the metal material included in the second member are different types of metal materials.
17. The joining structure according to claim 9 or 10, wherein the metal material included in the first member and the metal material included in the second member are different types of metal materials.

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