WO2016119367A1 - Air conditioning unit having tubesheet combined heat-exchanging evaporative condenser - Google Patents
Air conditioning unit having tubesheet combined heat-exchanging evaporative condenser Download PDFInfo
- Publication number
- WO2016119367A1 WO2016119367A1 PCT/CN2015/081395 CN2015081395W WO2016119367A1 WO 2016119367 A1 WO2016119367 A1 WO 2016119367A1 CN 2015081395 W CN2015081395 W CN 2015081395W WO 2016119367 A1 WO2016119367 A1 WO 2016119367A1
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- Prior art keywords
- evaporative condenser
- heat exchange
- air conditioning
- compressor
- conditioning unit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/14—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
- F28F1/22—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally the means having portions engaging further tubular elements
Definitions
- the invention relates to the field of heat exchange equipment, in particular to an air conditioning unit with a plate type and a coil type composite heat exchange type evaporating condenser.
- the air-conditioning unit on the market usually uses a curved coil to form a heat exchanger, and the outer surface of the heat exchanger is cooled by spray water, and the circulating spray water is used to evaporate and remove heat.
- the outer surface of the heat exchanger tube of the coil heat exchanger is generally a smooth surface, and the heat exchange efficiency is low.
- the surface area of the cooling water evaporating heat transfer is small, and the spacing of the coils needs to be increased to increase the heat exchange time between the cooling water and the air, resulting in a bulky volume of the entire heat exchanger.
- a heat exchange tube for a coupling coupling coil evaporative condenser is disclosed, and a filler sheet is installed between the coils to guide the spray water to form a water film, and the solution is solved.
- the problem of disorderly flying water of cooling water is attached to the coil tube by means of a buckle or the like, and the installation and disassembly are cumbersome; in such a mounting manner, the packing piece and the coil tube are not closely installed, which can meet the requirement of guiding the spray water to form a water film.
- the need for direct heat exchange with the coil cannot be met, and the filler sheet is not a heat exchange material and cannot exchange heat with the coil. Therefore, although the invention patent improves the heat exchange efficiency to some extent, However, since the heat exchange efficiency is improved only by increasing the utilization rate of the cooling water, the heat exchange efficiency is not greatly improved.
- the technical problem to be solved by the present invention is to increase the heat exchange efficiency to a greater extent by changing the heat exchange structure of the coil.
- the technical solution adopted by the present invention is an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser, including a compressor, an evaporative condenser, a throttling device, an evaporator and a fan.
- the evaporative condenser comprises a cooling fan, a water distributor and a sump; the evaporative condenser further comprises a plate-tube composite heat exchanger; the plate-tube composite heat exchanger is fed by a plurality of plate-tube composite heat exchangers
- the tube and the tube assembly are connected; the tube tube composite heat exchange sheet comprises a heat transfer sheet and a coil processed by the heat exchange tube; the heat transfer sheet is provided with a seating groove, and the shape of the receiving groove Matching the shape of the coil; the coil is placed in the mounting groove, and the gap between the coil and the mounting groove is filled with a thermally conductive adhesive layer.
- the heat transfer plate can guide the spray cooling water from the upper heat exchange tube to the lower heat exchange tube to improve the utilization of the cooling water; and at the same time, the heat conductive adhesive layer fills the gap between the full coil and the heat transfer plate to make the disk
- the tube is in full contact with the heat transfer plate, and the heat transfer plate becomes a rib of the coil, increasing the effective heat exchange area of the coil.
- the thermally conductive adhesive layer is a metal filler.
- a metal filler Such a structure can be realized by soaking liquid metal and then cooling, so that the heat conductive adhesive layer can be sufficiently filled into the gap, and the heat conductivity of the metal is good, thereby further improving the rib formation of the heat transfer sheet.
- the gap between the coil and the seating groove is less than 10 mm. Such a knot The structure gap is small.
- the liquid metal When the liquid metal is immersed, due to the viscosity of the liquid metal, the liquid metal will have a capillary action, and after penetrating into the inner surface of the heat transfer plate and the coil contact surface, a uniform layer can be formed in the contact surface.
- the thin filler not only completely fuses the heat transfer plate and the coil into a whole body, but also has a thin filling layer to reduce the contact thermal resistance between the heat transfer plate and the coil.
- the heat transfer sheet is also stamped with a plurality of limiting slots and/or positioning pads. Such a structure ensures that the gap between the coil and the heat transfer plate can be sufficiently small when the liquid metal is immersed.
- the metal filler is one or more of zinc, tin, aluminum, and copper. These metals have low melting point and low price, and are used for liquid metal immersion, which is extremely cost-effective.
- the thermally conductive adhesive layer is a thermally conductive adhesive. Direct use of thermal adhesives makes processing easier.
- the exhaust port of the compressor is connected to the gas pipe of the evaporative condenser, and the liquid pipe of the evaporative condenser is connected to the liquid pipe of the evaporator through the throttling device, and the gas pipe of the evaporator and the suction of the compressor Port connection; the evaporative condenser is one or more in parallel.
- the exhaust port of the compressor is connected to the gas pipe of the evaporative condenser, and the liquid pipe of the evaporative condenser is connected to the liquid pipe of the evaporator through the throttling device, and the gas pipe of the evaporator and the suction of the compressor
- the air port is connected, so the air conditioning unit has a refrigeration cycle mode and a heat pump cycle mode; the air conditioning unit is provided with a first refrigeration valve, a second refrigeration valve, a first heat pump valve and a second heat pump valve; the first refrigeration valve is disposed at a connecting line between the exhaust port of the compressor and the gas pipe of the evaporative condenser, and the second refrigerating valve is disposed at the suction port of the compressor
- the first heat pump valve is disposed on the connecting pipe of the exhaust port of the compressor and the gas pipe of the evaporator, and the second heat pump valve is disposed at the suction port of the compressor and the e
- the exhaust port of the compressor is provided with a first reversing valve
- the suction port of the compressor is provided with a second reversing valve
- the two outlets of the first reversing valve are respectively connected with the gas of the evaporating condenser
- the tube and the gas pipe of the evaporator are connected, and the two inlets of the second reversing valve are respectively connected with the gas pipe of the evaporative condenser and the gas pipe of the evaporator
- the first reversing valve and the second reversing valve are two Three-way reversing valve.
- the air conditioning unit is provided with a four-way reversing valve, and the four interfaces of the four-way reversing valve are respectively connected with the compressor exhaust port, the gas pipe of the evaporative condenser, the gas pipe of the evaporator, and the suction of the compressor. Air port connection.
- the air conditioning unit with the plate tube composite heat exchange type evaporative condenser has the following beneficial effects:
- the thermal conductive adhesive layer makes the heat transfer plate and the coil fully contact, so that the coil can generate a ribbing effect through the heat exchange plate and increase the effective heat exchange area;
- the heat exchange plate can simultaneously drain the cooling water to form a continuous water flow surface, and increase the evaporation surface area of the cooling water;
- FIG. 1 is a schematic view showing the principle of a refrigeration cycle mode of an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention
- FIG. 2 is a schematic view showing the principle of an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention
- FIG. 3 is a schematic view showing the principle of a heat pump cycle mode of an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention
- FIG. 4 is a schematic view showing the principle of using a plurality of evaporators in parallel for an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention
- FIG. 5 is a schematic view showing the principle of using a two-position three-way reversing valve for an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention
- FIG. 6 is a schematic view showing the principle of using a four-way reversing valve for an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention
- Figure 7 is a schematic structural view of a plate-tube composite heat exchange type evaporating condenser of the present invention.
- FIG. 8 is a schematic structural view of a plate-tube composite heat exchange sheet of a plate-tube composite heat exchange type evaporating condenser according to the present invention.
- FIG. 9 is a schematic structural view of a heat transfer plate of a plate-tube composite heat exchange sheet of a plate-tube composite heat exchange type evaporating condenser according to the present invention.
- Figure 10 is a cross-sectional view taken along line A-A of Figure 8.
- the air conditioning unit includes a compressor 1, an evaporative condenser 2, a throttling device 3, an evaporator 4, and a fan 5;
- the exhaust port 8 of the compressor is connected to the gas pipe 2a of the evaporative condenser, and the liquid pipe 2b of the evaporative condenser is connected to the liquid pipe 4a of the evaporator through a throttling device, and the gas pipe 4b of the evaporator and the suction of the compressor
- the port 9 is connected.
- the evaporative condenser 2 employs a plate-tube composite heat exchange sheet, which will not be described in detail herein.
- FIG. 2 is a schematic view showing the principle of the air conditioning unit of the present invention, which is different from the first embodiment in that the air conditioning unit is provided with a first refrigerating valve 10, a second refrigerating valve 11, and a first heat pump valve 12. And a second heat pump valve 13; the first refrigerating valve 10 is disposed on a connecting line of the exhaust port 8 of the compressor and the gas pipe 2a of the evaporative condenser, and the second refrigerating valve 11 is disposed at the suction port 9 of the compressor On the connecting line with the gas pipe 4b of the evaporator, The first heat pump valve 12 is disposed on the connecting line of the exhaust port 8 of the compressor and the gas pipe 4b of the evaporator, and the second heat pump valve 13 is disposed at the suction port 9 of the compressor and the gas pipe of the evaporating condenser. 2a on the connecting line. Therefore, the air conditioning unit has a refrigeration cycle mode and a heat pump cycle mode. Also, the evaporative con
- Fig. 4 is a schematic view showing the principle of the air conditioning unit of the present invention in which a plurality of evaporators are connected in parallel, which is different from the first embodiment in that the evaporator 4 is connected in parallel by a plurality of evaporators. Also, the evaporative condenser 2 employs a plate-tube composite heat exchange sheet.
- FIG. 5 is a schematic view showing the principle of using a two-position three-way reversing valve for the air conditioning unit of the present invention, which is different from the first embodiment in that the exhaust port 8 of the compressor 1 is provided with the first two positions.
- Three-way reversing valve 14, the suction port 9 of the compressor is provided with a second two-position three-way reversing valve 15; the two outlets of the first two-position three-way reversing valve 14 are respectively connected with the gas pipe of the evaporative condenser 2a is connected to the gas pipe 4b of the evaporator, and two of the second two-position three-way switching valve 15
- the inlets are respectively connected to the gas pipe 2a of the evaporative condenser and the gas pipe 4b of the evaporator.
- FIG. 6 is a schematic view showing the principle of using a four-way reversing valve for the air conditioning unit of the present invention, which is different from the first embodiment in that the four ports of the four-way reversing valve 16 are respectively arranged with the row of the compressor.
- the gas port 8, the gas pipe 2a of the evaporative condenser, the gas pipe 4b of the evaporator, and the suction port 9 of the compressor are connected.
- the evaporative condenser 2 includes a cooling fan 21, a water pump 22, a water distributor 23, a sump 24, and a plate-tube composite heat exchanger 25; the plate-tube composite heat exchanger 25 is located in the water distributor. Between the 23 and the sump 24, the water distributor 23 and the sump 24 are connected by a water pump 22; the fan 21 is located at one end of the plate-tube composite heat exchanger 25.
- the plate tube composite heat exchanger 25 is composed of a plurality of plate tube composite heat exchange sheets connected through an inlet header and an outlet header. As shown in FIG. 8 and FIG.
- the plate-tube composite heat exchange sheet includes a coil 26 processed by a heat exchange tube (the processing may be a bending of a long heat exchange tube into a coil, or may be The heat exchange tubes of the curved section are welded together with the heat exchange tubes of the straight section to form a coil), and further comprise a heat transfer sheet 27.
- the coil 26 is formed by continuous S-shaped bending of the heat exchange tubes, wherein the straight sections of the heat exchange tubes are substantially parallel or non-parallel, and the coil 26 can also adopt other suitable for use in the evaporation condenser. shape.
- the heat exchange tube of the coil 26 may be a copper tube, a stainless steel tube or a galvanized steel tube, etc., and the cross-sectional shape of the internal flow passage may be a circular shape, an elliptical shape, a spiral shape, a corrugated shape or an olive shape.
- the inner and outer surfaces of the coil 26 can adopt a smooth surface, preferably an enhanced heat transfer surface provided with internal and external threads.
- the outer surface of the coil 26 may also be provided with a hydrophilic or anti-corrosive coating.
- the coil 26 is provided with an inlet and an outlet of the flow passage for connecting with the inlet header and the outlet header.
- the heat exchange tube is bent with a plurality of straight pipe sections; the straight pipe sections adjacent to the heat exchange pipe are parallel to each other, and the pipe spacing of the straight pipe sections adjacent to the heat exchange pipe is the same, or the pipe spacing is located
- the lower layer that receives the spray cooling water first receives the lower layer of the spray cooling water gradually becomes smaller; or the length of the straight pipe section of the heat exchange tube may be sprayed and cooled from the upper layer that is first received by the cooling water spray to the rear.
- the lower layer of water is gradually increasing.
- the material of the heat transfer plate 27 may be a carbon steel plate, a stainless steel plate, an aluminum sheet, a copper sheet or the like.
- the plate-tube composite heat exchange fins are disposed longitudinally, that is, the cooling wind blown by the cooling fan 21 flows along a substantially longitudinal direction of the coil pipe 26.
- the heat transfer plate 27 is provided with a receiving groove 28.
- the receiving groove 28 is realized by punching the heat transfer plate 27, or may be produced.
- the heat transfer sheet 27 is directly formed; the shape of the seating groove 28 matches the shape of the coil 26.
- the coil 26 is placed in the seating groove 28, and a gap between the coil 26 and the seating groove 28 is filled with a thermally conductive adhesive layer 29.
- the thermally conductive adhesive layer 29 is a metal filler zinc.
- the specific method may be that the heat transfer sheet 27 and the coil 26 are immersed in the high temperature liquid zinc, so that the liquid zinc flows into the gap between the coil 26 and the seating groove 28, and the gap is filled, and the liquid metal is adhered.
- the liquid metal When the liquid metal is cooled and solidified into a solid state, it becomes a thermally conductive adhesive layer 29, and is filled between the coil 26 and the seating groove 28, and the both are fixed.
- tin, aluminum, copper and other metals or combinations thereof can be used, all of which have the characteristics of low melting point and low price, and are cost-effective.
- the gap between the coil 26 and the seating groove 28 is less than 10 mm.
- the liquid gold is viscous due to the viscosity of the liquid metal.
- the capillary action occurs, and after the penetration into the contact surface of the heat transfer sheet 27 and the coil 26, the thermally conductive adhesive layer 29 formed in the contact gap can be made uniform and thin, not only the heat transfer sheet 27
- the coil 26 is completely fused integrally, and since the thickness of the thermally conductive adhesive layer 29 is thin, the contact thermal resistance between the heat transfer sheet 27 and the coil 26 is effectively reduced.
- the gap width of 10 mm is The cost is the best choice, and the gap width of 5 mm is the best cost-effective choice, and the optimal choice for uniformity within 3 mm.
- the distance between the coil 26 and the heat transfer plate 27 can be sufficiently small, and a plurality of limit grooves and/or positioning pads can be punched out on the heat transfer plate 27 (Fig. Not shown), before the immersion, the coil 26 is pre-fixed by the limit slot mounting or the positioning of the solder joint. It is also possible to pre-fix the two by means of a clamp, but the operation is complicated.
- the heat of the coil 26 is conducted to the heat transfer sheet 27 through the thermally conductive adhesive layer 29, and the heat transfer sheet 27 becomes the rib of the coil 26, which greatly increases the heat exchange area and directly enhances the heat exchange effect of the coil 26;
- the hot plate 27 has the effect of guiding the cooling water, so that the cooling water forms a continuous water flow on the surface of the heat transfer plate 27, avoids the disordered flying water of the cooling water, and improves the utilization rate of the cooling water.
- the heat transfer sheet 27 is integrated, the cooling water at the coupling with the coil 26 can be prevented from flowing alternately, and the water distribution rate can be ensured.
- the thermally conductive adhesive layer 29 can be replaced by a thermal conductive adhesive; only the thermal conductive adhesive is evenly applied to the mounting groove 28 of the heat transfer plate 27, and the coil 26 is directly placed into the mounting groove 28. Can be bonded (for some thermal adhesives that need to be combined, It is also necessary to apply a matching thermal conductive adhesive on the coil 26 for easy installation and simple process.
- the existing thermal conductive adhesives such as silicone thermal conductive adhesives, epoxy resin AB adhesives, and polyurethane thermal conductive adhesives, are not as strong as zinc, aluminum, etc., and are prone to unevenness during the laminating process, resulting in unevenness. When the coil 26 is adhered to the seating groove 28, an air layer insulation phenomenon may occur, which affects heat exchange efficiency.
- the heat transfer plate 27 may be provided with openings, corrugations, bends, water guides, dovetail grooves, reinforcing ribs and the like to achieve an effect of increasing the water distribution effect, preventing the flying water, and enhancing the solidity.
- a plurality of elongated holes, round holes or other shaped through holes may be formed at the receiving groove 28, and when the coil 26 is disposed in the receiving groove 28, a part of the coil 26 may be exposed. Outside the tank 28, it can be directly in contact with the cooling water. This method can increase the direct contact area between the coil and the water.
- the opening of the hole can disturb the heat transfer of the copper tube due to the unevenness of the water flow, but it is certain To a lesser extent, the ribbing of the heat transfer sheets is weakened.
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Abstract
An air conditioning unit having a tubesheet combined heat-exchanging evaporative condenser (2), comprising a compressor (1), an evaporative condenser (2), a throttling device (3), an evaporator (4) and a fan (5); the evaporative condenser (2) comprises a cooling fan (21), a water distributor (23), a water-collecting reservoir (24) and a tubesheet combined heat exchanger (25); the tubesheet combined heat exchanger (25) is formed by connecting a plurality of tubesheet combined heat-exchanging members via an inlet header and an outlet header; the tubesheet combined heat-exchanging members comprise a heat-transferring plate (27), and a coil pipe (26) formed by machining a heat-exchanging pipe; the heat-transferring plate (27) is provided with a receiving groove (28), and a shape of the receiving groove (28) matches a shape of the coil pipe (26); the coil pipe (26) is placed in the receiving groove (28), and a heat-conducting bonding layer (29) is filled in a gap between the coil pipe (26) and the receiving groove (28); the heat-conducting bonding layer (29) enables a full contact between the heat-transferring plate (27) and the coil pipe (26), thus increasing a heat-exchange area; and the heat-transferring plate (27) can guide cooling water to form a continuous flow surface, thus increasing an evaporation area of the cooling water, improving a heat-exchange efficiency and reducing a volume of the condenser.
Description
本发明涉及热交换设备领域,具体涉及一种带有板片式、盘管式复合的换热型蒸发冷凝器的空调机组。The invention relates to the field of heat exchange equipment, in particular to an air conditioning unit with a plate type and a coil type composite heat exchange type evaporating condenser.
现阶段市场上的空调机组,其蒸发式冷凝器通常采用弯曲盘管组成换热器,在换热器外表面用喷淋水进行冷却,并利用循环的喷淋水蒸发带走热量。然而,这种盘管式换热器换热管外表面一般为光滑表面,换热效率低。同时,冷却水蒸发换热表面积小,盘管的间距需拉大来增加冷却水与空气的换热时间,导致整个换热器体积庞大。另一方面,由于盘管的上下管之间无介质引导冷却水流动,当冷却水自上而下降落时,在垂直风向的牵引下,冷却水无序飘动易产生飞水,盘管上布水不均匀,易存干点,降低换热能力并存在结垢风险。At present, the air-conditioning unit on the market usually uses a curved coil to form a heat exchanger, and the outer surface of the heat exchanger is cooled by spray water, and the circulating spray water is used to evaporate and remove heat. However, the outer surface of the heat exchanger tube of the coil heat exchanger is generally a smooth surface, and the heat exchange efficiency is low. At the same time, the surface area of the cooling water evaporating heat transfer is small, and the spacing of the coils needs to be increased to increase the heat exchange time between the cooling water and the air, resulting in a bulky volume of the entire heat exchanger. On the other hand, since there is no medium to guide the flow of cooling water between the upper and lower tubes of the coil, when the cooling water descends from above, under the traction of the vertical wind direction, the cooling water is disorderly fluttering and easy to generate flying water, and the coil is clothed. The water is uneven, easy to store dry spots, reduce heat exchange capacity and there is a risk of scaling.
申请人在先申请的公告号为CN202836298U的专利中,公开了一种填料耦合盘管蒸发式冷凝器用的换热管片,在盘管间加装填料片,引导喷淋水形成水膜,解决了冷却水无序飞水的问题。多片填料片通过卡扣等方式安装到盘管上,安装、拆卸较为繁琐;这样的安装方式,填料片与盘管之间会安装不紧密,可满足引导喷淋水形成水膜的需要,但不能满足与盘管直接换热的需要,而且填料片也不是换热材料,无法与盘管换热。因而虽然该发明专利在一定程度上提高了换热效率,
但由于仅仅是通过提高冷却水的利用率来提高换热效率,换热效率未能得到较大限度的提高。In the patent of the applicant's earlier application number CN202836298U, a heat exchange tube for a coupling coupling coil evaporative condenser is disclosed, and a filler sheet is installed between the coils to guide the spray water to form a water film, and the solution is solved. The problem of disorderly flying water of cooling water. The multi-piece packing piece is attached to the coil tube by means of a buckle or the like, and the installation and disassembly are cumbersome; in such a mounting manner, the packing piece and the coil tube are not closely installed, which can meet the requirement of guiding the spray water to form a water film. However, the need for direct heat exchange with the coil cannot be met, and the filler sheet is not a heat exchange material and cannot exchange heat with the coil. Therefore, although the invention patent improves the heat exchange efficiency to some extent,
However, since the heat exchange efficiency is improved only by increasing the utilization rate of the cooling water, the heat exchange efficiency is not greatly improved.
发明内容Summary of the invention
针对上述现有技术不足,本发明要解决的技术问题是通过改变盘管的换热结构,更大限度地提高换热效率。In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to increase the heat exchange efficiency to a greater extent by changing the heat exchange structure of the coil.
为解决上述技术问题,本发明采用的技术方案为,一种带板管复合换热型蒸发式冷凝器的空调机组,包括压缩机、蒸发式冷凝器、节流装置、蒸发器和风机,所述蒸发式冷凝器包括冷却风机、布水器和集水池;所述蒸发式冷凝器还包括板管复合换热器;所述板管复合换热器由多个板管复合换热片通过进口集管和出口集管连接组成;所述板管复合换热片包括传热板片以及由换热管加工而成的盘管;所述传热板片设有安放槽,该安放槽的形状与盘管的形状匹配;盘管安放于安放槽内,盘管与安放槽之间的间隙填充有导热粘合层。传热板片能引导喷淋冷却水从上层换热管流向下层换热管,提高冷却水的利用率;同时由于导热粘合层填充满盘管与传热板片之间的间隙,使盘管与传热板片充分接触,传热板片从而成为盘管的肋片,增大盘管的有效换热面积。In order to solve the above technical problem, the technical solution adopted by the present invention is an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser, including a compressor, an evaporative condenser, a throttling device, an evaporator and a fan. The evaporative condenser comprises a cooling fan, a water distributor and a sump; the evaporative condenser further comprises a plate-tube composite heat exchanger; the plate-tube composite heat exchanger is fed by a plurality of plate-tube composite heat exchangers The tube and the tube assembly are connected; the tube tube composite heat exchange sheet comprises a heat transfer sheet and a coil processed by the heat exchange tube; the heat transfer sheet is provided with a seating groove, and the shape of the receiving groove Matching the shape of the coil; the coil is placed in the mounting groove, and the gap between the coil and the mounting groove is filled with a thermally conductive adhesive layer. The heat transfer plate can guide the spray cooling water from the upper heat exchange tube to the lower heat exchange tube to improve the utilization of the cooling water; and at the same time, the heat conductive adhesive layer fills the gap between the full coil and the heat transfer plate to make the disk The tube is in full contact with the heat transfer plate, and the heat transfer plate becomes a rib of the coil, increasing the effective heat exchange area of the coil.
作为优选,所述导热粘合层为金属填充物。这样的结构可采用浸泡液态金属再冷却的方式实现,使导热粘合层能充分地填充至间隙中,而且金属的导热性能好,进一步提高传热板片的肋化作用。Preferably, the thermally conductive adhesive layer is a metal filler. Such a structure can be realized by soaking liquid metal and then cooling, so that the heat conductive adhesive layer can be sufficiently filled into the gap, and the heat conductivity of the metal is good, thereby further improving the rib formation of the heat transfer sheet.
更优地,所述盘管与安放槽之间的间隙小于10毫米。这样的结
构间隙小,当进行液态金属浸泡时,由于液态金属的黏性,液体金属会发生毛细管作用,在渗透至传热板片与盘管接触面的内部后,能在接触面内形成一层均匀的薄填充物,不仅使传热板片与盘管完全融接为一个整体,而且填充层很薄从而减少了传热板片与盘管之间的接触热阻。More preferably, the gap between the coil and the seating groove is less than 10 mm. Such a knot
The structure gap is small. When the liquid metal is immersed, due to the viscosity of the liquid metal, the liquid metal will have a capillary action, and after penetrating into the inner surface of the heat transfer plate and the coil contact surface, a uniform layer can be formed in the contact surface. The thin filler not only completely fuses the heat transfer plate and the coil into a whole body, but also has a thin filling layer to reduce the contact thermal resistance between the heat transfer plate and the coil.
更优地,所述传热板片还冲压有若干限位槽和/或定位焊点。这样的结构可以保证在浸泡液态金属时,盘管与传热板片之间的间隙能保证足够小。More preferably, the heat transfer sheet is also stamped with a plurality of limiting slots and/or positioning pads. Such a structure ensures that the gap between the coil and the heat transfer plate can be sufficiently small when the liquid metal is immersed.
作为优选,所述金属填充物为锌、锡、铝、铜中的一种或多种。这几种金属熔点低、价格便宜,用于液态金属浸泡,具有极高性价比。Preferably, the metal filler is one or more of zinc, tin, aluminum, and copper. These metals have low melting point and low price, and are used for liquid metal immersion, which is extremely cost-effective.
优选方式还可以为,所述导热粘合层为导热粘胶。直接使用导热粘胶使加工更简便。In a preferred embodiment, the thermally conductive adhesive layer is a thermally conductive adhesive. Direct use of thermal adhesives makes processing easier.
作为优选,所述压缩机的排气口与蒸发式冷凝器的气体管连接,蒸发式冷凝器的液体管通过节流装置与蒸发器的液体管连接,蒸发器的气体管与压缩机的吸气口连接;所述蒸发式冷凝器为一个或多个并联。Preferably, the exhaust port of the compressor is connected to the gas pipe of the evaporative condenser, and the liquid pipe of the evaporative condenser is connected to the liquid pipe of the evaporator through the throttling device, and the gas pipe of the evaporator and the suction of the compressor Port connection; the evaporative condenser is one or more in parallel.
作为优选,所述压缩机的排气口与蒸发式冷凝器的气体管连接,蒸发式冷凝器的液体管通过节流装置与蒸发器的液体管连接,蒸发器的气体管与压缩机的吸气口连接,所以空调机组具有制冷循环模式和热泵循环模式;所述空调机组设置有第一制冷阀、第二制冷阀、第一热泵阀和第二热泵阀;第一制冷阀设置在压缩机的排气口与蒸发式冷凝器的气体管的连接管路上,第二制冷阀设置在压缩机的吸气口与
蒸发器的气体管的连接管路上,第一热泵阀设置在压缩机的排气口与蒸发器的气体管的连接管路上,第二热泵阀设置在压缩机的吸气口与蒸发式冷凝器的气体管的连接管路上。Preferably, the exhaust port of the compressor is connected to the gas pipe of the evaporative condenser, and the liquid pipe of the evaporative condenser is connected to the liquid pipe of the evaporator through the throttling device, and the gas pipe of the evaporator and the suction of the compressor The air port is connected, so the air conditioning unit has a refrigeration cycle mode and a heat pump cycle mode; the air conditioning unit is provided with a first refrigeration valve, a second refrigeration valve, a first heat pump valve and a second heat pump valve; the first refrigeration valve is disposed at a connecting line between the exhaust port of the compressor and the gas pipe of the evaporative condenser, and the second refrigerating valve is disposed at the suction port of the compressor
On the connecting pipe of the gas pipe of the evaporator, the first heat pump valve is disposed on the connecting pipe of the exhaust port of the compressor and the gas pipe of the evaporator, and the second heat pump valve is disposed at the suction port of the compressor and the evaporating type The connecting line of the gas pipe of the condenser.
作为优选,所述压缩机的排气口设有第一换向阀,压缩机的吸气口设有第二换向阀;第一换向阀的两个出口分别与蒸发式冷凝器的气体管和蒸发器的气体管连接,第二换向阀的两个进口分别与蒸发式冷凝器的气体管和蒸发器的气体管连接;所述第一换向阀和第二换向阀为二位三通换向阀。Preferably, the exhaust port of the compressor is provided with a first reversing valve, and the suction port of the compressor is provided with a second reversing valve; the two outlets of the first reversing valve are respectively connected with the gas of the evaporating condenser The tube and the gas pipe of the evaporator are connected, and the two inlets of the second reversing valve are respectively connected with the gas pipe of the evaporative condenser and the gas pipe of the evaporator; the first reversing valve and the second reversing valve are two Three-way reversing valve.
作为优选,所述空调机组设置有四通换向阀,四通换向阀的四个接口分别与压缩机排气口、蒸发式冷凝器的气体管、蒸发器的气体管和压缩机的吸气口连接。Preferably, the air conditioning unit is provided with a four-way reversing valve, and the four interfaces of the four-way reversing valve are respectively connected with the compressor exhaust port, the gas pipe of the evaporative condenser, the gas pipe of the evaporator, and the suction of the compressor. Air port connection.
本发明的一种带板管复合换热型蒸发式冷凝器的空调机组,与现有技术相比,具有如下有益效果:Compared with the prior art, the air conditioning unit with the plate tube composite heat exchange type evaporative condenser has the following beneficial effects:
1)导热粘合层使传热板片与盘管充分接触,使得盘管能通过换热板片产生肋化效应,增大有效换热面积;1) The thermal conductive adhesive layer makes the heat transfer plate and the coil fully contact, so that the coil can generate a ribbing effect through the heat exchange plate and increase the effective heat exchange area;
2)换热板片同时能引流冷却水形成连续的水流面,增大冷却水蒸发表面积;2) The heat exchange plate can simultaneously drain the cooling water to form a continuous water flow surface, and increase the evaporation surface area of the cooling water;
3)增大有效换热面积和冷却水蒸发面积,既提高换热效率,同时又有利于减小冷凝器体积。3) Increasing the effective heat exchange area and the evaporation water evaporation area not only improves the heat exchange efficiency, but also helps to reduce the condenser volume.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施
例,并配合附图,详细说明如下。The above description is only an overview of the technical solutions of the present invention, and the above-described and other objects, features and advantages of the present invention can be more clearly understood. , the following special implementation is better
For example, in conjunction with the drawings, the details are as follows.
图1是本发明一种带板管复合换热型蒸发式冷凝器的空调机组的制冷循环模式的原理示意图;1 is a schematic view showing the principle of a refrigeration cycle mode of an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention;
图2是本发明一种带板管复合换热型蒸发式冷凝器的空调机组的原理示意图;2 is a schematic view showing the principle of an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention;
图3是本发明一种带板管复合换热型蒸发式冷凝器的空调机组的热泵循环模式的原理示意图;3 is a schematic view showing the principle of a heat pump cycle mode of an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention;
图4是本发明一种带板管复合换热型蒸发式冷凝器的空调机组采用多个蒸发器并联的原理示意图;4 is a schematic view showing the principle of using a plurality of evaporators in parallel for an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention;
图5是本发明一种带板管复合换热型蒸发式冷凝器的空调机组采用二位三通换向阀的原理示意图;5 is a schematic view showing the principle of using a two-position three-way reversing valve for an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention;
图6是本发明一种带板管复合换热型蒸发式冷凝器的空调机组采用四通换向阀的原理示意图;6 is a schematic view showing the principle of using a four-way reversing valve for an air conditioning unit with a plate and tube composite heat exchange type evaporative condenser according to the present invention;
图7是本发明板管复合换热型蒸发冷凝器的结构示意图;Figure 7 is a schematic structural view of a plate-tube composite heat exchange type evaporating condenser of the present invention;
图8是本发明板管复合换热型蒸发冷凝器的板管复合换热片结构示意图;8 is a schematic structural view of a plate-tube composite heat exchange sheet of a plate-tube composite heat exchange type evaporating condenser according to the present invention;
图9是本发明板管复合换热型蒸发冷凝器的板管复合换热片的传热板片结构示意图;9 is a schematic structural view of a heat transfer plate of a plate-tube composite heat exchange sheet of a plate-tube composite heat exchange type evaporating condenser according to the present invention;
图10是图8沿A-A线的剖面图。
Figure 10 is a cross-sectional view taken along line A-A of Figure 8.
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明的具体实施方式、结构、特征及其功效,详细说明如下:The specific embodiments, structures, features and functions of the present invention are described in detail below with reference to the accompanying drawings and preferred embodiments, in which:
实施例1Example 1
图1示出了本发明空调机组的制冷循环模式的原理示意图,由图1可见,本空调机组包括压缩机1、蒸发式冷凝器2、节流装置3、蒸发器4和风机5;所述压缩机的排气口8与蒸发式冷凝器的气体管2a连接,蒸发式冷凝器的液体管2b通过节流装置与蒸发器的液体管4a连接,蒸发器的气体管4b与压缩机的吸气口9连接。该蒸发式冷凝器2采用了板管复合换热片,在此先不做详细描述。1 is a schematic view showing the principle of a refrigeration cycle mode of an air conditioning unit of the present invention. As can be seen from FIG. 1, the air conditioning unit includes a compressor 1, an evaporative condenser 2, a throttling device 3, an evaporator 4, and a fan 5; The exhaust port 8 of the compressor is connected to the gas pipe 2a of the evaporative condenser, and the liquid pipe 2b of the evaporative condenser is connected to the liquid pipe 4a of the evaporator through a throttling device, and the gas pipe 4b of the evaporator and the suction of the compressor The port 9 is connected. The evaporative condenser 2 employs a plate-tube composite heat exchange sheet, which will not be described in detail herein.
工作原理:制冷剂经压缩机1压缩后成高温高压状态的气体时由制冷系统管道进入蒸发式冷凝器2,经过蒸发式冷凝器2后,高温高压状态的气体被冷却成低温高压液体,并经节流装置3形成低温低压液体进入蒸发器4中与空气进行热交换,制取冷风,然后在蒸发器4中制冷剂液体蒸发汽化并被压缩机1吸走,完成制冷循环模式。Working principle: when the refrigerant is compressed by the compressor 1 into a high temperature and high pressure state, the refrigerant enters the evaporative condenser 2 through the pipeline of the refrigeration system. After passing through the evaporative condenser 2, the gas in the high temperature and high pressure state is cooled into a low temperature and high pressure liquid, and The low-temperature low-pressure liquid is formed in the evaporator 4 through the throttling device 3 to exchange heat with the air to obtain cold air, and then the refrigerant liquid is evaporated and vaporized in the evaporator 4 and sucked away by the compressor 1 to complete the refrigeration cycle mode.
实施例2Example 2
图2示出了本发明空调机组的原理示意图,与实施例1相比较,其不同之处在于,所述空调机组设置有第一制冷阀10、第二制冷阀11、第一热泵阀12和第二热泵阀13;第一制冷阀10设置在压缩机的排气口8与蒸发式冷凝器的气体管2a的连接管路上,第二制冷阀11设置在压缩机的吸气口9与蒸发器的气体管4b的连接管路上,
第一热泵阀12设置在压缩机的排气口8与蒸发器的气体管4b的连接管路上,第二热泵阀13设置在压缩机的吸气口9与蒸发式冷凝器的气体管2a的连接管路上。所以空调机组具有制冷循环模式和热泵循环模式。同样,该蒸发式冷凝器2采用了板管复合换热片。2 is a schematic view showing the principle of the air conditioning unit of the present invention, which is different from the first embodiment in that the air conditioning unit is provided with a first refrigerating valve 10, a second refrigerating valve 11, and a first heat pump valve 12. And a second heat pump valve 13; the first refrigerating valve 10 is disposed on a connecting line of the exhaust port 8 of the compressor and the gas pipe 2a of the evaporative condenser, and the second refrigerating valve 11 is disposed at the suction port 9 of the compressor On the connecting line with the gas pipe 4b of the evaporator,
The first heat pump valve 12 is disposed on the connecting line of the exhaust port 8 of the compressor and the gas pipe 4b of the evaporator, and the second heat pump valve 13 is disposed at the suction port 9 of the compressor and the gas pipe of the evaporating condenser. 2a on the connecting line. Therefore, the air conditioning unit has a refrigeration cycle mode and a heat pump cycle mode. Also, the evaporative condenser 2 employs a plate-tube composite heat exchange sheet.
工作原理:当热泵循环模式时,如图3所示,此时打开第一热泵阀12和第二热泵阀13,关闭第一制冷阀10和第二制冷阀11,制冷剂经压缩机1压缩后成高温高压状态的气体时由制冷系统管道进入蒸发器4,与空气进行热交换,制取热风,然后高温高压状态的气体被冷却成低温高压液体,并经节流装置3形成低温低压液体进入蒸发式冷凝器2,然后在蒸发式冷凝器2中制冷剂液体蒸发汽化并被压缩机1吸走,完成热泵循环模式。同样,该蒸发式冷凝器2采用了板管复合换热片。Working principle: When the heat pump is in the circulation mode, as shown in FIG. 3, the first heat pump valve 12 and the second heat pump valve 13 are opened at this time, the first refrigeration valve 10 and the second refrigeration valve 11 are closed, and the refrigerant passes through the compressor. 1 After the gas is compressed into a high-temperature and high-pressure state, the refrigerant enters the evaporator 4 through the pipeline of the refrigeration system, exchanges heat with the air to obtain hot air, and then the gas in the high-temperature and high-pressure state is cooled into a low-temperature high-pressure liquid, and is cooled by the throttling device 3 The low pressure liquid enters the evaporative condenser 2, and then the refrigerant liquid evaporates and vaporizes in the evaporative condenser 2 and is sucked away by the compressor 1, completing the heat pump circulation mode. Also, the evaporative condenser 2 employs a plate-tube composite heat exchange sheet.
实施例3Example 3
图4示出了本发明空调机组采用多个蒸发器并联的原理示意图,与实施例1相比较,其不同之处在于,所述蒸发器4采用多个蒸发器并联的方式。同样,该蒸发式冷凝器2采用了板管复合换热片。Fig. 4 is a schematic view showing the principle of the air conditioning unit of the present invention in which a plurality of evaporators are connected in parallel, which is different from the first embodiment in that the evaporator 4 is connected in parallel by a plurality of evaporators. Also, the evaporative condenser 2 employs a plate-tube composite heat exchange sheet.
实施例4Example 4
图5示出了本发明空调机组采用二位三通换向阀的原理示意图,与实施例1相比较,其不同之处在于,所述压缩机1的排气口8设有第一二位三通换向阀14,压缩机的吸气口9设有第二二位三通换向阀15;第一二位三通换向阀14的两个出口分别与蒸发式冷凝器的气体管2a和蒸发器的气体管4b连接,第二二位三通换向阀15的两
个进口分别与蒸发式冷凝器的气体管2a和蒸发器的气体管4b连接。FIG. 5 is a schematic view showing the principle of using a two-position three-way reversing valve for the air conditioning unit of the present invention, which is different from the first embodiment in that the exhaust port 8 of the compressor 1 is provided with the first two positions. Three-way reversing valve 14, the suction port 9 of the compressor is provided with a second two-position three-way reversing valve 15; the two outlets of the first two-position three-way reversing valve 14 are respectively connected with the gas pipe of the evaporative condenser 2a is connected to the gas pipe 4b of the evaporator, and two of the second two-position three-way switching valve 15
The inlets are respectively connected to the gas pipe 2a of the evaporative condenser and the gas pipe 4b of the evaporator.
实施例5Example 5
图6示出了本发明空调机组采用四通换向阀的原理示意图,与实施例1相比较,其不同之处在于,所述四通换向阀16的四个接口分别与压缩机的排气口8、蒸发式冷凝器的气体管2a、蒸发器的气体管4b和压缩机的吸气口9连接。6 is a schematic view showing the principle of using a four-way reversing valve for the air conditioning unit of the present invention, which is different from the first embodiment in that the four ports of the four-way reversing valve 16 are respectively arranged with the row of the compressor. The gas port 8, the gas pipe 2a of the evaporative condenser, the gas pipe 4b of the evaporator, and the suction port 9 of the compressor are connected.
对于上述实施例中所使用的蒸发式冷凝器2,下面进行详细说明。The evaporative condenser 2 used in the above embodiment will be described in detail below.
如图7所示,蒸发式冷凝器2,包括冷却风机21、水泵22、布水器23、集水池24;还包括板管复合换热器25;板管复合换热器25位于布水器23与集水池24之间,布水器23与集水池24由水泵22连通;风机21位于板管复合换热器25的一端。所述板管复合换热器25由多个板管复合换热片通过进口集管和出口集管连接组成。如图8和图9所示,所述板管复合换热片,包括由换热管加工而成的盘管26(所述加工可以为对长换热管弯曲成盘管,也可以是把弯段的换热管与直段的换热管焊接在一起成为盘管),还包括传热板片27。本实施例中盘管26由换热管连续S形弯曲而成,其中换热管的直线段大致基本平行,也可以不平行,该盘管26也可以采用其他适用于蒸发冷凝器内的其它形状。盘管26的换热管可以采用铜管、不锈钢管或镀锌钢管等,其内部流道的截面形状可为圆形、椭圆形、螺旋形、波纹形或橄榄形等形状。作为本领域人员可以理解的是,盘管26内外表面可以采用光滑表面,优选采用设有内、外螺纹的强化传热表面,
同时所述盘管26外表面也可设有亲水或防腐涂层。该盘管26设有流道的入口及出口,用于与进口集管、出口集管连接。本实施例中,所述换热管弯曲有多个直管段;相邻所述换热管的直管段相互平行,相邻所述换热管的直管段的管间距相同,或者管间距从位于先接受喷淋冷却水的上层至后接受喷淋冷却水的下层逐渐变小;也可以是所述换热管的直管段的长度从位于先接受冷却水喷淋的上层至后接受喷淋冷却水的下层逐渐增加。传热板片27的材质可为碳钢板、不锈钢板、铝片、铜片等。所述板管复合换热片纵向设置,即所述冷却风机21吹的冷却风沿所述盘管26的大致长度方向流动。As shown in FIG. 7, the evaporative condenser 2 includes a cooling fan 21, a water pump 22, a water distributor 23, a sump 24, and a plate-tube composite heat exchanger 25; the plate-tube composite heat exchanger 25 is located in the water distributor. Between the 23 and the sump 24, the water distributor 23 and the sump 24 are connected by a water pump 22; the fan 21 is located at one end of the plate-tube composite heat exchanger 25. The plate tube composite heat exchanger 25 is composed of a plurality of plate tube composite heat exchange sheets connected through an inlet header and an outlet header. As shown in FIG. 8 and FIG. 9, the plate-tube composite heat exchange sheet includes a coil 26 processed by a heat exchange tube (the processing may be a bending of a long heat exchange tube into a coil, or may be The heat exchange tubes of the curved section are welded together with the heat exchange tubes of the straight section to form a coil), and further comprise a heat transfer sheet 27. In this embodiment, the coil 26 is formed by continuous S-shaped bending of the heat exchange tubes, wherein the straight sections of the heat exchange tubes are substantially parallel or non-parallel, and the coil 26 can also adopt other suitable for use in the evaporation condenser. shape. The heat exchange tube of the coil 26 may be a copper tube, a stainless steel tube or a galvanized steel tube, etc., and the cross-sectional shape of the internal flow passage may be a circular shape, an elliptical shape, a spiral shape, a corrugated shape or an olive shape. As can be understood by those skilled in the art, the inner and outer surfaces of the coil 26 can adopt a smooth surface, preferably an enhanced heat transfer surface provided with internal and external threads.
At the same time, the outer surface of the coil 26 may also be provided with a hydrophilic or anti-corrosive coating. The coil 26 is provided with an inlet and an outlet of the flow passage for connecting with the inlet header and the outlet header. In this embodiment, the heat exchange tube is bent with a plurality of straight pipe sections; the straight pipe sections adjacent to the heat exchange pipe are parallel to each other, and the pipe spacing of the straight pipe sections adjacent to the heat exchange pipe is the same, or the pipe spacing is located The lower layer that receives the spray cooling water first receives the lower layer of the spray cooling water gradually becomes smaller; or the length of the straight pipe section of the heat exchange tube may be sprayed and cooled from the upper layer that is first received by the cooling water spray to the rear. The lower layer of water is gradually increasing. The material of the heat transfer plate 27 may be a carbon steel plate, a stainless steel plate, an aluminum sheet, a copper sheet or the like. The plate-tube composite heat exchange fins are disposed longitudinally, that is, the cooling wind blown by the cooling fan 21 flows along a substantially longitudinal direction of the coil pipe 26.
如图9和图10所示,所述传热板片27的设有安放槽28,本实施例中,该安放槽28通过对传热板片27进行冲压的方式实现,也可以是在生产传热板片27是直接成型;该安放槽28的形状与盘管26的形状匹配。盘管26安放于安放槽28内,盘管26与安放槽28之间的间隙填充有导热粘合层29。本实施例中,所述导热粘合层29为金属填充物锌。具体的做法可以为,将传热板片27、盘管26在高温的液态锌内浸泡,使液态的锌流进盘管26与安放槽28的间隙中,将间隙填满,液态金属的黏性使两者粘紧,液态金属冷却凝固为固态时,成为导热粘合层29,填充于盘管26与安放槽28之间,将两者固定。除了锌外,还可以选用锡、铝、铜等金属或其金属组合,它们都具有熔点低、价格便宜的特点,性价比高。As shown in FIG. 9 and FIG. 10, the heat transfer plate 27 is provided with a receiving groove 28. In the embodiment, the receiving groove 28 is realized by punching the heat transfer plate 27, or may be produced. The heat transfer sheet 27 is directly formed; the shape of the seating groove 28 matches the shape of the coil 26. The coil 26 is placed in the seating groove 28, and a gap between the coil 26 and the seating groove 28 is filled with a thermally conductive adhesive layer 29. In this embodiment, the thermally conductive adhesive layer 29 is a metal filler zinc. The specific method may be that the heat transfer sheet 27 and the coil 26 are immersed in the high temperature liquid zinc, so that the liquid zinc flows into the gap between the coil 26 and the seating groove 28, and the gap is filled, and the liquid metal is adhered. When the liquid metal is cooled and solidified into a solid state, it becomes a thermally conductive adhesive layer 29, and is filled between the coil 26 and the seating groove 28, and the both are fixed. In addition to zinc, tin, aluminum, copper and other metals or combinations thereof can be used, all of which have the characteristics of low melting point and low price, and are cost-effective.
进一步地,本实施例中,所述盘管26与安放槽28之间的间隙小于10毫米,当进行液态金属浸泡时,由于液态金属的黏性,液体金
属会发生毛细管作用,在渗透至传热板片27与盘管26的接触面内部后,能使在接触的间隙内形成的导热粘合层29均匀且厚度薄,不仅使传热板片27与盘管26完全融接为一个整体,而且由于导热粘合层29的厚度薄,有效减少了传热板片27与盘管26之间的接触热阻。盘管26与安放槽28之间的间隙越小,液态金属渗透的毛细管作用越明显,形成的导热粘合层29会越均匀,相对地成本和加工难度却越大;10毫米的间隙宽度为成本最优选择,而5毫米的间隙宽度为最优性价比选择,3毫米以内为均匀效果最优选择。更进一步地,为保证浸泡高温液态金属时,盘管26与传热板片27之间的间距能足够小,可以在传热板片27冲压出若干限位槽和/或定位焊点(图未示出),在浸泡之前,通过限位槽限位安装或定位焊点部分焊接,先对盘管26实现预固定。也可以采用夹具的方式使两者先预固定,但操作较复杂。Further, in this embodiment, the gap between the coil 26 and the seating groove 28 is less than 10 mm. When the liquid metal is immersed, the liquid gold is viscous due to the viscosity of the liquid metal.
The capillary action occurs, and after the penetration into the contact surface of the heat transfer sheet 27 and the coil 26, the thermally conductive adhesive layer 29 formed in the contact gap can be made uniform and thin, not only the heat transfer sheet 27 The coil 26 is completely fused integrally, and since the thickness of the thermally conductive adhesive layer 29 is thin, the contact thermal resistance between the heat transfer sheet 27 and the coil 26 is effectively reduced. The smaller the gap between the coil 26 and the seating groove 28, the more obvious the capillary action of the liquid metal permeation, the more uniform the thermal conductive adhesive layer 29 is formed, and the relative cost and processing difficulty are relatively large; the gap width of 10 mm is The cost is the best choice, and the gap width of 5 mm is the best cost-effective choice, and the optimal choice for uniformity within 3 mm. Further, in order to ensure that the high temperature liquid metal is immersed, the distance between the coil 26 and the heat transfer plate 27 can be sufficiently small, and a plurality of limit grooves and/or positioning pads can be punched out on the heat transfer plate 27 (Fig. Not shown), before the immersion, the coil 26 is pre-fixed by the limit slot mounting or the positioning of the solder joint. It is also possible to pre-fix the two by means of a clamp, but the operation is complicated.
盘管26的热量通过导热粘合层29传导至传热板片27,传热板片27成为盘管26的肋片,大大增加换热面积,直接强化盘管26的换热效果;同时传热板片27又具有引导冷却水的效果,使冷却水在传热板片27的表面形成连续水流,避免冷却水无序飞水,提高冷却水利用率。此外,由于传热板片27为一个整体,能避免与盘管26耦合处的冷却水交错流动,保证布水率。The heat of the coil 26 is conducted to the heat transfer sheet 27 through the thermally conductive adhesive layer 29, and the heat transfer sheet 27 becomes the rib of the coil 26, which greatly increases the heat exchange area and directly enhances the heat exchange effect of the coil 26; The hot plate 27 has the effect of guiding the cooling water, so that the cooling water forms a continuous water flow on the surface of the heat transfer plate 27, avoids the disordered flying water of the cooling water, and improves the utilization rate of the cooling water. In addition, since the heat transfer sheet 27 is integrated, the cooling water at the coupling with the coil 26 can be prevented from flowing alternately, and the water distribution rate can be ensured.
另一方面,所述导热粘合层29可以采用导热粘胶代替;只需把导热粘胶均匀涂抹在传热板片27的安放槽28处,再直接把盘管26安放进安放槽28内即可粘合(对于部分需要组合使用的导热粘胶,
则还需在盘管26上涂抹配合的导热粘胶),安装简便、工艺简单。但现有的导热粘胶,例如有机硅导热胶、环氧树脂AB胶、聚氨酯导热胶等,其导热能力都不如锌、铝等金属强,而且在布胶过程中容易出现不均匀现象,导致盘管26粘合到安放槽28内时可能会出现空气层隔热现象,影响换热效率。On the other hand, the thermally conductive adhesive layer 29 can be replaced by a thermal conductive adhesive; only the thermal conductive adhesive is evenly applied to the mounting groove 28 of the heat transfer plate 27, and the coil 26 is directly placed into the mounting groove 28. Can be bonded (for some thermal adhesives that need to be combined,
It is also necessary to apply a matching thermal conductive adhesive on the coil 26 for easy installation and simple process. However, the existing thermal conductive adhesives, such as silicone thermal conductive adhesives, epoxy resin AB adhesives, and polyurethane thermal conductive adhesives, are not as strong as zinc, aluminum, etc., and are prone to unevenness during the laminating process, resulting in unevenness. When the coil 26 is adhered to the seating groove 28, an air layer insulation phenomenon may occur, which affects heat exchange efficiency.
此外,还可以在传热板片27上设置开孔、波纹、折弯、导水槽、燕尾槽、加强筋等结构,以实现增加布水效果、防止飞水以及增强坚固性等效果。更进一步地,可在安放槽28处开设若干长条形孔、圆孔或其他形状的通孔(图未示出),当盘管26安置于安放槽28内的时候,可以有一部分露出于安放槽28外,可直接与冷却水接触,此种做法可以增大盘管与水的直接接触面积,同时开孔处由于不平整对水流动有扰动的作用可强化铜管换热,但在一定程度上弱化了传热板片的肋化作用。In addition, the heat transfer plate 27 may be provided with openings, corrugations, bends, water guides, dovetail grooves, reinforcing ribs and the like to achieve an effect of increasing the water distribution effect, preventing the flying water, and enhancing the solidity. Further, a plurality of elongated holes, round holes or other shaped through holes (not shown) may be formed at the receiving groove 28, and when the coil 26 is disposed in the receiving groove 28, a part of the coil 26 may be exposed. Outside the tank 28, it can be directly in contact with the cooling water. This method can increase the direct contact area between the coil and the water. At the same time, the opening of the hole can disturb the heat transfer of the copper tube due to the unevenness of the water flow, but it is certain To a lesser extent, the ribbing of the heat transfer sheets is weakened.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。
The above embodiments are merely preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention belong to the present invention. The scope of the claim.
Claims (10)
- 一种带板管复合换热型蒸发式冷凝器的空调机组,包括压缩机、蒸发式冷凝器、节流装置、蒸发器和风机,所述蒸发式冷凝器包括冷却风机、布水器和集水池;其特征在于:所述蒸发式冷凝器还包括板管复合换热器;所述板管复合换热器由多个板管复合换热片通过进口集管和出口集管连接组成;所述板管复合换热片包括传热板片以及由换热管加工而成的盘管;所述传热板片设有安放槽,该安放槽的形状与盘管的形状匹配;盘管安放于安放槽内,盘管与安放槽之间的间隙填充有导热粘合层。An air conditioning unit with a tube-tube composite heat exchange evaporative condenser, comprising a compressor, an evaporative condenser, a throttling device, an evaporator and a fan, the evaporative condenser comprising a cooling fan, a water distributor and a set a water tank; characterized in that: the evaporative condenser further comprises a plate tube composite heat exchanger; the plate tube composite heat exchanger is composed of a plurality of plate tube composite heat exchange sheets connected through an inlet header and an outlet header; The plate tube composite heat exchange sheet comprises a heat transfer plate and a coil processed by the heat exchange tube; the heat transfer plate is provided with a seating groove, the shape of the receiving groove is matched with the shape of the coil; the coil is placed In the mounting groove, the gap between the coil and the mounting groove is filled with a thermally conductive adhesive layer.
- 根据权利要求1所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述导热粘合层为金属填充物。The air conditioning unit with a tube-tube composite heat exchange type evaporative condenser according to claim 1, wherein the heat conductive adhesive layer is a metal filler.
- 根据权利要求2所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述盘管与安放槽之间的间隙小于10毫米。The air conditioning unit with a tube-tube composite heat exchange type evaporative condenser according to claim 2, wherein a gap between the coil and the seating groove is less than 10 mm.
- 根据权利要求3所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述传热板片还冲压有若干限位槽和/或定位焊点。The air conditioning unit with a plate tube composite heat exchange type evaporative condenser according to claim 3, wherein the heat transfer plate is further stamped with a plurality of limiting slots and/or positioning pads.
- 根据权利要求2所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述金属填充物为锌、锡、铝、铜中的一种或多种。The air conditioning unit with a tube-tube composite heat exchange type evaporative condenser according to claim 2, wherein the metal filler is one or more of zinc, tin, aluminum, and copper.
- 根据权利要求1所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述导热粘合层为导热粘胶。The air conditioning unit with a tube-tube composite heat exchange type evaporative condenser according to claim 1, wherein the heat conductive adhesive layer is a heat conductive adhesive.
- 根据权利要求1所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述压缩机的排气口与蒸发式冷凝器的气体管 连接,蒸发式冷凝器的液体管通过节流装置与蒸发器的液体管连接,蒸发器的气体管与压缩机的吸气口连接;所述蒸发式冷凝器为一个或多个并联。The air conditioning unit with a plate tube composite heat exchange type evaporative condenser according to claim 1, wherein: the exhaust port of the compressor and the gas pipe of the evaporative condenser Connected, the liquid pipe of the evaporative condenser is connected to the liquid pipe of the evaporator through a throttling device, and the gas pipe of the evaporator is connected to the suction port of the compressor; the evaporative condenser is connected in parallel.
- 根据权利要求1所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述压缩机的排气口与蒸发式冷凝器的气体管连接,蒸发式冷凝器的液体管通过节流装置与蒸发器的液体管连接,蒸发器的气体管与压缩机的吸气口连接;所述空调机组设置有第一制冷阀、第二制冷阀、第一热泵阀和第二热泵阀;第一制冷阀设置在压缩机的排气口与蒸发式冷凝器的气体管的连接管路上,第二制冷阀设置在压缩机的吸气口与蒸发器的气体管的连接管路上,第一热泵阀设置在压缩机的排气口与蒸发器的气体管的连接管路上,第二热泵阀设置在压缩机的吸气口与蒸发式冷凝器的气体管的连接管路上。The air conditioning unit with a plate tube composite heat exchange type evaporative condenser according to claim 1, wherein the exhaust port of the compressor is connected to a gas pipe of the evaporative condenser, and the liquid of the evaporative condenser The tube is connected to the liquid pipe of the evaporator through a throttling device, and the gas pipe of the evaporator is connected to the suction port of the compressor; the air conditioning unit is provided with a first refrigeration valve, a second refrigeration valve, a first heat pump valve and a a second heat pump valve; the first refrigeration valve is disposed on a connecting line between the exhaust port of the compressor and the gas pipe of the evaporative condenser, and the second refrigeration valve is disposed at a connection between the suction port of the compressor and the gas pipe of the evaporator In the pipeline, the first heat pump valve is disposed on the connecting pipe of the exhaust port of the compressor and the gas pipe of the evaporator, and the second heat pump valve is disposed at the connection of the suction port of the compressor and the gas pipe of the evaporating condenser. On the pipeline.
- 根据权利要求1所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述压缩机的排气口设有第一换向阀,压缩机的吸气口设有第二换向阀;第一换向阀的两个出口分别与蒸发式冷凝器的气体管和蒸发器的气体管连接,第二换向阀的两个进口分别与蒸发式冷凝器的气体管和蒸发器的气体管连接;所述第一换向阀和第二换向阀为二位三通换向阀。The air conditioning unit with a plate-tube composite heat exchange type evaporative condenser according to claim 1, wherein the exhaust port of the compressor is provided with a first reversing valve, and the suction port of the compressor is provided. a second reversing valve; the two outlets of the first reversing valve are respectively connected with the gas pipe of the evaporative condenser and the gas pipe of the evaporator, and the two inlets of the second reversing valve are respectively connected with the gas pipe of the evaporating condenser Connected to the gas pipe of the evaporator; the first reversing valve and the second reversing valve are two-position three-way reversing valves.
- 根据权利要求1所述的带板管复合换热型蒸发式冷凝器的空调机组,其特征在于:所述空调机组设置有四通换向阀,四通换向阀的四个接口分别与压缩机排气口、蒸发式冷凝器的气体管、蒸发器的气体管和压缩机的吸气口连接。 The air conditioning unit with a plate tube composite heat exchange type evaporative condenser according to claim 1, wherein the air conditioning unit is provided with a four-way reversing valve, and the four interfaces of the four-way reversing valve are respectively compressed. The exhaust port of the machine, the gas pipe of the evaporative condenser, the gas pipe of the evaporator, and the suction port of the compressor are connected.
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