WO2016112856A1 - Optical filter, camera module and manufacturing method thereof - Google Patents

Optical filter, camera module and manufacturing method thereof Download PDF

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Publication number
WO2016112856A1
WO2016112856A1 PCT/CN2016/070862 CN2016070862W WO2016112856A1 WO 2016112856 A1 WO2016112856 A1 WO 2016112856A1 CN 2016070862 W CN2016070862 W CN 2016070862W WO 2016112856 A1 WO2016112856 A1 WO 2016112856A1
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WO
WIPO (PCT)
Prior art keywords
light
blocking film
filter
infrared cut
camera module
Prior art date
Application number
PCT/CN2016/070862
Other languages
French (fr)
Chinese (zh)
Inventor
郭楠
熊科强
王明珠
张哲宁
赵波杰
方银丽
Original Assignee
宁波舜宇光电信息有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201520028881.8U external-priority patent/CN204481931U/en
Priority claimed from CN201510019726.4A external-priority patent/CN105842961B/en
Application filed by 宁波舜宇光电信息有限公司 filed Critical 宁波舜宇光电信息有限公司
Publication of WO2016112856A1 publication Critical patent/WO2016112856A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B11/00Filters or other obturators specially adapted for photographic purposes
    • G03B11/04Hoods or caps for eliminating unwanted light from lenses, viewfinders or focusing aids

Definitions

  • the present invention relates to the field of camera modules, and more particularly to a filter for effectively intercepting light incident on a surface of a gold wire around an image sensor and light of an inner wall of a lens holder, and a camera module using the same.
  • the existing mobile phone camera module includes a lens 10 , a bracket 11 for fixing the lens 10 , a filter 12 disposed under the lens 10 , and an image sensor 13 disposed under the filter 12 . And a circuit board 14 electrically coupled to the image sensor 13.
  • the filter 12 is mainly an infrared cut filter, and its function is to filter the infrared light in the light, so that the imaging effect of the camera module is close to the imaging effect of the human eye.
  • Figure 2 shows that when the light source moves out of the imaging surface 35 ° ⁇ 40 °, the edge of the corresponding position of the imaging surface presents a purple-red stray light, which affects the imaging quality of the mobile phone camera module.
  • the main cause of this problem is that large-angle light is incident on the surface of the gold wire connected to the image sensor 13 and the wiring board 14 or the stray light generated by the reflection on the inner wall of the bracket 11. As shown in FIG.
  • the light is reflected by the raised area 111 of the open window edge of the bracket 11, or is reflected by the surface area 141 of the plurality of gold lines connected to the circuit board 14 and the image sensor 13, and then enters the inside of the camera module. It is imaged by the image sensor 13 to cause stray light.
  • the main purpose of the present invention is to provide a camera module that can effectively intercept the light incident on the surface of the gold wire around the image sensor and the light of the inner wall of the lens holder to prevent the interference light from being reflected to the image sensor.
  • the effective area thus forms stray light during imaging.
  • Another object of the present invention is to provide a camera module that blocks possible interference light through a filter, thereby preventing this portion of light from being incident on other components in the camera module, and being repeatedly Reflected to the effective area of the image sensor, affecting the quality of the image.
  • Another object of the present invention is to provide a filter that can block interference light that may cause stray light when mounted on a camera module, and avoids that other portions of the light are incident on the camera module. On the component, the effective area that is reflected multiple times to the image sensor forms stray light.
  • Another object of the present invention is to provide a filter provided with a light-blocking film, and the filter does not need to change the structure of the original filter at the time of fabrication, and has a simple manufacturing process and low cost.
  • the present invention provides a camera module including a lens, a bracket for fixing the lens, a filter disposed under the lens, and a filter disposed under the filter.
  • An image sensor wherein the filter comprises an infrared cut filter and a light blocking film, the light blocking film is disposed on the surface of the infrared cut filter, and the light blocking film has a window opening therebetween.
  • a light transmissive region is formed in the middle of the infrared cut filter, and a light blocking region is formed outside the light transmissive region.
  • the light blocking film is annular, the inner frame of the light blocking film forms the window, and the light blocking film is disposed on the edge of the infrared cut filter on the infrared cut filter. Upper surface.
  • the inner frame size of the light blocking film is calculated by calculating an analog image height of each of the main ray, the upper ray and the lower ray according to each parameter of the camera module, in each field of view.
  • the maximum simulated image height is used as the inner frame size of the light blocking film.
  • the bracket extends inwardly from a mounting platform, a window is formed in the middle of the mounting base, the filter is mounted on the mounting platform, and a vertical projection of the outer frame of the light blocking film is at the mounting platform within the scope.
  • the light blocking film is applied to the infrared cut filter by a yellow light process or a silk screen process, and the shape of the mask used is the same as that of the light blocking film by the yellow light process.
  • the shape of the ink-permeable region of the screen printing plate used is the same as that of the light-blocking film.
  • the light-blocking film has a thickness of 2 ⁇ m to 12 ⁇ m.
  • the camera module further includes a circuit board, and the circuit board and the image sensor are electrically connected by a plurality of gold wires.
  • the light-blocking film is a black absorbing material capable of absorbing more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5% of light energy is reflected.
  • the light blocking film is a black ink coating, which is a light absorbing material, and light incident on the light blocking film is absorbed by the light blocking film, so that the light is not reflected to the imaging mode.
  • the light absorbing material may be a carbon-containing resin, that is, it can absorb light and facilitate the blocking Light film coating formed on the filter Sheet surface.
  • the present invention further provides a filter, the filter is adapted to be mounted on a camera module, the camera module includes a lens disposed above the filter, and a bracket for fixing the lens. And an image sensor disposed under the filter, the filter includes an infrared cut filter and a light blocking film, the light blocking film is disposed on the surface of the infrared cut filter, The light blocking film has a window in the middle to form a light transmissive area in the middle of the infrared cut filter, and a light blocking area is formed outside the light transmissive area.
  • the invention also provides a method for manufacturing a filter of a camera module, the method comprising the steps of: (a) providing an annular light blocking film on an infrared cut filter of a camera module, in the infrared A light transmissive region is formed in the middle of the cut filter, and a light blocking region is formed outside the light transmissive region.
  • the light blocking film is disposed on a surface of the infrared cut filter opposite to a lens of the camera module.
  • step (b) and/or (c) is further included, wherein step (b) is: determining an inner frame size of the light-blocking film, so as to pass the inner frame of the light-blocking film Directly entering an image sensor of the camera module; step (c) is: determining a size of the outer frame of the light blocking film, so that a vertical projection of the outer frame of the light blocking film is mounted on the filter Within the scope of a mounting platform.
  • determining the inner frame size of the light-blocking film in step (b) comprises the following steps:
  • a step of correcting the size of the window 2221 is further included: (b4) increasing the size of the window 2221 obtained in the step (b3) according to the assembly offset during the process The size of the fenestration 2221 is corrected by the corresponding offset.
  • the light blocking film is applied to the surface of the infrared cut filter by a yellow light process, specifically comprising the steps of: cleaning and drying the infrared cut filter; Coating a primer on the infrared cut filter; spin-coating the photoresist on the infrared cut filter; softly drying the infrared cut filter; and performing alignment exposure on the infrared cut filter;
  • the cut-off filter is post-baked; the infrared cut filter is developed; the infrared cut filter is hard-baked;
  • the cut filter is etched to form the filter.
  • the photoresist is a black absorbing material that absorbs more than 95% of the light energy, less than 0.2% of the light energy is transmitted, and less than 3.5% of the light energy is reflected.
  • the light blocking film is applied to the surface of the infrared cut filter by a silk screen process, and specifically includes the following steps: applying ink to the infrared cutoff by a screen printing plate a filter; baking the aforementioned infrared cut filter to obtain the filter.
  • the ink is a black absorbing material capable of absorbing more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5% of light energy is reflected.
  • FIG. 1 is a cross-sectional view of a conventional camera module.
  • FIG. 2 is a schematic diagram of a simulation of a conventional camera module that generates interference light when a large angle of light is incident.
  • FIG 3 is a cross-sectional view of a preferred embodiment of a camera module in accordance with the present invention.
  • FIG. 4 is a schematic illustration of a preferred embodiment of a filter in accordance with the present invention.
  • Fig. 5 is a view showing an optical path simulation when calculating the size of the light-blocking film of the present invention.
  • FIG. 6 is a comparison diagram of the camera module of the present invention and a conventional camera module in actual operation.
  • FIG. 3 shows a camera module of the present invention.
  • the camera module includes a lens 20, a bracket 21 for fixing the lens 20, a filter 22 disposed under the lens 20, an image sensor 23 disposed under the filter 22, and A circuit board 24 electrically coupled to the image sensor 23.
  • a plurality of gold wires 25 are disposed on the circuit board 24.
  • the filter 22 includes an infrared cut filter 221 and a light blocking film 222 , and the light blocking film 222 is disposed above or below the infrared cut filter 221 .
  • the light blocking film 222 has a window 2221 in the middle thereof to form a light transmitting region in the middle of the infrared cut filter 221, and a light blocking region is formed outside the light transmitting region.
  • the light-transmitting region is a region opposite to the window 2221, and the light-blocking region is a region opposite to the light-blocking film 222, when light is incident on the light-transmitting region In the field, the light filter 22 can pass through the light blocking film 222 when light is incident on the light blocking region, and cannot pass through the filter 22.
  • the infrared cut filter 221 is mainly used for intercepting infrared light in the incident light to prevent infrared light in the light from being incident on the image sensor 23, thereby affecting the color quality of the image.
  • the light blocking film 222 is annular, and the inner frame of the light blocking film 222 forms the opening window 2221. Since the light blocking film 222 is annular, the light blocking film is disposed on the infrared cut filter. An edge of the light sheet 221 forms the light blocking region at an edge of the infrared cut filter 221, and the light transmitting region is formed in the middle of the infrared cut filter 221 .
  • the light blocking film 222 is prepared using an opaque material, so that the light blocking film 222 makes the edge of the filter 22 opaque, and the light incident on the edge of the filter 22 is prevented from transmitting through the Filter 22.
  • the purpose of providing the light-blocking film 222 at the edge of the infrared cut filter 221 is that the interference light that causes the stray light phenomenon is mostly a large angle of incident light, and the interference light is mainly after passing through the lens 20. Incident to the edge position of the filter 22, if the interference light can pass through the filter 22, the interference light may be incident on the inner wall of the bracket 21 or the surface of the gold wire 25, It is then reflected into the image sensor 23 to produce stray light during imaging. Therefore, the light blocking film 222 is disposed at the edge of the filter 22 to prevent the interference light from passing through the filter 22.
  • the light blocking film 222 may be disposed above or below the infrared cut filter 221 to prevent the interference light incident on the edge of the filter 22 from passing through the filter 22 can.
  • the light blocking film 222 is disposed above the infrared cut filter 221, that is, on the side of the infrared cut filter 221 opposite to the lens 20, to enter the incident light.
  • the infrared cut filter 221 is previously blocked by the interference light.
  • the filter 22 may be disposed under the lens 20 through the bracket 21 or may be disposed under the lens 20 by other components. Preferably, the filter 22 is supported by the bracket 21 under the lens 20.
  • the bracket 21 extends inwardly from a mounting base 211.
  • the filter 22 is fixed between the lens 20 and the image sensor 23 by the mounting base 211, and the mounting table 211 is formed in the middle. a window, the opening window 2221 of the filter 22 is located in a region of the window, and the filter 22 is connectable to the mounting table 211 through an edge of the upper surface such that the mounting table 211 is at The upper surface of the filter 22 may also be connected to the mounting table 211 through an edge of the lower surface such that the mounting table 211 is below the filter 22.
  • the filter 22 is fixed to the device by glue bonding In the mounting table 211, a portion where the filter 22 is connected to the mounting table 211 is a dicing area. In determining the size of the outer frame of the light-blocking film 222, it is necessary to consider the size of the squeegee area, that is, the size of the mounting table, and the details are described in the following sections.
  • the filter 22 may not be fixed in the bracket 21 through the mounting base 211, and the filter 22 is directly glued to the inner wall of the bracket 21 through its side edge.
  • the size of the outer frame of the light blocking film 222 does not need to be considered in the dicing area, and the outer frame size of the light blocking film 222 is the same as the size of the infrared cut filter 221 .
  • the light blocking film 222 may be a self-supporting material that is opaque to light, and may be supported by the bracket 21 to be disposed on an upper surface or a lower surface of the filter 22 .
  • the light blocking film 222 may also cover the infrared cut filter 221 and fix the light blocking film 222 to the surface of the infrared cut filter 221 by an adhesive.
  • the light blocking film 222 may also be an opaque coating, and the light blocking film 222 is applied to the upper surface or the lower surface of the infrared cut filter 22 .
  • the light-blocking film 222 is made of an opaque paint, the structure of the camera module and the filter 22 can be simplified, and a better light blocking function can be achieved.
  • the light-blocking film 222 is made of an opaque paint, and the light-blocking film 222 is applied to the infrared-cut filter 221, and various coating methods can be used. An embodiment in which the film 222 is applied to the infrared cut filter 221 is shown.
  • the light-blocking film 222 is applied to the surface of the infrared cut filter 221 by photolithography, and the photolithography method is a conventional yellow light process.
  • the photoresist used in the yellow light process is a photosensitive material.
  • the photoresist has unique characteristics. Under the action of UV light, it undergoes chemical changes and becomes a substance that is easily soluble in acid or alkali. Applying a photoresist to the substrate, providing a corresponding mask according to the shape required by the product, masking the mask on the photoresist, and then exposing the photoresist so that the photoresist is not covered by the mask A chemical change occurs in the region, and then the portion of the photoresist is dissolved or retained with an acid or a base to form a pattern that is identical or complementary to the shape of the mask.
  • the photoresist used in the present invention is an opaque coating which has opaque characteristics in addition to the photosensitive characteristics of conventional photoresists.
  • the photomask of the present invention may have an annular mask of the same shape as the light shielding film 222, or a mask having the same shape as the opening window 2221 of the light shielding film 222, but only needs to be dissolved after exposure.
  • the solvents used are different depending on the area.
  • the photomask adopts the light shielding film 222
  • An annular mask of the same shape is applied to the infrared cut filter 221 during fabrication, and the photomask is exposed on the photoresist for exposure, which needs to occur in the middle after exposure
  • the chemically-changed photoresist is removed, and the light-shielding film 222 is formed in a region covered by the photomask.
  • the outer frame size of the photomask is the outer frame size of the light-shielding film 222.
  • the inner frame size is the inner frame size of the light shielding film 222.
  • the specific yellow light process may include the following steps: 1. Surface treatment, including cleaning and drying the infrared cut filter 221; 2. Coating the bottom; 3. Spin coating the photoresist, this step will be the photoresist Uniformly applied to the surface of the infrared cut filter; 4. soft bake; 5. alignment exposure; 6. post-bake; 7. development; 8. hard bake; 9. etching.
  • the precision of coating the light-blocking film 222 by the yellow light process can reach 25 ⁇ m, and when the microscope is enlarged to 85 times, the edge of the light-blocking film 222 is smooth, and the corner straight angle is better.
  • the thickness of the light-blocking film 222 can be 2 ⁇ m to 3 ⁇ m.
  • the light blocking film 222 is coated on the infrared cut filter 221 by a silk screen process.
  • the ink used in the silk screen printing is an opaque material, and the ink is applied to the light blocking region of the infrared cut filter 221 by a silk screen process, thereby forming the light blocking film 222.
  • the silk screen printing process can be carried out by the ink passing through the mesh of the black-plated position of the screen printing plate, and the basic principle of the mesh of the light-transmitting area being impermeable to the ink.
  • the shape of the ink permeable portion of the screen printing plate should be consistent with the shape of the light blocking film 222, and is an annular shape.
  • the other portions of the screen printing plate are impermeable to ink.
  • the screen printing plate is first aligned with the infrared cut filter 221, the ink is poured onto the screen printing plate, and a certain amount of the ink is applied by the squeegee blade.
  • the ink is pressed onto the infrared cut filter 221 through the mesh of the screen printing plate to apply the ink to the surface of the infrared cut filter 221 .
  • Subsequent steps include baking and the like.
  • the precision of coating the light-blocking film 222 by the silk screen process can reach 35 ⁇ m, and when the microscope is enlarged to 85 times, the edge of the light-blocking film 222 is rough, and the right-angled corners are arc-shaped, but the overall pair The performance of the camera module has little effect.
  • the thickness of the light-blocking film 222 can be 7 ⁇ m to 12 ⁇ m.
  • the silk screen printing process has a simple manufacturing process and a low cost, and although the precision is poor, it is sufficient to meet the accuracy requirements of a general camera module. Therefore, an appropriate process can be selected according to the accuracy requirements of the camera module.
  • an appropriate process can be selected according to the accuracy requirements of the camera module.
  • the general module process requirements can use the silk screen process.
  • the above two embodiments relate to the size and shape of the light-blocking film 222 when the opaque material is applied to the infrared cut filter 221 .
  • the size of the light-blocking film 222 is determined, that is, the inner frame size and the outer frame size of the light-blocking film 222 are determined.
  • the vertical projection of the outer frame of the light-blocking film 222 should be located on the mounting table, that is, the edge of the mounting table 211 is in the block.
  • the edge of the mounting table 211 is in the block.
  • the interval between the stages 211 is incident on the inner wall of the holder 21.
  • the inner frame size of the light blocking film 222 is the size of the opening window 2221. If the opening window 2221 is too small, a vignetting angle of the imaging area may be generated. If the opening window 2221 is too large, part of the interfering light may be missed, thereby causing stray light.
  • the optimal size of the fenestration 2221 can be derived from optical path experiments or simulation analysis. A method of calculating the size of the window 2221 is provided below:
  • a simulation diagram for calculating the size of the opening window 2221 in the width direction is shown in FIG. Firstly, the angles of the chief ray, the upper ray and the lower ray of the lens 20 in the field of view are simulated.
  • the angle between the chief ray, the upper ray and the lower ray in one field of view is ( ⁇ 1 , ⁇ 2 , ⁇ 3 ), the angle between the chief ray, the upper ray and the lower ray in the other field of view is ( ⁇ 4 , ⁇ 5 , ⁇ 6 );
  • the radius of curvature (r) of the last side of the lens 20 is obtained by simulation; the parameters of the camera module, the lens 20 to obtain a distance (L 1) 22 of the filter, the filter is the distance (L 2) of the image sensor 23, the filter The refractive index (n) of the sheet 22 and the thickness (t) of the filter 22; calculating the simulated image heights of the chief ray, the upper ray and the lower ray in each field of view according to the above parameters,
  • the size of H 5 and H 6 and the maximum simulated image height H max are the dimensions of the window 2221 in the direction of the field of view.
  • the dimensions of the high-direction and diagonal directions of the fenestration 2221 are calculated in the same manner, thereby obtaining the size of the fenestration 2221, which is a size that does not affect the real-time imaging of the camera module.
  • the interference light is blocked outside the opening window 2221, that is, may be incident on the inner wall of the bracket 21 and the surface of the gold wire 25.
  • the interference light is blocked by the light blocking film 222 and cannot pass through the filter 22, thereby avoiding stray light.
  • the above simulation process assumes that the center of the filter 22 is on the same optical axis as the center of the lens 20 and the image sensor 23, that is, the center of the opening window 2221 of the light shielding film 222 and the The lens 20 and the center of the image sensor 23 are on the same optical axis.
  • the filter 22 and the bracket 21 are attached with an offset
  • the bracket 21 and the wiring board 24 are attached with an offset
  • the lens The attachment offset of the 20 or the like, if the light shielding film 222 is also set according to the size of the above-mentioned simulation calculation, it may cause a part of the disturbance light to be missed or cause an image vignetting, and therefore, the size and position of the light shielding film 222 are determined. In this case, the offset should be taken into account, and the offset is added to the dimension design to obtain the optimum size of the window 2221.
  • the light blocking film 222 can block the interference light incident thereon, but if only the interference light is reflected, the interference light is reflected by multiple components in the camera module, and possibly It is incident on the light-transmitting region, thereby entering the image sensor 23 for imaging, affecting the image quality. Therefore, it is preferable that the interference light incident on the light-blocking film 222 is absorbed to prevent it from being incident on the light-transmitting region again through reflection.
  • the light-blocking film 222 is a black material, which can effectively absorb more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5% of light energy is reflected. Since the energy transmitted and reflected is relatively small, the energy incident on the effective area of the image sensor 23 through the light blocking film 222 is negligible in consideration of the energy loss in the optical path. Therefore, the light incident on the light-blocking film 222 is substantially blocked by the light-blocking film 222.
  • the black material for manufacturing the light-blocking film 222 is an organic material, it cannot be wiped with an organic solvent such as an acid or an alkali solvent, alcohol or acetone in an actual process, otherwise the light-blocking film may be easily caused. 222 dissolution, dilution, shedding, etc. occurred. Since the light blocking film 222 is a convex type colloid, In the actual process, it is not possible to touch a sharp object, otherwise it will easily cause scratches and the colloid will fall off, which will cause the camera module to leak light.
  • Figure 6 is a comparison of the filter 22 of the present invention with a conventional filter in actual operation.
  • the upper surface of the filter 22 is provided with the light-blocking film 222, and the conventional filter has no light-blocking film, and the incident light rays shown in the figure form the interference light.
  • the light blocking film 222 blocks the interference light, so that The interfering light cannot pass through the filter 22.
  • the present invention also provides a method for manufacturing a filter for a camera module, comprising the steps of: (a) providing an annular light blocking film 222 to an infrared cut filter 221 of a camera module to enable the infrared A light transmissive region is formed in the middle of the cut filter 221, and a light blocking region is formed outside the light transmissive region.
  • the annular light blocking film 222 is disposed on a surface of the side of the infrared cut filter 221 opposite to the lens 20.
  • step (a) the method further comprises the steps of:
  • the method for determining the inner frame size of the light-blocking film 222 includes the following steps:
  • a step of correcting the size of the window 2221 is further included: (b4) increasing the size of the window 2221 obtained in the step (b3) according to the assembly offset during the process The size of the fenestration 2221 is corrected by the corresponding offset.
  • the light blocking film 222 is applied to the infrared cut filter 221 by a yellow light process, and the photoresist in the yellow light process is black absorptive. material.
  • the method includes the steps of: cleaning and drying the infrared cut filter 221; coating the infrared cut filter 221 on the bottom;
  • the infrared cut filter 221 is spin-coated with a photoresist; the infrared cut filter 221 is soft-baked; the infrared cut filter 221 is aligned and exposed; and the infrared cut filter 221 is post-baked;
  • the infrared cut filter 221 is developed; the infrared cut filter 221 is hard-baked; and the infrared cut filter 221 is etched to form the filter 22.
  • the light blocking film 222 is applied to the infrared cut filter 221 by a silk screen process, and the ink in the silk screen process is a black absorbing material.
  • the method includes the steps of: applying the ink to the infrared cut filter 221 by a screen printing plate; and baking the infrared cut filter 221 The filter 22 is obtained.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Blocking Light For Cameras (AREA)
  • Studio Devices (AREA)

Abstract

Provided are an optical filter (22) capable of preventing a camera module from producing stray light, camera module using the optical filter (22), and manufacturing method thereof. The camera module comprises a camera lens (20), a support (21) holding the camera lens (20), the optical filter (22) provided below the camera lens (20), and an image sensor (23) provided below the optical filter (22). The optical filter (22) comprises an infrared cut-off optical filter (221) and a light blocking film (222) provided on a surface of the infrared cut-off optical filter (221). The light blocking film (222) is provided with a window (2221) at a center thereof, such that a light transmitting region is formed at the center of the infrared cut-off optical filter (221), and a light blocking region is formed outside the light transmitting region.

Description

滤光片和摄像模组及其制造方法Filter and camera module and manufacturing method thereof 技术领域Technical field
本发明涉及摄像模组领域,尤其涉及一种有效地拦截入射至影像传感器周边的金线表面的光线和镜头支架的内壁的光线的滤光片以及使用该滤光片的摄像模组。The present invention relates to the field of camera modules, and more particularly to a filter for effectively intercepting light incident on a surface of a gold wire around an image sensor and light of an inner wall of a lens holder, and a camera module using the same.
背景技术Background technique
随着手机摄像模组向高像素、大光圈、超薄化方向发展,消费者对摄像模组成像质量的要求也越来越高。现有的手机摄像模组如图1所示,包括一镜头10,固定镜头10的支架11,设于镜头10下方的一滤光片12,设于滤光片12下方的一影像传感器13,以及与影像传感器13电联接的一线路板14。滤光片12主要是红外截止滤光片,其作用是过滤光线中的红外光,使摄像模组成像效果接近人眼成像效果。As mobile phone camera modules develop toward high-pixel, large-aperture, and ultra-thin, consumers are increasingly demanding image quality for camera modules. As shown in FIG. 1 , the existing mobile phone camera module includes a lens 10 , a bracket 11 for fixing the lens 10 , a filter 12 disposed under the lens 10 , and an image sensor 13 disposed under the filter 12 . And a circuit board 14 electrically coupled to the image sensor 13. The filter 12 is mainly an infrared cut filter, and its function is to filter the infrared light in the light, so that the imaging effect of the camera module is close to the imaging effect of the human eye.
但是现有的摄像模组在拍摄时还经常会出现杂散光的问题。图2显示了当光源移出成像面35°~40°时,成像面相应位置的边缘呈现紫红色的杂散光,这一问题影响了手机摄像模组的成像品质。经研究分析,造成此问题的主要原因是大角度光线入射到影像传感器13和线路板14连接的金线表面或支架11内壁发生反射产生的杂散光导致。如图1所示,光线被支架11的开窗口边缘的凸起区域111处反射,或经与线路板14和影像传感器13连接的数条金线的表面区域141处反射后进入摄像模组内部并通过影像传感器13成像,从而造成杂散光。However, the existing camera module often has stray light problems when shooting. Figure 2 shows that when the light source moves out of the imaging surface 35 ° ~ 40 °, the edge of the corresponding position of the imaging surface presents a purple-red stray light, which affects the imaging quality of the mobile phone camera module. According to research and analysis, the main cause of this problem is that large-angle light is incident on the surface of the gold wire connected to the image sensor 13 and the wiring board 14 or the stray light generated by the reflection on the inner wall of the bracket 11. As shown in FIG. 1, the light is reflected by the raised area 111 of the open window edge of the bracket 11, or is reflected by the surface area 141 of the plurality of gold lines connected to the circuit board 14 and the image sensor 13, and then enters the inside of the camera module. It is imaged by the image sensor 13 to cause stray light.
发明内容Summary of the invention
本发明的主要目的在于提供一种摄像模组,该摄像模组可以有效地拦截入射至影像传感器周边的金线表面的光线和镜头支架的内壁的光线,防止这部分干扰光线被反射至影像传感器的有效区域从而在成像时形成杂散光。The main purpose of the present invention is to provide a camera module that can effectively intercept the light incident on the surface of the gold wire around the image sensor and the light of the inner wall of the lens holder to prevent the interference light from being reflected to the image sensor. The effective area thus forms stray light during imaging.
本发明的另一个目的在于提供一种摄像模组,该摄像模组通过一滤光片将可能的干扰光线阻挡,避免了这部分光线入射至摄像模组内的其他元件上,被多次 反射至影像传感器的有效区域,影响成像质量。Another object of the present invention is to provide a camera module that blocks possible interference light through a filter, thereby preventing this portion of light from being incident on other components in the camera module, and being repeatedly Reflected to the effective area of the image sensor, affecting the quality of the image.
本发明的另一个目的在于提供一种滤光片,该滤光片安装于一摄像模组时,可以拦截有可能引起杂散光的干扰光线,避免了这部分光线入射至摄像模组内的其他元件上,被多次反射至影像传感器的有效区域形成杂散光。Another object of the present invention is to provide a filter that can block interference light that may cause stray light when mounted on a camera module, and avoids that other portions of the light are incident on the camera module. On the component, the effective area that is reflected multiple times to the image sensor forms stray light.
本发明的另一个目的在于提供一种滤光片,其设置有挡光膜,并且该滤光片在制作时不需要改变原来滤光片的结构,制造工艺简单,成本低。Another object of the present invention is to provide a filter provided with a light-blocking film, and the filter does not need to change the structure of the original filter at the time of fabrication, and has a simple manufacturing process and low cost.
为达到以上目的,本发明提供一种摄像模组模组,包括一镜头,固定所述镜头的一支架,设于所述镜头下方的一滤光片,以及设于所述滤光片下方的一影像传感器,其中所述滤光片包括一红外截止滤光片以及一挡光膜,所述挡光膜设于所述红外截止滤光片表面,所述挡光膜中间具有一开窗,得以在所述红外截止滤光片中间形成一透光区域,在所述透光区域之外形成一挡光区域。To achieve the above objective, the present invention provides a camera module including a lens, a bracket for fixing the lens, a filter disposed under the lens, and a filter disposed under the filter. An image sensor, wherein the filter comprises an infrared cut filter and a light blocking film, the light blocking film is disposed on the surface of the infrared cut filter, and the light blocking film has a window opening therebetween. A light transmissive region is formed in the middle of the infrared cut filter, and a light blocking region is formed outside the light transmissive region.
优选地,所述挡光膜为环形,所述挡光膜的内框形成所述开窗,所述挡光膜沿着所述红外截止滤光片的边缘设于所述红外截止滤光片的上表面。Preferably, the light blocking film is annular, the inner frame of the light blocking film forms the window, and the light blocking film is disposed on the edge of the infrared cut filter on the infrared cut filter. Upper surface.
优选地,所述挡光膜的内框尺寸通过以下步骤计算得到:根据所述摄像模组的各参数计算各视场主光线、上光线和下光线的模拟像高,以各视场中的最大模拟像高作为所述挡光膜的内框尺寸。Preferably, the inner frame size of the light blocking film is calculated by calculating an analog image height of each of the main ray, the upper ray and the lower ray according to each parameter of the camera module, in each field of view. The maximum simulated image height is used as the inner frame size of the light blocking film.
优选地,所述支架向内延伸出一安装台,所述安装台中间形成一窗口,所述滤光片安装于所述安装台,所述挡光膜外框的垂直投影处于所述安装台范围内。Preferably, the bracket extends inwardly from a mounting platform, a window is formed in the middle of the mounting base, the filter is mounted on the mounting platform, and a vertical projection of the outer frame of the light blocking film is at the mounting platform Within the scope.
优选地,所述挡光膜通过黄光制程工艺或丝印工艺涂覆于所述红外截止滤光片,利用所述黄光制程工艺时,使用的光罩的形状与所述挡光膜的相同,利用所述丝印工艺时,使用的丝网印版的透油墨区域的形状与所述挡光膜相同。Preferably, the light blocking film is applied to the infrared cut filter by a yellow light process or a silk screen process, and the shape of the mask used is the same as that of the light blocking film by the yellow light process. When the screen printing process is utilized, the shape of the ink-permeable region of the screen printing plate used is the same as that of the light-blocking film.
优选地,所述挡光膜的厚度为2μm~12μm。Preferably, the light-blocking film has a thickness of 2 μm to 12 μm.
优选地,所述摄像模组进一步包括一线路板,所述线路板与所述影像传感器通过数条金线电连接。Preferably, the camera module further includes a circuit board, and the circuit board and the image sensor are electrically connected by a plurality of gold wires.
优选地,所述挡光膜为一种黑色吸收性材料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。Preferably, the light-blocking film is a black absorbing material capable of absorbing more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5% of light energy is reflected.
优选地,所述挡光膜是黑色油墨涂层,其是一种吸光材料,入射到所述挡光膜上的光线被所述挡光膜吸收,从而这部分光线不会被反射至摄像模组内的其他元件表面或透过所述滤光片,在一个实施例中,所述吸光材料可以是一种含有碳素的树脂,即可以起到吸光的作用,又有利于将所述挡光膜涂覆形成在所述滤光 片表面。Preferably, the light blocking film is a black ink coating, which is a light absorbing material, and light incident on the light blocking film is absorbed by the light blocking film, so that the light is not reflected to the imaging mode. The surface of other components in the group or through the filter, in one embodiment, the light absorbing material may be a carbon-containing resin, that is, it can absorb light and facilitate the blocking Light film coating formed on the filter Sheet surface.
本发明还提供一种滤光片,所述滤光片适于安装于一摄像模组,所述摄像模组包括设于所述滤光片上方的一镜头,固定所述镜头的一支架,以及设于所述滤光片下方的一影像传感器,所述滤光片包括一红外截止滤光片以及一挡光膜,所述挡光膜设于所述红外截止滤光片表面,所述挡光膜中间具有一开窗,得以在所述红外截止滤光片中间形成一透光区域,在所述透光区域之外形成一挡光区域。The present invention further provides a filter, the filter is adapted to be mounted on a camera module, the camera module includes a lens disposed above the filter, and a bracket for fixing the lens. And an image sensor disposed under the filter, the filter includes an infrared cut filter and a light blocking film, the light blocking film is disposed on the surface of the infrared cut filter, The light blocking film has a window in the middle to form a light transmissive area in the middle of the infrared cut filter, and a light blocking area is formed outside the light transmissive area.
本发明还提供一种摄像模组的滤光片的制造方法,所述方法包括步骤:(a)设置一环状挡光膜于一摄像模组的红外截止滤光片,得以在所述红外截止滤光片中间形成一透光区域,在所述透光区域之外形成一挡光区域。The invention also provides a method for manufacturing a filter of a camera module, the method comprising the steps of: (a) providing an annular light blocking film on an infrared cut filter of a camera module, in the infrared A light transmissive region is formed in the middle of the cut filter, and a light blocking region is formed outside the light transmissive region.
优选地,所述挡光膜设置于所述红外截止滤光片与所述摄像模组的一镜头相对一侧的表面。Preferably, the light blocking film is disposed on a surface of the infrared cut filter opposite to a lens of the camera module.
优选地,在步骤(a)之前还包括步骤(b)和/或(c),其中步骤(b)为:确定所述挡光膜的内框尺寸,得以使通过所述挡光膜内框的光线直接进入所述摄像模组的一影像传感器;步骤(c)为:确定所述挡光膜的外框尺寸,得以使所述挡光膜外框的垂直投影处于安装所述滤光片的一安装台的范围之内。Preferably, before step (a), step (b) and/or (c) is further included, wherein step (b) is: determining an inner frame size of the light-blocking film, so as to pass the inner frame of the light-blocking film Directly entering an image sensor of the camera module; step (c) is: determining a size of the outer frame of the light blocking film, so that a vertical projection of the outer frame of the light blocking film is mounted on the filter Within the scope of a mounting platform.
优选地,在步骤(b)中确定所述挡光膜的内框尺寸包括以下步骤:Preferably, determining the inner frame size of the light-blocking film in step (b) comprises the following steps:
(b1)根据所述镜头内部光学系统的光路情况模拟得到各视场主光线、上光线以及下光线的夹角;(b1) simulating an angle between the chief ray, the upper ray, and the lower ray of each field according to the optical path condition of the internal optical system of the lens;
(b2)得到所述镜头的最后一面透镜的曲率半径、所述镜头到所述滤光片的距离、所述滤光片到所述影像传感器的距离以及所述滤光片的折射率和厚度;(b2) obtaining a radius of curvature of a last lens of the lens, a distance of the lens to the filter, a distance of the filter to the image sensor, and a refractive index and thickness of the filter ;
(b3)根据上述参数计算各视场主光线、上光线和下光线的模拟像高,以各视场中的最大模拟像高作为所述挡光膜的内框尺寸。(b3) Calculating the simulated image heights of the chief ray, the upper ray, and the lower ray of each field of view according to the above parameters, and using the maximum simulated image height in each field of view as the inner frame size of the light blocking film.
优选地,在步骤(b3)之后还包括一校正所述开窗2221尺寸的步骤:(b4)根据制程时的组装偏移,在步骤(b3)中得到的所述开窗2221的尺寸上增加相应的偏移量,得到校正的所述开窗2221的尺寸。Preferably, after the step (b3), a step of correcting the size of the window 2221 is further included: (b4) increasing the size of the window 2221 obtained in the step (b3) according to the assembly offset during the process The size of the fenestration 2221 is corrected by the corresponding offset.
优选地,在步骤(a)中,采用黄光制程工艺将所述挡光膜涂覆于所述红外截止滤光片表面,具体包括以下步骤:清洁并烘干所述红外截止滤光片;在前述红外截止滤光片上涂底;在前述红外截止滤光片上旋涂光刻胶;对前述红外截止滤光片软烘;对前述红外截止滤光片进行对准曝光;对前述红外截止滤光片进行后烘;对前述红外截止滤光片进行显影;对前述红外截止滤光片进行硬烘;对前述红外 截止滤光片进行蚀刻形成所述滤光片。所述光刻胶为黑色吸收性材料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。Preferably, in step (a), the light blocking film is applied to the surface of the infrared cut filter by a yellow light process, specifically comprising the steps of: cleaning and drying the infrared cut filter; Coating a primer on the infrared cut filter; spin-coating the photoresist on the infrared cut filter; softly drying the infrared cut filter; and performing alignment exposure on the infrared cut filter; The cut-off filter is post-baked; the infrared cut filter is developed; the infrared cut filter is hard-baked; The cut filter is etched to form the filter. The photoresist is a black absorbing material that absorbs more than 95% of the light energy, less than 0.2% of the light energy is transmitted, and less than 3.5% of the light energy is reflected.
优选地,在步骤(a)中,采用丝印工艺将所述挡光膜涂覆于所述红外截止滤光片表面,具体包括以下步骤:通过丝网印版将油墨涂覆于所述红外截止滤光片;烘烤前述红外截止滤光片得到所述滤光片。所述油墨为黑色吸收性材料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。Preferably, in step (a), the light blocking film is applied to the surface of the infrared cut filter by a silk screen process, and specifically includes the following steps: applying ink to the infrared cutoff by a screen printing plate a filter; baking the aforementioned infrared cut filter to obtain the filter. The ink is a black absorbing material capable of absorbing more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5% of light energy is reflected.
附图说明DRAWINGS
图1是现有的摄像模组的剖视图。1 is a cross-sectional view of a conventional camera module.
图2是现有的摄像模组在有大角度光线入射时产生干扰光线现象的模拟示意图。FIG. 2 is a schematic diagram of a simulation of a conventional camera module that generates interference light when a large angle of light is incident.
图3是根据本发明的摄像模组的一个优选实施例的剖视图。3 is a cross-sectional view of a preferred embodiment of a camera module in accordance with the present invention.
图4是根据本发明的滤光片的一个优选实施例的示意图。4 is a schematic illustration of a preferred embodiment of a filter in accordance with the present invention.
图5所示的是计算本发明的挡光膜的尺寸时的光路模拟图。Fig. 5 is a view showing an optical path simulation when calculating the size of the light-blocking film of the present invention.
图6所示的是本发明的摄像模组与传统的摄像模组在实际工作时的对比图。FIG. 6 is a comparison diagram of the camera module of the present invention and a conventional camera module in actual operation.
具体实施方式Detailed ways
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。The following description is presented to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments in the following description are by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention as defined in the following description may be applied to other embodiments, modifications, improvements, equivalents, and other embodiments without departing from the spirit and scope of the invention.
图3所示的是本发明的一种摄像模组。所述摄像模组包括一镜头20,固定所述镜头20的一支架21,设于所述镜头20下方的一滤光片22,设于所述滤光片22下方的一影像传感器23,以及与所述影像传感器23电联接的一线路板24。所述线路板24上设置有数条金线25。Figure 3 shows a camera module of the present invention. The camera module includes a lens 20, a bracket 21 for fixing the lens 20, a filter 22 disposed under the lens 20, an image sensor 23 disposed under the filter 22, and A circuit board 24 electrically coupled to the image sensor 23. A plurality of gold wires 25 are disposed on the circuit board 24.
如图3和图4所示,所述滤光片22包括一红外截止滤光片221以及一挡光膜222,所述挡光膜222设于所述红外截止滤光片221上方或下方,所述挡光膜222中间具有一开窗2221,得以在所述红外截止滤光片221中间形成一透光区域,在所述透光区域之外形成一挡光区域。所述透光区域为与所述开窗2221相对的区域,所述挡光区域为与所述挡光膜222相对的区域,当光线入射至所述透光区 域时,可透过所述滤光片22,当光线入射至所述挡光区域时,光线被所述挡光膜222阻挡,不能透过所述滤光片22。As shown in FIG. 3 and FIG. 4 , the filter 22 includes an infrared cut filter 221 and a light blocking film 222 , and the light blocking film 222 is disposed above or below the infrared cut filter 221 . The light blocking film 222 has a window 2221 in the middle thereof to form a light transmitting region in the middle of the infrared cut filter 221, and a light blocking region is formed outside the light transmitting region. The light-transmitting region is a region opposite to the window 2221, and the light-blocking region is a region opposite to the light-blocking film 222, when light is incident on the light-transmitting region In the field, the light filter 22 can pass through the light blocking film 222 when light is incident on the light blocking region, and cannot pass through the filter 22.
所述红外截止滤光片221主要用于拦截入射光线中的红外光,防止光线中的红外光入射到所述影像传感器23上,影响图像色彩的品质。The infrared cut filter 221 is mainly used for intercepting infrared light in the incident light to prevent infrared light in the light from being incident on the image sensor 23, thereby affecting the color quality of the image.
所述挡光膜222为环状,所述挡光膜222的内框形成所述开窗2221,由于所述挡光膜222为环状,因此所述挡光膜设置于所述红外截止滤光片221的边缘,在所述红外截止滤光片221的边缘形成所述挡光区域,在所述红外截止滤光片221中间形成所述透光区域。所述挡光膜222使用不透光材料制备,因此所述挡光膜222使得所述滤光片22的边缘不透光,避免了入射至所述滤光片22边缘的光线透过所述滤光片22。在所述红外截止滤光片221的边缘设置所述挡光膜222的目的在于:引起杂散光现象的干扰光线大部分为大角度的入射光线,所述干扰光线在通过所述镜头20后主要入射至所述滤光片22的边缘位置,如果所述干扰光线可以透过所述滤光片22,所述干扰光线就可能入射至所述支架21的内壁或所述金线25的表面,然后经过反射进入所述影像传感器23,在成像时产生杂散光。因此在所述滤光片22的边缘设置所述挡光膜222有利于阻止所述干扰光线透过所述滤光片22。The light blocking film 222 is annular, and the inner frame of the light blocking film 222 forms the opening window 2221. Since the light blocking film 222 is annular, the light blocking film is disposed on the infrared cut filter. An edge of the light sheet 221 forms the light blocking region at an edge of the infrared cut filter 221, and the light transmitting region is formed in the middle of the infrared cut filter 221 . The light blocking film 222 is prepared using an opaque material, so that the light blocking film 222 makes the edge of the filter 22 opaque, and the light incident on the edge of the filter 22 is prevented from transmitting through the Filter 22. The purpose of providing the light-blocking film 222 at the edge of the infrared cut filter 221 is that the interference light that causes the stray light phenomenon is mostly a large angle of incident light, and the interference light is mainly after passing through the lens 20. Incident to the edge position of the filter 22, if the interference light can pass through the filter 22, the interference light may be incident on the inner wall of the bracket 21 or the surface of the gold wire 25, It is then reflected into the image sensor 23 to produce stray light during imaging. Therefore, the light blocking film 222 is disposed at the edge of the filter 22 to prevent the interference light from passing through the filter 22.
所述挡光膜222可设置于所述红外截止滤光片221的上方或下方,起到防止入射至所述滤光片22边缘的所述干扰光线透过所述滤光片22的功能即可。优选地,所述挡光膜222设置于所述红外截止滤光片221的上方,也即设于所述红外截止滤光片221与所述镜头20相对的一侧,得以在在入射光线进入所述红外截止滤光片221之前就将所述干扰光线阻挡。The light blocking film 222 may be disposed above or below the infrared cut filter 221 to prevent the interference light incident on the edge of the filter 22 from passing through the filter 22 can. Preferably, the light blocking film 222 is disposed above the infrared cut filter 221, that is, on the side of the infrared cut filter 221 opposite to the lens 20, to enter the incident light. The infrared cut filter 221 is previously blocked by the interference light.
所述滤光片22可通过所述支架21设于所述镜头20的下方,也可以由其他元件支撑设于所述镜头20的下方。优选地,所述滤光片22由所述支架21支撑设于所述镜头20的下方。The filter 22 may be disposed under the lens 20 through the bracket 21 or may be disposed under the lens 20 by other components. Preferably, the filter 22 is supported by the bracket 21 under the lens 20.
优选地,所述支架21向内延伸出一安装台211,所述滤光片22由所述安装台211固定于所述镜头20与所述影像传感器23之间,所述安装台211中间形成一窗口,所述滤光片22的所述开窗2221位于所述窗口的区域内,所述滤光片22可通过上表面的边缘与所述安装台211连接,使得所述安装台211处于所述滤光片22的上方,也可以通过下表面的边缘与所述安装台211连接,使得所述安装台211处于所述滤光片22的下方。所述滤光片22通过胶接的方式固定于所 述安装台211,所述滤光片22与所述安装台211连接的部分为划胶区域。在确定所述挡光膜222的外框尺寸时,需要考虑所述划胶区域的尺寸,也即所述安装台的尺寸,具体内容在后面的部分中介绍。Preferably, the bracket 21 extends inwardly from a mounting base 211. The filter 22 is fixed between the lens 20 and the image sensor 23 by the mounting base 211, and the mounting table 211 is formed in the middle. a window, the opening window 2221 of the filter 22 is located in a region of the window, and the filter 22 is connectable to the mounting table 211 through an edge of the upper surface such that the mounting table 211 is at The upper surface of the filter 22 may also be connected to the mounting table 211 through an edge of the lower surface such that the mounting table 211 is below the filter 22. The filter 22 is fixed to the device by glue bonding In the mounting table 211, a portion where the filter 22 is connected to the mounting table 211 is a dicing area. In determining the size of the outer frame of the light-blocking film 222, it is necessary to consider the size of the squeegee area, that is, the size of the mounting table, and the details are described in the following sections.
此外,所述滤光片22也可以不通过所述安装台211固定于所述支架21内,所述滤光片22通过其侧面边缘直接胶接于所述支架21的内壁,此时,所述挡光膜222的外框尺寸不需要考虑所述划胶区域,所述挡光膜222的外框尺寸与所述红外截止滤光片221的尺寸相同。In addition, the filter 22 may not be fixed in the bracket 21 through the mounting base 211, and the filter 22 is directly glued to the inner wall of the bracket 21 through its side edge. The size of the outer frame of the light blocking film 222 does not need to be considered in the dicing area, and the outer frame size of the light blocking film 222 is the same as the size of the infrared cut filter 221 .
所述挡光膜222可以是不透光的自支撑材料,可以通过所述支架21支撑设置于所述滤光片22的上表面或下表面。所述挡光膜222也可以覆盖于所述红外截止滤光片221,并通过粘接剂将所述挡光膜222固定于所述红外截止滤光片221表面。The light blocking film 222 may be a self-supporting material that is opaque to light, and may be supported by the bracket 21 to be disposed on an upper surface or a lower surface of the filter 22 . The light blocking film 222 may also cover the infrared cut filter 221 and fix the light blocking film 222 to the surface of the infrared cut filter 221 by an adhesive.
所述挡光膜222还可以是不透光的涂料,将所述挡光膜222涂覆于所述红外截止滤光片22的上表面或下表面。所述挡光膜222采用不透光涂料时可以简化所述摄像模组以及所述滤光片22的结构,同时还可以起到更好的挡光作用。优选地,所述挡光膜222采用不透光涂料,将所述挡光膜222涂覆于所述红外截止滤光片221可采用多种涂覆方法,以下提供两种将所述挡光膜222涂覆于所述红外截止滤光片221的实施例。The light blocking film 222 may also be an opaque coating, and the light blocking film 222 is applied to the upper surface or the lower surface of the infrared cut filter 22 . When the light-blocking film 222 is made of an opaque paint, the structure of the camera module and the filter 22 can be simplified, and a better light blocking function can be achieved. Preferably, the light-blocking film 222 is made of an opaque paint, and the light-blocking film 222 is applied to the infrared-cut filter 221, and various coating methods can be used. An embodiment in which the film 222 is applied to the infrared cut filter 221 is shown.
实施例1.Example 1.
所述挡光膜222通过光刻的方法涂覆于所述红外截止滤光片221的表面,光刻方法也就是传统的黄光制程工艺。The light-blocking film 222 is applied to the surface of the infrared cut filter 221 by photolithography, and the photolithography method is a conventional yellow light process.
黄光制程工艺使用的光刻胶为感光材料,光刻胶具有独特的特性,在UV光的作用下,会发生化学变化,变成易溶于酸或碱的物质。将光刻胶涂于基材上,根据产品需要的形状提供相应的光罩,将光罩罩于光刻胶上,然后对光刻胶进行曝光,使得没有被光罩罩着的光刻胶区域发生化学变化,然后将这部分光刻胶用酸或碱加以溶解或保留,形成与光罩形状相同或互补的图形。The photoresist used in the yellow light process is a photosensitive material. The photoresist has unique characteristics. Under the action of UV light, it undergoes chemical changes and becomes a substance that is easily soluble in acid or alkali. Applying a photoresist to the substrate, providing a corresponding mask according to the shape required by the product, masking the mask on the photoresist, and then exposing the photoresist so that the photoresist is not covered by the mask A chemical change occurs in the region, and then the portion of the photoresist is dissolved or retained with an acid or a base to form a pattern that is identical or complementary to the shape of the mask.
本发明使用的光刻胶为不透光涂料,除了具有传统的光刻胶的感光特性,还具有不透光的特性。The photoresist used in the present invention is an opaque coating which has opaque characteristics in addition to the photosensitive characteristics of conventional photoresists.
本发明的光罩可以采用与所述遮光膜222形状相同的环状光罩,也可以采用与所述遮光膜222的所述开窗2221形状相同的光罩,只是在曝光后需要溶解掉的区域不同,需要采用的溶剂也不同。优选地,所述光罩采用与所述遮光膜222 形状相同的环状光罩,在制作时所述光刻胶涂于所述红外截止滤光片221,将所述光罩罩于所述光刻胶上进行曝光,在曝光后需要将中间发生化学变化的光刻胶去除,被所述光罩罩着的区域即形成所述挡光膜222,所述光罩的外框尺寸即为所述遮光膜222的外框尺寸,所述光罩的内框尺寸即为所述遮光膜222的内框尺寸。The photomask of the present invention may have an annular mask of the same shape as the light shielding film 222, or a mask having the same shape as the opening window 2221 of the light shielding film 222, but only needs to be dissolved after exposure. The solvents used are different depending on the area. Preferably, the photomask adopts the light shielding film 222 An annular mask of the same shape is applied to the infrared cut filter 221 during fabrication, and the photomask is exposed on the photoresist for exposure, which needs to occur in the middle after exposure The chemically-changed photoresist is removed, and the light-shielding film 222 is formed in a region covered by the photomask. The outer frame size of the photomask is the outer frame size of the light-shielding film 222. The inner frame size is the inner frame size of the light shielding film 222.
具体的黄光制程工艺可包括以下步骤:1.表面处理,包括清洁和干燥所述红外截止滤光片221;2.涂底;3.旋涂光刻胶,这一步将所述光刻胶均匀地涂布于所述红外截止滤光片表面;4.软烘;5.对准曝光;6.后烘;7.显影;8.硬烘;9.蚀刻。The specific yellow light process may include the following steps: 1. Surface treatment, including cleaning and drying the infrared cut filter 221; 2. Coating the bottom; 3. Spin coating the photoresist, this step will be the photoresist Uniformly applied to the surface of the infrared cut filter; 4. soft bake; 5. alignment exposure; 6. post-bake; 7. development; 8. hard bake; 9. etching.
采用所述黄光工艺涂覆所述挡光膜222的精度可达到25μm,在显微镜下放大至85倍时,所述挡光膜222的边缘较平滑,角落直角度较好。采用所述黄光工艺时,所述挡光膜222的厚度可做到2μm~3μm。The precision of coating the light-blocking film 222 by the yellow light process can reach 25 μm, and when the microscope is enlarged to 85 times, the edge of the light-blocking film 222 is smooth, and the corner straight angle is better. When the yellow light process is used, the thickness of the light-blocking film 222 can be 2 μm to 3 μm.
实施例2.Example 2.
所述挡光膜222通过丝印工艺涂覆于所述红外截止滤光片221上。丝印时使用的油墨为不透光材料,将所述油墨通过丝印工艺涂覆于所述红外截止滤光片221的挡光区域,从而形成所述挡光膜222。所述丝印工艺可通过丝网印版涂黑位置的网孔透油墨,透光区域的网孔不透油墨的基本原理进行印刷。The light blocking film 222 is coated on the infrared cut filter 221 by a silk screen process. The ink used in the silk screen printing is an opaque material, and the ink is applied to the light blocking region of the infrared cut filter 221 by a silk screen process, thereby forming the light blocking film 222. The silk screen printing process can be carried out by the ink passing through the mesh of the black-plated position of the screen printing plate, and the basic principle of the mesh of the light-transmitting area being impermeable to the ink.
所述丝网印版的可透油墨部分的形状与所述挡光膜222的形状应一致,为一环状。所述丝网印版的其他部分不透油墨。在制作时,首先将所述丝网印版与所述红外截止滤光片221对准,将所述油墨倒在所述丝网印版上,用刮印刮板对所述油墨施加一定的压力,使所述油墨通过所述丝网印版的网孔挤压到所述红外截止滤光片221上,从而将所述油墨涂覆到所述红外截止滤光片221表面。后续的步骤还包括烘烤等。The shape of the ink permeable portion of the screen printing plate should be consistent with the shape of the light blocking film 222, and is an annular shape. The other portions of the screen printing plate are impermeable to ink. At the time of fabrication, the screen printing plate is first aligned with the infrared cut filter 221, the ink is poured onto the screen printing plate, and a certain amount of the ink is applied by the squeegee blade. The ink is pressed onto the infrared cut filter 221 through the mesh of the screen printing plate to apply the ink to the surface of the infrared cut filter 221 . Subsequent steps include baking and the like.
采用所述丝印工艺涂覆所述挡光膜222的精度可达到35μm,在显微镜下放大至85倍时,所述挡光膜222的边缘较粗糙,角落直角显示为圆弧状,但总体对所述摄像模组性能的影响不大。采用所述丝印工艺时,所述挡光膜222的厚度可做到7μm~12μm。The precision of coating the light-blocking film 222 by the silk screen process can reach 35 μm, and when the microscope is enlarged to 85 times, the edge of the light-blocking film 222 is rough, and the right-angled corners are arc-shaped, but the overall pair The performance of the camera module has little effect. When the silk screen process is employed, the thickness of the light-blocking film 222 can be 7 μm to 12 μm.
所述丝印工艺与所述黄光工艺相比,制作工艺简单,成本较低,虽然精度较差,但是也足以满足一般的摄像模组的精度要求。因此,可以根据所述摄像模组的精度要求等选择合适的工艺。对于高精度的模组制程以及超薄方案模组可选用 黄光制程工艺,一般的模组制程要求可以选用丝印工艺。Compared with the yellow light process, the silk screen printing process has a simple manufacturing process and a low cost, and although the precision is poor, it is sufficient to meet the accuracy requirements of a general camera module. Therefore, an appropriate process can be selected according to the accuracy requirements of the camera module. Optional for high-precision module manufacturing and ultra-thin solution modules The yellow light process technology, the general module process requirements can use the silk screen process.
以上两个实施例在将不透光材料涂覆于所述红外截止滤光片221时都涉及到所述挡光膜222的尺寸形状。确定所述挡光膜222的尺寸,即确定所述挡光膜222的内框尺寸和外框尺寸。The above two embodiments relate to the size and shape of the light-blocking film 222 when the opaque material is applied to the infrared cut filter 221 . The size of the light-blocking film 222 is determined, that is, the inner frame size and the outer frame size of the light-blocking film 222 are determined.
当所述滤光片22安装于所述安装台211时,应使得所述挡光膜222的外框的垂直投影位于所述安装台上,也即所述安装台211的边缘处于所述挡光膜222的投影范围之内,所述安装台211的边缘与所述挡光膜222的垂直投影之间没有空隙,从而避免光线透过到所述挡光膜222的外框与所述安装台211之间的间隔,入射到所述支架21的内壁。When the filter 22 is mounted on the mounting table 211, the vertical projection of the outer frame of the light-blocking film 222 should be located on the mounting table, that is, the edge of the mounting table 211 is in the block. Within the projection range of the light film 222, there is no gap between the edge of the mounting table 211 and the vertical projection of the light blocking film 222, thereby preventing light from transmitting to the outer frame of the light blocking film 222 and the mounting. The interval between the stages 211 is incident on the inner wall of the holder 21.
所述挡光膜222的内框尺寸即为所述开窗2221的尺寸。如果所述开窗2221太小,则会产生成像区域暗角,如果所述开窗2221过大,则可能会遗漏部分干扰光线,从而造成杂散光现象。所述开窗2221的最佳尺寸可以通过光路实验或模拟分析得出。以下提供一种计算所述开窗2221尺寸的方法:The inner frame size of the light blocking film 222 is the size of the opening window 2221. If the opening window 2221 is too small, a vignetting angle of the imaging area may be generated. If the opening window 2221 is too large, part of the interfering light may be missed, thereby causing stray light. The optimal size of the fenestration 2221 can be derived from optical path experiments or simulation analysis. A method of calculating the size of the window 2221 is provided below:
a)根据所述镜头20内部光学系统的光路情况模拟得到各视场主光线、上光线以及下光线的夹角;a) simulating an angle between the chief ray, the upper ray, and the lower ray of each field according to the optical path condition of the optical system inside the lens 20;
b)获得得到所述镜头20的最后一面透镜的曲率半径、所述镜头20到所述滤光片22的距离、所述滤光片22到所述影像传感器23的距离、所述滤光片22的折射率和厚度;b) obtaining the radius of curvature of the last lens of the lens 20, the distance of the lens 20 to the filter 22, the distance of the filter 22 to the image sensor 23, the filter 22 refractive index and thickness;
c)根据上述参数计算各视场主光线、上光线和下光线的模拟像高,以各视场中主光线、上光线和下光线的最大的模拟像高作为所述开窗2221的尺寸。c) calculating the simulated image heights of the chief ray, the upper ray and the lower ray of each field of view according to the above parameters, and taking the maximum simulated image height of the chief ray, the upper ray and the lower ray in each field of view as the size of the fenestration 2221.
如图5所示为计算所述开窗2221在宽方向上的尺寸的模拟图。首先模拟所述镜头20在各视场方向的主光线、上光线和下光线的夹角,如图在一个视场中主光线、上光线和下光线的夹角为(θ1、θ2、θ3),另一个视场中主光线、上光线和下光线的夹角为(θ4、θ5、θ6);然后模拟得到所述镜头20最后一面的曲率半径(r);然后根据所述摄像模组的各参数,得到所述镜头20到所述滤光片22的距离(L1)、所述滤光片到所述影像传感器23的距离(L2)、所述滤光片22的折射率(n)以及所述滤光片22的厚度(t);根据以上各参数计算模拟各个视场中主光线、上光线和下光线的模拟像高,在一个视场中的模拟像高分别为(H1、H2、H3),另一个视场中的模拟像高分别为(H4、H5、H6),比较H1、H2、H3、H4、H5、H6的大小,最大的模拟像高Hmax即为所述开窗2221在该视场方向的尺 寸。用同样方法计算所述开窗2221的高方向和对角线方向的尺寸,从而得出所述开窗2221的尺寸,该尺寸为不影响所述摄像模组实拍成像的尺寸。A simulation diagram for calculating the size of the opening window 2221 in the width direction is shown in FIG. Firstly, the angles of the chief ray, the upper ray and the lower ray of the lens 20 in the field of view are simulated. The angle between the chief ray, the upper ray and the lower ray in one field of view is (θ 1 , θ 2 , θ 3 ), the angle between the chief ray, the upper ray and the lower ray in the other field of view is (θ 4 , θ 5 , θ 6 ); then the radius of curvature (r) of the last side of the lens 20 is obtained by simulation; the parameters of the camera module, the lens 20 to obtain a distance (L 1) 22 of the filter, the filter is the distance (L 2) of the image sensor 23, the filter The refractive index (n) of the sheet 22 and the thickness (t) of the filter 22; calculating the simulated image heights of the chief ray, the upper ray and the lower ray in each field of view according to the above parameters, in one field of view The simulated image heights are (H 1 , H 2 , H 3 ), and the simulated image heights in the other field of view are (H 4 , H 5 , H 6 ), respectively, and H 1 , H 2 , H 3 , H 4 are compared. The size of H 5 and H 6 and the maximum simulated image height H max are the dimensions of the window 2221 in the direction of the field of view. The dimensions of the high-direction and diagonal directions of the fenestration 2221 are calculated in the same manner, thereby obtaining the size of the fenestration 2221, which is a size that does not affect the real-time imaging of the camera module.
当所述开窗2221的尺寸为上述模拟得到的最小尺寸时,所述干扰光线被阻挡在所述开窗2221之外,也即可能入射到所述支架21内壁和所述金线25表面的干扰光线由所述挡光膜222阻挡,不能透过所述滤光片22,从而避免了杂散光。When the size of the opening window 2221 is the minimum size obtained by the above simulation, the interference light is blocked outside the opening window 2221, that is, may be incident on the inner wall of the bracket 21 and the surface of the gold wire 25. The interference light is blocked by the light blocking film 222 and cannot pass through the filter 22, thereby avoiding stray light.
上述模拟过程以所述滤光片22的中心与所述镜头20和所述影像传感器23的中心处于同一光轴为前提,也即所述遮光膜222的所述开窗2221的中心与所述镜头20和所述影像传感器23的中心在同一光轴上。但是考虑到在实际的制造过程中会存在组装偏移,例如所述滤光片22和所述支架21贴附偏移、所述支架21和所述线路板24贴附偏移、所述镜头20的贴附偏移等,这时如果还按照上述模拟计算的尺寸设置所述遮光膜222,可能会导致遗漏部分干扰光或者导致成像暗角,因此,确定所述遮光膜222的尺寸以及位置时,应当考虑到这部分偏移量,将偏移量加入到尺寸设计中,从而得到最佳的所述开窗2221的尺寸。The above simulation process assumes that the center of the filter 22 is on the same optical axis as the center of the lens 20 and the image sensor 23, that is, the center of the opening window 2221 of the light shielding film 222 and the The lens 20 and the center of the image sensor 23 are on the same optical axis. However, it is considered that there may be an assembly offset in the actual manufacturing process, for example, the filter 22 and the bracket 21 are attached with an offset, the bracket 21 and the wiring board 24 are attached with an offset, the lens The attachment offset of the 20 or the like, if the light shielding film 222 is also set according to the size of the above-mentioned simulation calculation, it may cause a part of the disturbance light to be missed or cause an image vignetting, and therefore, the size and position of the light shielding film 222 are determined. In this case, the offset should be taken into account, and the offset is added to the dimension design to obtain the optimum size of the window 2221.
通过计算最佳的所述开窗2221的尺寸,使得通过所述镜头20入射到所述滤光片22的所述透光区域的光线可直接地、无障碍地进入到所述影像传感器23成像,而所述干扰光线则被所述挡光膜222阻挡。By calculating the optimal size of the window 2221, light incident through the lens 20 into the light-transmitting region of the filter 22 can be directly and unobstructed into the image sensor 23 for imaging. And the interference light is blocked by the light blocking film 222.
所述挡光膜222可以将入射至其上的所述干扰光线阻挡,但是如果仅仅将所述干扰光线反射,所述干扰光线经所述摄像模组内其他元件的多次反射,还有可能入射至所述透光区域,从而进入所述影像传感器23成像,影响成像质量。所以,最好将入射至所述挡光膜222的所述干扰光线吸收,防止其经过反射再次入射至所述透光区域。The light blocking film 222 can block the interference light incident thereon, but if only the interference light is reflected, the interference light is reflected by multiple components in the camera module, and possibly It is incident on the light-transmitting region, thereby entering the image sensor 23 for imaging, affecting the image quality. Therefore, it is preferable that the interference light incident on the light-blocking film 222 is absorbed to prevent it from being incident on the light-transmitting region again through reflection.
优选地,所述挡光膜222为一种黑色材料,可有效吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。由于透过和反射的能量相对较小,考虑到光路行程中的能量损失,因此透过所述挡光膜222入射到所述影像传感器23有效区域的能量可以忽略不计。因此入射至所述挡光膜222的光线基本上被所述挡光膜222所阻挡。Preferably, the light-blocking film 222 is a black material, which can effectively absorb more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5% of light energy is reflected. Since the energy transmitted and reflected is relatively small, the energy incident on the effective area of the image sensor 23 through the light blocking film 222 is negligible in consideration of the energy loss in the optical path. Therefore, the light incident on the light-blocking film 222 is substantially blocked by the light-blocking film 222.
另外,值得一提的是,由于制造所述挡光膜222的黑色材料为有机材料,在实际制程中不可使用酸、碱溶剂,酒精、丙酮等有机溶剂擦拭,否则容易造成所述挡光膜222溶解、稀释、脱落等情况发生。由于所述挡光膜222为凸出型胶体, 在实际制程中不可用尖锐物体碰触,否则容易造成划伤导致胶体脱落,从而引起摄像模组成像漏光。In addition, it is worth mentioning that since the black material for manufacturing the light-blocking film 222 is an organic material, it cannot be wiped with an organic solvent such as an acid or an alkali solvent, alcohol or acetone in an actual process, otherwise the light-blocking film may be easily caused. 222 dissolution, dilution, shedding, etc. occurred. Since the light blocking film 222 is a convex type colloid, In the actual process, it is not possible to touch a sharp object, otherwise it will easily cause scratches and the colloid will fall off, which will cause the camera module to leak light.
如图6所示的是本发明的所述滤光片22与传统的滤光片在实际工作时的对比图。所述滤光片22的上表面设置有所述挡光膜222,而传统的滤光片没有挡光膜,图中所示的入射光线是会形成所述干扰光线。Figure 6 is a comparison of the filter 22 of the present invention with a conventional filter in actual operation. The upper surface of the filter 22 is provided with the light-blocking film 222, and the conventional filter has no light-blocking film, and the incident light rays shown in the figure form the interference light.
当所述干扰光线入射到传统的滤光片的边缘区域时,通过滤光片的光线一部分入射到所述支架21的内壁,经过所述支架21内壁的反射进入所述影像传感器23,由于这部分光线是经过二次反射的光线,所以会影响成像质量;另外一部分光线入射到所述金线25的表面,经过所述金线25反射到所述滤光片的下表面,再经过传统滤光片下表面的反射进入所述影像传感器23,由于这部分光线也是经过多次反射的光线,所以会最终影响成像质量。When the interfering light is incident on the edge region of the conventional filter, a part of the light passing through the filter is incident on the inner wall of the bracket 21, and is reflected by the inner wall of the bracket 21 into the image sensor 23, because of this Part of the light is the light that is reflected twice, so it affects the image quality; another part of the light is incident on the surface of the gold wire 25, reflected by the gold wire 25 to the lower surface of the filter, and then subjected to conventional filtering. The reflection of the lower surface of the light sheet enters the image sensor 23, and since this portion of the light is also the light that is reflected multiple times, the image quality is ultimately affected.
当干扰光线入射到所述滤光片22的边缘区域时,由于所述滤光片22的边缘区域覆有所述挡光膜222,所述挡光膜222将所述干扰光线遮挡,使得所述干扰光线不能穿过所述滤光片22。When the interference light is incident on the edge region of the filter 22, since the edge region of the filter 22 is covered with the light blocking film 222, the light blocking film 222 blocks the interference light, so that The interfering light cannot pass through the filter 22.
本发明还提供一种摄像模组的滤光片的制造方法,其包括步骤:(a)设置一环状挡光膜222于一摄像模组的红外截止滤光片221,得以在所述红外截止滤光片221中间形成一透光区域,在所述透光区域之外形成一挡光区域。The present invention also provides a method for manufacturing a filter for a camera module, comprising the steps of: (a) providing an annular light blocking film 222 to an infrared cut filter 221 of a camera module to enable the infrared A light transmissive region is formed in the middle of the cut filter 221, and a light blocking region is formed outside the light transmissive region.
优选地,在步骤(a)中,所述环状挡光膜222设于所述红外截止滤光片221与所述镜头20相对的一侧的表面。Preferably, in step (a), the annular light blocking film 222 is disposed on a surface of the side of the infrared cut filter 221 opposite to the lens 20.
优选地,步骤(a)之前还包括步骤:Preferably, before step (a), the method further comprises the steps of:
(b)确定所述挡光膜222的内框尺寸,得以使通过所述挡光膜222的内框的光线直接进入所述摄像模组的一影像传感器;(b) determining the inner frame size of the light-blocking film 222, so that the light passing through the inner frame of the light-blocking film 222 directly enters an image sensor of the camera module;
(c)确定所述挡光膜222的外框尺寸,得以使所述挡光膜222的外框的垂直投影处于安装所述滤光片22的一安装台211的范围之内。(c) determining the outer frame size of the light-blocking film 222 such that the vertical projection of the outer frame of the light-blocking film 222 is within a range of a mounting table 211 on which the filter 22 is mounted.
在步骤(b)中,确定所述挡光膜222的内框尺寸的方法包括以下步骤:In the step (b), the method for determining the inner frame size of the light-blocking film 222 includes the following steps:
(b1)根据所述镜头20内部光学系统的光路情况模拟得到各视场主光线、上光线以及下光线的夹角;(b1) simulating an angle between the chief ray, the upper ray, and the lower ray of each field according to the optical path condition of the optical system inside the lens 20;
(b2)得到所述镜头20的最后一面透镜的曲率半径、所述镜头20到所述滤光片22的距离、所述滤光片22到所述影像传感器23的距离以及所述滤光片22的折射率和厚度; (b2) obtaining a radius of curvature of a last lens of the lens 20, a distance of the lens 20 to the filter 22, a distance of the filter 22 to the image sensor 23, and the filter 22 refractive index and thickness;
(b3)根据上述参数计算各视场主光线、上光线和下光线的模拟像高,以各视场中的最大模拟像高作为所述开窗2221的尺寸。(b3) Calculating the simulated image heights of the chief ray, the upper ray, and the lower ray of each field of view according to the above parameters, and using the maximum simulated image height in each field of view as the size of the fenestration 2221.
优选地,在步骤(b3)之后还包括一校正所述开窗2221尺寸的步骤:(b4)根据制程时的组装偏移,在步骤(b3)中得到的所述开窗2221的尺寸上增加相应的偏移量,得到校正的所述开窗2221的尺寸。Preferably, after the step (b3), a step of correcting the size of the window 2221 is further included: (b4) increasing the size of the window 2221 obtained in the step (b3) according to the assembly offset during the process The size of the fenestration 2221 is corrected by the corresponding offset.
优选地,在步骤(a)中,采用黄光制程工艺将所述挡光膜222涂覆到所述红外截止滤光片221上,所述黄光制程工艺中的光刻胶为黑色吸收性材料。Preferably, in step (a), the light blocking film 222 is applied to the infrared cut filter 221 by a yellow light process, and the photoresist in the yellow light process is black absorptive. material.
优选地,采用黄光制程工艺涂覆所述挡光膜222时,包括以下步骤:清洁并烘干所述红外截止滤光片221;在所述红外截止滤光片221上涂底;在前述红外截止滤光片221上旋涂光刻胶;对前述红外截止滤光片221软烘;对前述红外截止滤光片221进行对准曝光;对前述红外截止滤光片221进行后烘;对前述红外截止滤光片221进行显影;对前述红外截止滤光片221进行硬烘;对前述红外截止滤光片221进行蚀刻形成所述滤光片22。Preferably, when the light-blocking film 222 is coated by a yellow light process, the method includes the steps of: cleaning and drying the infrared cut filter 221; coating the infrared cut filter 221 on the bottom; The infrared cut filter 221 is spin-coated with a photoresist; the infrared cut filter 221 is soft-baked; the infrared cut filter 221 is aligned and exposed; and the infrared cut filter 221 is post-baked; The infrared cut filter 221 is developed; the infrared cut filter 221 is hard-baked; and the infrared cut filter 221 is etched to form the filter 22.
优选地,在步骤(a)中,采用丝印工艺将所述挡光膜222涂覆到所述红外截止滤光片221上,所述丝印工艺中的油墨为黑色吸收性材料。Preferably, in step (a), the light blocking film 222 is applied to the infrared cut filter 221 by a silk screen process, and the ink in the silk screen process is a black absorbing material.
优选地,采用丝印工艺涂覆所述挡光膜222时,包括以下步骤:通过丝网印版将所述油墨涂覆于所述红外截止滤光片221;烘烤前述红外截止滤光片221得到所述滤光片22。Preferably, when the light-blocking film 222 is coated by a silk screen process, the method includes the steps of: applying the ink to the infrared cut filter 221 by a screen printing plate; and baking the infrared cut filter 221 The filter 22 is obtained.
本领域的技术人员应理解,上述描述及附图中所示的本发明的实施例只作为举例而并不限制本发明。本发明的目的已经完整并有效地实现。本发明的功能及结构原理已在实施例中展示和说明,在没有背离所述原理下,本发明的实施方式可以有任何变形或修改。 Those skilled in the art should understand that the embodiments of the present invention described in the above description and the accompanying drawings are only by way of illustration and not limitation. The object of the invention has been achieved completely and efficiently. The present invention has been shown and described with respect to the embodiments of the present invention, and the embodiments of the present invention may be modified or modified without departing from the principles.

Claims (32)

  1. 一种摄像模组,其特征在于,包括一镜头,固定所述镜头的一支架,设于所述镜头下方的一滤光片,以及设于所述滤光片下方的一影像传感器,其中所述滤光片包括一红外截止滤光片以及一挡光膜,所述挡光膜设于所述红外截止滤光片表面,所述挡光膜中间具有一开窗,得以在所述红外截止滤光片中间形成一透光区域,在所述透光区域之外形成一挡光区域。A camera module, comprising: a lens, a bracket for fixing the lens, a filter disposed under the lens, and an image sensor disposed under the filter, wherein The filter comprises an infrared cut filter and a light blocking film, the light blocking film is disposed on the surface of the infrared cut filter, and the light blocking film has an open window in the middle to enable the infrared cutoff A light transmissive region is formed in the middle of the filter, and a light blocking region is formed outside the light transmissive region.
  2. 如权利要求1所述的摄像模组,其中所述挡光膜为环形,所述挡光膜的内框形成所述开窗,所述挡光膜沿着所述红外截止滤光片的边缘设于所述红外截止滤光片的上表面。The camera module of claim 1 , wherein the light blocking film is annular, the inner frame of the light blocking film forms the fenestration, and the light blocking film is along an edge of the infrared cut filter And disposed on an upper surface of the infrared cut filter.
  3. 如权利要求2所述的摄像模组,其中所述挡光膜的内框尺寸通过以下步骤计算得到:根据所述摄像模组的各参数计算各视场主光线、上光线和下光线的模拟像高,以各视场中的最大模拟像高作为所述挡光膜的内框尺寸。The camera module of claim 2, wherein the inner frame size of the light-blocking film is calculated by calculating a simulation of the chief ray, the upper ray and the lower ray of each field of view according to each parameter of the camera module. The image height is the maximum frame height in each field of view as the inner frame size of the light blocking film.
  4. 如权利要求2所述的摄像模组,其中所述支架向内延伸出一安装台,所述安装台中间形成一窗口,所述滤光片安装于所述安装台,所述挡光膜外框的垂直投影处于所述安装台范围内。The camera module as claimed in claim 2, wherein the bracket extends inwardly from a mounting base, a window is formed in the middle of the mounting base, and the filter is mounted on the mounting base, outside the light blocking film The vertical projection of the frame is within the range of the mounting table.
  5. 如权利要求3所述的摄像模组,其中所述支架向内延伸出一安装台,所述安装台中间形成一窗口,所述滤光片安装于所述安装台,所述挡光膜外框的垂直投影处于所述安装台范围内。The camera module as claimed in claim 3, wherein the bracket extends inwardly from a mounting base, a window is formed in the middle of the mounting base, and the filter is mounted on the mounting base, outside the light blocking film The vertical projection of the frame is within the range of the mounting table.
  6. 如权利要求1所述的摄像模组,其中所述挡光膜通过黄光制程工艺或丝印工艺涂覆于所述红外截止滤光片,利用所述黄光制程工艺时,使用的光罩的形状与所述挡光膜的相同,利用所述丝印工艺时,使用的丝网印版的透油墨区域的形状与所述挡光膜相同。The camera module of claim 1 , wherein the light blocking film is applied to the infrared cut filter by a yellow light process or a silk screen process, and the reticle used when the yellow light process is utilized The shape is the same as that of the light-blocking film, and when the screen printing process is utilized, the shape of the ink-permeable region of the screen printing plate used is the same as that of the light-blocking film.
  7. 如权利要求5所述的摄像模组,其中所述挡光膜通过黄光制程工艺或丝印工艺涂覆于所述红外截止滤光片,利用所述黄光制程工艺时,使用的光罩的形状与所述挡光膜的相同,利用所述丝印工艺时,使用的丝网印版的透油墨区域的形状与所述挡光膜相同。The camera module of claim 5, wherein the light blocking film is applied to the infrared cut filter by a yellow light process or a silk screen process, and the reticle used when the yellow light process is utilized The shape is the same as that of the light-blocking film, and when the screen printing process is utilized, the shape of the ink-permeable region of the screen printing plate used is the same as that of the light-blocking film.
  8. 如权利要求1所述的摄像模组,其中所述挡光膜的厚度为2μm~12μm。The camera module according to claim 1, wherein the light-blocking film has a thickness of 2 μm to 12 μm.
  9. 如权利要求7所述的摄像模组,其中所述挡光膜的厚度为2μm~12μm。The camera module according to claim 7, wherein the light-blocking film has a thickness of 2 μm to 12 μm.
  10. 如权利要求1所述的摄像模组,其中所述挡光膜为一种黑色吸收性材 料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。The camera module of claim 1 wherein said light blocking film is a black absorbent material The material can absorb more than 95% of the light energy, less than 0.2% of the light energy is transmitted, and less than 3.5% of the light energy is reflected.
  11. 如权利要求9所述的摄像模组,其中所述挡光膜为一种黑色吸收性材料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。The camera module according to claim 9, wherein the light blocking film is a black absorbing material capable of absorbing more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5% of light energy is reflection.
  12. 如权利要求1-11任一所述的摄像模组,其中所述摄像模组进一步包括一线路板,所述线路板与所述影像传感器通过数条金线电连接。The camera module of any of claims 1-11, wherein the camera module further comprises a circuit board, and the circuit board and the image sensor are electrically connected by a plurality of gold wires.
  13. 一种滤光片,所述滤光片适于安装于一摄像模组,所述摄像模组包括设于所述滤光片上方的一镜头,固定所述镜头的一支架,以及设于所述滤光片下方的一影像传感器,其特征在于,所述滤光片包括一红外截止滤光片以及一挡光膜,所述挡光膜设于所述红外截止滤光片表面,所述挡光膜中间具有一开窗,得以在所述红外截止滤光片中间形成一透光区域,在所述透光区域之外形成一挡光区域。A filter, the filter is adapted to be mounted on a camera module, the camera module includes a lens disposed above the filter, a bracket for fixing the lens, and a device disposed at the camera An image sensor under the filter, wherein the filter comprises an infrared cut filter and a light blocking film, and the light blocking film is disposed on the surface of the infrared cut filter, The light blocking film has a window in the middle to form a light transmissive area in the middle of the infrared cut filter, and a light blocking area is formed outside the light transmissive area.
  14. 如权利要求13所述的滤光片,其中所述挡光膜为环形,所述挡光膜的内框形成所述开窗,所述挡光膜沿着所述红外截止滤光片的边缘设于所述红外截止滤光片的上表面。A filter according to claim 13, wherein said light blocking film is annular, an inner frame of said light blocking film forms said fenestration, said light blocking film is along an edge of said infrared cut filter And disposed on an upper surface of the infrared cut filter.
  15. 如权利要求14所述的滤光片,其中所述挡光膜的内框尺寸通过以下步骤计算得到:根据所述摄像模组的各参数计算各视场主光线、上光线和下光线的模拟像高,以各视场中的最大模拟像高作为所述挡光膜的内框尺寸。The filter according to claim 14, wherein the inner frame size of the light-blocking film is calculated by calculating a simulation of the chief ray, the upper ray and the lower ray of each field of view according to each parameter of the camera module. The image height is the maximum frame height in each field of view as the inner frame size of the light blocking film.
  16. 如权利要求14所述的滤光片,其中所述摄像模组的所述支架向内延伸出一安装台,所述安装台中间形成一窗口,所述滤光片安装于所述安装台,所述挡光膜外框的垂直投影处于所述安装台范围内。The filter according to claim 14, wherein the bracket of the camera module extends inwardly from a mounting table, a window is formed in the middle of the mounting base, and the filter is mounted on the mounting platform. The vertical projection of the outer frame of the light-blocking film is within the range of the mounting table.
  17. 如权利要求15所述的滤光片,其中所述摄像模组的所述支架向内延伸出一安装台,所述安装台中间形成一窗口,所述滤光片安装于所述安装台,所述挡光膜外框的垂直投影处于所述安装台范围内。The filter according to claim 15, wherein the bracket of the camera module extends inwardly from a mounting platform, a window is formed in the middle of the mounting platform, and the filter is mounted on the mounting platform. The vertical projection of the outer frame of the light-blocking film is within the range of the mounting table.
  18. 如权利要求13所述的滤光片,其中所述挡光膜通过黄光制程工艺或丝印工艺涂覆于所述红外截止滤光片,利用所述黄光制程工艺时,使用的光罩的形状与所述挡光膜的相同,利用所述丝印工艺时,使用的丝网印版的透油墨区域的形状与所述挡光膜相同。The filter according to claim 13, wherein said light blocking film is applied to said infrared cut filter by a yellow light process or a screen printing process, and said reticle is used when said yellow light process is utilized The shape is the same as that of the light-blocking film, and when the screen printing process is utilized, the shape of the ink-permeable region of the screen printing plate used is the same as that of the light-blocking film.
  19. 如权利要求17所述的滤光片,其中所述挡光膜通过黄光制程工艺或丝印工艺涂覆于所述红外截止滤光片,利用所述黄光制程工艺时,使用的光罩的形状与所述挡光膜的相同,利用所述丝印工艺时,使用的丝网印版的透油墨区域的 形状与所述挡光膜相同。The filter according to claim 17, wherein said light blocking film is applied to said infrared cut filter by a yellow light process or a screen printing process, and said reticle is used when said yellow light process is utilized The shape is the same as that of the light-blocking film, and when the screen printing process is utilized, the ink-permeable area of the screen printing plate used is The shape is the same as the light blocking film.
  20. 如权利要求13所述的滤光片,其中所述挡光膜的厚度为2μm~12μm。The filter according to claim 13, wherein said light-blocking film has a thickness of from 2 μm to 12 μm.
  21. 如权利要求19所述的滤光片,其中所述挡光膜的厚度为2μm~12μm。The filter according to claim 19, wherein said light-blocking film has a thickness of from 2 μm to 12 μm.
  22. 如权利要求13-21所述的滤光片,其中所述挡光膜为一种黑色吸收性材料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。The filter according to claim 13-21, wherein said light blocking film is a black absorbing material capable of absorbing more than 95% of light energy, less than 0.2% of light energy, and less than 3.5% of light. Can be reflected.
  23. 一种摄像模组的滤光片的制造方法,其特征在于,所述方法包括步骤:(a)设置一环状挡光膜于一摄像模组的红外截止滤光片,得以在所述红外截止滤光片中间形成一透光区域,在所述透光区域之外形成一挡光区域。A method for manufacturing a filter for a camera module, characterized in that the method comprises the steps of: (a) providing an annular light blocking film on an infrared cut filter of a camera module to enable the infrared A light transmissive region is formed in the middle of the cut filter, and a light blocking region is formed outside the light transmissive region.
  24. 如权利要求23所述的方法,在步骤(a)中,所述挡光膜设置于所述红外截止滤光片与所述摄像模组的一镜头相对一侧的表面。The method according to claim 23, wherein in step (a), the light blocking film is disposed on a surface of the infrared cut filter opposite to a lens of the camera module.
  25. 如权利要求24所述的方法,在步骤(a)之前还包括步骤(b)和/或(c),其中步骤(b)为:确定所述挡光膜的内框尺寸,得以使通过所述挡光膜内框的光线直接进入所述摄像模组的一影像传感器;步骤(c)为:确定所述挡光膜的外框尺寸,得以使所述挡光膜外框的垂直投影处于安装所述滤光片的一安装台的范围之内。The method according to claim 24, further comprising the steps (b) and/or (c) before the step (a), wherein the step (b) is: determining the inner frame size of the light-blocking film to enable the passage The light blocking the inner frame of the light film directly enters an image sensor of the camera module; step (c) is: determining the outer frame size of the light blocking film, so that the vertical projection of the outer frame of the light blocking film is Within the scope of a mounting station on which the filter is mounted.
  26. 如权利要求25所述的方法,在步骤(b)中确定所述挡光膜的内框尺寸包括以下步骤:The method of claim 25, wherein determining the inner frame size of the light-blocking film in step (b) comprises the steps of:
    (b1)根据所述镜头内部光学系统的光路情况模拟得到各视场主光线、上光线以及下光线的夹角;(b1) simulating an angle between the chief ray, the upper ray, and the lower ray of each field according to the optical path condition of the internal optical system of the lens;
    (b2)得到所述镜头的最后一面透镜的曲率半径、所述镜头到所述滤光片的距离、所述滤光片到所述影像传感器的距离以及所述滤光片的折射率和厚度;(b2) obtaining a radius of curvature of a last lens of the lens, a distance of the lens to the filter, a distance of the filter to the image sensor, and a refractive index and thickness of the filter ;
    (b3)根据上述参数计算各视场主光线、上光线和下光线的模拟像高,以各视场中的最大模拟像高作为所述挡光膜的内框尺寸。(b3) Calculating the simulated image heights of the chief ray, the upper ray, and the lower ray of each field of view according to the above parameters, and using the maximum simulated image height in each field of view as the inner frame size of the light blocking film.
  27. 如权利要求26所述的方法,其中在步骤(b3)之后还包括一校正所述开窗2221尺寸的步骤:(b4)根据制程时的组装偏移,在步骤(b3)中得到的所述开窗2221的尺寸上增加相应的偏移量,得到校正的所述开窗2221的尺寸。The method according to claim 26, further comprising the step of correcting the size of said window 2221 after said step (b3): (b4) said step obtained in step (b3) according to an assembly offset at the time of the process The size of the window 2221 is increased by a corresponding offset to obtain the corrected size of the window 2221.
  28. 如权利要求23-27任一所述的方法,在步骤(a)中,采用黄光制程工艺将所述挡光膜涂覆于所述红外截止滤光片表面,具体包括以下步骤:清洁并烘干所述红外截止滤光片;在前述红外截止滤光片上涂底;在前述红外截止滤光片上旋涂光刻胶;对前述红外截止滤光片软烘;对前述红外截止滤光片进行对准曝光; 对前述红外截止滤光片进行后烘;对前述红外截止滤光片进行显影;对前述红外截止滤光片进行硬烘;对前述红外截止滤光片进行蚀刻形成所述滤光片。The method according to any one of claims 23-27, wherein in step (a), the light-blocking film is applied to the surface of the infrared cut filter by a yellow light process, specifically comprising the steps of: cleaning and Drying the infrared cut filter; coating the bottom on the infrared cut filter; spin coating the photoresist on the infrared cut filter; soft drying the infrared cut filter; and the infrared cut filter The light sheet is subjected to alignment exposure; Performing post-baking on the infrared cut filter; developing the infrared cut filter; performing hard baking on the infrared cut filter; and etching the infrared cut filter to form the filter.
  29. 如权利要求28所述的方法,其中所述光刻胶为黑色吸收性材料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。The method of claim 28 wherein said photoresist is a black absorbing material that absorbs more than 95% of the light energy, less than 0.2% of the light energy is transmitted, and less than 3.5% of the light energy is reflected.
  30. 如权利要求23-27任一所述的方法,在步骤(a)中,采用丝印工艺将所述挡光膜涂覆于所述红外截止滤光片表面,具体包括以下步骤:通过丝网印版将油墨涂覆于所述红外截止滤光片;烘烤前述红外截止滤光片得到所述滤光片。The method according to any one of claims 23-27, wherein in step (a), the light-blocking film is applied to the surface of the infrared cut filter by a silk screen process, specifically comprising the steps of: screen printing The plate applies an ink to the infrared cut filter; baking the aforementioned infrared cut filter to obtain the filter.
  31. 如权利要求30所述的方法,其中所述油墨为黑色吸收性材料,可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。The method of claim 30 wherein said ink is a black absorbing material that absorbs more than 95% of the light energy, less than 0.2% of the light energy is transmitted, and less than 3.5% of the light energy is reflected.
  32. 如权利要求23-27所述的方法,其中所述挡光膜是一种黑色吸收性材料,所述挡光膜可吸收95%以上的光能,小于0.2%的光能透过,小于3.5%的光能被反射。 The method according to claims 23-27, wherein said light blocking film is a black absorbing material, said light blocking film can absorb more than 95% of light energy, less than 0.2% of light energy is transmitted, and less than 3.5. % of the light energy is reflected.
PCT/CN2016/070862 2015-01-15 2016-01-14 Optical filter, camera module and manufacturing method thereof WO2016112856A1 (en)

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