WO2016107494A1 - Valve and spool assembly thereof - Google Patents

Valve and spool assembly thereof Download PDF

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Publication number
WO2016107494A1
WO2016107494A1 PCT/CN2015/098738 CN2015098738W WO2016107494A1 WO 2016107494 A1 WO2016107494 A1 WO 2016107494A1 CN 2015098738 W CN2015098738 W CN 2015098738W WO 2016107494 A1 WO2016107494 A1 WO 2016107494A1
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WO
WIPO (PCT)
Prior art keywords
valve
spool
clutch
stem
radial
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Application number
PCT/CN2015/098738
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French (fr)
Chinese (zh)
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上海鸿研物流技术有限公司
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Publication of WO2016107494A1 publication Critical patent/WO2016107494A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details

Definitions

  • the present invention relates to a spool assembly and a valve using the same, and more particularly to a built-in or external low torque valve for use in a composite intermediate bulk container (IBC).
  • IBC composite intermediate bulk container
  • Chinese Patent Application No. 200720082066 discloses a low torque ball valve that provides a low torque ball valve including a valve body, a valve ball, a valve seat, a bearing seat, a valve stem, a drive, and a ball bearing connection.
  • the disadvantage of the ball valve is that the structure of the driving device is complicated, and the external space of the valve body is extremely occupied; the driving device involves many components and the assembly process is complicated; the opening and closing rotation angle is 180 degrees; the working space formed by the valve stem and the driving device is sealed.
  • the process requirements are very high, and the traditional sealing methods and processes are prone to leakage; in addition, the processing cost is high and it is not suitable for environmental protection purposes.
  • valve stem has an S-shaped guiding groove, which cooperates with the guide pin to drive the ball out of the valve seat when the valve stem is raised, and then rotates 90° counterclockwise to fully open the valve. .
  • the valve stem When the valve stem is lowered, the ball is rotated 90° clockwise and then pressed against the valve seat to close the valve.
  • the disadvantage of the valve is that the valve stem has a long S-shaped guiding groove. When the rotary opening and closing, the valve stem needs to be spirally raised or lowered in the guiding groove, so the guiding groove has a large space and a large rotation angle.
  • Cipheral Patent Application No. 99124192.4 discloses a disc-shaped double-track rotary and hoisted valve opening and closing structure, which is composed of a fixed disc, a rotating disc and a limit pin, when the external force drives the valve stem together with the rotating disc.
  • the position pin rotates clockwise along the trajectory of the "arc” track on the fixed plate.
  • the rotating disk continues to rotate clockwise, and the limit pin is Under the force of the "supporting" track on the rotating disc, the "straight" track track on the fixed disc is extended to the periphery of the fixed disc.
  • the limit pin and the valve sealing structure are closed to the valve seat, and the valve is closed.
  • Chinese patent 200620105067 describes a rail-type plug valve, which comprises a valve body, a valve cover, an operating member, a valve stem, a valve seat, a valve plug which forms a conical sealing pair with the valve seat, and a rail type mechanism, and the rail type mechanism is installed.
  • the utility model comprises a track ring having two guiding grooves at the neck of the valve plug and a double pin plate having two guiding pins pinned into the guiding groove, and further comprises a lock nut and an adjusting ring for adjusting the installation position of the track ring, the disadvantage of the patent
  • the transmission device has a complicated structure and extremely occupies the outer space of the valve body; the transmission device involves many components and the assembly process is complicated.
  • the valve plug of the conical sealing pair and the lock nut and the adjusting ring for adjusting the mounting position of the rail ring need to be adjusted a plurality of times, the operation is complicated.
  • the object of the invention is a valve core assembly and a valve using the valve core assembly, which not only has small opening and closing torque, but also has simple structure, good manufacturing process, simple operation and good sealing performance.
  • the present invention provides a valve core assembly including a valve body and a driving member disposed in a valve body and having a common axis, the valve core assembly being engaged with the valve body to be able to wrap around The common axis rotates.
  • the spool assembly further includes a control member and a clutch, the clutch having a connecting structure, a clutch structure and a resetting structure, the connecting structure being coupled to the valve core or the driving member, wherein the valve stem is rotated to open the valve Resetting the reset structure such that the clutch is simultaneously coupled to the spool and the drive member; the clutch is simultaneously with the spool and before the spool reaches the pre-closed position when the valve stem is rotated to close the valve
  • the drive member is coupled to synchronize the drive member with the spool about the common axis; and the valve stem rotary valve continues to rotate the valve stem when the spool reaches the pre-closed position, at the control member Under the action of the resetting structure, the clutch structure of the clutch separates the synchronous rotation of the driving member and the valve core to convert the rotation of the valve core around the common axis into a spool pressure Radial movement of the valve seat of the valve.
  • control member is disposed on the valve body.
  • control member is a slope disposed on an inner wall of the valve body.
  • the reset structure is an elastic member, preferably a spring. More preferably, the control member is formed on an inner wall of the valve body and above the valve body.
  • valve core is provided with a hole for receiving a connection structure of the clutch
  • driving member is provided with an opening groove matched with the clutch structure of the clutch.
  • the opening groove is provided on an outer peripheral edge of the driving member.
  • the spool is provided with a recess adjacent the inner wall of the recess.
  • the clutch includes a spring and a clutch member, the clutch member is provided with a positioning post and a guide pin, the valve core is provided with a recess, the recess is provided with a clutch mounting hole, and the spring is accommodated in the The clutch mounting hole and the upper end of the spring abut against the lower end of the positioning post, and the guide pin cooperates with the control member such that the upper end of the positioning post is engaged or disengaged from the driving member.
  • the positioning post and the guiding pin are two cylinders having different diameters
  • the diameter of the positioning post is larger than the diameter of the guiding pin
  • the driving member is provided with a groove.
  • the upper end of the positioning post is received in the recess, and the valve stem rotates the valve in the valve before the valve stem is rotated to open the valve or when the valve stem is rotated to close the valve before the spool reaches the pre-closed position
  • the upper end of the positioning post is disengaged from the groove.
  • the clutch is an elastic rod, and the elastic rod is sequentially provided with a connecting section, a clutching section and a control piece engaging section; the valve core is provided with a limiting slot and a hole; and the outer peripheral edge of the driving component is provided a notch; wherein the connecting segment is inserted into the hole, and the control member engaging portion is received in the limiting slot and is engageable with the control member such that the clutch segment is accommodated in the notch Switching between the state of being out of the gap.
  • the valve core is formed with a first radial convex contour
  • the driving member is provided with a second radial convex contour, and when the driving member rotates, the first radial convex contour and The second radially convex contour cooperates to drive the spool to press against the radial movement of the valve seat of the valve.
  • the first radial protruding contour is sequentially provided with an initial portion, an intermediate portion and a terminating portion, wherein
  • the starting portion is a sloped surface, and when the second radial protruding contour moves along the starting portion, the spool is pressed against the radial movement of the valve seat;
  • the intermediate portion is a flat plane for retaining the second radial projection on the intermediate portion
  • the terminating portion is a protrusion of the end of the first radial convex contour for stopping the second radial convex contour, preventing the second radial contour from rotating beyond the first radial shape Convex to the outline.
  • control member of the valve body is arranged to continue to rotate the valve stem when the valve stem rotating valve reaches the pre-closed position, and the control member of the valve body applies a downward force to the clutch structure of the clutch.
  • a valve comprising a valve body, a positioning rod, a valve seat, and a spool assembly, the valve body including: an inlet and an outlet having the same horizontal axis, at the inlet and the outlet Forming an internal space therebetween to accommodate the valve core assembly, the valve seat being formed on the inside of the inlet; and a vertical axis direction perpendicular to the horizontal axis on the upper end wall and the lower end wall of the valve body a stem bore and a locating rod bore; the valve stem passes through the stem bore and engages the spool assembly, a position rod seal is received in the positioning rod hole, the valve core assembly is rotatable about the vertical axis, and the valve core is detachably and sealingly engaged with the valve seat, wherein the valve is The core assembly is the spool assembly described above.
  • the valve core is provided with a recess
  • the bottom wall of the recess is provided with an elongated positioning hole
  • the bottom end of the valve core is provided with a boss
  • the outer periphery of the boss is provided with the valve body in the valve body.
  • the limit blocking block cooperates with the limit blocking protrusion for preventing the spool from rotating beyond a predetermined angle.
  • a central portion of the driving member is provided with a spline hole for engaging with a spline on the valve stem of the valve, so that the driving member can be rotated when the valve stem is rotated.
  • the low torque valve is a ball valve.
  • valve core assembly and the valve of the present invention when the valve core is rotated in the closed or open state, the valve core is not in contact with the valve seat or the valve body, and is in an idle state, reducing the frictional force of their contact and reducing the torque of rotation (
  • the spherical spool is only radially squeezed when the valve body is closed. This allows the valve stem to have a very low torque during rotation, thus achieving the effect of low torque opening and closing of the valve.
  • the valve is well sealed.
  • FIG. 1 is an exploded perspective view showing a valve including a spool assembly according to an embodiment of the present invention
  • Figure 2 is a cross-sectional view of the valve of Figure 1;
  • 3a and 3b respectively show a cross-sectional view and a side view of a valve body in accordance with an embodiment of the present invention
  • Figure 4 is a perspective view of the valve stem of the valve of Figure 1;
  • FIG. 5 is a perspective view of the driving member of the valve of Figure 1;
  • Figure 6 is a perspective view of the valve body of the valve of Figure 1;
  • Figure 7 is an exploded perspective view of the clutch of the valve of Figure 1;
  • FIGS. 8 and 9 are top and perspective views, respectively, of the spool, the drive member and the clutch assembly in a coupled state
  • Figure 10 is a cross-sectional perspective view of the valve when the spool, the drive member and the clutch assembly are in a combined state;
  • Figure 11 is a perspective view of the spool, the drive member and the clutch assembly in a disengaged state
  • Figure 12 is a cross-sectional perspective view of the valve when the spool, the drive member and the clutch assembly are in a disengaged state;
  • Figure 13 is an exploded perspective view showing a valve including a valve core assembly according to another embodiment of the present invention.
  • Figure 14 is a cross-sectional view of the valve of Figure 13;
  • 15 and 16 are perspective views showing two different viewing angles of the valve body of Fig. 13, respectively;
  • Figure 17 is a perspective view of the valve body of the valve of Figure 13;
  • FIGS. 18 and 19 are perspective views of two different viewing angles of the drive member of the valve of Fig. 13, respectively;
  • Figure 20 is a perspective view of the clutch of the valve of Figure 13;
  • Figure 21 is a perspective view of the valve stem of the valve of Figure 13;
  • Figure 22 is a cross-sectional perspective view of the valve stem, the spool, the drive member and the clutch assembly in a coupled state;
  • Figure 23 is a perspective view of the valve when the valve stem, the valve core, the drive member and the clutch assembly are in a combined state;
  • Figure 24 is a cross-sectional perspective view of the valve stem, spool, drive member and clutch assembly in a disengaged state
  • Figure 25 is a perspective view of the valve when the valve stem, the spool, the drive member and the clutch assembly are in a disengaged state.
  • valve stem is the part used to manipulate the movement of the spool.
  • FIG. 1 shows an exploded perspective view of a valve 100 in accordance with a first embodiment of the present invention.
  • Figure 2 shows a cross-sectional view of the valve 100 of Figure 1 assembled.
  • the valve is a ball valve.
  • the ball valve 100 includes a valve body 1, a valve core 2, a valve seat (not shown), a valve stem 4, a driving member 5, a positioning rod 6, a clutch 7, and a sealing ring and a valve cover (not shown).
  • the spool 2, the driving member 5 and the clutch 7 constitute the spool assembly of the present invention.
  • valve body 1 One end of the valve body 1 is closed by a valve cover and a seal ring, and the valve seat is built in the valve body 1, and the valve body 2 is disposed in the valve body 1 through a positioning rod 6 provided at a lower portion thereof.
  • the other end of the valve body 1 is connected with a flange (or a connector of a liquid container inner bag, not shown) to seal the valve body in the valve body 1, and a sealing ring is disposed between the flange and the valve body 1.
  • the valve stem 4 is coupled to the drive member 5, and the drive member 5 is coupled to the spool 2 such that when the valve stem 4 is rotated, the spool 2 acts accordingly, as will be described in further detail below.
  • Figures 3a and 3b show a cross-sectional view and a side view, respectively, of the valve body.
  • the valve body 1 is There is an upper end and a lower end and a housing on the left and right sides, and an inner space 11 is formed in the housing to accommodate the spool 2, the valve seat, the driving member 5, and a portion of the valve stem 4.
  • the left and right sides of the casing respectively form an inlet 1a and an outlet 1b communicating with the container and the outside along a horizontal axis (not shown), and a valve seat is provided on the inner side of the inlet 1a along the horizontal axis.
  • valve body 1 The upper and lower ends of the valve body 1 are respectively formed with a valve stem hole 1c and a positioning rod hole 1d along the vertical axis (not shown) perpendicular to the horizontal axis.
  • a finite block is arranged radially on the bottom of the valve body 1 and on both sides of the positioning rod hole 1d, and the limit blocking block is respectively engaged with the limit blocking protrusion of the valve core, so that the valve core 2 can only be in the valve body 1 Rotate within the 90 degree range.
  • a control member 11 is provided on the top wall of the internal space, and the control member is disposed around the valve stem hole 1c.
  • the control member may be a bevel or a curved surface as long as it can cooperate with the clutch of the present invention to achieve the "off" and "close” states of the clutch.
  • the valve stem 4 is rotatably received in the stem hole 1c.
  • the positioning rod 6 is received in the positioning rod hole 1d of the valve body 1, and the positioning rod 6 is sealed and fixed to the wall of the positioning rod hole through the O-ring.
  • the positioning rod is a separate member in this embodiment, those skilled in the art should understand that the positioning rod can also be integrally formed on the bottom of the valve body, or other structures, as long as it can be supported.
  • the spool simultaneously provides the spool with a degree of freedom of rotation about the vertical axis.
  • valve stem 4 is a perspective view showing a valve stem assembly and a valve stem 4 of a valve in accordance with an embodiment of the present invention.
  • the upper end of the valve stem 4 is provided with a handle 41, which can drive the valve stem 4 to rotate about a vertical axis.
  • a central portion of the valve stem 4 is formed with a sealing groove 42 into which an O-ring can be inserted to prevent liquid from leaking from the valve stem.
  • the lower end of the valve stem 4 is formed with a spline 44, and the spline 44 can cooperate with the spline hole 51 (see FIG. 5) in the driving member 5, so that when the valve stem 4 is rotated, the rotation of the valve stem 4 can drive the driving member 5 to follow Turning.
  • the function of the spline 44 and the spline hole 51 is to transmit the rotation of the valve stem 4 to the driving member 5, thereby causing the driving member 5 to rotate therewith.
  • Transmission function the lower end of the valve stem 4 is a transmission portion having a triangular cross section, a square shape, and the like, and the driving member 5 is correspondingly provided with a transmission hole such as a triangular hole or a square hole.
  • a guide rod 45 is also extended at the lower end of the spline 44 for engagement with the elongated locating hole in the spool 2 to guide the direction of movement of the spool, as will be described in more detail below.
  • FIG. 5 shows a perspective structural view of the driving member 5.
  • the driving member 5 is a plate member having a spline hole 51 at its center, and the outer contour of the driving member 5 is formed with a radially convex contour (second radial convex contour) 52.
  • the radially convex contour 52 cooperates with the radially inner convex contour on the spool 2 to effect radial movement of the spool against the valve seat, as will be further described below.
  • a groove 531 is provided on the surface 53 of the driving member opposite to the clutch member 71. The groove is engaged or separated from the clutch member 71 by a control member provided on the inner wall of the valve body, which will be further described below.
  • Fig. 6 shows a specific structure of a spool 2 according to an embodiment of the present invention.
  • the valve body 2 is a substantially hollow spherical shell having a spherical body 21 and having an axis (vertical axis, not shown) around which the spool can rotate.
  • the vertical axis direction is provided with a recess 22 on the top end wall of the spherical shell, and the side wall of the recess 22 is provided with a radially inner convex contour (first radial convex contour) 23 and a clutch mounting hole 25, and a radially inner convex contour 23
  • a certain distance from the clutch mounting hole 25 depends on the angle at which the spool is rotated from the open state to the pre-closed state.
  • the pre-closed state refers to a state in which the spool is rotated to close the valve but the spool is not yet pressed against the valve seat. At this time, since the spool has not yet pressed the valve seat, it is still not completely closed, and there may be a leak, so It is called pre-shutdown.
  • An elongated positioning hole 26 is provided in the bottom wall of the recess.
  • the radially inner convex profile 23 includes a starting portion 23b, an intermediate portion 23c, and a terminating portion 23d.
  • the starting portion 23d is a sloped surface, and when the radially outward convex contour of the spool moves along the starting portion (when the spool and the driving member are pressed against each other), the spool performs radial movement of the pressing valve seat.
  • the intermediate portion is a flat plane that acts such that the radially convex contour can rest stably and statically on the intermediate portion.
  • the terminating portion is a projection at the end of the radially inner convex contour 23 for retaining the radially outer convex contour 23 to prevent the radially outer convex contour 23 from exceeding the radially inner convex contour when rotated.
  • the elongated positioning hole 26 is an elongated hole having two parallel sides and having curved ends at both ends, which cooperate with the guide rod 45 on the valve stem 4.
  • the bottom end of the spherical body is provided with a boss (not shown), and the outer periphery of the boss is provided with a limiting blocking protrusion that cooperates with the limiting block of the valve body 1.
  • the angle between the limit blocking projections is 90 degrees.
  • the limit blocking projection cooperates with the limit blocking block to prevent the spool from rotating more than 90 degrees (or preventing the spool from rotating beyond a predetermined angle).
  • the other limit blocking projection cooperates with the other limit blocking block to prevent the spool from rotating more than 90 degrees.
  • FIG 7 is an exploded perspective view of the clutch 7 of the valve of Figure 1 .
  • the clutch 7 includes a clutch member 71 and a spring 72 as a reset member.
  • the clutch member 71 is provided with a positioning post 711 and a guide pin 712.
  • the positioning post 711 and the guide pin 712 are two cylinders having different diameters.
  • the diameter of the positioning post 711 is larger than the diameter of the guiding pin 712.
  • the spring 72 is received in the clutch mounting hole of the spool and the upper end of the spring 72 abuts against the lower end of the positioning post 711.
  • the guide pin 712 is engaged with the control member 11 on the valve body such that the upper end of the positioning post 711 is fitted or separated from the driving member 5.
  • the driving member is provided with a groove 531, when the valve stem is rotated to open the valve or at the valve stem When the valve is closed to close the pre-closed position, the upper end of the positioning post 531 is received in the recess 531, and the stem rotates the valve when the spool reaches the pre-closed position, the upper end of the positioning post is disengaged The groove 531.
  • the driving member 5 is placed in the recess 22 at the top end of the spool 2.
  • the valve stem 4 passes through the stem hole 1c in the upper portion of the valve body 1, passes through the spline hole 51 of the driving member 5, and is inserted into the elongated positioning hole 26 of the spool 2.
  • the valve stem 4 and the wall of the valve body 1 are sealed by an O-ring.
  • the cooperation of the elongated positioning hole 26 and the stem guiding rod 45 mainly acts as a forced guiding for the radial movement of the spool (i.e., the radial movement along the elongated positioning hole).
  • the valve stem rotates, and when the valve is in the open state, the valve core does not contact the valve seat, and the resistance received during the rotation is the frictional force of the rotating pair in each connecting member, so the rotation The resistance is very small and almost negligible.
  • the clutch in the recess of the valve core is combined with the driving member, so that the driving member synchronously drives the spool to rotate (as shown in FIG. 10), and after the spool is rotated through approximately 90 degrees, the closed end of the spool contacts or aligns the valve.
  • the seat and the limit blocking structure of the valve core and the valve body at the bottom end enable the spool to rotate only within a 90 degree range of rotation of the valve body. After the spool is rotated through approximately 90 degrees, the rotational torque is increased on the valve stem, and the drive member and the clutch in the recess of the spool are separated (as shown in FIGS. 11 and 12), so that the radially outward convex contour of the drive member is along the spool diameter.
  • the valve stem When the valve needs to be opened, the valve stem is rotated in the reverse direction, and the rotation of the valve stem drives the driving member to rotate in the reverse direction. Due to the large frictional force of the pressure contact between the valve core and the valve seat, the valve core does not rotate with the driving member, and is driven.
  • the radially convex contour of the piece is transferred from the end of the radially inner convex contour to the starting portion to reset the driving member and the recess to the initial position, at which time the pressure applied to the spool is thus lost, and the upper and lower ends of the valve core Synchronization and valve seat separation, the friction between them disappears, the spool is axially reset, and the clutch is re-engaged with the drive member to achieve the pre-open state.
  • the driving member drives the spool to rotate 90 degrees in the reverse direction to the state in which the valve passage is turned on.
  • valve core assembly and the valve of the invention since the valve core is not in contact with the valve seat or the valve body during the pre-closing or opening process, the valve core is in an idle state, reducing the frictional force of their contact and reducing the torque of rotation (only When the valve body is closed, the spherical valve core is squeezed radially, which makes the torque of the valve stem very small during the rotation, so as to achieve the effect of low torque opening and closing of the valve. In addition, the valve is well sealed.
  • FIG. 13-25 illustrate a valve 100' in accordance with yet another embodiment of the present invention.
  • the valve of this embodiment differs from the valve of the embodiment of Figures 1-12 in the structure of the clutch 7' and the drive member 5' and the spool 2' and the clutch 7'. Corresponding structures, the rest of which are not detailed here.
  • the clutch 7' is an elastic rod, and the elastic rod is sequentially provided with a connecting portion 71', a clutch portion 72' and a control member engaging portion 73', wherein the connecting portion constitutes a clutch connection.
  • the structure, and the clutch section and the control section cooperate to form a clutch structure of the clutch.
  • the clutch is bent from a single elastic rod, and the connecting portion 71', the clutch portion 72', and the control member engaging portion 73' are substantially parallel to each other.
  • Fig. 17 shows a perspective view of the spool 2'.
  • the spool 2' differs from the spool 2 shown in Fig. 6 in the structure in which the spool is connected to the clutch, and the rest are the same and will not be described in detail herein.
  • a stopper groove 27 is provided on the outer periphery of the top of the spool 2' for accommodating the control fitting portion 73' of the clutch 7'.
  • a hole 25' is provided in the recess 22 of the spool 2' for receiving the connecting portion 71' of the clutch 7'.
  • the periphery of the mouth of the hole 25' is provided with a boss 251' so that after assembly, there is a space between the clutch 7' and the recess 22 which allows the clutch 7' to be deformed into the space.
  • the outer peripheral edge of the driving member 5' is provided with a notch 54'.
  • the control member engagement section is received in the limit groove 27 and is engageable with the control member 11 such that the clutch segment 72' is switched between a state of being received in the notch 54' and a state of being disengaged from the notch 54'.
  • the clutch 7' is simultaneously connected with the valve core and the driving member, that is, the clutch portion 72' accommodates.
  • the drive member is synchronized with the spool to rotate about the common axis.
  • the clutch structure of the clutch rotates the synchronous rotation of the driving member and the spool under the action of the valve body control member. That is, the clutch segment 72' is disengaged from the indentation 54 to translate the rotation of the spool about the common axis into a radial movement of the spool against the valve seat of the valve.
  • valve of the foregoing embodiment of the present invention is exemplified by a ball valve, but the structure of the present invention can also be applied to other valves such as a butterfly valve.
  • Other components of the present invention may also adopt other configurations without departing from the spirit of the present invention.
  • the handle and the valve stem may be separate separate components or integral components, and the coupling of the valve stem to the drive member may be splined, or may be threaded, anchored, welded, etc. known to those skilled in the art. Other ways of joining.
  • the valve core is provided with a recess in which the inner convex contour is provided, and the driving member is at least partially disposed in the recess, and the driving member is provided with a convex contour.
  • the valve core may not be provided with a recess, but a boss is provided, and the boss is provided with a convex contour, and correspondingly, the driving member is provided There is a recessed portion in which a convex contour is provided, and the effect of the present invention can also be achieved.
  • control member for controlling the action of the clutch is disposed on the inner wall of the valve body, those skilled in the art will appreciate that the control member may be disposed at other positions such as the valve stem. Moreover, the form of the control member can also adopt other forms than the inclined surface as long as it can drive the clutch action to realize the clutch function.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanically-Actuated Valves (AREA)
  • Sliding Valves (AREA)

Abstract

A valve and a spool assembly thereof. The spool assembly comprises a spool (2), a driving member (5), a control member, and a clutch (7). The clutch has a connecting structure, a clutch structure, and a resetting structure. The connecting structure is located in a recess and is connected to the spool or the driving member (5). When a valve rod (4) rotates to open the valve or when the valve rod rotates to close the valve and before the spool reaches a preshutdown position, the clutch is connected to the spool and the driving member at the same time, making the driving member rotate synchronously with the spool around a common axis. The valve rod rotates the valve, and when the spool reaches the preshutdown position, the valve rod continues to rotate, and a clutch structure of the clutch enables the driving member and the spool to rotate and separate synchronously under the effect of the control member, so as to convert the rotation of the spool around the common axis into a radial movement of the spool pressing against a valve base of the valve. The spool assembly and the valve not only have small opening and closed torques, but also a simple structure, an excellent manufacturing process and good sealing performance and is easy to operate.

Description

阀门及其阀芯组件Valve and its spool assembly 技术领域Technical field
本发明涉及一种阀芯组件及采用该阀芯组件的阀门,具体来说涉及一种用于复合型中型散装容器(IBC)上内置或外置式低扭矩阀门。The present invention relates to a spool assembly and a valve using the same, and more particularly to a built-in or external low torque valve for use in a composite intermediate bulk container (IBC).
背景技术Background technique
为了优化球阀的通径、压力、扭矩、寿命等技术参数,近年来,出现了各种各样的阀门复合启闭机构。In order to optimize the technical parameters such as the diameter, pressure, torque and life of the ball valve, various valve composite opening and closing mechanisms have appeared in recent years.
申请号为200720082066的中国专利公开一种低扭矩球阀,其提供了一种低扭矩球阀,包括阀体、阀球、阀座、支承座、阀杆、驱动装置、以及阀球支承连接。该球阀的缺点是驱动装置结构复杂,极其占用阀体外部空间;驱动装置涉及零部件较多,装配过程复杂;启闭转动角度为180度;由阀杆以及驱动装置所形成的工作空间对密封工艺要求非常高,传统的密封方式和工艺容易造成泄漏;另外,其加工成本高,不适合节约环保目的。Chinese Patent Application No. 200720082066 discloses a low torque ball valve that provides a low torque ball valve including a valve body, a valve ball, a valve seat, a bearing seat, a valve stem, a drive, and a ball bearing connection. The disadvantage of the ball valve is that the structure of the driving device is complicated, and the external space of the valve body is extremely occupied; the driving device involves many components and the assembly process is complicated; the opening and closing rotation angle is 180 degrees; the working space formed by the valve stem and the driving device is sealed. The process requirements are very high, and the traditional sealing methods and processes are prone to leakage; in addition, the processing cost is high and it is not suitable for environmental protection purposes.
国内外最近研制出一种导向槽式升降杆球阀,阀杆上有S形导向槽,与导销配合,使阀杆上升时带动球体脱离阀座后,再逆时针旋转90°,完全开启阀门。当阀杆下降时,带动球体顺时针回转90°,然后压向阀座,实现关闭阀门。该阀门的缺点是阀杆上具有长S形导向槽,旋转启闭时,需要阀杆在导向槽内螺旋式上升或下降,所以导向槽占用空间大,旋转角度大等缺点。Recently, a guide groove type lifting rod ball valve has been developed at home and abroad. The valve stem has an S-shaped guiding groove, which cooperates with the guide pin to drive the ball out of the valve seat when the valve stem is raised, and then rotates 90° counterclockwise to fully open the valve. . When the valve stem is lowered, the ball is rotated 90° clockwise and then pressed against the valve seat to close the valve. The disadvantage of the valve is that the valve stem has a long S-shaped guiding groove. When the rotary opening and closing, the valve stem needs to be spirally raised or lowered in the guiding groove, so the guiding groove has a large space and a large rotation angle.
中国专利申请号为99124192.4公布了一种盘形双轨道式旋转加撑拢的阀门启闭结构,其由固定盘、旋转盘和限位销组合而成,当外力驱动阀杆连同旋转盘带动限位销,限位销沿固定盘上的“圆弧”轨道的轨迹作顺时针旋转,当旋转到“圆弧”轨道相连的“直线”轨道时,旋转盘继续顺时针旋转,限位销在旋转盘上“撑拢”轨道的强制作用下,按固定盘上的“直线”轨道轨迹向固定盘周边撑开,这时限位销连同阀门密封结构件向阀座,阀门关闭。当阀杆连同旋转盘逆时针旋转,在旋转盘上“撑拢”轨道的强制作用下,限位销连同阀门的密封结构件先按固定盘上的“直线”轨道的轨迹向固定盘中心收拢,再按固定盘上“圆弧”轨道的轨迹逆时针旋转,阀门开启,该项专利的技术缺点是使 用“圆弧连直线”的轨道,其要求精度高,加工工艺复杂,阀芯为组合的球体,难以获得均衡的预紧力,从而造成阀芯损坏,缩短了阀门寿命。Chinese Patent Application No. 99124192.4 discloses a disc-shaped double-track rotary and hoisted valve opening and closing structure, which is composed of a fixed disc, a rotating disc and a limit pin, when the external force drives the valve stem together with the rotating disc. The position pin rotates clockwise along the trajectory of the "arc" track on the fixed plate. When rotating to the "straight" track connected by the "arc" track, the rotating disk continues to rotate clockwise, and the limit pin is Under the force of the "supporting" track on the rotating disc, the "straight" track track on the fixed disc is extended to the periphery of the fixed disc. At this time, the limit pin and the valve sealing structure are closed to the valve seat, and the valve is closed. When the valve stem rotates counterclockwise along with the rotating disc, the limit pin and the sealing structure of the valve firstly follow the trajectory of the "straight" track on the fixed disc to the center of the fixed disc under the force of "holding" the track on the rotating disc. , then press the track of the "arc" track on the fixed plate counterclockwise to rotate the valve, the technical disadvantage of this patent is to make The track with "circular arc straight line" requires high precision, complicated machining process, and the valve core is a combined sphere, which makes it difficult to obtain a balanced pre-tightening force, thereby causing damage to the spool and shortening the life of the valve.
中国专利200620105067介绍了一种轨道式旋塞阀,包括阀体、阀盖、操作件、阀杆、阀座,与阀座构成圆锥面密封副的阀塞,以及轨道式机构,轨道式机构由安装在阀塞颈部具有两个导向槽的轨道圈和具有两个导向销销入所述导向槽的双销板组成,还包括调整轨道圈安装位置的锁紧螺母和调节圈,本专利的缺点是传动装置结构复杂,极其占用阀体外部空间;传动装置涉及零部件较多,装配过程复杂。另外,由于有圆锥面密封副的阀塞,以及调整轨道圈安装位置的锁紧螺母和调节圈,其需要多次调节,所以操作复杂。Chinese patent 200620105067 describes a rail-type plug valve, which comprises a valve body, a valve cover, an operating member, a valve stem, a valve seat, a valve plug which forms a conical sealing pair with the valve seat, and a rail type mechanism, and the rail type mechanism is installed. The utility model comprises a track ring having two guiding grooves at the neck of the valve plug and a double pin plate having two guiding pins pinned into the guiding groove, and further comprises a lock nut and an adjusting ring for adjusting the installation position of the track ring, the disadvantage of the patent The transmission device has a complicated structure and extremely occupies the outer space of the valve body; the transmission device involves many components and the assembly process is complicated. In addition, since the valve plug of the conical sealing pair and the lock nut and the adjusting ring for adjusting the mounting position of the rail ring need to be adjusted a plurality of times, the operation is complicated.
发明内容Summary of the invention
本发明的目的是一种阀芯组件及采用该阀芯组件的阀门,其不但启闭扭矩小,且结构简单、制造工艺佳、操作简单和密封性能好。The object of the invention is a valve core assembly and a valve using the valve core assembly, which not only has small opening and closing torque, but also has simple structure, good manufacturing process, simple operation and good sealing performance.
为实现上述目的,本发明提供了一种阀芯组件,所述阀芯组件包括设置于阀体内并具有共同轴线的阀芯和驱动件,所述阀芯组件与所述阀体配合可绕所述共同轴线转动。所述阀芯组件还包括控制件和离合器,所述离合器具有连接结构、离合结构和复位结构,所述连接结构与所述阀芯或驱动件连接,其中所述阀杆转动开启阀门时,所述复位结构复位,使得所述离合器同时与所述阀芯和所述驱动件连接;在所述阀杆转动关闭阀门时在阀芯到达预关闭位置之前,所述离合器同时与所述阀芯和所述驱动件连接,使所述驱动件同步与所述阀芯绕所述共同轴线转动;以及所述阀杆转动阀门在阀芯到达预关闭位置时,继续转动阀杆,在所述控制件的作用下,所述复位结构动作,所述离合器的离合结构使所述驱动件和所述阀芯的同步转动分离,以使所述阀芯绕所述共同轴线的转动转换为阀芯压抵阀门的阀座的径向移动。In order to achieve the above object, the present invention provides a valve core assembly including a valve body and a driving member disposed in a valve body and having a common axis, the valve core assembly being engaged with the valve body to be able to wrap around The common axis rotates. The spool assembly further includes a control member and a clutch, the clutch having a connecting structure, a clutch structure and a resetting structure, the connecting structure being coupled to the valve core or the driving member, wherein the valve stem is rotated to open the valve Resetting the reset structure such that the clutch is simultaneously coupled to the spool and the drive member; the clutch is simultaneously with the spool and before the spool reaches the pre-closed position when the valve stem is rotated to close the valve The drive member is coupled to synchronize the drive member with the spool about the common axis; and the valve stem rotary valve continues to rotate the valve stem when the spool reaches the pre-closed position, at the control member Under the action of the resetting structure, the clutch structure of the clutch separates the synchronous rotation of the driving member and the valve core to convert the rotation of the valve core around the common axis into a spool pressure Radial movement of the valve seat of the valve.
较佳地,所述控制件设置在所述阀体上。Preferably, the control member is disposed on the valve body.
较佳地,所述控制件为设置于阀体的内壁上的一段斜面。所述复位结构是弹性件,较佳地是弹簧。更佳地,所述控制件形成在所述阀体的内壁上并在所述阀芯上方。Preferably, the control member is a slope disposed on an inner wall of the valve body. The reset structure is an elastic member, preferably a spring. More preferably, the control member is formed on an inner wall of the valve body and above the valve body.
较佳地,所述阀芯上设有用于容纳离合器的连接结构的孔,所述驱动件上设有与所述离合器的离合结构相配合的开口槽。Preferably, the valve core is provided with a hole for receiving a connection structure of the clutch, and the driving member is provided with an opening groove matched with the clutch structure of the clutch.
较佳地,所述开口槽设置于所述驱动件的外周边缘上。Preferably, the opening groove is provided on an outer peripheral edge of the driving member.
较佳地,阀芯设有凹部,所述孔靠近该凹部的内壁。 Preferably, the spool is provided with a recess adjacent the inner wall of the recess.
一实施例中,所述离合器包括弹簧和离合件,所述离合件设有定位柱和导向销,所述阀芯设有凹部,所述凹部设有离合器安装孔,所述弹簧容纳于所述离合器安装孔中且所述弹簧的上端抵靠所述定位柱的下端,所述导向销与所述控制件配合从而所述定位柱的上端与所述驱动件配合或分离。In one embodiment, the clutch includes a spring and a clutch member, the clutch member is provided with a positioning post and a guide pin, the valve core is provided with a recess, the recess is provided with a clutch mounting hole, and the spring is accommodated in the The clutch mounting hole and the upper end of the spring abut against the lower end of the positioning post, and the guide pin cooperates with the control member such that the upper end of the positioning post is engaged or disengaged from the driving member.
上述实施例中,优选地,所述定位柱和所述导向销是两段直径不同的圆柱体,所述定位柱的直径大于所述导向销的直径,所述驱动件上设有凹槽,所述阀杆转动开启阀门时或者在所述阀杆转动关闭阀门时在阀芯到达预关闭位置之前,所述定位柱的上端容纳于所述凹槽中,而所述阀杆转动阀门在阀芯到达预关闭位置时,所述定位柱的上端脱离所述凹槽。In the above embodiment, preferably, the positioning post and the guiding pin are two cylinders having different diameters, the diameter of the positioning post is larger than the diameter of the guiding pin, and the driving member is provided with a groove. The upper end of the positioning post is received in the recess, and the valve stem rotates the valve in the valve before the valve stem is rotated to open the valve or when the valve stem is rotated to close the valve before the spool reaches the pre-closed position When the core reaches the pre-closed position, the upper end of the positioning post is disengaged from the groove.
另一实施例中,所述离合器为弹性杆,所述弹性杆依次设有连接段、离合段和控制件配合段;所述阀芯设有限位槽和孔;所述驱动件的外周边缘设有缺口;其中,所述连接段插入所述孔,所述控制件配合段容纳于所述限位槽中并能够与所述控制件配合,使得所述离合段在容纳于所述缺口的状态和脱离所述缺口的状态之间转换。In another embodiment, the clutch is an elastic rod, and the elastic rod is sequentially provided with a connecting section, a clutching section and a control piece engaging section; the valve core is provided with a limiting slot and a hole; and the outer peripheral edge of the driving component is provided a notch; wherein the connecting segment is inserted into the hole, and the control member engaging portion is received in the limiting slot and is engageable with the control member such that the clutch segment is accommodated in the notch Switching between the state of being out of the gap.
较佳地,所述阀芯上形成有第一径向凸出轮廓,所述驱动件设置有第二径向凸出轮廓,所述驱动件转动时,所述第一径向凸出轮廓和所述第二径向凸出轮廓配合而驱动所述阀芯作压抵阀门的阀座的径向移动。Preferably, the valve core is formed with a first radial convex contour, the driving member is provided with a second radial convex contour, and when the driving member rotates, the first radial convex contour and The second radially convex contour cooperates to drive the spool to press against the radial movement of the valve seat of the valve.
较佳地,所述第一径向凸出轮廓依次设有起始部、中间部和终止部,其中,Preferably, the first radial protruding contour is sequentially provided with an initial portion, an intermediate portion and a terminating portion, wherein
所述起始部为一段斜面,当所述第二径向凸出轮廓沿所述起始部移动时,阀芯做压抵阀座的径向移动;The starting portion is a sloped surface, and when the second radial protruding contour moves along the starting portion, the spool is pressed against the radial movement of the valve seat;
所述中间部为一段平坦的平面,用于使得所述第二径向凸出轮廓停留在中间部上;以及The intermediate portion is a flat plane for retaining the second radial projection on the intermediate portion;
所述终止部为所述第一径向凸出轮廓末端的一个凸起,用于止挡所述第二径向凸出轮廓,防止所述第二径向轮廓转动时超出所述第一径向凸出轮廓。The terminating portion is a protrusion of the end of the first radial convex contour for stopping the second radial convex contour, preventing the second radial contour from rotating beyond the first radial shape Convex to the outline.
较佳地,所述阀体的控制件设置成当所述阀杆转动阀门在阀芯到达预关闭位置时,继续转动阀杆,阀体的控制件对离合器的离合结构施加向下的力。Preferably, the control member of the valve body is arranged to continue to rotate the valve stem when the valve stem rotating valve reaches the pre-closed position, and the control member of the valve body applies a downward force to the clutch structure of the clutch.
根据本发明的另一方面,提供了一种阀门,包括阀体、定位杆、阀座、以及阀芯组件,所述阀体包括:具有同一水平轴线的入口和出口,在所述入口和出口之间形成一个内部空间以容纳所述阀芯组件,在入口内侧形成有所述阀座;在阀体上端壁和下端壁上沿与所述水平轴线相垂直的一垂向轴线方向所形成的阀杆孔和定位杆孔;所述阀杆穿过所述阀杆孔并与所述阀芯组件接合,所述定 位杆密封容置在所述定位杆孔中,所述阀芯组件可绕所述垂向轴线转动,使所述阀芯与所述阀座可分离地密封配合,其特征在于:所述阀芯组件为上面所述的阀芯组件。According to another aspect of the present invention, a valve is provided comprising a valve body, a positioning rod, a valve seat, and a spool assembly, the valve body including: an inlet and an outlet having the same horizontal axis, at the inlet and the outlet Forming an internal space therebetween to accommodate the valve core assembly, the valve seat being formed on the inside of the inlet; and a vertical axis direction perpendicular to the horizontal axis on the upper end wall and the lower end wall of the valve body a stem bore and a locating rod bore; the valve stem passes through the stem bore and engages the spool assembly, a position rod seal is received in the positioning rod hole, the valve core assembly is rotatable about the vertical axis, and the valve core is detachably and sealingly engaged with the valve seat, wherein the valve is The core assembly is the spool assembly described above.
较佳地,阀芯设有凹部,所述凹部的底壁上设有长形定位孔,且阀芯的底端设有凸台,所述凸台外周上设有与位于阀门阀体中的限位阻挡块相配合的限位阻挡凸起,用于防止阀芯转动超过预定角度。Preferably, the valve core is provided with a recess, the bottom wall of the recess is provided with an elongated positioning hole, and the bottom end of the valve core is provided with a boss, and the outer periphery of the boss is provided with the valve body in the valve body. The limit blocking block cooperates with the limit blocking protrusion for preventing the spool from rotating beyond a predetermined angle.
较佳地,驱动件中部设有花键孔,用于与阀门的阀杆上的花键配合,使得转动阀杆时能够带动所述驱动件转动。Preferably, a central portion of the driving member is provided with a spline hole for engaging with a spline on the valve stem of the valve, so that the driving member can be rotated when the valve stem is rotated.
一优选实施例中,所述低扭矩阀门是球阀。In a preferred embodiment, the low torque valve is a ball valve.
本发明的阀芯组件及阀门中,由于阀芯在关闭或开启的状态转动时,阀芯不与阀座或阀体接触,处于空悬状态,减少它们接触的摩擦力,减少转动的扭矩(只有当阀体关闭的瞬间才会径向挤压球形阀芯),这就使得阀杆在旋转的过程中扭矩非常的小,从而达到低扭矩开启和关闭阀门的效果。此外,阀门的密封性很好。In the valve core assembly and the valve of the present invention, when the valve core is rotated in the closed or open state, the valve core is not in contact with the valve seat or the valve body, and is in an idle state, reducing the frictional force of their contact and reducing the torque of rotation ( The spherical spool is only radially squeezed when the valve body is closed. This allows the valve stem to have a very low torque during rotation, thus achieving the effect of low torque opening and closing of the valve. In addition, the valve is well sealed.
附图说明DRAWINGS
图1是示出包含有根据本发明的一个实施例的阀芯组件的阀门的分解立体图;1 is an exploded perspective view showing a valve including a spool assembly according to an embodiment of the present invention;
图2是图1的阀门的剖视图;Figure 2 is a cross-sectional view of the valve of Figure 1;
图3a和3b分别示出根据本发明的一个实施例的阀体的剖视图和侧视图;3a and 3b respectively show a cross-sectional view and a side view of a valve body in accordance with an embodiment of the present invention;
图4是图1的阀门的阀杆的立体图;Figure 4 is a perspective view of the valve stem of the valve of Figure 1;
图5是图1的阀门的驱动件的立体图;Figure 5 is a perspective view of the driving member of the valve of Figure 1;
图6是图1的阀门的阀芯的立体图;Figure 6 is a perspective view of the valve body of the valve of Figure 1;
图7是图1的阀门的离合器的分解立体图;Figure 7 is an exploded perspective view of the clutch of the valve of Figure 1;
图8和9分别是处于结合状态的阀芯、驱动件和离合器组件的俯视图和立体图;8 and 9 are top and perspective views, respectively, of the spool, the drive member and the clutch assembly in a coupled state;
图10是阀芯、驱动件和离合器组件处于结合状态时的阀门的剖视立体图;Figure 10 is a cross-sectional perspective view of the valve when the spool, the drive member and the clutch assembly are in a combined state;
图11是处于分离状态的阀芯、驱动件和离合器组件的立体图;Figure 11 is a perspective view of the spool, the drive member and the clutch assembly in a disengaged state;
图12是阀芯、驱动件和离合器组件处于分离状态时的阀门的剖视立体图;Figure 12 is a cross-sectional perspective view of the valve when the spool, the drive member and the clutch assembly are in a disengaged state;
图13是示出包含有根据本发明的另一个实施例的阀芯组件的阀门的分解立体图; Figure 13 is an exploded perspective view showing a valve including a valve core assembly according to another embodiment of the present invention;
图14是图13的阀门的剖视图;Figure 14 is a cross-sectional view of the valve of Figure 13;
图15和16分别示出图13的阀体的两个不同视角的立体图;15 and 16 are perspective views showing two different viewing angles of the valve body of Fig. 13, respectively;
图17是图13的阀门的阀芯的立体图;Figure 17 is a perspective view of the valve body of the valve of Figure 13;
图18和19分别是图13的阀门的驱动件的两个不同视角的立体图;18 and 19 are perspective views of two different viewing angles of the drive member of the valve of Fig. 13, respectively;
图20是图13的阀门的离合器的立体图;Figure 20 is a perspective view of the clutch of the valve of Figure 13;
图21是图13的阀门的阀杆的立体图;Figure 21 is a perspective view of the valve stem of the valve of Figure 13;
图22是处于结合状态的阀杆、阀芯、驱动件和离合器组件的剖视立体图;Figure 22 is a cross-sectional perspective view of the valve stem, the spool, the drive member and the clutch assembly in a coupled state;
图23是阀杆、阀芯、驱动件和离合器组件处于结合状态时的阀门的立体图;Figure 23 is a perspective view of the valve when the valve stem, the valve core, the drive member and the clutch assembly are in a combined state;
图24是处于分离状态的阀杆、阀芯、驱动件和离合器组件的剖视立体图;以及Figure 24 is a cross-sectional perspective view of the valve stem, spool, drive member and clutch assembly in a disengaged state;
图25是阀杆、阀芯、驱动件和离合器组件处于分离状态时的阀门的立体图。Figure 25 is a perspective view of the valve when the valve stem, the spool, the drive member and the clutch assembly are in a disengaged state.
具体实施方式detailed description
首先需要说明的是,本发明的具体实施方式并不限于下述实施例,本领域的技术人员应该从下述实施例所体现的精神来理解本发明,各技术术语可以基于本发明的精神实质来作最宽泛的理解,例如阀杆是用于操控阀芯动作的部件。It should be noted that the specific embodiments of the present invention are not limited to the following embodiments, and those skilled in the art should understand the present invention from the spirit of the following embodiments, and the technical terms may be based on the spirit of the present invention. For the broadest understanding, for example, the valve stem is the part used to manipulate the movement of the spool.
以下将结合附图对本发明的较佳实施例进行详细说明。需说明的是,图中相同或相似的构件采用相同的附图标记表示;而为表示清楚起见,其中有关的示意性的图省略了有关构件。本文中,上、下、左、以及右方向指的是从图面上看在上方、下方、左方、以及右方的方向,除非特别说明。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. It is to be noted that the same or similar components in the drawings are denoted by the same reference numerals, and for the sake of clarity, the related schematic drawings omit the related components. Herein, the up, down, left, and right directions refer to directions above, below, to the left, and to the right as viewed from the drawing, unless otherwise specified.
图1示出根据本发明的第一个实施例的阀门100的分解立体图。图2示出图1中的阀门100组装好后的剖视图。本实施例中,阀门为球阀。如图1所示,球阀100包括阀体1、阀芯2、阀座(图未示)、阀杆4、驱动件5、定位杆6、离合器7以及密封圈和阀盖(图未示)。其中,阀芯2、驱动件5和离合器7构成本发明的阀芯组件。Figure 1 shows an exploded perspective view of a valve 100 in accordance with a first embodiment of the present invention. Figure 2 shows a cross-sectional view of the valve 100 of Figure 1 assembled. In this embodiment, the valve is a ball valve. As shown in FIG. 1, the ball valve 100 includes a valve body 1, a valve core 2, a valve seat (not shown), a valve stem 4, a driving member 5, a positioning rod 6, a clutch 7, and a sealing ring and a valve cover (not shown). . Among them, the spool 2, the driving member 5 and the clutch 7 constitute the spool assembly of the present invention.
阀体1的一端通过阀盖和密封圈封盖,阀座内置于阀体1内,阀芯2通过设置在其下部的定位杆6设置在阀体1内。阀体1的另一端连接有法兰(或液体容器内胆袋的连接头,图未示)以将阀芯密封在阀体1内,法兰与阀体1之间设置密封圈。阀杆4与驱动件5连接,驱动件5与阀芯2配合,使得当转动阀杆4时,阀芯2作相应的动作,下文将进一步详细说明。One end of the valve body 1 is closed by a valve cover and a seal ring, and the valve seat is built in the valve body 1, and the valve body 2 is disposed in the valve body 1 through a positioning rod 6 provided at a lower portion thereof. The other end of the valve body 1 is connected with a flange (or a connector of a liquid container inner bag, not shown) to seal the valve body in the valve body 1, and a sealing ring is disposed between the flange and the valve body 1. The valve stem 4 is coupled to the drive member 5, and the drive member 5 is coupled to the spool 2 such that when the valve stem 4 is rotated, the spool 2 acts accordingly, as will be described in further detail below.
图3a和3b分别示出阀体的剖视图和侧视图。如图3a和3b所示,阀体1是具 有一上端和一下端以及左侧和右侧的壳体,壳体内形成有一个内部空间11,以容纳阀芯2、阀座、驱动件5以及阀杆4的一部分。壳体的左右侧沿一水平轴线(未图示)分别形成与容器和外部连通的入口1a和出口1b,在其入口1a内侧上沿该水平轴线设有阀座。阀体1的上、下端沿与所述水平轴线相垂直的所述垂向轴线(未图示)分别形成有阀杆孔1c和定位杆孔1d。在阀体1的底部、定位杆孔1d的两侧沿径向设置有限位阻挡块,限位阻挡块分别与阀芯的限位阻挡凸起配合,从而使得阀芯2只能在阀体1内在90度范围内转动。Figures 3a and 3b show a cross-sectional view and a side view, respectively, of the valve body. As shown in Figures 3a and 3b, the valve body 1 is There is an upper end and a lower end and a housing on the left and right sides, and an inner space 11 is formed in the housing to accommodate the spool 2, the valve seat, the driving member 5, and a portion of the valve stem 4. The left and right sides of the casing respectively form an inlet 1a and an outlet 1b communicating with the container and the outside along a horizontal axis (not shown), and a valve seat is provided on the inner side of the inlet 1a along the horizontal axis. The upper and lower ends of the valve body 1 are respectively formed with a valve stem hole 1c and a positioning rod hole 1d along the vertical axis (not shown) perpendicular to the horizontal axis. A finite block is arranged radially on the bottom of the valve body 1 and on both sides of the positioning rod hole 1d, and the limit blocking block is respectively engaged with the limit blocking protrusion of the valve core, so that the valve core 2 can only be in the valve body 1 Rotate within the 90 degree range.
在内部空间的顶壁上设有控制件11,控制件围绕阀杆孔1c设置。控制件可以是一段斜面,或者是一段曲面,只要其能够与本发明的离合器配合而实现离合器的“离”和“合”状态即可。A control member 11 is provided on the top wall of the internal space, and the control member is disposed around the valve stem hole 1c. The control member may be a bevel or a curved surface as long as it can cooperate with the clutch of the present invention to achieve the "off" and "close" states of the clutch.
如图2所示,阀杆4可转动地容置于所述的阀杆孔1c中。定位杆6容置在阀体1的定位杆孔1d内,定位杆6的通过O形密封圈与该定位杆孔的壁密封固定。需要指出的是,虽然本实施例中,定位杆为单独的构件,但本领域的技术人员应理解,定位杆也可以一体地形成在阀体的底部上,或者是其他结构,只要可以在支承阀芯的同时给阀芯提供绕竖直轴线的转动自由度即可。As shown in Fig. 2, the valve stem 4 is rotatably received in the stem hole 1c. The positioning rod 6 is received in the positioning rod hole 1d of the valve body 1, and the positioning rod 6 is sealed and fixed to the wall of the positioning rod hole through the O-ring. It should be noted that although the positioning rod is a separate member in this embodiment, those skilled in the art should understand that the positioning rod can also be integrally formed on the bottom of the valve body, or other structures, as long as it can be supported. The spool simultaneously provides the spool with a degree of freedom of rotation about the vertical axis.
图4是示出根据本发明的一个实施例的阀芯组件及阀门的阀杆4的立体图。如图4所示,阀杆4上端设有手柄41,扳动手柄41可带动阀杆4绕一垂向轴线旋转。阀杆4的中部形成有密封槽42,O形密封圈可嵌入密封槽42中,以防止液体从阀杆处泄漏。阀杆4下端形成有花键44,花键44可与驱动件5中的花键孔51(参见图5)配合,使得当旋转阀杆4时,阀杆4的转动可带动驱动件5随着转动。4 is a perspective view showing a valve stem assembly and a valve stem 4 of a valve in accordance with an embodiment of the present invention. As shown in FIG. 4, the upper end of the valve stem 4 is provided with a handle 41, which can drive the valve stem 4 to rotate about a vertical axis. A central portion of the valve stem 4 is formed with a sealing groove 42 into which an O-ring can be inserted to prevent liquid from leaking from the valve stem. The lower end of the valve stem 4 is formed with a spline 44, and the spline 44 can cooperate with the spline hole 51 (see FIG. 5) in the driving member 5, so that when the valve stem 4 is rotated, the rotation of the valve stem 4 can drive the driving member 5 to follow Turning.
应注意,花键44与花键孔51的作用是将阀杆4的转动传递给驱动件5,使驱动件5随之转动,本领域的技术人员应理解,也可采用其他结构来实现上述传动作用。例如,阀杆4下端是横截面做成三角形、方形等的传动部,而驱动件5中相应地设有三角形孔、方形孔等传动孔。在花键44的下端还延伸出一引导杆45,用于与阀芯2上的长形定位孔配合,以对阀芯的运动方向进行引导,下文将更详细描述。It should be noted that the function of the spline 44 and the spline hole 51 is to transmit the rotation of the valve stem 4 to the driving member 5, thereby causing the driving member 5 to rotate therewith. It will be understood by those skilled in the art that other structures may be used to achieve the above. Transmission function. For example, the lower end of the valve stem 4 is a transmission portion having a triangular cross section, a square shape, and the like, and the driving member 5 is correspondingly provided with a transmission hole such as a triangular hole or a square hole. A guide rod 45 is also extended at the lower end of the spline 44 for engagement with the elongated locating hole in the spool 2 to guide the direction of movement of the spool, as will be described in more detail below.
图5示出驱动件5的立体结构图。如图5所示,驱动件5为板状件,其中心设有花键孔51,驱动件5的外部轮廓形成有径向外凸轮廓(第二径向凸出轮廓)52。径向外凸轮廓52与阀芯2上的径向内凸轮廓相配合,从而实现阀芯压抵阀座的径向运动,下文将进一步描述。在驱动件的与离合件71相对的表面53设有凹槽531,在设置于阀体内壁上的控制件的作用下,凹槽与离合件71相配合或分离,下文将进一步说明。 FIG. 5 shows a perspective structural view of the driving member 5. As shown in Fig. 5, the driving member 5 is a plate member having a spline hole 51 at its center, and the outer contour of the driving member 5 is formed with a radially convex contour (second radial convex contour) 52. The radially convex contour 52 cooperates with the radially inner convex contour on the spool 2 to effect radial movement of the spool against the valve seat, as will be further described below. A groove 531 is provided on the surface 53 of the driving member opposite to the clutch member 71. The groove is engaged or separated from the clutch member 71 by a control member provided on the inner wall of the valve body, which will be further described below.
图6示出根据本发明的一个实施例的阀芯2的具体结构。如图6所示,本实施例中,阀芯2呈大致的空心球壳,具有球形本体21并具有一轴线(垂向轴线,未图示),阀芯可绕该轴线旋转,沿着该垂向轴线方向在球壳顶端壁上设有凹部22,凹部22的侧壁上设有径向内凸轮廓(第一径向凸出轮廓)23以及离合器安装孔25,径向内凸轮廓23与离合器安装孔25之间相距一定的距离,该距离取决于阀芯从打开状态转动到预关闭状态时所转过的角度。这里,预关闭状态指的是阀芯转动到关闭阀门但阀芯还未压紧阀座的状态,此时,由于阀芯还未压紧阀座,因此仍没有完全关闭,可能存在泄漏,故称为预关闭。在凹部的底壁上设有长形定位孔26。Fig. 6 shows a specific structure of a spool 2 according to an embodiment of the present invention. As shown in FIG. 6, in the present embodiment, the valve body 2 is a substantially hollow spherical shell having a spherical body 21 and having an axis (vertical axis, not shown) around which the spool can rotate. The vertical axis direction is provided with a recess 22 on the top end wall of the spherical shell, and the side wall of the recess 22 is provided with a radially inner convex contour (first radial convex contour) 23 and a clutch mounting hole 25, and a radially inner convex contour 23 A certain distance from the clutch mounting hole 25 depends on the angle at which the spool is rotated from the open state to the pre-closed state. Here, the pre-closed state refers to a state in which the spool is rotated to close the valve but the spool is not yet pressed against the valve seat. At this time, since the spool has not yet pressed the valve seat, it is still not completely closed, and there may be a leak, so It is called pre-shutdown. An elongated positioning hole 26 is provided in the bottom wall of the recess.
径向内凸轮廓23包括起始部23b、中间部23c和终止部23d。起始部23d为一段斜面,当阀芯的径向外凸轮廓沿起始部移动时(阀芯与驱动件相互挤压时),阀芯做挤压阀座的径向移动。中间部为一段平坦的平面,其作用为使得径向外凸轮廓可稳定且静止地停留在中间部上。终止部为径向内凸轮廓23末端的一个凸起,用于止挡径向外凸轮廓23,防止径向外凸轮廓23转动时超出径向内凸轮廓。当阀芯的径向外凸轮廓位于中间部23c时,阀芯的径向外凸轮廓会和终止部23d接触,并因为终止部的台阶面的限位,使驱动件5和阀芯2处于相对静止的状态,阀芯压抵阀座,阀门关闭。The radially inner convex profile 23 includes a starting portion 23b, an intermediate portion 23c, and a terminating portion 23d. The starting portion 23d is a sloped surface, and when the radially outward convex contour of the spool moves along the starting portion (when the spool and the driving member are pressed against each other), the spool performs radial movement of the pressing valve seat. The intermediate portion is a flat plane that acts such that the radially convex contour can rest stably and statically on the intermediate portion. The terminating portion is a projection at the end of the radially inner convex contour 23 for retaining the radially outer convex contour 23 to prevent the radially outer convex contour 23 from exceeding the radially inner convex contour when rotated. When the radially convex contour of the spool is located at the intermediate portion 23c, the radially convex contour of the spool will come into contact with the terminating portion 23d, and the driving member 5 and the spool 2 are placed because of the limit of the stepped surface of the terminating portion. In a relatively static state, the spool is pressed against the seat and the valve is closed.
长形定位孔26为与阀杆4上的引导杆45配合的具有两条平行边且两端为弧形的细长孔。The elongated positioning hole 26 is an elongated hole having two parallel sides and having curved ends at both ends, which cooperate with the guide rod 45 on the valve stem 4.
球形本体的底端设有凸台(图未示),凸台外周上设有与阀体1的限位阻挡块相配合的限位阻挡凸起。限位阻挡凸起之间的角度为90度。在阀门关闭过程中,当阀芯转到预关闭位置时,限位阻挡凸起与限位阻挡块配合,从而防止阀芯转动超过90度(或防止阀芯转动超过预定角度)。在阀门打开过程中,当阀芯转到完全打开位置时,另一限位阻挡凸起与另一限位阻挡块配合,从而防止阀芯转动超过90度。The bottom end of the spherical body is provided with a boss (not shown), and the outer periphery of the boss is provided with a limiting blocking protrusion that cooperates with the limiting block of the valve body 1. The angle between the limit blocking projections is 90 degrees. During the valve closing process, when the spool is turned to the pre-closed position, the limit blocking projection cooperates with the limit blocking block to prevent the spool from rotating more than 90 degrees (or preventing the spool from rotating beyond a predetermined angle). During the valve opening process, when the spool is turned to the fully open position, the other limit blocking projection cooperates with the other limit blocking block to prevent the spool from rotating more than 90 degrees.
图7是图1的阀门的离合器7的分解立体图。离合器7包括离合件71和弹簧72,弹簧作为复位件。离合件71设有定位柱711和导向销712。定位柱711和导向销712是两段直径不同的圆柱体。其中,定位柱711的直径大于导向销712的直径。弹簧72容纳于阀芯的离合器安装孔中且弹簧72的上端抵靠定位柱711的下端。导向销712与阀体上的控制件11配合从而所述定位柱711的上端与驱动件5配合或分离。Figure 7 is an exploded perspective view of the clutch 7 of the valve of Figure 1 . The clutch 7 includes a clutch member 71 and a spring 72 as a reset member. The clutch member 71 is provided with a positioning post 711 and a guide pin 712. The positioning post 711 and the guide pin 712 are two cylinders having different diameters. The diameter of the positioning post 711 is larger than the diameter of the guiding pin 712. The spring 72 is received in the clutch mounting hole of the spool and the upper end of the spring 72 abuts against the lower end of the positioning post 711. The guide pin 712 is engaged with the control member 11 on the valve body such that the upper end of the positioning post 711 is fitted or separated from the driving member 5.
具体地,驱动件上设有凹槽531,在所述阀杆转动开启阀门时或者在所述阀杆 转动关闭阀门时在阀芯到达预关闭位置之前,定位柱531的上端容纳于所述凹槽中531,而所述阀杆转动阀门在阀芯到达预关闭位置时,所述定位柱的上端脱离所述凹槽531。Specifically, the driving member is provided with a groove 531, when the valve stem is rotated to open the valve or at the valve stem When the valve is closed to close the pre-closed position, the upper end of the positioning post 531 is received in the recess 531, and the stem rotates the valve when the spool reaches the pre-closed position, the upper end of the positioning post is disengaged The groove 531.
组装完成后,如图2所示,驱动件5放置在阀芯2顶端的凹部22中。阀杆4穿过阀体1上部的阀杆孔1c后,接着穿过驱动件5的花键孔51,并插入到阀芯2的长形定位孔26中。阀杆4和阀体1的孔壁之间由O型密封圈密封。长形定位孔26和阀杆引导杆45的配合主要对阀芯的径向移动(即沿长形定位孔作径向运动)起到强制导向的作用。After the assembly is completed, as shown in FIG. 2, the driving member 5 is placed in the recess 22 at the top end of the spool 2. The valve stem 4 passes through the stem hole 1c in the upper portion of the valve body 1, passes through the spline hole 51 of the driving member 5, and is inserted into the elongated positioning hole 26 of the spool 2. The valve stem 4 and the wall of the valve body 1 are sealed by an O-ring. The cooperation of the elongated positioning hole 26 and the stem guiding rod 45 mainly acts as a forced guiding for the radial movement of the spool (i.e., the radial movement along the elongated positioning hole).
当将阀门由打开状态切换到预关闭状态时,阀杆转动,阀在打开状态时,阀芯不与阀座接触,转动时受到的阻力为各连接件中的转动副的摩擦力,因此转动阻力非常小,几乎可以忽略不计。此时位于阀芯凹部中的离合器与驱动件结合,使得驱动件同步带动阀芯转动(如图10所示),阀芯转过大致90度后,阀芯的封闭端就接触或对准阀座,并且阀芯和阀体在底端的限位阻挡结构使得阀芯只能在阀体内于90度的转动范围内转动。阀芯转过大致90度后,在阀杆上增加转动力矩,阀芯凹部中的驱动件和离合器分离(如图11和12所示),使得驱动件径向外凸轮廓沿着阀芯径向内凸轮廓转动,从而使得阀芯上下两端同步作径向移动(获得径向移动分量),此时阀芯凹部中的驱动件与阀芯的凹部中的长形定位孔配合对阀芯的径向移动起到强制导向作用,当径向外凸轮廓从凸轮廓的起始部转动终止部,此间阀芯向阀座施加预定压力,二者按照预定的压力相互压触,阀门的导通通道截止,从而将阀关闭。When the valve is switched from the open state to the pre-closed state, the valve stem rotates, and when the valve is in the open state, the valve core does not contact the valve seat, and the resistance received during the rotation is the frictional force of the rotating pair in each connecting member, so the rotation The resistance is very small and almost negligible. At this time, the clutch in the recess of the valve core is combined with the driving member, so that the driving member synchronously drives the spool to rotate (as shown in FIG. 10), and after the spool is rotated through approximately 90 degrees, the closed end of the spool contacts or aligns the valve. The seat and the limit blocking structure of the valve core and the valve body at the bottom end enable the spool to rotate only within a 90 degree range of rotation of the valve body. After the spool is rotated through approximately 90 degrees, the rotational torque is increased on the valve stem, and the drive member and the clutch in the recess of the spool are separated (as shown in FIGS. 11 and 12), so that the radially outward convex contour of the drive member is along the spool diameter. Rotating the inner convex contour, so that the upper and lower ends of the valve core are synchronously moved radially (to obtain a radial moving component), at which time the driving member in the recess of the valve core cooperates with the elongated positioning hole in the concave portion of the valve core to the spool The radial movement acts as a forced guiding action. When the radially outward convex contour rotates from the beginning of the convex contour, the spool is applied with a predetermined pressure to the valve seat, and the two are pressed against each other according to a predetermined pressure. The passage is closed to close the valve.
当需要打开阀时,反向转动阀杆,阀杆的转动带动驱动件反向转动,由于阀芯和阀座的压触有较大的摩擦力,阀芯不会随着驱动件转动,驱动件的径向外凸轮廓从径向内凸轮廓的终止部转到起始部,使驱动件和凹部之间复位到初始位置,此时施加在阀芯的压力因此消失,阀芯上下两端同步和阀座分离,它们之间的摩擦力也因此随之消失,阀芯轴向复位,且离合器重新与驱动件结合,从而达到预开启状态。此时,由于离合器重新与驱动件结合,将使得驱动件带动阀芯反向转动90度到使阀门通道导通的状态。When the valve needs to be opened, the valve stem is rotated in the reverse direction, and the rotation of the valve stem drives the driving member to rotate in the reverse direction. Due to the large frictional force of the pressure contact between the valve core and the valve seat, the valve core does not rotate with the driving member, and is driven. The radially convex contour of the piece is transferred from the end of the radially inner convex contour to the starting portion to reset the driving member and the recess to the initial position, at which time the pressure applied to the spool is thus lost, and the upper and lower ends of the valve core Synchronization and valve seat separation, the friction between them disappears, the spool is axially reset, and the clutch is re-engaged with the drive member to achieve the pre-open state. At this time, since the clutch is recombined with the driving member, the driving member drives the spool to rotate 90 degrees in the reverse direction to the state in which the valve passage is turned on.
本发明的阀芯组件及阀门中,由于阀芯在预关闭或开启过程中,阀芯不与阀座或阀体接触,处于空悬状态,减少它们接触的摩擦力,减少转动的扭矩(只有当阀体关闭的瞬间才会径向挤压球形阀芯),这就使得阀杆在旋转的过程中扭矩非常的小,从而达到低扭矩开启和关闭阀门的效果。此外,阀门的密封性很好。 In the valve core assembly and the valve of the invention, since the valve core is not in contact with the valve seat or the valve body during the pre-closing or opening process, the valve core is in an idle state, reducing the frictional force of their contact and reducing the torque of rotation (only When the valve body is closed, the spherical valve core is squeezed radially, which makes the torque of the valve stem very small during the rotation, so as to achieve the effect of low torque opening and closing of the valve. In addition, the valve is well sealed.
图13-25示出根据本发明的又一实施例的阀门100’。如图13-25所示,本实施例的阀门与图1-12所示实施例的阀门主要不同之处在于离合器7’的结构以及驱动件5’和阀芯2’上与该离合器7’对应的结构,其余相同在此不再详述。Figures 13-25 illustrate a valve 100' in accordance with yet another embodiment of the present invention. As shown in Figures 13-25, the valve of this embodiment differs from the valve of the embodiment of Figures 1-12 in the structure of the clutch 7' and the drive member 5' and the spool 2' and the clutch 7'. Corresponding structures, the rest of which are not detailed here.
具体地,本实施例中,如图20所示,离合器7’为弹性杆,弹性杆依次设有连接段71’、离合段72’和控制件配合段73’,其中连接段构成离合器的连接结构,而离合段和控制件配合段共同构成离合器的离合结构。具体地,图中所示的实施例中,离合器由单个弹性杆折弯而成,连接段71’、离合段72’和控制件配合段73’大致相互平行。Specifically, in this embodiment, as shown in FIG. 20, the clutch 7' is an elastic rod, and the elastic rod is sequentially provided with a connecting portion 71', a clutch portion 72' and a control member engaging portion 73', wherein the connecting portion constitutes a clutch connection. The structure, and the clutch section and the control section cooperate to form a clutch structure of the clutch. Specifically, in the embodiment shown in the drawings, the clutch is bent from a single elastic rod, and the connecting portion 71', the clutch portion 72', and the control member engaging portion 73' are substantially parallel to each other.
图17示出阀芯2’的立体图。阀芯2’与图6所示的阀芯2不同之处在于阀芯与离合器连接的结构,其余相同,在此不再详述。如图17所示,在阀芯2’的顶部外周设有限位槽27,用于容纳离合器7’的控制件配合段73’。在阀芯2’的凹部22中设有的孔25’,用于容纳离合器7’的连接段71’。较佳地,孔25’的口部外围设有凸台251’,从而组装后,离合器7’与凹部22之间具有一空间,该空间允许离合器7’变形而进入该空间中。Fig. 17 shows a perspective view of the spool 2'. The spool 2' differs from the spool 2 shown in Fig. 6 in the structure in which the spool is connected to the clutch, and the rest are the same and will not be described in detail herein. As shown in Fig. 17, a stopper groove 27 is provided on the outer periphery of the top of the spool 2' for accommodating the control fitting portion 73' of the clutch 7'. A hole 25' is provided in the recess 22 of the spool 2' for receiving the connecting portion 71' of the clutch 7'. Preferably, the periphery of the mouth of the hole 25' is provided with a boss 251' so that after assembly, there is a space between the clutch 7' and the recess 22 which allows the clutch 7' to be deformed into the space.
如图18和19所示,驱动件5’的外周边缘设有缺口54’。工作时,控制件配合段容纳于限位槽27中并能够与控制件11配合,使得离合段72’在容纳于缺口54’的状态和脱离所述缺口54’的状态之间转换。As shown in Figs. 18 and 19, the outer peripheral edge of the driving member 5' is provided with a notch 54'. In operation, the control member engagement section is received in the limit groove 27 and is engageable with the control member 11 such that the clutch segment 72' is switched between a state of being received in the notch 54' and a state of being disengaged from the notch 54'.
本实施例中,阀杆转动开启阀门时或者在阀杆转动关闭阀门时在阀芯到达预关闭位置之前,离合器7’同时与所述阀芯和所述驱动件连接,即离合段72’容纳于缺口54中,使所述驱动件同步与所述阀芯绕所述共同轴线转动。当所述阀杆转动阀门在阀芯到达预关闭位置时,继续转动阀杆,所述离合器的离合结构在阀体控制件的作用下使所述驱动件和所述阀芯的同步转动分离,即离合段72’脱离缺口54,以使所述阀芯绕所述共同轴线的转动转换为阀芯压抵阀门的阀座的径向移动。In this embodiment, when the valve stem is rotated to open the valve or when the valve stem is rotated to close the valve, before the spool reaches the pre-closed position, the clutch 7' is simultaneously connected with the valve core and the driving member, that is, the clutch portion 72' accommodates. In the notch 54, the drive member is synchronized with the spool to rotate about the common axis. When the valve stem rotating valve reaches the pre-closed position, the valve stem continues to be rotated, and the clutch structure of the clutch rotates the synchronous rotation of the driving member and the spool under the action of the valve body control member. That is, the clutch segment 72' is disengaged from the indentation 54 to translate the rotation of the spool about the common axis into a radial movement of the spool against the valve seat of the valve.
应注意,本发明的前述实施例的阀门是以球阀为例,但也可将本发明的结构应用到其他阀,例如蝶阀。本发明的各构件也可采用其他构造而不脱离本发明的精神。例如,手柄和阀杆可以是分开的单独部件,也可以是一体的部件,阀杆与驱动件的联接可以采用花键联接,也可以采用螺纹联接、锚固联接、焊接等本领域技术人员已知的其他联接方式。It should be noted that the valve of the foregoing embodiment of the present invention is exemplified by a ball valve, but the structure of the present invention can also be applied to other valves such as a butterfly valve. Other components of the present invention may also adopt other configurations without departing from the spirit of the present invention. For example, the handle and the valve stem may be separate separate components or integral components, and the coupling of the valve stem to the drive member may be splined, or may be threaded, anchored, welded, etc. known to those skilled in the art. Other ways of joining.
虽然上述的实施例中,阀芯设有凹部,凹部中设有内凸轮廓,而驱动件至少部分地置于凹部中,且驱动件上设有外凸轮廓。但是,本领域的技术人员将理解,阀芯上也可不设有凹部,而是设有凸台,凸台上设有外凸轮廓,相应地,驱动件上设 有凹部,凹部中设有内凸轮廓,同样也可以实现本发明的效果。In the above embodiment, the valve core is provided with a recess in which the inner convex contour is provided, and the driving member is at least partially disposed in the recess, and the driving member is provided with a convex contour. However, those skilled in the art will understand that the valve core may not be provided with a recess, but a boss is provided, and the boss is provided with a convex contour, and correspondingly, the driving member is provided There is a recessed portion in which a convex contour is provided, and the effect of the present invention can also be achieved.
还需要指出的是,虽然上述实施例中,控制离合器动作的控制件设置在阀体的内壁上,然而本领域的普通技术人员将理解,控制件也可设置在诸如阀杆等其它位置处,而且控制件的形式也可采用除了斜面之外的其它形式,只要其能够驱动离合器动作而实现离合功能即可。It should also be noted that although in the above embodiment, the control member for controlling the action of the clutch is disposed on the inner wall of the valve body, those skilled in the art will appreciate that the control member may be disposed at other positions such as the valve stem. Moreover, the form of the control member can also adopt other forms than the inclined surface as long as it can drive the clutch action to realize the clutch function.
本领域的技术人员应理解,本发明可实施成其它特定形式,而不脱离其精神或实质特征。上述实施例在所有方面都将被理解成仅仅是示例性的和非限制性的。因此,本发明的范围由所附的权利要求书而不是前面的说明书来限定。所有落入权利要求书等效物的含义和范围内的改变都将包含在权利要求书的范围之内。 Those skilled in the art will appreciate that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics. The above embodiments are to be considered in all respects as illustrative and not restrictive. Therefore, the scope of the invention is defined by the appended claims rather All changes that come within the meaning and range of the claims are intended to be included within the scope of the appended claims.

Claims (10)

  1. 一种阀芯组件,所述阀芯组件包括设置于阀体内并具有共同轴线的阀芯和驱动件,所述阀芯组件与所述阀体配合可绕所述共同轴线转动,其特征在于:A spool assembly includes a spool and a drive member disposed in a valve body and having a common axis, the spool assembly being rotatably coupled to the valve body about the common axis, wherein:
    所述阀芯组件还包括控制件和离合器,所述离合器具有连接结构、离合结构和复位结构,所述连接结构与所述阀芯或驱动件连接,其中,The spool assembly further includes a control member and a clutch, the clutch having a connection structure, a clutch structure, and a reset structure, the connection structure being coupled to the valve core or the drive member, wherein
    所述阀杆转动开启阀门时,所述复位结构复位,使得所述离合器同时与所述阀芯和所述驱动件连接;在所述阀杆转动关闭阀门时在阀芯到达预关闭位置之前,所述离合器同时与所述阀芯和所述驱动件连接,使所述驱动件同步与所述阀芯绕所述共同轴线转动;以及所述阀杆转动阀门在阀芯到达预关闭位置时,继续转动阀杆,在所述控制件的作用下,所述复位结构动作,所述离合器的离合结构使所述驱动件和所述阀芯的同步转动分离,以使所述阀芯绕所述共同轴线的转动转换为阀芯压抵阀门的阀座的径向移动。When the valve stem is rotated to open the valve, the resetting structure is reset, so that the clutch is simultaneously connected with the valve core and the driving member; before the valve stem is rotated to close the valve, before the spool reaches the pre-closed position, The clutch is simultaneously coupled to the spool and the drive member to synchronize the drive member with the spool about the common axis; and the stem pivot valve is when the spool reaches the pre-closed position Continuing to rotate the valve stem, the reset structure acts under the action of the control member, and the clutch structure of the clutch separates the synchronous rotation of the driving member and the spool to cause the spool to surround the The rotation of the common axis translates into a radial movement of the valve seat against the valve seat of the valve.
  2. 根据权利要求1所述的阀芯组件,其特征在于:所述控制件为设置于阀体的内壁上的一段斜面,以及所述复位结构是弹性件。The valve core assembly according to claim 1, wherein said control member is a slope provided on an inner wall of the valve body, and said reset structure is an elastic member.
  3. 根据权利要求1所述的阀芯组件,其特征在于:所述阀芯上设有用于容纳离合器的连接结构的孔,所述驱动件上设有与所述离合器的离合结构相配合的开口槽。The valve cartridge assembly according to claim 1, wherein said valve core is provided with a hole for receiving a connection structure of the clutch, and said driving member is provided with an opening groove matched with a clutch structure of said clutch. .
  4. 根据权利要求1所述的阀芯组件,其特征在于:所述离合器包括弹簧和离合件,所述离合件设有定位柱和导向销,所述阀芯设有凹部,所述凹部设有离合器安装孔,所述弹簧容纳于所述离合器安装孔中且所述弹簧的上端抵靠所述定位柱的下端,所述导向销与所述控制件配合从而所述定位柱的上端与所述驱动件配合或分离。A spool assembly according to claim 1, wherein said clutch comprises a spring and a clutch member, said clutch member is provided with a positioning post and a guide pin, said valve core being provided with a recess, said recess being provided with a clutch a mounting hole, the spring being received in the clutch mounting hole and an upper end of the spring abutting a lower end of the positioning post, the guide pin mating with the control member such that an upper end of the positioning post and the drive Match or separate pieces.
  5. 根据权利要求4所述的阀芯组件,其特征在于:所述定位柱和所述导向销是两段直径不同的圆柱体,所述定位柱的直径大于所述导向销的直径,所述驱动件上设有凹槽,所述阀杆转动开启阀门时或者在所述阀杆转动关闭阀门时在阀芯到达预关闭位置之前,所述定位柱的上端容纳于所述凹槽中,而所述阀杆转动阀门在阀芯到达预关闭位置时,所述定位柱的上端脱离所述凹槽。The valve cartridge assembly according to claim 4, wherein said positioning post and said guide pin are two cylinders having different diameters, said positioning post having a diameter larger than a diameter of said guide pin, said driving a groove is provided on the piece, and the upper end of the positioning post is received in the groove when the valve stem is rotated to open the valve or when the valve stem is rotated to close the valve before the valve core reaches the pre-closed position. The valve stem rotates the valve when the spool reaches the pre-closed position, and the upper end of the positioning post is disengaged from the recess.
  6. 根据权利要求1所述的阀芯组件,其特征在于:所述离合器为弹性杆,所述弹性杆依次设有连接段、离合段和控制件配合段;所述阀芯设有限位槽和孔;所述驱动件的外周边缘设有缺口;其中,所述连接段插入所述孔,所述控制件配合段容纳于所述限位槽中并能够与所述控制件配合,使得所述离合段在容纳于所述缺口的 状态和脱离所述缺口的状态之间转换。The valve cartridge assembly according to claim 1, wherein the clutch is an elastic rod, and the elastic rod is sequentially provided with a connecting portion, a clutch portion and a control member engaging portion; the valve core is provided with a limiting slot and a hole a peripheral edge of the driving member is provided with a notch; wherein the connecting portion is inserted into the hole, and the control member engaging portion is received in the limiting groove and can be engaged with the control member, so that the clutch The segment is accommodated in the gap The transition between the state and the state of being out of the gap.
  7. 根据权利要求1所述的阀芯组件,其特征在于:所述阀芯上形成有第一径向凸出轮廓,所述驱动件设置有第二径向凸出轮廓,所述驱动件转动时,所述第一径向凸出轮廓和所述第二径向凸出轮廓配合而驱动所述阀芯作压抵阀门的阀座的径向移动。The spool assembly of claim 1 wherein said spool is formed with a first radial projection profile and said drive member is provided with a second radial projection profile, said drive member rotating The first radial convex contour and the second radial convex contour cooperate to drive the spool to press against the radial movement of the valve seat of the valve.
  8. 根据权利要求7所述的阀芯组件,其特征在于:所述第一径向凸出轮廓依次设有起始部、中间部和终止部,其中,A valve cartridge assembly according to claim 7, wherein said first radial projection is sequentially provided with an initial portion, an intermediate portion and a terminating portion, wherein
    所述起始部为一段斜面,当所述第二径向凸出轮廓沿所述起始部移动时,阀芯做压抵阀座的径向移动;The starting portion is a sloped surface, and when the second radial protruding contour moves along the starting portion, the spool is pressed against the radial movement of the valve seat;
    所述中间部为一段平坦的平面,用于使得所述第二径向凸出轮廓停留在中间部上;以及The intermediate portion is a flat plane for retaining the second radial projection on the intermediate portion;
    所述终止部为所述第一径向凸出轮廓末端的一个凸起,用于止挡所述第二径向凸出轮廓,防止所述第二径向轮廓转动时超出所述第一径向凸出轮廓。The terminating portion is a protrusion of the end of the first radial convex contour for stopping the second radial convex contour, preventing the second radial contour from rotating beyond the first radial shape Convex to the outline.
  9. 根据权利要求1所述的阀芯组件,其特征在于:所述阀体的控制件设置成当所述阀杆转动阀门在阀芯到达预关闭位置时,继续转动阀杆,阀体的控制件对离合器的离合结构施加向下的力。The valve cartridge assembly according to claim 1, wherein the control member of the valve body is arranged to continue to rotate the valve stem when the valve stem rotating valve reaches the pre-closed position, and the valve body control member Apply a downward force to the clutch's clutch structure.
  10. 一种阀门,包括阀体、定位杆、阀座、以及阀芯组件,所述阀体包括:具有同一水平轴线的入口和出口,在所述入口和出口之间形成一个内部空间以容纳所述阀芯组件,在入口内侧形成有所述阀座;在阀体上端壁和下端壁上沿与所述水平轴线相垂直的一垂向轴线方向所形成的阀杆孔和定位杆孔;所述阀杆穿过所述阀杆孔并与所述阀芯组件接合,所述定位杆密封容置在所述定位杆孔中,所述阀芯组件可绕所述垂向轴线转动,使所述阀芯与所述阀座可分离地密封配合,其特征在于:所述阀芯组件为如权利要求1至9中任一项所述的阀芯组件。 A valve includes a valve body, a positioning rod, a valve seat, and a spool assembly, the valve body including: an inlet and an outlet having the same horizontal axis, an internal space formed between the inlet and the outlet to accommodate the a valve plug assembly having a valve seat formed on an inner side of the inlet; a valve stem hole and a positioning rod hole formed on an upper end wall and a lower end wall of the valve body along a vertical axis direction perpendicular to the horizontal axis; a valve stem is passed through the valve stem bore and engaged with the spool assembly, the retaining rod seal is received in the positioning rod bore, the spool assembly is rotatable about the vertical axis, The spool is detachably sealingly fitted to the valve seat, characterized in that the spool assembly is a spool assembly according to any one of claims 1 to 9.
PCT/CN2015/098738 2014-12-31 2015-12-24 Valve and spool assembly thereof WO2016107494A1 (en)

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