WO2014086249A1 - Valve core assembly and low-torque valve - Google Patents

Valve core assembly and low-torque valve Download PDF

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Publication number
WO2014086249A1
WO2014086249A1 PCT/CN2013/088230 CN2013088230W WO2014086249A1 WO 2014086249 A1 WO2014086249 A1 WO 2014086249A1 CN 2013088230 W CN2013088230 W CN 2013088230W WO 2014086249 A1 WO2014086249 A1 WO 2014086249A1
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WO
WIPO (PCT)
Prior art keywords
valve
spool
valve core
convex contour
radially
Prior art date
Application number
PCT/CN2013/088230
Other languages
French (fr)
Chinese (zh)
Original Assignee
上海鸿研物流技术有限公司
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Filing date
Publication date
Application filed by 上海鸿研物流技术有限公司 filed Critical 上海鸿研物流技术有限公司
Publication of WO2014086249A1 publication Critical patent/WO2014086249A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0647Spindles or actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details
    • F16K5/14Special arrangements for separating the sealing faces or for pressing them together
    • F16K5/20Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces
    • F16K5/204Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces with the plugs or parts of the plugs mechanically pressing the seals against the housing

Definitions

  • the present invention relates to a spool assembly and a valve using the same, and more particularly to a built-in or external low-torque valve for use in a composite intermediate bulk container (IBC).
  • IBC composite intermediate bulk container
  • the Chinese patent application No. 200720082066 discloses a low torque ball valve that provides a low torque ball valve including a valve body, a valve ball, a valve seat, a bearing seat, a valve stem, a drive, and a ball bearing connection.
  • the disadvantage of the ball valve is that the structure of the driving device is complicated, and the external space of the valve body is extremely occupied; the driving device involves many components and the assembly process is complicated; the opening and closing rotation angle is 180 degrees; the working space formed by the valve stem and the driving device is sealed
  • the process requirements are very high, and the traditional sealing methods and processes are prone to leakage; in addition, the processing cost is high and it is not suitable for environmental protection purposes.
  • valve stem has an S-shaped guiding groove, which cooperates with the guide pin to drive the ball out of the valve seat when the valve stem is raised, and then rotates 90° counterclockwise to fully open the valve. .
  • the valve stem When the valve stem is lowered, the ball is rotated 90° clockwise and then pressed against the valve seat to close the valve.
  • the disadvantage of this valve is that the valve stem has a long S-shaped guiding groove. When the rotary opening and closing, the valve stem needs to be spirally raised or lowered in the guiding groove, so the guiding groove has a large space and a large rotation angle.
  • Ciphery of Chinese Patent Application No. 99124192.4 discloses a disc-shaped double-track rotary and hoisted valve opening and closing structure, which is composed of a fixed disc, a rotating disc and a limit pin, when the external force drives the valve stem together with the rotating disc.
  • the position pin, the limit pin rotates clockwise along the trajectory of the "arc” track on the fixed plate.
  • the limit pin is Under the forced action of the "supporting" track on the rotating disc, the "straight” track track on the fixed disc is extended to the periphery of the fixed disc.
  • the limit pin and the valve sealing structure are closed to the valve seat, and the valve is closed.
  • Chinese patent 200620105067 describes a rail type plug valve, which comprises a valve body, a valve cover, an operating member, a valve stem, a valve seat, a valve plug which forms a conical sealing pair with the valve seat, and a rail type mechanism, and the rail type mechanism is installed.
  • the utility model comprises a track ring having two guiding grooves at the neck of the valve plug and a double pin plate having two guiding pins pinned into the guiding groove, and further comprises a lock nut and an adjusting ring for adjusting the mounting position of the track ring, the disadvantage of the patent
  • the transmission device has a complicated structure and extremely occupies the external space of the valve body; the transmission device involves many components and the assembly process is complicated.
  • the valve plug of the conical sealing pair and the lock nut and the adjusting ring for adjusting the mounting position of the rail ring require multiple adjustments, the operation is complicated. Summary of the invention
  • the object of the present invention is a valve core assembly and a valve using the same, which have low opening and closing torque, simple structure, good manufacturing process, simple operation and good sealing performance.
  • the present invention provides a valve core assembly which is disposed in a valve body and rotatable about an axis, and is characterized by:
  • the spool assembly includes a spool, two drive members for driving the spool, respectively disposed at the top and bottom ends of the spool, and a transmission for transmitting the rotation of the valve stem to the drive member disposed at the bottom end of the spool Piece
  • the top end and the bottom end of the valve core are respectively provided with a concave portion, the inner wall of the concave portion is formed with a radially convex contour, and any one of the two driving members is provided with a radially convex contour and an elastic convex rib; as well as
  • the two driving members are respectively at least partially embedded in the concave portion of the top end and the bottom end of the valve core, and the elastic rib and the inner wall of the concave portion have a disengageable connection relationship.
  • the rotation of the two driving members can be Firstly, the valve core is rotated around the axis and then converted to drive the upper and lower ends of the valve core to press against the radial movement of the valve seat, and when the valve is opened, the rotation of the two driving members is Under the elastic action of the elastic rib of the driving member, the valve core is first driven to synchronously move radially apart from the valve seat, and then the spool is driven to rotate about the axis.
  • the radially inner convex contour is sequentially provided with a limiting protrusion, an initial portion, an intermediate portion and a terminating portion.
  • the limiting protrusion is configured to limit the radial convex contour such that the radial convex contour does not deviate from the radial convex contour during the rotation;
  • the starting portion is a section a beveled surface, wherein the spool performs a radial movement of the squeeze valve seat when the radially outwardly convex contour moves along the starting portion;
  • the intermediate portion is a flat flat surface for allowing the radially convex contour to stay On the intermediate portion;
  • the terminating portion is a protrusion of the end of the radially inner convex contour for stopping the radially convex contour to prevent the radial convex contour from rotating beyond the radially convex contour .
  • the inner wall of the concave portion is further provided with a limiting concave hole, and the elastic convex rib can be inserted into the limiting concave hole or away from the limiting concave hole, and when the convex rib is caught in the limiting concave hole
  • the rotation of the driving member can drive the spool to rotate about the axis, and when the rib is disengaged from the limiting pocket, the cooperation between the convex contour and the convex contour Next, the spool is pressed against or away from the radial movement of the valve seat of the valve.
  • the driving member located at the top end of the valve core has a plate-shaped body, and a connecting hole for connecting with the valve stem is disposed at a center of the plate-shaped body, and the outer peripheral contour of the plate-shaped body is provided with the radial direction A convex contour and two of the elastic ribs.
  • the driving member located at the bottom end of the valve core has a plate-shaped body, and the outer peripheral contour of the plate-shaped body is provided with the radial convex contour and two of the elastic ribs, and the center of the lower surface of the plate-shaped body is integrated
  • a cylindrical body is extended, and a positioning post integrally extends from a center of the upper surface of the plate-shaped body, and the positioning post is coupled to the transmission member to transmit the rotation of the valve stem to the driving member.
  • the bottom wall of the recessed portion of the top end and the bottom end of the valve core is provided with an elongated positioning hole, and the bottom end of the valve core is provided with a boss, and the outer periphery of the boss is disposed in the valve body
  • the limit blocking block cooperates with the limit blocking protrusion for preventing the spool from rotating beyond a predetermined angle.
  • the transmission member has a U-shaped body, and positioning holes are respectively disposed on the arms of the U-shaped body, and the cross-sectional shapes of the positioning holes are respectively related to the cross-sectional shape of the positioning post on the valve stem and the driving member The cross-sectional shape of the positioning post is matched.
  • the connecting hole provided at the center of the plate-shaped body of the driving member at the top end of the spool is a spline hole for engaging with a spline on the valve stem of the valve, so that the valve can be driven when the valve stem is rotated
  • the drive member at the top of the core rotates.
  • the present invention also provides a low torque valve comprising a valve body, a positioning rod, a valve seat, and a spool assembly, the valve body comprising: an inlet and an outlet having the same horizontal axis, formed between the inlet and the outlet An internal space for accommodating the valve core assembly, the valve seat being formed inside the inlet; a valve stem hole formed on the upper end wall and the lower end wall of the valve body in a vertical axis direction perpendicular to the horizontal axis And a lower end through hole; the valve stem passes through the valve stem hole and is opposite to the spool group Engaging, the positioning rod seal is received in the lower end through hole, the valve core assembly is rotatable about the vertical axis, so that the valve core and the valve seat are detachably sealingly matched, and the feature thereof
  • the valve core assembly is the above-mentioned valve core assembly; when the valve stem drives the driving member to rotate, the radial convex contour and the radially inner convex contour cooperate, so that the
  • the low torque valve is a ball valve.
  • valve core assembly and the valve of the invention when the valve core is rotated in the closed or open state, the valve core is not in contact with the valve seat or the valve body, and is in an idle state, reducing the frictional force of the contact and reducing the torque of rotation (
  • the spherical spool is only radially squeezed when the valve body is closed. This allows the valve stem to have a very small torque during rotation, thus achieving the effect of low torque opening and closing of the valve.
  • the valve is well sealed.
  • FIG. 1 is an exploded perspective view showing a spool assembly and a valve according to an embodiment of the present invention
  • FIG. 2 is a cross-sectional view showing a spool assembly and a valve according to an embodiment of the present invention
  • FIG. 4 is a perspective view showing a valve stem assembly and a valve stem of a valve according to an embodiment of the present invention
  • FIG. 5a-5b are structural views showing an embodiment of a valve member and a valve member at the top end of the valve body according to an embodiment of the present invention, wherein FIG. 5a is a perspective view and FIG. 5b is a plan view;
  • FIGS. 6a-6b are structural views showing an embodiment of a valve member and a valve member at a bottom end of a valve core according to an embodiment of the present invention, wherein Fig. 6a is a perspective view and Fig. 6b is a plan view;
  • FIGS. 7a-7d are structural views showing an embodiment of a valve body assembly and a valve body of a valve according to a first embodiment of the present invention, wherein Figs. 7a and 7c are perspective views, Fig. 7b is a plan view, and Fig. 7d is a bottom view.
  • Figure 8 is a partial cross-sectional view showing a cross-sectional view of the relative position of the limit structure of the bottom end of the spool and the stopper structure of the valve body when the spool is rotated to the closed position;
  • Figure 9 shows a partial cut to show the limit of the bottom end of the spool when the spool is rotated to the fully open position a cross-sectional view of the relative position of the bit structure and the stop structure of the valve body;
  • Figure 10 is a perspective view showing a transmission member of a spool assembly and a valve according to an embodiment of the present invention
  • Figures 11a and 1 ib are plan views showing the relative positions of the valve core assembly and the valve core and the drive member of the valve according to an embodiment of the present invention, wherein the elastic ribs on the drive member are engaged with the recesses of the recess of the valve core Medium;
  • Figures 12a and 12b are top plan views showing the relative positions of the spool assembly and the valve stem and the drive member of the valve assembly, wherein the resilient ribs on the drive member are disengaged from the recesses of the recess of the spool, in accordance with one embodiment of the present invention.
  • valve stem is the part used to manipulate the movement of the spool.
  • FIG. 1 shows an exploded perspective view of a spool assembly and a valve in accordance with a first embodiment of the present invention.
  • the valve is a ball valve.
  • the ball valve 100 includes a valve body 1, a valve body 2, a valve seat 3, a valve stem 4, an upper driving member 5', a lower driving member 5", a positioning rod 6, an O-ring 7, and a valve cover 10.
  • the valve body 2, the upper driving member 5', the lower driving member 5", and the transmission member 13 constitute the valve core assembly of the present invention.
  • valve body 1 (the same as the orientation in the drawing, the same applies hereinafter) is closed by the valve cover 10 and the sealing ring 11, the valve seat 3 is built in the valve body 1, and the valve body 2 passes through the driving member 5" disposed at the lower portion thereof.
  • the positioning rod 6 is disposed in the valve body 1.
  • valve body 1 The right end of the valve body 1 is connected with a flange 8 (or a connector of a liquid container inner bag) to seal the valve body 2 in the valve body 1, the flange 8 and the valve body 1
  • An O-ring 9 is disposed between the valve rod 4 and the driving member 5', and is connected to the driving member 5" through the transmission member 13, and the driving member 5' and the driving member 5" respectively cooperate with the valve body 2, so that when the valve stem 4 is turned, the spool 2 acts accordingly, as will be described in further detail below. Description.
  • Fig. 3 shows a perspective view of the valve body 1.
  • the valve body 1 is a housing having an upper end and a lower end, and left and right sides, and an inner space is formed in the housing to accommodate the spool 2, the valve seat 3, and the drive. Parts 5' and 5", the transmission member 13, and a part of the valve stem 2.
  • the left and right sides of the housing form a inlet la and an outlet lb respectively communicating with the container and the outside along a horizontal axis (not shown), at the entrance la
  • a valve seat 3 is disposed on the inner side along the horizontal axis, and the upper and lower ends of the valve body 1 are respectively formed with a valve stem hole lc and a lower end through hole ld along the vertical axis (not shown) perpendicular to the horizontal axis.
  • a limiting block l If is disposed on both sides of the bottom and lower end through holes Id of the valve body 1, and the limit blocking blocks le and If respectively cooperate with the limit blocking protrusions of the spool 2 (hereinafter, more Detailed description), so that the spool 2 can only rotate within the valve body 1 within a range of 90 degrees.
  • the valve stem 4 is rotatably received in the stem hole lc.
  • the positioning rod 6 is received in the lower end through hole Id of the valve body 1, and the positioning rod 6 is sealed and fixed to the wall of the lower end through hole Id by the O-ring 7 and its upper surface is in contact with the driving member 5".
  • the positioning rod is a separate member in this embodiment, those skilled in the art should understand that the positioning rod may also be integrally formed on the bottom of the valve body, or other structures, as long as the supporting member 5 can be supported. "At the same time, the drive member can be provided with a degree of freedom of rotation about a vertical axis.
  • valve stem 4 is a perspective view showing a valve stem assembly and a valve stem of a valve in accordance with an embodiment of the present invention.
  • the upper end of the valve stem 4 is integrally provided with a handle 41, and the handle 41 can be rotated to rotate the valve stem 4 about a vertical axis.
  • a central portion of the stem 4 is formed with a sealing groove 42 and a snap groove.
  • the O-ring 7 can be inserted into the sealing groove 42 to prevent liquid from leaking from the valve stem.
  • the snap groove 43 cooperates with the buckle 12 to limit the valve stem 4 so that the valve stem 4 cannot be pulled out from the valve body 1.
  • the lower end of the valve stem 4 is formed with a spline 44, and the spline 44 can cooperate with the spline hole 51' (see Fig. 5a) in the driving member 5', so that when the valve stem 4 is rotated, the rotation of the valve stem 4 can drive the driving member 5' with the rotation.
  • the function of the spline 44 and the spline hole 51' is to transmit the rotation of the valve stem 4 to the driving member 5', thereby causing the driving member 5' to rotate therewith, and those skilled in the art will appreciate that other structures may be employed.
  • the lower end of the valve stem 4 is a transmission portion having a triangular cross section, a square shape, and the like, and the drive member 5' is correspondingly provided with a transmission hole such as a triangular hole or a square hole.
  • a guide rod 45 is also extended at the lower end of the spline 44 for engagement with the elongated locating hole in the spool 2 to guide the direction of movement of the spool, as will be described in more detail below.
  • a positioning post 46 is further formed at the lower end of the guiding rod. The positioning post 46 has a square cross section, and the positioning post 46 is used for engaging with the positioning hole in the transmission member 13 (described in detail below), so that the rotation of the valve stem 4 drives the transmission. The piece 13 rotates.
  • the cross-sectional shape of the positioning post 46 can be Other shapes such as a triangle, a hexagon, a spline, and the like, at this time, the shape of the positioning hole in the transmission member 13 is also set to match the cross-sectional shape of the positioning post 46.
  • Fig. 5a shows a perspective structural view of the driving member 5'.
  • Figure 5b shows a top view of the drive member 5'.
  • the driving member 5' is a plate member having a spline hole 51' at its center, and the outer contour of the driving member 5' is formed with a radially convex contour 52' and a radially convex contour. 52' opposite two elastic ribs 53' and 54'.
  • the radially convex contour 52' cooperates with the radially inner convex contour on the valve core 2, and the elastic ribs 53' and 54' can be detachably engaged with the limiting pockets on the valve core 2, thereby realizing the valve Low torque opening and closing, as further described below.
  • Fig. 6a shows a perspective structural view of the driving member 5".
  • Fig. 6b shows a bottom view of the driving member 5".
  • the driving member 5" has a plate-like body 51" integrally extending from the center of the upper surface of the plate-like body with a positioning post 55", the positioning post 55" has a square cross section, and the positioning post 55" is used for Cooperating with another positioning hole in the transmission member 13 (described in detail later), the rotation of the transmission member 13 causes the driving member 5 to rotate.
  • the cross-sectional shape of the positioning post 55" may be other shapes such as a triangle, a hexagon, a spline, etc., at this time, the shape of the other positioning hole in the transmission member 13 is also set to be horizontal with the positioning post 52".
  • the cross-sectional shape matches.
  • a cylindrical body 56" integrally extends from the center of the lower surface of the plate-like body 51", and the center of the positioning post 55" and the cylindrical body 56" are on the same axis.
  • the cylinder 56" can be accommodated in the lower end through hole Id at the bottom of the valve body 1, so that the driving member 5" can be rotated about the central axis of the lower end through hole.
  • the outer contour of the plate-like body 51'' is the same as the outer contour of the driving member 5'.
  • the plate-like body 51" has a peripheral contour including a radially convex contour 52" and two elastic ribs 53", 54".
  • Figures 7a-7d illustrate the specific construction of a spool 2 in accordance with one embodiment of the present invention.
  • the spool 2 is a substantially hollow spherical shell having a spherical body 21 and having an axis (vertical axis, not shown) around which the spool can rotate.
  • the vertical axis direction is provided with a recess 22 on the top wall of the spherical shell.
  • the side wall of the recess 22 is provided with a radially inner convex contour 23 and two limiting recesses 24, 25, and is provided on the bottom wall of the concave portion.
  • An elongated positioning hole 26 is provided.
  • the radially inner convex contour 23 includes a stopper projection 23a facing the stopper pockets 24 and 25, a starting portion 23b, an intermediate portion 23c, and a terminating portion 23d.
  • the limiting protrusion 23a is a protrusion on the side wall of the concave portion 22 for limiting the radial convex contour 52' and thus the valve core so that the radial convex contour 52' does not escape from the diameter during the rotation.
  • Convex contour 23 inward.
  • the starting portion 23d is a sloped surface, and when the radial convex contour of the spool moves along the starting portion (when the spool and the driving member are pressed against each other), the spool performs radial movement of the pressing valve seat.
  • the intermediate portion is a flat plane that acts so that the radially convex contour can be stably and statically rested at On the middle.
  • the terminating portion is a projection at the end of the radially inner convex contour 23 for retaining the radially outer convex contour 23 to prevent the radially outer convex contour 23 from exceeding the radially inner convex contour when rotated.
  • the elongated positioning hole 26 is an elongated hole having two parallel sides and having curved ends at both ends, which cooperate with the guide rod 45 on the valve stem 4.
  • the bottom end of the spherical body is provided with a boss 27, and the outer periphery of the boss 27 is provided with limit blocking projections 28, 29 which cooperate with the limit blocking blocks le, If of the valve body 1.
  • the angle between the limit blocking projections 28, 29 is 90 degrees.
  • the limit blocking projection 28 cooperates with the limit blocking block If (as shown in FIG. 8), thereby preventing the spool from rotating more than 90 degrees (or preventing the spool) Rotate more than a predetermined angle).
  • the limit blocking projection 29 cooperates with the limit blocking block le (as shown in Fig. 9), thereby preventing the spool from rotating more than 90 degrees.
  • the central portion of the boss 27 is provided with a recess 22"
  • the side wall of the recess 22" is provided with a radially inner convex contour 23" and two recesses 24", 25", in the recess 22''
  • An elongated positioning hole 26" is provided on the bottom wall.
  • the shape of the radially inner convex contour 23" is the same as the radial inner convex contour 23 on the tip end of the spool, and also includes a limiting projection 23"a, a starting portion 23"b, an intermediate portion 23'c and a terminating portion 23 in this order.
  • the elongated positioning hole 26" has the same shape as the elongated positioning hole 26 at the top end of the spool.
  • Figure 10 shows a perspective view of an embodiment of a transmission member 13 of a spool assembly in accordance with the present invention. As shown
  • the transmission member 13 has a substantially U-shaped body 131.
  • the two arms of the U-shaped body 131 are respectively provided with positioning holes 132 and positioning holes 133.
  • the positioning holes 132 and 133 have a quadrangular cross-sectional shape.
  • the cross-sectional shape of the positioning holes 132, 133 may also be other polygonal shapes or irregular shapes such as triangles, as long as they are respectively related to the cross-sectional shape of the positioning post 44 on the valve stem 4 and the driving member.
  • the cross-sectional shape of the positioning post 55 on the 5" can be matched.
  • the transmission member 13 can also adopt other shape configurations as long as it can transmit the rotation of the valve stem to the driving member 5' and the driving member 5".
  • the valve stem 4 passes through the stem hole lc of the upper portion of the valve body 1, then passes through the spline hole 51' of the driving member 5', and is inserted into the elongated positioning of the spool 2.
  • the positioning post 46 at the end of the valve stem is inserted into the transmission hole 132 of the transmission member 13.
  • the valve stem 4 and the wall of the valve body 1 are sealed by an O-ring 7 .
  • the latching groove 43 of the valve stem 4 is fastened with a latching member 12, which acts as a limit blocking for the valve stem, so that the valve stem 4 cannot be pulled out from the valve body.
  • the spline 44 on the valve stem 4 is inserted into the driving member 5', To achieve the transmission.
  • the guide rod 45 of the valve stem is received in the elongated positioning hole 26, and the cooperation of the elongated positioning hole 26 and the stem guiding rod 45 mainly plays a radial movement of the spool (ie, radial movement along the elongated positioning hole) The role of mandatory guidance.
  • the driving member 5' is placed in the recess 22 at the top end of the spool 2, and the ends of the elastic ribs 53 and 54 are respectively engaged in the limiting pockets 24 and 25, and are applied to the tip of the spool 2 by being pressed.
  • a certain elastic pressure is convex inward.
  • the driving member 5" is rotatably positioned in the lower end through hole Id of the valve body 1 by the positioning rod 6, and the positioning post 55" of the driving member 5" passes through the elongated positioning hole 26" at the bottom end of the valve body 2" and is inserted
  • the rotation of the transmission member 13 can drive the driving member 5 to rotate, and the axial movement of the valve core (ie, the radial movement along the elongated positioning hole) plays a role of forced guiding. .
  • the plate-like body 51'' of the driving member 5" is located in the recess 22" at the bottom end of the spool 2, and the two elastic ribs 53", 54" thereon are respectively engaged with the two recesses 24 in the recess 22"" , 25" in. And due to the squeeze, a certain elastic pressure is applied to the radially inner cam on the bottom end of the spool 2.
  • the combination of the recess of the tip end of the spool 2 with the ends of the two elastic ribs of the driving member 5', and the recess 24" passing through the bottom end of the spool 2 The combination of the 25" and the ends of the two elastic ribs of the driving member 5", the driving member 5' and the driving member 5" can simultaneously drive the spool 2 to rotate synchronously.
  • valve stem When the valve is switched from the open state to the closed state, the valve stem rotates, and the valve stem is positioned by the square to cooperate with the square hole of the transmission member to drive the transmission member to drive the bottom end driving member.
  • the spool When the valve is in the open state, the spool is not in contact with the valve seat, and the resistance to the rotation is the friction of the rotating pair in each connecting member, so the rotational resistance is very small and almost negligible.
  • the ends of the elastic ribs of the driving member on the top end and the bottom end of the valve core are connected with the two pits of the recess on the top end and the bottom end of the valve core so that the two driving members simultaneously rotate the spool to rotate (as shown in Fig.
  • valve core 11a and l ib shows), after the valve core is rotated through approximately 90 degrees, the closed end of the valve core contacts or aligns with the valve seat, and the limit blocking structure of the valve core and the valve body at the bottom end allows the valve core to be in the valve body only Rotate within a 90 degree rotation range.
  • a rotational moment is added to the valve stem, and the ends of the elastic ribs of the driving members on the top and bottom ends of the spool are disengaged from the recesses of the recesses (as shown in Figures 12a and 12b).
  • the radial convex contour of the driving member is rotated along the radial convex contour of the valve core, so that the upper and lower ends of the valve core are synchronously moved radially (to obtain a radial moving component), and the driving members of the top end and the bottom end of the valve core are
  • the elongated positioning holes in the recesses of the top end and the bottom end of the spool cooperate to force the radial movement of the spool, and when the radially outward convex contour rotates from the beginning of the convex contour, the spool to the valve seat Applying a predetermined pressure, the two are pressed against each other according to a predetermined pressure, and the valve is turned on. The channel is closed, thereby closing the valve.
  • valve stem When the valve needs to be opened, the valve stem is reversely rotated, and the rotation of the valve stem drives the driving member to rotate in the opposite direction through the transmission member. Since the pressure contact between the valve core and the valve seat has a large frictional force, the valve core does not follow the driving member.
  • the inner peripheral wall of the concave portion is provided with a finite position projection, when the transmission member rotates in the reverse direction, the radially outward convex contour can not be reversely rotated relative to the valve core after contacting the limit projection, and at this time, the two elastic projections
  • the end of the rib is also embedded in the recess of the inner peripheral wall of the recess, the interaction between the limiting projection and the radially convex contour, and the interaction force between the elastic rib and the inner peripheral wall recess of the recess will cause the transmission
  • the piece drives the spool to rotate 90 degrees in the reverse direction to make the valve passage open.
  • valve core assembly and the valve of the invention since the valve core is not in contact with the valve seat or the valve body during the pre-closing or opening process, the valve core is in an idle state, reducing the frictional force of their contact and reducing the torque of rotation (only When the valve body is closed, the spherical valve core is squeezed radially, which makes the valve rod torque very small during the rotation, so as to achieve the effect of low torque opening and closing of the valve. In addition, the valve is well sealed.
  • valve of the foregoing embodiment of the present invention is exemplified by a ball valve, but the structure of the present invention can also be applied to other valves such as a butterfly valve.
  • Other components of the invention may be constructed without departing from the spirit of the invention.
  • the handle and the valve stem may be separate separate components, or may be an integral component.
  • the coupling of the valve stem and the driving member may be splined, or may be a screw connection, an anchor connection, a splicing, etc. Know the other ways to connect.

Abstract

A valve core assembly and a low-torque valve (100), the valve core assembly being arranged in a valve body (1) and being rotatable around an axis. The valve core assembly comprises a valve core (2), two driving members (5', 5'') and a transmission member (13). The top end and the bottom end of the valve core (2) are respectively provided with a recess (22, 22") forming a radial inwards protruding profile (23, 23") therein. Each of the two driving member (5', 5'') is provided with a radial outwards protruding profile (52', 52'') and elastic protruding ribs (53', 54', 53'', 54'') having releasable connection with the inner walls of the recesses (22, 22"). While the valve (100) is closed, the driving members (5', 5'') rotate to drive the valve core (2) to rotate around the axis and then to drive the upper end and the lower end of the valve core (2) to move radially synchronously and to press against a valve seat (3) of the valve. While the valve (100) is opened, the driving members (5', 5'') rotate to drive two ends of the valve (100) to move radially synchronously so as to make same separated from the valve seat (3) of the valve under the elastic action of the elastic protruding ribs (53', 54', 53'', 54''), and then to drive the valve core (2) to rotate around the axis. The valve core assembly and the valve (100) have a small opening and closing torque, a simple structure, a good manufacturing process, a simple operation and a good sealing performance.

Description

阀芯组件及低扭矩阀门 技术领域  Spool assembly and low torque valve
本发明涉及一种阀芯组件及采用该阀芯组件的阀门, 具体来说涉及一种用 于复合型中型散装容器 (IBC) 上内置或外置式低扭矩阀门。 背景技术  The present invention relates to a spool assembly and a valve using the same, and more particularly to a built-in or external low-torque valve for use in a composite intermediate bulk container (IBC). Background technique
为了优化球阀的通径、 压力、 扭矩、 寿命等技术参数, 近年来, 出现 了各种各样的阀门复合启闭机构。  In order to optimize the technical parameters such as the diameter, pressure, torque and life of the ball valve, various valve composite opening and closing mechanisms have appeared in recent years.
申请号为 200720082066的中国专利公开一种低扭矩球阀, 其提供了一 种低扭矩球阀, 包括阀体、 阀球、 阀座、 支承座、 阀杆、 驱动装置、 以及 阀球支承连接。 该球阀的缺点是驱动装置结构复杂, 极其占用阀体外部空 间; 驱动装置涉及零部件较多, 装配过程复杂; 启闭转动角度为 180度; 由阀杆以及驱动装置所形成的工作空间对密封工艺要求非常高, 传统的密 封方式和工艺容易造成泄漏; 另外, 其加工成本高, 不适合节约环保目的。  The Chinese patent application No. 200720082066 discloses a low torque ball valve that provides a low torque ball valve including a valve body, a valve ball, a valve seat, a bearing seat, a valve stem, a drive, and a ball bearing connection. The disadvantage of the ball valve is that the structure of the driving device is complicated, and the external space of the valve body is extremely occupied; the driving device involves many components and the assembly process is complicated; the opening and closing rotation angle is 180 degrees; the working space formed by the valve stem and the driving device is sealed The process requirements are very high, and the traditional sealing methods and processes are prone to leakage; in addition, the processing cost is high and it is not suitable for environmental protection purposes.
国内外最近研制出一种导向槽式升降杆球阀, 阀杆上有 S形导向槽, 与导销配合, 使阀杆上升时带动球体脱离阀座后, 再逆时针旋转 90° , 完 全开启阀门。 当阀杆下降时, 带动球体顺时针回转 90° , 然后压向阀座, 实现关闭阀门。 该阀门的缺点是阀杆上具有长 S形导向槽, 旋转启闭时, 需要阀杆在导向槽内螺旋式上升或下降, 所以导向槽占用空间大, 旋转角 度大等缺点。  Recently, a guide groove type lifting rod ball valve has been developed at home and abroad. The valve stem has an S-shaped guiding groove, which cooperates with the guide pin to drive the ball out of the valve seat when the valve stem is raised, and then rotates 90° counterclockwise to fully open the valve. . When the valve stem is lowered, the ball is rotated 90° clockwise and then pressed against the valve seat to close the valve. The disadvantage of this valve is that the valve stem has a long S-shaped guiding groove. When the rotary opening and closing, the valve stem needs to be spirally raised or lowered in the guiding groove, so the guiding groove has a large space and a large rotation angle.
中国专利申请号为 99124192.4公布了一种盘形双轨道式旋转加撑拢的 阀门启闭结构, 其由固定盘、 旋转盘和限位销组合而成, 当外力驱动阀杆 连同旋转盘带动限位销, 限位销沿固定盘上的 "圆弧" 轨道的轨迹作顺时 针旋转, 当旋转到 "圆弧" 轨道相连的 "直线" 轨道时, 旋转盘继续顺时 针旋转, 限位销在旋转盘上 "撑拢"轨道的强制作用下, 按固定盘上的 "直 线"轨道轨迹向固定盘周边撑开, 这时限位销连同阀门密封结构件向阀座, 阀门关闭。 当阀杆连同旋转盘逆时针旋转, 在旋转盘上 "撑拢 " 轨道的强 制作用下, 限位销连同阀门的密封结构件先按固定盘上的 "直线" 轨道的 轨迹向固定盘中心收拢, 再按固定盘上 "圆弧 " 轨道的轨迹逆时针旋转, 阀门开启, 该项专利的技术缺点是使用 "圆弧连直线" 的轨道, 其要求精 度高, 加工工艺复杂, 阀芯为组合的球体, 难以获得均衡的预紧力, 从而 造成阀芯损坏, 缩短了阀门寿命。 Chinese Patent Application No. 99124192.4 discloses a disc-shaped double-track rotary and hoisted valve opening and closing structure, which is composed of a fixed disc, a rotating disc and a limit pin, when the external force drives the valve stem together with the rotating disc. The position pin, the limit pin rotates clockwise along the trajectory of the "arc" track on the fixed plate. When rotating to the "straight line" track connected by the "arc" track, the rotating disk continues to rotate clockwise, the limit pin is Under the forced action of the "supporting" track on the rotating disc, the "straight" track track on the fixed disc is extended to the periphery of the fixed disc. At this time, the limit pin and the valve sealing structure are closed to the valve seat, and the valve is closed. When the valve stem rotates counterclockwise along with the rotating disc, the limit pin and the sealing structure of the valve firstly follow the track of the "straight line" on the fixed disc to the center of the fixed disc under the force of "supporting" the track on the rotating disc. , then press the track of the "arc" track on the fixed plate counterclockwise to rotate the valve, the technical disadvantage of this patent is to use the "circular arc" track, which requires fine High degree, complicated processing technology, the valve core is a combined sphere, it is difficult to obtain a balanced pre-tightening force, which causes damage to the spool and shortens the life of the valve.
中国专利 200620105067介绍了一种轨道式旋塞阀, 包括阀体、 阀盖、 操作件、 阀杆、 阀座, 与阀座构成圆锥面密封副的阀塞, 以及轨道式机构, 轨道式机构由安装在阀塞颈部具有两个导向槽的轨道圈和具有两个导向销 销入所述导向槽的双销板组成, 还包括调整轨道圈安装位置的锁紧螺母和 调节圈, 本专利的缺点是传动装置结构复杂, 极其占用阀体外部空间; 传 动装置涉及零部件较多, 装配过程复杂。 另外, 由于有圆锥面密封副的阀 塞, 以及调整轨道圈安装位置的锁紧螺母和调节圈, 其需要多次调节, 所 以操作复杂。 发明内容  Chinese patent 200620105067 describes a rail type plug valve, which comprises a valve body, a valve cover, an operating member, a valve stem, a valve seat, a valve plug which forms a conical sealing pair with the valve seat, and a rail type mechanism, and the rail type mechanism is installed. The utility model comprises a track ring having two guiding grooves at the neck of the valve plug and a double pin plate having two guiding pins pinned into the guiding groove, and further comprises a lock nut and an adjusting ring for adjusting the mounting position of the track ring, the disadvantage of the patent The transmission device has a complicated structure and extremely occupies the external space of the valve body; the transmission device involves many components and the assembly process is complicated. In addition, since the valve plug of the conical sealing pair and the lock nut and the adjusting ring for adjusting the mounting position of the rail ring require multiple adjustments, the operation is complicated. Summary of the invention
本发明的目的是一种阀芯组件及采用该阀芯组件的阀门, 其不但启闭 扭矩小, 且结构简单、 制造工艺佳、 操作简单和密封性能好。  The object of the present invention is a valve core assembly and a valve using the same, which have low opening and closing torque, simple structure, good manufacturing process, simple operation and good sealing performance.
为实现上述目的, 本发明提供了一种阀芯组件, 所述阀芯组件设置于 一阀体内并可绕一轴线转动, 其特征在于:  In order to achieve the above object, the present invention provides a valve core assembly which is disposed in a valve body and rotatable about an axis, and is characterized by:
所述阀芯组件包括阀芯、 分别置于阀芯顶端和底端的用于驱动阀芯的 两个驱动件, 以及用于将阀门阀杆的转动传递给置于阀芯底端的驱动件的 传动件;  The spool assembly includes a spool, two drive members for driving the spool, respectively disposed at the top and bottom ends of the spool, and a transmission for transmitting the rotation of the valve stem to the drive member disposed at the bottom end of the spool Piece
所述阀芯的顶端和底端分别设有凹部, 所述凹部的内壁形成有径向内 凸轮廓, 所述两个驱动件中的任何一个都设置有径向外凸轮廓和弹性凸筋; 以及  The top end and the bottom end of the valve core are respectively provided with a concave portion, the inner wall of the concave portion is formed with a radially convex contour, and any one of the two driving members is provided with a radially convex contour and an elastic convex rib; as well as
所述两个驱动件分别至少部分内置于阀芯顶端和底端的凹部中, 所述 弹性凸筋和所述凹部内壁有可离合的连接关系, 阀门关闭时, 所述两个驱 动件的转动能够首先带动所述阀芯绕所述轴线转动并然后转换成带动所述 阀芯的上下两端同步做压抵阀门阀座的径向移动, 而阀门开启时, 所述两 个驱动件的转动在所述驱动件的弹性凸筋的弹性作用下, 先带动阀芯同步 做与阀门阀座分离的径向移动, 然后带动阀芯绕所述轴线转动。  The two driving members are respectively at least partially embedded in the concave portion of the top end and the bottom end of the valve core, and the elastic rib and the inner wall of the concave portion have a disengageable connection relationship. When the valve is closed, the rotation of the two driving members can be Firstly, the valve core is rotated around the axis and then converted to drive the upper and lower ends of the valve core to press against the radial movement of the valve seat, and when the valve is opened, the rotation of the two driving members is Under the elastic action of the elastic rib of the driving member, the valve core is first driven to synchronously move radially apart from the valve seat, and then the spool is driven to rotate about the axis.
优选地, 所述径向内凸轮廓依次设有限位凸起、 起始部、 中间部和终 止部。 其中, 所述限位凸起用于对所述径向外凸轮廓进行限位, 使得所述 径向外凸轮廓在转动过程中不脱离所述径向内凸轮廓; 所述起始部为一段 斜面, 当所述径向外凸轮廓沿所述起始部移动时, 阀芯做挤压阀座的径向 移动; 所述中间部为一段平坦的平面, 用于使得径向外凸轮廓停留在中间 部上; 以及所述终止部为径向内凸轮廓末端的一个凸起, 用于止挡所述径 向外凸轮廓, 防止所述径向外凸轮廓转动时超出径向内凸轮廓。 Preferably, the radially inner convex contour is sequentially provided with a limiting protrusion, an initial portion, an intermediate portion and a terminating portion. Wherein, the limiting protrusion is configured to limit the radial convex contour such that the radial convex contour does not deviate from the radial convex contour during the rotation; the starting portion is a section a beveled surface, wherein the spool performs a radial movement of the squeeze valve seat when the radially outwardly convex contour moves along the starting portion; the intermediate portion is a flat flat surface for allowing the radially convex contour to stay On the intermediate portion; and the terminating portion is a protrusion of the end of the radially inner convex contour for stopping the radially convex contour to prevent the radial convex contour from rotating beyond the radially convex contour .
优选地, 所述凹部内壁还设有限位凹坑, 所述弹性凸筋能够卡入所述 限位凹坑或者脱离所述限位凹坑, 当所述凸筋卡入所述限位凹坑时, 所述 驱动件的转动可带动所述阀芯绕所述轴线转动, 而当所述凸筋脱离所述限 位凹坑时, 在所述外凸轮廓和所述内凸轮廓的配合作用下, 所述阀芯做压 抵或脱离阀门的阀座的径向移动。  Preferably, the inner wall of the concave portion is further provided with a limiting concave hole, and the elastic convex rib can be inserted into the limiting concave hole or away from the limiting concave hole, and when the convex rib is caught in the limiting concave hole The rotation of the driving member can drive the spool to rotate about the axis, and when the rib is disengaged from the limiting pocket, the cooperation between the convex contour and the convex contour Next, the spool is pressed against or away from the radial movement of the valve seat of the valve.
优选地, 位于所述阀芯顶端的驱动件具有板状本体, 在所述板状本体 的中心设有用于与阀杆连接的连接孔, 所述板状本体的外周轮廓设有所述 径向外凸轮廓和两个所述弹性凸筋。  Preferably, the driving member located at the top end of the valve core has a plate-shaped body, and a connecting hole for connecting with the valve stem is disposed at a center of the plate-shaped body, and the outer peripheral contour of the plate-shaped body is provided with the radial direction A convex contour and two of the elastic ribs.
优选地, 位于所述阀芯底端的驱动件具有板状本体, 板状本体外周轮 廓设有所述径向外凸轮廓和两个所述弹性凸筋, 从所述板状本体下表面中 心一体延伸出一圆柱体, 而从所述板状本体上表面中心一体延伸出定位柱, 所述定位柱与所述传动件连接以将阀杆的转动传递给驱动件。  Preferably, the driving member located at the bottom end of the valve core has a plate-shaped body, and the outer peripheral contour of the plate-shaped body is provided with the radial convex contour and two of the elastic ribs, and the center of the lower surface of the plate-shaped body is integrated A cylindrical body is extended, and a positioning post integrally extends from a center of the upper surface of the plate-shaped body, and the positioning post is coupled to the transmission member to transmit the rotation of the valve stem to the driving member.
优选地, 所述阀芯顶端和底端的所述凹部的底壁上设有长形定位孔, 且阀芯的底端设有凸台, 所述凸台外周上设有与位于阀门阀体中的限位阻 挡块相配合的限位阻挡凸起, 用于防止阀芯转动超过预定角度。  Preferably, the bottom wall of the recessed portion of the top end and the bottom end of the valve core is provided with an elongated positioning hole, and the bottom end of the valve core is provided with a boss, and the outer periphery of the boss is disposed in the valve body The limit blocking block cooperates with the limit blocking protrusion for preventing the spool from rotating beyond a predetermined angle.
优选地, 所述传动件具有 U形本体, 在 U形本体的两臂上分别设有定 位孔, 所述定位孔的横截面形状分别与阀杆上的定位柱的横截面形状和驱 动件上的定位柱的横截面形状相匹配。  Preferably, the transmission member has a U-shaped body, and positioning holes are respectively disposed on the arms of the U-shaped body, and the cross-sectional shapes of the positioning holes are respectively related to the cross-sectional shape of the positioning post on the valve stem and the driving member The cross-sectional shape of the positioning post is matched.
优选地, 位于所述阀芯顶端的驱动件的板状本体的中心设置的连接孔为 花键孔, 用于与阀门的阀杆上的花键配合, 使得转动阀杆时能够带动所述 阀芯顶端的驱动件转动。  Preferably, the connecting hole provided at the center of the plate-shaped body of the driving member at the top end of the spool is a spline hole for engaging with a spline on the valve stem of the valve, so that the valve can be driven when the valve stem is rotated The drive member at the top of the core rotates.
本发明还提供了一种低扭矩阀门, 包括阀体、 定位杆、 阀座、 以及阀 芯组件, 所述阀体包括: 具有同一水平轴线的入口和出口, 在所述入口和 出口之间形成一个内部空间以容纳所述阀芯组件, 在入口内侧形成有所述 阀座; 在阀体上端壁和下端壁上沿与所述水平轴线相垂直的一垂向轴线方 向所形成的阀杆孔和下端通孔; 所述阀杆穿过所述阀杆孔并与所述阀芯组 件接合, 所述定位杆密封容置在所述下端通孔中, 所述阀芯组件可绕所述 垂向轴线转动, 使所述阀芯与所述阀座可分离地密封配合, 其特征在于: 所述阀芯组件为上述的阀芯组件; 当所述阀杆带动驱动件旋转时, 所 述径向外凸轮廓和径向内凸轮廓相配合, 使得所述阀芯分别在打开状态、 预关闭状态和完全关闭状态间转换。 The present invention also provides a low torque valve comprising a valve body, a positioning rod, a valve seat, and a spool assembly, the valve body comprising: an inlet and an outlet having the same horizontal axis, formed between the inlet and the outlet An internal space for accommodating the valve core assembly, the valve seat being formed inside the inlet; a valve stem hole formed on the upper end wall and the lower end wall of the valve body in a vertical axis direction perpendicular to the horizontal axis And a lower end through hole; the valve stem passes through the valve stem hole and is opposite to the spool group Engaging, the positioning rod seal is received in the lower end through hole, the valve core assembly is rotatable about the vertical axis, so that the valve core and the valve seat are detachably sealingly matched, and the feature thereof The valve core assembly is the above-mentioned valve core assembly; when the valve stem drives the driving member to rotate, the radial convex contour and the radially inner convex contour cooperate, so that the valve core is respectively opened , transition between pre-closed state and fully closed state.
一优选实施例中, 所述低扭矩阀门是球阀。  In a preferred embodiment, the low torque valve is a ball valve.
本发明的阀芯组件及阀门中, 由于阀芯在关闭或开启的状态转动时, 阀芯不与阀座或阀体接触, 处于空悬状态, 减少它们接触的摩擦力, 减少 转动的扭矩 (只有当阀体关闭的瞬间才会径向挤压球形阀芯) , 这就使得 阀杆在旋转的过程中扭矩非常的小, 从而达到低扭矩开启和关闭阀门的效 果。 此外, 阀门的密封性很好。 附图说明  In the valve core assembly and the valve of the invention, when the valve core is rotated in the closed or open state, the valve core is not in contact with the valve seat or the valve body, and is in an idle state, reducing the frictional force of the contact and reducing the torque of rotation ( The spherical spool is only radially squeezed when the valve body is closed. This allows the valve stem to have a very small torque during rotation, thus achieving the effect of low torque opening and closing of the valve. In addition, the valve is well sealed. DRAWINGS
图 1是示出根据本发明的一个实施例的阀芯组件及阀门的分解立体图; 图 2是示出根据本发明的一个实施例的阀芯组件及阀门的剖视图; 图 3是示出根据本发明的一个实施例的阀芯组件及阀门的阀体的立体 图;  1 is an exploded perspective view showing a spool assembly and a valve according to an embodiment of the present invention; FIG. 2 is a cross-sectional view showing a spool assembly and a valve according to an embodiment of the present invention; A perspective view of a valve body assembly and a valve body of a valve of one embodiment of the invention;
图 4是示出根据本发明的一个实施例的阀芯组件及阀门的阀杆的立体 图;  4 is a perspective view showing a valve stem assembly and a valve stem of a valve according to an embodiment of the present invention;
图 5a-5b示出根据本发明的一个实施例的阀芯组件及阀门的位于阀芯 顶端的驱动件的一个实施例的结构示意图, 其中, 图 5a是立体图, 图 5b 是俯视图;  5a-5b are structural views showing an embodiment of a valve member and a valve member at the top end of the valve body according to an embodiment of the present invention, wherein FIG. 5a is a perspective view and FIG. 5b is a plan view;
图 6a-6b示出根据本发明的一个实施例的阀芯组件及阀门的位于阀芯底 端的驱动件的一个实施例的结构示意图, 其中, 图 6a是立体图, 图 6b是俯视 图;  6a-6b are structural views showing an embodiment of a valve member and a valve member at a bottom end of a valve core according to an embodiment of the present invention, wherein Fig. 6a is a perspective view and Fig. 6b is a plan view;
图 7a-7d示出根据本发明的第一个实施例的阀芯组件及阀门的阀芯的一个 实施例的结构示意图, 其中, 图 7a和 7c是立体图, 图 7b是俯视图, 图 7d是 仰视图;  7a-7d are structural views showing an embodiment of a valve body assembly and a valve body of a valve according to a first embodiment of the present invention, wherein Figs. 7a and 7c are perspective views, Fig. 7b is a plan view, and Fig. 7d is a bottom view. Figure
图 8 示出局部剖切以示出当阀芯转动到关闭位置时阀芯底端的限位结 构与阀体的限位结构的相对位置的剖视图;  Figure 8 is a partial cross-sectional view showing a cross-sectional view of the relative position of the limit structure of the bottom end of the spool and the stopper structure of the valve body when the spool is rotated to the closed position;
图 9示出局部剖切以示出当阀芯转动到完全打开位置时阀芯底端的限 位结构与阀体的限位结构的相对位置的剖视图; Figure 9 shows a partial cut to show the limit of the bottom end of the spool when the spool is rotated to the fully open position a cross-sectional view of the relative position of the bit structure and the stop structure of the valve body;
图 10是示出根据本发明的一个实施例的阀芯组件及阀门的传动件的立体 图;  Figure 10 is a perspective view showing a transmission member of a spool assembly and a valve according to an embodiment of the present invention;
图 11a和 l ib是示出根据本发明的一个实施例的阀芯组件及阀门的阀芯和 驱动件的相对位置的俯视图, 其中驱动件上的弹性凸筋卡入阀芯的凹部的凹坑 中; 以及  Figures 11a and 1 ib are plan views showing the relative positions of the valve core assembly and the valve core and the drive member of the valve according to an embodiment of the present invention, wherein the elastic ribs on the drive member are engaged with the recesses of the recess of the valve core Medium; and
图 12a和 12b是示出根据本发明的一个实施例的阀芯组件及阀门的阀芯和 驱动件的相对位置的俯视图, 其中驱动件上的弹性凸筋脱离阀芯的凹部的凹 坑。 具体实施方式  Figures 12a and 12b are top plan views showing the relative positions of the spool assembly and the valve stem and the drive member of the valve assembly, wherein the resilient ribs on the drive member are disengaged from the recesses of the recess of the spool, in accordance with one embodiment of the present invention. detailed description
首先需要说明的是, 本发明的具体实施方式并不限于下述实施例, 本领域 的技术人员应该从下述实施例所体现的精神来理解本发明, 各技术术语可以基 于本发明的精神实质来作最宽泛的理解, 例如阀杆是用于操控阀芯动作的部 件。  It should be noted that the specific embodiments of the present invention are not limited to the following embodiments, and those skilled in the art should understand the present invention from the spirit of the following embodiments. The technical terms may be based on the spirit of the present invention. For the broadest understanding, for example, the valve stem is the part used to manipulate the movement of the spool.
以下将结合附图对本发明的较佳实施例进行详细说明。 需说明的是, 图中 相同或相似的构件采用相同的附图标记表示; 而为表示清楚起见, 其中有关的 示意性的图省略了有关构件。 本文中, 上、 下、 左、 以及右方向指的是从图面 上看在上方、 下方、 左方、 以及右方的方向, 除非特别说明。  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. It is to be noted that the same or similar components in the drawings are denoted by the same reference numerals; and for the sake of clarity, the related schematic drawings omit the related components. In this document, the up, down, left, and right directions refer to the directions of the top, bottom, left, and right directions from the drawing unless otherwise specified.
图 1示出根据本发明的第一个实施例的阀芯组件及阀门的分解立体图。 图 1 shows an exploded perspective view of a spool assembly and a valve in accordance with a first embodiment of the present invention. Figure
2示出图 1中的阀门 100组装好后的剖视图。 本实施例中, 阀门为球阀。 如图 1所示, 球阀 100包括阀体 1、 阀芯 2、 阀座 3、 阀杆 4、 上驱动件 5'、 下驱动 件 5"、 定位杆 6、 O型密封圈 7、 阀盖 10、 密封圈 9、 密封圈 11、 卡扣 12、 以 及传动件 13。 其中, 阀芯 2、 上驱动件 5'、 下驱动件 5", 以及传动件 13构成 本发明的阀芯组件。 2 shows a cross-sectional view of the valve 100 of Fig. 1 assembled. In this embodiment, the valve is a ball valve. As shown in FIG. 1, the ball valve 100 includes a valve body 1, a valve body 2, a valve seat 3, a valve stem 4, an upper driving member 5', a lower driving member 5", a positioning rod 6, an O-ring 7, and a valve cover 10. The sealing ring 9, the sealing ring 11, the buckle 12, and the transmission member 13. Among them, the valve body 2, the upper driving member 5', the lower driving member 5", and the transmission member 13 constitute the valve core assembly of the present invention.
阀体 1的左端 (从图中定向看, 以下同) 通过阀盖 10和密封圈 11封盖, 阀座 3内置于阀体 1内, 阀芯 2通过设置在其下部的驱动件 5"和定位杆 6设置 在阀体 1内。 阀体 1的右端连接有法兰 8 (或液体容器内胆袋的连接头) 以将 阀芯 2密封在阀体 1内, 法兰 8与阀体 1之间设置 O形密封圈 9。 阀杆 4与驱 动件 5'连接, 并通过传动件 13与驱动件 5"连接, 而驱动件 5'和驱动件 5"分别与 阀芯 2配合, 使得当转动阀杆 4时, 阀芯 2作相应的动作, 下文将进一步详细 说明。 The left end of the valve body 1 (the same as the orientation in the drawing, the same applies hereinafter) is closed by the valve cover 10 and the sealing ring 11, the valve seat 3 is built in the valve body 1, and the valve body 2 passes through the driving member 5" disposed at the lower portion thereof. The positioning rod 6 is disposed in the valve body 1. The right end of the valve body 1 is connected with a flange 8 (or a connector of a liquid container inner bag) to seal the valve body 2 in the valve body 1, the flange 8 and the valve body 1 An O-ring 9 is disposed between the valve rod 4 and the driving member 5', and is connected to the driving member 5" through the transmission member 13, and the driving member 5' and the driving member 5" respectively cooperate with the valve body 2, so that when When the valve stem 4 is turned, the spool 2 acts accordingly, as will be described in further detail below. Description.
图 3示出阀体 1的立体图。 如图 3以及图 1和 2所示, 阀体 1是具有一上 端和一下端以及左侧和右侧的壳体, 壳体内形成有一个内部空间, 以容纳阀芯 2、 阀座 3、 驱动件 5'和 5"、 传动件 13、 以及阀杆 2的一部分。 壳体的左右侧 沿一水平轴线 (未图示) 分别形成与容器和外部连通的入口 la和出口 lb, 在 其入口 la内侧上沿该水平轴线设有阀座 3, 阀体 1的上、下端沿与所述水平轴 线相垂直的所述垂向轴线 (未图示) 分别形成有阀杆孔 lc和下端通孔 ld。 在 阀体 1的底部、 下端通孔 Id的两侧沿径向设置有限位阻挡块 le、 If, 限位阻 挡块 le、 If分别与阀芯 2的限位阻挡凸起配合(下文将更详细描述) , 从而使 得阀芯 2只能在阀体 1内在 90度范围内转动。  Fig. 3 shows a perspective view of the valve body 1. As shown in FIG. 3 and FIGS. 1 and 2, the valve body 1 is a housing having an upper end and a lower end, and left and right sides, and an inner space is formed in the housing to accommodate the spool 2, the valve seat 3, and the drive. Parts 5' and 5", the transmission member 13, and a part of the valve stem 2. The left and right sides of the housing form a inlet la and an outlet lb respectively communicating with the container and the outside along a horizontal axis (not shown), at the entrance la A valve seat 3 is disposed on the inner side along the horizontal axis, and the upper and lower ends of the valve body 1 are respectively formed with a valve stem hole lc and a lower end through hole ld along the vertical axis (not shown) perpendicular to the horizontal axis. A limiting block l, If is disposed on both sides of the bottom and lower end through holes Id of the valve body 1, and the limit blocking blocks le and If respectively cooperate with the limit blocking protrusions of the spool 2 (hereinafter, more Detailed description), so that the spool 2 can only rotate within the valve body 1 within a range of 90 degrees.
如图 2所示, 阀杆 4可转动地容置于所述的阀杆孔 lc中。 定位杆 6容置 在阀体 1的下端通孔 Id内, 定位杆 6的通过 O形密封圈 7与该下端通孔 Id 的壁密封固定且其上表面与驱动件 5"接触。 需要指出的是, 虽然本实施例中, 定位杆为单独的构件, 但本领域的技术人员应理解, 定位杆也可以一体地形成 在阀体的底部上, 或者是其他结构, 只要可以在支承驱动件 5"的同时给驱动件 提供绕竖直轴线的转动自由度即可。  As shown in Fig. 2, the valve stem 4 is rotatably received in the stem hole lc. The positioning rod 6 is received in the lower end through hole Id of the valve body 1, and the positioning rod 6 is sealed and fixed to the wall of the lower end through hole Id by the O-ring 7 and its upper surface is in contact with the driving member 5". Yes, although the positioning rod is a separate member in this embodiment, those skilled in the art should understand that the positioning rod may also be integrally formed on the bottom of the valve body, or other structures, as long as the supporting member 5 can be supported. "At the same time, the drive member can be provided with a degree of freedom of rotation about a vertical axis.
图 4是示出根据本发明的一个实施例的阀芯组件及阀门的阀杆的立体图。 如图 4所示, 阀杆 4上端一体地设有手柄 41, 扳动手柄 41可带动阀杆 4绕一 垂向轴线旋转。 阀杆 4的中部形成有密封槽 42和卡扣槽 43, O形密封圈 7可 嵌入密封槽 42中, 以防止液体从阀杆处泄漏。 卡扣槽 43与卡扣 12配合, 对 阀杆 4起到限位阻挡的作用, 使阀杆 4不能从阀体 1上拔出。 阀杆 4下端形成 有花键 44, 花键 44可与驱动件 5'中的花键孔 51' (参见图 5a)配合, 使得当旋 转阀杆 4时, 阀杆 4的转动可带动驱动件 5'随着转动。  4 is a perspective view showing a valve stem assembly and a valve stem of a valve in accordance with an embodiment of the present invention. As shown in Fig. 4, the upper end of the valve stem 4 is integrally provided with a handle 41, and the handle 41 can be rotated to rotate the valve stem 4 about a vertical axis. A central portion of the stem 4 is formed with a sealing groove 42 and a snap groove. The O-ring 7 can be inserted into the sealing groove 42 to prevent liquid from leaking from the valve stem. The snap groove 43 cooperates with the buckle 12 to limit the valve stem 4 so that the valve stem 4 cannot be pulled out from the valve body 1. The lower end of the valve stem 4 is formed with a spline 44, and the spline 44 can cooperate with the spline hole 51' (see Fig. 5a) in the driving member 5', so that when the valve stem 4 is rotated, the rotation of the valve stem 4 can drive the driving member 5' with the rotation.
应注意, 花键 44与花键孔 51'的作用是将阀杆 4的转动传递给驱动件 5', 使驱动件 5'随之转动, 本领域的技术人员应理解, 也可采用其他结构来实现上 述传动作用。 例如, 阀杆 4下端是横截面做成三角形、 方形等的传动部, 而驱 动件 5'中相应地设有三角形孔、 方形孔等传动孔。 在花键 44 的下端还延伸出 一引导杆 45,用于与阀芯 2上的长形定位孔配合, 以对阀芯的运动方向进行引 导, 下文将更详细描述。 在引导杆下端还形成有定位柱 46, 定位柱 46的横截 面为方形,定位柱 46用于与传动件 13中的定位孔配合 (下文将予以详细说明), 使得阀杆 4的转动带动传动件 13转动。 应注意, 定位柱 46的横截面形状可以 为三角形、 六边形、 花键等其他形状, 此时, 传动件 13 中的定位孔形状也设 置成与定位柱 46的横截面形状匹配。 It should be noted that the function of the spline 44 and the spline hole 51' is to transmit the rotation of the valve stem 4 to the driving member 5', thereby causing the driving member 5' to rotate therewith, and those skilled in the art will appreciate that other structures may be employed. To achieve the above transmission effect. For example, the lower end of the valve stem 4 is a transmission portion having a triangular cross section, a square shape, and the like, and the drive member 5' is correspondingly provided with a transmission hole such as a triangular hole or a square hole. A guide rod 45 is also extended at the lower end of the spline 44 for engagement with the elongated locating hole in the spool 2 to guide the direction of movement of the spool, as will be described in more detail below. A positioning post 46 is further formed at the lower end of the guiding rod. The positioning post 46 has a square cross section, and the positioning post 46 is used for engaging with the positioning hole in the transmission member 13 (described in detail below), so that the rotation of the valve stem 4 drives the transmission. The piece 13 rotates. It should be noted that the cross-sectional shape of the positioning post 46 can be Other shapes such as a triangle, a hexagon, a spline, and the like, at this time, the shape of the positioning hole in the transmission member 13 is also set to match the cross-sectional shape of the positioning post 46.
图 5a示出驱动件 5'的立体结构图。 图 5b示出驱动件 5'的俯视图。 如图 5a 和 5b所示, 驱动件 5'为板状件, 其中心设有花键孔 51', 驱动件 5'的外部轮廓 形成有径向外凸轮廓 52'以及与径向外凸轮廓 52'相对的两个弹性凸筋 53'和 54'。 径向外凸轮廓 52'与阀芯 2上的径向内凸轮廓相配合, 同时弹性凸筋 53'和 54' 可与阀芯 2上的限位凹坑可分离地配合, 从而实现阀门的低扭矩启闭, 下文将 进一步描述。  Fig. 5a shows a perspective structural view of the driving member 5'. Figure 5b shows a top view of the drive member 5'. As shown in Figures 5a and 5b, the driving member 5' is a plate member having a spline hole 51' at its center, and the outer contour of the driving member 5' is formed with a radially convex contour 52' and a radially convex contour. 52' opposite two elastic ribs 53' and 54'. The radially convex contour 52' cooperates with the radially inner convex contour on the valve core 2, and the elastic ribs 53' and 54' can be detachably engaged with the limiting pockets on the valve core 2, thereby realizing the valve Low torque opening and closing, as further described below.
图 6a示出驱动件 5"的立体结构图。图 6b示出驱动件 5"的仰视图。如图 6a-6b 所示, 驱动件 5"具有板状本体 51", 从板状本体上表面中心一体延伸出定位柱 55", 定位柱 55"的横截面为方形, 定位柱 55"用于与传动件 13中的另一定位孔 配合 (下文将予以详细说明) , 使得传动件 13 的转动带动驱动件 5"转动。 应 注意, 定位柱 55"的横截面形状可以为三角形、 六边形、 花键等其他形状, 此 时, 传动件 13中的所述另一定位孔形状也设置成与定位柱 52"的横截面形状匹 配。  Fig. 6a shows a perspective structural view of the driving member 5". Fig. 6b shows a bottom view of the driving member 5". As shown in Figures 6a-6b, the driving member 5" has a plate-like body 51" integrally extending from the center of the upper surface of the plate-like body with a positioning post 55", the positioning post 55" has a square cross section, and the positioning post 55" is used for Cooperating with another positioning hole in the transmission member 13 (described in detail later), the rotation of the transmission member 13 causes the driving member 5 to rotate. It should be noted that the cross-sectional shape of the positioning post 55" may be other shapes such as a triangle, a hexagon, a spline, etc., at this time, the shape of the other positioning hole in the transmission member 13 is also set to be horizontal with the positioning post 52". The cross-sectional shape matches.
从板状本体 51"下表面的中心一体延伸出一圆柱体 56", 定位柱 55"和圆柱 体 56"的中心在同一轴线上。 圆柱体 56"可容纳在阀体 1底部的下端通孔 Id中, 使得驱动件 5"能够以下端通孔的中心轴线为旋转轴线旋转。 板状本体 51' '的外 周轮廓与驱动件 5'的外周轮廓相同。 SP , 板状本体 51 "的外周轮廓包括径向外 凸轮廓 52"和两个弹性凸筋 53"、 54"。  A cylindrical body 56" integrally extends from the center of the lower surface of the plate-like body 51", and the center of the positioning post 55" and the cylindrical body 56" are on the same axis. The cylinder 56" can be accommodated in the lower end through hole Id at the bottom of the valve body 1, so that the driving member 5" can be rotated about the central axis of the lower end through hole. The outer contour of the plate-like body 51'' is the same as the outer contour of the driving member 5'. SP, the plate-like body 51" has a peripheral contour including a radially convex contour 52" and two elastic ribs 53", 54".
图 7a-7d示出根据本发明的一个实施例的阀芯 2的具体结构。 如图 7a-7c 所示, 本实施例中, 阀芯 2呈大致的空心球壳, 具有球形本体 21并具有一轴 线 (垂向轴线, 未图示) , 阀芯可绕该轴线旋转, 沿着该垂向轴线方向在球壳 顶端壁上设有凹部 22,凹部 22的侧壁上设有径向内凸轮廓 23以及两个限位凹 坑 24、 25, 在凹部的底壁上设有长形定位孔 26。  Figures 7a-7d illustrate the specific construction of a spool 2 in accordance with one embodiment of the present invention. As shown in Figures 7a-7c, in this embodiment, the spool 2 is a substantially hollow spherical shell having a spherical body 21 and having an axis (vertical axis, not shown) around which the spool can rotate. The vertical axis direction is provided with a recess 22 on the top wall of the spherical shell. The side wall of the recess 22 is provided with a radially inner convex contour 23 and two limiting recesses 24, 25, and is provided on the bottom wall of the concave portion. An elongated positioning hole 26.
径向内凸轮廓 23包括与限位凹坑 24和 25相面对的限位凸起 23a、起始部 23b, 中间部 23c和终止部 23d。 限位凸起 23a为凹部 22的侧壁上的一个凸起, 用于对径向外凸轮廓 52'进而对阀芯进行限位, 使得径向外凸轮廓 52'在转动过 程中不脱离径向内凸轮廓 23。起始部 23d为一段斜面, 当阀芯的径向外凸轮廓 沿起始部移动时 (阀芯与驱动件相互挤压时) , 阀芯做挤压阀座的径向移动。 中间部为一段平坦的平面,其作用为使得径向外凸轮廓可稳定且静止地停留在 中间部上。 终止部为径向内凸轮廓 23末端的一个凸起, 用于止挡径向外凸轮 廓 23, 防止径向外凸轮廓 23转动时超出径向内凸轮廓。 当阀芯的径向外凸轮 廓位于中间部 23c时, 阀芯的径向外凸轮廓会和终止部 23d接触, 并因为终止 部的台阶面的限位,使驱动件 5和阀芯 2处于相对静止的状态,阀芯压抵阀座, 阀门关闭。 The radially inner convex contour 23 includes a stopper projection 23a facing the stopper pockets 24 and 25, a starting portion 23b, an intermediate portion 23c, and a terminating portion 23d. The limiting protrusion 23a is a protrusion on the side wall of the concave portion 22 for limiting the radial convex contour 52' and thus the valve core so that the radial convex contour 52' does not escape from the diameter during the rotation. Convex contour 23 inward. The starting portion 23d is a sloped surface, and when the radial convex contour of the spool moves along the starting portion (when the spool and the driving member are pressed against each other), the spool performs radial movement of the pressing valve seat. The intermediate portion is a flat plane that acts so that the radially convex contour can be stably and statically rested at On the middle. The terminating portion is a projection at the end of the radially inner convex contour 23 for retaining the radially outer convex contour 23 to prevent the radially outer convex contour 23 from exceeding the radially inner convex contour when rotated. When the radially convex contour of the spool is located at the intermediate portion 23c, the radially convex contour of the spool will come into contact with the terminating portion 23d, and the driving member 5 and the spool 2 are placed because of the limit of the stepped surface of the terminating portion. In a relatively static state, the spool is pressed against the seat and the valve is closed.
长形定位孔 26为与阀杆 4上的引导杆 45配合的具有两条平行边且两端为 弧形的细长孔。  The elongated positioning hole 26 is an elongated hole having two parallel sides and having curved ends at both ends, which cooperate with the guide rod 45 on the valve stem 4.
如图 7c所示, 球形本体的底端设有凸台 27, 凸台 27外周上设有与阀体 1 的限位阻挡块 le、 If相配合的限位阻挡凸起 28、 29。 限位阻挡凸起 28、 29之 间的角度为 90度。 在阀门关闭过程中, 当阀芯转到预关闭位置时, 限位阻挡 凸起 28与限位阻挡块 If配合 (如图 8所示) , 从而防止阀芯转动超过 90度 (或防止阀芯转动超过预定角度) 。 在阀门打开过程中, 当阀芯转到完全打开 位置时, 限位阻挡凸起 29与限位阻挡块 le配合 (如图 9所示) , 从而防止阀 芯转动超过 90度。  As shown in Fig. 7c, the bottom end of the spherical body is provided with a boss 27, and the outer periphery of the boss 27 is provided with limit blocking projections 28, 29 which cooperate with the limit blocking blocks le, If of the valve body 1. The angle between the limit blocking projections 28, 29 is 90 degrees. During the valve closing process, when the spool is turned to the pre-closed position, the limit blocking projection 28 cooperates with the limit blocking block If (as shown in FIG. 8), thereby preventing the spool from rotating more than 90 degrees (or preventing the spool) Rotate more than a predetermined angle). During the opening of the valve, when the spool is turned to the fully open position, the limit blocking projection 29 cooperates with the limit blocking block le (as shown in Fig. 9), thereby preventing the spool from rotating more than 90 degrees.
如图 7d所示, 凸台 27的中部设有凹部 22", 凹部 22"的侧壁上设有径向内 凸轮廓 23"以及两个凹坑 24"、 25", 在凹部 22' '的底壁上设有长形定位孔 26"。径 向内凸轮廓 23"的形状与阀芯顶端上的径向内凸轮廓 23相同, 亦依次包括限位 凸起 23"a、 起始部 23"b、 中间部 23'c和终止部 23"d。 长形定位孔 26"与阀芯顶 端的长形定位孔 26形状相同。  As shown in Fig. 7d, the central portion of the boss 27 is provided with a recess 22", the side wall of the recess 22" is provided with a radially inner convex contour 23" and two recesses 24", 25", in the recess 22'' An elongated positioning hole 26" is provided on the bottom wall. The shape of the radially inner convex contour 23" is the same as the radial inner convex contour 23 on the tip end of the spool, and also includes a limiting projection 23"a, a starting portion 23"b, an intermediate portion 23'c and a terminating portion 23 in this order. "d. The elongated positioning hole 26" has the same shape as the elongated positioning hole 26 at the top end of the spool.
图 10示出根据本发明的阀芯组件的传动件 13的一实施例的立体图。如图 Figure 10 shows a perspective view of an embodiment of a transmission member 13 of a spool assembly in accordance with the present invention. As shown
8所示, 传动件 13具有大致 U形本体 131, 在 U形本体 131的两臂分别设有 定位孔 132和定位孔 133, 定位孔 132、 133的横截面形状为四边形。但本领域 的技术人员应理解, 定位孔 132、 133 的横截面形状也可以为三角形等其他多 边形形状或不规则形状, 只要其分别与阀杆 4上的定位柱 44的横截面形状和 驱动件 5"上的定位柱 55"的横截面形状相匹配即可。 应指出, 传动件 13也可采 用其他形状结构, 只要其能够将阀杆的转动传递到驱动件 5'和驱动件 5"即可。 As shown in Fig. 8, the transmission member 13 has a substantially U-shaped body 131. The two arms of the U-shaped body 131 are respectively provided with positioning holes 132 and positioning holes 133. The positioning holes 132 and 133 have a quadrangular cross-sectional shape. However, those skilled in the art should understand that the cross-sectional shape of the positioning holes 132, 133 may also be other polygonal shapes or irregular shapes such as triangles, as long as they are respectively related to the cross-sectional shape of the positioning post 44 on the valve stem 4 and the driving member. The cross-sectional shape of the positioning post 55 on the 5" can be matched. It should be noted that the transmission member 13 can also adopt other shape configurations as long as it can transmit the rotation of the valve stem to the driving member 5' and the driving member 5".
组装完成后, 如图 2所示, 阀杆 4穿过阀体 1上部的阀杆孔 lc后, 接着 穿过驱动件 5'的花键孔 51', 并插入到阀芯 2的长形定位孔 26中, 且阀杆末端 的定位柱 46插入传动件 13的传动孔 132中。 阀杆 4和阀体 1的孔壁之间由 O 型密封圈 7密封。 阀杆 4上的卡扣槽 43扣接有卡扣件 12, 对阀杆起到限位阻 挡的作用, 使阀杆 4不能从阀体上拔出。 阀杆 4上的花键 44插入驱动件 5'中, 以实现传动。 阀杆的引导杆 45容纳于长形定位孔 26内, 长形定位孔 26和阀 杆引导杆 45 的配合主要对阀芯的径向移动 (即沿长形定位孔作径向运动) 起 到强制导向的作用。 After the assembly is completed, as shown in FIG. 2, the valve stem 4 passes through the stem hole lc of the upper portion of the valve body 1, then passes through the spline hole 51' of the driving member 5', and is inserted into the elongated positioning of the spool 2. In the hole 26, the positioning post 46 at the end of the valve stem is inserted into the transmission hole 132 of the transmission member 13. The valve stem 4 and the wall of the valve body 1 are sealed by an O-ring 7 . The latching groove 43 of the valve stem 4 is fastened with a latching member 12, which acts as a limit blocking for the valve stem, so that the valve stem 4 cannot be pulled out from the valve body. The spline 44 on the valve stem 4 is inserted into the driving member 5', To achieve the transmission. The guide rod 45 of the valve stem is received in the elongated positioning hole 26, and the cooperation of the elongated positioning hole 26 and the stem guiding rod 45 mainly plays a radial movement of the spool (ie, radial movement along the elongated positioning hole) The role of mandatory guidance.
驱动件 5'放置在阀芯 2顶端的凹部 22中, 弹性凸筋 53和 54的末端分别 卡入限位凹坑 24和 25中, 并因受到挤压而施加给阀芯 2顶端上的径向内凸轮 廓一定的弹性压力。  The driving member 5' is placed in the recess 22 at the top end of the spool 2, and the ends of the elastic ribs 53 and 54 are respectively engaged in the limiting pockets 24 and 25, and are applied to the tip of the spool 2 by being pressed. A certain elastic pressure is convex inward.
驱动件 5"由定位杆 6可转动地定位在阀体 1上的下端通孔 Id中, 驱动件 5"的定位柱 55"穿过阀芯 2"底端的长形定位孔 26"中并插入传动件 13上的定位孔 133中,使得传动件 13的转动可带动驱动件 5"转动,并且对阀芯的轴向移动(即 沿长形定位孔作径向运动) 起到强制导向的作用。 驱动件 5"的板状本体 51' '位 于位于阀芯 2"底端的凹部 22"中, 其上的两个弹性凸筋 53"、 54"分别卡入凹部 22"中两个凹坑 24"、 25"中。 并因受到挤压而施加给阀芯 2底端上的径向内凸轮 廓一定的弹性压力。  The driving member 5" is rotatably positioned in the lower end through hole Id of the valve body 1 by the positioning rod 6, and the positioning post 55" of the driving member 5" passes through the elongated positioning hole 26" at the bottom end of the valve body 2" and is inserted In the positioning hole 133 of the transmission member 13, the rotation of the transmission member 13 can drive the driving member 5 to rotate, and the axial movement of the valve core (ie, the radial movement along the elongated positioning hole) plays a role of forced guiding. . The plate-like body 51'' of the driving member 5" is located in the recess 22" at the bottom end of the spool 2, and the two elastic ribs 53", 54" thereon are respectively engaged with the two recesses 24 in the recess 22"" , 25" in. And due to the squeeze, a certain elastic pressure is applied to the radially inner cam on the bottom end of the spool 2.
因此, 在阀芯 2的转动阻力较小的情况下, 通过阀芯 2顶端的凹坑与驱动 件 5'的两弹性凸筋的末端的结合, 以及通过阀芯 2底端的凹坑 24"、 25"与驱动 件 5"的两弹性凸筋的末端的结合, 驱动件 5'和驱动件 5"可同时带动阀芯 2同步 转动。  Therefore, in the case where the rotational resistance of the spool 2 is small, the combination of the recess of the tip end of the spool 2 with the ends of the two elastic ribs of the driving member 5', and the recess 24" passing through the bottom end of the spool 2, The combination of the 25" and the ends of the two elastic ribs of the driving member 5", the driving member 5' and the driving member 5" can simultaneously drive the spool 2 to rotate synchronously.
当将阀门由打开状态切换到关闭状态时, 阀杆转动, 阀杆借助于方形定位 住和传动件的方形孔的配合, 带动传动件驱动底端驱动件。 阀在打开状态时, 阀芯不与阀座接触, 转动时受到的阻力为各连接件中的转动副的摩擦力, 因此 转动阻力非常小, 几乎可以忽略不计。 此时位于阀芯顶端和底端上的驱动件的 弹性凸筋的末端与阀芯顶端和底端上的凹部的两凹坑的连接使得两个驱动件 同步带动阀芯转动 (如图 11a和 l ib所示) , 阀芯转过大致 90度后, 阀芯的 封闭端就接触或对准阀座, 并且阀芯和阀体在底端的限位阻挡结构使得阀芯只 能在阀体内于 90度的转动范围内转动。 阀芯转过大致 90度后, 在阀杆上增加 转动力矩, 阀芯顶端和底端上的驱动件的弹性凸筋的末端与凹部的凹坑脱开 (如图 12a和 12b所示) , 使得驱动件径向外凸轮廓沿着阀芯径向内凸轮廓转 动, 从而使得阀芯上下两端同步作径向移动 (获得径向移动分量) , 此时阀芯 顶端和底端的驱动件与阀芯顶端和底端的凹部中的长形定位孔配合对阀芯的 径向移动起到强制导向作用, 当径向外凸轮廓从凸轮廓的起始部转动终止部, 此间阀芯向阀座施加预定压力, 二者按照预定的压力相互压触, 阀门的导通通 道截止, 从而将阀关闭。 When the valve is switched from the open state to the closed state, the valve stem rotates, and the valve stem is positioned by the square to cooperate with the square hole of the transmission member to drive the transmission member to drive the bottom end driving member. When the valve is in the open state, the spool is not in contact with the valve seat, and the resistance to the rotation is the friction of the rotating pair in each connecting member, so the rotational resistance is very small and almost negligible. At this time, the ends of the elastic ribs of the driving member on the top end and the bottom end of the valve core are connected with the two pits of the recess on the top end and the bottom end of the valve core so that the two driving members simultaneously rotate the spool to rotate (as shown in Fig. 11a and l ib shows), after the valve core is rotated through approximately 90 degrees, the closed end of the valve core contacts or aligns with the valve seat, and the limit blocking structure of the valve core and the valve body at the bottom end allows the valve core to be in the valve body only Rotate within a 90 degree rotation range. After the spool is rotated through approximately 90 degrees, a rotational moment is added to the valve stem, and the ends of the elastic ribs of the driving members on the top and bottom ends of the spool are disengaged from the recesses of the recesses (as shown in Figures 12a and 12b). The radial convex contour of the driving member is rotated along the radial convex contour of the valve core, so that the upper and lower ends of the valve core are synchronously moved radially (to obtain a radial moving component), and the driving members of the top end and the bottom end of the valve core are The elongated positioning holes in the recesses of the top end and the bottom end of the spool cooperate to force the radial movement of the spool, and when the radially outward convex contour rotates from the beginning of the convex contour, the spool to the valve seat Applying a predetermined pressure, the two are pressed against each other according to a predetermined pressure, and the valve is turned on. The channel is closed, thereby closing the valve.
当需要打开阀时, 反向转动阀杆, 阀杆的转动通过传动件带动驱动件反向 转动, 由于阀芯和阀座的压触有较大的摩擦力, 阀芯不会随着驱动件转动, 驱 动件的径向外凸轮廓从径向内凸轮廓的终止部转到起始部, 弹性凸筋提供复位 力, 使驱动件和凹部之间复位到初始位置, 此时施加在阀芯的压力因此消失, 阀芯上下两端同步和阀座分离, 它们之间的摩擦力也因此随之消失, 阀芯轴向 复位, 从而达到预开启状态。 此时, 由于凹部的内周壁上设置有限位凸起, 传 动件反向转动时, 径向外凸轮廓接触到限位凸起后就不能再相对阀芯反向转 动, 并且此时两弹性凸筋的末端也嵌入到了凹部的内周壁的凹坑中, 限位凸起 和径向外凸轮廓的相互作用、 以及弹性凸筋和凹部的内周壁凹坑之间的相互作 用力, 将使得传动件带动阀芯反向转动 90度到使阀门通道导通的状态。  When the valve needs to be opened, the valve stem is reversely rotated, and the rotation of the valve stem drives the driving member to rotate in the opposite direction through the transmission member. Since the pressure contact between the valve core and the valve seat has a large frictional force, the valve core does not follow the driving member. Rotating, the radial convex contour of the driving member is transferred from the end of the radially inner convex contour to the starting portion, and the elastic rib provides a restoring force to return the driving member and the recess to the initial position, which is applied to the spool at this time The pressure thus disappears, the upper and lower ends of the valve core are synchronized and the valve seat is separated, and the friction between them is also lost, and the spool is axially reset to achieve the pre-open state. At this time, since the inner peripheral wall of the concave portion is provided with a finite position projection, when the transmission member rotates in the reverse direction, the radially outward convex contour can not be reversely rotated relative to the valve core after contacting the limit projection, and at this time, the two elastic projections The end of the rib is also embedded in the recess of the inner peripheral wall of the recess, the interaction between the limiting projection and the radially convex contour, and the interaction force between the elastic rib and the inner peripheral wall recess of the recess will cause the transmission The piece drives the spool to rotate 90 degrees in the reverse direction to make the valve passage open.
本发明的阀芯组件及阀门中, 由于阀芯在预关闭或开启过程中, 阀芯不与 阀座或阀体接触,处于空悬状态,减少它们接触的摩擦力,减少转动的扭矩(只 有当阀体关闭的瞬间才会径向挤压球形阀芯) , 这就使得阀杆在旋转的过程中 扭矩非常的小, 从而达到低扭矩开启和关闭阀门的效果。 此外, 阀门的密封性 很好。  In the valve core assembly and the valve of the invention, since the valve core is not in contact with the valve seat or the valve body during the pre-closing or opening process, the valve core is in an idle state, reducing the frictional force of their contact and reducing the torque of rotation (only When the valve body is closed, the spherical valve core is squeezed radially, which makes the valve rod torque very small during the rotation, so as to achieve the effect of low torque opening and closing of the valve. In addition, the valve is well sealed.
应注意, 本发明的前述实施例的阀门是以球阀为例, 但也可将本发明的结 构应用到其他阀, 例如蝶阀。 本发明的各构件也可采用其他构造而不脱离本发 明的精神。 例如, 手柄和阀杆可以是分开的单独部件, 也可以是一体的部件, 阀杆与驱动件的联接可以采用花键联接, 也可以采用螺纹联接、 锚固联接、 悍 接等本领域技术人员已知的其他联接方式。  It should be noted that the valve of the foregoing embodiment of the present invention is exemplified by a ball valve, but the structure of the present invention can also be applied to other valves such as a butterfly valve. Other components of the invention may be constructed without departing from the spirit of the invention. For example, the handle and the valve stem may be separate separate components, or may be an integral component. The coupling of the valve stem and the driving member may be splined, or may be a screw connection, an anchor connection, a splicing, etc. Know the other ways to connect.
本领域的技术人员应理解, 本发明可实施成其它特定形式, 而不脱离其精 神或实质特征。上述实施例在所有方面都将被理解成仅仅是示例性的和非限制 性的。 因此, 本发明的范围由所附的权利要求书而不是前面的说明书来限定。 所有落入权利要求书等效物的含义和范围内的改变都将包含在权利要求书的 范围之内。  Those skilled in the art will appreciate that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics. The above embodiments are to be considered in all respects as illustrative and not restrictive. Therefore, the scope of the invention is defined by the appended claims rather All changes that come within the meaning and range of the claims are intended to be included within the scope of the appended claims.

Claims

权 利 要 求 Rights request
1. 一种阀芯组件,所述阀芯组件设置于一阀体内并可绕一轴线转动,其特 征在于: A spool assembly, the spool assembly being disposed in a valve body and rotatable about an axis, wherein:
所述阀芯组件包括阀芯、 分别置于阀芯顶端和底端的用于驱动阀芯的 两个驱动件, 以及用于将阀门阀杆的转动传递给置于阀芯底端的驱动件的 传动件;  The spool assembly includes a spool, two drive members for driving the spool, respectively disposed at the top and bottom ends of the spool, and a transmission for transmitting the rotation of the valve stem to the drive member disposed at the bottom end of the spool Piece
所述阀芯的顶端和底端分别设有凹部, 所述凹部的内壁形成有径向内 凸轮廓, 所述两个驱动件中的任何一个都设置有径向外凸轮廓和弹性凸筋; 以及  The top end and the bottom end of the valve core are respectively provided with a concave portion, the inner wall of the concave portion is formed with a radially convex contour, and any one of the two driving members is provided with a radially convex contour and an elastic convex rib; as well as
所述两个驱动件分别至少部分内置于阀芯顶端和底端的凹部中, 所述 弹性凸筋和所述凹部内壁有可离合的连接关系, 阀门关闭时, 所述两个驱 动件的转动能够首先带动所述阀芯绕所述轴线转动并然后转换成带动所述 阀芯的上下两端同步做压抵阀门阀座的径向移动, 而阀门开启时, 所述两 个驱动件的转动在所述驱动件的弹性凸筋的弹性作用下, 先带动阀芯同步 做与阀门阀座分离的径向移动, 然后带动阀芯绕所述轴线转动。  The two driving members are respectively at least partially embedded in the concave portion of the top end and the bottom end of the valve core, and the elastic rib and the inner wall of the concave portion have a disengageable connection relationship. When the valve is closed, the rotation of the two driving members can be Firstly, the valve core is rotated around the axis and then converted to drive the upper and lower ends of the valve core to press against the radial movement of the valve seat, and when the valve is opened, the rotation of the two driving members is Under the elastic action of the elastic rib of the driving member, the valve core is first driven to synchronously move radially apart from the valve seat, and then the spool is driven to rotate about the axis.
2. 根据权利要求 1所述的阀芯组件, 其特征在于: 所述径向内凸轮廓 依次设有限位凸起、 起始部、 中间部和终止部, 其中,  The valve core assembly according to claim 1, wherein: the radially inner convex contour is sequentially provided with a limiting protrusion, an initial portion, an intermediate portion and a terminating portion, wherein
所述限位凸起用于对所述径向外凸轮廓进行限位, 使得所述径向外凸 轮廓在转动过程中不脱离所述径向内凸轮廓;  The limiting protrusion is configured to limit the radially convex contour such that the radial convex contour does not deviate from the radial convex contour during rotation;
所述起始部为一段斜面, 当所述径向外凸轮廓沿所述起始部移动时, 阀芯做挤压阀座的径向移动;  The starting portion is a sloped surface, and when the radially outward convex contour moves along the starting portion, the spool performs a radial movement of the squeeze valve seat;
所述中间部为一段平坦的平面, 用于使得径向外凸轮廓停留在中间部 上; 以及  The intermediate portion is a flat plane for retaining the radially convex contour on the intermediate portion;
所述终止部为径向内凸轮廓末端的一个凸起, 用于止挡所述径向外凸 轮廓, 防止所述径向外凸轮廓转动时超出径向内凸轮廓。  The terminating portion is a projection of the radially inner contoured end portion for retaining the radially outer convex contour to prevent the radially outer convex contour from rotating beyond the radially inner convex contour.
3. 根据权利要求 1所述的阀芯组件, 其特征在于: 所述凹部内壁还设 有限位凹坑, 所述弹性凸筋能够卡入所述限位凹坑或者脱离所述限位凹坑, 当所述凸筋卡入所述限位凹坑时, 所述驱动件的转动可带动所述阀芯绕所 述轴线转动, 而当所述凸筋脱离所述限位凹坑时, 在所述外凸轮廓和所述 内凸轮廓的配合作用下, 所述阀芯做压抵或脱离阀门的阀座的径向移动。 3. The valve cartridge assembly according to claim 1, wherein: the inner wall of the recess is further provided with a limiting recess, and the elastic rib can be inserted into the limiting recess or away from the limiting recess. When the rib is engaged in the limiting pocket, the rotation of the driving member can drive the spool to rotate about the axis, and when the rib is disengaged from the limiting pocket, Under the cooperation of the convex contour and the convex contour, the valve core is pressed against or away from the radial movement of the valve seat of the valve.
4. 根据权利要求 1所述的阀芯组件, 其特征在于: 位于所述阀芯顶端 的驱动件具有板状本体, 在所述板状本体的中心设有用于与阀杆连接的连 接孔, 所述板状本体的外周轮廓设有所述径向外凸轮廓和两个所述弹性凸 筋。 4. The valve cartridge assembly according to claim 1, wherein: the driving member at the top end of the valve body has a plate-like body, and a connecting hole for connecting with the valve stem is disposed at a center of the plate-shaped body. The outer peripheral contour of the plate-like body is provided with the radially convex contour and two of the elastic ribs.
5. 根据权利要求 1所述的阀芯组件, 其特征在于: 位于所述阀芯底端 的驱动件具有板状本体, 板状本体外周轮廓设有所述径向外凸轮廓和两个 所述弹性凸筋, 从所述板状本体下表面中心一体延伸出一圆柱体, 而从所 述板状本体上表面中心一体延伸出定位柱, 所述定位柱与所述传动件连接 以将阀杆的转动传递给驱动件。  5. The valve cartridge assembly of claim 1 wherein: the drive member at the bottom end of the spool has a plate-like body, the outer peripheral contour of the plate is provided with the radially convex contour and two of the a resilient rib extending integrally from a center of a lower surface of the plate-like body, and a positioning post integrally extending from a center of the upper surface of the plate-shaped body, the positioning post being coupled to the transmission member to connect the valve stem The rotation is transmitted to the drive member.
6. 根据权利要求 1所述的阀芯组件, 其特征在于: 所述阀芯顶端和底 端的所述凹部的底壁上设有长形定位孔, 且阀芯的底端设有凸台, 所述凸 台外周上设有与位于阀门阀体中的限位阻挡块相配合的限位阻挡凸起, 用 于防止阀芯转动超过预定角度。  The valve core assembly according to claim 1, wherein: the bottom wall of the concave portion of the top end and the bottom end of the valve body is provided with an elongated positioning hole, and the bottom end of the valve core is provided with a boss. The outer periphery of the boss is provided with a limiting blocking protrusion that cooperates with a limiting blocking block located in the valve body for preventing the valve core from rotating beyond a predetermined angle.
7. 根据权利要求 1所述的阀芯组件, 其特征在于: 所述传动件具有 U 形本体, 在 U形本体的两臂上分别设有定位孔, 所述定位孔的横截面形状 分别与阀杆上的定位柱的横截面形状和驱动件上的定位柱的横截面形状相 匹配。  The valve core assembly according to claim 1, wherein: the transmission member has a U-shaped body, and positioning holes are respectively disposed on the arms of the U-shaped body, and the cross-sectional shapes of the positioning holes are respectively The cross-sectional shape of the locating post on the valve stem matches the cross-sectional shape of the locating post on the drive member.
8. 根据权利要求 4所述的阀芯组件, 其特征在于: 所述连接孔为花键 孔, 用于与阀门的阀杆上的花键配合, 使得转动阀杆时能够带动所述阀芯 顶端的驱动件转动。  8. The valve cartridge assembly according to claim 4, wherein: the connecting hole is a spline hole for engaging with a spline on a valve stem of the valve, so that the valve core can be driven when the valve stem is rotated The top drive member rotates.
9. 一种低扭矩阀门, 包括阀体、 定位杆、 阀座、 以及阀芯组件, 所述 阀体包括: 具有同一水平轴线的入口和出口, 在所述入口和出口之间形成 一个内部空间以容纳所述阀芯组件, 在入口内侧形成有所述阀座; 在阀体 上端壁和下端壁上沿与所述水平轴线相垂直的一垂向轴线方向所形成的阀 杆孔和下端通孔; 所述阀杆穿过所述阀杆孔并与所述阀芯组件接合, 所述 定位杆密封容置在所述下端通孔中, 所述阀芯组件可绕所述垂向轴线转动, 使所述阀芯与所述阀座可分离地密封配合, 其特征在于:  9. A low torque valve comprising a valve body, a positioning rod, a valve seat, and a spool assembly, the valve body comprising: an inlet and an outlet having the same horizontal axis, an internal space formed between the inlet and the outlet To accommodate the valve core assembly, the valve seat is formed inside the inlet; the valve stem hole and the lower end passage formed on the upper end wall and the lower end wall of the valve body along a vertical axis direction perpendicular to the horizontal axis a valve rod passing through the valve stem hole and engaging with the valve core assembly, the positioning rod seal being received in the lower end through hole, the valve core assembly being rotatable about the vertical axis Separably sealingly engaging the valve core and the valve seat, wherein:
所述阀芯组件为如权利要求 1至 8中任一项所述的阀芯组件; 当所述 阀杆带动驱动件旋转时, 所述径向外凸轮廓和径向内凸轮廓相配合, 使得 所述阀芯分别在打开状态、 预关闭状态和完全关闭状态间转换。 The valve core assembly is the valve core assembly according to any one of claims 1 to 8; when the valve stem drives the driving member to rotate, the radial convex contour and the radially inner convex contour cooperate, The spool is caused to transition between an open state, a pre-closed state, and a fully closed state, respectively.
10. 根据权利要求 9所述的低扭矩阀门, 其特征在于: 所述低扭矩阀门 是球阀。 10. The low torque valve of claim 9 wherein: said low torque valve is a ball valve.
PCT/CN2013/088230 2012-12-07 2013-11-29 Valve core assembly and low-torque valve WO2014086249A1 (en)

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