WO2016106817A1 - Solar energy device - Google Patents

Solar energy device Download PDF

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Publication number
WO2016106817A1
WO2016106817A1 PCT/CN2015/070492 CN2015070492W WO2016106817A1 WO 2016106817 A1 WO2016106817 A1 WO 2016106817A1 CN 2015070492 W CN2015070492 W CN 2015070492W WO 2016106817 A1 WO2016106817 A1 WO 2016106817A1
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WIPO (PCT)
Prior art keywords
auxiliary rib
frame
auxiliary
shaped body
solar device
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PCT/CN2015/070492
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French (fr)
Chinese (zh)
Inventor
赖良星
张评款
黄明远
吴振诚
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友达光电股份有限公司
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Publication of WO2016106817A1 publication Critical patent/WO2016106817A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/10Supporting structures directly fixed to the ground
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

Disclosed is a solar energy device (10), which comprises a photovoltaic cell module (100) and a frame structure (200), wherein the photovoltaic cell module (100) is embedded in the frame structure (200). The frame structure (200) comprises an outer frame (210), a first auxiliary rib (220a), a second auxiliary rib (220b) and a third auxiliary rib (220c). The outer frame (210) comprises a first edge frame (210a), a second edge frame (210b), a third edge frame (210c) and a fourth edge frame (210d) which are connected to each other, wherein the first edge frame (210a) and the second edge frame (210b) are opposite to each other, and the third edge frame (210c) and the fourth edge frame (210d) are opposite to each other. The first auxiliary rib (220a), the second auxiliary rib (220b) and the third auxiliary rib (220c) are respectively bridge connected to the first edge frame (210a) and the second edge frame (210b), and respectively comprise a first I-shaped main body (222), and a pair of first fixedly connection parts (224a, 224b) connected to two opposite side faces of the first I-shaped main body (222). The solar device has a good mechanical strength and a lightweight design at the same time.

Description

太阳能装置Solar installation 技术领域Technical field
本发明涉及一种太阳能装置,且特别涉及一种轻量化的太阳能装置。The present invention relates to a solar device, and in particular to a lightweight solar device.
背景技术Background technique
现今社会在能源需求与日俱增以及环境污染日益严重的情况下,较无污染及理论上可取之不尽的再生能源成为现今能源发展的一个重要课题。其中,太阳能装置通过太阳能电池模块(photovoltaic cell module)而可直接将太阳能转换为电能,更是近几年在能源开发的研究上相当重要且受欢迎的一环。In today's society, with the increasing demand for energy and increasing environmental pollution, less pollution and theoretically inexhaustible renewable energy has become an important issue in today's energy development. Among them, the solar device can directly convert solar energy into electric energy through a photovoltaic cell module, and is a very important and popular part in the research of energy development in recent years.
由于太阳能装置必须长时间架设在户外,其必须具备良好的机械强度以避免其容易因本身重量或外力(例如:风力)而发生破损或断裂。基于此,太阳能电池模块的玻璃厚度通常大于3.0mm,而太阳能电池模块的重量通常高达18kg至19kg,藉此使得现今于架设太阳能装置时,受限于太阳能电池模块的重量,架设工艺所花费在零件与人工架设的成本无法有效地降低。Since the solar device must be erected outdoors for a long time, it must have good mechanical strength to avoid breakage or breakage due to its own weight or external force (for example, wind). Based on this, the glass thickness of the solar cell module is usually greater than 3.0 mm, and the weight of the solar cell module is usually as high as 18 kg to 19 kg, thereby making it possible to erect the solar device, limited by the weight of the solar cell module, and the erection process is spent. The cost of parts and manual erection cannot be effectively reduced.
发明内容Summary of the invention
本发明提供一种太阳能装置,其同时具有良好的机械强度及轻量化的设计。The present invention provides a solar device that has both good mechanical strength and a lightweight design.
本发明的太阳能装置包括太阳能电池模块以及框体结构,其中太阳能电池模块嵌入框体结构中。框体结构包括外框架、第一辅助肋、第二辅助肋及第三辅助肋。外框架包括相互连接的第一边框、第二边框、第三边框和第四边框,其中第一边框和第二框边彼此相对,且第三边框和第四框边彼此相对。第一辅助肋、第二辅助肋及第三辅助肋分别跨接于第一边框和第二框边,且分别包括第一I形主体以及连接至第一I形主体的相对两侧面上的一对第一固接部。The solar device of the present invention includes a solar cell module and a frame structure in which the solar cell module is embedded in the frame structure. The frame structure includes an outer frame, first auxiliary ribs, second auxiliary ribs and third auxiliary ribs. The outer frame includes a first frame, a second frame, a third frame, and a fourth frame that are connected to each other, wherein the first frame and the second frame are opposite to each other, and the third frame and the fourth frame are opposed to each other. The first auxiliary rib, the second auxiliary rib, and the third auxiliary rib are respectively connected to the first frame and the second frame, and respectively include a first I-shaped body and one of opposite sides of the first I-shaped body For the first fastening portion.
在上述本发明的太阳能装置中,通过框体结构具有三个辅助肋,且每一辅助肋包括I形主体以及一对固接部,太阳能装置能够具有良好的机械强度。In the solar device of the present invention described above, the solar device can have good mechanical strength by having three auxiliary ribs through the frame structure, and each of the auxiliary ribs includes an I-shaped body and a pair of fixing portions.
本发明的另一太阳能装置包括太阳能电池模块以及框体结构,其中太阳能电池模块嵌入框体结构中。框体结构包括外框架、第一辅助肋、第二辅助 肋及第三辅助肋。外框架包括相互连接的第一边框、第二边框、第三边框和第四边框,其中第一边框和第二框边彼此相对,且第三边框和第四框边彼此相对。第一辅助肋、第二辅助肋及第三辅助肋分别跨接于第一边框和第二框边。上述的第一辅助肋、第二辅助肋以及第三辅助肋彼此平行地排列,第二辅助肋位于第一辅助肋及该第三辅助肋之间,且第一辅助肋与第三边框之间的距离以及第三辅助肋与第四框边之间的距离分别为a,第一辅助肋与第二辅助肋之间的距离以及第三辅助肋与第二辅助肋之间的距离分别为b,其中b/a为1.0至1.5。Another solar device of the present invention includes a solar cell module and a frame structure in which the solar cell module is embedded in the frame structure. The frame structure includes an outer frame, a first auxiliary rib, and a second auxiliary Ribs and third auxiliary ribs. The outer frame includes a first frame, a second frame, a third frame, and a fourth frame that are connected to each other, wherein the first frame and the second frame are opposite to each other, and the third frame and the fourth frame are opposed to each other. The first auxiliary rib, the second auxiliary rib and the third auxiliary rib are respectively connected to the first frame and the second frame. The first auxiliary rib, the second auxiliary rib, and the third auxiliary rib are arranged in parallel with each other, and the second auxiliary rib is located between the first auxiliary rib and the third auxiliary rib, and between the first auxiliary rib and the third frame The distance and the distance between the third auxiliary rib and the fourth frame edge are respectively a, the distance between the first auxiliary rib and the second auxiliary rib, and the distance between the third auxiliary rib and the second auxiliary rib are respectively b Where b/a is from 1.0 to 1.5.
在上述本发明的太阳能装置中,通过框体结构的第一辅助肋、第二辅助肋及第三辅助肋与第三边框及第四框边之间具有b/a为1.0至1.5的位置关系,使得当太阳能装置受力时,框体结构能够有效地将所受的力平均释放。In the solar device of the present invention, the first auxiliary rib, the second auxiliary rib, and the third auxiliary rib of the frame structure have a positional relationship of b/a of 1.0 to 1.5 between the third frame and the fourth frame side. Therefore, when the solar device is stressed, the frame structure can effectively release the received force on average.
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图作详细说明如下。The above described features and advantages of the invention will be apparent from the description and appended claims appended claims
附图说明DRAWINGS
图1是依照本发明一实施方式的太阳能装置的仰视示意图。1 is a bottom plan view of a solar device in accordance with an embodiment of the present invention.
图2是沿图1的剖线A-A’的剖面示意图。Fig. 2 is a schematic cross-sectional view taken along line A-A' of Fig. 1.
图3是图2的太阳能电池模块的局部放大示意图。3 is a partially enlarged schematic view of the solar cell module of FIG. 2.
图4是沿图1的剖线B-B’的剖面示意图。Fig. 4 is a schematic cross-sectional view taken along line B-B' of Fig. 1.
图5是沿图1的剖线C-C’的剖面示意图。Fig. 5 is a schematic cross-sectional view taken along line C-C' of Fig. 1.
图6是辅助肋的另一实施方式的剖面示意图。Figure 6 is a schematic cross-sectional view of another embodiment of an auxiliary rib.
图7是依照本发明的另一实施方式的太阳能装置的仰视示意图。7 is a bottom plan view of a solar device in accordance with another embodiment of the present invention.
图8是沿图7的剖线D-D’的剖视示意图。Fig. 8 is a schematic cross-sectional view taken along line D-D' of Fig. 7.
图9是沿图7的剖线E-E’的剖面示意图。Fig. 9 is a schematic cross-sectional view taken along line E-E' of Fig. 7.
图10是依照本发明的又一实施方式的太阳能装置的仰视示意图。Figure 10 is a bottom plan view of a solar device in accordance with yet another embodiment of the present invention.
其中,附图标记如下:Among them, the reference numerals are as follows:
10、20、30:太阳能装置10, 20, 30: solar installations
100:太阳能电池模块100: Solar battery module
110:背板 110: Backplane
120:基板120: substrate
122:受光面122: light surface
130:太阳能电池130: Solar battery
140:包覆层140: coating
200:框体结构200: frame structure
210:外框架210: outer frame
210a:第一边框210a: first border
210b:第二边框210b: second border
210c:第三边框210c: third border
210d:第四边框210d: fourth border
212:对位标记212: Alignment mark
220a:第一辅助肋220a: first auxiliary rib
220b:第二辅助肋220b: second auxiliary rib
220c:第三辅助肋220c: third auxiliary rib
222:第一I形主体222: The first I-shaped body
222a、310a:顶部222a, 310a: top
222b、310b:底部222b, 310b: bottom
224a、224b:第一固接部224a, 224b: first fixed part
226:对位凹槽226: Alignment groove
230、320:黏着层230, 320: adhesive layer
300a、300b、300c、300d、400a、400b、400c、400d、400e、400f、400g、400h、400i、400j、400k、400l:分支架300a, 300b, 300c, 300d, 400a, 400b, 400c, 400d, 400e, 400f, 400g, 400h, 400i, 400j, 400k, 400l: sub-bracket
310:第二I形主体310: second I-shaped body
312a、312b:第二固接部312a, 312b: second fixing portion
D1、D2、D3、D4:距离D1, D2, D3, D4: distance
P1、P2、P3:锁固件P1, P2, P3: lock firmware
PH1、PH2、PH3、PH4:固接孔PH1, PH2, PH3, PH4: fixed holes
具体实施方式detailed description
图1是依照本发明一实施方式的太阳能装置的仰视示意图。图2是沿图 1的剖线A-A’的剖面示意图。图3是图2的太阳能电池模块的局部放大示意图。图4是沿图1的剖线B-B’的剖面示意图。图5是沿图1的剖线C-C’的剖面示意图。1 is a bottom plan view of a solar device in accordance with an embodiment of the present invention. Figure 2 is along the map A schematic cross-sectional view of section line A-A' of 1. 3 is a partially enlarged schematic view of the solar cell module of FIG. 2. Fig. 4 is a schematic cross-sectional view taken along line B-B' of Fig. 1. Fig. 5 is a schematic cross-sectional view taken along line C-C' of Fig. 1.
请参照图1,在本实施方式中,太阳能装置10包括太阳能电池模块100及框体结构200。以下,将进一步参照图2至图5,详细地描述太阳能电池模块100及框体结构200以及其配置关系。Referring to FIG. 1 , in the present embodiment, the solar device 10 includes a solar cell module 100 and a frame structure 200 . Hereinafter, the solar cell module 100 and the frame structure 200 and their arrangement relationship will be described in detail with further reference to FIGS. 2 to 5.
请同时参照图1至图3,太阳能电池模块100嵌入框体结构200中,且太阳能电池模块100包括背板110、基板120、太阳能电池130以及包覆层140。Referring to FIG. 1 to FIG. 3 simultaneously, the solar cell module 100 is embedded in the frame structure 200, and the solar cell module 100 includes a back plate 110, a substrate 120, a solar cell 130, and a cladding layer 140.
背板110用以降低外在环境(例如水气、温度、紫外光等)对于太阳能电池130的影响,且背板110例如是由乙烯-醋酸乙烯共聚合物(EVA)膜、聚对苯二甲酸乙二酯(polyethylene terephthalate,PET)膜、氟涂层等积层而成。基板120位在背板110的上方且具有一受光面122。基板120的材质包括玻璃,其中玻璃可以是使用化学强化的玻璃或是表面上涂布有抗反射膜的玻璃,且基板120的厚度可以小于1.0mm。太阳能电池130配置在背板110与基板120之间。详细而言,图3仅绘示出太阳能电池模块100的其中两个太阳能电池130,此领域技术人员应可以理解,太阳能电池模块100实际上可包括多个串联及并联地呈二维阵列状排列的太阳能电池130。包覆层140包覆太阳能电池130且与背板110与基板100相接触。包覆层140的材质例如是乙烯-醋酸乙烯共聚合物。另外,太阳能电池模块100可还包括电性连接太阳能电池130的接线盒(未绘示),以传送太阳能电池130所产生的电力而达到电力输出的目的。The back plate 110 is used to reduce the influence of the external environment (such as moisture, temperature, ultraviolet light, etc.) on the solar cell 130, and the back plate 110 is, for example, an ethylene-vinyl acetate copolymer (EVA) film, poly(p-phenylene terephthalate). A polyethylene terephthalate (PET) film or a fluorine coating layer is laminated. The substrate 120 is located above the back plate 110 and has a light receiving surface 122. The material of the substrate 120 includes glass, wherein the glass may be a glass that is chemically strengthened or a surface coated with an anti-reflection film, and the thickness of the substrate 120 may be less than 1.0 mm. The solar cell 130 is disposed between the back plate 110 and the substrate 120. In detail, FIG. 3 only shows two of the solar cells 130 of the solar cell module 100. It should be understood by those skilled in the art that the solar cell module 100 may actually comprise a plurality of two-dimensional arrays arranged in series and in parallel. Solar cell 130. The cladding layer 140 covers the solar cell 130 and is in contact with the backplane 110 and the substrate 100. The material of the coating layer 140 is, for example, an ethylene-vinyl acetate copolymer. In addition, the solar cell module 100 may further include a junction box (not shown) electrically connected to the solar cell 130 to transfer the power generated by the solar cell 130 to achieve the purpose of power output.
接着,请同时参照图1、图4至图5,框体结构200包括外框架210以及第一辅助肋220a、第二辅助肋220b及第三辅助肋220c。详细而言,外框架210包括相互连接第一边框210a、第二边框210b、第三边框210c和第四边框210d,其中第一边框210a和第二框边210b彼此相对,且第三边框210c和第四框边210d彼此相对。连接第一边框210a、第二边框210b、第三边框210c和第四边框210d的方式可以通过以下连接方式。举例而言,第一边框210a、第二边框210b、第三边框210c和第四边框210d可通过于第一边框210a、第二边框210b、第三边框210c和第四边框210d的接合处配合焊接、 拉钉或锁附螺丝以彼此连接。Next, referring to FIG. 1 , FIG. 4 to FIG. 5 simultaneously, the frame structure 200 includes an outer frame 210 and first auxiliary ribs 220 a , second auxiliary ribs 220 b and third auxiliary ribs 220 c . In detail, the outer frame 210 includes a first frame 210a, a second frame 210b, a third frame 210c, and a fourth frame 210d, wherein the first frame 210a and the second frame 210b are opposite to each other, and the third frame 210c and The fourth frame sides 210d are opposed to each other. The manner of connecting the first bezel 210a, the second bezel 210b, the third bezel 210c, and the fourth bezel 210d may be by the following connection. For example, the first frame 210a, the second frame 210b, the third frame 210c, and the fourth frame 210d may be welded by the joints of the first frame 210a, the second frame 210b, the third frame 210c, and the fourth frame 210d. , Pull the rivets or the locking screws to connect to each other.
第一辅助肋220a、第二辅助肋220b及第三辅助肋220c分别跨接于第一边框210a和第二边框210b,以强化框体结构200的结构强度。如图1所示,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c不但彼此平行地排列还平行于第一边框210a和第二边框210b。详细而言,第二辅助肋220b位于第一辅助肋220a及第三辅助肋220c之间,且第一辅助肋220a与第三边框210c之间的距离D1以及第三辅助肋220c与第四框边210d之间的距离D4分别为a,第一辅助肋220a与第二辅助肋220b之间的距离D2以及第二辅助肋220b与第三辅助肋220c之间的距离D3分别为b,其中b/a为1.0至1.5。在本实施方式中,距离D1及距离D4例如为30cm至45cm,更进一步的可例如为35cm至40cm,距离D2及距离D3例如为40cm至50cm,更进一步的可例如为42.5cm至47.5cm。The first auxiliary rib 220a, the second auxiliary rib 220b and the third auxiliary rib 220c are respectively bridged to the first frame 210a and the second frame 210b to strengthen the structural strength of the frame structure 200. As shown in FIG. 1, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c are arranged not only parallel to each other but also parallel to the first bezel 210a and the second bezel 210b. In detail, the second auxiliary rib 220b is located between the first auxiliary rib 220a and the third auxiliary rib 220c, and the distance D1 between the first auxiliary rib 220a and the third frame 210c and the third auxiliary rib 220c and the fourth frame The distance D4 between the sides 210d is a, the distance D2 between the first auxiliary rib 220a and the second auxiliary rib 220b, and the distance D3 between the second auxiliary rib 220b and the third auxiliary rib 220c are respectively b, where b /a is 1.0 to 1.5. In the present embodiment, the distance D1 and the distance D4 are, for example, 30 cm to 45 cm, and further, for example, 35 cm to 40 cm, the distance D2 and the distance D3 are, for example, 40 cm to 50 cm, and further, for example, 42.5 cm to 47.5 cm.
请参考图4,进一步而言,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c分别包括具有一顶部222a及一底部222b的第一I形主体222以及连接至第一I形主体222的相对两侧面上的一对第一固接部224a、224b,如图4所示,其中图4仅绘示出第二辅助肋220b的剖面。另外,第一I形主体222与第一固接部224a、224b例如是一体成型的结构。另外,I形主体可呈现I字型或工字型。Referring to FIG. 4, further, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c respectively include a first I-shaped body 222 having a top portion 222a and a bottom portion 222b and connected to the first I-shaped body. A pair of first fixing portions 224a, 224b on opposite sides of the main body 222 are as shown in Fig. 4, wherein Fig. 4 only shows a cross section of the second auxiliary rib 220b. Further, the first I-shaped body 222 and the first fastening portions 224a, 224b are, for example, integrally formed. In addition, the I-shaped body can assume an I-shape or an I-shape.
请参考图5,此外,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c分别可通过使用锁固件P1、P2从外部通过第一固接部224a、224b而与外框架210结合固定,如图5所示,其中图5仅绘示出第二辅助肋220b在第一固接部224a处的剖面。详细而言,第一边框210a具有彼此相对且对应于第一固接部224a的两个固接孔PH1、PH2,第二边框210b具有彼此相对且对应于第一固接部224a的两个固接孔PH3、PH4,藉此锁固件P1可以从固接孔PH1穿入并依序进入固接孔PH2及第一固接部224a,锁固件P2可以从固接孔PH3穿入并依序进入固接孔PH4及第一固接部224a,以使固接孔PH1、PH2、PH3、PH4与第一固接部224a彼此锁固在一起。Referring to FIG. 5, in addition, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c may be combined with the outer frame 210 through the first fixing portions 224a, 224b from the outside by using the locks P1, P2, respectively. Fixed, as shown in FIG. 5, wherein FIG. 5 only shows a cross section of the second auxiliary rib 220b at the first fixing portion 224a. In detail, the first frame 210a has two fixing holes PH1, PH2 opposite to each other and corresponding to the first fixing portion 224a, and the second frame 210b has two solids facing each other and corresponding to the first fixing portion 224a. The holes PH3 and PH4 are connected, so that the lock P1 can penetrate from the fixing hole PH1 and sequentially enter the fixing hole PH2 and the first fixing portion 224a. The locking member P2 can penetrate from the fixing hole PH3 and enter sequentially. The fixing hole PH4 and the first fixing portion 224a are fixed to fix the fixing holes PH1, PH2, PH3, PH4 and the first fixing portion 224a to each other.
另外,请同时参照图1及图4,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c分别还可包括配置于第一I形主体222的底部222b的对位凹槽226,并且第一边框210a和第二边框210b还可设有对应于对位凹槽226 的多个对位标记212。如此一来,在对第一辅助肋220a、第二辅助肋220b及第三辅助肋220c与外框架210进行组装时,通过将对位凹槽226与对位标记212相互对准,使得能够有效地缩短组装时间及提高生产效率。In addition, referring to FIG. 1 and FIG. 4 simultaneously, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c may further include an alignment groove 226 disposed at the bottom 222b of the first I-shaped body 222, And the first frame 210a and the second frame 210b may also be provided corresponding to the alignment groove 226 Multiple alignment marks 212. In this way, when the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c are assembled with the outer frame 210, the alignment groove 226 and the alignment mark 212 are aligned with each other, thereby being effective. Reduce assembly time and increase production efficiency.
另外,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c与太阳能电池模块100之间分别还包括黏着层230,以使第一辅助肋220a、第二辅助肋220b及第三辅助肋220c贴合于太阳能电池模块100,如图4及图5所示。详细而言,由于太阳能电池模块100具有质地脆弱的特性,而第一辅助肋220a、第二辅助肋220b及第三辅助肋220c具有相当硬度,故通过使用黏着层230,不但使得太阳能电池模块100的受力能均匀分散至框体结构200,黏着层230亦能够吸收第一辅助肋220a、第二辅助肋220b及第三辅助肋220c支撑太阳能电池模块100所产生的应力,藉此提供有效的支撑力以及防止太阳能电池模块100发生破损或断裂。另外,黏着层230的材质例如是泡棉双面胶。In addition, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c and the solar cell module 100 further include an adhesive layer 230 respectively, so that the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary The rib 220c is attached to the solar cell module 100 as shown in FIGS. 4 and 5. In detail, since the solar cell module 100 has a texture fragile property, and the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c have a relatively high hardness, the solar cell module 100 is not only made by using the adhesive layer 230. The force can be uniformly dispersed to the frame structure 200, and the adhesive layer 230 can also absorb the stress generated by the first auxiliary rib 220a, the second auxiliary rib 220b and the third auxiliary rib 220c to support the solar cell module 100, thereby providing effective The supporting force and the solar cell module 100 are prevented from being damaged or broken. Further, the material of the adhesive layer 230 is, for example, a foam double-sided tape.
如前文所述,太阳能电池模块100的基板120的厚度可小于1.0mm。一般而言,与基板厚度为至少3.0mm的公知太阳能电池模块相比,太阳能电池模块100的重量得以减轻,但基板120的机械强度却也降低许多,并且基板120的中心处也较容易发生严重弯曲的现象。有鉴于此,在本实施方式的太阳能装置10中,通过框体结构200具有第一辅助肋220a、第二辅助肋220b及第三辅助肋220c,且第一辅助肋220a、第二辅助肋220b及第三辅助肋220c分别包括第一I形主体222以及一对第一固接部224a、224b,藉此当太阳能装置10受到外力作用时,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c不但能够分散太阳能电池模块100所受到的应力与剪力,还能够提高太阳能装置10所能承受的应力强度。如此一来,本发明的太阳能装置10在通过基板120的厚度小于1.0mm以达成有效轻量化的同时仍具有良好机械强度。As described above, the thickness of the substrate 120 of the solar cell module 100 may be less than 1.0 mm. In general, the weight of the solar cell module 100 is reduced as compared with a known solar cell module having a substrate thickness of at least 3.0 mm, but the mechanical strength of the substrate 120 is also much reduced, and the center of the substrate 120 is also more susceptible to serious occurrence. The phenomenon of bending. In view of this, in the solar device 10 of the present embodiment, the frame structure 200 has the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c, and the first auxiliary rib 220a and the second auxiliary rib 220b. And the third auxiliary ribs 220c respectively include a first I-shaped body 222 and a pair of first fixing portions 224a, 224b, whereby when the solar device 10 is subjected to an external force, the first auxiliary rib 220a, the second auxiliary rib 220b and the first The three auxiliary ribs 220c can not only disperse the stress and shear force received by the solar cell module 100, but also increase the stress intensity that the solar device 10 can withstand. As a result, the solar device 10 of the present invention has a good mechanical strength while achieving a light weight through the thickness of the substrate 120 of less than 1.0 mm.
以下,将通过使用太阳能装置10的一实施例进行机械负载模拟测试来更具体地描述本发明的特征。虽然描述了以下实施例,但不应由下文所述的实施例对本发明作出限制性地解释。Hereinafter, features of the present invention will be more specifically described by performing mechanical load simulation tests using an embodiment of the solar device 10. While the following examples are described, the invention should not be construed restrictively by the examples described below.
机械负载模拟测试是使用Abaqus模拟软件对太阳能装置10进行变形量的计算,其中模拟测试条件为:在辅助肋的弹性模数设定为65GPa、浦松比 (Poisson's ratio)设定为0.33下,均匀垂直地对正面提供5400Pa的压力或对背面提供2400Pa的压力;而所使用的太阳能装置10为:基板120厚度为0.85mm,距离D1及距离D4为33cm,距离D2及距离D3为43.3cm,重量为10.5kg的实施例,且计算结果如表1所示。The mechanical load simulation test is to calculate the deformation amount of the solar device 10 using the Abaqus simulation software, wherein the simulation test condition is: the elastic modulus of the auxiliary rib is set to 65 GPa, the Pusong ratio (Poisson's ratio) is set to 0.33, uniformly or vertically providing a pressure of 5400 Pa to the front side or 2400 Pa to the back side; and the solar device 10 used is: the thickness of the substrate 120 is 0.85 mm, the distance D1 and the distance D4 are 33 cm. The distance D2 and the distance D3 were 43.3 cm, and the weight was 10.5 kg. The calculation results are shown in Table 1.
表1Table 1
Figure PCTCN2015070492-appb-000001
Figure PCTCN2015070492-appb-000001
另外,在此模拟条件下,一个比较性的实验是对移除第一辅助肋220a、第二辅助肋220b及第三辅助肋220c后的太阳能装置10进行机械负载模拟测试。而模拟结果显示不论是对正面提供5400Pa的压力或对背面提供2400Pa的压力,都会造成基板120的破裂,此使得太阳能装置10失效。简言之,若是一般公知太阳能装置在无辅助肋的情况是无法克服基板破裂问题。另外,依据不同客户对产品的需求会有不同的规格,高标的标准要求模拟结果在对正面提供5400Pa的压力下,变形量为25.00mm以下才符合产品需求;而在对背面提供2400Pa的压力下,变形量为12.00mm以下才符合产品需求。通常的标准要求模拟结果在对正面提供5400Pa的压力下,变形量为27.00mm以下才符合产品需求;而在对背面提供2400Pa的压力下,变形量为13.00mm以下才符合产品需求。In addition, under this simulation condition, a comparative experiment is to perform a mechanical load simulation test on the solar device 10 after removing the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c. The simulation results show that whether the pressure of 5400 Pa is provided on the front side or the pressure of 2400 Pa on the back side causes cracking of the substrate 120, which causes the solar device 10 to fail. In short, if it is generally known that solar devices do not have the problem of substrate cracking without the auxiliary ribs. In addition, according to different customers' demand for products, there are different specifications. The high standard requires simulation results to provide 5400Pa under the pressure on the front side, and the deformation amount is below 25.00mm to meet the product demand; while under the pressure of 2400Pa on the back side The deformation amount is less than 12.00mm to meet the product requirements. The usual standard requires that the simulation result meets the product requirements under the pressure of 5400 Pa on the front side and the deformation amount of 27.00 mm or less. Under the pressure of 2400 Pa on the back side, the deformation amount is 13.00 mm or less to meet the product requirements.
基于表1可知,在所述实施例中,基板120厚度为0.85mm且重量仅有10.5kg的太阳能装置10的效能仍在产品通常要求规格内,但在机械强度上仍具有改善的空间以符合高标的产品要求标准。Based on Table 1, it can be seen that in the embodiment, the solar device 10 having a thickness of 0.85 mm and a weight of only 10.5 kg is still within the normal specifications of the product, but still has an improved space in mechanical strength to meet the requirements. High standard products require standards.
另外,虽然在本实施方式中,第一固接部224a、224b是配置在第一I形主体222的中央处,但本发明并不限于此。根据实际上产品对于机械强度的需求,第一固接部224a、224b可以是配置在第一I形主体222上的任一个位置,其中较佳是配置在第一I形主体222的顶部222a,如图6所示。详细而言,随着第一固接部224a、224b在第一I形主体222上配置位置的不同,辅助肋(第一辅助肋220a、第二辅助肋220b或第三辅助肋220c)的惯性矩会不同,其中辅助肋的惯性矩越大,表示辅助肋所能承受的应力越大。也就是 说,当第一固接部224a、224b配置在第一I形主体222的顶部222a时,辅助肋(第一辅助肋220a、第二辅助肋220b或第三辅助肋220c)得到较大的惯性矩。Further, in the present embodiment, the first fixing portions 224a and 224b are disposed at the center of the first I-shaped body 222, but the present invention is not limited thereto. The first fastening portion 224a, 224b may be disposed at any position on the first I-shaped body 222, wherein it is preferably disposed at the top 222a of the first I-shaped body 222, depending on the actual mechanical strength requirements of the product. As shown in Figure 6. In detail, the inertia of the auxiliary rib (the first auxiliary rib 220a, the second auxiliary rib 220b, or the third auxiliary rib 220c) is different as the first fixing portions 224a, 224b are disposed on the first I-shaped body 222 The moments will be different, wherein the greater the moment of inertia of the auxiliary ribs, the greater the stress that the auxiliary ribs can withstand. That is It is said that when the first fixing portions 224a, 224b are disposed on the top portion 222a of the first I-shaped body 222, the auxiliary ribs (the first auxiliary rib 220a, the second auxiliary rib 220b or the third auxiliary rib 220c) have a large inertia Moment.
通过Pro-E模拟软件进行验证,可以得到当第一固接部224a、224b配置在第一I形主体222的中央处(如图4所示)时,惯性矩为15157kg·m2;而当第一固接部224a、224b配置在第一I形主体222的顶部222a(如图6所示)时,惯性矩为17578kg·m2。因此,通过模拟验证的结果可知,第一固接部224a、224b配置在第一I形主体222的顶部222a是较佳的。By verifying by the Pro-E simulation software, it can be obtained that when the first fixing portions 224a, 224b are disposed at the center of the first I-shaped body 222 (as shown in FIG. 4), the moment of inertia is 15157 kg·m 2 ; When the fixing portions 224a and 224b are disposed on the top portion 222a of the first I-shaped body 222 (as shown in FIG. 6), the moment of inertia is 17078 kg·m 2 . Therefore, as a result of the simulation verification, it is understood that the first fixing portions 224a, 224b are disposed at the top portion 222a of the first I-shaped body 222.
另外,虽然在本实施方式中,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c分别跨接于第一边框210a和第二边框210b,但本发明并不限于此。在其他实施方式中,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c也可以分别跨接于第三边框210c和第四框边210d。Further, in the present embodiment, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c are respectively bridged to the first bezel 210a and the second bezel 210b, but the present invention is not limited thereto. In other embodiments, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c may also be bridged to the third frame 210c and the fourth frame edge 210d, respectively.
另外,虽然在本实施方式中,对位凹槽226配置在第一I形主体222的底部222b,但本发明并不限于此。在其他实施方式中,对位凹槽226也可以是配置在第一I形主体222的顶部222a。In addition, although the registration groove 226 is disposed at the bottom 222b of the first I-shaped body 222 in the present embodiment, the present invention is not limited thereto. In other embodiments, the alignment groove 226 may also be disposed at the top 222a of the first I-shaped body 222.
另外,虽然在本实施方式中,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c分别包括第一I形主体222以及第一固接部224a、224b,但本发明并不限于此。在其他实施方式中,在第一辅助肋220a、第二辅助肋220b及第三辅助肋220c与第三边框210c及第四框边210d之间具有b/a为1.0至1.5的关系下,第一辅助肋220a、第二辅助肋220b及第三辅助肋220c的外型也可以仅为条状。In addition, in the present embodiment, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c respectively include the first I-shaped body 222 and the first fixing portions 224a, 224b, but the present invention is not limited thereto. this. In other embodiments, the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c have a b/a relationship of 1.0 to 1.5 between the third frame 210c and the fourth frame edge 210d. The outer shape of the auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c may be only strip shapes.
图7是依照本发明的另一实施方式的太阳能装置的仰视示意图。图8是沿图7的剖线D-D’的剖视示意图。图9是沿图7的剖线E-E’的剖面示意图。请同时参照图7及图1,图7的太阳能装置20与上述图1的太阳能装置10相似,因此与图1相同的元件以相同的符号表示,且不再重复赘述。7 is a bottom plan view of a solar device in accordance with another embodiment of the present invention. Fig. 8 is a schematic cross-sectional view taken along line D-D' of Fig. 7. Fig. 9 is a schematic cross-sectional view taken along line E-E' of Fig. 7. Referring to FIG. 7 and FIG. 1 simultaneously, the solar device 20 of FIG. 7 is similar to the solar device 10 of FIG. 1 described above, and thus the same components as those of FIG. 1 are denoted by the same reference numerals and will not be described again.
图7的太阳能装置20与图1的太阳能装置10的差异在于:图7的太阳能装置20更包括四个分支架300a、300b、300c、300d,分别连接于第二辅助肋220b。详细而言,分支架300a、300b、300c、300d的延伸方向与第二辅助肋220b的延伸方向彼此相交,且自第二辅助肋220b向外延伸,分支架300a、300b、300c、300d的长度可以分别为40mm至500mm。 The difference between the solar device 20 of FIG. 7 and the solar device 10 of FIG. 1 is that the solar device 20 of FIG. 7 further includes four sub-brackets 300a, 300b, 300c, 300d connected to the second auxiliary ribs 220b, respectively. In detail, the extending direction of the sub-brackets 300a, 300b, 300c, 300d and the extending direction of the second auxiliary rib 220b intersect each other, and extend outward from the second auxiliary rib 220b, and the lengths of the sub-brackets 300a, 300b, 300c, 300d It can be 40mm to 500mm respectively.
进一步而言,分支架300a、300b、300c、300d分别包括具有一顶部310a及一底部310b的第二I形主体310、连接至第二I形主体310的相对两侧面上的一对第二固接部312a、312b以及自第二I形主体310的底部310b延伸的延伸部314,如图8及图9所示,其中图8仅绘示出分支架300a及分支架300b在第二固接部312a处的剖面及图9仅绘示出分支架300a的剖面。Further, the sub-brackets 300a, 300b, 300c, 300d respectively include a second I-shaped body 310 having a top portion 310a and a bottom portion 310b, and a pair of second solid portions connected to opposite sides of the second I-shaped body 310. The connecting portions 312a, 312b and the extending portion 314 extending from the bottom portion 310b of the second I-shaped body 310 are as shown in FIG. 8 and FIG. 9, wherein FIG. 8 only shows that the sub-bracket 300a and the sub-bracket 300b are fixed in the second. The section at portion 312a and FIG. 9 only depict a section of sub-bracket 300a.
另外,分支架300a、300b、300c、300d分别可通过延伸部314而与第二辅助肋220b的第一I形主体222的底部222b结合固定。详细而言,请参照图7及图8,分支架300a、300b、300c、300d分别可通过从第一I形主体222的底部222b的外部穿接锁固件P3以锁固第一I形主体222的底部222b与延伸部314而固定在第一I形主体222的底部222b上。In addition, the sub-brackets 300a, 300b, 300c, and 300d may be coupled and fixed to the bottom portion 222b of the first I-shaped body 222 of the second auxiliary rib 220b by the extending portion 314, respectively. In detail, referring to FIG. 7 and FIG. 8 , the sub-brackets 300 a , 300 b , 300 c , 300 d can respectively lock the first I-shaped body 222 by penetrating the lock P3 from the outside of the bottom 222 b of the first I-shaped body 222 . The bottom portion 222b and the extension portion 314 are fixed to the bottom portion 222b of the first I-shaped body 222.
另外,分支架300a、300b、300c、300d与太阳能电池模块100之间分别还包括黏着层320,以使分支架300a、300b、300c、300d贴合于太阳能电池模块100,并使分支架300a、300b、300c、300d底靠太阳能电池模块100,如图8及图9所示。黏着层320具有与黏着层230相同的功用,且黏着层320的材质例如是泡棉双面胶。In addition, the sub-brackets 300a, 300b, 300c, and 300d and the solar cell module 100 further include an adhesive layer 320 respectively, so that the sub-brackets 300a, 300b, 300c, and 300d are attached to the solar cell module 100, and the sub-frames 300a, The 300b, 300c, and 300d are bottomed by the solar cell module 100, as shown in FIGS. 8 and 9. The adhesive layer 320 has the same function as the adhesive layer 230, and the material of the adhesive layer 320 is, for example, a foam double-sided tape.
在本实施方式的太阳能装置20中,框体结构200除了具有第一辅助肋220a、第二辅助肋220b及第三辅助肋220c外,更包括连接于第二辅助肋220b的四个分支架300a、300b、300c、300d,且自第二辅助肋220b向外延伸,分支架300a、300b、300c、300d的长度分别为40mm至500mm,藉此当太阳能装置20受到外力作用时,除了第一辅助肋220a、第二辅助肋220b及第三辅助肋220c提供的作用外,分支架300a、300b、300c、300d能够更进一步地分散太阳能电池模块100所受到的应力与剪力,并且更进一步地提高太阳能装置20所能承受的应力强度。如此一来,基板120厚度小于1.0mm而得以达成轻量化的太阳能装置20亦同时具有良好机械强度。In the solar device 20 of the present embodiment, the frame structure 200 includes, in addition to the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c, four sub-brackets 300a connected to the second auxiliary rib 220b. , 300b, 300c, 300d, and extending outward from the second auxiliary rib 220b, the lengths of the sub-brackets 300a, 300b, 300c, 300d are respectively 40mm to 500mm, whereby when the solar device 20 is subjected to an external force, in addition to the first auxiliary The sub-brackets 300a, 300b, 300c, and 300d can further disperse the stress and shear force received by the solar cell module 100, and further improve the functions provided by the ribs 220a, the second auxiliary ribs 220b, and the third auxiliary ribs 220c. The stress intensity that the solar device 20 can withstand. As a result, the solar device 20 having a thickness of the substrate 120 of less than 1.0 mm and achieving weight reduction also has good mechanical strength.
以下,同样地将通过使用太阳能装置20的一实施例进行机械负载模拟测试来更具体地描述本发明的特征。虽然描述了以下实施例,但不应由下文所述的实施例对本发明作出限制性地解释。Hereinafter, the features of the present invention will be more specifically described by performing a mechanical load simulation test using an embodiment of the solar device 20. While the following examples are described, the invention should not be construed restrictively by the examples described below.
除了使用太阳能装置20来进行模拟测试外,以与对太阳能装置10进行模拟测试时的相同条件及方式来计算变形量,并以相同的标准进行评价,其中太阳能装置20为:基板120厚度为0.85mm,距离D1及距离D4为33cm, 距离D2及距离D3为43.3cm,重量为10.75kg,且自第二辅助肋220b向外延伸,分支架300a、300b、300c、300d的长度分别为125mm的实施例,且结果如表2所示。In addition to using the solar device 20 for the simulation test, the amount of deformation is calculated in the same conditions and manner as when the solar device 10 is subjected to the simulation test, and evaluated by the same standard, wherein the solar device 20 is: the thickness of the substrate 120 is 0.85. Mm, distance D1 and distance D4 are 33cm, The distance D2 and the distance D3 are 43.3 cm, the weight is 10.75 kg, and the second auxiliary rib 220b extends outward, and the lengths of the sub-brackets 300a, 300b, 300c, and 300d are respectively 125 mm, and the results are shown in Table 2. .
表2Table 2
Figure PCTCN2015070492-appb-000002
Figure PCTCN2015070492-appb-000002
基于表1及表2可知,相较于太阳能装置10,设置有分支架300a、300b、300c、300d的太阳能装置20具有较良好的机械强度,且重量只有10.75kg。Based on Tables 1 and 2, the solar device 20 provided with the sub-brackets 300a, 300b, 300c, and 300d has a relatively good mechanical strength and a weight of only 10.75 kg as compared with the solar device 10.
另外,在本实施方式中,太阳能装置20包括连接于第二辅助肋220b的四个分支架300a、300b、300c、300d,但本发明并不限于此,只要第一辅助肋220a、第二辅助肋220b及第三辅助肋220c中的一者上连接有一个分支架即落入本发明的范畴内。In addition, in the present embodiment, the solar device 20 includes four sub-brackets 300a, 300b, 300c, and 300d connected to the second auxiliary rib 220b, but the present invention is not limited thereto as long as the first auxiliary rib 220a and the second auxiliary It is within the scope of the invention to connect a sub-bracket to one of the rib 220b and the third auxiliary rib 220c.
另外,在本实施方式中,虽然分支架300a、300b、300c、300d分别包括第二I形主体310及连接至第二I形主体310的一对第二固接部312a、312b,但本发明并不限于此。在其他实施方式中,分支架300a、300b、300c、300d也可以仅包括第二I形主体310。In addition, in the present embodiment, the sub-brackets 300a, 300b, 300c, and 300d respectively include the second I-shaped body 310 and the pair of second fixing portions 312a and 312b connected to the second I-shaped body 310, but the present invention Not limited to this. In other embodiments, the sub-brackets 300a, 300b, 300c, 300d may also include only the second I-shaped body 310.
另外,在本实施方式中,延伸部314是自第二I形主体310的底部310b延伸,且固定于第一I形主体222的底部222b上,但本发明并不限于此。在其他实施方式中,延伸部314也可以是自第二I形主体310的顶部310a延伸,且固定于第一I形主体222的顶部222a上。Further, in the present embodiment, the extending portion 314 extends from the bottom portion 310b of the second I-shaped body 310 and is fixed to the bottom portion 222b of the first I-shaped body 222, but the present invention is not limited thereto. In other embodiments, the extension 314 may also extend from the top 310a of the second I-shaped body 310 and be secured to the top 222a of the first I-shaped body 222.
另外,虽然在本实施方式中,第二固接部312a、312b配置在第二I形主体310的中央处,但与第一固接部224a、224b相同,根据实际上产品对于机械强度的需求,第二固接部312a、312b可以是配置在第二I形主体310上的任一个位置。Further, in the present embodiment, the second fixing portions 312a, 312b are disposed at the center of the second I-shaped body 310, but like the first fixing portions 224a, 224b, according to the actual product demand for mechanical strength The second fixing portions 312a, 312b may be disposed at any one of the positions on the second I-shaped body 310.
图10是依照本发明的又一实施方式的太阳能装置的仰视示意图。请同时参照图10及图7,图10的太阳能装置30与上述图7的太阳能装置20相似,因此与图7相同的元件以相同的符号表示,且不再重复赘述。Figure 10 is a bottom plan view of a solar device in accordance with yet another embodiment of the present invention. Referring to FIG. 10 and FIG. 7 simultaneously, the solar device 30 of FIG. 10 is similar to the solar device 20 of FIG. 7 described above, and thus the same components as those of FIG. 7 are denoted by the same reference numerals and will not be described again.
图10的太阳能装置30与图7的太阳能装置20的差异在于:图10的太阳能装置30的第一辅助肋220a、第二辅助肋220b及第三辅助肋220c都连 接有分支架,其中分支架400a、400b、400c、400d连接于第一辅助肋220a,分支架400e、400f、400g、400h连接于第二辅助肋220b,400i、400j、400k、400l连接于第三辅助肋220c;而图7的太阳能装置20仅第二辅助肋220b连接有分支架300a、300b、300c、300d。The difference between the solar device 30 of FIG. 10 and the solar device 20 of FIG. 7 is that the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c of the solar device 30 of FIG. 10 are connected. A sub-bracket is connected, wherein the sub-brackets 400a, 400b, 400c, 400d are connected to the first auxiliary rib 220a, and the sub-brackets 400e, 400f, 400g, 400h are connected to the second auxiliary rib 220b, 400i, 400j, 400k, 400l are connected to the The three auxiliary ribs 220c; and the solar device 20 of FIG. 7 has only the second auxiliary ribs 220b connected to the sub-brackets 300a, 300b, 300c, 300d.
类似地,在本实施方式的太阳能装置30中,框体结构200除了具有第一辅助肋220a、第二辅助肋220b及第三辅助肋220c外,更包括连接于第一辅助肋220a、第二辅助肋220b及第三辅助肋220c的12个分支架400a、400b、400c、400d、400e、400f、400g、400h、400i、400j、400k、400l,藉此当太阳能装置30受到外力作用时,除了第一辅助肋220a、第二辅助肋220b及第三辅助肋220c提供的作用外,分支架400a、400b、400c、400d、400e、400f、400g、400h、400i、400j、400k、400l能够更进一步地分散太阳能电池模块100所受到的应力与剪力,并且更进一步地提高太阳能装置30所能承受的应力强度。如此一来,基板120厚度小于1.0mm而得以达成轻量化的太阳能装置30亦同时具有良好机械强度。Similarly, in the solar device 30 of the present embodiment, the frame structure 200 includes a first auxiliary rib 220a, a second auxiliary rib 220b, and a third auxiliary rib 220c, and further includes a first auxiliary rib 220a and a second. 12 sub-brackets 400a, 400b, 400c, 400d, 400e, 400f, 400g, 400h, 400i, 400j, 400k, 400l of the auxiliary rib 220b and the third auxiliary rib 220c, thereby when the solar device 30 is subjected to an external force, In addition to the functions provided by the first auxiliary rib 220a, the second auxiliary rib 220b, and the third auxiliary rib 220c, the sub-brackets 400a, 400b, 400c, 400d, 400e, 400f, 400g, 400h, 400i, 400j, 400k, 400l can further The stress and shear force received by the solar cell module 100 are dispersed, and the stress intensity that the solar device 30 can withstand is further improved. As a result, the solar device 30 having a thickness of the substrate 120 of less than 1.0 mm and achieving weight reduction also has good mechanical strength.
以下,同样地将通过使用太阳能装置30的一实施例进行机械负载模拟测试来更具体地描述本发明的特征。虽然描述了以下实施例,但不应由下文所述的实施例对本发明作出限制性地解释。Hereinafter, the features of the present invention will be more specifically described by performing mechanical load simulation tests using an embodiment of the solar device 30. While the following examples are described, the invention should not be construed restrictively by the examples described below.
除了使用太阳能装置30来进行模拟测试外,以与对太阳能装置10进行模拟测试时的相同条件及方式来计算变形量,并以相同的标准进行评价,其中太阳能装置30为:基板120厚度为0.85mm,距离D1及距离D4为33cm,距离D2及距离D3为43.3cm,重量为11.25kg,且自第二辅助肋220b向外延伸,分支架400a、400b、400c、400d、400e、400f、400g、400h、400i、400j、400k、400l分别为125mm的实施例,且结果如表3所示。Except that the solar device 30 is used for the simulation test, the amount of deformation is calculated under the same conditions and manner as when the solar device 10 is subjected to the simulation test, and evaluated by the same standard, wherein the solar device 30 is: the substrate 120 has a thickness of 0.85. Mm, distance D1 and distance D4 are 33cm, distance D2 and distance D3 are 43.3cm, weight is 11.25kg, and extend outward from the second auxiliary rib 220b, sub-brackets 400a, 400b, 400c, 400d, 400e, 400f, 400g The examples of 400h, 400i, 400j, 400k, and 400l are respectively 125 mm, and the results are shown in Table 3.
表3table 3
Figure PCTCN2015070492-appb-000003
Figure PCTCN2015070492-appb-000003
基于表1、表2及表3可知,相较于太阳能装置10及太阳能装置20,设置有分支架400a、400b、400c、400d、400e、400f、400g、400h、400i、400j、400k、400l的太阳能装置30具有最良好的机械强度,且重量只有11.25kg。 Based on Table 1, Table 2, and Table 3, compared to the solar device 10 and the solar device 20, the sub-brackets 400a, 400b, 400c, 400d, 400e, 400f, 400g, 400h, 400i, 400j, 400k, 400l are provided. The solar device 30 has the best mechanical strength and weighs only 11.25 kg.
综上所述,在本发明实施方式的太阳能装置中,通过框体结构具有三个辅助肋,且每一辅助肋包括I形主体以及一对固接部,使得即使太阳能电池模块的基板的厚度小于1.0mm,太阳能装置仍具有良好的机械强度。也就是说,本发明的太阳能装置同时具有良好的机械强度及轻量化的设计。另外,在本发明的太阳能装置中,辅助肋能够通过该对固接部而与外框架结合固定,藉此能够有效地简化太阳能装置的构件并缩短其架设时间。另外,通过设置连接于辅助肋的分支架,太阳能装置的机械强度能够更进一步地被提高。In summary, in the solar device of the embodiment of the present invention, the frame structure has three auxiliary ribs, and each of the auxiliary ribs includes an I-shaped body and a pair of fixing portions, so that even the thickness of the substrate of the solar cell module Less than 1.0 mm, the solar device still has good mechanical strength. That is to say, the solar device of the present invention has both good mechanical strength and a lightweight design. Further, in the solar device of the present invention, the auxiliary rib can be fixed to the outer frame by the pair of fixing portions, whereby the members of the solar device can be effectively simplified and the erection time can be shortened. In addition, the mechanical strength of the solar device can be further improved by providing a sub-bracket connected to the auxiliary rib.
虽然本发明已以实施方式揭示如上,然其并非用以限定本发明,任何所属技术领域中的技术人员,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,故本发明的保护范围当视所附的权利要求所界定者为准。 The present invention has been disclosed in the above embodiments, and is not intended to limit the present invention, and those skilled in the art can make some modifications and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims.

Claims (12)

  1. 一种太阳能装置,包括:A solar device comprising:
    一太阳能电池模块;以及a solar cell module;
    一框体结构,该太阳能电池模块嵌入该框体结构中,其中该框体结构包括:a frame structure, the solar cell module is embedded in the frame structure, wherein the frame structure comprises:
    一外框架,包括相互连接的一第一边框、一第二边框、一第三边框和一第四边框,其中该第一边框和该第二框边彼此相对,且该第三边框和该第四框边彼此相对;以及An outer frame includes a first frame, a second frame, a third frame, and a fourth frame connected to each other, wherein the first frame and the second frame are opposite to each other, and the third frame and the first frame Four frame edges are opposite each other;
    一第一辅助肋、一第二辅助肋及一第三辅助肋,分别跨接于该第一边框和该第二框边,且该第一辅助肋、该第二辅助肋以及该第三辅助肋分别包括:a first auxiliary rib, a second auxiliary rib and a third auxiliary rib are respectively connected to the first frame and the second frame, and the first auxiliary rib, the second auxiliary rib and the third auxiliary The ribs include:
    一第一I形主体;以及a first I-shaped body;
    一对第一固接部,连接至该第一I形主体的相对两侧面上。A pair of first fastening portions are coupled to opposite sides of the first I-shaped body.
  2. 如权利要求1所述的太阳能装置,还包括多个锁固件,其中该第一边框和该第二框边设有对应于该些第一固接部的多个固接孔,且该些锁固件分别穿入相对应的该些固接孔及该些第一固接部,以锁固该些固接孔及该些第一固接部。The solar device of claim 1 further comprising a plurality of fasteners, wherein the first frame and the second frame are provided with a plurality of fastening holes corresponding to the first fastening portions, and the locks The fixing holes are respectively inserted into the corresponding fixing holes and the first fixing portions to lock the fixing holes and the first fixing portions.
  3. 如权利要求1或2所述的太阳能装置,其中该对第一固接部连接至该第一I形主体的底部或该第一I形主体的顶部。A solar device according to claim 1 or 2, wherein the pair of first fastening portions are connected to the bottom of the first I-shaped body or the top of the first I-shaped body.
  4. 如权利要求1或2所述的太阳能装置,其中该第一辅助肋、该第二辅助肋以及该第三辅助肋彼此平行地排列,该第二辅助肋位于该第一辅助肋及该第三辅助肋之间,且该第一辅助肋与该第三边框之间的距离以及该第三辅助肋与该第四框边之间的距离分别为a,该第一辅助肋与该第二辅助肋之间的距离以及该第三辅助肋与该第二辅助肋之间的距离分别为b,其中b/a为1.0至1.5。The solar device according to claim 1 or 2, wherein the first auxiliary rib, the second auxiliary rib, and the third auxiliary rib are arranged in parallel with each other, and the second auxiliary rib is located at the first auxiliary rib and the third Between the auxiliary ribs, and the distance between the first auxiliary rib and the third frame and the distance between the third auxiliary rib and the fourth frame edge are respectively a, the first auxiliary rib and the second auxiliary The distance between the ribs and the distance between the third auxiliary rib and the second auxiliary rib are respectively b, wherein b/a is 1.0 to 1.5.
  5. 如权利要求1或2所述的太阳能装置,还包括至少一分支架,连接于该第一辅助肋、该第二辅助肋以及该第三辅助肋中的至少一者,且该至少一分支架底靠该太阳能电池模块。The solar device according to claim 1 or 2, further comprising at least one sub-bracket connected to at least one of the first auxiliary rib, the second auxiliary rib, and the third auxiliary rib, and the at least one sub-bracket The solar cell module is bottomed.
  6. 如权利要求5所述的太阳能装置,其中每一分支架包括: The solar device of claim 5 wherein each sub-bracket comprises:
    一第二I形主体;以及a second I-shaped body;
    一延伸部,自该第二I形主体的底部或该第二I形主体的顶部延伸,且固定于该第一I形主体的顶部或该第一I形主体的底部。An extension extends from a bottom of the second I-shaped body or a top of the second I-shaped body and is fixed to a top of the first I-shaped body or a bottom of the first I-shaped body.
  7. 如权利要求6所述的太阳能装置,其中每一分支架还包括一对第二固接部,连接至该第二I形主体的相对两侧面上。The solar device of claim 6 wherein each of the sub-brackets further includes a pair of second securing portions coupled to opposite sides of the second I-shaped body.
  8. 如权利要求5所述的太阳能装置,其中每一分支架自该第一辅助肋、该第二辅助肋或该第三辅助肋向外延伸,且每一分支架的长度为40mm至500mm。The solar device of claim 5, wherein each sub-bracket extends outwardly from the first auxiliary rib, the second auxiliary rib or the third auxiliary rib, and each sub-bracket has a length of 40 mm to 500 mm.
  9. 如权利要求5所述的太阳能装置,其中每一分支架的延伸方向与该第一辅助肋、该第二辅助肋或该第三辅助肋的延伸方向彼此相交。The solar device according to claim 5, wherein an extending direction of each of the sub-brackets and an extending direction of the first auxiliary rib, the second auxiliary rib or the third auxiliary rib intersect each other.
  10. 如权利要求1所述的太阳能装置,其中该太阳能电池模块包括:The solar device of claim 1 wherein the solar cell module comprises:
    一背板;a backboard
    一基板,位在该背板上方;a substrate positioned above the backing plate;
    一太阳能电池,配置在该背板与该基板之间;以及a solar cell disposed between the backplane and the substrate;
    一包覆层,包覆该太阳能电池且与该背板与该基板相接触。A cladding layer encloses the solar cell and is in contact with the substrate.
  11. 如权利要求10所述的太阳能装置,其中该基板的材质包括玻璃,且该基板的厚度小于1.0mm。The solar device according to claim 10, wherein the material of the substrate comprises glass, and the thickness of the substrate is less than 1.0 mm.
  12. 如权利要求1所述的太阳能装置,其中该第一辅助肋、该第二辅助肋以及该第三辅助肋分别还包括一对位凹槽,配置于该第一I形主体的顶部或该第一I形主体的底部,且该第一边框和该第二框边设有对应于该对位凹槽的多个对位标记。 The solar device of claim 1 , wherein the first auxiliary rib, the second auxiliary rib and the third auxiliary rib further comprise a pair of bit grooves respectively disposed at the top of the first I-shaped body or the first a bottom of the I-shaped body, and the first frame and the second frame are provided with a plurality of alignment marks corresponding to the alignment groove.
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CN102184988A (en) * 2011-03-22 2011-09-14 浙江合大太阳能科技有限公司 L-shaped ceramic frame photovoltaic building assembly and L-shaped ceramic frame sintering process
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CN202487616U (en) * 2012-02-09 2012-10-10 泰通(泰州)工业有限公司 Packaging frame of solar photovoltaic cell assembly

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