US20110155127A1 - Frame for solar module - Google Patents

Frame for solar module Download PDF

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Publication number
US20110155127A1
US20110155127A1 US12/978,539 US97853910A US2011155127A1 US 20110155127 A1 US20110155127 A1 US 20110155127A1 US 97853910 A US97853910 A US 97853910A US 2011155127 A1 US2011155127 A1 US 2011155127A1
Authority
US
United States
Prior art keywords
fastening
frame
supporting
solar panel
fastening members
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/978,539
Inventor
Szu-Han Li
Hung-Ming Tseng
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DuPont Apollo Ltd
Original Assignee
DuPont Apollo Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US29140309P priority Critical
Application filed by DuPont Apollo Ltd filed Critical DuPont Apollo Ltd
Priority to US12/978,539 priority patent/US20110155127A1/en
Assigned to Du Pont Apollo Limited reassignment Du Pont Apollo Limited ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LI, SZU-HAN, TSENG, HUNG-MING
Publication of US20110155127A1 publication Critical patent/US20110155127A1/en
Abandoned legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRA-RED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/20Peripheral frames for modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80Special profiles
    • F24S2025/801Special profiles having hollow parts with closed cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80Special profiles
    • F24S2025/804U-, C- or O-shaped; Hat profiles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

A frame for solar module to fix a solar panel within is disclosed. The frame for solar panel includes two first fastening members arranged at two opposite sides of the solar panel, two second fastening members arranged at another two opposite sides of the solar panel, and plural screws to screw the first fastening members and the second fastening members. Each first fastening member and each second fastening member includes a supporting portion for supporting the solar panel, a base portion, a connecting portion for connecting the supporting portion and the base portion, and a beam disposed between the supporting portion and the base portion.

Description

    RELATED APPLICATIONS
  • This application claims priority to U.S. Provisional Application Ser. No. 61/291,403, filed Dec. 31, 2009, which is herein incorporated by reference.
  • BACKGROUND
  • 1. Field of Invention
  • The present invention relates to a solar module. More particularly, the present invention relates to a frame for solar module.
  • 2. Description of Related Art
  • The increasing scarcity and the realization of the ecological and safety problems associated with non-renewable energy resources such as coal, petroleum and uranium, have made it essential that increased use be made of alternate non-depletable energy resources such as solar energy. Solar energy use has been limited in the past to special applications due in part to the high cost of manufacturing devices capable of producing significant amounts of photovoltaic energy. The improvement in manufacturing technology for fabricating the solar panel in mass production has greatly promoted the use of solar energy.
  • Significant environmental benefits are also realized from solar energy production, for example, reduction in air pollution from burning fossil fuels, reduction in water and land use from power generation plants, and reduction in the storage of waste byproducts. Solar energy produces no noise, and has few moving components.
  • The solar module mainly includes a solar panel and a frame to fix the solar panel within. The efficiency and the reliability of assembly of the solar module would be decided by the structure of the frame. Therefore, there is a need to design the frame of the solar module, which can improve the efficiency and the reliability of assembly of the solar module.
  • SUMMARY
  • An embodiment of the invention provides a frame for solar module to fix a solar panel within. The frame for solar panel includes two first fastening members arranged at two opposite sides of the solar panel, two second fastening members arranged at another two opposite sides of the solar panel, and plural screws to screw the first fastening members and the second fastening members. Each first fastening member and each second fastening member includes a supporting portion for supporting the solar panel, a base portion, a connecting portion for connecting the supporting portion and the base portion, and a beam disposed between the supporting portion and the base portion.
  • Each supporting portion has a groove, and the solar panel is assembled in the groove. Each supporting portion of the first fastening member has a first flange and the second flange. The solar panel is sandwiched between the first flange and the second flange. The beams of the first fastening members connect the second flanges and the base portions. Each first fastening member may optionally include a gasket disposed between the solar panel and the supporting portion. Each second flange has a hook for hooking the gasket. Each second fastening frame includes plural screwing portions disposed on the base portion and the supporting portion. Each first fastening member has plural screw holes disposed corresponding to the screwing portions, and the screws screw the screwing portions on the screw holes. The cross-section shape of each screwing portion can be C-shaped. The screwing portions can be disposed between the beams and the connecting portions. The material of the first fastening members and the second fastening members can be aluminum.
  • The beams of the first fastening members and the second fastening members of the invention could highly increase the bending strength of the frame for the solar module, so that the thickness of the metal sheet of the first fastening members and the second fastening members can be reduced. The first fastening members and the second fastening members are fixed by screws, thereby the first fastening members and the second fastening members are fixed firmly and better positioned. The support portion, the base portion, the connecting portion and the beam of each first and second fastening member are made integrated. The first fastening members and the second fastening members are made of metal, which can provide a grounding interface to the solar panel.
  • It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the invention as claimed.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings,
  • FIG. 1 is a schematic diagram of an embodiment of a solar module utilizing the frame of the invention;
  • FIG. 2 is a cross-section diagram of the first fastening member of the frame in FIG. 1;
  • FIG. 3 is a cross-section diagram of the second fastening member of the frame in FIG. 1;
  • FIG. 4 is an oblique diagram of the first fastening member of the invention; and
  • FIG. 5 is an oblique diagram of the second fastening member of the invention.
  • DESCRIPTION OF THE EMBODIMENTS
  • Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
  • Refer to FIG. 1. FIG. 1 is a schematic diagram of an embodiment of a solar module utilizing the frame of the invention. The solar module 100 includes a solar panel 110 and a frame 120 to fix the solar panel 110. The solar panel 110 is a rectangle panel. The frame 120 includes plural fastening members encircled the solar panel 110 and coupled to each other to fix the solar panel 110 within. The frame 120 has two first fastening members 130 disposed at two opposite sides of the solar panel 110. The frame 120 has two second fastening members 140 disposed at other two opposite sides of the solar panel 110. The solar module 100 further includes plural screws 150 to screw the first fastening members 130 to the second fastening members 140.
  • Refer to FIG. 2. FIG. 2 is a cross-section diagram of the first fastening member of the frame in FIG. 1. The first fastening member 130 has a first supporting portion 131, a first base portion 138, and a first connecting portion 136 for connecting the first supporting portion 131 and the first base portion 138. The first supporting portion 131 has a first groove 133. The solar panel (not shown) is assembled in the first groove 133. The first supporting portion 131 has a first flange 132 and a second flange 134. The second flange 134 is used to support the solar panel thereon, and the first flange 132 is used to position the solar panel. The first groove 133 is formed between the first flange 132 and the second flange 134. The solar panel is sandwiched between the first flange 132 and the second flange 134.
  • The first fastening member 130 has a first beam 135. The first beam 135 is disposed between the second flange 134 and the first base portion 138. In this embodiment, the opposite sides of the first beam 135 connect the second flange 134 and the first base portion 138 respectively. A cavity 139 is formed between the first beam 135 and the first connecting portion 136 and between the second flange 134 and the first base portion 138. The first beam 135 can further support the solar panel and increase the bending strength of the first fastening member 130.
  • The frame for solar module may further include a gasket 160 disposed between the solar panel and the support portion 131 for cushion. The gasket 160 can be made of an elastic material, such as a rubber material or a polymer material, which can prevent the solar panel from damage by directly contacting the first fastening member 130. The second flange 134 has a hook 137 to hook the gasket 160. The first fastening member 130 can be made of metal sheet. The first fastening member 130 can be made of aluminum.
  • Refer to FIG. 3. FIG. 3 is a cross-section diagram of the second fastening member of the frame in FIG. 1. The second fastening member 140 includes a second supporting portion 142, a second base portion 144, and a second connecting portion 146 to connect the second supporting portion 142 and the second base portion 144. The second supporting portion 142 has a second groove 143, and the solar panel (not shown) is assembled in the second groove 143. The second fastening member 140 has a second beam 148 disposed between the second supporting portion 142 and the second base portion 144. The opposite sides of the second beam 148 connect the second supporting portion 142 and the second base portion 144 respectively. A cavity 147 is formed between the second beam 148 and the second connecting portion 146. The second beam 148 can further support the solar panel and increase the bending strength of the second fastening member 140.
  • The second fastening member 140 further includes plural screwing portions 145. The screwing portions 145 are disposed on the second supporting portion 142 and the second base portion 144. The cross-section shape of the screwing portion 145 is a C-shaped. The screwing portion 145 is arranged between the second beam 148 and the second connecting portion 146. The second fastening member 140 can be made of metal sheet. The material of the second fastening member 140 can be aluminum.
  • Refer to FIG. 4 and FIG. 5 simultaneously. FIG. 4 is an oblique diagram of the first fastening member of the invention. FIG. 5 is an oblique diagram of the second fastening member of the invention. The second fastening member 140 has plural screwing portions 145 disposed between the second supporting portion 142 and the second base portion 144. The second beam 148 connects the second supporting portion 142 and the second base portion 144 to enhance the bending strength of the second fastening member 140.
  • The first fastening member 130 has plural screw holes 170 disposed corresponding to the screwing portions 145 of the second fastening members 140. The screws 150 in FIG. 1 screw the screwing portions 145 on the screw holes 170 to screw the first fastening member 130 to the second fastening member 140.
  • The beams of the first fastening members and the second fastening members of the invention could highly increase the bending strength of the frame for the solar module, so that the thickness of the metal sheet of the first fastening members and the second fastening members can be reduced. The first fastening members and the second fastening members are fixed by screws, thereby the first fastening members and the second fastening members are fixed firmly and better positioned. The support portion, the base portion, the connecting portion and the beam of each first and second fastening member are made integrated. The first fastening members and the second fastening members are made of metal, which can provide a grounding interface to the solar panel.
  • Although the present invention has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
  • It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.

Claims (11)

1. A frame for solar module to fix a solar panel within, the frame comprising:
two first fastening members arranged at two opposite sides of the solar panel;
two second fastening members arranged at another two opposite sides of the solar panel, each first fastening member and each second fastening member comprising:
a supporting portion for supporting the solar panel;
a base portion;
a connecting portion for connecting the supporting portion and the base portion; and
a beam disposed between the supporting portion and the base portion; and
a plurality of screws for screwing the first fastening members to the second fastening members.
2. The frame for solar module of claim 1, wherein each supporting portion comprises a groove, and the solar panel is assembled in the groove.
3. The frame for solar module of claim 1, wherein each supporting portion of the first fastening member comprises a first flange and a second flange, and the solar panel is sandwiched between the first flange and the second flange.
4. The frame for solar module of claim 3, wherein the beams of the first fastening members connect the second flanges and the base portions.
5. The frame for solar module of claim 4, wherein each first fastening member comprises a gasket disposed between the solar panel and the supporting portion.
6. The frame for solar module of claim 5, wherein each second flange has a hook for hooking the gasket.
7. The frame for solar module of claim 1, wherein each second fastening frame comprises a plurality of screwing portions disposed on the base portion and the supporting portion.
8. The frame for solar module of claim 7, wherein each first fastening member comprises a plurality of screw holes disposed corresponding to the screwing portions, and the screws screw the screwing portions on the screw holes.
9. The frame for solar module of claim 7, wherein the cross-section shape of each screwing portion is C-shaped.
10. The frame for solar module of claim 7, wherein the screwing portions are disposed between the beams and the connecting portions.
11. The frame for solar module of claim 1, wherein a material of the first fastening members and the second fastening members is aluminum.
US12/978,539 2009-12-31 2010-12-24 Frame for solar module Abandoned US20110155127A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US29140309P true 2009-12-31 2009-12-31
US12/978,539 US20110155127A1 (en) 2009-12-31 2010-12-24 Frame for solar module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US12/978,539 US20110155127A1 (en) 2009-12-31 2010-12-24 Frame for solar module

Publications (1)

Publication Number Publication Date
US20110155127A1 true US20110155127A1 (en) 2011-06-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
US12/978,539 Abandoned US20110155127A1 (en) 2009-12-31 2010-12-24 Frame for solar module

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US (1) US20110155127A1 (en)
CN (1) CN102142472A (en)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102769054A (en) * 2012-07-23 2012-11-07 江苏爱康太阳能科技股份有限公司 High-firmness connecting structure for solar frame component
CN102769055A (en) * 2012-07-23 2012-11-07 江苏爱康太阳能科技股份有限公司 High-firmness connecting structure for solar frame component
CN102769050A (en) * 2012-07-23 2012-11-07 江苏爱康太阳能科技股份有限公司 Fastened connecting structure for solar frame component
EP2642218A1 (en) * 2012-03-23 2013-09-25 Brandoni Solare S.p.A. A modular apparatus for architectural integration of frameless solar modules
US8661747B2 (en) 2010-07-23 2014-03-04 Kristian Eide Solar panel racking system
US20140158650A1 (en) * 2012-12-06 2014-06-12 Goal Zero Llc Solar panel positioning system
US20150188485A1 (en) * 2012-09-28 2015-07-02 Sanyo Electric Co., Ltd. Solar cell module
USD833383S1 (en) 2016-11-16 2018-11-13 Solaero Technologies Corp. Solar cell with via
USD835030S1 (en) 2016-12-12 2018-12-04 Solaero Technologies Corp. Solar cell with VIA
USD835571S1 (en) 2016-12-08 2018-12-11 Solaero Technologies Corp. Solar cell with via
USD864856S1 (en) * 2014-07-29 2019-10-29 Solaero Technologies Corp. Solar cell
EP3562032A1 (en) 2018-04-25 2019-10-30 Total SA Photovoltaic module and process for manufacturing a photovoltaic module
US10651783B2 (en) * 2015-12-11 2020-05-12 Hanwha Q Cells Gmbh Solar module and solar module frame
USD897943S1 (en) * 2018-03-28 2020-10-06 Panasonic Intellectual Property Management Co., Ltd. Frame unit for solar power cells

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CN103043007A (en) * 2011-10-15 2013-04-17 成都锐奕信息技术有限公司 Vehicle-mounted terminal enabling solar panel to be convenient to install

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US4239555A (en) * 1979-07-30 1980-12-16 Mobil Tyco Solar Energy Corporation Encapsulated solar cell array
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US20100218810A1 (en) * 2007-05-14 2010-09-02 Mitsubishi Electric Corporation Solar battery module device
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US8382513B2 (en) * 2009-04-16 2013-02-26 Yanegijutsukenkyujo Co., Ltd. Connecting member for installing photovoltaic cell module

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EP2019435A3 (en) * 2007-07-23 2015-09-02 Kaneka Corporation Solar cell module
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US4239555A (en) * 1979-07-30 1980-12-16 Mobil Tyco Solar Energy Corporation Encapsulated solar cell array
US4433200A (en) * 1981-10-02 1984-02-21 Atlantic Richfield Company Roll formed pan solar module
US4838951A (en) * 1985-04-17 1989-06-13 Siemens Aktiengesellschaft Solar module mounting arrangement using angle brackets
US5071491A (en) * 1988-12-12 1991-12-10 Siemens Aktiengesellschaft Frame for solar cell devices
US5252141A (en) * 1991-02-20 1993-10-12 Canon Kabushiki Kaisha Modular solar cell with protective member
US6105317A (en) * 1997-09-24 2000-08-22 Matsushita Electric Works, Ltd. Mounting system for installing an array of solar battery modules of a panel-like configuration on a roof
US6405494B1 (en) * 1997-09-30 2002-06-18 Wolfgang Wismeth Fixing device for solar modules
US6111189A (en) * 1998-07-28 2000-08-29 Bp Solarex Photovoltaic module framing system with integral electrical raceways
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US7600349B2 (en) * 2003-02-26 2009-10-13 Unirac, Inc. Low profile mounting system
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8661747B2 (en) 2010-07-23 2014-03-04 Kristian Eide Solar panel racking system
EP2642218A1 (en) * 2012-03-23 2013-09-25 Brandoni Solare S.p.A. A modular apparatus for architectural integration of frameless solar modules
CN102769055A (en) * 2012-07-23 2012-11-07 江苏爱康太阳能科技股份有限公司 High-firmness connecting structure for solar frame component
CN102769050A (en) * 2012-07-23 2012-11-07 江苏爱康太阳能科技股份有限公司 Fastened connecting structure for solar frame component
CN102769054A (en) * 2012-07-23 2012-11-07 江苏爱康太阳能科技股份有限公司 High-firmness connecting structure for solar frame component
US20150188485A1 (en) * 2012-09-28 2015-07-02 Sanyo Electric Co., Ltd. Solar cell module
US9337770B2 (en) * 2012-09-28 2016-05-10 Panasonic Intellectual Property Management Co., Ltd. Solar cell module
US9249995B2 (en) * 2012-12-06 2016-02-02 Goal Zero Llc Solar panel positioning system
US20140158650A1 (en) * 2012-12-06 2014-06-12 Goal Zero Llc Solar panel positioning system
USD864856S1 (en) * 2014-07-29 2019-10-29 Solaero Technologies Corp. Solar cell
US10651783B2 (en) * 2015-12-11 2020-05-12 Hanwha Q Cells Gmbh Solar module and solar module frame
USD833383S1 (en) 2016-11-16 2018-11-13 Solaero Technologies Corp. Solar cell with via
USD835571S1 (en) 2016-12-08 2018-12-11 Solaero Technologies Corp. Solar cell with via
USD835030S1 (en) 2016-12-12 2018-12-04 Solaero Technologies Corp. Solar cell with VIA
USD897943S1 (en) * 2018-03-28 2020-10-06 Panasonic Intellectual Property Management Co., Ltd. Frame unit for solar power cells
EP3562032A1 (en) 2018-04-25 2019-10-30 Total SA Photovoltaic module and process for manufacturing a photovoltaic module
WO2019206970A1 (en) 2018-04-25 2019-10-31 Total Sa Photovoltaic module and process for manufacturing a photovoltaic module

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