WO2016104129A1 - Joint connector manufacturing method - Google Patents

Joint connector manufacturing method Download PDF

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Publication number
WO2016104129A1
WO2016104129A1 PCT/JP2015/084320 JP2015084320W WO2016104129A1 WO 2016104129 A1 WO2016104129 A1 WO 2016104129A1 JP 2015084320 W JP2015084320 W JP 2015084320W WO 2016104129 A1 WO2016104129 A1 WO 2016104129A1
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WO
WIPO (PCT)
Prior art keywords
terminal
tab
joint
terminals
female
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PCT/JP2015/084320
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French (fr)
Japanese (ja)
Inventor
元 松井
康雄 大森
Original Assignee
株式会社オートネットワーク技術研究所
住友電装株式会社
住友電気工業株式会社
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Application filed by 株式会社オートネットワーク技術研究所, 住友電装株式会社, 住友電気工業株式会社 filed Critical 株式会社オートネットワーク技術研究所
Publication of WO2016104129A1 publication Critical patent/WO2016104129A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/04Pins or blades for co-operation with sockets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00Coupling parts supported only by co-operation with counterpart
    • H01R31/08Short-circuiting members for bridging contacts in a counterpart
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Definitions

  • the present invention relates to a method for manufacturing a joint connector.
  • an automobile has a vehicle-mounted network called CAN, and a plurality of nodes (electronic control units) communicate with each other through a wire harness constituting a communication transmission path.
  • CAN vehicle-mounted network
  • nodes electronic control units
  • a type in which a plurality of communication wires of a wire harness are connected via a joint connector is disclosed.
  • a communication line a twisted pair line is used to make it less susceptible to noise.
  • one communication line is connected to the joint terminal of one stage, and the other corresponding communication line is connected to the joint terminal of the other stage.
  • the distance between the cavities accommodating the respective terminals connected to the paired communication lines in the twisted pair lines is as close as possible. This is because the effect of noise reduction is impaired when the interval is wide.
  • the arrangement of the lances is changed so that the bending direction (X direction) of the lances formed in both cavities corresponding to the twisted pair wires is perpendicular to the arrangement direction of both cavities (Y direction). It is possible. If the direction is the same, the cavity will be stacked with the bending space of the lance at the height of the terminal accommodating space, and the pitch between the cavities will increase accordingly.
  • An elastic contact piece for connection with the corresponding tab terminal is formed inside each female terminal, and the bending direction thereof is the X direction, which is the same direction as the bending direction of the lance.
  • the tab terminals of the joint terminals are arranged in the X direction, so that the tabs come into contact with the corresponding elastic contact pieces in the arrangement direction. That is, each tab terminal comes into contact with the elastic contact piece so that the fracture surface when cut out from the base material faces.
  • the joint connector manufacturing method of the present invention includes a joint terminal formed with a connecting piece and a plurality of tab terminals protruding in parallel from the connecting piece, and each tab terminal can be inserted therein, and the tab terminal is elastic with the tab terminal.
  • a plurality of female terminal fittings having terminal connecting portions formed with flexible contact pieces that can be bent to contact with each other, and a plurality of tab entry paths into which joint terminals can be incorporated and each tab terminal is inserted.
  • One terminal accommodating portion and each tab entry path are concentrically opposed to each other, and a female terminal fitting can be inserted therein.
  • a plurality of cavities each having a flexible lance that is elastically locked to each female terminal fitting are formed therein.
  • a housing formed with a second terminal accommodating portion and a method for manufacturing a joint connector in which the elastic contact piece is bent in the same direction as the tab terminal arrangement direction.
  • the follower portion protruding from each tab terminal is displaced along the cam portion spirally formed around the axis of the tab entry passage in the tab entry passage.
  • each tab terminal is twisted and deformed around the axis of each tab terminal with respect to the connecting piece, and when the joint terminal and the female terminal corresponding to this joint terminal are connected, each tab terminal is moved in the direction of the plate surface. It is possible to contact an elastic contact piece.
  • each tab terminal when the joint terminal is assembled to the first terminal accommodating portion of the housing, each tab terminal enters along the tab entry path. During this time, since the follower portion of the joint terminal is displaced along the cam portion formed in a spiral shape in the tab approach path, the tab terminal is twisted around its axis in the course of entry. When the joint terminal is inserted to the normal position with respect to the first terminal accommodating portion, each tab terminal is twisted to a predetermined angle around the axis. On the other hand, when the female terminal is properly inserted into the second terminal accommodating portion, the female terminal is locked by the lance to be prevented from coming off.
  • the elastic contact piece in the terminal connection portion of the female terminal is elastic with the surface opposed to the tab terminal in the plate surface direction instead of the fracture surface because each tab terminal is twisted with respect to the coupling piece. In contact with each other and electrically connected. As a result, the elastic contact piece is protected from damage from the fracture surface of the tab terminal.
  • the twisting of the tab terminal is performed in conjunction with the operation of assembling the joint terminal into the housing. For this reason, a joint connector can be manufactured efficiently.
  • Diagram showing part of the in-vehicle network Top view of joint terminal The perspective view which shows the connection condition of the joint terminal and female terminal after being twisted Sectional view of the joint connector with the joint terminal and female terminal connected Bottom view of housing Same right side view Same left side view Flat section of housing Front sectional view showing a state in which the joint terminal is inserted shallowly in the first terminal accommodating portion of the housing AA line sectional view of FIG. Front sectional view showing a state in which the joint terminal is inserted to the intermediate position in the first terminal accommodating portion of the housing. BB sectional view of FIG. Front sectional view showing a state where the joint terminal is inserted to the normal depth in the first terminal accommodating portion of the housing. CC sectional view of FIG. The perspective view which shows a tab approach path and a cam part typically Same front view
  • the bending direction of the lance may be inserted into the cavities adjacent in the direction orthogonal to each other.
  • the pitch between the cavities adjacent in the direction perpendicular to the lance bending direction is smaller than the pitch between the cavities adjacent in the lance bending direction because there is no lance bending space. . Therefore, each female terminal connected to the twisted pair wire can be inserted into the adjacent cavity in a direction perpendicular to the bending direction of the lance with a small pitch between the cavities. Can be held high.
  • FIG. 1 shows a part of an in-vehicle network called CAN (Control Area Network), and a plurality of electronic control units U can communicate with each other via a wire harness WH.
  • CAN Control Area Network
  • the wire harness WH includes a main line 1 and branch lines 2 that branch from the main line 1 at a plurality of branch points 3 and are connected to the electronic control units U at the respective branch destinations. Moreover, the trunk line 1 and each branch line 2 are comprised by the twisted pair wire which twisted the two electric wires W in a pair.
  • a detour path 4 is formed at each branch point 3 toward the joint connector CO.
  • the forward path 4A and the return path 4B in each detour path 4 are relayed in the joint connector CO and branched to each electronic control unit U.
  • joint terminal see Fig. 2
  • a pair of joint terminals 5 shown in FIG. 2 is accommodated in the joint connector CO (only one joint terminal 5 is shown in FIG. 1).
  • the joint terminal 5 is made of a conductive metal, and is formed of three tab terminals 6 arranged in parallel in the width direction and a flat plate-like connecting piece 7 that connects end portions of the tab terminals 6.
  • the electric wires W paired with the twisted pair wires described above are connected to the tab terminals 6 that are paired between the joint terminals 5 via female terminals 9A and 9B, respectively.
  • a substantially rectangular follower portion 8 is formed on one side edge in the length direction of each tab terminal 6 so as to protrude.
  • a chamfered portion 8A having a curved surface is formed at the front edge portion of each follower portion 8. The chamfered portion 8A is for smooth entry into a cam portion 27 described later.
  • the joint terminal 5 is formed by stamping a flat base material with a press, and therefore, both side edges of the tab terminal 6 have broken surfaces.
  • FIG. 2 when the tab terminal 6 is punched by a press, the plate surface (the front surface and the back surface shown in FIG. 2) and the plate surface of the connecting piece 7 are flush with each other.
  • FIG. 3 the tab terminal 6 is twisted by 90 degrees around its axis, so that the plate surface of the connecting piece 7 and the tab terminal 6 are connected to each other.
  • the plate surface is in a substantially perpendicular positional relationship. This will be described in detail later.
  • the same female terminals 9A and 9B are used for the main line and the branch line.
  • the female terminals 9A and 9B are also formed by punching a conductive metal plate material with a press and bending it into a predetermined shape.
  • the female terminals 9A and 9B are composed of a rectangular tube-shaped terminal connecting portion 10 into which the tab terminal 6 can be inserted, and a wire connecting portion 11 arranged at the rear portion thereof.
  • the electric wire connecting portion 11 further includes a wire barrel 11A for caulking the core wire exposed at the end of the electric wire (each electric wire constituting the twisted pair wire) and an insulation barrel 11B for caulking the covering portion of the electric wire W.
  • the terminal connection portion 10 is formed by being bent into a rectangular tube shape, and the ceiling surface is a double wall.
  • the outer surface side of the ceiling surface of the terminal connecting portion 10 is cut out at the central portion in the longitudinal direction and has a single structure.
  • a pair of protrusions 12A and 12B are formed so as to protrude with the notch portion interposed between the front and rear. Both protrusions 12A and 12B have a function as a stabilizer, and the protrusion 12A on the front side also has a function of locking with a lance 13 described later.
  • an elastic contact piece 14 is formed in the terminal connection portion 10 for electrical connection with each tab terminal 6 of the joint terminal 5.
  • the elastic contact piece 14 is formed to extend rearward in a cantilevered manner, and can be bent in a direction opposite to the direction in which the protrusions 12A and 12B protrude. In other words, the elastic contact piece 14 is bent along the bending direction of the lance 13 (X direction: see FIGS. 4 and 6).
  • the housing 15 is made of synthetic resin, and has a pair of first terminal accommodating portions 16 for accommodating the pair of joint terminals 5 (accommodating portions located on the left side in the housing in FIG. Only a first terminal accommodating portion 16 is shown), and a pair for accommodating a total of three female terminals (two pairs of female terminals for trunk line 9A and one pair of female terminals for branch line 9B).
  • the second terminal accommodating portion 17 is formed (in FIG. 4, the accommodating portion is located on the right side in the housing, and only the second terminal accommodating portion 17 on one side is shown in FIG. 4).
  • Each of the second terminal accommodating portions 17 includes a total of three cavities 18 each accommodating two female main terminals 9A and one branch female terminal 9B.
  • the pair of female terminals (the main terminal female terminal 9 ⁇ / b> A and the branch line female terminal 9 ⁇ / b> B) connected to the two electric wires W constituting the twisted pair wire are paired with the respective second terminal accommodating portions 17.
  • the pitch in the Y direction is set to be narrower than the pitch in the X direction.
  • an insertion hole 20 for penetrating the tab terminal 6 is opened in the boundary wall 19 between each second terminal accommodating portion 17 and the corresponding first terminal accommodating portion 16, and When the lance 13 is formed, a die-cutting hole 21 is formed for enabling die-cutting toward the first terminal accommodating portion 16 side.
  • a lance 13 that extends in a cantilevered manner toward the front is disposed inside each cavity 18 and in the front portion (a portion near the first terminal housing portion 16).
  • Each lance 13 is formed to be deflectable along the X direction in FIG. The lance 13 prevents the female terminals 9A and 9B from coming off by elastically locking with the protrusion 12A on the front side of the female terminals 9A and 9B.
  • a retainer mounting hole 22 is opened on one side surface of the housing 15.
  • the retainer mounting hole 22 is formed so as to communicate with all the cavities 18.
  • the retainer 23 mounted in the retainer mounting hole 22 has locking projections 24 that can be locked at the rear ends of the terminal connecting portions 10 of the female terminals 9A and 9B.
  • the retainer 23 is held on the housing 15 at two positions, a temporary locking position and a main locking position.
  • each locking projection 24 stands by outside the entry path of the female terminals 9A, 9B, so that each female terminal 9A, 9B can be inserted into and removed from the cavity 18. In the locking position, each locking projection 24 can be locked into the rear end of the terminal connecting portion 10 by entering the entry path of the female terminals 9A and 9B.
  • the first terminal accommodating portion 16 has a two-stage arrangement along the Y direction.
  • a connection piece accommodating portion 25 for accommodating the connection pieces 7 of both joint terminals 5 is formed at the inlet portions of both the first terminal accommodation portions 16.
  • the opening width of the connecting piece housing portion 25 is formed slightly narrower than the width of the connecting piece 7 of the corresponding joint terminal 5. Therefore, in a state where the joint terminal 5 is accommodated in the first terminal accommodating portion 16, the connecting piece 7 is abutted against the inner wall of the first terminal accommodating portion 16 at the front end edge and is pressed into the connecting piece accommodating portion 25. The whole is prevented from being pulled out.
  • each tab entry path 26 is formed in parallel along the X direction.
  • Each tab terminal 6 can be inserted.
  • Each tab entry path 26 is formed straight along the front-rear direction and is substantially coaxial with the corresponding cavity 18.
  • the entrance portion of each tab entry path 26 is formed in a state communicating with the connecting piece housing portion 25.
  • the front end of each tab entry path 26 opens to the boundary wall 19 as the insertion hole 20 described above.
  • the tab approach path 26 is formed in a substantially circular hole shape having a hole diameter larger than the outer diameter of the tab terminal 6 as shown in FIG.
  • a cam portion 27 is formed in communication with each tab entry path 26 over its entire length.
  • the cam portion 27 is formed with a thickness substantially equal to or slightly larger than the plate thickness of the follower portion 8, and can allow the follower portion 8 to enter.
  • the cam portion 27 is a straight portion 28 that is straight along the front-rear direction until reaching the position slightly inward from the entrance (the rear end of the housing 15) of the first terminal accommodating portion 16. It has become.
  • a spiral portion 29 is formed in the length range on the front side of the straight portion 28.
  • the spiral portion 29 is formed so as to rotate spirally around the axis of the tab entry path 26. In the case of this embodiment, the turning angle from the start end to the end of the spiral is approximately 90 degrees.
  • the cam portion 27 is formed so as to reach the front end from the end of the spiral while maintaining the cross-sectional shape at the end of the spiral.
  • the turning direction in which the spiral is drawn is opposite.
  • the turning direction is clockwise, whereas the first terminal housing portion 16 positioned on the lower side. Then, it is counterclockwise.
  • each tab terminal 6 initially advances along the straight portion 28 of the cam portion 27. Does not occur.
  • the follower portion 8 enters the spiral portion 29 of the cam portion 27, the front end portion of the connecting piece 7 of the joint terminal 5 enters the connecting piece housing portion 25 and is in the thickness direction.
  • each tab terminal 6 is twisted and deformed around each axis along with the movement of the follower portion 8 along the spiral path of the spiral portion 29.
  • the follower portion 8 has a relationship that is approximately 90 degrees out of phase with the connecting piece 7.
  • the plate surface direction of the tab terminal 6 is the direction along the Y direction, but the joint terminal 5 is the first terminal accommodating portion 16.
  • the plate surface direction of the tab terminal 6 is converted to the X direction.
  • the follower portion 8 is located at the front end portion of the spiral portion 29 and is sandwiched from the plate thickness direction by the opposing inner wall surface of the spiral portion 29. It is regulated not to cause a return (springback) from the deformed state.
  • each tab terminal 6 of both joint terminals 5 is inserted into the corresponding tab entry path 26, and at the same time, each follower portion 8 is inserted into the straight portion 28 of the corresponding cam portion 27 (see FIGS. 9 and 10).
  • each tab terminal 6 was initially oriented in the Y direction, which is the same direction as the plate surface direction of the connecting piece 7, but was twisted 90 degrees when the joint terminal 5 was accommodated. It is converted in the X direction.
  • the trunk line 1 has a detour path 4 for each branch point 3 to each electronic control unit U.
  • Each detour path 4 includes an outward path 4A toward the joint connector CO and a return path 4B that returns from the joint connector CO to the main line 1 again.
  • the main female terminals 9A are respectively connected to the ends of the two electric wires W constituting the twisted pair wire serving as the forward path 4A and the ends of the two electric wires W constituting the twisted pair wire serving as the return path 4B.
  • branch line female terminals 9B are respectively connected to the ends of the two electric wires W constituting the twisted pair wires that are branch lines connected to the respective electronic control units U.
  • the pair of trunk female terminals 9A connected to each end of the twisted pair wire constituting the forward path 4A of the detour path 4 is the second pair that is paired in the Y direction in FIG. 1 is inserted into a cavity 18 at the left end of the terminal accommodating portion 17 (in FIG. 1, the cavity 18 is not shown) (in FIG. 1, only one main female terminal 9A and one joint terminal 5 are shown for convenience of drawing). It is shown).
  • the pair of trunk female terminals 9A connected to the return path 4B of the detour path 4 is respectively inserted into the cavities 18 in the center of the second terminal accommodating portions 17 that are paired in the Y direction.
  • the pair of branch line female terminals 9B is inserted into the cavity 18 at the right end of the second terminal accommodating portion 17 that is paired in the Y direction. As described above, when the female terminals 9A and 9B are inserted into the cavity 18, the retainer 23 is held at the temporary locking position.
  • the primary locking by the lance 13 is performed.
  • the retainer 23 is moved from the temporary locking to the final locking position, the locking protrusions 24 of the retainer 23 are locked to the rear ends of the corresponding terminal terminals 10 of the female terminals 9A and 9B.
  • the female terminals 9 ⁇ / b> A and 9 ⁇ / b> B are double-stopped together with the lance 13.
  • the tab terminals 6 of the corresponding joint terminals 5 are inserted into the terminal connection portions 10 of the female terminals 9A and 9B.
  • the tab terminal 6 is slidably contacted while bending the elastic contact piece 14 to be in an electrically connected state.
  • the elastic contact piece 14 is in contact with the plate surface rather than the fracture surface of the tab terminal 6, it is not damaged from the fracture surface.
  • connection between the branch points 3 of the main line 1 is made by relaying the joint terminal 5 and the main line female terminal 9A for the forward path and the return path in the detour path 4.
  • the whole trunk line 1 is comprised by connecting between the branch points 3 in this way.
  • the joint terminal 5 and the branch line female terminal 9 ⁇ / b> B are connected at each branch point 3, whereby each electronic control unit U is branched from the main line 1 and connected. In this way, a connection is made at each branch point 3 to construct an in-vehicle network, and communication between the electronic control units U is possible.
  • the pair of female terminals 9A and 9B connected to the twisted pair wires constituting the main line 1 and the branch line 2 are brought close to the inside of the housing 15, that is, the corresponding cavity 18
  • the interval (interval in the Y direction) can be reduced. Therefore, the high noise removal function of the twisted pair wire can be maintained as it is even at the connection site with the connector.
  • the tab terminal 6 is twisted approximately 90 degrees around the axis, so that the elastic contact piece 14 of the female terminal is connected to the tab terminal of the joint terminal 5.
  • the elastic contact piece 14 can be protected from damage without contacting the fracture surface 6.
  • the twisting of the tab terminal 6 is not performed in advance, but is performed in accordance with the operation of inserting the joint connector CO into the housing 15, the manufacturing efficiency of the joint connector is increased by the absence of the prior processing. be able to.
  • the follower portion 8 is located at the front end portion of the spiral portion 29 in a state where the insertion operation of the joint terminal 5 is completed, and is sandwiched from the plate thickness direction by the opposing inner wall surface of the spiral portion 29. Therefore, each tab terminal 6 does not cause a return (springback) from the twisted state. Therefore, the effect that the tab terminal 6 can be stably in contact with the plate surface of the elastic contact piece 14 of the corresponding female terminal 9A, 9B is also obtained.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

In order to increase manufacturing efficiency of a joint connector while reducing the pitch between cavities, in a process for inserting a joint terminal (5) into a first terminal receiving unit (16) of a housing (15), a tab terminal (6) of the joint terminal (5) advances along a tab entrance path (26) formed in the housing (15). In the tab entrance path (26), a cam unit (27) is formed in a helical shape about the axis, and as the tab terminal (6) advances down the tab entrance path (26), a follower part (8) formed partway along the tab terminal (6) is guided the cam unit (27) so as to apply a twisting about the axis to the tab terminal (6). By this means, the connection can be made with an elastic contact piece (14) of a female terminal (9A, 9B) facing the plate surface direction of the tab terminal (6).

Description

ジョイントコネクタの製造方法Manufacturing method of joint connector
 本発明はジョイントコネクタの製造方法に関するものである。 The present invention relates to a method for manufacturing a joint connector.
 従来より、自動車にはCANと呼ばれる車載ネットワークが搭載され、複数のノード(電子制御ユニット)同士が通信用伝送路を構成するワイヤハーネスを通じて通信を行うようになっている。そのような技術を開示するものとして下記特許文献1を挙げることができる。 Conventionally, an automobile has a vehicle-mounted network called CAN, and a plurality of nodes (electronic control units) communicate with each other through a wire harness constituting a communication transmission path. The following patent document 1 can be mentioned as what discloses such a technique.
 ここには、ワイヤハーネスの複数の通信線をジョイントコネクタを介して接続する形式のものが開示されている。コネクタ内には、複数のタブ端子が突出するジョイント端子が上下二段に取り付けられており、幹線の分岐ポイント間を雌端子を介して接続したり、あるいは幹線から分岐する分岐線を雌端子を介して接続するようになっている。通信線としてはノイズの影響を受けにくくするためにツイストペア線が使用されている。このうち、一方の通信線はいずれか一方の段のジョイント端子に接続され、対応する他方の通信線は他方の段のジョイント端子に接続される。 Here, a type in which a plurality of communication wires of a wire harness are connected via a joint connector is disclosed. In the connector, joint terminals from which a plurality of tab terminals protrude are attached in two stages, upper and lower, and the branch points of the main line are connected via female terminals, or the branch lines branching from the main line are connected to the female terminals. To connect through. As a communication line, a twisted pair line is used to make it less susceptible to noise. Among these, one communication line is connected to the joint terminal of one stage, and the other corresponding communication line is connected to the joint terminal of the other stage.
特開2009-176688号公報JP 2009-176688 A
 ところで、上記したジョイントコネクタにおいて、ツイストペア線におけるペアとなる通信線に接続された各端子を収容するキャビティ間の間隔はできるだけ接近していることが好ましい。間隔が広いと、ノイズ低減の効果が損なわれてしまうからである。その対策としては、ツイストペア線に対応する両キャビティ内に形成されるランスの撓み方向(X方向)を、両キャビティの並び方向(Y方向)と直交する方向になるよう、ランスの配置を変更することが考えられる。仮に、同方向にしてしまうと、キャビティは端子の収容空間の高さにランスの撓み空間が積み重なってしまい、その分、キャビティ間のピッチが拡大してしまうからである。なお、各雌端子の内部には対応するタブ端子との接続のための弾性接触片が形成されており、その撓み方向はランスの撓み方向と同方向である、X方向となる。 By the way, in the above-described joint connector, it is preferable that the distance between the cavities accommodating the respective terminals connected to the paired communication lines in the twisted pair lines is as close as possible. This is because the effect of noise reduction is impaired when the interval is wide. As a countermeasure, the arrangement of the lances is changed so that the bending direction (X direction) of the lances formed in both cavities corresponding to the twisted pair wires is perpendicular to the arrangement direction of both cavities (Y direction). It is possible. If the direction is the same, the cavity will be stacked with the bending space of the lance at the height of the terminal accommodating space, and the pitch between the cavities will increase accordingly. An elastic contact piece for connection with the corresponding tab terminal is formed inside each female terminal, and the bending direction thereof is the X direction, which is the same direction as the bending direction of the lance.
 上記の対策構造にすると、ジョイント端子の各タブ端子の並び方向もX方向となるため、各タブはそれらの並び方向でもって対応する弾性接触片と接することになる。すなわち、各タブ端子は母材から切り出した際の破断面が弾性接触片と対向して接触し合うことになる。 In the above countermeasure structure, the tab terminals of the joint terminals are arranged in the X direction, so that the tabs come into contact with the corresponding elastic contact pieces in the arrangement direction. That is, each tab terminal comes into contact with the elastic contact piece so that the fracture surface when cut out from the base material faces.
 しかし、これでは、端子同士の接続(摺接)する際に、弾性接触片が損傷してめっきが剥がれたりする虞がある。その対策としては、ジョイント端子の各タブ端子を90度捻り加工をして、弾性接触片に対して破断面ではなく、板面を対向させるようにすることが考えられる。しかし、このような対策はジョイント端子にさらなる加工を必要とするものであるから、工程の増加によって製造効率の低下を招いてしまう。
 本発明は上記のような事情に基づいて完成されたものであって、キャビティ間ピッチを詰めつつ、製造効率を向上させることができるジョイントコネクタの製造方法を提供することを目的とする。
However, in this case, when the terminals are connected (slidably contacted), the elastic contact piece may be damaged and the plating may be peeled off. As a countermeasure, it is conceivable that each tab terminal of the joint terminal is twisted by 90 degrees so that the plate surface is opposed to the elastic contact piece instead of the fracture surface. However, since such measures require further processing of the joint terminals, an increase in the process leads to a decrease in manufacturing efficiency.
This invention is completed based on the above situations, Comprising: It aims at providing the manufacturing method of the joint connector which can improve manufacturing efficiency, filling up the pitch between cavities.
 本発明のジョイントコネクタの製造方法は、連結片とこの連結片から並列して突出する複数のタブ端子とが形成されたジョイント端子と、各タブ端子が差し込み可能で内部にはタブ端子と弾性的に接触するための撓み可能な弾性接触片が形成された端子接続部を有する複数の雌端子金具と、ジョイント端子を組み込み可能で各タブ端子が挿入される複数のタブ進入路が形成された第1端子収容部と、各タブ進入路と同軸で対向し雌端子金具が挿入可能であり、内部には各雌端子金具に弾性的に係止する撓み可能なランスが形成された複数のキャビティを有する第2端子収容部とが形成されたハウジングとを備え、弾性接触片の撓み方向がタブ端子の並び方向と同一方向であるジョイントコネクタを製造するための方法であって、ジョイント端子を第1端子収容部へ組み込む過程で、各タブ端子に張り出し形成されたフォロア部を、タブ進入路において同タブ進入路の軸線周りに螺旋状に形成されたカム部に沿って変位させることで、各タブ端子を連結片に対し各タブ端子の軸芯周りに捻り変形させ、ジョイント端子とこのジョイント端子と対応する雌端子とが接続したときに、各タブ端子を、その板面方向で弾性接触片に接触可能とすることを特徴とする。 The joint connector manufacturing method of the present invention includes a joint terminal formed with a connecting piece and a plurality of tab terminals protruding in parallel from the connecting piece, and each tab terminal can be inserted therein, and the tab terminal is elastic with the tab terminal. A plurality of female terminal fittings having terminal connecting portions formed with flexible contact pieces that can be bent to contact with each other, and a plurality of tab entry paths into which joint terminals can be incorporated and each tab terminal is inserted. One terminal accommodating portion and each tab entry path are concentrically opposed to each other, and a female terminal fitting can be inserted therein. A plurality of cavities each having a flexible lance that is elastically locked to each female terminal fitting are formed therein. And a housing formed with a second terminal accommodating portion, and a method for manufacturing a joint connector in which the elastic contact piece is bent in the same direction as the tab terminal arrangement direction. In the process of assembling the child into the first terminal accommodating portion, the follower portion protruding from each tab terminal is displaced along the cam portion spirally formed around the axis of the tab entry passage in the tab entry passage. Then, each tab terminal is twisted and deformed around the axis of each tab terminal with respect to the connecting piece, and when the joint terminal and the female terminal corresponding to this joint terminal are connected, each tab terminal is moved in the direction of the plate surface. It is possible to contact an elastic contact piece.
 本発明の製造方法において、ジョイント端子をハウジングの第1端子収容部へ組み付けて行く際には、各タブ端子はタブ進入路に沿って進入してゆく。この間、ジョイント端子のフォロア部がタブ進入路において螺旋状に形成されたカム部に沿って変位するため、タブ端子は進入の過程でその軸線周りに捻りを加えられる。そして、ジョイント端子が第1端子収容部に対し正規位置まで挿入されると、各タブ端子は軸線周りに所定角度まで捻じられる。一方、雌端子は第2端子収容部に対して正規に挿入されると、雌端子はランスによって係止されて抜け止めされる。このとき、雌端子における端子接続部内の弾性接触片は、各タブ端子が連結片に対して捻りが加えられていることから、タブ端子に対し破断面でなく板面方向に対向する面と弾性的に接触して電気的に接続される。この結果、弾性接触片はタブ端子の破断面からの損傷から保護される。 In the manufacturing method of the present invention, when the joint terminal is assembled to the first terminal accommodating portion of the housing, each tab terminal enters along the tab entry path. During this time, since the follower portion of the joint terminal is displaced along the cam portion formed in a spiral shape in the tab approach path, the tab terminal is twisted around its axis in the course of entry. When the joint terminal is inserted to the normal position with respect to the first terminal accommodating portion, each tab terminal is twisted to a predetermined angle around the axis. On the other hand, when the female terminal is properly inserted into the second terminal accommodating portion, the female terminal is locked by the lance to be prevented from coming off. At this time, the elastic contact piece in the terminal connection portion of the female terminal is elastic with the surface opposed to the tab terminal in the plate surface direction instead of the fracture surface because each tab terminal is twisted with respect to the coupling piece. In contact with each other and electrically connected. As a result, the elastic contact piece is protected from damage from the fracture surface of the tab terminal.
 以上のように、本発明の製造方法によれば、タブ端子の捻り加工を、ハウジングへのジョイント端子の組み込み動作に連動して行うようにしている。このため、ジョイントコネクタを効率よく製造することができる。 As described above, according to the manufacturing method of the present invention, the twisting of the tab terminal is performed in conjunction with the operation of assembling the joint terminal into the housing. For this reason, a joint connector can be manufactured efficiently.
車載ネットワークの一部を示す図Diagram showing part of the in-vehicle network ジョイント端子の平面図Top view of joint terminal 捻りを加えられた後のジョイント端子と雌端子との接続状況を示す斜視図The perspective view which shows the connection condition of the joint terminal and female terminal after being twisted ジョイント端子と雌端子とが接続した状態におけるジョイントコネクタの断面図Sectional view of the joint connector with the joint terminal and female terminal connected ハウジングの底面図Bottom view of housing 同じく右側面図Same right side view 同じく左側面図Same left side view ハウジングの平断面図Flat section of housing ハウジングの第1端子収容部内にジョイント端子が浅く挿入された状態を示す正断面図Front sectional view showing a state in which the joint terminal is inserted shallowly in the first terminal accommodating portion of the housing 図9のA-A線断面図AA line sectional view of FIG. ハウジングの第1端子収容部内にジョイント端子が中間位置まで挿入された状態を示す正断面図Front sectional view showing a state in which the joint terminal is inserted to the intermediate position in the first terminal accommodating portion of the housing. 図11のB-B線断面図BB sectional view of FIG. ハウジングの第1端子収容部内にジョイント端子が正規深さまで挿入された状態を示す正断面図Front sectional view showing a state where the joint terminal is inserted to the normal depth in the first terminal accommodating portion of the housing. 図13のC-C線断面図CC sectional view of FIG. タブ進入路とカム部を模式的に示す斜視図The perspective view which shows a tab approach path and a cam part typically 同じく正面図Same front view
 本発明における好ましい実施の形態を説明する。
 本発明のジョイントコネクタの製造方法は、前記ジョイント端子が前記第1端子収容部に正規に収容されたときに、前記フォロア部における前記捻り方向と反対側の面を前記カム部の内面に当接させて前記タブ端子が捻り方向と反対方向へ戻るのを規制するようにすることが好ましい。
 このような構成によれば、タブ端子が捻りを加えられた後にスプリングバックを生じることがないため、スプリングバックに起因した捻り角度のばらつきを有効に回避することができる。
 また、前記第1端子収容部とこの第1端子収容部に対応する前記第2端子収容部とが前記ランスの撓み方向と直交する方向へ複数列配された前記ハウジングにおいて、前記ランスの撓み方向と直交する方向で隣接する前記キャビティに対し、ツイストペア線のそれぞれに接続された前記雌端子を挿入するようにしてもよい。
 このような構成によれば、ランスの撓み方向と直交する方向で隣接するキャビティ間のピッチは、ランスの撓み空間がない分、ランスの撓み方向で隣接するキャビティ間のピッチよりも小さくなっている。したがって、ツイストペア線に接続された各雌端子を、キャビティ間ピッチの小さい、ランスの撓み方向と直交する方向で隣接するキャビティに挿入するようにすることができるため、ツイストペア線の持つノイズ除去機能を高く保持することができる。
A preferred embodiment of the present invention will be described.
In the joint connector manufacturing method of the present invention, when the joint terminal is properly accommodated in the first terminal accommodating portion, the surface of the follower portion opposite to the twisting direction is brought into contact with the inner surface of the cam portion. It is preferable to restrict the tab terminal from returning in the direction opposite to the twisting direction.
According to such a configuration, since the spring back does not occur after the tab terminal is twisted, variation in the twist angle due to the spring back can be effectively avoided.
Further, in the housing in which the first terminal accommodating portion and the second terminal accommodating portion corresponding to the first terminal accommodating portion are arranged in a plurality of rows in a direction orthogonal to the bending direction of the lance, the bending direction of the lance The female terminals connected to each of the twisted pair wires may be inserted into the cavities adjacent in the direction orthogonal to each other.
According to such a configuration, the pitch between the cavities adjacent in the direction perpendicular to the lance bending direction is smaller than the pitch between the cavities adjacent in the lance bending direction because there is no lance bending space. . Therefore, each female terminal connected to the twisted pair wire can be inserted into the adjacent cavity in a direction perpendicular to the bending direction of the lance with a small pitch between the cavities. Can be held high.
 <実施例>
 次に、本発明のジョイントコネクタの製造方法を具体化した実施例について、図面を参照しつつ説明する。
<Example>
Next, an embodiment embodying the joint connector manufacturing method of the present invention will be described with reference to the drawings.
 (車載ネットワークの概要)
 図1は、CAN(Control Area Network)と呼ばれる車載ネットワークの一部を示すものであり、複数の電子制御ユニットU同士がワイヤハーネスWHを介して通信が可能になっている。
(Outline of in-vehicle network)
FIG. 1 shows a part of an in-vehicle network called CAN (Control Area Network), and a plurality of electronic control units U can communicate with each other via a wire harness WH.
 ワイヤハーネスWHは、幹線1と、この幹線1から複数の分岐ポイント3において分岐し、それぞれの分岐先で各電子制御ユニットUに接続される分岐線2とから構成されている。また、幹線1及び各分岐線2は二本の電線Wを対で撚り合せたツイストペア線によって構成されている。 The wire harness WH includes a main line 1 and branch lines 2 that branch from the main line 1 at a plurality of branch points 3 and are connected to the electronic control units U at the respective branch destinations. Moreover, the trunk line 1 and each branch line 2 are comprised by the twisted pair wire which twisted the two electric wires W in a pair.
 幹線1は、各分岐ポイント3においてジョイントコネクタCOへ向けて迂回経路4が形成されている。各迂回経路4における往路4Aと復路4Bとは、ジョイントコネクタCO内において中継され、かつ各電子制御ユニットUへの分岐がなされている。 In the trunk line 1, a detour path 4 is formed at each branch point 3 toward the joint connector CO. The forward path 4A and the return path 4B in each detour path 4 are relayed in the joint connector CO and branched to each electronic control unit U.
 (ジョイント端子:図2参照)
 ジョイントコネクタCO内には、図2に示すジョイント端子5が一対収容されている(図1では一方のジョイント端子5のみが示されている。)。ジョイント端子5は導電金属製であり、幅方向に並列する3本のタブ端子6とこれらタブ端子6の端部を連結する平板状の連結片7とから形成されている。上記したツイストペア線で対をなす電線Wは、両ジョイント端子5間で対となるタブ端子6に対しそれぞれ雌端子9A,9Bを介して接続される。
(Joint terminal: see Fig. 2)
A pair of joint terminals 5 shown in FIG. 2 is accommodated in the joint connector CO (only one joint terminal 5 is shown in FIG. 1). The joint terminal 5 is made of a conductive metal, and is formed of three tab terminals 6 arranged in parallel in the width direction and a flat plate-like connecting piece 7 that connects end portions of the tab terminals 6. The electric wires W paired with the twisted pair wires described above are connected to the tab terminals 6 that are paired between the joint terminals 5 via female terminals 9A and 9B, respectively.
 各タブ端子6の長さ方向の一方の側縁には略方形状のフォロア部8が張り出し形成されている。各フォロア部8の前縁部には表面が湾曲状をなす面取り部8Aが形成されている。面取り部8Aは、後述するカム部27への進入を円滑にするためのものである。 A substantially rectangular follower portion 8 is formed on one side edge in the length direction of each tab terminal 6 so as to protrude. A chamfered portion 8A having a curved surface is formed at the front edge portion of each follower portion 8. The chamfered portion 8A is for smooth entry into a cam portion 27 described later.
 ジョイント端子5は、平板の母材からプレスによって打ち抜いて形成したものであり、したがって、タブ端子6の両側縁は破断面となっている。タブ端子6はプレスによって打ち抜かれたときの形態は、図2に示すように、各タブ端子6の板面(同図に示す表面と裏面)と連結片7の板面とは同一平面をなす形態であるが、ジョイントコネクタCOに組込まれた後の形態は、図3に示すように、各タブ端子6がその軸線周りに90度捻られて、連結片7の板面とタブ端子6の板面とが略直交した位置関係となっている。このことについては、後に詳述する。 The joint terminal 5 is formed by stamping a flat base material with a press, and therefore, both side edges of the tab terminal 6 have broken surfaces. As shown in FIG. 2, when the tab terminal 6 is punched by a press, the plate surface (the front surface and the back surface shown in FIG. 2) and the plate surface of the connecting piece 7 are flush with each other. As shown in FIG. 3, the tab terminal 6 is twisted by 90 degrees around its axis, so that the plate surface of the connecting piece 7 and the tab terminal 6 are connected to each other. The plate surface is in a substantially perpendicular positional relationship. This will be described in detail later.
 (雌端子:図3参照)
 雌端子9A,9Bは、幹線用と分岐線用のそれぞれに関して同一のものが使用されている。雌端子9A,9Bも導電金属製の板材をプレスにて打ち抜いた後に、所定形状に曲げ加工したものである。雌端子9A,9Bは、タブ端子6が差し込み可能な角筒状の端子接続部10と、その後部に配された電線接続部11とからなっている。電線接続部11は、さらに電線(ツイストペア線を構成する各電線)の端部に露出する芯線をかしめ付けるワイヤバレル11Aと、電線Wの被覆部分をかしめ付けるインシュレーションバレル11Bとからなっている。
(Female terminal: see Fig. 3)
The same female terminals 9A and 9B are used for the main line and the branch line. The female terminals 9A and 9B are also formed by punching a conductive metal plate material with a press and bending it into a predetermined shape. The female terminals 9A and 9B are composed of a rectangular tube-shaped terminal connecting portion 10 into which the tab terminal 6 can be inserted, and a wire connecting portion 11 arranged at the rear portion thereof. The electric wire connecting portion 11 further includes a wire barrel 11A for caulking the core wire exposed at the end of the electric wire (each electric wire constituting the twisted pair wire) and an insulation barrel 11B for caulking the covering portion of the electric wire W.
 端子接続部10は角筒状に折り曲げられて形成され、天井面は二重壁となっている。端子接続部10の天井面のうち外面側は、長手方向の中央部において切り欠かれ、一重の構造となっている。端子接続部10における天井面の外面側はこの切欠き部分を前後に挟んで、一対の突部12A,12Bが突出形成されている。両突部12A,12Bは共にスタビライザとしての機能を有し、前側の突部12Aは後述するランス13と係止する機能も有している。 The terminal connection portion 10 is formed by being bent into a rectangular tube shape, and the ceiling surface is a double wall. The outer surface side of the ceiling surface of the terminal connecting portion 10 is cut out at the central portion in the longitudinal direction and has a single structure. On the outer surface side of the ceiling surface of the terminal connection portion 10, a pair of protrusions 12A and 12B are formed so as to protrude with the notch portion interposed between the front and rear. Both protrusions 12A and 12B have a function as a stabilizer, and the protrusion 12A on the front side also has a function of locking with a lance 13 described later.
 また、図4等に示すように、端子接続部10の内部にはジョイント端子5の各タブ端子6と電気的な接続を行うための弾性接触片14が形成されている。同図に示すように、弾性接触片14は後方へ片持ち状に延出して形成され、両突部12A,12Bの突出する方向とは反対方向への撓みが可能である。換言すれば、弾性接触片14の撓みはランス13の撓み方向(X方向:図4、図6参照)に沿って行なわれるようになっている。 Further, as shown in FIG. 4 and the like, an elastic contact piece 14 is formed in the terminal connection portion 10 for electrical connection with each tab terminal 6 of the joint terminal 5. As shown in the figure, the elastic contact piece 14 is formed to extend rearward in a cantilevered manner, and can be bent in a direction opposite to the direction in which the protrusions 12A and 12B protrude. In other words, the elastic contact piece 14 is bent along the bending direction of the lance 13 (X direction: see FIGS. 4 and 6).
 (コネクタのハウジング:主として図4~図8参照)
 ハウジング15は合成樹脂製であり、内部には一対のジョイント端子5を収容するための一対の第1端子収容部16(図4ではハウジング内の左側に位置する収容部であり、同図では片側の第1端子収容部16のみが示されている。)と、計3対の雌端子(2対の幹線用雌端子9Aと1対の分岐線用雌端子9B)を収容するための1対の第2端子収容部17とが形成されている(図4ではハウジング内の右側に位置する収容部であり、同図では片側の第2端子収容部17のみが示されている。)。各第2端子収容部17は二つの幹線用雌端子9Aと一つの分岐線用雌端子9Bとを収容するキャビティ18を計3室ずつ備えている。
(Connector housing: mainly refer to FIGS. 4 to 8)
The housing 15 is made of synthetic resin, and has a pair of first terminal accommodating portions 16 for accommodating the pair of joint terminals 5 (accommodating portions located on the left side in the housing in FIG. Only a first terminal accommodating portion 16 is shown), and a pair for accommodating a total of three female terminals (two pairs of female terminals for trunk line 9A and one pair of female terminals for branch line 9B). The second terminal accommodating portion 17 is formed (in FIG. 4, the accommodating portion is located on the right side in the housing, and only the second terminal accommodating portion 17 on one side is shown in FIG. 4). Each of the second terminal accommodating portions 17 includes a total of three cavities 18 each accommodating two female main terminals 9A and one branch female terminal 9B.
 図6に示すように、ツイストペア線を構成する両電線Wに接続された対となる雌端子(幹線用雌端子9A及び分岐線用雌端子9B)は、対をなす各第2端子収容部17において、図示左右方向(同図ではY方向)で並列するキャビティ18内に収容される。同図に示されるように、各第2端子収容部17を構成するキャビティ18において、Y方向に関するピッチはX方向に関するピッチよりも狭くなるように設定されている。 As shown in FIG. 6, the pair of female terminals (the main terminal female terminal 9 </ b> A and the branch line female terminal 9 </ b> B) connected to the two electric wires W constituting the twisted pair wire are paired with the respective second terminal accommodating portions 17. Are accommodated in cavities 18 arranged in parallel in the horizontal direction (Y direction in the figure). As shown in the figure, in the cavities 18 constituting each second terminal accommodating portion 17, the pitch in the Y direction is set to be narrower than the pitch in the X direction.
 また、図4等に示すように、各第2端子収容部17と対応する両第1端子収容部16との境界壁19にはタブ端子6を貫通させるための挿通孔20が開口するとともに、ランス13を成形する際に第1端子収容部16側への型抜きを可能にするための型抜き孔21が開口している。 Further, as shown in FIG. 4 and the like, an insertion hole 20 for penetrating the tab terminal 6 is opened in the boundary wall 19 between each second terminal accommodating portion 17 and the corresponding first terminal accommodating portion 16, and When the lance 13 is formed, a die-cutting hole 21 is formed for enabling die-cutting toward the first terminal accommodating portion 16 side.
 また、各キャビティ18の内部であって、前部(第1端子収容部16寄りの部位)には、前方へ向けて片持ち状に延出するランス13が配されている。各ランス13は図6におけるX方向に沿って撓み可能に形成されている。ランス13は、雌端子9A,9Bの前側の突部12Aと弾性的に係止することで雌端子9A,9Bの抜け止めを行う。 Further, a lance 13 that extends in a cantilevered manner toward the front is disposed inside each cavity 18 and in the front portion (a portion near the first terminal housing portion 16). Each lance 13 is formed to be deflectable along the X direction in FIG. The lance 13 prevents the female terminals 9A and 9B from coming off by elastically locking with the protrusion 12A on the front side of the female terminals 9A and 9B.
 さらに、図5に示すように、ハウジング15における一側面にはリテーナ装着孔22が開口している。リテーナ装着孔22は全キャビティ18に連通するようにして形成されている。一方、このリテーナ装着孔22に装着されるリテーナ23は、各雌端子9A,9Bの端子接続部10の後端にそれぞれ係止可能な係止突起24が形成されている。また、リテーナ23は詳細には図示しないが、ハウジング15に対して仮係止位置と本係止位置の二位置で保持されるようになっている。仮係止位置では、各係止突起24が雌端子9A,9Bの進入経路の外側に待機することで、各雌端子9A,9Bがキャビティ18に対して抜き差し自在となっているが、本係止位置では、各係止突起24が雌端子9A,9Bの進入経路内に突入することで、端子接続部10の後端に係止可能である。 Furthermore, as shown in FIG. 5, a retainer mounting hole 22 is opened on one side surface of the housing 15. The retainer mounting hole 22 is formed so as to communicate with all the cavities 18. On the other hand, the retainer 23 mounted in the retainer mounting hole 22 has locking projections 24 that can be locked at the rear ends of the terminal connecting portions 10 of the female terminals 9A and 9B. Although not shown in detail, the retainer 23 is held on the housing 15 at two positions, a temporary locking position and a main locking position. At the temporary locking position, each locking projection 24 stands by outside the entry path of the female terminals 9A, 9B, so that each female terminal 9A, 9B can be inserted into and removed from the cavity 18. In the locking position, each locking projection 24 can be locked into the rear end of the terminal connecting portion 10 by entering the entry path of the female terminals 9A and 9B.
 次に、第1端子収容部16について説明すると、図7に示すように、第1端子収容部16はY方向に沿った二段の配置となっている。図13等に示すように、両第1端子収容部16の入口部分には両ジョイント端子5の連結片7が収容される連結片収容部25が形成されている。連結片収容部25の開口幅は、対応するジョイント端子5の連結片7の幅より僅かに狭めに形成されている。したがって、ジョイント端子5が第1端子収容部16に収容された状態では、連結片7は前端縁が第1端子収容部16の奥壁に突き当てられるとともに、連結片収容部25に対し圧入気味に嵌め入れられることで、全体の抜け止めがされている。 Next, the first terminal accommodating portion 16 will be described. As shown in FIG. 7, the first terminal accommodating portion 16 has a two-stage arrangement along the Y direction. As shown in FIG. 13 and the like, a connection piece accommodating portion 25 for accommodating the connection pieces 7 of both joint terminals 5 is formed at the inlet portions of both the first terminal accommodation portions 16. The opening width of the connecting piece housing portion 25 is formed slightly narrower than the width of the connecting piece 7 of the corresponding joint terminal 5. Therefore, in a state where the joint terminal 5 is accommodated in the first terminal accommodating portion 16, the connecting piece 7 is abutted against the inner wall of the first terminal accommodating portion 16 at the front end edge and is pressed into the connecting piece accommodating portion 25. The whole is prevented from being pulled out.
 図7、図9、図10に示すように、両第1端子収容部16内にはそれぞれ3つのタブ進入路26がX方向に沿って並列して形成されており、それぞれはジョイント端子5の各タブ端子6を差し込み可能となっている。各タブ進入路26はそれぞれ前後方向に沿って真っ直ぐに形成され、対応するキャビティ18とほぼ同軸をなしている。各タブ進入路26の入口部分は連結片収容部25に連通した状態で形成されている。各タブ進入路26の前端は前述した挿通孔20として境界壁19に開口している。タブ進入路26は、図7等に示すように、タブ端子6の外径より大きな孔径を有する略円形の孔形状にて形成されている。 As shown in FIGS. 7, 9, and 10, in each of the first terminal accommodating portions 16, three tab entry paths 26 are formed in parallel along the X direction. Each tab terminal 6 can be inserted. Each tab entry path 26 is formed straight along the front-rear direction and is substantially coaxial with the corresponding cavity 18. The entrance portion of each tab entry path 26 is formed in a state communicating with the connecting piece housing portion 25. The front end of each tab entry path 26 opens to the boundary wall 19 as the insertion hole 20 described above. The tab approach path 26 is formed in a substantially circular hole shape having a hole diameter larger than the outer diameter of the tab terminal 6 as shown in FIG.
 図15~図16に示すように、各タブ進入路26にはその全長に亘ってカム部27が連通して形成されている。カム部27はフォロア部8の板厚と略等しいか、それよりもやや大きめの厚みをもって形成されており、フォロア部8を進入させうる。図15、図16に示すように、カム部27は第1端子収容部16の入口(ハウジング15の後端)からやや奥方に入り込んだ位置に至るまでは前後方向に沿って真っ直ぐなストレート部28となっている。そして、ストレート部28より前部側の長さ範囲には螺旋部29が形成されている。螺旋部29はタブ進入路26の軸線周りに螺旋状に旋回するようにして形成されている。本実施例の場合、螺旋の始端から終端に至るまでの旋回角度は略90度である。カム部27は螺旋の終端から先も、螺旋の終端における断面形状を維持したまま前端に至るように形成されている。 As shown in FIG. 15 to FIG. 16, a cam portion 27 is formed in communication with each tab entry path 26 over its entire length. The cam portion 27 is formed with a thickness substantially equal to or slightly larger than the plate thickness of the follower portion 8, and can allow the follower portion 8 to enter. As shown in FIG. 15 and FIG. 16, the cam portion 27 is a straight portion 28 that is straight along the front-rear direction until reaching the position slightly inward from the entrance (the rear end of the housing 15) of the first terminal accommodating portion 16. It has become. A spiral portion 29 is formed in the length range on the front side of the straight portion 28. The spiral portion 29 is formed so as to rotate spirally around the axis of the tab entry path 26. In the case of this embodiment, the turning angle from the start end to the end of the spiral is approximately 90 degrees. The cam portion 27 is formed so as to reach the front end from the end of the spiral while maintaining the cross-sectional shape at the end of the spiral.
 但し、Y方向で対をなす第1端子収容部16間においては、螺旋を描く旋回方向は逆向きとなっている。例えば、図10、図12、図14において、Y方向で上段側に位置する第1端子収容部16では、旋回方向が時計周りであるのに対し、下段側に位置する第1端子収容部16では、反時計周りとなっている。 However, between the first terminal accommodating portions 16 that make a pair in the Y direction, the turning direction in which the spiral is drawn is opposite. For example, in FIGS. 10, 12, and 14, in the first terminal housing portion 16 positioned on the upper side in the Y direction, the turning direction is clockwise, whereas the first terminal housing portion 16 positioned on the lower side. Then, it is counterclockwise.
 かくして、ジョイント端子5が第1端子収容部16に差し込まれていく過程で、各タブ端子6のフォロア部8は当初、カム部27のストレート部28に沿って前進するため、タブ端子6の変形は生じない。しかし、図11に示すように、フォロア部8がカム部27の螺旋部29に進入した時点では、ジョイント端子5の連結片7の前端部が連結片収容部25内に進入して板厚方向から挟持されているため、以後、フォロア部8が螺旋部29の螺旋経路に沿って移動することに伴って各タブ端子6はそれぞれの軸線周りに捻り変形させられる。この結果、フォロア部8は連結片7とは略90度位相がずれた関係となる。換言すれば、ジョイント端子5が第1端子収容部16に差し込まれる当初の時点では、タブ端子6の板面方向はY方向に沿う方向であったが、ジョイント端子5が第1端子収容部16への差込みが完了した時点では、タブ端子6の板面方向はX方向へと変換されることになる。 Thus, in the process in which the joint terminal 5 is inserted into the first terminal accommodating portion 16, the follower portion 8 of each tab terminal 6 initially advances along the straight portion 28 of the cam portion 27. Does not occur. However, as shown in FIG. 11, when the follower portion 8 enters the spiral portion 29 of the cam portion 27, the front end portion of the connecting piece 7 of the joint terminal 5 enters the connecting piece housing portion 25 and is in the thickness direction. After that, each tab terminal 6 is twisted and deformed around each axis along with the movement of the follower portion 8 along the spiral path of the spiral portion 29. As a result, the follower portion 8 has a relationship that is approximately 90 degrees out of phase with the connecting piece 7. In other words, at the time when the joint terminal 5 is initially inserted into the first terminal accommodating portion 16, the plate surface direction of the tab terminal 6 is the direction along the Y direction, but the joint terminal 5 is the first terminal accommodating portion 16. When the insertion into is completed, the plate surface direction of the tab terminal 6 is converted to the X direction.
 なお、ジョイント端子5の差し込み操作が完了した状態で、フォロア部8は螺旋部29の前端部に位置し、螺旋部29の対向する内壁面によって板厚方向から挟持された状態にあるため、捻り変形の状態からの戻り(スプリングバック)を生じることがないよう規制されている。 In the state where the insertion operation of the joint terminal 5 has been completed, the follower portion 8 is located at the front end portion of the spiral portion 29 and is sandwiched from the plate thickness direction by the opposing inner wall surface of the spiral portion 29. It is regulated not to cause a return (springback) from the deformed state.
 次に、ジョイントコネクタCOの製造手順の一例について説明する。まず、両ジョイント端子5を、第1端子収容部16内に収容する作業がなされる。その場合、両ジョイント端子5の各タブ端子6を対応するタブ進入路26へ差し込むと同時に、各フォロア部8を対応するカム部27のストレート部28へ差し込む(図9、図10参照)。 Next, an example of the manufacturing procedure of the joint connector CO will be described. First, an operation of accommodating both joint terminals 5 in the first terminal accommodating portion 16 is performed. In that case, each tab terminal 6 of both joint terminals 5 is inserted into the corresponding tab entry path 26, and at the same time, each follower portion 8 is inserted into the straight portion 28 of the corresponding cam portion 27 (see FIGS. 9 and 10).
 そのままジョイント端子5を押し込むと、図11に示すように、連結片7の前端部が連結片収容部25の入口部分に入り込むため、連結片7は連結片収容部25内の対向壁面によって板面方向から挟持される。一方、各フォロア部8が螺旋部29の入口部分に進入するため、ジョイント端子5の押込みに伴って、フォロア部8は螺旋部29の内面(カム面)からタブ端子6の軸芯周りに所定方向への捻り力を受ける。 When the joint terminal 5 is pushed in as it is, the front end portion of the connecting piece 7 enters the inlet portion of the connecting piece housing portion 25 as shown in FIG. It is clamped from the direction. On the other hand, since each follower portion 8 enters the entrance portion of the spiral portion 29, the follower portion 8 is predetermined from the inner surface (cam surface) of the spiral portion 29 around the axis of the tab terminal 6 as the joint terminal 5 is pushed. Receives twisting force in the direction.
 そして、連結片7の前端が第1端子収容部16の奥壁に突き当てられると、ジョイント端子5の差込みが完了する。このときには、連結片7の長手方向両側縁が連結片収容部25内の対向壁に食い込み気味にして圧入されるため、ジョイント端子5全体が第1端子収容部16に対して抜け止め状態で収容される。一方、このときには各フォロア部8は螺旋部29の前端部に至っており、フォロア部8がここに至るまでの間に、各タブ端子6はその軸線周りに90度の捻りが加えられる。その結果、前述したように、各タブ端子6の板面は当初、連結片7の板面方向と同方向であるY方向を向いていたが、ジョイント端子5の収容完了時には90度捻られてX方向に変換されている。 Then, when the front end of the connecting piece 7 is abutted against the back wall of the first terminal accommodating portion 16, the insertion of the joint terminal 5 is completed. At this time, both side edges in the longitudinal direction of the connecting piece 7 are bitten into the opposing wall in the connecting piece containing portion 25 and are pressed into the opposite wall, so that the entire joint terminal 5 is housed in the first terminal housing portion 16 in a retaining state. Is done. On the other hand, at this time, each follower portion 8 reaches the front end portion of the spiral portion 29, and each tab terminal 6 is twisted by 90 degrees around its axis until the follower portion 8 reaches here. As a result, as described above, the plate surface of each tab terminal 6 was initially oriented in the Y direction, which is the same direction as the plate surface direction of the connecting piece 7, but was twisted 90 degrees when the joint terminal 5 was accommodated. It is converted in the X direction.
 次に、ジョイント端子5の各タブに対する幹線用雌端子9Aおよび分岐線用雌端子9Bとの接続について説明する。
 図1に示すように、幹線1は各電子制御ユニットUへの分岐ポイント3毎に、迂回経路4を有している。各迂回経路4は、ジョイントコネクタCOに向かう往路4Aと、ジョイントコネクタCOから再び幹線1へと回帰する復路4Bとからなっている。往路4Aとなるツイストペア線を構成する両電線Wの端部、及び復路4Bとなるツイストペア線を構成する両電線Wの端部に対しそれぞれ幹線用雌端子9Aを接続しておく。また、各電子制御ユニットUに接続される分岐線となるツイストペア線を構成する両電線Wの端部に対しそれぞれ分岐線用雌端子9Bを接続しておく。
Next, the connection of the main female terminal 9A and the branch female terminal 9B to each tab of the joint terminal 5 will be described.
As shown in FIG. 1, the trunk line 1 has a detour path 4 for each branch point 3 to each electronic control unit U. Each detour path 4 includes an outward path 4A toward the joint connector CO and a return path 4B that returns from the joint connector CO to the main line 1 again. The main female terminals 9A are respectively connected to the ends of the two electric wires W constituting the twisted pair wire serving as the forward path 4A and the ends of the two electric wires W constituting the twisted pair wire serving as the return path 4B. In addition, branch line female terminals 9B are respectively connected to the ends of the two electric wires W constituting the twisted pair wires that are branch lines connected to the respective electronic control units U.
 そして、図1に示すようにして、迂回経路4の往路4Aを構成するツイストペア線の各端部に接続された幹線用雌端子9Aのペアは、図6でY方向で対となる両第2端子収容部17の図示左端のキャビティ18(図1において、キャビティ18は図示省略)内に差し込まれる(なお、図1では図面作成の便宜上、一方の幹線用雌端子9A及び一方のジョイント端子5のみが示されている)。同様にして、迂回経路4の復路4Bに接続された幹線用雌端子9Aのペアは、Y方向で対となる両第2端子収容部17の図示中央のキャビティ18内にそれぞれ差し込まれる。また、分岐線用雌端子9Bのペアは、Y方向で対となる両第2端子収容部17の図示右端のキャビティ18内に差し込まれる。なお、前述したように、各雌端子9A,9Bがキャビティ18内に挿入される際には、リテーナ23は仮係止位置に保持されている。 As shown in FIG. 1, the pair of trunk female terminals 9A connected to each end of the twisted pair wire constituting the forward path 4A of the detour path 4 is the second pair that is paired in the Y direction in FIG. 1 is inserted into a cavity 18 at the left end of the terminal accommodating portion 17 (in FIG. 1, the cavity 18 is not shown) (in FIG. 1, only one main female terminal 9A and one joint terminal 5 are shown for convenience of drawing). It is shown). Similarly, the pair of trunk female terminals 9A connected to the return path 4B of the detour path 4 is respectively inserted into the cavities 18 in the center of the second terminal accommodating portions 17 that are paired in the Y direction. Further, the pair of branch line female terminals 9B is inserted into the cavity 18 at the right end of the second terminal accommodating portion 17 that is paired in the Y direction. As described above, when the female terminals 9A and 9B are inserted into the cavity 18, the retainer 23 is held at the temporary locking position.
 こうして、各雌端子9A,9Bが対応するキャビティ18内に差し込まれると、それぞれはランス13による一次係止がなされる。その後に、リテーナ23を仮係止から本係止位置に移動させると、リテーナ23の各係止突起24が対応する雌端子9A,9Bの端子接続部10の後端に係止する結果、各雌端子9A,9Bはランス13と併せて二重に抜け止めがされる。 Thus, when the female terminals 9A and 9B are inserted into the corresponding cavities 18, the primary locking by the lance 13 is performed. After that, when the retainer 23 is moved from the temporary locking to the final locking position, the locking protrusions 24 of the retainer 23 are locked to the rear ends of the corresponding terminal terminals 10 of the female terminals 9A and 9B. The female terminals 9 </ b> A and 9 </ b> B are double-stopped together with the lance 13.
 上記のようにして各雌端子9A,9Bが対応するキャビティ18内に正規に挿入されると、各雌端子9A,9Bの端子接続部10内に対応するジョイント端子5のタブ端子6が進入される。この過程で、タブ端子6は弾性接触片14を撓ませつつ摺接して電気的な接続状態となる。この間、弾性接触片14はタブ端子6の破断面ではなく板面と接するため、破断面から損傷を受けることはない。 When the female terminals 9A and 9B are properly inserted into the corresponding cavities 18 as described above, the tab terminals 6 of the corresponding joint terminals 5 are inserted into the terminal connection portions 10 of the female terminals 9A and 9B. The In this process, the tab terminal 6 is slidably contacted while bending the elastic contact piece 14 to be in an electrically connected state. During this time, since the elastic contact piece 14 is in contact with the plate surface rather than the fracture surface of the tab terminal 6, it is not damaged from the fracture surface.
 以上のようにして、ジョイント端子5と迂回経路4における往路用及び復路用の幹線用雌端子9Aとが中継されることで、幹線1の分岐ポイント3間の接続がなされる。この要領で各分岐ポイント3間を接続することで、幹線1全体が構成される。また、各分岐ポイント3においてジョイント端子5と分岐線用雌端子9Bとが接続されることで、各電子制御ユニットUが幹線1から分岐して接続がなされる。この要領で、各分岐ポイント3で接続がなされることで車載ネットワークが構築され、電子制御ユニットU間での通信が可能となる。 As described above, the connection between the branch points 3 of the main line 1 is made by relaying the joint terminal 5 and the main line female terminal 9A for the forward path and the return path in the detour path 4. The whole trunk line 1 is comprised by connecting between the branch points 3 in this way. Further, the joint terminal 5 and the branch line female terminal 9 </ b> B are connected at each branch point 3, whereby each electronic control unit U is branched from the main line 1 and connected. In this way, a connection is made at each branch point 3 to construct an in-vehicle network, and communication between the electronic control units U is possible.
 以上のように、本実施例によれば、幹線1および分岐線2を構成する各ツイストペア線に接続された雌端子9A,9Bのペアを、ハウジング15内に接近した状態、つまり対応するキャビティ18間の間隔(Y方向の間隔)を詰めることができる。したがって、コネクタとの接続部位においても、ツイストペア線の持つ高いノイズ除去機能をそのまま保持することができる。また、このような構成を採用するにあたって、ランス13の位置を変更しても、タブ端子6を軸線周りに略90度捻るようにしたため、雌端子の弾性接触片14をジョイント端子5のタブ端子6の破断面と接することがなく、弾性接触片14を損傷から保護することができる。しかも、タブ端子6の捻り加工を事前に行っておくのではなく、ジョイントコネクタCOのハウジング15への挿入操作に伴って行うようにしたため、事前の加工がない分、ジョイントコネクタの製造効率を高めることができる。 As described above, according to this embodiment, the pair of female terminals 9A and 9B connected to the twisted pair wires constituting the main line 1 and the branch line 2 are brought close to the inside of the housing 15, that is, the corresponding cavity 18 The interval (interval in the Y direction) can be reduced. Therefore, the high noise removal function of the twisted pair wire can be maintained as it is even at the connection site with the connector. In adopting such a configuration, even if the position of the lance 13 is changed, the tab terminal 6 is twisted approximately 90 degrees around the axis, so that the elastic contact piece 14 of the female terminal is connected to the tab terminal of the joint terminal 5. The elastic contact piece 14 can be protected from damage without contacting the fracture surface 6. In addition, since the twisting of the tab terminal 6 is not performed in advance, but is performed in accordance with the operation of inserting the joint connector CO into the housing 15, the manufacturing efficiency of the joint connector is increased by the absence of the prior processing. be able to.
 さらに、本実施例によれば、ジョイント端子5の差し込み操作が完了した状態で、フォロア部8は螺旋部29の前端部に位置し、螺旋部29の対向する内壁面によって板厚方向から挟持された状態にあるため、各タブ端子6は捻り変形の状態からの戻り(スプリングバック)を生じることがないようになっている。したがって、タブ端子6は対応する雌端子9A,9Bの弾性接触片14の板面に対して安定的に接することができる、という効果も得られる。 Furthermore, according to the present embodiment, the follower portion 8 is located at the front end portion of the spiral portion 29 in a state where the insertion operation of the joint terminal 5 is completed, and is sandwiched from the plate thickness direction by the opposing inner wall surface of the spiral portion 29. Therefore, each tab terminal 6 does not cause a return (springback) from the twisted state. Therefore, the effect that the tab terminal 6 can be stably in contact with the plate surface of the elastic contact piece 14 of the corresponding female terminal 9A, 9B is also obtained.
 5…ジョイント端子
 6…タブ端子
 7…連結片
 8…フォロア部
 9A…幹線用雌端子
 9B…分岐線用雌端子
 14…弾性接触片
 15…ハウジング
 16…第1端子収容部
 17…第2端子収容部
 26…タブ進入路
 27…カム部
 CO…ジョイントコネクタ
DESCRIPTION OF SYMBOLS 5 ... Joint terminal 6 ... Tab terminal 7 ... Connection piece 8 ... Follower part 9A ... Female terminal for trunk lines 9B ... Female terminal for branch lines 14 ... Elastic contact piece 15 ... Housing 16 ... 1st terminal accommodating part 17 ... 2nd terminal accommodating 26 ... Tab access path 27 ... Cam part CO ... Joint connector

Claims (3)

  1.  連結片とこの連結片から並列して突出する複数のタブ端子とが形成されたジョイント端子と、
     前記各タブ端子が差し込み可能で内部には前記タブ端子と弾性的に接触するための撓み可能な弾性接触片が形成された端子接続部を有する複数の雌端子金具と、
     前記ジョイント端子を組み込み可能で前記各タブ端子が挿入される複数のタブ進入路が形成された第1端子収容部と、前記各タブ進入路と同軸で対向し前記雌端子金具が挿入可能であり、内部には前記各雌端子金具に弾性的に係止する撓み可能なランスが形成された複数のキャビティを有する第2端子収容部とが形成されたハウジングとを備え、前記弾性接触片の撓み方向が前記タブ端子の並び方向と同一方向であるジョイントコネクタを製造するための方法であって、
     前記ジョイント端子を前記第1端子収容部へ組み込む過程で、前記各タブ端子に張り出し形成されたフォロア部を、前記タブ進入路において同タブ進入路の軸線周りに螺旋状に形成されたカム部に沿って変位させることで、前記各タブ端子を前記連結片に対し各タブ端子の軸芯周りに捻り変形させ、前記ジョイント端子とこのジョイント端子と対応する前記雌端子とが接続したときに、前記各タブ端子を、その板面方向で前記弾性接触片に接触可能とすることを特徴とするジョイントコネクタの製造方法。
    A joint terminal formed with a connecting piece and a plurality of tab terminals protruding in parallel from the connecting piece;
    A plurality of female terminal fittings each having a terminal connection portion in which each of the tab terminals can be inserted and a flexible contact piece capable of bending to elastically contact the tab terminal is formed;
    The joint terminal can be incorporated, and a first terminal accommodating portion formed with a plurality of tab entry paths into which the tab terminals are inserted, and the female terminal fittings can be inserted coaxially facing the tab entry paths. And a housing formed with a second terminal housing portion having a plurality of cavities in which flexible lances that are elastically locked to the respective female terminal fittings are formed, and bending the elastic contact piece A method for manufacturing a joint connector, the direction of which is the same direction as the arrangement direction of the tab terminals,
    In the process of incorporating the joint terminal into the first terminal accommodating portion, the follower portion that is formed to protrude from each tab terminal is replaced with a cam portion that is formed in a spiral shape around the axis of the tab entry path. When the tab terminals are twisted and deformed around the axis of each tab terminal with respect to the connecting piece, the joint terminals and the female terminals corresponding to the joint terminals are connected. A method of manufacturing a joint connector, characterized in that each tab terminal can be brought into contact with the elastic contact piece in the plate surface direction.
  2.  前記ジョイント端子が前記第1端子収容部に正規に収容されたときに、前記フォロア部における前記捻り方向と反対側の面を前記カム部の内面に当接させて前記タブ端子が捻り方向と反対方向への戻るのを規制することを特徴とする請求項1に記載のジョイントコネクタの製造方法。 When the joint terminal is properly accommodated in the first terminal accommodating portion, the surface of the follower portion opposite to the twisting direction is brought into contact with the inner surface of the cam portion so that the tab terminal is opposite to the twisting direction. The method of manufacturing a joint connector according to claim 1, wherein the return to the direction is restricted.
  3.  前記第1端子収容部とこの第1端子収容部に対応する前記第2端子収容部とが前記ランスの撓み方向と直交する方向へ複数列配された前記ハウジングにおいて、
     前記ランスの撓み方向と直交する方向で隣接する前記キャビティに対し、ツイストペア線のそれぞれに接続された前記雌端子を挿入することを特徴とする請求項1又は2に記載のジョイントコネクタの製造方法。
    In the housing, wherein the first terminal accommodating portion and the second terminal accommodating portion corresponding to the first terminal accommodating portion are arranged in a plurality of rows in a direction orthogonal to the bending direction of the lance.
    3. The method of manufacturing a joint connector according to claim 1, wherein the female terminal connected to each of the twisted pair wires is inserted into the cavity adjacent in a direction orthogonal to the bending direction of the lance.
PCT/JP2015/084320 2014-12-25 2015-12-07 Joint connector manufacturing method WO2016104129A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5943671Y2 (en) * 1982-08-09 1984-12-25 恒助 高野 Connector
JP5244492B2 (en) * 2008-07-30 2013-07-24 株式会社オートネットワーク技術研究所 Waveform distortion reducing member and communication line provided with the waveform distortion reduction member

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5943671Y2 (en) * 1982-08-09 1984-12-25 恒助 高野 Connector
JP5244492B2 (en) * 2008-07-30 2013-07-24 株式会社オートネットワーク技術研究所 Waveform distortion reducing member and communication line provided with the waveform distortion reduction member

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