一种可磁性安装的LED模组Magnetically mounted LED module
技术领域Technical field
本实用新型涉及LED模组领域,具体涉及一种可磁性安装的LED模组。The utility model relates to the field of LED modules, in particular to a magnetic module which can be magnetically mounted.
背景技术Background technique
LED模组是把按一定规则排列的发光二极管封装在一起而形成的产品。一般而言,将LED线路板安装在LED模组的承重件(如:承重基板)上形成的产品即称之为LED模组。The LED module is a product formed by encapsulating light-emitting diodes arranged in a certain regularity. In general, a product formed by mounting an LED circuit board on a load bearing member (eg, a load bearing substrate) of an LED module is referred to as an LED module.
现有技术中,将LED线路板安装于LED模组的承重件上采用的方法主要为:在LED线路板上焊接金属柱,焊接金属柱与LED模组的承重件上的孔位相配合,再通过螺丝将两者固定。上述方式存在以下缺陷:1)焊接金属柱的焊接工艺复杂,且焊接不充分的金属柱易于脱落;2)在LED线路板上设置金属柱,需保持金属柱的位置、尺寸的一致性,加工难度较大;3)采用螺丝固定的方式,不仅在安装时较为费时费力,且在维修过程中,特别是单个LED线路板出现问题时,需打开较多的螺丝才能够拆卸有问题的LED线路板,拆卸不方便。In the prior art, the method for mounting the LED circuit board on the load-bearing member of the LED module is mainly: welding the metal column on the LED circuit board, and the welding metal column matches the hole position on the bearing member of the LED module, and then Secure the two with screws. The above methods have the following defects: 1) the welding process of the welded metal column is complicated, and the metal column with insufficient welding is easy to fall off; 2) the metal column is arranged on the LED circuit board, and the position and size consistency of the metal column are required to be processed. It is more difficult; 3) It is not only time-consuming and labor-intensive to install by screws, but also needs to open more screws to disassemble the problematic LED line during the maintenance process, especially when there is a problem with a single LED circuit board. Board, disassembly is not convenient.
中国专利文献CN203644328U中公开了一种LED显示单元箱体,该LED显示单元箱体,包括显示模组以及箱体框架,两者通过磁铁吸附连接,并且,通过定位柱以及螺丝与螺孔固定。上述LED显示单元箱体虽然采用磁铁使显示模组吸附在箱体框架上,可一定程度上避免焊接过多的金属柱带来的问题,但仍然需要采用螺丝进行固定,安装、维修过程中较不方便,而省略螺纹固定的工艺,则无法保证显示模组与箱体框架的稳固连接。An LED display unit housing is disclosed in the Chinese patent document CN203644328U. The LED display unit housing includes a display module and a box frame, and the two are movably connected by a magnet, and are fixed by a positioning post and a screw and a screw hole. Although the LED display unit case adopts a magnet to make the display module adsorb on the frame of the box, the problem caused by welding too many metal columns can be avoided to a certain extent, but it is still required to be fixed by screws, during installation and maintenance. Inconvenient, and the process of screwing is omitted, the stable connection between the display module and the frame of the cabinet cannot be guaranteed.
实用新型内容Utility model content
本实用新型所要解决的技术问题是现有技术中的LED线路板安装于LED模组的承重件上时需焊接较多的金属柱,工艺复杂、加工难度大,且安装维修过程中不易拆卸的问题,进而提供一种无需焊接过多金属柱、工艺简单、加工方便、且LED线路板与承重件易于拆卸、连接稳固的可磁性安装的LED模组。The technical problem to be solved by the utility model is that the LED circuit board in the prior art needs to be welded with more metal columns when mounted on the bearing member of the LED module, the process is complicated, the processing is difficult, and the installation and maintenance process is not easy to disassemble. The problem further provides a magnetically mountable LED module that does not need to be welded with too many metal columns, has a simple process, is convenient to process, and is easy to disassemble and connect the LED circuit board and the load bearing member.
为解决上述技术问题,本实用新型所述的可磁性安装的LED模组,包括:In order to solve the above technical problem, the magnetically mounted LED module of the present invention comprises:
LED线路板,设有磁性吸附部以及定位部,所述磁性吸附部具有磁性或者可被磁性材料吸附;The LED circuit board is provided with a magnetic adsorption portion and a positioning portion, and the magnetic adsorption portion has magnetic properties or can be adsorbed by the magnetic material;
碳纤维承重件,适于与所述LED线路板固定形成LED模组;所述碳纤维承重件包括:部分或者全部包埋于所述碳纤维承重件内部的适于与所述磁性吸附部吸附的金属片。a carbon fiber bearing member adapted to be fixed to the LED circuit board to form an LED module; the carbon fiber bearing member comprises: a metal piece partially or entirely embedded in the carbon fiber bearing member and adapted to be adsorbed by the magnetic adsorption portion .
所述碳纤维承重件为碳纤维框或者碳纤维板。
The carbon fiber load bearing member is a carbon fiber frame or a carbon fiber plate.
所述碳纤维承重件的厚度为1.5-20mm。The carbon fiber bearing member has a thickness of 1.5-20 mm.
所述定位部为定位柱,适于插入所述碳纤维承重件上的定位孔内。The positioning portion is a positioning post adapted to be inserted into a positioning hole on the carbon fiber bearing member.
所述磁性吸附部为磁钢片或磁铁片中的一种。The magnetic adsorption portion is one of a magnetic steel sheet or a magnet sheet.
所述金属片为铁片、钴片、镍片中的一种。The metal piece is one of an iron piece, a cobalt piece, and a nickel piece.
所述磁性吸附部在所述LED线路板上对称设置。The magnetic adsorption portion is symmetrically disposed on the LED circuit board.
所述定位部在所述LED线路板上对称设置。The positioning portion is symmetrically disposed on the LED circuit board.
本实用新型的所述的可磁性安装的LED模组相比现有技术具有以下优点:The magnetically mountable LED module of the present invention has the following advantages over the prior art:
本实用新型所述的可磁性安装的LED模组,包括LED线路板以及碳纤维承重件,通过在LED线路板上设置磁性吸附部,并在所述碳纤维承重件的相应位置上设置金属片,将两者固定在一起。所述碳纤维承重件质地轻、薄、强度好,仅采用磁性吸附即可实现良好的固定,无需焊接过多的金属柱进行螺丝固定,避免了焊接工艺的复杂操作、高加工精度要求的问题,也避免了螺丝固定导致的安装、维修不方便的问题,在需要拆卸单个LED线路板时,通过手动推离所述LED线路板即可实现,拆卸安装方便;也正是由于所述碳纤维承重件质地轻、薄,因此,可大大节省生产成本和运输成本;加之,所述金属片可在所述碳纤维承重件成型时预埋在其中,在所述碳纤维承重件成型后,所述金属片即可稳定的固定于所述碳纤维承重件上,工艺简单,固定牢靠,外表美观。The magnetically mounted LED module of the present invention comprises an LED circuit board and a carbon fiber bearing member, and a magnetic adsorption portion is disposed on the LED circuit board, and a metal piece is disposed on the corresponding position of the carbon fiber bearing member, The two are fixed together. The carbon fiber bearing member has the advantages of light weight, thinness and good strength, and can be well fixed by only magnetic adsorption, and does not need to be welded with too many metal columns for screw fixing, thereby avoiding the complicated operation of the welding process and the problem of high processing precision. The problem of inconvenient installation and maintenance caused by screw fixing is also avoided. When a single LED circuit board needs to be disassembled, it can be realized by manually pushing off the LED circuit board, which is convenient to disassemble and install; also because of the carbon fiber load-bearing parts The material is light and thin, so that the production cost and the transportation cost can be greatly saved; in addition, the metal sheet can be pre-buried therein when the carbon fiber load-bearing member is formed, and after the carbon fiber load-bearing member is formed, the metal sheet is It can be stably fixed on the carbon fiber bearing member, and the process is simple, the fixing is firm, and the appearance is beautiful.
附图说明DRAWINGS
为了使本实用新型的内容更容易被清楚的理解,下面结合附图,对本实用新型作进一步详细的说明,其中,In order to make the content of the present invention more easily understood, the present invention will be further described in detail below with reference to the accompanying drawings, wherein
图1是本实用新型所述的LED模组的LED线路板的结构示意图;1 is a schematic structural view of an LED circuit board of an LED module according to the present invention;
图2是本实用新型所述的LED模组的LED线路板的侧面结构示意图;2 is a side view showing the structure of an LED circuit board of the LED module according to the present invention;
图3是本实用新型所述的LED模组的碳纤维承重件的结构示意图;3 is a schematic structural view of a carbon fiber bearing member of the LED module according to the present invention;
图4是本实用新型所述的LED模组的碳纤维承重件的侧面结构示意图;4 is a side view showing the structure of a carbon fiber bearing member of the LED module according to the present invention;
图5是本实用新型所述的LED模组的组装后的局部结构示意图;5 is a partial structural schematic view of the assembled LED module of the present invention;
图6是本实用新型所述的LED模组的组装后的结构示意图;6 is a schematic structural view of the LED module of the present invention after assembly;
图中附图标记表示为:1-LED线路板;11-磁性吸附部;12-定位部;2-碳纤维承重件;21-金属片;22-定位孔。Reference numerals in the figure are indicated as: 1-LED circuit board; 11-magnetic adsorption portion; 12-positioning portion; 2-carbon fiber bearing member; 21-metal piece; 22-positioning hole.
具体实施方式detailed description
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的实施方式作进一步地详细描述。
In order to make the objects, technical solutions and advantages of the present invention more apparent, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
如图1-6所示,本实施例的可磁性安装的LED模组,包括:As shown in FIG. 1-6, the magnetically mountable LED module of this embodiment includes:
LED线路板1,设有磁性吸附部11以及定位部12,所述磁性吸附部11具有磁性或者可被磁性材料吸附;The LED circuit board 1 is provided with a magnetic adsorption portion 11 and a positioning portion 12, and the magnetic adsorption portion 11 has magnetic properties or can be adsorbed by a magnetic material;
碳纤维承重件2,适于与所述LED线路板1固定形成LED模组;所述碳纤维承重件2包括:部分或者全部包埋于所述承重件2内部的适于与所述磁性吸附部11吸附的金属片21。The carbon fiber bearing member 2 is adapted to be fixed to the LED circuit board 1 to form an LED module; the carbon fiber bearing member 2 includes: part or all of the inside of the bearing member 2 and the magnetic adsorption portion 11 Adsorbed metal sheet 21.
需要说明的是,所述碳纤维承重件2的形状、尺寸并不唯一,本实施例中,所述碳纤维承重件2为碳纤维框,所述碳纤维承重件2的厚度为10mm。作为可替换的实现方式,所述碳纤维承重件2还可以是碳纤维板;当然,本领域技术人员还可根据实际应用调整碳纤维承重件的厚度,所述碳纤维承重件2的厚度包括但不限于10mm,还可以是1.5-20mm中的任意值。It should be noted that the shape and size of the carbon fiber bearing member 2 are not unique. In the embodiment, the carbon fiber bearing member 2 is a carbon fiber frame, and the carbon fiber bearing member 2 has a thickness of 10 mm. As an alternative implementation, the carbon fiber bearing member 2 may also be a carbon fiber board; of course, those skilled in the art may also adjust the thickness of the carbon fiber bearing member according to practical applications, and the thickness of the carbon fiber bearing member 2 includes but is not limited to 10 mm. It can also be any value from 1.5-20mm.
对于实现本实用新型的目的来说,所述磁性吸附部11与所述金属片21的材质并不唯一,只要可以实现所述磁性吸附部11和所述金属片21吸附即可,本实施例中,所述磁性吸附部11为磁钢片;所述金属片21为铁片。作为可替换的实现方式,所述磁性吸附部11还可以是为磁铁片;所述金属片还可以是钴片、镍片中的一种。For the purpose of the present invention, the material of the magnetic adsorption portion 11 and the metal piece 21 is not unique, as long as the magnetic adsorption portion 11 and the metal piece 21 can be adsorbed. The magnetic adsorption portion 11 is a magnetic steel sheet; and the metal piece 21 is an iron piece. As an alternative implementation, the magnetic adsorption portion 11 may also be a magnet piece; the metal piece may also be one of a cobalt piece and a nickel piece.
为了所述磁性吸附部11与所述金属片21更充分稳定的吸附固定,所述磁性吸附部11在所述LED线路板1上对称设置,本实施例中,所述碳纤维框由若干个等分的矩形组成,所述磁性吸附部11在所述碳纤维框的各个矩形的四个顶点处分别设置。In order to more stably and stably adhere the magnetic adsorption portion 11 and the metal piece 21, the magnetic adsorption portion 11 is symmetrically disposed on the LED circuit board 1. In this embodiment, the carbon fiber frame is made up of several A rectangular composition is formed, and the magnetic adsorption portions 11 are respectively disposed at four vertices of respective rectangles of the carbon fiber frame.
对于实现本实用新型的目的来说,所述定位部12的设计方式也不唯一,本实施例中提供一种具体的实现方式,所述定位部12为定位柱,适于插入所述碳纤维承重件2上的定位孔22内。作为本实施例的可替换实现方式,所述定位部12还可以是定位孔,所述碳纤维称重件2上设有与之相应的定位柱。For the purpose of the present invention, the design of the positioning portion 12 is not unique. In this embodiment, a specific implementation manner is provided. The positioning portion 12 is a positioning post suitable for inserting the carbon fiber bearing capacity. Inside the positioning hole 22 on the piece 2. As an alternative implementation of the embodiment, the positioning portion 12 may also be a positioning hole, and the carbon fiber weighing member 2 is provided with a positioning post corresponding thereto.
为了对所述LED线路板1与所述碳纤维承重件的相对位置的定位更为稳固,所述定位部12在所述LED线路板1上对称设置,本实施例中,所述定位部12在呈矩形的所述LED线路板的2条对边的中点处分别设置,即用最少的定位柱实现装配定位。The positioning portion 12 is symmetrically disposed on the LED circuit board 1 in order to position the relative position of the LED circuit board 1 and the carbon fiber bearing member. The positioning portion 12 is in the embodiment. The two points of the opposite sides of the LED circuit board having the rectangular shape are respectively disposed, that is, the assembly positioning is achieved by using a minimum of positioning posts.
本实用新型所述的可磁性安装的LED模组的安装、拆卸方法如下:采用所述LED线路板1上的所述定位部12插入所述碳纤维承重件2上的定位孔22内,实现精确定位,并使所述LED线路板1上的所述磁性吸附部11与部分或者全部包埋于所述碳纤维承重件2内部的金属片21吸附,实现稳固固定,即安装完毕。当需要将安装于所述碳纤维框内特定的所述LED线路板1拆卸时,将该LED线路板1推离所述碳纤维框即可将其拆卸。The method for mounting and disassembling the magnetically mounted LED module of the present invention is as follows: the positioning portion 12 on the LED circuit board 1 is inserted into the positioning hole 22 of the carbon fiber bearing member 2 to achieve accurate The magnetic adsorption portion 11 on the LED circuit board 1 is attracted to the metal sheet 21 partially or entirely embedded in the carbon fiber bearing member 2 to achieve stable fixation, that is, installation. When it is necessary to detach the LED circuit board 1 that is mounted in the carbon fiber frame, the LED circuit board 1 can be detached by pushing it away from the carbon fiber frame.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对
于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之中。
It is apparent that the above-described embodiments are merely illustrative of the examples, and are not intended to limit the embodiments. Correct
Other variations or modifications of the various forms can be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Obvious changes or variations resulting therefrom are still within the scope of the invention.