WO2016098536A1 - Deaerating device and inkjet recording device - Google Patents

Deaerating device and inkjet recording device Download PDF

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Publication number
WO2016098536A1
WO2016098536A1 PCT/JP2015/082985 JP2015082985W WO2016098536A1 WO 2016098536 A1 WO2016098536 A1 WO 2016098536A1 JP 2015082985 W JP2015082985 W JP 2015082985W WO 2016098536 A1 WO2016098536 A1 WO 2016098536A1
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WIPO (PCT)
Prior art keywords
ink
unit
detection
vacuum
light
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PCT/JP2015/082985
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French (fr)
Japanese (ja)
Inventor
卓志 向山
荒川 裕明
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コニカミノルタ株式会社
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Application filed by コニカミノルタ株式会社 filed Critical コニカミノルタ株式会社
Priority to JP2016564753A priority Critical patent/JP6540714B2/en
Publication of WO2016098536A1 publication Critical patent/WO2016098536A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/19Ink jet characterised by ink handling for removing air bubbles

Definitions

  • the present invention relates to a deaeration device and an inkjet recording device.
  • ink jet recording apparatuses have a deaeration device in the ink flow path. If gas (air) is contained in the ink, there is a problem in that ink discharge failure occurs from the nozzle opening due to the fact that the pressure applied when ink is discharged is not normally transmitted to the ink. By providing a deaeration device and removing the gas in the ink, it is possible to prevent the occurrence of such a problem and eject the ink normally.
  • a degassing device uses a gas permeable membrane as a degassing membrane and makes one surface contact with ink, and on the other hand, gas is sucked by a vacuum pump (vacuum suction part), thereby Many have a configuration in which gas is sucked into a vacuum path and degassed.
  • a pressure difference is always generated between both surfaces of a very thin (for example, about 10 ⁇ m) gas permeable membrane. This may cause deterioration or damage.
  • ink leaks into the vacuum path, resulting in poor discharge due to poor deaeration performance.
  • normal ink supply and ink discharge cannot be performed, so image formation is stopped. It is necessary to let
  • Patent Document 1 a gas-liquid separator (chamber) provided on the decompression side is taken into consideration that the leakage amount of liquid (ink) gradually increases as the gas permeable membrane gradually deteriorates.
  • a technique for detecting the deterioration of the gas permeable membrane by detecting a change in the amount of liquid (such as the height of the liquid level) stored in the sensor Further, as a method for detecting ink leakage due to breakage of the gas permeable membrane, Patent Document 2 discloses that the bottom surface of a chamber provided in the middle of the vacuum path is inclined, and the leaked ink is provided at the lowest part of the inclined surface.
  • Patent Document 3 in a deaeration apparatus including a vacuum suction unit that is periodically switched on and off according to an increase or decrease in the degree of vacuum, when the switching period deviates from within a reference time, A technique for issuing a warning by judging that an abnormality has occurred is disclosed.
  • An object of the present invention is to provide a deaeration device and an ink jet recording apparatus that can detect ink leakage more quickly.
  • a gas-permeable degassing membrane that is provided in the middle of the ink flow path and has one surface in contact with the ink in the ink flow path;
  • Desorption that connects the surface opposite to the one surface of the degassing membrane and the vacuum suction portion and desorbs from the ink in accordance with the suction operation of the vacuum suction portion and permeates the degassing membrane
  • a vacuum path through which gas flows A detector that detects transmitted light after light incident on the vacuum path passes through the vacuum path;
  • a detection control unit that detects ink leakage from the deaeration film based on a comparison result between a transmitted light amount by the detection unit and a predetermined reference value;
  • a deaeration device comprising:
  • the invention described in claim 2 is the deaeration device according to claim 1,
  • An atmospheric communication switching unit that is provided in the middle of the vacuum path and switches an atmospheric communication state between the inside and the outside of the vacuum path;
  • the detection control unit changes the atmospheric communication switching unit to an open state when the detection unit detects a transmitted light amount equal to or less than a predetermined reference value when the atmospheric communication state is closed, and the detection unit after the change Ink leakage is determined based on a comparison result between the amount of transmitted light by the detection unit and the predetermined reference value.
  • the invention described in claim 3 is the deaerator according to claim 1, Provided in the middle of the vacuum path closer to the vacuum suction part than the detection part, provided with a communication switching part for opening and closing the flow of the desorption gas in the vacuum path,
  • the detection control unit changes the flow of the desorbed gas to a closed state by the communication switching unit when the flow of the desorbed gas is in an open state and the detection unit detects a transmitted light amount equal to or less than a predetermined reference value. And determining leakage of ink based on a comparison result between the transmitted light amount by the detection unit and the predetermined reference value after the change.
  • the invention as defined in claim 4 is the deaerator according to claim 2 or 3,
  • the detection control unit is configured to determine ink leakage based on a comparison result between the transmitted light amount by the detection unit and the predetermined reference value after a predetermined time has elapsed after the change.
  • the invention described in claim 5 is the deaerator according to claim 4,
  • the predetermined time is less than 1 second.
  • the invention described in claim 6 is the deaerator according to any one of claims 1 to 5,
  • the detection unit includes: a light emitting unit that causes light of a predetermined wavelength to enter the vacuum path; and a light receiving unit that receives the transmitted light after the incident light has transmitted at least part of the vacuum path. It is characterized by that.
  • the invention according to claim 7 is the deaeration device according to claim 6,
  • the light emitting unit is characterized in that infrared light is incident as the light having the predetermined wavelength.
  • the invention described in claim 8 is the deaerator according to any one of claims 1 to 7,
  • the portion of the vacuum path through which the light is transmitted is provided at a different position in the vertical direction with respect to the degassing membrane.
  • the invention according to claim 9 is the deaeration device according to any one of claims 1 to 8, A chamber for separating the desorbed gas and liquid is provided in the middle of the vacuum path, The detection unit transmits the incident light in the vacuum path closer to the deaeration film than the chamber.
  • a deaeration device according to any one of claims 1 to 9, A recording head provided on the downstream side of the ink flow path for discharging ink;
  • An ink jet recording apparatus comprising:
  • the invention according to claim 11 is the ink jet recording apparatus according to claim 10,
  • An operation control unit is provided that controls an ink ejection operation in the recording head and stops the operation of the recording head when the detection control unit detects the ink leakage.
  • the invention according to claim 12 is the ink jet recording apparatus according to claim 11,
  • the operation control unit is characterized in that the operation of the recording head is stopped after the ink ejection related to the formation of the formation target image formed by the recording head at the timing when the ink leakage is detected.
  • the invention according to claim 13 is the ink jet recording apparatus according to claim 11 or 12, A notification unit for performing a predetermined notification operation;
  • the operation control unit causes the notification unit to perform the predetermined notification operation when stopping the operation of the recording head.
  • FIG. 1 is a schematic diagram illustrating an overall configuration of an ink jet recording apparatus according to an embodiment of the present invention. It is a figure explaining the flow path of an ink. It is a figure for demonstrating the internal structure of a deaeration apparatus. It is a figure explaining a detection part. It is a block diagram which shows the function structure of an inkjet recording device. It is a flowchart which shows the control procedure of the ink leak detection process of 1st Embodiment. It is a flowchart which shows the control procedure of the ink leak detection process of 2nd Embodiment.
  • FIG. 1 is a schematic diagram showing the overall configuration of an inkjet recording apparatus 1 according to the first embodiment of the present invention.
  • the inkjet recording apparatus 1 includes a paper feed unit 10, an image forming unit 20, a paper discharge unit 30, a control unit 40 (FIG. 5), an ink supply unit 50, and the like.
  • the image forming unit 20 uses the ink supplied from the ink supply unit 50 to the recording medium P conveyed from the paper supply unit 10 to the image forming unit 20 based on the control of the control unit 40. After the image is formed, the recording medium P is discharged to the paper discharge unit 30.
  • the paper feeding unit 10 holds the recording medium P on which image formation is performed and supplies the recording medium P to the image forming unit 20 before image formation.
  • the paper feed unit 10 includes a paper feed tray 11 and a transport unit 12.
  • the paper feed tray 11 is a plate-like member provided so that one or a plurality of recording media P can be placed thereon.
  • the paper feed tray 11 is provided so as to move up and down according to the amount of the recording medium P placed thereon, and is held at a position where the uppermost recording medium P is transported by the transport unit 12.
  • the conveyance unit 12 is mounted on the sheet feeding tray 11 and a conveyance mechanism that conveys the recording medium P on the belt 123 by rotationally driving a ring-shaped belt 123 by a plurality of (for example, two) rollers 121 and 122.
  • a supply unit for transferring the uppermost recording medium P to the belt 123 is provided.
  • the transport unit 12 transports the recording medium P delivered to the belt 123 by the supply unit as the belt 123 rotates.
  • the image forming unit 20 forms an image by ejecting ink onto the recording medium P.
  • the image forming unit 20 includes an image forming drum 21, a delivery unit 22, a paper heating unit 23, a head unit 24, an irradiation unit 25, a delivery unit 26, and the like.
  • the image forming drum 21 carries the recording medium P along the cylindrical outer peripheral surface, and conveys the recording medium P as it rotates.
  • the conveyance surface of the image forming drum 21 faces the paper heating unit 23, the head unit 24, and the irradiation unit 25, and performs processing related to image formation on the conveyed recording medium P.
  • the delivery unit 22 is provided at a position between the transport unit 12 of the paper feed unit 10 and the image forming drum 21, and delivers the recording medium P transported by the transport unit 12 to the image forming drum 21.
  • the delivery unit 22 is a swing arm unit 221 that supports one end of the recording medium P conveyed by the conveyance unit 12, and a cylindrical delivery drum that delivers the recording medium P carried on the swing arm unit 221 to the image forming drum 21.
  • the recording medium P on the transport unit 12 is picked up by the swing arm unit 221 and transferred to the transfer drum 222 to guide the recording medium P in the direction along the outer peripheral surface of the image forming drum 21 to form an image. Delivered to drum 21.
  • the paper heating unit 23 heats the recording medium P carried on the image forming drum 21.
  • the sheet heating unit 23 includes, for example, an infrared heater and generates heat in response to energization.
  • the sheet heating unit 23 is provided in the vicinity of the outer peripheral surface of the image forming drum 21 and on the upstream side of the head unit 24 in the conveyance direction of the recording medium P by the rotation of the image forming drum 21. Heat generation of the sheet heating unit 23 is controlled by the control unit 40 so that the recording medium P carried by the image forming drum 21 and passing through the vicinity of the sheet heating unit 23 has a predetermined temperature.
  • the head unit 24 discharges ink to the recording medium P carried on the image forming drum 21 to form an image.
  • the head unit 24 is provided for each color of C (cyan), M (magenta), Y (yellow), and K (black).
  • head units 24 corresponding to the colors Y, M, C, and K are provided in order from the upstream with respect to the conveyance direction of the recording medium P that is conveyed along with the rotation of the image forming drum 21.
  • the head unit 24 of this embodiment is provided with a length (width) that covers the entire recording medium P in a direction (width direction) perpendicular to the conveyance direction of the recording medium P. That is, the ink jet recording apparatus 1 is a one-pass line head type ink jet recording apparatus.
  • Each head unit 24 is provided with a plurality of recording heads 24a (see FIG. 2), and a recording medium is provided at a predetermined interval in the width direction as a whole on the surface facing the conveying surface of the plurality of recording heads 24a.
  • Nozzle openings are arranged over an image formable width to P.
  • the irradiation unit 25 irradiates an energy beam for curing the ink (here, ultraviolet curable ink) ejected from the head unit 24 onto the recording medium P.
  • the irradiation unit 25 includes, for example, a fluorescent tube such as a low-pressure mercury lamp, and emits energy rays such as ultraviolet rays by causing the fluorescent tube to emit light.
  • the irradiation unit 25 is provided in the vicinity of the outer peripheral surface of the image forming drum 21 and on the downstream side of the head unit 24 in the conveyance direction of the recording medium P by the rotation of the image forming drum 21.
  • Fluorescent tubes emitting ultraviolet rays include low-pressure mercury lamps, mercury lamps having an operating pressure of several hundred Pa to 1 MPa, light sources usable as germicidal lamps, cold cathode tubes, ultraviolet laser light sources, metal halide lamps, light-emitting diodes, etc. Is mentioned.
  • a light source for example, a light emitting diode
  • the energy rays are not limited to ultraviolet rays, but may be any energy rays having a property of curing the ink according to the properties of the ink, and the light source is replaced according to the wavelength of the energy rays.
  • the delivery unit 26 conveys the recording medium P irradiated with the energy rays from the irradiation unit 25 from the image forming drum 21 to the paper discharge unit 30.
  • the delivery unit 26 rotates the annular belt 263 by a plurality of (for example, two) rollers 261 and 262 and conveys the recording medium P on the belt 263, and the recording medium P from the image forming drum 21.
  • a cylindrical delivery drum 264 and the like are provided to the transport mechanism.
  • the delivery unit 26 conveys the recording medium P transferred to the belt 263 by the transfer drum 264 by the belt 263 and sends it to the paper discharge unit 30.
  • the paper discharge unit 30 stores the recording medium P sent out from the image forming unit 20 by the delivery unit 26.
  • the paper discharge unit 30 includes a plate-shaped paper discharge tray 31 and the like, and the recording medium P after image formation is placed on the paper discharge tray 31.
  • the control unit 40 controls the operation of each unit of the inkjet recording apparatus 1 and controls the overall operation.
  • the control unit 40 includes a CPU (Central Processing Unit) 401, a ROM (Read Only Memory) 402, a RAM (Random Access Memory) 403, etc. (see FIG. 5).
  • the control unit 40 the program read from the ROM 402 by the CPU 401 is executed on the RAM 403, and various control processes are executed.
  • the control unit 40 configures a detection control unit 40a related to detection of ink leakage and an operation control unit 40b related to operation control of each unit of the inkjet recording apparatus 1 when ink leakage is detected.
  • the ink supply unit 50 stores ink and supplies the ink to the head unit 24 of the image forming unit 20.
  • the ink supply unit 50 is provided for each color ink, and can discharge each color ink from a plurality of nozzle openings arranged in each recording head 24a of the corresponding head unit 24.
  • the ink used in the ink jet recording apparatus 1 of the present embodiment is not particularly limited, but here is an ultraviolet (UV) curable ink as described above, and in a state where UV is not irradiated, the ink depends on the temperature. It is an ink that changes phase between a gel state and a liquid (sol) state.
  • this ink has a predetermined temperature, for example, a phase change temperature of about 40 to 100 degrees, and is uniformly liquefied (solified) by being heated and raised above this phase change temperature. Gelation occurs at a temperature below the predetermined temperature including about room temperature (0 to 30 degrees).
  • This ink can be obtained by various known manufacturing methods. Alternatively, the ink may be kept in a liquid state over the entire use temperature.
  • FIG. 2 is a diagram illustrating the ink flow path in the inkjet recording apparatus 1 of the present embodiment.
  • each color ink pumped out from the ink tank 51 of the ink supply unit 50 by the supply pump 52 corresponds to each recording head 24a of the corresponding head unit 24 via the ink flow path 24b.
  • the ink jet recording apparatus 1 is configured to be able to return ink that has not been ejected by each recording head 24a to the ink flow path 24b.
  • the ink flow path 24b is provided with a second sub tank 241, a deaeration module 242, a liquid feed pump 243, a check valve 244, a first sub tank 245, and the like. These are not particularly limited, but are connected in order with a hollow annular tube structure (liquid feeding tube). Ink that has not been ejected from the nozzle openings of the recording head 24a is returned to the second sub tank 241 from the outlet 240b via the recovery path 241b and the valve 241c. When it is necessary to remove ink from the recording head 24a during maintenance of the recording head 24a, the ink in the recording head 24a can be collected without being wasted by opening the valve 241c.
  • the second sub tank 241 is one or a plurality of ink chambers that store ink pumped from the ink tank 51 by the supply pump 52.
  • the capacity of the second sub tank 241 is usually smaller than the ink tank 51.
  • the ejected ink is heated in the ink heating unit 27 by the ink heater from when it is stored in the second sub tank 241 until it is sent to the nozzle by the recording head 24a. Maintained at.
  • the deaeration module 242 performs deaeration to remove the gas in the ink that has flowed from the second sub tank 241.
  • the deaerated ink is sent to the first sub tank 245 through the check valve 244 by the liquid feed pump 243.
  • the liquid feed pump 243 sends the ink deaerated by the deaeration module 242 to the first sub tank 245.
  • a check valve 244 provided between the liquid feed pump 243 and the first sub tank 245 prevents the ink sent to the first sub tank 245 from flowing back.
  • the first sub tank 245 is a small ink chamber in which the ink deaerated by the deaeration module 242 is temporarily stored. Although not particularly limited, the first sub tank 245 has substantially the same capacity as the second sub tank 241. is there.
  • the first sub tank 245 is connected to the inlet 240a of each recording head 24a by a liquid feed tube, and supplies ink corresponding to the amount of ink ejected from the nozzle opening of each recording head 24a to the recording head 24a.
  • the deaeration module 242 is connected to the atmosphere communication unit 2470 (atmosphere communication switching unit), the communication switching unit 2471, the chamber 248, and the vacuum suction unit 249. Between these, it connects with the vacuum tube 24c1, and the vacuum path
  • the vacuum suction unit 249 performs a suction operation, gas is removed from the ink in the deaeration module 242, and the removed gas (desorption gas) flows through this vacuum path.
  • a detection unit 246 is provided in a tube connecting the deaeration module 242 with the atmosphere communication unit 2470 and the chamber 248.
  • the vacuum suction unit 249 does not necessarily require the inside of the vacuum path to be in an ultra-high vacuum state, and performs decompression to the extent necessary for deaeration.
  • These deaeration module 242, detection unit 246, atmosphere communication unit 2470, communication switching unit 2471, chamber 248, vacuum suction unit 249, vacuum tube 24 c 1, and control unit 40 (omitted in FIG. 2) constitute deaeration device 24 c. It is configured.
  • the atmosphere communication portion 2470 is a valve (atmosphere communication valve) whose atmosphere communication state is switched by an opening / closing operation, and is opened (opened) so that the inside of the deaeration device sucked by the vacuum suction portion 249 is opened.
  • the communication switching unit 2471 is a communication valve that opens and closes the flow of gas or liquid flowing from the deaeration module 242 to the vacuum suction unit 249 by an opening / closing operation. When the flow is closed (closed) by the communication switching unit 2471, the deaeration module 242 and the vacuum suction unit 249 are disconnected, and the flow of gas or liquid is stopped.
  • electromagnetic valves are used for the atmosphere communication unit 2470 and the communication switching unit 2471, and the opening / closing operation is automatically controlled by the control unit 40 and can be performed by the communication unit driving unit 247a (see FIG. 5). ing.
  • the chamber 248 separates this ink from the gas when not only gas but also ink (liquid) is sucked from the degassing module 242 and flows into the vacuum path, and the liquid is sucked by the vacuum suction unit 249. It is a trap that plays a role of preventing the occurrence of problems such as destruction of the vacuum suction part 249.
  • the chamber 248 has, for example, a small tank shape, and stores liquid at the bottom thereof.
  • the chamber 248 is formed so that the stored ink can be discharged by opening a discharge hole (not shown).
  • the chamber 248 delays the time until the leaked ink reaches the vacuum suction unit 249 to delay the vacuum suction unit 249. To prevent malfunction. Therefore, the ink storable capacity in the chamber 248 needs to be not less than the size corresponding to the required delay time.
  • the vacuum suction unit 249 sucks gas so that the inside of the vacuum path from the deaeration module 242 to the vacuum suction unit 249 is maintained within a predetermined negative pressure range lower than atmospheric pressure in the deaeration device 24c. It discharges outside the device 24c.
  • the operation of the vacuum suction unit 249 is controlled by the control unit 40.
  • FIG. 3 is a view for explaining the internal structure of the cylindrical deaeration module 242 cut along a plane passing through the central axis.
  • the deaeration module 242 has a shape in which a gas permeable deaeration membrane 2426 made up of a number of hollow fiber membranes covers the periphery of the central tube 2424 inside the outer shell 2421.
  • One end of the central tube 2424 is connected to the ink inlet 2422, and the other is sealed with a plug 2424a.
  • An infinite number of fine holes 2424b are provided on the outer wall of the central tube 2424, and the ink that has flowed into the central tube 2424 from the ink inlet 2422 flows out of the fine holes 2424b to the surroundings and is deaerated. The ink flows out of the film 2426 and flows out from the ink outlet 2423.
  • the deaeration membrane 2426 has a large number of hollow fine thread structures with one end blocked, and the membrane surface has gas permeability.
  • the other end of the fine yarn structure of the degassing membrane 2426 is connected to the gas outlet 2425, and the inside of the fine yarn structure of the degassing membrane 2426 is decompressed by sucking the gas in the vacuum path by the vacuum suction unit 249.
  • the in this state when the ink contacts the membrane surface of the degassing membrane 2426 (the outer surface of the fine hollow fiber structure, one surface of the degassing membrane), only the gas in the ink selectively permeates the membrane surface. Ink is degassed. That is, by providing a large number of fine degassing films 2426, the contact area between the ink and the film surface is widened, and degassing is performed efficiently.
  • the deaeration film 2426 may sometimes flow slightly to the vacuum path side where the liquid component (mainly monomer) of the ink is decompressed by the vacuum suction unit 249 together with the gas component. Further, when the deaeration film 2426 is deteriorated, the amount of the ink flowing out increases, and when the deaeration film 2426 is broken, the ink leaks to the vacuum path side at once.
  • the detection unit 246 detects the liquid flowing through the vacuum tube 24c1 from the deaeration module 242 to the chamber 248.
  • the detection unit 246 is provided on the side of the degassing module 242 with respect to the chamber 248 in the vacuum path, in particular, the vacuum tube 24c1 closest to the degassing module 242, so that the degassing module 242 removes the ink from the ink. When liquid (ink) is mixed with air, it immediately appears in the measurement result.
  • the position where the detection unit 246 is provided in the vacuum tube 24c1 is a position that differs in the vertical direction with respect to the deaeration module 242 (deaeration film 2426) (that is, the position coordinates about the vertical axis differ in the positive direction).
  • the vacuum tube 24c1 from the deaeration module 242 to the position where the detection unit 246 is provided extends with a drop in the vertical direction (vertical). (It is not necessary to be arranged along the direction). Thereby, even when the intake is not performed, the ink and each component passing through the position of the detection unit 246 are easily moved in the direction of gravity. The configuration and operation of the detection unit 246 will be described later.
  • FIG. 4 is a diagram illustrating the configuration of the detection unit 246. Here, arrangement
  • the detection unit 246 includes a light emitting unit 2461, a light receiving unit 2462, an amplifier 2463, a comparator 2464, and the like.
  • the light emitting unit 2461 and the light receiving unit 2462 are respectively connected in series with appropriate resistance elements 2466 and 2467 between the applied voltage Vcc and the ground unit 2465, and are provided at positions facing each other with the vacuum tube 24c1 interposed therebetween. ing.
  • the light emitting unit 2461 is, for example, an LED (Light Emitting Diode), and emits light having a predetermined wavelength with an intensity corresponding to the magnitude of the current when an operating voltage is applied and a current flows.
  • the wavelength of this light is not particularly limited, and an electromagnetic wave having a wavelength that can be used for measurement of the amount of transmitted light can be used.
  • the wavelength of the infrared region can be used. Infrared light has little influence (disturbance) from an external source, so that ink in the vacuum tube can be detected easily and accurately.
  • each of the deaeration devices 24c provided for each color ink flow path 24b takes into consideration the light absorption rate and scattering rate according to the ink color and components. Ink may be measured using light of a wavelength.
  • the light receiving unit 2462 is, for example, a phototransistor, receives light (transmitted light) emitted from the light emitting unit 2461 and transmitted through the vacuum tube, and outputs a current corresponding to the received light amount (transmitted light amount).
  • the light receiving unit 2462 is preferably highly sensitive to light from the light emitting unit 2461 and low in sensitivity to light in other wavelength bands.
  • the vacuum tube 24c1 is formed of a material transparent to the wavelength band of light emitted by the light emitting unit 2461 at least between the light emitting surface of the light emitting unit 2461 and the light receiving surface of the light receiving unit 2462.
  • the amount of light emitted from the light emitting unit 2461 is constant, so that the amount of light received by the light receiving unit 2462 changes due to the component passing through the inside of the vacuum tube 24c1, here mainly ink absorption or scattering.
  • the light emitting unit 2461 and the light receiving unit 2462 are formed integrally with a connector connecting the two vacuum tubes 24c1, and the light emitted from the light emitting unit 2461 is a vacuum path inside the connector.
  • the light-transmitting surface may reach the light-receiving surface of the light-receiving unit 2462, or the light-emitting surface of the light-emitting unit 2461 and the light-receiving surface of the light-receiving unit 2462 may be embedded in the vacuum tube 24c1.
  • the material of the vacuum tube 24c1 does not need to be transparent to the transmitted light.
  • the amplifier 2463 amplifies the divided voltage of the applied voltage Vcc output according to the current output according to the amount of received light in the light receiving unit 2462. That is, the greater the amount of received light (the smaller the amount of light absorbed), the higher the partial pressure that is amplified.
  • the comparator 2464 compares the amplified voltage with a predetermined reference voltage Vref (a voltage corresponding to a predetermined reference value with respect to the amount of transmitted light), and outputs the comparison result to the control unit 40 as an ink leakage detection signal. .
  • This comparison result may be digitized at a predetermined sampling frequency using an ADC (analog / digital converter) and then output to the control unit 40.
  • FIG. 5 is a block diagram showing a functional configuration of the inkjet recording apparatus 1.
  • the inkjet recording apparatus 1 includes a control unit 40, a conveyance driving unit 41, a head driving unit 42, a communication unit 43, an operation display unit 441, a notification output unit 442, a paper heating unit 23, and an irradiation unit 25.
  • the conveyance driving unit 41 operates each unit for conveying the recording medium P. That is, the conveyance drive unit 41 includes a rotation motor of the image forming drum 21 and at least a part of the rotation drive unit of the rollers 121, 122, 261, 262, and the like, and transfers the recording medium P from the paper supply unit 10 to the image forming unit 20. Then, the paper is moved to the paper discharge unit 30.
  • the head driving unit 42 ejects ink from a plurality of nozzle openings provided in the recording head 24 a of each head unit 24.
  • the head drive unit 42 applies a predetermined voltage waveform to a pressure application mechanism (such as a piezoelectric element) provided along an ink flow path that communicates with the nozzle opening inside the recording head 24a. Is deformed to apply pressure to the ink in the ink flow path, and the ink is ejected from the nozzle opening of the ink ejection target.
  • a pressure application mechanism such as a piezoelectric element
  • the communication unit 43 is for performing communication between the inkjet recording apparatus 1 and an external device, and includes a NIC (Network Interface Card) or the like.
  • the communication unit 43 receives, for example, image data to be imaged from an external device and print job data related to the print setting of the image data, or the image forming result and the ink jet recording apparatus 1 from the external device. When status information such as abnormality is transmitted, processing related to transmission / reception of the data is performed.
  • the operation display unit 441 is used when a user directly inputs settings relating to the operation of the inkjet recording apparatus 1 or displays the above-described status information.
  • the operation display unit 441 performs various displays on the display screen in response to a control signal from the control unit 40 as the display unit 441b, and a touch sensor provided on the display screen as the operation detection unit 441a. The user's touch operation, its type and position are acquired and an operation signal is output to the control unit 40.
  • the notification output unit 442 is for performing a predetermined notification operation, and includes, for example, an audio output unit that generates a buzzer sound and a beep sound, an LED lamp that can turn on and blink light of a predetermined wavelength, and the like.
  • the notification unit 440 is configured by the display unit 441b and the notification output unit 442 described above.
  • the ink heater driving unit 27a operates the ink heater in accordance with a control signal from the control unit 40, and causes the ink heating unit 27 to heat the ink.
  • the ink heating unit 27 is provided with one or a plurality of temperature sensors, and the control unit 40 causes the ink heater driving unit 27a to switch on / off the ink heater according to the temperature of the ink measured by the temperature sensor. Keep the ink at the proper temperature.
  • the second float sensor 241a and the first float sensor 245a measure the amount of ink inside the second sub tank 241 and the first sub tank 245, respectively.
  • the control unit 40 operates the supply pump 52 and the liquid feed pump 243 intermittently so that the ink amounts inside the second sub tank 241 and the first sub tank 245 are within the set range.
  • the communication unit drive unit 247a opens and closes the atmosphere communication unit 2470 and the communication switching unit 2471 in accordance with a control signal from the control unit 40.
  • the atmosphere communication unit 2470 and the communication switching unit 2471 can independently control the opening / closing operation.
  • the deaeration device 24c is continuously evacuated by the vacuum suction unit 249 during a period during which the ink is ejected from the recording head 24a, a preparation period thereof, and a predetermined waiting time during or after the ink ejection operation.
  • the operation related to deaeration is performed by operating. Further, in the deaeration device 24c, the ink leakage detection operation is performed over the operation period of the vacuum suction unit 249 and the time until the decompressed state in the vacuum path is canceled after the operation ends.
  • ink leakage does not occur during the period when the power of the inkjet recording apparatus 1 is turned on, except when operating in a special operation mode related to abnormality or maintenance. The detection operation may be continued.
  • the light reception amount measurement of the light receiving unit 2462 in the detection unit 246 is continuously performed, and a comparison result between a voltage value corresponding to the light reception amount and a preset reference voltage is acquired.
  • a comparison result between a voltage value corresponding to the light reception amount and a preset reference voltage is acquired.
  • the detection operation is performed again, and it is determined that ink leakage has been detected when a voltage value equal to or lower than the reference voltage is detected.
  • the reference voltage is appropriately determined according to the color and type of ink, the thickness and material of the tube, and the like. That is, it may be determined separately for each deaeration device 24c related to each color ink.
  • the gas permeable degassing membrane 2426 may not only transmit gas but also a small amount of ink or a monomer that is a component of the ink even in a normal state. These components are usually not continuously detected because they do not permeate continuously, and the monomer is difficult to detect when the suction is stopped and the movement in the vacuum tube 24c1 is stopped. Therefore, by performing re-detection after the operation of the atmosphere communication unit 2470 and the communication switching unit 2471, detection of the reference voltage or lower due to temporary permeation of such ink components is excluded from detection of ink leakage.
  • the time interval between the first detection and the re-detection is disconnected from the detection position when the ink or the monomer is dropped in the vertical direction (flows down) due to communication with the atmosphere, or almost stops and is not detected. It is a time longer than the time until it is changed, and changes depending on the thickness of the tube, variation in the amount of ink or monomer transmitted and the viscosity, but usually it may be a short time (for example, less than 1 second). 100 to 500 msec. Further, such commands may be executed in order without appropriately setting the timing.
  • the detection is separately performed twice, but the detection of ink leakage is performed based on the change in the comparison result between the amount of transmitted light and the reference value during the detection period continuously. Also good.
  • FIG. 6 is a flowchart showing a control procedure by the control unit 40 of the ink leakage detection process executed in the inkjet recording apparatus 1 of the first embodiment. This ink leakage detection process is started when the main power supply of the inkjet recording apparatus 1 is turned on.
  • control unit 40 (CPU 401) emits light from the light emitting unit 2461 of the detecting unit 246 and starts detecting the amount of transmitted light by the light receiving unit 2462 (step S101).
  • the light emitting operation of the light emitting unit 2461 can be continuously performed while the ink leakage detection process is continued thereafter.
  • control unit 40 as the detection control unit 40a acquires the comparison result between the measured voltage and the reference voltage compared by the comparator 2464 (step S102).
  • the control unit 40 as the detection control unit 40a determines whether or not the measured value is equal to or less than a predetermined reference value (step S103). If it is determined that it is not less than the predetermined reference value (“NO” in step S103), it is considered that there is no liquid component that absorbs incident light in the vacuum tube, and the process of the control unit 40 proceeds to step S102. Return.
  • control unit 40 As the detection control unit 40a sends a control signal to the communication unit drive unit 247a, and causes the atmosphere communication unit 2470 to Open (step S104).
  • the control unit 40 determines whether or not a predetermined time has elapsed (step S106), and repeats the process of step S106 while it is determined that the predetermined time has not elapsed ("NO" in step S106).
  • the control unit 40 serving as the detection control unit 40a acquires again the comparison result between the measurement value and the reference value from the detection unit 246 (step S106). ), It is determined whether or not the measured value is less than or equal to the reference value (step S107).
  • control unit 40 If it is determined that the measured value is not less than the reference value (“NO” in step S107), there is no liquid component in the vacuum tube, or the previous detection is based on a temporarily detected monomer component or the like.
  • the control unit 40 outputs a control signal to the communication unit driving unit 247a to close the atmospheric communication unit 2470 (step S108), thereby returning the inside of the vacuum tube to a normal vacuum suction state. Then, the process of the control unit 40 returns to step S102.
  • the control unit 40 as the operation control unit 40b stops the image formation (step S109) and performs a predetermined operation for notifying abnormality related to ink leakage (step S110).
  • the control unit 40 as the operation control unit 40b displays a display indicating an abnormality on the display screen of the operation display unit 441, for example, as the predetermined operation.
  • the notification output unit 442 includes an audio output unit
  • the control unit 40 may output a beep sound or the like, and when the notification output unit 442 includes an LED lamp or the like.
  • the LED lamp may be turned on or blinked. Further, at this time, the control unit 40 may store the stop date and time, the reason, and the like in a log or the like. At this time, the control unit 40 serving as the operation control unit 40b provides the image forming unit 20 with one unit (one recording medium or one of repeated image formations) in which image formation of the formation target image has already started. The image forming process is stopped after the ink ejection of the sheet is completed. Then, the control unit 40 ends the ink leakage detection process.
  • the deaeration device 24c included in the inkjet recording apparatus 1 of the present embodiment is provided in the middle of the ink flow path 24b, and the hollow fiber membrane-shaped deaeration whose outer surface is in contact with the ink in the ink flow path 24b.
  • the membrane 2426, the vacuum suction part 249, the inner surface side of the hollow fiber membrane-like degassing membrane 2426 and the vacuum suction part 249 are connected to each other and detached from the ink according to the suction operation of the vacuum suction part 249.
  • an atmospheric communication unit 2470 is provided in the middle of the vacuum path to switch the atmospheric communication state between the inside and the outside (atmosphere) of the vacuum path, and a predetermined standard is set by the detection unit 246 when the atmospheric communication state is closed.
  • the control unit 40 serving as the detection control unit 40a changes the atmosphere communication unit 2470 to the open state, and the measured value related to the transmitted light amount after the change and a predetermined reference value Ink leakage is determined based on the comparison result. Therefore, temporary permeation of monomers and trace amounts of ink components that stop detection when the vacuum path returns to normal pressure, and ink has already accumulated in the vacuum path even when the vacuum path returns to normal pressure. Thus, it is possible to quickly and more reliably detect ink leakage due to breakage of the degassing film 2426 or the like.
  • control unit 40 as the detection control unit 40a compares the measured value related to the amount of light transmitted by the detection unit 246 and a reference value after a predetermined time has elapsed after the atmospheric communication unit 2470 is changed from the closed state to the open state. Based on the above, the ink leakage is determined. Therefore, the presence or absence of ink leakage can be easily and quickly determined from the second detection result.
  • the predetermined time between the first detection and the second detection is set to less than 1 second, it is possible to quickly detect the ink leakage without any delay from the occurrence of the ink leakage.
  • the detection unit 246 includes a light emitting unit 2461 that causes light of a predetermined wavelength to enter the vacuum path, and a light receiving unit 2462 that receives the transmitted light after the incident light has transmitted at least part of the vacuum path. Prepare. Therefore, it is possible to accurately measure the ink by making the light of an appropriate amount incident without any unevenness.
  • the light emitting unit 2461 makes infrared light incident as light having a predetermined wavelength, it is possible to measure ink with high accuracy without being affected by disturbance.
  • the portion where the light emitted from the light emitting unit 2461 transmits in the vacuum path is provided at a position lower in the vertical direction than the deaeration film 2426 of the deaeration module 242, so that the ink leaked from the deaeration module 242
  • the component is pulled by gravity and quickly passes through the detection position by the detection unit 246. Therefore, it is possible to suppress an increase in the time lag from the ink leakage until it is detected.
  • a chamber 248 that separates the desorbed gas and ink (liquid) is provided in the middle of the vacuum path, and the detection unit 246 is incident in the vacuum path closer to the degassing module 242 than the chamber 248. Since light is transmitted, leaked ink can be prevented from being caught in the chamber 248 and delayed in detection.
  • the ink jet recording apparatus 1 of the present embodiment includes a deaeration device 24c and a recording head 24a that is provided on the downstream side of the ink flow path 24b and discharges ink. Therefore, in this ink jet recording apparatus 1, it is possible to promptly detect ink leakage in the deaeration device 24c, which adversely affects ink ejection and consequently formed images, and take action.
  • control unit 40 as the operation control unit 40b stops the operation of the recording head 24a when ink leakage is detected. That is, it is possible to prevent generation of useless recording media and ink by quickly stopping the image formation before the deterioration of the image caused by the ink leakage detected promptly occurs.
  • control unit 40 stops the operation of the recording head 24a after the completion of the ejection of ink related to the formation of the formation target image formed by the recording head 24a at the timing when the ink leakage is detected. Therefore, by effectively using the ink that has already been deaerated on the downstream side from the deaerator 24c, an image in the middle of formation is completed, so that a new image with reduced image quality is not formed, and the image is being formed. Recording media and ejected ink are not wasted.
  • the control unit 40 as the operation control unit 40b includes a notification unit 440 that performs a notification operation.
  • the control unit 40 performs a predetermined display on the display screen of the operation display unit 441.
  • a predetermined notification operation for notifying abnormality is performed. Accordingly, it is possible to prompt the user of the inkjet recording apparatus 1 to quickly know the cause of the stop and take a quick response.
  • the ink jet recording apparatus 1 is the same as that of the ink jet recording apparatus 1 of the first embodiment, and the description thereof is omitted by using the same reference numerals.
  • FIG. 7 is a flowchart showing a control procedure by the control unit 40 of the ink leakage detection process executed in the ink jet recording apparatus 1 of the present embodiment.
  • steps S104 and S108 in the ink leakage detection process in the ink jet recording apparatus 1 of the first embodiment are replaced with steps S104a and S108a, respectively.
  • the same processing contents are denoted by the same reference numerals, and detailed description thereof is omitted.
  • step S103 If it is determined in step S103 that the measurement value is equal to or less than the reference value ("YES" in step S103), the control unit 40 serving as the detection control unit 40a sends a control signal to the communication unit drive unit 247a. And the communication switching unit 2471 is closed (step S104a).
  • step S107 If it is determined in step S107 that the measured value is not equal to or less than the reference value (“NO” in step S107), the control unit 40 serving as the detection control unit 40a opens the communication switching unit 2471. (Step S108a), the inside of the vacuum tube is returned to the normal vacuum suction state. Then, the process of the control unit 40 returns to step S102.
  • the inkjet recording apparatus 1 is provided with a communication switch that is provided in the middle of the vacuum path on the vacuum suction unit 249 side with respect to the detection unit 246 to open and close the flow of desorbed gas in the vacuum path.
  • the control unit 40 as the detection control unit 40a closes the flow of the desorbed gas by the communication switching unit 2471 when the detection unit 246 detects an ink leak while the flow of the desorbed gas is open.
  • the cause of the first detection is determined based on the comparison result between the transmitted light amount after the change and a predetermined reference value.
  • the permeation of the temporary degassing membrane 2426 such as a monomer or a small amount of ink component that occurs sporadically and stops detection immediately. It is possible to distinguish between ink leakage due to breakage of the degassing film 2426 and the like, and to detect ink leakage quickly and more reliably.
  • the deaeration device 24c includes both the atmosphere communication unit 2470 and the communication switching unit 2471, but it may be one required for the second detection operation. Further, both the atmosphere communication unit 2470 and the communication switching unit 2471 may be used simultaneously for the ink leakage detection process. Furthermore, it is possible to determine the result only by detecting the first ink leakage and not performing re-detection after opening the air communication unit 2470 and / or closing the communication switching unit 2471. Even if it is included, the possibility of the ink leakage may be detected in a short time when the ink leakage occurs, or abnormality notification or image formation may be stopped.
  • the chamber 248 is provided.
  • the vacuum tube 24c1 itself is long, or the vacuum suction unit 249 has a structure in which ink is not sucked inside. Then, the chamber 248 is not necessarily provided.
  • the chamber 248 may be provided not only for use as a trap but also for spaces used for various purposes.
  • the deaeration device using the hollow fiber membrane as the deaeration membrane 2426 has been described as an example.
  • the deaeration device uses a gas permeable deaeration membrane of other shapes. Also good.
  • the detection unit 246 compares the measurement value with the reference voltage Vref and outputs only the comparison result.
  • the control unit 40 acquires the measurement value and the CPU 401 performs software processing.
  • the control unit 40 may perform a part of the operation as the detection unit by comparing with the reference voltage Vref.
  • the control operation of the ink leakage detection process is performed by the control unit 40 (CPU 401) of the inkjet recording apparatus 1.
  • the deaeration device 24c includes a control unit separately and performs the control operation.
  • the operation request related to the stop or notification of image formation may be output to the control unit 40 as necessary.
  • the control unit 40c may perform the operation as the detection control unit 40a, and the control unit 40 may perform the operation as the operation control unit 40b.
  • the length, shape, material, etc. of the vacuum tube forming the vacuum path can be appropriately selected as long as the amount of transmitted light can be measured.
  • the configuration and circuit arrangement of the detection unit 246 are arbitrarily determined as long as transmitted light can be detected.
  • ink discharge is continued until the formation target image being formed is formed.
  • the ink discharge may be stopped immediately, or the formation target image may be stopped. The determination may be made in accordance with the remaining amount.
  • the image to be formed is not limited to one sheet of cut paper, but may be one unit of an image repeatedly formed in the cut sheet, or conversely, a set of a plurality of sheets. good.
  • the ink ejection may be appropriately terminated at the separation of the image.
  • specific details such as the configuration, arrangement, and operation procedure shown in the above embodiment can be changed as appropriate without departing from the spirit of the present invention.
  • the present invention can be used for a deaeration device and an inkjet recording device.

Abstract

Provided is a deaerating device and an inkjet recording device that are capable of detecting ink leakage more quickly. The deaerating device includes: a gas-permeable deaerating film which is provided midway in an ink flowing path (24b), and which has one surface in contact with ink in the ink flowing path; a vacuum suction unit (249); a vacuum path (24c1) which causes the surface of the deaerating film opposite to the one surface to be connected to the vacuum suction unit, and which allows flow therethough of a desorption gas desorbed from the ink and having passed through the deaerating film in accordance with the suction operation by the vacuum suction unit; a detecting unit (246) which detects transmitted light that entered in the midway location of the vacuum path and then having passed through the vacuum path; and a detection control unit which detects ink leakage from the deaerating film on the basis of the result of comparison between the amount of the transmitted light detected by the detecting unit and a predetermined reference value.

Description

脱気装置及びインクジェット記録装置Deaeration device and inkjet recording device
 この発明は、脱気装置及びインクジェット記録装置に関する。 The present invention relates to a deaeration device and an inkjet recording device.
 従来、インクジェット記録装置のインク流路中に脱気装置を備えるものがある。インク中に気体(空気)が含まれていると、インクを吐出させる際に加えられる圧力が正常にインクに伝わらないといった要因でノズル開口部からのインクの吐出不良が生じるといった問題が生じる。脱気装置が設けられてインク中の気体が除去されることで、このような問題の発生を防ぎ、正常にインクを吐出させることが出来る。 Conventionally, some ink jet recording apparatuses have a deaeration device in the ink flow path. If gas (air) is contained in the ink, there is a problem in that ink discharge failure occurs from the nozzle opening due to the fact that the pressure applied when ink is discharged is not normally transmitted to the ink. By providing a deaeration device and removing the gas in the ink, it is possible to prevent the occurrence of such a problem and eject the ink normally.
 脱気装置には、従来、気体透過性の膜を脱気膜として用いて一方の面をインクと接触させ、他方では気体を真空ポンプ(真空吸引部)で吸引することにより、流れるインク中の気体を真空経路に吸引して脱気させる構成を有するものが多く用いられている。この脱気装置では、非常に薄い(例えば、約10μmなど)気体透過性の膜の両面で常に圧力差が生じていることなどにより、この気体透過性の膜の欠陥や使用期間の増大などに起因して劣化や破損が発生する場合がある。劣化や破損が発生すると、インクが真空経路に漏出し、脱気性能が低下することにより吐出不良の原因となり、更には、正常なインクの供給やインク吐出が行われなくなるので、画像形成を中止させる必要がある。 Conventionally, a degassing device uses a gas permeable membrane as a degassing membrane and makes one surface contact with ink, and on the other hand, gas is sucked by a vacuum pump (vacuum suction part), thereby Many have a configuration in which gas is sucked into a vacuum path and degassed. In this deaeration device, a pressure difference is always generated between both surfaces of a very thin (for example, about 10 μm) gas permeable membrane. This may cause deterioration or damage. When deterioration or damage occurs, ink leaks into the vacuum path, resulting in poor discharge due to poor deaeration performance. In addition, normal ink supply and ink discharge cannot be performed, so image formation is stopped. It is necessary to let
 これに対し、特許文献1には、気体透過膜が徐々に劣化するのに従って液体(インク)の漏出量が徐々に増加する点を考慮して、減圧側に設けられた気液分離器(チャンバー)内に貯留されている液体量(液面の高さなど)の変化をセンサーで検出することにより気体透過膜の劣化を検出する技術が開示されている。
 また、気体透過膜の破損によるインク漏出の検出方法として、特許文献2には、真空経路の途中に設けられたチャンバーの底面に傾斜を持たせ、漏出したインクを傾斜面の最低部に設けられた真空引き口に速やかに落としこむことで、インクの漏れを検出する技術が開示されている。また、特許文献3には、真空度の増減に応じて周期的にオンオフが切り替えられる真空吸引部を備えた脱気装置において、当該切り替えの周期が基準時間内から外れた場合に気体透過膜の異常が生じたと判断して警告を発する技術が開示されている。
On the other hand, in Patent Document 1, a gas-liquid separator (chamber) provided on the decompression side is taken into consideration that the leakage amount of liquid (ink) gradually increases as the gas permeable membrane gradually deteriorates. ) Discloses a technique for detecting the deterioration of the gas permeable membrane by detecting a change in the amount of liquid (such as the height of the liquid level) stored in the sensor.
Further, as a method for detecting ink leakage due to breakage of the gas permeable membrane, Patent Document 2 discloses that the bottom surface of a chamber provided in the middle of the vacuum path is inclined, and the leaked ink is provided at the lowest part of the inclined surface. A technique for detecting ink leakage by quickly dropping it into a vacuum suction port is disclosed. Further, in Patent Document 3, in a deaeration apparatus including a vacuum suction unit that is periodically switched on and off according to an increase or decrease in the degree of vacuum, when the switching period deviates from within a reference time, A technique for issuing a warning by judging that an abnormality has occurred is disclosed.
特開平9-85011号公報JP-A-9-85011 特開2007-152182号公報JP 2007-152182 A 特開2010-58413号公報JP 2010-58413 A
 しかしながら、これら従来の技術では、圧力の変化量やインク漏れ量の積算値の計測に時間を要し、速やかにインクの漏れを検出することが出来ないという課題がある。 However, in these conventional techniques, there is a problem that it takes time to measure the integrated value of the pressure change amount and the ink leakage amount, and the ink leakage cannot be detected promptly.
 この発明の目的は、より速やかにインク漏れを検出することの出来る脱気装置及びインクジェット記録装置を提供することにある。 An object of the present invention is to provide a deaeration device and an ink jet recording apparatus that can detect ink leakage more quickly.
 上記目的を達成するため、請求項1記載の発明は、
 インク流路の途中に設けられ、一方の面が前記インク流路内のインクと接触する気体透過性の脱気膜と、
 真空吸引部と、
 前記脱気膜の前記一方の面とは反対の面側と前記真空吸引部とを繋ぎ、前記真空吸引部の吸引動作に応じて前記インク中から脱離して前記脱気膜を透過した脱離気体が流れる真空経路と、
 前記真空経路の途中に入射された光が前記真空経路を透過した後の透過光を検知する検知部と、
 前記検知部による透過光量と所定の基準値との比較結果に基づいて前記脱気膜からのインク漏出の検出を行なう検出制御部と、
 を備えることを特徴とする脱気装置である。
In order to achieve the above object, the invention according to claim 1
A gas-permeable degassing membrane that is provided in the middle of the ink flow path and has one surface in contact with the ink in the ink flow path;
A vacuum suction section;
Desorption that connects the surface opposite to the one surface of the degassing membrane and the vacuum suction portion and desorbs from the ink in accordance with the suction operation of the vacuum suction portion and permeates the degassing membrane A vacuum path through which gas flows;
A detector that detects transmitted light after light incident on the vacuum path passes through the vacuum path;
A detection control unit that detects ink leakage from the deaeration film based on a comparison result between a transmitted light amount by the detection unit and a predetermined reference value;
A deaeration device comprising:
 また、請求項2記載の発明は、請求項1記載の脱気装置において、
 前記真空経路の途中に設けられて前記真空経路の内部と外部との間の大気連通状態を切り替える大気連通切替部を備え、
 前記検出制御部は、前記大気連通状態が閉状態で前記検知部が所定の基準値以下の透過光量を検知した場合に、前記大気連通切替部を開状態に変更させ、当該変更の後における前記検知部による透過光量と前記所定の基準値との比較結果に基づいてインク漏出の判断を行う
 ことを特徴としている。
The invention described in claim 2 is the deaeration device according to claim 1,
An atmospheric communication switching unit that is provided in the middle of the vacuum path and switches an atmospheric communication state between the inside and the outside of the vacuum path;
The detection control unit changes the atmospheric communication switching unit to an open state when the detection unit detects a transmitted light amount equal to or less than a predetermined reference value when the atmospheric communication state is closed, and the detection unit after the change Ink leakage is determined based on a comparison result between the amount of transmitted light by the detection unit and the predetermined reference value.
 また、請求項3記載の発明は、請求項1記載の脱気装置において、
 前記検知部よりも前記真空吸引部側の前記真空経路の途中に設けられて前記真空経路内の前記脱離気体の流れを開閉する連通切替部を備え、
 前記検出制御部は、前記脱離気体の流れが開状態で前記検知部が所定の基準値以下の透過光量を検知した場合に、前記連通切替部により前記脱離気体の流れを閉状態に変更させ、当該変更の後における前記検知部による透過光量と前記所定の基準値との比較結果に基づいてインク漏出の判断を行う
 ことを特徴としている。
Further, the invention described in claim 3 is the deaerator according to claim 1,
Provided in the middle of the vacuum path closer to the vacuum suction part than the detection part, provided with a communication switching part for opening and closing the flow of the desorption gas in the vacuum path,
The detection control unit changes the flow of the desorbed gas to a closed state by the communication switching unit when the flow of the desorbed gas is in an open state and the detection unit detects a transmitted light amount equal to or less than a predetermined reference value. And determining leakage of ink based on a comparison result between the transmitted light amount by the detection unit and the predetermined reference value after the change.
 また、請求項4記載の発明は、請求項2又は3記載の脱気装置において、
 前記検出制御部は、前記変更の後、所定時間経過後における前記検知部による透過光量と前記所定の基準値との比較結果に基づいてインク漏出の判断を行うことを特徴としている。
The invention as defined in claim 4 is the deaerator according to claim 2 or 3,
The detection control unit is configured to determine ink leakage based on a comparison result between the transmitted light amount by the detection unit and the predetermined reference value after a predetermined time has elapsed after the change.
 また、請求項5記載の発明は、請求項4記載の脱気装置において、
 前記所定時間は、1秒未満であることを特徴としている。
Further, the invention described in claim 5 is the deaerator according to claim 4,
The predetermined time is less than 1 second.
 また、請求項6記載の発明は、請求項1~5の何れか一項に記載の脱気装置において、
 前記検知部は、前記真空経路に所定波長の光を入射させる発光部と、当該入射された光が前記真空経路の少なくとも一部を透過した後に当該透過した光を受光する受光部と、を備えることを特徴としている。
The invention described in claim 6 is the deaerator according to any one of claims 1 to 5,
The detection unit includes: a light emitting unit that causes light of a predetermined wavelength to enter the vacuum path; and a light receiving unit that receives the transmitted light after the incident light has transmitted at least part of the vacuum path. It is characterized by that.
 また、請求項7記載の発明は、請求項6記載の脱気装置において、
 前記発光部は、前記所定波長の光として赤外光を入射させることを特徴としている。
Further, the invention according to claim 7 is the deaeration device according to claim 6,
The light emitting unit is characterized in that infrared light is incident as the light having the predetermined wavelength.
 また、請求項8記載の発明は、請求項1~7の何れか一項に記載の脱気装置において、
 前記真空経路における前記光が透過する部分は、前記脱気膜に対して鉛直方向に異なる位置に設けられていることを特徴としている。
The invention described in claim 8 is the deaerator according to any one of claims 1 to 7,
The portion of the vacuum path through which the light is transmitted is provided at a different position in the vertical direction with respect to the degassing membrane.
 また、請求項9記載の発明は、請求項1~8の何れか一項に記載の脱気装置において、
 前記真空経路の途中には、前記脱離気体と液体とを分離するチャンバーが設けられ、
 前記検知部は、前記チャンバーよりも前記脱気膜側の前記真空経路中で前記入射された光を透過させる
 ことを特徴としている。
The invention according to claim 9 is the deaeration device according to any one of claims 1 to 8,
A chamber for separating the desorbed gas and liquid is provided in the middle of the vacuum path,
The detection unit transmits the incident light in the vacuum path closer to the deaeration film than the chamber.
 また、請求項10記載の発明は、
 請求項1~9の何れか一項に記載の脱気装置と、
 前記インク流路の下流側に設けられてインクを吐出する記録ヘッドと、
 を備えることを特徴とするインクジェット記録装置である。
The invention according to claim 10
A deaeration device according to any one of claims 1 to 9,
A recording head provided on the downstream side of the ink flow path for discharging ink;
An ink jet recording apparatus comprising:
 また、請求項11記載の発明は、請求項10記載のインクジェット記録装置において、
 前記記録ヘッドにおけるインク吐出動作を制御し、前記検出制御部により前記インク漏出が検出された場合に、前記記録ヘッドの動作を中止させる動作制御部を備えることを特徴としている。
The invention according to claim 11 is the ink jet recording apparatus according to claim 10,
An operation control unit is provided that controls an ink ejection operation in the recording head and stops the operation of the recording head when the detection control unit detects the ink leakage.
 また、請求項12記載の発明は、請求項11記載のインクジェット記録装置において、
 前記動作制御部は、前記インク漏出が検出されたタイミングで前記記録ヘッドにより形成されている形成対象画像の形成に係るインクの吐出の終了後に前記記録ヘッドの動作を中止させる
 ことを特徴としている。
The invention according to claim 12 is the ink jet recording apparatus according to claim 11,
The operation control unit is characterized in that the operation of the recording head is stopped after the ink ejection related to the formation of the formation target image formed by the recording head at the timing when the ink leakage is detected.
 また、請求項13記載の発明は、請求項11又は12記載のインクジェット記録装置において、
 所定の報知動作を行う報知部を備え、
 前記動作制御部は、前記記録ヘッドの動作を中止させる場合に、前記報知部に前記所定の報知動作を行わせる
 ことを特徴としている。
The invention according to claim 13 is the ink jet recording apparatus according to claim 11 or 12,
A notification unit for performing a predetermined notification operation;
The operation control unit causes the notification unit to perform the predetermined notification operation when stopping the operation of the recording head.
 本発明に従うと、脱気装置及びインクジェット記録装置において、より速やかにインク漏れを検出することが出来るという効果がある。 According to the present invention, there is an effect that ink leakage can be detected more quickly in the deaeration device and the inkjet recording device.
本発明の実施形態のインクジェット記録装置の全体構成を示す模式図である。1 is a schematic diagram illustrating an overall configuration of an ink jet recording apparatus according to an embodiment of the present invention. インクの流路について説明する図である。It is a figure explaining the flow path of an ink. 脱気装置の内部の構造を説明するための図である。It is a figure for demonstrating the internal structure of a deaeration apparatus. 検知部について説明する図である。It is a figure explaining a detection part. インクジェット記録装置の機能構成を示すブロック図である。It is a block diagram which shows the function structure of an inkjet recording device. 第1実施形態のインク漏れ検出処理の制御手順を示すフローチャートである。It is a flowchart which shows the control procedure of the ink leak detection process of 1st Embodiment. 第2実施形態のインク漏れ検出処理の制御手順を示すフローチャートである。It is a flowchart which shows the control procedure of the ink leak detection process of 2nd Embodiment.
 以下、本発明の実施の形態を図面に基づいて説明する。
[第1実施形態]
 図1は、本発明の第1実施形態のインクジェット記録装置1の全体構成を示す模式図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[First Embodiment]
FIG. 1 is a schematic diagram showing the overall configuration of an inkjet recording apparatus 1 according to the first embodiment of the present invention.
 インクジェット記録装置1は、給紙部10と、画像形成部20と、排紙部30と、制御部40(図5)と、インク供給部50などを備える。インクジェット記録装置1では、制御部40の制御に基づいて、給紙部10から画像形成部20に搬送された記録媒体Pに対して、インク供給部50から供給されたインクにより画像形成部20で画像を形成した後、当該記録媒体Pを排紙部30に排出する。 The inkjet recording apparatus 1 includes a paper feed unit 10, an image forming unit 20, a paper discharge unit 30, a control unit 40 (FIG. 5), an ink supply unit 50, and the like. In the inkjet recording apparatus 1, the image forming unit 20 uses the ink supplied from the ink supply unit 50 to the recording medium P conveyed from the paper supply unit 10 to the image forming unit 20 based on the control of the control unit 40. After the image is formed, the recording medium P is discharged to the paper discharge unit 30.
 給紙部10は、画像形成が行われる記録媒体Pを保持し、画像形成前に画像形成部20に供給する。給紙部10は、給紙トレー11と、搬送部12とを有する。 The paper feeding unit 10 holds the recording medium P on which image formation is performed and supplies the recording medium P to the image forming unit 20 before image formation. The paper feed unit 10 includes a paper feed tray 11 and a transport unit 12.
 給紙トレー11は、一又は複数の記録媒体Pを載置可能に設けられた板状の部材である。給紙トレー11は、載置された記録媒体Pの量に応じて上下動するよう設けられており、最上の記録媒体Pが搬送部12により搬送される位置で保持される。 The paper feed tray 11 is a plate-like member provided so that one or a plurality of recording media P can be placed thereon. The paper feed tray 11 is provided so as to move up and down according to the amount of the recording medium P placed thereon, and is held at a position where the uppermost recording medium P is transported by the transport unit 12.
 搬送部12は、輪状のベルト123を複数(例えば、2本)のローラー121、122により回転駆動してベルト123上の記録媒体Pを搬送する搬送機構、及び給紙トレー11に載置された記録媒体Pのうち最上のものをベルト123に受け渡す供給部を有する。搬送部12は、供給部によりベルト123に受け渡された記録媒体Pをベルト123の回転動作に伴って搬送する。 The conveyance unit 12 is mounted on the sheet feeding tray 11 and a conveyance mechanism that conveys the recording medium P on the belt 123 by rotationally driving a ring-shaped belt 123 by a plurality of (for example, two) rollers 121 and 122. A supply unit for transferring the uppermost recording medium P to the belt 123 is provided. The transport unit 12 transports the recording medium P delivered to the belt 123 by the supply unit as the belt 123 rotates.
 画像形成部20は、記録媒体P上にインクを吐出させて画像を形成する。画像形成部20は、画像形成ドラム21と、受け渡しユニット22と、用紙加熱部23と、ヘッドユニット24と、照射部25と、デリバリー部26などを有する。 The image forming unit 20 forms an image by ejecting ink onto the recording medium P. The image forming unit 20 includes an image forming drum 21, a delivery unit 22, a paper heating unit 23, a head unit 24, an irradiation unit 25, a delivery unit 26, and the like.
 画像形成ドラム21は、円筒状の外周面に沿って記録媒体Pを担持し、回転に伴って当該記録媒体Pを搬送する。画像形成ドラム21の搬送面は、用紙加熱部23、ヘッドユニット24及び照射部25と対向し、搬送される記録媒体Pに対して画像形成に係る処理を行う。 The image forming drum 21 carries the recording medium P along the cylindrical outer peripheral surface, and conveys the recording medium P as it rotates. The conveyance surface of the image forming drum 21 faces the paper heating unit 23, the head unit 24, and the irradiation unit 25, and performs processing related to image formation on the conveyed recording medium P.
 受け渡しユニット22は、給紙部10の搬送部12と画像形成ドラム21との間の位置に設けられ、搬送部12により搬送された記録媒体Pを画像形成ドラム21に受け渡す。受け渡しユニット22は、搬送部12により搬送された記録媒体Pの一端を担持するスイングアーム部221や、スイングアーム部221に担持された記録媒体Pを画像形成ドラム21に受け渡す円筒状の受け渡しドラム222等を有し、搬送部12上の記録媒体Pをスイングアーム部221により取り上げて受け渡しドラム222に受け渡すことで記録媒体Pを画像形成ドラム21の外周面に沿う向きに誘導して画像形成ドラム21に受け渡す。 The delivery unit 22 is provided at a position between the transport unit 12 of the paper feed unit 10 and the image forming drum 21, and delivers the recording medium P transported by the transport unit 12 to the image forming drum 21. The delivery unit 22 is a swing arm unit 221 that supports one end of the recording medium P conveyed by the conveyance unit 12, and a cylindrical delivery drum that delivers the recording medium P carried on the swing arm unit 221 to the image forming drum 21. The recording medium P on the transport unit 12 is picked up by the swing arm unit 221 and transferred to the transfer drum 222 to guide the recording medium P in the direction along the outer peripheral surface of the image forming drum 21 to form an image. Delivered to drum 21.
 用紙加熱部23は、画像形成ドラム21に担持された記録媒体Pを加熱する。用紙加熱部23は、例えば、赤外線ヒーター等を有し、通電に応じて発熱する。用紙加熱部23は、画像形成ドラム21の外周面の近傍であって、画像形成ドラム21の回転による記録媒体Pの搬送方向についてヘッドユニット24の上流側に設けられる。用紙加熱部23は、画像形成ドラム21に担持されて用紙加熱部23の近傍を通過する記録媒体Pが所定の温度となるように、その発熱が制御部40により制御される。 The paper heating unit 23 heats the recording medium P carried on the image forming drum 21. The sheet heating unit 23 includes, for example, an infrared heater and generates heat in response to energization. The sheet heating unit 23 is provided in the vicinity of the outer peripheral surface of the image forming drum 21 and on the upstream side of the head unit 24 in the conveyance direction of the recording medium P by the rotation of the image forming drum 21. Heat generation of the sheet heating unit 23 is controlled by the control unit 40 so that the recording medium P carried by the image forming drum 21 and passing through the vicinity of the sheet heating unit 23 has a predetermined temperature.
 ヘッドユニット24は、画像形成ドラム21に担持された記録媒体Pに対してインクを吐出し、画像を形成する。ヘッドユニット24は、C(シアン)、M(マゼンタ)、Y(イエロー)、K(ブラック)の各色についてそれぞれ設けられている。図1では、画像形成ドラム21の回転に伴い搬送される記録媒体Pの搬送方向に対して上流からY、M、C、Kの各色に対応したヘッドユニット24が順番に設けられている。
 本実施形態のヘッドユニット24は、記録媒体Pの搬送方向に垂直な方向(幅方向)について記録媒体Pの全体をカバーする長さ(幅)で設けられている。即ち、インクジェット記録装置1は、ワンパス方式のラインヘッド型インクジェット記録装置である。各ヘッドユニット24には、複数の記録ヘッド24a(図2参照)が設けられており、これら複数の記録ヘッド24aの搬送面と対向する面には、全体として幅方向に所定の間隔で記録媒体Pへの画像形成可能幅に亘ってノズル開口部が配列されている。
The head unit 24 discharges ink to the recording medium P carried on the image forming drum 21 to form an image. The head unit 24 is provided for each color of C (cyan), M (magenta), Y (yellow), and K (black). In FIG. 1, head units 24 corresponding to the colors Y, M, C, and K are provided in order from the upstream with respect to the conveyance direction of the recording medium P that is conveyed along with the rotation of the image forming drum 21.
The head unit 24 of this embodiment is provided with a length (width) that covers the entire recording medium P in a direction (width direction) perpendicular to the conveyance direction of the recording medium P. That is, the ink jet recording apparatus 1 is a one-pass line head type ink jet recording apparatus. Each head unit 24 is provided with a plurality of recording heads 24a (see FIG. 2), and a recording medium is provided at a predetermined interval in the width direction as a whole on the surface facing the conveying surface of the plurality of recording heads 24a. Nozzle openings are arranged over an image formable width to P.
 照射部25は、ヘッドユニット24から記録媒体P上に吐出されたインク(ここでは、紫外線硬化型インク)を硬化させるためのエネルギー線を照射する。照射部25は、例えば、低圧水銀ランプ等の蛍光管を有し、当該蛍光管を発光させて紫外線といったエネルギー線を照射する。照射部25は、画像形成ドラム21の外周面の近傍であって、画像形成ドラム21の回転による記録媒体Pの搬送方向についてヘッドユニット24の下流側に設けられる。 The irradiation unit 25 irradiates an energy beam for curing the ink (here, ultraviolet curable ink) ejected from the head unit 24 onto the recording medium P. The irradiation unit 25 includes, for example, a fluorescent tube such as a low-pressure mercury lamp, and emits energy rays such as ultraviolet rays by causing the fluorescent tube to emit light. The irradiation unit 25 is provided in the vicinity of the outer peripheral surface of the image forming drum 21 and on the downstream side of the head unit 24 in the conveyance direction of the recording medium P by the rotation of the image forming drum 21.
 紫外線を発する蛍光管としては、低圧水銀ランプの他、数百Pa~1MPa程度の動作圧力を有する水銀ランプ、殺菌灯として利用可能な光源、冷陰極管、紫外線レーザー光源、メタルハライドランプ、発光ダイオード等が挙げられる。これらの中で、紫外線をより高照度で照射可能であって消費電力の少ない光源(例えば、発光ダイオード等)がより望ましい。また、エネルギー線は紫外線に限らず、インクの性質に応じてインクを硬化させる性質を有するエネルギー線であれば良く、光源もエネルギー線の波長などに応じて置換される。 Fluorescent tubes emitting ultraviolet rays include low-pressure mercury lamps, mercury lamps having an operating pressure of several hundred Pa to 1 MPa, light sources usable as germicidal lamps, cold cathode tubes, ultraviolet laser light sources, metal halide lamps, light-emitting diodes, etc. Is mentioned. Among these, a light source (for example, a light emitting diode) that can irradiate ultraviolet rays with higher illuminance and consumes less power is more desirable. The energy rays are not limited to ultraviolet rays, but may be any energy rays having a property of curing the ink according to the properties of the ink, and the light source is replaced according to the wavelength of the energy rays.
 デリバリー部26は、照射部25によりエネルギー線が照射された記録媒体Pを画像形成ドラム21から排紙部30に搬送する。デリバリー部26は、輪状のベルト263を複数(例えば、2本)のローラー261、262により回転駆動してベルト263上の記録媒体Pを搬送する搬送機構や、記録媒体Pを画像形成ドラム21から当該搬送機構に受け渡す円筒状の受け渡しドラム264等を有する。デリバリー部26は、受け渡しドラム264によりベルト263に受け渡された記録媒体Pをベルト263により搬送して排紙部30に送り出す。 The delivery unit 26 conveys the recording medium P irradiated with the energy rays from the irradiation unit 25 from the image forming drum 21 to the paper discharge unit 30. The delivery unit 26 rotates the annular belt 263 by a plurality of (for example, two) rollers 261 and 262 and conveys the recording medium P on the belt 263, and the recording medium P from the image forming drum 21. A cylindrical delivery drum 264 and the like are provided to the transport mechanism. The delivery unit 26 conveys the recording medium P transferred to the belt 263 by the transfer drum 264 by the belt 263 and sends it to the paper discharge unit 30.
 排紙部30は、デリバリー部26により画像形成部20から送り出された記録媒体Pを格納する。排紙部30は、板状の排紙トレー31などを有し、この排紙トレー31上に画像形成後の記録媒体Pを載置する。 The paper discharge unit 30 stores the recording medium P sent out from the image forming unit 20 by the delivery unit 26. The paper discharge unit 30 includes a plate-shaped paper discharge tray 31 and the like, and the recording medium P after image formation is placed on the paper discharge tray 31.
 制御部40は、インクジェット記録装置1の各部の動作を制御し、全体動作を統括する。制御部40は、CPU(Central Processing Unit)401、ROM(Read Only Memory)402、RAM(Random Access Memory)403などを備える(図5参照)。制御部40では、CPU401によりROM402から読み出されたプログラムがRAM403上で実行されて、種々の制御処理が実行される。制御部40は、後述するように、インク漏出の検出に係る検出制御部40a及びインク漏出検出時におけるインクジェット記録装置1の各部の動作制御に係る動作制御部40bをそれぞれ構成する。 The control unit 40 controls the operation of each unit of the inkjet recording apparatus 1 and controls the overall operation. The control unit 40 includes a CPU (Central Processing Unit) 401, a ROM (Read Only Memory) 402, a RAM (Random Access Memory) 403, etc. (see FIG. 5). In the control unit 40, the program read from the ROM 402 by the CPU 401 is executed on the RAM 403, and various control processes are executed. As will be described later, the control unit 40 configures a detection control unit 40a related to detection of ink leakage and an operation control unit 40b related to operation control of each unit of the inkjet recording apparatus 1 when ink leakage is detected.
 インク供給部50は、インクを貯留して、当該インクを画像形成部20のヘッドユニット24に供給する。インク供給部50は、各色のインクについてそれぞれ設けられて、当該各色のインクを対応するヘッドユニット24の各記録ヘッド24aに配列された複数のノズル開口部から吐出可能とする。 The ink supply unit 50 stores ink and supplies the ink to the head unit 24 of the image forming unit 20. The ink supply unit 50 is provided for each color ink, and can discharge each color ink from a plurality of nozzle openings arranged in each recording head 24a of the corresponding head unit 24.
 本実施形態のインクジェット記録装置1で用いられるインクは、特には限られないが、ここでは上述のように紫外線(UV)硬化型のインクであって、UVが照射されない状態では、温度に応じてゲル状態と液体(ゾル)状態との間で相変化するインクである。例えば、このインクは、所定の温度、例えば、40度~100度程度の相変化温度を有し、この相変化温度以上に加熱上昇されることで一様に液化(ゾル化)する一方、通常の室温程度(0度~30度)を含む当該所定の温度以下ではゲル化する。このインクは、周知の種々の製造方法で得られる。或いは、インクは、使用温度全域に亘って液状に保たれるものであっても良い。 The ink used in the ink jet recording apparatus 1 of the present embodiment is not particularly limited, but here is an ultraviolet (UV) curable ink as described above, and in a state where UV is not irradiated, the ink depends on the temperature. It is an ink that changes phase between a gel state and a liquid (sol) state. For example, this ink has a predetermined temperature, for example, a phase change temperature of about 40 to 100 degrees, and is uniformly liquefied (solified) by being heated and raised above this phase change temperature. Gelation occurs at a temperature below the predetermined temperature including about room temperature (0 to 30 degrees). This ink can be obtained by various known manufacturing methods. Alternatively, the ink may be kept in a liquid state over the entire use temperature.
 図2は、本実施形態のインクジェット記録装置1におけるインクの流路を説明する図である。 FIG. 2 is a diagram illustrating the ink flow path in the inkjet recording apparatus 1 of the present embodiment.
 本実施形態のインクジェット記録装置1では、インク供給部50のインクタンク51から供給ポンプ52により汲み出された各色のインクは、それぞれインク流路24bを介して対応するヘッドユニット24の各記録ヘッド24aに供給される。また、このインクジェット記録装置1は、各記録ヘッド24aで吐出されなかったインクをインク流路24bに戻すことが可能な構成となっている。 In the inkjet recording apparatus 1 of the present embodiment, each color ink pumped out from the ink tank 51 of the ink supply unit 50 by the supply pump 52 corresponds to each recording head 24a of the corresponding head unit 24 via the ink flow path 24b. To be supplied. In addition, the ink jet recording apparatus 1 is configured to be able to return ink that has not been ejected by each recording head 24a to the ink flow path 24b.
 インク流路24bには、第2サブタンク241と、脱気モジュール242と、送液ポンプ243と、逆止弁244と、第1サブタンク245などが設けられている。これらは、特には限られないが中空の円環状のチューブ構造(送液チューブ)で順番に接続されている。また、記録ヘッド24aのノズル開口部から吐出されなかったインクは、アウトレット240bから回収路241b及びバルブ241cを介して第2サブタンク241に戻される。記録ヘッド24aのメンテナンス時などに記録ヘッド24aからインクを抜く必要がある場合、バルブ241cを開放することで、記録ヘッド24aのインクを無駄にせず回収することが可能となる。 The ink flow path 24b is provided with a second sub tank 241, a deaeration module 242, a liquid feed pump 243, a check valve 244, a first sub tank 245, and the like. These are not particularly limited, but are connected in order with a hollow annular tube structure (liquid feeding tube). Ink that has not been ejected from the nozzle openings of the recording head 24a is returned to the second sub tank 241 from the outlet 240b via the recovery path 241b and the valve 241c. When it is necessary to remove ink from the recording head 24a during maintenance of the recording head 24a, the ink in the recording head 24a can be collected without being wasted by opening the valve 241c.
 第2サブタンク241は、供給ポンプ52によりインクタンク51から汲み出されたインクを貯留する一又は複数のインク室である。第2サブタンク241の容量は、通常、インクタンク51より小さい。吐出されるインクは、この第2サブタンク241に貯留されてから記録ヘッド24aでノズルに送られるまでの間、インクヒーターによりインク加熱部27内で加熱され、ゾル化した状態又は適切な粘度の液状で維持される。 The second sub tank 241 is one or a plurality of ink chambers that store ink pumped from the ink tank 51 by the supply pump 52. The capacity of the second sub tank 241 is usually smaller than the ink tank 51. The ejected ink is heated in the ink heating unit 27 by the ink heater from when it is stored in the second sub tank 241 until it is sent to the nozzle by the recording head 24a. Maintained at.
 脱気モジュール242は、第2サブタンク241から流入したインク中の気体を取り除く脱気を行う。脱気されたインクは、送液ポンプ243により逆止弁244を経て第1サブタンク245に送られる。 The deaeration module 242 performs deaeration to remove the gas in the ink that has flowed from the second sub tank 241. The deaerated ink is sent to the first sub tank 245 through the check valve 244 by the liquid feed pump 243.
 送液ポンプ243は、脱気モジュール242で脱気されたインクを第1サブタンク245へ送る。送液ポンプ243と第1サブタンク245の間に設けられた逆止弁244は、第1サブタンク245へ送られたインクが逆流するのを防止している。 The liquid feed pump 243 sends the ink deaerated by the deaeration module 242 to the first sub tank 245. A check valve 244 provided between the liquid feed pump 243 and the first sub tank 245 prevents the ink sent to the first sub tank 245 from flowing back.
 第1サブタンク245は、脱気モジュール242で脱気されたインクが一時的に貯留される小型のインク室であり、特には限られないが、第2サブタンク241と略同一程度の容量のものである。第1サブタンク245は、送液チューブにより各記録ヘッド24aのインレット240aに接続されて、各記録ヘッド24aのノズル開口部から吐出されるインク量に応じたインクを当該記録ヘッド24aに供給する。 The first sub tank 245 is a small ink chamber in which the ink deaerated by the deaeration module 242 is temporarily stored. Although not particularly limited, the first sub tank 245 has substantially the same capacity as the second sub tank 241. is there. The first sub tank 245 is connected to the inlet 240a of each recording head 24a by a liquid feed tube, and supplies ink corresponding to the amount of ink ejected from the nozzle opening of each recording head 24a to the recording head 24a.
 脱気モジュール242は、一方で、大気連通部2470(大気連通切替部)、連通切替部2471、チャンバー248及び真空吸引部249に接続されている。これらの間は、真空チューブ24c1で接続されて、脱気モジュール242から真空吸引部249までの真空経路が形成される。真空吸引部249が吸引動作を行うことで、脱気モジュール242においてインクから気体が取り除かれ、この取り除かれた気体(脱離気体)がこの真空経路を流れる。脱気モジュール242と大気連通部2470及びチャンバー248との間を繋ぐチューブには、検知部246が設けられている。真空吸引部249は、真空経路内を必ずしも超高真空状態にまでする必要はなく、脱気に必要な程度の減圧を行う。
 これら、脱気モジュール242、検知部246、大気連通部2470、連通切替部2471、チャンバー248、真空吸引部249及び真空チューブ24c1と、制御部40(図2では省略)とにより脱気装置24cが構成されている。
On the other hand, the deaeration module 242 is connected to the atmosphere communication unit 2470 (atmosphere communication switching unit), the communication switching unit 2471, the chamber 248, and the vacuum suction unit 249. Between these, it connects with the vacuum tube 24c1, and the vacuum path | route from the deaeration module 242 to the vacuum suction part 249 is formed. When the vacuum suction unit 249 performs a suction operation, gas is removed from the ink in the deaeration module 242, and the removed gas (desorption gas) flows through this vacuum path. A detection unit 246 is provided in a tube connecting the deaeration module 242 with the atmosphere communication unit 2470 and the chamber 248. The vacuum suction unit 249 does not necessarily require the inside of the vacuum path to be in an ultra-high vacuum state, and performs decompression to the extent necessary for deaeration.
These deaeration module 242, detection unit 246, atmosphere communication unit 2470, communication switching unit 2471, chamber 248, vacuum suction unit 249, vacuum tube 24 c 1, and control unit 40 (omitted in FIG. 2) constitute deaeration device 24 c. It is configured.
 大気連通部2470は、開閉動作によって大気連通状態が切り替えられるバルブ(大気連通弁)であり、開放される(開状態とされる)ことで真空吸引部249により吸引されている脱気装置の内部を外部(大気)と連通させる。また、連通切替部2471は、開閉動作によって脱気モジュール242から真空吸引部249へ流れる気体や液体の流れを開閉する連通弁である。連通切替部2471により流れが閉鎖される(閉状態とされる)ことで、脱気モジュール242と真空吸引部249とが切り離されて気体や液体の流れは止められる。これら大気連通部2470及び連通切替部2471には、例えば、電磁弁が用いられ、開閉動作は制御部40により自動制御されて連通部駆動部247a(図5参照)により行われることが可能となっている。 The atmosphere communication portion 2470 is a valve (atmosphere communication valve) whose atmosphere communication state is switched by an opening / closing operation, and is opened (opened) so that the inside of the deaeration device sucked by the vacuum suction portion 249 is opened. To communicate with the outside (atmosphere). The communication switching unit 2471 is a communication valve that opens and closes the flow of gas or liquid flowing from the deaeration module 242 to the vacuum suction unit 249 by an opening / closing operation. When the flow is closed (closed) by the communication switching unit 2471, the deaeration module 242 and the vacuum suction unit 249 are disconnected, and the flow of gas or liquid is stopped. For example, electromagnetic valves are used for the atmosphere communication unit 2470 and the communication switching unit 2471, and the opening / closing operation is automatically controlled by the control unit 40 and can be performed by the communication unit driving unit 247a (see FIG. 5). ing.
 チャンバー248は、脱気モジュール242から気体だけではなくインク(液体)が吸引されて真空経路内に流入した場合に、このインクを気体から分離し、液体が真空吸引部249に吸引されることで真空吸引部249を破壊するなどの不具合を生じさせることを防ぐ役割を担うトラップである。チャンバー248は、例えば、小型のタンク状であり、その底部に液体が貯留される。チャンバー248は、図示略の排出孔を開放することで貯留されたインクを排出することが出来るように形成される。 The chamber 248 separates this ink from the gas when not only gas but also ink (liquid) is sucked from the degassing module 242 and flows into the vacuum path, and the liquid is sucked by the vacuum suction unit 249. It is a trap that plays a role of preventing the occurrence of problems such as destruction of the vacuum suction part 249. The chamber 248 has, for example, a small tank shape, and stores liquid at the bottom thereof. The chamber 248 is formed so that the stored ink can be discharged by opening a discharge hole (not shown).
 このチャンバー248は、上述のように、脱気モジュール242が破損して大量にインクが漏出した場合に、当該漏出したインクが真空吸引部249に到達するまでの時間を遅らせることで真空吸引部249の故障を防止する。従って、チャンバー248内のインクの貯留可能容量は、必要な遅延時間に応じたサイズ以上である必要がある。 As described above, when the deaeration module 242 is damaged and a large amount of ink leaks, the chamber 248 delays the time until the leaked ink reaches the vacuum suction unit 249 to delay the vacuum suction unit 249. To prevent malfunction. Therefore, the ink storable capacity in the chamber 248 needs to be not less than the size corresponding to the required delay time.
 真空吸引部249は、脱気装置24cにおいて脱気モジュール242から真空吸引部249までの真空経路内が大気圧より低い所定の負圧の範囲内に維持されるように気体を吸引して脱気装置24cの外部へ排出する。真空吸引部249の動作は、制御部40によって制御される。 The vacuum suction unit 249 sucks gas so that the inside of the vacuum path from the deaeration module 242 to the vacuum suction unit 249 is maintained within a predetermined negative pressure range lower than atmospheric pressure in the deaeration device 24c. It discharges outside the device 24c. The operation of the vacuum suction unit 249 is controlled by the control unit 40.
 図3は、円筒状の脱気モジュール242の中心軸を通る面で切断した内部の構造を説明する図である。
 脱気モジュール242は、外殻2421の内部において、中心管2424の周囲を多数の中空糸膜からなる気体透過性の脱気膜2426が覆う形状になっている。中心管2424の一端は、インク流入口2422に繋がり、他方は、プラグ2424aで封止されている。中心管2424の外壁には、無数の細穴2424b(ミシン穴)が設けられており、インク流入口2422から中心管2424に流入したインクは、これら細穴2424bから周囲に流出して、脱気膜2426の間を抜けてインク流出口2423から流出する。
FIG. 3 is a view for explaining the internal structure of the cylindrical deaeration module 242 cut along a plane passing through the central axis.
The deaeration module 242 has a shape in which a gas permeable deaeration membrane 2426 made up of a number of hollow fiber membranes covers the periphery of the central tube 2424 inside the outer shell 2421. One end of the central tube 2424 is connected to the ink inlet 2422, and the other is sealed with a plug 2424a. An infinite number of fine holes 2424b (sewing holes) are provided on the outer wall of the central tube 2424, and the ink that has flowed into the central tube 2424 from the ink inlet 2422 flows out of the fine holes 2424b to the surroundings and is deaerated. The ink flows out of the film 2426 and flows out from the ink outlet 2423.
 脱気膜2426は、一端が閉塞した多数の中空状の微細糸構造をなし、その膜面は、気体透過性を有する。脱気膜2426の微細糸構造の他端は、気体流出口2425に繋がっており、真空吸引部249で真空経路内の気体が吸引されることにより脱気膜2426の微細糸構造内部が減圧される。この状態で、脱気膜2426の膜面(微細な中空糸構造の外面、脱気膜の一方の面)にインクが接触することで、インク中の気体のみが選択的に膜面を透過してインクが脱気される。即ち、微細な脱気膜2426を多数設けることで、インクと膜面との接触面積が広げられ、効率良く脱気が行われる構造となっている。 The deaeration membrane 2426 has a large number of hollow fine thread structures with one end blocked, and the membrane surface has gas permeability. The other end of the fine yarn structure of the degassing membrane 2426 is connected to the gas outlet 2425, and the inside of the fine yarn structure of the degassing membrane 2426 is decompressed by sucking the gas in the vacuum path by the vacuum suction unit 249. The In this state, when the ink contacts the membrane surface of the degassing membrane 2426 (the outer surface of the fine hollow fiber structure, one surface of the degassing membrane), only the gas in the ink selectively permeates the membrane surface. Ink is degassed. That is, by providing a large number of fine degassing films 2426, the contact area between the ink and the film surface is widened, and degassing is performed efficiently.
 脱気膜2426は、通常でもわずかにインクの液体成分(主に、モノマー)が気体成分と共に真空吸引部249により減圧された真空経路側に流出する場合がある。また、脱気膜2426が劣化すると共にこのインクの流出量が増加し、更に、脱気膜2426が破れると、一気にインクが真空経路側に漏出する。 The deaeration film 2426 may sometimes flow slightly to the vacuum path side where the liquid component (mainly monomer) of the ink is decompressed by the vacuum suction unit 249 together with the gas component. Further, when the deaeration film 2426 is deteriorated, the amount of the ink flowing out increases, and when the deaeration film 2426 is broken, the ink leaks to the vacuum path side at once.
 検知部246は、脱気モジュール242からチャンバー248へと真空チューブ24c1を流れる液体を検知する。検知部246は、真空経路においてチャンバー248よりも脱気モジュール242の側、特に、脱気モジュール242の直近の真空チューブ24c1に対して設けられることで、脱気モジュール242でインク中から取り除かれた空気に液体(インク)が混合した場合に、速やかに計測結果に現れるようになっている。また、真空チューブ24c1において検知部246が設けられている位置は、脱気モジュール242(脱気膜2426)に対して鉛直方向に異なる位置(即ち、鉛直軸についての位置座標が正の方向に異なる位置であり、脱気モジュール242の方が高い位置)であり、脱気モジュール242から検知部246が設けられている位置までの真空チューブ24c1は、鉛直方向に落差を持って伸びている(鉛直方向に沿った配置である必要はない)ことが好ましい。これにより、吸気が行われていない場合でも、検知部246の位置を通過するインクや各成分が重力方向に移動しやすくなる。検知部246の構成及び動作については、後述する。 The detection unit 246 detects the liquid flowing through the vacuum tube 24c1 from the deaeration module 242 to the chamber 248. The detection unit 246 is provided on the side of the degassing module 242 with respect to the chamber 248 in the vacuum path, in particular, the vacuum tube 24c1 closest to the degassing module 242, so that the degassing module 242 removes the ink from the ink. When liquid (ink) is mixed with air, it immediately appears in the measurement result. Further, the position where the detection unit 246 is provided in the vacuum tube 24c1 is a position that differs in the vertical direction with respect to the deaeration module 242 (deaeration film 2426) (that is, the position coordinates about the vertical axis differ in the positive direction). The vacuum tube 24c1 from the deaeration module 242 to the position where the detection unit 246 is provided extends with a drop in the vertical direction (vertical). (It is not necessary to be arranged along the direction). Thereby, even when the intake is not performed, the ink and each component passing through the position of the detection unit 246 are easily moved in the direction of gravity. The configuration and operation of the detection unit 246 will be described later.
 図4は、検知部246の構成について説明する図である。
 ここでは、脱気モジュール242から大気連通部2470へと繋がる真空チューブ24c1の断面に対する配置を模式的に示している。
FIG. 4 is a diagram illustrating the configuration of the detection unit 246.
Here, arrangement | positioning with respect to the cross section of the vacuum tube 24c1 connected from the deaeration module 242 to the air | atmosphere communication part 2470 is shown typically.
 検知部246は、発光部2461と、受光部2462と、増幅器2463と、比較器2464などを備えている。発光部2461と、受光部2462とは、それぞれ、印加電圧Vccと接地部2465との間で適切な抵抗素子2466、2467と直列に接続されて、真空チューブ24c1を挟んで対向する位置に設けられている。 The detection unit 246 includes a light emitting unit 2461, a light receiving unit 2462, an amplifier 2463, a comparator 2464, and the like. The light emitting unit 2461 and the light receiving unit 2462 are respectively connected in series with appropriate resistance elements 2466 and 2467 between the applied voltage Vcc and the ground unit 2465, and are provided at positions facing each other with the vacuum tube 24c1 interposed therebetween. ing.
 発光部2461は、例えば、LED(Light Emitting Diode)であり、動作電圧が印加されて電流が流れることで、所定波長の光を当該電流の大きさに応じた強度で発光する。この光の波長としては、特には限られず、透過光量の計測に用いることが可能な波長の電磁波を用いることが出来るが、例えば、赤外領域の波長とすることが出来る。赤外光は、外部の発生源からの影響(外乱)が少ないので、容易且つ正確に真空チューブ内のインクの検出が可能である。或いは、可視光を用いる場合には、インクの色や成分に応じた光の吸収率や散乱率などを考慮して、各色のインク流路24bに対して設けられるそれぞれ脱気装置24cごとに異なる波長の光を用いてインクの計測を行っても良い。 The light emitting unit 2461 is, for example, an LED (Light Emitting Diode), and emits light having a predetermined wavelength with an intensity corresponding to the magnitude of the current when an operating voltage is applied and a current flows. The wavelength of this light is not particularly limited, and an electromagnetic wave having a wavelength that can be used for measurement of the amount of transmitted light can be used. For example, the wavelength of the infrared region can be used. Infrared light has little influence (disturbance) from an external source, so that ink in the vacuum tube can be detected easily and accurately. Alternatively, in the case where visible light is used, each of the deaeration devices 24c provided for each color ink flow path 24b takes into consideration the light absorption rate and scattering rate according to the ink color and components. Ink may be measured using light of a wavelength.
 受光部2462は、例えば、フォトトランジスターであり、発光部2461から出射されて真空チューブ内を透過した光(透過光)を受光して当該受光量(透過光量)に応じた電流を出力する。この受光部2462は、発光部2461の光に対して感度が高く、他の波長帯の光に対しては感度が低いことが好ましい。
 このとき、真空チューブ24c1は、少なくとも発光部2461の発光面と受光部2462の受光面との間において、発光部2461の発する光の波長帯に対して透明な素材で形成されている。従って、発光部2461からの発光量が一定とされることで、受光部2462による受光量は、真空チューブ24c1の内部を通過する成分、ここでは、主にインクの吸収や散乱によって変化することになる。
 或いは、発光部2461と受光部2462(或いは、検知部246全体)は、二本の真空チューブ24c1を接続するコネクターと一体的に形成されて、発光部2461の発する光が当該コネクター内部の真空経路を透過して受光部2462の受光面に届く構造であっても良いし、発光部2461の発光面と受光部2462の受光面が真空チューブ24c1の内部に埋め込まれて形成されていても良い。このように透過光が真空チューブ24c1の壁面を透過する必要がない場合には、真空チューブ24c1の材質は、透過光に対して透明である必要はない。
The light receiving unit 2462 is, for example, a phototransistor, receives light (transmitted light) emitted from the light emitting unit 2461 and transmitted through the vacuum tube, and outputs a current corresponding to the received light amount (transmitted light amount). The light receiving unit 2462 is preferably highly sensitive to light from the light emitting unit 2461 and low in sensitivity to light in other wavelength bands.
At this time, the vacuum tube 24c1 is formed of a material transparent to the wavelength band of light emitted by the light emitting unit 2461 at least between the light emitting surface of the light emitting unit 2461 and the light receiving surface of the light receiving unit 2462. Accordingly, the amount of light emitted from the light emitting unit 2461 is constant, so that the amount of light received by the light receiving unit 2462 changes due to the component passing through the inside of the vacuum tube 24c1, here mainly ink absorption or scattering. Become.
Alternatively, the light emitting unit 2461 and the light receiving unit 2462 (or the entire detecting unit 246) are formed integrally with a connector connecting the two vacuum tubes 24c1, and the light emitted from the light emitting unit 2461 is a vacuum path inside the connector. The light-transmitting surface may reach the light-receiving surface of the light-receiving unit 2462, or the light-emitting surface of the light-emitting unit 2461 and the light-receiving surface of the light-receiving unit 2462 may be embedded in the vacuum tube 24c1. As described above, when the transmitted light does not need to pass through the wall surface of the vacuum tube 24c1, the material of the vacuum tube 24c1 does not need to be transparent to the transmitted light.
 増幅器2463は、受光部2462において受光量に応じて出力される電流に応じて出力された印加電圧Vccの分圧を増幅する。即ち、受光量が多いほど(吸収された光量が少ないほど)増幅される分圧は高くなる。
 比較器2464は、この増幅された電圧と所定の基準電圧Vref(透過光量に対する所定の基準値に対応する電圧)とを比較して、比較結果をインク漏出の検出信号として制御部40に出力する。この比較結果は、ADC(アナログデジタル変換器)を用いて所定のサンプリング周波数で二値デジタル化してから制御部40に出力されても良い。
The amplifier 2463 amplifies the divided voltage of the applied voltage Vcc output according to the current output according to the amount of received light in the light receiving unit 2462. That is, the greater the amount of received light (the smaller the amount of light absorbed), the higher the partial pressure that is amplified.
The comparator 2464 compares the amplified voltage with a predetermined reference voltage Vref (a voltage corresponding to a predetermined reference value with respect to the amount of transmitted light), and outputs the comparison result to the control unit 40 as an ink leakage detection signal. . This comparison result may be digitized at a predetermined sampling frequency using an ADC (analog / digital converter) and then output to the control unit 40.
 図5は、インクジェット記録装置1の機能構成を示すブロック図である。 FIG. 5 is a block diagram showing a functional configuration of the inkjet recording apparatus 1.
 このインクジェット記録装置1は、制御部40と、搬送駆動部41と、ヘッド駆動部42と、通信部43と、操作表示部441と、報知出力部442と、用紙加熱部23と、照射部25と、インクヒーター駆動部27aと、供給ポンプ52と、第2フロートセンサー241aと、第1フロートセンサー245aと、送液ポンプ243と、検知部246と、連通部駆動部247aと、真空吸引部249などを備え、これらの各部は、バス49により互いに接続されている。 The inkjet recording apparatus 1 includes a control unit 40, a conveyance driving unit 41, a head driving unit 42, a communication unit 43, an operation display unit 441, a notification output unit 442, a paper heating unit 23, and an irradiation unit 25. The ink heater drive unit 27a, the supply pump 52, the second float sensor 241a, the first float sensor 245a, the liquid feed pump 243, the detection unit 246, the communication unit drive unit 247a, and the vacuum suction unit 249. These parts are connected to each other by a bus 49.
 搬送駆動部41は、記録媒体Pの搬送を行うための各部を動作させる。即ち、搬送駆動部41は、画像形成ドラム21の回転モーターやローラー121、122、261、262の少なくとも一部の回転駆動部などを含み、記録媒体Pを給紙部10から画像形成部20を経て排紙部30まで移動させる。 The conveyance driving unit 41 operates each unit for conveying the recording medium P. That is, the conveyance drive unit 41 includes a rotation motor of the image forming drum 21 and at least a part of the rotation drive unit of the rollers 121, 122, 261, 262, and the like, and transfers the recording medium P from the paper supply unit 10 to the image forming unit 20. Then, the paper is moved to the paper discharge unit 30.
 ヘッド駆動部42は、各ヘッドユニット24の記録ヘッド24aに設けられた複数のノズル開口部からインクを吐出させる。ヘッド駆動部42は、例えば、記録ヘッド24aの内部でノズル開口部に連通するインク流路に沿って設けられた圧力印加機構(圧電素子など)に所定の電圧波形を印加することでインク流路を変形させてインク流路内のインクに圧力を加え、インク吐出対象のノズル開口部からインクを吐出させる。 The head driving unit 42 ejects ink from a plurality of nozzle openings provided in the recording head 24 a of each head unit 24. For example, the head drive unit 42 applies a predetermined voltage waveform to a pressure application mechanism (such as a piezoelectric element) provided along an ink flow path that communicates with the nozzle opening inside the recording head 24a. Is deformed to apply pressure to the ink in the ink flow path, and the ink is ejected from the nozzle opening of the ink ejection target.
 通信部43は、インクジェット記録装置1と外部機器との間での通信を行うためのものであり、NIC(Network Interface Card)などを有する。通信部43は、例えば、外部機器から画像形成対象の画像データや当該画像データの印刷設定などに係るプリントジョブのデータを受信したり、外部機器に対して画像形成の結果やインクジェット記録装置1の異常などのステータス情報を送信したりする際に当該データの送受信に係る処理を行う。 The communication unit 43 is for performing communication between the inkjet recording apparatus 1 and an external device, and includes a NIC (Network Interface Card) or the like. The communication unit 43 receives, for example, image data to be imaged from an external device and print job data related to the print setting of the image data, or the image forming result and the ink jet recording apparatus 1 from the external device. When status information such as abnormality is transmitted, processing related to transmission / reception of the data is performed.
 操作表示部441は、インクジェット記録装置1の動作に係る設定などを直接ユーザーが入力したり、上述のステータス情報を表示したりするのに用いられる。操作表示部441は、表示部441bとして、制御部40からの制御信号に応じて表示画面への各種表示を行い、また、操作検出部441aとして、表示画面に重ねて設けられているタッチセンサーを用いてユーザーのタッチ操作やその種別、位置を取得して操作信号を制御部40に出力する。 The operation display unit 441 is used when a user directly inputs settings relating to the operation of the inkjet recording apparatus 1 or displays the above-described status information. The operation display unit 441 performs various displays on the display screen in response to a control signal from the control unit 40 as the display unit 441b, and a touch sensor provided on the display screen as the operation detection unit 441a. The user's touch operation, its type and position are acquired and an operation signal is output to the control unit 40.
 報知出力部442は、所定の報知動作を行うためのものであり、例えば、ブザー音やビープ音を発生する音声出力部や、所定の波長の光を点灯、点滅させることの出来るLEDランプなどを備える。
 上述の表示部441b及び報知出力部442により報知部440が構成される。
The notification output unit 442 is for performing a predetermined notification operation, and includes, for example, an audio output unit that generates a buzzer sound and a beep sound, an LED lamp that can turn on and blink light of a predetermined wavelength, and the like. Prepare.
The notification unit 440 is configured by the display unit 441b and the notification output unit 442 described above.
 インクヒーター駆動部27aは、制御部40からの制御信号に応じてインクヒーターを動作させ、インク加熱部27においてインクを加熱させる。インク加熱部27には、一又は複数の温度センサーが備えられており、制御部40は、温度センサーで計測されたインクの温度に応じてインクヒーター駆動部27aにインクヒーターのオンオフを切り替えさせてインクを適切な温度に保つ。 The ink heater driving unit 27a operates the ink heater in accordance with a control signal from the control unit 40, and causes the ink heating unit 27 to heat the ink. The ink heating unit 27 is provided with one or a plurality of temperature sensors, and the control unit 40 causes the ink heater driving unit 27a to switch on / off the ink heater according to the temperature of the ink measured by the temperature sensor. Keep the ink at the proper temperature.
 第2フロートセンサー241a及び第1フロートセンサー245aは、それぞれ、第2サブタンク241及び第1サブタンク245の内部のインク量を計測する。制御部40は、第2サブタンク241及び第1サブタンク245の内部のインク量が設定範囲内に収まるように供給ポンプ52及び送液ポンプ243を断続的に動作させる。 The second float sensor 241a and the first float sensor 245a measure the amount of ink inside the second sub tank 241 and the first sub tank 245, respectively. The control unit 40 operates the supply pump 52 and the liquid feed pump 243 intermittently so that the ink amounts inside the second sub tank 241 and the first sub tank 245 are within the set range.
 連通部駆動部247aは、大気連通部2470及び連通切替部2471を制御部40からの制御信号に応じて開閉させる。大気連通部2470と連通切替部2471は独立に開閉動作の制御が可能である。 The communication unit drive unit 247a opens and closes the atmosphere communication unit 2470 and the communication switching unit 2471 in accordance with a control signal from the control unit 40. The atmosphere communication unit 2470 and the communication switching unit 2471 can independently control the opening / closing operation.
 次に、脱気装置24cの動作及び脱気装置24cのインク漏れの検出について説明する。 Next, the operation of the deaerator 24c and the detection of ink leakage from the deaerator 24c will be described.
 脱気装置24cは、記録ヘッド24aからのインクの吐出動作が行われている期間、その準備期間、及びインクの吐出動作の間や終了後の所定の待機時間などに連続的に真空吸引部249を動作させることで脱気に係る動作がなされる。また、脱気装置24cにおいて、当該真空吸引部249の動作期間及びその動作終了後、真空経路内の減圧状態が解消されるまでの時間に亘り、インク漏れの検出動作が行われる。或いは、真空吸引部249の停止期間であっても、異常発生時やメンテナンスなどに係る特殊な動作モードでの動作時を除き、インクジェット記録装置1の電源がオンされている期間に亘りインク漏れの検出動作が継続されても良い。 The deaeration device 24c is continuously evacuated by the vacuum suction unit 249 during a period during which the ink is ejected from the recording head 24a, a preparation period thereof, and a predetermined waiting time during or after the ink ejection operation. The operation related to deaeration is performed by operating. Further, in the deaeration device 24c, the ink leakage detection operation is performed over the operation period of the vacuum suction unit 249 and the time until the decompressed state in the vacuum path is canceled after the operation ends. Alternatively, even during the stop period of the vacuum suction unit 249, ink leakage does not occur during the period when the power of the inkjet recording apparatus 1 is turned on, except when operating in a special operation mode related to abnormality or maintenance. The detection operation may be continued.
 本実施形態のインクジェット記録装置1では、検知部246における受光部2462の受光量計測が継続的に行われ、この受光量に応じた電圧値と予め設定された基準電圧との比較結果が取得されて、受光量が低下して電圧値が下がり、基準電圧以下になった場合には、比較器2464の出力に基づいて検知される。また、受光量に応じた電圧値が基準電圧以下になったことが検知された場合、当該検知がインク漏出によるものであるか否かの判別のため、真空チューブ内の気圧を上げて吸引を中止させた後再度検知動作が行われ、続けて基準電圧以下の電圧値が検知された場合にインク漏出が検出されたと判断される。基準電圧は、インクの色や種別、チューブの太さや材質などに応じて適宜定められる。即ち、各色のインクに係る脱気装置24cごとに別個に定められて良い。 In the ink jet recording apparatus 1 of the present embodiment, the light reception amount measurement of the light receiving unit 2462 in the detection unit 246 is continuously performed, and a comparison result between a voltage value corresponding to the light reception amount and a preset reference voltage is acquired. Thus, when the amount of received light decreases and the voltage value decreases and becomes equal to or lower than the reference voltage, it is detected based on the output of the comparator 2464. In addition, when it is detected that the voltage value corresponding to the amount of received light is equal to or lower than the reference voltage, in order to determine whether the detection is due to ink leakage, the suction in the vacuum tube is increased. After the stop, the detection operation is performed again, and it is determined that ink leakage has been detected when a voltage value equal to or lower than the reference voltage is detected. The reference voltage is appropriately determined according to the color and type of ink, the thickness and material of the tube, and the like. That is, it may be determined separately for each deaeration device 24c related to each color ink.
 気体透過性の脱気膜2426は、気体だけではなく、正常状態であっても若干インクやインクの成分であるモノマーが透過する場合がある。これらの成分は、通常、連続的に透過しないことから続けて検出されず、また、モノマーは、吸引が停止されて真空チューブ24c1内の移動が止まると、検出されにくい。そこで、大気連通部2470や連通切替部2471の動作後に再検出を行うことで、このようなインク成分の一時的な透過による基準電圧以下の検知をインク漏出の検出から除外する。 The gas permeable degassing membrane 2426 may not only transmit gas but also a small amount of ink or a monomer that is a component of the ink even in a normal state. These components are usually not continuously detected because they do not permeate continuously, and the monomer is difficult to detect when the suction is stopped and the movement in the vacuum tube 24c1 is stopped. Therefore, by performing re-detection after the operation of the atmosphere communication unit 2470 and the communication switching unit 2471, detection of the reference voltage or lower due to temporary permeation of such ink components is excluded from detection of ink leakage.
 このとき、1度目の検出と再検出の時間間隔は、大気連通することにより、連続しないインクやモノマーが鉛直方向に落下する(流れ落ちる)ことで検出位置から外れたり、ほぼ停止して検出されなくなったりするまでの時間以上の時間であり、チューブの太さ、透過したインクやモノマーの量のばらつきや粘度に応じて変化するが、通常、短時間(例えば、1秒未満)で良く、例えば、100~500msecである。また、このようなコマンドを適宜タイミングを設定せずに順番に実行させても良い。
 また、ここでは、2回別個に検出が行われているが、連続的に検出を行って検出期間中における透過光量と基準値との比較結果の変化に基づいてインク漏出の判断が行われても良い。
At this time, the time interval between the first detection and the re-detection is disconnected from the detection position when the ink or the monomer is dropped in the vertical direction (flows down) due to communication with the atmosphere, or almost stops and is not detected. It is a time longer than the time until it is changed, and changes depending on the thickness of the tube, variation in the amount of ink or monomer transmitted and the viscosity, but usually it may be a short time (for example, less than 1 second). 100 to 500 msec. Further, such commands may be executed in order without appropriately setting the timing.
Here, the detection is separately performed twice, but the detection of ink leakage is performed based on the change in the comparison result between the amount of transmitted light and the reference value during the detection period continuously. Also good.
 図6は、第1実施形態のインクジェット記録装置1で実行されるインク漏れ検出処理の制御部40による制御手順を示すフローチャートである。
 このインク漏れ検出処理は、インクジェット記録装置1の主電源の投入と共に起動される。
FIG. 6 is a flowchart showing a control procedure by the control unit 40 of the ink leakage detection process executed in the inkjet recording apparatus 1 of the first embodiment.
This ink leakage detection process is started when the main power supply of the inkjet recording apparatus 1 is turned on.
 インク漏れ検出処理が開始されると、制御部40(CPU401)は、検知部246の発光部2461から光を出射させて、受光部2462による光の透過量の検知を開始させる(ステップS101)。なお、発光部2461の発光動作は、以後、インク漏れ検出処理が継続されている間連続的に行わせておくことが出来る。 When the ink leakage detection process is started, the control unit 40 (CPU 401) emits light from the light emitting unit 2461 of the detecting unit 246 and starts detecting the amount of transmitted light by the light receiving unit 2462 (step S101). The light emitting operation of the light emitting unit 2461 can be continuously performed while the ink leakage detection process is continued thereafter.
 次に、検出制御部40aとしての制御部40は、比較器2464で比較された計測電圧と基準電圧の比較結果を取得する(ステップS102)。検出制御部40aとしての制御部40は、計測値が所定の基準値以下であるか否かを判別する(ステップS103)。所定の基準値以下ではないと判別された場合(ステップS103で“NO”)には、真空チューブ中に入射光を吸収する液体成分がないと考えられ、制御部40の処理は、ステップS102に戻る。所定の基準値以下であると判別された場合には(ステップS103で“YES”)、検出制御部40aとしての制御部40は、連通部駆動部247aに制御信号を送り、大気連通部2470を開放させる(ステップS104)。 Next, the control unit 40 as the detection control unit 40a acquires the comparison result between the measured voltage and the reference voltage compared by the comparator 2464 (step S102). The control unit 40 as the detection control unit 40a determines whether or not the measured value is equal to or less than a predetermined reference value (step S103). If it is determined that it is not less than the predetermined reference value (“NO” in step S103), it is considered that there is no liquid component that absorbs incident light in the vacuum tube, and the process of the control unit 40 proceeds to step S102. Return. When it is determined that the value is equal to or less than the predetermined reference value (“YES” in step S103), the control unit 40 as the detection control unit 40a sends a control signal to the communication unit drive unit 247a, and causes the atmosphere communication unit 2470 to Open (step S104).
 制御部40は、所定時間が経過したか否かを判別し(ステップS106)、所定時間が経過していないと判別されている間(ステップS106で“NO”)、ステップS106の処理を繰り返す。所定時間が経過したと判別されると(ステップS106で“YES”)、検出制御部40aとしての制御部40は、再度検知部246から計測値と基準値との比較結果を取得し(ステップS106)、計測値が基準値以下であるか否かを判別する(ステップS107)。 The control unit 40 determines whether or not a predetermined time has elapsed (step S106), and repeats the process of step S106 while it is determined that the predetermined time has not elapsed ("NO" in step S106). When it is determined that the predetermined time has elapsed (“YES” in step S106), the control unit 40 serving as the detection control unit 40a acquires again the comparison result between the measurement value and the reference value from the detection unit 246 (step S106). ), It is determined whether or not the measured value is less than or equal to the reference value (step S107).
 計測値が基準値以下ではないと判別された場合には(ステップS107で“NO”)、真空チューブ内に液体成分がないか、又は前回の検出は、一時的に検出されたモノマー成分などによるものであると考えられ、制御部40は、連通部駆動部247aに制御信号を出力して大気連通部2470を閉鎖させることで(ステップS108)、真空チューブ内を通常の真空吸引状態に戻す。それから、制御部40の処理はステップS102に戻る。 If it is determined that the measured value is not less than the reference value (“NO” in step S107), there is no liquid component in the vacuum tube, or the previous detection is based on a temporarily detected monomer component or the like. The control unit 40 outputs a control signal to the communication unit driving unit 247a to close the atmospheric communication unit 2470 (step S108), thereby returning the inside of the vacuum tube to a normal vacuum suction state. Then, the process of the control unit 40 returns to step S102.
 計測値が基準値以下であると判別された場合には(ステップS107で“YES”)、真空チューブ内に異常なインク漏出が生じていると考えられ、即ち、一度目の検知が脱気膜2426の破損などによるものであり、動作制御部40bとしての制御部40は、画像形成を中止させると共に(ステップS109)、インク漏出に係る異常を報知する所定の動作を行わせる(ステップS110)。動作制御部40bとしての制御部40は、所定の動作として例えば、操作表示部441の表示画面に異常を示す表示を行わせる。或いは、制御部40は、報知出力部442が音声出力部を備えている場合には、ビープ音などを出力させても良く、また、報知出力部442がLEDランプなどを備えている場合には、当該LEDランプを点灯又は点滅させたりしても良い。更に、制御部40は、このとき、ログなどに停止日時や理由などを記憶させても良い。
 また、このとき、動作制御部40bとしての制御部40は、画像形成部20に対し、既に形成対象画像の画像形成が開始されている一単位分(記録媒体一枚分や繰返し画像形成の一枚分など)のインク吐出を終了させてから画像形成の処理を中止させる。
 そして、制御部40は、インク漏れ検出処理を終了する。
If it is determined that the measured value is equal to or less than the reference value (“YES” in step S107), it is considered that an abnormal ink leakage has occurred in the vacuum tube, that is, the first detection is performed as a degassing membrane. The control unit 40 as the operation control unit 40b stops the image formation (step S109) and performs a predetermined operation for notifying abnormality related to ink leakage (step S110). The control unit 40 as the operation control unit 40b displays a display indicating an abnormality on the display screen of the operation display unit 441, for example, as the predetermined operation. Alternatively, when the notification output unit 442 includes an audio output unit, the control unit 40 may output a beep sound or the like, and when the notification output unit 442 includes an LED lamp or the like. The LED lamp may be turned on or blinked. Further, at this time, the control unit 40 may store the stop date and time, the reason, and the like in a log or the like.
At this time, the control unit 40 serving as the operation control unit 40b provides the image forming unit 20 with one unit (one recording medium or one of repeated image formations) in which image formation of the formation target image has already started. The image forming process is stopped after the ink ejection of the sheet is completed.
Then, the control unit 40 ends the ink leakage detection process.
 以上のように、本実施形態のインクジェット記録装置1が備える脱気装置24cは、インク流路24bの途中に設けられ、外面がインク流路24b内のインクと接触する中空糸膜状の脱気膜2426と、真空吸引部249と、中空糸膜状の脱気膜2426の内面側と真空吸引部249とを繋ぎ、真空吸引部249の吸引動作に応じてインク中から脱離して脱気膜2426を透過した脱離気体が流れる真空経路と、真空経路の途中に入射された光が当該真空経路を透過した後の透過光を検知する検知部246と、検知部246による透過光量と所定の基準値との比較結果に基づいてインク漏出を検出する検出制御部40aとしての制御部40と、を備える。
 即ち、真空経路(真空チューブ24c1)を通過するインクを略リアルタイムで計測することが出来るので、速やかにインク漏出を検出することが出来る。
As described above, the deaeration device 24c included in the inkjet recording apparatus 1 of the present embodiment is provided in the middle of the ink flow path 24b, and the hollow fiber membrane-shaped deaeration whose outer surface is in contact with the ink in the ink flow path 24b. The membrane 2426, the vacuum suction part 249, the inner surface side of the hollow fiber membrane-like degassing membrane 2426 and the vacuum suction part 249 are connected to each other and detached from the ink according to the suction operation of the vacuum suction part 249. A vacuum path through which the desorbed gas that has passed through 2426 flows, a detection unit 246 that detects transmitted light after light incident on the vacuum path passes through the vacuum path, and a predetermined amount of light transmitted by the detection unit 246 and a predetermined amount And a control unit 40 as a detection control unit 40a that detects ink leakage based on a comparison result with a reference value.
That is, since ink passing through the vacuum path (vacuum tube 24c1) can be measured in substantially real time, ink leakage can be detected promptly.
 また、真空経路の途中に設けられてこの真空経路の内部と外部(大気)との間の大気連通状態を切り替える大気連通部2470を備え、大気連通状態が閉状態で検知部246により所定の基準値以下の計測値が検知された場合に、検出制御部40aとしての制御部40は、大気連通部2470を開状態に変更させ、変更の後における透過光量に係る計測値と所定の基準値との比較結果に基づいてインク漏出の判断を行う。従って、真空経路が常圧に戻ることで検出が止まるモノマーや微量のインク成分などの一時的な透過と、真空経路が常圧に戻っても既にインクが真空経路内に溜まってしまっているような脱気膜2426の破損などによるインク漏出とを区別して迅速且つより確実に検出することが出来る。 In addition, an atmospheric communication unit 2470 is provided in the middle of the vacuum path to switch the atmospheric communication state between the inside and the outside (atmosphere) of the vacuum path, and a predetermined standard is set by the detection unit 246 when the atmospheric communication state is closed. When a measured value equal to or smaller than the detected value is detected, the control unit 40 serving as the detection control unit 40a changes the atmosphere communication unit 2470 to the open state, and the measured value related to the transmitted light amount after the change and a predetermined reference value Ink leakage is determined based on the comparison result. Therefore, temporary permeation of monomers and trace amounts of ink components that stop detection when the vacuum path returns to normal pressure, and ink has already accumulated in the vacuum path even when the vacuum path returns to normal pressure. Thus, it is possible to quickly and more reliably detect ink leakage due to breakage of the degassing film 2426 or the like.
 また、検出制御部40aとしての制御部40は、大気連通部2470を閉状態から開状態へ変更の後、所定時間経過後における検知部246による透過光量に係る計測値と基準値との比較結果に基づいてインク漏出の判断を行う。従って、2回目の検出結果により容易且つ速やかにインク漏出の有無を判断することが出来る。 In addition, the control unit 40 as the detection control unit 40a compares the measured value related to the amount of light transmitted by the detection unit 246 and a reference value after a predetermined time has elapsed after the atmospheric communication unit 2470 is changed from the closed state to the open state. Based on the above, the ink leakage is determined. Therefore, the presence or absence of ink leakage can be easily and quickly determined from the second detection result.
 また、1回目と2回目の検知の間の所定時間を1秒未満とすることで、インク漏出の発生から間をおかずに迅速にインク漏出を検出することが出来る。 In addition, by setting the predetermined time between the first detection and the second detection to less than 1 second, it is possible to quickly detect the ink leakage without any delay from the occurrence of the ink leakage.
 また、検知部246は、真空経路に所定波長の光を入射させる発光部2461と、入射された光が真空経路の少なくとも一部を透過した後に当該透過した光を受光する受光部2462と、を備える。従って、ムラがなく適切な光量の光を入射させてインクの計測を精度良く行わせることが出来る。 In addition, the detection unit 246 includes a light emitting unit 2461 that causes light of a predetermined wavelength to enter the vacuum path, and a light receiving unit 2462 that receives the transmitted light after the incident light has transmitted at least part of the vacuum path. Prepare. Therefore, it is possible to accurately measure the ink by making the light of an appropriate amount incident without any unevenness.
 また、発光部2461は、所定波長の光として赤外光を入射させるので、外乱の影響を受け難く精度の良いインクの計測を行うことが出来る。 In addition, since the light emitting unit 2461 makes infrared light incident as light having a predetermined wavelength, it is possible to measure ink with high accuracy without being affected by disturbance.
 また、真空経路において発光部2461から出射された光が透過する部分は、脱気モジュール242の脱気膜2426よりも鉛直方向に低い位置に設けられているので、脱気モジュール242で漏出したインク成分は、重力に引かれて速やかに検知部246による検知位置を通過する。従って、インク漏出から検出されるまでのタイムラグの増加を抑えることが出来る。 Further, the portion where the light emitted from the light emitting unit 2461 transmits in the vacuum path is provided at a position lower in the vertical direction than the deaeration film 2426 of the deaeration module 242, so that the ink leaked from the deaeration module 242 The component is pulled by gravity and quickly passes through the detection position by the detection unit 246. Therefore, it is possible to suppress an increase in the time lag from the ink leakage until it is detected.
 また、真空経路の途中には、脱離気体とインク(液体)とを分離するチャンバー248が設けられ、検知部246は、チャンバー248よりも脱気モジュール242の側の真空経路中で入射された光を透過させるので、漏れてきたインクがチャンバー248に捕まって検出が遅れることを防ぐことが出来る。 A chamber 248 that separates the desorbed gas and ink (liquid) is provided in the middle of the vacuum path, and the detection unit 246 is incident in the vacuum path closer to the degassing module 242 than the chamber 248. Since light is transmitted, leaked ink can be prevented from being caught in the chamber 248 and delayed in detection.
 また、本実施形態のインクジェット記録装置1は、脱気装置24cと、インク流路24bの下流側に設けられてインクを吐出する記録ヘッド24aと、を備える。従って、このインクジェット記録装置1では、インク吐出、ひいては形成画像に悪影響を与える脱気装置24cでのインク漏出を速やかに検出して対処を行わせることが出来る。 In addition, the ink jet recording apparatus 1 of the present embodiment includes a deaeration device 24c and a recording head 24a that is provided on the downstream side of the ink flow path 24b and discharges ink. Therefore, in this ink jet recording apparatus 1, it is possible to promptly detect ink leakage in the deaeration device 24c, which adversely affects ink ejection and consequently formed images, and take action.
 また、動作制御部40bとしての制御部40は、インク漏出が検出された場合に、記録ヘッド24aの動作を中止させる。即ち、速やかに検出されたインク漏出に伴って生じる画像の劣化が生じる前に速やかに画像形成を停止させることで、無駄な記録媒体やインクの発生を防ぐことが出来る。 Also, the control unit 40 as the operation control unit 40b stops the operation of the recording head 24a when ink leakage is detected. That is, it is possible to prevent generation of useless recording media and ink by quickly stopping the image formation before the deterioration of the image caused by the ink leakage detected promptly occurs.
 また、動作制御部40bとしての制御部40は、インク漏出が検出されたタイミングで記録ヘッド24aにより形成されている形成対象画像の形成に係るインクの吐出の終了後に記録ヘッド24aの動作を中止させるので、脱気装置24cより下流側で既に脱気がなされたインクを有効に活用しながら形成途中の画像を完成させることで、画質の低下する画像を新たに形成させないようにしつつ、画像形成途中の記録媒体や吐出済みのインクを無駄にしない。 Further, the control unit 40 as the operation control unit 40b stops the operation of the recording head 24a after the completion of the ejection of ink related to the formation of the formation target image formed by the recording head 24a at the timing when the ink leakage is detected. Therefore, by effectively using the ink that has already been deaerated on the downstream side from the deaerator 24c, an image in the middle of formation is completed, so that a new image with reduced image quality is not formed, and the image is being formed. Recording media and ejected ink are not wasted.
 また、報知動作を行う報知部440を備え、動作制御部40bとしての制御部40は、記録ヘッド24aの動作を中止させる場合に、操作表示部441の表示画面に所定の表示を行わせるなど、異常を知らせるための所定の報知動作を行わせる。従って、インクジェット記録装置1のユーザーに速やかに中止の原因を知得させて迅速な対応を行わせることが出来る。 The control unit 40 as the operation control unit 40b includes a notification unit 440 that performs a notification operation. When the operation of the recording head 24a is stopped, the control unit 40 performs a predetermined display on the display screen of the operation display unit 441. A predetermined notification operation for notifying abnormality is performed. Accordingly, it is possible to prompt the user of the inkjet recording apparatus 1 to quickly know the cause of the stop and take a quick response.
[第2実施形態]
 次に、第2実施形態のインクジェット記録装置について説明する。
 このインクジェット記録装置1の構成は、第1実施形態のインクジェット記録装置1と同一の構成であり、同一の符号を用いることとして説明を省略する。
[Second Embodiment]
Next, the ink jet recording apparatus according to the second embodiment will be described.
The configuration of the ink jet recording apparatus 1 is the same as that of the ink jet recording apparatus 1 of the first embodiment, and the description thereof is omitted by using the same reference numerals.
 次に、本実施形態のインクジェット記録装置1におけるインク漏れ検出動作について説明する。 Next, an ink leakage detection operation in the inkjet recording apparatus 1 of the present embodiment will be described.
 図7は、本実施形態のインクジェット記録装置1で実行されるインク漏れ検出処理の制御部40による制御手順を示すフローチャートである。この第2実施形態のインクジェット記録装置1におけるインク漏れ検出処理は、第1実施形態のインクジェット記録装置1におけるインク漏れ検出処理におけるステップS104、S108の処理がそれぞれステップS104a、S108aに置き換えられた点を除いて同一であり、同一の処理内容については同一の符号を付して詳しい説明を省略する。 FIG. 7 is a flowchart showing a control procedure by the control unit 40 of the ink leakage detection process executed in the ink jet recording apparatus 1 of the present embodiment. In the ink leakage detection process in the ink jet recording apparatus 1 of the second embodiment, steps S104 and S108 in the ink leakage detection process in the ink jet recording apparatus 1 of the first embodiment are replaced with steps S104a and S108a, respectively. The same processing contents are denoted by the same reference numerals, and detailed description thereof is omitted.
 ステップS103の判別処理で、計測値が基準値以下であると判別された場合には(ステップS103で“YES”)、検出制御部40aとしての制御部40は、連通部駆動部247aに制御信号を送り、連通切替部2471を閉鎖させる(ステップS104a)。 If it is determined in step S103 that the measurement value is equal to or less than the reference value ("YES" in step S103), the control unit 40 serving as the detection control unit 40a sends a control signal to the communication unit drive unit 247a. And the communication switching unit 2471 is closed (step S104a).
 また、ステップS107の判別処理で、計測値が基準値以下ではないと判別された場合には(ステップS107で“NO”)、検出制御部40aとしての制御部40は、連通切替部2471を開放させて(ステップS108a)、真空チューブ内を通常の真空吸引状態に戻す。それから、制御部40の処理はステップS102に戻る。 If it is determined in step S107 that the measured value is not equal to or less than the reference value (“NO” in step S107), the control unit 40 serving as the detection control unit 40a opens the communication switching unit 2471. (Step S108a), the inside of the vacuum tube is returned to the normal vacuum suction state. Then, the process of the control unit 40 returns to step S102.
 以上のように、第2実施形態のインクジェット記録装置1は、検知部246よりも真空吸引部249の側における真空経路の途中に設けられて真空経路内の脱離気体の流れを開閉する連通切替部2471を備え、検出制御部40aとしての制御部40は、脱離気体の流れが開状態で検知部246によりインク漏出が検出された場合に、連通切替部2471により脱離気体の流れを閉状態に変更させ、変更の後における透過光量と所定の基準値との比較結果に基づいて1回目の検出の原因を判断する。従って、真空吸引部249による吸引を中断させ、強制的に吸引による流れをせき止めることで、散発的に生じてすぐに検出が止まるモノマーや微量のインク成分などの一時的な脱気膜2426の透過と、脱気膜2426の破損などによるインク漏出とを区別して、迅速且つより確実にインク漏出を検出することが出来る。 As described above, the inkjet recording apparatus 1 according to the second embodiment is provided with a communication switch that is provided in the middle of the vacuum path on the vacuum suction unit 249 side with respect to the detection unit 246 to open and close the flow of desorbed gas in the vacuum path. The control unit 40 as the detection control unit 40a closes the flow of the desorbed gas by the communication switching unit 2471 when the detection unit 246 detects an ink leak while the flow of the desorbed gas is open. The cause of the first detection is determined based on the comparison result between the transmitted light amount after the change and a predetermined reference value. Therefore, by temporarily stopping the suction by the vacuum suction unit 249 and forcibly stopping the flow due to the suction, the permeation of the temporary degassing membrane 2426 such as a monomer or a small amount of ink component that occurs sporadically and stops detection immediately. It is possible to distinguish between ink leakage due to breakage of the degassing film 2426 and the like, and to detect ink leakage quickly and more reliably.
 なお、本発明は、上記実施の形態に限られるものではなく、様々な変更が可能である。
 例えば、上記実施の形態では、脱気装置24cが大気連通部2470と連通切替部2471の両方を備えることとしたが、2度目の検知動作に必要な一方であっても良い。また、大気連通部2470と連通切替部2471の両方を同時に、インク漏れ検出処理に用いることとしても良い。更には、一度目のインク漏出検出のみで結果を確定して、これら大気連通部2470の開放及び/又は連通切替部2471の閉鎖後の再検知を行わないこととして、誤検知が生じる可能性を含めてでも、インク漏出発生時により短時間で当該インク漏出の可能性を検出し、また、異常報知を行ったり画像形成を中止したりすることとしても良い。
The present invention is not limited to the above-described embodiment, and various modifications can be made.
For example, in the above-described embodiment, the deaeration device 24c includes both the atmosphere communication unit 2470 and the communication switching unit 2471, but it may be one required for the second detection operation. Further, both the atmosphere communication unit 2470 and the communication switching unit 2471 may be used simultaneously for the ink leakage detection process. Furthermore, it is possible to determine the result only by detecting the first ink leakage and not performing re-detection after opening the air communication unit 2470 and / or closing the communication switching unit 2471. Even if it is included, the possibility of the ink leakage may be detected in a short time when the ink leakage occurs, or abnormality notification or image formation may be stopped.
 また、上記実施の形態では、チャンバー248が設けられたが、真空チューブ24c1自体が長い場合や、真空吸引部249でインクが内部に吸引されない構造になっているものなどが使用されている場合などでは、必ずしもチャンバー248が設けられていなくても良い。また、チャンバー248は、トラップとしての用途だけではなく、種々の用途に用いられる空間を含めて設けられていても良い。 In the above embodiment, the chamber 248 is provided. However, the vacuum tube 24c1 itself is long, or the vacuum suction unit 249 has a structure in which ink is not sucked inside. Then, the chamber 248 is not necessarily provided. The chamber 248 may be provided not only for use as a trap but also for spaces used for various purposes.
 また、上記実施の形態では、中空糸膜を脱気膜2426として用いた脱気装置を例に挙げて説明したが、その他の形状の気体透過性脱気膜を用いた脱気装置であっても良い。 In the above embodiment, the deaeration device using the hollow fiber membrane as the deaeration membrane 2426 has been described as an example. However, the deaeration device uses a gas permeable deaeration membrane of other shapes. Also good.
 また、上記実施の形態では、検知部246において計測値と基準電圧Vrefとを比較して比較結果のみを出力することとしたが、計測値を制御部40が取得して、CPU401によりソフトウェア的に基準電圧Vrefと比較することで、検知部としての動作の一部を制御部40が行っても良い。 In the above-described embodiment, the detection unit 246 compares the measurement value with the reference voltage Vref and outputs only the comparison result. However, the control unit 40 acquires the measurement value and the CPU 401 performs software processing. The control unit 40 may perform a part of the operation as the detection unit by comparing with the reference voltage Vref.
 また、上記実施の形態では、インク漏れ検出処理の制御動作をインクジェット記録装置1の制御部40(CPU401)が行うこととしたが、脱気装置24cが別個に制御部を備えて制御動作を行い、必要に応じて画像形成の中止や報知に係る動作要求を制御部40に出力する構成であっても良い。または、検出制御部40aとしての動作を脱気装置24cの制御部が行い、動作制御部40bとしての動作を制御部40が行っても良い。 In the above embodiment, the control operation of the ink leakage detection process is performed by the control unit 40 (CPU 401) of the inkjet recording apparatus 1. However, the deaeration device 24c includes a control unit separately and performs the control operation. The operation request related to the stop or notification of image formation may be output to the control unit 40 as necessary. Alternatively, the control unit 40c may perform the operation as the detection control unit 40a, and the control unit 40 may perform the operation as the operation control unit 40b.
 また、真空経路を形成する真空チューブの長さ、形状や材質などは、透過光量の計測が可能である限りにおいて適宜選択され得る。同様に、検知部246は、透過光を検知可能である限りにおいて構成や回路配置が任意に定められる。 Also, the length, shape, material, etc. of the vacuum tube forming the vacuum path can be appropriately selected as long as the amount of transmitted light can be measured. Similarly, the configuration and circuit arrangement of the detection unit 246 are arbitrarily determined as long as transmitted light can be detected.
 また、上記実施の形態では、インク漏出の検出時に、形成中の形成対象画像が形成されるまでインクの吐出を継続させたが、即座にインクの吐出を中止させても良いし、形成対象画像の残り量に応じて判別を行っても良い。また、この形成対象画像は、カット紙1枚分などに限られず、カット紙内で繰返し形成される画像の1単位分であっても良いし、反対に、複数枚分のセットであっても良い。また、連帳紙や連続的な布帛などに画像が形成される場合も、当該画像の区切りで適宜インクの吐出を終了させれば良い。
 その他、上記実施の形態で示した構成、配置や動作手順などの具体的な細部は、本発明の趣旨を逸脱しない範囲において適宜変更可能である。
In the above embodiment, when ink leakage is detected, ink discharge is continued until the formation target image being formed is formed. However, the ink discharge may be stopped immediately, or the formation target image may be stopped. The determination may be made in accordance with the remaining amount. Further, the image to be formed is not limited to one sheet of cut paper, but may be one unit of an image repeatedly formed in the cut sheet, or conversely, a set of a plurality of sheets. good. In addition, when an image is formed on continuous paper or continuous cloth, the ink ejection may be appropriately terminated at the separation of the image.
In addition, specific details such as the configuration, arrangement, and operation procedure shown in the above embodiment can be changed as appropriate without departing from the spirit of the present invention.
 この発明は、脱気装置及びインクジェット記録装置に利用することが出来る。 The present invention can be used for a deaeration device and an inkjet recording device.
1 インクジェット記録装置
10 給紙部
11 給紙トレー
12 搬送部
121、122 ローラー
123 ベルト
20 画像形成部
21 画像形成ドラム
22 受け渡しユニット
221 スイングアーム部
222 受け渡しドラム
23 用紙加熱部
24 ヘッドユニット
24a 記録ヘッド
240a インレット
240b アウトレット
24b インク流路
241 第2サブタンク
241a 第2フロートセンサー
241b 回収路
241c バルブ
242 脱気モジュール
2421 外殻
2422 インク流入口
2423 インク流出口
2424 中心管
2424a プラグ
2424b 細穴
2425 気体流出口
2426 脱気膜
243 送液ポンプ
244 逆止弁
245 第1サブタンク
245a 第1フロートセンサー
24c 脱気装置
246 検知部
2461 発光部
2462 受光部
2463 増幅器
2464 比較器
2465 接地部
2466、2467 抵抗素子
247a 連通部駆動部
2470 大気連通部
2471 連通切替部
248 チャンバー
249 真空吸引部
24c1 真空チューブ
25 照射部
26 デリバリー部
261、262 ローラー
263 ベルト
264 受け渡しドラム
27 インク加熱部
27a インクヒーター駆動部
30 排紙部
31 排紙トレー
40 制御部
40a 検出制御部
40b 動作制御部
401 CPU
402 ROM
403 RAM
41 搬送駆動部
42 ヘッド駆動部
43 通信部
440 報知部
441 操作表示部
441a 操作検出部
441b 表示部
442 報知出力部
49 バス
50 インク供給部
51 インクタンク
52 供給ポンプ
P 記録媒体
Vcc 印加電圧
Vref 基準電圧
DESCRIPTION OF SYMBOLS 1 Inkjet recording device 10 Paper feed part 11 Paper feed tray 12 Transport part 121, 122 Roller 123 Belt 20 Image formation part 21 Image formation drum 22 Delivery unit 221 Swing arm part 222 Transfer drum 23 Paper heating part 24 Head unit 24a Recording head 240a Inlet 240b Outlet 24b Ink channel 241 Second sub tank 241a Second float sensor 241b Recovery channel 241c Valve 242 Degassing module 2421 Outer shell 2422 Ink inlet 2423 Ink outlet 2424 Central tube 2424a Plug 2424b Narrow hole 2425 Gas outlet 2426 Desorption Gas membrane 243 Liquid feed pump 244 Check valve 245 First sub tank 245a First float sensor 24c Deaerator 246 Detector 2461 Light emitter 2462 Light reception 2463 Amplifier 2464 Comparator 2465 Grounding part 2466, 2467 Resistance element 247a Communication part drive part 2470 Atmospheric communication part 2471 Communication switching part 248 Chamber 249 Vacuum suction part 24c1 Vacuum tube 25 Irradiation part 26 Delivery part 261, 262 Roller 263 Belt 264 Delivery drum 27 Ink heating unit 27a Ink heater driving unit 30 Paper discharge unit 31 Paper discharge tray 40 Control unit 40a Detection control unit 40b Operation control unit 401 CPU
402 ROM
403 RAM
41 transport drive unit 42 head drive unit 43 communication unit 440 notification unit 441 operation display unit 441a operation detection unit 441b display unit 442 notification output unit 49 bus 50 ink supply unit 51 ink tank 52 supply pump P recording medium Vcc applied voltage Vref reference voltage

Claims (13)

  1.  インク流路の途中に設けられ、一方の面が前記インク流路内のインクと接触する気体透過性の脱気膜と、
     真空吸引部と、
     前記脱気膜の前記一方の面とは反対の面側と前記真空吸引部とを繋ぎ、前記真空吸引部の吸引動作に応じて前記インク中から脱離して前記脱気膜を透過した脱離気体が流れる真空経路と、
     前記真空経路の途中に入射された光が前記真空経路を透過した後の透過光を検知する検知部と、
     前記検知部による透過光量と所定の基準値との比較結果に基づいて前記脱気膜からのインク漏出の検出を行なう検出制御部と、
     を備えることを特徴とする脱気装置。
    A gas-permeable degassing membrane that is provided in the middle of the ink flow path and has one surface in contact with the ink in the ink flow path;
    A vacuum suction section;
    Desorption that connects the surface opposite to the one surface of the degassing membrane and the vacuum suction portion and desorbs from the ink in accordance with the suction operation of the vacuum suction portion and permeates the degassing membrane A vacuum path through which gas flows;
    A detector that detects transmitted light after light incident on the vacuum path passes through the vacuum path;
    A detection control unit that detects ink leakage from the deaeration film based on a comparison result between a transmitted light amount by the detection unit and a predetermined reference value;
    A deaeration device comprising:
  2.  前記真空経路の途中に設けられて前記真空経路の内部と外部との間の大気連通状態を切り替える大気連通切替部を備え、
     前記検出制御部は、前記大気連通状態が閉状態で前記検知部が所定の基準値以下の透過光量を検知した場合に、前記大気連通切替部を開状態に変更させ、当該変更の後における前記検知部による透過光量と前記所定の基準値との比較結果に基づいてインク漏出の判断を行う
     ことを特徴とする請求項1記載の脱気装置。
    An atmospheric communication switching unit that is provided in the middle of the vacuum path and switches an atmospheric communication state between the inside and the outside of the vacuum path;
    The detection control unit changes the atmospheric communication switching unit to an open state when the detection unit detects a transmitted light amount equal to or less than a predetermined reference value when the atmospheric communication state is closed, and the detection unit after the change The deaeration apparatus according to claim 1, wherein ink leakage is determined based on a comparison result between a transmitted light amount by the detection unit and the predetermined reference value.
  3.  前記検知部よりも前記真空吸引部側の前記真空経路の途中に設けられて前記真空経路内の前記脱離気体の流れを開閉する連通切替部を備え、
     前記検出制御部は、前記脱離気体の流れが開状態で前記検知部が所定の基準値以下の透過光量を検知した場合に、前記連通切替部により前記脱離気体の流れを閉状態に変更させ、当該変更の後における前記検知部による透過光量と前記所定の基準値との比較結果に基づいてインク漏出の判断を行う
     ことを特徴とする請求項1記載の脱気装置。
    Provided in the middle of the vacuum path closer to the vacuum suction part than the detection part, provided with a communication switching part for opening and closing the flow of the desorption gas in the vacuum path,
    The detection control unit changes the flow of the desorbed gas to a closed state by the communication switching unit when the flow of the desorbed gas is in an open state and the detection unit detects a transmitted light amount equal to or less than a predetermined reference value. 2. The deaeration apparatus according to claim 1, wherein the ink leakage is determined based on a comparison result between the transmitted light amount by the detection unit and the predetermined reference value after the change.
  4.  前記検出制御部は、前記変更の後、所定時間経過後における前記検知部による透過光量と前記所定の基準値との比較結果に基づいてインク漏出の判断を行うことを特徴とする請求項2又は3記載の脱気装置。 3. The detection controller according to claim 2, wherein after the change, the ink leakage is determined based on a comparison result between the amount of transmitted light by the detector and the predetermined reference value after a predetermined time has elapsed. 3. The deaeration device according to 3.
  5.  前記所定時間は、1秒未満であることを特徴とする請求項4記載の脱気装置。 The deaerator according to claim 4, wherein the predetermined time is less than 1 second.
  6.  前記検知部は、前記真空経路に所定波長の光を入射させる発光部と、当該入射された光が前記真空経路の少なくとも一部を透過した後に当該透過した光を受光する受光部と、を備えることを特徴とする請求項1~5の何れか一項に記載の脱気装置。 The detection unit includes: a light emitting unit that causes light of a predetermined wavelength to enter the vacuum path; and a light receiving unit that receives the transmitted light after the incident light has transmitted at least part of the vacuum path. The deaeration device according to any one of claims 1 to 5, wherein
  7.  前記発光部は、前記所定波長の光として赤外光を入射させることを特徴とする請求項6記載の脱気装置。 The deaeration apparatus according to claim 6, wherein the light emitting unit makes infrared light incident as the light having the predetermined wavelength.
  8.  前記真空経路における前記光が透過する部分は、前記脱気膜に対して鉛直方向に異なる位置に設けられていることを特徴とする請求項1~7の何れか一項に記載の脱気装置。 The deaerator according to any one of claims 1 to 7, wherein a portion of the vacuum path through which the light is transmitted is provided at a position different from the deaerator in the vertical direction. .
  9.  前記真空経路の途中には、前記脱離気体と液体とを分離するチャンバーが設けられ、
     前記検知部は、前記チャンバーよりも前記脱気膜側の前記真空経路中で前記入射された光を透過させる
     ことを特徴とする請求項1~8の何れか一項に記載の脱気装置。
    A chamber for separating the desorbed gas and liquid is provided in the middle of the vacuum path,
    The deaeration device according to any one of claims 1 to 8, wherein the detection unit transmits the incident light in the vacuum path closer to the deaeration film than the chamber.
  10.  請求項1~9の何れか一項に記載の脱気装置と、
     前記インク流路の下流側に設けられてインクを吐出する記録ヘッドと、
     を備えることを特徴とするインクジェット記録装置。
    A deaeration device according to any one of claims 1 to 9,
    A recording head provided on the downstream side of the ink flow path for discharging ink;
    An ink jet recording apparatus comprising:
  11.  前記記録ヘッドにおけるインク吐出動作を制御し、前記検出制御部により前記インク漏出が検出された場合に、前記記録ヘッドの動作を中止させる動作制御部を備えることを特徴とする請求項10記載のインクジェット記録装置。 11. The ink jet apparatus according to claim 10, further comprising an operation control unit that controls an ink ejection operation in the recording head, and stops the operation of the recording head when the ink leakage is detected by the detection control unit. Recording device.
  12.  前記動作制御部は、前記インク漏出が検出されたタイミングで前記記録ヘッドにより形成されている形成対象画像の形成に係るインクの吐出の終了後に前記記録ヘッドの動作を中止させる
     ことを特徴とする請求項11記載のインクジェット記録装置。
    The operation control unit stops the operation of the recording head after completion of ink ejection related to formation of a formation target image formed by the recording head at a timing when the ink leakage is detected. Item 12. The ink jet recording apparatus according to Item 11.
  13.  所定の報知動作を行う報知部を備え、
     前記動作制御部は、前記記録ヘッドの動作を中止させる場合に、前記報知部に前記所定の報知動作を行わせる
     ことを特徴とする請求項11又は12記載のインクジェット記録装置。
    A notification unit for performing a predetermined notification operation;
    The inkjet recording apparatus according to claim 11 or 12, wherein the operation control unit causes the notification unit to perform the predetermined notification operation when the operation of the recording head is stopped.
PCT/JP2015/082985 2014-12-15 2015-11-25 Deaerating device and inkjet recording device WO2016098536A1 (en)

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