WO2016093271A1 - 回転弁と鉄道車両用急速排気弁 - Google Patents
回転弁と鉄道車両用急速排気弁 Download PDFInfo
- Publication number
- WO2016093271A1 WO2016093271A1 PCT/JP2015/084508 JP2015084508W WO2016093271A1 WO 2016093271 A1 WO2016093271 A1 WO 2016093271A1 JP 2015084508 W JP2015084508 W JP 2015084508W WO 2016093271 A1 WO2016093271 A1 WO 2016093271A1
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- WIPO (PCT)
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- valve
- valve body
- seal member
- seal
- surface portion
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/08—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks
- F16K11/085—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with cylindrical plug
- F16K11/0856—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with cylindrical plug having all the connecting conduits situated in more than one plane perpendicular to the axis of the plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/08—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks
- F16K11/083—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with tapered plug
- F16K11/0836—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with tapered plug having all the connecting conduits situated in more than one plane perpendicular to the axis of the plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/08—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks
- F16K11/087—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with spherical plug
- F16K11/0873—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with spherical plug the plug being only rotatable around one spindle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/60—Handles
- F16K31/602—Pivoting levers, e.g. single-sided
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/02—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having conical surfaces; Packings therefor
- F16K5/0257—Packings
- F16K5/0278—Packings on the plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0663—Packings
- F16K5/0684—Packings on the plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/08—Details
- F16K5/14—Special arrangements for separating the sealing faces or for pressing them together
- F16K5/16—Special arrangements for separating the sealing faces or for pressing them together for plugs with conical surfaces
- F16K5/162—Special arrangements for separating the sealing faces or for pressing them together for plugs with conical surfaces with the plugs or parts of the plugs mechanically pressing the seal against the housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/08—Details
- F16K5/14—Special arrangements for separating the sealing faces or for pressing them together
- F16K5/20—Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces
- F16K5/204—Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces with the plugs or parts of the plugs mechanically pressing the seals against the housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D19/00—Door arrangements specially adapted for rail vehicles
Definitions
- the present invention relates to a rotary valve that reduces the operating torque during valve body operation while ensuring sealing performance when the flow path is opened and closed, and an exhaust valve provided by the rotary valve structure.
- Rapid exhaust for railway vehicles used for piping of automatic door opening and closing devices, etc. which is provided to exhaust the air pressure in the cylinder of the door opening and closing device by the pneumatic piston cylinder by closing the flow path of the pipe on the air pressure supply side Concerning the valve.
- a quick exhaust valve is generally used.
- a ball valve having a substantially spherical valve body is usually used.
- the flow path of the valve body is a circular through hole, so that the valve is fully opened. Since there is no obstacle to the flow of the gas, there is less pressure loss than the globe valve and the butterfly valve, and the stem stroke is not required unlike the gate valve, so that compactness is possible.
- a cock has a convex conical metal valve body housed in a metal body processed into a concave conical shape.
- the valve body rotates with respect to the body, the cock is sealed by the opposing metal sealing portions. The fluid is sealed.
- Patent Document 1 is a ball valve including a case having a hemispherical hollow space, a plug, and a seal member.
- the plug is integrally formed by a hemispherical valve body and a valve shaft, and the hollow / hemispheric space of the case is formed. It can be rotated around the valve shaft.
- a concave portion is formed in the hemispherical valve body of the plug, and a seal member is fitted into the concave portion.
- the ball valve of Patent Document 2 includes a valve box, a hemispherical valve body integrated with a stem, and a seal member that seals the sliding surface of the valve body so as to tightly cover the valve body.
- a seal member is attached to the valve member, and a valve body is attached to the seal member.
- This ball valve has a structure in which the entire outer periphery of the valve body is sealed by a seal member.
- Patent Documents 1 and 2 described above are floating type ball valves, and this ball valve has a structure in which a valve body is supported by a seal member and pressed against a secondary side seat member by a differential pressure when fully closed. It has become.
- a trunnion type ball valve has a structure in which a ball valve body is supported by a stem and a trunnion (lower stem).
- the rotary valve disclosed in Patent Document 3 rotates in the valve closing direction while the valve body is lowered by screwing the male screw portion and the female screw portion into a body in which a valve body housing portion having an inner peripheral hemispheric surface is formed.
- the seal member is hermetically sealed to the outflow inlet.
- the seat member After installation, the seat member is always attached with a strong pressure facing the primary and secondary sides, so it is easy to wear.
- the floating type ball valve has a valve body on one side (secondary side) due to fluid pressure. Since the sheet member is intensively pressed and sealed, and the pressing force of the sheet member on one side (primary side) decreases, uneven wear of the sheet member increases when the pressure increases. Since durability is poor and replacement may be necessary, economic efficiency is also deteriorated.
- the trunnion type ball valve has a structure that prevents the movement of the valve body by the lower stem and reduces the wear of the seat member.
- the complexity of the internal structure leads to an increase in cost.
- the body and valve body are made of metal, and the taper is formed by opening and closing the flow path by sealing the metal sealing portions of the body and valve body formed in a tapered shape.
- Lapping processing of the valve body and body, and grease application processing are required, and high accuracy is required for the processing of the sealing surface.
- grease is lost as it is used. It is necessary to perform maintenance, and it is necessary to perform maintenance frequently.
- the present invention has been developed in order to solve the above-mentioned problems, and the object of the present invention is a rotary valve that ensures high sealing performance and operability when opening and closing the valve body, and has a simple structure.
- the invention according to claim 1 is characterized in that an outlet and an outlet are formed in a valve body housing portion having a spherical surface or a tapered surface portion formed in a part of an inner periphery in a body.
- a valve body is rotatably inserted from an opening portion opened from the body housing portion, and a spherical surface portion or a tapered surface portion is formed at a position facing the spherical surface portion or the tapered surface portion of the outer periphery of the valve body.
- a plurality of through-holes communicating with the inlet or the outlet and a mounting groove facing the outflow inlet in a direction intersecting the through-holes are formed, and a sealing member for closing the outlet or the outlet is attached to the mounting groove.
- the invention according to claim 2 is a rotation in which a holding ring is interposed between the lower inner peripheral surface of the valve body storage portion and the lower outer peripheral surface of the valve body, and the holding ring is mounted between the valve body and the lid member. It is a valve.
- a spring member is mounted between the lid member and the valve body, the seal member can be tightened with the lid member covered with the opening, and the seal member is interposed via the spring member. It is a rotary valve provided on the sealing surface of the body so that it can be pressed.
- the invention according to claim 4 is a rotary valve provided such that an outflow inlet and an outlet are connected to a pipe and the flow path of the pipe is switched or fluid can be discharged from the outlet.
- the invention according to claim 5 is provided with a seat surface portion on either or both of the front and back surfaces of the body, and at least one side on the seat surface portion is provided with a protruding portion that restricts gripping from the front and back surfaces of the body. It is the formed rotary valve.
- the invention according to claim 6 is a railway vehicle rapid vehicle which is provided with an exhaust time for exhausting from an automatic door opening / closing device pipe in an emergency or safety by appropriately adjusting the discharge port area of the rotary valve. Exhaust valve.
- the pressure loss is smaller than that of a globe valve, a butterfly valve, etc., and a compact design can be achieved without requiring a stem stroke unlike a gate valve.
- a globe valve a butterfly valve, etc.
- a compact design can be achieved without requiring a stem stroke unlike a gate valve.
- the energy loss at the minute opening can be minimized while suppressing the cavitation at the minute opening, and the flow coefficient can be reduced by reducing the loss coefficient at the inlet / outlet at the full opening. Furthermore, since the abnormally increased pressure value can be kept low due to the small cavity volume, the occurrence of leakage and malfunction can be avoided. In this way, it is possible to increase the functionality of the valve by minimizing the loss when the fluid flows in and out, and to allow the fluid to flow more smoothly than in the ball valve. From these facts, it is possible to provide a rotary valve that incorporates advantages such as a ball valve and a cock while eliminating the disadvantages of the ball valve.
- the holding ring is interposed between the bottom surface of the lower part of the valve body and the upper surface of the lid member, and the shaft center of the body spherical sealing surface and the rotational axis of the valve body are arranged on the inner and outer diameter sides of the holding ring.
- the retaining ring functions as a radial bearing and a thrust bearing, and the function of the radial bearing prevents the valve body from falling when the seal member is tightened, and prevents the valve body shaft from being worn or galling due to the valve body falling.
- the function of the thrust bearing it is possible to maintain the crushing margin within the elasticity of the material of the seal member and prevent stress relaxation and creep.
- a valve body can be pressed by a spring member, a predetermined sealing surface pressure can be made to act on a sealing member, and this sealing surface pressure can be adjusted uniformly by tightening a cover member. .
- the seal surface pressure of the seal member it is possible to seal the outflow port or the discharge port by pressing the seal member while keeping the operation torque low and ensuring a smooth operation, and with the sliding of the seal member Even when the dimensions change due to expansion or contraction due to a temperature change due to friction or environmental temperature, the spring pressure of the spring member ensures a constant seal surface pressure to prevent leakage.
- valve element When the flow path is switched in this state, the pressure applied by the valve element by the spring member achieves both torque and sealing properties even at low temperatures, and is resistant to vibration, even when used in a place with a lot of vibration.
- the valve seat sealability that is, the frictional force between the seal member and the valve seat side is also maintained, and the valve can be prevented from being opened due to the natural looseness of the valve body.
- opening and closing and switching of the flow path by one valve and discharging of the fluid are performed, and unnecessary valves, cheese joints, elbow joints, etc. are omitted by providing this in a part of the pipeline.
- Simplified pipelines can be constructed while reducing the number of parts, and the number of operation points can also be reduced, thereby simplifying the opening and closing, switching and discharging operations of the channels.
- the protrusion is in contact and unstable. Tightening can be surely prevented from gripping the seat surface.
- the piping can be connected while preventing the deformation of the body, the accuracy of the sealing portion of the inner peripheral surface of the body is maintained, and the sealing member of the valve body is accurately abutted and sealed to this sealing portion, so that fluid seal leakage or external Leakage can be reliably prevented.
- FIG. 1 It is a perspective view which shows 1st Embodiment of the rotary valve of this invention. It is a longitudinal cross-sectional view of the rotary valve of FIG. It is a longitudinal cross-sectional view which shows the valve closed state of the rotary valve of FIG. (A), (b), (c) is sectional drawing which shows the rotation state of the valve body in 1st Embodiment. It is a principal part expanded sectional view which shows the state which the valve body of FIG. 4 rotated. It is a circuit diagram which shows the state which connected the rotary valve of FIG. 1 to piping. It is a schematic diagram which shows the state which used the rapid exhaust valve for railway vehicles for the railway vehicle.
- FIG. 1 is a perspective view of a first embodiment of a rotary valve according to the present invention
- FIG. 2 is a longitudinal sectional view of the rotary valve of FIG. 1
- FIG. 3 shows a closed state of the rotary valve.
- the rotary valve of the present invention (hereinafter referred to as “valve body 1”) has a body 2, a valve body 3, a lid member 4, a seal member 5, a spring member 6, and a handle 7.
- a body 2 of the valve body 1 is formed in a one-piece structure from a material such as bronze, brass, or stainless steel, and includes an outflow inlet 10, 11 and an outlet 12 that intersects with the outflow inlet 10, 11.
- the discharge ports 12 are formed at intervals of 90 ° between the two outflow ports 10 and 11 connected in series.
- the valve body 1 is provided so as to be able to be piped in such a state that the direction of the two outflow inlets 10 and 11 can be reversed and the direction of the discharge port 12 can be reversed by 180 ° due to the overall shape of the body 2.
- a valve body storage portion 16 having a spherical surface portion or a tapered surface portion is formed on a part of the inner periphery in the body 2.
- a valve body storage portion 16 having a spherical portion 15 formed on a part of the body 2 is provided, and a shaft mounting portion 17 is provided on the upper side of the valve body storage portion 16.
- An insertion hole 18 is provided in 17.
- a flange portion 19 is formed in the upper portion of the shaft mounting portion 17, and mounting holes 20 are formed at four positions at 90 ° intervals in the flange portion 19, and a locking pin is provided in any one of the mounting holes 20. 21 is attached, for example, by press fitting or screwing.
- a cylindrical opening 22 is formed so as to extend on the lower inner peripheral side of the valve body storage portion 16, and a female screw 23 is provided in the opening 22.
- the spherical portion 15 is provided in a substantially hemispherical concave shape by a substantially hemispherical counterbore process.
- the discharge port 12 has substantially the same diameter as the outflow inlets 10 and 11, and is formed in communication with the valve body storage portion 16 together with the outflow ports 10 and 11.
- the discharge port 12 is formed with a diameter of ⁇ 12 mm, for example, and a counterbore portion 24 of about ⁇ 15 mm is processed and formed around the discharge side of the discharge port 12.
- a threaded portion 25 that is a female thread portion is formed on the inner peripheral side of the outflow inlets 10, 11.
- a female thread of 3/8 inch taper screw for pipe is formed.
- a pipe 29 is provided so as to be connectable.
- the counterbore part 24 is formed in the discharge port 12, but this discharge port 12 may be provided in the shape which has the screwing part similar to the outflow ports 10 and 11.
- chamfering at a predetermined angle ⁇ (about 150 °) is provided at the flow path port edges of the outlets 10 and 11, and the discharge port 12, that is, the edge portion that becomes the seal portion 26 to which the seal member 5 is tightly sealed.
- a portion 27 is formed.
- the chamfered portion 27 deburr the seal portion 26 and partly tilts the seal portion 26 so that the seal member 5 that rotates and slides integrally with the valve body 3 is sealed. It becomes easy to guide to the part 26.
- This angle ⁇ is an angle formed by the tangent line between the chamfered portion 27 and the spherical surface portion 15 at the intersection T between the chamfered portion 27 and the spherical surface portion 15, for example, an obtuse angle set in a range of about 135 ° to 150 °. desirable.
- an obtuse angle set in a range of about 135 ° to 150 °. desirable.
- the angle ⁇ is less than 135 °, processing burrs are likely to occur at the intersection T.
- the angle ⁇ exceeds 150 °, the seal portion 26 has a large diameter, and the rotary valve becomes large.
- the seal surface 5a of the seal member 5 When the seal surface 5a of the seal member 5 is at the position of the spherical surface portion 15, it is pressed by the spherical surface portion 15 and is elastically deformed. On the other hand, when the valve body 3 is rotated and the seal surface 5a faces the flow path of any of the outflow ports 10, 11 or the discharge port 12, the elastic deformation is released and the seal surface 5a protrudes toward the flow path. At this time, since the sealing surface 5a to be projected is smoothly guided by the chamfered portion 27, the sealing member 5 is not caught on the edge portion of the sealing portion 26, and the rotation operation can be performed smoothly. When the valve body 3 is fully closed, the sealing surface 5a is sealed to the sealing portion 26 by surface contact, and the sealing performance is improved.
- the chamfer width dimension of the chamfered portion 27 may be a size that allows the seal member 5 to slide easily and prevent the seal member 5 from being damaged.
- the valve body 3 is inserted into the valve body storage portion 16 through the opening 22 of the body 2 and is rotatably mounted while being positioned in the vertical direction by the lid member 4.
- a spherical surface portion or a tapered surface portion is formed at a position facing the spherical surface portion or the tapered surface portion of the valve body housing portion 16.
- the spherical surface portion 28 is provided as a part of the valve body 3 at a position opposite to the spherical surface portion 15, and the outer peripheral surface of the spherical surface portion 28 is formed in a hemispherical shape.
- a plurality of through holes 30, 31, 32 that can communicate with the outflow inlets 10, 11, or the outlet 12 are formed in three directions on the outer peripheral surface of the spherical surface portion 28.
- a mounting groove 33 that can be opposed to the outflow inlets 10, 11 or the outlet 12 is formed.
- the mounting groove 33 is detachably mounted with an elastic seal member 5 capable of closing the outflow inlets 10 and 11 or the discharge port 12, and the valve body 1 is provided in a single seat structure with the seal member 5.
- the mounting groove 33 is a circular concave groove
- the seal member 5 is formed in a substantially disk shape that can be fitted into the circular concave groove 33.
- At least the surface of the seal member 5 that faces the spherical portion 15 is formed in a flat surface.
- the through holes 30, 31, and 32 are formed in a full-bore shape having substantially the same diameter as the outflow inlets 10, 11, or the discharge ports 12, and the pressure loss when communicating with the outflow ports 10, 11, or the discharge ports 12 is suppressed. It has been.
- the through-holes 30, 31, and 32 have a narrowed diameter called a standard bore type (reduced diameter) having a flow path diameter of one stage (reduced diameter) or a reduced bore type having two stages. It can also be a type. In the case of the full bore type, it is possible to suppress the pressure loss as compared with other types and the flow rate characteristics are improved.
- an upper stem 35 is integrally or separately provided on the upper portion of the valve body 3, and a handle 7 can be attached to the upper stem 35.
- 36 is formed.
- a lower stem 37 is integrally provided on the side opposite to the upper stem 35 of the valve body 3, and the upper stem 35 and the lower stem 37 are provided with substantially the same shaft diameter, and the valve body 3 is evenly distributed by the air pressure in the pipe. Pressure is applied.
- the valve body 3 is provided in a shape that can be inserted into the spherical surface portion 15, and in this case, the through-ports 30, 31, 32 and the seal member 5 rotate so as to face the outflow ports 10, 11 or the discharge port 12.
- the portion corresponding to the spherical surface portion 28 may have a shape other than the hemispherical surface.
- Such a spherical surface portion 28 and the aforementioned tapered surface portion may be formed at least at a position facing the spherical surface portion 15 or the tapered surface portion of the valve body storage portion 16 and in a region where the mounting groove 33 is provided.
- the valve body shape may be other shapes.
- a gap G is provided between the spherical surface portion 28 and the spherical surface portion 15, and the amount of the gap G is adjusted by the rotation of the lid member 4 so that the tightening amount of the valve body 3 can be regulated.
- the seal member 5 attached to the valve body 3 is made of a polymer material such as PTFE (polytetrafluoroethylene) or PTFE containing carbon fiber.
- the seal member 5 rotates integrally with the valve body 3 when the valve body 3 is rotated, and can seal either the outflow ports 10 and 11 or the discharge port 12, respectively. 11 or when the fluid is displaced from the discharge port 12, the fluid can be allowed to flow through each flow path.
- the lid member 4 is provided in a lid shape that can cover the opening 22, and a cylindrical portion 40 is formed on the outer periphery of the lid member 4.
- An O-ring 42 is attached to the outer periphery of the cylindrical portion 40 and is provided with an outer diameter that can be fitted into the opening 22 of the body 2 in a sealed state.
- a male screw 43 that can be screwed into the female screw 23 of the body 2 is provided on the outer periphery of the lower portion of the cylindrical portion 40, and the lid member 4 can be tightened by screwing the male screw 43 and the female screw 23.
- An insertion hole 45 is provided at the central position of the lid member 4 on the valve body 3 side, and the space between the insertion hole 45 and the columnar part 40 is thinned to reduce the overall weight. It has been.
- the lid member 4 is provided so that the height is kept low, and thereby the overall height of the valve body 1 is also kept down.
- the upper stem 35 is mounted in the insertion hole 18 of the body 2 through a seal member 47 made of an O-ring, and the lower stem 37 is inserted in the insertion hole of the lid member 4 through a seal material 47 ′.
- a shaft 45 is mounted on the portion 45.
- the valve body 1 is provided in a trunnion structure in which the valve body 3 is pivotally supported between the body 2 and the lid member 4.
- a gap dimension 46 is provided between the upper stem 35 and the body 2. The gap dimension 46 is set larger than the gap G when the rotary valve of the present invention is assembled, and the dimension is set so as not to affect the tightening of the valve body 3.
- a holding ring (described later) may be interposed between the lower inner peripheral surface of the valve body storage portion 16 and the lower outer peripheral surface of the valve body 3.
- the retaining ring When the retaining ring is mounted, the retaining ring is interposed between the lower bottom surface of the valve body 3 and the upper surface of the lid member 4, thereby restricting the movement of the valve body 3 in the direction of the lid member 4.
- a spring member 6 is mounted between the lower stem 37 of the valve body 3 and the insertion hole 45 of the lid member 4, and the spring member 6 presses the seal member 5 with the elastic force of the spring member 6.
- 11 or the discharge port 12 is hermetically closed, and the outflow inlets 10 and 11 and the discharge port 12, or the outflow ports 10 and 11 are provided to communicate with each other through the through ports 30, 31, and 32. Yes. Since this spring member 6 is disposed outside (on the non-flow path side) of the seal member 47 ', it does not come into contact with the fluid, it is not necessary to consider excessive corrosion resistance, and material selection is easy, The arrangement is excellent in durability.
- the spring member 6 is made of, for example, a disc spring, and is compressed by tightening the lid member 4 so that the valve body 3 can be pushed in the insertion direction.
- the spring member 6 By providing the spring member 6, the adhesion between the seal member 5 and the spherical surface portion 15 is increased, and the primary back pressure (biflow) sealing property is also ensured.
- the valve body 3 is mounted at a predetermined position of the valve body housing portion 16 while absorbing the dimensional error of the body 2 and the valve body 3 by the spring member 6.
- the spring member 6 may be in a form other than the disc spring as long as it has a resilient force.
- the spherical surface portion 28 of the valve body 3 is inserted so as to face the spherical surface portion 15 of the valve body storage portion 16 described above, a wedge effect is exerted on the seal member 5, so that the seal surface pressure by the seal member 5 is increased. Rise. Therefore, the elastic force of the spring member 6 can be kept low, and the spring member 6 can be miniaturized.
- the opening 22 is covered with the lid member 4 while adjusting the pressing force of the seal member 5 through the spring member 6, and the valve body 3 can be tightened by the lid member 4.
- an exhaust orifice 8 may be attached to the discharge port 12.
- the orifice 8 is provided with an outer diameter that can be accommodated in the counterbore 24 shown in FIG. 4, and a communication hole 60 having a predetermined hole diameter is formed in the center thereof.
- the orifice 8 is covered with an annular cover 61, and this cover 61 is screwed to the body 2 with screws 62 and fixed. With this configuration, when the orifice 8 is attached, the discharge port 12 is narrowed to a predetermined diameter, and when the orifice 8 is removed, pressure air is provided so as to be evacuated from the diameter of the discharge port 12.
- the female screws of the body 2 for fixing the cover 61 are formed, for example, at four positions on the body at 90 ° intervals.
- the discharge port 12 may be provided with a dust cap (not shown) that can be freely attached and detached using the female screw, and in this case, the dust cap prevents entry of foreign matter from the discharge port. .
- the orifice 8 is provided in the discharge port 12 so as to be detachable, but a screwing portion may be provided on the discharge port 12 side in the same manner as the outflow ports 10 and 11.
- the discharge port 12 and the outflow ports 10 and 11 are provided with other parts such as an elbow pipe (not shown), a silencer for reducing discharge sound, and a check valve such as a lift check valve for check. It becomes possible to connect by screwing.
- a nozzle capable of changing the direction of the pressure air may be attached to the discharge side of the discharge port 12 by a screw or the like.
- the valve body 3 is provided so that it can be opened and closed by operating the handle 7 shown in FIG. 1, and a substantially cross-shaped fitting hole (not shown) is provided in the handle 7, and the fitting hole is fitted into the fitting protrusion 36. It is provided as possible.
- the handle is provided so as to be attachable to the upper stem 35 through the fitting hole at any 90 ° interval. In this case, as long as the handle 7 can be attached to the upper stem 35 at 90 ° intervals, the fitting hole and the fitting protrusion 36 may have a fitting shape other than a substantially cross shape.
- the handle 7 is formed with a notch-shaped stopper portion 52, and this stopper portion 52 abuts and locks on the locking pin 21 mounted in any one of the four mounting holes 20, thereby the handle 7.
- the flow path can be switched by rotating the handle 7 by 90 ° in an arbitrary operation direction.
- valve body 1 to 3 when assembling the valve body 1, first, the orifice 8 is accommodated on the discharge port side, and the cover 61 is fixed with the screw 62 from above to fix the orifice 8 to the body 2.
- the sealing member 5 and the sealing materials 47 and 47 ′ are attached to the valve body 3, and the valve body 3 is inserted into the valve body storage portion 16 of the spherical surface portion 15 from the lower portion of the body 2 through the opening 22.
- the stem 35 is inserted into the insertion hole 18.
- the seal member 5 is in contact with the body 2 in a state where no pressing force is applied.
- the spring member 6 with a washer (not shown) is attached to the lower stem 37, and the lid member 4 is screwed with the male screw 43 and the female screw 23 while the lower stem 37 is inserted into the insertion hole 45 of the lid member 4.
- the valve body 3 is pressed from the lower part of the body 2 through the thrust washer 9 ′ by the lid member 4.
- the lid member 4 is tightened and disassembled with a general-purpose tool such as a socket wrench (not shown), and the seal member 5 and the body seal surface are brought into close contact with each other by adjusting the tightening amount of the lid member 4.
- the lid member 4 is attached to the body 2. Furthermore, by adjusting the tightening amount of the lid member 4 in a state where the valve main body 1 is piped, it becomes possible to repair seal leakage due to wear or deterioration of the seal member 5.
- valve body 3 since the valve body 3 has a so-called bottom entry structure in which the valve body 3 is inserted from below the body 2, the position of the valve body 3 with respect to the body 2 is adjusted by the lid member 4, and the body 2 and the valve body 3.
- the valve body 3 can be easily mounted at a predetermined position of the valve body storage portion 16 while absorbing the dimensional error.
- the valve body 1 may be provided in a top entry structure in which the valve body 3 is inserted from above the body 2.
- the locking pin 21 is attached to any one of the attachment holes 20, the fitting holes are fitted into the fitting protrusions 36 of the upper stem 35, and fixed with the fixing nut 56 via the washer member 55. Accordingly, the handle 7 is attached to the upper stem 35 while arbitrarily setting the direction and the opening / closing operation direction.
- the direction of the two outlets 10 and 11 connected in series can be changed, and the direction of the outlet 12 can be reversed by 180 °, and the handle 7 can be opened via the fitting hole and the fitting projection 36.
- the handle 7 After assembly of the valve body 1, the handle 7 is rotated while providing a gap G between the valve body storage portion 16 and the spherical surface portion 28, and the valve body 3 is rotated every 90 ° while preventing accidents due to erroneous operation. By doing so, the flow path can be switched by communicating any one or all of the outlets 10, 11, and 12 through the through holes 30, 31, 32 and the seal member 5.
- the seal member 5 At the closed position of the valve body 3, the seal member 5 is in a state where any of the outflow inlets 10, 11, and 12 is hermetically sealed.
- FIG. 4A shows a state in which the right and left outlets 10 and 11 are connected to enable supply of pressurized air, and the exhaust port 12 is directly sealed by the seal member 5.
- FIG. 4B shows a state in which the primary side outflow inlet 10 is sealed by the seal member 5 and the secondary side outflow inlet 11 and the exhaust port 12 communicate with each other. The pressure air is discharged from 11 through the exhaust port 12.
- FIG. 4C shows a state in which the primary outlet / inlet 11 is sealed with the seal member 5 so that the secondary outlet 10 and the exhaust 12 communicate with each other. Pressure air is discharged through the mouth 12.
- this is not suitable when the rotary valve is used as, for example, an exhaust valve for a railway vehicle, and the description thereof is omitted.
- outlets are provided in the body of the valve body, one outlet is provided between the outlets, and at least one of the outlets is in communication with the outlet. It may be.
- a communication hole having a desired discharge port area may be directly formed in the discharge port of the body without attaching an orifice.
- the inlets 10 and 11 and the outlet 12 are formed in the valve body storage part 16 having the spherical surface part 15 with substantially the same diameter, and the through holes 30 and 31 are formed from the opening part 22. 32, the valve body 3 having the spherical surface portion 28 having the seal member 5 is rotatably inserted, and the communication state by the full bore diameter of the outflow inlets 10, 11, the discharge port 12 and the through holes 30, 31, 32 is secured.
- any one of the outlets 10 and 11 or the outlet 12 is hermetically closed with the seal member 5, and the outlets 10 and 11 and the outlet 12, or the outlets 10 and 11 are connected to the through-holes 30, 31, and 32.
- valve body 1 is provided with a trunnion structure in which the upper stem 35 is mounted on the insertion hole 18 of the body 2 and the lower stem 37 is mounted on the insertion hole 45 of the lid member 4. Is not moved to the secondary side due to pressure, and the seal member 5 for closing the outflow inlets 10 and 11 or the discharge port 12 is disposed on the valve body 3 side, so that it is like a general ball valve.
- the flow path can be switched by one seal member 5 without requiring a plurality of ball sheets.
- the spherical surface portion 15 of the body 2, the spherical surface portion 28 of the valve body 3, and the seal member 5 do not require high processing accuracy, and can be reduced in size and weight by reducing the number of components and simplifying the whole.
- the valve body 3 is inserted into the body 2 and covered with the lid member 4 by ensuring the processing accuracy of the spherical surface portion 15 of the valve body storage portion 16, more specifically, the seal portion 26 of the outflow inlets 10 and 11. It can be easily assembled in a predetermined state while ensuring the sealing performance. At the time of assembly, various flow paths can be switched by attaching the seal member 5 to a desired position. Further, since the sealing member 5 has only to be disposed at one place, a sealed space is not formed unlike a floating ball in which a ball seat is disposed on the primary and secondary sides, thereby avoiding the occurrence of abnormal pressure increase. .
- the seal member 5 When the valve is closed, the seal member 5 is pressed against the seal portion 26 of the outflow inlets 10 and 11 or the discharge port 12, and the seal surface 5a is elastically or plastically deformed, and exhibits high sealing performance to prevent foreign matter contamination and fluid leakage. Make sure to prevent it. For example, even when the seal member 5 is about to expand due to the supply of high-temperature air, the seal sealing force is applied by the pressurizing structure by the spring member 6 to prevent leakage due to biting, creep, stress relaxation, etc. Even when the seal member 5 is about to contract, the sealing performance can be ensured by obtaining the necessary sealing pressing force of the fluid by the spring member 6, and it is strong against vibration and exhibits a stable sealing performance. From the above, high sealing performance is exhibited against high-pressure air while maintaining compactness.
- the valve body 3 to which the seal member 5 is previously mounted is inserted from the opening 22 of the body 2 provided in a one-piece structure, and can be easily assembled by simply screwing the lid member 4 while mounting the spring member 6.
- the one-piece structure can prevent external leakage from the body 2 after piping.
- the valve element 3 is pressed into the body 2 by the spring member 6 by the bottom entry structure, the valve element 3 is safe without jumping out. For these reasons, even when the valve body 1 is used for, for example, piping of a railway vehicle, the connection and maintenance are facilitated, and leakage and the like can be prevented against vibration, and these operations can be performed safely.
- a gap G is provided between the spherical surface portion 15 and the spherical surface portion 28.
- the spherical surface portion 28 and the spherical surface portion 15 can be rotated without sliding, and fluid pressure is applied to the seal member 5 only when the seal member 5 is closed, so that wear of the seal member 5 can be achieved without using a lubricant such as grease.
- a lubricant such as grease.
- deformation and movement due to fluid pressure can be prevented, and the high sealing performance and durability of the seal member 5 can be maintained. Since the wear of the seal member 5 is suppressed, the economy is excellent.
- the opening 22 is covered with the lid member 4 so as to be tightened, and the sealing member 5 seals and closes any one of the outflow inlets 10, 11, 12 by the elastic force of the spring member 6 attached to the lid member 4.
- the sealing performance can be ensured by following the spring member 6 so as to extend an appropriate amount according to the wear of the sealing member 5.
- the pressing force of the sealing member 5 is increased by tightening the lid member 4. It can be strengthened to restore sealing performance. For this reason, it is not necessary to frequently replace the seal member 5.
- the seal member 5 is unlikely to be subjected to pressure deviating from the fluid pressure, and the deformation is prevented and durability is enhanced.
- the handle 7 is inserted into the upper stem at 90 ° intervals via the fitting holes 51.
- a handle is provided by attaching a locking pin 21 capable of locking the stopper portion 52 to any one or two of the mounting holes 20 provided in the body 2 at intervals of 90 ° so as to be mountable in any direction. 7 can be mounted in any opening / closing operation direction, and can be installed in a small installation space while ensuring operability by using one type of body 2 and handle 7 and being attached to different piping locations and orientations.
- the stopper 52 is locked to the locking pin 21 at intervals of 90 °, so that it can be reliably operated up to a predetermined angle while preventing malfunctions. Even when the valve body 1 is installed, the valve body 3 can be easily operated to a desired open / closed state by rotating the handle 7 to the restriction position.
- valve body 1 described above is provided, for example, in a part of a pipeline through which pressurized air flows, but is not limited to pressurized air, and can be applied to water and other various fluids.
- the valve body 1 is provided as a part of the conduit 80 shown in FIG. 6.
- the outflow inlets 10 and 11 and the outlet 12 are connected to the conduit 80.
- the flow path is provided so as to be switchable, or the fluid can be discharged from the discharge port 12.
- valve bodies 1, 1, a control valve 83, and union joints 84, 84 are arranged on the primary and secondary sides of the control valve 83 in the main flow path 81.
- a bypass flow path 85 is provided in the pipe line 80, and the bypass flow path 85 is branched by the valve body 1 on the primary side of the main flow path 81, and is connected to the main flow path 81 via the two elbow pipes 86 and 86. To the valve body 1 on the secondary side.
- valve body 1, 1 on the primary and secondary sides is rotated to set the fluid passage port in the direction of the bypass flow path 85 in a sealed state.
- a fluid may be flowed through the main channel 81 while controlling the flow rate and pressure by the valve 83.
- the primary side valve body 1 is rotated to a port position that seals the fluid passage port in the direction of the main flow path 81, and the secondary side valve body 1 is moved.
- the fluid passage port of the upstream main channel 81 is sealed by rotating. Thereby, for example, during maintenance, the fluid flows through the bypass channel 85.
- the valve body 1 can be used as a rapid exhaust valve for a railway vehicle 90.
- the exhaust valve is connected to the railway vehicle pipeline, and the exhaust port area S shown in FIG. 2 is appropriately adjusted, so that the exhaust time for exhausting from the automatic door opening / closing device piping in emergency or security is reduced. It becomes possible to make the setting constant.
- the valve body 1 is disposed in the middle of the main pipe 102 and branch pipe 103 of the air pipe 101 that drives the automatic door opening and closing device 100 of the railway vehicle 90 indicated by a two-dot chain line, or a plurality of pipe main bodies 102 are provided in the pipe branching section 104. It can be provided.
- Each valve body 1 is provided with an orifice having a predetermined diameter, and the discharge port area S of the orifice is appropriately set so that the exhaust time is constant.
- valve main body 1 can be operated with a light force and can be connected to the air pipe 101 via the body 2 having an integral structure, so that external leakage of pressurized air is also prevented.
- valve body 1 is provided in the middle of the air piping 101 for opening the door inside the vehicle of the railway vehicle 90 or outside the vehicle, the automatic door 105 is opened by manual operation from the inside and outside of the rail vehicle 90. Therefore, a desired area of the air pipe 101 can be quickly exhausted in an emergency or safety.
- the piping of the railway vehicle 90 is provided with a compression device 110 formed of a compressor on the primary side, an air reservoir 111 formed of a chamber and an accumulator, and a supply / exhaust passage for pressurized air for driving the automatic door opening and closing device 100 to these.
- the air pipe 101 is connected.
- an automatic door opening / closing device 100 having a cylinder driven by opening / closing of an electromagnetic valve (not shown) and a valve body 1 are disposed.
- the compressed air generated by the compression device 110 is supplied to the air pipe 101 via the air reservoir 111.
- the air pipe 101 shown by a solid line is branched into a left and right first branch 122 and second branch 123, which are branch pipes 103, by T-shaped joints that become pipe branches 104 in the middle.
- a plurality of automatic door opening and closing devices 100 are provided in the second branch paths 122 and 123, respectively.
- the above-described bilateral valve body 1 is disposed in the middle of the main pipe 102 and branch pipe 103 of the air pipe 101.
- the valve body 1 may be provided at the pipe branching portion.
- the valve main body 1 provided on the primary side of the T-shaped joint 104 communicates the outlets 10 and 11 and the outlet 12 of the pipe line via the through-holes 30, 31, and 32 and performs all automatic operations.
- Pressure air to the door opening / closing device 100 can be discharged, or the inlets 10 and 11 can be connected to each other via the through-holes 30, 31, 32 to supply pressure air to all the automatic door opening / closing devices 100.
- the inlets 10 and 11 are connected to the outlet 12 to discharge the pressure air to all the automatic door opening / closing devices 100 on the left and right sides, or the outlets 10 and 11 are connected to each other on the left and right sides.
- each automatic door opening / closing device 100 communicates the inlet / outlet ports 10, 11 to the automatic door opening / closing device 100 with the discharge port 12 to supply the pressurized air to the automatic door opening / closing device 100.
- the automatic door opening / closing device 100 can be supplied with pressurized air by discharging or communicating with the outlets 10 and 11.
- the valve main body 1 is provided inside and outside the railway vehicle 90, respectively, and by opening and closing each valve main body 1, pressure air from the inside and outside of the railway vehicle 90 to the automatic door opening / closing device 100 is discharged or Supply is possible.
- the valve body 1 on the primary side of the first branch path 122 and the second branch path 123 is not shown, but is normally a glass plate that can be opened and closed with a hinge at an appropriate position inside the railway vehicle 90. In the event of an emergency or security, the glass plate is opened to allow manual operation with the handle 7 from inside the railway vehicle 90.
- the valve body 1 provided in a state exposed to the left and right sides outside the railway vehicle 90 and the front and rear sides is provided so as to be manually operable from each direction outside the railway vehicle 90.
- the valve body 1 provided above each automatic door 105 is provided in a state of being hidden by a steel plate that can be opened and closed with a hinge, and is provided so that it can be manually operated from within the railway vehicle 90 by opening the steel plate. .
- the outlets 10 and 11 of all the valve main bodies 1 are in communication with each other during normal operation, and pressure air can be supplied to the automatic door opening and closing device 100.
- the cylinder is driven by opening and closing of the electromagnetic valve, and the automatic door opening and closing device 100 is automatically opened and closed, so that it is possible to get on and off the railway vehicle 90 and the like.
- the outlets 12 of the valve bodies 1 of the railway vehicle 90 are provided with orifices 8 having different outlet areas S so that the exhaust time can be set constant in any exhaust state, and the exhaust time can be shortened. ing. Accordingly, the hole diameter of the orifice 8 can be set to the outside in the piping state of the valve body 1 without being affected by the capacity (length) of the door opening / closing air pipe 101 which varies depending on the railway vehicle 90 and the position of the valve body 1.
- a ⁇ 10 mm discharge port can be realized with a one-piece body, and the pressure in the air pipe 101 is discharged within 5 seconds, for example. Can open the door.
- valve body 1 can be disposed in the middle of the main pipe 102 and branch pipe 103 of the air pipe 101 or in the pipe branching section 104, the air pipe 101 that is different for each railway vehicle 90 can be arranged at a desired position. By switching the flow path, the exhaust gas can be exhausted quickly from a desired position within a predetermined area within the railway vehicle 90 within a predetermined time. Furthermore, even when the piping is complicated, the valve main body 1 is provided at a predetermined position of the piping, and the exhaust time of the pressurized air can be shortened within a predetermined range. Since the valve body 3 is mounted in the valve main body 1 via the spring member 6, the vibration of the railway vehicle 90 can be absorbed by the spring member 6 and the sealing performance can be maintained.
- FIG. 8 shows another embodiment of the rotary valve of the present invention.
- a tapered surface portion 131 is formed on a part of the inner periphery in the body 2, and a tapered surface portion 132 is formed at a position facing the tapered surface portion 131 on the outer periphery of the valve body 3 in FIG.
- a seal member 140 is mounted in the mounting groove 33 of the valve body 3. Further, a holding ring 141 is mounted in the valve main body 130.
- the spherical surface portion 15 is a concave spherical surface, so the seal member 5 can be prevented from projecting to the flow path side from the seal portion 26.
- the tapered surface portion 131 is provided on a part of the inner periphery in the body 2 in FIG. 8, when the sealing member is provided on the tapered surface portion 131 in the same shape as the spherical surface portion 15, the sealing member is closed. In this state, the seal member 26 is pushed out into the flow path, and when the valve body 3 is rotated from this state, there is a possibility that the seal member is forced to contact the flow path edge and be damaged.
- the non-seal surface 142 may have a shape that does not slide on the tapered surface portion 131, and the non-seal surface 142 may have the region R or the concave spherical recess 143 shown in FIG. Good. Thereby, the damage and abrasion by the sliding contact of the non-seal surface 142 can be prevented.
- non-seal surface 142 of the seal member 140 may be provided with a relief portion (not shown) consisting of a spot facing.
- the seal surface 144 of the seal member 140 may be elastically deformed so as to jump out to the flow path side because it is pressed against the seal portion 26 by contact with the surface.
- the elastic deformation portion is By deforming to the escape portion side, protrusion to the flow path side is prevented.
- the recess 143 and the relief portion are provided on the non-seal surface 142 of the seal member 140, these are provided in an appropriate shape and size, and the seal surface 144 is slidable with the seal portion 26 during the rotation of the valve body 3 and the seal. It is desirable to form a round shape that can improve the properties.
- the seal member 140 is at its center.
- POM polyoxymethylene
- the holding ring 141 may be provided with a metal material such as phosphor bronze, or may be formed of a divided body, or may be a partial component other than the ring shape.
- a metal material such as phosphor bronze
- safety should be confirmed in consideration of generation of wear powder and adverse effects of metal pieces on the piping equipment.
- the valve body 3 is formed with a cylindrical protruding portion 150 from the tapered surface portion 132, and a mounting step portion 151 is provided at a boundary position between the protruding portion 150 and the tapered surface portion 132.
- the holding ring 141 is interposed between the circumferential opening 22 which is the lower inner peripheral surface of the valve body storage portion 16 and the lower outer peripheral surface 152 formed by the mounting step portion 151 of the valve body 3, and The bottom edge 153 on the bottom side of the valve body 3 formed by the mounting step 151 and the top surface 154 of the lid member 4 are mounted in a facing gap.
- a clearance C1 is provided between the body 2 and the holding ring 141 at a boundary portion between the tapered surface 131 and the opening 22, and the valve body bottom surface portion 155 and the lid member upper surface 154 are separated from each other.
- a clearance C2 is provided between them.
- the holding ring 141 can move in the axial direction in the clearance C1, and can press the valve body 3 in the tightening direction within the range of the clearance C1.
- the bottom surface side of the valve body 3 and the top surface side of the lid member 4 are prevented from sliding in contact with each other, and they are worn or frictionally increased due to friction. Is avoiding.
- the lid member 4 is screwed and fixed at a predetermined position of the body 2, and the holding ring 141 is mounted in contact with both the valve body 3 and the lid member 4, so that the valve body 3 is restricted from moving in the direction of the lid member 4.
- the retaining ring 141 is required to ensure a preload during assembly. That is, when the single-seat seal member 140 mounted on the valve body 3 is compressed by applying a preload, a cantilever compression reaction force is applied to the operation shaft center of the valve body 3. A phenomenon occurs in which the valve body 3 tilts with the side as a fulcrum. If the assembly is completed without correcting this inclination, the contact between the valve body shaft and the bearing on the body side becomes uneven at the time of opening / closing operation, causing abnormal wear due to fluid pressure, increasing torque, wear, galling, etc. A phenomenon that adversely affects the smooth operation of the camera occurs.
- the holding ring 141 In the assembled state, in order to appropriately apply the compressive load of the spring member 6 to the seal surface 144 of the seal member 140, the holding ring 141 needs the following configuration. That is, the upper surface side and the bottom surface edge portion 153 of the holding ring 141 and the lower surface side and the lid member upper surface 154 are brought into contact with each other to prevent generation of an axial gap dimension, and the compression dimension of the seal member 140 when the spring member 6 is assembled is reduced. By ensuring an appropriate state, the built-in load by the spring member 6 can be stably secured.
- the holding ring 141 By configuring the holding ring 141 as described above, it is possible to absorb the change in rigidity due to the type of material of the seal member 140 and set the sealing load to be applied to the seal surface 144 after molding to a desired size. . Further, the dimensional change due to wear of the seal member 140 can be measured from the outside of the valve body 130, and the wear amount of the seal member 140 can be compensated by screwing by rotation of the lid member 4, and the sealing load after filling is also increased. It becomes possible to ensure a certain level easily.
- valve body 130 Since the valve body 130 has a structure in which the seal member 140 attached only to the primary side of the valve body 3 is pressed and sealed against the seal portion 26 of the body 2, the valve body 3 is raised by the reaction force of the valve seat seal surface pressure. A phenomenon occurs in which the stem 35 is inclined to the secondary side with the portion pivotally supported by the body 2 as a fulcrum.
- the holding ring 141 By attaching the holding ring 141 between at least the outer periphery of the valve body 3 and the inner periphery of the body 2, the holding ring 141 functions as a so-called radial bearing, and this inclination can be corrected.
- the holding ring 141 As the distance from the valve shaft increases, the radial load transmitted from the valve body 3 to the body 2 decreases. Therefore, it is desirable to mount the holding ring 141 at the maximum outer peripheral position of the valve body 3.
- a structure is employed in which a predetermined valve seat seal surface pressure is maintained by constantly pressing the valve body 3 with the spring member 6 attached to the lid member 4 as described above. At that time, the amount of pressing of the spring member 6 is restricted by the holding ring 141 mounted between the lid member 4 and the valve body 3, so that the spring can be used when the valve body 130 is assembled or when the lid member 4 described later is tightened. The member 6 is prevented from being excessively pressed, and the elastic force of the spring member 6 is maintained.
- the holding ring 141 only needs to be mounted between at least the lid member 4 and the valve body 3, and is mounted at the maximum outer peripheral position of the valve body 3 so that it can also serve as the function of preventing the eccentricity of the valve body 3 described above. It is desirable.
- the function of preventing the eccentricity of the valve body 3 and the function of recovering the initial set load of the spring member 6 in order to maintain the seal surface pressure by the seal member 140 are maintained. Since it can be realized by the ring 141, the number of parts can be reduced, and a projecting portion 150 is provided in the opening 22 facing the lid member 4 at the maximum outer peripheral position of the valve body 3, and the projecting portion 150 provides a cross-section L Since the letter-shaped mounting step 151 is provided, the valve ring 130 can be made compact by mounting the holding ring 141 on the mounting step 151 while keeping the height of the valve body low.
- the holding ring 141 By mounting the holding ring 141 between the lid member 4 and the valve body 3, the holding ring 141 also functions as a bearing that receives a so-called thrust load.
- This bearing function exhibits low friction and low torque when operating the valve body, sets the compression allowance of the spring member 6 to a set value, causes sag due to excessive compression, or loses the spring function by the spring member 6, The sealing property of the seal member 140 is prevented from being lowered.
- the holding ring 141 can be mounted on the valve main body 1 of the first embodiment described above in the same manner as in the second embodiment, and in this case, the same function as described above can be exhibited.
- the valve body 3 with the seal member 140 is pushed toward the body 2, and the seal member 140 is pressed against the seal portion 26 of the body 2 by a so-called preload.
- the seal surface 144 is formed on the surface.
- the magnitude of the preload is adjusted by the tightening amount of the lid member 4 so that the seal member 140 is pressed with a strain amount within a range of elastic deformation that does not cause plastic deformation.
- the strain amount may be about 3%.
- the pre-loaded seal surface 144 of the seal member 140 serves as a reference surface for sealing, and the seal member 140 is brought into close contact with the minute unevenness present on the surface of the seal portion 26 so as to be adapted.
- a load necessary for sealing is applied to the seal member 140 by the spring member 6 using the seal surface 144 formed by the preload as a reference surface.
- the pressure receiving load receives the pressure receiving load due to the body pressure resistance test pressure, and the sealing pressure necessary for fluid sealing of the sealing member 140 is fluid. It is preferable to apply a pressing pressure of about twice the pressure to the sealing area.
- the sealing pressure in this case is set within the elastic region of the seal member 140.
- the seal member 140 When the valve body 130 is used, the seal member 140 is worn with the opening / closing operation of the valve body 3, but the seal member 140 is pressed by the valve body 3 by the spring member and biased upward, so that the seal surface The pressure is maintained substantially constant. Therefore, as the seal member 140 wears, the amount of protrusion of the upper stem 35 from the upper surface of the body 2 increases, whereby the wear state of the seal member 140 can be visually recognized from the outside. Furthermore, for example, it is possible to grasp the replacement time of the seal member 140 by measuring the protruding amount of the upper stem 35 or displaying the appropriate position on the upper stem 35.
- the lid member 4 In order to recover the seal surface pressure between the seal member 140 and the seal portion 26, the lid member 4 is screwed and tightened so as to press the seal member 140 toward the seal portion 26 side. At this time, the gap between the lid member 4 and the valve body 3 is secured by the holding ring 141, so that the spring member 6 mounted between the lid member 4 and the valve body 3 can be initially pressed without excessively pressing. The set load can be recovered.
- the clearance C2 and the mounting length of the spring member 6 in the axial direction between the lid member 4 and the valve body 3 at the set load are predetermined lengths.
- the elastic force of the spring member 6 causes the seal member 140 to be deformed in the axial direction by a predetermined compression amount and to exert a predetermined seal surface pressure.
- it becomes difficult to ensure a predetermined seal surface pressure because the spring member 6 tends to expand in the direction of elasticity due to wear of the seal member 140 or the like. For this reason, it is necessary to perform tightening with the lid member 4 to recover to a predetermined seal surface pressure.
- the movement of the valve body 3 in the direction of the lid member 4 is restricted, so that the amount of tightening of the lid member 4 is reduced by the elasticity of the spring member 6.
- the pressure can be directly reflected as the seal surface pressure of the seal member 140, and the compression force can be controlled when the lid member 4 is tightened.
- the compression amount of the spring member 6 can be kept constant and a predetermined seal surface pressure can be maintained, and the seal surface pressure is changed according to the design value in accordance with the type and size of the material of the seal member 140.
- the spring member 6 since the tight contact when the spring member 6 is compressed can be avoided at the time of tightening, the spring member 6 can be prevented from sag and the loss of the function of the spring member 6 due to this, and the seal surface pressure is reduced. Seat leakage can be avoided reliably.
- the valve body 3 At the time of tightening, the valve body 3 is guided in the radial direction by the radial bearing function of the retaining ring 141, so that the valve body 3 moves smoothly in the axial direction of the stem, and an equal deformation amount is applied to the seal member 140 without applying an offset load. Can be maintained.
- valve body 160 a seat surface portion 162 is provided on the front and back surfaces (side surfaces) of the body portion 171 of the body 161, and a protrusion 170 is formed on one side of the seat surface portion 162.
- the projecting portion 170 is formed in a spherical projecting shape, and the gripping of the body 161 from the front and back sides by a clamp (not shown) is restricted via the projecting portion 170. This will be described in detail below.
- a valve such as a rotary valve is connected by screwing, piping is performed, a valve is mounted on a fixed pipe (pipe), and a pipe is mounted on a fixed valve.
- a tool such as a wrench on the hexagonal part provided on the connection side where the pipe thread is machined to attach the pipe to the valve.
- the pipe is screwed into the valve with another tool such as a wrench while preventing the rotation of the valve with this tool.
- the front and back surfaces (side surfaces) of the body part of the valve are often provided with cast blind seats for processing the exhaust hole side holes and switch mounting seats for checking the open / close state of the valve.
- these seats may be gripped from both sides with a vise to fix the valve, or may be screwed in while being clamped with a tightening tool.
- these seats are easily misunderstood as gripping seats because the protruding dimensions from the valve body are set to a design-necessary size and the seating surface is often formed as a flat surface. .
- the casting seats remain in the body portion, so that there is a high possibility that the casting seats will be gripped and connected by piping.
- the protrusion 170 is formed on the seating surface 162 on the side surface of the body 161 as described above, it can be confirmed that the protrusion 170 is not a seat for clamping.
- the spherical surface of the projection 170 abuts against the clamp plane, and the valve body 160 rotates and moves unstable, resulting in unstable tightening. Clamping to 162 can be reliably prevented. Therefore, the attachment of the tool to the hexagonal surface portion 172 formed on both ends of the body portion 171 is guided, and the hexagonal surface portion 172 is held by the tool to prevent the body surface from being stressed and deforming the seal surface when tightening the pipe.
- piping can be connected.
- the projection 170 can sufficiently exhibit its function as long as it has a minute protruding dimension equivalent to the machining allowance, if the projection 170 is set to a size that can be removed by machining or the like, the projection 170
- the seat surface portion 162 can be easily used as a blind seat or a switch mounting seat. Therefore, the body 161 can be manufactured at low cost, and the compactness of the valve body 160 can be maintained.
- the seat surface portion 162 only needs to be provided on either or both of the front and back surfaces of the body 161, and the protrusion 170 is formed on at least one side of the seat surface portion 162.
- the protrusion 170 may be formed on either or both of them, and when the protrusion 170 is formed, the seat surface 162. It is desirable to provide in the position which shifted
- the body 161 may be previously provided with seating surface parts 162 on both sides, and the protrusions 170 may be formed at the perforation positions of the discharge ports 12 of the seating surface parts 162.
- unnecessary protrusions 170 can be cut and removed simultaneously with the drilling operation. For this reason, it is possible to leave the remaining protrusions 170 for prevention of clamping without requiring a separate removal operation of the protrusions 170.
- the protrusion 170 may have a shape other than the spherical protrusion, and may be provided in various shapes such as a conical shape or a pointed spherical shape.
- a tapered thick portion 174 is provided from the body portion 171 to the hexagonal surface portion 172.
- the strength between the barrel portion 171 and the hexagonal surface portion 172 is dramatically improved as compared to a general valve having a recess between the barrel portion and the hexagonal portion. Therefore, stress concentration due to a tightening load at the time of pipe connection can be reliably prevented, and distortion of the seal portion 26 due to deformation of the body 161 can be prevented to ensure sealing performance after pipe connection.
- the rotary valve of the present invention is not limited to the above-described use as a rapid exhaust valve for a railway vehicle.
- the rotary valve is a 2-way, 3-way, 4-way or multi-way rotary valve, respectively.
- Can also be used. That is, the present invention is used as a flow rate adjusting rotary valve used for switching a flow path in a heat medium (cold / hot water) control piping system of a heat exchanger, and as a flow rate adjusting or opening / closing in a bypass piping such as steam.
- Rotary valves various multi-way valves used for branching in piping systems for high-pressure water, oil, gas, air, etc., various sanitary types that are easy to disassemble and assemble, sterilize and flush easily, and have high maintainability Constructs part or all of various manual or automatic multi-way valves and antifreeze valves used for opening / closing, draining, testing, and flow path switching in disaster prevention valve units of fire-fighting sprinkler equipment Valves or parts of pipes that require non-freezing, parts of piping systems used for specially equipped vehicles such as tank trucks, watering trucks, jet packs (powder carrier trucks), steam distribution ⁇ Used as a part of air conditioning refrigerant piping / refrigerant refrigerant piping, part of factory equipment pneumatic or hydraulic piping, part of sprinkler equipment piping system, part of sanitary equipment piping system, etc. be able to.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Taps Or Cocks (AREA)
- Multiple-Way Valves (AREA)
Abstract
Description
特許文献2のボールバルブは、弁箱と、ステムと一体型の半球状の弁体と、この弁体の摺動面を密着被覆するようにシールするシール部材とを備え、弁箱の空洞内にシール部材が装着され、このシール部材に弁体が装着されている。このボールバルブでは、シール部材によって弁体の外周囲全体がシールされる構造になっている。
同文献2のボールバルブは、弁箱の空洞内に装着された大型のシール部材で弁体の外周囲全体をシールする構造であるため、シール部材が摩耗した場合にはこのシール部材全体を交換する必要が生じて経済性が悪くなる。
同文献3の回転弁は、弁閉時にのみシール部材がボデーに接するので、操作トルクを低減できるものの、シール部材が摩耗した際には、弁体が更にねじ込み下降するため、シール部材が流出入口の位置とずれてしまい、都度、蓋部材の位置を調整する必要がある。
流体を流す際においては、微開時にキャビテーションを抑えつつこの微少開口時のエネルギー損失を最小限に抑えることができ、全開時には流出入口により損失係数を小さくして流動抵抗を抑えることができる。更に、小さいキャビティ容積により、異常昇圧値を低く抑えることができるため、漏れや作動不良の発生も回避できる。このように、流体の流出入時の損失を最小限に抑えてバルブとしての機能性を高め、ボールバルブに比較してスムーズな操作で流体を流すことが可能になる。これらのことから、ボールバルブの欠点を解消しつつ、ボールバルブやコックなどの利点を取り込んだ回転弁を提供できる。
保持リングがラジアル軸受とスラスト軸受との機能を発揮し、ラジアル軸受の機能によりシール部材締付け時の弁体の倒れを防止し、弁体の倒れに伴う弁体軸の摩耗やかじりを防止する。一方、スラスト軸受の機能により、シール部材の材料の弾性内でのつぶし代を維持して応力緩和とクリープを防止できる。
2 ボデー
3 弁体
4 蓋部材
5、140 シール部材
6 皿ばね(ばね部材)
10、11 流出入口
12 排出口
15 球面部
16 弁体収納部
22 開口部(下部内周面)
28 球状面部
30、31、32 貫通口
33 装着溝
80 管路
100 自動扉開閉装置
131 テーパ面部
132 テーパ状面部
141 保持リング
152 下部外周面
162 座面部
170 突起部
S 排出口面積
このばね部材6を介して、シール部材5の押圧力を調整しながら前記蓋部材4で開口部22を被蓋し、蓋部材4によって弁体3を増締め可能に設けている。
排出口12には、図示しない防塵キャップが上記雌ネジを用いて向きを自在に設定し、着脱可能に設けられていてもよく、この場合防塵キャップにより排出口からの異物の浸入が防がれる。
これら以外にも2つの流出入口10、11と排気口12との全てを連通可能に設けた状態がある。しかし、これは、回転弁を例えば鉄道車両用の排気弁として使用する場合に適していないため、その説明を省略する。
また、オリフィスを装着することなく、ボデーの排出口に所望の排出口面積を有する連通孔を直接孔開け加工により形成してもよい。
本発明の上記実施形態におけるバルブ本体1は、球面部15を有する弁体収納部16に流入口10、11、排出口12を略同口径に形成し、開口部22より貫通口30、31、32、シール部材5を有する球状面部28を備えた弁体3を回転自在に挿入し、流出入口10、11、排出口12と、貫通口30、31、32とのフルボア口径による連通状態を確保し、シール部材5で何れか1つの流出入口10、11又は排出口12を密封閉止し、流出入口10、11と排出口12、或は流出入口10、11同士を貫通口30、31、32を介して連通可能に設けていることにより、圧力損失を抑えながら低トルク性により操作性を高め、かつ封止力を高めつつシール部材5の摩耗を抑えることによりシール性を向上できる。
上記のことから、コンパクト性を維持しながら高圧の圧力空気に対しても高い封止性を発揮する。
これらのことから、バルブ本体1を、例えば鉄道車両の配管に用いる場合にも、その接続やメンテナンスが容易になり振動に対しても漏れ等を防止して安全にこれらの作業を実施できる。
例えば、バルブ本体1は図6に示した管路80の一部として設けられ、この場合、流出入口10、11と排出口12とが管路80に接続され、バルブ本体1によって管路80の流路が切換え可能に設けられたり、排出口12から流体を排出可能に設けられている。
図8においては、本発明の回転弁の他の実施形態を示している。この実施形態におけるバルブ本体130においては、ボデー2内の内周の一部にテーパ面部131、図9の弁体3の外周のテーパ面部131との対向位置にテーパ状面部132をそれぞれ形成し、弁体3の装着溝33にはシール部材140を装着したものである。さらに、バルブ本体130内には保持リング141が装着されている。
一方、図8のボデー2内の内周の一部にテーパ面部131を設けた場合には、このテーパ面部131にシール部材を上記球面部15と同じ形状に設けたときには、シール部材が弁閉状態でシール部26よりも流路内に押し出される状態になり、この状態から弁体3を回転するとシール部材が流路口縁に無理に接触して傷付く可能性がある。
これらを回避するためには、シール部材5に予荷重を均一に与えて片持ちによる偏心傾きを是正し、弁体軸のラジアル方向の調心を確保する必要がある。これを満足するためには、保持リング141の内周側と弁体3の下部外周面152、保持リングの外周側と開口部22との間の軸受機能を高める必要がある。
ここで、弁軸からの距離が離れるほど弁体3からボデー2に伝達されるラジアル方向の荷重が小さくなることから、弁体3の最大外周位置に保持リング141を装着することが望ましい。
保持リング141は、前述した第1実施形態のバルブ本体1に対しても第2実施形態と同様に装着可能であり、この場合にも前記と同様の機能を発揮可能となる。
従って、シール部材140が摩耗するに従って上ステム35のボデー2上面からの突出量が増すようになり、これによってシール部材140の摩耗状況を外部から視認できる。さらには、例えば、上ステム35の突出量を測定したり、上ステム35に適正位置を表示させることでシール部材140の交換時期を把握することもできる。
バルブ本体130の操作回数が増加すると、シール部材140の摩耗等によりばね部材6が弾発方向に伸長しようとすることで所定のシール面圧を確保することが難しくなる。このため、蓋部材4による増締めをおこなって所定のシール面圧まで回復されることが必要になる。
増締め時には、弁体3が保持リング141のラジアルベアリング機能により径方向にガイドされていることでステムの軸心方向に円滑に移動し、シール部材140に偏荷重を加えることなく均等な変形量を維持できる。
このバルブ本体160では、ボデー161の胴部171の表裏面(側面)に座面部162が設けられ、この座面部162の一方側に突起部170が形成されている。突起部170は球面突状に形成され、この突起部170を介して図示しないクランプによるボデー161の表裏面側からの把持が規制される。これについて、以下に詳述する。
Claims (6)
- ボデー内の内周の一部に形成した球面部或はテーパ面部を有する弁体収納部に流出入口と排出口とを形成し、前記弁体収納部より開口させた開口部より弁体を回転自在に挿入し、この弁体の外周の前記球面部或はテーパ面部との対向位置に球状面部或はテーパ状面部を形成し、さらに、前記流出入口又は排出口と連通する複数の貫通口と、これら貫通口との交差方向に前記流出入口と対向する装着溝とを形成し、この装着溝に前記流出入口又は排出口を閉止するシール部材を装着し、前記開口部を蓋部材で被蓋したときに、前記シール部材で何れか1つの前記流出入口又は排出口を密封閉止し、前記流出入口と排出口、或は前記流出入口同士を前記貫通口を介して連通可能に設けたことを特徴とする回転弁。
- 前記弁体収納部の前記開口部である下部内周面と前記弁体の下部外周面との間に保持リングを介在させ、この保持リングを前記弁体と前記蓋部材との間に装着した請求項1に記載の回転弁。
- 前記蓋部材と前記弁体との間にばね部材を装着し、前記開口部を被蓋した前記蓋部材で前記シール部材を増締め可能とし、かつ前記ばね部材を介して前記シール部材を前記ボデーのシール面に押圧可能に設けた請求項1又は2に記載の回転弁。
- 前記流出入口と排出口とを管路に接続してこの管路の流路を切換えるか或は前記排出口から流体を排出可能に設けた請求項1乃至3の何れか1項に記載の回転弁。
- 前記ボデーの表裏面の何れか一方、或は双方に座面部を設けると共に、この座面部上の少なくとも一方側に前記ボデーの表裏面側からの把持を規制する突起部を形成した請求項1乃至4の何れか1項に記載の回転弁。
- 請求項1乃至5の何れか1項に記載の回転弁の前記排出口面積を適宜に調整して緊急時又は保安時などの自動扉開閉装置用配管から排気する排気時間を一定に設定可能にしたことを特徴とする鉄道車両用急速排気弁。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US15/533,577 US20170321814A1 (en) | 2014-12-11 | 2015-12-09 | Rotary valve and quick exhaust valve for railway vehicle |
JP2016563711A JP6649272B2 (ja) | 2014-12-11 | 2015-12-09 | 回転弁と鉄道車両用急速排気弁 |
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JP2014-251224 | 2014-12-11 | ||
JP2014251224 | 2014-12-11 |
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WO2016093271A1 true WO2016093271A1 (ja) | 2016-06-16 |
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PCT/JP2015/084508 WO2016093271A1 (ja) | 2014-12-11 | 2015-12-09 | 回転弁と鉄道車両用急速排気弁 |
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JP (1) | JP6649272B2 (ja) |
WO (1) | WO2016093271A1 (ja) |
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CN113357404A (zh) * | 2021-05-28 | 2021-09-07 | 佛山市雅路斯工业设备有限公司 | 一种三通阀 |
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