WO2016086844A1 - Electric rivet nut gun - Google Patents
Electric rivet nut gun Download PDFInfo
- Publication number
- WO2016086844A1 WO2016086844A1 PCT/CN2015/096136 CN2015096136W WO2016086844A1 WO 2016086844 A1 WO2016086844 A1 WO 2016086844A1 CN 2015096136 W CN2015096136 W CN 2015096136W WO 2016086844 A1 WO2016086844 A1 WO 2016086844A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nut
- stroke
- hexagonal
- screw
- motor
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/0007—Tools for fixing internally screw-threaded tubular fasteners
- B25B27/0014—Tools for fixing internally screw-threaded tubular fasteners motor-driven
Definitions
- the invention belongs to the technical field of machinery, and in particular relates to a rivet nut electric gun.
- the rivet nut tool is a special installation tool for rivet nuts, including a pneumatic rivet nut gun and an electric rivet nut gun.
- the pneumatic rivet nut tool has the advantages of fast and tensile force, but its rotation is loaded and rotated.
- the rotating blades of the pneumatic motor with the rivet nut have a frequently used or slightly dusty working environment, and will suddenly become stuck and not work, there is a hidden danger of a large motor crash, and the air motor has a small torque due to the limitation of the volume.
- the riveting tension can be made larger, but the volume is also increased, and it can not be used in the case where there is no air source outdoors; currently, the electric rivet nut gun has two ways of riveting, and one is completely dependent on the rotary riveting.
- the riveting method is easy to damage the rivet nut.
- the other type is more commonly used to rotate the rivet nut into position and then pull the rivet vertically.
- the electric rivet nut is screwed in and the rivet nut mechanism does not crash, so the application is very extensive, but the electric rivet nut gun has the following limitations, giving the operator It is extremely inconvenient, and it uses a purely mechanical device to control the clutch in a limited manner, and it is necessary to adjust a plurality of threaded structural parts to ensure the riveting reliability, and there is no basis for measuring the adjustment.
- the structure is complex, many parts, many parts are vulnerable parts, and are not easy to replace, prone to failure, low life.
- the motor meshes with the motor meshing teeth without interference and without wasting space as much as possible, so the size of the motor is limited, and the rotational speed and power of the motor are greatly related to the magnitude thereof, and the motor is too small in torque and power.
- the motor becomes larger.
- the motor shaft will also become larger, and the motor teeth will also be larger. Otherwise, the motor cannot be engaged.
- the motor gear is enlarged and the reduction ratio is affected. Therefore, it is difficult to freely select a suitable matching motor in this design;
- an object of the present invention is to provide an excellent rivet nut electric gun, which is designed with a hollow through hole on a motor shaft, a sun gear of a planetary gear reduction system, and a power motor.
- the components, planetary gear reduction system, screw drive system, and riveting system are on the same axis.
- the tool is used in hand-held, the design is ergonomic, the connection of each part is simple and reliable, and various tools can be divided according to the different adjustment of the rivet nut, which can be changed in the design of the rivet nut with small pulling force. Speed adjustment is accelerated, and rivets with large breaking force can change the design to increase the pulling force and reduce the speed.
- a rivet nut electric gun includes an outer cover, a trigger, a circuit board, a power motor assembly, a riveting system, a screw drive system, a clutch control system, and a planetary gear reduction system;
- the power motor assembly includes a motor and a motor shaft, the motor shaft is disposed in a hollow structure, and a motor tooth is disposed at a front end of the motor shaft;
- the screw drive system comprises a roller positioning block, a ball screw, a screw nut, a front bearing seat, a rear bearing seat and a connecting shaft, wherein the ball screw is a hollow structure, and the front end is fixed by the roller positioning block, The end is connected with the lead screw nut, the lead screw nut is disposed in the front bearing seat; the rear bearing seat is connected with the front bearing seat, the connecting shaft is fixed through the rear bearing seat and the screw nut; the roller positioning block is disposed on the front bearing seat;
- the planetary gear reduction system includes a rear planetary gear carrier, a front planetary gear carrier, a sun gear I, a sun gear II, a planetary gear and an internal gear, and the sun gear I and the sun gear II are arranged in a hollow structure, on the sun gear II There are three planetary gears II and one pinion gear. The three planetary gears II and the motor teeth mesh with the internal and external gears. The internal gears are constrained in the front planetary gear carrier.
- the sun gear I is provided with three planetary gears I. , the three planetary gears I and the pinion mesh are meshed; the rear planetary gear carrier and the front planetary gear carrier are coupled together;
- the rivet system includes a pull rod, a gun head, an adjusting nut, an outer sleeve, a tie rod nut, and a screw lock nut
- a hexagonal connecting rod a connecting rod fixing circlip and an outer sleeve nut
- the outer sleeve is connected by an outer sleeve nut
- the lock is fastened to the front bearing seat, the pull rod nut is arranged inside the rear end of the outer sleeve, and the screw nut is arranged inside the pull rod nut; the pull rod and the gun head are arranged at the front end of the outer sleeve, and the rear end of the gun head is threaded.
- the adjusting nut is connected with the threaded portion of the rear end of the gun head, and the pull rod is connected with the hexagonal connecting rod;
- the connecting rod fixing circlip sleeve is sleeved on the hexagonal connecting rod, and is located between the front end of the ball screw and the screw lock nut;
- the clutch control system includes an electromagnet, a thrust terminal, a return spring, and a clutch connecting shaft.
- the hexagonal hole at one end of the clutch connecting shaft is connected to a hexagonal connecting rod hexagon, and the middle portion has a hexagonal shape, and the hollow sun wheel II
- the hexagonal hole is engaged, the front end of the hexagonal connecting rod is always connected with the hexagonal connecting rod, the thrust terminal is disposed at the rear end of the clutch connecting shaft, one end of the return spring is disposed at the end of the motor, and the other end is disposed at the end surface of the thrust terminal, and the electromagnet is passed
- the circuit board program controls the front and rear movement of the clutch connecting shaft to separate and mesh with the sun gear II.
- the hexagonal inner hole of the sun gear II meshes with the hexagonal portion of the clutch connecting shaft, and can drive the hexagonal connecting rod and the rod to rotate, and the electromagnet can push the clutch connecting shaft Separating the hexagonal inner hole of the sun gear II from the hexagonal portion of the clutch connecting shaft, so that the pull rod stops rotating;
- the outer cover is provided with a circuit board, a trigger and a stroke fixing plate and a stroke adjusting plate, wherein the circuit board is respectively connected with the motor and the stroke control board through the control line; the end of the stroke control board is provided with an inductor, a stroke fixing plate and a stroke
- the adjusting plate controls the adjustment of the riveting stroke by the stroke adjusting nut assembly; the roller positioning block is provided with a magnet; the inductor is located below the magnet;
- the center line and the riveting direction of the power motor assembly, the planetary gear reduction system, the screw drive system, and the riveting system are on the same axis.
- the outer cover is provided with a transparent window, and the transparent window is located outside the stroke adjusting plate, and the transparent window is provided with a ruler for adjusting the stroke.
- the front end of the screw nut is provided with a dustproof ring, and the dustproof ring is fixed in the front bearing seat.
- the rivet nut power tool has the following advantages and benefits:
- the motor is basically not limited in size and speed, the size of the motor can be changed and adjusted according to requirements, and the motor and the clutch connecting shaft cooperate better.
- the planetary gear reduction system has small volume, light weight, high load carrying capacity, long service life, stable operation, low noise, large output torque, and high transmission efficiency (because of meshing) Large area, so the torque is large, the transmission efficiency is high, and the performance is safe. The most important thing is the cooperation of the hollow structure of the sun gear and the clutch connecting shaft to make full use of all the space.
- the design of the reduction ratio of the planetary gear reduction system has been completely liberated, and the reduction ratio can be designed according to the requirements.
- the screw drive system and the riveting direction are in a straight line.
- the adjustment ⁇ can be free from excessive restrictions.
- the three parts can be replaced to meet the demand, so that the motor, the planetary gear reduction system and the screw drive system can be balanced very reasonably. Match, make the small horse-drawn car with the pull-up express, the big horse-drawn cart, and riveted the large-size rivet nut.
- the mechanism can use the mature planetary gear reduction system that realizes two-speed speed regulation, and directly shifts to meet the demand according to the needs during use.
- the parameter configuration of the electric rivet nut tool is the most reasonable and most Humanized, greatly liberating the labor force and improving work efficiency.
- FIG. 1 is a schematic structural view of a rivet nut electric gun according to the present invention.
- FIG. 2 is a partial structural schematic view of a rivet nut electric gun according to the present invention.
- FIG. 3 is a schematic structural view of a power motor assembly of the present invention.
- FIG. 5 is a schematic view showing the assembly of the planetary gear reduction system of the present invention.
- FIG. 6 is a partial exploded view of the planetary gear reduction system of the present invention.
- FIG. 7 is a schematic structural view of a clutch connection shaft of the present invention.
- FIG. 8 is a schematic diagram of an indication portion of a stroke control system of the present invention.
- FIG. 9 is a schematic view of a shifting shifting structure according to the present invention.
- a rivet nut electric gun includes an outer cover 37, a trigger 35, a circuit board 36, and a power Motor assembly, rivet system, screw drive system, clutch control system and planetary gear reduction system.
- the power motor assembly includes a motor 24 and a motor shaft 25, the motor shaft 25 is disposed in a hollow structure, and a motor tooth 40 is disposed at a front end of the motor shaft 25; the power motor assembly can realize the reverse rotation and disassembly of the rivet nut and pull Rivet mother.
- the screw drive system includes a roller positioning block 10, a ball screw 12, a screw nut 14, a front bearing housing 13, a rear bearing housing 17, and a connecting shaft 16,
- the ball screw 12 is a hollow structure
- the front end It is fixed by the roller positioning block 10
- the rear end is connected with the screw nut 14
- the screw nut 14 is a common screw nut.
- the screw nut 14 is disposed in the front bearing housing 13;
- the rear bearing housing 17 is connected with the front bearing housing 13, and the connecting shaft 16 passes through the rear bearing housing. 17 is fixed by a fixing pin 15 and a spindle nut 14;
- the roller positioning block 10 is disposed on the front bearing housing 13.
- the planetary gear reduction system includes a rear planetary gear carrier 23, a front planetary gear carrier 19, and a sun.
- the wheel 118, the sun gear 1121, the planetary gear 22 and the internal gear 20, the sun gear 118 and the sun gear 1121 are arranged in a hollow structure, and the sun gear 1121 is provided with three planetary gears II222 and a pinion 41, three planetary gears II222 and a motor.
- the teeth 40 mesh with the inner and outer gears 20, the inner gear 20 is restrained in the front planetary gear carrier 19, and the sun gear 118 is provided with three planetary gears 1221.
- the planetary gear carrier 23 and the front planetary gear carrier 19 are coupled together, and a shift fork 38 can be disposed on the outer cover 37.
- the shift fork 38 is connected to the internal gear 20 provided with the card slot, and is shifted by the shift shift 39.
- the shifting fork 38 is controlled to shift the internal gear, and the design is used according to the need, and the adaptability is better and the applicability is stronger;
- the hollow structure of the sun gear 1121 is a heterogeneous hexagonal hole structure, and is engaged with the clutch connecting shaft 26 The disassembly and assembly of the rivet nut is realized.
- the drawing and riveting system comprises a pull rod 1, a gun head 2, an adjusting nut 3, an outer sleeve 4, a tie rod nut 5, a screw lock nut 6, a hexagonal connecting rod 8, a connecting rod fixing spring 7 and a jacket
- the outer sleeve 4 is connected to the front bearing housing 13 by an outer sleeve nut 9.
- the rear end of the outer sleeve 4 is provided with a tie rod nut 5, and the rod nut 5 is internally provided with a screw lock nut.
- the front end of the outer sleeve 4 is provided with a pull rod 1 and a gun head 2, the rear end of the gun head 2 is threaded, the adjusting nut 3 is connected with the threaded portion of the rear end of the gun head 2, and the tie rod 1 is connected with the hexagonal connecting rod 8;
- the rod fixing circlip 7 is sleeved on the hex connecting rod 8 between the front end of the ball screw 12 and the screw lock nut 6, and the adjusting nut 3 is adjusted at the end of the nipple 2, and is screwed to the end surface of the outer sleeve 4.
- the upper part serves to fix the tip 2 and protect the thread, because in the case of no locking, the gap due to the screwing of the thread may cause the thread to be offset and strained.
- the clutch control system includes an electromagnet 29, a thrust terminal 28, a return spring 27, and a clutch connection shaft 26,
- the hexagonal hole of the clutch connecting shaft 26 is connected to the hexagonal connecting rod 8 hexagonal shape, and the middle portion has a hexagonal shape, and meshes with the hexagonal hole of the hollow sun wheel 1121, and is pushed and pulled by the electromagnet 29 to be connected with the other end of the clutch connecting shaft 26.
- the thrust terminal 28 is separated and meshed with the hexagonal hole of the hollow sun gear 1121, and the front end of the hexagonal connecting rod 8 is always connected with the hexagonal connecting rod 8, and the thrust terminal 28 is disposed at the rear end of the clutch connecting shaft 26, and the return spring 27 is One end is disposed at the end of the motor 24, and the other end is disposed at the end surface of the thrust terminal 28.
- the electromagnet 29 controls the clutch connecting shaft 26 to move back and forth from the sun gear 1121 through the circuit board program.
- the hexagonal inner hole and the clutch connecting shaft of the sun gear 1121 The hexagonal portion of the 26 is engaged with the hex, and the hex connecting rod 8 and the rod 1 can be rotated.
- the electromagnet 29 can push the clutch connecting shaft 26 to separate the hexagonal inner hole of the sun gear 1121 from the hexagonal portion of the clutch connecting shaft 26, so that the rod 1 stops rotating.
- the clutch control system has fewer parts, avoids the instability of the separate mechanical clutch, and has better stability and reliability.
- the outer cover 37 is provided with a circuit board 36, a trigger 35 and a stroke fixing plate 30 and a stroke adjusting plate 31.
- the circuit board 36 is respectively connected to the motor 24 and the stroke control board 43 through a control line; the circuit board 36 is provided with current overload protection.
- the device is provided with a sensor 44 at both ends of the stroke control plate 43.
- the stroke fixing plate 30 and the stroke adjusting plate 31 are controlled and adjusted by the stroke adjusting nut assembly 32.
- the roller positioning block 10 is provided with a magnet 11; the sensor 44 is located at the magnet 11 Below.
- the center line and the riveting direction of the power motor assembly, the planetary gear reduction system, the screw drive system and the riveting system are on the same axis, and the overall design and the clutch connection shaft 26 make the operation of the electric gun easier.
- the noise can be greatly reduced, and the space of the electric gun is effectively saved.
- the outer cover 37 is provided with a transparent window 34.
- the transparent window 34 is located outside the stroke adjusting plate 31, and the transparent window 34 is provided with a stroke adjusting scale 33, so that the stroke can be clearly seen. The nuances of the adjustment make the stroke control more precise.
- a dust seal 42 is disposed at a front end of the screw nut 6 , and the dust seal 42 is fixed in the front bearing seat 13 , which can effectively prevent the clogging caused by waste debris and dust of the rivet nut. Enhance the life of electric guns
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Transmission Devices (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
An electric rivet nut gun comprises a cover, a trigger, a circuit board, a power motor assembly, a rivet nut riveting system, a lead-screw system, a clutch control system and a planet gear deceleration system. The cover is disposed with the circuit board, the trigger and a stroke fixing plate and a stroke adjustment board. The circuit board is connected to a motor and a stroke control board by control wires; two ends of the stroke control board are provided with sensors, and the stroke fixing board and the stroke adjustment board are controlled by a stroke adjustment nut assembly; a magnet is disposed on a wheel positioning block; an inductor is located below the magnet; the central line of the power motor assembly, the planet gear deceleration system, the lead-screw system and the rivet nut riveting system is in the same axis with a riveting direction. With the largest tool application space, the electric gun is capable of riveting rivet nuts of various specifications, and has high adaptability.
Description
一种铆螺母电动枪 Rivet nut electric gun
技术领域 Technical field
[0001] 本发明属于机械技术领域, 尤其涉及一种铆螺母电动枪。 [0001] The invention belongs to the technical field of machinery, and in particular relates to a rivet nut electric gun.
背景技术 Background technique
[0002] 铆螺母工具, 是专门用于铆螺母的安装工具, 包括气动铆螺母枪和电动铆螺母 枪, 气动铆螺母工具有快速, 拉力能做到大的优点, 但其旋转装入、 旋出铆螺 母的风动马达的旋转叶片有着频繁使用或稍有尘埃的工作环境下, 会突发卡死 不工作, 存在很大的马达死机的隐患, 而且气动马达由于体积的限制导致扭力 小, 铆接拉力虽然可以做到较大, 但体积也随之增大的缺陷, 而且在室外没有 气源的情况无法使用; 目前电动铆螺母枪有两种方式铆接, 一种为完全依靠旋 转铆接, 这种铆接方式易损害铆螺母。 另一种较常用为将铆螺母旋转到位后垂 直拉铆, 电动铆螺母旋入、 旋出铆螺母机构不会死机, 因而应用非常广泛, 但 由于电动铆螺母枪其有以下局限, 给操作者带来极大不便, 其利用纯机械装置 有局限地控制离合, 且需要同吋调节多个螺纹结构零件来保证铆接可靠性, 没 有衡量调节的依据。 [0002] The rivet nut tool is a special installation tool for rivet nuts, including a pneumatic rivet nut gun and an electric rivet nut gun. The pneumatic rivet nut tool has the advantages of fast and tensile force, but its rotation is loaded and rotated. The rotating blades of the pneumatic motor with the rivet nut have a frequently used or slightly dusty working environment, and will suddenly become stuck and not work, there is a hidden danger of a large motor crash, and the air motor has a small torque due to the limitation of the volume. Although the riveting tension can be made larger, but the volume is also increased, and it can not be used in the case where there is no air source outdoors; currently, the electric rivet nut gun has two ways of riveting, and one is completely dependent on the rotary riveting. The riveting method is easy to damage the rivet nut. The other type is more commonly used to rotate the rivet nut into position and then pull the rivet vertically. The electric rivet nut is screwed in and the rivet nut mechanism does not crash, so the application is very extensive, but the electric rivet nut gun has the following limitations, giving the operator It is extremely inconvenient, and it uses a purely mechanical device to control the clutch in a limited manner, and it is necessary to adjust a plurality of threaded structural parts to ensure the riveting reliability, and there is no basis for measuring the adjustment.
[0003] 随着铆螺母工具的使用越来越广泛, 为了提高铆螺母的效率和质量, 经检索到 美国的一份专利文件, 其公幵 /公告号为 US05605070A, 虽然对铆螺母工具进行 了改进, 但是仍然存在一些缺陷, 主要缺陷细节体现如下: [0003] With the increasing use of rivet nut tools, in order to improve the efficiency and quality of the rivet nut, a patent document filed in the United States has been retrieved, and its publication/publication number is US05605070A, although the rivet nut tool has been Improvements, but there are still some shortcomings, the main defects are as follows:
[0004] 1、 由于其机械离合行程不可调控, 到了固定的位置才能达到离合要求, 空行 程大, 造成吋间和耗电浪费, 生产效率低。 [0004] 1. Since the mechanical clutching stroke is not controllable, the clutching position can be reached at a fixed position, the empty traveling process is large, the daytime and power consumption are wasted, and the production efficiency is low.
[0005] 2、 依靠机械扭簧扭力保证旋转力大小, 铆螺母装入和松幵旋紧力小, 遇到异 常旋不幵铆螺母, 且扭簧在频繁使用吋, 由于和其它关联机构件会反复摩擦和 撞击, 扭簧很容易发烫, 导致扭簧扭力会随着温度的变化而变得不稳定, 导致 铆螺母在装入过程中有损坏或旋不到位的隐患。 [0005] 2, relying on the mechanical torsion spring to ensure the size of the rotating force, the rivet nut loading and loosening tightening force is small, encountering an abnormally rotating rivet nut, and the torsion spring is frequently used, due to other related components Frequent friction and impact, the torsion spring is very easy to burn, causing the torsion spring to become unstable with temperature changes, resulting in damage or loosening of the rivet nut during the loading process.
[0006] 3、 正常操作极其繁琐, 需要同吋调节多个螺纹结构件保证旋入长度和铆接长 度, 这几个螺纹结构件既需要保证调整行程需要, 又需要满足拉铆强度需要,
由于需要较可靠铆接, 螺纹需要拧紧 (螺纹拧不紧则很容易松动变化使行程产 生变化和拉坏螺纹) , 往往螺纹拧紧后调整好的行程又变化了, 非专业人士, 非熟练人士很难顺利操作, 在小批量使用铆螺母吋往往调整吋间比使用吋间更 长。 [0006] 3, the normal operation is extremely cumbersome, it is necessary to adjust a plurality of threaded structural members to ensure the screwing length and the riveting length. These threaded structural parts need to ensure the adjustment stroke and the need to meet the riveting strength. Due to the need for more reliable riveting, the thread needs to be tightened (the screw thread is not tight and it is easy to loosen the change to make the stroke change and pull the thread). The adjusted stroke is often changed after the screw is tightened. It is difficult for non-professionals and unskilled people. Smooth operation, the use of rivet nuts in small batches tends to be longer between turns.
[0007] 4、 结构复杂, 零件多, 很多零件为易损零件, 且不容易更换, 易出现故障, 寿命低。 [0007] 4, the structure is complex, many parts, many parts are vulnerable parts, and are not easy to replace, prone to failure, low life.
[0008] 5、 由于丝杆螺母组件和旋合螺母所在的轴线, 齿轮轴线及马达中心轴线相互 平行, 每个系统不能根据需求独立设计所有参数, 具体体现在: [0008] 5. Because the axis of the screw nut assembly and the screw nut are parallel, the gear axis and the motor center axis are parallel to each other, and each system cannot independently design all parameters according to requirements, which are embodied in:
[0009] (1) 跟马达齿啮合的马达啮合齿不能做得很大, 不能超过丝杆螺母组件和旋 合螺母所在的轴线, 否则产生干涉, 因此齿轮的齿数和模数受到很大限制, 只 能局限在某个极小的范围内; [0009] (1) The motor meshing teeth that mesh with the motor teeth cannot be made large enough to exceed the axis of the screw nut assembly and the screw nut. Otherwise, interference occurs, so the gear number and modulus of the gear are greatly limited. Can only be limited to a very small range;
[0010] (2) 马达在不干涉且尽可能不浪费空间的情况下与马达啮合齿啮合, 因此马 达的大小受到限制, 马达的转速、 功率跟其大小关系巨大, 马达过小扭力、 功 率将变小, 马达做大, 随着功率的加大, 马达轴也将随之做大, 而马达齿也要 做大, 否则无法啮合, 马达齿做大后减速比又受到影响。 因而在该设计中很难 自由选择合适匹配的马达; [0010] (2) The motor meshes with the motor meshing teeth without interference and without wasting space as much as possible, so the size of the motor is limited, and the rotational speed and power of the motor are greatly related to the magnitude thereof, and the motor is too small in torque and power. As the size becomes smaller, the motor becomes larger. As the power increases, the motor shaft will also become larger, and the motor teeth will also be larger. Otherwise, the motor cannot be engaged. The motor gear is enlarged and the reduction ratio is affected. Therefore, it is difficult to freely select a suitable matching motor in this design;
[0011] (3) 丝杆螺母零件是在螺母外面再加工有齿轮, 工艺及其复杂, 要求高, 关 键缺陷是如果丝杆螺母的齿轮设计过大, 空间势必浪费, 齿轮设计过小, 满足 不了啮合条件; 综上所述, 该工具在设计中, 马达的转速, 减速齿轮的减速比 、 丝杆的大小无法根据需求做到最合理地设计, 常常是大马拉小车而且速度慢 , 或者小马拉大车拉不动, 目前电动铆螺母工具还不能拉断铆接力度强的大规 格铆螺母; [0011] (3) The screw nut part is processed with gears outside the nut, the process is complicated and high, and the key defect is that if the gear design of the screw nut is too large, the space is bound to be wasted, and the gear design is too small to satisfy In terms of the above, the tool is designed, the speed of the motor, the reduction ratio of the reduction gear, the size of the screw can not be designed according to the needs of the most reasonable, often a large horse-drawn car and slow, or The small horse-drawn cart can't be pulled. At present, the electric rivet nut tool can't break the large-size rivet nut with strong riveting strength;
[0012] (4) 马达组件、 齿轮、 丝杆组件的配合要求高, 需要保证三者之间平行的同 吋还要保证三根轴线在同一平面上, 平行度和平面度稍有偏差就影响啮合要求 , 从而导致工具噪声大。 [0012] (4) The motor assembly, the gear, and the screw assembly have high coordination requirements, and it is necessary to ensure that the parallel axes of the three are ensured that the three axes are on the same plane, and the parallelism and the flatness are slightly deviated to affect the meshing. Requirements, resulting in a tool that is noisy.
[0013] 6、 在外观设计上, 各配件排布受限于平行排布, 例如马达必需摆放在丝杆方 向的平行方向上, 空间使用受到极大限制, 造成很大空间浪费, 工具外形臃肿 , 手持重心无法满足人体力学的需要, 握手手持虎口没有好的着力点, 使用易
疲劳, 现有条件很难改变这种不人性化的机构布局。 [0013] 6, in the design, the arrangement of each component is limited to parallel arrangement, for example, the motor must be placed in the parallel direction of the screw rod direction, space use is greatly limited, resulting in a large space waste, tool shape Bloated, the center of gravity can not meet the needs of human mechanics, shaking hands and holding the tiger's mouth has no good focus, easy to use Fatigue, existing conditions are difficult to change this unhumanized institutional layout.
技术问题 technical problem
[0014] 为解决上述技术问题, 本发明目的是提供一款优秀的一种铆螺母电动枪, 该电 动枪在马达轴、 行星齿轮减速系统的太阳轮上设计一个中空的过孔, 而且动力 马达组件、 行星齿轮减速系统、 丝杆传动系统、 拉铆系统在同一轴线上。 工具 在手持使用吋, 设计符合人体工程学原理, 各个部分连接简单, 可靠, 可以根 据铆螺母的不同做简单的调整就可分出多款工具, 具体体现在拉拉力小的铆螺 母可改变设计将速度调整加快, 遇到断钉力大的铆钉可改变设计加大拉力, 降 低速度, 而这些设计仅需简单地更换马达、 行星齿轮减速系统或滚珠丝杆 (改变 滚珠丝杆的螺距大小即可改变速度)即可, 一种结构可分化出多款不同参数的工 具, 用户根据自己的需要可以使用最符合自己要求的工具。 [0014] In order to solve the above technical problem, an object of the present invention is to provide an excellent rivet nut electric gun, which is designed with a hollow through hole on a motor shaft, a sun gear of a planetary gear reduction system, and a power motor. The components, planetary gear reduction system, screw drive system, and riveting system are on the same axis. The tool is used in hand-held, the design is ergonomic, the connection of each part is simple and reliable, and various tools can be divided according to the different adjustment of the rivet nut, which can be changed in the design of the rivet nut with small pulling force. Speed adjustment is accelerated, and rivets with large breaking force can change the design to increase the pulling force and reduce the speed. These designs only need to simply replace the motor, planetary gear reduction system or ball screw (changing the pitch of the ball screw) It can change the speed). A structure can differentiate a variety of different parameters of the tool, users can use the tools that best meet their own needs according to their own needs.
问题的解决方案 Problem solution
技术解决方案 Technical solution
[0015] 一种铆螺母电动枪, 包括外盖、 扳机、 线路板、 动力马达组件、 拉铆系统、 丝 杆传动系统、 离合控制系统和行星齿轮减速系统; [0015] A rivet nut electric gun includes an outer cover, a trigger, a circuit board, a power motor assembly, a riveting system, a screw drive system, a clutch control system, and a planetary gear reduction system;
[0016] 所述动力马达组件包括马达和马达轴, 所述马达轴设置成中空结构, 马达轴前 端设置有马达齿; [0016] The power motor assembly includes a motor and a motor shaft, the motor shaft is disposed in a hollow structure, and a motor tooth is disposed at a front end of the motor shaft;
[0017] 所述丝杆传动系统包括滚轮定位块、 滚珠丝杆、 丝杆螺母、 前轴承座、 后轴承 座和连接轴, 所述滚珠丝杆为中空结构, 前端被滚轮定位块固定, 后端和丝杆 螺母连接, 丝杆螺母设置在前轴承座内; 所述后轴承座和前轴承座连接, 连接 轴穿过后轴承座和丝杆螺母固定; 滚轮定位块设置在前轴承座上; [0017] The screw drive system comprises a roller positioning block, a ball screw, a screw nut, a front bearing seat, a rear bearing seat and a connecting shaft, wherein the ball screw is a hollow structure, and the front end is fixed by the roller positioning block, The end is connected with the lead screw nut, the lead screw nut is disposed in the front bearing seat; the rear bearing seat is connected with the front bearing seat, the connecting shaft is fixed through the rear bearing seat and the screw nut; the roller positioning block is disposed on the front bearing seat;
[0018] 所述行星齿轮减速系统包括后行星齿轮座、 前行星齿轮座、 太阳轮 I、 太阳轮 II 、 行星齿轮和内齿轮, 太阳轮 I和太阳轮 II设置成中空结构, 太阳轮 II上设置有三 个行星齿轮 II和一个小齿轮, 三个行星齿轮 II和马达齿啮合同吋和内齿轮啮合, 内齿轮被限位装在前行星齿轮座内, 太阳轮 I上设置有三个行星齿轮 I, 三个行星 齿轮 I和小齿轮啮合; 后行星齿轮座和前行星齿轮座连接在一起; [0018] The planetary gear reduction system includes a rear planetary gear carrier, a front planetary gear carrier, a sun gear I, a sun gear II, a planetary gear and an internal gear, and the sun gear I and the sun gear II are arranged in a hollow structure, on the sun gear II There are three planetary gears II and one pinion gear. The three planetary gears II and the motor teeth mesh with the internal and external gears. The internal gears are constrained in the front planetary gear carrier. The sun gear I is provided with three planetary gears I. , the three planetary gears I and the pinion mesh are meshed; the rear planetary gear carrier and the front planetary gear carrier are coupled together;
[0019] 所述拉铆系统包括拉杆、 枪头、 调节螺母、 外套筒、 拉杆螺母、 丝杆锁紧螺母 [0019] The rivet system includes a pull rod, a gun head, an adjusting nut, an outer sleeve, a tie rod nut, and a screw lock nut
、 六角连接杆、 连接杆固定卡簧和外套筒螺母, 所述外套筒通过外套筒螺母连
接锁紧在前轴承座上, 外套筒后端内部设置有拉杆螺母, 拉杆螺母内部设置有 丝杆锁紧螺母; 外套筒前端设置有拉杆和枪头, 枪头后端加工有螺纹, 调节螺 母和枪头后端的螺纹部分连接, 拉杆与六角连接杆连接; 所述连接杆固定卡簧 套在六角连接杆上, 位于滚珠丝杆前端和丝杆锁紧螺母之间; , a hexagonal connecting rod, a connecting rod fixing circlip and an outer sleeve nut, the outer sleeve is connected by an outer sleeve nut The lock is fastened to the front bearing seat, the pull rod nut is arranged inside the rear end of the outer sleeve, and the screw nut is arranged inside the pull rod nut; the pull rod and the gun head are arranged at the front end of the outer sleeve, and the rear end of the gun head is threaded. The adjusting nut is connected with the threaded portion of the rear end of the gun head, and the pull rod is connected with the hexagonal connecting rod; the connecting rod fixing circlip sleeve is sleeved on the hexagonal connecting rod, and is located between the front end of the ball screw and the screw lock nut;
[0020] 所述离合控制系统包括电磁铁、 推力端子、 复位弹簧和离合连接轴, 所述离合 连接轴一端的六角孔与六角连接杆六角相连, 中间部分为六角形状, 与中空的 太阳轮 II的六角孔啮合, 靠近六角连接杆的前端与六角连接杆始终保持连接, 推 力端子设置在离合连接轴后端, 复位弹簧的一端设置在马达尾端, 另一端设置 在推力端子端面, 电磁铁通过线路板程序控制离合连接轴前后移动与太阳轮 II分 离和啮合, 太阳轮 II的六角内孔与离合连接轴的六角部分啮合吋, 可以带动六角 连接杆及拉杆旋转, 电磁铁可推动离合连接轴使太阳轮 II的六角内孔与离合连接 轴的六角部分分离, 使拉杆停止旋转; [0020] The clutch control system includes an electromagnet, a thrust terminal, a return spring, and a clutch connecting shaft. The hexagonal hole at one end of the clutch connecting shaft is connected to a hexagonal connecting rod hexagon, and the middle portion has a hexagonal shape, and the hollow sun wheel II The hexagonal hole is engaged, the front end of the hexagonal connecting rod is always connected with the hexagonal connecting rod, the thrust terminal is disposed at the rear end of the clutch connecting shaft, one end of the return spring is disposed at the end of the motor, and the other end is disposed at the end surface of the thrust terminal, and the electromagnet is passed The circuit board program controls the front and rear movement of the clutch connecting shaft to separate and mesh with the sun gear II. The hexagonal inner hole of the sun gear II meshes with the hexagonal portion of the clutch connecting shaft, and can drive the hexagonal connecting rod and the rod to rotate, and the electromagnet can push the clutch connecting shaft Separating the hexagonal inner hole of the sun gear II from the hexagonal portion of the clutch connecting shaft, so that the pull rod stops rotating;
[0021] 外盖上设置有线路板、 扳机和行程固定板和行程调节板, 线路板分别通过控制 线与马达和行程控制板连接; 行程控制板两端设置有感应器, 行程固定板和行 程调节板通过行程调节螺母组件控制拉铆行程的调节; 所述滚轮定位块上设置 有磁铁; 感应器位于磁铁下方; [0021] The outer cover is provided with a circuit board, a trigger and a stroke fixing plate and a stroke adjusting plate, wherein the circuit board is respectively connected with the motor and the stroke control board through the control line; the end of the stroke control board is provided with an inductor, a stroke fixing plate and a stroke The adjusting plate controls the adjustment of the riveting stroke by the stroke adjusting nut assembly; the roller positioning block is provided with a magnet; the inductor is located below the magnet;
[0022] 所述动力马达组件、 行星齿轮减速系统、 丝杆传动系统和拉铆系统的中心线与 铆接方向是在同一轴线上。 [0022] The center line and the riveting direction of the power motor assembly, the planetary gear reduction system, the screw drive system, and the riveting system are on the same axis.
[0023] 所述外盖上设置有透明窗, 透明窗位于行程调节板的外侧, 透明窗上设置有行 程调节的标尺。 [0023] The outer cover is provided with a transparent window, and the transparent window is located outside the stroke adjusting plate, and the transparent window is provided with a ruler for adjusting the stroke.
[0024] 所述丝杆螺母前端设置有防尘圈, 防尘圈固定在前轴承座内。 [0024] The front end of the screw nut is provided with a dustproof ring, and the dustproof ring is fixed in the front bearing seat.
发明的有益效果 Advantageous effects of the invention
有益效果 Beneficial effect
[0025] 本铆螺母电动工具具有如下优点与有益效果: [0025] The rivet nut power tool has the following advantages and benefits:
[0026] (1)运用了带有中空马达轴的马达这一新技术, 马达在大小和转速上基本不受限 制, 马达大小可以根据需求更换调整, 而且马达和离合连接轴配合作用更好。 [0026] (1) Using a new technology of a motor with a hollow motor shaft, the motor is basically not limited in size and speed, the size of the motor can be changed and adjusted according to requirements, and the motor and the clutch connecting shaft cooperate better.
[0027] (2)运用了行星齿轮减速系统, 行星齿轮减速系统具有体积小, 重量轻, 承载 能力高, 使用寿命长, 运转平稳, 噪声低, 输出扭矩大, 传动效率高 (因为啮合
面积大, 所以扭矩大, 传动效率高), 性能安全等优点。 最重要的是太阳轮中空 结构和离合连接轴的配合, 充分合理地利用所有空间。 行星齿轮减速系统的减 速比的设计得到了完全解放, 完全可以根据需求设计减速比大小。 [0027] (2) Using a planetary gear reduction system, the planetary gear reduction system has small volume, light weight, high load carrying capacity, long service life, stable operation, low noise, large output torque, and high transmission efficiency (because of meshing) Large area, so the torque is large, the transmission efficiency is high, and the performance is safe. The most important thing is the cooperation of the hollow structure of the sun gear and the clutch connecting shaft to make full use of all the space. The design of the reduction ratio of the planetary gear reduction system has been completely liberated, and the reduction ratio can be designed according to the requirements.
[0028] (3)丝杆螺母的结构变得简单, 螺母没有增加齿轮合并在一起的的束缚, 工艺变 得简单, 而且根据拉力大小进行设计, 丝杆螺母直径和长度随铆接强度的变化 而变化, 铆接强度大的用直径大的、 螺距相对小的, 旋合长度长的丝杆螺母, 这样电动枪体积大一点, 拉铆速度减慢; 铆接强度小则用直径较小的、 螺距较 大的, 旋合长度短的丝杆螺母, 这样电动枪体积小一点, 拉铆速度加快; 综合 以上所述, 该工具系统得到合理的分工, 例如针对铝制的铆接力度小的铆螺母 , 可以选择功率小的快速的马达, 减速比小的行星齿轮减速系统, 体积小螺距 稍微大的丝杆传动系统, 做成快速的小规格拉力的铆螺母工具; 反之亦可以选 择做成大拉力的铆螺母电动枪。 该结构由于动力马达组件, 行星齿轮减速系统 [0028] (3) The structure of the screw nut becomes simple, the nut does not increase the binding of the gears together, the process becomes simple, and the design is based on the tensile force, and the diameter and length of the screw nut vary with the riveting strength. Change, large riveting strength with large diameter, relatively small pitch, long screw length screw nut, so that the electric gun is larger, the riveting speed is slower; the riveting strength is smaller, the diameter is smaller, the pitch is smaller Large, screw nut with short length, so that the size of the electric gun is smaller and the speed of the riveting speed is increased. In summary, the tool system has a reasonable division of labor, for example, a rivet nut with a small riveting force for aluminum. Select a fast motor with low power, a planetary gear reduction system with a small reduction ratio, a screw drive system with a small volume and a small pitch, and a fast rivet nut tool with small tension; vice versa. Nut electric gun. The structure is due to the power motor assembly, the planetary gear reduction system
, 丝杆传动系统和拉铆方向成一条直线, 调整吋可以不受过多限制, 可以更换 这三个部分即可满足需求, 使马达, 行星齿轮减速系统, 丝杆传动系统做到非 常合理的平衡匹配, 做到小马拉小车同吋拉快车, 大马拉大车, 还能铆接大规 格铆螺母。 The screw drive system and the riveting direction are in a straight line. The adjustment 吋 can be free from excessive restrictions. The three parts can be replaced to meet the demand, so that the motor, the planetary gear reduction system and the screw drive system can be balanced very reasonably. Match, make the small horse-drawn car with the pull-up express, the big horse-drawn cart, and riveted the large-size rivet nut.
[0029] (4)运用上述结构带来的另一大好处是动力马达组件, 行星齿轮减速系统, 丝杆 传动系统和拉铆方向成一条直线, 使工具更紧凑, 美观, 空间得到充分利用, 手持重心可以做到符合人体工程学的要求; 而且动力马达组件、 离合连接轴、 行星齿轮减速系统、 丝杆传动系统之间配合简单, 即使同轴度略有偏差也不会 造成噪声太大, 而且四者之间配合非常简单, 离合控制很简单、 可靠; 而且使 用吋的噪声远远小于普通工具齿轮的啮合声音。 [0029] (4) Another great advantage brought by the above structure is that the power motor assembly, the planetary gear reduction system, the screw drive system and the riveting direction are in a straight line, so that the tool is more compact, beautiful, and the space is fully utilized. The hand center of gravity can meet the ergonomic requirements; and the power motor assembly, the clutch connecting shaft, the planetary gear reduction system, and the screw drive system are simply matched, and even if the coaxiality is slightly deviated, the noise will not be too large. Moreover, the cooperation between the four is very simple, the clutch control is simple and reliable; and the noise of using the cymbal is much smaller than the meshing sound of the common tool gear.
[0030] (5)该机构可运用已成熟的实现两档调速的行星齿轮减速系统, 使用过程中根据 需要直接换档满足需求。 [0030] (5) The mechanism can use the mature planetary gear reduction system that realizes two-speed speed regulation, and directly shifts to meet the demand according to the needs during use.
[0031] 这是一款携带方便, 既具有气动工具的快速和强劲, 又能方便地进行野外作业 , 做到根据需求提供所需参数, 将电动铆螺母工具的参数配置做到最合理、 最 具人性化, 极大地解放了劳动力, 提高了工作效率。 [0031] This is a portable, fast and powerful pneumatic tool, and can be easily carried out in the field. It can provide the required parameters according to the requirements. The parameter configuration of the electric rivet nut tool is the most reasonable and most Humanized, greatly liberating the labor force and improving work efficiency.
对附图的简要说明
附图说明 Brief description of the drawing DRAWINGS
[0032] 图 1为本发明一种铆螺母电动枪结构示意图; 1 is a schematic structural view of a rivet nut electric gun according to the present invention;
[0033] 图 2为本发明一种铆螺母电动枪局部结构示意图; 2 is a partial structural schematic view of a rivet nut electric gun according to the present invention;
[0034] 图 3为本发明动力马达组件结构示意图; 3 is a schematic structural view of a power motor assembly of the present invention;
[0035] 图 4为本发明行星齿轮减速系统爆炸图; 4 is an exploded view of a planetary gear reduction system of the present invention;
[0036] 图 5为本发明行星齿轮减速系统装配示意图; [0036] FIG. 5 is a schematic view showing the assembly of the planetary gear reduction system of the present invention;
[0037] 图 6为本发明行星齿轮减速系统局部分解图; 6 is a partial exploded view of the planetary gear reduction system of the present invention;
[0038] 图 7为本发明离合连接轴结构示意图; 7 is a schematic structural view of a clutch connection shaft of the present invention;
[0039] 图 8为本发明行程控制系统指示部分示意图; 8 is a schematic diagram of an indication portion of a stroke control system of the present invention;
[0040] 图 9为本发明带变速换挡结构示意图; 9 is a schematic view of a shifting shifting structure according to the present invention;
[0041] 其中: 1、 拉杆; 2、 枪头; 3、 调节螺母; 4、 外套筒; 5、 拉杆螺母; 6、 丝杆 锁紧螺母; 7、 连接杆固定卡簧; 8、 六角连接杆; 9、 外套筒螺母; 10、 滚轮定 位块; 11、 磁铁; 12、 滚珠丝杆; 13、 前轴承座; 14、 丝杆螺母; 15、 固定销 ; 16、 连接轴; 17、 后轴承座; 18、 太阳轮 I; 19、 前行星齿轮座; 20、 内齿轮 ; 21、 太阳轮 II; 22、 行星齿轮; 23、 后行星齿轮座; 24、 马达; 25、 马达轴; 26、 离合连接轴; 27、 复位弹簧; 28、 推力端子; 29、 电磁铁; 30、 行程固定 板; 31、 行程调节板; 32、 行程调节螺母组件; 33、 标尺; 34、 透明窗; 35、 扳机; 36、 线路板; 37、 外盖; 38、 变速拨叉; 39、 变速换挡幵关; 40、 马达 齿; 41、 小齿轮; 42、 防尘圈; 43、 行程控制板; 44、 感应器; 221、 行星齿轮 I ; 222、 行星齿轮 II。 [0041] wherein: 1, the drawbar; 2, the gun head; 3, the adjustment nut; 4, the outer sleeve; 5, the tie rod nut; 6, the screw lock nut; 7, the connecting rod fixed circlip; 8, hexagonal connection 9, outer sleeve nut; 10, roller positioning block; 11, magnet; 12, ball screw; 13, front bearing; 14, screw nut; 15, fixed pin; 16, connecting shaft; 18, sun gear I; 19, front planetary gear carrier; 20, internal gear; 21, sun gear II; 22, planetary gear; 23, rear planetary gear carrier; 24, motor; 25, motor shaft; Clutch connecting shaft; 27, return spring; 28, thrust terminal; 29, electromagnet; 30, stroke fixing plate; 31, stroke adjustment plate; 32, stroke adjustment nut assembly; 33, ruler; 34, transparent window; 35, trigger 36, circuit board; 37, outer cover; 38, shift fork; 39, shift shift 幵 off; 40, motor teeth; 41, pinion; 42, dust ring; 43, travel control board; 44, induction 221, planetary gear I; 222 Planetary gear II.
本发明的实施方式 Embodiments of the invention
[0042] 下面结合附图对本发明做进一步说明; [0042] The present invention will be further described below in conjunction with the accompanying drawings;
[0043] 如图 1、 图 2、 图 3、 图 4、 图 5、 图 6、 图 7和图 8所示, 一种铆螺母电动枪, 包括 外盖 37、 扳机 35、 线路板 36、 动力马达组件、 拉铆系统、 丝杆传动系统、 离合 控制系统和行星齿轮减速系统。 [0043] As shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5, FIG. 6, FIG. 7, and FIG. 8, a rivet nut electric gun includes an outer cover 37, a trigger 35, a circuit board 36, and a power Motor assembly, rivet system, screw drive system, clutch control system and planetary gear reduction system.
[0044] 所述动力马达组件包括马达 24和马达轴 25, 所述马达轴 25设置成中空结构, 马 达轴 25前端设置有马达齿 40; 动力马达组件可实现正反转拆装铆螺母并拉铆螺
母。 [0044] The power motor assembly includes a motor 24 and a motor shaft 25, the motor shaft 25 is disposed in a hollow structure, and a motor tooth 40 is disposed at a front end of the motor shaft 25; the power motor assembly can realize the reverse rotation and disassembly of the rivet nut and pull Rivet mother.
[0045] 所述丝杆传动系统包括滚轮定位块 10、 滚珠丝杆 12、 丝杆螺母 14、 前轴承座 13 、 后轴承座 17和连接轴 16, 所述滚珠丝杆 12为中空结构, 前端被滚轮定位块 10 固定, 后端和丝杆螺母 14连接, 丝杆螺母 14采用普通的丝杆螺母, 与增加齿轮 合并在一起的丝杆螺母相比较, 本发明的丝杆螺母 14加工工艺变得简单, 而且 可以根据拉力大小进行设计丝杆螺母的直径和长度, 丝杆螺母 14设置在前轴承 座 13内; 所述后轴承座 17和前轴承座 13连接, 连接轴 16穿过后轴承座 17通过固 定销 15和丝杆螺母 14固定; 滚轮定位块 10设置在前轴承座 13上。 [0045] The screw drive system includes a roller positioning block 10, a ball screw 12, a screw nut 14, a front bearing housing 13, a rear bearing housing 17, and a connecting shaft 16, the ball screw 12 is a hollow structure, the front end It is fixed by the roller positioning block 10, the rear end is connected with the screw nut 14, and the screw nut 14 is a common screw nut. Compared with the screw nut which is combined with the added gear, the processing technology of the screw nut 14 of the present invention is changed. It is simple, and the diameter and length of the screw nut can be designed according to the magnitude of the pulling force. The screw nut 14 is disposed in the front bearing housing 13; the rear bearing housing 17 is connected with the front bearing housing 13, and the connecting shaft 16 passes through the rear bearing housing. 17 is fixed by a fixing pin 15 and a spindle nut 14; the roller positioning block 10 is disposed on the front bearing housing 13.
[0046] 如图 1、 图 2、 图 3、 图 4、 图 5、 图 6、 图 7和图 9所示, 所述行星齿轮减速系统包 括后行星齿轮座 23、 前行星齿轮座 19、 太阳轮 118、 太阳轮 1121、 行星齿轮 22和 内齿轮 20, 太阳轮 118和太阳轮 1121设置成中空结构, 太阳轮 1121上设置有三个行 星齿轮 II222和一个小齿轮 41, 三个行星齿轮 II222和马达齿 40啮合同吋和内齿轮 2 0啮合, 内齿轮 20被限位装在前行星齿轮座 19内, 太阳轮 118上设置有三个行星齿 轮 1221, 三个行星齿轮 1221和小齿轮 41啮合; 后行星齿轮座 23和前行星齿轮座 19 连接在一起,可以在外盖 37上设置变档拨叉 38, 变档拨叉 38和设置有卡槽的内齿 轮 20连接, 通过变速换挡幵关 39来控制变档拨叉 38对内齿轮进行换挡,使用吋根 据需要设计, 适应性更好, 适用性更强; 太阳轮 1121中空结构为异形六角孔结构 , 与离合连接轴 26啮合实现铆螺母的拆装。 1, 2, 3, 4, 5, 6, 7, and 9, the planetary gear reduction system includes a rear planetary gear carrier 23, a front planetary gear carrier 19, and a sun. The wheel 118, the sun gear 1121, the planetary gear 22 and the internal gear 20, the sun gear 118 and the sun gear 1121 are arranged in a hollow structure, and the sun gear 1121 is provided with three planetary gears II222 and a pinion 41, three planetary gears II222 and a motor. The teeth 40 mesh with the inner and outer gears 20, the inner gear 20 is restrained in the front planetary gear carrier 19, and the sun gear 118 is provided with three planetary gears 1221. The three planetary gears 1221 and the pinion gear 41 mesh; The planetary gear carrier 23 and the front planetary gear carrier 19 are coupled together, and a shift fork 38 can be disposed on the outer cover 37. The shift fork 38 is connected to the internal gear 20 provided with the card slot, and is shifted by the shift shift 39. The shifting fork 38 is controlled to shift the internal gear, and the design is used according to the need, and the adaptability is better and the applicability is stronger; the hollow structure of the sun gear 1121 is a heterogeneous hexagonal hole structure, and is engaged with the clutch connecting shaft 26 The disassembly and assembly of the rivet nut is realized.
[0047] 所述拉铆系统包括拉杆 1、 枪头 2、 调节螺母 3、 外套筒 4、 拉杆螺母 5、 丝杆锁 紧螺母 6、 六角连接杆 8、 连接杆固定卡簧 7和外套筒螺母 9, 所述外套筒 4通过外 套筒螺母 9连接锁紧在前轴承座 13上, 外套筒 4后端内部设置有拉杆螺母 5, 拉杆 螺母 5内部设置有丝杆锁紧螺母 6; 外套筒 4前端设置有拉杆 1和枪头 2, 枪头 2后 端加工有螺纹, 调节螺母 3和枪头 2后端的螺纹部分连接, 拉杆 1与六角连接杆 8 连接; 所述连接杆固定卡簧 7套在六角连接杆 8上, 位于滚珠丝杆 12前端和丝杆 锁紧螺母 6之间, 调节螺母 3在枪头 2调节合适吋, 旋合锁紧在外套筒 4的端面上 , 起到固定枪头 2和保护螺纹的作用, 因为在未锁紧的情况下, 由于螺纹旋合存 在的间隙会使螺纹偏移和拉伤。 [0047] The drawing and riveting system comprises a pull rod 1, a gun head 2, an adjusting nut 3, an outer sleeve 4, a tie rod nut 5, a screw lock nut 6, a hexagonal connecting rod 8, a connecting rod fixing spring 7 and a jacket The outer sleeve 4 is connected to the front bearing housing 13 by an outer sleeve nut 9. The rear end of the outer sleeve 4 is provided with a tie rod nut 5, and the rod nut 5 is internally provided with a screw lock nut. 6; the front end of the outer sleeve 4 is provided with a pull rod 1 and a gun head 2, the rear end of the gun head 2 is threaded, the adjusting nut 3 is connected with the threaded portion of the rear end of the gun head 2, and the tie rod 1 is connected with the hexagonal connecting rod 8; The rod fixing circlip 7 is sleeved on the hex connecting rod 8 between the front end of the ball screw 12 and the screw lock nut 6, and the adjusting nut 3 is adjusted at the end of the nipple 2, and is screwed to the end surface of the outer sleeve 4. The upper part serves to fix the tip 2 and protect the thread, because in the case of no locking, the gap due to the screwing of the thread may cause the thread to be offset and strained.
[0048] 所述离合控制系统包括电磁铁 29、 推力端子 28、 复位弹簧 27和离合连接轴 26,
所述离合连接轴 26—端的六角孔与六角连接杆 8六角相连, 中间部分为六角形状 , 与中空的太阳轮 1121的六角孔啮合, 靠电磁铁 29推拉带动与离合连接轴 26的另 一端相连的推力端子 28达到与中空的太阳轮 1121的六角孔分离和啮合, 靠近六角 连接杆 8的前端与六角连接杆 8始终保持连接, 推力端子 28设置在离合连接轴 26 后端, 复位弹簧 27的一端设置在马达 24尾端, 另一端设置在推力端子 28端面, 电磁铁 29通过线路板程序控制离合连接轴 26前后移动与太阳轮 1121分离和啮合, 太阳轮 1121的六角内孔与离合连接轴 26的六角部分啮合吋, 可以带动六角连接杆 8及拉杆 1旋转, 电磁铁 29可推动离合连接轴 26使太阳轮 1121的六角内孔与离合连 接轴 26的六角部分分离, 使拉杆 1停止旋转, 离合控制系统零件更少, 避免了单 独机械离合的不稳定性, 而且具有更好的稳定性和可靠性。 [0048] The clutch control system includes an electromagnet 29, a thrust terminal 28, a return spring 27, and a clutch connection shaft 26, The hexagonal hole of the clutch connecting shaft 26 is connected to the hexagonal connecting rod 8 hexagonal shape, and the middle portion has a hexagonal shape, and meshes with the hexagonal hole of the hollow sun wheel 1121, and is pushed and pulled by the electromagnet 29 to be connected with the other end of the clutch connecting shaft 26. The thrust terminal 28 is separated and meshed with the hexagonal hole of the hollow sun gear 1121, and the front end of the hexagonal connecting rod 8 is always connected with the hexagonal connecting rod 8, and the thrust terminal 28 is disposed at the rear end of the clutch connecting shaft 26, and the return spring 27 is One end is disposed at the end of the motor 24, and the other end is disposed at the end surface of the thrust terminal 28. The electromagnet 29 controls the clutch connecting shaft 26 to move back and forth from the sun gear 1121 through the circuit board program. The hexagonal inner hole and the clutch connecting shaft of the sun gear 1121 The hexagonal portion of the 26 is engaged with the hex, and the hex connecting rod 8 and the rod 1 can be rotated. The electromagnet 29 can push the clutch connecting shaft 26 to separate the hexagonal inner hole of the sun gear 1121 from the hexagonal portion of the clutch connecting shaft 26, so that the rod 1 stops rotating. The clutch control system has fewer parts, avoids the instability of the separate mechanical clutch, and has better stability and reliability.
[0049] 外盖 37上设置有线路板 36、 扳机 35和行程固定板 30和行程调节板 31, 线路板 36 分别通过控制线与马达 24和行程控制板 43连接; 线路板 36设置电流过载保护装 置; 行程控制板 43两端设置有感应器 44, 行程固定板 30和行程调节板 31通过行 程调节螺母组件 32控制调节; 所述滚轮定位块 10上设置有磁铁 11 ; 感应器 44位 于磁铁 11下方。 [0049] The outer cover 37 is provided with a circuit board 36, a trigger 35 and a stroke fixing plate 30 and a stroke adjusting plate 31. The circuit board 36 is respectively connected to the motor 24 and the stroke control board 43 through a control line; the circuit board 36 is provided with current overload protection. The device is provided with a sensor 44 at both ends of the stroke control plate 43. The stroke fixing plate 30 and the stroke adjusting plate 31 are controlled and adjusted by the stroke adjusting nut assembly 32. The roller positioning block 10 is provided with a magnet 11; the sensor 44 is located at the magnet 11 Below.
[0050] 所述动力马达组件、 行星齿轮减速系统、 丝杆传动系统和拉铆系统的中心线与 铆接方向是在同一轴线上, 整体设计加上离合连接轴 26使该电动枪操作更简便 [0050] The center line and the riveting direction of the power motor assembly, the planetary gear reduction system, the screw drive system and the riveting system are on the same axis, and the overall design and the clutch connection shaft 26 make the operation of the electric gun easier.
, 噪音可以大大降低, 而且有效节约了电动枪的空间。 The noise can be greatly reduced, and the space of the electric gun is effectively saved.
[0051] 如图 8所示, 所述外盖 37上设置有透明窗 34, 透明窗 34位于行程调节板 31的外 侧, 透明窗 34上设置有行程调节的标尺 33, 可以清楚的看到行程调节的细微之 处, 使行程控制更精确。 [0051] As shown in FIG. 8, the outer cover 37 is provided with a transparent window 34. The transparent window 34 is located outside the stroke adjusting plate 31, and the transparent window 34 is provided with a stroke adjusting scale 33, so that the stroke can be clearly seen. The nuances of the adjustment make the stroke control more precise.
[0052] 如图 1所示, 所述丝杆螺母 6前端设置有防尘圈 42, 防尘圈 42固定在前轴承座 13 内, 可以有效防止铆螺母吋的废屑和灰尘造成的堵塞, 增强电动枪的使用寿命 [0052] As shown in FIG. 1 , a dust seal 42 is disposed at a front end of the screw nut 6 , and the dust seal 42 is fixed in the front bearing seat 13 , which can effectively prevent the clogging caused by waste debris and dust of the rivet nut. Enhance the life of electric guns
[0053] 上述的这种整体结构设计, 各零件排布合理, 同一轴线上的设计, 避免空间使 用受到限制和浪费, 最大的利用了该电动枪的空间, 调节螺母的设置使螺母旋 入行程的调节变得直观, 简易, 离合连接轴的设计使动力马达组件和行星齿轮 减速系统、 丝杆传动系统的离合控制更为简易、 可靠, 工具外形简洁, 可以让
用户在手持使用吋, 完全符合人体工程学原理, 使用简单, 省力, 易于操作, 各个部分连接简单, 可靠, 而且该电动枪动力强劲, 可室内、 室外作业, 可以 对不同规格铆钉进行拉铆, 离合控制系统更可靠, 拉铆系统更稳定, 适用性强 尽管上文对本发明的具体实施方式给予了详细描述和说明, 但是应该指明的是 , 我们可以依据本发明的构想对上述实施方式进行各种等效改变和修改, 其所 产生的功能作用仍未超出说明书所涵盖的精神吋, 均应在本发明的保护范围之 内。
[0053] The above-mentioned overall structural design, the components are arranged reasonably, and the design on the same axis avoids the limitation and waste of space use, and the space of the electric gun is utilized to the maximum, and the setting of the adjusting nut causes the nut to be screwed into the stroke. The adjustment is intuitive and simple. The design of the clutch connecting shaft makes the clutch control of the power motor assembly and the planetary gear reduction system and the screw drive system simpler and more reliable. The tool shape is simple and can be made. The user is fully ergonomic in use, easy to use, labor-saving, easy to operate, simple and reliable in connection with each part, and the electric gun is powerful, can be used indoors and outdoors, and can be riveted to different specifications of rivets. The clutch control system is more reliable, the rivet system is more stable, and the applicability is strong. Although the detailed description and description of the specific embodiments of the present invention have been given above, it should be noted that the above embodiments may be implemented in accordance with the concept of the present invention. Equivalent changes and modifications, the functional effects of which are still beyond the spirit of the specification, are intended to be within the scope of the invention.
Claims
[权利要求 1] 一种铆螺母电动枪, 包括外盖、 扳机、 线路板、 动力马达组件、 拉铆 系统、 丝杆传动系统、 离合控制系统和行星齿轮减速系统; 所述动力马达组件包括马达和马达轴, 所述马达轴设置成中空结构, 马达轴前端设置有马达齿; [Claim 1] A rivet nut electric gun including an outer cover, a trigger, a circuit board, a power motor assembly, a riveting system, a screw drive system, a clutch control system, and a planetary gear reduction system; the power motor assembly including a motor And a motor shaft, the motor shaft is disposed in a hollow structure, and a motor tooth is disposed at a front end of the motor shaft;
所述丝杆传动系统包括滚轮定位块、 滚珠丝杆、 丝杆螺母、 前轴承座 、 后轴承座和连接轴, 所述滚珠丝杆为中空结构, 前端被滚轮定位块 固定, 后端和丝杆螺母连接, 丝杆螺母设置在前轴承座内; 所述后轴 承座和前轴承座连接, 连接轴穿过后轴承座和丝杆螺母固定; 滚轮定 位块设置在前轴承座上; The screw drive system comprises a roller positioning block, a ball screw, a screw nut, a front bearing seat, a rear bearing seat and a connecting shaft, wherein the ball screw is a hollow structure, the front end is fixed by the roller positioning block, the rear end and the wire The rod nut is connected, the lead screw nut is disposed in the front bearing seat; the rear bearing seat is connected with the front bearing seat, the connecting shaft is fixed through the rear bearing seat and the screw nut; the roller positioning block is disposed on the front bearing seat;
所述行星齿轮减速系统包括后行星齿轮座、 前行星齿轮座、 太阳轮 I 、 太阳轮 II、 行星齿轮和内齿轮, 太阳轮 I和太阳轮 II设置成中空结构 , 太阳轮 II上设置有三个行星齿轮 II和一个小齿轮, 三个行星齿轮 II 和马达齿啮合同吋和内齿轮啮合, 内齿轮被限位装在前行星齿轮座内 The planetary gear reduction system includes a rear planetary gear carrier, a front planetary gear carrier, a sun gear I, a sun gear II, a planetary gear and an internal gear, the sun gear I and the sun gear II are arranged in a hollow structure, and the sun gear II is provided with three Planetary gear II and a pinion, the three planetary gears II and the motor teeth mesh with the internal and internal gears, and the internal gear is restrained in the front planetary gear carrier.
, 太阳轮 I上设置有三个行星齿轮 I, 三个行星齿轮 I和小齿轮啮合; 后 行星齿轮座和前行星齿轮座连接在一起; , the sun gear I is provided with three planetary gears I, the three planetary gears I and the pinion gear mesh; the rear planetary gear base and the front planetary gear carrier are connected together;
其特征在于: 所述拉铆系统包括拉杆、 枪头、 调节螺母、 外套筒、 拉 杆螺母、 丝杆锁紧螺母、 六角连接杆、 连接杆固定卡簧和外套筒螺母 The utility model is characterized in that: the rivet system comprises a pull rod, a pipe head, an adjusting nut, an outer sleeve, a pull rod nut, a screw lock nut, a hexagonal connecting rod, a connecting rod fixing circlip and an outer sleeve nut.
, 所述外套筒通过外套筒螺母连接锁紧在前轴承座上, 外套筒后端内 部设置有拉杆螺母, 拉杆螺母内部设置有丝杆锁紧螺母; 外套筒前端 设置有拉杆和枪头, 枪头后端加工有螺纹, 调节螺母和枪头后端的螺 纹部分连接, 拉杆与六角连接杆连接; 所述连接杆固定卡簧套在六角 连接杆上, 位于滚珠丝杆前端和丝杆锁紧螺母之间; The outer sleeve is locked to the front bearing seat by an outer sleeve nut connection, and a pull rod nut is disposed inside the rear end of the outer sleeve, and a screw lock nut is disposed inside the pull rod nut; a pull rod is disposed at the front end of the outer sleeve The tip of the pipe head is threaded, the adjusting nut is connected with the threaded portion of the rear end of the pipe head, and the tie rod is connected with the hexagonal connecting rod; the connecting rod fixing circlip is sleeved on the hexagonal connecting rod, located at the front end of the ball screw and the wire Between the lever lock nuts;
所述离合控制系统包括电磁铁、 推力端子、 复位弹簧和离合连接轴, 所述离合连接轴一端的六角孔与六角连接杆六角相连, 中间部分为六 角形状, 与中空的太阳轮 1121的六角孔啮合, 靠近六角连接杆的前端 与六角连接杆始终保持连接, 推力端子设置在离合连接轴后端, 复位 弹簧的一端设置在马达尾端, 另一端设置在推力端子端面, 电磁铁通
过线路板程序控制离合连接轴前后移动与太阳轮 II分离和啮合, 太阳 轮 II的六角内孔与离合连接轴的中间六角部分啮合吋, 可以带动六角 连接杆及拉杆旋转, 电磁铁可推动离合连接轴使太阳轮 II的六角内孔 与离合连接轴的六角部分分离, 使拉杆停止旋转; 外盖上设置有线路板、 扳机和行程固定板和行程调节板, 线路板分别 通过控制线与马达和行程控制板连接; 行程控制板两端设置有感应器The clutch control system includes an electromagnet, a thrust terminal, a return spring and a clutch connecting shaft. The hexagonal hole at one end of the clutch connecting shaft is connected to the hexagonal connecting rod hexagon, the middle portion is a hexagonal shape, and the hexagonal hole of the hollow sun wheel 1121 Engagement, the front end of the hexagonal connecting rod is always connected with the hexagonal connecting rod, the thrust terminal is arranged at the rear end of the clutch connecting shaft, one end of the return spring is arranged at the end of the motor, and the other end is arranged at the end surface of the thrust terminal, the electromagnet is connected The circuit board program controls the clutch connecting shaft to move forward and backward to separate and mesh with the sun gear II. The hexagonal inner hole of the sun gear II meshes with the middle hexagonal portion of the clutch connecting shaft, which can drive the hexagonal connecting rod and the rod to rotate, and the electromagnet can push the clutch The connecting shaft separates the hexagonal inner hole of the sun gear II from the hexagonal portion of the clutch connecting shaft, so that the pull rod stops rotating; the outer cover is provided with a circuit board, a trigger and a stroke fixing plate and a stroke adjusting plate, and the circuit board passes through the control line and the motor respectively. Connected to the stroke control board; sensors are provided at both ends of the stroke control board
, 行程固定板和行程调节板通过行程调节螺母组件控制拉铆行程的调 节; 所述滚轮定位块上设置有磁铁; 感应器位于磁铁下方; 所述动力马达组件、 行星齿轮减速系统、 丝杆传动系统和拉铆系统的 中心线与铆接方向是在同一轴线上。 The stroke fixing plate and the stroke adjusting plate control the adjustment of the riveting stroke by the stroke adjusting nut assembly; the roller positioning block is provided with a magnet; the inductor is located under the magnet; the power motor assembly, the planetary gear reduction system, the screw drive The centerline and riveting direction of the system and the riveting system are on the same axis.
[权利要求 2] 根据权利要求 1所述的一种铆螺母电动枪, 其特征在于: 所述外盖上 设置有透明窗, 透明窗位于行程调节板的外侧, 透明窗上设置有行程 调节的标尺。 [Claim 2] A rivet nut electric gun according to claim 1, wherein: the outer cover is provided with a transparent window, the transparent window is located outside the stroke adjusting plate, and the transparent window is provided with a stroke adjustment Ruler.
[权利要求 3] 根据权利要求 1所述的一种铆螺母电动枪, 其特征在于: 所述丝杆螺 母前端设置有防尘圈, 防尘圈固定在前轴承座内。
[Claim 3] A rivet nut electric gun according to claim 1, wherein a tip end of the screw nut is provided with a dust seal, and the dust seal is fixed in the front bearing housing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP15865549.8A EP3228421A4 (en) | 2014-12-05 | 2015-12-01 | Electric rivet nut gun |
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---|---|---|---|
CN201410730469.0 | 2014-12-05 | ||
CN201410730469.0A CN105710814B (en) | 2014-12-05 | 2014-12-05 | A kind of riveting nut electric gun |
Publications (1)
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WO2016086844A1 true WO2016086844A1 (en) | 2016-06-09 |
Family
ID=56091026
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/CN2015/096136 WO2016086844A1 (en) | 2014-12-05 | 2015-12-01 | Electric rivet nut gun |
Country Status (3)
Country | Link |
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EP (1) | EP3228421A4 (en) |
CN (1) | CN105710814B (en) |
WO (1) | WO2016086844A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108746456A (en) * | 2018-08-29 | 2018-11-06 | 姚永法 | A kind of fast-type hand riveter |
CN112207757A (en) * | 2020-10-30 | 2021-01-12 | 瑞萨铆接紧固系统(苏州)有限公司 | Single-motor automatic nut riveting gun |
TWI805277B (en) * | 2022-03-14 | 2023-06-11 | 朝程工業股份有限公司 | Power tool |
US11673243B2 (en) | 2018-09-05 | 2023-06-13 | Milwaukee Electric Tool Corporation | Blind rivet nut-setting tool |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110682243B (en) * | 2019-10-12 | 2021-03-19 | 淮阴工学院 | Self-adaptive universal socket wrench |
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EP0496499A1 (en) * | 1991-01-22 | 1992-07-29 | Emhart Inc. | Apparatus for placing plastic nuts |
CN2822887Y (en) * | 2005-09-06 | 2006-10-04 | 王荣林 | Automatic riveter for reveting screw nut |
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CN201871671U (en) * | 2010-12-01 | 2011-06-22 | 扬州双盈工具厂 | Full-automatic screw nut riveting gun |
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CN203830641U (en) * | 2014-05-20 | 2014-09-17 | 高良 | Electric hand riveter convenient to dismount and mount |
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2014
- 2014-12-05 CN CN201410730469.0A patent/CN105710814B/en active Active
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2015
- 2015-12-01 WO PCT/CN2015/096136 patent/WO2016086844A1/en active Application Filing
- 2015-12-01 EP EP15865549.8A patent/EP3228421A4/en not_active Withdrawn
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DE3219716A1 (en) * | 1982-04-24 | 1983-12-01 | Alfred Honsel Nieten - und Metallwarenfabrik GmbH & Co, 5758 Fröndenberg | Device for setting threaded rivet nuts |
EP0496499A1 (en) * | 1991-01-22 | 1992-07-29 | Emhart Inc. | Apparatus for placing plastic nuts |
CN2822887Y (en) * | 2005-09-06 | 2006-10-04 | 王荣林 | Automatic riveter for reveting screw nut |
CN201295891Y (en) * | 2008-11-14 | 2009-08-26 | 李仁超 | Air hydraulic riveter structure |
CN201871671U (en) * | 2010-12-01 | 2011-06-22 | 扬州双盈工具厂 | Full-automatic screw nut riveting gun |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108746456A (en) * | 2018-08-29 | 2018-11-06 | 姚永法 | A kind of fast-type hand riveter |
US11673243B2 (en) | 2018-09-05 | 2023-06-13 | Milwaukee Electric Tool Corporation | Blind rivet nut-setting tool |
CN112207757A (en) * | 2020-10-30 | 2021-01-12 | 瑞萨铆接紧固系统(苏州)有限公司 | Single-motor automatic nut riveting gun |
TWI805277B (en) * | 2022-03-14 | 2023-06-11 | 朝程工業股份有限公司 | Power tool |
Also Published As
Publication number | Publication date |
---|---|
EP3228421A1 (en) | 2017-10-11 |
CN105710814A (en) | 2016-06-29 |
CN105710814B (en) | 2017-11-24 |
EP3228421A4 (en) | 2018-07-25 |
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