WO2016086701A1 - Induced device and process for inhibiting electrodeposition of acid mist - Google Patents

Induced device and process for inhibiting electrodeposition of acid mist Download PDF

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Publication number
WO2016086701A1
WO2016086701A1 PCT/CN2015/089547 CN2015089547W WO2016086701A1 WO 2016086701 A1 WO2016086701 A1 WO 2016086701A1 CN 2015089547 W CN2015089547 W CN 2015089547W WO 2016086701 A1 WO2016086701 A1 WO 2016086701A1
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Prior art keywords
isolation
plate
acid mist
net
isolation strip
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PCT/CN2015/089547
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French (fr)
Chinese (zh)
Inventor
林建平
石文堂
沈向峰
罗成
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杭州三耐环保科技股份有限公司
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Priority to EP15858116.5A priority Critical patent/EP3222755A4/en
Priority to US15/104,286 priority patent/US20160326662A1/en
Publication of WO2016086701A1 publication Critical patent/WO2016086701A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/04Diaphragms; Spacing elements
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/06Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
    • C25C1/08Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/06Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
    • C25C1/10Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of chromium or manganese
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/12Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/16Electrolytic production, recovery or refining of metals by electrolysis of solutions of zinc, cadmium or mercury
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/06Operating or servicing
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/10Electrodes, e.g. composition, counter electrode
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/04Removal of gases or vapours ; Gas or pressure control

Definitions

  • the invention relates to the fields of hydrometallurgy, electroplating, chemical engineering, and the like, and particularly relates to an inducing type suppressing electro-acid mist device and a process.
  • the electrochemical reaction of the anode and the cathode generates a large amount of gas.
  • these gases are precipitated on the electrode plate, they are attached to the surface of the electrode at an early stage, and as the bubble grows, when the bubble buoyancy When the adhesion is greater than the adhesion, the bubble is detached from the electrode plate and floats up from the solution.
  • the bubble reaches the liquid surface, due to the surface liquid tension, the bubble overflows from the solution and must carry the liquid.
  • These liquid-carrying bubbles encounter the groove surface. After the cold air, a burst occurs and a liquid mist is formed.
  • composition of the solution is acidic, a large amount of acid mist is formed on the groove surface. These acid mists not only seriously endanger the health of the workers, pollute the environment and the surrounding environment, but also cause serious corrosion to the plant and equipment, and increase the consumption of certain reagents.
  • the patent application No. 200710009588.7 proposes a method of wrapping the anode with a plastic mesh and a barrier cloth, so that the gas rising path generated by the anode increases, and the bubble becomes large. Thereby reducing the number of bubbles bursting on the surface of the liquid to achieve the purpose of suppressing the acid mist.
  • the barrier cloth is used to wrap the anode as a whole, which is disadvantageous to the flow of the electrolyte, causing the cell voltage to rise, thereby increasing energy consumption.
  • the barrier cloth encapsulates the anode conductive beam as a whole, and a large amount of gas is enriched around the anode conductive beam, which accelerates the corrosion rate of the anode conductive beam and seriously affects the anode life. Therefore, it is necessary to develop a process capable of avoiding the formation of acid mist from the root source to eliminate acid mist pollution while avoiding an increase in the cell voltage.
  • the technical problem to be solved by the present invention is to provide the above-mentioned defects that are highly susceptible to acid mist pollution in the electrochemical reaction process in the fields of hydrometallurgy, electroplating, chemical engineering, etc. in the prior art, and to provide a method capable of avoiding electrowinning from the root cause.
  • An inducible electrodeposited acid mist suppressing device that forms acid mist during the process, eliminates acid mist pollution, and can also achieve clean production.
  • An inductively suppressing electro-acid mist device comprising a plate
  • a first isolation net and a second isolation net are respectively disposed on the two sides of the plate, and a gap is left between the first isolation net and the second isolation net and the two sides of the plate respectively; and the first isolation is respectively disposed on both sides of the top of the plate And a second isolation strip, and the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net.
  • the plates During the electrowinning of the electrochemical reaction, the plates generate a large amount of gas. When these gases are deposited on the plates, they are initially attached to the surface of the electrode. As the bubbles grow, when the buoyancy of the bubbles is greater than the adhesion, the bubbles are from the plates. Disengaged from above and floated from the effusion; because the left and right sides of the plate are respectively provided with a first isolation net and a second isolation net, and the first isolation net and the second isolation net respectively have a gap between the two sides of the plate Such a design allows the electric fluid to enter from the bottom of the first and second isolation nets, and the air bubbles are carried between the first and second isolation nets. The electric effluent flows from the bottom to the top.
  • the effluent gradually flows out, and because of the arrangement of the first isolation net and the second isolation net, on the one hand, the resistance of the bubble rise increases, and the bubble is extended.
  • the residence time in the effusion most of the bubbles burst in the effusion or with the circulation of the effusion, can significantly reduce the number of bubbles in the surface of the bubble burst; on the other hand, the tiny bubbles in the effusion continue to aggregate
  • the bubbles are formed, and because the arrangement of the first and second spacers prolongs the time of bubble accumulation, the number of bubble bursts floating up to the liquid surface can be significantly reduced, thereby suppressing or reducing the occurrence of acid mist.
  • first isolation net and the second isolation net respectively have a gap between the two sides of the plate to facilitate the circulation of the solution, and it is convenient to induce the gas to rise; and the bubble accelerates the electrochemistry under the driving of the rising power.
  • the migration rate of the solution ions in the reaction tank is favorable for the decrease of the concentration difference polarization and the decrease of the cell voltage.
  • a first isolation strip and a second isolation strip are respectively disposed on the left and right sides of the top plate, and the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net, and the design is further
  • the gas in the bubble can be induced to be discharged from the first separator and the second separator, not only can reduce the overflow of the acid droplet, but also a small amount of acid droplets overflowing from the solution pass through the first separator and the first
  • the filtration of the two isolation strips, the acid-containing droplets are basically blocked on the first isolation strip and the second isolation strip, thereby avoiding the formation of acid mist in the trough surface during the electrowinning process, thereby eliminating acid mist pollution and helping To achieve clean production.
  • first isolation strip and the second isolation strip can eliminate the bag-up phenomenon caused by the provision of the first isolation net and the second isolation net while inducing gas discharge, thereby avoiding between the plates
  • the adhesion can also prevent the gas from bursting at the gas-liquid interface, effectively reducing the interface corrosion of the plates.
  • the acid mist frame plate set includes an outer frame, an inner frame and a diaphragm cloth, and the diaphragm cloth is embedded in the outer frame through the inner frame, and the pole The plate is inserted into the inner frame together with the first isolation net, the second isolation net, the first isolation strip and the second isolation strip, and the first isolation strip and the second isolation strip are both connected to the diaphragm cloth.
  • the diaphragm cloth is embedded in the outer frame through the inner frame, and the design can avoid the expansion of the diaphragm cloth due to the gas generated on the electrode plate; in addition, the above-mentioned plate together with the first isolation net, the second isolation net, and the first isolation belt And the second isolation strip is inserted into the inner frame together, such a design makes an effective space between the electrode plate and the acid mist frame plate group, which is beneficial to the flow of the electric liquid and the gas generated on the electrode plate, thereby avoiding The groove surface forms an acid mist.
  • the first isolation belt and the second isolation belt are connected to the diaphragm cloth, which can effectively prevent acid mist from overflowing.
  • the first insulation mesh and the electrode plates are connected by a first insulating connection.
  • the first insulating net and the electrode plate are connected together by using the first insulating connecting member.
  • the electrode plate can be prevented from emerging from the top of the first separating net due to the buoyancy rising; on the other hand, the gas at the gas-liquid interface can be avoided.
  • the bursting can effectively reduce the interface corrosion of the plates, and also avoid the corrosion of the poles of the plates, which helps to extend the service life of the plates.
  • the second insulation mesh and the electrode plates are connected by a second insulating connection.
  • the second insulating net and the electrode plate are connected by the second insulating connecting member, and on the one hand, the gas can be prevented from emerging from the side of the second insulating net due to the buoyancy rising; on the other hand, the gas can be avoided. Explosion at the gas-liquid interface can effectively reduce the interface corrosion of the plates, and also avoid corrosion of the conductive rods of the plates, which helps to extend the service life of the plates.
  • the first isolation strip and the second isolation strip are respectively connected to the two sides of the top of the plate through the fixing component.
  • the arrangement of the fixing components facilitates the installation of the first and second spacers and the plates.
  • the fixing component comprises a buckle, a first insulating sleeve and a second insulating sleeve, and the first insulating sleeve and the second insulating sleeve are respectively disposed on both sides of the buckle ;
  • the first spacer is clamped between the first insulating sleeve and the side of the plate, and the second spacer is clamped between the second insulating sleeve and the side of the plate.
  • the buckle is mainly used for fixing the first insulating sleeve and the second insulating sleeve, and the first insulating sleeve and the second insulating sleeve are respectively used for clamping the first isolation belt and the second Isolation belt.
  • the first insulating sleeve and/or the second insulating sleeve are sleeved with a sleeve fixing sleeve.
  • the setting of the sleeve fixing sleeve not only protects the first insulating sleeve rod and/or the second insulating sleeve rod, but also helps to increase the friction between the first insulating sleeve rod and the first insulating sleeve or The friction between the second insulating sleeve and the second insulating strip can further enhance the clamping strength between the first insulating sleeve or the second insulating sleeve and the first or second insulating strip, respectively.
  • both ends of the top of the outer frame are connected to the conductive bars at the top of the pole plate by hanging buckles.
  • the setting of the shackle can play the role of fixing the diaphragm cloth on the one hand, so as to keep a certain distance from the electrode plate, thereby avoiding the sticking between the diaphragm cloth and the electrode plate, and on the other hand, making the acid mist frame plate group easy installation.
  • the buckle comprises a hanging piece having a triangular cross section and a first fastening plate and a second fastening plate disposed on two sides of the bottom end of the hanging piece, the inner side of the first fastening plate and the second fastening plate
  • Each of the fasteners is provided with a fastener; the fastener is matched with the fastener mounting hole at the top of the outer frame, and the conductive rod of the electrode plate is disposed in the hollow inner cavity of the hanger.
  • the buckle of such a structure not only has a simple structure, but also facilitates the assembly between the outer frame and the conductive rod, and also functions as a fixed diaphragm cloth, so that the diaphragm cloth and the electrode plate are kept at a certain distance, which is beneficial to improving product quality.
  • the pendant 2.1 has a triangular cross section, and such a design not only utilizes the plate mounting groove, but also functions to prevent the cathode and cathode from being short-circuited.
  • the electrode plate is an anode plate.
  • the present invention also provides an inductively inhibiting electro-accumulation acid mist process using the above-described inductive suppression electro-coal acid mist device, comprising the following steps:
  • a first isolation strip and a second isolation strip are respectively disposed on two sides of the top of the anode plate, such that the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net, thereby forming the induced suppression Electrolytic acid mist device;
  • the obtained inductively inhibiting the electro-coal acid mist device is disposed in the electric storage tank at intervals from the cathode plate, and the spacing between the adjacent inductively inhibiting the electro-accumulation acid mist device is 50-150 mm;
  • the inductive suppressing electro-coal acid mist device and the cathode plate are disposed in the electrode collecting tank, a large number of bubbles are generated on the anode plate, and the bubbles flow from bottom to top between the first separating net and the second separating net.
  • the bubble rises to the liquid level of the effusion the acid mist in the bubble is blocked by the first isolation strip and the second isolation strip, and the gas in the bubble overflows through the first isolation strip and the second isolation strip .
  • the inductive suppression of the electrodeposited acid mist process of the present invention is not only simple in process, but also uses the above-mentioned inductive suppression of the electrode acid mist device, so that the process can avoid electricity from the root cause.
  • the acid mist shape is formed during the accumulation process, which eliminates acid mist pollution.
  • the spacing between adjacent inductively suppressed electro-coal acid mist devices is 50-150 mm, if the spacing between adjacent inductively suppressed electro-coal acid mist devices is less than 50mm will affect each other's electrical reaction. If the spacing exceeds 150mm, the length or width of the slot surface will be greatly reduced, which will greatly reduce the number of induced suppression acid mist devices that can be installed in the electrode. Indeed affected the electrical efficiency.
  • a first isolation strip and a second isolation strip are respectively disposed on both sides of the top of the anode plate in the step, so that the first isolation strip and the second isolation strip are respectively located at the first After the isolation net and the upper position of the second isolation net, the steps are further included:
  • the gap between the first isolation net and the side of the anode plate is 2-50 mm, and the gap between the second isolation net and the anode plate side is also 2-50 mm. Because if the gap between the first isolation net and the second isolation net and the two sides of the anode plate respectively is less than 2 mm, the circulating flow of the electric effluent is hindered, which is more unfavorable for inducing gas rise; if the first isolation net and the second isolation The gap between the net and the two sides of the anode plate is greater than 50 mm, which not only makes the volume of the induced suppressing electro-acid mist device increase unnecessarily, is inconvenient to operate, but also makes the first isolation net and the second isolation net fail. The role of isolation.
  • the inductively suppressed electrodeposited acid mist device and the process provided by the present invention can avoid acid mist formation during the electrowinning process from the root, thereby eliminating acid mist pollution and achieving clean production.
  • FIG. 1 is a schematic view showing the structure of an inductively suppressing electro-coal acid mist device of the present invention
  • FIG. 2 is a schematic structural view of a plate
  • Figure 3 is a side view of Figure 2;
  • Figure 4 is a partial enlarged view of A in Figure 3;
  • Figure 5 is a schematic structural view of a diaphragm cloth
  • Figure 6 is a schematic structural view of the outer frame
  • Figure 7 is a schematic structural view of an inner frame
  • Fig. 8 is a schematic structural view of a buckle.
  • 1 is a pole plate
  • 1.1 is a conductive rod
  • 2 is a buckle
  • 2.1 is a pendant
  • 2.2 is a first buckle
  • 2.3 is a second buckle
  • 2.4 is a fastener
  • 3 is The first isolation net
  • 4 is the second isolation net
  • 5 is the first isolation belt
  • 6 is the second isolation belt
  • 7 is the outer frame
  • 7.1 is the fastener mounting hole
  • 8 is the inner frame
  • 9 is the diaphragm cloth
  • 10 is The first insulating connecting member
  • 11 is a second insulating connecting member
  • 12 is a buckle
  • 13 is a first insulating sleeve rod
  • 14 is a second insulating sleeve rod
  • 15 is a sleeve rod fixing sleeve.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • An inductively inhibiting electro-acid mist device as shown in Figure 1, includes a plate.
  • the left and right sides of the top surface of the above-mentioned plate 1 are respectively provided with a first isolation net 3 and a second isolation net 4, wherein the first isolation net 3 and the left side of the plate 1 pass the first
  • the insulating connecting members 10 are connected, and the second isolating mesh 4 and the right side of the plate 1 are connected by the second insulating connecting member 11, and the first isolating net 3 and the second isolating net 4 are respectively left between the left and right sides of the plate 1 gap.
  • the top and bottom sides of the top plate 1 are respectively provided with a first isolation strip 5 and a second isolation strip 6 through a fixing component, and the first isolation strip 5 and the second isolation strip 6 respectively Located above the first isolation net 3 and the second isolation net 4; wherein, as shown in FIG.
  • the fixing component comprises a buckle 12, a first insulating sleeve 13 and a second insulating sleeve 14, the first The insulating sleeve 13 and the second insulating sleeve 14 are respectively disposed on the left and right sides of the buckle 12, and the first insulating sleeve 13 and the second insulating sleeve 14 are sleeved with a sleeve fixing sleeve 15;
  • the first spacer 5 is clamped to the left side of the first insulating sleeve 13 and the plate 1
  • Between the second insulating strip 6 is clamped between the second insulating sleeve 14 and the right side of the plate 1.
  • the present invention may further include an acid mist frame plate group, wherein the acid mist frame plate group includes the outer frame 7, the inner frame 8 and the diaphragm cloth 9, and the structures of the outer frame 7, the inner frame 8 and the diaphragm cloth 9 are respectively as shown in the figure 6, shown in Figure 7 and Figure 5; as shown in Figure 1, the diaphragm cloth 9 is embedded in the outer frame 7 through the inner frame 8, and the plate 1 together with the first isolation net 3, the second isolation net 4, the first An isolation strip 5 and a second isolation strip 6 are inserted into the inner frame 8, and the first isolation strip 5 and the second isolation strip 6 are connected to the diaphragm cloth 9;
  • the buckle 2 is connected to the conductive bar 1.1 at the top of the plate 1.
  • the above plates 1 are all anode plates.
  • the gap between the first isolation net 3 and the left side of the plate 1 is 2-50 mm, specifically 2, 5, 8, 10, 12, 14, 19, 27, 36, 40, 43, 47 or 50mm, can also be other values; the gap between the second isolation net 4 and the right side of the plate 1 is also 2-50mm, specifically 2, 4, 7, 9, 10, 13, 17, 19 20, 24, 27, 30, 36, 41, 47 or 50 mm may also be other values.
  • the outer frame 7 is provided with a grid, and the size of the grid is greater than 2*2 mm, or the diameter of the grid is greater than 2 mm, and the outer frame 7 and the inner frame 8 are made of non-metallic plastic, glass steel, etc.
  • Cloth 9 is made of chemical fiber cloth, including polyester, acrylic, nylon and the like.
  • the first insulating sleeve 13 and the second insulating sleeve 14 are circular or square elongated rods, which are made of non-metal materials and have certain rigidity, and can further strengthen the first insulating sleeve 13 or the second insulating sleeve.
  • the first isolation strip 5 and the second isolation strip 6 are respectively installed at the gas-liquid boundary line at the top of the electrode plate 1, that is, a part of the first isolation strip 5 and the second separation strip 6 are located below the liquid surface, and a part is located on the liquid surface.
  • the gas-liquid boundary line is 5-50 mm above the liquid surface, specifically 5, 7, 10, 14, 17, 19, 23, 26, 30, 35, 39, 43, 47 or 50 mm, and the plate 1 is extended.
  • the length below the liquid surface is 5-50mm, specifically 5, 8, 11, 15, 18, 21, 25, 27, 29, 34, 37, 44, 47 or 50mm. This design can avoid air bubbles in the gas and liquid.
  • the interface is broken, which effectively reduces the interface corrosion of the anode plate.
  • the distance between the anode plate and the cathode plate is 10 to 100 mm, and specifically 10, 15, 20, 26, 31, 40, 56, 68, 72, 79, 85, 90 or 100 mm.
  • the first spacer tape 5 and the second spacer tape 6 are made of PP cotton.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • This embodiment is basically the same as the first embodiment. The only difference is that the hang buckle is limited in this embodiment.
  • the shackle 2 includes a hanging member 2.1 having a triangular cross section and a first gusset 2.2 and a second gusset 2.3 disposed on the left and right sides of the bottom end of the hanging member 2.1, and the first gusset 2.2 and
  • the fastening member 2.4 is disposed on the inner side of the second fastening plate 2.3; the fastening member 2.4 cooperates with the fastener mounting hole 7.1 at the top of the outer frame 7, and the conductive bar 1.1 of the electrode plate 1 is disposed in the hollow inner cavity of the hanging member 2.1.
  • the shackle 2 of such a structure not only has a simple structure, but also facilitates the assembly between the outer frame 7 and the conductive bar 1.1, and also functions to fix the diaphragm cloth 9, so that the diaphragm cloth 9 and the electrode plate 1 are kept at a certain distance, which is advantageous. Improve product quality.
  • the above-mentioned hanging piece 2.1 has a triangular cross section, and such a design not only utilizes the plate mounting groove, but also functions to prevent the cathode and cathode from being short-circuited.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • This embodiment is basically the same as the first embodiment, and the difference between the two is:
  • the upper part of the above-mentioned plate 1 is provided with a spirally inclined falling barrier plate, so that the acid mist generated during the electrowinning process is condensed and returned to the electrochemical reaction tank through the inclined falling barrier plate, which helps to further avoid formation of acid mist on the groove surface. .
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • This embodiment is basically the same as the first embodiment, and the difference between the two is:
  • the first isolation strip 5 and the second isolation strip 6 are provided with at least one filter inside to filter out the acid mist entrained in the gas.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • the present embodiment provides an inductive suppression electro-accumulation acid mist process using the above-described inductive suppression electro-magic acid mist device, comprising the following steps:
  • Step (1) respectively setting the first isolation net and the second on the left and right sides of the anode plate Isolating the net, and leaving a gap between the first and second isolated nets and the left and right sides of the anode plate;
  • Step (2) the first isolation net and the anode plate are fixedly connected to each other through the first insulating connecting member, and the second insulating net and the anode plate are fixedly connected to each other through the second insulating connecting member;
  • Step (3) disposing the first isolation strip and the second isolation strip on the left and right sides of the top of the anode plate, respectively, such that the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net position;
  • Step (4) selecting the diaphragm cloth, the inner frame and the outer frame that meet the requirements, and inserting the selected diaphragm cloth into the outer frame through the inner frame; wherein the diaphragm cloth has a warp and weft density of (50-600)* ( 50-600), which helps to optimize the effect of the isolation bubble of the diaphragm cloth;
  • the length of the diaphragm cloth is 2-5 mm larger than the length of the inner frame, specifically 2, 3, 4 or 5 mm, and the width is larger than the width of the inner frame 2 -5mm, specifically 2, 3, 4, 4.5 or 5mm;
  • the length of the inner frame is 3-10mm smaller than the length of the outer frame, specifically 3, 3.5, 4.2, 5, 5.3, 6.4, 7, 8.5 or 10mm, and its width is 3-10mm smaller than the width of the outer frame, specifically 3, 3.7, 4.6, 5.6, 6.6, 7.8, 9 or 10mm, which are convenient for installation between the diaphragm cloth, the inner frame and
  • Step (5) inserting the anode plate together with the first isolation net, the second isolation net, the first isolation belt and the second isolation belt into the inner frame, and the first isolation belt and the second isolation belt and the diaphragm The cloths are joined together to form the above-mentioned inductively suppressed electrowinning acid mist device;
  • Step (6) arranging the inductively suppressed electrodeposited acid mist device obtained in the step (5) at equal intervals with the cathode plate in the electric cell, and the interval between adjacent inductively suppressing the electrodeposited acid mist devices is 50 -150mm;
  • Step (7) after the above-mentioned inductive suppression electro-coal acid mist device and the cathode plate are disposed in the electric storage tank, a large amount of air bubbles are generated on the anode plate, and the air bubbles are separated from the first isolation net and the second isolation net And flowing upward; when the bubble rises to the liquid level of the electrowinning liquid, the acid mist in the bubble is blocked by the first isolation band and the second isolation band, and the gas in the bubble passes through the first isolation band and the second isolation band overflow.
  • the flow rate of the electrolyzed liquid in the electric storage tank is 10-1000 L/min, specifically 10, 30, 100, 200, 370, 480, 520, 600, 735, 846 or 1000 L/min; the temperature is 20-75 ° C Specifically, 20, 28, 37, 44, 50, 63, 70 or 75 ° C can be selected.
  • the electrolyzed liquid is a component of an electrowinning copper solution
  • the composition of the electrowinning copper solution is: H2SO4 100-180 g/L, Cu2+30-50 g/L.
  • This embodiment is basically the same as the fifth embodiment, and the only difference is:
  • the electrolyzed liquid in this embodiment is an electrolytic zinc solution, and the composition of the electrolytic zinc solution is H2SO4 100-200 g/L, Zn2+ 30-50 g/L.
  • This embodiment is basically the same as the fifth embodiment, and the only difference is:
  • the electrolyzed liquid in this embodiment is an electrolytic nickel solution, and the composition of the electrolytic nickel solution includes: H2SO4 10-60 g/L, and Ni2+40-80 g/L.
  • This embodiment is basically the same as the fifth embodiment, and the only difference is:
  • the electrolyzed liquid in this embodiment is an electrolytic manganese solution
  • the composition of the electrolytic manganese solution includes: H2SO4 10-50 g/L, Mn2+ 15-30 g/L, and (NH4)2SO4 120-180 g/L.

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

Provided is an induced device for inhibiting the electrodeposition of acid mist, wherein the device comprises a polar plate (1); a first isolation net (3) and a second isolation net (4) are respectively provided on both side faces of the polar plate (1), and gaps are respectively provided between the first isolation net (3), the second isolation net (4) and the two side faces of the polar plate; and a first isolation belt (5) and a second isolation belt (6) are respectively provided on both sides of the top of the polar plate (1), and the first isolation belt (5) and the second isolation belt (6) are respectively located at a position above the the first isolation net (3) and the second isolation net (4). In addition, an induced process for inhibiting the electrodeposition of acid mist using the above-mentioned induced device for inhibiting the electrodeposition of acid mist is provided. The induced device and process for inhibiting the electrodeposition of acid mist can avoid the formation of acid mist in the process of electrodeposition from the source so as to eliminate acid mist pollutions, and can further achieve clean productions.

Description

一种诱导式抑制电积酸雾装置及工艺Inductive suppression electric product acid mist device and process 技术领域Technical field
本发明涉及湿法冶金、电镀、化工等领域,尤其涉及一种诱导式抑制电积酸雾装置及工艺。The invention relates to the fields of hydrometallurgy, electroplating, chemical engineering, and the like, and particularly relates to an inducing type suppressing electro-acid mist device and a process.
背景技术Background technique
目前在湿法冶金、电镀、化工等领域的实际生产中,阴阳极发生电化学反应产生大量气体,这些气体在极板上析出时,初期依附在电极表面,随着气泡长大,当气泡浮力大于附着力时,气泡从极板上脱离,并从溶液中上浮,当气泡到达液面时,由于表面液体张力的作用,气泡从溶液中溢出必然携带液体,这些携带液体的气泡遇到槽面冷空气后,发生爆裂,形成液雾。由于溶液成分为酸性,从而在槽面形成大量的酸雾。这些酸雾不仅严重危害作业人员的身体健康,污染现场及周围的环境,而且对厂房、设备造成严重腐蚀,并增加了一定的试剂消耗。At present, in the actual production of hydrometallurgy, electroplating, chemical industry, etc., the electrochemical reaction of the anode and the cathode generates a large amount of gas. When these gases are precipitated on the electrode plate, they are attached to the surface of the electrode at an early stage, and as the bubble grows, when the bubble buoyancy When the adhesion is greater than the adhesion, the bubble is detached from the electrode plate and floats up from the solution. When the bubble reaches the liquid surface, due to the surface liquid tension, the bubble overflows from the solution and must carry the liquid. These liquid-carrying bubbles encounter the groove surface. After the cold air, a burst occurs and a liquid mist is formed. Since the composition of the solution is acidic, a large amount of acid mist is formed on the groove surface. These acid mists not only seriously endanger the health of the workers, pollute the environment and the surrounding environment, but also cause serious corrosion to the plant and equipment, and increase the consumption of certain reagents.
为了解决酸雾低空污染问题,目前大部分生产厂家采用机械排风方式处理,也就是在酸雾形成后,通过大风量风机对厂房送风,以大幅度增加厂房内通风量,达到降低酸雾浓度的目的,或者在溶液贮槽上加装集气罩,将槽面酸雾收集后,再通过风机抽送至吸收塔中进行碱液吸收,以降低酸雾污染。以上方法均为事后处理工艺,不仅操作复杂,处理成本高,而且处理效果尚不够理想。此外,有部分厂家采用槽面覆盖法处理酸雾,一种是在槽内溶液表面覆盖塑料或泡沫小球,增加气泡溢出时的阻力,使气泡在小球表面破裂,含酸液滴附着在小球表面,从而避免了含酸液滴的溢出,有效减少了酸雾的形成;另一种是在槽内液体内添加表面活性剂,并在液体表面形成泡沫覆盖层,该泡沫覆盖层能够有效阻止气泡溢出时酸雾液滴的弥散。但是,该方法仍然存在塑料小球容易粘附极板、堵塞管道等问题,其防治酸雾的效果不够理想,同时操作麻烦、成本高。目前不少厂家采用在溶液中添加酸雾抑制剂的方法治理酸雾污染,该方法主要是通过添加酸雾抑制剂,降低溶液黏度,使气泡能够快速溢出,减少液滴的携带量, 从而达到降低酸雾污染的目的。该方法主要存在生产成本高,以及由于抑制剂的失效而造成酸雾抑制率不稳定等问题。同时,一些添加剂会对产品质量造成影响。In order to solve the problem of low-altitude pollution of acid mist, most manufacturers currently use mechanical exhaust ventilation, that is, after the formation of acid mist, the wind is blown to the plant through a large-volume fan to greatly increase the ventilation in the plant to reduce the acid mist. For the purpose of concentration, or by adding a gas collecting hood to the solution storage tank, the acid mist of the groove surface is collected, and then pumped to the absorption tower through the fan to absorb the alkali liquid to reduce the acid mist pollution. The above methods are all after-treatment processes, which are not only complicated in operation, high in processing cost, but also ineffective in processing. In addition, some manufacturers use the groove surface covering method to treat acid mist. One is to cover the surface of the solution with plastic or foam pellets in the tank, increasing the resistance when the bubbles overflow, causing the bubbles to rupture on the surface of the small sphere, and the acid droplets are attached to The surface of the ball avoids the overflow of the acid-containing droplets, effectively reducing the formation of acid mist; the other is to add a surfactant to the liquid in the tank and form a foam coating on the surface of the liquid, which can cover the foam layer Effectively prevents the dispersion of acid mist droplets when bubbles overflow. However, this method still has problems in that the plastic pellet easily adheres to the electrode plate and blocks the pipe, and the effect of preventing and controlling the acid mist is not ideal, and the operation is troublesome and the cost is high. At present, many manufacturers adopt acid mist inhibitors in the solution to control acid mist pollution. This method mainly reduces the viscosity of the solution by adding an acid mist inhibitor, so that the bubbles can quickly overflow and reduce the carrying amount of the droplets. Thereby achieving the purpose of reducing acid mist pollution. This method mainly has problems such as high production cost and unstable acid mist suppression rate due to failure of the inhibitor. At the same time, some additives will affect the quality of the product.
为了从根源上解决电积酸雾污染问题,申请号为200710009588.7的专利申请书中提出了采用塑料网格和阻隔布将阳极进行包裹的方法,使阳极产生的气体上升路径增加,气泡变大,从而减少气泡在液体表面炸裂的数量,以达到抑制酸雾的目的。该方法虽然能够抑制酸雾的产生,但是由于所采用的阻隔布将阳极整体包裹,不利于电解液的流动,造成槽电压升高,从而增加了能耗。同时,阻隔布是将阳极导电梁整体包裹的,大量的气体在阳极导电梁周围富集,加快了阳极导电梁的腐蚀速率,严重影响阳极寿命。因此,开发一种能够从根源上避免酸雾形成,以消除酸雾污染,同时避免槽电压升高的工艺方法十分必要。In order to solve the problem of acid mist pollution from the root cause, the patent application No. 200710009588.7 proposes a method of wrapping the anode with a plastic mesh and a barrier cloth, so that the gas rising path generated by the anode increases, and the bubble becomes large. Thereby reducing the number of bubbles bursting on the surface of the liquid to achieve the purpose of suppressing the acid mist. Although the method can suppress the generation of acid mist, the barrier cloth is used to wrap the anode as a whole, which is disadvantageous to the flow of the electrolyte, causing the cell voltage to rise, thereby increasing energy consumption. At the same time, the barrier cloth encapsulates the anode conductive beam as a whole, and a large amount of gas is enriched around the anode conductive beam, which accelerates the corrosion rate of the anode conductive beam and seriously affects the anode life. Therefore, it is necessary to develop a process capable of avoiding the formation of acid mist from the root source to eliminate acid mist pollution while avoiding an increase in the cell voltage.
发明内容Summary of the invention
本发明要解决的技术问题在于,针对现有技术中湿法冶金、电镀、化工等领域的电化学反应过程中存在极易产生酸雾污染的上述缺陷,提供一种能够从根源上避免电积过程中酸雾形成、消除酸雾污染且还能实现清洁生产的诱导式电积酸雾抑制装置。The technical problem to be solved by the present invention is to provide the above-mentioned defects that are highly susceptible to acid mist pollution in the electrochemical reaction process in the fields of hydrometallurgy, electroplating, chemical engineering, etc. in the prior art, and to provide a method capable of avoiding electrowinning from the root cause. An inducible electrodeposited acid mist suppressing device that forms acid mist during the process, eliminates acid mist pollution, and can also achieve clean production.
本发明解决其技术问题所采用的技术方案如下:The technical solution adopted by the present invention to solve the technical problems thereof is as follows:
一种诱导式抑制电积酸雾装置,包括极板;An inductively suppressing electro-acid mist device, comprising a plate;
极板两侧面分别设有第一隔离网和第二隔离网,且第一隔离网和第二隔离网分别与极板两侧面之间留有间隙;极板顶部两侧分别设有第一隔离带和第二隔离带,且第一隔离带和第二隔离带分别位于第一隔离网和第二隔离网的上方位置。a first isolation net and a second isolation net are respectively disposed on the two sides of the plate, and a gap is left between the first isolation net and the second isolation net and the two sides of the plate respectively; and the first isolation is respectively disposed on both sides of the top of the plate And a second isolation strip, and the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net.
在电化学反应的电积过程中,极板会产生大量气体,这些气体在极板上析出时,初期依附在电极表面,随着气泡长大,当气泡浮力大于附着力时,气泡从极板上脱离,并从电积液中上浮;因为极板左右侧面分别设有第一隔离网和第二隔离网,而第一隔离网和第二隔离网分别与极板两侧面之间留有间隙,这样的设计使得电积液从第一隔离网和第二隔离网底部进入,且气泡在第一隔离网和第二隔离网之间随 着电积液自下向上流动,在此过程中,电积液逐渐流出,而且因为第一隔离网和第二隔离网的设置,一方面,使得气泡上升的阻力增大,延长了气泡在电积液中的停留时间,大部分气泡在电积液中炸裂或随着电积液的循环流出,可显著减少气泡在液面炸裂的气泡数量;另一方面,电积液中微小气泡不断聚集成大气泡,而且因为第一隔离网和第二隔离网的设置延长了气泡聚集的时间,也可显著降低上浮到液面的气泡炸裂的数量,进而抑制或减少其炸裂是酸雾的产生。另外,上述第一隔离网和第二隔离网分别与极板两侧面之间留有间隙,以利于溶液的循环流动,还方便诱导气体上升;而气泡在上升动力的驱动下,加快了电化学反应槽中溶液离子的迁移速度,有利于浓度差极化的降低和槽电压的降低。During the electrowinning of the electrochemical reaction, the plates generate a large amount of gas. When these gases are deposited on the plates, they are initially attached to the surface of the electrode. As the bubbles grow, when the buoyancy of the bubbles is greater than the adhesion, the bubbles are from the plates. Disengaged from above and floated from the effusion; because the left and right sides of the plate are respectively provided with a first isolation net and a second isolation net, and the first isolation net and the second isolation net respectively have a gap between the two sides of the plate Such a design allows the electric fluid to enter from the bottom of the first and second isolation nets, and the air bubbles are carried between the first and second isolation nets. The electric effluent flows from the bottom to the top. During this process, the effluent gradually flows out, and because of the arrangement of the first isolation net and the second isolation net, on the one hand, the resistance of the bubble rise increases, and the bubble is extended. The residence time in the effusion, most of the bubbles burst in the effusion or with the circulation of the effusion, can significantly reduce the number of bubbles in the surface of the bubble burst; on the other hand, the tiny bubbles in the effusion continue to aggregate The bubbles are formed, and because the arrangement of the first and second spacers prolongs the time of bubble accumulation, the number of bubble bursts floating up to the liquid surface can be significantly reduced, thereby suppressing or reducing the occurrence of acid mist. In addition, the first isolation net and the second isolation net respectively have a gap between the two sides of the plate to facilitate the circulation of the solution, and it is convenient to induce the gas to rise; and the bubble accelerates the electrochemistry under the driving of the rising power. The migration rate of the solution ions in the reaction tank is favorable for the decrease of the concentration difference polarization and the decrease of the cell voltage.
上述极板顶部左右两侧还分别设有第一隔离带和第二隔离带,且第一隔离带和第二隔离带分别位于第一隔离网和第二隔离网的上方位置,这样的设计又能够使得气泡中的气体能够从第一隔离带和第二隔离带中诱导排出,不仅能减少含酸液滴的溢出量,而且从溶液中溢出的少量含酸液滴通过第一隔离带和第二隔离带的过滤,含酸液滴基本被阻隔在第一隔离带和第二隔离带上,从根源上避免了电积过程中槽面酸雾的形成,从而消除了酸雾污染,有助于实现清洁化生产。另外,第一隔离带和第二隔离带在诱导气体排出的同时,还能消除极板上因为设置第一隔离网和第二隔离网而带来的涨袋现象,从而能够避免极板之间的粘连,同时也可以避免气体在气液界面处炸裂,有效减轻了极板的界面腐蚀。a first isolation strip and a second isolation strip are respectively disposed on the left and right sides of the top plate, and the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net, and the design is further The gas in the bubble can be induced to be discharged from the first separator and the second separator, not only can reduce the overflow of the acid droplet, but also a small amount of acid droplets overflowing from the solution pass through the first separator and the first The filtration of the two isolation strips, the acid-containing droplets are basically blocked on the first isolation strip and the second isolation strip, thereby avoiding the formation of acid mist in the trough surface during the electrowinning process, thereby eliminating acid mist pollution and helping To achieve clean production. In addition, the first isolation strip and the second isolation strip can eliminate the bag-up phenomenon caused by the provision of the first isolation net and the second isolation net while inducing gas discharge, thereby avoiding between the plates The adhesion can also prevent the gas from bursting at the gas-liquid interface, effectively reducing the interface corrosion of the plates.
作为对本发明所述技术方案的一种改进,还包括酸雾框板组,所述酸雾框板组包括外框、内框和隔膜布,隔膜布通过内框嵌设在外框内,而极板连同第一隔离网、第二隔离网、第一隔离带和第二隔离带一并插设在内框中,且第一隔离带和第二隔离带均与隔膜布相连。As an improvement of the technical solution of the present invention, the acid mist frame plate set includes an outer frame, an inner frame and a diaphragm cloth, and the diaphragm cloth is embedded in the outer frame through the inner frame, and the pole The plate is inserted into the inner frame together with the first isolation net, the second isolation net, the first isolation strip and the second isolation strip, and the first isolation strip and the second isolation strip are both connected to the diaphragm cloth.
隔膜布通过内框嵌设在外框内,这样的设计可以避免隔膜布因极板上产生的气体而造成的膨胀;另外,上述极板连同第一隔离网、第二隔离网、第一隔离带和第二隔离带一并插设在内框中,这样的设计使得极板与酸雾框板组之间形成有效空间,有利于电积液流动和极板上产生的气体排出,从而避免在槽面形成酸雾。 The diaphragm cloth is embedded in the outer frame through the inner frame, and the design can avoid the expansion of the diaphragm cloth due to the gas generated on the electrode plate; in addition, the above-mentioned plate together with the first isolation net, the second isolation net, and the first isolation belt And the second isolation strip is inserted into the inner frame together, such a design makes an effective space between the electrode plate and the acid mist frame plate group, which is beneficial to the flow of the electric liquid and the gas generated on the electrode plate, thereby avoiding The groove surface forms an acid mist.
上述第一隔离带和第二隔离带均与隔膜布相连,能有效避免酸雾溢出。The first isolation belt and the second isolation belt are connected to the diaphragm cloth, which can effectively prevent acid mist from overflowing.
作为对本发明所述技术方案的一种改进,第一隔离网和极板通过第一绝缘连接件连接。采用第一绝缘连接件将第一隔离网和极板连接在一起,一方面,可以避免极板由于浮力上升时从第一隔离网顶部冒出;另一方面,还可避免气体在气液界面处炸裂,能有效减轻极板的界面腐蚀,也可避免对极板导电棒的腐蚀,有助于延长极板的使用寿命。As an improvement to the technical solution of the present invention, the first insulation mesh and the electrode plates are connected by a first insulating connection. The first insulating net and the electrode plate are connected together by using the first insulating connecting member. On the one hand, the electrode plate can be prevented from emerging from the top of the first separating net due to the buoyancy rising; on the other hand, the gas at the gas-liquid interface can be avoided. The bursting can effectively reduce the interface corrosion of the plates, and also avoid the corrosion of the poles of the plates, which helps to extend the service life of the plates.
作为对本发明所述技术方案的一种改进,第二隔离网和极板通过第二绝缘连接件连接。同上所述,采用第二绝缘连接件将第二隔离网和极板连接在一起,一方面也可以避免气体由于浮力上升时从第二隔离网侧部冒出;另一方面,还可避免气体在气液界面处炸裂,能有效减轻极板的界面腐蚀,也可避免对极板导电棒的腐蚀,有助于延长极板的使用寿命。As an improvement to the technical solution of the present invention, the second insulation mesh and the electrode plates are connected by a second insulating connection. As described above, the second insulating net and the electrode plate are connected by the second insulating connecting member, and on the one hand, the gas can be prevented from emerging from the side of the second insulating net due to the buoyancy rising; on the other hand, the gas can be avoided. Explosion at the gas-liquid interface can effectively reduce the interface corrosion of the plates, and also avoid corrosion of the conductive rods of the plates, which helps to extend the service life of the plates.
作为对本发明所述技术方案的一种改进,第一隔离带和第二隔离带均通过固定组件分别与极板顶部两侧相连。固定组件的设置方便了第一隔离带和第二隔离带与极板的安装。As an improvement to the technical solution of the present invention, the first isolation strip and the second isolation strip are respectively connected to the two sides of the top of the plate through the fixing component. The arrangement of the fixing components facilitates the installation of the first and second spacers and the plates.
作为对本发明所述技术方案的一种改进,固定组件包括卡扣、第一绝缘套杆和第二绝缘套杆,第一绝缘套杆和第二绝缘套杆分别穿设在卡扣的两侧;As an improvement to the technical solution of the present invention, the fixing component comprises a buckle, a first insulating sleeve and a second insulating sleeve, and the first insulating sleeve and the second insulating sleeve are respectively disposed on both sides of the buckle ;
第一隔离带夹紧在第一绝缘套杆和极板侧面之间,而第二隔离带夹紧在第二绝缘套杆和极板侧面之间。The first spacer is clamped between the first insulating sleeve and the side of the plate, and the second spacer is clamped between the second insulating sleeve and the side of the plate.
在上述结构的固定组件中,卡扣主要用于固定第一绝缘套杆和第二绝缘套杆,而第一绝缘套杆和第二绝缘套杆分别用于夹紧第一隔离带和第二隔离带。In the fixing assembly of the above structure, the buckle is mainly used for fixing the first insulating sleeve and the second insulating sleeve, and the first insulating sleeve and the second insulating sleeve are respectively used for clamping the first isolation belt and the second Isolation belt.
作为对本发明所述技术方案的一种改进,第一绝缘套杆和/或第二绝缘套杆上套设有套杆固定套。套杆固定套的设置不仅能对第一绝缘套杆和/或第二绝缘套杆起到保护作用,而且还有助于增大第一绝缘套杆与第一隔离带之间的摩擦力或第二绝缘套杆与第二隔离带之间的摩擦力,从而能进一步增强第一绝缘套杆或第二绝缘套杆分别与第一隔离带或第二隔离带之间的夹紧强度。 As an improvement to the technical solution of the present invention, the first insulating sleeve and/or the second insulating sleeve are sleeved with a sleeve fixing sleeve. The setting of the sleeve fixing sleeve not only protects the first insulating sleeve rod and/or the second insulating sleeve rod, but also helps to increase the friction between the first insulating sleeve rod and the first insulating sleeve or The friction between the second insulating sleeve and the second insulating strip can further enhance the clamping strength between the first insulating sleeve or the second insulating sleeve and the first or second insulating strip, respectively.
作为对本发明所述技术方案的一种改进,外框顶部两端均通过挂扣与极板顶部的导电棒相连。挂扣的设置,一方面能起到固定隔膜布的作用,使其与极板保持一定距离,从而避免隔膜布与极板之间发生粘贴,另一方面,还使得上述酸雾框板组易于安装。As an improvement to the technical solution of the present invention, both ends of the top of the outer frame are connected to the conductive bars at the top of the pole plate by hanging buckles. The setting of the shackle can play the role of fixing the diaphragm cloth on the one hand, so as to keep a certain distance from the electrode plate, thereby avoiding the sticking between the diaphragm cloth and the electrode plate, and on the other hand, making the acid mist frame plate group easy installation.
作为对本发明所述技术方案的一种改进,挂扣包括截面呈三角状的挂件和设置在挂件底端两侧的第一扣板和第二扣板,第一扣板和第二扣板内侧均设有扣件;扣件与外框顶部的扣件安装孔配合,极板的导电棒穿设在挂件的中空内腔中。这样结构的挂扣不仅结构简单,而且方便了外框与导电棒之间的装配,还可起到固定隔膜布的作用,使得隔膜布与极板保持一定距离,有利于改善产品质量。另外,挂件2.1截面呈三角状,这样的设计不仅利用极板装槽,而且还可以起到防止阴阳极短路的作用。As an improvement to the technical solution of the present invention, the buckle comprises a hanging piece having a triangular cross section and a first fastening plate and a second fastening plate disposed on two sides of the bottom end of the hanging piece, the inner side of the first fastening plate and the second fastening plate Each of the fasteners is provided with a fastener; the fastener is matched with the fastener mounting hole at the top of the outer frame, and the conductive rod of the electrode plate is disposed in the hollow inner cavity of the hanger. The buckle of such a structure not only has a simple structure, but also facilitates the assembly between the outer frame and the conductive rod, and also functions as a fixed diaphragm cloth, so that the diaphragm cloth and the electrode plate are kept at a certain distance, which is beneficial to improving product quality. In addition, the pendant 2.1 has a triangular cross section, and such a design not only utilizes the plate mounting groove, but also functions to prevent the cathode and cathode from being short-circuited.
在发明所述诱导式抑制电积酸雾装置中,极板为阳极板。In the inductively suppressed electrodeposited acid mist device of the invention, the electrode plate is an anode plate.
本发明还提供了一种采用上述诱导式抑制电积酸雾装置的诱导式抑制电积酸雾工艺,包括如下步骤:The present invention also provides an inductively inhibiting electro-accumulation acid mist process using the above-described inductive suppression electro-coal acid mist device, comprising the following steps:
在阳极板的左右侧面分别设置第一隔离网和第二隔离网,且使得第一隔离网和第二隔离网分别与阳极板两侧面之间留有间隙;Providing a first isolation net and a second isolation net respectively on the left and right sides of the anode plate, and leaving a gap between the first isolation net and the second isolation net and the two sides of the anode plate;
通过第一绝缘连接件将第一隔离网和阳极板的侧面连接,通过第二绝缘连接件将第二隔离网和阳极板的侧面连接;Connecting the first isolation mesh and the side of the anode plate through the first insulating connector, and connecting the second isolation mesh and the side of the anode plate through the second insulating connector;
在阳极板顶部两侧分别设置第一隔离带和第二隔离带,使得第一隔离带和第二隔离带分别位于第一隔离网和第二隔离网的上方位置,即形成所述诱导式抑制电积酸雾装置;A first isolation strip and a second isolation strip are respectively disposed on two sides of the top of the anode plate, such that the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net, thereby forming the induced suppression Electrolytic acid mist device;
将获得的诱导式抑制电积酸雾装置与阴极板间隔地设置在电积槽中,且相邻诱导式抑制电积酸雾装置之间的间距为50-150mm;The obtained inductively inhibiting the electro-coal acid mist device is disposed in the electric storage tank at intervals from the cathode plate, and the spacing between the adjacent inductively inhibiting the electro-accumulation acid mist device is 50-150 mm;
在将所述诱导式抑制电积酸雾装置和阴极板设置在电积槽中后,阳极板上产生大量气泡,所述气泡在第一隔离网和第二隔离网之间自下而上流动;当所述气泡上升到电积液的液面时,气泡中的酸雾被第一隔离带和第二隔离带阻挡下来,而气泡中的气体则通过第一隔离带和第二隔离带溢出。After the inductive suppressing electro-coal acid mist device and the cathode plate are disposed in the electrode collecting tank, a large number of bubbles are generated on the anode plate, and the bubbles flow from bottom to top between the first separating net and the second separating net. When the bubble rises to the liquid level of the effusion, the acid mist in the bubble is blocked by the first isolation strip and the second isolation strip, and the gas in the bubble overflows through the first isolation strip and the second isolation strip .
本发明所述诱导式抑制电积酸雾工艺不仅工艺简单,而且因其采用了上述诱导式抑制电积酸雾装置,使得该工艺能够从根源上避免电 积过程中形成酸雾形,消除了酸雾污染。The inductive suppression of the electrodeposited acid mist process of the present invention is not only simple in process, but also uses the above-mentioned inductive suppression of the electrode acid mist device, so that the process can avoid electricity from the root cause. The acid mist shape is formed during the accumulation process, which eliminates acid mist pollution.
在本发明所述诱导式抑制电积酸雾装置中,相邻诱导式抑制电积酸雾装置之间的间距为50-150mm,如若相邻诱导式抑制电积酸雾装置之间的间距小于50mm,则会互相影响彼此的电积反应,如若间距超过150mm,因电积槽槽面长度或宽度有限,则会大大减少电积槽中可设置的诱导式抑制电积酸雾装置的数量,严重影响了电积效率。In the inductively suppressed electrodeposited acid mist device of the present invention, the spacing between adjacent inductively suppressed electro-coal acid mist devices is 50-150 mm, if the spacing between adjacent inductively suppressed electro-coal acid mist devices is less than 50mm will affect each other's electrical reaction. If the spacing exceeds 150mm, the length or width of the slot surface will be greatly reduced, which will greatly reduce the number of induced suppression acid mist devices that can be installed in the electrode. Seriously affected the electrical efficiency.
作为对上述诱导式抑制电积酸雾工艺的一种改进,在步骤在阳极板顶部两侧分别设置第一隔离带和第二隔离带,使得第一隔离带和第二隔离带分别位于第一隔离网和第二隔离网的上方位置之后还包括步骤:As an improvement to the above-described inductive suppression electrowinning acid mist process, a first isolation strip and a second isolation strip are respectively disposed on both sides of the top of the anode plate in the step, so that the first isolation strip and the second isolation strip are respectively located at the first After the isolation net and the upper position of the second isolation net, the steps are further included:
选用符合要求的隔膜布、内框和外框,并将选定的隔膜布通过内框嵌设在外框内;Select the diaphragm cloth, inner frame and outer frame that meet the requirements, and insert the selected diaphragm cloth into the outer frame through the inner frame;
将阳极板连同第一隔离网、第二隔离网、第一隔离带和第二隔离带一并插设在内框中,且将所述第一隔离带和第二隔离带与隔膜布连接起来。Inserting the anode plate together with the first isolation net, the second isolation net, the first isolation strip and the second isolation strip into the inner frame, and connecting the first isolation strip and the second isolation strip to the diaphragm cloth .
其中,所述第一隔离网与阳极板侧面之间的间隙大小为2-50mm,所述第二隔离网与阳极板侧面之间的间隙大小也为2-50mm。因为如若第一隔离网和第二隔离网分别与阳极板两侧面之间的间隙小于2mm,则会阻碍电积液的循环流动,更不利于诱导气体上升;如若第一隔离网和第二隔离网分别与阳极板两侧面之间的间隙大于50mm,不仅会使得诱导式抑制电积酸雾装置的体积无谓增大,不方便操作,而且会使得第一隔离网和第二隔离网起不到隔离的作用。Wherein, the gap between the first isolation net and the side of the anode plate is 2-50 mm, and the gap between the second isolation net and the anode plate side is also 2-50 mm. Because if the gap between the first isolation net and the second isolation net and the two sides of the anode plate respectively is less than 2 mm, the circulating flow of the electric effluent is hindered, which is more unfavorable for inducing gas rise; if the first isolation net and the second isolation The gap between the net and the two sides of the anode plate is greater than 50 mm, which not only makes the volume of the induced suppressing electro-acid mist device increase unnecessarily, is inconvenient to operate, but also makes the first isolation net and the second isolation net fail. The role of isolation.
另外,在本发明所述技术方案中,凡未作特别说明的,均可通过采用本领域中的常规手段来实现本技术方案。In addition, in the technical solutions of the present invention, the technical solutions can be implemented by using conventional means in the art, unless otherwise specified.
因此,本发明提供的诱导式抑制电积酸雾装置及工艺能够从根源上避免电积过程中酸雾形成,从而消除酸雾污染,还能实现清洁化生产。Therefore, the inductively suppressed electrodeposited acid mist device and the process provided by the present invention can avoid acid mist formation during the electrowinning process from the root, thereby eliminating acid mist pollution and achieving clean production.
附图说明DRAWINGS
图1是本发明诱导式抑制电积酸雾装置的结构示意图;1 is a schematic view showing the structure of an inductively suppressing electro-coal acid mist device of the present invention;
图2是极板的结构示意图; 2 is a schematic structural view of a plate;
图3是图2的侧视图;Figure 3 is a side view of Figure 2;
图4是图3中A处的局部放大图;Figure 4 is a partial enlarged view of A in Figure 3;
图5是隔膜布的结构示意图;Figure 5 is a schematic structural view of a diaphragm cloth;
图6是外框的结构示意图;Figure 6 is a schematic structural view of the outer frame;
图7是内框的结构示意图;Figure 7 is a schematic structural view of an inner frame;
图8是挂扣的结构示意图。Fig. 8 is a schematic structural view of a buckle.
现将附图中的标号说明如下:1为极板,1.1为导电棒,2为挂扣,2.1为挂件,2.2为第一扣板,2.3为第二扣板,2.4为扣件,3为第一隔离网,4为第二隔离网,5为第一隔离带,6为第二隔离带,7为外框,7.1为扣件安装孔,8为内框,9为隔膜布,10为第一绝缘连接件,11为第二绝缘连接件,12为卡扣,13为第一绝缘套杆,14为第二绝缘套杆,15为套杆固定套。The reference numerals in the drawings are as follows: 1 is a pole plate, 1.1 is a conductive rod, 2 is a buckle, 2.1 is a pendant, 2.2 is a first buckle, 2.3 is a second buckle, 2.4 is a fastener, 3 is The first isolation net, 4 is the second isolation net, 5 is the first isolation belt, 6 is the second isolation belt, 7 is the outer frame, 7.1 is the fastener mounting hole, 8 is the inner frame, 9 is the diaphragm cloth, 10 is The first insulating connecting member, 11 is a second insulating connecting member, 12 is a buckle, 13 is a first insulating sleeve rod, 14 is a second insulating sleeve rod, and 15 is a sleeve rod fixing sleeve.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
实施例一:Embodiment 1:
一种诱导式抑制电积酸雾装置,如图1所示,包括极板。An inductively inhibiting electro-acid mist device, as shown in Figure 1, includes a plate.
如图2和图3所示,上述极板1顶部以下位置的左右侧面分别设有第一隔离网3和第二隔离网4,其中,第一隔离网3和极板1左侧通过第一绝缘连接件10连接,第二隔离网4和极板1右侧通过第二绝缘连接件11连接,而该第一隔离网3和第二隔离网4分别与极板1左右侧面之间留有间隙。As shown in FIG. 2 and FIG. 3, the left and right sides of the top surface of the above-mentioned plate 1 are respectively provided with a first isolation net 3 and a second isolation net 4, wherein the first isolation net 3 and the left side of the plate 1 pass the first The insulating connecting members 10 are connected, and the second isolating mesh 4 and the right side of the plate 1 are connected by the second insulating connecting member 11, and the first isolating net 3 and the second isolating net 4 are respectively left between the left and right sides of the plate 1 gap.
又如图2和图3所示,上述极板1顶部左右两侧通过固定组件分别设有第一隔离带5和第二隔离带6,且该第一隔离带5和第二隔离带6分别位于上述第一隔离网3和第二隔离网4的上方位置;其中,如图4所示,该固定组件包括卡扣12、第一绝缘套杆13和第二绝缘套杆14,该第一绝缘套杆13和第二绝缘套杆14分别穿设在卡扣12的左右两侧,且该第一绝缘套杆13和第二绝缘套杆14上均套设有套杆固定套15;该第一隔离带5夹紧在第一绝缘套杆13和极板1左侧 之间,而第二隔离带6夹紧在第二绝缘套杆14和极板1右侧之间。As shown in FIG. 2 and FIG. 3, the top and bottom sides of the top plate 1 are respectively provided with a first isolation strip 5 and a second isolation strip 6 through a fixing component, and the first isolation strip 5 and the second isolation strip 6 respectively Located above the first isolation net 3 and the second isolation net 4; wherein, as shown in FIG. 4, the fixing component comprises a buckle 12, a first insulating sleeve 13 and a second insulating sleeve 14, the first The insulating sleeve 13 and the second insulating sleeve 14 are respectively disposed on the left and right sides of the buckle 12, and the first insulating sleeve 13 and the second insulating sleeve 14 are sleeved with a sleeve fixing sleeve 15; The first spacer 5 is clamped to the left side of the first insulating sleeve 13 and the plate 1 Between the second insulating strip 6 is clamped between the second insulating sleeve 14 and the right side of the plate 1.
同时,本发明还可以包括酸雾框板组,其中,酸雾框板组包括外框7、内框8和隔膜布9,且外框7、内框8和隔膜布9的结构分别如图6、图7和图5所示;又如图1所示,该隔膜布9通过内框8嵌设在外框7内,而极板1连同第一隔离网3、第二隔离网4、第一隔离带5和第二隔离带6一并插设在内框8中,且上述第一隔离带5和第二隔离带6均与隔膜布9相连;该外框7顶部两端均通过挂扣2与极板1顶部的导电棒1.1相连。Meanwhile, the present invention may further include an acid mist frame plate group, wherein the acid mist frame plate group includes the outer frame 7, the inner frame 8 and the diaphragm cloth 9, and the structures of the outer frame 7, the inner frame 8 and the diaphragm cloth 9 are respectively as shown in the figure 6, shown in Figure 7 and Figure 5; as shown in Figure 1, the diaphragm cloth 9 is embedded in the outer frame 7 through the inner frame 8, and the plate 1 together with the first isolation net 3, the second isolation net 4, the first An isolation strip 5 and a second isolation strip 6 are inserted into the inner frame 8, and the first isolation strip 5 and the second isolation strip 6 are connected to the diaphragm cloth 9; The buckle 2 is connected to the conductive bar 1.1 at the top of the plate 1.
上述极板1均为阳极板。The above plates 1 are all anode plates.
上述第一隔离网3与极板1左侧面之间的间隙大小为2-50mm,具体可为2、5、8、10、12、14、19、27、36、40、43、47或50mm,也可以为其它数值;上述第二隔离网4与极板1右侧面之间的间隙大小也为2-50mm,具体可为2、4、7、9、10、13、17、19、20、24、27、30、36、41、47或50mm,也可为其它数值。The gap between the first isolation net 3 and the left side of the plate 1 is 2-50 mm, specifically 2, 5, 8, 10, 12, 14, 19, 27, 36, 40, 43, 47 or 50mm, can also be other values; the gap between the second isolation net 4 and the right side of the plate 1 is also 2-50mm, specifically 2, 4, 7, 9, 10, 13, 17, 19 20, 24, 27, 30, 36, 41, 47 or 50 mm may also be other values.
上述外框7上设有网格,且网格的尺寸大于2*2mm,或者网格的直径大于2mm,且外框7和内框8均采用非金属的塑料、玻璃钢等材料制成,隔膜布9采用化学纤维布制成,包括涤纶、腈纶、锦纶等。The outer frame 7 is provided with a grid, and the size of the grid is greater than 2*2 mm, or the diameter of the grid is greater than 2 mm, and the outer frame 7 and the inner frame 8 are made of non-metallic plastic, glass steel, etc. Cloth 9 is made of chemical fiber cloth, including polyester, acrylic, nylon and the like.
上述第一绝缘套杆13、第二绝缘套杆14为圆形或方形长条杆,采用非金属材料制成,具有一定的刚性,能进一步增强第一绝缘套杆13或第二绝缘套杆14分别与第一隔离带5或第二隔离带6之间的夹紧强度。The first insulating sleeve 13 and the second insulating sleeve 14 are circular or square elongated rods, which are made of non-metal materials and have certain rigidity, and can further strengthen the first insulating sleeve 13 or the second insulating sleeve. The clamping strength between 14 and the first spacer 5 or the second spacer 6 respectively.
上述第一隔离带5和第二隔离带6均安装在极板1顶部的气液分界线处,即第一隔离带5和第二隔离带6一部分位于液面下,一部分位于液面上,该气液分界线高于液面5-50mm,具体可为5、7、10、14、17、19、23、26、30、35、39、43、47或50mm,且极板1伸入液面下的长度为5-50mm,具体可为5、8、11、15、18、21、25、27、29、34、37、44、47或50mm,这样的设计可以避免气泡在气液界面处炸裂,有效减轻了对阳极板的界面腐蚀。本实施例中,阳极板和阴极板之间的距离为10-100mm,具体可为10、15、20、26、31、40、56、68、72、79、85、90或100mm。 The first isolation strip 5 and the second isolation strip 6 are respectively installed at the gas-liquid boundary line at the top of the electrode plate 1, that is, a part of the first isolation strip 5 and the second separation strip 6 are located below the liquid surface, and a part is located on the liquid surface. The gas-liquid boundary line is 5-50 mm above the liquid surface, specifically 5, 7, 10, 14, 17, 19, 23, 26, 30, 35, 39, 43, 47 or 50 mm, and the plate 1 is extended. The length below the liquid surface is 5-50mm, specifically 5, 8, 11, 15, 18, 21, 25, 27, 29, 34, 37, 44, 47 or 50mm. This design can avoid air bubbles in the gas and liquid. The interface is broken, which effectively reduces the interface corrosion of the anode plate. In this embodiment, the distance between the anode plate and the cathode plate is 10 to 100 mm, and specifically 10, 15, 20, 26, 31, 40, 56, 68, 72, 79, 85, 90 or 100 mm.
在本实施例中,上述第一隔离带5和第二隔离带6采用PP棉制成。In the present embodiment, the first spacer tape 5 and the second spacer tape 6 are made of PP cotton.
实施例二:Embodiment 2:
本实施例与实施例一基本相同,唯一不同的是,本实施例对上述挂扣进行了限定,具体如下:This embodiment is basically the same as the first embodiment. The only difference is that the hang buckle is limited in this embodiment.
如图8所示,上述挂扣2包括截面呈三角状的挂件2.1和设置在该挂件2.1底端左右两侧的第一扣板2.2和第二扣板2.3,且该第一扣板2.2和第二扣板2.3内侧均设有扣件2.4;扣件2.4与上述外框7顶部的扣件安装孔7.1配合,且极板1的导电棒1.1穿设在挂件2.1的中空内腔中。这样结构的挂扣2不仅结构简单,而且方便了外框7与导电棒1.1之间的装配,还可起到固定隔膜布9的作用,使得隔膜布9与极板1保持一定距离,有利于改善产品质量。As shown in FIG. 8 , the shackle 2 includes a hanging member 2.1 having a triangular cross section and a first gusset 2.2 and a second gusset 2.3 disposed on the left and right sides of the bottom end of the hanging member 2.1, and the first gusset 2.2 and The fastening member 2.4 is disposed on the inner side of the second fastening plate 2.3; the fastening member 2.4 cooperates with the fastener mounting hole 7.1 at the top of the outer frame 7, and the conductive bar 1.1 of the electrode plate 1 is disposed in the hollow inner cavity of the hanging member 2.1. The shackle 2 of such a structure not only has a simple structure, but also facilitates the assembly between the outer frame 7 and the conductive bar 1.1, and also functions to fix the diaphragm cloth 9, so that the diaphragm cloth 9 and the electrode plate 1 are kept at a certain distance, which is advantageous. Improve product quality.
另外,上述挂件2.1截面呈三角状,这样的设计不仅利用极板装槽,而且还可以起到防止阴阳极短路的作用。In addition, the above-mentioned hanging piece 2.1 has a triangular cross section, and such a design not only utilizes the plate mounting groove, but also functions to prevent the cathode and cathode from being short-circuited.
实施例三:Embodiment 3:
本实施例与实施例一基本相同,二者的区别在于:This embodiment is basically the same as the first embodiment, and the difference between the two is:
上述极板1上部设置有螺旋倾斜下降的阻挡板,使得电积过程中产生的酸雾经倾斜下降的阻挡板后凝结回流到电化学反应槽中,有助于进一步避免在槽面形成酸雾。The upper part of the above-mentioned plate 1 is provided with a spirally inclined falling barrier plate, so that the acid mist generated during the electrowinning process is condensed and returned to the electrochemical reaction tank through the inclined falling barrier plate, which helps to further avoid formation of acid mist on the groove surface. .
实施例四:Embodiment 4:
本实施例与实施例一基本相同,二者的区别在于:This embodiment is basically the same as the first embodiment, and the difference between the two is:
上述第一隔离带5和第二隔离带6内部均设有至少一层过滤网,以滤掉气体中夹带的酸雾。The first isolation strip 5 and the second isolation strip 6 are provided with at least one filter inside to filter out the acid mist entrained in the gas.
实施例五:Embodiment 5:
本实施例提供了一种利用上述诱导式抑制电积酸雾装置的诱导式抑制电积酸雾工艺,包括如下步骤:The present embodiment provides an inductive suppression electro-accumulation acid mist process using the above-described inductive suppression electro-magic acid mist device, comprising the following steps:
步骤(1):在阳极板的左右侧面分别设置上述第一隔离网和第二 隔离网,且使得该第一隔离网和第二隔离网分别与阳极板左右侧面之间留有间隙;Step (1): respectively setting the first isolation net and the second on the left and right sides of the anode plate Isolating the net, and leaving a gap between the first and second isolated nets and the left and right sides of the anode plate;
步骤(2):通过上述第一绝缘连接件将上述第一隔离网和阳极板左侧固定连接,通过上述第二绝缘连接件将第二隔离网和阳极板右侧固定连接在一起;Step (2): the first isolation net and the anode plate are fixedly connected to each other through the first insulating connecting member, and the second insulating net and the anode plate are fixedly connected to each other through the second insulating connecting member;
步骤(3):在阳极板顶部左右两侧分别设置上述第一隔离带和第二隔离带,且使得第一隔离带和第二隔离带分别位于上述第一隔离网和第二隔离网的上方位置;Step (3): disposing the first isolation strip and the second isolation strip on the left and right sides of the top of the anode plate, respectively, such that the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net position;
步骤(4):选用符合要求的隔膜布、内框和外框,并将选定的隔膜布通过内框嵌设在外框内;其中,该隔膜布的经纬密度为(50-600)*(50-600),有助于优化隔膜布的隔离气泡的效果;该隔膜布的长度比内框的长度大2-5mm,具体可为2、3、4或5mm,其宽度比内框的宽度大2-5mm,具体可为2、3、4、4.5或5mm;该内框的长度比外框的长度小3-10mm,具体可为3、3.5、4.2、5、5.3、6.4、7、8.5或10mm,且其宽度比外框的宽度小3-10mm,具体可为3、3.7、4.6、5.6、6.6、7.8、9或10mm,这些都便于隔膜布、内框和外框之间进行安装;Step (4): selecting the diaphragm cloth, the inner frame and the outer frame that meet the requirements, and inserting the selected diaphragm cloth into the outer frame through the inner frame; wherein the diaphragm cloth has a warp and weft density of (50-600)* ( 50-600), which helps to optimize the effect of the isolation bubble of the diaphragm cloth; the length of the diaphragm cloth is 2-5 mm larger than the length of the inner frame, specifically 2, 3, 4 or 5 mm, and the width is larger than the width of the inner frame 2 -5mm, specifically 2, 3, 4, 4.5 or 5mm; the length of the inner frame is 3-10mm smaller than the length of the outer frame, specifically 3, 3.5, 4.2, 5, 5.3, 6.4, 7, 8.5 or 10mm, and its width is 3-10mm smaller than the width of the outer frame, specifically 3, 3.7, 4.6, 5.6, 6.6, 7.8, 9 or 10mm, which are convenient for installation between the diaphragm cloth, the inner frame and the outer frame;
步骤(5):将阳极板连同第一隔离网、第二隔离网、第一隔离带和第二隔离带一并插设在内框中,且将第一隔离带和第二隔离带与隔膜布连接起来,即形成上述诱导式抑制电积酸雾装置;Step (5): inserting the anode plate together with the first isolation net, the second isolation net, the first isolation belt and the second isolation belt into the inner frame, and the first isolation belt and the second isolation belt and the diaphragm The cloths are joined together to form the above-mentioned inductively suppressed electrowinning acid mist device;
步骤(6):将由步骤(5)获得的诱导式抑制电积酸雾装置与阴极板等间隔地设置在电积槽中,且相邻诱导式抑制电积酸雾装置之间的间距为50-150mm;Step (6): arranging the inductively suppressed electrodeposited acid mist device obtained in the step (5) at equal intervals with the cathode plate in the electric cell, and the interval between adjacent inductively suppressing the electrodeposited acid mist devices is 50 -150mm;
步骤(7):在将上述诱导式抑制电积酸雾装置和阴极板设置在电积槽中后,阳极板上产生大量气泡,该气泡在第一隔离网和第二隔离网之间自下而上流动;当气泡上升到电积液的液面时,气泡中的酸雾被第一隔离带和第二隔离带阻挡下来,而气泡中的气体则通过第一隔离带和第二隔离带溢出。Step (7): after the above-mentioned inductive suppression electro-coal acid mist device and the cathode plate are disposed in the electric storage tank, a large amount of air bubbles are generated on the anode plate, and the air bubbles are separated from the first isolation net and the second isolation net And flowing upward; when the bubble rises to the liquid level of the electrowinning liquid, the acid mist in the bubble is blocked by the first isolation band and the second isolation band, and the gas in the bubble passes through the first isolation band and the second isolation band overflow.
上述电积槽内电积液的流速为10-1000L/min,具体可为10、30、100、200、370、480、520、600、735、846或1000L/min;温度为20-75℃,具体可选20、28、37、44、50、63、70或75℃。 The flow rate of the electrolyzed liquid in the electric storage tank is 10-1000 L/min, specifically 10, 30, 100, 200, 370, 480, 520, 600, 735, 846 or 1000 L/min; the temperature is 20-75 ° C Specifically, 20, 28, 37, 44, 50, 63, 70 or 75 ° C can be selected.
在本实施例中,电积液为电积铜溶液成分,且该电积铜溶液成分为:H2SO4 100-180g/L、Cu2+30-50g/L。In the present embodiment, the electrolyzed liquid is a component of an electrowinning copper solution, and the composition of the electrowinning copper solution is: H2SO4 100-180 g/L, Cu2+30-50 g/L.
实施例六:Example 6:
本实施例与实施例五基本相同,唯一区别在于:This embodiment is basically the same as the fifth embodiment, and the only difference is:
本实施例中的电积液为电解锌溶液,且该电解锌溶液成分为H2SO4 100-200g/L、Zn2+30-50g/L。The electrolyzed liquid in this embodiment is an electrolytic zinc solution, and the composition of the electrolytic zinc solution is H2SO4 100-200 g/L, Zn2+ 30-50 g/L.
实施例七:Example 7:
本实施例与实施例五基本相同,唯一区别在于:This embodiment is basically the same as the fifth embodiment, and the only difference is:
本实施例中的电积液为电解镍溶液,该电解镍溶液的成分包括:H2SO4 10-60g/L、Ni2+40-80g/L。The electrolyzed liquid in this embodiment is an electrolytic nickel solution, and the composition of the electrolytic nickel solution includes: H2SO4 10-60 g/L, and Ni2+40-80 g/L.
实施例八:Example 8:
本实施例与实施例五基本相同,唯一区别在于:This embodiment is basically the same as the fifth embodiment, and the only difference is:
本实施例中的电积液为电解锰溶液,且该电解锰溶液的成分包括:H2SO4 10-50g/L、Mn2+15-30g/L、(NH4)2SO4 120-180g/L。The electrolyzed liquid in this embodiment is an electrolytic manganese solution, and the composition of the electrolytic manganese solution includes: H2SO4 10-50 g/L, Mn2+ 15-30 g/L, and (NH4)2SO4 120-180 g/L.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。 It is to be understood that those skilled in the art will be able to make modifications and changes in accordance with the above description, and all such modifications and variations are intended to be included within the scope of the appended claims.

Claims (10)

  1. 一种诱导式抑制电积酸雾装置,其特征在于,包括极板(1);An inductively suppressing electro-acid mist device, characterized in that it comprises a plate (1);
    所述极板(1)两侧面分别设有第一隔离网(3)和第二隔离网(4),所述第一隔离网(3)和所述第二隔离网(4)分别与所述极板(1)两侧面之间留有间隙;所述极板(1)顶部两侧分别设有第一隔离带(5)和第二隔离带(6),所述第一隔离带(5)和所述第二隔离带(6)分别位于所述第一隔离网(3)和所述第二隔离网(4)的上方位置。a first isolation net (3) and a second isolation net (4) are respectively disposed on both sides of the plate (1), and the first isolation net (3) and the second isolation net (4) respectively a gap is left between the two sides of the plate (1); a first isolation strip (5) and a second isolation strip (6) are respectively disposed on two sides of the top of the plate (1), and the first isolation strip ( 5) and the second isolation strip (6) are located above the first isolation net (3) and the second isolation net (4), respectively.
  2. 根据权利要求1所述的诱导式抑制电积酸雾装置,其特征在于,还包括酸雾框板组,所述酸雾框板组包括外框(7)、内框(8)和隔膜布(9),所述隔膜布(9)通过内框(8)嵌设在所述外框(7)内,所述极板(1)连同第一隔离网(3)、第二隔离网(4)、第一隔离带(5)和第二隔离带(6)一并插设在所述内框(8)中,所述第一隔离带(5)和第二隔离带(6)均与所述隔膜布(9)相连。The apparatus for inducing an electrolytic acid mist according to claim 1, further comprising an acid mist frame plate set comprising an outer frame (7), an inner frame (8) and a diaphragm cloth (9) The diaphragm cloth (9) is embedded in the outer frame (7) through an inner frame (8), together with the first isolation net (3) and the second isolation net ( 4) The first isolation strip (5) and the second isolation strip (6) are inserted together in the inner frame (8), and the first isolation strip (5) and the second isolation strip (6) are both Connected to the diaphragm cloth (9).
  3. 根据权利要求1所述的诱导式抑制电积酸雾装置,其特征在于,所述第一隔离网(3)和极板(1)通过第一绝缘连接件(10)连接,所述第二隔离网(4)和极板(1)通过第二绝缘连接件(11)连接。The inductively suppressed electrodeposited acid mist device according to claim 1, wherein the first isolation net (3) and the electrode plate (1) are connected by a first insulating connecting member (10), the second The insulation mesh (4) and the electrode plate (1) are connected by a second insulating connection (11).
  4. 根据权利要求1所述的诱导式抑制电积酸雾装置,其特征在于,所述第一隔离带(5)和第二隔离带(6)均通过固定组件分别与所述极板(1)顶部两侧相连。The inductively suppressing electro-acid mist device according to claim 1, wherein the first isolation strip (5) and the second isolation strip (6) are respectively coupled to the plate (1) by a fixing assembly The tops of the top are connected.
  5. 根据权利要求4所述的诱导式抑制电积酸雾装置,其特征在于,所述固定组件包括卡扣(12)、第一绝缘套杆(13)和第二绝缘套杆(14),所述第一绝缘套杆(13)和第二绝缘套杆(14)分别穿设在所述卡扣(12)的两侧;The inductively suppressed electrodeposited acid mist device according to claim 4, wherein the fixing assembly comprises a buckle (12), a first insulating sleeve (13) and a second insulating sleeve (14). The first insulating sleeve (13) and the second insulating sleeve (14) are respectively disposed on two sides of the buckle (12);
    所述第一隔离带(5)夹紧在所述第一绝缘套杆(13)和极板(1)的侧面之间,所述第二隔离带(6)夹紧在所述第二绝缘套杆(14)和极板(1)的侧面之间。The first isolation strip (5) is clamped between the first insulating sleeve (13) and the side of the plate (1), and the second isolation strip (6) is clamped at the second insulation Between the sleeve (14) and the side of the plate (1).
  6. 根据权利要求5所述的诱导式抑制电积酸雾装置,其特征在于,所述第一绝缘套杆(13)和/或第二绝缘套杆(14)上套设有套杆固定套(15)。 The inductively suppressing electrodeposited acid mist device according to claim 5, wherein the first insulating sleeve (13) and/or the second insulating sleeve (14) are sleeved with a sleeve fixing sleeve ( 15).
  7. 根据权利要求2所述的诱导式抑制电积酸雾装置,其特征在于,所述外框(7)顶部两端均通过挂扣(2)与所述极板(1)顶部的导电棒(1.1)相连。The inductively suppressing electro-acid mist device according to claim 2, wherein both ends of the outer frame (7) pass through the buckle (2) and the conductive rod on the top of the plate (1) ( 1.1) Connected.
  8. 根据权利要求7所述的诱导式抑制电积酸雾装置,其特征在于,所述挂扣(2)包括截面呈三角状的挂件(2.1)和设置在所述挂件(2.1)底端两侧的第一扣板(2.2)和第二扣板(2.3),所述第一扣板(2.2)和第二扣板(2.3)内侧均设有扣件(2.4);所述扣件(2.4)与所述外框(7)顶部的扣件安装孔(7.1)配合,所述极板(1)的导电棒(1.1)穿设在挂件(2.1)的中空内腔中。The inductively suppressed electrodeposited acid mist device according to claim 7, wherein the hanging buckle (2) comprises a hanging piece (2.1) having a triangular cross section and is disposed at both sides of the bottom end of the hanging piece (2.1) The first gusset plate (2.2) and the second gusset plate (2.3) are provided with fasteners (2.4) on the inner side of the first gusset plate (2.2) and the second gusset plate (2.3); the fasteners (2.4) ) mating with a fastener mounting hole (7.1) at the top of the outer frame (7), the conductive rod (1.1) of the electrode plate (1) is bored in the hollow interior of the pendant (2.1).
  9. 一种采用权利要求1-8中任意一项所述的诱导式抑制电积酸雾装置的诱导式抑制电积酸雾工艺,其特征在于,包括如下步骤:An inductively inhibiting electro-accumulation acid mist process using the inductive suppression electro-coal acid mist device according to any one of claims 1-8, comprising the steps of:
    在阳极板的两侧面分别设置第一隔离网和第二隔离网,且使得所述第一隔离网和第二隔离网分别与阳极板两侧面之间留有间隙;Providing a first isolation net and a second isolation net respectively on both sides of the anode plate, and leaving a gap between the first isolation net and the second isolation net and the two sides of the anode plate;
    通过第一绝缘连接件将第一隔离网和阳极板的侧面连接,通过第二绝缘连接件将第二隔离网和阳极板的侧面连接;Connecting the first isolation mesh and the side of the anode plate through the first insulating connector, and connecting the second isolation mesh and the side of the anode plate through the second insulating connector;
    在阳极板顶部两侧分别设置第一隔离带和第二隔离带,使得第一隔离带和第二隔离带分别位于第一隔离网和第二隔离网的上方位置,即形成所述诱导式抑制电积酸雾装置;A first isolation strip and a second isolation strip are respectively disposed on two sides of the top of the anode plate, such that the first isolation strip and the second isolation strip are respectively located above the first isolation net and the second isolation net, thereby forming the induced suppression Electrolytic acid mist device;
    将获得的诱导式抑制电积酸雾装置与阴极板间隔地设置在电积槽中,且相邻诱导式抑制电积酸雾装置之间的间距为50-150mm;The obtained inductively inhibiting the electro-coal acid mist device is disposed in the electric storage tank at intervals from the cathode plate, and the spacing between the adjacent inductively inhibiting the electro-accumulation acid mist device is 50-150 mm;
    在将所述诱导式抑制电积酸雾装置和阴极板设置在电积槽中后,阳极板上产生大量气泡,所述气泡在第一隔离网和第二隔离网之间自下而上流动;当所述气泡上升到电积液的液面时,气泡中的酸雾被第一隔离带和第二隔离带阻挡下来,而气泡中的气体则通过第一隔离带和第二隔离带溢出。After the inductive suppressing electro-coal acid mist device and the cathode plate are disposed in the electrode collecting tank, a large number of bubbles are generated on the anode plate, and the bubbles flow from bottom to top between the first separating net and the second separating net. When the bubble rises to the liquid level of the effusion, the acid mist in the bubble is blocked by the first isolation strip and the second isolation strip, and the gas in the bubble overflows through the first isolation strip and the second isolation strip .
  10. 根据权利要求9所述的诱导式抑制电积酸雾工艺,其特征在于,在步骤在阳极板顶部两侧分别设置第一隔离带和第二隔离带,使得第一隔离带和第二隔离带分别位于第一隔离网和第二隔离网的上方位置之后还包括步骤:The inductive suppression electrodeposited acid mist process according to claim 9, wherein a first isolation strip and a second isolation strip are respectively disposed on both sides of the top of the anode plate in the step, so that the first isolation strip and the second isolation strip The steps further after the first isolation net and the second isolation net are respectively included:
    选用符合要求的隔膜布、内框和外框,并将选定的隔膜布通过内框嵌设在外框内; Select the diaphragm cloth, inner frame and outer frame that meet the requirements, and insert the selected diaphragm cloth into the outer frame through the inner frame;
    将所述阳极板连同第一隔离网、第二隔离网、第一隔离带和第二隔离带一并插设在内框中,且将所述第一隔离带和第二隔离带与隔膜布连接起来;Inserting the anode plate together with the first isolation net, the second isolation net, the first isolation strip and the second isolation strip into the inner frame, and the first and second isolation strips and the diaphragm cloth connect them;
    其中,所述第一隔离网与阳极板侧面之间的间隙大小为2-50mm,所述第二隔离网与阳极板侧面之间的间隙大小也为2-50mm。 Wherein, the gap between the first isolation net and the side of the anode plate is 2-50 mm, and the gap between the second isolation net and the anode plate side is also 2-50 mm.
PCT/CN2015/089547 2014-12-04 2015-09-14 Induced device and process for inhibiting electrodeposition of acid mist WO2016086701A1 (en)

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EP3222755A4 (en) 2018-11-21
AP2016009246A0 (en) 2016-05-31
PE20170821A1 (en) 2017-07-04
CL2016001988A1 (en) 2017-04-21
EP3222755A1 (en) 2017-09-27
US20160326662A1 (en) 2016-11-10

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