WO2016086398A1 - Method for preparing high-coercivity sinterednd-fe-b and product obtained thereby - Google Patents

Method for preparing high-coercivity sinterednd-fe-b and product obtained thereby Download PDF

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WO2016086398A1
WO2016086398A1 PCT/CN2014/093069 CN2014093069W WO2016086398A1 WO 2016086398 A1 WO2016086398 A1 WO 2016086398A1 CN 2014093069 W CN2014093069 W CN 2014093069W WO 2016086398 A1 WO2016086398 A1 WO 2016086398A1
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grain boundary
alloy powder
phase alloy
sintered ndfeb
boundary phase
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PCT/CN2014/093069
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French (fr)
Chinese (zh)
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严密
张玉晶
王新华
金佳莹
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浙江大学
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Priority to PCT/CN2014/093069 priority Critical patent/WO2016086398A1/en
Publication of WO2016086398A1 publication Critical patent/WO2016086398A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/06Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/08Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together

Definitions

  • the invention belongs to the technical field of permanent magnet materials, and particularly relates to a preparation method and a product of high coercive sintering NdFeB.
  • the magnet has created the third generation rare earth permanent magnet material.
  • Sintered Nd-Fe-B is widely used in military equipment, electro-acoustic devices, motors, generators, computer hard disk drives (HDD), voice coil motors (VCM), human magnetic resonance imaging (MRI), microwave communication technology, controllers. , instruments, magnetic separation devices, magnetic chucks and other devices and equipment that require permanent magnetic fields.
  • the sintered NdFeB magnet is a structure in which a Nd 2 Fe 14 B compound is mainly composed of a rare earth-rich phase.
  • the main technical indicators include remanence B r , maximum magnetic energy product (BH) max , coercivity H cj , Curie temperature T c .
  • the invention provides a method for reducing the amount of heavy rare earth and improving the coercive force of the sintered NdFeB magnet.
  • the invention also provides a sintered NdFeB magnet prepared by the above method, which has high coercive force.
  • a method for preparing high coercive sintered NdFeB comprising:
  • the main phase NdFeB alloy is made into ingot or quick-setting strip by casting process or rapid-coagulation stripping process, and then the main phase ingot or quick-setting strip is crushed by hydrogen explosion and jet milling.
  • a primary alloy particle powder having an average particle diameter of 2 to 10 ⁇ m, the main alloy being in atomic percentage, and having a composition of (Nd a Pr 1-a ) b Fe 100-bcd B c M d ;
  • Nd is yttrium element
  • Pr is yttrium element
  • Fe iron element
  • B boron element
  • M is Dy ( ⁇ ), Tb( ⁇ ), Ce( ⁇ ), Co(cobalt), Ni(nickel), V (vanadium), Ti ( ⁇ ), Mo (molybdenum), Mn (manganese), Ga (gallium), Al (aluminum), Cu (copper), Zr (zirconium), Ta ( ⁇ ), Ag (silver), Si
  • a, b, c, d satisfy the following relationship: 0.7 ⁇ a ⁇ 1,10 ⁇ b ⁇ 20, 5.5 ⁇ c ⁇ 6.5,0 ⁇ d ⁇ 2.
  • M is further preferably a combination of Dy, Al, and Nb or a combination of Al, Co, Cu, Zr, and Ga.
  • the average particle diameter of the main alloy particle powder is further preferably from 2 to 5 ⁇ m, still more preferably from 3 to 4 ⁇ m;
  • the grain boundary phase rich rare earth alloy is prepared by smelting, rapid setting, mechanical crushing, protective medium ball milling or direct atomization to prepare grain boundary phase alloy powder with an average particle diameter of 0.1-2 ⁇ m.
  • the alloy is in atomic percentage and its composition is (R x R' 1-x ) y M' 100-y ;
  • R is one or more of La ( ⁇ ), Ce, Pr, Nd
  • R' is one or more of Tb, Dy, Ho ( ⁇ )
  • M' is Fe, Cr (chromium) , Co, Ni, V, Ti, Mo, One or more of Mn, Ga, Al, Cu, Zr, Ta, Ag, Si, Ca, B, Mg, Zn, In (indium), and Sn elements; wherein x and y satisfy the following relationship: 0 ⁇ x ⁇ 1,0 ⁇ y ⁇ 100;
  • R is preferably Pr; R' is preferably Dy; and M' is preferably one or more of Fe, Cu, Co; and x, y further satisfy the following relationship: 0 ⁇ x ⁇ 0.6 20 ⁇ y ⁇ 70; the grain boundary phase alloy is preferably Pr 37 Dy 30 Cu 33 , Dy 32.5 Fe 62 Cu 5.5 , Dy 6 Co 13 Cu 5 ;
  • a further preferred combination of the main phase NdFeB alloy and the grain boundary phase alloy is:
  • the grain boundary phase alloy preferably has an average particle diameter of 0.1 to 1.5 ⁇ m, and more preferably 0.8 to 1.5 ⁇ m;
  • the mass percentage of the grain boundary phase alloy powder is preferably from 1 to 5%, further preferably from 2 to 3%;
  • the mixed alloy powder is subjected to orientation molding under a magnetic field of 1.2 to 3.0 T; and the magnetic block of the molding is subjected to cold isostatic pressing at 100 to 220 MPa to be pressed into a green body;
  • the outward pressing type is preferably carried out under conditions of 1.8 T; the cold isostatic pressing is performed at 200 MPa;
  • the magnetic block completed by pressing is sintered at 1000-1100 °C for 2 to 4 hours, and then tempered at 800 to 950 °C for 2 to 4 hours and 450 to 650 °C for secondary tempering 2 ⁇ 4h, the final magnet is produced;
  • Further preferred sintering conditions in this step are: sintering at 1050 to 1090 ° C for 3 to 4 hours, followed by tempering at 890 to 900 ° C for 2 to 3 hours and 500 to 520 ° C for 2 to 4 hours. Further preferred sintering conditions are: sintering at 1050 to 1085 ° C for 3 to 4 hours, followed by tempering at 890 to 900 ° C for 2 hours and secondary tempering at 500 to 520 ° C for 3 to 4 hours, and the sintered ferroniobium obtained by the sintering condition is obtained.
  • the coercive force is greater than 1400 kA/m; especially after sintering at 1050 ° C for 3 h, and then after tempering at 890 ° C for 2 h and 520 ° C for 2 h, the coercive force is greater than 1600 kA/m.
  • Coercivity is a structurally sensitive magnetic parameter. It is generally believed that the fine and uniform main phase particles are coated with a layer of 2 to 5 nm thick, uniform and continuous rare earth-rich phase, which is a high-coercivity sintered NdFeB magnet. The ideal microstructure.
  • the invention adds a low melting point heavy rare earth alloy at the grain boundary, further optimizes the grain boundary structure and eliminates grain boundary defects, and in the sintering and tempering heat treatment process, the heavy rare earth diffuses to the main phase grain boundary layer to realize boundary magnetic hardening; Adding a low melting point rich rare earth grain boundary phase alloy to reduce the wetting temperature between the main phase and the grain boundary phase, prolong the wetting time, correspondingly reduce the sintering and heat treatment temperatures, inhibit the solid phase sintering and the abnormal length of the grains. Big. Therefore, under the condition that the main phase alloy is not added or a small amount of heavy rare earth is added, the amount of heavy rare earth is reduced, and a low-cost high-coercivity sintered NdFeB magnet is prepared.
  • the present invention also provides a high coercivity sintered NdFeB prepared by the method for preparing high coercivity sintered NdFeB according to any of the above aspects.
  • the invention utilizes a low melting point rich rare earth grain boundary phase alloy to reduce the wetting temperature between the grain boundary phase and the main phase through the low melting point auxiliary alloy during the sintering and heat treatment of the magnet, prolong the wetting time and improve the utilization rate of the heavy rare earth.
  • a low melting point rich rare earth grain boundary phase alloy to reduce the wetting temperature between the grain boundary phase and the main phase through the low melting point auxiliary alloy during the sintering and heat treatment of the magnet, prolong the wetting time and improve the utilization rate of the heavy rare earth.
  • the method provided by the invention has simple process, low cost and is suitable for large-scale production.
  • the invention has the beneficial effects:
  • the invention designs a low melting point rich rare earth grain boundary phase, optimizes the wetting process in the liquid phase sintering process, prolongs the wetting time, improves the diffusion efficiency of the heavy rare earth to the main phase boundary layer, and realizes the grain boundary magnetic hardening and heavy rare earth Efficient use.
  • the preparation process provided by the invention is simple, the dosage of the heavy rare earth is low, the coercive force is high, and the preparation of the low-cost high-coercivity sintered NdFeB is realized.
  • the grain boundary phase alloy is in atomic percentage, and its composition is (R x R' 1-x ) y M' 100-y , R is one or more of La, Ce, Pr, Nd, and R' is Tb, One or more of Dy and Ho, M' is Fe, Cr, Co, Ni, V, Ti, Mo, Mn, Ga, Al, Cu, Zr, Ta, Ag, Si, Ca, B, Mg, One or more of Zn, In, Sn elements; wherein x, y satisfy the following relationship: 0 ⁇ x ⁇ 1, 0 ⁇ y ⁇ 100.
  • the invention relates to a method for preparing high-coercivity low-cost sintered NdFeB, wherein the grain boundary rich rare earth alloy has a melting point of between 300 and 900 ° C, and after being made into powder particles, the size is between 0.1 and 1 ⁇ m. .
  • High-coercivity low-cost sintered NdFeB magnet preparation method low melting point rich rare earth grain boundary phase alloy, in the sintering and tempering heat treatment process, heavy rare earth diffuses to the main phase grain boundary layer to realize boundary magnetic Hardening; using low-melting grain boundary phase alloy, prolonging wetting time, improving grain boundary phase fluidity, optimizing grain boundary structure, reducing grain boundary defects; adding low melting point rich rare earth grain boundary phase alloy through grain boundary, reducing sintering and heat treatment The temperature suppresses solid phase sintering and abnormal growth of crystal grains.
  • the grain boundary is added to reduce the amount of heavy rare earth, and a low-cost high-coercivity sintered NdFeB magnet is prepared.
  • a method for preparing high-coercivity low-cost sintered NdFeB the steps of which are:
  • the main phase NdFeB alloy is made into ingot or quick-setting strip by casting process or quick-setting stripping process, and then the main phase ingot or quick-setting strip is broken into average by hydrogen explosion and jet milling.
  • a particle powder having a particle diameter of 2 to 10 ⁇ m, the main alloy being in atomic percentage, and having a composition of (Nd a Pr 1-a ) b Fe 100-bcd B c M d ;
  • the grain boundary phase rich heavy rare earth alloy is prepared by smelting, rapid setting, mechanical crushing, protective medium ball milling or direct atomization to prepare a powder having an average particle diameter of 0.1 to 1 ⁇ m, and the grain boundary phase alloy is in atomic percentage.
  • the composition is (R x R' 1-x ) y M' 100-y ;
  • the grain boundary phase alloy powder and the main alloy powder are prepared to have a mass fraction of 0.1 to 10%, and are uniformly mixed in a gasoline, petroleum ether or other organic protective medium by a nitrogen or argon-protected mixer;
  • the magnetic block completed by pressing is sintered at 1000 ⁇ 1100 °C for 2 ⁇ 4h, then tempered at 800 ⁇ 950°C for 2 ⁇ 4h and 450 ⁇ 650°C for 2 ⁇ 4h. , the final magnet was made.
  • the invention has the beneficial effects: 1) The invention designs a low melting point rich rare earth grain boundary phase, optimizes the wetting process of the liquid phase sintering process, prolongs the wetting time, and improves the heavy rare earth to the main phase boundary. The diffusion efficiency of the layer enables magnetic hardening of grain boundaries and efficient use of heavy rare earths.
  • the preparation process provided by the invention is simple, the dosage of the heavy rare earth is low, the coercive force is called high, and the preparation of the low-cost high-coercivity sintered NdFeB is realized.
  • the main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 ⁇ m.
  • the grain boundary phase alloy is subjected to arc melting, mechanically crushed, and the protective medium is ball-milled to an average grain size of about 0.85 ⁇ m, and the auxiliary alloy is atomic percentage, and its composition is Pr 37 Dy 30 Cu 33 ;
  • the mixed alloy powder is subjected to orientation molding under a magnetic field of 1.8 T; the magnetic block completed by pressing is subjected to cold isostatic pressing at 200 MPa to be pressed into a green body;
  • the pressed magnetic block was sintered at 1085 ° C for 4 h, and then subjected to a first-stage tempering at 900 ° C for 2 h and a second tempering at 500 ° C for 4 h to obtain a final magnet.
  • the prepared sintered NdFeB magnet was placed in a VSM to measure its magnetic properties.
  • the main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 ⁇ m.
  • the main alloy is atomic percentage and its composition is (Pr). 0.2 Nd 0.8 ) 13.05 Dy 0.12 Fe 80.81 Al 0.25 Nb 0.07 B 5.7
  • the grain boundary phase alloy is subjected to arc melting, mechanically crushed, and the protective medium is ball-milled to an average grain size of about 1.5 ⁇ m, and the auxiliary alloy is in mass percentage, and its composition is Dy 32.5 Fe 62 Cu 5.5 .
  • the mixed alloy powder is subjected to orientation molding under a magnetic field of 1.8 T; the magnetic block completed by pressing is subjected to cold isostatic pressing at 200 MPa to be pressed into a green body;
  • the pressed magnetic block was sintered at 1090 ° C for 4 h, and then subjected to tempering at 890 ° C for 2 h and 520 ° C for two tempering for 3.5 h to obtain a final magnet.
  • the prepared sintered NdFeB magnet was placed in a VSM to measure its magnetic properties.
  • the main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 ⁇ m.
  • the grain boundary phase alloy is subjected to arc melting, mechanically crushed, and the protective medium is ball-milled to an average grain size of about 1.3 ⁇ m.
  • the auxiliary alloy is atomic percentage and its composition is Dy 6 Co 13 Cu 5 .
  • the mixed alloy powder is subjected to orientation molding under a magnetic field of 1.8 T; the magnetic block completed by pressing is subjected to cold isostatic pressing at 200 MPa to be pressed into a green body;
  • the pressed magnetic block is sintered at 1050 ° C for 3 h, and then subjected to tempering at 890 ° C for 2 h and 520 ° C for 2 h to obtain a final magnet.
  • the prepared sintered NdFeB magnet was placed in a VSM to measure its magnetic properties.

Abstract

Disclosed is a method for preparing a high-coercivity sintered Nd-Fe-B, comprising: preparing a main phase alloy powder and a grain boundary phase alloy powder; uniformly mixing the prepared grain boundary phase alloy powder and main phase alloy powder in a protective medium protected by nitrogen gas or argon gas, the grain boundary phase alloy powder added being 0.1-10% by weight; orientation-compressing and cold-isostatic-pressing the mixed alloy powder; in a vacuum sintering furnace, sintering a compressed magnet block at 1000-1100˚C for 2-4 hours, and performing a primary tempering at 800-950˚C for 2-4 hours and a secondary tempering at 450-650˚C for 2-4 hours to obtain the sintered Nd-Fe-B. Also disclosed is a high-coercivity sintered Nd-Fe-B. The present invention reduces a wetting temperature between the grain boundary phase and the main phase via a low melting point auxiliary alloy, and extends wetting time, thus improving the utilization of heavy rare earths, and reducing the usage amount of the rare earths; and the preparation method has a simple process and low cost, thus facilitating large-scale production.

Description

一种高矫顽力烧结钕铁硼的制备方法及产品Preparation method and product of high coercivity sintered NdFeB 技术领域Technical field
本发明属于永磁材料技术领域,具体涉及一种高矫顽力烧结钕铁硼的制备方法及产品。The invention belongs to the technical field of permanent magnet materials, and particularly relates to a preparation method and a product of high coercive sintering NdFeB.
背景技术Background technique
1983年日本的佐川真仁等人在对RE-Fe-X三元合金进行广泛研究的基础上,采用粉末冶金工艺制备出磁能积高达290kJ/m3的钕铁硼(Nd-Fe-B)烧结磁体,开创了第三代稀土永磁材料。烧结Nd-Fe-B广泛应用于军工设备、电声器件、电动机、发电机、计算机硬盘驱动器(HDD)、音圈电机(VCM)、人体核磁共振成像仪(MRI)、微波通讯技术、控制器、仪表、磁分离设备、磁卡盘及其他需用永久磁场的装置和设备中。In 1983, Japan’s Sagawa Shinren et al. used a powder metallurgy process to prepare NdFeB sintered with a magnetic energy product of up to 290 kJ/m 3 on the basis of extensive research on RE-Fe-X ternary alloy. The magnet has created the third generation rare earth permanent magnet material. Sintered Nd-Fe-B is widely used in military equipment, electro-acoustic devices, motors, generators, computer hard disk drives (HDD), voice coil motors (VCM), human magnetic resonance imaging (MRI), microwave communication technology, controllers. , instruments, magnetic separation devices, magnetic chucks and other devices and equipment that require permanent magnetic fields.
烧结钕铁硼磁体是以Nd2Fe14B化合物为主相,周围包覆着富稀土相的结构。其主要的技术指标包括剩磁Br,最大磁能积(BH)max,矫顽力Hcj,居里温度Tc。经过20多年的研究发展,设计出了合理的合金成分和成熟的制备工艺,使磁体的剩磁Br达到了理论值的96%以上,磁能积最高能达到474kJ/m3,接近了理论磁能积512kJ/m3的93%。矫顽力虽然得到了一定层度的提升,但是相对于其理论值5600kA/m而言,仍然有很大的差距,目前可以达到的水平大概是在其矫顽力理论值的1/10~1/3。这样就大大限制了钕铁硼磁体在高的工作温度环境下应用。为了解决这一问题,科学工作者从事了大量的研究,主要包括重稀土合金化,这样可以方便有效的提高磁体的矫顽力,但是,由于重稀土原子与铁原子的反铁磁性耦合,磁体的剩磁和最大磁能积等指标会大大降低,此外,传统的直接合金化,需要更多的重稀土,一般而言需要添加质量分数2~10%重稀土,也会提高磁体的生产成本。目前国内外一些企业和科研单位,采用了磁体表面扩散的方法,可以有在效地提高矫顽力的基础上,降低重稀土用量。但是这种方法,工艺过程复杂,不适合实际生产,重稀土扩散距离有限(<5μm),这样就 使得用于扩散的磁体尺寸太小,不适合实际的应用市场。The sintered NdFeB magnet is a structure in which a Nd 2 Fe 14 B compound is mainly composed of a rare earth-rich phase. The main technical indicators include remanence B r , maximum magnetic energy product (BH) max , coercivity H cj , Curie temperature T c . After more than 20 years of research and development, a reasonable alloy composition and mature preparation process have been designed, so that the remanence B r of the magnet reaches more than 96% of the theoretical value, and the magnetic energy product can reach 474kJ/m 3 , which is close to the theoretical magnetic energy. The product has 93% of 512kJ/m 3 . Although the coercivity has been improved by a certain degree, compared with the theoretical value of 5600kA/m, there is still a big gap. The current level can be reached about 1/10 of the theoretical value of coercivity. 1/3. This greatly limits the application of NdFeB magnets in high operating temperature environments. In order to solve this problem, scientists have engaged in a large number of research, mainly including heavy rare earth alloying, which can easily and effectively increase the coercive force of the magnet, but due to the antiferromagnetic coupling of heavy rare earth atoms and iron atoms, the magnet The remanence and maximum magnetic energy product index will be greatly reduced. In addition, the traditional direct alloying requires more heavy rare earths. Generally, it is necessary to add 2 to 10% by weight of rare earths, which will also increase the production cost of the magnet. At present, some enterprises and scientific research units at home and abroad have adopted the method of surface diffusion of magnets, which can reduce the amount of heavy rare earths on the basis of effectively increasing the coercive force. However, this method has a complicated process and is not suitable for actual production. The diffusion distance of heavy rare earth is limited (<5 μm), which makes the size of the magnet for diffusion too small and is not suitable for the practical application market.
发明内容Summary of the invention
本发明提供了一种降低重稀土用量,提高烧结钕铁硼磁体矫顽力的方法。The invention provides a method for reducing the amount of heavy rare earth and improving the coercive force of the sintered NdFeB magnet.
本发明还提供了一种由上述方法制备得到的烧结钕铁硼磁体,矫顽力较高。The invention also provides a sintered NdFeB magnet prepared by the above method, which has high coercive force.
一种高矫顽力烧结钕铁硼的制备方法,包括:A method for preparing high coercive sintered NdFeB, comprising:
(1)主相钕铁硼合金采用铸造工艺或速凝甩带工艺制成铸锭或速凝薄带,再通过氢爆与气流磨的方法将主相铸锭或速凝薄带破碎制成平均颗粒直径为2-10μm的主合金颗粒粉末,所述主合金以原子百分比计,其成分为(NdaPr1-a)bFe100-b-c-dBcMd(1) The main phase NdFeB alloy is made into ingot or quick-setting strip by casting process or rapid-coagulation stripping process, and then the main phase ingot or quick-setting strip is crushed by hydrogen explosion and jet milling. a primary alloy particle powder having an average particle diameter of 2 to 10 μm, the main alloy being in atomic percentage, and having a composition of (Nd a Pr 1-a ) b Fe 100-bcd B c M d ;
其中:Nd为钕元素,Pr为镨元素,Fe为铁元素,B为硼元素,M为Dy(镝)、Tb(铽)、Ce(铈)、Co(钴)、Ni(镍)、V(钒)、Ti(铊)、Mo(钼)、Mn(锰)、Ga(镓)、Al(铝)、Cu(铜)、Zr(锆)、Ta(钽)、Ag(银)、Si(硅)、Nb(铌)元素中的一种或几种;a、b、c、d满足以下关系:0.7≦a≦1,10≦b≦20,5.5≦c≦6.5,0≦d≦2。Among them: Nd is yttrium element, Pr is yttrium element, Fe is iron element, B is boron element, M is Dy (镝), Tb(铽), Ce(铈), Co(cobalt), Ni(nickel), V (vanadium), Ti (铊), Mo (molybdenum), Mn (manganese), Ga (gallium), Al (aluminum), Cu (copper), Zr (zirconium), Ta (钽), Ag (silver), Si One or more of (silicon) and Nb (铌) elements; a, b, c, d satisfy the following relationship: 0.7≦a≦1,10≦b≦20, 5.5≦c≦6.5,0≦d≦ 2.
其中,M进一步优选为Dy、Al和Nb的组合或者Al、Co、Cu、Zr和Ga的组合。主相钕铁硼合金更进一步优选为:(Pr,Nd)13.62FebalM1.58B5.98,其中M=Al、Co、Cu、Zr、Ga;或者(Pr,Nd)13.05Dy0.12FebalAl0.25Nb0.07B5.7Among them, M is further preferably a combination of Dy, Al, and Nb or a combination of Al, Co, Cu, Zr, and Ga. The main phase NdFeB alloy is further preferably: (Pr, Nd) 13.62 Fe bal M 1.58 B 5.98 wherein M = Al, Co, Cu, Zr, Ga; or (Pr, Nd) 13.05 Dy 0.12 Fe bal Al 0.25 Nb 0.07 B 5.7 ;
其中,作为优选,a、b、c、d满足以下关系:a=0.8,13.05≦b≦13.62,5.7≦c≦5.98,0.44≦d≦1.58;Wherein, a, b, c, and d satisfy the following relationship: a = 0.8, 13.05 ≦ b ≦ 13.62, 5.7 ≦ c ≦ 5.98, 0.44 ≦ d ≦ 1.58;
所述主合金颗粒粉末的平均颗粒直径进一步优选为2-5μm,更进一步优选为3-4μm;The average particle diameter of the main alloy particle powder is further preferably from 2 to 5 μm, still more preferably from 3 to 4 μm;
(2)晶界相富重稀土合金末采用熔炼,速凝甩带,机械破碎,保护介质球磨或者直接雾化法制备成平均颗粒直径为0.1~2μm晶界相合金粉末,所述晶界相合金以原子百分比计,其成分为(RxR’1-x)yM’100-y(2) The grain boundary phase rich rare earth alloy is prepared by smelting, rapid setting, mechanical crushing, protective medium ball milling or direct atomization to prepare grain boundary phase alloy powder with an average particle diameter of 0.1-2 μm. The alloy is in atomic percentage and its composition is (R x R' 1-x ) y M'100-y;
其中:R为La(镧)、Ce、Pr、Nd中的一种或几种,R’为Tb、Dy、Ho(钬)中的一种或几种,M’为Fe、Cr(铬)、Co、Ni、V、Ti、Mo、 Mn、Ga、Al、Cu、Zr、Ta、Ag、Si、Ca、B、Mg、Zn、In(铟)、Sn元素中的一种或几种;其中x、y满足以下关系:0≦x<1,0<y<100;Wherein: R is one or more of La (镧), Ce, Pr, Nd, R' is one or more of Tb, Dy, Ho (钬), and M' is Fe, Cr (chromium) , Co, Ni, V, Ti, Mo, One or more of Mn, Ga, Al, Cu, Zr, Ta, Ag, Si, Ca, B, Mg, Zn, In (indium), and Sn elements; wherein x and y satisfy the following relationship: 0≦x <1,0<y<100;
其中所述R优选为Pr;所述R’优选为Dy;所述M’优选为Fe、Cu、Co中的一种或多种;所述x、y进一步满足以下关系:0≦x<0.6,20<y<70;所述晶界相合金优选为Pr37Dy30Cu33、Dy32.5Fe62Cu5.5、Dy6Co13Cu5Wherein R is preferably Pr; R' is preferably Dy; and M' is preferably one or more of Fe, Cu, Co; and x, y further satisfy the following relationship: 0≦x<0.6 20<y<70; the grain boundary phase alloy is preferably Pr 37 Dy 30 Cu 33 , Dy 32.5 Fe 62 Cu 5.5 , Dy 6 Co 13 Cu 5 ;
步骤(1)和步骤(2)中,进一步优选的主相钕铁硼合金、晶界相合金组合为:In the step (1) and the step (2), a further preferred combination of the main phase NdFeB alloy and the grain boundary phase alloy is:
(Pr0.2Nd0.8)13.62Fe78.82M1.58B5.98与Pr37Dy30Cu33的组合;(Pr 0.2 Nd 0.8 ) 13.62 Fe 78.82 M 1.58 B 5.98 in combination with Pr 37 Dy 30 Cu 33 ;
或者(Pr0.2Nd0.8)13.05Dy0.12Fe80.81Al0.25Nb0.07B5.7与Dy32.5Fe62Cu5.5的组合;Or (Pr 0.2 Nd 0.8 ) 13.05 Dy 0.12 Fe 80.81 Al 0.25 Nb 0.07 B 5.7 in combination with Dy 32.5 Fe 62 Cu 5.5 ;
或者(Pr0.2Nd0.8)13.62FebalM1.58B5.98与Dy6Co13Cu5的组合。Or (Pr 0.2 Nd 0.8 ) 13.62 Fe bal M 1.58 B 5.98 in combination with Dy 6 Co 13 Cu 5 .
特别是采用(Pr0.2Nd0.8)13.62FebalM1.58B5.98与Dy6Co13Cu5的组合时,得到的烧结钕铁硼磁体的矫顽力高达1629.0kA/m;In particular, when (Pr 0.2 Nd 0.8 ) 13.62 Fe bal M 1.58 B 5.98 is combined with Dy 6 Co 13 Cu 5 , the obtained sintered NdFeB magnet has a coercive force of 1629.0 kA/m;
所述晶界相合金的平均颗粒直径优选为0.1~1.5μm,更进一步优选为0.8~1.5μm;The grain boundary phase alloy preferably has an average particle diameter of 0.1 to 1.5 μm, and more preferably 0.8 to 1.5 μm;
(3)将制备好晶界相合金粉末和主相钕铁硼合金粉末以质量分数为0.1~10%,在汽油、石油醚或者其他有机保护介质中,用氮气或者氩气保护的混料机充分混合均匀;(3) Prepare the grain boundary phase alloy powder and the main phase NdFeB alloy powder with a mass fraction of 0.1-10%, in a gasoline, petroleum ether or other organic protective medium, nitrogen or argon-protected mixing machine Fully mixed evenly;
该步骤中,晶界相合金粉末添加的质量百分比优选为1~5%,进一步优选为2~3%;In this step, the mass percentage of the grain boundary phase alloy powder is preferably from 1 to 5%, further preferably from 2 to 3%;
(4)将混合完成的合金粉末在1.2~3.0T的磁场下进行取向压型;将压型完成的磁块进行100~220MPa的冷等静压,使其压型成为生坯;(4) The mixed alloy powder is subjected to orientation molding under a magnetic field of 1.2 to 3.0 T; and the magnetic block of the molding is subjected to cold isostatic pressing at 100 to 220 MPa to be pressed into a green body;
所述去向压型的优选在1.8T条件下进行;所述冷等静压在200MPa下进行;The outward pressing type is preferably carried out under conditions of 1.8 T; the cold isostatic pressing is performed at 200 MPa;
(5)在真空烧结炉中,将压型完成的磁块在1000~1100℃烧结2~4h,再经过800~950℃一级回火2~4h和450~650℃二级回火2~4h,制得最终磁体;(5) In the vacuum sintering furnace, the magnetic block completed by pressing is sintered at 1000-1100 °C for 2 to 4 hours, and then tempered at 800 to 950 °C for 2 to 4 hours and 450 to 650 °C for secondary tempering 2~ 4h, the final magnet is produced;
该步骤中进一步优选的烧结条件为:1050~1090℃烧结3~4h,再经过890~900℃一级回火2~3h和500~520℃二级回火2~4h。进一步优选的烧结条件为:1050~1085℃烧结3~4h,再经过890~900℃一级回火2h和500~520℃二级回火3~4h,采用该烧结条件处理得到的烧结钕铁硼磁体的 矫顽力大于1400kA/m;特别在1050℃烧结3h,再经过890℃一级回火2h和520℃二级回火3h处理后,矫顽力大于1600kA/m。Further preferred sintering conditions in this step are: sintering at 1050 to 1090 ° C for 3 to 4 hours, followed by tempering at 890 to 900 ° C for 2 to 3 hours and 500 to 520 ° C for 2 to 4 hours. Further preferred sintering conditions are: sintering at 1050 to 1085 ° C for 3 to 4 hours, followed by tempering at 890 to 900 ° C for 2 hours and secondary tempering at 500 to 520 ° C for 3 to 4 hours, and the sintered ferroniobium obtained by the sintering condition is obtained. Boron magnet The coercive force is greater than 1400 kA/m; especially after sintering at 1050 ° C for 3 h, and then after tempering at 890 ° C for 2 h and 520 ° C for 2 h, the coercive force is greater than 1600 kA/m.
矫顽力作为一个结构敏感的磁学参量,一般认为,细小且均匀的主相颗粒表面包覆一层2~5nm厚,均匀且连续的富稀土相,是高矫顽力烧结钕铁硼磁体的理想微观组织结构。本发明在晶界添加低熔点重稀土合金,进一步优化晶界结构,消除晶界缺陷,在烧结和回火热处理过程中,重稀土向主相晶粒边界层扩散,实现边界磁硬化;通过晶界添加低熔点富重稀土晶界相合金,降低主相和晶界相之间的润湿温度,延长润湿时间,相应地可以降低烧结和热处理温度,抑制固相烧结及晶粒的异常长大。从而实现在主相合金中不添加或者少量添加重稀土的条件下,降低重稀土用量,制备低成本高矫顽力烧结钕铁硼磁体。Coercivity is a structurally sensitive magnetic parameter. It is generally believed that the fine and uniform main phase particles are coated with a layer of 2 to 5 nm thick, uniform and continuous rare earth-rich phase, which is a high-coercivity sintered NdFeB magnet. The ideal microstructure. The invention adds a low melting point heavy rare earth alloy at the grain boundary, further optimizes the grain boundary structure and eliminates grain boundary defects, and in the sintering and tempering heat treatment process, the heavy rare earth diffuses to the main phase grain boundary layer to realize boundary magnetic hardening; Adding a low melting point rich rare earth grain boundary phase alloy to reduce the wetting temperature between the main phase and the grain boundary phase, prolong the wetting time, correspondingly reduce the sintering and heat treatment temperatures, inhibit the solid phase sintering and the abnormal length of the grains. Big. Therefore, under the condition that the main phase alloy is not added or a small amount of heavy rare earth is added, the amount of heavy rare earth is reduced, and a low-cost high-coercivity sintered NdFeB magnet is prepared.
本发明还提供了一种高矫顽力烧结钕铁硼,该烧结钕铁硼由上述任一技术方案所述的高矫顽力烧结钕铁硼的制备方法制备得到。The present invention also provides a high coercivity sintered NdFeB prepared by the method for preparing high coercivity sintered NdFeB according to any of the above aspects.
本发明利用低熔点富重稀土晶界相合金在磁体的烧结和热处理过程中,通过低熔点辅合金降低晶界相与主相之间的润湿温度,延长润湿时间,提高重稀土利用率;通过低熔点晶界相,改善晶界流动性,降低烧结和热处理温度,优化晶界结构,减少晶界缺陷,抑制反磁化形核;通过重稀土向主相边界层扩散,实现主相晶粒边界的磁硬化。在初始不含或者含少量重稀土的主合金中,仅晶界添加少量低熔点富重稀土合金,保持剩磁,大幅度提高矫顽力,实现重稀土的一个高效利用。本发明提供的方法,工艺简单,成本较低,适合大规模生产。The invention utilizes a low melting point rich rare earth grain boundary phase alloy to reduce the wetting temperature between the grain boundary phase and the main phase through the low melting point auxiliary alloy during the sintering and heat treatment of the magnet, prolong the wetting time and improve the utilization rate of the heavy rare earth. Through low-melting grain boundary phase, improve grain boundary fluidity, reduce sintering and heat treatment temperature, optimize grain boundary structure, reduce grain boundary defects, and suppress magnetization nucleation; realize main phase crystal by heavy rare earth diffusion to main phase boundary layer Magnetic hardening of grain boundaries. In the main alloy which does not contain or contains a small amount of heavy rare earth, only a small amount of low-melting and heavy-rich rare earth alloy is added to the grain boundary, and the residual magnetism is maintained, the coercive force is greatly improved, and an efficient use of heavy rare earth is realized. The method provided by the invention has simple process, low cost and is suitable for large-scale production.
本发明与现有技术相比,具有的有益效果:Compared with the prior art, the invention has the beneficial effects:
1)本发明设计低熔点富重稀土晶界相,优化液相烧结过程的润湿过程,延长润湿时间,提高重稀土往主相边界层的扩散效率,实现晶粒边界磁硬化和重稀土的高效利用。1) The invention designs a low melting point rich rare earth grain boundary phase, optimizes the wetting process in the liquid phase sintering process, prolongs the wetting time, improves the diffusion efficiency of the heavy rare earth to the main phase boundary layer, and realizes the grain boundary magnetic hardening and heavy rare earth Efficient use.
2)改善晶界结构,消除晶界缺陷,降低烧结和热处理温度,抑制晶粒的异常长大,提高矫顽力。2) Improve the grain boundary structure, eliminate grain boundary defects, reduce the sintering and heat treatment temperatures, suppress the abnormal growth of crystal grains, and increase the coercive force.
3)本发明提供的制备工艺简单,重稀土用量较低,矫顽力较高,真正的实现了低成本高矫顽力烧结钕铁硼的制备。 3) The preparation process provided by the invention is simple, the dosage of the heavy rare earth is low, the coercive force is high, and the preparation of the low-cost high-coercivity sintered NdFeB is realized.
具体实施方式detailed description
一种高矫顽力低成本烧结钕铁硼的制备方法,其所述的主相钕铁硼合金以原子百分比计,其成分为(NdaPr1-a)bFe100-b-c-dBcMd,其中Nd为钕元素,Pr为镨元素,Fe为铁元素,B为硼元素,M为Dy、Tb、Ce、Co、Ni、V、Ti、Mo、Mn、Ga、Al、Cu、Zr、Ta、Ag、Si、Nb元素中的一种或几种;a、b、c、d满足以下关系:0.7≦a≦1,10≦b≦20,5.5≦c≦6.5,0≦d≦2。A method for preparing high-coercivity low-cost sintered NdFeB, wherein the main phase NdFeB alloy is in atomic percentage, and its composition is (Nd a Pr 1-a ) b Fe 100-bcd B c M d , wherein Nd is yttrium element, Pr is yttrium element, Fe is iron element, B is boron element, M is Dy, Tb, Ce, Co, Ni, V, Ti, Mo, Mn, Ga, Al, Cu, Zr One, or one of Ta, Ag, Si, Nb elements; a, b, c, d satisfy the following relationship: 0.7≦a≦1, 10≦b≦20, 5.5≦c≦6.5, 0≦d≦ 2.
晶界相合金以原子百分比计,其成分为(RxR’1-x)yM’100-y,R为La、Ce、Pr、Nd中的一种或几种,R’为Tb、Dy、Ho中的一种或几种,M’为Fe、Cr、Co、Ni、V、Ti、Mo、Mn、Ga、Al、Cu、Zr、Ta、Ag、Si、Ca、B、Mg、Zn、In、Sn元素中的一种或几种;其中x、y满足以下关系:0≦x<1,0<y<100。The grain boundary phase alloy is in atomic percentage, and its composition is (R x R' 1-x ) y M' 100-y , R is one or more of La, Ce, Pr, Nd, and R' is Tb, One or more of Dy and Ho, M' is Fe, Cr, Co, Ni, V, Ti, Mo, Mn, Ga, Al, Cu, Zr, Ta, Ag, Si, Ca, B, Mg, One or more of Zn, In, Sn elements; wherein x, y satisfy the following relationship: 0 ≦ x < 1, 0 < y < 100.
一种高矫顽力低成本烧结钕铁硼的制备方法,所述的晶界富重稀土合金,其熔点在300~900℃之间,制成粉末颗粒后,其尺寸在0.1~1μm之间。The invention relates to a method for preparing high-coercivity low-cost sintered NdFeB, wherein the grain boundary rich rare earth alloy has a melting point of between 300 and 900 ° C, and after being made into powder particles, the size is between 0.1 and 1 μm. .
一种高矫顽力低成本烧结钕铁硼磁体制备方法,低熔点的富重稀土晶界相合金,在烧结和回火热处理过程中,重稀土向主相晶粒边界层扩散,实现边界磁硬化;利用低熔点晶界相合金,延长润湿时间,改善晶界相流动性,优化晶界结构,减少晶界缺陷;通过晶界添加低熔点富重稀土晶界相合金,降低烧结和热处理温度,抑制固相烧结及晶粒的异常长大。在主相合金中不添加或者少量添加重稀土的条件下,晶界添加,降低重稀土用量,制备低成本高矫顽力烧结钕铁硼磁体。High-coercivity low-cost sintered NdFeB magnet preparation method, low melting point rich rare earth grain boundary phase alloy, in the sintering and tempering heat treatment process, heavy rare earth diffuses to the main phase grain boundary layer to realize boundary magnetic Hardening; using low-melting grain boundary phase alloy, prolonging wetting time, improving grain boundary phase fluidity, optimizing grain boundary structure, reducing grain boundary defects; adding low melting point rich rare earth grain boundary phase alloy through grain boundary, reducing sintering and heat treatment The temperature suppresses solid phase sintering and abnormal growth of crystal grains. In the main phase alloy without adding or adding a small amount of heavy rare earth, the grain boundary is added to reduce the amount of heavy rare earth, and a low-cost high-coercivity sintered NdFeB magnet is prepared.
一种高矫顽力低成本烧结钕铁硼的制备方法,它的步骤为:A method for preparing high-coercivity low-cost sintered NdFeB, the steps of which are:
1)主相钕铁硼合金采用铸造工艺或速凝甩带工艺制成铸锭或速凝薄带,再通过氢爆与气流磨的方法将主相铸锭或速凝薄带破碎制成平均颗粒直径为2~10μm的颗粒粉末,所述主合金以原子百分比计,其成分为(NdaPr1-a)bFe100-b-c-dBcMd1) The main phase NdFeB alloy is made into ingot or quick-setting strip by casting process or quick-setting stripping process, and then the main phase ingot or quick-setting strip is broken into average by hydrogen explosion and jet milling. a particle powder having a particle diameter of 2 to 10 μm, the main alloy being in atomic percentage, and having a composition of (Nd a Pr 1-a ) b Fe 100-bcd B c M d ;
2)晶界相富重稀土合金末采用熔炼,速凝甩带,机械破碎,保护介质球磨或者直接雾化法制备成平均颗粒直径为0.1~1μm粉末,所述晶界相合金以原子百分比计,其成分为(RxR’1-x)yM’100-y2) The grain boundary phase rich heavy rare earth alloy is prepared by smelting, rapid setting, mechanical crushing, protective medium ball milling or direct atomization to prepare a powder having an average particle diameter of 0.1 to 1 μm, and the grain boundary phase alloy is in atomic percentage. , the composition is (R x R' 1-x ) y M'100-y;
3)将制备好晶界相合金粉末和主合金粉末以质量分数为0.1~10%,在汽油、石油醚或者其他有机保护介质中,用氮气或者氩气保护的混料机充分混合均匀;3) The grain boundary phase alloy powder and the main alloy powder are prepared to have a mass fraction of 0.1 to 10%, and are uniformly mixed in a gasoline, petroleum ether or other organic protective medium by a nitrogen or argon-protected mixer;
4)将混合完成的合金粉末在1.2~3.0T的磁场下进行取向压型;将压型完成的磁块进行100~220MPa的冷等静压,使其压型成为生坯;4) performing the orientation molding on the mixed alloy powder in a magnetic field of 1.2 to 3.0 T; and performing the cold isostatic pressing of the pressed magnetic block at 100 to 220 MPa to form a green compact;
5)在真空烧结炉中,将压型完成的磁块在1000~1100℃烧结2~4h,再经过800~950℃一级回火2~4h和450~650℃二级回火2~4h,制得最终磁体。本发明与现有技术相比,具有的有益效果:1)本发明设计低熔点富重稀土晶界相,优化液相烧结过程的润湿过程,延长润湿时间,提高重稀土往主相边界层的扩散效率,实现晶粒边界磁硬化和重稀土的高效利用。2)改善晶界结构,消除晶界缺陷,降低烧结和热处理温度,抑制晶粒的异常长大,提高矫顽力。3)本发明提供的制备工艺简单,重稀土用量较低,矫顽力叫高,真正的实现了低成本高矫顽力烧结钕铁硼的制备。5) In the vacuum sintering furnace, the magnetic block completed by pressing is sintered at 1000~1100 °C for 2~4h, then tempered at 800~950°C for 2~4h and 450~650°C for 2~4h. , the final magnet was made. Compared with the prior art, the invention has the beneficial effects: 1) The invention designs a low melting point rich rare earth grain boundary phase, optimizes the wetting process of the liquid phase sintering process, prolongs the wetting time, and improves the heavy rare earth to the main phase boundary. The diffusion efficiency of the layer enables magnetic hardening of grain boundaries and efficient use of heavy rare earths. 2) Improve the grain boundary structure, eliminate grain boundary defects, reduce the sintering and heat treatment temperatures, suppress the abnormal growth of crystal grains, and increase the coercive force. 3) The preparation process provided by the invention is simple, the dosage of the heavy rare earth is low, the coercive force is called high, and the preparation of the low-cost high-coercivity sintered NdFeB is realized.
下面结合具体实例对本发明做进一步说明,但本发明不仅仅局限于以下实例。The invention will be further illustrated by the following specific examples, but the invention is not limited to the following examples.
实施例1:Example 1:
1)将主相合金采用速凝铸片、氢爆和气流磨的三种合金工艺制备主合金粉末,粉末颗粒直径大致在3.5μm左右,所述主合金以原子百分数计,其成分为(Pr0.2Nd0.8)13.62Fe78.82M1.58B5.98,其中Pr:Nd=1:4,M为Al=0.72、Co=0.49、Cu=0.14、Zr=0.14、Ga=0.09;1) The main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 μm. The main alloy is atomic percentage and its composition is (Pr). 0.2 Nd 0.8 ) 13.62 Fe 78.82 M 1.58 B 5.98 , where Pr:Nd=1:4, M is Al=0.72, Co=0.49, Cu=0.14, Zr=0.14, Ga=0.09;
2)晶界相合金通过电弧熔炼,机械破碎,保护介质球磨至平均晶粒尺寸约为0.85μm,辅合金以原子百分数计,其成分为Pr37Dy30Cu332) The grain boundary phase alloy is subjected to arc melting, mechanically crushed, and the protective medium is ball-milled to an average grain size of about 0.85 μm, and the auxiliary alloy is atomic percentage, and its composition is Pr 37 Dy 30 Cu 33 ;
3)将制备好晶界相合金粉末和主合金粉末在汽油、石油醚或者其他有机保护介质中,用氮气或者氩气保护的混料机充分混合均匀,其中辅合金粉末所占质量分数为2.0%;3) Prepare the grain boundary phase alloy powder and the main alloy powder in gasoline, petroleum ether or other organic protective medium, and mix thoroughly with nitrogen or argon-protected mixer. The auxiliary alloy powder accounts for 2.0 mass fraction. %;
4)将混合完成的合金粉末在1.8T的磁场下进行取向压型;将压型完成的磁块进行200MPa的冷等静压,使其压型成为生坯;4) The mixed alloy powder is subjected to orientation molding under a magnetic field of 1.8 T; the magnetic block completed by pressing is subjected to cold isostatic pressing at 200 MPa to be pressed into a green body;
5)在真空烧结炉中,将压型完成的磁块在1085℃烧结4h,再经过900℃一级回火2h和500℃二级回火4h,制得最终磁体。 5) In the vacuum sintering furnace, the pressed magnetic block was sintered at 1085 ° C for 4 h, and then subjected to a first-stage tempering at 900 ° C for 2 h and a second tempering at 500 ° C for 4 h to obtain a final magnet.
将制备好的烧结钕铁硼磁体放入VSM测量其磁性能,结果如下:Br=1.35T,Hcj=1450.2kA/m,(BH)max=351.75kJ/m3The prepared sintered NdFeB magnet was placed in a VSM to measure its magnetic properties. The results were as follows: B r = 1.35 T, H cj = 1450.2 kA/m, and (BH) max = 351.75 kJ/m 3 .
实施例2:Example 2:
1)将主相合金采用速凝铸片、氢爆和气流磨的三种合金工艺制备主合金粉末,粉末颗粒直径大致在3.5μm左右,所述主合金以原子百分数计,其成分为(Pr0.2Nd0.8)13.05Dy0.12Fe80.81Al0.25Nb0.07B5.7 1) The main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 μm. The main alloy is atomic percentage and its composition is (Pr). 0.2 Nd 0.8 ) 13.05 Dy 0.12 Fe 80.81 Al 0.25 Nb 0.07 B 5.7
2)晶界相合金通过电弧熔炼,机械破碎,保护介质球磨至平均晶粒尺寸约为1.5μm,辅合金以质量百分数计,其成分为Dy32.5Fe62Cu5.52) The grain boundary phase alloy is subjected to arc melting, mechanically crushed, and the protective medium is ball-milled to an average grain size of about 1.5 μm, and the auxiliary alloy is in mass percentage, and its composition is Dy 32.5 Fe 62 Cu 5.5 .
3)将制备好晶界相合金粉末和主合金粉末在汽油、石油醚或者其他有机保护介质中,用氮气或者氩气保护的混料机充分混合均匀,其中辅合金粉末所占质量分数为3.0%:3) Prepare the grain boundary phase alloy powder and the main alloy powder in gasoline, petroleum ether or other organic protective medium, and mix well with nitrogen or argon-protected mixer, wherein the auxiliary alloy powder accounts for 3.0 mass fraction. %:
4)将混合完成的合金粉末在1.8T的磁场下进行取向压型;将压型完成的磁块进行200MPa的冷等静压,使其压型成为生坯;4) The mixed alloy powder is subjected to orientation molding under a magnetic field of 1.8 T; the magnetic block completed by pressing is subjected to cold isostatic pressing at 200 MPa to be pressed into a green body;
5)在真空烧结炉中,将压型完成的磁块在1090℃烧结4h,再经过890℃一级回火2h和520℃二级回火3.5h,制得最终磁体。5) In the vacuum sintering furnace, the pressed magnetic block was sintered at 1090 ° C for 4 h, and then subjected to tempering at 890 ° C for 2 h and 520 ° C for two tempering for 3.5 h to obtain a final magnet.
将制备好的烧结钕铁硼磁体放入VSM测量其磁性能,结果如下:Br=1.35T,Hcj=1329.0kA/m,(BH)max=369.71kJ/m3The prepared sintered NdFeB magnet was placed in a VSM to measure its magnetic properties. The results were as follows: B r = 1.35 T, H cj = 1329.0 kA/m, and (BH) max = 369.71 kJ/m 3 .
实施例3:Example 3:
1)将主相合金采用速凝铸片、氢爆和气流磨的三种合金工艺制备主合金粉末,粉末颗粒直径大致在3.5μm左右,所述主合金以原子百分数计,其成分为(Pr0.2Nd0.8)13.62FebalM1.58B5.98,其中M为Al=0.72、Co=0.49、Cu=0.14、Zr=0.14、Ga=0.09;1) The main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 μm. The main alloy is atomic percentage and its composition is (Pr). 0.2 Nd 0.8 ) 13.62 Fe bal M 1.58 B 5.98 , wherein M is Al=0.72, Co=0.49, Cu=0.14, Zr=0.14, Ga=0.09;
2)晶界相合金通过电弧熔炼,机械破碎,保护介质球磨至平均晶粒尺寸约为1.3μm.所述辅合金以原子百分数计,其成分为Dy6Co13Cu52) The grain boundary phase alloy is subjected to arc melting, mechanically crushed, and the protective medium is ball-milled to an average grain size of about 1.3 μm. The auxiliary alloy is atomic percentage and its composition is Dy 6 Co 13 Cu 5 .
3)将制备好晶界相合金粉末和主合金粉末在汽油、石油醚或者其他有机保护介质中,用氮气或者氩气保护的混料机充分混合均匀,其中辅合金粉末所占质量分数为3.0%:3) Prepare the grain boundary phase alloy powder and the main alloy powder in gasoline, petroleum ether or other organic protective medium, and mix well with nitrogen or argon-protected mixer, wherein the auxiliary alloy powder accounts for 3.0 mass fraction. %:
4)将混合完成的合金粉末在1.8T的磁场下进行取向压型;将压型完成的磁块进行200MPa的冷等静压,使其压型成为生坯; 4) The mixed alloy powder is subjected to orientation molding under a magnetic field of 1.8 T; the magnetic block completed by pressing is subjected to cold isostatic pressing at 200 MPa to be pressed into a green body;
5)在真空烧结炉中,将压型完成的磁块在1050℃烧结3h,再经过890℃一级回火2h和520℃二级回火3h,制得最终磁体。5) In the vacuum sintering furnace, the pressed magnetic block is sintered at 1050 ° C for 3 h, and then subjected to tempering at 890 ° C for 2 h and 520 ° C for 2 h to obtain a final magnet.
将制备好的烧结钕铁硼磁体放入VSM测量其磁性能,结果如下:Br=1.38T,Hcj=1629.0kA/m,(BH)max=398.63kJ/m3The prepared sintered NdFeB magnet was placed in a VSM to measure its magnetic properties. The results were as follows: B r = 1.38 T, H cj = 1629.0 kA/m, and (BH) max = 398.63 kJ/m 3 .

Claims (10)

  1. 一种高矫顽力烧结钕铁硼的制备方法,其特征在于,包括:A method for preparing high-coercivity sintered NdFeB, characterized in that it comprises:
    (1)利用主相合金制备平均颗粒直径为2-10μm的主相合金粉末,所述主合金以原子百分比计,其成分为(NdaPr1-a)bFe100-b-c-dBcMd(1) A main phase alloy powder having an average particle diameter of 2 to 10 μm is prepared by using a main phase alloy having a composition of (Nd a Pr 1-a ) b Fe 100-bcd B c M d ;
    其中:M为Dy、Tb、Ce、Co、Ni、V、Ti、Mo、Mn、Ga、Al、Cu、Zr、Ta、Ag、Si、Nb元素中的一种或几种;a、b、c、d满足以下关系:0.7≦a≦1,10≦b≦20,5.5≦c≦6.5,0≦d≦2;Wherein: M is one or more of Dy, Tb, Ce, Co, Ni, V, Ti, Mo, Mn, Ga, Al, Cu, Zr, Ta, Ag, Si, Nb elements; a, b, c, d satisfy the following relationship: 0.7≦a≦1, 10≦b≦20, 5.5≦c≦6.5, 0≦d≦2;
    (2)利用晶界相合金制备平均颗粒直径为0.1~2μm晶界相合金粉末,所述晶界相合金以原子百分比计,其成分为(RxR’1-x)yM’100-y(2) Using a grain boundary phase alloy to prepare a grain boundary phase alloy powder having an average particle diameter of 0.1 to 2 μm, the grain boundary phase alloy being in atomic percentage and having a composition of (R x R' 1-x ) y M' 100- y ;
    其中:R为La、Ce、Pr、Nd元素中的一种或几种,R’为Tb、Dy、Ho元素中的一种或几种,M’为Fe、Cr、Co、Ni、V、Ti、Mo、Mn、Ga、Al、Cu、Zr、Ta、Ag、Si、Ca、B、Mg、Zn、In、Sn元素中的一种或几种;其中x、y满足以下关系:0≦x<1,0<y<100;Wherein: R is one or more of La, Ce, Pr, and Nd elements, and R' is one or more of Tb, Dy, and Ho elements, and M' is Fe, Cr, Co, Ni, V, One or more of Ti, Mo, Mn, Ga, Al, Cu, Zr, Ta, Ag, Si, Ca, B, Mg, Zn, In, Sn elements; wherein x, y satisfy the following relationship: 0≦ x<1,0<y<100;
    (3)将制备好晶界相合金粉末和主相合金粉末在保护介质中,用氮气或者氩气保护混合均匀;晶界相合金粉末加入的质量百分比为0.1~10%;(3) The grain boundary phase alloy powder and the main phase alloy powder are prepared in a protective medium, and the mixture is uniformly mixed with nitrogen or argon; the mass percentage of the grain boundary phase alloy powder is 0.1 to 10%;
    (4)将混合完成的合金粉末在1.2~3.0T的磁场下进行取向压型;将压型完成的磁块进行100~220MPa的冷等静压,使其压型成为生坯;(4) The mixed alloy powder is subjected to orientation molding under a magnetic field of 1.2 to 3.0 T; and the magnetic block of the molding is subjected to cold isostatic pressing at 100 to 220 MPa to be pressed into a green body;
    (5)在真空烧结炉中,将压型完成的磁块在1000~1100℃烧结2~4h,再经过800~950℃一级回火2~4h和450~650℃二级回火2~4h,制得最终烧结钕铁硼磁体。(5) In the vacuum sintering furnace, the magnetic block completed by pressing is sintered at 1000-1100 °C for 2 to 4 hours, and then tempered at 800 to 950 °C for 2 to 4 hours and 450 to 650 °C for secondary tempering 2~ 4h, the final sintered NdFeB magnet was prepared.
  2. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征在于,所述M为Dy、Al和Nb的组合或者Al、Co、Cu、Zr和Ga的组合。The method for producing high-coercive sintered NdFeB according to claim 1, wherein the M is a combination of Dy, Al, and Nb or a combination of Al, Co, Cu, Zr, and Ga.
  3. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征在于,所述主合金颗粒粉末的平均颗粒直径为2-5μm。The method for producing high-coercivity sintered NdFeB according to claim 1, wherein the main alloy particle powder has an average particle diameter of 2 to 5 μm.
  4. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征在于,所述R为Pr;所述R’为Dy;所述M’为Fe、Cu、Co中的一种或多种;所述x、y进一步满足以下关系:0≦x<0.6,20<y<70。The method for preparing high-coercive sintered NdFeB according to claim 1, wherein R is Pr; R' is Dy; and M' is one of Fe, Cu, Co Or a plurality of; the x, y further satisfy the following relationship: 0 ≦ x < 0.6, 20 < y < 70.
  5. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征 在于,步骤(1)和步骤(2)中,所述主相合金、晶界相合金组合为:The method for preparing high-coercive sintered NdFeB according to claim 1, characterized in that In the step (1) and the step (2), the main phase alloy and the grain boundary phase alloy are combined as follows:
    (Pr0.2Nd0.8)13.62Fe78.82M1.58B5.98与Pr37Dy30Cu33的组合;(Pr 0.2 Nd 0.8 ) 13.62 Fe 78.82 M 1.58 B 5.98 in combination with Pr 37 Dy 30 Cu 33 ;
    或者(Pr0.2Nd0.8)13.05Dy0.12Fe80.81Al0.25Nb0.07B5.7与Dy32.5Fe62Cu5.5的组合;Or (Pr 0.2 Nd 0.8 ) 13.05 Dy 0.12 Fe 80.81 Al 0.25 Nb 0.07 B 5.7 in combination with Dy 32.5 Fe 62 Cu 5.5 ;
    或者(Pr0.2Nd0.8)13.62FebalM1.58B5.98与Dy6Co13Cu5的组合。Or (Pr 0.2 Nd 0.8 ) 13.62 Fe bal M 1.58 B 5.98 in combination with Dy 6 Co 13 Cu 5 .
  6. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征在于,所述晶界相合金粉末的平均颗粒直径为0.1~1.5μm。The method for producing high-coercivity sintered NdFeB according to claim 1, wherein the grain boundary phase alloy powder has an average particle diameter of 0.1 to 1.5 μm.
  7. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征在于,所述晶界相合金粉末添加的质量百分比为1~5%。The method for producing high-coercive sintered NdFeB according to claim 1, wherein the grain boundary phase alloy powder is added in a mass percentage of 1 to 5%.
  8. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征在于,所述去向压型的优选在1.8T条件下进行;所述冷等静压在200MPa下进行。The method for producing high-coercive sintered NdFeB according to claim 1, wherein the outward pressing type is preferably carried out under conditions of 1.8 T; and the cold isostatic pressing is performed at 200 MPa.
  9. 根据权利要求1所述的高矫顽力烧结钕铁硼的制备方法,其特征在于,步骤(5)中的烧结条件为:1050~1090℃烧结3~4h,再经过890~900℃一级回火2~3h和500~520℃二级回火2~4h。The method for preparing high-coercive sintered NdFeB according to claim 1, wherein the sintering condition in the step (5) is: sintering at 1050 to 1090 ° C for 3 to 4 hours, and then passing through 890 to 900 ° C for one level. Tempering 2 ~ 3h and 500 ~ 520 ° C secondary tempering 2 ~ 4h.
  10. 一种高矫顽力烧结钕铁硼,其特征在于,所述烧结钕铁硼采用权利要求1-9任一权利要求所述的制备方法制备得到。 A high coercive sintered NdFeB characterized in that the sintered NdFeB is prepared by the preparation method according to any one of claims 1-9.
PCT/CN2014/093069 2014-12-04 2014-12-04 Method for preparing high-coercivity sinterednd-fe-b and product obtained thereby WO2016086398A1 (en)

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CN107464644A (en) * 2017-09-06 2017-12-12 京磁材料科技股份有限公司 The preparation method of performance Nd Fe B sintered magnet
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