WO2016086397A1 - Method for improving coercive force of sintered neodymium iron boron magnet by adding dysprosium hydrogen compound and product - Google Patents

Method for improving coercive force of sintered neodymium iron boron magnet by adding dysprosium hydrogen compound and product Download PDF

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WO2016086397A1
WO2016086397A1 PCT/CN2014/093068 CN2014093068W WO2016086397A1 WO 2016086397 A1 WO2016086397 A1 WO 2016086397A1 CN 2014093068 W CN2014093068 W CN 2014093068W WO 2016086397 A1 WO2016086397 A1 WO 2016086397A1
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coercive force
grain boundary
magnet
powder
hydrogen
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PCT/CN2014/093068
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French (fr)
Chinese (zh)
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王新华
严密
刘攀
裴晓东
周军
孙红军
余进
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浙江大学
中钢集团安徽天源科技股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/12Metallic powder containing non-metallic particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/16Both compacting and sintering in successive or repeated steps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/06Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/08Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets

Definitions

  • the invention belongs to the technical field of magnetic materials, and particularly relates to a method and a product for improving the coercive force of a sintered NdFeB magnet by adding a hydrogen compound.
  • NdFeB magnets Since the 1880s, Sagawa et al. have prepared NdFeB magnets by powder metallurgy, which is called the third generation rare earth permanent magnet material. Because it is the most magnetic permanent magnet in the world, with high magnetic energy product, high cost performance and other outstanding advantages, this material has been applied in such as aerospace, automotive industry, electronic appliances, medical equipment, military equipment, computers, instrumentation, etc. The field has become an indispensable part of production and life. NdFeB materials have played an important role in the modern technology industry.
  • the sintered NdFeB magnet is a Nd 2 Fe 14 B compound as a main phase, and is surrounded by a structure rich in a rare earth-rich phase.
  • the main technical indicators include remanence B r , maximum magnetic energy product (BH) max , coercivity H cj , Curie temperature T c .
  • the first method is to add other elements such as Dy, Tb, Cu, Al, Nb, Ga, Co, Si, etc. by smelting, but since these elements are uniformly distributed in the magnet during the smelting process, the coercive force of the magnet is improved. The magnitude is not large, but the other properties of the magnet are deteriorated in the case of a large amount of introduction of other elements.
  • the second method is to add alloying element powder by grain boundary reconstruction. This method can make the alloy powder distribute evenly around the main phase, which can improve the coercive force of the magnet to some extent, but the alloy powder is complicated to prepare and powder.
  • the coercivity is closely related to the microstructure of the magnet. It is generally believed that a 2-4 nm rare earth-rich phase is coated around each main phase of Nd 2 Fe 14 B grains, and the main bodies are isolated. The contact between the crystal grains acts as a demagnetization coupling, so that a higher coercive force can be obtained. Studies have also shown that Dy 2 Fe 14 B has higher magnetocrystalline anisotropy than Nd 2 Fe 14 B, but the remanence is lower, if the main phase grain boundary layer is coated with a thin layer of Dy 2 Fe 14 B phase and the intact Nd 2 Fe 14 B phase inside the main phase grain can get the best comprehensive magnetic properties. Therefore, based on previous studies, the method of increasing the coercive force of the magnet by the addition of the grain boundary of the rare earth metal hydride powder has been widely concerned.
  • the patent document published as CN101521069A discloses a preparation method of a heavy rare earth hydride nanoparticle doped sintered NdFeB permanent magnet, which adopts a rapid condensation sheet process and a hydrogen explosion method to prepare NDFEB powder; and a physical vapor deposition technique to prepare a hydrogenated ruthenium Or hydrogenated cerium nano powder; mixing the two powders, magnetic field orientation and press forming; the compact is subjected to dehydrogenation treatment, sintering and heat treatment at different temperatures to obtain a sintered magnet.
  • the ruthenium hydride and the ruthenium hydride used in the preparation method have a particle diameter of about 10 to 50 nm, a small particle size, are easily oxidized, and have a high cost. In order to obtain an ideal coercive force, it is necessary to add more hydrazine hydride. Or hydrogenated hydrazine.
  • the invention provides a method for increasing the coercive force of a sintered NdFeB magnet by adding an hydrazine compound.
  • the method directly adopts a micron-sized hydrazine compound for grain boundary addition, further avoiding oxidation of the powder and improving the sintered NdFeB Magnet coercivity.
  • a method for increasing the coercivity of a sintered NdFeB magnet by adding a hydrogen compound comprising:
  • the main phase NdFeB alloy is made into a main phase ingot or a quick-setting strip by a casting process or a rapid-coagulation strip process, and a small fragment of a grain boundary phase hydrogen compound is prepared by a hydrogen explosion method in the grain boundary phase;
  • the main phase ingot or quick-setting strip is crushed into a main phase particle powder with an average particle diameter of 2-10 ⁇ m by hydrogen explosion and jet milling, and the grain boundary phase hydrogen compound is broken into average by ball milling.
  • Grain boundary phase particle powder having a particle diameter of 0.5-1.0 ⁇ m;
  • the prepared grain boundary phase granule powder is added to the main phase powder in a mass percentage of 0.2% to 2%, and is thoroughly mixed in a glove box, and the gas in the glove box is nitrogen;
  • the magnetic block completed by pressing is sintered under vacuum of 1050-1100 ° C for 2-4 h, and then tempered by tempering 2-4 h at 850-950 ° C and tempering at 2-4 h at 500-650 ° C for 2-4 h. The final magnet.
  • the main phase NdFeB alloy is in atomic percentage, and its composition is (Nd a Pr 1-a ) b Fe 100-bcd B c M d , wherein Nd is a lanthanum element and Pr is a lanthanum element.
  • Fe is iron
  • B is boron
  • M is Dy ( ⁇ ), Tb ( ⁇ ), Ce ( ⁇ ), Co (cobalt), Ni (nickel), V (vanadium), Ti (titanium), Mo ( One or more of molybdenum), Mn (manganese), Ga (gallium), Al (aluminum), Cu (copper), Zr (zirconium), Ta (germanium), Ag (silver), and Si (silicon) ;
  • a, b, c, d satisfy the following relationship: 0.7 ⁇ a ⁇ 1, 11 ⁇ b ⁇ 16, 5.4 ⁇ c ⁇ 6.5, 0 ⁇ d ⁇ 6.
  • the M is a mixture of Al, Co, Cu, Zr, Ga, and Tb; or the M is a mixture of Al, Co, Cu, Zr, Ga, and Dy.
  • the grain boundary phase ⁇ hydrogen compound is in atomic percentage, and its composition is DyH x , wherein Dy is a lanthanum element and H is a hydrogen element; x satisfies the following relationship: 2 ⁇ x ⁇ 3; x further It is preferably 2 or 3, and still more preferably 3.
  • the hydrazine hydride compound may be commercially available or may be prepared by itself.
  • the hydrazine hydride compound may be prepared by the following method: (1) The grain boundary phase metal ruthenium is fully subjected to a pressure of 16-17 bar and room temperature. Hydrogen absorption, and according to the selection step (2), vacuum dehydrogenation at 400-500 ° C for 2-4 h.
  • the main phase particle powder has an average particle diameter of 3-5 ⁇ m.
  • the grain boundary phase particle powder has an average particle diameter of 0.8-1.0 ⁇ m; the particle size is much larger than the prior art 10-50 nm particle size, which reduces the grinding difficulty and the grinding cost, and avoids the long-term grinding process of the nanoparticles.
  • the oxidation increases the coercive coercivity of the final sintered NdFeB magnet.
  • the percentage of the grain boundary phase particle powder is from 0.2 to 0.5%.
  • the amount of grain boundary phase particle powder is saved, and at the same time, the final sintered NdFeB magnet has higher coercive force.
  • the sintering and tempering conditions are preferably: 0.85-1090 ° C under vacuum for 3.5-4 h, and then after 900-910 ° C first return Fire 2-3h and 510-520 °C secondary tempering 3.5-4h. Further preferably, it is sintered at 1085-1090 ° C for 3.5 h under vacuum, and then subjected to tempering at 905 ° C for 2 h and 515 ° C for tempering for 3.5 h.
  • the dehydrogenation of the hydride can more effectively inhibit the oxidation of the magnet and reduce the oxygen content of the magnet.
  • the present invention also provides a sintered neodymium iron boron magnet prepared by the above method.
  • the invention has the following beneficial effects: the process of preparing the grain boundary to add the ruthenium hydride is simple, the powder is made of micron grade, can be uniformly wrapped around the main phase, and the dehydrogenation of the hydride during the sintering process can effectively inhibit the oxidation of the magnet. The oxygen content of the magnet is reduced, and the fine powder can be effectively diffused to the outer layer of the main phase grain boundary to form an ideal magnetic hardening layer, thereby obtaining a magnet with high coercivity and high magnetic properties.
  • the whole preparation process is simple and low in cost, and is very suitable for mass production in industry.
  • Example 1 is an XRD pattern of DyH 3 prepared in Example 1;
  • Example 2 is a microstructure diagram of a sintered body of a DyH 3 powder prepared in Example 1 after sintering;
  • Example 4 is a microstructural view of a magnet to which DyH 2 powder added in Example 3 was added after sintering.
  • the main phase NdFeB alloy is in atomic percentage and its composition is (Nd a Pr 1-a ) b Fe 100-bcd B c M d , where Nd is yttrium element, Pr is yttrium element, Fe is iron element, B is Boron element, M is one or more of Dy, Tb, Ce, Co, Ni, V, Ti, Mo, Mn, Ga, Al, Cu, Zr, Ta, Ag, Si elements; a, b, c , d satisfies the following relationship: 0.9 ⁇ a ⁇ 1,11 ⁇ b ⁇ 16, 5.4 ⁇ c ⁇ 6.5,0 ⁇ d ⁇ 6.
  • the bismuth hydrogen compound added at the grain boundary is in atomic percent and its composition is DyH x , wherein Dy is a lanthanum element and H is a hydrogen element; x satisfies the following relationship: 2 ⁇ x ⁇ 3.
  • the main phase NdFeB alloy is made into an ingot or a quick-setting strip by a casting process or a rapid-coagulation process, and a small fragment of a hydrogen-based compound is prepared by a hydrogen explosion method in the grain boundary phase;
  • the main phase ingot or quick-setting strip is crushed into a main phase particle powder with an average particle diameter of 2-10 ⁇ m by hydrogen explosion and jet milling, and the grain boundary phase hydride is broken into the average particle diameter by ball milling.
  • a grain boundary particle powder of 0.5-1.0 ⁇ m
  • the prepared ruthenium hydride powder is added to the main phase powder in a mass fraction of 0.2% to 2%, and is thoroughly mixed in a glove box, and the gas in the glove box is nitrogen;
  • the magnetic block completed by pressing is sintered under vacuum of 1050-1100 ° C for 2-4 h, and then subjected to tempering 2-4 h at 850-950 ° C and tempering at 2-4 h at 500-650 ° C for 2-4 h. magnet.
  • the main phase alloy powder used in the embodiment may be an existing product (for example, the main phase powder of Example 1 and Example 2) purchased from Anhui Maanshan Tianyuan Tianyuan Co., Ltd. It can be made by the product of No. N48 of Anhui Maanshan Zhonggang Tianyuan Co., Ltd.), and can also be prepared by the existing method, and the metal raw materials used in the preparation can be commercially available.
  • an existing product for example, the main phase powder of Example 1 and Example 2
  • Example 2 purchased from Anhui Maanshan Tianyuan Tianyuan Co., Ltd. It can be made by the product of No. N48 of Anhui Maanshan Zhonggang Tianyuan Co., Ltd.
  • the metal raw materials used in the preparation can be commercially available.
  • the main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 ⁇ m.
  • the main alloy is atomic percentage, and its composition is:
  • the grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and is ground by mechanical ball milling into a powder having a particle diameter of approximately 0.8 ⁇ m, the alloy being in atomic percentage and having a composition of DyH 3 , its structure is detected by XRD as shown in Figure 1, and its composition is determined as DyH 3 , which is hcp structure;
  • the mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
  • the green body was sintered at 1090 °C for 3.5 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
  • the microstructure of the magnet is shown in Figure 2. The grain boundary of the magnet is continuously clear, which makes the magnet performance better.
  • the main phase alloy is used: Nd 29.5 Fe 68.2 Co 1.2 B 1.1 (mass percentage);
  • the coercive force of the neodymium iron boron magnet obtained in the first embodiment is much lower than the same addition amount.
  • the raw materials used were the same as in Comparative Example 1, but the amount of DyH 3 powder added was 3%;
  • the main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, the diameter of the powder particles is about 3.5 ⁇ m, and the main alloy is atomic percentage, and its composition is Nd 10.63. Pr 2.72 Fe 79.02 Al 0.71 Co 0.50 Cu 0.14 Zr 0.14 Ga 0.09 Tb 0.09 B 5.96 ;
  • the grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and is ground by mechanical ball milling into a powder having a particle diameter of approximately 0.8 ⁇ m, which is in atomic percentage and has a composition of DyH. 3 , the structure is the same as Figure 1;
  • the mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
  • the green body was sintered at 1085 ° C for 4 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
  • the particle size of the hydrazine hydride is ground to 3 nm;
  • the sintering and tempering conditions are the same as those of the embodiment 3 in the comparative document CN101521069A;
  • the main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, the diameter of the powder particles is about 3.5 ⁇ m, and the main alloy is atomic percentage, and its composition is Nd 10.63. Pr 2.72 Fe 79.02 Al 0.71 Co 0.50 Cu 0.14 Zr 0.14 Ga 0.09 Dy 0.09 B 5.96 ;
  • the grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and dehydrogenated under vacuum at 450 ° C for 4 h, and ground into a powder having a particle diameter of approximately 0.8 ⁇ m by mechanical ball milling.
  • the alloy is in atomic percentage and has a composition of DyH 2 , and its structure is detected by XRD as shown in FIG. 3 , and its composition is determined to be DyH 2 , which is an fcc structure;
  • the mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
  • the green body was sintered at 1090 °C for 3.5 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
  • the microstructure of the magnet is shown in Figure 4. The grain boundary of the magnet is continuously clear, which makes the magnet performance better.
  • the main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, the diameter of the powder particles is about 3.5 ⁇ m, and the main alloy is atomic percentage, and its composition is Nd 10.63. Pr 2.72 Fe 79.02 Al 0.71 Co 0.50 Cu 0.14 Zr 0.14 Ga 0.09 Dy 0.09 B 5.96 ;
  • the grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and dehydrogenated under vacuum at 450 ° C for 4 h, and ground into a powder having a particle diameter of approximately 0.8 ⁇ m by mechanical ball milling.
  • the alloy is in atomic percentage, the composition is DyH 2 , and the structure is the same as in the above Figure 1;
  • the mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
  • the green body was sintered at 1085 ° C for 4 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
  • the present invention adopts a main phase alloy doped with various metal ions, and uses micron-sized DyH 3 and DyH 2 particles together with optimized sintering and tempering conditions to avoid oxidation of fine particles and improve With the performance of the magnet, it is possible to obtain a neodymium-iron-boron magnet having a high coercive force; at the same time, the grinding cost is lowered.

Abstract

A method for improving a coercive force of a sintered neodymium iron boron magnet by adding a dysprosium hydrogen compound, the method specifically comprises the following steps: 1) preparing a main phase alloy as a uniform fine powder by a hydrogen explosion airflow milling method, and milling a grain boundary phase alloy into a fine powder by a ball milling method; 2) sufficiently and uniformly mixing the prepared main phase alloy powder and grain boundary phase fine powder; 3) orientating the mixed main phase and grain boundary phase powders in a magnetic field, and performing press forming; and 4) sintering the pressed block in a high-vacuum sintering furnace and tempering twice to prepare a final magnet. Also disclosed is a sintered neodymium iron boron magnet prepared by the method. The sintered neodymium iron boron magnet prepared by the method is high in coercive force, simple and convenient to prepare, easy to operate, is not prone to oxidization in the preparation process, and can be applied to large-scale batch production.

Description

镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法及产品Method and product for improving coercivity of sintered NdFeB magnet by adding hydrazine compound 技术领域Technical field
本发明属于磁性材料技术领域,具体涉及一种镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法及产品。The invention belongs to the technical field of magnetic materials, and particularly relates to a method and a product for improving the coercive force of a sintered NdFeB magnet by adding a hydrogen compound.
背景技术Background technique
自从19世纪80年代sagawa等人通过粉末冶金的方法制备了钕铁硼磁体,被称为第三代稀土永磁材料。由于它是当代磁性最强的永磁体,拥有高磁能积、高性价比等突出优势,因此这种材料已经应用在诸如航空航天、汽车工业、电子电器、医疗器械、军事设备、计算机、仪器仪表等领域,成为了生产生活中不可或缺的重要组成部分,钕铁硼材料已经在现代科技产业中担当了重要的角色。Since the 1880s, Sagawa et al. have prepared NdFeB magnets by powder metallurgy, which is called the third generation rare earth permanent magnet material. Because it is the most magnetic permanent magnet in the world, with high magnetic energy product, high cost performance and other outstanding advantages, this material has been applied in such as aerospace, automotive industry, electronic appliances, medical equipment, military equipment, computers, instrumentation, etc. The field has become an indispensable part of production and life. NdFeB materials have played an important role in the modern technology industry.
烧结钕铁硼磁体是以Nd2Fe14B化合物为主相,周围环绕包覆着富稀土相的结构。其主要的技术指标包括剩磁Br,最大磁能积(BH)max,矫顽力Hcj,居里温度Tc。经过20多年的研究发展,设计出了合理的合金成分和成熟的制备工艺,使磁体的剩磁Br达到了理论值的96%以上,磁能积最高能达到474kJ/m3,接近了理论磁能积512kJ/m3的93%。然而在矫顽力的提高方面一直没有显著的进展,仅能达到理论值的20%左右,使得磁体的温度稳定性不高,限制了其在高温环境领域的应用。因此,提高磁体的矫顽力,进而提高其温度稳定性成为了一个至关重要的研究环节。The sintered NdFeB magnet is a Nd 2 Fe 14 B compound as a main phase, and is surrounded by a structure rich in a rare earth-rich phase. The main technical indicators include remanence B r , maximum magnetic energy product (BH) max , coercivity H cj , Curie temperature T c . After more than 20 years of research and development, a reasonable alloy composition and mature preparation process have been designed, so that the remanence B r of the magnet reaches more than 96% of the theoretical value, and the magnetic energy product can reach 474kJ/m 3 , which is close to the theoretical magnetic energy. The product has 93% of 512kJ/m 3 . However, there has been no significant progress in the improvement of coercivity, which can only reach about 20% of the theoretical value, which makes the temperature stability of the magnet not high, which limits its application in the high temperature environment. Therefore, increasing the coercive force of the magnet and increasing its temperature stability has become a crucial research link.
为了获得高矫顽力的钕铁硼磁体,前人已经做过很多研究。第一种方法是通过熔炼添加其他元素,如Dy、Tb、Cu、Al、Nb、Ga、Co、Si等,但是由于这些元素在熔炼过程中均匀分布在磁体内,从而使得磁体矫顽力提高幅度不大,反而在大量引进其他元素的情况下恶化了磁体其他性能。第二种方法是应用晶界重构添加合金元素粉末,这种方法能使得合金粉末比较均匀的分布在主相周围,能一定程度提高磁体矫顽力,但是这种合金粉末制备复杂,制粉困难,且粉末粒度过大,不能非常均匀的包覆在主相 周围。近期发明了第三种方法,即晶界扩散法,据报道,通过这种方法能制备得到2780.5kA/m矫顽力319.2kJ/m3磁能积的磁体,但是这种方法只能应用在磁薄片上,且操作复杂,大大限制了其工业化生产的应用。In order to obtain high coercivity NdFeB magnets, many studies have been done by the predecessors. The first method is to add other elements such as Dy, Tb, Cu, Al, Nb, Ga, Co, Si, etc. by smelting, but since these elements are uniformly distributed in the magnet during the smelting process, the coercive force of the magnet is improved. The magnitude is not large, but the other properties of the magnet are deteriorated in the case of a large amount of introduction of other elements. The second method is to add alloying element powder by grain boundary reconstruction. This method can make the alloy powder distribute evenly around the main phase, which can improve the coercive force of the magnet to some extent, but the alloy powder is complicated to prepare and powder. Difficult, and the powder particle size is too large to be coated very uniformly around the main phase. Recently, a third method, the grain boundary diffusion method, has been invented. It is reported that a magnet having a coercive force of 319.2 kJ/m 3 of 2780.5 kA/m can be prepared by this method, but this method can only be applied to magnetic On the sheet, the operation is complicated, which greatly limits the application of its industrial production.
据研究表明,矫顽力与磁体的显微组织结构密切相关,一般认为,在每个主相Nd2Fe14B晶粒周围都包覆着一层2-4nm的富稀土相,隔绝各个主相晶粒之间的接触,起到去磁交换耦合作用,这样便能得到较高的矫顽力。研究还表明,Dy2Fe14B比Nd2Fe14B拥有更高的磁晶各向异性,但是剩磁较低,若能使主相晶粒边界层包覆一层薄薄的Dy2Fe14B相且主相晶粒内部仍为完整的Nd2Fe14B相能得到最好的综合磁性能。因此,基于前人的研究,利用稀土金属氢化物粉末的晶界添加来提高磁体矫顽力的方法得到了人们的广泛关注。According to research, the coercivity is closely related to the microstructure of the magnet. It is generally believed that a 2-4 nm rare earth-rich phase is coated around each main phase of Nd 2 Fe 14 B grains, and the main bodies are isolated. The contact between the crystal grains acts as a demagnetization coupling, so that a higher coercive force can be obtained. Studies have also shown that Dy 2 Fe 14 B has higher magnetocrystalline anisotropy than Nd 2 Fe 14 B, but the remanence is lower, if the main phase grain boundary layer is coated with a thin layer of Dy 2 Fe 14 B phase and the intact Nd 2 Fe 14 B phase inside the main phase grain can get the best comprehensive magnetic properties. Therefore, based on previous studies, the method of increasing the coercive force of the magnet by the addition of the grain boundary of the rare earth metal hydride powder has been widely concerned.
例如公开号为CN101521069A的专利文献公开了一种重稀土氢化物纳米颗粒掺杂烧结钕铁硼永磁的制备方法,采用速凝薄片工艺和氢爆法制备NDFEB粉末;物理气相沉积技术制备氢化铽或氢化镝纳米粉末;将两种粉末混合,磁场取向并压制成型;压坯在不同温度下进行脱氢处理,烧结及热处理,获得烧结磁体。该制备方法中采用的氢化铽、氢化镝的粒径约为10-50纳米,粒径较小,容易被氧化,且成本较高,为得到理想的矫顽力,需要添加较多的氢化铽或氢化镝。For example, the patent document published as CN101521069A discloses a preparation method of a heavy rare earth hydride nanoparticle doped sintered NdFeB permanent magnet, which adopts a rapid condensation sheet process and a hydrogen explosion method to prepare NDFEB powder; and a physical vapor deposition technique to prepare a hydrogenated ruthenium Or hydrogenated cerium nano powder; mixing the two powders, magnetic field orientation and press forming; the compact is subjected to dehydrogenation treatment, sintering and heat treatment at different temperatures to obtain a sintered magnet. The ruthenium hydride and the ruthenium hydride used in the preparation method have a particle diameter of about 10 to 50 nm, a small particle size, are easily oxidized, and have a high cost. In order to obtain an ideal coercive force, it is necessary to add more hydrazine hydride. Or hydrogenated hydrazine.
发明内容Summary of the invention
本发明提供了一种镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,该方法直接采用微米级的镝氢化合物进行晶界添加,进一步避免了粉末的氧化,提高了烧结钕铁硼的磁体矫顽力。The invention provides a method for increasing the coercive force of a sintered NdFeB magnet by adding an hydrazine compound. The method directly adopts a micron-sized hydrazine compound for grain boundary addition, further avoiding oxidation of the powder and improving the sintered NdFeB Magnet coercivity.
一种镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,包括:A method for increasing the coercivity of a sintered NdFeB magnet by adding a hydrogen compound, comprising:
(1)主相钕铁硼合金采用铸造工艺或速凝甩带工艺制成主相铸锭或速凝薄带,晶界相采用氢爆法制备出晶界相镝氢化合物的小碎块;(1) The main phase NdFeB alloy is made into a main phase ingot or a quick-setting strip by a casting process or a rapid-coagulation strip process, and a small fragment of a grain boundary phase hydrogen compound is prepared by a hydrogen explosion method in the grain boundary phase;
(2)通过氢爆与气流磨的方法将主相铸锭或速凝薄带破碎制成平均颗粒直径为2-10μm的主相颗粒粉末,采用球磨法将晶界相镝氢化合物破碎成平均颗粒直径为0.5-1.0μm的晶界相颗粒粉末; (2) The main phase ingot or quick-setting strip is crushed into a main phase particle powder with an average particle diameter of 2-10 μm by hydrogen explosion and jet milling, and the grain boundary phase hydrogen compound is broken into average by ball milling. Grain boundary phase particle powder having a particle diameter of 0.5-1.0 μm;
(3)将制备好的晶界相颗粒粉末以质量百分比含量为0.2%-2%的形式添加到主相粉末中,在手套箱中进行充分混合,手套箱中气体为氮气;(3) The prepared grain boundary phase granule powder is added to the main phase powder in a mass percentage of 0.2% to 2%, and is thoroughly mixed in a glove box, and the gas in the glove box is nitrogen;
(4)将混合完成的合金粉末在1.2-2.0T的磁场下进行取向压型;(4) subjecting the mixed alloy powder to orientation molding under a magnetic field of 1.2-2.0 T;
(5)将压型完成的磁块在液油中进行150-220MPa的冷等静压,使其压型成为生坯;(5) The magnetic block completed by pressing is subjected to cold isostatic pressing of 150-220 MPa in liquid oil to make it pressed into a green body;
(6)将压型完成的磁块在1050-1100℃真空下烧结2-4h,再经过850-950℃一级回火2-4h和500-650℃二级回火2-4h,制得最终磁体。(6) The magnetic block completed by pressing is sintered under vacuum of 1050-1100 ° C for 2-4 h, and then tempered by tempering 2-4 h at 850-950 ° C and tempering at 2-4 h at 500-650 ° C for 2-4 h. The final magnet.
步骤(1)中,所述主相钕铁硼合金以原子百分比计,其成分为(NdaPr1-a)bFe100-b-c-dBcMd,其中Nd为钕元素,Pr为镨元素,Fe为铁元素,B为硼元素,M为Dy(镝)、Tb(铽)、Ce(铈)、Co(钴)、Ni(镍)、V(钒)、Ti(钛)、Mo(钼)、Mn(锰)、Ga(镓)、Al(铝)、Cu(铜)、Zr(锆)、Ta(钽)、Ag(银)、Si(硅)元素中的一种或几种;a、b、c、d满足以下关系:0.7≦a≦1,11≦b≦16,5.4≦c≦6.5,0≦d≦6。In the step (1), the main phase NdFeB alloy is in atomic percentage, and its composition is (Nd a Pr 1-a ) b Fe 100-bcd B c M d , wherein Nd is a lanthanum element and Pr is a lanthanum element. Fe is iron, B is boron, M is Dy (镝), Tb (铽), Ce (铈), Co (cobalt), Ni (nickel), V (vanadium), Ti (titanium), Mo ( One or more of molybdenum), Mn (manganese), Ga (gallium), Al (aluminum), Cu (copper), Zr (zirconium), Ta (germanium), Ag (silver), and Si (silicon) ; a, b, c, d satisfy the following relationship: 0.7≦a≦1, 11≦b≦16, 5.4≦c≦6.5, 0≦d≦6.
作为进一步优选,所述a、b、c、d满足以下关系:0.75≦a≦0.85,13≦b≦14,5.5≦c≦6.0,1≦d≦2。进一步优选为:a=0.80,b=13.35;c=5.96;d=1.67。Further preferably, the a, b, c, and d satisfy the following relationship: 0.75 ≦ a ≦ 0.85, 13 ≦ b ≦ 14, 5.5 ≦ c ≦ 6.0, 1 ≦ d ≦ 2. Further preferably, a=0.80, b=13.35; c=5.96; d=1.67.
所述M为:Al、Co、Cu、Zr、Ga和Tb的混合物;或者所述M为Al、Co、Cu、Zr、Ga和Dy的混合物。The M is a mixture of Al, Co, Cu, Zr, Ga, and Tb; or the M is a mixture of Al, Co, Cu, Zr, Ga, and Dy.
步骤(1)中,所述晶界相镝氢化合物以原子百分计,其成分为DyHx,其中Dy为镝元素,H为氢元素;x满足以下关系:2≦x≦3;x进一步优选为2或3,更进一步优选为3。所述镝氢化合物可采用市售产品,也可自行制备,作为优选,所述镝氢化合物可采用下述方法制备:(1)将晶界相金属镝在16-17bar压力和室温下进行充分吸氢,并根据选择进入步骤(2)在400-500℃下真空脱氢2-4h。In the step (1), the grain boundary phase 镝 hydrogen compound is in atomic percentage, and its composition is DyH x , wherein Dy is a lanthanum element and H is a hydrogen element; x satisfies the following relationship: 2 ≦ x ≦ 3; x further It is preferably 2 or 3, and still more preferably 3. The hydrazine hydride compound may be commercially available or may be prepared by itself. Preferably, the hydrazine hydride compound may be prepared by the following method: (1) The grain boundary phase metal ruthenium is fully subjected to a pressure of 16-17 bar and room temperature. Hydrogen absorption, and according to the selection step (2), vacuum dehydrogenation at 400-500 ° C for 2-4 h.
步骤(2)中,作为优选,主相颗粒粉末的平均颗粒直径为3-5μm。所述晶界相颗粒粉末的平均颗粒直径为0.8-1.0μm;该粒径,远远大于现有技术中10-50纳米的粒径,降低了研磨难度和研磨成本,避免长期研磨过程纳米颗粒的氧化,提高了最终烧结钕铁硼磁体的矫顽力矫顽力。In the step (2), preferably, the main phase particle powder has an average particle diameter of 3-5 μm. The grain boundary phase particle powder has an average particle diameter of 0.8-1.0 μm; the particle size is much larger than the prior art 10-50 nm particle size, which reduces the grinding difficulty and the grinding cost, and avoids the long-term grinding process of the nanoparticles. The oxidation increases the coercive coercivity of the final sintered NdFeB magnet.
步骤(3)中,作为优选,晶界相颗粒粉末的百分比含量为0.2-0.5%。 采用该技术方案时,即节省了晶界相颗粒粉末的用量,同时最终烧结钕铁硼磁体矫顽力较高。In the step (3), preferably, the percentage of the grain boundary phase particle powder is from 0.2 to 0.5%. When adopting the technical scheme, the amount of grain boundary phase particle powder is saved, and at the same time, the final sintered NdFeB magnet has higher coercive force.
步骤(6)中,为保证最终烧结钕铁硼磁体具有较高的矫顽力,烧结和回火条件优选为:1085-1090℃真空下烧结3.5-4h,再经过900-910℃一级回火2-3h和510-520℃二级回火3.5-4h。更进一步优选为:1085-1090℃真空下烧结3.5h,再经过905℃一级回火2h和515℃二级回火3.5h。采用该烧结和回火条件时,氢化物的脱氢能够更有效的抑制磁体的氧化,减少磁体氧含量。In the step (6), in order to ensure that the final sintered NdFeB magnet has a high coercive force, the sintering and tempering conditions are preferably: 0.85-1090 ° C under vacuum for 3.5-4 h, and then after 900-910 ° C first return Fire 2-3h and 510-520 °C secondary tempering 3.5-4h. Further preferably, it is sintered at 1085-1090 ° C for 3.5 h under vacuum, and then subjected to tempering at 905 ° C for 2 h and 515 ° C for tempering for 3.5 h. When the sintering and tempering conditions are employed, the dehydrogenation of the hydride can more effectively inhibit the oxidation of the magnet and reduce the oxygen content of the magnet.
本发明还提供了一种由上述方法制备得到的烧结钕铁硼磁体。The present invention also provides a sintered neodymium iron boron magnet prepared by the above method.
本发明具有以下有益效果:制备的晶界添加镝氢化物过程简单,制成的粉末为微米级别,能够均匀的包裹在主相周围,烧结过程中氢化物的脱氢能有效抑制磁体的氧化,减少磁体氧含量,且细镝粉能有效的扩散到主相晶界外层,形成理想的磁硬化层,从而得到高矫顽力高磁性能的磁体。整个制备过程简便,成本低,非常适合工业中的批量生产。The invention has the following beneficial effects: the process of preparing the grain boundary to add the ruthenium hydride is simple, the powder is made of micron grade, can be uniformly wrapped around the main phase, and the dehydrogenation of the hydride during the sintering process can effectively inhibit the oxidation of the magnet. The oxygen content of the magnet is reduced, and the fine powder can be effectively diffused to the outer layer of the main phase grain boundary to form an ideal magnetic hardening layer, thereby obtaining a magnet with high coercivity and high magnetic properties. The whole preparation process is simple and low in cost, and is very suitable for mass production in industry.
附图说明DRAWINGS
图1为实施例1中制备的DyH3的XRD图谱;1 is an XRD pattern of DyH 3 prepared in Example 1;
图2为实施例1中制备的DyH3粉末添加的磁体烧结后的显微结构图;2 is a microstructure diagram of a sintered body of a DyH 3 powder prepared in Example 1 after sintering;
图3为实施例3中制备的DyH2的XRD图谱;3 is an XRD pattern of DyH 2 prepared in Example 3;
图4为实施例3中制备的DyH2粉末添加的磁体烧结后的显微结构图。4 is a microstructural view of a magnet to which DyH 2 powder added in Example 3 was added after sintering.
具体实施方式detailed description
主相钕铁硼合金以原子百分比计,其成分为(NdaPr1-a)bFe100-b-c-dBcMd,其中Nd为钕元素,Pr为镨元素,Fe为铁元素,B为硼元素,M为Dy、Tb、Ce、Co、Ni、V、Ti、Mo、Mn、Ga、Al、Cu、Zr、Ta、Ag、Si元素中的一种或几种;a、b、c、d满足以下关系:0.9≦a≦1,11≦b≦16,5.4≦c≦6.5,0≦d≦6。晶界添加的镝氢化合物以原子百分计,其成分为DyHx,其中Dy为镝元素,H为氢元素;x满足以下关系:2≦x≦3.The main phase NdFeB alloy is in atomic percentage and its composition is (Nd a Pr 1-a ) b Fe 100-bcd B c M d , where Nd is yttrium element, Pr is yttrium element, Fe is iron element, B is Boron element, M is one or more of Dy, Tb, Ce, Co, Ni, V, Ti, Mo, Mn, Ga, Al, Cu, Zr, Ta, Ag, Si elements; a, b, c , d satisfies the following relationship: 0.9≦a≦1,11≦b≦16, 5.4≦c≦6.5,0≦d≦6. The bismuth hydrogen compound added at the grain boundary is in atomic percent and its composition is DyH x , wherein Dy is a lanthanum element and H is a hydrogen element; x satisfies the following relationship: 2 ≦ x ≦ 3.
晶界添加镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法具体步 骤为:Method for adding coercive force to increase the coercive force of sintered NdFeB magnets The sudden is:
1)主相钕铁硼合金采用铸造工艺或速凝甩带工艺制成铸锭或速凝薄带,晶界相采用氢爆法制备出镝氢化合物的小碎块;1) The main phase NdFeB alloy is made into an ingot or a quick-setting strip by a casting process or a rapid-coagulation process, and a small fragment of a hydrogen-based compound is prepared by a hydrogen explosion method in the grain boundary phase;
2)通过氢爆与气流磨的方法将主相铸锭或速凝薄带破碎制成平均颗粒直径为2-10μm的主相颗粒粉末,采用球磨法将晶界相氢化物破碎成平均颗粒直径为0.5-1.0μm的晶界颗粒粉末;2) The main phase ingot or quick-setting strip is crushed into a main phase particle powder with an average particle diameter of 2-10 μm by hydrogen explosion and jet milling, and the grain boundary phase hydride is broken into the average particle diameter by ball milling. a grain boundary particle powder of 0.5-1.0 μm;
3)将制备好的镝氢化物粉末以质量分数为0.2%-2%的形式添加到主相粉末中,在手套箱中进行充分混合,手套箱中气体为氮气;3) The prepared ruthenium hydride powder is added to the main phase powder in a mass fraction of 0.2% to 2%, and is thoroughly mixed in a glove box, and the gas in the glove box is nitrogen;
4)将混合完成的合金粉末在1.2-2.0T的磁场下进行取向压型;4) performing the orientation molding of the mixed alloy powder under a magnetic field of 1.2-2.0T;
5)将压型完成的磁块在液油中进行150-220MPa的冷等静压,使其压型成为生坯;5) The magnetic block completed by pressing is subjected to cold isostatic pressing of 150-220 MPa in liquid oil to make it into a green compact;
6)将压型完成的磁块在1050-1100℃真空下烧结2-4h,再经过850-950℃一级回火2-4h和500-650℃二级回火2-4h,制得最终磁体。6) The magnetic block completed by pressing is sintered under vacuum of 1050-1100 ° C for 2-4 h, and then subjected to tempering 2-4 h at 850-950 ° C and tempering at 2-4 h at 500-650 ° C for 2-4 h. magnet.
下面结合实施例进一步描述本发明的技术方案;实施例中采用的主相合金粉末可采用购自安徽马鞍山中钢天源有限公司的现有产品(例如实施例1和实施例2的主相粉末可采用安徽马鞍山中钢天源有限公司的牌号为N48的产品),也可采用现有的方法制备得到,自行制备时使用的金属原料均可才有市购产品。The technical solution of the present invention is further described below in conjunction with the embodiments; the main phase alloy powder used in the embodiment may be an existing product (for example, the main phase powder of Example 1 and Example 2) purchased from Anhui Maanshan Tianyuan Tianyuan Co., Ltd. It can be made by the product of No. N48 of Anhui Maanshan Zhonggang Tianyuan Co., Ltd.), and can also be prepared by the existing method, and the metal raw materials used in the preparation can be commercially available.
实施例1:Example 1:
1)将主相合金采用速凝铸片、氢爆和气流磨的三种合金工艺制备主合金粉末,粉末颗粒直径大致在3.5μm左右,所述主合金以原子百分数计,其成分为:1) The main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, and the powder particles have a diameter of about 3.5 μm. The main alloy is atomic percentage, and its composition is:
Nd10.63Pr2.72Fe79.02Al0.71Co0.50Cu0.14Zr0.14Ga0.09Tb0.09B5.96Nd 10.63 Pr 2.72 Fe 79.02 Al 0.71 Co 0.50 Cu 0.14 Zr 0.14 Ga 0.09 Tb 0.09 B 5.96 ;
2)将晶界相金属镝在16-17bar压力和室温下进行充分吸氢,并用机械球磨法将其磨成颗粒直径大致为0.8μm的粉末,所述合金以原子百分数计,其成分为DyH3,其结构经XRD检测为如图1所示,其成分确定为DyH3,为hcp结构;2) The grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and is ground by mechanical ball milling into a powder having a particle diameter of approximately 0.8 μm, the alloy being in atomic percentage and having a composition of DyH 3 , its structure is detected by XRD as shown in Figure 1, and its composition is determined as DyH 3 , which is hcp structure;
3)将主合金粉末与DyH3粉末在高纯氮气保护下的手套箱中进行均匀混料,得到混合粉末,其中DyH3晶界相合金粉末重量占总粉末重量的 0.2%;3) uniformly mixing the main alloy powder and the DyH 3 powder in a glove box under the protection of high purity nitrogen to obtain a mixed powder, wherein the weight of the DyH 3 grain boundary phase alloy powder is 0.2% by weight of the total powder;
4)混合粉末在2T的磁场下进行取向成型,并在20MPa的冷等静压下制成生坯;4) The mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
5)采用高真空正压烧结炉将生坯在1090℃下烧结3.5h,在905℃下进行一级回火2h,在515℃下进行二级回火3.5h得到钕铁硼磁体.5) The green body was sintered at 1090 °C for 3.5 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
将制备好的钕铁硼磁体放入VSM测量其磁性能,结果如下:Br=1.39T,Hcj=1262.40kA/m,(BH)max=378.24kJ/m3。磁体显微结构如图2所示,磁体晶界连续清晰,使得磁体性能更好。The prepared NdFeB magnet was placed in a VSM to measure its magnetic properties. The results were as follows: B r = 1.39 T, H cj = 12262.40 kA/m, and (BH) max = 378.24 kJ/m 3 . The microstructure of the magnet is shown in Figure 2. The grain boundary of the magnet is continuously clear, which makes the magnet performance better.
对比例1Comparative example 1
采用主相合金:Nd29.5Fe68.2Co1.2B1.1(质量百分含量计);The main phase alloy is used: Nd 29.5 Fe 68.2 Co 1.2 B 1.1 (mass percentage);
其余条件同实施例1。The remaining conditions are the same as in the first embodiment.
最后制备得到的钕铁硼磁体的矫顽力为Hcj=1106.23kA/m;由此可知,当原料不同时,采用相同的添加量,得到的钕铁硼磁体的矫顽力远远低于本实施例1中得到的钕铁硼磁体的矫顽力。The coercive force of the finally prepared NdFeB magnet is H cj =1106.23 kA/m. It can be seen that when the raw materials are different, the coercive force of the obtained NdFeB magnet is much lower than the same addition amount. The coercive force of the neodymium iron boron magnet obtained in the first embodiment.
对比例1’Comparative example 1’
采用的原料同对比例1,不过DyH3粉末的添加量为3%;The raw materials used were the same as in Comparative Example 1, but the amount of DyH 3 powder added was 3%;
其余条件同实施例1;The remaining conditions are the same as in Embodiment 1;
最后制备得到的钕铁硼磁体的矫顽力为Hcj=1250.12.23kA/m;矫顽力数值与实施例1制备得到的产品的矫顽力相当。由此可知,采用本发明方法,可大大降低DyH3粉末的添加量;同时实施例1中DyH3粉末的粒径较大,降低了研磨难度和研磨成本。The coercive force of the finally prepared NdFeB magnet was H cj = 1250.12.23 kA/m; the coercive force value was comparable to the coercive force of the product prepared in Example 1. It can be seen that the addition amount of the DyH 3 powder can be greatly reduced by the method of the present invention; meanwhile, the particle size of the DyH 3 powder in the first embodiment is large, which reduces the grinding difficulty and the grinding cost.
实施例2:Example 2:
1)将主相合金采用速凝铸片、氢爆和气流磨的三种合金工艺制备主合金粉末,粉末颗粒直径大致在3.5μm左右,所述主合金以原子百分数计,其成分为Nd10.63Pr2.72Fe79.02Al0.71Co0.50Cu0.14Zr0.14Ga0.09Tb0.09B5.961) The main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, the diameter of the powder particles is about 3.5 μm, and the main alloy is atomic percentage, and its composition is Nd 10.63. Pr 2.72 Fe 79.02 Al 0.71 Co 0.50 Cu 0.14 Zr 0.14 Ga 0.09 Tb 0.09 B 5.96 ;
2)将晶界相金属镝在16-17bar压力和室温下进行充分吸氢,并用机械球磨法将其磨成颗粒直径大致为0.8μm的粉末,所述合金以原子百分数计,起成分为DyH3,结构同图1; 2) The grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and is ground by mechanical ball milling into a powder having a particle diameter of approximately 0.8 μm, which is in atomic percentage and has a composition of DyH. 3 , the structure is the same as Figure 1;
3)将主合金粉末与DyH3粉末在高纯氮气保护下的手套箱中进行均匀混料,得到混合粉末,其中DyH3晶界相合金粉末重量占总粉末重量的2.0%;3) uniformly mixing the main alloy powder and the DyH 3 powder in a glove box under the protection of high purity nitrogen to obtain a mixed powder, wherein the weight of the DyH 3 grain boundary phase alloy powder is 2.0% by weight of the total powder;
4)混合粉末在2T的磁场下进行取向成型,并在20MPa的冷等静压下制成生坯;4) The mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
5)采用高真空正压烧结炉将生坯在1085℃下烧结4h,在905℃下进行一级回火2h,在515℃下进行二级回火3.5h得到钕铁硼磁体.5) The green body was sintered at 1085 ° C for 4 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
将制备好的钕铁硼磁体放入VSM测量其磁性能,结果如下:Br=1.35T,Hcj=1640.00kA/m,(BH)max=356.56kJ/m3。其显微结构如图2所示,磁体晶界连续清晰,使得磁体性能更好。The prepared NdFeB magnet was placed in a VSM to measure its magnetic properties. The results were as follows: B r = 1.35 T, H cj = 1640.00 kA/m, and (BH) max = 356.56 kJ/m 3 . Its microstructure is shown in Figure 2. The grain boundary of the magnet is continuously clear, which makes the magnet performance better.
对比例2Comparative example 2
氢化镝的粒径研磨至3纳米;The particle size of the hydrazine hydride is ground to 3 nm;
烧结和回火条件同对比文件CN101521069A中实施例3的条件;The sintering and tempering conditions are the same as those of the embodiment 3 in the comparative document CN101521069A;
其余条件同实施例2;The remaining conditions are the same as in Embodiment 2;
最后制备得到的钕铁硼磁体的矫顽力数值为Hcj=1360.00kA/m;该数值远远低于实施例2制备得到的钕铁硼磁体的矫顽力数值。由此可知,本发明的氢化镝研磨粒度与烧结和回火条件相结合,能够得到矫顽力更好的钕铁硼磁体。The coercive force value of the finally prepared NdFeB magnet was H cj = 1360.00 kA/m; this value was much lower than the coercive force value of the NdFeB magnet prepared in Example 2. From this, it is understood that the yttrium hydride polishing particle size of the present invention is combined with the sintering and tempering conditions to obtain a neodymium iron boron magnet having a higher coercive force.
实施例3:Example 3:
1)将主相合金采用速凝铸片、氢爆和气流磨的三种合金工艺制备主合金粉末,粉末颗粒直径大致在3.5μm左右,所述主合金以原子百分数计,其成分为Nd10.63Pr2.72Fe79.02Al0.71Co0.50Cu0.14Zr0.14Ga0.09Dy0.09B5.961) The main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, the diameter of the powder particles is about 3.5 μm, and the main alloy is atomic percentage, and its composition is Nd 10.63. Pr 2.72 Fe 79.02 Al 0.71 Co 0.50 Cu 0.14 Zr 0.14 Ga 0.09 Dy 0.09 B 5.96 ;
2)将晶界相金属镝在16-17bar压力和室温下进行充分吸氢,并在450℃下真空脱氢4h,并用机械球磨法将其磨成颗粒直径大致为0.8μm的粉末,所述合金以原子百分数计,起成分为DyH2,其结构经XRD检测为如图3所示,其成分确定为DyH2,为fcc结构;2) The grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and dehydrogenated under vacuum at 450 ° C for 4 h, and ground into a powder having a particle diameter of approximately 0.8 μm by mechanical ball milling. The alloy is in atomic percentage and has a composition of DyH 2 , and its structure is detected by XRD as shown in FIG. 3 , and its composition is determined to be DyH 2 , which is an fcc structure;
3)将主合金粉末与DyH2粉末在高纯氮气保护下的手套箱中进行均匀 混料,得到混合粉末,其中DyH2晶界相合金粉末重量占总粉末重量的0.2%;3) uniformly mixing the main alloy powder and the DyH 2 powder in a glove box under the protection of high purity nitrogen to obtain a mixed powder, wherein the weight of the DyH 2 grain boundary phase alloy powder is 0.2% by weight of the total powder;
4)混合粉末在2T的磁场下进行取向成型,并在20MPa的冷等静压下制成生坯;4) The mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
5)采用高真空正压烧结炉将生坯在1090℃下烧结3.5h,在905℃下进行一级回火2h,在515℃下进行二级回火3.5h得到钕铁硼磁体.5) The green body was sintered at 1090 °C for 3.5 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
将制备好的钕铁硼磁体放入VSM测量其磁性能,结果如下:Br=1.39T,Hcj=1277.60kA/m,(BH)max=378.64kJ/m3。磁体显微结构如图4所示,磁体晶界连续清晰,使得磁体性能更好。The prepared neodymium iron boron magnet was placed in a VSM to measure its magnetic properties. The results were as follows: B r = 1.39 T, H cj = 1277.60 kA/m, and (BH) max = 378.64 kJ/m 3 . The microstructure of the magnet is shown in Figure 4. The grain boundary of the magnet is continuously clear, which makes the magnet performance better.
实施例4:Example 4:
1)将主相合金采用速凝铸片、氢爆和气流磨的三种合金工艺制备主合金粉末,粉末颗粒直径大致在3.5μm左右,所述主合金以原子百分数计,其成分为Nd10.63Pr2.72Fe79.02Al0.71Co0.50Cu0.14Zr0.14Ga0.09Dy0.09B5.961) The main alloy powder is prepared by using three alloy processes of rapid solidification casting, hydrogen explosion and jet milling, the diameter of the powder particles is about 3.5 μm, and the main alloy is atomic percentage, and its composition is Nd 10.63. Pr 2.72 Fe 79.02 Al 0.71 Co 0.50 Cu 0.14 Zr 0.14 Ga 0.09 Dy 0.09 B 5.96 ;
2)将晶界相金属镝在16-17bar压力和室温下进行充分吸氢,并在450℃下真空脱氢4h,并用机械球磨法将其磨成颗粒直径大致为0.8μm的粉末,所述合金以原子百分数计,起成分为DyH2,结构同上图1;2) The grain boundary phase metal ruthenium is sufficiently hydrogen-absorbed at a pressure of 16-17 bar and room temperature, and dehydrogenated under vacuum at 450 ° C for 4 h, and ground into a powder having a particle diameter of approximately 0.8 μm by mechanical ball milling. The alloy is in atomic percentage, the composition is DyH 2 , and the structure is the same as in the above Figure 1;
3)将主合金粉末与DyH2粉末在高纯氮气保护下的手套箱中进行均匀混料,得到混合粉末,其中DyH2晶界相合金粉末重量占总粉末重量的2.0%;3) uniformly mixing the main alloy powder and the DyH 2 powder in a glove box under the protection of high purity nitrogen to obtain a mixed powder, wherein the weight of the DyH 2 grain boundary phase alloy powder is 2.0% by weight of the total powder;
4)混合粉末在2T的磁场下进行取向成型,并在20MPa的冷等静压下制成生坯;4) The mixed powder is oriented and formed under a magnetic field of 2T, and is formed into a green body under cold isostatic pressing of 20 MPa;
5)采用高真空正压烧结炉将生坯在1085℃下烧结4h,在905℃下进行一级回火2h,在515℃下进行二级回火3.5h得到钕铁硼磁体.5) The green body was sintered at 1085 ° C for 4 h in a high vacuum positive pressure sintering furnace, tempered at 905 ° C for 2 h, and tempered at 515 ° C for 3.5 h to obtain a neodymium iron boron magnet.
将制备好的钕铁硼磁体放入VSM测量其磁性能,结果如下:Br=1.34T,Hcj=1624.80kA/m,(BH)max=352.40kJ/m3。其显微结构如上图4,磁体晶界连续清晰,使得磁体性能更好。The prepared NdFeB magnet was placed in a VSM to measure its magnetic properties. The results were as follows: B r = 1.34 T, H cj = 1424.80 kA/m, and (BH) max = 352.40 kJ/m 3 . Its microstructure is as shown in Figure 4, and the grain boundaries of the magnet are continuously clear, which makes the magnet performance better.
由上述分析可知,本发明采用掺杂有多种金属离子的主相合金,同时采用微米级的DyH3、DyH2颗粒,配合优化后的烧结和回火条件,避免了 细颗粒的氧化,提高了磁体性能,能够得到矫顽力较高的钕铁硼磁体;同时降低了研磨成本。 It can be seen from the above analysis that the present invention adopts a main phase alloy doped with various metal ions, and uses micron-sized DyH 3 and DyH 2 particles together with optimized sintering and tempering conditions to avoid oxidation of fine particles and improve With the performance of the magnet, it is possible to obtain a neodymium-iron-boron magnet having a high coercive force; at the same time, the grinding cost is lowered.

Claims (10)

  1. 一种镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,其特征在于,包括:A method for increasing the coercive force of a sintered NdFeB magnet by adding a hydrazine compound, characterized in that it comprises:
    (1)通过氢爆与气流磨的方法将主相钕铁硼合金的铸锭或速凝薄带破碎制成平均颗粒直径为2-10μm的主相颗粒粉末,采用球磨法将晶界相镝氢化合物破碎成平均颗粒直径为0.5-1.0μm的晶界相颗粒粉末;(1) The main phase of the NdFeB alloy ingot or quick-condensing ribbon is crushed by hydrogen explosion and jet milling to prepare a primary phase particle powder with an average particle diameter of 2-10 μm, and the grain boundary is entangled by ball milling. The hydrogen compound is broken into grain boundary phase particle powder having an average particle diameter of 0.5-1.0 μm;
    (2)将制备好的晶界相颗粒粉末以质量百分比含量为0.2%-2%的形式添加到主相颗粒粉末中,在无氧氛围中充分混合;(2) adding the prepared grain boundary phase particle powder to the main phase particle powder in a mass percentage of 0.2% to 2%, and thoroughly mixing in an oxygen-free atmosphere;
    (4)将混合完成的合金粉末在1.2-2.0T的磁场下进行取向压型;(4) subjecting the mixed alloy powder to orientation molding under a magnetic field of 1.2-2.0 T;
    (5)将压型完成的磁块在液油中进行150-220MPa的冷等静压,使其压型成为生坯;(5) The magnetic block completed by pressing is subjected to cold isostatic pressing of 150-220 MPa in liquid oil to make it pressed into a green body;
    (6)将压型完成的磁块在1050-1100℃真空下烧结2-4h,再经过850-950℃一级回火2-4h和500-650℃二级回火2-4h,制得最终磁体。(6) The magnetic block completed by pressing is sintered under vacuum of 1050-1100 ° C for 2-4 h, and then tempered by tempering 2-4 h at 850-950 ° C and tempering at 2-4 h at 500-650 ° C for 2-4 h. The final magnet.
  2. 根据权利要求1所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,其特征在于,步骤(1)中,所述主相钕铁硼合金以原子百分比计,其成分为(NdaPr1-a)bFe100-b-c-dBcMd,其中Nd为钕元素,Pr为镨元素,Fe为铁元素,B为硼元素,M为Dy、Tb、Ce、Co、Ni、V、Ti、Mo、Mn、Ga、Al、Cu、Zr、Ta、Ag、Si元素中的一种或几种;a、b、c、d满足以下关系:0.7≦a≦1,11≦b≦16,5.4≦c≦6.5,0≦d≦6。The method for increasing the coercive force of a sintered NdFeB magnet according to claim 1, wherein in the step (1), the main phase NdFeB alloy is in atomic percentage and its composition is ( Nd a Pr 1-a ) b Fe 100-bcd B c M d , wherein Nd is a lanthanum element, Pr is a lanthanum element, Fe is an iron element, B is a boron element, and M is Dy, Tb, Ce, Co, Ni, One or more of V, Ti, Mo, Mn, Ga, Al, Cu, Zr, Ta, Ag, Si elements; a, b, c, d satisfy the following relationship: 0.7≦a≦1,11≦b ≦ 16, 5.4 ≦ c ≦ 6.5, 0 ≦ d ≦ 6.
  3. 根据权利要求2所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,其特征在于,所述M为:Al、Co、Cu、Zr、Ga和Tb的混合物;或者所述M为Al、Co、Cu、Zr、Ga和Dy的混合物;所述a、b、c、d满足以下关系:所述a、b、c、d满足以下关系:0.75≦a≦0.85,13≦b≦14,5.5≦c≦6.0,1≦d≦2。The method for increasing the coercive force of a sintered NdFeB magnet by the addition of an hydrazine compound according to claim 2, wherein the M is a mixture of Al, Co, Cu, Zr, Ga, and Tb; or the M It is a mixture of Al, Co, Cu, Zr, Ga, and Dy; the a, b, c, and d satisfy the following relationship: the a, b, c, and d satisfy the following relationship: 0.75 ≦ a ≦ 0.85, 13 ≦ b ≦14,5.5≦c≦6.0,1≦d≦2.
  4. 根据权利要求1-3任一权利要求所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,其特征在于,所述晶界相镝氢化合物以原子百分计,其成分为DyHx,其中Dy为镝元素,H为氢元素;x满足以下关系:2≦x≦3。 The method for improving the coercive force of a sintered NdFeB magnet according to any one of claims 1 to 3, wherein the grain boundary phase hydrogen compound is in atomic percent and its composition is DyH x , where Dy is a lanthanum element and H is a hydrogen element; x satisfies the following relationship: 2 ≦ x ≦ 3.
  5. 根据权利要求4所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,其特征在于,所述镝氢化合物采用下述方法制备:(1):将晶界相金属镝在16-17bar压力和室温下进行充分吸氢;可选的进入步骤(2),步骤(2):在400-500℃下真空脱氢2-4h。The method for increasing the coercive force of a sintered NdFeB magnet according to claim 4, wherein the hydrogen hydride compound is prepared by the following method: (1): arranging the grain boundary phase metal at 16 Full hydrogen absorption at -17 bar pressure and room temperature; optional entry step (2), step (2): vacuum dehydrogenation at 400-500 ° C for 2-4 h.
  6. 根据权利要求4所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,所述主相颗粒粉末的平均颗粒直径为3-5μm。The method of increasing the coercive force of a sintered NdFeB magnet by the addition of a hydrogen hydride compound according to claim 4, wherein the main phase particle powder has an average particle diameter of 3-5 μm.
  7. 根据权利要求4所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,所述晶界相颗粒粉末的平均颗粒直径为0.8-1.0μm。The method of increasing the coercive force of a sintered NdFeB magnet according to claim 4, wherein the grain boundary phase particle powder has an average particle diameter of 0.8 to 1.0 μm.
  8. 根据权利要求4所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,所述晶界相颗粒粉末的百分比含量为0.2-0.5%。The method of increasing the coercive force of a sintered NdFeB magnet by the addition of a hydrogen hydride compound according to claim 4, wherein the grain boundary phase particle powder has a percentage content of 0.2 to 0.5%.
  9. 根据权利要求4所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法,步骤(6)中,烧结和回火条件为:1085-1090℃真空下烧结3.5-4h,再经过900-910℃一级回火2-3h和510-520℃二级回火3.5-4h。The method for improving the coercive force of a sintered NdFeB magnet according to the addition of the hydrazine compound according to claim 4, wherein in the step (6), the sintering and tempering conditions are: 0.85-1090 ° C under vacuum for 3.5-4 h, and then after 900 - 910 ° C first tempering 2-3h and 510-520 ° C secondary tempering 3.5-4h.
  10. 一种烧结钕铁硼磁体,其特征在于,所述烧结钕铁硼磁体由权利要求1-9任一权项所述的镝氢化合物添加提高烧结钕铁硼磁体矫顽力的方法的制备得到。 A sintered neodymium iron boron magnet, characterized in that the sintered neodymium iron boron magnet is prepared by adding the hydrogen hydrazine compound according to any one of claims 1 to 9 to improve the coercive force of the sintered NdFeB magnet. .
PCT/CN2014/093068 2014-12-04 2014-12-04 Method for improving coercive force of sintered neodymium iron boron magnet by adding dysprosium hydrogen compound and product WO2016086397A1 (en)

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CN106180705A (en) * 2016-07-08 2016-12-07 中铝广西有色金源稀土有限公司 A kind of method for preparing powder metallurgy
CN108074693A (en) * 2016-11-16 2018-05-25 中国科学院宁波材料技术与工程研究所 A kind of Nd-Fe-B permanent magnet material and preparation method thereof
CN109604616A (en) * 2018-12-04 2019-04-12 洪作娟 Improve the preparation method of neodymium iron boron magnetic body rotproofness
CN111243811A (en) * 2020-02-29 2020-06-05 厦门钨业股份有限公司 Neodymium-iron-boron material and preparation method and application thereof
CN111968819A (en) * 2020-09-09 2020-11-20 宁波科田磁业有限公司 Low-heavy rare earth high-performance sintered neodymium-iron-boron magnet and preparation method thereof
CN112309661A (en) * 2020-08-24 2021-02-02 宁波奥达磁业有限公司 Neodymium-iron-boron magnet and preparation method thereof
CN113517125A (en) * 2021-07-12 2021-10-19 安徽大地熊新材料股份有限公司 High-stability sintered neodymium-iron-boron magnet and preparation method thereof
CN113921218A (en) * 2021-09-22 2022-01-11 烟台正海磁性材料股份有限公司 High-remanence neodymium-iron-boron magnet and preparation method and application thereof
CN114210976A (en) * 2021-10-15 2022-03-22 江西森阳科技股份有限公司 Method for sintering neodymium iron boron double alloy and combining grain boundary diffusion
CN114899004A (en) * 2022-06-01 2022-08-12 宁波铄腾新材料有限公司 Multiphase coupling method and apparatus for preparing high abundance cerium magnet N38SH
CN117275864A (en) * 2023-10-08 2023-12-22 江苏普隆磁电有限公司 Preparation method and application of high-performance neodymium-iron-boron magnet

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Publication number Priority date Publication date Assignee Title
CN106180705A (en) * 2016-07-08 2016-12-07 中铝广西有色金源稀土有限公司 A kind of method for preparing powder metallurgy
CN108074693A (en) * 2016-11-16 2018-05-25 中国科学院宁波材料技术与工程研究所 A kind of Nd-Fe-B permanent magnet material and preparation method thereof
CN108074693B (en) * 2016-11-16 2019-11-22 中国科学院宁波材料技术与工程研究所 A kind of Nd-Fe-B permanent magnet material and preparation method thereof
CN109604616A (en) * 2018-12-04 2019-04-12 洪作娟 Improve the preparation method of neodymium iron boron magnetic body rotproofness
CN111243811A (en) * 2020-02-29 2020-06-05 厦门钨业股份有限公司 Neodymium-iron-boron material and preparation method and application thereof
CN112309661A (en) * 2020-08-24 2021-02-02 宁波奥达磁业有限公司 Neodymium-iron-boron magnet and preparation method thereof
CN111968819A (en) * 2020-09-09 2020-11-20 宁波科田磁业有限公司 Low-heavy rare earth high-performance sintered neodymium-iron-boron magnet and preparation method thereof
CN113517125A (en) * 2021-07-12 2021-10-19 安徽大地熊新材料股份有限公司 High-stability sintered neodymium-iron-boron magnet and preparation method thereof
CN113517125B (en) * 2021-07-12 2023-05-05 安徽大地熊新材料股份有限公司 High-stability sintered NdFeB magnet and preparation method thereof
CN113921218A (en) * 2021-09-22 2022-01-11 烟台正海磁性材料股份有限公司 High-remanence neodymium-iron-boron magnet and preparation method and application thereof
CN114210976A (en) * 2021-10-15 2022-03-22 江西森阳科技股份有限公司 Method for sintering neodymium iron boron double alloy and combining grain boundary diffusion
CN114899004A (en) * 2022-06-01 2022-08-12 宁波铄腾新材料有限公司 Multiphase coupling method and apparatus for preparing high abundance cerium magnet N38SH
CN117275864A (en) * 2023-10-08 2023-12-22 江苏普隆磁电有限公司 Preparation method and application of high-performance neodymium-iron-boron magnet

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