WO2016082776A1 - Electric continuously variable transmission (ecvt) and vehicle comprising same - Google Patents
Electric continuously variable transmission (ecvt) and vehicle comprising same Download PDFInfo
- Publication number
- WO2016082776A1 WO2016082776A1 PCT/CN2015/095648 CN2015095648W WO2016082776A1 WO 2016082776 A1 WO2016082776 A1 WO 2016082776A1 CN 2015095648 W CN2015095648 W CN 2015095648W WO 2016082776 A1 WO2016082776 A1 WO 2016082776A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- clutch
- continuously variable
- variable transmission
- electric
- gear
- Prior art date
Links
- 230000005540 biological transmission Effects 0.000 title claims abstract description 64
- 238000010248 power generation Methods 0.000 claims description 18
- 238000010396 two-hybrid screening Methods 0.000 claims description 6
- 230000007935 neutral effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/72—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
Definitions
- the present invention relates to an electric continuously variable transmission for a vehicle. Moreover, the invention also relates to a vehicle comprising the electric continuously variable transmission.
- a hybrid transmission has a single electric motor and a single planetary gear set that is capable of achieving a continuously variable ratio for the engine, which is also referred to as an electric continuously variable transmission (eCVT).
- the electric continuously variable transmission has various driving modes such as a pure engine driving mode, a pure electric motor driving mode, and the like.
- the Toyota Hybrid System (THS) is known as a representative of hybrid systems and is widely used in the field of hybrid power.
- Figure 1 shows the structure of the power system of the THS.
- the THS is a highly efficient hybrid system with a planetary gear set and two electric motors, one of which is an electric motor and the other is called a generator.
- the engine is coupled to the planet carrier
- the generator is coupled to the sun gear
- the motor is coupled to the ring gear
- the THS outputs power from the ring gear to the wheel.
- FIG. 2 shows the working principle of the THS separation system. With the speed adjustment of the two electric motors, the engine can always work in the most efficient area.
- the structure of the THS determines that the engine must be started at high speeds (vehicle speeds above 100kph). If the engine does not start, the generator connected to the sun gear will exceed the designed speed, so THS cannot achieve high-speed pure electric drive. Therefore, for plugging in For hybrid vehicles and extended-range electric vehicles, THS cannot meet the requirements of high-speed pure electric drive, as shown in Figure 3.
- THS uses two electric motors, a generator connected to the sun gear and an electric motor connected to the ring gear.
- the total power of the two electric motors exceeds 100kw, and in the case of a single electric motor, an electric motor of only 20kw can be used.
- the same vehicle performance under electric drive can be achieved. It is apparent that THS produces additional costs from electric motors and power electronics compared to a single electric motor.
- the energy efficiency of the direct mechanical energy path (fuel ⁇ engine ⁇ wheel) is always higher than the energy efficiency of the other path (fuel ⁇ engine ⁇ generator ⁇ electric motor drive ⁇ wheel).
- THS always contains a certain proportion of the next path, which reduces system efficiency, see Figure 4.
- the vehicle is powered by electric vehicles.
- an electric continuously variable transmission including: an electric motor; a first clutch connected to the outside; a planetary gear set, the planetary gear set being disposed between the electric motor and the first clutch And including a sun gear, a carrier and a ring gear; a second clutch disposed between the first clutch and the ring gear; a third clutch, the third clutch being disposed at the Between a clutch and the sun gear; a brake fixedly coupled to a housing of the electric continuously variable transmission for locking or releasing the ring gear, and a shift actuator, the shift actuator Fixedly coupled to the sun gear and disconnectably coupled to the electric motor to be electrically The motor outputs power or inputs power to the electric motor.
- a high-speed electric drive of more than 100 kph is realized by a combination of an electric motor and a plurality of clutches, thereby satisfying the requirements of a plug-in hybrid vehicle and an extended-range electric vehicle.
- planetary gear sets, clutches, and brakes are used to achieve shift power transfer for both engine drive and electric motor drive, thereby achieving a powerless interrupt shift of the hybrid vehicle.
- the electric continuously variable transmission of the present invention it is possible to realize all engine starting using clutch control without an external starter. For engine starting during stationary starting or driving, the engine can be easily started by the clutch without the need for an external starter. Further, in the transmission, parallel driving of the engine and the electric motor and load point shift of the engine are also easily realized.
- the electric continuously variable transmission comprises a single electric motor.
- the present invention only a single electric motor is used, thereby reducing the system cost, and a high-speed electric drive of more than 100 kph is realized by a single electric motor, thereby meeting the requirements of the plug-in hybrid vehicle and the extended-range electric vehicle.
- the present invention preferably uses a single planetary gear set to further reduce system cost.
- the shift actuator is a single two-sided jaw clutch, one side of the two-sided jaw clutch being engageable with the housing of the electric continuously variable transmission, and the other side being capable of being electrically Motor is engaged.
- a single two-sided jaw clutch is used.
- the control of the electric motor is simplified. Since the jaw clutch can disconnect the motor, the vehicle accessories such as air conditioners, steering, etc. can be driven by the electric motor without affecting the operation of the vehicle itself under any vehicle operating conditions.
- the electric continuously variable transmission has two pure electric drive gear positions, and in order to realize the first gear position among the two pure electric drive gear positions, the first clutch, the first a second clutch and the third clutch are disengaged, the brake is engaged and the shift actuator is coupled to the electric motor, and in order to achieve a second gear of the two purely electric drive gears, The first clutch is disengaged, the second clutch is engaged with the third clutch, the brake is disengaged and the shift actuator is coupled to the electric motor.
- the driving of the vehicle is realized only by the electric motor, and the electric motor can be rotated forward or reversed to advance or retreat the vehicle.
- the electric continuously variable transmission has three pure engine drive gear positions, and in order to achieve the first gear position among the three pure engine drive gear positions, the first clutch is engaged, and the second clutch is disengaged Open, the third clutch is engaged, the brake is engaged and the shift actuator is in an intermediate position, in order to achieve a second gear of the three pure engine drive gears, the first clutch and the a second clutch engaged, the third clutch disengaged, the brake disengaged and the shift actuator engaged to a housing of the electric continuously variable transmission, and in order to achieve the three pure engine drive gears In the third gear position, the first clutch, the second clutch and the third clutch are engaged, the brake is disengaged and the shift actuator is in an intermediate position.
- pure engine starting and driving of the vehicle is achieved only by the cooperation of the engine and the clutch element. This is especially advantageous when the battery has a very low state of charge or a battery component fails. Further, when the pure engine is driven, the electric motor can be completely disconnected from the system, thereby reducing the total inertial mass.
- the electric continuously variable transmission has an electric continuously variable shifting mode, and in order to realize the electric continuously variable shifting mode, the first clutch and the second clutch are engaged and the third clutch is disengaged, The brake is disengaged and the shift actuator is coupled to the electric motor.
- the engine In the electric continuously variable shift mode, the engine is better able to perform load point shifting, thereby allowing the engine to operate in an optimal or most efficient region.
- the electric continuously variable transmission has two hybrid drive gear positions, and in order to achieve the first gear position of the two hybrid drive gear positions, the first clutch is engaged and the second clutch is disengaged, The third clutch is engaged, the brake is engaged and the shift actuator is engaged to the electric motor, and to achieve a second of the two hybrid drive gears, the first clutch, The second clutch and the third clutch are both engaged, the brake is disengaged and the shift actuator is coupled to the electric motor.
- the electric continuously variable transmission has a parking power generation mode, and in order to implement the parking power generation mode, the first clutch is engaged, the second clutch is disengaged, the third clutch is engaged, and the brake is disengaged And the shift actuator is coupled to the electric motor.
- the electric continuously variable transmission has a parking mode, and in order to implement the parking mode, the first clutch, the second clutch and the third clutch are disengaged, the brake is engaged and The shift actuator is coupled to the housing of the electric continuously variable transmission.
- a vehicle comprising a primary power source and an electric continuously variable transmission, the electric continuously variable transmission being disposed between the primary power source and a wheel, wherein the electric stepless The transmission is the electric continuously variable transmission described.
- Figure 2 is a diagram showing the operation of the force component system of the hybrid structure shown in Figure 1;
- Figure 3 is a diagram showing speed distribution of the hybrid structure shown in Figure 1 in a high speed pure electric mode
- FIG. 4 is a view showing an energy path in the hybrid structure shown in FIG. 1;
- Figure 5 is a schematic view showing a hybrid structure in accordance with the present invention.
- 6 to 6-1 show the flow of power in the eCVT when the engine is in the first gear and the torque and speed at the sun gear, the carrier and the ring gear of the planetary gear set;
- Figures 7 to 7-1 show the flow of power in the eCVT at engine II and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
- Figures 8 to 8-1 show the flow of power in the eCVT at engine III and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
- 9 to 9-1 show the flow of power in the eCVT when the electric motor is in the first gear and the torque and rotational speed at the sun gear, the carrier and the ring gear of the planetary gear set;
- 10 to 10-1 illustrate the flow of power in the eCVT when the electric motor is in the II gear and the torque and rotational speed at the sun gear, the carrier and the ring gear of the planetary gear set;
- Figures 11 to 11-2 show the flow of power in the eCVT when the I-drive is mixed and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
- Figures 12 through 12-2 illustrate the flow of power in the eCVT when the hybrid drive is in the II gear and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
- Figures 13 to 13-2 show the flow of power in the eCVT in the eCVT mode and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
- Figure 14 shows the flow of power in the eCVT when parking power generation
- Figure 15 shows the situation when the vehicle is in neutral
- Figure 16 shows the situation at the time of parking.
- FIG. 5 is a diagram showing a hybrid structure in accordance with the present invention.
- the hybrid structure of the present invention includes a main power source and an electric continuously variable transmission 4, that is, an eCVT.
- the main power source may be, for example, an internal combustion engine 3, and the number of cylinders of the engine is not limited, and may be, for example, 3 Cylinder, 4 or more cylinders.
- the eCVT is disposed between the engine and the wheels (not shown) and is connected to the engine 3 on the input side and to the wheels on the output side.
- the eCVT includes a single electric motor 2, a single planetary gear set 5, three clutches, a first clutch C0, a second clutch C1 and a third clutch C2, a brake B1, and a shift actuator A1 such as a dog clutch.
- the eCVT may also include a differential 6.
- the planetary gear set 5 includes a sun gear 5.1, a planet carrier 5.3, and a ring gear 5.5.
- the planet carrier 5.3 is fixedly coupled to a spur gear 5.7 which in turn engages the differential 6 to transfer power to the wheels.
- the spur gear 5. is formed integrally with the carrier 5.3.
- the first clutch C0 is connected to the outside of the electric continuously variable transmission, for example, to the engine 3 outside the electric continuously variable transmission, and is capable of connecting the engine 3 to the ring gear 5.5 of the planetary gear set 5. That is, the first clutch C0 is disposed between the engine 3 and the ring gear 5.5, and the first clutch C0 can communicate or disconnect the power connection between the engine 3 and the ring gear 5.5.
- the electric motor 2 can be coupled to the sun gear 5.1 of the planetary gear set 5, whereby the electric motor 2 can rotate integrally with the sun gear 5.1.
- the brake B1 is fixedly coupled to the housing of the electric continuously variable transmission. The brake B1 is capable of locking or releasing the ring gear 5.5 of the planetary gear set 5, thereby allowing locking or rotation of the ring gear 5.5.
- the second clutch C1 is disposed between the first clutch C0 and the ring gear 5.5 of the planetary gear set 5, and is connected to the first clutch C0 on one side and to the ring gear 5.5 on the other side, thereby being able to communicate or disconnect A power connection between the first clutch C0 and the ring gear 5.5.
- the third clutch C2 is arranged between the second clutch C1 and the sun gear 5.1 and is connected to the second clutch C1 on one side and to the sun gear 5.1 on the other side, whereby it can communicate or disconnect the second clutch C1 Power connection with the sun gear 5.1.
- the jaw clutch acts as a synchronizer and is preferably designed as a single two-sided jaw clutch.
- One side of the jaw clutch can be coupled to the housing of the electric continuously variable transmission, and the other side can be coupled to a rotating member of the electric motor 2 to actuate the electric motor 2.
- the jaw clutches on both sides also have an intermediate position.
- the engine 3 is any type of fuel-consuming engine, such as an internal combustion engine, a natural gas engine, or the like.
- the electric motor 2 is not limited to the inner rotor type as long as the electric motor can function as both an electric motor and a generator.
- the electric motor 2 may be a permanent magnet synchronous motor, an asynchronous motor, or the like.
- the eCVT according to the present invention is capable of implementing 11 modes of operation.
- the states of the first clutch C0, the second clutch C1, the brake BI, and the shift actuator A1 in various operation modes are shown in Table 1 below.
- Figures 7 to 7-1 show the flow of power in the eCVT during engine II and the torque and speed at the sun gear 5.1, planet carrier 5.3 and ring gear 5.5 of the planetary gear set 5.
- the first clutch C0 and the second clutch C1 are engaged, the third clutch C2 is disengaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the left and engaged to the electric motor.
- the housing of the continuously variable transmission whereby, the power output from the engine 3 sequentially passes through the first clutch C0 and the second clutch C1, the ring gear 5.5, the carrier 5.3, the spur gear 5.7, and the differential 6 to finally reach the wheel. There is no power transfer between the electric motor 2 and the planetary gear set 5.
- Figures 8 through 8-1 illustrate the flow of power in the eCVT at engine III and the torque and speed at the sun gear 5.1, planet carrier 5.3 and ring gear 5.5 of the planetary gear set 5.
- the first clutch C0, the second clutch C1, and the third clutch C2 are engaged, the brake B1 is disengaged, and the shift actuator A1 is in the intermediate position.
- the power output by the engine 3 passes through the first clutch C0 and the second clutch C1, the ring gear 5.5, the carrier 5.3, the spur gear 5.7, and the differential 6 in the end.
- the wheels are reached, and on the other hand, the wheels are finally reached via the first clutch C0 and the third clutch C2, the sun gear 5.1, the carrier 5.3, the spur gear 5.7, and the differential 6. That is, the power output from the engine 3 branches after passing through the first clutch C0.
- the power in the above two energy paths meets at the planet carrier 5.3, and finally reaches the wheel via the spur gear 5.7 and the differential 6. There is no power transfer between the electric motor 2 and the planetary gear set 5.
- 9 to 9-1 show the flow of power in the eCVT when the electric motor is in the first gear and the torque and rotational speed at the sun gear 5.1, the carrier 5.3 and the ring gear 5.5 of the planetary gear set 5.
- the first clutch C0, the second clutch C1, and the third clutch C2 are all disengaged, the brake B1 is engaged, and the shift actuator A1 is engaged to the right and engaged to the electric motor.
- Motor 2. Thereby, the power output from the electric motor 2 sequentially passes through the shift actuator A1, the sun gear 5.1, the carrier 5.3, the spur gear 5.7, and the differential 6 to finally reach the wheel. There is no power transfer between the engine 3 and the planetary gear set 5. Further, when the vehicle is regeneratively braked, the power reaches the electric motor 2 from the wheels in reverse order.
- the third clutch C2, the second clutch C1, the ring gear 5.5, the carrier 5.3, the spur gear 5.7, and the differential 6 eventually reach the wheel. That is, the power output from the electric motor 2 branches after passing through the sun gear 5.1. The power in the above two energy paths merges with the planet carrier 5.3, and finally reaches the wheel via the spur gear 5.7 and the differential 6. There is no power transfer between the engine 3 and the planetary gear set 5. Further, when the vehicle is regeneratively braked, the power reaches the electric motor 2 from the wheels in reverse order.
- the hybrid drive I gear can adopt two specific modes, namely, a parallel drive mode and a power generation mode. Specifically, as shown in FIG. 11, when the hybrid drive I gear is employed, the first clutch C0 is engaged, the second clutch C1 is disengaged, the third clutch C2 is engaged, the brake B1 is engaged, and the shift actuator A1 is engaged to the right. Electric motor 2.
- both the engine 3 and the electric motor 2 output power, and the power output from the engine 3 and the power output from the electric motor 2 are coupled at the planetary gear set 5, and then pass through the spur gear 5.7 and the differential 6 Finally, the wheels are reached, and wherein, when the power generation mode is employed, the engine 3 outputs power and the electric motor 2 is driven.
- Figures 12 through 12-2 show the flow of power in the eCVT when hybrid drive II is engaged and the torque and speed at the sun gear 5.1, planet carrier 5.3 and ring gear 5.5 of the planetary gear set 5.
- the hybrid drive II mode can employ a parallel drive mode and a power generation mode. Specifically, as shown in FIG. 12, when the hybrid drive II gear is employed, the first clutch C0, the second clutch C1, and the third clutch C2 are engaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the right by the engagement Motor 2.
- the power output from the engine 3 and the power output from the electric motor 2 are coupled at the planetary gear set 5, and then finally reach the wheel via the spur gear 5.7 and the differential 6 and wherein, when the power generation mode is employed At the time, the engine 3 outputs power and the electric motor 2 is driven.
- a part of the power outputted by the engine 3 passes through the first clutch C0 and the third clutch C2 to reach the sun gear 5.1, thereby directly driving the carrier 5.3 on the one hand and driving the electric motor through the shift actuator A1 on the other hand.
- Another part of the power output by the engine 3 passes through the first clutch C0 and the second clutch C1 to reach the ring gear 5.5 to also drive the carrier 5.3.
- the power coupled at the planet carrier 5.3 finally reaches the wheel via the spur gear 5.7 and the differential 6. As shown in Fig.
- the hybrid drive eCVT mode can adopt the parallel drive mode and the load point transfer mode. Specifically, as shown in FIG. 13, when the hybrid drive eCVT mode is employed, the first clutch C0 and the second clutch C1 are engaged and the third clutch C2 is disengaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the right. Electric motor 2.
- the parallel drive mode the power output from the engine 3 and the power output from the electric motor 2 are coupled at the planetary gear set 5, and then finally reach the wheels via the spur gear 5.7 and the differential 6.
- Figure 14 shows the flow of power in the eCVT when parking power generation.
- the first clutch C0 is engaged
- the second clutch C1 is disengaged
- the third clutch C2 is engaged
- the brake B1 is disengaged
- the shift actuator A1 is engaged to the right by the engagement Motor 2.
- the power output from the engine 3 sequentially passes through the first clutch C0, the third clutch C2, the sun gear 5.1, the shift actuator A1, and finally reaches the electric motor 2 for power generation.
- Figure 15 shows the situation when the vehicle is in neutral. Specifically, as shown in FIG. 15, when the vehicle is in neutral, the first clutch C0 to the third clutch C2 are disengaged, the brake B1 and the shift actuator A1 are in the intermediate position. Thereby, no power is transmitted to the differential 6 or the wheel, so that the vehicle is in neutral.
- Figure 16 shows the situation at the time of parking. Specifically, as shown in FIG. 16, when the parking is locked, the first clutch C0 to the third clutch C2 are disengaged, the brake B1 is engaged, and the shift actuator A1 is engaged to the left, that is, to the housing of the electric continuously variable transmission, Thereby, both the ring gear 5.5 and the sun gear 5.1 are locked. No power is transmitted to the differential 6, whereby the vehicle is parked and locked.
- the present invention provides a vehicle including the electric continuously variable transmission as described above. Thereby, the vehicle can reduce system cost and achieve high speed electric drive of more than 100 kph.
- shifting power transfer that is, shifting without power interruption, can be achieved by manipulating the planetary gears, clutches and brakes.
- the electric motor can be completely disconnected from the transmission, reducing the overall inertia of the system. Also, in the system, any accessory can be connected to the electric motor without affecting the operation of the engine.
- the eCVT of the present invention is not limited to use on a vehicle, and can be applied to a vehicle such as an airplane flying in the air and a ship navigating in the water.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Transportation (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Structure Of Transmissions (AREA)
- Hybrid Electric Vehicles (AREA)
Abstract
An electric continuously variable transmission (eCVT) and vehicle comprising same, comprising: an electric motor (2); a first clutch (C0) connected to an external portion; a planetary gear set (5) disposed between the electric motor (2) and the first clutch (C0); and comprising a sun gear (5.1), a planet carrier (5.3) and a gear ring (5.5); a second clutch (C1) disposed between the first clutch (C0) and the gear ring (5.5); a third clutch (C2) disposed between the first clutch (C0) and the sun gear (5.1); a brake (B1) fixedly connected to a housing of the eCVT, used to lock or release the gear ring (5.5) and a gear-shifting executor (A1), the gear-shifting executor (A1) being fixedly connected to the sun gear (5.1), and capable of being disconnected or connected to the electric motor (2) to output power from the electric motor (2) or input power to the electric motor (2).
Description
本发明涉及一种用于车辆的电动无级变速器。并且,本发明还涉及一种包括该电动无级变速器的车辆。The present invention relates to an electric continuously variable transmission for a vehicle. Moreover, the invention also relates to a vehicle comprising the electric continuously variable transmission.
通常,混合动力变速器具有单个的电动马达和单个的行星齿轮组,所述混合动力变速器能够对于发动机实现连续可变速比,由此其也被称作电动无级变速器(electric Continuously Variable Transmission:eCVT)。所述电动无级变速器具有多种驱动模式,例如纯发动机驱动模式、纯电动马达驱动模式等。Typically, a hybrid transmission has a single electric motor and a single planetary gear set that is capable of achieving a continuously variable ratio for the engine, which is also referred to as an electric continuously variable transmission (eCVT). . The electric continuously variable transmission has various driving modes such as a pure engine driving mode, a pure electric motor driving mode, and the like.
丰田混合动力系统(Toyota Hybrid System:THS)作为混合动力系统的代表是已知的并且被广泛应用在混合动力领域中。图1示出了THS的动力系统的结构。The Toyota Hybrid System (THS) is known as a representative of hybrid systems and is widely used in the field of hybrid power. Figure 1 shows the structure of the power system of the THS.
如图1所示,THS是一种高效的混合动力系统,其具有一个行星齿轮组和两个电动马达,其中一个是电动机,另一个称为发电机。在该THS中,发动机连接到行星齿轮架,发电机连接到太阳轮,且电动机连接到齿圈,并且该THS将动力从齿圈输出到车轮。As shown in Figure 1, the THS is a highly efficient hybrid system with a planetary gear set and two electric motors, one of which is an electric motor and the other is called a generator. In the THS, the engine is coupled to the planet carrier, the generator is coupled to the sun gear, and the motor is coupled to the ring gear, and the THS outputs power from the ring gear to the wheel.
图2示出了THS的分离系统的工作原理。通过两个电动马达的速度调节,发动机能够总是在最高效区域中工作。Figure 2 shows the working principle of the THS separation system. With the speed adjustment of the two electric motors, the engine can always work in the most efficient area.
然而,THS的结构决定了在高速(车速高于100kph)行驶的情况下发动机必须起动。如果发动机不起动,则连接到太阳轮的发电机将超过设计的转速,所以THS不能实现高速纯电驱动。因此,对于插电
式混合动力车辆和增程式电动车,THS不能满足高速纯电驱动的要求,如图3所示。However, the structure of the THS determines that the engine must be started at high speeds (vehicle speeds above 100kph). If the engine does not start, the generator connected to the sun gear will exceed the designed speed, so THS cannot achieve high-speed pure electric drive. Therefore, for plugging in
For hybrid vehicles and extended-range electric vehicles, THS cannot meet the requirements of high-speed pure electric drive, as shown in Figure 3.
进一步,THS使用两个电动马达,即连接到太阳轮的发电机和连接到齿圈的电动机,两个电动马达的总功率超过100kw,而在单个电动马达情况下,能够使用仅仅20kw的电动马达就能达到电驱动下的相同车辆性能。显见,与单个电动马达相比,THS产生来自于电动马达和功率电子装置的附加成本。Further, THS uses two electric motors, a generator connected to the sun gear and an electric motor connected to the ring gear. The total power of the two electric motors exceeds 100kw, and in the case of a single electric motor, an electric motor of only 20kw can be used. The same vehicle performance under electric drive can be achieved. It is apparent that THS produces additional costs from electric motors and power electronics compared to a single electric motor.
进一步,通常意义上,直接机械能量路径(燃料→发动机→车轮)的能量效率总是高于另一路径(燃料→发动机→发电机→电动马达驱动装置→车轮)的能量效率。但是,在多数驱动情况下THS总是含有一定比例的后一条路径,这降低了系统效率,请见图4。Further, in the general sense, the energy efficiency of the direct mechanical energy path (fuel → engine → wheel) is always higher than the energy efficiency of the other path (fuel → engine → generator → electric motor drive → wheel). However, in most cases, THS always contains a certain proportion of the next path, which reduces system efficiency, see Figure 4.
发明内容Summary of the invention
本发明的目的在于提供一种高效的混合动力系统结构,其能够在不同的运行条件下保持发动机和电动马达在高效区域中运行,并且其能够用于从全混合到插电式混合直到增程式电动车的车辆动力混合。It is an object of the present invention to provide an efficient hybrid system architecture that is capable of operating an engine and an electric motor in an efficient region under different operating conditions and that can be used from full mixing to plug-in mixing until extended programming The vehicle is powered by electric vehicles.
上述目的通过根据本发明的用于车辆的电动无级变速器和根据本发明的包括该电动无级变速器的车辆来实现。The above object is achieved by an electric continuously variable transmission for a vehicle according to the present invention and a vehicle including the electric continuously variable transmission according to the present invention.
根据本发明,提供一种电动无级变速器,其特征在于包括:电动马达;连接外部的第一离合器;行星齿轮组,所述行星齿轮组布置在所述电动马达和所述第一离合器之间,并且包括太阳轮、行星架和齿圈;第二离合器,所述第二离合器布置在所述第一离合器和所述齿圈之间;第三离合器,所述第三离合器布置在所述第一离合器和所述太阳轮之间;制动器,所述制动器固定连接到所述电动无级变速器的壳体,用于锁定或释放所述齿圈,和换档执行器,所述换档执行器固定连接到所述太阳轮,并且可断开地连接到所述电动马达以从所述电动
马达输出动力或者将动力输入到电动马达。According to the present invention, there is provided an electric continuously variable transmission including: an electric motor; a first clutch connected to the outside; a planetary gear set, the planetary gear set being disposed between the electric motor and the first clutch And including a sun gear, a carrier and a ring gear; a second clutch disposed between the first clutch and the ring gear; a third clutch, the third clutch being disposed at the Between a clutch and the sun gear; a brake fixedly coupled to a housing of the electric continuously variable transmission for locking or releasing the ring gear, and a shift actuator, the shift actuator Fixedly coupled to the sun gear and disconnectably coupled to the electric motor to be electrically
The motor outputs power or inputs power to the electric motor.
由此,本发明中,通过电动马达和多个离合器的组合实现大于100kph的高速电驱动,从而满足插电式混合动力车辆和增程式电动车的要求。本发明中,使用行星齿轮组、离合器和制动器来实现用于发动机驱动和电动马达驱动两者的换档动力转移,由此实现了混合动力车辆的无动力中断换档。此外,通过本发明的电动无级变速器,能够在没有外部起动器的情况下利用离合器控制实现所有发动机起动。对于静止起动或驾驶期间的发动机起动,都能够容易地通过离合器起动发动机,而不需要外部起动器。此外,在变速器中,还容易实现发动机和电动马达的并联驱动以及发动机的负荷点转移。Thus, in the present invention, a high-speed electric drive of more than 100 kph is realized by a combination of an electric motor and a plurality of clutches, thereby satisfying the requirements of a plug-in hybrid vehicle and an extended-range electric vehicle. In the present invention, planetary gear sets, clutches, and brakes are used to achieve shift power transfer for both engine drive and electric motor drive, thereby achieving a powerless interrupt shift of the hybrid vehicle. Further, with the electric continuously variable transmission of the present invention, it is possible to realize all engine starting using clutch control without an external starter. For engine starting during stationary starting or driving, the engine can be easily started by the clutch without the need for an external starter. Further, in the transmission, parallel driving of the engine and the electric motor and load point shift of the engine are also easily realized.
优选地,所述电动无级变速器包括单个的电动马达。Preferably, the electric continuously variable transmission comprises a single electric motor.
本发明中,仅仅使用单个电动马达由此降低了系统成本,通过单个电动马达实现大于100kph的高速电驱动,从而满足插电式混合动力车辆和增程式电动车的要求。此外,本发明优选使用单个的行星齿轮组,以进一步降低了系统成本。In the present invention, only a single electric motor is used, thereby reducing the system cost, and a high-speed electric drive of more than 100 kph is realized by a single electric motor, thereby meeting the requirements of the plug-in hybrid vehicle and the extended-range electric vehicle. Moreover, the present invention preferably uses a single planetary gear set to further reduce system cost.
优选地,所述换档执行器是单个的两侧面卡爪离合器,所述两侧面卡爪离合器的一个侧面能够与所述电动无级变速器的壳体接合,而另一个侧面能够与所述电动马达接合。Preferably, the shift actuator is a single two-sided jaw clutch, one side of the two-sided jaw clutch being engageable with the housing of the electric continuously variable transmission, and the other side being capable of being electrically Motor is engaged.
本发明中,使用单个的两侧面卡爪离合器。由此,简化了对电动马达的控制。由于卡爪离合器可以断开电机的连接,从而使得车辆附件如空调,转向等系统在任意车辆工况下,都可以通过电动马达进行驱动而不影响车辆本身的运行。In the present invention, a single two-sided jaw clutch is used. Thereby, the control of the electric motor is simplified. Since the jaw clutch can disconnect the motor, the vehicle accessories such as air conditioners, steering, etc. can be driven by the electric motor without affecting the operation of the vehicle itself under any vehicle operating conditions.
优选地,所述电动无级变速器具有两个纯电驱动档位,并且为了实现所述两个纯电驱动档位中的第一档位,所述第一离合器、所述第
二离合器和所述第三离合器都脱开,所述制动器接合并且所述换档执行器接合到所述电动马达,并且为了实现所述两个纯电驱动档位中的第二档位,所述第一离合器脱开,所述第二离合器和所述第三离合器接合,所述制动器脱开并且所述换档执行器接合到所述电动马达。Preferably, the electric continuously variable transmission has two pure electric drive gear positions, and in order to realize the first gear position among the two pure electric drive gear positions, the first clutch, the first
a second clutch and the third clutch are disengaged, the brake is engaged and the shift actuator is coupled to the electric motor, and in order to achieve a second gear of the two purely electric drive gears, The first clutch is disengaged, the second clutch is engaged with the third clutch, the brake is disengaged and the shift actuator is coupled to the electric motor.
本发明中,仅通过电动马达实现车辆的驱动,电动马达能够向前转动或者反转,从而实现车辆的前进或后退。In the present invention, the driving of the vehicle is realized only by the electric motor, and the electric motor can be rotated forward or reversed to advance or retreat the vehicle.
优选地,所述电动无级变速器具有三个纯发动机驱动档位,并且为了实现所述三个纯发动机驱动档位中的第一档位,所述第一离合器接合,所述第二离合器脱开,所述第三离合器接合,所述制动器接合并且所述换档执行器处于中间位置,为了实现所述三个纯发动机驱动档位中的第二档位,所述第一离合器和所述第二离合器接合,所述第三离合器脱开,所述制动器脱开并且所述换档执行器接合到所述电动无级变速器的壳体,并且为了实现所述三个纯发动机驱动档位中的第三档位,所述第一离合器、所述第二离合器和所述第三离合器接合,所述制动器脱开并且所述换档执行器位于中间位置。Preferably, the electric continuously variable transmission has three pure engine drive gear positions, and in order to achieve the first gear position among the three pure engine drive gear positions, the first clutch is engaged, and the second clutch is disengaged Open, the third clutch is engaged, the brake is engaged and the shift actuator is in an intermediate position, in order to achieve a second gear of the three pure engine drive gears, the first clutch and the a second clutch engaged, the third clutch disengaged, the brake disengaged and the shift actuator engaged to a housing of the electric continuously variable transmission, and in order to achieve the three pure engine drive gears In the third gear position, the first clutch, the second clutch and the third clutch are engaged, the brake is disengaged and the shift actuator is in an intermediate position.
本发明中,仅通过发动机和离合器元件协作实现车辆的纯发动机起步以及驱动。这在电池具有极低的荷电状态或者电池部件出现故障时尤为有利。进一步,纯发动机驱动时,电动马达能够完全与系统断开,由此降低了总的惯性质量。In the present invention, pure engine starting and driving of the vehicle is achieved only by the cooperation of the engine and the clutch element. This is especially advantageous when the battery has a very low state of charge or a battery component fails. Further, when the pure engine is driven, the electric motor can be completely disconnected from the system, thereby reducing the total inertial mass.
优选地,所述电动无级变速器具有电动无级变速模式,并且为了实现所述电动无级变速模式,所述第一离合器和所述第二离合器接合而所述第三离合器脱开,所述制动器脱开并且所述换档执行器接合到所述电动马达。Preferably, the electric continuously variable transmission has an electric continuously variable shifting mode, and in order to realize the electric continuously variable shifting mode, the first clutch and the second clutch are engaged and the third clutch is disengaged, The brake is disengaged and the shift actuator is coupled to the electric motor.
在电动无级变速模式中,发动机能够更好地进行负荷点转移,由此使得发动机在最优或最高效区域中运行。
In the electric continuously variable shift mode, the engine is better able to perform load point shifting, thereby allowing the engine to operate in an optimal or most efficient region.
优选地,所述电动无级变速器具有两个混合驱动档位,并且为了实现所述两个混合驱动档位中的第一档位,所述第一离合器接合,所述第二离合器脱开,所述第三离合器接合,所述制动器接合并且所述换档执行器接合到所述电动马达,并且为了实现所述两个混合驱动档位中的第二档位,所述第一离合器、所述第二离合器和所述第三离合器都接合,所述制动器脱开并且所述换档执行器接合到所述电动马达。Preferably, the electric continuously variable transmission has two hybrid drive gear positions, and in order to achieve the first gear position of the two hybrid drive gear positions, the first clutch is engaged and the second clutch is disengaged, The third clutch is engaged, the brake is engaged and the shift actuator is engaged to the electric motor, and to achieve a second of the two hybrid drive gears, the first clutch, The second clutch and the third clutch are both engaged, the brake is disengaged and the shift actuator is coupled to the electric motor.
优选地,所述电动无级变速器具有停车发电模式,并且为了实现所述停车发电模式,所述第一离合器接合,所述第二离合器脱开,所述第三离合器接合,所述制动器脱开并且所述换档执行器接合到所述电动马达。Preferably, the electric continuously variable transmission has a parking power generation mode, and in order to implement the parking power generation mode, the first clutch is engaged, the second clutch is disengaged, the third clutch is engaged, and the brake is disengaged And the shift actuator is coupled to the electric motor.
优选地,所述电动无级变速器具有驻车模式,并且为了实现所述驻车模式,所述第一离合器、所述第二离合器和所述第三离合器都脱开,所述制动器接合并且所述换档执行器接合到所述电动无级变速器的壳体。Preferably, the electric continuously variable transmission has a parking mode, and in order to implement the parking mode, the first clutch, the second clutch and the third clutch are disengaged, the brake is engaged and The shift actuator is coupled to the housing of the electric continuously variable transmission.
根据本发明,还提供一种车辆,所述车辆包括主动力源和电动无级变速器,所述电动无级变速器布置在所述主动力源和车轮之间,其特征在于,所述电动无级变速器是所述的电动无级变速器。According to the present invention, there is also provided a vehicle comprising a primary power source and an electric continuously variable transmission, the electric continuously variable transmission being disposed between the primary power source and a wheel, wherein the electric stepless The transmission is the electric continuously variable transmission described.
本发明的这些和其它目的以及优点从结合附图的以下描述将更完全地体现出来,其中所有附图中用相同的附图标记表示相同的或相似的部件,且其中:These and other objects and advantages of the present invention will be more fully understood from
图1是示出了现有技术的混合动力结构的图;1 is a view showing a hybrid structure of the prior art;
图2是示出图1所示的混合动力结构的分力系统的工作原理的图;Figure 2 is a diagram showing the operation of the force component system of the hybrid structure shown in Figure 1;
图3是示出图1所示的混合动力结构在高速纯电动模式下的速度分配的图;
Figure 3 is a diagram showing speed distribution of the hybrid structure shown in Figure 1 in a high speed pure electric mode;
图4是示出图1所示的混合动力结构中的能量路径的图;4 is a view showing an energy path in the hybrid structure shown in FIG. 1;
图5是示出了根据本发明的混合动力结构的示意图;Figure 5 is a schematic view showing a hybrid structure in accordance with the present invention;
图6至6-1示出了发动机I档时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;6 to 6-1 show the flow of power in the eCVT when the engine is in the first gear and the torque and speed at the sun gear, the carrier and the ring gear of the planetary gear set;
图7至7-1示出了发动机II档时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;Figures 7 to 7-1 show the flow of power in the eCVT at engine II and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
图8至8-1示出了发动机III档时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;Figures 8 to 8-1 show the flow of power in the eCVT at engine III and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
图9至9-1示出了电动马达I档时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;9 to 9-1 show the flow of power in the eCVT when the electric motor is in the first gear and the torque and rotational speed at the sun gear, the carrier and the ring gear of the planetary gear set;
图10至10-1示出了电动马达II档时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;10 to 10-1 illustrate the flow of power in the eCVT when the electric motor is in the II gear and the torque and rotational speed at the sun gear, the carrier and the ring gear of the planetary gear set;
图11至11-2示出了混合驱动I档时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;Figures 11 to 11-2 show the flow of power in the eCVT when the I-drive is mixed and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
图12至12-2示出了混合驱动II档时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;Figures 12 through 12-2 illustrate the flow of power in the eCVT when the hybrid drive is in the II gear and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
图13至13-2示出了eCVT模式时动力在eCVT中的流动以及行星齿轮组的太阳轮、行星架和齿圈处的转矩和转速;Figures 13 to 13-2 show the flow of power in the eCVT in the eCVT mode and the torque and speed at the sun gear, planet carrier and ring gear of the planetary gear set;
图14示出了停车发电时动力在eCVT中的流动;Figure 14 shows the flow of power in the eCVT when parking power generation;
图15示出了车辆处于空档时的情形;并且Figure 15 shows the situation when the vehicle is in neutral; and
图16示出了驻车时的情形。Figure 16 shows the situation at the time of parking.
将在下文中参考附图详细地描述根据本发明的电动无级变速器的实施例。在附图说明中,相同或者相应的部分由相同的数字和符号表示,并且将省略重复的说明。An embodiment of an electric continuously variable transmission according to the present invention will hereinafter be described in detail with reference to the accompanying drawings. In the description of the drawings, the same or corresponding parts are denoted by the same numerals and symbols, and the repeated description will be omitted.
图5是示出了根据本发明的混合动力结构的图。如图5所示,本发明的混合动力结构包括主动力源和电动无级变速器4即eCVT。主动力源例如可以是内燃发动机3,发动机的缸数不受限制,例如可以是3
缸、4缸或更多缸。该eCVT布置在发动机和车轮(未示出)之间,并且在输入侧连接到发动机3且在输出侧连接到车轮。eCVT包括单个的电动马达2、单个的行星齿轮组5、三个离合器即第一离合器C0、第二离合器C1和第三离合器C2、制动器B1和换档执行器A1例如卡爪离合器。优选的,eCVT还可以包括差速器6。行星齿轮组5包括太阳轮5.1、行星架5.3和齿圈5.5。行星架5.3固定连接到正齿轮5.7,该正齿轮5.7又与差速器6接合以将动力传递到车轮。优选地,该正齿轮5.与行星架5.3一体形成。Figure 5 is a diagram showing a hybrid structure in accordance with the present invention. As shown in FIG. 5, the hybrid structure of the present invention includes a main power source and an electric continuously variable transmission 4, that is, an eCVT. The main power source may be, for example, an internal combustion engine 3, and the number of cylinders of the engine is not limited, and may be, for example, 3
Cylinder, 4 or more cylinders. The eCVT is disposed between the engine and the wheels (not shown) and is connected to the engine 3 on the input side and to the wheels on the output side. The eCVT includes a single electric motor 2, a single planetary gear set 5, three clutches, a first clutch C0, a second clutch C1 and a third clutch C2, a brake B1, and a shift actuator A1 such as a dog clutch. Preferably, the eCVT may also include a differential 6. The planetary gear set 5 includes a sun gear 5.1, a planet carrier 5.3, and a ring gear 5.5. The planet carrier 5.3 is fixedly coupled to a spur gear 5.7 which in turn engages the differential 6 to transfer power to the wheels. Preferably, the spur gear 5. is formed integrally with the carrier 5.3.
第一离合器C0连接到电动无级变速器的外部,例如连接到电动无级变速器外部的发动机3,并且能够将发动机3连接到行星齿轮组5的齿圈5.5。即,第一离合器C0布置在发动机3和齿圈5.5之间,第一离合器C0能够连通或者断开发动机3和齿圈5.5之间的动力连接。The first clutch C0 is connected to the outside of the electric continuously variable transmission, for example, to the engine 3 outside the electric continuously variable transmission, and is capable of connecting the engine 3 to the ring gear 5.5 of the planetary gear set 5. That is, the first clutch C0 is disposed between the engine 3 and the ring gear 5.5, and the first clutch C0 can communicate or disconnect the power connection between the engine 3 and the ring gear 5.5.
电动马达2能够连接到行星齿轮组5的太阳轮5.1,由此电动马达2能够与太阳轮5.1一体旋转。制动器B1固定连接到电动无级变速器的壳体。制动器B1能够锁定或释放行星齿轮组5的齿圈5.5,从而允许齿圈5.5的锁定或转动。The electric motor 2 can be coupled to the sun gear 5.1 of the planetary gear set 5, whereby the electric motor 2 can rotate integrally with the sun gear 5.1. The brake B1 is fixedly coupled to the housing of the electric continuously variable transmission. The brake B1 is capable of locking or releasing the ring gear 5.5 of the planetary gear set 5, thereby allowing locking or rotation of the ring gear 5.5.
第二离合器C1布置在第一离合器C0和行星齿轮组5的齿圈5.5之间,并且在一侧连接到第一离合器C0且在另一侧连接到齿圈5.5,由此能够连通或者断开第一离合器C0和齿圈5.5之间的动力连接。第三离合器C2布置在第二离合器C1和太阳轮5.1之间,并且在一侧连接到第二离合器C1且在另一侧连接到太阳轮5.1,由此其能够连通或者断开第二离合器C1和太阳轮5.1之间的动力连接。The second clutch C1 is disposed between the first clutch C0 and the ring gear 5.5 of the planetary gear set 5, and is connected to the first clutch C0 on one side and to the ring gear 5.5 on the other side, thereby being able to communicate or disconnect A power connection between the first clutch C0 and the ring gear 5.5. The third clutch C2 is arranged between the second clutch C1 and the sun gear 5.1 and is connected to the second clutch C1 on one side and to the sun gear 5.1 on the other side, whereby it can communicate or disconnect the second clutch C1 Power connection with the sun gear 5.1.
卡爪离合器用作同步器,并且优选地设计为单个的两侧面卡爪离合器。卡爪离合器的一侧能够连接到电动无级变速器的壳体,且另一侧能够连接到电动马达2的旋转部件以促动电动马达2。两侧面的卡爪离合器还具有中间位置。
The jaw clutch acts as a synchronizer and is preferably designed as a single two-sided jaw clutch. One side of the jaw clutch can be coupled to the housing of the electric continuously variable transmission, and the other side can be coupled to a rotating member of the electric motor 2 to actuate the electric motor 2. The jaw clutches on both sides also have an intermediate position.
发动机3是任何类型的消耗燃料的发动机,例如内燃机、天然气发动机等。电动马达2不限于内转子类型,只要该电动马达既能作为电动机又能作为发电机即可。例如,电动马达2可以是永磁同步电机、异步电机等。The engine 3 is any type of fuel-consuming engine, such as an internal combustion engine, a natural gas engine, or the like. The electric motor 2 is not limited to the inner rotor type as long as the electric motor can function as both an electric motor and a generator. For example, the electric motor 2 may be a permanent magnet synchronous motor, an asynchronous motor, or the like.
根据本发明的eCVT能够实现11种操作模式。下面的表1中示出了各种操作模式下的第一离合器C0、第二离合器C1、制动器BI和换档执行器A1的状态。The eCVT according to the present invention is capable of implementing 11 modes of operation. The states of the first clutch C0, the second clutch C1, the brake BI, and the shift actuator A1 in various operation modes are shown in Table 1 below.
表1Table 1
模式mode | 状态描述status description | C0C0 | C1C1 |
C2 | B1B1 | A1A1 | |
11 | 发动机I档Engine I gear | XX |
X | XX | NN | ||
22 | 发动机II档Engine II |
X | XX | LL | |||
33 | 发动机III档Engine III | XX |
X | XX | NN | ||
44 | 电动马达I档Electric motor I gear |
X | RR | ||||
55 | 电动马达II档Electric motor II |
X | XX | RR | |||
66 | 混合驱动I档Hybrid drive I file | XX | XX | XX | RR | ||
77 | 混合驱动II档Hybrid drive II | XX | XX | XX | RR | ||
88 | eCVT混合驱动eCVT hybrid drive | XX | XX | RR | |||
99 | 停车发电Parking power generation | XX | XX | RR | |||
1010 |
空档 | NN | |||||
1111 | 驻车锁定Parking lock | XX | LL |
*离合器和制动器 *换档执行器*Clutches and brakes *Shift actuators
X:接合 L:接合到左侧X: Engagement L: Bonded to the left
R:接合到右侧R: joined to the right
N:中间位置N: intermediate position
下面将参考附图详细描述本发明的eCVT的各种工作模式及其具体操作。Various modes of operation of the eCVT of the present invention and its specific operations will be described in detail below with reference to the accompanying drawings.
图6至6-1示出了发动机I档时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转速。具体地,如图6所述,当采用发动机
I档时,第一离合器C0接合,第二离合器C1脱开,第三离合器C2接合,制动器B1接合并且换档执行器A1处于中间位置。由此,发动机3输出的动力依次经过第一离合器C0、第三离合器C2、太阳轮5.1、行星架5.3、正齿轮5.7以及差速器6最终到达车轮。电动马达2和行星齿轮组5之间没有动力传递。6 to 6-1 show the flow of power in the eCVT when the engine is in the first gear and the torque and rotational speed at the sun gear 5.1, the carrier 5.3 and the ring gear 5.5 of the planetary gear set 5. Specifically, as shown in Figure 6, when using an engine
In the first gear, the first clutch C0 is engaged, the second clutch C1 is disengaged, the third clutch C2 is engaged, the brake B1 is engaged and the shift actuator A1 is in the intermediate position. Thereby, the power output from the engine 3 sequentially passes through the first clutch C0, the third clutch C2, the sun gear 5.1, the carrier 5.3, the spur gear 5.7, and the differential 6 to finally reach the wheel. There is no power transfer between the electric motor 2 and the planetary gear set 5.
如图6-1所示,仅发动机3运行时,从太阳轮5.1到行星架5.3转速降低,且由于制动器B1接合,齿圈5.5的转速为0;并且太阳轮5.1的转矩即发动机的转矩Tice导致行星架5.3的转矩Tr。As shown in Figure 6-1, only when the engine 3 is running, the speed from the sun gear 5.1 to the carrier 5.3 is reduced, and since the brake B1 is engaged, the rotational speed of the ring gear 5.5 is 0; and the torque of the sun gear 5.1 is the rotation of the engine. The moment T ice causes the torque Tr of the carrier 5.3.
图7至7-1示出了发动机II档时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转速。具体地,如图7所述,当采用发动机II档时,第一离合器C0和第二离合器C1接合,第三离合器C2脱开,制动器B1脱开并且换档执行器A1左接合即接合到电动无级变速器的壳体。由此,发动机3输出的动力依次经过第一离合器C0和第二离合器C1、齿圈5.5、行星架5.3、正齿轮5.7以及差速器6最终到达车轮。电动马达2和行星齿轮组5之间没有动力传递。Figures 7 to 7-1 show the flow of power in the eCVT during engine II and the torque and speed at the sun gear 5.1, planet carrier 5.3 and ring gear 5.5 of the planetary gear set 5. Specifically, as illustrated in FIG. 7, when the engine II gear is employed, the first clutch C0 and the second clutch C1 are engaged, the third clutch C2 is disengaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the left and engaged to the electric motor. The housing of the continuously variable transmission. Thereby, the power output from the engine 3 sequentially passes through the first clutch C0 and the second clutch C1, the ring gear 5.5, the carrier 5.3, the spur gear 5.7, and the differential 6 to finally reach the wheel. There is no power transfer between the electric motor 2 and the planetary gear set 5.
如图7-1所示,仅发动机3运行时,从齿圈5.5到行星架5.3转速降低,并且由于换档执行器A1接合到电动无级变速器的壳体,太阳轮5.1的转速为0;并且齿圈5.5的转矩即发动机的转矩Tice导致行星架5.3的转矩Tr。As shown in Figure 7-1, only the engine 3 is running, the speed from the ring gear 5.5 to the carrier 5.3 is reduced, and since the shift actuator A1 is engaged to the housing of the electric continuously variable transmission, the speed of the sun gear 5.1 is 0; And the torque of the ring gear 5.5, that is, the torque T ice of the engine, causes the torque T r of the carrier 5.3.
图8至8-1示出了发动机III档时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转速。具体地,如图8所述,当采用发动机III档时,第一离合器C0、第二离合器C1和第三离合器C2接合,制动器B1脱开并且换档执行器A1位于中间位置。由此,发动机3输出的动力一方面依次经过第一离合器C0和第二离合器C1、齿圈5.5、行星架5.3、正齿轮5.7以及差速器6最终
到达车轮,并且另一方面,依次经过第一离合器C0和第三离合器C2、太阳轮5.1、行星架5.3、正齿轮5.7以及差速器6最终到达车轮。即,发动机3输出的动力在经过第一离合器C0后出现分支。上述两条能量路径中的动力在行星架5.3处汇合后,经由正齿轮5.7以及差速器6最终到达车轮。电动马达2和行星齿轮组5之间没有动力传递。Figures 8 through 8-1 illustrate the flow of power in the eCVT at engine III and the torque and speed at the sun gear 5.1, planet carrier 5.3 and ring gear 5.5 of the planetary gear set 5. Specifically, as illustrated in FIG. 8, when the engine III gear is employed, the first clutch C0, the second clutch C1, and the third clutch C2 are engaged, the brake B1 is disengaged, and the shift actuator A1 is in the intermediate position. Thereby, the power output by the engine 3 passes through the first clutch C0 and the second clutch C1, the ring gear 5.5, the carrier 5.3, the spur gear 5.7, and the differential 6 in the end.
The wheels are reached, and on the other hand, the wheels are finally reached via the first clutch C0 and the third clutch C2, the sun gear 5.1, the carrier 5.3, the spur gear 5.7, and the differential 6. That is, the power output from the engine 3 branches after passing through the first clutch C0. The power in the above two energy paths meets at the planet carrier 5.3, and finally reaches the wheel via the spur gear 5.7 and the differential 6. There is no power transfer between the electric motor 2 and the planetary gear set 5.
如图8-1所示,仅发动机3输出动力时,太阳轮5.1、行星架5.3和齿圈5.5转速相同;并且仅发动机3的转矩Tice导致了行星架5.3的转矩Tr。As illustrated, only three engine power output, the sun gear 5.1, the same carrier and the ring gear 5.5 5.3 8-1 rotational speed; and only the engine torque T ice 3 causes the carrier torque T r of 5.3.
图9至9-1示出了电动马达I档时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转速。具体地,如图9所述,当采用电动马达I档时,第一离合器C0、第二离合器C1和第三离合器C2都脱开,制动器B1接合并且换档执行器A1右接合即接合到电动马达2。由此,电动马达2输出的动力依次经过换档执行器A1、太阳轮5.1、行星架5.3、正齿轮5.7以及差速器6最终到达车轮。发动机3和行星齿轮组5之间没有动力传递。此外,车辆再生制动时,动力从车轮以颠倒的顺序到达电动马达2。9 to 9-1 show the flow of power in the eCVT when the electric motor is in the first gear and the torque and rotational speed at the sun gear 5.1, the carrier 5.3 and the ring gear 5.5 of the planetary gear set 5. Specifically, as illustrated in FIG. 9, when the electric motor first speed is employed, the first clutch C0, the second clutch C1, and the third clutch C2 are all disengaged, the brake B1 is engaged, and the shift actuator A1 is engaged to the right and engaged to the electric motor. Motor 2. Thereby, the power output from the electric motor 2 sequentially passes through the shift actuator A1, the sun gear 5.1, the carrier 5.3, the spur gear 5.7, and the differential 6 to finally reach the wheel. There is no power transfer between the engine 3 and the planetary gear set 5. Further, when the vehicle is regeneratively braked, the power reaches the electric motor 2 from the wheels in reverse order.
如图9-1所示,仅电动马达2输出动力时,从太阳轮5.1到行星架5.3转速降低,且由于制动器B1接合,齿圈5.5的转速为0;并且太阳轮5.1的转矩即电动马达2的转矩Tem导致了行星架5.3的转矩Tr。As shown in Fig. 9-1, when only the electric motor 2 outputs power, the rotation speed from the sun gear 5.1 to the carrier 5.3 is lowered, and since the brake B1 is engaged, the rotation speed of the ring gear 5.5 is 0; and the torque of the sun gear 5.1 is electric the torque T of the motor 2 torque T em led R & lt carrier 5.3.
图10至10-1示出了电动马达II档时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转速。具体地,如图10所述,当采用电动马达II档时,第一离合器C0脱开,第二离合器C1和第三离合器C2接合,制动器B1脱开并且换档执行器A1右接合即接合到电动马达2。由此,电动马达2输出的动力一方面依次经过换档执行器A1、太阳轮5.1、行星架5.3、正齿轮5.7以及差速器6最终到达车轮,且另一方面依次经过换档执行器A1、太阳轮
5.1、第三离合器C2、第二离合器C1、齿圈5.5、行星架5.3、正齿轮5.7以及差速器6最终到达车轮。即,电动马达2输出的动力在经过太阳轮5.1后出现分支。上述两条能量路径中的动力在行星架5.3汇合后,经由正齿轮5.7以及差速器6最终到达车轮。发动机3和行星齿轮组5之间没有动力传递。此外,车辆再生制动时,动力从车轮以颠倒的顺序到达电动马达2。10 to 10-1 show the flow of power in the eCVT when the electric motor is in the II gear and the torque and rotational speed at the sun gear 5.1, the carrier 5.3 and the ring gear 5.5 of the planetary gear set 5. Specifically, as illustrated in FIG. 10, when the electric motor II gear is employed, the first clutch C0 is disengaged, the second clutch C1 and the third clutch C2 are engaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the right. Electric motor 2. Thereby, the power output by the electric motor 2 passes through the shift actuator A1, the sun gear 5.1, the carrier 5.3, the spur gear 5.7 and the differential 6 to the wheel, and finally passes through the shift actuator A1. ,Sun gear
5.1. The third clutch C2, the second clutch C1, the ring gear 5.5, the carrier 5.3, the spur gear 5.7, and the differential 6 eventually reach the wheel. That is, the power output from the electric motor 2 branches after passing through the sun gear 5.1. The power in the above two energy paths merges with the planet carrier 5.3, and finally reaches the wheel via the spur gear 5.7 and the differential 6. There is no power transfer between the engine 3 and the planetary gear set 5. Further, when the vehicle is regeneratively braked, the power reaches the electric motor 2 from the wheels in reverse order.
如图10-1所示,仅电动马达2输出动力;太阳轮5.1、行星架5.3和齿圈5.5转速相同;并且电动马达2的转矩Tem导致了行星架5.3的转矩Tr。Shown in Figure 10-1, only the electric motor 2 to output power; 5.1 sun gear, a ring gear and the same 5.3 5.5 the carrier speed; and the electric motor torque T em 2 is led to the carrier torque T r of 5.3.
图11至11-2示出了混合驱动I档时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转速。混合驱动I档可以采用两者具体模式,即并联驱动模式和发电模式。具体地,如图11所示,当采用混合驱动I档时,第一离合器C0接合,第二离合器C1脱开,第三离合器C2接合,制动器B1接合并且换档执行器A1右接合即接合到电动马达2。其中,当采用并联驱动模式时,发动机3和电动马达2都输出动力,且发动机3输出的动力和电动马达2输出的动力在行星齿轮组5处耦合,之后经过正齿轮5.7以及差速器6最终到达车轮,并且其中,当采用发电模式时,发动机3输出动力而电动马达2被驱动。11 to 11-2 show the flow of power in the eCVT when the I-speed is mixed and the torque and rotational speed at the sun gear 5.1, the carrier 5.3, and the ring gear 5.5 of the planetary gear set 5. The hybrid drive I gear can adopt two specific modes, namely, a parallel drive mode and a power generation mode. Specifically, as shown in FIG. 11, when the hybrid drive I gear is employed, the first clutch C0 is engaged, the second clutch C1 is disengaged, the third clutch C2 is engaged, the brake B1 is engaged, and the shift actuator A1 is engaged to the right. Electric motor 2. Wherein, when the parallel drive mode is employed, both the engine 3 and the electric motor 2 output power, and the power output from the engine 3 and the power output from the electric motor 2 are coupled at the planetary gear set 5, and then pass through the spur gear 5.7 and the differential 6 Finally, the wheels are reached, and wherein, when the power generation mode is employed, the engine 3 outputs power and the electric motor 2 is driven.
如图11-1所示,当采用并联驱动模式时,从太阳轮5.1到行星架5.3转速降低,且由于制动器B1接合,齿圈5.5的转速为0;并且太阳轮5.1的转矩即电动马达2的转矩Tem和发动机转矩即齿圈5.5的转矩Tice共同导致了行星架5.3的转矩Tr。As shown in Figure 11-1, when the parallel drive mode is adopted, the rotation speed from the sun gear 5.1 to the carrier 5.3 is lowered, and since the brake B1 is engaged, the rotation speed of the ring gear 5.5 is 0; and the torque of the sun gear 5.1 is the electric motor. 2 T em torque and the engine torque that is torque T ice ring 5.5 co-led the torque T r carrier 5.3.
当采用发电模式时,发动机3输出的动力中的一部分动力经过第一离合器C0和第三离合器C2、太阳轮5.1、行星架5.3、正齿轮5.7以及差速器6最终到达车轮,而另一部分动力经过第一离合器C0和第
三离合器C2、太阳轮5.1、换档执行器A1最终到电动马达2。如图11-2所示,从太阳轮5.1到行星架5.3转速降低,且由于制动器B1接合,齿圈5.5的转速为0;并且发动机转矩即太阳轮5.1的转矩Tice导致了电动马达2的发电转矩Tem-gen和行星架5.3的转矩Tr两者。When the power generation mode is employed, a part of the power outputted by the engine 3 passes through the first clutch C0 and the third clutch C2, the sun gear 5.1, the carrier 5.3, the spur gear 5.7, and the differential 6 to finally reach the wheel, and the other part of the power The first clutch C0 and the third clutch C2, the sun gear 5.1, and the shift actuator A1 are finally passed to the electric motor 2. As shown in Fig. 11-2, the rotation speed from the sun gear 5.1 to the carrier 5.3 is lowered, and since the brake B1 is engaged, the rotation speed of the ring gear 5.5 is 0; and the engine torque, that is, the torque T ice of the sun gear 5.1, causes the electric motor. Both the power generation torque T em-gen of 2 and the torque T r of the carrier 5.3.
图12至12-2示出了混合驱动II档时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转速。混合驱动II档模式可以采用并联驱动模式和发电模式。具体地,如图12所示,当采用混合驱动II档时,第一离合器C0、第二离合器C1和第三离合器C2都接合,制动器B1脱开并且换档执行器A1右接合即接合到电动马达2。其中,当采用并联驱动模式时,发动机3输出的动力和电动马达2输出的动力在行星齿轮组5处耦合,之后经过正齿轮5.7以及差速器6最终到达车轮,并且其中,当采用发电模式时,发动机3输出动力而电动马达2被驱动。Figures 12 through 12-2 show the flow of power in the eCVT when hybrid drive II is engaged and the torque and speed at the sun gear 5.1, planet carrier 5.3 and ring gear 5.5 of the planetary gear set 5. The hybrid drive II mode can employ a parallel drive mode and a power generation mode. Specifically, as shown in FIG. 12, when the hybrid drive II gear is employed, the first clutch C0, the second clutch C1, and the third clutch C2 are engaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the right by the engagement Motor 2. Wherein, when the parallel drive mode is employed, the power output from the engine 3 and the power output from the electric motor 2 are coupled at the planetary gear set 5, and then finally reach the wheel via the spur gear 5.7 and the differential 6 and wherein, when the power generation mode is employed At the time, the engine 3 outputs power and the electric motor 2 is driven.
如图12-1所示,当采用并联驱动时,由于制动器B1脱开,太阳轮5.1、行星架5.3和齿圈5.5转速相同;并且发动机的转矩Tice和电动马达2的转矩Tem共同导致了行星架5.3的转矩Tr。As shown in Fig. 12-1, when the parallel drive is used, since the brake B1 is disengaged, the sun gear 5.1, the carrier 5.3 and the ring gear 5.5 rotate at the same speed; and the torque T ice of the engine and the torque T em of the electric motor 2 Together, the torque T r of the planet carrier 5.3 is caused.
当发电模式时,发动机3输出的动力中的一部分动力经过第一离合器C0和第三离合器C2到达太阳轮5.1,由此一方面直接驱动行星架5.3且另一方面经过换档执行器A1驱动电动马达2。发动机3输出的动力中的另一部分动力经过第一离合器C0和第二离合器C1到达齿圈5.5从而也驱动行星架5.3。在行星架5.3处耦合后的动力经过正齿轮5.7以及差速器6最终到达车轮。如图12-2所示,由于制动器B1脱开,太阳轮5.1、行星架5.3和齿圈5.5转速相同;并且发动机的转矩Tice导致了电动马达2的发电转矩Tem-gen和行星架5.3的转矩Tr两者。In the power generation mode, a part of the power outputted by the engine 3 passes through the first clutch C0 and the third clutch C2 to reach the sun gear 5.1, thereby directly driving the carrier 5.3 on the one hand and driving the electric motor through the shift actuator A1 on the other hand. Motor 2. Another part of the power output by the engine 3 passes through the first clutch C0 and the second clutch C1 to reach the ring gear 5.5 to also drive the carrier 5.3. The power coupled at the planet carrier 5.3 finally reaches the wheel via the spur gear 5.7 and the differential 6. As shown in Fig. 12-2, since the brake B1 is disengaged, the sun gear 5.1, the carrier 5.3 and the ring gear 5.5 rotate at the same speed; and the torque T ice of the engine causes the electric power generating torque T em-gen and the planet of the electric motor 2 both torque T r of frame 5.3.
图13至13-2示出了混合驱动eCVT模式时动力在eCVT中的流动以及行星齿轮组5的太阳轮5.1、行星架5.3和齿圈5.5处的转矩和转
速。混合驱动eCVT模式可以采用并联驱动模式和负载点转移模式。具体地,如图13所示,当采用混合驱动eCVT模式时,第一离合器C0和第二离合器C1接合而第三离合器C2脱开,制动器B1脱开并且换档执行器A1右接合即接合到电动马达2。其中,当采用并联驱动模式时,发动机3输出的动力和电动马达2输出的动力在行星齿轮组5处耦合,之后经过正齿轮5.7以及差速器6最终到达车轮。13 to 13-2 show the flow of power in the eCVT when the hybrid driving eCVT mode and the torque and rotation at the sun gear 5.1, the carrier 5.3, and the ring gear 5.5 of the planetary gear set 5.
speed. The hybrid drive eCVT mode can adopt the parallel drive mode and the load point transfer mode. Specifically, as shown in FIG. 13, when the hybrid drive eCVT mode is employed, the first clutch C0 and the second clutch C1 are engaged and the third clutch C2 is disengaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the right. Electric motor 2. Here, when the parallel drive mode is employed, the power output from the engine 3 and the power output from the electric motor 2 are coupled at the planetary gear set 5, and then finally reach the wheels via the spur gear 5.7 and the differential 6.
如图13-1所示,当采用并联驱动时,由于制动器B1脱开,从太阳轮5.1、齿圈5.5到行星架5.3转速降低;并且太阳轮5.1的转矩即电动马达2的转矩Tem和发动机转矩即齿圈5.5的转矩Tice共同导致了行星架5.3的转矩Tr。As shown in Fig. 13-1, when the parallel drive is used, since the brake B1 is disengaged, the rotation speed from the sun gear 5.1, the ring gear 5.5 to the carrier 5.3 is lowered; and the torque of the sun gear 5.1 is the torque T of the electric motor 2. em ring gear and the engine torque that is 5.5 torque T ice together led to a torque T r carrier 5.3.
如图13-2所示,当采用负载点转移模式时,通过调节电动马达2的转矩Tem,能够实现对发动机的转矩Tice的调节,从而使得发动机在最优工况或者最高效区域运行,即实现了发动机的负载点转移。具体地,发动机3和电动马达2都输出动力;从齿圈5.5到行星架5.3转速降低;并且太阳轮5.1的转矩即电动马达2的转矩Tem和发动机转矩即齿圈5.5的转矩Tice共同导致了行星架5.3的转矩Tr。As shown in Fig. 13-2, when the load point transfer mode is adopted, by adjusting the torque T em of the electric motor 2, the adjustment of the torque T ice of the engine can be realized, thereby making the engine optimal or most efficient. The regional operation, that is, the load point transfer of the engine is realized. Specifically, both the engine 3 and the electric motor 2 output power; the rotation speed from the ring gear 5.5 to the carrier 5.3 is lowered; and the torque of the sun gear 5.1 is the torque T em of the electric motor 2 and the engine torque, that is, the rotation of the ring gear 5.5. The moment T ice together results in a torque T r of the planet carrier 5.3.
图14示出了停车发电时动力在eCVT中的流动。具体地,如图14所示,当采用停车发电时,第一离合器C0接合,第二离合器C1脱开,第三离合器C2接合,制动器B1脱开并且换档执行器A1右接合即接合到电动马达2。由此,发动机3输出的动力依次经过第一离合器C0、第三离合器C2、太阳轮5.1、换档执行器A1最终到达电动马达2用于发电。Figure 14 shows the flow of power in the eCVT when parking power generation. Specifically, as shown in FIG. 14, when the parking power generation is employed, the first clutch C0 is engaged, the second clutch C1 is disengaged, the third clutch C2 is engaged, the brake B1 is disengaged, and the shift actuator A1 is engaged to the right by the engagement Motor 2. Thereby, the power output from the engine 3 sequentially passes through the first clutch C0, the third clutch C2, the sun gear 5.1, the shift actuator A1, and finally reaches the electric motor 2 for power generation.
在停车发电模式中,仅发动机转矩的转矩Tice导致了电动马达2的发电转矩Tem-gen。In the parking power generation mode, only the torque T ice of the engine torque causes the power generation torque T em-gen of the electric motor 2 .
图15示出了车辆处于空档时的情形。具体地,如图15所示,当
车辆处于空档时,第一离合器C0至第三离合器C2都脱开,制动器B1并且换档执行器A1处于中间位置。由此,没有任何动力传递到差速器6或车轮,从而车辆处于空档。Figure 15 shows the situation when the vehicle is in neutral. Specifically, as shown in FIG. 15, when
When the vehicle is in neutral, the first clutch C0 to the third clutch C2 are disengaged, the brake B1 and the shift actuator A1 are in the intermediate position. Thereby, no power is transmitted to the differential 6 or the wheel, so that the vehicle is in neutral.
图16示出了驻车时的情形。具体地,如图16所示,当驻车锁定时,第一离合器C0至第三离合器C2都脱开,制动器B1接合并且换档执行器A1左接合即接合到电动无级变速器的壳体,由此,齿圈5.5和太阳轮5.1都被锁定。没有任何动力传递到差速器6,由此车辆被驻车锁定。Figure 16 shows the situation at the time of parking. Specifically, as shown in FIG. 16, when the parking is locked, the first clutch C0 to the third clutch C2 are disengaged, the brake B1 is engaged, and the shift actuator A1 is engaged to the left, that is, to the housing of the electric continuously variable transmission, Thereby, both the ring gear 5.5 and the sun gear 5.1 are locked. No power is transmitted to the differential 6, whereby the vehicle is parked and locked.
此外,本发明还提供一种车辆,所述车辆包括如上所述的电动无级变速器。由此,所述车辆能够降低系统成本并且实现大于100kph的高速电驱动。Further, the present invention provides a vehicle including the electric continuously variable transmission as described above. Thereby, the vehicle can reduce system cost and achieve high speed electric drive of more than 100 kph.
根据本发明,能够实现如下优点:According to the present invention, the following advantages can be achieved:
1)能够实现纯发动机驱动和纯电动驱动,纯发动机驱动可以具有3个档位,而纯电动驱动可以具有2个档位;1) It can realize pure engine drive and pure electric drive, pure engine drive can have 3 gear positions, and pure electric drive can have 2 gear positions;
2)能够实现高于100kph的高速电驱动,从而能够满足插电式混合动力车辆和增程式电动车的高速纯电驱动的要求。2) It can realize high-speed electric drive higher than 100kph, which can meet the requirements of high-speed pure electric drive of plug-in hybrid vehicles and extended-range electric vehicles.
3)对于发动机驱动和电动驱动两种驱动,通过操纵行星齿轮、离合器和制动器能够实现换档动力转移,即无动力中断的换档。3) For both the engine drive and the electric drive, shifting power transfer, that is, shifting without power interruption, can be achieved by manipulating the planetary gears, clutches and brakes.
4)仅仅使用单个的电动马达以及单个的行星齿轮组,由此降低了系统成本。4) Only a single electric motor and a single planetary gear set are used, thereby reducing system cost.
5)能够实现混合动力模式下的连续无级变速,并且对于发动机能够实现负荷点转移。由此,发动机能够保持在高效率区域中运行。5) Continuous stepless shifting in the hybrid mode can be achieved, and load point shifting can be achieved for the engine. Thereby, the engine can be kept operating in a high efficiency region.
6)在没有外部起动器的情况下能够,利用离合器控制能够实现发动机起动。对于静止起动和行驶期间的发动机起动,都是容易实现的。6) In the absence of an external starter, engine starting can be achieved with clutch control. It is easy to achieve for start-up and engine starting during driving.
7)在纯发动机驱动中,电动马达能够与变速器完全断开,从而降低系统的总惯性。并且,在系统中,能够将任何附件连接到电动马达,而不影响发动机的运行。
7) In a pure engine drive, the electric motor can be completely disconnected from the transmission, reducing the overall inertia of the system. Also, in the system, any accessory can be connected to the electric motor without affecting the operation of the engine.
能够理解的是,本发明的eCVT不限于在车辆上使用,而且可以应用到例如在空气中飞行的飞机以及在水中航行的船舶等交通工具。It can be understood that the eCVT of the present invention is not limited to use on a vehicle, and can be applied to a vehicle such as an airplane flying in the air and a ship navigating in the water.
上面已经参照附图详细描述本发明的具体实施例。然而,可以预期的是,在不脱离所附权利要求限定的本发明的精神和范围的情况下,可以对本发明做出各种变形和修改。
Specific embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, it is contemplated that various modifications and changes may be made to the present invention without departing from the spirit and scope of the invention.
Claims (10)
- 一种电动无级变速器,其特征在于包括:An electric continuously variable transmission characterized by comprising:电动马达(2);Electric motor (2);连接到所述电动无级变速器的外部的第一离合器(C0);a first clutch (C0) connected to the outside of the electric continuously variable transmission;行星齿轮组(5),所述行星齿轮组布置在所述电动马达(2)和所述第一离合器(C0)之间,并且包括太阳轮(5.1)、行星架(5.3)和齿圈(5.5);a planetary gear set (5) disposed between the electric motor (2) and the first clutch (C0) and including a sun gear (5.1), a planet carrier (5.3), and a ring gear ( 5.5);第二离合器(C1),所述第二离合器(C1)布置在所述第一离合器(C0)和所述齿圈(5.5)之间;a second clutch (C1), the second clutch (C1) being disposed between the first clutch (C0) and the ring gear (5.5);第三离合器(C2),所述第三离合器(C2)布置在所述第一离合器(C0)和所述太阳轮(5.1)之间;a third clutch (C2), the third clutch (C2) being disposed between the first clutch (C0) and the sun gear (5.1);制动器(B1),所述制动器(B1)固定连接到所述电动无级变速器的壳体,用于锁定或释放所述齿圈(5.5),和a brake (B1) fixedly coupled to a housing of the electric continuously variable transmission for locking or releasing the ring gear (5.5), and换档执行器(A1),所述换档执行器(A1)固定连接到所述太阳轮(5.1),并且可断开地连接到所述电动马达(2)以从所述电动马达(2)输出动力或者将动力输入到电动马达(2)。a shift actuator (A1) fixedly coupled to the sun gear (5.1) and detachably connected to the electric motor (2) to be from the electric motor (2) ) Output power or input power to the electric motor (2).
- 根据权利要求1所述的电动无级变速器,其中The electric continuously variable transmission according to claim 1, wherein所述电动无级变速器包括单个的电动马达(2)。The electric continuously variable transmission includes a single electric motor (2).
- 根据权利要求1所述的电动无级变速器,其中The electric continuously variable transmission according to claim 1, wherein所述换档执行器(A1)是单个的两侧面卡爪离合器,所述两侧面卡爪离合器的一个侧面能够与所述电动无级变速器的壳体接合,而另一个侧面能够与所述电动马达(2)接合。The shift actuator (A1) is a single two-sided jaw clutch, one side of the two-sided jaw clutch being engageable with the housing of the electric continuously variable transmission, and the other side being capable of being electrically The motor (2) is engaged.
- 根据权利要求1至3中的任一项所述的电动无级变速器,其中An electric continuously variable transmission according to any one of claims 1 to 3, wherein所述电动无级变速器具有两个纯电驱动档位,并且The electric continuously variable transmission has two pure electric drive gear positions, and为了实现所述两个纯电驱动档位中的第一档位,所述第一离合器(C0)、所述第二离合器(C1)和所述第三离合器(C2)都脱开,所 述制动器(B1)接合并且所述换档执行器(A1)接合到所述电动马达(2),并且In order to achieve the first gear position of the two pure electric drive gear positions, the first clutch (C0), the second clutch (C1) and the third clutch (C2) are disengaged. The brake (B1) is engaged and the shift actuator (A1) is coupled to the electric motor (2), and为了实现所述两个纯电驱动档位中的第二档位,所述第一离合器(C0)脱开,所述第二离合器(C1)和所述第三离合器(C2)接合,所述制动器(B1)脱开并且所述换档执行器(A1)接合到所述电动马达(2)。In order to achieve the second gear of the two purely electric drive gears, the first clutch (C0) is disengaged, the second clutch (C1) and the third clutch (C2) are engaged, The brake (B1) is disengaged and the shift actuator (A1) is coupled to the electric motor (2).
- 根据权利要求1至3中的任一项所述的电动无级变速器,其中An electric continuously variable transmission according to any one of claims 1 to 3, wherein所述电动无级变速器具有三个纯发动机驱动档位,并且The electric continuously variable transmission has three pure engine drive gear positions, and为了实现所述三个纯发动机驱动档位中的第一档位,所述第一离合器(C0)接合,所述第二离合器(C1)脱开,所述第三离合器(C2)接合,所述制动器(B1)接合并且所述换档执行器(A1)处于中间位置,In order to achieve the first gear of the three pure engine drive gears, the first clutch (C0) is engaged, the second clutch (C1) is disengaged, and the third clutch (C2) is engaged. Brake (B1) is engaged and the shift actuator (A1) is in an intermediate position,为了实现所述三个纯发动机驱动档位中的第二档位,所述第一离合器(C0)和所述第二离合器(C1)接合,所述第三离合器(C2)脱开,所述制动器(B1)脱开并且所述换档执行器(A1)接合到所述电动无级变速器的壳体,并且In order to achieve a second gear of the three pure engine drive gears, the first clutch (C0) and the second clutch (C1) are engaged, and the third clutch (C2) is disengaged, The brake (B1) is disengaged and the shift actuator (A1) is coupled to the housing of the electric continuously variable transmission, and为了实现所述三个纯发动机驱动档位中的第三档位,所述第一离合器(C0)、所述第二离合器(C1)和所述第三离合器(C2)接合,所述制动器(B1)脱开并且所述换档执行器(A1)位于中间位置。In order to achieve a third gear position among the three pure engine drive gears, the first clutch (C0), the second clutch (C1) and the third clutch (C2) are engaged, the brake ( B1) is disengaged and the shift actuator (A1) is in the intermediate position.
- 根据权利要求1至3中的任一项所述的电动无级变速器,其中An electric continuously variable transmission according to any one of claims 1 to 3, wherein所述电动无级变速器具有电动无级变速模式,并且The electric continuously variable transmission has an electric continuously variable transmission mode, and为了实现所述电动无级变速模式,所述第一离合器(C0)和所述第二离合器(C1)接合而所述第三离合器(C2)脱开,所述制动器(B1)脱开并且所述换档执行器(A1)接合到所述电动马达(2)。In order to achieve the electric continuously variable shifting mode, the first clutch (C0) and the second clutch (C1) are engaged and the third clutch (C2) is disengaged, the brake (B1) is disengaged and The shift actuator (A1) is coupled to the electric motor (2).
- 根据权利要求1至3中的任一项所述的电动无级变速器,其中An electric continuously variable transmission according to any one of claims 1 to 3, wherein所述电动无级变速器具有两个混合驱动档位,并且The electric continuously variable transmission has two hybrid drive positions, and为了实现所述两个混合驱动档位中的第一档位,所述第一离合器 (C0)接合,所述第二离合器(C1)脱开,所述第三离合器(C2)接合,所述制动器(B1)接合并且所述换档执行器(A1)接合到所述电动马达(2),并且In order to achieve the first gear of the two hybrid drive gears, the first clutch (C0) engaged, the second clutch (C1) is disengaged, the third clutch (C2) is engaged, the brake (B1) is engaged and the shift actuator (A1) is engaged to the electric motor ( 2), and为了实现所述两个混合驱动档位中的第二档位,所述第一离合器(C0)、所述第二离合器(C1)和所述第三离合器(C2)都接合,所述制动器(B1)脱开并且所述换档执行器(A1)接合到所述电动马达(2)。In order to achieve the second gear of the two hybrid drive gears, the first clutch (C0), the second clutch (C1) and the third clutch (C2) are engaged, the brake ( B1) disengaged and the shift actuator (A1) is coupled to the electric motor (2).
- 根据权利要求1至3中的任一项所述的电动无级变速器,其中An electric continuously variable transmission according to any one of claims 1 to 3, wherein所述电动无级变速器具有停车发电模式,并且The electric continuously variable transmission has a parking power generation mode, and为了实现所述停车发电模式,所述第一离合器(C0)接合,所述第二离合器(C1)脱开,所述第三离合器(C2)接合,所述制动器(B1)脱开并且所述换档执行器(A1)接合到所述电动马达(2)。In order to achieve the parking power generation mode, the first clutch (C0) is engaged, the second clutch (C1) is disengaged, the third clutch (C2) is engaged, the brake (B1) is disengaged and the A shift actuator (A1) is coupled to the electric motor (2).
- 根据权利要求1至3中的任一项所述的电动无级变速器,其中An electric continuously variable transmission according to any one of claims 1 to 3, wherein所述电动无级变速器具有驻车模式,并且The electric continuously variable transmission has a parking mode, and为了实现所述驻车模式,所述第一离合器(C0)、所述第二离合器(C1)和所述第三离合器(C2)都脱开,所述制动器(B1)接合并且所述换档执行器(A1)接合到所述电动无级变速器的壳体。In order to achieve the parking mode, the first clutch (C0), the second clutch (C1) and the third clutch (C2) are disengaged, the brake (B1) is engaged and the shifting The actuator (A1) is coupled to the housing of the electric continuously variable transmission.
- 一种车辆,所述车辆包括主动力源和电动无级变速器,所述电动无级变速器布置在所述主动力源和车轮之间,其特征在于,所述电动无级变速器是前述权利要求中的任一项所述的电动无级变速器。 A vehicle comprising a primary power source and an electric continuously variable transmission, the electric continuously variable transmission being disposed between the primary power source and a wheel, wherein the electrically variable transmission is in the preceding claims An electric continuously variable transmission according to any of the preceding claims.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410707871.7A CN105697693A (en) | 2014-11-28 | 2014-11-28 | Electric continuously variable transmission and vehicle comprising same |
CN201410707871.7 | 2014-11-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2016082776A1 true WO2016082776A1 (en) | 2016-06-02 |
Family
ID=56073630
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2015/095648 WO2016082776A1 (en) | 2014-11-28 | 2015-11-26 | Electric continuously variable transmission (ecvt) and vehicle comprising same |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN105697693A (en) |
WO (1) | WO2016082776A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113232502A (en) * | 2021-06-21 | 2021-08-10 | 上海爱跻企业管理咨询合伙企业(有限合伙) | Hybrid vehicle driving system and vehicle |
CN113400919A (en) * | 2021-06-21 | 2021-09-17 | 上海爱跻企业管理咨询合伙企业(有限合伙) | Multi-mode power split hybrid electric vehicle driving system and vehicle |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016220060B3 (en) | 2016-10-14 | 2018-03-22 | Schaeffler Technologies AG & Co. KG | Drive device for a motor vehicle |
DE112017005900A5 (en) * | 2016-11-22 | 2019-08-01 | Schaeffler Technologies AG & Co. KG | Gear arrangement for a hybrid vehicle |
CN112087099A (en) * | 2020-09-08 | 2020-12-15 | 东莞市定益机电设备有限公司 | Electromagnetic direct-acting speed-changing torque-changing device |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4799401A (en) * | 1987-09-18 | 1989-01-24 | General Electric Company | Extended range hydromechanical steering transmission |
CN101576148A (en) * | 2008-05-06 | 2009-11-11 | 通用汽车环球科技运作公司 | Method and apparatus for transitioning an electrically variable transmission |
CN101865285A (en) * | 2009-03-31 | 2010-10-20 | 通用汽车环球科技运作公司 | Be used to control the gear-shifting control method of multi-mode hybrid transmission |
CN101905693A (en) * | 2009-03-06 | 2010-12-08 | 通用汽车环球科技运作公司 | Multi-mode hybrid transmission and gear-shifting control method thereof |
CN102062191A (en) * | 2009-11-16 | 2011-05-18 | 株式会社日本自动车部品综合研究所 | Vehicle power transmission device and control system for power transmission |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6592484B1 (en) * | 1999-08-09 | 2003-07-15 | Gregory A. Schultz | Transmission gearbox for parallel hybrid electric vehicles |
CN202186277U (en) * | 2010-02-27 | 2012-04-11 | 比亚迪股份有限公司 | Hybrid drive system and vehicle comprising same |
CN102303517B (en) * | 2011-06-23 | 2014-03-19 | 苏州安远新能源动力有限公司 | Extended range hybrid electric vehicle power system with modes switched by synchronizer |
CN102874089A (en) * | 2012-09-29 | 2013-01-16 | 天津市松正电动汽车技术股份有限公司 | Single-motor hybrid power driving system |
CN103496317A (en) * | 2013-10-14 | 2014-01-08 | 中国汽车技术研究中心 | Automobile hybrid power device |
CN103770627A (en) * | 2014-02-25 | 2014-05-07 | 中国汽车技术研究中心 | Novel vehicle hybrid-power driving device |
-
2014
- 2014-11-28 CN CN201410707871.7A patent/CN105697693A/en active Pending
-
2015
- 2015-11-26 WO PCT/CN2015/095648 patent/WO2016082776A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4799401A (en) * | 1987-09-18 | 1989-01-24 | General Electric Company | Extended range hydromechanical steering transmission |
CN101576148A (en) * | 2008-05-06 | 2009-11-11 | 通用汽车环球科技运作公司 | Method and apparatus for transitioning an electrically variable transmission |
CN101905693A (en) * | 2009-03-06 | 2010-12-08 | 通用汽车环球科技运作公司 | Multi-mode hybrid transmission and gear-shifting control method thereof |
CN101865285A (en) * | 2009-03-31 | 2010-10-20 | 通用汽车环球科技运作公司 | Be used to control the gear-shifting control method of multi-mode hybrid transmission |
CN102062191A (en) * | 2009-11-16 | 2011-05-18 | 株式会社日本自动车部品综合研究所 | Vehicle power transmission device and control system for power transmission |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113232502A (en) * | 2021-06-21 | 2021-08-10 | 上海爱跻企业管理咨询合伙企业(有限合伙) | Hybrid vehicle driving system and vehicle |
CN113400919A (en) * | 2021-06-21 | 2021-09-17 | 上海爱跻企业管理咨询合伙企业(有限合伙) | Multi-mode power split hybrid electric vehicle driving system and vehicle |
Also Published As
Publication number | Publication date |
---|---|
CN105697693A (en) | 2016-06-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10017040B2 (en) | Drive unit for a hybrid vehicle | |
US7942776B2 (en) | Two-mode electrically variable transmission | |
JP5892180B2 (en) | Hybrid vehicle drive device | |
CN107107733B (en) | Automatic transmission of hybrid vehicle and control method of hybrid vehicle | |
WO2016082776A1 (en) | Electric continuously variable transmission (ecvt) and vehicle comprising same | |
CN104822572B (en) | Drive device for hybrid vehicle | |
CN106808988A (en) | Electric automobile power coupling system, electric automobile with same and control method of electric automobile | |
KR101693940B1 (en) | Transmission for hibrid vehicle | |
KR20100110073A (en) | Power train for hybrid vehicle | |
CN104859435B (en) | Multi-mode powertrain with direct drive lockup | |
CN107206883A (en) | Motor vehicle driven by mixed power | |
CN101511622A (en) | Power output device and hybrid vehicle | |
US10160348B2 (en) | Starting control device for electrically driven vehicle | |
KR100986564B1 (en) | Dual mode powertrain for hybrid vehicle and its operation method | |
CN111114278B (en) | Hybrid power driving system and vehicle | |
KR100829301B1 (en) | Continuously variable power trains for hybrid electric vehicles | |
CN104477021A (en) | Double-motor multi-mode rotation speed coupling driving assembly | |
CN105465296B (en) | Electric stepless speed variator | |
CN107215197A (en) | The multi-model coupling transmission system of multi power source | |
CN103522891B (en) | There is multi-mode electrically variable transmission and the method for operation of ferrite magnetic iron machine | |
CN107215202A (en) | The multi-model coupling drive system of multi power source | |
CN103009994A (en) | Power coupling device and transmission system of hybrid power vehicle | |
JP2015024793A (en) | Hybrid vehicle drive device | |
CN105283333B (en) | The powertrain for including freewheel and planetary gear train of hydraulic hybrid power vehicles | |
US10293811B2 (en) | Hybrid vehicle power generation control device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 15864001 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 15864001 Country of ref document: EP Kind code of ref document: A1 |