WO2016080825A1 - Development of characterization and synthesis of natural fish bone activated carbon and hydroxyapatite through heat treatment - Google Patents

Development of characterization and synthesis of natural fish bone activated carbon and hydroxyapatite through heat treatment Download PDF

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Publication number
WO2016080825A1
WO2016080825A1 PCT/MY2015/050003 MY2015050003W WO2016080825A1 WO 2016080825 A1 WO2016080825 A1 WO 2016080825A1 MY 2015050003 W MY2015050003 W MY 2015050003W WO 2016080825 A1 WO2016080825 A1 WO 2016080825A1
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WO
WIPO (PCT)
Prior art keywords
fish bone
activated carbon
hydroxyapatite
heat treatment
hour
Prior art date
Application number
PCT/MY2015/050003
Other languages
French (fr)
Inventor
Nurhidayah MUKHTAR
Muhammad SONTANG
Original Assignee
Dara Aisyah H.M. Ali Puteh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dara Aisyah H.M. Ali Puteh filed Critical Dara Aisyah H.M. Ali Puteh
Publication of WO2016080825A1 publication Critical patent/WO2016080825A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/32Phosphates of magnesium, calcium, strontium, or barium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/30Active carbon
    • C01B32/312Preparation
    • C01B32/318Preparation characterised by the starting materials
    • C01B32/324Preparation characterised by the starting materials from waste materials, e.g. tyres or spent sulfite pulp liquor

Definitions

  • This present invention discloses generally about development of characterization and synthesizing natural hydroxyapatite and activated carbon originated from Tamban fish bone waste through heat treatment method.
  • the present invention realizes that the fish processing community has not been the recipients of clear and sufficient information about what they can obtain from the fish bone waste. Thus, community participation in the transfer of knowledge has to be encouraged to provide the correct information about the harnessing of fish bone waste.
  • organic compound such as protein, fat, college and gelatin
  • the dried fish bones then passed grinding process using grinder (juicer commercial) until become powder. After that, the powder filtered using sevier machine until the powder size become under 50 microns.
  • the heat treatment applied to the fish bone powder In the form of powder, the heat treatment applied to the fish bone powder.
  • the first one in the form of powder
  • Activated Carbon which is burned inside a furnace machine for at 300°C-600°C in 15 minutes.
  • Hydroxyapatite which is burned for an hour at 1000°C to 1300°C.
  • the order in heat treatment divided into two steps.
  • the first step objective is to terminate organic compound in the fish bone which is heat-treated applied at 600 °C. After that, 15 minutes will apply as soaking hour.
  • the second step is continue the heat treatment begin at 600°C until 1300°C.
  • the second product is Hydroxyapatite and Activated Carbon in granule form.
  • the process begins with mixing the fish bone powder with clay material with 60:40 portions. After that, the mixing portion compressed using compaction machine with 15 tan momentums into granule balls with having ll-13mm sizes. Separate the granule ball into two groups. The first group is burned inside furnace machine at 500°C for one hour (carbonization process) and it will continue for activate the carbon using heat treatment at 700°C for an hour and the end product is granule activated carbon. The second group is burned inside a furnace machine at 1000°C until 1300°C for an hour to get granular hydroxyapatite. The order in heat treatment divided into two steps. The first step objective is to terminate organic compound in the fish bone which is heat-treated applied at 600 °C. After that, 15 minutes will apply as soaking hour. The second step is continue the heat treatment begin at 600°C until 1300°C Fourth Phase
  • TGA and DTA result showed the removal organic proportion from Tamban fish bone.
  • This product may be used inside a conventional cartridge water filter as the properties to eradicate the odor and dissolve heavy metal in the water and create clean and high calcium water.
  • the AC and HA in powder is also safe to be used in chocolate to create a high calcium chocolate.
  • FIG. 1 illustrate TGA and DTA result showed the removal organic proportion from Tamban fish bone.
  • FIG. 3 illustrate SEM result show picture microstructure of the raw fish powder.
  • Figure 4 illustrate FTIR result showed the amount of component in Hydroxyapatite.
  • Figure 5 illustrate XRF / XRD result show diffraction patent of Hydroxyapatite
  • Figure 6 illustrate the nutrition contain in Hydroxyapatite.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Materials Engineering (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Water Treatment By Sorption (AREA)

Abstract

The natural (1) fish bone activated carbon and hydroxyapatite powder can be obtain by involving process of separated part of fish, boiling (2), drying (3), grinding (4), heat treatment method (5), mixing (6) and compressed (7).

Description

Title:
DEVELOPMENT OF CHARACTERIZATION AND SYNTHESIS OF NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE THROUGH HEAT TREATMENT Technical Field
This present invention discloses generally about development of characterization and synthesizing natural hydroxyapatite and activated carbon originated from Tamban fish bone waste through heat treatment method.
Background Art Fish bone waste is a waste that possesses economic value that has been abundant by the community of fish processing in Malaysia. Researchers have undertaken many studies regarding the benefits of fish bone which is one of the bioorganic sources, and one of the most potential ceramic compound in the fish bone is Hydroxyapatite Caio(P04) 6(OH) 2. Hydroxyapatite is a thermodynamically most stable crystalline phase of calcium phosphate in body fluid, good chemical homogeneity, possesses the most similarity to the mineral part of bone. Looking at available of manmade Hydroxyapatite have been recently limited, expensive and using manmade chemical as one of the method in producing Hydroxyapatite, natural hydroxyapatite will be an important sources of calcium phosphate in the future. From this innovation, The result show that the bioactivity in Hydroxyapatite makes it has a lot of functionality such as heavy metal remover, bacterial growth inhibitor and etc.
Summary of invention
The present invention realizes that the fish processing community has not been the recipients of clear and sufficient information about what they can obtain from the fish bone waste. Thus, community participation in the transfer of knowledge has to be encouraged to provide the correct information about the harnessing of fish bone waste.
First Phase
Fish bone waste collected by fish processing community and being cleaned first, separate from unused part such as head, tail and scale. After that, the fish bone are then boiled to separate fish bone from organic compound such as protein, fat, college and gelatin, leaving only inorganic compound. The boiling process is repeated several times, preferably five times, until the organic compound gone. Next, the boiled fish bone dried under sunshine or drying them in an oven at 100°C-200°C for the totally dried.
Second Phase
The dried fish bones then passed grinding process using grinder (juicer commercial) until become powder. After that, the powder filtered using sevier machine until the powder size become under 50 microns.
Third Phase
In the form of powder, the heat treatment applied to the fish bone powder. During this phase, two main products will be produce; the first one (in the form of powder) is Activated Carbon which is burned inside a furnace machine for at 300°C-600°C in 15 minutes. Secondly is Hydroxyapatite which is burned for an hour at 1000°C to 1300°C. The order in heat treatment divided into two steps. The first step objective is to terminate organic compound in the fish bone which is heat-treated applied at 600 °C. After that, 15 minutes will apply as soaking hour. The second step is continue the heat treatment begin at 600°C until 1300°C. The second product is Hydroxyapatite and Activated Carbon in granule form. To produce Activated Carbon granule, the process begins with mixing the fish bone powder with clay material with 60:40 portions. After that, the mixing portion compressed using compaction machine with 15 tan momentums into granule balls with having ll-13mm sizes. Separate the granule ball into two groups. The first group is burned inside furnace machine at 500°C for one hour (carbonization process) and it will continue for activate the carbon using heat treatment at 700°C for an hour and the end product is granule activated carbon. The second group is burned inside a furnace machine at 1000°C until 1300°C for an hour to get granular hydroxyapatite. The order in heat treatment divided into two steps. The first step objective is to terminate organic compound in the fish bone which is heat-treated applied at 600 °C. After that, 15 minutes will apply as soaking hour. The second step is continue the heat treatment begin at 600°C until 1300°C Fourth Phase
All the created AC and HA will having characterization of the sample using TGA, DTA, XRF, XRD, SEM EDS and FTIR test to make sure it's safe to consume.
TGA and DTA result showed the removal organic proportion from Tamban fish bone.
SEM result show picture of contain porous structure of the raw fish powder. FTIR result showed the amount of component in Hydroxyapatite.
XRF / XRD result show diffraction patent of Hydroxyapatite.
This product may be used inside a conventional cartridge water filter as the properties to eradicate the odor and dissolve heavy metal in the water and create clean and high calcium water. The AC and HA in powder is also safe to be used in chocolate to create a high calcium chocolate.
Description of Drawing and the Best Mode for Carrying Out the Invention
In order that the invention may be more readily understood and put it into practical effect, a preferred illustrated compound and process also specific result of the invention will now describe with references to the accompanying drawing. In which: Figure 1 illustrates Natural Hydroxyapatite and Activated Carbone process flow
Figure 2 illustrate TGA and DTA result showed the removal organic proportion from Tamban fish bone.
Figure 3 illustrate SEM result show picture microstructure of the raw fish powder. Figure 4 illustrate FTIR result showed the amount of component in Hydroxyapatite. Figure 5 illustrate XRF / XRD result show diffraction patent of Hydroxyapatite Figure 6 illustrate the nutrition contain in Hydroxyapatite.

Claims

Claims
1. The NATURAL (1) FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder can be obtain by involving process of separated part of fish, boiling (2), drying (3), grinding (4), heat treatment method (5), mixing (6) and compressed (7).
2. The NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder according to claim 1, preparation of Hydroxyapatite particle obtain without using any solvent or manmade chemical by allowing the fish bone powder to react with heat treatment.
3. The NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder according to claim 2, characterised in that fish bone are then boiled to separate fish bone from organic compound such as protein, fat, college and gelatin, leaving only inorganic compound. The boiling process is repeated several times, preferably five times, until the organic compound gone.
4. The NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder according to claim 3, characterised in that boiled fish bone dried under sunshine or drying them in an oven at 100°C-200°C for the totally dried.
5. The NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder according to claim 4, characterised in that dried fish bone grinding process using grinder (juicer commercial) until become powder. After that, the powder filtered using sevier machine until the powder size become under 50 microns.
6. The NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder according to claim 5, characterised in that during this phase, two main products will be produce; the first one (in the form of powder) is Activated Carbon which is burned inside a furnace machine for 1 hour at 300°C-600°C in 15 minutes. Secondly is Hydroxyapatite which is burned for an hour at 1000°C to 1300°C. The order in heat treatment divided into two steps. The first step objective is to terminate organic compound in the fish bone which is heat-treated applied at 600 °C. After that, 15 minutes will apply as soaking hour. The second step is continue the heat treatment begin at 600°C until 1300°C. Separate the granule ball into two groups. The first group is burned inside furnace machine at 500°C for one hour (carbonization process) and it will continue for activate the carbon using heat treatment at 700°C for an hour and the end product is granule activated carbon. The second group is burned inside a furnace machine at 1000°C until 1300°C for an hour to get granular hydroxyapatite. The order in heat treatment divided into two steps. The first step objective is to terminate organic compound in the fish bone which is heat-treated applied at 600 °C. After that, 15 minutes will apply as soaking hour. The second step is continue the heat treatment begin at 600°C until 1300°C
7. The NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder according to claim 6, characterised in that process begins with mixing the fish bone powder with clay material with 60:40 portions 8. The NATURAL FISH BONE ACTIVATED CARBON AND HYDROXYAPATITE powder according to claim 7, characterised in that mixing portion compressed using compaction machine with 15 tan momentums into granule balls with having ll-13mm sizes
PCT/MY2015/050003 2014-11-18 2015-01-28 Development of characterization and synthesis of natural fish bone activated carbon and hydroxyapatite through heat treatment WO2016080825A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
MYPI2014003209 2014-11-18
MYPI2014003209 2014-11-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109850893A (en) * 2019-01-27 2019-06-07 合肥学院 A kind of preparation method and application of ox bone active carbon
CN112265991A (en) * 2020-10-30 2021-01-26 浙江大学 Preparation method for preparing mesoporous-rich hierarchical porous carbon by using geminal substances
CN113697793A (en) * 2021-08-31 2021-11-26 江苏筑原生物科技研究院有限公司 Preparation of bone-based biochar and application of bone-based biochar in carbon dioxide reduction
CN114985415A (en) * 2022-06-01 2022-09-02 张弦 Bone powder harmless treatment and product preservation method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH026306A (en) * 1988-04-28 1990-01-10 Sanai Fujita Active material consisting essentially of animal bone and production thereof
JPH03164411A (en) * 1989-11-24 1991-07-16 Taiyo Kagaku Kogyo Kk Novel fired apatite
JPH09278425A (en) * 1996-02-07 1997-10-28 Advance Co Ltd Calcium phosphate compound

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH026306A (en) * 1988-04-28 1990-01-10 Sanai Fujita Active material consisting essentially of animal bone and production thereof
JPH03164411A (en) * 1989-11-24 1991-07-16 Taiyo Kagaku Kogyo Kk Novel fired apatite
JPH09278425A (en) * 1996-02-07 1997-10-28 Advance Co Ltd Calcium phosphate compound

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109850893A (en) * 2019-01-27 2019-06-07 合肥学院 A kind of preparation method and application of ox bone active carbon
CN112265991A (en) * 2020-10-30 2021-01-26 浙江大学 Preparation method for preparing mesoporous-rich hierarchical porous carbon by using geminal substances
CN112265991B (en) * 2020-10-30 2022-03-25 浙江大学 Preparation method for preparing mesoporous-rich hierarchical porous carbon by using geminal substances
CN113697793A (en) * 2021-08-31 2021-11-26 江苏筑原生物科技研究院有限公司 Preparation of bone-based biochar and application of bone-based biochar in carbon dioxide reduction
CN114985415A (en) * 2022-06-01 2022-09-02 张弦 Bone powder harmless treatment and product preservation method

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