WO2016078199A1 - Transmission apparatus for contra-rotating impeller ventilation - Google Patents

Transmission apparatus for contra-rotating impeller ventilation Download PDF

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Publication number
WO2016078199A1
WO2016078199A1 PCT/CN2015/000799 CN2015000799W WO2016078199A1 WO 2016078199 A1 WO2016078199 A1 WO 2016078199A1 CN 2015000799 W CN2015000799 W CN 2015000799W WO 2016078199 A1 WO2016078199 A1 WO 2016078199A1
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impeller
bevel gear
counter
cross shaft
shaft
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PCT/CN2015/000799
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French (fr)
Chinese (zh)
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寇子明
达善荣
卫进
高贵军
李婷
李胜
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太原理工大学
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Priority to AU2015349532A priority Critical patent/AU2015349532B2/en
Publication of WO2016078199A1 publication Critical patent/WO2016078199A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/20Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • F16H2057/0235Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly specially adapted to allow easy accessibility and repair

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Gear Transmission (AREA)

Abstract

A transmission apparatus for contra-rotating impeller ventilation. According to the apparatus, flanges (13, 21) output to a first-stage impeller (14) and a second-stage impeller (18) to achieve contra-rotation of the impellers; tapered roller bearings (20) are arranged at both ends of a cross shaft (9) and can run at a high speed, so that the requirement on high rotating speed of the impellers can be met. The apparatus is a keel type transmission case, the cross shaft is used as the main body, and the case only bears a supporting force on the longitudinal shaft end of the cross shaft; therefore, the two sets of blades are closest to each other under a bevel gear transmission condition, so that the structure is more compact and the efficiency of a contra-rotating impeller ventilation device is improved.

Description

一种对旋叶轮通风传动装置Counter-rotating impeller ventilation transmission device 技术领域Technical field
本发明涉及一种通风传动装置,尤其是一种适用于对旋叶轮通风设备的技术方案。The invention relates to a ventilation transmission device, in particular to a technical solution suitable for a contra-rotating impeller ventilation device.
背景技术Background technique
合理的通风系统是利用通风动力,以最经济的方式,向各用风地点提供足量的新鲜空气,提供适宜的温度、湿度,保持良好的气候条件,以保证人员的生命安全和改善环境的需要。通风设备的好坏,对通风效果有着很重要的影响。The reasonable ventilation system uses ventilation power to provide sufficient fresh air to each wind location in the most economical way, providing suitable temperature and humidity, maintaining good climatic conditions to ensure the safety of personnel and improve the environment. need. The quality of ventilation equipment has a significant impact on ventilation.
现有对旋叶轮通风设备多数采用两级叶轮分别由两个等容量、等转速、旋转方向相反的电动机驱动。主要存在以下问题:一是电机同叶轮一起安置在风筒中,叶轮/电机与主风筒之间构成的环形通道对气流的均直性影响很大,从而对对旋叶轮通风设备性能影响也很大。二是电机与叶轮直联,固定于风筒中,电机的散热条件相对置于自由大气而言,效果较差,维修也不方便。Most of the existing counter-rotating impeller ventilators use two-stage impellers driven by two motors of equal capacity, equal rotational speed, and opposite rotational directions. The main problems are as follows: First, the motor is placed in the air cylinder together with the impeller, and the annular passage formed between the impeller/motor and the main air cylinder has a great influence on the straightness of the airflow, so that the influence on the performance of the swirling impeller ventilation equipment is also very high. Big. Second, the motor and the impeller are directly connected, and are fixed in the air cylinder. The heat dissipation condition of the motor is relatively placed in the free atmosphere, and the effect is poor, and the maintenance is not convenient.
能够获得的现有技术,公开号为203463562U的“一种螺旋锥齿轮换向箱”,该换向箱包括第一输出轴、第二输出轴、输入轴、螺旋锥齿轮。第一输出轴、第二输出轴均分别与输入轴呈垂直设置。工作时,输入轴转动的同时,带动第一输出轴和第二输出轴完成换向转动。由于其体积庞大,结构复杂,不适用于结构要求紧凑的对旋式通风设备中。因此,开发一种适用于对旋叶轮的传动装置就显得尤为重要。A prior art that can be obtained is disclosed as "a spiral bevel gear reversing box" of 203463562 U, the reversing box comprising a first output shaft, a second output shaft, an input shaft, and a spiral bevel gear. The first output shaft and the second output shaft are respectively disposed perpendicular to the input shaft. During operation, while the input shaft rotates, the first output shaft and the second output shaft are driven to complete the reverse rotation. Due to its large size and complex structure, it is not suitable for use in a counter-rotating ventilator with a compact structure. Therefore, it is particularly important to develop a transmission suitable for a counter-rotating impeller.
发明内容 Summary of the invention
本发明的目的是提供一种对旋叶轮通风传动装置,用以解决现有对旋叶轮通风设备性能较差、散热较差、维修不便等不足。并且在实现锥齿轮传动的条件下,两组风叶可最近距离,从而提高对旋叶轮通风设备的效率。The object of the present invention is to provide a counter-rotating impeller ventilation transmission device, which is used to solve the problems of poor performance, poor heat dissipation and inconvenient maintenance of the existing counter-rotating impeller ventilation equipment. And under the condition of bevel gear transmission, the two sets of blades can be closest to each other, thereby improving the efficiency of the contra-rotating impeller ventilation equipment.
为实现上述目的,本发明的技术方案是:一种对旋叶轮传动装置,包括传动装置的十字轴、轴套、法兰、锥齿轮轴等,其特征在于:十字轴轴向端、纵向端均设有螺旋锥齿轮,在实现锥齿轮传动的条件下,使两组风叶的距离最近。In order to achieve the above object, the technical solution of the present invention is: a counter-rotating impeller transmission device, including a cross shaft, a bushing, a flange, a bevel gear shaft and the like of the transmission device, characterized in that: the axial end and the longitudinal end of the cross shaft Spiral bevel gears are provided, and the distance between the two sets of blades is the closest under the condition of bevel gear transmission.
通过采用上述技术方案,十字轴转动的同时带动螺旋锥齿轮的转动,完成传动装置的换向转动,并且提高对旋叶轮通风设备的效率。By adopting the above technical solution, the rotation of the cross shaft simultaneously drives the rotation of the spiral bevel gear, completes the reversing rotation of the transmission device, and improves the efficiency of the ventilation device of the counter-rotating impeller.
所述的法兰分别输出给一级叶轮、二级叶轮,实现叶轮的对旋式转动。The flanges are respectively output to the first-stage impeller and the second-stage impeller to realize the counter-rotating rotation of the impeller.
所述的十字轴两端均设有圆锥滚子轴承。通过采用上述技术方案,采用圆锥滚子轴承,轴承能承受高速运转,叶轮的高转速要求可以得到满足。Both ends of the cross shaft are provided with tapered roller bearings. By adopting the above technical solution, the tapered roller bearing is adopted, the bearing can withstand high speed operation, and the high rotation speed requirement of the impeller can be satisfied.
本发明为龙骨式传动箱,以十字轴作为主体,箱体只承受十字轴纵向轴端的支承力。因此,本发明具有结构更加简单紧凑、传动效率高的效果。The invention relates to a keel type transmission box, which has a cross shaft as a main body, and the box body only bears the supporting force of the longitudinal shaft end of the cross shaft. Therefore, the present invention has the effects of simpler and more compact structure and high transmission efficiency.
本发明是一种对旋叶轮传动装置,解决了现有对旋叶轮通风设备性能较差、散热较差、维修不便等不足。并且在锥齿轮传动的条件下,两组叶轮可最近距离,从而实现结构更加紧凑、提高了对旋叶轮通风设备的效率。通过法兰输出给一级叶轮、二级叶轮,实现叶轮的对旋式转动。十字轴两端均设有圆锥滚子轴承,轴承能承受高速运转,叶轮的高转速要求可以得到满足。本发明为龙骨式传动箱,以十字轴作为主体,箱体只承受十字轴纵向轴端的支承力。因此,本发明具有结构更加简单紧凑、传动效率高的效果。The invention relates to a counter-rotating impeller transmission device, which solves the defects of poor performance, poor heat dissipation and inconvenient maintenance of the existing counter-rotating impeller ventilation equipment. And under the condition of bevel gear transmission, the two groups of impellers can be closest to each other, thereby achieving a more compact structure and improving the efficiency of the counter-rotating impeller ventilation equipment. Through the flange output to the first-stage impeller and the second-stage impeller, the counter-rotating rotation of the impeller is realized. Tapered roller bearings are provided at both ends of the cross shaft, and the bearing can withstand high speed operation, and the high speed requirement of the impeller can be satisfied. The invention relates to a keel type transmission box, which has a cross shaft as a main body, and the box body only bears the supporting force of the longitudinal shaft end of the cross shaft. Therefore, the present invention has the effects of simpler and more compact structure and high transmission efficiency.
附图说明 DRAWINGS
图1是本发明的整体示意图。Figure 1 is an overall schematic view of the present invention.
图2是本发明的结构示意图。Figure 2 is a schematic view of the structure of the present invention.
图3是本发明沿图2中A-A方向的结构示意图。Figure 3 is a schematic view of the structure of the present invention taken along the line A-A of Figure 2;
图中:1、电动机;2、十字轴式万向联轴器;3、一级叶轮;4、对旋叶轮传动装置;5、二级叶轮;6、风筒;7、十字轴式万向联轴器;8、深沟球轴承;9、十字轴;10、油封;11、梅花联轴器;12、螺栓;13、法兰I;14、一级叶轮;15、端盖;16、通气螺栓;17、平键;18、二级叶轮;19、螺旋锥齿轮I;20、圆锥滚子轴承;21、法兰II;22、螺旋锥齿轮III;23、锥齿轮轴;24、放油螺栓;25、螺旋锥齿轮II;26、平键;27、轴套;28、圆螺母;29、圆锥滚子轴承;30、风筒。In the figure: 1, motor; 2, cross-shaft universal coupling; 3, first-stage impeller; 4, counter-rotating impeller transmission; 5, secondary impeller; 6, air duct; 7, cross-shaft universal Coupling; 8, deep groove ball bearing; 9, cross shaft; 10, oil seal; 11, plum coupling; 12, bolt; 13, flange I; 14, first stage impeller; 15, end cover; Ventilation bolt; 17, flat key; 18, secondary impeller; 19, spiral bevel gear I; 20, tapered roller bearing; 21, flange II; 22, spiral bevel gear III; 23, bevel gear shaft; Oil bolt; 25, spiral bevel gear II; 26, flat key; 27, bushing; 28, round nut; 29, tapered roller bearing; 30, air cylinder.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作出进一步的说明,以使本专业的技术人员能够实现为准。The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings, so that those skilled in the art can.
如附图1、附图2和附图3,实施一种对旋叶轮通风传动装置,该装置包括传动装置的十字轴9、轴套27、法兰I 13及锥齿轮轴,其构成关系在于:该对旋叶轮通风传动装置是以十字轴9为主体,采用龙骨式传动箱体,并由箱体支承十字轴纵向轴端。所设计的十字轴9的两端均设有圆锥滚子轴承20,在十字轴9的轴向端安设有螺旋锥齿轮II 25和螺旋锥齿轮III22,纵向端设有螺旋锥齿轮I 19;所设计的螺旋锥齿轮I 19分别与螺旋锥齿轮II 25和螺旋锥齿轮III22相啮合;所述法兰I 13输出给一级叶轮14,法兰21输出给二级叶轮18,实现叶轮的对旋式转动,并在实现锥齿轮传动的条件下,使两组风叶的距离最近。这种结构设计紧凑,占用空间小,是针对煤矿井下狭小的空间结构而设计的,具有很强的实用性,与现有煤矿井下所使用的通风 设备相比,具有体积小,结构紧凑,通风效率高的特点。As shown in Fig. 1, Fig. 2 and Fig. 3, a counter-rotating impeller ventilation transmission is provided, which comprises a cross shaft 9, a sleeve 27, a flange I 13 and a bevel gear shaft of the transmission, the relationship of which is The contra-rotating impeller ventilation transmission device is mainly composed of a cross shaft 9 and adopts a keel type transmission box body, and the box body supports the longitudinal shaft end of the cross shaft. The designed cross shaft 9 is provided with a tapered roller bearing 20 at both ends, a spiral bevel gear II 25 and a spiral bevel gear III22 at the axial end of the cross shaft 9, and a spiral bevel gear I 19 at the longitudinal end; The designed spiral bevel gear I 19 meshes with the spiral bevel gear II 25 and the spiral bevel gear III22 respectively; the flange I 13 is output to the first-stage impeller 14, and the flange 21 is output to the secondary impeller 18 to realize the impeller pair Rotary rotation, and under the condition of bevel gear transmission, the distance between the two sets of blades is the closest. This kind of structure is compact in design and small in space. It is designed for the narrow space structure of coal mines. It has strong practicability and ventilation with existing underground coal mines. Compared with the equipment, it has the characteristics of small size, compact structure and high ventilation efficiency.
进一步的实施例如下:Further implementation is as follows:
如图1所示,电动机1作为动力源,经十字轴式万向联轴器2的传递,将动力传输给一级叶轮3,再由对旋叶轮传动装置4驱动二级叶轮5,实现叶轮的对旋。As shown in Fig. 1, the motor 1 is used as a power source, transmitted through the cross shaft type universal joint 2, and transmits power to the first stage impeller 3, and then the counter impeller drive unit 4 drives the second stage impeller 5 to realize the impeller. The counter-rotation.
如图2和图3所示,本发明是一种对旋叶轮传动装置,包括传动装置的十字轴9、轴套27、法兰13、锥齿轮轴23等,其结构关系在于:十字轴9轴向端设有螺旋锥齿轮II25、螺旋锥齿轮III22,纵向端设有螺旋锥齿轮I19。螺旋锥齿轮I19分别与螺旋锥齿轮II25、螺旋锥齿轮III22相啮合。在实现锥齿轮传动的同时,将两组风叶的距离设计的越近,使得结构越紧凑。As shown in FIG. 2 and FIG. 3, the present invention is a counter-rotating impeller transmission device, including a cross shaft 9, a bushing 27, a flange 13, a bevel gear shaft 23, etc. of the transmission device, and the structural relationship thereof is: a cross shaft 9 The axial end is provided with a spiral bevel gear II25, a spiral bevel gear III22, and a longitudinal end is provided with a spiral bevel gear I19. The spiral bevel gears I19 mesh with the spiral bevel gears II25 and the spiral bevel gears III22, respectively. While implementing the bevel gear transmission, the closer the distance between the two sets of blades is designed, the more compact the structure is.
通过采用上述技术方案,十字轴转动的同时带动螺旋锥齿轮的转动,完成传动装置的换向转动,并且提高对旋叶轮通风设备的效率。By adopting the above technical solution, the rotation of the cross shaft simultaneously drives the rotation of the spiral bevel gear, completes the reversing rotation of the transmission device, and improves the efficiency of the ventilation device of the counter-rotating impeller.
所述法兰13输出给一级叶轮14、法兰21输出给二级叶轮18,实现叶轮的对旋式转动。The flange 13 is output to the first-stage impeller 14, and the flange 21 is output to the secondary impeller 18 to realize the counter-rotating rotation of the impeller.
所述的十字轴9两端均设有圆锥滚子轴承20。通过采用上述技术方案,采用圆锥滚子锥轴承,轴承能承受高速运转,叶轮的高转速要求可以得到满足。The tapered shaft 9 is provided with tapered roller bearings 20 at both ends. By adopting the above technical solution, the tapered roller cone bearing is adopted, the bearing can withstand high speed operation, and the high rotation speed requirement of the impeller can be satisfied.
本发明为龙骨式传动箱,以十字轴作为主体,箱体只承受十字轴纵向轴的支承力。因此,本发明具有结构更加简单紧凑、传动效率高的效果。 The invention relates to a keel type transmission box, which has a cross shaft as a main body, and the box body only bears the supporting force of the longitudinal axis of the cross shaft. Therefore, the present invention has the effects of simpler and more compact structure and high transmission efficiency.

Claims (4)

  1. 一种对旋叶轮通风传动装置,包括传动装置的十字轴、轴套、法兰及锥齿轮轴,其特征在于:所述十字轴(9)轴向端设有螺旋锥齿轮II(25)、螺旋锥齿轮III(22),纵向端设有螺旋锥齿轮I(19);所述螺旋锥齿轮I(19)分别与螺旋锥齿轮II(25)、螺旋锥齿轮III(22)相啮合,在实现锥齿轮传动的条件下,使两组风叶的距离最近。A counter-rotating impeller ventilation transmission device, comprising a cross shaft, a bushing, a flange and a bevel gear shaft of the transmission device, characterized in that: the spiral shaft gear (II) is provided at an axial end of the cross shaft (9), The spiral bevel gear III (22) is provided with a spiral bevel gear I (19) at a longitudinal end; the spiral bevel gear I (19) is meshed with the spiral bevel gear II (25) and the spiral bevel gear III (22), respectively. Under the condition of bevel gear transmission, the distance between the two groups of blades is the closest.
  2. 根据权利要求1所述的一种对旋叶轮通风传动装置,其特征在于:所述法兰(13)输出给一级叶轮(14)、法兰(21)输出给二级叶轮(18),实现叶轮的对旋式转动。The counter-rotating impeller ventilation transmission device according to claim 1, wherein the flange (13) outputs to the first-stage impeller (14) and the flange (21) to the secondary impeller (18). The counter-rotating rotation of the impeller is achieved.
  3. 根据权利要求1所述的一种对旋叶轮通风传动装置,其特征在于:所述十字轴(9)两端均设有圆锥滚子轴承(20)。A counter-rotating impeller ventilation transmission according to claim 1, characterized in that both ends of the cross shaft (9) are provided with tapered roller bearings (20).
  4. 根据权利要求1所述的一种对旋叶轮通风传动装置,其特征在于:所述对旋叶轮通风传动装置是龙骨式传动箱体,以十字轴作为主体,箱体只承受十字轴纵向轴端的支承力。 The counter-rotating impeller ventilation transmission device according to claim 1, wherein the counter-rotating impeller ventilation transmission device is a keel-type transmission housing, and the cross shaft is mainly used, and the box body only bears the longitudinal shaft end of the cross shaft. Supporting force.
PCT/CN2015/000799 2014-11-22 2015-11-19 Transmission apparatus for contra-rotating impeller ventilation WO2016078199A1 (en)

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CN201410671942.2A CN104482117B (en) 2014-11-22 2014-11-22 A kind of contra-rotating impeller ventilation transmission device

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Publication number Priority date Publication date Assignee Title
CN104482117B (en) * 2014-11-22 2017-10-24 太原理工大学 A kind of contra-rotating impeller ventilation transmission device
CN104989657B (en) * 2015-06-12 2017-05-17 太原理工大学 Contra-rotating impeller ventilation equipment driven by long shaft
CN112343843A (en) * 2020-10-26 2021-02-09 湖北工程学院 Disrotatory axial-flow type main ventilator

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CN104482117A (en) 2015-04-01
AU2015349532B2 (en) 2019-03-21

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