WO2016076635A1 - Test apparatus of air discharging valve used in hydraulic actuator for power plant, and test method therefor - Google Patents

Test apparatus of air discharging valve used in hydraulic actuator for power plant, and test method therefor Download PDF

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Publication number
WO2016076635A1
WO2016076635A1 PCT/KR2015/012149 KR2015012149W WO2016076635A1 WO 2016076635 A1 WO2016076635 A1 WO 2016076635A1 KR 2015012149 W KR2015012149 W KR 2015012149W WO 2016076635 A1 WO2016076635 A1 WO 2016076635A1
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WO
WIPO (PCT)
Prior art keywords
discharge valve
air discharge
hydraulic oil
test
pressure
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PCT/KR2015/012149
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French (fr)
Korean (ko)
Inventor
양천규
김수철
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주식회사 에네스지
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Application filed by 주식회사 에네스지 filed Critical 주식회사 에네스지
Priority to PH12015502828A priority Critical patent/PH12015502828A1/en
Publication of WO2016076635A1 publication Critical patent/WO2016076635A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/003Machine valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S251/00Valves and valve actuation

Definitions

  • the present invention relates to a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant and a test method thereof, and more particularly, to a hydraulic actuator for a power plant for testing an air discharge valve before being actually used in a hydraulic actuator for a power plant.
  • the present invention relates to a test apparatus for an air discharge valve and a test method thereof.
  • steam turbines installed in thermal and nuclear power plants are composed of a high pressure turbine and a low pressure turbine.
  • the steam flowing into the high pressure turbine and the low pressure turbine and the steam discharged through the turbine are controlled by the turbine governor control system equipment.
  • the turbine governor control system equipment is generally composed of turbine valves for regulating the pressure and flow rate of steam and hydraulic actuators for power plants that provide driving power to the turbine valves.
  • the hydraulic actuator for a power plant is composed of a piston for linear reciprocating motion and a cylinder for receiving and discharging the hydraulic oil according to the hydraulic pressure of the hydraulic oil supplied and recovered.
  • An object of the present invention is a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant that can test the operating characteristics of the air discharge valve in the operating environment of the hydraulic actuator for the power plant prior to mounting the hydraulic actuator for the power plant and a test method thereof. To provide.
  • a means for solving the hydraulic oil the main body for discharging the hydraulic oil accommodated and accommodated, the air discharge valve for selectively discharging and blocking the air and hydraulic oil, and the hydraulic oil disposed in the main body and the air discharge valve is disposed Is disposed in a discharge line for discharging and the pressure acting on the air discharge valve by the hydraulic oil flowing to the discharge line according to the supply pressure of the gas supplied at a predetermined pressure inside the main body and the hydraulic oil discharged through the air discharge valve
  • the first test unit for measuring at least one of the flow rate of the air discharge valve is disposed and connected to the main body and the pressure acting on the air discharge valve by the hydraulic oil supplied to the main body and the air discharge valve
  • the second test unit for measuring at least one of the flow rate of the hydraulic oil flowing through the It is made by the test apparatus of the air discharge valve used in the hydraulic actuator for power plant comprising.
  • the pressure measured in the first test unit may be relatively lower than the pressure measured in the second test unit.
  • the first test unit tests the air discharge valve at the set pressure of the hydraulic actuator for the power plant
  • the second test unit is operated at the operating pressure of the hydraulic actuator for the power plant based on the set pressure. Air vent valves can be tested.
  • the pressure applied to the air discharge valves measured in the first and second test units may include air pressure and hydraulic oil pressure.
  • the first test unit includes the first test block for receiving the air discharge valve and forming a flow path through which the hydraulic oil flowing from the main body to the discharge line is provided with the air discharge valve interposed therebetween, and the air discharge valve. It may be connected to the first pressure measuring unit for measuring the pressure of the air and hydraulic oil acting on the air discharge valve, and may include a first flow rate measuring unit for measuring the outflow amount of the hydraulic oil flowing through the air discharge valve.
  • the first test unit may further include a gas supply unit connected to the main body and supplying gas at a predetermined pressure set inside the main body such that hydraulic oil flows to the first test block.
  • the gas supplied from the gas supply part may include nitrogen gas.
  • the first test block may be provided with an air retention part in which the air flowing to the air discharge valve together with the hydraulic oil stays.
  • the second test unit is disposed on an upper portion of the main body and accommodates at least one of the air discharge valve, the second test for forming a flow path for supplying and discharging the hydraulic oil supplied into the main body with the air discharge valve in between A second pressure measurement unit connected to the convex, the air discharge valve to measure the pressure of the air and hydraulic oil acting on the air discharge valve, and a second flow rate measurement to measure the flow rate of the hydraulic oil flowing out through the air discharge valve It may include wealth.
  • the second test unit may measure at least one of the pressure generated by the hydraulic oil supplied to the inside of the main body from the outside with respect to the at least one air discharge valve accommodated in the second test block and at least one of the flow rate of the hydraulic oil. have.
  • the apparatus may further include a plurality of main body pressure measuring units disposed at predetermined intervals along a standing direction of the main body to measure the pressure inside the main body.
  • the air discharge valve forms a valve body having a discharge flow path for discharging air and hydraulic oil, and an orifice disposed in the valve body and communicating with the discharge flow path, and the discharge flow path and the orifice communicate and communicate with each other by hydraulic oil. It may include a valve spool reciprocating between the release position and the elastic member disposed in the valve body to provide an elastic force to the valve spool.
  • the air discharge valve has a plurality of relatively larger width than the gap between the valve body and the valve spool at a predetermined interval in any one of the valve body and the valve spool along the reciprocating direction of the valve spool. It may further include a throttling action portion for throttling the hydraulic oil flowing into the gap.
  • the means for solving the problem having a main body, an air discharge valve for selectively discharging and blocking the air and hydraulic oil, each of the first test unit and the second test unit in which the air discharge valve is disposed
  • a test apparatus for an air discharge valve used in a hydraulic actuator comprising: (a) supplying hydraulic oil to the inside of the main body, and (b) the first test unit to a discharge line through which the hydraulic oil contained in the main body is discharged. Arranging and supplying gas into the main body at a pressure corresponding to the set pressure of the hydraulic actuator for the power plant; and (c) the hydraulic oil discharged to the discharge line according to the pressure of the gas supplied into the main body.
  • test method of the test device for the air discharge valve used in the hydraulic actuator for the power plant is (d) connecting the second test unit to the main body and closing the discharge line, (e) inside the main body Supplying hydraulic oil, and (f) at least one of a pressure applied to the air discharge valve disposed in the second test unit by the hydraulic oil supplied inside the main body, and an outflow amount of the hydraulic oil discharged through the air discharge valve. It may further comprise the step of measuring one.
  • the air discharge valve disposed in the first test unit may measure at least one of a pressure and an outflow amount of hydraulic oil according to a set pressure applied to the hydraulic actuator for the power plant.
  • the air discharge valve disposed in the second test unit in the step (f) may measure at least one of the pressure and the amount of hydraulic oil outflow according to the operating pressure applied to the hydraulic actuator for the power plant.
  • the pressure applied to the air discharge valves measured in the first and second test units may include air pressure and hydraulic oil pressure.
  • the pressure measured in the first test unit is preferably lower than the pressure measured in the second test unit.
  • the apparatus for testing an air discharge valve used in the hydraulic actuator for the power plant further includes a plurality of main body pressure measuring units arranged at regular intervals along a standing direction of the main body to measure the pressure inside the main body,
  • the test method of the test apparatus of the air discharge valve used in the hydraulic actuator may further comprise the step of measuring the pressure inside the main body by using a plurality of the main body pressure measuring unit.
  • the gas supplied into the main body may include nitrogen gas.
  • the first test unit and the second test unit can be used to test the operating characteristics of the air discharge valve in the actual operating environment of the hydraulic actuator for the power plant. Operational reliability of the valve can be secured.
  • 1 is a first operation cross-sectional view of a hydraulic actuator for a power plant
  • FIG. 3 is a first cross-sectional view of the air discharge valve shown in region 'A' of FIG.
  • FIG. 4 is a second cross-sectional view of the air discharge valve shown in the area 'B' of FIG.
  • FIGS. 3 and 4 is an operation cross-sectional view of another embodiment of the air discharge valve shown in FIGS. 3 and 4;
  • FIG. 6 is an enlarged cross-sectional view of the region 'C' shown in FIG. 5,
  • FIG. 7 is a plan view of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention.
  • FIG. 8 is a cross-sectional view taken along the line 'VIII-VIII' shown in FIG. 7;
  • FIG. 9 is a control block diagram of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention.
  • FIG. 10 is an operation cross-sectional view of a first test unit of a test apparatus of an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention
  • FIG. 11 is an enlarged cross-sectional view of the region 'D' shown in FIG. 10;
  • FIG. 12 is an operation cross-sectional view of a second test unit according to an embodiment of the present invention.
  • FIG. 13 is a partial cross-sectional view of the line 'XIII-XIII' shown in FIG. 7;
  • FIG. 14 is a flowchart illustrating a first test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention
  • 15 is a flowchart illustrating a second test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention
  • 16 is a flowchart illustrating a third test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention.
  • FIG. 1 is a first operating cross-sectional view of a hydraulic actuator for a power plant
  • FIG. 2 is a second operating cross-sectional view of a hydraulic actuator for a power plant
  • FIG. 3 is a first operating cross-sectional view of an air discharge valve shown in region 'A' of FIG. 1
  • FIG. 4 is a second operation cross-sectional view of the air discharge valve shown in the 'B' region of FIG.
  • the hydraulic actuator 1 for a power plant includes a cylinder 10, a piston 30, and an air discharge valve 110.
  • the air discharge valve 110 is disposed in the piston 30 to selectively discharge and block the air and the hydraulic oil (F).
  • the hydraulic oil F is supplied to the cylinder 10 of the hydraulic actuator 1 for a power plant shown in FIG. 1
  • the piston 30 is connected to the hydraulic oil F as shown in the hydraulic actuator 1 for the power plant shown in FIG. 2.
  • the operation of the air discharge valve 110 related to the operation of the hydraulic actuator 1 for the power plant is shown in more detail in FIGS. 3 and 4.
  • FIG. 5 is a cross-sectional view illustrating another embodiment of the air discharge valve illustrated in FIGS. 3 and 4, and FIG. 6 is an enlarged cross-sectional view of a region 'C' shown in FIG. 5.
  • the air discharge valve 110 has a different configuration and features than the air discharge valve 110 shown in Figs.
  • the air discharge valve 110 shown in FIGS. 3 to 6 is used in the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for power plants according to the embodiment of the present invention.
  • the test apparatus 100 of the air discharge valve 110 used for the hydraulic actuator 1 for power plants will be described in detail.
  • test apparatus 100 of an air discharge valve 110 used in a hydraulic actuator 1 for a power plant will be described in detail with reference to the accompanying drawings.
  • the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for power plants according to the embodiment of the present invention has two air discharge valves 110 shown in FIGS. It is noted in advance that at least one of) may be used.
  • the reference numerals for the configuration of the air discharge valve 110 to be described below are previously described with the same reference numerals specified in FIGS.
  • the detailed description of the air discharge valve 110 will be described with reference to the drawings shown in FIGS.
  • FIG. 7 is a plan view of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention
  • FIG. 8 is a sectional view of the line 'VIII-VIII' shown in FIG. 7,
  • FIG. 9 is an embodiment of the present invention.
  • the test apparatus 100 (hereinafter, referred to as a test apparatus) of the air discharge valve 110 used in the hydraulic actuator 1 for a power plant according to the embodiment of the present invention is It includes an air discharge valve 110, the main body 120, the first test unit 140 and the second test unit 160.
  • the test apparatus 100 according to an embodiment of the present invention further includes a main body, an air discharge valve 110, a measurement unit 170, a controller 180, and a display 190.
  • the air discharge valve 110 selectively discharges and blocks air and hydraulic oil (F).
  • the air discharge valve 110 is provided with two configurations and features, as shown in Figures 3 to 6 described above.
  • the air discharge valve 110 is substantially mounted to the hydraulic actuator 1 for the power plant, and is disposed in the test apparatus 100 of the present invention to operate the first test unit 140 and the second test unit 160. Tested accordingly.
  • the air discharge valve 110 includes a valve body 112, a valve spool 114, and an elastic member 116.
  • the valve body 112 forms a discharge passage 112a for discharging air and hydraulic oil (F).
  • the valve spool 114 and the elastic member 116 are accommodated in the valve body 112.
  • the valve spool 114 is selectively operated according to the pressure state of the hydraulic oil (F). In detail, the valve spool 114 is moved up and down in accordance with the pressure state of the hydraulic oil (F).
  • the elastic member 116 is disposed inside the valve body 112 to provide elastic force to the valve spool 114.
  • the elastic member 116 provides an elastic force to the valve spool 114 to lower the elevated valve spool 114.
  • the valve spool 114 is located on the communication position where the discharge passage 112a and the orifice 114c communicate with each other to discharge the hydraulic oil F supplied as shown in FIG. 3.
  • the valve spool 114 is located in the communication position in this way, the air mixed with the hydraulic oil F or the air that has stayed is discharged through the air discharge valve 110 together with the hydraulic oil F.
  • a seal O-ring, etc.
  • the valve spool 114 is configured to supply air and a small amount of hydraulic oil F through the air discharge valve 110 according to the continuous supply of the hydraulic oil F when the hydraulic oil F is at a low pressure.
  • the valve spool 114 is positioned on a blocking position for raising by the fluid pressure of the hydraulic oil F to block the orifice 114c and the discharge passage 112a.
  • the air discharge valve 110 shown in FIG. 5 and FIG. 6 includes a valve body 112, a valve spool 114, an elastic member, and an throttling action portion 870.
  • the valve body 112, the valve spool 114, and the elastic member 116 of the air discharge valve 110 shown in FIGS. 5 and 6 are merely different from each other, and are substantially shown in FIGS. 3 and 4. Since the operation process is the same as the air discharge valve 110, a detailed description thereof will be omitted.
  • the throttling action portion 118 is provided with a gap between the valve body 112 and the valve spool 114 at a predetermined distance along either of the valve body 112 and the valve spool 114 along the moving direction of the valve spool 114. It has a relatively larger width than (G) and is formed in plural, and throttles the hydraulic oil F which flows into the clearance G.
  • the throttling action 118 throttles the hydraulic oil F flowing into the gap G when the valve spool 114 is located in the communication position.
  • the throttle action portion 118 is relatively larger than the flow area of the gap G, a pressure drop occurs in the hydraulic oil F flowing from the gap G to the throttle action portion 118. Air is continuously discharged by the throttling action in the throttling action portion 118 because the air is smaller than the particles of the hydraulic oil F and is fast.
  • the plurality of throttling action portions 118 sequentially drop the pressure along the flow direction of the hydraulic oil F flowing into the gap G, and guide the air and the hydraulic oil F to the discharge passage 112a.
  • the throttle action portion 118 of the present invention provides the same pressure to the inner surface of the valve body 112 and the outer surface of the valve spool 114 disposed with a gap (G) between the valve spool 114 To stop the eccentric movement of.
  • the throttle action portion 118 accommodates the foreign matter contained in the hydraulic oil (F) flowing through the gap (G). That is, the foreign matter flowing into the throttling action part 118 does not flow into the gap G again and is accommodated in the throttling action part 118. Then, since foreign matters can be prevented from flowing between the valve body 112 and the valve spool 114, a decrease in lubricating force can be prevented between the valve body 112 and the valve spool 114.
  • the main body 120 receives the hydraulic oil F and discharges the hydraulic oil F received therein.
  • the main body 120 discharges the hydraulic oil F or supplies the hydraulic oil F to the second test unit 160 so that the received hydraulic oil F flows to the first test unit 140.
  • the main body 120 includes a housing 122, a supply pipe 124, a discharge pipe 126, and a gas supply pipe 124.
  • the housing 122 is provided in a cylindrical shape to accommodate the hydraulic oil F.
  • the supply pipe 124 interconnects the housing 122 and the hydraulic oil supply unit (not shown) and supplies the hydraulic oil F provided from the hydraulic oil supply unit to the housing 122.
  • the discharge pipe 126 is disposed between the housing 122 and the first test unit 140 to form a discharge line of the hydraulic oil F discharged from the housing 122.
  • the gas supply pipe 124 interconnects the housing 122 and the gas supply unit 148 to be described later to guide the gas provided from the gas supply unit 148 to the housing 122 when the first test unit 140 is operated.
  • FIG. 10 is an operation cross-sectional view of a first test unit of a test apparatus of an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention
  • FIG. 11 is an enlarged cross-sectional view of a region 'D' shown in FIG. 10. .
  • the first test unit 140 is disposed in the discharge line for receiving the air discharge valve 110 and the hydraulic oil (F) accommodated in the main body 120 is discharged.
  • the first test unit 140 is a pressure and an air discharge valve acting on the air discharge valve 110 by the hydraulic oil (F) flowing to the discharge line in accordance with the supply pressure of the gas supplied at a predetermined pressure inside the main body 120 At least one of the outflow amount of the hydraulic oil (F) flowing through the 110 is measured.
  • the first test unit 140 creates the same environment as the low pressure hydraulic oil F is supplied from the hydraulic actuator 1 for the power plant shown in FIG. 1 to test the air discharge valve 110.
  • the first test unit 140 includes a first test block 142, a first pressure measuring unit 144, a first flow measuring unit 146, and a gas supply unit 148. .
  • the first test block 142 accommodates the air discharge valve 110, and includes a first block body 142a having a flow path formed therebetween with the air discharge valve 110 interposed therebetween, and an air retention part 142b in which air stays. do.
  • the air reservoir 142b forms a space in which the air flowing to the air discharge valve 110 together with the hydraulic oil F stays.
  • the air reservoir 142b forms a residence space of the air flowing together with the hydraulic oil F in consideration of the amount of air staying inside the cylinder 10 to create a substantially same environment as the hydraulic actuator 1 for the power plant. do. In this way, the air reservoir 142b is provided to compensate for the amount of air acting on or discharged from the air discharge valve 110 in the low pressure state of the hydraulic actuator 1 for the power plant.
  • the first pressure measuring unit 144 is connected to the air discharge valve 110 to measure the pressure acting on the air discharge valve 110.
  • the pressure measured by the first pressure measuring unit 144 includes a pressure of air and a pressure of hydraulic oil (F).
  • the second pressure measuring unit 164 to be described later also measures the pressure of the air and the pressure of the hydraulic oil (F) in the same manner as the first pressure measuring unit 144.
  • the first flow rate measuring unit 146 measures the outflow amount of the hydraulic oil F flowing out through the air discharge valve 110.
  • the gas supply unit 148 supplies a gas having a predetermined pressure inside the main body 120 such that the hydraulic oil F flows to the first test block 142.
  • the gas supply unit 148 supplies a gas such that substantially the same set pressure as the hydraulic actuator 1 for the power plant is applied to the first test unit 140.
  • the gas supply unit 148 is the body 120 so that the pressure of the hydraulic oil F corresponding to 10 bar to the first test unit 140 can be applied.
  • Supply 10 bar of gas inside is
  • the 10 bar gas supplied from the gas supply unit 148 provides a pressure of 10 bar to the hydraulic oil F accommodated in the main body 120, so that the hydraulic oil F is connected to the first test unit along the discharge line at a pressure of 10 bar. 140). Then, the first pressure measuring unit 144 and the first flow measuring unit 146 connected to the air discharge valve 110 of the first test unit 140 measure the pressure and the flow rate, respectively.
  • the gas supplied from the gas supply unit 148 includes nitrogen gas as an embodiment of the present invention.
  • the test procedure for the air discharge valve 110 of the first test unit 140 described above closes the supply line of the supply pipe 124 and discharges the gas from the discharge line of the discharge pipe 126 and the gas supply pipe 124. This is done by opening the supply line.
  • FIG. 12 is an operation cross-sectional view of a second test unit according to an exemplary embodiment of the present invention
  • FIG. 13 is a partial cross-sectional view of the line 'XIII-XIII' shown in FIG. 7.
  • the second test unit 160 receives the air discharge valve 110 and is connected to the main body 120.
  • the second test unit 160 is a pressure applied to the air discharge valve 110 by the hydraulic oil (F) supplied into the main body 120 and the amount of the hydraulic oil (F) flowing out through the air discharge valve 110 Measure at least one.
  • the second test unit 160 is tested at the set pressure after the test is completed at the set pressure in the first test unit 140.
  • the first test unit 140 is to test the air discharge valve 110 at the set pressure of the hydraulic actuator 1 for the power plant
  • the second test unit 160 is the hydraulic actuator 1 for the power plant.
  • the second test unit 160 includes a second test block 162, a second pressure measuring unit 164, and a second flow rate measuring unit 166.
  • the second test block 162 is disposed above the main body 120 and accommodates at least one air discharge valve 110, and the hydraulic oil supplied into the main body 120 with the air discharge valve 110 interposed therebetween. F) forms a flow path through which it is supplied and discharged.
  • the hydraulic oil F discharged through the flow path of the second test block 162 is a small amount of hydraulic oil F discharged through the air discharge valve 110.
  • the second test block 162 includes a second block body 162a and a communication unit 162b.
  • the communication unit 162b guides the hydraulic oil F supplied from the main body 120 to the air discharge valve 110.
  • the communication portion 162b has a hydraulic oil (F) in accordance with the increase in the level of the hydraulic oil (F) supplied into the main body 120 in the open state of the supply pipe 124, the discharge pipe and the gas supply pipe 124 closed state. Is supplied.
  • the communication unit 162b may have air stay similar to the air retention unit 142b of the first test unit 140.
  • the second pressure measuring unit 164 and the second flow measuring unit 166 measure the pressure applied to the air discharge valve 110 and the amount of the hydraulic oil F flowing out through the air discharge valve 110, respectively.
  • the pressure measured in the first test unit 140 is a relatively low pressure than the pressure measured in the second test unit 160. That is, the first test unit 140 tests the air discharge valve 110 at the set pressure of the hydraulic actuator 1 for the power plant, and the second test unit 160 is the hydraulic actuator 1 for the power plant based on the set pressure. Test the air discharge valve 110 at the operating pressure of).
  • the first test unit 140 and the second test unit 160 has an advantage of measuring the operation of the air discharge valve 110 with respect to the set pressure and the operating pressure of the hydraulic actuator for the power plant.
  • the main body pressure measuring unit 170 is disposed in plural at regular intervals along the standing direction of the main body 120 to measure the pressure inside the main body 120.
  • the main body pressure measuring unit 170 is disposed to perform a feedback role such as whether the pressure of the gas supplied into the main body 120 is equal to the set pressure during the operation of the first test unit 140.
  • the controller 180 detects from the first pressure measuring unit 144, the first flow measuring unit 146, the second pressure measuring unit 164, the second flow measuring unit 166, and the main body pressure measuring unit 170. Operation of the display unit to receive the received signal and display the measured data.
  • the controller 180 and the display 190 may be replaced with a computer device.
  • FIG. 14 is a flowchart illustrating a first test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention
  • FIG. 15 is air used for a hydraulic actuator for a power plant according to an embodiment of the present invention.
  • Second test method flow chart of the test device of the discharge valve, and Figure 16 is a third test method flow chart of the test device of the air discharge valve used in the hydraulic actuator for power plants according to an embodiment of the present invention.
  • a first test method of a test apparatus 100 of an air discharge valve 110 used in a hydraulic actuator 1 for a power plant is as follows.
  • the hydraulic oil F is supplied into the main body 120 (S10).
  • step S10 the hydraulic oil F supplied into the main body 120 is discharged to the discharge line for the test from the first test unit 140.
  • the first test unit 140 in which the air discharge valve 110 is disposed in the discharge line is disposed (S30).
  • the gas is supplied into the main body 120 at a pressure corresponding to the set pressure of the hydraulic actuator 1 for the power plant (S50).
  • nitrogen gas is used as the gas supplied in step S50.
  • gas is supplied into the main body 120 in step S50, the hydraulic oil F inside the main body 120 is discharged to the discharge line according to the pressure of the gas.
  • at least one of the pressure applied to the air discharge valve 110 disposed in the first test unit 140 and the flow rate of the hydraulic oil F is measured (S70).
  • a second test method of the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for a power plant according to the embodiment of the present invention is as follows.
  • the hydraulic oil F is supplied into the main body 120 like the first test method (S100).
  • operation S100 the hydraulic oil F supplied into the main body 120 is discharged to the discharge line for the test from the first test unit 140.
  • the first test unit 140 in which the air discharge valve 110 is disposed in the discharge line is disposed (S110).
  • the gas is supplied to the body 120 at a pressure corresponding to the set pressure of the hydraulic actuator 1 for the power plant (S120).
  • the second test unit 160 is connected to the main body 120 and the discharge line is connected. It is closed (S140).
  • the hydraulic oil F is supplied into the main body 120 (S150).
  • S160 At least one of a pressure applied to the air discharge valve 110 disposed in the second test unit 160 by the hydraulic oil F and an outflow amount of the hydraulic oil F It is measured (S160).
  • a third test method of the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for a power plant according to the embodiment of the present invention is as follows.
  • the third test method illustrated in FIG. 15 includes first and second test methods.
  • the hydraulic oil F is supplied into the main body 120 (S300).
  • the hydraulic oil F supplied into the main body 120 is discharged to the discharge line for the test from the first test unit 140.
  • the first test unit 140 in which the air discharge valve 110 is disposed in the discharge line is disposed (S310).
  • the gas is supplied into the main body 120 at a pressure corresponding to the set pressure of the hydraulic actuator 1 for the power plant (S320).
  • the hydraulic oil (F) is discharged to the discharge line at least one of the pressure applied to the air discharge valve 110 disposed in the first test unit 140 and the amount of outflow of the hydraulic oil (F) is measured (S330).
  • the second test unit 160 is connected to the main body 120 and the discharge line is connected. It is closed (S340).
  • the hydraulic oil F is supplied into the main body 120 (S350).
  • the hydraulic oil F is supplied into the main body 120, at least one of a pressure applied to the air discharge valve 110 disposed in the second test unit 160 by the hydraulic oil F and an outflow amount of the hydraulic oil F Measured (S360).
  • the pressure in the main body 120 is measured (S370).
  • the first test unit and the second test unit can be used to test the operating characteristics of the air discharge valve in the actual operating environment of the hydraulic actuator for the power plant. Operational reliability of the valve can be secured.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

A test apparatus of an air discharging valve used in a hydraulic actuator for a power plant according to the present invention comprises: a main body which receives hydraulic oil and discharges the received hydraulic oil; an air discharging valve which selectively discharges and blocks air and the hydraulic oil; a first test unit which has the air discharging valve disposed thereon, is disposed on a discharging line where the hydraulic oil received in the main body is discharged, and measures at least one of the pressure, which is applied to the air discharging valve by the hydraulic oil which flows into the discharging line according to the supply pressure of gas supplied into the main body at a constant pressure, and the discharging amount of the hydraulic oil discharged via the air discharging valve; and a second test unit which has the air discharging valve disposed thereon, is connected to the main body, and measures at least one of the pressure, which is applied to the air discharging valve by the hydraulic oil supplied into the main body, and the discharging amount of the hydraulic oil discharged via the air discharging valve.

Description

발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치 및 이의 테스트 방법Test device for air discharge valve used in hydraulic actuator for power plant and test method thereof
본 발명은 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치 및 이의 테스트 방법에 관한 것으로서, 보다 상세하게는 발전소용 유압액추에이터에 실제로 사용되기 전에 공기배출밸브를 테스트 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치 및 이의 테스트 방법에 관한 것이다.The present invention relates to a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant and a test method thereof, and more particularly, to a hydraulic actuator for a power plant for testing an air discharge valve before being actually used in a hydraulic actuator for a power plant. The present invention relates to a test apparatus for an air discharge valve and a test method thereof.
일반적으로 화력 발전소 및 원자력 발전소에 설치되는 증기 터빈은 고압 터빈과 저압 터빈으로 구성된다. 그리고, 고압 터빈과 저압 터빈으로 유입되는 증기 및 터빈을 경유하여 배출되는 증기는 터빈 조속기 제어 계통 설비 장치에 의해 제어된다.In general, steam turbines installed in thermal and nuclear power plants are composed of a high pressure turbine and a low pressure turbine. The steam flowing into the high pressure turbine and the low pressure turbine and the steam discharged through the turbine are controlled by the turbine governor control system equipment.
여기서, 터빈 조속기 제어 계통 설비 장치는 증기의 압력 및 유량을 조절하는 터빈 밸브들 및 터빈 밸브들에 구동력을 제공하는 발전소용 유압액추에이터로 구성되는 것이 일반적이다. 이러한 발전소용 유압액추에이터는 공급 및 회수되는 유압유의 유체압에 따라 리니어 왕복 운동을 하는 피스톤과 피스톤을 작동 공간을 형성하며 유압유를 수용 및 배출하는 실린더로 구성된다.Here, the turbine governor control system equipment is generally composed of turbine valves for regulating the pressure and flow rate of steam and hydraulic actuators for power plants that provide driving power to the turbine valves. The hydraulic actuator for a power plant is composed of a piston for linear reciprocating motion and a cylinder for receiving and discharging the hydraulic oil according to the hydraulic pressure of the hydraulic oil supplied and recovered.
한편, 발전소용 유압액추에이터의 실린더로 유압유가 공급될 때 실린더 내부의 공기가 압축되기 때문에 압축 공기에 따른 폭발성에 따라 Seal(O-ring 등)이 파손될 수 있는 문제점이 있었다. 이러한 발전소용 유압액추에이터의 작동 시 실린더 내부에 잔존하는 공기의 압축에 따른 문제점을 해소하기 위해 본 출원인은 2011년 10월 26일자로 특허출원하여 2012년 7월12일자로 한국등록 특허공보 제10-1166689호인 “체크밸브 내장형 원자력 및 화력발전소 터빈밸브 제어 액추에이터”를 등록 받은 바가 있다. 본 출원인의 등록특허인 “체크밸브 내장형 원자력 및 화력발전소 터빈밸브 제어 액추에이터”는 피스톤 내부에 등록된 체크밸브의 구성을 배치하여 발전소용 유압액추에이터의 작동 시 공기와 함께 미량의 유압유를 배출하여 공기가 압축되어 폭발되는 문제점을 해소하였다.On the other hand, since the air inside the cylinder is compressed when the hydraulic oil is supplied to the cylinder of the hydraulic actuator for power plants, there was a problem that the seal (O-ring, etc.) may be broken according to the explosiveness of the compressed air. In order to solve the problems caused by the compression of the air remaining inside the cylinder when the hydraulic actuator for the power plant is operated, the applicant filed a patent on October 26, 2011, and filed on July 12, 2012. 1166689, “Turbine Valve Control Actuator with Built-in Check Valve, Nuclear and Thermal Power Plant”. Applicant's registered patent, “check valve built-in nuclear and thermal power plant turbine valve control actuator” has a check valve structure registered inside the piston to discharge a small amount of hydraulic oil together with air when operating the hydraulic actuator for power plants. The problem of compression and explosion has been solved.
그런데, 본 출원인의 특허출원하여 등록된 체크밸브는 발전소용 유압액추에이터의 피스톤에 장착될 때만 실질적으로 작동 특성을 확인할 수 있으므로, 요구되는 작동 특성을 벗어날 때는 피스톤으로부터 분리하고 재차 장착해야 되는 불편한 점이 있었다.However, since the check valve registered and applied by the present applicant can check the operating characteristics only when mounted on the piston of the hydraulic actuator for a power plant, there is an inconvenience in that it must be separated from the piston and remounted when the required operating characteristics are departed. .
본 발명의 목적은 발전소용 유압액추에이터에 장착하기 전에 발전소용 유압액추에이터의 작동 환경에서의 공기배출밸브의 작동 특성을 테스트할 수 있는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치 및 이의 테스트 방법을 제공하는 것이다.An object of the present invention is a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant that can test the operating characteristics of the air discharge valve in the operating environment of the hydraulic actuator for the power plant prior to mounting the hydraulic actuator for the power plant and a test method thereof. To provide.
상기 과제의 해결 수단은, 본 발명에 따라 유압유를 수용 및 수용된 유압유를 배출하는 본체와, 공기와 유압유를 선택적으로 배출 및 차단하는 공기배출밸브와, 상기 공기배출밸브가 배치되고 상기 본체에 수용된 유압유가 배출되는 배출라인에 배치되며 상기 본체 내부에 일정 압력으로 공급되는 가스의 공급 압력에 따라 상기 배출라인으로 유동되는 유압유에 의해 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 제1 테스트유닛과, 상기 공기배출밸브가 배치되고 상기 본체에 연결되며 상기 본체 내부에 공급되는 유압유에 의해 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 제2 테스트유닛을 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치에 의해 이루어진다.According to the present invention, there is provided a means for solving the hydraulic oil, the main body for discharging the hydraulic oil accommodated and accommodated, the air discharge valve for selectively discharging and blocking the air and hydraulic oil, and the hydraulic oil disposed in the main body and the air discharge valve is disposed Is disposed in a discharge line for discharging and the pressure acting on the air discharge valve by the hydraulic oil flowing to the discharge line according to the supply pressure of the gas supplied at a predetermined pressure inside the main body and the hydraulic oil discharged through the air discharge valve The first test unit for measuring at least one of the flow rate of the air discharge valve is disposed and connected to the main body and the pressure acting on the air discharge valve by the hydraulic oil supplied to the main body and the air discharge valve The second test unit for measuring at least one of the flow rate of the hydraulic oil flowing through the It is made by the test apparatus of the air discharge valve used in the hydraulic actuator for power plant comprising.
여기서, 바람직하게 상기 제1 테스트유닛에서 측정되는 압력은 상기 제2 테스트유닛에서 측정되는 압력 보다 상대적으로 저압일 수 있다.Here, preferably, the pressure measured in the first test unit may be relatively lower than the pressure measured in the second test unit.
또한, 더욱 바람직하게 상기 제1 테스트유닛은 상기 발전소용 유압액추에이터의 설정 압력으로 상기 공기배출밸브를 테스트 하고, 상기 제2 테스트유닛은 상기 설정 압력을 기준으로 상기 발전소용 유압액추에이터의 작동 압력으로 상기 공기배출밸브를 테스트 할 수 있다.Further, more preferably, the first test unit tests the air discharge valve at the set pressure of the hydraulic actuator for the power plant, and the second test unit is operated at the operating pressure of the hydraulic actuator for the power plant based on the set pressure. Air vent valves can be tested.
상기 제1 및 제2 테스트유닛에서 측정되는 상기 공기배출밸브에 작용되는 압력은 공기의 압력과 유압유의 압력을 포함할 수 있다.The pressure applied to the air discharge valves measured in the first and second test units may include air pressure and hydraulic oil pressure.
상기 제1 테스트유닛은 상기 공기배출밸브를 수용하며 상기 공기배출밸브를 사이에 두고 상기 본체로부터 상기 배출라인으로 유동되는 유압유가 공급 및 배출되는 유로를 형성하는 제1 테스트 블록과, 상기 공기배출밸브에 연결되어 상기 공기배출밸브에 작용되는 공기와 유압유의 압력을 측정하는 제1 압력측정부와, 상기 공기배출밸브를 통해 유출되는 유압유의 유출량을 측정하는 제1 유량측정부를 포함할 수 있다.The first test unit includes the first test block for receiving the air discharge valve and forming a flow path through which the hydraulic oil flowing from the main body to the discharge line is provided with the air discharge valve interposed therebetween, and the air discharge valve. It may be connected to the first pressure measuring unit for measuring the pressure of the air and hydraulic oil acting on the air discharge valve, and may include a first flow rate measuring unit for measuring the outflow amount of the hydraulic oil flowing through the air discharge valve.
상기 제1 테스트유닛은 상기 본체에 연결되어 상기 제1테스트 블록으로 유압유가 유동되도록 상기 본체 내부에 설정한 일정 압력으로 가스를 공급하는 가스공급부를 더 포함할 수 있다.The first test unit may further include a gas supply unit connected to the main body and supplying gas at a predetermined pressure set inside the main body such that hydraulic oil flows to the first test block.
상기 가스공급부에서 공급되는 가스는 질소 가스를 포함할 수 있다.The gas supplied from the gas supply part may include nitrogen gas.
바람직하게 상기 제1 테스트 블록에는 상기 유압유와 함께 상기 공기배출밸브로 유동되는 공기가 체류하는 공기 체류부가 형성되어 있을 수 있다.Preferably, the first test block may be provided with an air retention part in which the air flowing to the air discharge valve together with the hydraulic oil stays.
상기 제2 테스트유닛은 상기 본체의 상부에 배치되고 적어도 하나의 상기 공기배출밸브를 수용하며 상기 공기배출밸브를 사이에 두고 상기 본체 내부로 공급되는 유압유가 공급 및 배출되는 유로를 형성하는 제2 테스트 볼록과, 상기 공기배출밸브에 연결되어 상기 공기배출밸브에 작용되는 공기와 유압유의 압력을 측정하는 제2 압력측정부와, 상기 공기배출밸브를 통해 유출되는 유압유의 유출량을 측정하는 제2 유량측정부를 포함할 수 있다.The second test unit is disposed on an upper portion of the main body and accommodates at least one of the air discharge valve, the second test for forming a flow path for supplying and discharging the hydraulic oil supplied into the main body with the air discharge valve in between A second pressure measurement unit connected to the convex, the air discharge valve to measure the pressure of the air and hydraulic oil acting on the air discharge valve, and a second flow rate measurement to measure the flow rate of the hydraulic oil flowing out through the air discharge valve It may include wealth.
여기서, 상기 제2 테스트유닛은 상기 제2 테스트 블록에 수용된 적어도 하나의 상기 공기배출밸브에 대해 외부로부터 상기 본체 내부로 공급되는 유압유에 의해 발생되는 압력과 유압유의 유출량 중 적어도 어느 하나를 측정할 수 있다.Here, the second test unit may measure at least one of the pressure generated by the hydraulic oil supplied to the inside of the main body from the outside with respect to the at least one air discharge valve accommodated in the second test block and at least one of the flow rate of the hydraulic oil. have.
상기 본체의 기립 방향을 따라 일정 간격을 두고 배치되어, 상기 본체 내부의 압력을 측정하는 복수 개의 본체 압력측정유닛을 더 포함할 수 있다.The apparatus may further include a plurality of main body pressure measuring units disposed at predetermined intervals along a standing direction of the main body to measure the pressure inside the main body.
상기 공기배출밸브는 공기와 유압유를 배출하는 배출유로가 형성된 밸브몸체와, 상기 밸브몸체의 내부에 배치되고 상기 배출유로와 연통하는 오리피스를 형성하며 유압유에 의해 상기 배출유로와 상기 오리피스가 연통 및 연통 해제되는 위치 사이에서 왕복 이동하는 밸브 스풀과, 상기 밸브몸체의 내부에 배치되어 상기 밸브 스풀에 탄성력을 제공하는 탄성부재를 포함할 수 있다.The air discharge valve forms a valve body having a discharge flow path for discharging air and hydraulic oil, and an orifice disposed in the valve body and communicating with the discharge flow path, and the discharge flow path and the orifice communicate and communicate with each other by hydraulic oil. It may include a valve spool reciprocating between the release position and the elastic member disposed in the valve body to provide an elastic force to the valve spool.
또한, 상기 공기배출밸브는 상기 밸브 스풀의 왕복 이동 방향을 따라 상기 밸브몸체와 상기 밸브 스풀 중 어느 하나에 일정 간격을 두고 상기 밸브몸체와 상기 밸브 스풀 사이의 틈새 보다 상대적으로 큰 폭을 가지고 복수 개로 형성되어, 상기 틈새로 유동되는 유압유를 교축 작용하는 교축 작용부를 더 포함할 수 있다.In addition, the air discharge valve has a plurality of relatively larger width than the gap between the valve body and the valve spool at a predetermined interval in any one of the valve body and the valve spool along the reciprocating direction of the valve spool. It may further include a throttling action portion for throttling the hydraulic oil flowing into the gap.
한편, 상기 과제의 해결 수단은, 본 발명에 따라 본체, 공기와 유압유를 선택적으로 배출 및 차단하는 공기배출밸브, 각각 상기 공기배출밸브가 배치된 제1 테스트유닛 및 제2 테스트유닛을 갖는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치를 포함하고, (a) 상기 본체 내부에 유압유를 공급하는 단계와, (b) 상기 제 1테스트유닛을 상기 본체 내부에 수용된 유압유가 배출되는 배출라인에 배치하고 상기 본체 내부에 상기 발전소용 유압액추에이터의 설정 압력에 상당한 압력으로 가스를 공급하는 단계와, (c) 상기 본체 내부에 공급된 가스의 압력에 따라 상기 배출라인으로 배출되는 유압유에 의해 상기 제1 테스트유닛에 배치된 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 단계를 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법에 의해서도 이루어진다.On the other hand, the means for solving the problem, the power plant having a main body, an air discharge valve for selectively discharging and blocking the air and hydraulic oil, each of the first test unit and the second test unit in which the air discharge valve is disposed A test apparatus for an air discharge valve used in a hydraulic actuator, comprising: (a) supplying hydraulic oil to the inside of the main body, and (b) the first test unit to a discharge line through which the hydraulic oil contained in the main body is discharged. Arranging and supplying gas into the main body at a pressure corresponding to the set pressure of the hydraulic actuator for the power plant; and (c) the hydraulic oil discharged to the discharge line according to the pressure of the gas supplied into the main body. 1 at least the pressure applied to the air discharge valve disposed in the test unit and the amount of hydraulic oil flowing out through the air discharge valve Power plant characterized in that it comprises the step of measuring one slow made by the test method of the test device of the air discharge valve used in the hydraulic actuator.
또한, 상기 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법은 (d) 상기 제2 테스트유닛을 상기 본체에 연결하고 상기 배출라인을 폐쇄하는 단계와, (e) 상기 본체 내부에 유압유를 공급하는 단계와, (f) 상기 본체 내부에 공급되는 유압유에 의해 상기 제2 테스트유닛에 배치된 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 단계를 더 포함할 수 있다.In addition, the test method of the test device for the air discharge valve used in the hydraulic actuator for the power plant is (d) connecting the second test unit to the main body and closing the discharge line, (e) inside the main body Supplying hydraulic oil, and (f) at least one of a pressure applied to the air discharge valve disposed in the second test unit by the hydraulic oil supplied inside the main body, and an outflow amount of the hydraulic oil discharged through the air discharge valve. It may further comprise the step of measuring one.
여기서, 상기 (c) 단계에서 상기 제1 테스트유닛에 배치된 상기 공기배출밸브는 상기 발전소용 유압액추에이터에 적용되는 설정 압력에 따른 압력과 유압유의 유출량을 적어도 어느 하나를 측정할 수 있다.Here, in the step (c), the air discharge valve disposed in the first test unit may measure at least one of a pressure and an outflow amount of hydraulic oil according to a set pressure applied to the hydraulic actuator for the power plant.
반면, 상기 (f) 단계에서 상기 제2 테스트유닛에 배치된 상기 공기배출밸브는 상기 발전소용 유압액추에이터에 적용되는 작동 압력에 따른 압력과 유압유의 유출량 중 적어도 어느 하나를 측정할 수 있다.On the other hand, the air discharge valve disposed in the second test unit in the step (f) may measure at least one of the pressure and the amount of hydraulic oil outflow according to the operating pressure applied to the hydraulic actuator for the power plant.
상기 제1 및 제2 테스트유닛에서 측정되는 상기 공기배출밸브에 작용되는 압력은 공기의 압력과 유압유의 압력을 포함할 수 있다.The pressure applied to the air discharge valves measured in the first and second test units may include air pressure and hydraulic oil pressure.
상기 제1 테스트유닛에서 측정되는 압력은 상기 제2 테스트유닛에서 측정되는 압력 보다 상대적으로 저압인 것이 바람직하다.The pressure measured in the first test unit is preferably lower than the pressure measured in the second test unit.
상기 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치는 상기 본체의 기립 방향을 따라 일정 간격을 두고 배치되어 상기 본체 내부의 압력을 측정하는 복수 개의 본체 압력측정유닛을 더 포함하고, 상기 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법은 (g) 복수 개의 상기 본체 압력측정유닛을 이용하여 상기 본체 내부에 압력을 측정하는 단계를 더 포함할 수 있다.The apparatus for testing an air discharge valve used in the hydraulic actuator for the power plant further includes a plurality of main body pressure measuring units arranged at regular intervals along a standing direction of the main body to measure the pressure inside the main body, The test method of the test apparatus of the air discharge valve used in the hydraulic actuator may further comprise the step of measuring the pressure inside the main body by using a plurality of the main body pressure measuring unit.
상기 (b) 단계에서 상기 본체 내부에 공급되는 가스는 질소 가스를 포함할 수 있다.In the step (b), the gas supplied into the main body may include nitrogen gas.
기타 실시 예들의 구체적인 사항들은 상세한 설명 및 도면들에 포함되어 있다.Specific details of other embodiments are included in the detailed description and drawings.
본 발명에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치 및 이의 테스트 방법의 효과는 다음과 같다.Effects of the test device and the test method of the air discharge valve used in the hydraulic actuator for power plants according to the present invention are as follows.
첫째, 발전소용 유압액추에이터에 공기배출밸브를 장착하기 전에 제1 테스트유닛과 제2 테스트유닛을 이용하여 발전소용 유압액추에이터의 실제 운전 환경에서의 공기배출밸브의 작동 특성을 테스트 할 수 있으므로, 공기배출밸브의 작동 신뢰성을 확보할 수 있다.First, before the air discharge valve is mounted on the hydraulic actuator for power plant, the first test unit and the second test unit can be used to test the operating characteristics of the air discharge valve in the actual operating environment of the hydraulic actuator for the power plant. Operational reliability of the valve can be secured.
둘째, 발전소용 유압액추에이터에 공기배출밸브를 장착하기 전에 공기배출밸브를 테스트 하여 추후 공기배출밸브 장착 후에 공기배출밸브에 대한 설정 조정 소요 시간을 감소할 수 있으므로, 발전소용 유압액추에이터의 응동 신뢰성 및 생산성을 향상시킬 수 있다.Second, it is possible to reduce the time required for setting and adjusting the air discharge valve after installing the air discharge valve by testing the air discharge valve before installing the air discharge valve in the hydraulic actuator for the power plant, so that the response reliability and productivity of the hydraulic actuator for the power plant can be reduced. Can improve.
도 1은 발전소용 유압액추에이터의 제1 작동 단면도,1 is a first operation cross-sectional view of a hydraulic actuator for a power plant,
도 2는 발전소용 유압액추에이터의 제2 작동 단면도,2 is a second operation cross-sectional view of the hydraulic actuator for power plants,
도 3은 도 1의 ‘A’영역에 도시된 공기배출밸브의 제1 작동 단면도,3 is a first cross-sectional view of the air discharge valve shown in region 'A' of FIG.
도 4는 도 1의 ‘B’영역에 도시된 공기배출밸브의 제2 작동 단면도,4 is a second cross-sectional view of the air discharge valve shown in the area 'B' of FIG.
도 5는 도 3 및 도 4에 도시된 공기배출밸브에 대한 다른 실시 예의 작동 단면도,5 is an operation cross-sectional view of another embodiment of the air discharge valve shown in FIGS. 3 and 4;
도 6은 도 5에 도시된 ‘C’영역의 확대 단면도,6 is an enlarged cross-sectional view of the region 'C' shown in FIG. 5,
도 7은 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 평면도,7 is a plan view of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention;
도 8은 도 7에 도시된 'ⅤⅢ-ⅤⅢ' 선의 단면도,FIG. 8 is a cross-sectional view taken along the line 'VIII-VIII' shown in FIG. 7;
도 9는 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제어블록도,9 is a control block diagram of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention;
도 10은 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제1 테스트유닛에 대한 작동 단면도,10 is an operation cross-sectional view of a first test unit of a test apparatus of an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention;
도 11은 도 10에 도시된 ‘D’영역의 확대 단면도,FIG. 11 is an enlarged cross-sectional view of the region 'D' shown in FIG. 10;
도 12는 본 발명의 실시 예에 따른 제2 테스트유닛에 대한 작동 단면도,12 is an operation cross-sectional view of a second test unit according to an embodiment of the present invention;
도 13은 도 7에 도시된 'ⅩⅢ-ⅩⅢ' 선의 일부 단면도,FIG. 13 is a partial cross-sectional view of the line 'XIII-XIII' shown in FIG. 7;
도 14는 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제1 테스트 방법 흐름도,14 is a flowchart illustrating a first test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention;
도 15는 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제2 테스트 방법 흐름도,15 is a flowchart illustrating a second test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention;
도 16은 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제3 테스트 방법 흐름도이다.16 is a flowchart illustrating a third test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention.
도 1은 발전소용 유압액추에이터의 제1 작동 단면도, 도 2는 발전소용 유압액추에이터의 제2 작동 단면도, 도 3은 도 1의 ‘A’영역에 도시된 공기배출밸브의 제1 작동 단면도, 그리고 도 4는 도 1의 ‘B’영역에 도시된 공기배출밸브의 제2 작동 단면도이다.1 is a first operating cross-sectional view of a hydraulic actuator for a power plant, FIG. 2 is a second operating cross-sectional view of a hydraulic actuator for a power plant, FIG. 3 is a first operating cross-sectional view of an air discharge valve shown in region 'A' of FIG. 1, and FIG. 4 is a second operation cross-sectional view of the air discharge valve shown in the 'B' region of FIG.
도 1 내지 도 4에 도시된 바와 같이, 발전소용 유압액추에이터(1)는 실린더(10), 피스톤(30) 및 공기배출밸브(110)를 포함한다. 여기서, 피스톤(30)에는 공기배출밸브(110)가 배치되어 공기와 유압유(F)를 선택적으로 배출 및 차단한다. 상세하게 도 1에 도시된 발전소용 유압액추에이터(1)의 실린더(10)에 유압유(F)가 공급되면, 도 2에 도시된 발전소용 유압액추에이터(1)와 같이 피스톤(30)이 유압유(F)에 의해 상승한다. 이러한 발전소용 유압액추에이터(1)에 작동 과정에 관련된 공기배출밸브(110)의 작동은 도 3 및 도 4에 더욱 상세하게 도시되어 있다.1 to 4, the hydraulic actuator 1 for a power plant includes a cylinder 10, a piston 30, and an air discharge valve 110. Here, the air discharge valve 110 is disposed in the piston 30 to selectively discharge and block the air and the hydraulic oil (F). In detail, when the hydraulic oil F is supplied to the cylinder 10 of the hydraulic actuator 1 for a power plant shown in FIG. 1, the piston 30 is connected to the hydraulic oil F as shown in the hydraulic actuator 1 for the power plant shown in FIG. 2. Rise by). The operation of the air discharge valve 110 related to the operation of the hydraulic actuator 1 for the power plant is shown in more detail in FIGS. 3 and 4.
한편, 도 5는 도 3 및 도 4에 도시된 공기배출밸브에 대한 다른 실시 예의 작동 단면도이고, 도 6은 도 5에 도시된 ‘C’영역의 확대 단면도이다.FIG. 5 is a cross-sectional view illustrating another embodiment of the air discharge valve illustrated in FIGS. 3 and 4, and FIG. 6 is an enlarged cross-sectional view of a region 'C' shown in FIG. 5.
도 5 및 도 6에 도시된 바와 같이, 공기배출밸브(110)는 도 3 및 도 4에 도시된 공기배출밸브(110)와 다른 구성 및 특징을 가지고 있다. 이러한 도 3 내지 도 6에 도시된 공기배출밸브(110)는 본 발명의 실시 예에 따른 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)에 사용되므로 이하에서 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)를 설명할 때 상세히 설명하기로 한다.As shown in Figures 5 and 6, the air discharge valve 110 has a different configuration and features than the air discharge valve 110 shown in Figs. The air discharge valve 110 shown in FIGS. 3 to 6 is used in the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for power plants according to the embodiment of the present invention. The test apparatus 100 of the air discharge valve 110 used for the hydraulic actuator 1 for power plants will be described in detail.
이하, 본 발명의 실시 예에 따른 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)에 대해 첨부된 도면을 참조하여 상세히 설명한다.Hereinafter, a test apparatus 100 of an air discharge valve 110 used in a hydraulic actuator 1 for a power plant according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
설명하기에 앞서, 본 발명의 실시 예에 따른 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)에는 도 3 내지 도 6에 도시된 2개의 공기배출밸브(110) 중 적어도 어느 하나가 사용될 수 있음을 미리 밝혀둔다. 또한, 이하에서 설명되는 공기배출밸브(110)의 구성에 대한 도면 부호는 도 3 내지 도 6에 명시된 도면 부호로 동일하게 기재하였음을 미리 밝혀둔다. 더불어, 공기배출밸브(110)의 상세한 설명은 도 3 내지 도 6에 도시된 도면을 인용하여 함께 설명한다.Prior to the description, the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for power plants according to the embodiment of the present invention has two air discharge valves 110 shown in FIGS. It is noted in advance that at least one of) may be used. In addition, the reference numerals for the configuration of the air discharge valve 110 to be described below are previously described with the same reference numerals specified in FIGS. In addition, the detailed description of the air discharge valve 110 will be described with reference to the drawings shown in FIGS.
도 7은 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 평면도, 도 8은 도 7에 도시된 'ⅤⅢ-ⅤⅢ' 선의 단면도, 그리고 도 9는 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제어블록도이다.7 is a plan view of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention, FIG. 8 is a sectional view of the line 'VIII-VIII' shown in FIG. 7, and FIG. 9 is an embodiment of the present invention. The control block diagram of the test apparatus of the air discharge valve used for the hydraulic actuator for power plants according to the example.
도 7 내지 도 9에 도시된 바와 같이, 본 발명의 실시 예에 따른 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)(이하, 테스트 장치로 명시함)는 공기배출밸브(110), 본체(120), 제1 테스트유닛(140) 및 제2 테스트유닛(160)을 포함한다. 또한, 본 발명의 실시 예에 따른 테스트 장치(100)는 본체, 공기배출밸브(110), 측정유닛(170), 제어부(180) 및 디스플레이부(190)를 더 포함한다.As illustrated in FIGS. 7 to 9, the test apparatus 100 (hereinafter, referred to as a test apparatus) of the air discharge valve 110 used in the hydraulic actuator 1 for a power plant according to the embodiment of the present invention is It includes an air discharge valve 110, the main body 120, the first test unit 140 and the second test unit 160. In addition, the test apparatus 100 according to an embodiment of the present invention further includes a main body, an air discharge valve 110, a measurement unit 170, a controller 180, and a display 190.
공기배출밸브(110)는 공기와 유압유(F)를 선택적으로 배출 및 차단한다. 공기배출밸브(110)는 상술한 도 3 내지 도 6에 도시된 바와 같이, 2개의 구성과 특징으로 마련된다. 공기배출밸브(110)는 실질적으로 발전소용 유압액추에이터(1)에 장착되는 것으로서, 본 발명의 테스트 장치(100)에 배치되어 제1 테스트유닛(140) 및 제2 테스트유닛(160)의 작동에 따라 테스트 된다.The air discharge valve 110 selectively discharges and blocks air and hydraulic oil (F). The air discharge valve 110 is provided with two configurations and features, as shown in Figures 3 to 6 described above. The air discharge valve 110 is substantially mounted to the hydraulic actuator 1 for the power plant, and is disposed in the test apparatus 100 of the present invention to operate the first test unit 140 and the second test unit 160. Tested accordingly.
상술한 도 3 및 도 4에 도시된 공기배출밸브(110)는 밸브몸체(112), 밸브 스풀(114) 및 탄성부재(116)를 포함한다. 밸브몸체(112)는 공기와 유압유(F)를 배출하는 배출유로(112a)를 형성한다. 밸브몸체(112)의 내부에는 밸브 스풀(114)과 탄성부재(116)가 수용된다. 밸브 스풀(114)은 유압유(F)의 압력 상태에 따라 선택적으로 작동한다. 상세히 밸브 스풀(114)은 유압유(F)의 압력 상태에 따라 승강 운동된다. 밸브몸체(112)에 수용되는 스풀몸체(114a), 공기와 유압유(F)가 유입되는 유입유로(114b) 및 배출유로(112a)와 연통하는 오리피스(orifice)(114c)를 포함한다. 탄성부재(116)는 밸브몸체(112)의 내부에 배치되어 밸브 스풀(114)에 탄성력을 제공한다. 탄성부재(116)는 승강된 밸브 스풀(114)을 하강시키도록 밸브 스풀(114)에 탄성력을 제공한다.3 and 4, the air discharge valve 110 includes a valve body 112, a valve spool 114, and an elastic member 116. The valve body 112 forms a discharge passage 112a for discharging air and hydraulic oil (F). The valve spool 114 and the elastic member 116 are accommodated in the valve body 112. The valve spool 114 is selectively operated according to the pressure state of the hydraulic oil (F). In detail, the valve spool 114 is moved up and down in accordance with the pressure state of the hydraulic oil (F). A spool body 114a accommodated in the valve body 112, an inflow passage 114b through which air and hydraulic oil F are introduced, and an orifice 114c in communication with the discharge passage 112a. The elastic member 116 is disposed inside the valve body 112 to provide elastic force to the valve spool 114. The elastic member 116 provides an elastic force to the valve spool 114 to lower the elevated valve spool 114.
밸브 스풀(114)은 도 3에 도시된 바와 같이 공급되는 유압유(F)를 배출하도록 배출유로(112a)와 오리피스(114c)가 연통하는 연통위치 상에 위치된다. 이렇게 밸브 스풀(114)이 연통위치 상에 위치될 때 유압유(F)와 혼입된 공기 또는 체류되던 공기는 유압유(F)와 함께 공기배출밸브(110)를 통해 배출된다. 밸브 스풀(114)이 연통위치 상에서 공기와 미량의 유압유(F)를 배출함에 따라 발전소용 유압액추에이터(1)에 공기배출밸브(11)를 장착할 때 공기의 압축에 따른 Seal(O-ring 등)의 손실을 방지할 수 있다.The valve spool 114 is located on the communication position where the discharge passage 112a and the orifice 114c communicate with each other to discharge the hydraulic oil F supplied as shown in FIG. 3. When the valve spool 114 is located in the communication position in this way, the air mixed with the hydraulic oil F or the air that has stayed is discharged through the air discharge valve 110 together with the hydraulic oil F. As the valve spool 114 discharges air and a small amount of hydraulic oil F in a communication position, a seal (O-ring, etc.) according to the compression of air when the air discharge valve 11 is mounted on the hydraulic actuator 1 for a power plant ) Can be prevented.
밸브 스풀(114)은 도 4에 도시된 바와 같이 실질적으로 유압유(F)가 저압일 때에서 지속적인 유압유(F)의 공급에 따라 공기와 미량의 유압유(F)가 공기배출밸브(110)를 통해 배출될 때, 밸브 스풀(114)은 유압유(F)의 유체압에 의해 상승하여 오리피스(114c)와 배출유로(112a)를 차단하는 차단위치 상에 위치한다.As shown in FIG. 4, the valve spool 114 is configured to supply air and a small amount of hydraulic oil F through the air discharge valve 110 according to the continuous supply of the hydraulic oil F when the hydraulic oil F is at a low pressure. When discharged, the valve spool 114 is positioned on a blocking position for raising by the fluid pressure of the hydraulic oil F to block the orifice 114c and the discharge passage 112a.
또한, 상술한 도 5 및 도 6에 도시된 공기배출밸브(110)는 밸브몸체(112), 밸브 스풀(114), 탄성부재 및 교축 작용부(870)를 포함한다. 도 5 및 도 6에 도시된 공기배출밸브(110)의 밸브몸체(112), 밸브 스풀(114) 및 탄성부재(116)는 형상에서 미차가 있을 뿐, 실질적으로 도 3 및 도 4에 도시된 공기배출밸브(110)와 작동 과정은 동일하므로 상세한 설명은 생략한다.In addition, the air discharge valve 110 shown in FIG. 5 and FIG. 6 includes a valve body 112, a valve spool 114, an elastic member, and an throttling action portion 870. The valve body 112, the valve spool 114, and the elastic member 116 of the air discharge valve 110 shown in FIGS. 5 and 6 are merely different from each other, and are substantially shown in FIGS. 3 and 4. Since the operation process is the same as the air discharge valve 110, a detailed description thereof will be omitted.
교축 작용부(118)는 밸브 스풀(114)의 이동 방향을 따라 밸브몸체(112)와 밸브 스풀(114) 중 어느 하나에 일정 간격을 두고 밸브몸체(112)와 밸브 스풀(114) 사이의 틈새(G) 보다 상대적으로 큰 폭을 가지고 복수 개로 형성되어, 틈새(G)로 유동되는 유압유(F)를 교축 작용한다. 교축 작용부(118)는 밸브 스풀(114)이 연통위치에 위치될 때 틈새(G)로 유동하는 유압유(F)를 교축 작용한다. 상세하게 교축 작용부(118)는 틈새(G)의 유동 면적 보다 상대적으로 크기 때문에 틈새(G)에서 교축 작용부(118)로 유동된 유압유(F)에는 압력 강하가 발생한다. 공기는 유압유(F)의 입자 보다 작고 속도가 빠르기 때문에 교축 작용부(118)에 교축 작용에 의해 지속적으로 배출된다.The throttling action portion 118 is provided with a gap between the valve body 112 and the valve spool 114 at a predetermined distance along either of the valve body 112 and the valve spool 114 along the moving direction of the valve spool 114. It has a relatively larger width than (G) and is formed in plural, and throttles the hydraulic oil F which flows into the clearance G. The throttling action 118 throttles the hydraulic oil F flowing into the gap G when the valve spool 114 is located in the communication position. In detail, since the throttle action portion 118 is relatively larger than the flow area of the gap G, a pressure drop occurs in the hydraulic oil F flowing from the gap G to the throttle action portion 118. Air is continuously discharged by the throttling action in the throttling action portion 118 because the air is smaller than the particles of the hydraulic oil F and is fast.
복수 개의 교축 작용부(118)는 틈새(G)로 유동되는 유압유(F)의 유동 방향을 따라 순차적으로 압력을 강하하며, 공기와 유압유(F)를 배출유로(112a)로 안내한다. 한편, 본 발명의 교축 작용부(118)는 틈새(G)를 사이에 두고 배치된 밸브몸체(112)의 내부면과 밸브 스풀(114)의 외부면에 동일한 압력을 제공하여 밸브 스풀(114)의 편심 이동을 저지한다.The plurality of throttling action portions 118 sequentially drop the pressure along the flow direction of the hydraulic oil F flowing into the gap G, and guide the air and the hydraulic oil F to the discharge passage 112a. On the other hand, the throttle action portion 118 of the present invention provides the same pressure to the inner surface of the valve body 112 and the outer surface of the valve spool 114 disposed with a gap (G) between the valve spool 114 To stop the eccentric movement of.
또한, 교축 작용부(118)는 틈새(G)를 통해 유동되는 유압유(F)에 함유된 이물질을 수용한다. 즉, 교축 작용부(118)로 유동된 이물질은 재차 틈새(G)로 유동하지 못 하고 교축 작용부(118)에 수용된다. 그러면, 밸브몸체(112)와 밸브 스풀(114) 사이에 이물질이 유동되는 것을 방지할 수 있으므로, 밸브몸체(112)와 밸브 스풀(114) 사이에 윤활력 저하를 방지할 수 있다.In addition, the throttle action portion 118 accommodates the foreign matter contained in the hydraulic oil (F) flowing through the gap (G). That is, the foreign matter flowing into the throttling action part 118 does not flow into the gap G again and is accommodated in the throttling action part 118. Then, since foreign matters can be prevented from flowing between the valve body 112 and the valve spool 114, a decrease in lubricating force can be prevented between the valve body 112 and the valve spool 114.
다음으로 본체(120)는 유압유(F)를 수용 및 수용된 유압유(F)를 배출한다. 본체(120)는 수용된 유압유(F)가 제1 테스트유닛(140)으로 유동되도록 유압유(F)를 배출 또는 제2 테스트유닛(160)에 유압유(F)를 공급한다. 본체(120)는 하우징(122), 공급배관(124), 배출배관(126) 및 가스 공급배관(124)을 포함한다.Next, the main body 120 receives the hydraulic oil F and discharges the hydraulic oil F received therein. The main body 120 discharges the hydraulic oil F or supplies the hydraulic oil F to the second test unit 160 so that the received hydraulic oil F flows to the first test unit 140. The main body 120 includes a housing 122, a supply pipe 124, a discharge pipe 126, and a gas supply pipe 124.
하우징(122)은 통 형상으로 마련되어 유압유(F)를 수용한다. 공급배관(124)은 하우징(122)과 미도시된 유압유 공급부를 상호 연결하고 유압유 공급부로부터 제공된 유압유(F)를 하우징(122)으로 공급한다. 배출배관(126)은 하우징(122)과 제1 테스트유닛(140) 사이에 배치되어 하우징(122)으로부터 배출되는 유압유(F)의 배출라인을 형성한다. 가스 공급배관(124)은 하우징(122)과 후술할 가스공급부(148)를 상호 연결하여 제1 테스트유닛(140)의 작동 시 가스공급부(148)로부터 제공된 가스를 하우징(122)으로 안내한다.The housing 122 is provided in a cylindrical shape to accommodate the hydraulic oil F. The supply pipe 124 interconnects the housing 122 and the hydraulic oil supply unit (not shown) and supplies the hydraulic oil F provided from the hydraulic oil supply unit to the housing 122. The discharge pipe 126 is disposed between the housing 122 and the first test unit 140 to form a discharge line of the hydraulic oil F discharged from the housing 122. The gas supply pipe 124 interconnects the housing 122 and the gas supply unit 148 to be described later to guide the gas provided from the gas supply unit 148 to the housing 122 when the first test unit 140 is operated.
도 10은 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제1 테스트유닛에 대한 작동 단면도이고, 도 11은 도 10에 도시된 ‘D’영역의 확대 단면도이다.FIG. 10 is an operation cross-sectional view of a first test unit of a test apparatus of an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention, and FIG. 11 is an enlarged cross-sectional view of a region 'D' shown in FIG. 10. .
도 10 및 도 11에 도시된 바와 같이, 제1 테스트유닛(140)은 공기배출밸브(110)를 수용하고 본체(120)에 수용된 유압유(F)가 배출되는 배출라인에 배치된다. 제1 테스트유닛(140)은 본체(120) 내부에 일정 압력으로 공급되는 가스의 공급 압력에 따라 배출라인으로 유동되는 유압유(F)에 의해 공기배출밸브(110)에 작용되는 압력과 공기배출밸브(110)를 통해 유출되는 유압유(F)의 유출량 중 적어도 어느 하나를 측정한다. 실질적으로 제1 테스트유닛(140)은 도 1에 도시된 발전소용 유압액추에이터(1)에서 저압의 유압유(F)가 공급될 때와 동일한 환경을 조성하여 공기배출밸브(110)를 테스트 한다. 본 발명의 일 실시 예로서, 제1 테스트유닛(140)은 제1 테스트 블록(142), 제1 압력측정부(144), 제1 유량측정부(146) 및 가스공급부(148)를 포함한다.10 and 11, the first test unit 140 is disposed in the discharge line for receiving the air discharge valve 110 and the hydraulic oil (F) accommodated in the main body 120 is discharged. The first test unit 140 is a pressure and an air discharge valve acting on the air discharge valve 110 by the hydraulic oil (F) flowing to the discharge line in accordance with the supply pressure of the gas supplied at a predetermined pressure inside the main body 120 At least one of the outflow amount of the hydraulic oil (F) flowing through the 110 is measured. Substantially, the first test unit 140 creates the same environment as the low pressure hydraulic oil F is supplied from the hydraulic actuator 1 for the power plant shown in FIG. 1 to test the air discharge valve 110. In one embodiment of the present invention, the first test unit 140 includes a first test block 142, a first pressure measuring unit 144, a first flow measuring unit 146, and a gas supply unit 148. .
제1 테스트 블록(142)은 공기배출밸브(110)를 수용하여 공기배출밸브(110)를 사이에 두고 유로가 형성된 제1 블록본체(142a) 및 공기가 체류하는 공기 체류부(142b)를 포함한다. 여기서, 공기 체류부(142b)는 유압유(F)와 함께 공기배출밸브(110)로 유동되는 공기가 체류하는 공간을 형성한다. 상세하게 공기 체류부(142b)는 실질적인 발전소용 유압액추에이터(1)와 동일한 환경을 조성하기 위해 실린더(10) 내부에 체류하는 공기량을 고려하여 유압유(F)와 함께 유동되는 공기의 체류 공간을 형성한다. 이렇게, 공기 체류부(142b)가 마련되어 발전소용 유압액추에이터(1)의 저압상태에서 공기배출밸브(110)에 작용 또는 배출되는 공기의 양을 보상할 수 있다.The first test block 142 accommodates the air discharge valve 110, and includes a first block body 142a having a flow path formed therebetween with the air discharge valve 110 interposed therebetween, and an air retention part 142b in which air stays. do. Here, the air reservoir 142b forms a space in which the air flowing to the air discharge valve 110 together with the hydraulic oil F stays. In detail, the air reservoir 142b forms a residence space of the air flowing together with the hydraulic oil F in consideration of the amount of air staying inside the cylinder 10 to create a substantially same environment as the hydraulic actuator 1 for the power plant. do. In this way, the air reservoir 142b is provided to compensate for the amount of air acting on or discharged from the air discharge valve 110 in the low pressure state of the hydraulic actuator 1 for the power plant.
제1 압력측정부(144)는 공기배출밸브(110)에 연결되어 공기배출밸브(110)에 작용되는 압력을 측정한다. 제1 압력측정부(144)에서 측정되는 압력은 공기의 압력과 유압유(F)의 압력을 포함한다. 물론, 후술할 제2 압력측정부(164)도 제1 압력측정부(144)와 동일하게 공기의 압력과 유압유(F)의 압력을 측정한다. 그리고, 제1 유량측정부(146)는 공기배출밸브(110)를 통해 유출되는 유압유(F)의 유출량을 측정한다.The first pressure measuring unit 144 is connected to the air discharge valve 110 to measure the pressure acting on the air discharge valve 110. The pressure measured by the first pressure measuring unit 144 includes a pressure of air and a pressure of hydraulic oil (F). Of course, the second pressure measuring unit 164 to be described later also measures the pressure of the air and the pressure of the hydraulic oil (F) in the same manner as the first pressure measuring unit 144. In addition, the first flow rate measuring unit 146 measures the outflow amount of the hydraulic oil F flowing out through the air discharge valve 110.
가스공급부(148)는 제1 테스트 블록(142)으로 유압유(F)가 유동되도록 본체(120) 내부에 일정 압력의 가스를 공급한다. 이러한 가스공급부(148)는 실질적인 발전소용 유압액추에이터(1)와 동일한 설정 압력이 제1 테스트유닛(140)에 적용되도록 가스를 공급한다. 예를 들어, 발전소용 유압액추에이터(1)의 설정 압력이 10bar일 때, 가스공급부(148)는 제1 테스트유닛(140)으로 10bar에 해당하는 유압유(F)의 압력이 적용될 수 있도록 본체(120) 내부에 10bar의 가스를 공급한다. 이렇게 가스공급부(148)로부터 공급된 10bar의 가스는 본체(120) 내부에 수용된 유압유(F)에 10bar의 압력을 제공함에 따라 유압유(F)는 10bar의 압력으로 배출라인을 따라 제1 테스트유닛(140)으로 유동된다. 그러면, 제1 테스트유닛(140)의 공기배출밸브(110)에 연결된 제1 압력측정부(144)와 제1 유량측정부(146)는 각각 압력과 유량을 측정한다. 가스공급부(148)로부터 공급되는 가스는 본 발명의 일 실시 예로서, 질소 가스를 포함한다.The gas supply unit 148 supplies a gas having a predetermined pressure inside the main body 120 such that the hydraulic oil F flows to the first test block 142. The gas supply unit 148 supplies a gas such that substantially the same set pressure as the hydraulic actuator 1 for the power plant is applied to the first test unit 140. For example, when the set pressure of the hydraulic actuator 1 for the power plant is 10 bar, the gas supply unit 148 is the body 120 so that the pressure of the hydraulic oil F corresponding to 10 bar to the first test unit 140 can be applied. ) Supply 10 bar of gas inside. Thus, the 10 bar gas supplied from the gas supply unit 148 provides a pressure of 10 bar to the hydraulic oil F accommodated in the main body 120, so that the hydraulic oil F is connected to the first test unit along the discharge line at a pressure of 10 bar. 140). Then, the first pressure measuring unit 144 and the first flow measuring unit 146 connected to the air discharge valve 110 of the first test unit 140 measure the pressure and the flow rate, respectively. The gas supplied from the gas supply unit 148 includes nitrogen gas as an embodiment of the present invention.
상술한 제1 테스트유닛(140)의 공기배출밸브(110)에 대한 테스트 과정은 공급배관(124)의 공급라인을 폐쇄하고, 배출배관(126)의 배출라인과 가스 공급배관(124)의 가스공급라인을 개방하여 이루어진다.The test procedure for the air discharge valve 110 of the first test unit 140 described above closes the supply line of the supply pipe 124 and discharges the gas from the discharge line of the discharge pipe 126 and the gas supply pipe 124. This is done by opening the supply line.
다음으로 도 12는 본 발명의 실시 예에 따른 제2 테스트유닛에 대한 작동 단면도이고, 도 13은 도 7에 도시된 'ⅩⅢ-ⅩⅢ' 선의 일부 단면도이다.Next, FIG. 12 is an operation cross-sectional view of a second test unit according to an exemplary embodiment of the present invention, and FIG. 13 is a partial cross-sectional view of the line 'XIII-XIII' shown in FIG. 7.
제2 테스트유닛(160)은 도 12 및 도 13에 도시된 바와 같이, 공기배출밸브(110)를 수용하고 본체(120)에 연결된다. 제2 테스트유닛(160)은 본체(120) 내부에 공급되는 유압유(F)에 의해 공기배출밸브(110)에 작용되는 압력과 공기배출밸브(110)를 통해 유출되는 유압유(F)의 유출량 중 적어도 어느 하나를 측정한다. 제2 테스트유닛(160)은 제1 테스트유닛(140)에서 설정 압력으로 테스트가 끝난 후, 설정 압력 상에서 테스트가 진행된다. 상세하게 설명하면 제1 테스트유닛(140)은 발전소용 유압액추에이터(1)의 설정 압력에서의 공기배출밸브(110)를 테스트 하는 것이고, 제2 테스트유닛(160)은 발전소용 유압액추에이터(1)의 작동 압력에서의 공기배출밸브(110)를 테스트 하는 것이다. 본 발명의 일 실시 예로서, 제2 테스트유닛(160)은 제2 테스트 블록(162), 제2 압력측정부(164) 및 제2 유량측정부(166)를 포함한다.As shown in FIGS. 12 and 13, the second test unit 160 receives the air discharge valve 110 and is connected to the main body 120. The second test unit 160 is a pressure applied to the air discharge valve 110 by the hydraulic oil (F) supplied into the main body 120 and the amount of the hydraulic oil (F) flowing out through the air discharge valve 110 Measure at least one. The second test unit 160 is tested at the set pressure after the test is completed at the set pressure in the first test unit 140. In detail, the first test unit 140 is to test the air discharge valve 110 at the set pressure of the hydraulic actuator 1 for the power plant, and the second test unit 160 is the hydraulic actuator 1 for the power plant. To test the air discharge valve 110 at the operating pressure of. In one embodiment of the present invention, the second test unit 160 includes a second test block 162, a second pressure measuring unit 164, and a second flow rate measuring unit 166.
제2 테스트 블록(162)은 본체(120)의 상부에 배치되고 적어도 하나의 공기배출밸브(110)를 수용하며, 공기배출밸브(110)를 사이에 두고 본체(120) 내부로 공급되는 유압유(F)가 공급 및 배출되는 유로를 형성한다. 여기서, 제2 테스트 블록(162)의 유로를 통해 배출되는 유압유(F)는 공기배출밸브(110)를 통해 배출된 미량의 유압유(F)이다. 제2 테스트 블록(162)은 제2 블록본체(162a)와 연통부(162b)를 포함한다. 연통부(162b)는 본체(120)로부터 공급되는 유압유(F)를 공기배출밸브(110)로 안내한다. 여기서, 연통부(162b)에는 공급배관(124)의 개방, 배출배관 및 가스 공급배관(124)의 폐쇄 상태에서 본체(120) 내부로 공급된 유압유(F)의 수위 증가에 따라 유압유(F)가 공급된다. 물론, 연통부(162b)는 제1 테스트유닛(140)의 공기 체류부(142b)와 유사하게 공기가 체류될 수 있다.The second test block 162 is disposed above the main body 120 and accommodates at least one air discharge valve 110, and the hydraulic oil supplied into the main body 120 with the air discharge valve 110 interposed therebetween. F) forms a flow path through which it is supplied and discharged. Here, the hydraulic oil F discharged through the flow path of the second test block 162 is a small amount of hydraulic oil F discharged through the air discharge valve 110. The second test block 162 includes a second block body 162a and a communication unit 162b. The communication unit 162b guides the hydraulic oil F supplied from the main body 120 to the air discharge valve 110. Here, the communication portion 162b has a hydraulic oil (F) in accordance with the increase in the level of the hydraulic oil (F) supplied into the main body 120 in the open state of the supply pipe 124, the discharge pipe and the gas supply pipe 124 closed state. Is supplied. Of course, the communication unit 162b may have air stay similar to the air retention unit 142b of the first test unit 140.
제2 압력측정부(164)와 제2 유량측정부(166)는 각각 공기배출밸브(110)에 작용되는 압력과 공기배출밸브(110)를 통해 유출되는 유압유(F)의 유출량을 측정한다.The second pressure measuring unit 164 and the second flow measuring unit 166 measure the pressure applied to the air discharge valve 110 and the amount of the hydraulic oil F flowing out through the air discharge valve 110, respectively.
한편, 제1 테스트유닛(140)과 제2 테스트유닛(160)을 비교해 보면, 제1 테스트유닛(140)에서 측정되는 압력은 제2 테스트유닛(160)에서 측정되는 압력 보다 상대적으로 저압이다. 즉, 제1 테스트유닛(140)은 발전소용 유압액추에이터(1)의 설정 압력으로 공기배출밸브(110)를 테스트 하고, 제2 테스트유닛(160)은 설정 압력을 기준으로 발전소용 유압액추에이터(1)의 작동 압력으로 공기배출밸브(110)를 테스트 한다. 이렇게 제1 테스트유닛(140)과 제2 테스트유닛(160)은 발전소용 유압액추에이터의 설정 압력과 작동 압력에 대한 공기배출밸브(110)의 작동을 측정할 수 있는 장점이 있다.On the other hand, when comparing the first test unit 140 and the second test unit 160, the pressure measured in the first test unit 140 is a relatively low pressure than the pressure measured in the second test unit 160. That is, the first test unit 140 tests the air discharge valve 110 at the set pressure of the hydraulic actuator 1 for the power plant, and the second test unit 160 is the hydraulic actuator 1 for the power plant based on the set pressure. Test the air discharge valve 110 at the operating pressure of). Thus, the first test unit 140 and the second test unit 160 has an advantage of measuring the operation of the air discharge valve 110 with respect to the set pressure and the operating pressure of the hydraulic actuator for the power plant.
본체 압력측정유닛(170)은 본체(120)의 기립 방향을 따라 일정 간격을 두고 복수 개로 배치되어 본체(120) 내부의 압력을 측정한다. 본체 압력측정유닛(170)은 제1 테스트유닛(140)의 작동 과정에서 본체(120) 내부에 공급되는 가스의 압력이 설정된 압력과 동일한 지 등과 같이 피드백 역할을 수행하기 위해 배치된다.The main body pressure measuring unit 170 is disposed in plural at regular intervals along the standing direction of the main body 120 to measure the pressure inside the main body 120. The main body pressure measuring unit 170 is disposed to perform a feedback role such as whether the pressure of the gas supplied into the main body 120 is equal to the set pressure during the operation of the first test unit 140.
제어부(180)는 제1 압력측정부(144), 제1 유량측정부(146), 제2 압력측정부(164), 제2 유량측정부(166) 및 본체 압력측정유닛(170)으로부터 감지된 신호를 수신하여 측정 데이터로 표시하도록 디스플레이부의 작동을 제어한다. 제어부(180)와 디스플레이부(190)는 컴퓨터 장치로 대체될 수 있다.The controller 180 detects from the first pressure measuring unit 144, the first flow measuring unit 146, the second pressure measuring unit 164, the second flow measuring unit 166, and the main body pressure measuring unit 170. Operation of the display unit to receive the received signal and display the measured data. The controller 180 and the display 190 may be replaced with a computer device.
다음으로 도 14는 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제1 테스트 방법 흐름도, 도 15는 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제2 테스트 방법 흐름도, 그리고 도 16은 본 발명의 실시 예에 따른 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 제3 테스트 방법 흐름도이다.Next, FIG. 14 is a flowchart illustrating a first test method of a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant according to an embodiment of the present invention, and FIG. 15 is air used for a hydraulic actuator for a power plant according to an embodiment of the present invention. Second test method flow chart of the test device of the discharge valve, and Figure 16 is a third test method flow chart of the test device of the air discharge valve used in the hydraulic actuator for power plants according to an embodiment of the present invention.
도 14에 도시된 바와 같이 본 발명의 실시 예에 따른 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)의 제1 테스트 방법은 다음과 같다.As shown in FIG. 14, a first test method of a test apparatus 100 of an air discharge valve 110 used in a hydraulic actuator 1 for a power plant according to an embodiment of the present invention is as follows.
우선, 본체(120) 내부에 유압유(F)를 공급한다(S10). S10 단계에서 본체(120) 내부에 공급되는 유압유(F)는 제1 테스트유닛(140)으로부터의 테스트를 위해서 배출라인으로 배출된다. 배출라인에 공기배출밸브(110)가 배치된 제1 테스트유닛(140)을 배치한다(S30). 본체(120) 내부에 발전소용 유압액추에이터(1)의 설정 압력에 상당한 압력으로 가스를 공급한다(S50). 여기서, S50 단계에서 공급되는 가스는 질소 가스가 사용된다. S50 단계에서 본체(120) 내부로 가스가 공급되면 가스의 압력에 따라 본체(120) 내부의 유압유(F)가 배출라인으로 배출된다. 배출라인으로 유압유(F)가 배출되면 제1 테스트유닛(140)에 배치된 공기배출밸브(110)에 작용되는 압력과 유압유(F)의 유출량 중 적어도 어느 하나를 측정한다(S70).First, the hydraulic oil F is supplied into the main body 120 (S10). In step S10, the hydraulic oil F supplied into the main body 120 is discharged to the discharge line for the test from the first test unit 140. The first test unit 140 in which the air discharge valve 110 is disposed in the discharge line is disposed (S30). The gas is supplied into the main body 120 at a pressure corresponding to the set pressure of the hydraulic actuator 1 for the power plant (S50). Here, nitrogen gas is used as the gas supplied in step S50. When gas is supplied into the main body 120 in step S50, the hydraulic oil F inside the main body 120 is discharged to the discharge line according to the pressure of the gas. When the hydraulic oil F is discharged to the discharge line, at least one of the pressure applied to the air discharge valve 110 disposed in the first test unit 140 and the flow rate of the hydraulic oil F is measured (S70).
도 15에 도시된 바와 같이 본 발명의 실시 예에 따른 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)의 제2 테스트 방법은 다음과 같다.As shown in FIG. 15, a second test method of the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for a power plant according to the embodiment of the present invention is as follows.
도 15에 도시된 제2 테스트 방법은 제1 테스트 방법과 같이 본체(120) 내부에 유압유(F)를 공급한다(S100). S100 단계에서 본체(120) 내부에 공급되는 유압유(F)는 제1 테스트유닛(140)으로부터의 테스트를 위해서 배출라인으로 배출된다. 배출라인에 공기배출밸브(110)가 배치된 제1 테스트유닛(140)을 배치한다(S110). 본체(120) 내부에 발전소용 유압액추에이터(1)의 설정 압력에 상당한 압력으로 가스를 공급한다(S120). 배출라인으로 유압유(F)가 배출되면 제1 테스트유닛(140)에 배치된 공기배출밸브(110)에 작용되는 압력과 유압유(F)의 유출량 중 적어도 어느 하나를 측정한다(S130).In the second test method illustrated in FIG. 15, the hydraulic oil F is supplied into the main body 120 like the first test method (S100). In operation S100, the hydraulic oil F supplied into the main body 120 is discharged to the discharge line for the test from the first test unit 140. The first test unit 140 in which the air discharge valve 110 is disposed in the discharge line is disposed (S110). The gas is supplied to the body 120 at a pressure corresponding to the set pressure of the hydraulic actuator 1 for the power plant (S120). When the hydraulic oil F is discharged to the discharge line, at least one of the pressure applied to the air discharge valve 110 disposed in the first test unit 140 and the flow rate of the hydraulic oil F is measured (S130).
그리고, 제1 테스트유닛(140)에 의해 발전소용 유압액추에이터(1)에 작용되는 설정 압력에 따른 측정 데이터가 산출된 후, 제2 테스트유닛(160)을 본체(120)에 연결하고 배출라인을 폐쇄한다(S140). 본체(120) 내부에 유압유(F)를 공급한다(S150). 본체(120) 내부에 유압유(F)를 공급하면 유압유(F)에 의해 제2 테스트유닛(160)에 배치된 공기배출밸브(110)에 작용되는 압력과 유압유(F)의 유출량 중 적어도 어느 하나를 측정한다(S160).After the measurement data according to the set pressure applied to the hydraulic actuator 1 for the power plant is calculated by the first test unit 140, the second test unit 160 is connected to the main body 120 and the discharge line is connected. It is closed (S140). The hydraulic oil F is supplied into the main body 120 (S150). When the hydraulic oil F is supplied into the main body 120, at least one of a pressure applied to the air discharge valve 110 disposed in the second test unit 160 by the hydraulic oil F and an outflow amount of the hydraulic oil F It is measured (S160).
도 15에 도시된 바와 같이 본 발명의 실시 예에 따른 발전소용 유압액추에이터(1)에 사용되는 공기배출밸브(110)의 테스트 장치(100)의 제3 테스트 방법은 다음과 같다.As shown in FIG. 15, a third test method of the test apparatus 100 of the air discharge valve 110 used in the hydraulic actuator 1 for a power plant according to the embodiment of the present invention is as follows.
도 15에 도시된 제3 테스트 방법은 제1 및 제2 테스트 방법을 포함한다. 우선, 본체(120) 내부에 유압유(F)를 공급한다(S300). S300 단계에서 본체(120) 내부에 공급되는 유압유(F)는 제1 테스트유닛(140)으로부터의 테스트를 위해서 배출라인으로 배출된다. 배출라인에 공기배출밸브(110)가 배치된 제1 테스트유닛(140)을 배치한다(S310). 본체(120) 내부에 발전소용 유압액추에이터(1)의 설정 압력에 상당한 압력으로 가스를 공급한다(S320). 배출라인으로 유압유(F)가 배출되면 제1 테스트유닛(140)에 배치된 공기배출밸브(110)에 작용되는 압력과 유압유(F)의 유출량 중 적어도 어느 하나를 측정한다(S330).The third test method illustrated in FIG. 15 includes first and second test methods. First, the hydraulic oil F is supplied into the main body 120 (S300). In operation S300, the hydraulic oil F supplied into the main body 120 is discharged to the discharge line for the test from the first test unit 140. The first test unit 140 in which the air discharge valve 110 is disposed in the discharge line is disposed (S310). The gas is supplied into the main body 120 at a pressure corresponding to the set pressure of the hydraulic actuator 1 for the power plant (S320). When the hydraulic oil (F) is discharged to the discharge line at least one of the pressure applied to the air discharge valve 110 disposed in the first test unit 140 and the amount of outflow of the hydraulic oil (F) is measured (S330).
그리고, 제1 테스트유닛(140)에 의해 발전소용 유압액추에이터(1)에 작용되는 설정 압력에 따른 측정 데이터가 산출된 후, 제2 테스트유닛(160)을 본체(120)에 연결하고 배출라인을 폐쇄한다(S340). 본체(120) 내부에 유압유(F)를 공급한다(S350). 본체(120) 내부에 유압유(F)를 공급하면 유압유(F)에 의해 제2 테스트유닛(160)에 배치된 공기배출밸브(110)에 작용되는 압력과 유압유(F)의 유출량 중 적어도 어느 하나를 측정한다(S360).After the measurement data according to the set pressure applied to the hydraulic actuator 1 for the power plant is calculated by the first test unit 140, the second test unit 160 is connected to the main body 120 and the discharge line is connected. It is closed (S340). The hydraulic oil F is supplied into the main body 120 (S350). When the hydraulic oil F is supplied into the main body 120, at least one of a pressure applied to the air discharge valve 110 disposed in the second test unit 160 by the hydraulic oil F and an outflow amount of the hydraulic oil F Measured (S360).
또한, 제1 테스트유닛(140)과 제2 테스트유닛(160)으로부터 측정 데이터가 산출된 후, 본체(120) 내부의 압력을 측정한다(S370).In addition, after the measurement data is calculated from the first test unit 140 and the second test unit 160, the pressure in the main body 120 is measured (S370).
이에, 발전소용 유압액추에이터에 공기배출밸브를 장착하기 전에 제1 테스트유닛과 제2 테스트유닛을 이용하여 발전소용 유압액추에이터의 실제 운전 환경에서의 공기배출밸브의 작동 특성을 테스트 할 수 있으므로, 공기배출밸브의 작동 신뢰성을 확보할 수 있다.Therefore, before the air discharge valve is installed in the hydraulic actuator for the power plant, the first test unit and the second test unit can be used to test the operating characteristics of the air discharge valve in the actual operating environment of the hydraulic actuator for the power plant. Operational reliability of the valve can be secured.
또한, 발전소용 유압액추에이터에 공기배출밸브를 장착하기 전에 공기배출밸브를 테스트 하여 추후 공기배출밸브 장착 후에 공기배출밸브에 대한 설정 조정 소요 시간을 감소할 수 있으므로, 발전소용 유압액추에이터의 생산성을 향상시킬 수 있다.In addition, it is possible to reduce the time required for setting and adjusting the air discharge valve after installing the air discharge valve by testing the air discharge valve before installing the air discharge valve in the hydraulic actuator for the power plant, thereby improving the productivity of the hydraulic actuator for the power plant. Can be.
이상 첨부된 도면을 참조하여 본 발명의 실시 예들을 설명하였지만, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 그 기술적 사상이나 필수적인 특징들이 변경되지 않고서 다른 구체적인 형태로 실시될 수 있다는 것으로 이해할 수 있을 것이다. 그러므로, 이상에서 기술한 실시 예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 균등개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.Although the embodiments of the present invention have been described above with reference to the accompanying drawings, those skilled in the art to which the present invention pertains may be embodied in other specific forms without changing the technical spirit or essential features of the present invention. It will be understood that. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive. The scope of the present invention is shown by the following claims rather than the detailed description, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included in the scope of the present invention. do.

Claims (21)

  1. 유압유를 수용 및 수용된 유압유를 배출하는 본체와;A main body accommodating the hydraulic oil and discharging the received hydraulic oil;
    공기와 유압유를 선택적으로 배출 및 차단하는 공기배출밸브와;An air discharge valve for selectively discharging and blocking air and hydraulic oil;
    상기 공기배출밸브가 배치되고 상기 본체에 수용된 유압유가 배출되는 배출라인에 배치되며, 상기 본체 내부에 일정 압력으로 공급되는 가스의 공급 압력에 따라 상기 배출라인으로 유동되는 유압유에 의해 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 제1 테스트유닛과;The air discharge valve is disposed and disposed in the discharge line for discharging the hydraulic oil contained in the main body, and the hydraulic discharged to the air discharge valve by the hydraulic oil flowing to the discharge line in accordance with the supply pressure of the gas supplied at a predetermined pressure inside the main body A first test unit which measures at least one of an applied pressure and an outflow amount of hydraulic oil flowing out through the air discharge valve;
    상기 공기배출밸브가 배치되고 상기 본체에 연결되며, 상기 본체 내부에 공급되는 유압유에 의해 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 제2 테스트유닛을 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.The air discharging valve is disposed and connected to the main body, and measuring at least one of the flow rate of the hydraulic oil flowing through the air discharge valve and the pressure acting on the air discharge valve by the hydraulic oil supplied inside the main body Test apparatus for the air discharge valve used in the hydraulic actuator for power plants, characterized in that it comprises a test unit.
  2. 제1항에 있어서,The method of claim 1,
    상기 제1 테스트유닛에서 측정되는 압력은 상기 제2 테스트유닛에서 측정되는 압력 보다 상대적으로 저압인 것을 특징으로 하는 발전소용 유압액추에이터 사용되는 공기배출밸브의 테스트 장치.The pressure measured in the first test unit is a relatively low pressure than the pressure measured in the second test unit test device of the air discharge valve used for the hydraulic actuator for power plant.
  3. 제2항에 있어서,The method of claim 2,
    상기 제1 테스트유닛은 상기 발전소용 유압액추에이터의 설정 압력으로 상기 공기배출밸브를 테스트 하고,The first test unit tests the air discharge valve at a set pressure of the hydraulic actuator for the power plant,
    상기 제2 테스트유닛은 상기 설정 압력을 기준으로 상기 발전소용 유압액추에이터의 작동 압력으로 상기 공기배출밸브를 테스트 하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.The second test unit is a test device for an air discharge valve used in a hydraulic actuator for a power plant, characterized in that for testing the air discharge valve at the operating pressure of the hydraulic actuator for the power plant based on the set pressure.
  4. 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 제1 및 제2 테스트유닛에서 측정되는 상기 공기배출밸브에 작용되는 압력은 공기의 압력과 유압유의 압력을 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.The pressure applied to the air discharge valve measured in the first and second test unit is a test device of the air discharge valve used in the hydraulic actuator for power plants, characterized in that the pressure of the air and the hydraulic oil.
  5. 제1항에 있어서,The method of claim 1,
    상기 제1 테스트유닛은,The first test unit,
    상기 공기배출밸브를 수용하며, 상기 공기배출밸브를 사이에 두고 상기 본체로부터 상기 배출라인으로 유동되는 유압유가 공급 및 배출되는 유로를 형성하는 제1 테스트 블록과;A first test block accommodating the air discharge valve and defining a flow path through which the hydraulic oil flowing from the main body to the discharge line is provided with the air discharge valve interposed therebetween;
    상기 공기배출밸브에 연결되어, 상기 공기배출밸브에 작용되는 공기와 유압유의 압력을 측정하는 제1 압력측정부와;A first pressure measurement unit connected to the air discharge valve and measuring pressure of air and hydraulic oil acting on the air discharge valve;
    상기 공기배출밸브를 통해 유출되는 유압유의 유출량을 측정하는 제1 유량측정부를 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.And a first flow rate measuring unit for measuring the flow rate of the hydraulic oil flowing out through the air discharge valve.
  6. 제5항에 있어서,The method of claim 5,
    상기 제1 테스트유닛은 상기 본체에 연결되어, 상기 제1테스트 블록으로 유압유가 유동되도록 상기 본체 내부에 설정한 일정 압력으로 가스를 공급하는 가스공급부를 더 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.The first test unit further includes a gas supply unit connected to the main body and supplying a gas at a predetermined pressure set inside the main body such that the hydraulic oil flows to the first test block. Test device for air exhaust valves used.
  7. 제6항에 있어서,The method of claim 6,
    상기 가스공급부에서 공급되는 가스는 질소 가스를 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.The gas supplied from the gas supply unit is a test device for an air discharge valve used in the hydraulic actuator for power plants, characterized in that the nitrogen gas.
  8. 제5항 내지 제7항 중 어느 한 항에 있어서,The method according to any one of claims 5 to 7,
    상기 제1 테스트 블록에는 상기 유압유와 함께 상기 공기배출밸브로 유동되는 공기가 체류하는 공기 체류부가 형성되어 있는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.The first test block is a test device for an air discharge valve used in a hydraulic actuator for a power plant, characterized in that the air retention portion is formed in the air flows to the air discharge valve with the hydraulic oil is formed.
  9. 제1항에 있어서,The method of claim 1,
    상기 제2 테스트유닛은,The second test unit,
    상기 본체의 상부에 배치되고 적어도 하나의 상기 공기배출밸브를 수용하며, 상기 공기배출밸브를 사이에 두고 상기 본체 내부로 공급되는 유압유가 공급 및 배출되는 유로를 형성하는 제2 테스트 볼록과;A second test convex disposed on an upper portion of the main body and accommodating at least one air discharge valve and forming a flow path through which the hydraulic oil supplied and discharged through the air discharge valve is interposed;
    상기 공기배출밸브에 연결되어, 상기 공기배출밸브에 작용되는 공기와 유압유의 압력을 측정하는 제2 압력측정부와;A second pressure measurement unit connected to the air discharge valve and measuring pressure of air and hydraulic oil acting on the air discharge valve;
    상기 공기배출밸브를 통해 유출되는 유압유의 유출량을 측정하는 제2 유량측정부를 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.And a second flow rate measuring unit for measuring an outflow amount of the hydraulic oil flowing out through the air discharge valve.
  10. 제9항에 있어서,The method of claim 9,
    상기 제2 테스트유닛은,The second test unit,
    상기 제2 테스트 블록에 수용된 적어도 하나의 상기 공기배출밸브에 대해 외부로부터 상기 본체 내부로 공급되는 유압유에 의해 발생되는 압력과 유압유의 유출량 중 적어도 어느 하나를 측정하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.At least one of the pressure generated by the hydraulic oil supplied from the outside to the inside of the main body for the at least one air discharge valve accommodated in the second test block and at least one of the flow rate of the hydraulic oil to the power plant hydraulic actuator Test device for air exhaust valves used.
  11. 제1항에 있어서,The method of claim 1,
    상기 본체의 기립 방향을 따라 일정 간격을 두고 배치되어, 상기 본체 내부의 압력을 측정하는 복수 개의 본체 압력측정유닛을 더 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.The apparatus of claim 1, further comprising a plurality of main body pressure measuring units arranged at regular intervals along a standing direction of the main body to measure the pressure inside the main body.
  12. 제1항에 있어서,The method of claim 1,
    상기 공기배출밸브는,The air discharge valve,
    공기와 유압유를 배출하는 배출유로가 형성된 밸브몸체와;A valve body having a discharge passage configured to discharge air and hydraulic oil;
    상기 밸브몸체의 내부에 배치되고 상기 배출유로와 연통하는 오리피스를 형성하며, 유압유에 의해 상기 배출유로와 상기 오리피스가 연통 및 연통 해제되는 위치 사이에서 왕복 이동하는 밸브 스풀과;A valve spool disposed in the valve body and forming an orifice in communication with the discharge flow path, the valve spool reciprocating between the discharge flow path and a position where the orifice communicates and is released from communication by hydraulic oil;
    상기 밸브몸체의 내부에 배치되어, 상기 밸브 스풀에 탄성력을 제공하는 탄성부재를 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.It is disposed inside the valve body, the test device of the air discharge valve used in the hydraulic actuator for power plant, characterized in that it comprises an elastic member for providing an elastic force to the valve spool.
  13. 제12항에 있어서,The method of claim 12,
    상기 공기배출밸브는,The air discharge valve,
    상기 밸브 스풀의 왕복 이동 방향을 따라 상기 밸브몸체와 상기 밸브 스풀 중 어느 하나에 일정 간격을 두고 상기 밸브몸체와 상기 밸브 스풀 사이의 틈새 보다 상대적으로 큰 폭을 가지고 복수 개로 형성되어, 상기 틈새로 유동되는 유압유를 교축 작용하는 교축 작용부를 더 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치.A plurality of valves having a relatively larger width than a gap between the valve body and the valve spool at a predetermined interval along one of the valve body and the valve spool along the reciprocating direction of the valve spool, and flow into the gap An apparatus for testing an air discharge valve used in a hydraulic actuator for a power plant, characterized in that it further comprises a throttling action portion for throttling the hydraulic oil to be used.
  14. 본체, 공기와 유압유를 선택적으로 배출 및 차단하는 공기배출밸브, 각각 상기 공기배출밸브가 배치된 제1 테스트유닛 및 제2 테스트유닛을 갖는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치를 포함하고,A main body, an air discharge valve for selectively discharging and blocking air and hydraulic oil, and a test device for an air discharge valve used in a hydraulic actuator for a power plant having a first test unit and a second test unit each having the air discharge valve disposed thereon; and,
    (a) 상기 본체 내부에 유압유를 공급하는 단계와;(a) supplying hydraulic oil into the main body;
    (b) 상기 제 1테스트유닛을 상기 본체 내부에 수용된 유압유가 배출되는 배출라인에 배치하고, 상기 본체 내부에 상기 발전소용 유압액추에이터의 설정 압력에 상당한 압력으로 가스를 공급하는 단계와;(b) arranging the first test unit in a discharge line through which the hydraulic oil contained in the main body is discharged, and supplying gas into the main body at a pressure corresponding to a set pressure of the hydraulic actuator for the power plant;
    (c) 상기 본체 내부에 공급된 가스의 압력에 따라 상기 배출라인으로 배출되는 유압유에 의해 상기 제1 테스트유닛에 배치된 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 단계를 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.(c) the pressure acting on the air discharge valve disposed in the first test unit by the hydraulic oil discharged to the discharge line according to the pressure of the gas supplied into the main body and the hydraulic oil discharged through the air discharge valve; A test method for a test apparatus for an air discharge valve used in a hydraulic actuator for a power plant, characterized by measuring at least one of the flow rate.
  15. 제14항에 있어서,The method of claim 14,
    상기 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법은,Test method of the test device of the air discharge valve used in the hydraulic actuator for power plants,
    (d) 상기 제2 테스트유닛을 상기 본체에 연결하고, 상기 배출라인을 폐쇄하는 단계와;(d) connecting the second test unit to the main body and closing the discharge line;
    (e) 상기 본체 내부에 유압유를 공급하는 단계와;(e) supplying hydraulic oil into the main body;
    (f) 상기 본체 내부에 공급되는 유압유에 의해 상기 제2 테스트유닛에 배치된 상기 공기배출밸브에 작용되는 압력과 상기 공기배출밸브를 통해 유출되는 유압유의 유출량 중 적어도 어느 하나를 측정하는 단계를 더 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.(f) measuring at least one of a pressure applied to the air discharge valve disposed in the second test unit by the hydraulic oil supplied inside the main body and an amount of the hydraulic oil flowing out through the air discharge valve; The test method of the test apparatus of the air discharge valve used in the hydraulic actuator for power plants comprising a.
  16. 제15항에 있어서,The method of claim 15,
    상기 (c) 단계에서 상기 제1 테스트유닛에 배치된 상기 공기배출밸브는 상기 발전소용 유압액추에이터에 적용되는 설정 압력에 따른 압력과 유압유의 유출량을 적어도 어느 하나를 측정하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.The air discharge valve disposed in the first test unit in the step (c) is at least one of the pressure according to the set pressure applied to the hydraulic actuator for the power plant and the flow rate of the hydraulic oil characterized in that at least one Test method of the test device for the air discharge valve used in the actuator.
  17. 제15항에 있어서,The method of claim 15,
    상기 (f) 단계에서 상기 제2 테스트유닛에 배치된 상기 공기배출밸브는 상기 발전소용 유압액추에이터에 적용되는 작동 압력에 따른 압력과 유압유의 유출량 중 적어도 어느 하나를 측정하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.The air discharge valve disposed in the second test unit in the step (f) is characterized in that for measuring at least one of the pressure of the operating pressure applied to the hydraulic actuator for the power plant and the flow rate of the hydraulic oil. Test method of the test device for the air discharge valve used in the actuator.
  18. 제16항 또는 제17항에 있어서,The method according to claim 16 or 17,
    상기 제1 및 제2 테스트유닛에서 측정되는 상기 공기배출밸브에 작용되는 압력은 공기의 압력과 유압유의 압력을 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.The pressure acting on the air discharge valve measured in the first and second test units test method of the test device of the air discharge valve used in the hydraulic actuator for power plants, characterized in that the pressure of the air and the hydraulic oil. .
  19. 제18항에 있어서,The method of claim 18,
    상기 제1 테스트유닛에서 측정되는 압력은 상기 제2 테스트유닛에서 측정되는 압력 보다 상대적으로 저압인 것을 특징으로 하는 발전소용 유압액추에이터 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.The pressure measured in the first test unit is a relatively low pressure than the pressure measured in the second test unit test method of the test device of the air discharge valve used hydraulic actuator for power plant.
  20. 제18항에 있어서,The method of claim 18,
    상기 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치는 상기 본체의 기립 방향을 따라 일정 간격을 두고 배치되어 상기 본체 내부의 압력을 측정하는 복수 개의 본체 압력측정유닛을 더 포함하고,The apparatus for testing an air discharge valve used in the hydraulic actuator for the power plant further includes a plurality of main body pressure measuring units arranged at regular intervals along a standing direction of the main body to measure the pressure inside the main body,
    상기 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법은,Test method of the test device of the air discharge valve used in the hydraulic actuator for power plants,
    (g) 복수 개의 상기 본체 압력측정유닛을 이용하여, 상기 본체 내부에 압력을 측정하는 단계를 더 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.(g) using a plurality of the main body pressure measuring unit, measuring the pressure inside the main body further comprises a test method for a test device for an air discharge valve used in the hydraulic actuator for power plants.
  21. 제14항에 있어서,The method of claim 14,
    상기 (b) 단계에서 상기 본체 내부에 공급되는 가스는 질소 가스를 포함하는 것을 특징으로 하는 발전소용 유압액추에이터에 사용되는 공기배출밸브의 테스트 장치의 테스트 방법.The gas supplied to the inside of the main body in the step (b) comprises a nitrogen gas test method of the test device of the air discharge valve used in the hydraulic actuator for power plants.
PCT/KR2015/012149 2014-11-13 2015-11-12 Test apparatus of air discharging valve used in hydraulic actuator for power plant, and test method therefor WO2016076635A1 (en)

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JPH0587687A (en) * 1991-03-14 1993-04-06 Dresser Ind Inc Test apparatus for pilot operation type pressure relief valve and testing method thereof
JP2004125809A (en) * 2004-01-08 2004-04-22 Nabco Ltd Solenoid valve testing device
KR200381827Y1 (en) * 2005-01-27 2005-04-19 동명이앤씨 주식회사 Hydraulic / Pneumatic Solenoid Valve Performance Diagnosis Device
JP2005273705A (en) * 2004-03-23 2005-10-06 Aisin Seiki Co Ltd Valve tester
KR20120088949A (en) * 2011-02-01 2012-08-09 주식회사 에네스지 Test block device and method of solenoid valve for operation of main steam shutoff valve of nuclear power plant

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Publication number Priority date Publication date Assignee Title
JPH0587687A (en) * 1991-03-14 1993-04-06 Dresser Ind Inc Test apparatus for pilot operation type pressure relief valve and testing method thereof
JP2004125809A (en) * 2004-01-08 2004-04-22 Nabco Ltd Solenoid valve testing device
JP2005273705A (en) * 2004-03-23 2005-10-06 Aisin Seiki Co Ltd Valve tester
KR200381827Y1 (en) * 2005-01-27 2005-04-19 동명이앤씨 주식회사 Hydraulic / Pneumatic Solenoid Valve Performance Diagnosis Device
KR20120088949A (en) * 2011-02-01 2012-08-09 주식회사 에네스지 Test block device and method of solenoid valve for operation of main steam shutoff valve of nuclear power plant

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