WO2016068496A1 - Driving structure of knitting apparatus using cam having circular cross section - Google Patents

Driving structure of knitting apparatus using cam having circular cross section Download PDF

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Publication number
WO2016068496A1
WO2016068496A1 PCT/KR2015/010281 KR2015010281W WO2016068496A1 WO 2016068496 A1 WO2016068496 A1 WO 2016068496A1 KR 2015010281 W KR2015010281 W KR 2015010281W WO 2016068496 A1 WO2016068496 A1 WO 2016068496A1
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Prior art keywords
cam
needle
bar
section
circular cross
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PCT/KR2015/010281
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French (fr)
Korean (ko)
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고한수
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고한수
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Publication of WO2016068496A1 publication Critical patent/WO2016068496A1/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/06Needle bars; Sinker bars
    • D04B27/08Driving devices therefor
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32Cam systems or assemblies for operating knitting instruments

Definitions

  • the present invention relates to a driving structure of a knitting apparatus using a cam having a circular cross section, and more specifically, while the knitting operation by the reciprocating motion of the guide bar, the needle bar and the fabric guide bar using the cam of the conventional non-circular cross section.
  • the present invention relates to a driving structure of a knitting device using a cam with a circular cross section, which was developed to solve the problem of noise, production increase, and the need to replace the cam when changing the knitting method.
  • the cam knitting mechanism includes a guide bar for moving the yarn position to the left and right, a needle bar for moving the needle up and down, and a fabric guide bar for catching the fabric rising along the needle during the knitting process.
  • a guide bar for moving the yarn position to the left and right
  • a needle bar for moving the needle up and down
  • a fabric guide bar for catching the fabric rising along the needle during the knitting process.
  • the reciprocating motion in the horizontal and vertical directions is implemented by a cam mounted on a rotating drive shaft and connected to a movable bar that moves up and down in close contact with the cap.
  • FIG. 6 is a conceptual view showing a cam and a movable bar used in the conventional knitting device
  • the cam (2) mounted on the drive shaft (1) has a non-circular cross section
  • the roller 31 is formed at the lower end of the movable bar (3) It is comprised so that it can go up and down according to the rotation of the cam 2, reducing the friction force with the cam 2.
  • the roller 31 in close contact with the rotating cam 2 may reduce friction and reduce noise, but as the rotational speed increases, the noise that is closely spaced from the cam 2 and then closely adheres to each other according to a section is generated.
  • the noise generated by the dozens of cams 2 provided in the knitting device is such that it is difficult to have a normal conversation around.
  • Patent Document 1 Korean Patent Registration No. 10-0123194-0000 (September 11, 1997)
  • Patent Document 2 Patent Document 2 Korea Patent Registration No. 10-0819948-0000 (March 31, 2008)
  • Patent Document 3 Patent Document 3 Korean Patent Registration No. 10-1190698-0000 (October 08, 2012)
  • the present invention was developed to solve the above problems, the object of which is to remove the noise generated from the cam and the movable bar, and to switch to another knitting method to easily change the knitting method without replacing the cam when producing
  • the present invention is to develop a driving structure of a knitting device using a cam having a circular cross section.
  • the present invention is a needle for raising and lowering the needle by the first movable bar that the lower end is interlocked to the first cam mounted on the first drive shaft of the lower so that the needle is raised and lowered at the position where the yarn is knitted
  • the sinker is leveled by a third movable bar having a lower end interlocked with a third cam mounted on the lower third drive shaft to change the position of the sinker left and right to prevent the fabric produced from rising when the needle is raised in the lateral direction.
  • In the drive structure of the knitting device using a cam for driving the distal guide bar to move;
  • the first to third cams are formed in a disc shape having a circular cross section so as to be eccentrically mounted and rotated on the first to third drive shafts, respectively, and have inner diameters at the lower ends of the first to third movable bars.
  • a ring-shaped housing having an inner diameter larger than the outer diameter of the three cams is mounted and fixed, and a bearing is mounted between the outer diameters of the first to third cams and the inner diameters of the housings, and the first to third driving shafts are respectively controlled.
  • the signal is characterized in that it is driven by a servo-motor (servo-motor) that can control the rotational speed in multiple stages even in one revolution.
  • the third drive shaft is rotated at a constant speed by the AC motor, and provided with a plurality of sensor detection projections along the outer diameter surface;
  • a sensor fixing bracket further having a ring shape having an inner diameter larger than the diameter of the third drive shaft and having a sensing sensor corresponding to the sensor detecting protrusion;
  • It is characterized in that it is configured to control the servo motors respectively mounted on the first to second drive shaft by the rotation position and the speed detected by the sensor.
  • the present invention uses a cam having a circular cross section and is equipped with a ring-shaped housing at the bottom of the movable bar to move up and down according to the rotation of the cam by the bearing so that there is no noise to improve the work environment and work. There is an effect that can increase the efficiency.
  • FIG. 1 is a conceptual diagram showing a driving structure of the knitting apparatus according to an embodiment of the present invention
  • FIG. 2 is a conceptual diagram showing a knitting device according to an embodiment of the present invention
  • Figure 3 is a partial perspective view showing a connection structure of the cam and the movable bar according to an embodiment of the present invention
  • Figure 4 is a front view showing the connection structure of the cam and the movable bar according to an embodiment of the present invention
  • FIG. 5 is a conceptual diagram showing the operation of the cam and the movable bar according to an embodiment of the present invention
  • FIG. 6 is a conceptual view showing a cam and a movable bar used in the conventional knitting apparatus
  • FIG. 7 is a conceptual diagram showing the operation of the cam and the movable bar according to another embodiment of the present invention.
  • FIG. 8 is a conceptual diagram showing a knitting device according to an embodiment of the present invention.
  • FIG. 1 is a conceptual diagram showing a driving structure of the knitting apparatus according to an embodiment of the present invention
  • Figure 2 is a conceptual diagram showing a knitting apparatus according to an embodiment of the present invention, the needle (5) in the position where the knitting yarn (5)
  • the needle 411 by a second movable bar 33 having a lower end interlocked with the second cam 22 mounted on the lower second drive shaft 12 so that the position of the yarn 5 can be changed left and right.
  • the first to third cams 21, 22, and 23 are formed in a disc shape having a circular cross section so as to be eccentrically mounted and rotated on the first to third drive shafts 11, 12, and 13, respectively.
  • a ring-shaped housing 44 having an inner diameter larger than the outer diameter of the first to third cams 21, 22, and 23 is mounted and fixed.
  • the drive structure of the knitting device using a cam having a circular cross section is characterized in that the bearing 45 is configured to be mounted between the outer diameter of the first to third cams 21, 22, 23 and the inner diameter of the housing 44. It was.
  • the present application solves the problem that when a general cam having a non-circular cross section is used, the noise generated while the movable bar is in close contact with the moving bar is not normally communicated, and the work efficiency of the worker working in such noise is inevitably deteriorated.
  • the first to third cams (21, 22, 23) mounted on the first to third drive shaft (11, 12, 13) is mounted so as to have an eccentric and a circular cross section bearing here ( 45) and the housing 44 has been improved to the structure that can be mounted so that the noise can be minimized.
  • such a housing 44 has the advantage that it does not need a separate guide for holding the position of the first to third drive shaft (11, 12, 13).
  • the shape of the two needle bar 41 and the guide bar 42 and one fabric guide bar 43 is shown, but these shapes are arranged at regular intervals back and forth to form one knitting device (4)
  • the first to third drive shafts 11, 12, and 13 extend long to sequentially mount any one of the first to third cams 21, 22, and 23.
  • Figure 3 is a partial perspective view showing a connection structure of the cam and the movable bar according to an embodiment of the present invention
  • Figure 4 is a front view showing a connection structure of the cam and the movable bar according to an embodiment of the present invention
  • Figure 5 is As a conceptual diagram showing the operation of the cam and the movable bar according to an embodiment of the present invention, first, the first to third drive shafts (11, 12, 13) for the convenience of the first to third cams (21, 22) as the drive shaft (1)
  • And 23 are cams 2 and the first to third movable bars 32, 33, and 34 are described as movable bars 3.
  • the first to the third drive shaft (11, 12, 13) is driven by a servo-motor (46; servo-motor) which can control the rotational speed in multiple stages even in one revolution according to the control signal
  • a servo-motor 46; servo-motor
  • the servo motor 46 is already used in various fields, but if applied to the present application, the section b in FIG. 4 is in a state where the movable bar 3 is raised and stopped, and the section c is in a state where the movable bar 3 is lowered.
  • section a1 is the rising section and a2 is the falling section.
  • the servomotor 46 of the present application may arbitrarily stop or drive each section of a1, a2, b, and c, and may stop or drive at any point of 360 degrees.
  • the needle bar 41, the guide bar 52, and the fabric guide bar 43 for example, the needle 411 is a fabric guide bar 43 for horizontal reciprocating motion in order to achieve optimal operation.
  • the speed of each of the sections is controlled by adjusting the shape of the cam of the non-circular cross section, but when the circular cross section is provided, the speed control is not easy.
  • the servo motor 46 of the present application enables the efficient movement of each device by making such speed control according to a control signal, and when the production is switched to a different knitting method, various changes can be made without replacing the cam as the control signal is changed. There is an effect that the knitting method can be implemented in one device.
  • FIG. 7 is a conceptual view showing the operation of the cam and the movable bar according to another embodiment of the present invention
  • Figure 8 is a conceptual view showing a knitting apparatus according to an embodiment of the present invention
  • the third drive shaft 13 is the AC motor It rotates at a constant speed by a plurality, and has a plurality of sensor detecting projections 14 along the outer diameter surface;
  • a sensor fixing bracket (16) having a ring shape having an inner diameter larger than the diameter of the third drive shaft (13) and having a sensing sensor (15) corresponding to the sensor detecting protrusion (14).
  • An embodiment of the present invention is characterized in that it is configured to control the servomotors 46 mounted on the first to second driving shafts 11 and 12, respectively, by the rotational position and the speed detected by the sensing sensor 15.
  • the knitting operation is easily performed when the needle 411 is raised to maintain the stop state for a while.
  • the third driving shaft 13 rotates, the driving of the first to second driving shafts 11 and 12 stops for a while.
  • the servo motor 46 is operated to maintain the state so that the plurality of detection sensors 15 of the present application detect the relative rotated position of the third drive shaft 13 to control the servo motor 46.
  • the four sensor sensors 15 are disposed at 90-degree intervals as an example, but the interval and the number of sensors may vary according to the type and situation of knitting.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The present invention relates to a driving structure of a knitting apparatus using a cam having a circular cross section, the driving structure having been developed in order to solve the problems of having to replace the cam when changing a knitting method and noise having occurred while carrying out a knitting operation by means of reciprocating motions of a guide bar, a needle bar, and a raw sheet guide bar by using a conventional cam of a non-circular cross section. Provided is the driving structure of the knitting apparatus using the cam having the circular cross section, the driving structure comprising: the needle bar for raising and lowering a needle by means of a first movable bar of which the lower end is linked to a first cam provided to a first driving shaft of the lower part, such that the needle is raised and lowered at a position at which yarn is knitted; the guide bar for moving a yarn guide left and right above the needle by means of a second movable bar of which the lower end is linked to a second cam provided to a second driving shaft of the lower part, so as to reverse the left and right positions of the yarn; and the raw sheet guide bar for horizontally moving a sinker by means of a third movable bar of which the lower end is linked to a third cam provided to a third driving shaft of the lower part, so as to reverse the left and right positions of the sinker for holding the yarn not to be raised from the lateral direction of the needle when the needle is raised, wherein the first to third cams are formed in a disc shape having the circular cross section and respectively and eccentrically provided to the first to third driving shafts so as to rotate, a ring-shaped housing having an inner diameter larger than the outer diameters of the first to third cams is provided and fixed to the lower ends of the first to third movable bars, a bearing is provided among the outer diameters of the first to third cams and the inner diameter of the housing, and the first to third driving shafts are respectively driven by a servo-motor capable of controlling the rotational speed in multiple stages even in one rotation according to a control signal.

Description

원형단면을 가진 캠을 이용한 편직장치의 구동구조Driving Structure of Knitting Apparatus Using Cam with Circular Section
본 발명은 원형단면을 가진 캠을 이용한 편직장치의 구동구조에 관한 것으로서, 좀더 상세하게 설명하면 종래 비원형단면의 캠을 이용하여 가이드바와 니들바 및 원단가이드바의 왕복운동에 의하여 편직작업을 하면서 발생하던 소음과 생산량 증가 및 편직방식을 바꿀 때 캠을 교체해야만 했던 문제점을 해결하기 위하여 개발된 원형단면을 가진 캠을 이용한 편직장치의 구동구조에 관한 것이다.The present invention relates to a driving structure of a knitting apparatus using a cam having a circular cross section, and more specifically, while the knitting operation by the reciprocating motion of the guide bar, the needle bar and the fabric guide bar using the cam of the conventional non-circular cross section. The present invention relates to a driving structure of a knitting device using a cam with a circular cross section, which was developed to solve the problem of noise, production increase, and the need to replace the cam when changing the knitting method.
옷감을 짜는 편직장치 중 캠 편직기구는 원사의 위치를 좌우로 이동시키는 가이드바와 바늘을 상하로 이동시키는 니들바 및 원단이 편직과정에서 바늘을 따라 상승하는 것을 잡아줄 수 있는 원단가이드바를 구비하고 각각 수평 및 수직 왕복운동을 하도록 하고 있다.Among the knitting devices for weaving cloth, the cam knitting mechanism includes a guide bar for moving the yarn position to the left and right, a needle bar for moving the needle up and down, and a fabric guide bar for catching the fabric rising along the needle during the knitting process. Horizontal and vertical reciprocating motion
이러한 수평 및 수직 방향의 왕복운동을 구현하는 것은 회전하는 구동축에 캠이 장착되고 이러한 캡에 밀착하여 승하강하는 가동바와 연결되어 이루어진다.The reciprocating motion in the horizontal and vertical directions is implemented by a cam mounted on a rotating drive shaft and connected to a movable bar that moves up and down in close contact with the cap.
도 6은 종래 편직장치에 사용되는 캠과 가동바를 나타낸 개념도로서, 구동축(1)에 장착되는 캠(2)은 비원형 단면을 가진 것으로 가동바(3)의 하단에는 로울러(31)가 형성되어 캠(2)과의 마찰력을 줄이면서 캠(2)의 회전에 따라 승하강할 수 있도록 구성되어 있다.6 is a conceptual view showing a cam and a movable bar used in the conventional knitting device, the cam (2) mounted on the drive shaft (1) has a non-circular cross section, the roller 31 is formed at the lower end of the movable bar (3) It is comprised so that it can go up and down according to the rotation of the cam 2, reducing the friction force with the cam 2.
하지만 회전하는 캠(2)에 밀착하는 로울러(31)는 마찰을 줄이고 소음을 줄일 수 있으나 회전속도가 빨라질수록 구간에 따라 순간적으로 캠(2)과 이격되었다가 다시 밀착하는 소음이 발생하게 되며, 편직장치에 구비되는 수십 개의 캠(2)에서 발생하는 소음은 주변에서 정상적인 대화가 이루어지기 힘들 정도이다.However, the roller 31 in close contact with the rotating cam 2 may reduce friction and reduce noise, but as the rotational speed increases, the noise that is closely spaced from the cam 2 and then closely adheres to each other according to a section is generated. The noise generated by the dozens of cams 2 provided in the knitting device is such that it is difficult to have a normal conversation around.
또한 편직방식을 바꿀 경우에는 다른 형상의 캠(2)을 장착해야하므로 이를 교체하는 작업이 번거로운 단점이 있었다.In addition, when changing the knitting method has to be equipped with a different shape of the cam (2) there was a disadvantage in that the work of replacing it.
<선행기술문헌><Preceding technical literature>
<특허문헌><Patent Documents>
(특허문헌 1) (특허 문헌 1) 대한민국특허등록 제10-0123194-0000호 (1997년09월11일)(Patent Document 1) (Patent Document 1) Korean Patent Registration No. 10-0123194-0000 (September 11, 1997)
(특허문헌 2) (특허 문헌 2) 대한민국특허등록 제10-0819948-0000호 (2008년03월31일)(Patent Document 2) (Patent Document 2) Korea Patent Registration No. 10-0819948-0000 (March 31, 2008)
(특허문헌 3) (특허 문헌 3) 대한민국특허등록 제10-1190698-0000호 (2012년10월08일)(Patent Document 3) (Patent Document 3) Korean Patent Registration No. 10-1190698-0000 (October 08, 2012)
본 발명은 상기와 같은 문제점을 해결하기 위하여 개발된 것으로서, 그 목적은 캠과 가동바에서 발생하는 소음을 제거하고 다른 편직방식으로 전환하여 생산할 때 캠을 교체하는 작업이 없이 용이하게 편직방식을 바꿀 수 있도록 하는 원형단면을 가진 캠을 이용한 편직장치의 구동구조를 개발하는 것에 있다.The present invention was developed to solve the above problems, the object of which is to remove the noise generated from the cam and the movable bar, and to switch to another knitting method to easily change the knitting method without replacing the cam when producing The present invention is to develop a driving structure of a knitting device using a cam having a circular cross section.
상기와 같은 목적을 달성하기 위하여 본 발명은 원사가 편직되는 위치에서 바늘이 승하강하도록 하부의 제1 구동축에 장착되는 제1 캠에 하단이 연동하는 제1 가동바에 의하여 바늘이 승하강하도록 하는 니들바와, 원사의 위치를 좌우로 변경될 수 있도록 하부의 제2 구동축에 장착되는 제2 캠에 하단이 연동하는 제2 가동바에 의하여 바늘의 상부에서 원사가이드가 좌우로 이동하도록 하는 가이드바와, 바늘의 측방향에서 바늘이 상승할 때 제작된 원단이 상승하지 않도록 잡아주는 싱카의 위치를 좌우로 변경할 수 있도록 하부의 제3 구동축에 장착되는 제3 캠에 하단이 연동하는 제3 가동바에 의하여 싱카를 수평이동하도록 하는 원단가이드바를 구동하는 캠을 이용한 편직장치의 구동구조에 있어서;In order to achieve the above object, the present invention is a needle for raising and lowering the needle by the first movable bar that the lower end is interlocked to the first cam mounted on the first drive shaft of the lower so that the needle is raised and lowered at the position where the yarn is knitted A guide bar for moving the yarn guide from side to side at the top of the needle by a second movable bar having a lower end interlocked with a second cam mounted on the lower second drive shaft to change the position of the yarn from side to side; The sinker is leveled by a third movable bar having a lower end interlocked with a third cam mounted on the lower third drive shaft to change the position of the sinker left and right to prevent the fabric produced from rising when the needle is raised in the lateral direction. In the drive structure of the knitting device using a cam for driving the distal guide bar to move;
상기 제1 내지 제3 캠은 원형단면을 가진 원판형으로 형성되어 각각 제1 내지 제3 구동축에 편심되게 장착되어 회전하도록 하고, 상기 제1 내지 제3 가동바의 하단에는 내경이 제1 내지 제3 캠의 외경보다 큰 내경을 가지는 링 형상의 하우징이 장착 고정되며, 상기 제1 내지 제3 캠의 외경과 하우징의 내경 사이에는 베어링이 장착되도록 구성되고, 상기 제1 내지 제3 구동축은 각각 제어신호에 따라 1회전에서도 회전속도를 다단으로 제어할 수 있는 서보모터(servo-motor)에 의하여 구동됨을 특징으로 한다.The first to third cams are formed in a disc shape having a circular cross section so as to be eccentrically mounted and rotated on the first to third drive shafts, respectively, and have inner diameters at the lower ends of the first to third movable bars. A ring-shaped housing having an inner diameter larger than the outer diameter of the three cams is mounted and fixed, and a bearing is mounted between the outer diameters of the first to third cams and the inner diameters of the housings, and the first to third driving shafts are respectively controlled. According to the signal is characterized in that it is driven by a servo-motor (servo-motor) that can control the rotational speed in multiple stages even in one revolution.
또한, 제3 구동축은 AC모터에 의하여 정속으로 회전하도록 하고, 외경면을 따라 복수의 센서감지돌출부를 구비하며;In addition, the third drive shaft is rotated at a constant speed by the AC motor, and provided with a plurality of sensor detection projections along the outer diameter surface;
상기 제3 구동축의 직경보다 큰 내경을 가진 링 형상을 가지고 내경면에는 상기 센서감지돌출부에 대응하는 감지센서를 구비하는 센서고정브라켓을 추가로 구비하고;A sensor fixing bracket further having a ring shape having an inner diameter larger than the diameter of the third drive shaft and having a sensing sensor corresponding to the sensor detecting protrusion;
상기 감지센서에서 감지된 회전위치와 속도에 의하여 제1 내지 제2 구동축에 각각 장착된 서보모터를 제어하도록 구성됨을 특징으로 한다.It is characterized in that it is configured to control the servo motors respectively mounted on the first to second drive shaft by the rotation position and the speed detected by the sensor.
상술한 바와 같이 본 발명은 원형 단면을 가진 캠을 이용하고 가동바의 하단에는 링 형상의 하우징을 장착한 후 베어링에 의하여 캠의 회전에 따라 승하강하도록 하여 소음이 없어 작업장의 환경을 개선하고 작업효율을 높일 수 있는 효과가 있다.As described above, the present invention uses a cam having a circular cross section and is equipped with a ring-shaped housing at the bottom of the movable bar to move up and down according to the rotation of the cam by the bearing so that there is no noise to improve the work environment and work. There is an effect that can increase the efficiency.
또한, 편직방식이 바뀌더라도 서보모터에 의하여 제어되는 회전을 바꾸어주기만하여도 다른 방식으로 편직을 할 수 있어 캠을 교체하는 작업의 불편함을 해소할 수 있는 효과가 있다.In addition, even if the knitting method is changed, it is possible to knit in a different way just by changing the rotation controlled by the servomotor, there is an effect that can eliminate the inconvenience of replacing the cam.
도 1은 본 발명의 일 실시 예에 따른 편직장치의 구동구조를 나타낸 개념도1 is a conceptual diagram showing a driving structure of the knitting apparatus according to an embodiment of the present invention
도 2는 본 발명의 일 실시 예에 따른 편직장치를 나타낸 개념도2 is a conceptual diagram showing a knitting device according to an embodiment of the present invention
도 3은 본 발명의 일 실시 예에 따른 캠과 가동바의 연결구조를 나타낸 부분사시도Figure 3 is a partial perspective view showing a connection structure of the cam and the movable bar according to an embodiment of the present invention
도 4는 본 발명의 일 실시 예에 따른 캠과 가동바의 연결구조를 나타낸 정면도Figure 4 is a front view showing the connection structure of the cam and the movable bar according to an embodiment of the present invention
도 5는 본 발명의 일 실시 예에 따른 캠과 가동바의 작동을 나타낸 개념도5 is a conceptual diagram showing the operation of the cam and the movable bar according to an embodiment of the present invention
도 6은 종래 편직장치에 사용되는 캠과 가동바를 나타낸 개념도6 is a conceptual view showing a cam and a movable bar used in the conventional knitting apparatus
도 7은 본 발명의 다른 실시 예에 따른 캠과 가동바의 작동을 나타낸 개념도7 is a conceptual diagram showing the operation of the cam and the movable bar according to another embodiment of the present invention
도 8은 본 발명의 일 실시 예에 따른 편직장치를 나타낸 개념도8 is a conceptual diagram showing a knitting device according to an embodiment of the present invention
이에 본 발명의 구성을 첨부된 도면에 의하여 당업자가 용이하게 이해하고 재현할 수 있도록 상세하게 설명하면 다음과 같다.Accordingly, the configuration of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily understand and reproduce.
도 1은 본 발명의 일 실시 예에 따른 편직장치의 구동구조를 나타낸 개념도이고, 도 2는 본 발명의 일 실시 예에 따른 편직장치를 나타낸 개념도로서, 원사(5)가 편직되는 위치에서 바늘(411)이 승하강하도록 하부의 제1 구동축(11)에 장착되는 제1 캠(21)에 하단이 연동하는 제1 가동바(32)에 의하여 바늘(411)이 승하강하도록 하는 니들바(41)와, 원사(5)의 위치를 좌우로 변경될 수 있도록 하부의 제2 구동축(12)에 장착되는 제2 캠(22)에 하단이 연동하는 제2 가동바(33)에 의하여 바늘(411)의 상부에서 원사가이드(421)가 좌우로 이동하도록 하는 가이드바(42)와, 바늘(411)의 측방향에서 바늘(411)이 상승할 때 제작된 원단(5)이 상승하지 않도록 잡아주는 싱카(431)의 위치를 좌우로 변경할 수 있도록 하부의 제3 구동축(12)에 장착되는 제3 캠(23)에 하단이 연동하는 제3 가동바(34)에 의하여 싱카(431)를 수평이동하도록 하는 원단가이드바(43)를 구동하는 캠을 이용한 편직장치의 구동구조에 있어서;1 is a conceptual diagram showing a driving structure of the knitting apparatus according to an embodiment of the present invention, Figure 2 is a conceptual diagram showing a knitting apparatus according to an embodiment of the present invention, the needle (5) in the position where the knitting yarn (5) A needle bar 41 for raising and lowering the needle 411 by a first movable bar 32 having a lower end interlocked with the first cam 21 mounted on the lower first drive shaft 11 so that the 411 moves up and down. ) And the needle 411 by a second movable bar 33 having a lower end interlocked with the second cam 22 mounted on the lower second drive shaft 12 so that the position of the yarn 5 can be changed left and right. Guide bar 42 to move the yarn guide 421 to the left and right at the top of the), and to hold the fabric 5 is not raised when the needle 411 rises in the lateral direction of the needle 411 Third movable in which the lower end is interlocked with the 3rd cam 23 attached to the lower 3rd drive shaft 12 so that the position of the sinker 431 may be changed to left and right. In the singka 431 by 34 by the driving structure of a knitting apparatus using a cam for driving the cloth guide bar 43 to move horizontally;
상기 제1 내지 제3 캠(21, 22, 23)은 원형단면을 가진 원판형으로 형성되어 각각 제1 내지 제3 구동축(11, 12, 13)에 편심되게 장착되어 회전하도록 하고, 상기 제1 내지 제3 가동바(32, 33, 34)의 하단에는 내경이 제1 내지 제3 캠(21, 22, 23)의 외경보다 큰 내경을 가지는 링 형상의 하우징(44)이 장착 고정되며, 상기 제1 내지 제3 캠(21, 22, 23)의 외경과 하우징(44)의 내경 사이에는 베어링(45)이 장착되도록 구성됨을 특징으로 하는 원형 단면을 가진 캠을 이용한 편직장치의 구동구조를 나타내었다.The first to third cams 21, 22, and 23 are formed in a disc shape having a circular cross section so as to be eccentrically mounted and rotated on the first to third drive shafts 11, 12, and 13, respectively. At the lower end of the third to third movable bars 32, 33, and 34, a ring-shaped housing 44 having an inner diameter larger than the outer diameter of the first to third cams 21, 22, and 23 is mounted and fixed. The drive structure of the knitting device using a cam having a circular cross section is characterized in that the bearing 45 is configured to be mounted between the outer diameter of the first to third cams 21, 22, 23 and the inner diameter of the housing 44. It was.
본원은 종래 비원형 단면을 가진 일반적임 캠을 사용할 경우에는 가동바가 밀착하여 승하강하면서 발생하는 소음은 정상적인 대화가 불가능하며 이러한 소음 속에서 작업을 하는 작업자의 작업능률은 떨어질 수 밖에 없었던 문제점을 해결하기 위하여 개발된 것으로서, 제1 내지 제3 구동축(11, 12, 13)에 장착되는 제1 내지 제3 캠(21, 22, 23)이 편심되도록 장착되고 원형 단면을 가지도록 하여 여기에 베어링(45)과 하우징(44)을 장착할 수 있는 구조로 개선하여 소음이 최소화될 수 있도록 하였다.The present application solves the problem that when a general cam having a non-circular cross section is used, the noise generated while the movable bar is in close contact with the moving bar is not normally communicated, and the work efficiency of the worker working in such noise is inevitably deteriorated. It was developed for the purpose, the first to third cams (21, 22, 23) mounted on the first to third drive shaft (11, 12, 13) is mounted so as to have an eccentric and a circular cross section bearing here ( 45) and the housing 44 has been improved to the structure that can be mounted so that the noise can be minimized.
또한 이러한 하우징(44)은 제1 내지 제3 구동축(11, 12, 13)의 위치를 잡아주는 별도의 가이드를 필요로 하지 않는다는 장점이 있다.In addition, such a housing 44 has the advantage that it does not need a separate guide for holding the position of the first to third drive shaft (11, 12, 13).
도면에서는 두 개의 니들바(41)와 가이드바(42) 및 하나의 원단가이드바(43)가 배치된 형상을 나타내었으나 이러한 형상이 전후로 일정간격으로 배열되어 하나의 편직장치(4)를 이루는 것으로 제1 내지 제3 구동축(11, 12, 13)은 길게 연장되어 순차적으로 제1 내지 제3 캠(21, 22, 23) 중 어느 하나가 연속적으로 장착되는 것이다.In the drawings, the shape of the two needle bar 41 and the guide bar 42 and one fabric guide bar 43 is shown, but these shapes are arranged at regular intervals back and forth to form one knitting device (4) The first to third drive shafts 11, 12, and 13 extend long to sequentially mount any one of the first to third cams 21, 22, and 23.
도 3은 본 발명의 일 실시 예에 따른 캠과 가동바의 연결구조를 나타낸 부분사시도이고, 도 4는 본 발명의 일 실시 예에 따른 캠과 가동바의 연결구조를 나타낸 정면도이며, 도 5는 본 발명의 일 실시 예에 따른 캠과 가동바의 작동을 나타낸 개념도로서, 먼저 편의상 제1 내지 제3 구동축(11, 12, 13)은 구동축(1)으로 제1 내지 제3 캠(21, 22, 23)은 캠(2)으로 제1 내지 제3 가동바(32, 33, 34)는 가동바(3)로 설명하기로 하겠다.Figure 3 is a partial perspective view showing a connection structure of the cam and the movable bar according to an embodiment of the present invention, Figure 4 is a front view showing a connection structure of the cam and the movable bar according to an embodiment of the present invention, Figure 5 is As a conceptual diagram showing the operation of the cam and the movable bar according to an embodiment of the present invention, first, the first to third drive shafts (11, 12, 13) for the convenience of the first to third cams (21, 22) as the drive shaft (1) And 23 are cams 2 and the first to third movable bars 32, 33, and 34 are described as movable bars 3.
본 발명에서는 상기 제1 내지 제3 구동축(11, 12, 13)은 각각 제어신호에 따라 1회전에서도 회전속도를 다단으로 제어할 수 있는 서보모터(46 ;servo-motor)에 의하여 구동됨을 특징으로 하는 실시 예를 추가로 제시하였다.In the present invention, the first to the third drive shaft (11, 12, 13) is driven by a servo-motor (46; servo-motor) which can control the rotational speed in multiple stages even in one revolution according to the control signal An example is shown further.
서보모터(46)는 다양한 분야에서 이미 사용되고 있는 것이나 이를 본원에 적용하면 도 4에서 b구간은 가동바(3)가 상승하여 정지된 상태이고 c구간은 가동바(3)가 하강한 상태이며, 반시계방향으로 회전을 할 경우 a1구간은 상승구간이고, a2는 하강구간이라고 할 수 있다.The servo motor 46 is already used in various fields, but if applied to the present application, the section b in FIG. 4 is in a state where the movable bar 3 is raised and stopped, and the section c is in a state where the movable bar 3 is lowered. When rotating counterclockwise, section a1 is the rising section and a2 is the falling section.
또 본원의 서보모터(46)는 a1, a2, b, c의 각 구간은 임의로 정지 또는 구동 할 수 있으며, 360도 중 어느 지점이든 정지 또는 구동을 변경할 수 있는 것이다.In addition, the servomotor 46 of the present application may arbitrarily stop or drive each section of a1, a2, b, and c, and may stop or drive at any point of 360 degrees.
이때 니들바(41)와 가이드바(52) 및 원단가이드바(43)의 작동이 최적의 작동이 이루어질 수 있도록 하기 위하여 수평왕복운동을 하는 원단가이드바(43)를 예로들면 바늘(411)이 상승하지 않게 잡아주는 구간은 천천히 회전하도록 하여 안정적으로 잡아줄 수 있도록 하고, 나머지 구간은 빨리 회전하여 장치의 구동속도가 느리지 않도록 할 필요성이 있다.In this case, the needle bar 41, the guide bar 52, and the fabric guide bar 43, for example, the needle 411 is a fabric guide bar 43 for horizontal reciprocating motion in order to achieve optimal operation. The section that does not rise so as to rotate slowly so that it can be held stably, and the rest of the section rotates quickly so that the driving speed of the device does not need to be slow.
이에 종래에서는 비원형 단면의 캠의 형상을 조절하여 이러한 각 구간에서의 속도를 제어하였는데 원형 단면을 가질 경우 속도제어가 용이하지 않게 된다.Therefore, in the related art, the speed of each of the sections is controlled by adjusting the shape of the cam of the non-circular cross section, but when the circular cross section is provided, the speed control is not easy.
따라서 본원의 서보모터(46)는 이러한 속도제어를 제어신호에 따라 이루어질 수 있도록 하여 효율적인 각 장치의 움직임이 가능하도록 하며, 다른 편직방식으로 전환하여 생산할 경우 제어신호를 변경함에 따라 캠의 교체 없이도 다양한 편직방식을 하나의 장치에서 구현할 수 있는 효과가 있다.Therefore, the servo motor 46 of the present application enables the efficient movement of each device by making such speed control according to a control signal, and when the production is switched to a different knitting method, various changes can be made without replacing the cam as the control signal is changed. There is an effect that the knitting method can be implemented in one device.
도 7은 본 발명의 다른 실시 예에 따른 캠과 가동바의 작동을 나타낸 개념도이고, 도 8은 본 발명의 일 실시 예에 따른 편직장치를 나타낸 개념도로서, 제3 구동축(13)은 AC모터에 의하여 정속으로 회전하도록 하고, 외경면을 따라 복수의 센서감지돌출부(14)를 구비하며;7 is a conceptual view showing the operation of the cam and the movable bar according to another embodiment of the present invention, Figure 8 is a conceptual view showing a knitting apparatus according to an embodiment of the present invention, the third drive shaft 13 is the AC motor It rotates at a constant speed by a plurality, and has a plurality of sensor detecting projections 14 along the outer diameter surface;
상기 제3 구동축(13)의 직경보다 큰 내경을 가진 링 형상을 가지고 내경면에는 상기 센서감지돌출부(14)에 대응하는 감지센서(15)를 구비하는 센서고정브라켓(16)을 추가로 구비하고;Further comprising a sensor fixing bracket (16) having a ring shape having an inner diameter larger than the diameter of the third drive shaft (13) and having a sensing sensor (15) corresponding to the sensor detecting protrusion (14). ;
상기 감지센서(15)에서 감지된 회전위치와 속도에 의하여 제1 내지 제2 구동축(11, 12)에 각각 장착된 서보모터(46)를 제어하도록 구성됨을 특징으로 하는 실시 예를 제시하였다.An embodiment of the present invention is characterized in that it is configured to control the servomotors 46 mounted on the first to second driving shafts 11 and 12, respectively, by the rotational position and the speed detected by the sensing sensor 15.
일반적으로 바늘(411)이 올라가서 잠시 정지상태를 유지해야 편직작업이 용이하게 이루어지는데 이를 제3 구동축(13)의 회전에 따라 제1 내지 제2 구동축(11, 12)의 구동을 잠시 정지하여 정지상태가 유지하도록 서보모터(46)가 작동하도록 하는 것으로 본원의 복수의 감지센서(15)는 제3 구동축(13)의 상대적인 회전된 위치을 감지하여 서보모터(46)를 제어하게 된다.In general, the knitting operation is easily performed when the needle 411 is raised to maintain the stop state for a while. As the third driving shaft 13 rotates, the driving of the first to second driving shafts 11 and 12 stops for a while. The servo motor 46 is operated to maintain the state so that the plurality of detection sensors 15 of the present application detect the relative rotated position of the third drive shaft 13 to control the servo motor 46.
또한 도면에서는 90도 간격으로 네개의 감지센서(15)가 배치된 형상을 일 예로 제시하였으나 이는 편직의 종류 및 상황에 따라 센서의 간격과 수량은 변할 수 있다.In addition, in the drawings, the four sensor sensors 15 are disposed at 90-degree intervals as an example, but the interval and the number of sensors may vary according to the type and situation of knitting.
1 : 구동축1: drive shaft
11 : 제1 구동축      11: first drive shaft
12 : 제2 구동축12: second drive shaft
13 : 제3 구동축      13: third drive shaft
14 : 센서감지돌출부14: sensor detection projection
15 : 감지센서      15: detection sensor
16 : 센서고정브라켓16: sensor fixing bracket
2 : 캠2: Cam
21 : 제1 캠      21: first cam
22 : 제2 캠22: second cam
23 ; 제3 캠     23; 3rd cam
3 : 가동바3: movable bar
31 : 로울러      31: roller
32 : 제1 가동바32: first movable bar
33 : 제2 가동바      33: second movable bar
34 : 제3 가동바34: third movable bar
4 : 편직장치4: Knitting Apparatus
41 : 니들바      41: needle bar
411 : 바늘411: needle
42 : 가이드바      42: guide bar
421 : 원사가이드421: Yarn Guide
43 : 원단가이드바      43: fabric guide bar
431 : 싱카431: Sinka
44 : 하우징      44: housing
45 : 베어링45: bearing
46 : 서보모터     46: servo motor
5 : 원단5: fabric

Claims (2)

  1. 원사(5)가 편직되는 위치에서 바늘(411)이 승하강하도록 하부의 제1 구동축(11)에 장착되는 제1 캠(21)에 하단이 연동하는 제1 가동바(32)에 의하여 바늘(411)이 승하강하도록 하는 니들바(41)와, 원사(5)의 위치를 좌우로 변경될 수 있도록 하부의 제2 구동축(12)에 장착되는 제2 캠(22)에 하단이 연동하는 제2 가동바(33)에 의하여 바늘(411)의 상부에서 원사가이드(421)가 좌우로 이동하도록 하는 가이드바(42)와, 바늘(411)의 측방향에서 바늘(411)이 상승할 때 원사(5)가 상승하지 않도록 잡아주는 싱카(431)의 위치를 좌우로 변경할 수 있도록 하부의 제3 구동축(12)에 장착되는 제3 캠(23)에 하단이 연동하는 제3 가동바(34)에 의하여 싱카(431)를 수평이동하도록 하는 원단가이드바(43)를 구동하는 캠을 이용한 편직장치의 구동구조에 있어서;The needle (by the first movable bar 32 in which the lower end cooperates with the first cam 21 mounted on the lower first drive shaft 11 so that the needle 411 moves up and down at the position where the yarn 5 is knitted) The lower end is interlocked with the needle bar 41 for allowing the 411 to move up and down, and the second cam 22 mounted on the lower second drive shaft 12 so that the position of the yarn 5 can be changed left and right. 2 a guide bar 42 for moving the yarn guide 421 from side to side at the top of the needle 411 by the movable bar 33 and a yarn when the needle 411 is raised in the lateral direction of the needle 411. Third movable bar 34 having a lower end interlocked with a third cam 23 mounted on a lower third drive shaft 12 so as to change the position of the sinker 431 to the left and right to hold (5) not to rise. In the drive structure of the knitting device using a cam for driving the distal guide bar 43 to move the sinker 431 horizontally by;
    상기 제1 내지 제3 캠(21, 22, 23)은 원형단면을 가진 원판형으로 형성되어 각각 제1 내지 제3 구동축(11, 12, 13)에 편심되게 장착되어 회전하도록 하고, 상기 제1 내지 제3 가동바(32, 33, 34)의 하단에는 내경이 제1 내지 제3 캠(21, 22, 23)의 외경보다 큰 내경을 가지는 링 형상의 하우징(44)이 장착 고정되며, 상기 제1 내지 제3 캠(21, 22, 23)의 외경과 하우징(44)의 내경 사이에는 베어링(45)이 장착되도록 구성되고, 상기 제1 내지 제3 구동축(11, 12, 13)은 각각 제어신호에 따라 1회전에서도 회전속도를 다단으로 제어할 수 있는 서보모터(46 ;servo-motor)에 의하여 구동됨을 특징으로 하는 원형 단면을 가진 캠을 이용한 편직장치의 구동구조.The first to third cams 21, 22, and 23 are formed in a disc shape having a circular cross section so as to be eccentrically mounted and rotated on the first to third drive shafts 11, 12, and 13, respectively. At the lower end of the third to third movable bars 32, 33, and 34, a ring-shaped housing 44 having an inner diameter larger than the outer diameter of the first to third cams 21, 22, and 23 is mounted and fixed. The bearing 45 is mounted between the outer diameters of the first to third cams 21, 22, and 23 and the inner diameter of the housing 44, and the first to third drive shafts 11, 12, and 13 are respectively Drive structure of a knitting device using a cam with a circular cross section, characterized in that driven by a servo motor (46; servo-motor) that can control the rotational speed in multiple stages in one revolution according to the control signal.
  2. 제 1항에 있어서, 제3 구동축(13)은 AC모터에 의하여 정속으로 회전하도록 하고, 외경면을 따라 복수의 센서감지돌출부(14)를 구비하며;3. The third drive shaft (13) according to claim 1, wherein the third drive shaft (13) rotates at a constant speed by the AC motor and includes a plurality of sensor detection protrusions (14) along the outer diameter surface;
    상기 제3 구동축(13)의 직경보다 큰 내경을 가진 링 형상을 가지고 내경면에는 상기 센서감지돌출부(14)에 대응하는 감지센서(15)를 구비하는 센서고정브라켓(16)을 추가로 구비하고;Further comprising a sensor fixing bracket (16) having a ring shape having an inner diameter larger than the diameter of the third drive shaft (13) and having a sensing sensor (15) corresponding to the sensor detecting protrusion (14). ;
    상기 감지센서(15)에서 감지된 회전위치와 속도에 의하여 제1 내지 제2 구동축(11, 12)에 각각 장착된 서보모터(46)를 제어하도록 구성됨을 특징으로 하는 원형 단면을 가진 캠을 이용한 편직장치의 구동구조.Using a cam having a circular cross section, characterized in that configured to control the servo motor 46 mounted on the first to second drive shaft (11, 12), respectively, by the rotational position and speed detected by the sensor 15 Driving structure of knitting machine.
PCT/KR2015/010281 2014-10-27 2015-09-30 Driving structure of knitting apparatus using cam having circular cross section WO2016068496A1 (en)

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KR10-2014-0146129 2014-10-27

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100272353B1 (en) * 1997-08-20 2000-11-15 마이어 프리츠 페. ; 마이어 울리히 Warp knitting machine with fall plate bar
JP2005315681A (en) * 2004-04-28 2005-11-10 Nsk Ltd Bearing testing device
KR20100108790A (en) * 2009-03-30 2010-10-08 주식회사 경인 Double raschel machine
KR20110036454A (en) * 2009-10-01 2011-04-07 강두순 Guidebar driving apparatus of raschel knitting machines
JP5080113B2 (en) * 2006-03-16 2012-11-21 サントニ エス.ピー.エー Straight knitting machine
KR101363228B1 (en) * 2013-10-28 2014-02-12 김경하 Space fabric product machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4854898A (en) * 1988-02-08 1989-08-08 Minnesota Mining And Manufacturing Company Electrical connector

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100272353B1 (en) * 1997-08-20 2000-11-15 마이어 프리츠 페. ; 마이어 울리히 Warp knitting machine with fall plate bar
JP2005315681A (en) * 2004-04-28 2005-11-10 Nsk Ltd Bearing testing device
JP5080113B2 (en) * 2006-03-16 2012-11-21 サントニ エス.ピー.エー Straight knitting machine
KR20100108790A (en) * 2009-03-30 2010-10-08 주식회사 경인 Double raschel machine
KR20110036454A (en) * 2009-10-01 2011-04-07 강두순 Guidebar driving apparatus of raschel knitting machines
KR101363228B1 (en) * 2013-10-28 2014-02-12 김경하 Space fabric product machine

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