WO2016067537A1

WO2016067537A1 - Spin-molding method

Info

Publication number: WO2016067537A1
Application number: PCT/JP2015/005181
Authority: WO
Inventors: 恒平三上; 嘉秀今村; 敏郎辻; 義郎壁; 勇人岩崎; 博北野
Original assignee: 川崎重工業株式会社
Priority date: 2014-10-29
Filing date: 2015-10-13
Publication date: 2016-05-06
Also published as: EP3213832A4; US20170304885A1; CN107107147B; JP2016083692A; EP3213832A1; EP3213832B1; JP6417185B2; CN107107147A

Abstract

A spin-molding method whereby a region to be molded on a sheet material is formed into a tapered shape by using a processing tool while rotating the sheet material, wherein the processing tool is moved from the inside end of the region to be molded to the outside end of the region to be molded while pressing the processing tool against the sheet material, and at the outside end the sheet material is rotated in a state in which the position of the processing tool is restrained.

Description

Spinning molding method

The present invention relates to a spinning molding method for processing a plate material.

Conventionally, a spinning molding method is known in which a region to be molded of a plate material is formed into a tapered shape using a processing tool while rotating the plate material (see, for example, Patent Document 1).

JP 2011-218427 A

In the normal spinning forming method, the processing tool is pressed against the plate material at a constant axial feed speed (moving speed of the processing tool in the direction along the rotation axis of the plate material), while the plate material is formed from the inner end to the outer side. Immediately after the processing tool reaches the outer end of the molding target area, it is moved toward the end at a constant radial traveling speed (moving speed of the processing tool in a direction perpendicularly away from the rotation axis of the plate). Pulled away from the plate.

However, in such a method, a recess (press mark of the processing tool) that matches the shape of the processing tool is formed at a position where the processing tool is separated from the plate material.

Therefore, an object of the present invention is to provide a spinning molding method capable of preventing the press marks of the processing tool from being formed.

In order to solve the above-mentioned problem, a spinning molding method according to one aspect of the present invention is a spinning molding method in which a molding target region of the plate material is molded into a tapered shape using a processing tool while rotating the plate material, The processing tool is moved from the inner end to the outer end of the region to be molded while being pressed against the plate material, and the plate material is rotated while the position of the processing tool is constrained at the outer end. And

According to the above configuration, since the processing tool is made to wait at the outer end of the molding target region (that is, the molding end point), it is possible to prevent the press mark of the processing tool from being formed.

Further, the spinning molding method according to another aspect of the present invention is a spinning molding method for forming a molding target region of the plate material into a tapered shape using a processing tool while rotating the plate material, The sheet material is moved from the inner end toward the outer end while being pressed against the plate material, and the axial feeding speed and the radial traveling speed of the processing tool are reduced in the vicinity of the outer end. .

According to the above configuration, the plate material is processed slowly in the vicinity of the outer end of the forming target region (that is, the forming end point), so that it is possible to prevent the press mark of the processing tool from being formed.

The pressing of the processing tool to the plate material may be performed while locally heating a portion of the plate material located on the same circumference as the portion where the processing tool is pressed. According to this structure, compared with the case where a board | plate material is not heated or the case where a board | plate material is heated as a whole, the part by which the processing tool in a board | plate material is pressed can be processed intensively. For this reason, operation of the processing tool for obtaining a desired shape becomes easy.

The processing tool is a forming roller having a trapezoidal cross section whose diameter decreases in a direction away from the rotation axis of the plate material, and the large diameter portion of the forming roller makes point contact with the plate material when the forming roller is pressed against the plate material. In addition, the molding roller may be kept in a posture in which an angle formed between a side surface of the molding roller and a plane orthogonal to the rotation axis of the plate material is 1 degree or more and 30 degrees or less. According to this configuration, it is possible to restrict the warpage of the outer portion of the plate material from the portion where the processing tool is pressed by the side surface of the forming roller.

The pressing of the processing tool to the plate material may be performed in a state where a portion of the plate material where the processing tool is pressed is floated. According to this configuration, it is not necessary to use a mold (mandrel) often used in the conventional spinning molding method, and the manufacturing cost can be reduced.

According to the present invention, it is possible to prevent the pressing marks of the processing tool from being formed.

It is explanatory drawing of the spinning shaping | molding method which concerns on one Embodiment of this invention. 2A is a cross-sectional view of the plate material immediately before the start of spinning forming, and FIG. 2B is a cross-sectional view of the plate material at the end of spinning forming. It is a figure which shows the press state of the processing tool to the board | plate material just before completion | finish of spinning shaping | molding. It is a figure which shows the board | plate material after spinning shaping | molding at the time of separating a processing tool from a board | plate material immediately after a processing tool reaches | attains the outer side edge of a shaping | molding object area | region. If the processing tool waits when the processing tool reaches the outer end of the molding target area, or the processing tool axial feed speed and radial progress speed slightly before the processing tool reaches the outer end of the molding target area It is a figure which shows the board | plate material after spinning shaping | molding when reducing.

FIG. 1 is an explanatory diagram of a spinning molding method according to an embodiment of the present invention. This spinning forming method is a method of forming the forming target region R (see FIG. 2A) of the plate 1 into a tapered shape using the processing tool 3 while rotating the plate 1.

The plate material 1 is, for example, a flat circular plate. However, the shape of the plate 1 may be polygonal or elliptical. Further, the plate 1 does not necessarily need to be flat over the entire surface. For example, the thickness of the central portion may be thinner or thicker than the thickness of the peripheral portion, and the whole or a part thereof is processed into a tapered shape in advance. May be. Although the material of the board | plate material 1 is not specifically limited, For example, it is a titanium alloy.

The plate material 1 is fixed to the rotating shaft 2. That is, the center line of the rotating shaft 2 is the rotating shaft 10 of the plate 1. The rotation axis 10 of the plate 1 may be parallel to the vertical direction, may be parallel to the horizontal direction, or may be directed obliquely. The rotating shaft 2 is rotated by a rotating mechanism (not shown).

In the present embodiment, the rotary shaft 2 is not provided with a molding die (mandrel), and only the center portion of the plate 1 is supported by the rotary shaft 2 not only before the start of spinning molding but also during spinning molding. That is, the pressing of the processing tool 3 to be described later to the plate material 1 is performed in a state where the portion of the plate material 1 where the processing tool 3 is pressed is lifted. According to this configuration, it is not necessary to use a mold (mandrel) often used in the conventional spinning molding method, and the manufacturing cost can be reduced. However, a molding die (mandrel) is provided on the rotating shaft 2, and a portion of the plate 1 to which the processing tool 3 is pressed may be supported by the molding die during spinning molding.

As shown in FIGS. 2A and 2B, the processing tool 3 is pressed by the plate member 1 toward the outer end (that is, the molding end point) Re from the inner end (that is, the molding start point) Rs of the molding target region R. Moved. The processing tool 3 is moved in a direction along the rotation axis 10 of the plate material 1 at a specific axial direction feeding speed according to the place, and is pressed by the plate material 1. Moreover, the processing tool 3 is moved in the direction away from the rotating shaft 10 of the board | plate material 1 with the specific radial direction advancing speed according to a place. In the present embodiment, a forming roller 30 that rotates following the rotation of the plate 1 is used as the processing tool 3. However, the processing tool 3 is not limited to the forming roller 30, and may be a spatula, for example.

More specifically, the forming roller 30 has a trapezoidal shape that is reduced in diameter toward the direction away from the rotary shaft 10 of the plate 1. In other words, the forming roller 30 has a large-diameter bottom surface on the rotating shaft 10 side, a small-diameter surface opposite to the rotating shaft 10, and a tapered side surface 31 connecting them. That is, the annular corner portion between the side surface 31 and the bottom surface is the large-diameter portion, and the annular corner portion between the side surface 31 and the top surface is the small-diameter portion. However, as the processing tool 3, it is also possible to use a forming roller having another cross-sectional shape (for example, a cross-sectional rhombus shape or a long cross-sectional shape).

In the present embodiment in which the forming roller 30 having a trapezoidal cross section is used as the processing tool 3, the pressing of the forming roller 30 to the plate material 1 causes the large diameter portion of the forming roller 30 to make point contact with the plate material 1 and the forming roller. The forming roller 30 is maintained in a posture in which an angle θ (see FIG. 2A) formed by the side surface 31 of the plate 30 and a plane orthogonal to the rotation axis 10 of the plate 1 (that is, a plane parallel to the plate 1) is 1 degree or more and 30 degrees or less. It is done in the state.

Further, in the present embodiment, the processing tool 3 is pressed against the plate material 1 while a portion of the plate material 1 located on the same circumference as the portion where the processing tool 3 is pressed is locally heated by the heater 4. Is called. Here, “on the same circumference” means a portion where the processing tool 3 is pressed and a portion heated by the heater 4 within a ring-shaped range having a certain width around the rotation axis 10 of the plate 1. It means that there exists. For example, the portion heated by the heater 4 may exist within a range of ± 10% of the distance from the rotating shaft 10 of the plate 1 to the portion where the processing tool 3 is pressed.

In the present embodiment, the heater 4 is disposed on the opposite side of the processing tool 3 with respect to the plate material 1 so that the heater 4 heats the plate material 1 from the back side. However, the heater 4 may be arrange | positioned with respect to the board | plate material 1 on the same side as the processing tool 3 so that the board | plate material 1 may be heated from the front side.

The heater 4 is preferably a high-frequency induction heater having a coil portion to which a high-frequency AC voltage of 5 k to 400 kHz is applied. In such a high frequency induction heater, the coil portion extends along the plate material 1 extending in the rotation direction of the plate material 1 so that the local heating of the plate material 1 can be continuously performed in the rotation direction of the plate material 1. It is desirable to have a double arc shape. However, a gas burner may be used as the heater 4.

In the spinning molding method of the present embodiment, when the processing tool 3 reaches the outer end Re of the molding target region R, the plate material 1 is rotated in a state where the position of the processing tool 3 is constrained. FIG. 3 shows a pressing state of the processing tool 3 against the plate 1 immediately before the end of spinning molding. Similar to the prior art, when the processing tool 3 is pulled away from the plate 1 immediately after the processing tool 3 reaches the outer end Re of the molding target region R, the processing tool 3 in the plate 1 is pulled away as shown in FIG. A recess (press mark 11 of the processing tool 3) that matches the shape of the processing tool 3 is formed at the position. On the other hand, in this embodiment, since the processing tool 3 is made to stand by at the outer end Re of the molding target region R, as shown in FIG. 5, a press mark 11 (see FIG. 4) of the processing tool 3 is formed. Can be prevented.

By the way, the outer portion of the plate 1 than the portion where the processing tool 3 is pressed may warp toward the processing tool 3. On the other hand, if the forming roller 30 having a trapezoidal cross section is used and the posture of the forming roller 30 is maintained as in the present embodiment, the warping of the outer portion of the plate material 1 can be restricted by the side surface 31 of the forming roller 30. it can.

(Modification)
The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention.

For example, in the above-described embodiment, when the processing tool 3 reaches the outer end Re of the molding target region R, the processing tool 3 is put on standby, but in the vicinity of the outer end Re, the axial pushing speed and the radial direction of the processing tool 3 are set. You may reduce advancing speed. Here, “in the vicinity of the outer end Re” is a range in which the upper limit is 1/5 of the molding target region R from the outer end Re to the inner side, and can be arbitrarily set. For example, when the processing tool 3 reaches the end proximity point adjacent to the outer end Re of the molding target region R, the axial feed speed and the radial direction traveling speed of the processing tool 3 are less than half before reaching the end proximity point. It may be lowered.

According to said structure, since the board | plate material 1 is processed slowly in the vicinity of the outer side edge Re of the shaping | molding object area | region R, as shown in FIG. 5, the press trace 11 (refer FIG. 4) of the processing tool 3 is formed. Can be prevented.

Further, the pressing of the processing tool 3 to the plate material 1 may be performed in a state where the plate material 1 is entirely heated, or without heating the plate material 1 instead of locally heating the plate material 1. However, if the plate material 1 is locally heated as in the above-described embodiment, the portion in which the processing tool 3 is pressed in the plate material 1 is compared with the case where the plate material 1 is not heated or the plate material 1 is heated as a whole. Can be processed intensively. For this reason, operation of the processing tool 3 for obtaining a desired shape becomes easy.

DESCRIPTION OF SYMBOLS 1 Plate material 10 Rotating shaft 3 Processing tool 30 Forming roller 31 Side surface

Claims

A spinning molding method for forming a molding target region of the plate material into a tapered shape using a processing tool while rotating the plate material,
A spinning molding method in which the processing tool is moved from an inner end to an outer end of the molding target area while being pressed against the plate material, and the plate material is rotated while the position of the processing tool is constrained at the outer end. .
The spinning molding method according to claim 1, wherein the processing tool is pressed against the plate material while locally heating a portion of the plate material located on the same circumference as the portion to which the processing tool is pressed.
The processing tool is a forming roller having a trapezoidal cross section whose diameter decreases in a direction away from the rotation axis of the plate material, and the large diameter portion of the forming roller makes point contact with the plate material when the forming roller is pressed against the plate material. And it carries out in the state which maintained the said forming roller in the attitude | position from which the angle which the side surface of the forming roller and the orthogonal surface with respect to the rotating shaft of the said board | plate material make is 1 degree or more and 30 degrees or less. Spinning molding method.
The spinning molding method according to any one of claims 1 to 3, wherein the processing tool is pressed against the plate material in a state where a portion of the plate material to be pressed by the processing tool is floated.
A spinning molding method for forming a molding target region of the plate material into a tapered shape using a processing tool while rotating the plate material,
The processing tool is moved from the inner end to the outer end of the molding target region while being pressed against the plate material, and the axial feeding speed and the radial traveling speed of the processing tool are reduced in the vicinity of the outer end. Spinning molding method.
The spinning molding method according to claim 5, wherein the pressing of the processing tool to the plate material is performed while locally heating a portion of the plate material located on the same circumference as the portion where the processing tool is pressed.
The processing tool is a forming roller having a trapezoidal cross section whose diameter decreases in a direction away from the rotation axis of the plate material, and the large diameter portion of the forming roller makes point contact with the plate material when the forming roller is pressed against the plate material. And it carries out in the state which kept the said forming roller in the attitude | position from which the angle which the side surface of a forming roller and the orthogonal surface with respect to the rotating shaft of the said board | plate material make is 1 degree or more and 30 degrees or less. Spinning molding method.
The spinning molding method according to any one of claims 5 to 7, wherein the processing tool is pressed against the plate material in a state where a portion of the plate material to which the processing tool is pressed is floated.