WO2016063363A1 - Feeder management device and management method - Google Patents

Feeder management device and management method Download PDF

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Publication number
WO2016063363A1
WO2016063363A1 PCT/JP2014/078023 JP2014078023W WO2016063363A1 WO 2016063363 A1 WO2016063363 A1 WO 2016063363A1 JP 2014078023 W JP2014078023 W JP 2014078023W WO 2016063363 A1 WO2016063363 A1 WO 2016063363A1
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WIPO (PCT)
Prior art keywords
feeder
management
firmware
time
update process
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PCT/JP2014/078023
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French (fr)
Japanese (ja)
Inventor
淳郎 高桑
晋吾 藤村
瑞穂 山本
Original Assignee
富士機械製造株式会社
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Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to PCT/JP2014/078023 priority Critical patent/WO2016063363A1/en
Priority to JP2016554991A priority patent/JP6449901B2/en
Publication of WO2016063363A1 publication Critical patent/WO2016063363A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • the present invention relates to a management apparatus and a management method for managing firmware incorporated in a feeder used in a component mounter.
  • the component mounter is a device that mounts electronic components on a board. As shown in Patent Document 1, the component mounter includes a plurality of feeders that are mounted in a replaceable manner. Firmware corresponding to a required function is incorporated in each of the plurality of feeders. The feeder in the component mounter executes firmware according to a signal input from the control device, and controls, for example, a feeding operation of a loaded component tape.
  • Patent Document 2 discloses a configuration in which firmware update processing is automatically executed when the firmware for update stored in the component mounter is a newer version than the firmware of the feeder.
  • the feeder when updating the firmware of the feeder in the component mounter, the feeder needs to operate while the update process is being executed, so the electronic component mounting process cannot be executed. For this reason, there is a possibility that the production efficiency in the component mounter may be reduced by executing the firmware update process.
  • the present invention has been made in view of such circumstances, and provides a feeder management apparatus and management method capable of efficiently executing feeder firmware update processing while preventing a reduction in production efficiency in a component mounter.
  • the purpose is to provide.
  • the feeder management apparatus manages firmware incorporated in the feeder for a feeder that is replaceably mounted on a component mounter.
  • the management device includes a version acquisition unit that acquires a current version of the firmware of the feeder that is communicably connected to the management device, the acquired current version, and the firmware that is designated by an update processing instruction for the feeder
  • a necessity determination unit that determines whether or not the firmware update process is necessary based on the specified version, a required time acquisition unit that acquires a time required for the firmware update process for the feeder, and the necessity When the determination unit determines that the update process is necessary, the firmware is based on the required time and the pause time in which the feeder is connected to the management device so as to be communicable and the feeder is kept in a paused state.
  • the feeder management method manages the firmware incorporated in the feeder for a feeder that is replaceably mounted on the component mounter.
  • the management method includes a version acquisition step of acquiring a current version of the firmware of the feeder that is communicably connected to the management apparatus, the acquired current version, and the firmware specified by an update processing instruction for the feeder
  • a necessity determination step for determining whether or not the firmware update process is necessary based on the specified version
  • a required time acquisition step for acquiring a time required for the firmware update process for the feeder, and the necessity
  • the firmware is based on the required time and the pause time in which the feeder is communicably connected to the management device and the feeder is kept in a paused state.
  • a process management step for controlling the update process.
  • the firmware update process of the feeder is appropriately executed based on the time required for the update process and the pause time of the feeder.
  • the firmware of the feeder is updated when a sufficient time exceeding the required time can be secured until the feeder operates in the mounting process by the component mounting machine.
  • the mounting process is given priority and the firmware is not updated. Therefore, it is possible to efficiently execute the firmware update process of the feeder while preventing a decrease in production efficiency in the component mounter.
  • a component mounter using a feeder is a device for mounting electronic components on a substrate.
  • the component mounting machine constitutes a board production line used for manufacturing board products such as integrated circuits.
  • the feeder management apparatus and management method target the firmware incorporated in the feeder.
  • the board production line 1 includes a screen printing machine 2, a plurality of component mounting machines 3, a reflow machine 4, a board transfer device 5, and a fixed point buffer device 6 (an “external device” of the present invention). And an automatic conveyance device 7. These devices constituting the substrate production line 1 are communicably connected to the host computer 40 via a network.
  • the screen printing machine 2 prints paste-like solder on the electronic component mounting position on the board that has been loaded.
  • the component mounting machine 3 mounts an electronic component on the solder of the board conveyed from the screen printing machine 2 side.
  • a plurality of component mounters 3 are arranged in the board conveyance direction. The detailed configuration of the component mounter 3 will be described later.
  • the reflow machine 4 heats the board conveyed from the component mounting machine 3 side, melts the solder on the board, and performs soldering.
  • the substrate transport device 5 is configured by a belt conveyor or the like, and sequentially transports the substrates in the transport direction (the left-right direction in FIG. 1).
  • the fixed point buffer device 6 accommodates the feeders 30 used in the plurality of component mounting machines 3 constituting the board production line 1. Further, the fixed point buffer device 6 displays, for example, on the display unit 6a so as to load the component packaging tape of the component type designated by the host computer 40 on the feeder 30, and guides the loading operation to the operator. .
  • the automatic conveyance device 7 conveys the feeder 30 between each component mounter 3 and the fixed point buffer device 6. Based on the command of the host computer 40, the automatic transfer device 7 carries in the feeder 30 loaded with the supply reel to the component mounter 3, and unloads the feeder 30 used in the component mounter 3 to fix the fixed point. Return to buffer device 6.
  • the above-described feeder 30 is a cassette type in this embodiment, and is mounted with a supply reel wound with a component packaging tape.
  • the component packaging tape includes a carrier tape that stores electronic components of a specific component type at a predetermined pitch, and a top tape that is bonded to the upper surface of the carrier tape and covers the electronic component.
  • the feeder 30 is supplied with electric power while being held in the fixed point buffer device 6, a component supply device 11 of the component mounter 3 to be described later, and the buffer device 12, and can communicate with the component mounter 3 and the host computer 40. It becomes a state.
  • the feeder 30 includes a control unit 31 that controls the operation of each unit of the feeder.
  • the control unit 31 is mainly composed of a CPU, various memories, and a control circuit.
  • the control unit 31 incorporates firmware that performs electronic component supply control and the like.
  • the control unit 31 executes the firmware based on a control signal input from the outside, a set value stored in the memory, and the like. Thereby, the feeder 30 pitch-feeds the component packaging tape withdrawn from the supply reel by the pitch feeding mechanism of the feeder body.
  • the feeder 30 peels the top tape from the carrier tape to expose the electronic component.
  • the feeder 30 supplies the electronic component so that the suction nozzle (not shown) of the component transfer device in the component mounter 3 can suck the electronic component by the supply control of the electronic component as described above.
  • the host computer 40 monitors the operation status of the board production line 1 and controls the component mounter 3 and the like.
  • the host computer 40 has a storage device 41 composed of a hard disk, a flash memory, or the like.
  • the storage device 41 stores various data for controlling the component mounter 3. Specifically, the storage device 41 stores a production plan including a type of board to be produced and a production quantity, an operation program for causing the component mounter 3 to execute a production process, and the like.
  • the plurality of component mounting machines 3 constituting the board production line 1 includes a component supply device 11, a buffer device 12, an automatic exchange device 13, and a control device 20.
  • a plurality of feeders 30 are respectively attached to a plurality of slot portions on the main body portion in a replaceable manner.
  • the buffer device 12 is disposed outside the component supply device 11, and temporarily holds the plurality of feeders 30 before and after the replacement of the feeders 30. Further, the buffer device 12 holds the feeder 30 that is in a standby state for carrying out by the automatic conveyance device 7. In the component mounter 3, the feeder 30 held in the component supply device 11 or the buffer device 12 is supplied with electric power and can communicate with the control device 20 and the host computer 40 of the component mounter 3.
  • the automatic exchange device 13 moves the feeder 30 between the component supply device 11 and the buffer device 12. More specifically, the automatic exchange device 13 takes out the feeder 30 from the buffer device 12 based on a command from the control device 20 and mounts the feeder 30 in the slot portion of the component supply device 11.
  • the automatic changer 13 includes, for example, a feeder 30 in which electronic components need to be replenished in the component supply device 11 or a feeder 30 loaded with a component packaging tape of a component type that has become unnecessary based on a production plan. It is taken out from the component supply device 11 and moved to the buffer device 12.
  • the control device 20 is mainly composed of a CPU, various memories, and a control circuit.
  • the control device 20 is communicably connected to the component supply device 11, the feeder 30, and the host computer 40 via a communication interface.
  • the control device 20 controls operations of the component supply device 11 and the component transfer device based on the mounting process information such as the production plan and the operation program.
  • the component mounter 3 controls the mounting process of the electronic component, and mounts the electronic component on the solder of the board.
  • the control device 20 of the component mounter 3 constitutes a management device of the feeder 30 (hereinafter, the control device is also referred to as “management device”). Specifically, management control is performed with respect to execution of the firmware update process for the firmware incorporated in the feeder 30.
  • firmware update is an update from the current version to a different version, and includes version upgrade and version down.
  • the management device 20 includes a version acquisition unit 21, a necessity determination unit 22, a required time acquisition unit 23, a downtime calculation unit 24, a process management unit 25, and an information editing unit 26, as shown in FIG.
  • the version acquisition unit 21 acquires the current version of the firmware incorporated in the feeder 30. That is, the version acquisition unit 21 acquires the current version when the feeder 30 is held in the component supply device 11 or the buffer device 12.
  • the “current version” of the firmware is the version of the firmware incorporated in the feeder 30 at the current time.
  • the version acquisition unit 21 employs an acquisition method using the management data M1 stored in the host computer 40.
  • the management data M1 information that associates an ID (identification code) that identifies the feeder 30 with the current version of the firmware of the feeder 30 and the time required for update processing to be described later is recorded.
  • the version acquisition unit 21 first acquires an ID assigned to the feeder 30 through communication with the feeder 30. Next, the version acquisition unit 21 acquires the current version of the firmware of the feeder 30 based on the acquired ID and management data M1. The version acquisition unit 21 stores the acquired current version of the component device in the memory of the management apparatus 20.
  • the necessity determination unit 22 determines whether the firmware update process is necessary based on the acquired current version and the specified version specified by the update process instruction for the feeder 30.
  • the update processing command specifies the firmware version for each type of feeder 30 or for each production process in the production plan.
  • the designated version for example, a method of designating a specific version, the latest version, a higher version than the specific version, or the like is adopted.
  • the necessity determination unit 22 determines that the firmware update process is necessary, for example, when the compared current version and the specified version are different. Further, the necessity determination unit 22 determines that the update process is unnecessary when, for example, a minor specification change or a function addition is performed and the necessity for the update process is low based on a predesignated condition. May be.
  • the required time acquisition unit 23 acquires the required time required for the firmware update process for the feeder 30.
  • the “required time” required for the update process mainly includes a time for transferring the firmware update program M2 to the feeder 30 and a time for deploying the update program M2 and incorporating it as firmware.
  • the required time appropriately includes a time required for restarting the feeder 30 for the update process, a delay time provided in consideration of the extension of the update process due to various factors, and the like.
  • the required time acquisition unit 23 may calculate and acquire the required time based on the size of the update program M2, the performance of the feeder 30, and the like.
  • the required time acquisition unit 23 employs a method of acquiring the required time using the management data M1.
  • the management data M1 the required time calculated in advance in consideration of the performance of the feeder 30 and the delay time is associated with the ID of the feeder 30.
  • the required time acquisition unit 23 is configured to be able to acquire the required time for the update process by referring to the host computer 40 for the ID.
  • the downtime calculation unit 24 calculates downtime based on the mounting process information including the production plan M3 and the operation program M4.
  • the “pause time” corresponds to a time during which the feeder 30 is connected to the management apparatus 20 so as to be communicable and the feeder 30 is kept in a dormant state.
  • the electronic component supply operation is started based on the operation program M4 after the feeder 30 is mounted on the component supply apparatus 11.
  • the time from the completion of the supply operation to the start of the next supply operation corresponds to the pause time.
  • the unloading starts after the feeder 30 is loaded into the buffer device 12 by the automatic transfer device 7 or the automatic exchange device 13 based on the mounting process information.
  • the time until it is carried out, or the time from the present to the start of unloading corresponds to the pause time.
  • the feeder 30 is in a state of being supplied with power, and the firmware update process by the control unit 31 is possible.
  • the process management unit 25 controls the firmware update process based on the required time and the suspension time when the necessity determination unit 22 determines that the update process is necessary. More specifically, the process management unit 25 determines that the firmware update process can be executed when the suspension time is longer than the required time, and issues an update process execution command to the control unit 31 of the feeder 30. Send it out. As a result, the control unit 31 of the feeder 30 downloads the update program M2 from the host computer 40 or the management apparatus 20, and executes the expansion process.
  • the process management unit 25 notifies the information indicating the feeder 30 or the information of the update process when the firmware update process of the feeder 30 is being executed. More specifically, the process management unit 25 uses the position and number of the slot portion of the component supply apparatus 11 as information that can identify the feeder 30 that is executing the update process among the plurality of feeders 30, and information about the update process. Informs about the contents and progress of the process. As a notification method, for example, display on a monitor unit of the component mounting machine 3 or lighting of a notification lamp provided in each part is adopted. With this configuration, the process management unit 25 prevents an erroneous operation in which the feeder 30 that is executing the update process is removed from the slot part.
  • the information editing unit 26 changes the execution order of a plurality of production processes in the production plan M3 or changes the mounting order of electronic components in the operation program M4 so that a pause time longer than the required time is secured. Optimize processing information. As described above, even when the necessity determination unit 22 determines that the update process is necessary, the process management unit 25 notifies the control unit 31 of the feeder 30 when the time required for the update process exceeds the pause time. Do not send update processing execution instructions.
  • the time at which the feeder 30 to be managed operates or the time at which the feeder 30 is carried out from the buffer device 12 changes the execution order of a plurality of production processes in the production plan M3, or the electronic component mounting order in the operation program M4. Fluctuates by replacing Therefore, the information editing unit 26, for example, delays the production process that requires the operation of the feeder 30 to be managed or the mounting of the electronic components supplied by the feeder 30 so that the update process can be performed sufficiently. Secure.
  • Management control of the feeder 30 by the management device 20 will be described with reference to FIGS.
  • the version acquisition unit 21 and the process management unit 25 of the management device 20 execute each process at an arbitrary timing. For example, when the feeder 30 is carried into the component supply device 11 or the buffer device 12 or when the power is turned on to the component mounter 3, the timing at which each process is executed is determined based on the production plan. For example, when it is migrated.
  • the version acquisition unit 21 acquires the ID of the feeder 30 that is set in the component supply device 11 and the buffer device 12 and is in a communicable state (step 11 (hereinafter referred to as “step”).
  • the version acquisition unit 21 acquires the current version recorded in the management data M1 by referring to the host computer 40 for the ID of the feeder 30 acquired in S11 (S12). .
  • the version acquisition unit 21 acquires the current version corresponding to each feeder 30 when the ID is acquired for a plurality of feeders 30. In this way, the version acquisition unit 21 acquires the current version of the feeder 30 that is the target of the firmware update process in the version acquisition step (S11, S12), and stores it in the memory of the management device 20.
  • the necessity determination unit 22 determines whether firmware update processing to the specified version is necessary based on the current version and the specified version. If the current version and the specified version are the same, the necessity determination unit 22 determines that it is not necessary to execute the update process because it has already been updated to the specified version (S13: No). Thereby, the management apparatus 20 complete
  • the necessity determination unit 22 determines that the update process needs to be executed (S13: Yes).
  • the required time acquisition unit 23 acquires the required time Tr of the update process recorded in the management data M1 by referring to the host computer 40 for the ID of the feeder 30 acquired in S11 in the required time acquisition step (S14).
  • the suspension time calculation unit 24 calculates the suspension time Td based on the mounting process information including the production plan M3 and the operation program M4 in the suspension time calculation step (S15).
  • the downtime calculation unit 24 calculates the downtime Td for the patterns [A] to [C] as follows.
  • the pause time calculation unit 24 first instructs the operation program M4 where the feeder 30 performs the supply operation of the electronic component. To extract.
  • the pause time calculation unit 24 refers to a pause time Td from the time when the feeder 30 is mounted on the component supply device 11 until the feeder 30 starts the electronic component supply operation due to the execution of the first command location. To do.
  • the pause time calculation unit 24 calculates the pause time Td, if the feeder 30 is already mounted on the component supply apparatus 11, the pause time calculation unit 24 starts the first supply operation by the feeder 30 from the present time. The time until this is taken is defined as a pause time Td.
  • the pause time calculation unit 24 sets the pause time Td as the time from the completion of the electronic component supply operation by the feeder 30 to the start of the next supply operation by the feeder 30. Specifically, the pause time calculation unit 24 calculates a time interval between successive command locations among the extracted command locations, and sets the calculation result as the pause time Td.
  • the pause time calculation unit 24 is set in the component supply device 11 Based on the remaining number of other feeders 30 that can supply the same kind of electronic components, the production plan M3, and the operation program M4, the feeder 30 that is on standby is started to move to the component feeder 11 by the automatic changer 13 Calculate the time.
  • the pause time calculation unit 24 sets the pause time Td as the time from when the feeder 30 is held in the buffer device 12 to the calculated time.
  • the process management unit 25 determines whether the update process can be executed based on the required time Tr and the downtime Td (S16). If the required time Tr is shorter than the pause time Td, the process management unit 25 determines that the update process can be executed (S16: Yes). Therefore, the process management unit 25 executes a firmware update process for the feeder 30 (S17).
  • the process management unit 25 first acquires an update program M2 corresponding to the specified version of firmware from the host computer 40. Next, the process management unit 25 communicates with the control unit 31 of the feeder 30 via the communication interface of the management device 20, and transfers the update program M2. The control unit 31 of the feeder 30 executes the expansion process of the transferred update program M2, and overwrites the existing firmware. As a result, the specified version of firmware is incorporated into the feeder 30. Note that, when the firmware update process of the feeder 30 is being executed (S17), the process management unit 25 notifies the information indicating the feeder 30 or the update process.
  • the host computer 40 updates the management data M1 based on the information input from the process management unit 25 (S18).
  • the management data M1 the feeder 30 that has been subjected to the update process records that the current version of the firmware is the designated version.
  • the management device 20 ends the management control of the feeder 30.
  • the process management unit 25 determines that the update process cannot be executed (S16: No). Therefore, the process management unit 25 determines whether or not to execute the editing process for the production plan M3 or the operation program M4 in order to secure the downtime Td (S21). More specifically, the process management unit 25 performs the above determination based on, for example, the necessity for the change process to the specified version and whether there is room for editing the production plan M3 or the operation program M4.
  • the information editing unit 26 changes the execution order of the plurality of production processes in the production plan M3, or the electronic component in the operation program M4.
  • the mounting order is changed (S22). Specifically, as shown in FIG. 5, the information editing unit 26 edits and optimizes the operation program M4 so as to postpone the command location where the feeder 30 operates in the operation program M4.
  • the pause time calculation unit 24 calculates the pause time Td again based on the optimized operation program M4 (S15).
  • the process management unit 25 controls the firmware update process ( Thereafter, the management data M1 is updated (S18).
  • the process management unit 25 ends the management control of the feeder 30.
  • the feeder management apparatus 20 manages the firmware incorporated in the feeder 30 for the feeder 30 that is replaceably mounted on the component mounter 3.
  • the feeder management device 20 is designated by a version acquisition unit 21 that acquires the current version of the firmware of the feeder 30 that is communicably connected to the management device 20, the acquired current version, and an update processing instruction for the feeder 30.
  • a necessity determination unit 22 that determines whether firmware update processing is necessary based on the designated version of the firmware
  • a required time acquisition unit 23 that acquires a required time Tr required for firmware update processing for the feeder 30, and When it is determined that the update process is necessary by the refusal determination unit 22, based on the required time Tr and the pause time Td in which the feeder 30 is communicably connected to the management device 20 and the feeder 30 is maintained in the paused state.
  • a process management unit 25 that controls firmware update processing.
  • the firmware update process of the feeder 30 is appropriately executed based on the required time Tr required for the update process and the pause time Td of the feeder 30. That is, the firmware of the feeder 30 is updated when a sufficient time exceeding the required time Tr can be secured until the feeder 30 operates in the mounting process by the component mounting machine 3.
  • the mounting process is prioritized and the firmware is not updated. Therefore, the firmware update process of the feeder 30 can be efficiently executed while preventing a reduction in production efficiency in the component mounter 3.
  • the component mounter 3 mounts electronic components on the board based on the mounting process information including the production plan M3 and the operation program M4.
  • the management device 20 further includes a pause time calculation unit 24 that calculates the pause time Td based on the mounting process information.
  • the process management unit 25 can calculate the pause time Td based on the mounting process information, and thus can more accurately determine whether or not update processing is possible. Therefore, the management apparatus 20 can execute the firmware update process more efficiently.
  • the management device 20 changes the order of execution of a plurality of production processes in the production plan M3 or changes the order of mounting electronic components in the operation program M4 so that a pause time Td longer than the required time Tr is secured.
  • an information editing unit 26 for optimizing the mounting process information According to such a configuration, the information editing unit 26 optimizes the mounting process information, and the pause time Td of the feeder 30 is ensured.
  • the firmware update process can be performed while securing the pause time Td even for the feeder 30 in which the pause time Td is shorter than the required time Tr and the update process cannot be executed in the mounting process information before editing. Therefore, it is possible to set the update process as a target while maintaining the production efficiency.
  • the component mounting machine 3 is disposed outside the component supply device 11 by operating a plurality of replaceable feeders 30 to supply electronic components, and before and after replacing the feeder 30.
  • a buffer device 12 that temporarily holds the feeder 30 and an automatic changer device 13 that moves the feeder 30 between the component supply device 11 and the buffer device 12 are provided.
  • the management device 20 sets the feeder 30 held in the buffer device 12 as a management target.
  • the pause time Td is the time from when the feeder 30 is held in the buffer device 12 until the automatic changer 13 starts moving to the component supply device 11 (see the middle part of FIG. 4).
  • the component mounter 3 performs replacement by automatically moving the feeder 30 between the component supply device 11 and the buffer device 12 by the automatic replacement device 13. Since the feeder 30 held in the buffer device 12 has a relatively long pause time Td, the management device 20 makes the feeder 30 a target of management, so that the pause time Td is effectively used to perform update processing. Can be executed.
  • the buffer device 12 holds the feeder 30 in a standby state for unloading by the automatic transport device 7 that transports the feeder 30 between the component mounting machine 3 and the external device.
  • the management device 20 sets the feeder 30 moved from the component supply device 11 to the buffer device 12 as a management target.
  • the pause time Td is the time from when the feeder 30 is held in the buffer device 12 until the automatic conveying device 7 starts to carry out (see the lower part of FIG. 4).
  • the buffer device 12 automatically carries the feeder 30 in and out of the external device by the automatic conveyance device 7. Since the feeder 30 in the standby state for carrying out in the buffer device 12 has a relatively long pause time Td, the management device 20 makes the feeder 30 the object of management so that the pause time Td is effectively used. Update process.
  • the component mounter 3 includes a component supply device 11 that operates a plurality of feeders 30 that are replaceably mounted to supply electronic components.
  • the management device 20 targets the feeder 30 mounted on the component supply device 11 as a management target.
  • the pause time Td is the time from when the feeder 30 is mounted on the component supply apparatus 11 until the electronic component supply operation is started, or the time from when the supply operation is completed until the next supply operation is started. (See the upper part of FIG. 4).
  • the pause time Td of the feeder 30 mounted on the component supply device 11 may be longer than the required time Tr required for the update process. is there. Therefore, when the management apparatus 20 sets the feeder 30 as a management target, the update process can be executed by effectively using the downtime Td.
  • the process management unit 25 notifies the information indicating the feeder 30 or the update process (S17). According to such a configuration, it is possible to prevent the feeder 30 that has been executing the update process from being disconnected due to an erroneous operation or the like, thereby interrupting communication or power supply.
  • the feeder management method manages the firmware incorporated in the feeder 30 for the feeder 30 that is replaceably mounted on the component mounter 3.
  • the feeder management method includes a version acquisition step (S11, S12) for acquiring the current version of the firmware of the feeder 30 that is communicably connected to the management apparatus 20, the acquired current version, and an update processing instruction for the feeder 30.
  • Necessity determination step (S14) for determining whether or not the firmware update process is necessary based on the designated version of the specified firmware, and the required time acquisition for acquiring the required time Tr required for the firmware update process for the feeder 30
  • the required time Tr and the feeder 30 are communicably connected to the management device 20 and the pause in which the feeder 30 is maintained in the paused state.
  • the version acquisition unit 21 acquires an ID from the feeder 30 that is communicably held in the component supply device 11 and the buffer device 12, and acquires the current version based on the ID and the management data M1 (S11). , S12). On the other hand, the version acquisition unit 21 may directly acquire the ID and the current version through communication with the feeder 30 regardless of the management data M1.
  • the management device 20 is a control device for the component mounter 3.
  • the units 21 to 26 constituting the management apparatus 20 are provided in either the component mounter 3 or the host computer 40 or an external device connected via a network as long as they can communicate with the feeder 30. It is good also as a structure.
  • the management device 20 is provided in, for example, the fixed point buffer device 6 or a tape loading device for loading a component packaging tape into the feeder 30 and performs firmware update processing in the fixed point buffer device 6 or the like. May be.
  • Board production line 2 Screen printing machine 3: Component mounting machine 4: Reflow machine 5: Board transfer device 6: Fixed point buffer device (external device) 6a: Display unit 7: Automatic transfer device 11: Component supply device , 12: buffer device, 13: automatic exchange device, 20: control device (management device) 21: Version acquisition unit, 22: Necessity determination unit 23: Required time acquisition unit, 24: Downtime calculation unit 25: Process management unit, 26: Information editing unit, 30: Feeder 31: Control unit 40: Host computer 41: Storage device M1: Management data M2: Update program M3: Production plan M4: Operation program Tr: Time required Td: Rest time

Abstract

The objective of the present invention is to provide feeder management device and management method allowing a feeder firmware update process to be executed efficiently while preventing a decrease in the production efficiency of a part mounting machine. The feeder management device comprises a version acquisition unit for acquiring the current version of the feeder firmware, a requirement determination unit for determining whether or not an update process is required for the firmware, a required time acquisition unit for acquiring the required time that is needed for the update process, and a process management unit for controlling the firmware update process on the basis of the required time and a feeder down time.

Description

フィーダの管理装置および管理方法Feeder management apparatus and management method
 本発明は、部品実装機に用いられるフィーダに組み込まれたファームウェアを管理する管理装置および管理方法に関する。 The present invention relates to a management apparatus and a management method for managing firmware incorporated in a feeder used in a component mounter.
 部品実装機は、基板に電子部品を実装する装置である。部品実装機は、特許文献1に示すように、交換可能に装着される複数のフィーダを備える。複数のフィーダの各々には、要求される機能に応じたファームウェアが組み込まれている。部品実装機におけるフィーダは、制御装置より入力した信号に応じてファームウェアを実行し、例えば装填された部品テープの送り動作などを制御する。 The component mounter is a device that mounts electronic components on a board. As shown in Patent Document 1, the component mounter includes a plurality of feeders that are mounted in a replaceable manner. Firmware corresponding to a required function is incorporated in each of the plurality of feeders. The feeder in the component mounter executes firmware according to a signal input from the control device, and controls, for example, a feeding operation of a loaded component tape.
 このようなフィーダのファームウェアは、新たな機能の追加などに伴いバージョンアップを必要とされることがある。特許文献2には、部品実装機に記憶された更新用のファームウェアがフィーダのファームウェアよりも新しいバージョンの場合に、ファームウェアの更新処理を自動的に実行する構成が開示されている。 ∙ The firmware of such feeders may need to be upgraded as new functions are added. Patent Document 2 discloses a configuration in which firmware update processing is automatically executed when the firmware for update stored in the component mounter is a newer version than the firmware of the feeder.
特開2012-080003号公報JP 2012-080003 A 特開2010-182768号公報JP 2010-182768 A
 ここで、部品実装機においてフィーダのファームウェアを更新する場合には、当該更新処理の実行中はフィーダが動作する必要があるため、電子部品の実装処理を実行することができない。そのため、ファームウェアの更新処理の実行によって、部品実装機における生産効率が低下するおそれがある。 Here, when updating the firmware of the feeder in the component mounter, the feeder needs to operate while the update process is being executed, so the electronic component mounting process cannot be executed. For this reason, there is a possibility that the production efficiency in the component mounter may be reduced by executing the firmware update process.
 本発明は、このような事情に鑑みてなされたものであり、部品実装機における生産効率の低下を防止しつつ、フィーダのファームウェアの更新処理を効率的に実行できるフィーダの管理装置および管理方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and provides a feeder management apparatus and management method capable of efficiently executing feeder firmware update processing while preventing a reduction in production efficiency in a component mounter. The purpose is to provide.
 請求項1に係るフィーダの管理装置は、部品実装機に交換可能に装着されるフィーダを対象として、当該フィーダに組み込まれたファームウェアを管理する。管理装置は、前記管理装置に通信可能に接続された前記フィーダの前記ファームウェアの現在バージョンを取得するバージョン取得部と、取得された前記現在バージョンと、前記フィーダに対する更新処理指令により指定される前記ファームウェアの指定バージョンとに基づいて、当該ファームウェアの更新処理の要否を判定する要否判定部と、前記フィーダに対する前記ファームウェアの前記更新処理に要する所要時間を取得する所要時間取得部と、前記要否判定部により前記更新処理が必要と判定された場合に、前記所要時間、および前記フィーダが前記管理装置に通信可能に接続され且つ前記フィーダの休止状態が維持される休止時間に基づいて、前記ファームウェアの前記更新処理を制御する処理管理部と、を備える。 The feeder management apparatus according to claim 1 manages firmware incorporated in the feeder for a feeder that is replaceably mounted on a component mounter. The management device includes a version acquisition unit that acquires a current version of the firmware of the feeder that is communicably connected to the management device, the acquired current version, and the firmware that is designated by an update processing instruction for the feeder A necessity determination unit that determines whether or not the firmware update process is necessary based on the specified version, a required time acquisition unit that acquires a time required for the firmware update process for the feeder, and the necessity When the determination unit determines that the update process is necessary, the firmware is based on the required time and the pause time in which the feeder is connected to the management device so as to be communicable and the feeder is kept in a paused state. A process management unit for controlling the update process.
 請求項8に係るフィーダの管理方法は、部品実装機に交換可能に装着されるフィーダを対象として、当該フィーダに組み込まれたファームウェアを管理する。管理方法は、前記管理装置に通信可能に接続された前記フィーダの前記ファームウェアの現在バージョンを取得するバージョン取得工程と、取得された前記現在バージョンと、前記フィーダに対する更新処理指令により指定される前記ファームウェアの指定バージョンとに基づいて、当該ファームウェアの更新処理の要否を判定する要否判定工程と、前記フィーダに対する前記ファームウェアの前記更新処理に要する所要時間を取得する所要時間取得工程と、前記要否判定工程により前記更新処理が必要と判定された場合に、前記所要時間、および前記フィーダが前記管理装置に通信可能に接続され且つ前記フィーダの休止状態が維持される休止時間に基づいて、前記ファームウェアの前記更新処理を制御する処理管理工程と、を備える。 The feeder management method according to claim 8 manages the firmware incorporated in the feeder for a feeder that is replaceably mounted on the component mounter. The management method includes a version acquisition step of acquiring a current version of the firmware of the feeder that is communicably connected to the management apparatus, the acquired current version, and the firmware specified by an update processing instruction for the feeder A necessity determination step for determining whether or not the firmware update process is necessary based on the specified version, a required time acquisition step for acquiring a time required for the firmware update process for the feeder, and the necessity When it is determined in the determination step that the update process is necessary, the firmware is based on the required time and the pause time in which the feeder is communicably connected to the management device and the feeder is kept in a paused state. And a process management step for controlling the update process.
 請求項1,8の構成によると、フィーダのファームウェアの更新処理は、更新処理に要する所要時間と、当該フィーダの休止時間とに基づいて適宜実行される。つまり、フィーダのファームウェアは、部品実装機による実装処理において当該フィーダが動作するまで所要時間を超える十分な時間が確保可能な場合に、更新処理を実行される。一方で、部品実装機による実装処理において当該フィーダが動作して部品の供給が必要な場合には、実装処理が優先されてファームウェアが更新されない状態が維持される。よって、部品実装機における生産効率の低下を防止しつつ、フィーダのファームウェアの更新処理を効率的に実行できる。 According to the configuration of claims 1 and 8, the firmware update process of the feeder is appropriately executed based on the time required for the update process and the pause time of the feeder. In other words, the firmware of the feeder is updated when a sufficient time exceeding the required time can be secured until the feeder operates in the mounting process by the component mounting machine. On the other hand, when the feeder operates and component supply is required in the mounting process by the component mounter, the mounting process is given priority and the firmware is not updated. Therefore, it is possible to efficiently execute the firmware update process of the feeder while preventing a decrease in production efficiency in the component mounter.
実施形態における基板生産ラインを模式的に示す構成図である。It is a lineblock diagram showing typically a substrate production line in an embodiment. フィーダの管理装置を示すブロック図である。It is a block diagram which shows the management apparatus of a feeder. ファームウェアの更新制御を示すフローチャートである。It is a flowchart which shows the update control of firmware. 更新処理の所要時間と休止時間の関係を示すタイムチャートである。It is a time chart which shows the relationship between the required time of an update process, and rest time. 最適化処理の前後の休止時間を示すタイムチャートである。It is a time chart which shows the pause time before and after the optimization process.
 以下、本発明のフィーダの管理装置および管理方法を具体化した実施形態について図面を参照して説明する。フィーダが用いられる部品実装機は、基板に電子部品を実装する装置である。部品実装機は、例えば、集積回路などの基板製品の製造に用いられる基板生産ラインを構成する。フィーダの管理装置および管理方法は、フィーダに組み込まれたファームウェアを管理の対象とする。 Hereinafter, an embodiment in which the feeder management apparatus and the management method of the present invention are embodied will be described with reference to the drawings. A component mounter using a feeder is a device for mounting electronic components on a substrate. The component mounting machine constitutes a board production line used for manufacturing board products such as integrated circuits. The feeder management apparatus and management method target the firmware incorporated in the feeder.
 <実施形態>
 (基板生産ラインの全体構成)
 本実施形態において、基板生産ライン1は、図1に示すように、スクリーン印刷機2、複数の部品実装機3、リフロー機4、基板搬送装置5、定点バッファ装置6(本発明の「外部装置」に相当する)、および自動搬送装置7を備える。基板生産ライン1を構成するこれらの機器は、ネットワークを介してホストコンピュータ40と通信可能に接続されている。
<Embodiment>
(Whole board production line configuration)
In this embodiment, as shown in FIG. 1, the board production line 1 includes a screen printing machine 2, a plurality of component mounting machines 3, a reflow machine 4, a board transfer device 5, and a fixed point buffer device 6 (an “external device” of the present invention). And an automatic conveyance device 7. These devices constituting the substrate production line 1 are communicably connected to the host computer 40 via a network.
 スクリーン印刷機2は、搬入された基板における電子部品の装着位置にペースト状のハンダを印刷する。部品実装機3は、スクリーン印刷機2側から搬送された基板のハンダの上に電子部品を装着する。本実施形態では、複数の部品実装機3が基板の搬送方向に配置されている。部品実装機3の詳細な構成については後述する。リフロー機4は、部品実装機3側から搬送された基板を加熱して、基板上のハンダを溶融させてハンダ付けを行う。基板搬送装置5は、ベルトコンベアなどにより構成され、基板を搬送方向(図1の左右方向)へと基板を順次搬送する。 The screen printing machine 2 prints paste-like solder on the electronic component mounting position on the board that has been loaded. The component mounting machine 3 mounts an electronic component on the solder of the board conveyed from the screen printing machine 2 side. In the present embodiment, a plurality of component mounters 3 are arranged in the board conveyance direction. The detailed configuration of the component mounter 3 will be described later. The reflow machine 4 heats the board conveyed from the component mounting machine 3 side, melts the solder on the board, and performs soldering. The substrate transport device 5 is configured by a belt conveyor or the like, and sequentially transports the substrates in the transport direction (the left-right direction in FIG. 1).
 定点バッファ装置6は、基板生産ライン1を構成する複数の部品実装機3において使用されるフィーダ30を収納する。また、定点バッファ装置6は、例えばホストコンピュータ40により指定された部品種の部品包装テープをフィーダ30に装填するように表示部6aに表示して、作業者に対して当該装填の作業を案内する。自動搬送装置7は、それぞれの部品実装機3と定点バッファ装置6との間でフィーダ30を搬送する。自動搬送装置7は、ホストコンピュータ40の指令に基づいて、部品実装機3に対して供給リールを装填されたフィーダ30を搬入し、また部品実装機3において使用されたフィーダ30を搬出して定点バッファ装置6に戻す。 The fixed point buffer device 6 accommodates the feeders 30 used in the plurality of component mounting machines 3 constituting the board production line 1. Further, the fixed point buffer device 6 displays, for example, on the display unit 6a so as to load the component packaging tape of the component type designated by the host computer 40 on the feeder 30, and guides the loading operation to the operator. . The automatic conveyance device 7 conveys the feeder 30 between each component mounter 3 and the fixed point buffer device 6. Based on the command of the host computer 40, the automatic transfer device 7 carries in the feeder 30 loaded with the supply reel to the component mounter 3, and unloads the feeder 30 used in the component mounter 3 to fix the fixed point. Return to buffer device 6.
 上記のフィーダ30は、本実施形態においてカセット式であり、部品包装テープを巻回された供給リールを装着される。部品包装テープは、特定の部品種の電子部品が所定ピッチで収納されたキャリアテープと、このキャリアテープの上面に接着されて電子部品を覆うトップテープとにより構成される。フィーダ30は、定点バッファ装置6、後述する部品実装機3の部品供給装置11、およびバッファ装置12に保持された状態で電力を供給されるとともに、部品実装機3およびホストコンピュータ40と通信可能な状態となる。 The above-described feeder 30 is a cassette type in this embodiment, and is mounted with a supply reel wound with a component packaging tape. The component packaging tape includes a carrier tape that stores electronic components of a specific component type at a predetermined pitch, and a top tape that is bonded to the upper surface of the carrier tape and covers the electronic component. The feeder 30 is supplied with electric power while being held in the fixed point buffer device 6, a component supply device 11 of the component mounter 3 to be described later, and the buffer device 12, and can communicate with the component mounter 3 and the host computer 40. It becomes a state.
 フィーダ30は、当該フィーダの各部の動作を制御する制御部31を有する。制御部31は、主として、CPUや各種メモリ、制御回路により構成される。制御部31は、電子部品の供給制御などを行うファームウェアが組み込まれている。制御部31は、外部入力される制御信号や、メモリに記憶されている設定値等に基づいて、ファームウェアを実行する。これにより、フィーダ30は、フィーダ本体のピッチ送り機構により供給リールから引き出された部品包装テープをピッチ送りする。 The feeder 30 includes a control unit 31 that controls the operation of each unit of the feeder. The control unit 31 is mainly composed of a CPU, various memories, and a control circuit. The control unit 31 incorporates firmware that performs electronic component supply control and the like. The control unit 31 executes the firmware based on a control signal input from the outside, a set value stored in the memory, and the like. Thereby, the feeder 30 pitch-feeds the component packaging tape withdrawn from the supply reel by the pitch feeding mechanism of the feeder body.
 そして、フィーダ30は、キャリアテープからトップテープを剥離して、電子部品を露出させる。フィーダ30は、上記のような電子部品の供給制御によって、部品実装機3における部品移載装置の吸着ノズル(図示しない)が電子部品を吸着可能となるように電子部品を供給する。 Then, the feeder 30 peels the top tape from the carrier tape to expose the electronic component. The feeder 30 supplies the electronic component so that the suction nozzle (not shown) of the component transfer device in the component mounter 3 can suck the electronic component by the supply control of the electronic component as described above.
 ホストコンピュータ40は、基板生産ライン1の動作状況を監視し、部品実装機3などの制御を行う。このホストコンピュータ40は、ハードディスクやフラッシュメモリなどにより構成される記憶装置41を有する。記憶装置41には、部品実装機3を制御するための各種データが記憶されている。具体的には、記憶装置41は、生産する基板種別や生産数量を含む生産計画、部品実装機3に生産処理を実行させるための動作プログラムなどを記憶している。 The host computer 40 monitors the operation status of the board production line 1 and controls the component mounter 3 and the like. The host computer 40 has a storage device 41 composed of a hard disk, a flash memory, or the like. The storage device 41 stores various data for controlling the component mounter 3. Specifically, the storage device 41 stores a production plan including a type of board to be produced and a production quantity, an operation program for causing the component mounter 3 to execute a production process, and the like.
 (部品実装機3の構成)
 基板生産ライン1を構成する複数の部品実装機3は、部品供給装置11、バッファ装置12、自動交換装置13、および制御装置20を備える。部品供給装置11は、複数のフィーダ30を本体部上の複数のスロット部に交換可能にそれぞれ装着される。
(Configuration of component mounter 3)
The plurality of component mounting machines 3 constituting the board production line 1 includes a component supply device 11, a buffer device 12, an automatic exchange device 13, and a control device 20. In the component supply device 11, a plurality of feeders 30 are respectively attached to a plurality of slot portions on the main body portion in a replaceable manner.
 バッファ装置12は、部品供給装置11の外部に配置され、フィーダ30の交換の前後において複数のフィーダ30を一時的に保持する。また、バッファ装置12は、自動搬送装置7による搬出の待機状態にあるフィーダ30を保持する。部品実装機3において、部品供給装置11またはバッファ装置12に保持されたフィーダ30は、電力を供給されるとともに、部品実装機3の制御装置20およびホストコンピュータ40と通信可能な状態となる。 The buffer device 12 is disposed outside the component supply device 11, and temporarily holds the plurality of feeders 30 before and after the replacement of the feeders 30. Further, the buffer device 12 holds the feeder 30 that is in a standby state for carrying out by the automatic conveyance device 7. In the component mounter 3, the feeder 30 held in the component supply device 11 or the buffer device 12 is supplied with electric power and can communicate with the control device 20 and the host computer 40 of the component mounter 3.
 自動交換装置13は、部品供給装置11とバッファ装置12との間でフィーダ30を移動させる。より詳細には、自動交換装置13は、制御装置20の指令に基づいて、バッファ装置12からフィーダ30を取り出し、部品供給装置11のスロット部に当該フィーダ30を装着する。また、自動交換装置13は、例えば部品供給装置11において電子部品の補給が必要となったフィーダ30、または生産計画に基づいて不要となった部品種の部品包装テープを装填されたフィーダ30を、部品供給装置11から取り出し、バッファ装置12に移動させる。 The automatic exchange device 13 moves the feeder 30 between the component supply device 11 and the buffer device 12. More specifically, the automatic exchange device 13 takes out the feeder 30 from the buffer device 12 based on a command from the control device 20 and mounts the feeder 30 in the slot portion of the component supply device 11. In addition, the automatic changer 13 includes, for example, a feeder 30 in which electronic components need to be replenished in the component supply device 11 or a feeder 30 loaded with a component packaging tape of a component type that has become unnecessary based on a production plan. It is taken out from the component supply device 11 and moved to the buffer device 12.
 制御装置20は、主として、CPUや各種メモリ、制御回路により構成される。制御装置20は、通信インターフェースを介して、部品供給装置11やフィーダ30、ホストコンピュータ40と通信可能に接続されている。制御装置20は、生産計画や動作プログラムなどの実装処理情報に基づいて部品供給装置11や部品移載装置などの動作を制御する。このような構成により、部品実装機3は、電子部品の実装処理を制御し、基板のハンダの上に電子部品を装着する。 The control device 20 is mainly composed of a CPU, various memories, and a control circuit. The control device 20 is communicably connected to the component supply device 11, the feeder 30, and the host computer 40 via a communication interface. The control device 20 controls operations of the component supply device 11 and the component transfer device based on the mounting process information such as the production plan and the operation program. With such a configuration, the component mounter 3 controls the mounting process of the electronic component, and mounts the electronic component on the solder of the board.
 (フィーダ30の管理装置の構成)
 部品実装機3の制御装置20は、本実施形態において、フィーダ30の管理装置を構成する(以下、制御装置を「管理装置」とも称する)。具体的には、フィーダ30に組み込まれたファームウェアを対象として、当該ファームウェアの更新処理の実行について管理制御を行う。ここで、「ファームウェアの更新」は、現在バージョンから異なるバージョンへの更新であって、バージョンアップおよびバージョンダウンを含む。
(Configuration of feeder 30 management device)
In the present embodiment, the control device 20 of the component mounter 3 constitutes a management device of the feeder 30 (hereinafter, the control device is also referred to as “management device”). Specifically, management control is performed with respect to execution of the firmware update process for the firmware incorporated in the feeder 30. Here, “firmware update” is an update from the current version to a different version, and includes version upgrade and version down.
 管理装置20は、図2に示すように、バージョン取得部21、要否判定部22、所要時間取得部23、休止時間算出部24、処理管理部25、および情報編集部26を備える。バージョン取得部21は、フィーダ30が管理装置20に通信可能に接続された場合に、当該フィーダ30に組み込まれているファームウェアの現在バージョンを取得する。つまり、バージョン取得部21は、フィーダ30が部品供給装置11またはバッファ装置12に保持された場合に、現在バージョンの取得を行う。ここで、ファームウェアの「現在バージョン」とは、現在の時刻において、フィーダ30に組み込まれているファームウェアのバージョンである。 The management device 20 includes a version acquisition unit 21, a necessity determination unit 22, a required time acquisition unit 23, a downtime calculation unit 24, a process management unit 25, and an information editing unit 26, as shown in FIG. When the feeder 30 is communicably connected to the management apparatus 20, the version acquisition unit 21 acquires the current version of the firmware incorporated in the feeder 30. That is, the version acquisition unit 21 acquires the current version when the feeder 30 is held in the component supply device 11 or the buffer device 12. Here, the “current version” of the firmware is the version of the firmware incorporated in the feeder 30 at the current time.
 また、ファームウェアの現在バージョンの取得方法は、種々の態様がある。本実施形態においては、バージョン取得部21は、ホストコンピュータ40に記憶された管理データM1を用いた取得方法を採用する。管理データM1には、フィーダ30を特定するID(識別符号)に、当該フィーダ30のファームウェアの現在バージョン、および後述する更新処理の所要時間を関連付けた情報が記録されている。 Also, there are various modes for obtaining the current version of the firmware. In the present embodiment, the version acquisition unit 21 employs an acquisition method using the management data M1 stored in the host computer 40. In the management data M1, information that associates an ID (identification code) that identifies the feeder 30 with the current version of the firmware of the feeder 30 and the time required for update processing to be described later is recorded.
 より具体的には、バージョン取得部21は、先ずフィーダ30との通信により当該フィーダ30に割り付けられたIDを取得する。次に、バージョン取得部21は、取得した当該IDおよび管理データM1に基づいて、フィーダ30のファームウェアの現在バージョンを取得する。バージョン取得部21は、取得した構成機器の現在バージョンを管理装置20のメモリに記憶させる。 More specifically, the version acquisition unit 21 first acquires an ID assigned to the feeder 30 through communication with the feeder 30. Next, the version acquisition unit 21 acquires the current version of the firmware of the feeder 30 based on the acquired ID and management data M1. The version acquisition unit 21 stores the acquired current version of the component device in the memory of the management apparatus 20.
 要否判定部22は、取得された現在バージョンと、フィーダ30に対する更新処理指令により指定された指定バージョンとに基づいて、当該ファームウェアの更新処理の要否を判定する。ここで、上記の更新処理指令は、例えばフィーダ30の種別ごと、または生産計画における生産処理ごとにファームウェアのバージョンを指定する。指定バージョンについては、例えば特定のバージョン、最新バージョン、特定のバージョンより上位などにより指定する方法を採用される。 The necessity determination unit 22 determines whether the firmware update process is necessary based on the acquired current version and the specified version specified by the update process instruction for the feeder 30. Here, for example, the update processing command specifies the firmware version for each type of feeder 30 or for each production process in the production plan. For the designated version, for example, a method of designating a specific version, the latest version, a higher version than the specific version, or the like is adopted.
 要否判定部22は、例えば比較された現在バージョンと指定バージョンとが相違する場合に、ファームウェアの更新処理が必要であると判定する。また、要否判定部22は、予め指定された条件に基づいて、例えば軽微な仕様変更または機能追加であって、更新処理の必要性が低い場合に、更新処理が不要である判定するようにしてもよい。 The necessity determination unit 22 determines that the firmware update process is necessary, for example, when the compared current version and the specified version are different. Further, the necessity determination unit 22 determines that the update process is unnecessary when, for example, a minor specification change or a function addition is performed and the necessity for the update process is low based on a predesignated condition. May be.
 所要時間取得部23は、フィーダ30に対するファームウェアの更新処理に要する所要時間を取得する。ここで、更新処理に要する「所要時間」は、主として、ファームウェアの更新プログラムM2をフィーダ30に転送する時間、および更新プログラムM2を展開してファームウェアとして組み込む時間により構成される。また、所要時間には、更新処理にフィーダ30の再起動を要する場合には当該再起動に要する時間、種々の要因により更新処理が延びることを勘案して設けられる遅延時間などが適宜含まれる。 The required time acquisition unit 23 acquires the required time required for the firmware update process for the feeder 30. Here, the “required time” required for the update process mainly includes a time for transferring the firmware update program M2 to the feeder 30 and a time for deploying the update program M2 and incorporating it as firmware. In addition, the required time appropriately includes a time required for restarting the feeder 30 for the update process, a delay time provided in consideration of the extension of the update process due to various factors, and the like.
 また、更新処理の所要時間の取得方法は、種々の態様がある。例えば、所要時間取得部23は、更新プログラムM2のサイズやフィーダ30の性能などに基づいて所要時間を算出して取得してもよい。本実施形態においては、所要時間取得部23は、管理データM1を用いて所要時間を取得する方法を採用する。管理データM1には、当該フィーダ30の性能や上記の遅延時間などを勘案して予め算出された所要時間がフィーダ30のIDに関連付けられている。これにより、所要時間取得部23は、ホストコンピュータ40にIDを照会することにより、更新処理の所要時間を取得可能に構成される。 Also, there are various modes for obtaining the time required for the update process. For example, the required time acquisition unit 23 may calculate and acquire the required time based on the size of the update program M2, the performance of the feeder 30, and the like. In the present embodiment, the required time acquisition unit 23 employs a method of acquiring the required time using the management data M1. In the management data M1, the required time calculated in advance in consideration of the performance of the feeder 30 and the delay time is associated with the ID of the feeder 30. Thus, the required time acquisition unit 23 is configured to be able to acquire the required time for the update process by referring to the host computer 40 for the ID.
 休止時間算出部24は、生産計画M3および動作プログラムM4を含む実装処理情報に基づいて、休止時間を算出する。ここで、「休止時間」とは、フィーダ30が管理装置20に通信可能に接続され且つフィーダ30の休止状態が維持される時間に相当する。例えば、フィーダ30が部品供給装置11に通信可能に接続された場合には、当該フィーダ30が部品供給装置11に装着されてから動作プログラムM4に基づいて電子部品の供給動作が開始されるまでの時間、または当該供給動作が完了してから次の供給動作が開始されるまでの時間が休止時間に相当する。 The downtime calculation unit 24 calculates downtime based on the mounting process information including the production plan M3 and the operation program M4. Here, the “pause time” corresponds to a time during which the feeder 30 is connected to the management apparatus 20 so as to be communicable and the feeder 30 is kept in a dormant state. For example, when the feeder 30 is communicably connected to the component supply apparatus 11, the electronic component supply operation is started based on the operation program M4 after the feeder 30 is mounted on the component supply apparatus 11. The time from the completion of the supply operation to the start of the next supply operation corresponds to the pause time.
 また、例えばフィーダ30がバッファ装置12に通信可能に接続された場合には、実装処理情報に基づいて自動搬送装置7または自動交換装置13によってバッファ装置12にフィーダ30が搬入されてから搬出が開始されるまでの時間、または現在から搬出が開始されるまでの時間が休止時間に相当する。この休止時間においては、フィーダ30は、給電された状態にあり、制御部31によるファームウェアの更新処理が可能である。 For example, when the feeder 30 is connected to the buffer device 12 so as to be communicable, the unloading starts after the feeder 30 is loaded into the buffer device 12 by the automatic transfer device 7 or the automatic exchange device 13 based on the mounting process information. The time until it is carried out, or the time from the present to the start of unloading corresponds to the pause time. During this pause time, the feeder 30 is in a state of being supplied with power, and the firmware update process by the control unit 31 is possible.
 処理管理部25は、要否判定部22により更新処理が必要と判定された場合に、所要時間および休止時間に基づいて、ファームウェアの更新処理を制御する。より具体的には、処理管理部25は、休止時間が所要時間よりも長い場合に、ファームウェアの更新処理の実行が可能であると判定し、フィーダ30の制御部31に更新処理の実行指令を送出する。これにより、フィーダ30の制御部31は、更新プログラムM2をホストコンピュータ40または管理装置20からダウンロードするとともに、展開処理を実行する。 The process management unit 25 controls the firmware update process based on the required time and the suspension time when the necessity determination unit 22 determines that the update process is necessary. More specifically, the process management unit 25 determines that the firmware update process can be executed when the suspension time is longer than the required time, and issues an update process execution command to the control unit 31 of the feeder 30. Send it out. As a result, the control unit 31 of the feeder 30 downloads the update program M2 from the host computer 40 or the management apparatus 20, and executes the expansion process.
 さらに、処理管理部25は、フィーダ30のファームウェアの更新処理を実行している場合に、当該フィーダ30を示す情報または更新処理の情報を報知する。より具体的には、処理管理部25は、複数のフィーダ30のうち更新処理が実行中であるフィーダ30を特定可能な情報として部品供給装置11のスロット部の位置や番号、更新処理の情報として処理の内容や進捗状態などを報知する。報知の方法としては、例えば部品実装機3のモニタ部における表示、または各部位に設けられた報知ランプの点灯が採用される。このような構成により、処理管理部25は、更新処理の実行中のフィーダ30がスロット部から取り外される誤操作を防止する。 Further, the process management unit 25 notifies the information indicating the feeder 30 or the information of the update process when the firmware update process of the feeder 30 is being executed. More specifically, the process management unit 25 uses the position and number of the slot portion of the component supply apparatus 11 as information that can identify the feeder 30 that is executing the update process among the plurality of feeders 30, and information about the update process. Informs about the contents and progress of the process. As a notification method, for example, display on a monitor unit of the component mounting machine 3 or lighting of a notification lamp provided in each part is adopted. With this configuration, the process management unit 25 prevents an erroneous operation in which the feeder 30 that is executing the update process is removed from the slot part.
 情報編集部26は、所要時間よりも長い休止時間が確保されるように、生産計画M3における複数の生産処理の実行順序を入れ換えて、または動作プログラムM4における電子部品の実装順序を入れ換えて、実装処理情報を最適化する。上記のように、処理管理部25は、要否判定部22により更新処理が必要と判定された場合においても、更新処理の所要時間が休止時間を超えていると、フィーダ30の制御部31に更新処理の実行指令を送出しない。 The information editing unit 26 changes the execution order of a plurality of production processes in the production plan M3 or changes the mounting order of electronic components in the operation program M4 so that a pause time longer than the required time is secured. Optimize processing information. As described above, even when the necessity determination unit 22 determines that the update process is necessary, the process management unit 25 notifies the control unit 31 of the feeder 30 when the time required for the update process exceeds the pause time. Do not send update processing execution instructions.
 これに対して、管理対象のフィーダ30が動作する時刻、またはバッファ装置12から搬出される時刻は、生産計画M3における複数の生産処理の実行順序を入れ換えたり、動作プログラムM4における電子部品の実装順序を入れ換えたりすることにより変動する。そこで、情報編集部26は、例えば管理対象のフィーダ30の動作を要する生産処理や、当該フィーダ30により供給される電子部品の実装を後回しにすることにより、更新処理の実行に十分な休止時間を確保する。 On the other hand, the time at which the feeder 30 to be managed operates or the time at which the feeder 30 is carried out from the buffer device 12 changes the execution order of a plurality of production processes in the production plan M3, or the electronic component mounting order in the operation program M4. Fluctuates by replacing Therefore, the information editing unit 26, for example, delays the production process that requires the operation of the feeder 30 to be managed or the mounting of the electronic components supplied by the feeder 30 so that the update process can be performed sufficiently. Secure.
 (フィーダ30の管理制御)
 上記の管理装置20によるフィーダ30の管理制御について、図3~図5を参照して説明する。管理装置20のバージョン取得部21および処理管理部25は、任意のタイミングでそれぞれの処理を実行する。各処理が実行されるタイミングは、例えばフィーダ30が部品供給装置11またはバッファ装置12に搬入された時や、部品実装機3に電源が投入された時、生産計画に基づいて次の生産処理に移行した時などである。
(Management control of feeder 30)
Management control of the feeder 30 by the management device 20 will be described with reference to FIGS. The version acquisition unit 21 and the process management unit 25 of the management device 20 execute each process at an arbitrary timing. For example, when the feeder 30 is carried into the component supply device 11 or the buffer device 12 or when the power is turned on to the component mounter 3, the timing at which each process is executed is determined based on the production plan. For example, when it is migrated.
 先ず、バージョン取得部21は、図3に示すように、部品供給装置11およびバッファ装置12にセットされて通信可能な状態にあるフィーダ30のIDを取得する(ステップ11(以下、「ステップ」を「S」と表記する)。次に、バージョン取得部21は、S11で取得したフィーダ30のIDをホストコンピュータ40に照会することにより、管理データM1に記録された現在バージョンを取得する(S12)。 First, as shown in FIG. 3, the version acquisition unit 21 acquires the ID of the feeder 30 that is set in the component supply device 11 and the buffer device 12 and is in a communicable state (step 11 (hereinafter referred to as “step”). Next, the version acquisition unit 21 acquires the current version recorded in the management data M1 by referring to the host computer 40 for the ID of the feeder 30 acquired in S11 (S12). .
 また、バージョン取得部21は、複数のフィーダ30を対象としてIDを取得している場合には、それぞれのフィーダ30に対応した現在バージョンを取得する。このように、バージョン取得部21は、バージョン取得工程(S11,S12)において、ファームウェアの更新処理の対象となるフィーダ30の現在バージョンを取得し、管理装置20のメモリに記憶させる。 Also, the version acquisition unit 21 acquires the current version corresponding to each feeder 30 when the ID is acquired for a plurality of feeders 30. In this way, the version acquisition unit 21 acquires the current version of the feeder 30 that is the target of the firmware update process in the version acquisition step (S11, S12), and stores it in the memory of the management device 20.
 続いて、要否判定部22は、要否判定工程(S13)において、現在バージョンおよび指定バージョンに基づいて、当該指定バージョンへのファームウェアの更新処理の要否を判定する。現在バージョンと指定バージョンが同一である場合には、要否判定部22は、既に指定バージョンに更新されているため、更新処理の実行が不要と判定する(S13:No)。これにより、管理装置20は、当該管理制御を終了する。 Subsequently, in the necessity determination step (S13), the necessity determination unit 22 determines whether firmware update processing to the specified version is necessary based on the current version and the specified version. If the current version and the specified version are the same, the necessity determination unit 22 determines that it is not necessary to execute the update process because it has already been updated to the specified version (S13: No). Thereby, the management apparatus 20 complete | finishes the said management control.
 一方で、現在バージョンと指定バージョンが相違する場合には、要否判定部22は、更新処理の実行が必要と判定する(S13:Yes)。所要時間取得部23は、所要時間取得工程(S14)において、S11で取得したフィーダ30のIDをホストコンピュータ40に照会することにより、管理データM1に記録された更新処理の所要時間Trを取得する。続いて、休止時間算出部24は、休止時間算出工程(S15)において、生産計画M3および動作プログラムM4を含む実装処理情報に基づいて休止時間Tdを算出する。 On the other hand, if the current version and the specified version are different, the necessity determination unit 22 determines that the update process needs to be executed (S13: Yes). The required time acquisition unit 23 acquires the required time Tr of the update process recorded in the management data M1 by referring to the host computer 40 for the ID of the feeder 30 acquired in S11 in the required time acquisition step (S14). . Subsequently, the suspension time calculation unit 24 calculates the suspension time Td based on the mounting process information including the production plan M3 and the operation program M4 in the suspension time calculation step (S15).
 具体的には、休止時間算出部24は、以下のようにパターン[A]~[C]に対して休止時間Tdをそれぞれ算出する。
 [A]フィーダ30が部品供給装置11に保持されている場合(図4の上段を参照):休止時間算出部24は、先ず動作プログラムM4において当該フィーダ30が電子部品の供給動作を行う指令箇所を抽出する。次に、休止時間算出部24は、フィーダ30が部品供給装置11に装着されてから、最初の指令箇所の実行によりフィーダ30による電子部品の供給動作が開始されるまでの時間を休止時間Tdとする。休止時間算出部24が休止時間Tdを算出する際に、既にフィーダ30が部品供給装置11に装着されている場合には、休止時間算出部24は、現在からフィーダ30による最初の供給動作が開始されるまでの時間を休止時間Tdとする。
Specifically, the downtime calculation unit 24 calculates the downtime Td for the patterns [A] to [C] as follows.
[A] When the feeder 30 is held in the component supply apparatus 11 (see the upper part of FIG. 4): The pause time calculation unit 24 first instructs the operation program M4 where the feeder 30 performs the supply operation of the electronic component. To extract. Next, the pause time calculation unit 24 refers to a pause time Td from the time when the feeder 30 is mounted on the component supply device 11 until the feeder 30 starts the electronic component supply operation due to the execution of the first command location. To do. When the pause time calculation unit 24 calculates the pause time Td, if the feeder 30 is already mounted on the component supply apparatus 11, the pause time calculation unit 24 starts the first supply operation by the feeder 30 from the present time. The time until this is taken is defined as a pause time Td.
 また、休止時間算出部24は、フィーダ30による電子部品の供給動作が完了してから当該フィーダ30による次の供給動作が開始されるまでの時間を休止時間Tdとする。具体的には、休止時間算出部24は、抽出された上記の指令箇所のうち連続する指令箇所同士のそれぞれの時間的間隔を算出して、当該算出の結果を休止時間Tdとする。 Also, the pause time calculation unit 24 sets the pause time Td as the time from the completion of the electronic component supply operation by the feeder 30 to the start of the next supply operation by the feeder 30. Specifically, the pause time calculation unit 24 calculates a time interval between successive command locations among the extracted command locations, and sets the calculation result as the pause time Td.
 [B]フィーダ30がバッファ装置12において部品供給装置11への移動を待機している状態にある場合(図4の中段を参照):休止時間算出部24は、部品供給装置11にセットされている他のフィーダ30が同種の電子部品を供給可能な残数、生産計画M3、および動作プログラムM4に基づいて、待機中のフィーダ30が自動交換装置13により部品供給装置11への移動を開始される時刻を算出する。休止時間算出部24は、フィーダ30がバッファ装置12に保持されてから、算出された上記の時刻までの時間を休止時間Tdとする。 [B] When the feeder 30 is in a state of waiting for the buffer device 12 to move to the component supply device 11 (see the middle part of FIG. 4): the pause time calculation unit 24 is set in the component supply device 11 Based on the remaining number of other feeders 30 that can supply the same kind of electronic components, the production plan M3, and the operation program M4, the feeder 30 that is on standby is started to move to the component feeder 11 by the automatic changer 13 Calculate the time. The pause time calculation unit 24 sets the pause time Td as the time from when the feeder 30 is held in the buffer device 12 to the calculated time.
 [C]フィーダ30が部品供給装置11からバッファ装置12に移動され自動搬送装置7による搬出を待機している状態にある場合(図4の下段を参照):休止時間算出部24は、生産計画M3および自動搬送装置7の稼働状態に基づいて、待機中のフィーダ30が自動搬送装置7により定点バッファ装置6へと搬出を開始される時刻を算出する。休止時間算出部24は、フィーダ30がバッファ装置12に保持されてから、算出された上記の時刻までの時間を休止時間Tdとする。 [C] When the feeder 30 is moved from the component supply device 11 to the buffer device 12 and is waiting for unloading by the automatic conveyance device 7 (see the lower part of FIG. 4): Based on the operating state of M3 and the automatic conveyance device 7, the time when the feeder 30 in standby starts to be carried out to the fixed point buffer device 6 by the automatic conveyance device 7 is calculated. The pause time calculation unit 24 sets the pause time Td as the time from when the feeder 30 is held in the buffer device 12 to the calculated time.
 処理管理部25は、所要時間Trおよび休止時間Tdに基づいて、更新処理の実行の可否を判定する(S16)。ここで、所要時間Trが休止時間Tdよりも短い場合には、処理管理部25は、更新処理の実行が可能であると判定する(S16:Yes)。そこで、処理管理部25は、フィーダ30に対してファームウェアの更新処理を実行する(S17)。 The process management unit 25 determines whether the update process can be executed based on the required time Tr and the downtime Td (S16). If the required time Tr is shorter than the pause time Td, the process management unit 25 determines that the update process can be executed (S16: Yes). Therefore, the process management unit 25 executes a firmware update process for the feeder 30 (S17).
 具体的には、処理管理部25は、処理管理工程(S16,S17)において、先ずホストコンピュータ40から指定バージョンのファームウェアに対応する更新プログラムM2を取得しておく。処理管理部25は、次に、管理装置20の通信インターフェースを介して、フィーダ30の制御部31と通信を行い、更新プログラムM2を転送する。フィーダ30の制御部31は、転送された更新プログラムM2の展開処理を実行し、既存のファームウェアを上書きする。これにより、フィーダ30に指定バージョンのファームウェアが組み込まれる。なお、処理管理部25は、フィーダ30のファームウェアの更新処理を実行している場合に(S17)、当該フィーダ30を示す情報または更新処理の情報を報知する。 Specifically, in the process management process (S16, S17), the process management unit 25 first acquires an update program M2 corresponding to the specified version of firmware from the host computer 40. Next, the process management unit 25 communicates with the control unit 31 of the feeder 30 via the communication interface of the management device 20, and transfers the update program M2. The control unit 31 of the feeder 30 executes the expansion process of the transferred update program M2, and overwrites the existing firmware. As a result, the specified version of firmware is incorporated into the feeder 30. Note that, when the firmware update process of the feeder 30 is being executed (S17), the process management unit 25 notifies the information indicating the feeder 30 or the update process.
 続いて、処理管理部25は、S17において更新処理の対象としたフィーダ30のIDと現在バージョン(=指定バージョン)をホストコンピュータ40に通知する。ホストコンピュータ40は、処理管理部25より入力した情報に基づいて、管理データM1を更新する(S18)。これにより、管理データM1において、更新処理を実行されたフィーダ30は、ファームウェアの現在バージョンが指定バージョンであるものと記録される。その後に、管理装置20は、フィーダ30の管理制御を終了する。 Subsequently, the process management unit 25 notifies the host computer 40 of the ID and current version (= designated version) of the feeder 30 to be updated in S17. The host computer 40 updates the management data M1 based on the information input from the process management unit 25 (S18). Thereby, in the management data M1, the feeder 30 that has been subjected to the update process records that the current version of the firmware is the designated version. Thereafter, the management device 20 ends the management control of the feeder 30.
 また、S16において、所要時間Trが休止時間Tdよりも長い場合には、処理管理部25は、更新処理を実行できないと判定する(S16:No)。そこで、処理管理部25は、休止時間Tdを確保するために、生産計画M3または動作プログラムM4の編集処理を実行するか否かを判定する(S21)。より具体的には、処理管理部25は、例えば指定バージョンへの変更処理の必要性、生産計画M3や動作プログラムM4について編集の余地があるか否かに基づいて、上記判定を行う。 In S16, when the required time Tr is longer than the pause time Td, the process management unit 25 determines that the update process cannot be executed (S16: No). Therefore, the process management unit 25 determines whether or not to execute the editing process for the production plan M3 or the operation program M4 in order to secure the downtime Td (S21). More specifically, the process management unit 25 performs the above determination based on, for example, the necessity for the change process to the specified version and whether there is room for editing the production plan M3 or the operation program M4.
 処理管理部25により編集処理を実行すると判定された場合には(S21:Yes)、情報編集部26は、生産計画M3における複数の生産処理の実行順序の入れ換え、または動作プログラムM4における電子部品の実装順序の入れ換えを行う(S22)。具体的には、情報編集部26は、図5に示すように、動作プログラムM4において当該フィーダ30が動作する指令箇所を後回しにするように、動作プログラムM4を編集して最適化する。 When the process management unit 25 determines that the editing process is to be executed (S21: Yes), the information editing unit 26 changes the execution order of the plurality of production processes in the production plan M3, or the electronic component in the operation program M4. The mounting order is changed (S22). Specifically, as shown in FIG. 5, the information editing unit 26 edits and optimizes the operation program M4 so as to postpone the command location where the feeder 30 operates in the operation program M4.
 休止時間算出部24は、最適化された動作プログラムM4に基づいて、休止時間Tdを再度算出する(S15)。そして、情報編集部26による実装処理情報の最適化によって所要時間Trよりも長い休止時間Tdが確保された場合には(S16:Yes)、処理管理部25は、ファームウェアの更新処理を制御し(S17)、その後に管理データM1を更新する(S18)。また、S21において、処理管理部25により編集処理を実行しないものと判定された場合には(S21:No)、処理管理部25は、フィーダ30の管理制御を終了する。 The pause time calculation unit 24 calculates the pause time Td again based on the optimized operation program M4 (S15). When the suspension time Td longer than the required time Tr is secured by the optimization of the mounting process information by the information editing unit 26 (S16: Yes), the process management unit 25 controls the firmware update process ( Thereafter, the management data M1 is updated (S18). In S21, when the process management unit 25 determines that the editing process is not executed (S21: No), the process management unit 25 ends the management control of the feeder 30.
 (実施形態の構成による効果)
 本実施形態に係るフィーダの管理装置20は、部品実装機3に交換可能に装着されるフィーダ30を対象として、当該フィーダ30に組み込まれたファームウェアを管理する。フィーダの管理装置20は、管理装置20に通信可能に接続されたフィーダ30のファームウェアの現在バージョンを取得するバージョン取得部21と、取得された現在バージョンと、フィーダ30に対する更新処理指令により指定されるファームウェアの指定バージョンとに基づいて、当該ファームウェアの更新処理の要否を判定する要否判定部22と、フィーダ30に対するファームウェアの更新処理に要する所要時間Trを取得する所要時間取得部23と、要否判定部22により更新処理が必要と判定された場合に、所要時間Tr、およびフィーダ30が管理装置20に通信可能に接続され且つフィーダ30の休止状態が維持される休止時間Tdに基づいて、ファームウェアの更新処理を制御する処理管理部25と、を備える。
(Effects of the configuration of the embodiment)
The feeder management apparatus 20 according to the present embodiment manages the firmware incorporated in the feeder 30 for the feeder 30 that is replaceably mounted on the component mounter 3. The feeder management device 20 is designated by a version acquisition unit 21 that acquires the current version of the firmware of the feeder 30 that is communicably connected to the management device 20, the acquired current version, and an update processing instruction for the feeder 30. A necessity determination unit 22 that determines whether firmware update processing is necessary based on the designated version of the firmware, a required time acquisition unit 23 that acquires a required time Tr required for firmware update processing for the feeder 30, and When it is determined that the update process is necessary by the refusal determination unit 22, based on the required time Tr and the pause time Td in which the feeder 30 is communicably connected to the management device 20 and the feeder 30 is maintained in the paused state. And a process management unit 25 that controls firmware update processing.
 このような構成によると、フィーダ30のファームウェアの更新処理は、更新処理に要する所要時間Trと、当該フィーダ30の休止時間Tdとに基づいて適宜実行される。つまり、フィーダ30のファームウェアは、部品実装機3による実装処理において当該フィーダ30が動作するまで所要時間Trを超える十分な時間が確保可能な場合に、更新処理を実行される。一方で、部品実装機3による実装処理において当該フィーダ30が動作して部品の供給が必要な場合には、実装処理が優先されてファームウェアが更新されない状態が維持される。よって、部品実装機3における生産効率の低下を防止しつつ、フィーダ30のファームウェアの更新処理を効率的に実行できる。 According to such a configuration, the firmware update process of the feeder 30 is appropriately executed based on the required time Tr required for the update process and the pause time Td of the feeder 30. That is, the firmware of the feeder 30 is updated when a sufficient time exceeding the required time Tr can be secured until the feeder 30 operates in the mounting process by the component mounting machine 3. On the other hand, when the feeder 30 operates to supply components in the mounting process by the component mounting machine 3, the mounting process is prioritized and the firmware is not updated. Therefore, the firmware update process of the feeder 30 can be efficiently executed while preventing a reduction in production efficiency in the component mounter 3.
 また、部品実装機3は、生産計画M3および動作プログラムM4を含む実装処理情報に基づいて基板に電子部品を実装する。管理装置20は、実装処理情報に基づいて休止時間Tdを算出する休止時間算出部24をさらに備える。
 このような構成によると、処理管理部25は、実装処理情報に基づく休止時間Tdを算出できるので、更新処理の可否をより正確に判断することが可能となる。よって、管理装置20は、ファームウェアの更新処理をより効率的に実行できる。
The component mounter 3 mounts electronic components on the board based on the mounting process information including the production plan M3 and the operation program M4. The management device 20 further includes a pause time calculation unit 24 that calculates the pause time Td based on the mounting process information.
According to such a configuration, the process management unit 25 can calculate the pause time Td based on the mounting process information, and thus can more accurately determine whether or not update processing is possible. Therefore, the management apparatus 20 can execute the firmware update process more efficiently.
 また、管理装置20は、所要時間Trよりも長い休止時間Tdが確保されるように、生産計画M3における複数の生産処理の実行順序を入れ換えて、または動作プログラムM4における電子部品の実装順序を入れ換えて、実装処理情報を最適化する情報編集部26をさらに備える。
 このような構成によると、情報編集部26が実装処理情報を最適化して、フィーダ30の休止時間Tdが確保される。これにより、編集前の実装処理情報では休止時間Tdが所要時間Trより短く更新処理を実行できないフィーダ30に対しても、休止時間Tdを確保してファームウェアの更新処理を実行できるようになる。よって、生産効率を維持しつつ、更新処理の実行の対象とすることが可能となる。
In addition, the management device 20 changes the order of execution of a plurality of production processes in the production plan M3 or changes the order of mounting electronic components in the operation program M4 so that a pause time Td longer than the required time Tr is secured. And an information editing unit 26 for optimizing the mounting process information.
According to such a configuration, the information editing unit 26 optimizes the mounting process information, and the pause time Td of the feeder 30 is ensured. As a result, the firmware update process can be performed while securing the pause time Td even for the feeder 30 in which the pause time Td is shorter than the required time Tr and the update process cannot be executed in the mounting process information before editing. Therefore, it is possible to set the update process as a target while maintaining the production efficiency.
 また、部品実装機3は、交換可能に装着された複数のフィーダ30を動作させて電子部品を供給する部品供給装置11と、部品供給装置11の外部に配置され、フィーダ30の交換の前後において当該フィーダ30を一時的に保持するバッファ装置12と、部品供給装置11とバッファ装置12との間でフィーダ30を移動させる自動交換装置13と、を備える。
 管理装置20は、バッファ装置12に保持されたフィーダ30を管理の対象とする。休止時間Tdは、フィーダ30がバッファ装置12に保持されてから自動交換装置13により部品供給装置11への移動が開始されるまでの時間である(図4の中段を参照)。
In addition, the component mounting machine 3 is disposed outside the component supply device 11 by operating a plurality of replaceable feeders 30 to supply electronic components, and before and after replacing the feeder 30. A buffer device 12 that temporarily holds the feeder 30 and an automatic changer device 13 that moves the feeder 30 between the component supply device 11 and the buffer device 12 are provided.
The management device 20 sets the feeder 30 held in the buffer device 12 as a management target. The pause time Td is the time from when the feeder 30 is held in the buffer device 12 until the automatic changer 13 starts moving to the component supply device 11 (see the middle part of FIG. 4).
 このような構成によると、部品実装機3は、自動交換装置13によって部品供給装置11とバッファ装置12との間でフィーダ30を自動的に移動させて交換を行う。バッファ装置12に保持されたフィーダ30には比較的長い休止時間Tdが確保されることから、管理装置20が当該フィーダ30を管理の対象とすることにより、休止時間Tdを有効利用して更新処理を実行できる。 According to such a configuration, the component mounter 3 performs replacement by automatically moving the feeder 30 between the component supply device 11 and the buffer device 12 by the automatic replacement device 13. Since the feeder 30 held in the buffer device 12 has a relatively long pause time Td, the management device 20 makes the feeder 30 a target of management, so that the pause time Td is effectively used to perform update processing. Can be executed.
 また、バッファ装置12は、部品実装機3と外部装置との間でフィーダ30を搬送する自動搬送装置7による搬出の待機状態にあるフィーダ30を保持する。管理装置20は、部品供給装置11からバッファ装置12に移動されたフィーダ30を管理の対象とする。休止時間Tdは、フィーダ30がバッファ装置12に保持されてから自動搬送装置7による搬出が開始されるまでの時間である(図4の下段を参照)。 Further, the buffer device 12 holds the feeder 30 in a standby state for unloading by the automatic transport device 7 that transports the feeder 30 between the component mounting machine 3 and the external device. The management device 20 sets the feeder 30 moved from the component supply device 11 to the buffer device 12 as a management target. The pause time Td is the time from when the feeder 30 is held in the buffer device 12 until the automatic conveying device 7 starts to carry out (see the lower part of FIG. 4).
 このような構成によると、バッファ装置12は、自動搬送装置7によって外部装置との間でフィーダ30を自動的に搬入出する。バッファ装置12において搬出の待機状態にあるフィーダ30には比較的長い休止時間Tdを確保されることから、管理装置20が当該フィーダ30を管理の対象とすることにより、休止時間Tdを有効利用して更新処理を実行できる。 According to such a configuration, the buffer device 12 automatically carries the feeder 30 in and out of the external device by the automatic conveyance device 7. Since the feeder 30 in the standby state for carrying out in the buffer device 12 has a relatively long pause time Td, the management device 20 makes the feeder 30 the object of management so that the pause time Td is effectively used. Update process.
 また、部品実装機3は、交換可能に装着された複数のフィーダ30を動作させて電子部品を供給する部品供給装置11を備える。
 管理装置20は、部品供給装置11に装着されたフィーダ30を管理の対象とする。休止時間Tdは、フィーダ30が部品供給装置11に装着されてから電子部品の供給動作が開始されるまでの時間、または当該供給動作が完了してから次の供給動作が開始されるまでの時間である(図4の上段を参照)。
In addition, the component mounter 3 includes a component supply device 11 that operates a plurality of feeders 30 that are replaceably mounted to supply electronic components.
The management device 20 targets the feeder 30 mounted on the component supply device 11 as a management target. The pause time Td is the time from when the feeder 30 is mounted on the component supply apparatus 11 until the electronic component supply operation is started, or the time from when the supply operation is completed until the next supply operation is started. (See the upper part of FIG. 4).
 生産計画M3における生産処理の実行順序や動作プログラムM4における電子部品の実装順序によっては、部品供給装置11に装着されたフィーダ30の休止時間Tdが更新処理に要する所要時間Trよりも長くなることがある。そこで、管理装置20が当該フィーダ30を管理の対象とすることにより、休止時間Tdを有効利用して更新処理を実行できる。 Depending on the execution order of production processing in the production plan M3 and the mounting order of electronic components in the operation program M4, the pause time Td of the feeder 30 mounted on the component supply device 11 may be longer than the required time Tr required for the update process. is there. Therefore, when the management apparatus 20 sets the feeder 30 as a management target, the update process can be executed by effectively using the downtime Td.
 また、処理管理部25は、フィーダ30のファームウェアの更新処理を実行している場合に、当該フィーダ30を示す情報または更新処理の情報を報知する(S17)。
 このような構成によると、更新処理を実行されているフィーダ30が誤操作などによって取り外されて通信や給電が遮断されることを防止できる。
Further, when the firmware update process of the feeder 30 is being executed, the process management unit 25 notifies the information indicating the feeder 30 or the update process (S17).
According to such a configuration, it is possible to prevent the feeder 30 that has been executing the update process from being disconnected due to an erroneous operation or the like, thereby interrupting communication or power supply.
 フィーダの管理方法は、部品実装機3に交換可能に装着されるフィーダ30を対象として、当該フィーダ30に組み込まれたファームウェアを管理する。フィーダの管理方法は、管理装置20に通信可能に接続されたフィーダ30のファームウェアの現在バージョンを取得するバージョン取得工程(S11,S12)と、取得された現在バージョンと、フィーダ30に対する更新処理指令により指定されるファームウェアの指定バージョンとに基づいて、当該ファームウェアの更新処理の要否を判定する要否判定工程(S14)と、フィーダ30に対するファームウェアの更新処理に要する所要時間Trを取得する所要時間取得工程(S15)と、要否判定工程により更新処理が必要と判定された場合に、所要時間Tr、およびフィーダ30が管理装置20に通信可能に接続され且つフィーダ30の休止状態が維持される休止時間Tdに基づいて、ファームウェアの更新処理を制御する処理管理工程(S16,S17)と、を備える。
 このような構成によると、上記と同様の効果を奏する。即ち、部品実装機3における生産効率の低下を防止しつつ、フィーダ30のファームウェアの更新処理を効率的に実行できる。
The feeder management method manages the firmware incorporated in the feeder 30 for the feeder 30 that is replaceably mounted on the component mounter 3. The feeder management method includes a version acquisition step (S11, S12) for acquiring the current version of the firmware of the feeder 30 that is communicably connected to the management apparatus 20, the acquired current version, and an update processing instruction for the feeder 30. Necessity determination step (S14) for determining whether or not the firmware update process is necessary based on the designated version of the specified firmware, and the required time acquisition for acquiring the required time Tr required for the firmware update process for the feeder 30 When it is determined in the step (S15) and the necessity determination step that the update process is required, the required time Tr and the feeder 30 are communicably connected to the management device 20 and the pause in which the feeder 30 is maintained in the paused state. Process management for controlling firmware update process based on time Td Comprising extent and (S16, S17), the.
According to such a configuration, the same effects as described above can be obtained. That is, the firmware update process of the feeder 30 can be efficiently executed while preventing a reduction in production efficiency in the component mounter 3.
 <実施形態の変形態様>
 実施形態において、バージョン取得部21は、部品供給装置11およびバッファ装置12に通信可能に保持されたフィーダ30からIDを取得して、当該IDと管理データM1に基づいて現在バージョンを取得する(S11,S12)。これに対して、バージョン取得部21は、管理データM1によらず、フィーダ30との通信によりIDおよび現在バージョンを直接的に取得してもよい。
<Modification of Embodiment>
In the embodiment, the version acquisition unit 21 acquires an ID from the feeder 30 that is communicably held in the component supply device 11 and the buffer device 12, and acquires the current version based on the ID and the management data M1 (S11). , S12). On the other hand, the version acquisition unit 21 may directly acquire the ID and the current version through communication with the feeder 30 regardless of the management data M1.
 また、実施形態において、管理装置20は、部品実装機3の制御装置である。これに対して、管理装置20を構成する各部21~26は、フィーダ30と通信可能であれば、部品実装機3やホストコンピュータ40の何れか、またはネットワークを介して接続される外部機器に設ける構成としてもよい。具体的には、管理装置20は、例えば、定点バッファ装置6や、フィーダ30に部品包装テープを装填するためのテープ装填装置に設けられ、定点バッファ装置6などにおいてファームウェアの更新処理を行うようにしてもよい。 In the embodiment, the management device 20 is a control device for the component mounter 3. On the other hand, the units 21 to 26 constituting the management apparatus 20 are provided in either the component mounter 3 or the host computer 40 or an external device connected via a network as long as they can communicate with the feeder 30. It is good also as a structure. Specifically, the management device 20 is provided in, for example, the fixed point buffer device 6 or a tape loading device for loading a component packaging tape into the feeder 30 and performs firmware update processing in the fixed point buffer device 6 or the like. May be.
 1:基板生産ライン
  2:スクリーン印刷機、 3:部品実装機、 4:リフロー機
  5:基板搬送装置
  6:定点バッファ装置(外部装置)、 6a:表示部
  7:自動搬送装置
   11:部品供給装置、 12:バッファ装置、 13:自動交換装置
   20:制御装置(管理装置)
    21:バージョン取得部、 22:要否判定部
    23:所要時間取得部、 24:休止時間算出部
    25:処理管理部、 26:情報編集部、
 30:フィーダ、 31:制御部
 40:ホストコンピュータ、 41:記憶装置
 M1:管理データ、 M2:更新プログラム
 M3:生産計画、 M4:動作プログラム
 Tr:所要時間、 Td:休止時間
1: Board production line 2: Screen printing machine 3: Component mounting machine 4: Reflow machine 5: Board transfer device 6: Fixed point buffer device (external device) 6a: Display unit 7: Automatic transfer device 11: Component supply device , 12: buffer device, 13: automatic exchange device, 20: control device (management device)
21: Version acquisition unit, 22: Necessity determination unit 23: Required time acquisition unit, 24: Downtime calculation unit 25: Process management unit, 26: Information editing unit,
30: Feeder 31: Control unit 40: Host computer 41: Storage device M1: Management data M2: Update program M3: Production plan M4: Operation program Tr: Time required Td: Rest time

Claims (8)

  1.  部品実装機に交換可能に装着されるフィーダを対象として、当該フィーダに組み込まれたファームウェアを管理するフィーダの管理装置であって、
     前記管理装置に通信可能に接続された前記フィーダの前記ファームウェアの現在バージョンを取得するバージョン取得部と、
     取得された前記現在バージョンと、前記フィーダに対する更新処理指令により指定される前記ファームウェアの指定バージョンとに基づいて、当該ファームウェアの更新処理の要否を判定する要否判定部と、
     前記フィーダに対する前記ファームウェアの前記更新処理に要する所要時間を取得する所要時間取得部と、
     前記要否判定部により前記更新処理が必要と判定された場合に、前記所要時間、および前記フィーダが前記管理装置に通信可能に接続され且つ前記フィーダの休止状態が維持される休止時間に基づいて、前記ファームウェアの前記更新処理を制御する処理管理部と、
     を備えるフィーダの管理装置。
    A feeder management device that manages firmware installed in a feeder for a feeder that is replaceably mounted on a component mounter.
    A version acquisition unit that acquires a current version of the firmware of the feeder that is communicably connected to the management device;
    Based on the acquired current version and the specified version of the firmware specified by the update processing command for the feeder, a necessity determination unit that determines whether the firmware update process is necessary,
    A required time acquisition unit for acquiring a required time required for the update process of the firmware for the feeder;
    When the necessity determination unit determines that the update process is necessary, based on the required time and a pause time during which the feeder is connected to the management apparatus so as to be communicable and the pause state of the feeder is maintained. A process management unit that controls the update process of the firmware;
    Feeder management device comprising:
  2.  前記部品実装機は、生産計画および動作プログラムを含む実装処理情報に基づいて基板に電子部品を実装し、
     前記管理装置は、前記実装処理情報に基づいて前記休止時間を算出する休止時間算出部をさらに備える、請求項1に記載のフィーダの管理装置。
    The component mounter mounts electronic components on a board based on mounting processing information including a production plan and an operation program,
    The feeder management apparatus according to claim 1, further comprising a pause time calculation unit that calculates the pause time based on the mounting process information.
  3.  前記所要時間よりも長い前記休止時間が確保されるように、前記生産計画における複数の生産処理の実行順序を入れ換えて、または前記動作プログラムにおける前記電子部品の実装順序を入れ換えて、前記実装処理情報を最適化する情報編集部をさらに備える、請求項2に記載のフィーダの管理装置。 The mounting process information is switched by changing the execution order of the plurality of production processes in the production plan or by changing the mounting order of the electronic components in the operation program so that the suspension time longer than the required time is secured. The feeder management apparatus according to claim 2, further comprising an information editing unit that optimizes the information.
  4.  前記部品実装機は、
     交換可能に装着された複数の前記フィーダを動作させて電子部品を供給する部品供給装置と、
     前記部品供給装置の外部に配置され、前記フィーダの交換の前後において当該フィーダを一時的に保持するバッファ装置と、
     前記部品供給装置と前記バッファ装置との間で前記フィーダを移動させる自動交換装置と、を備え、
     前記管理装置は、前記バッファ装置に保持された前記フィーダを管理の対象とし、
     前記休止時間は、前記フィーダが前記バッファ装置に保持されてから前記自動交換装置により前記部品供給装置への移動が開始されるまでの時間である、請求項1~3の何れか一項に記載のフィーダの管理装置。
    The component mounter is
    A component supply device that operates a plurality of the replaceably mounted feeders to supply electronic components;
    A buffer device disposed outside the component supply device and temporarily holding the feeder before and after replacement of the feeder;
    An automatic changer that moves the feeder between the component supply device and the buffer device, and
    The management device targets the feeder held in the buffer device as a management target,
    The suspension time is a time from when the feeder is held in the buffer device to when the automatic changer starts moving to the component supply device. Feeder management device.
  5.  前記バッファ装置は、前記部品実装機と外部装置との間で前記フィーダを搬送する自動搬送装置による搬出の待機状態にある前記フィーダを保持し、
     前記管理装置は、前記部品供給装置から前記バッファ装置に移動された前記フィーダを管理の対象とし、
     前記休止時間は、前記フィーダが前記バッファ装置に保持されてから前記自動搬送装置による搬出が開始されるまでの時間である、請求項4に記載のフィーダの管理装置。
    The buffer device holds the feeder in a standby state for unloading by an automatic transport device that transports the feeder between the component mounter and an external device,
    The management device targets the feeder moved from the component supply device to the buffer device, and
    The feeder management device according to claim 4, wherein the pause time is a time from when the feeder is held in the buffer device to when the automatic conveying device starts to be carried out.
  6.  前記部品実装機は、交換可能に装着された複数の前記フィーダを動作させて電子部品を供給する部品供給装置を備え、
     前記管理装置は、前記部品供給装置に装着された前記フィーダを管理の対象とし、
     前記休止時間は、前記フィーダが前記部品供給装置に装着されてから前記電子部品の供給動作が開始されるまでの時間、または当該供給動作が完了してから次の前記供給動作が開始されるまでの時間である、請求項1~5の何れか一項に記載のフィーダの管理装置。
    The component mounter includes a component supply device that operates the plurality of feeders that are replaceably mounted to supply electronic components,
    The management device targets the feeder mounted on the component supply device,
    The pause time is the time from when the feeder is mounted on the component supply device until the electronic component supply operation is started, or until the next supply operation is started after the supply operation is completed. The feeder management apparatus according to any one of claims 1 to 5, wherein the feeder management time is equal to a predetermined time.
  7.  前記処理管理部は、前記フィーダの前記ファームウェアの前記更新処理を実行している場合に、当該フィーダを示す情報または前記更新処理の情報を報知する、請求項1~6の何れか一項に記載のフィーダの管理装置。 7. The process management unit according to claim 1, wherein when the update process of the firmware of the feeder is being executed, information indicating the feeder or information of the update process is notified. Feeder management device.
  8.  部品実装機に交換可能に装着されるフィーダを対象として、当該フィーダに組み込まれたファームウェアを管理するフィーダの管理方法であって、
     前記管理装置に通信可能に接続された前記フィーダの前記ファームウェアの現在バージョンを取得するバージョン取得工程と、
     取得された前記現在バージョンと、前記フィーダに対する更新処理指令により指定される前記ファームウェアの指定バージョンとに基づいて、当該ファームウェアの更新処理の要否を判定する要否判定工程と、
     前記フィーダに対する前記ファームウェアの前記更新処理に要する所要時間を取得する所要時間取得工程と、
     前記要否判定工程により前記更新処理が必要と判定された場合に、前記所要時間、および前記フィーダが前記管理装置に通信可能に接続され且つ前記フィーダの休止状態が維持される休止時間に基づいて、前記ファームウェアの前記更新処理を制御する処理管理工程と、
     を備えるフィーダの管理方法。
    A feeder management method for managing firmware incorporated in a feeder for a feeder that is replaceably mounted on a component mounter,
    A version acquisition step of acquiring a current version of the firmware of the feeder communicatively connected to the management device;
    Based on the acquired current version and the specified version of the firmware specified by the update processing command for the feeder, a necessity determination step for determining whether the firmware update process is necessary,
    A required time acquisition step of acquiring a required time required for the update process of the firmware for the feeder;
    When it is determined in the necessity determination step that the update process is necessary, based on the required time and the pause time during which the feeder is connected to the management apparatus so as to be communicable and the pause state of the feeder is maintained. A process management step for controlling the update process of the firmware;
    A feeder management method comprising:
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