WO2016052293A1 - Adhesive film for metal terminal - Google Patents

Adhesive film for metal terminal Download PDF

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Publication number
WO2016052293A1
WO2016052293A1 PCT/JP2015/076901 JP2015076901W WO2016052293A1 WO 2016052293 A1 WO2016052293 A1 WO 2016052293A1 JP 2015076901 W JP2015076901 W JP 2015076901W WO 2016052293 A1 WO2016052293 A1 WO 2016052293A1
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WO
WIPO (PCT)
Prior art keywords
acid
layer
adhesive film
polyolefin
metal terminal
Prior art date
Application number
PCT/JP2015/076901
Other languages
French (fr)
Japanese (ja)
Inventor
洋平 橋本
山下 力也
Original Assignee
大日本印刷株式会社
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Publication date
Application filed by 大日本印刷株式会社 filed Critical 大日本印刷株式会社
Priority to JP2016551956A priority Critical patent/JP6673208B2/en
Publication of WO2016052293A1 publication Critical patent/WO2016052293A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J151/00Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
    • C09J151/06Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/04Condensation polymers of aldehydes or ketones with phenols only
    • C09J161/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/172Arrangements of electric connectors penetrating the casing
    • H01M50/174Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
    • H01M50/178Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/183Sealing members
    • H01M50/186Sealing members characterised by the disposition of the sealing members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/183Sealing members
    • H01M50/19Sealing members characterised by the material
    • H01M50/193Organic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention uses an adhesive film for a metal terminal, which has excellent electrolytic solution resistance, and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material, and the metal terminal adhesive film. It relates to batteries.
  • packaging materials are indispensable members for sealing battery elements such as electrodes and electrolytes in all batteries.
  • metal packaging materials have been widely used as battery packaging, but in recent years, with the increasing performance of electric vehicles, hybrid electric vehicles, personal computers, cameras, mobile phones, etc., batteries are required to have various shapes. At the same time, there is a demand for reduction in thickness and weight.
  • conventionally used metal packaging materials have the disadvantages that it is difficult to follow the diversification of shapes and that there is a limit to weight reduction.
  • a film-like laminate in which a base layer / adhesive layer / barrier layer / sealant layer are sequentially laminated has been proposed.
  • the battery is made of the packaging material by heat-sealing the peripheral edge of the packaging material by heat sealing with the sealant layers positioned in the innermost layers of the packaging material facing each other.
  • the element is sealed.
  • a metal terminal protrudes from the heat seal portion of the packaging material, and the battery element sealed by the packaging material is electrically connected to the outside by a metal terminal electrically connected to the electrode of the battery element.
  • the metal terminal in the heat seal portion of the packaging material, the metal terminal is formed so as to protrude to the outside of the packaging material while being sandwiched between the sealant layers. Since the metal terminal and the sealant layer are formed of different materials, the sealing performance of the battery element tends to be low at the interface between the metal terminal and the sealant layer. For this reason, a technique is known in which an adhesive film is disposed at the interface portion between the metal terminal and the sealant layer to suppress a decrease in hermeticity at the interface portion between the metal terminal and the sealant layer.
  • Patent Document 2 discloses an adhesive film for sealing a lithium battery metal terminal part in which an acid-modified polyolefin layer is formed on both sides of a biaxially stretched polyethylene naphthalate film via an adhesion promoter layer made of an isocyanate component. It is disclosed.
  • the adhesive film disclosed in Patent Document 2 a polyolefin layer is formed on both sides of a polyethylene naphthalate film serving as a substrate via an isocyanate component. That is, the adhesive film disclosed in Patent Document 2 has a structure in which different types of materials having significantly different physical properties are bonded together. For this reason, peeling arises between each layer which comprises an adhesive film, and electrolyte solution resistance may fall. Furthermore, since the polyethylene naphthalate film used for increasing the water vapor barrier property and mechanical strength is expensive, development of an adhesive film using a cheaper material is also required. Under such circumstances, the present invention is excellent in electrolytic solution resistance without using a polyethylene naphthalate film, and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material. The main purpose is to provide an adhesive film.
  • the inventors of the present invention have intensively studied to solve the above problems.
  • the adhesive film for metal terminal is The present inventors have found that by having an acid-reactive resin layer containing an acid-modified polyolefin and an acid-curable resin, it has excellent electrolytic solution resistance and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material.
  • the present invention has been completed by further studies based on such knowledge.
  • Item 1 An adhesive film for metal terminals interposed between a metal terminal electrically connected to the electrode of the battery element and a packaging material for sealing the battery element,
  • the said adhesive film for metal terminals is an adhesive film for metal terminals which has an acid reaction resin layer containing acid-modified polyolefin and acid curable resin.
  • Item 2. The adhesive film for metal terminals according to Item 1, comprising a polyolefin layer formed of at least one of polyolefin and acid-modified polyolefin on at least one surface of the acid-reactive resin layer.
  • Item 3. Item 2.
  • the adhesive film for metal terminals according to Item 1 comprising a polyolefin layer formed of an acid-modified polyolefin on at least one surface of the acid-reactive resin layer.
  • Item 4. Item 4. The adhesive film for metal terminals according to any one of Items 1 to 3, which has a polyolefin layer formed of an acid-modified polyolefin on both surfaces of the acid reaction resin layer.
  • Item 5. Item 5.
  • Item 6. Item 6.
  • Item 7. Item 7.
  • the packaging material is a laminate having at least a base material layer, an adhesive layer, a metal foil layer, and a sealant layer in this order, and the adhesive film for metal terminals is interposed between the sealant layer and the metal terminals.
  • a battery element including at least a positive electrode, a negative electrode, and an electrolyte, a packaging material that seals the battery element, and a metal terminal that is electrically connected to each of the positive electrode and the negative electrode and protrudes outside the packaging material
  • a battery comprising: Item 9.
  • the adhesive film for metal terminals of the present invention is an adhesive film for metal terminals interposed between a metal terminal electrically connected to an electrode of a battery element and a packaging material for sealing the battery element.
  • the metal terminal adhesive film has an acid-reactive resin layer containing an acid-modified polyolefin and an acid-curable resin.
  • the adhesive film for metal terminals of the present invention is excellent in electrolyte solution resistance, and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material.
  • the battery of the present invention includes at least a battery element including a positive electrode, a negative electrode, and an electrolyte, a packaging material that seals the battery element, and a positive electrode and a negative electrode that are electrically connected to the outside of the packaging material.
  • FIG. 2 is a schematic cross-sectional view taken along line A-A ′ of FIG. 1.
  • FIG. 2 is a schematic cross-sectional view taken along line B-B ′ of FIG. 1.
  • It is a schematic sectional drawing of the adhesive film for metal terminals of this invention.
  • It is a schematic sectional drawing of the adhesive film for metal terminals of this invention.
  • It is a schematic sectional drawing of the packaging material used for the battery of this invention.
  • the adhesive film for metal terminals of the present invention is an adhesive film for metal terminals interposed between a metal terminal electrically connected to an electrode of a battery element and a packaging material for sealing the battery element. And an acid-reactive resin layer containing an acid-modified polyolefin and an acid-curable resin.
  • the battery of the present invention includes at least a battery element including a positive electrode, a negative electrode, and an electrolyte, a packaging material that seals the battery element, and each of the positive electrode and the negative electrode, and the package A battery comprising a metal terminal protruding outside the material, wherein the metal terminal adhesive film of the present invention is interposed between the metal terminal and the packaging material.
  • the adhesive film for metal terminals of the present invention and the battery of the present invention using the same will be described in detail.
  • Adhesive film for metal terminals The adhesive film for metal terminals of the present invention is interposed between a metal terminal electrically connected to an electrode of a battery element and a packaging material for sealing the battery element. is there.
  • the adhesive film 1 for metal terminals of the present invention includes a metal terminal 2 electrically connected to an electrode of the battery element 4 and a battery element 4. It is interposed between the packaging material 3 to be sealed.
  • the metal terminal 2 protrudes outside the packaging material 3, and is sandwiched between the packaging material 3 via the metal terminal adhesive film 1 at the peripheral edge 3 a of the heat-sealed packaging material 3.
  • the heat when heat-sealing the packaging material is usually in the range of about 160 to 190 ° C.
  • the pressure is usually in the range of about 1.0 to 2.0 MPa.
  • the adhesive film 1 for metal terminals of the present invention is provided in order to improve the adhesion between the metal terminals 2 and the packaging material 3.
  • the sealing performance of the battery element 4 is improved.
  • the battery element 4 is heat sealed, the battery element is sealed so that the metal terminal 2 electrically connected to the electrode of the battery element 4 protrudes outside the packaging material 3. .
  • the metal terminal 2 formed of metal and the sealant layer 34 (layer formed of the heat-fusible resin) located in the innermost layer of the packaging material 3 are formed of different materials, and thus When no adhesive film is used, the sealing performance of the battery element tends to be low at the interface between the metal terminal 2 and the sealant layer 34.
  • the metal terminal adhesive film 1 of the present invention has an acid-reactive resin layer 11 containing an acid-modified polyolefin and an acid-curable resin.
  • the acid component that has permeated with the passage of time for example, the electrolyte of the battery element 4 and the outside
  • the hydrogen fluoride generated by the reaction of moisture intruded from the metal reaches the acid-reactive resin layer 11 of the metal terminal adhesive film 1, and the acid-curable resin contained in the acid-reactive resin layer 11 is cured.
  • the electrolytic solution resistance and mechanical strength of the metal terminal adhesive film 1 are improved. Therefore, the adhesive film 1 for a metal terminal of the present invention is excellent in electrolytic solution resistance, and can effectively suppress a short circuit between the metal terminal 2 and the metal foil layer 33 of the packaging material 3.
  • the adhesive film 1 for a metal terminal only needs to have an acid reaction resin layer 11 containing an acid-modified polyolefin and an acid curable resin.
  • the metal terminal adhesive film 1 may be formed of only the acid reaction resin layer 11 or a metal terminal. 2 or a polyolefin layer formed on at least one surface (main surface) of the acid-reactive resin layer 11 with at least one of polyolefin and acid-modified polyolefin for the purpose of further improving the adhesion to the 2 or sealant layer 34. May be formed.
  • the metal terminal adhesive film 1 of the present invention is formed on at least one surface (main surface) of the acid-reactive resin layer 11 with the acid-modified polyolefin. It is preferable to have a polyolefin layer. Furthermore, it is particularly preferable to have a polyolefin layer formed of acid-modified polyolefin on both surfaces (both main surfaces) of the acid reaction resin layer 11.
  • the polyolefin layer formed from the acid-modified polyolefin is sometimes referred to as an “acid-modified polyolefin layer”.
  • the layer structure of the adhesive film for metal terminals of the present invention include a structure composed of an acid-reactive resin layer; a structure in which an acid-modified polyolefin layer / an acid-reactive resin layer are sequentially laminated; a polyolefin layer / an acid-reactive resin layer In which the acid-modified polyolefin layer / acid reaction resin layer / acid-modified polyolefin layer are sequentially laminated; acid-modified polyolefin layer / acid reaction resin layer / polyolefin layer in order; polyolefin layer / The structure by which the acid reaction resin layer / polyolefin layer was laminated
  • FIG. 4 shows a schematic cross-sectional view of the adhesive film 1 for metal terminals formed only by the acid reaction resin layer 11.
  • FIG. 5 the typical sectional drawing of the adhesive film 1 for metal terminals in which the polyolefin layer 12 / acid reaction resin layer 11 was laminated
  • FIG. 6 shows a schematic cross-sectional view of the metal terminal adhesive film 1 in which the polyolefin layer 12 / acid reaction resin layer 11 / polyolefin layer 13 are laminated in order.
  • the acid reaction resin layer 11 is formed of an acid-modified polyolefin and an acid curable resin.
  • the acid curable resin is a resin having a property of being polymerized and cured in the presence of an acid. Although it does not restrict
  • acid curable furan resin examples include furfuryl alcohol, condensate of furfuryl alcohol, condensate of furfuryl alcohol and aldehydes, condensate of furfuryl alcohol and urea, furfuryl alcohol and phenols. And a condensate of furfuryl alcohol, melamine, and aldehydes, a condensate of furfuryl alcohol, urea, and aldehydes.
  • These acid-curable furan resins may be used alone or in combination of two or more.
  • aldehydes condensed with furfuryl alcohol examples include formaldehyde, acetaldehyde, glyoxal, furfural, terephthalaldehyde, and the like. These aldehydes may be used individually by 1 type, and may be used in combination of 2 or more type.
  • phenols condensed with furfuryl alcohol examples include phenol, cresol, resorcin, bisphenol A, bisphenol C, bisphenol E, bisphenol F, and the like. These phenols may be used individually by 1 type, and may be used in combination of 2 or more type.
  • the acid curable phenolic resin may be either a novolak type or a resol type.
  • An acid curable phenol resin may be used individually by 1 type, and may be used in combination of 2 or more type.
  • acid curable resins may be used alone or in combination of two or more.
  • a thermosetting furan resin more preferably a condensate of furfuryl alcohol and urea, furfuryl alcohol and urea.
  • urea-modified furan resins such as condensates of aldehydes.
  • the acid curable resin may be in a partially cured state as long as at least a part thereof is contained in an uncured state.
  • the acid curable resin when at least a part of the acid curable resin exists in an uncured state, it can be cured when brought into contact with the acid generated in the electrolytic solution, and can have excellent electrolytic solution resistance.
  • the mechanical strength of the acid reaction resin layer 11 is raised after hardening, it can suppress effectively that the metal terminal 2 and the metal foil layer of the packaging material 3 contact and short-circuit.
  • the resin composition for forming the acid-reactive resin layer 11 is applied to a predetermined portion and then heat-treated.
  • the conditions for the heat treatment may be appropriately set according to the type of acid curable resin to be used, the degree of curing, etc., for example, about 120 to 250 ° C., preferably about 150 to 200 ° C., for example 0.1 About 60 seconds, preferably about 1 to 30 seconds.
  • a ratio of the acid curable resin in the acid reaction resin layer 11 Preferably it is 0.1 mass% or more, More preferably, it is 1 mass% or more, More preferably, 2 mass% or more is mentioned. By satisfying such a ratio, it is possible to provide more excellent electrolytic solution resistance and short circuit prevention performance. In addition, as an upper limit of the ratio of the acid curable resin in the acid reaction resin layer 11, it is about 35 mass% normally.
  • the acid curable resin is preferably contained uniformly.
  • the acid-modified polyolefin contained in the acid-reactive resin layer 11 is not particularly limited, but preferably includes a polyolefin graft-modified with an unsaturated carboxylic acid or its anhydride.
  • polyolefins that are graft-modified with unsaturated carboxylic acids or anhydrides thereof include polyethylenes such as low density polyethylene, medium density polyethylene, high density polyethylene, and linear low density polyethylene; homopolypropylene, polypropylene block copolymers (For example, block copolymer of propylene and ethylene), polypropylene or random copolymer of polypropylene (for example, random copolymer of propylene and ethylene) or the like; and terpolymer of ethylene-butene-propylene; Among these polyolefins, polyethylene and polypropylene are preferable.
  • the polyolefin may be a cyclic polyolefin.
  • the cyclic polyolefin is a copolymer of an olefin and a cyclic monomer.
  • Examples of the olefin that is a constituent monomer of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, styrene, butadiene, and isoprene. .
  • Examples of the cyclic monomer that is a constituent monomer of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene.
  • cyclic alkenes such as norbornene
  • cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene.
  • a cyclic alkene is preferable, and norbornene is more preferable.
  • examples of the carboxylic acid or anhydride thereof used for modifying polyolefin include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, itaconic anhydride and the like.
  • the carboxylic acid-modified cyclic polyolefin obtained by modifying the cyclic polyolefin with a carboxylic acid or an anhydride thereof is obtained by replacing a part of the monomer constituting the cyclic polyolefin with an ⁇ , ⁇ -unsaturated carboxylic acid or an anhydride thereof. It is a polymer obtained by copolymerization or by block polymerization or graft polymerization of ⁇ , ⁇ -unsaturated carboxylic acid or its anhydride to cyclic polyolefin.
  • the acid reaction resin layer 11 may contain the above polyolefin in addition to the acid-modified polyolefin.
  • each of the acid-modified polyolefin and the polyolefin may be used alone or in combination of two or more.
  • At least one surface of the acid-reactive resin layer 11 has polyolefin layers 12 and 13 formed of at least one of polyolefin and acid-modified polyolefin.
  • polyolefin layers 12, 13 As shown in FIG. 5 or 6, in the metal terminal adhesive film 1 of the present invention, at least one of the polyolefin and the acid-modified polyolefin is provided on at least one side of the acid-reactive resin layer 11 as necessary. It may have polyolefin layers 12 and 13 formed by. By having the polyolefin layers 12 and 13 on the surface of at least one side of the acid reaction resin layer 11, the adhesion between the metal terminal adhesive film 1 of the present invention and the metal terminal 2 or the packaging material 3 can be further enhanced. it can.
  • polyolefin layers 12 and 13 (acid-modified polyolefin layer) formed of acid-modified polyolefin are formed on at least one surface of the acid-reactive resin layer 11. 12, 13) is preferably formed.
  • the acid-reactive resin it is preferable to have acid-modified polyolefin layers 12 and 13 on both sides of the layer 11.
  • polyolefin and acid-modified polyolefin that form the polyolefin layers 12 and 13 are the same as the polyolefin and acid-modified polyolefin exemplified above, respectively.
  • Each of the polyolefin and the acid-modified polyolefin may be used alone or in combination of two or more.
  • the polyolefin layers 12 and 13 preferably contain substantially no acid curable resin.
  • the polyolefin layers 12 and 13 may contain a filler as necessary. Since the polyolefin layers 12 and 13 contain a filler, the filler functions as a spacer, so that the short circuit between the metal terminal 2 and the metal foil layer 33 of the packaging material 3 is more effectively suppressed. It becomes possible to do.
  • the particle size of the filler is in the range of about 0.1 to 35 ⁇ m, preferably about 5.0 to 30 ⁇ m, more preferably about 10 to 25 ⁇ m.
  • the content of the filler is about 5 to 30 parts by mass, more preferably about 10 to 20 parts by mass with respect to 100 parts by mass of the resin component forming the polyolefin layers 12 and 13.
  • inorganic fillers include carbon (carbon, graphite), silica, aluminum oxide, barium titanate, iron oxide, silicon carbide, zirconium oxide, zirconium silicate, magnesium oxide, titanium oxide, calcium aluminate, and calcium hydroxide.
  • organic fillers include fluorine resin, phenol resin, urea resin, epoxy resin, acrylic resin, benzoguanamine / formaldehyde condensate, melamine / formaldehyde condensate, polymethyl methacrylate cross-linked product, polyethylene cross-linked product, etc. Can be mentioned.
  • Aluminum oxide, silica, fluororesin, acrylic resin, and benzoguanamine / formaldehyde condensate are preferable from the viewpoint of shape stability, rigidity, and content resistance, and spherical aluminum oxide and silica are more preferable among them.
  • a method of mixing the filler into the resin component forming the polyolefin layers 12 and 13 a method of melt-blending both with a Banbury mixer or the like in advance and making a master batch into a predetermined mixing ratio, directly with the resin component A mixing method or the like can be employed.
  • the polyolefin layers 12 and 13 may contain a pigment as necessary.
  • a pigment various inorganic pigments can be used.
  • carbon (carbon, graphite) exemplified for the filler can be preferably exemplified.
  • Carbon (carbon, graphite) is a material generally used in the battery, and there is no risk of elution from the electrolyte.
  • a sufficient coloring effect can be obtained with an addition amount that has a large coloring effect and does not impair adhesiveness, and the apparent melt viscosity of the added resin can be increased without melting by heat.
  • the addition amount is 100 parts by mass of the resin component forming the polyolefin layers 12 and 13. About 0.05 to 0.3 parts by mass, preferably about 0.1 to 0.2 parts by mass.
  • the presence or absence of the metal terminal adhesive film 1 can be detected by a sensor, or can be visually inspected.
  • the thickness of the acid reaction resin layer 11 is, for example, 0.01 to 15 ⁇ m.
  • the thickness of the acid reaction resin layer 11 is, for example, 0.01 to 15 ⁇ m.
  • the thickness of the acid reaction resin layer 11 is, for example, 0.01 to 15 ⁇ m.
  • the thickness of the acid reaction resin layer 11 is, for example, about 0.1 to 10 ⁇ m, more preferably about 1 to 5 ⁇ m.
  • the thickness of the acid reaction resin layer 11 is, for example, about 0.1 to 150 ⁇ m, preferably 1 to 1 ⁇ m.
  • the thickness is about 100 ⁇ m, more preferably about 20 to 50 ⁇ m.
  • the thickness of the acid reaction resin layer 11 is, for example, about 0.1 to 150 ⁇ m, Preferably about 1 to 100 ⁇ m, more preferably about 20 to 50 ⁇ m.
  • each of the polyolefin layers 12 and 13 can be appropriately selected according to the layer structure of the metal terminal adhesive film 1, and is, for example, about 0.1 to 100 ⁇ m, preferably about 1 to 80 ⁇ m, more preferably. An example is about 10 to 50 ⁇ m.
  • the thickness of the metal terminal adhesive film 1 is, for example, about 10 to 200 ⁇ m, preferably about 20 to 150 ⁇ m, more preferably about 50 to 100 ⁇ m.
  • the method for interposing the metal terminal adhesive film 1 between the metal terminal 2 and the packaging material 3 is not particularly limited.
  • the metal terminal 2 is sandwiched between the packaging materials 3 as shown in FIGS.
  • the metal terminal adhesive film 1 may be wound around the metal terminal 2 in the portion to be formed.
  • the metal terminal adhesive film 1 is disposed on both surfaces of the metal terminal 2 so that the metal terminal adhesive film 1 crosses the two metal terminals 2 at the portion where the metal terminal 2 is sandwiched by the packaging material 3. Also good.
  • the metal terminal adhesive film 1 can be manufactured, for example, as follows. When the metal terminal adhesive film 1 is formed only by the acid-reactive resin layer 11, a gravure coating method, a roll coating method, a bar coating method, or the like is applied to a resin composition containing an acid-modified polyolefin and an acid-curable resin. The film is applied to a predetermined place by the method described above. When the metal terminal adhesive film 1 is provided with the polyolefin layers 12 and 13 on at least one surface of the acid reaction resin layer 11, the acid reaction resin layer 11 and the polyolefin layers 12 and 13 are formed, respectively.
  • the above resin components may be used for lamination by a known method such as a dry lamination method, a coextrusion lamination method, a thermal lamination method, or a sand lamination method. Further, in order to cure a part of the acid curable resin contained in the acid reaction resin layer 11, for example, a heat treatment is performed after a resin composition containing an acid-modified polyolefin and an acid curable resin is applied to a predetermined portion. Good. The conditions for the heat treatment are as described in the column of [Acid reaction resin layer 11].
  • the adhesive film 1 for metal terminals of the present invention is used by being interposed between the metal terminals 2 and the packaging material 2.
  • the metal terminal 2 (tab) is a member that is electrically connected to the electrode (positive electrode or negative electrode) of the battery element 4 and is made of a metal material.
  • the metal material constituting the metal terminal 2 is not particularly limited, and examples thereof include aluminum, nickel, and copper.
  • the metal terminal 2 connected to the positive electrode of a lithium ion battery is usually made of aluminum or the like.
  • the metal terminal connected to the negative electrode of a lithium ion battery is normally comprised with copper, nickel, etc.
  • the surface of the metal terminal 2 is preferably subjected to chemical conversion treatment from the viewpoint of improving the resistance to electrolytic solution.
  • specific examples of the chemical conversion treatment include known methods for forming an acid-resistant film such as phosphate, chromate, fluoride, and triazine thiol compound. .
  • a phosphoric acid chromate treatment using a phenol resin, a chromium fluoride (3) compound, and a phosphoric acid is preferably used.
  • the size of the metal terminal 2 may be appropriately set according to the size of the battery used.
  • the thickness of the metal terminal 2 is preferably about 50 to 1000 ⁇ m, more preferably about 70 to 800 ⁇ m.
  • the length of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm.
  • the width of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm.
  • Examples of the packaging material 3 include those having a laminated structure including at least a base material layer 31, an adhesive layer 32, a metal foil layer 33, and a sealant layer 34 in this order.
  • FIG. 7 shows an example in which a base material layer 31, an adhesive layer 32, a metal foil layer 33, and a sealant layer 34 are laminated in this order as an example of a cross-sectional structure of the packaging material 3.
  • the base material layer 31 is the outermost layer and the sealant layer 34 is the innermost layer.
  • the sealant layers 34 located on the periphery of the battery element 4 are brought into contact with each other and thermally welded, whereby the battery element 4 is sealed and the battery element 4 is sealed.
  • the packaging material 3 may be a pouch type that is not molded. Good.
  • the pouch type includes a three-side seal, a four-side seal, and a pillow type, but any type may be used.
  • the base material layer 31 is a layer that functions as a base material of the packaging material, and is a layer that forms the outermost layer.
  • the material for forming the base material layer 31 is not particularly limited as long as it has insulating properties.
  • Examples of the material for forming the base material layer 31 include polyester, polyamide, epoxy, acrylic, fluorine resin, polyurethane, silicon resin, phenol, polyetherimide, polyimide, and mixtures and copolymers thereof.
  • polyester examples include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, polycarbonate, copolymerized polyester mainly composed of ethylene terephthalate, and repeating units of butylene terephthalate.
  • Copolyester etc. mainly composed of
  • the copolymer polyester mainly composed of ethylene terephthalate is a copolymer polyester that polymerizes with ethylene isophthalate mainly composed of ethylene terephthalate (hereinafter, polyethylene (terephthalate / isophthalate)).
  • polyethylene terephthalate / isophthalate
  • polyethylene terephthalate / adipate
  • polyethylene terephthalate / sodium sulfoisophthalate
  • polyethylene terephthalate / sodium isophthalate
  • polyethylene terephthalate / phenyl-dicarboxylate
  • polyethylene terephthalate / decanedicarboxylate
  • polyester mainly composed of butylene terephthalate as a repeating unit
  • a copolymer polyester that polymerizes with butylene isophthalate having butylene terephthalate as a repeating unit hereinafter referred to as polybutylene (terephthalate / isophthalate).
  • polybutylene (terephthalate / adipate) polybutylene (terephthalate / sebacate), polybutylene (terephthalate / decanedicarboxylate), polybutylene naphthalate and the like.
  • These polyesters may be used individually by 1 type, and may be used in combination of 2 or more type.
  • Polyester has the advantage that it is excellent in resistance to electrolytic solution and hardly causes whitening or the like due to adhesion of the electrolytic solution, and is suitably used as a material for forming the base material layer 31.
  • polyamides include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 12, nylon 46, and a copolymer of nylon 6 and nylon 6,6; terephthalic acid and / or Or a hexamethylenediamine-isophthalic acid-terephthalic acid copolymer polyamide, polymer, such as nylon 6I, nylon 6T, nylon 6IT, nylon 6I6T (I represents isophthalic acid, T represents terephthalic acid) containing structural units derived from isophthalic acid
  • polyamides may be used individually by 1 type, and may be used in combination of 2 or more type.
  • the stretched polyamide film has excellent stretchability, can prevent whitening due to resin cracking of the base material layer 31 during molding, and is suitably used as a material for forming the base material layer 31.
  • the base material layer 31 may be formed of a uniaxial or biaxially stretched resin film, or may be formed of an unstretched resin film. Among them, a uniaxially or biaxially stretched resin film, particularly a biaxially stretched resin film has improved heat resistance due to orientation crystallization, and thus is preferably used as the base material layer 31.
  • the resin film forming the base layer 31 is preferably nylon or polyester, more preferably biaxially stretched nylon, biaxially stretched polyester, and particularly preferably biaxially stretched polyester.
  • the base material layer 31 can be laminated with resin films of different materials in order to improve pinhole resistance and insulation when used as a battery package.
  • resin films of different materials include a multilayer structure in which a polyester film and a nylon film are laminated, and a multilayer structure in which a biaxially stretched polyester and a biaxially stretched nylon are laminated.
  • each resin film may be adhere
  • a method of bonding in a hot melt state such as a co-extrusion method, a sand lamination method, or a thermal laminating method can be mentioned.
  • the base material layer 31 may be reduced in friction in order to improve moldability.
  • the friction coefficient of the surface is not particularly limited, but for example, 1.0 or less can be mentioned.
  • mat treatment, formation of a thin film layer of a slip agent, a combination thereof, and the like can be given.
  • the thickness of the base material layer 31 is, for example, about 10 to 50 ⁇ m, preferably about 15 to 30 ⁇ m.
  • the adhesive layer 32 is a layer disposed on the base material layer 31 in order to impart adhesion to the base material layer 31. That is, the adhesive layer 32 is provided between the base material layer 31 and the metal foil layer 33.
  • the adhesive layer 32 is formed of an adhesive capable of bonding the base material layer 31 and the metal foil layer 33.
  • the adhesive used for forming the adhesive layer 32 may be a two-component curable adhesive or a one-component curable adhesive.
  • the adhesive mechanism of the adhesive used for forming the adhesive layer 32 is not particularly limited, and may be any of a chemical reaction type, a solvent volatilization type, a heat melting type, a hot pressure type, and the like.
  • Polyolefin resin polyvinyl acetate resin; cellulose adhesive; (meth) acrylic resin; polyimide resin; amino resin such as urea resin and melamine resin; chloroprene rubber, nitrile rubber, Silicone resin; - Len rubber such as butadiene rubber fluorinated ethylene propylene copolymer, and the like.
  • adhesive components may be used individually by 1 type, and may be used in combination of 2 or more type.
  • the combination mode of two or more kinds of adhesive components is not particularly limited.
  • a mixed resin of polyamide and acid-modified polyolefin a mixed resin of polyamide and metal-modified polyolefin, polyamide and polyester
  • examples thereof include a mixed resin of polyester and acid-modified polyolefin, and a mixed resin of polyester and metal-modified polyolefin.
  • extensibility, durability under high humidity conditions, anti-hypertensive action, heat deterioration-preventing action at the time of heat sealing, etc. are excellent, and a decrease in lamination strength between the base material layer 31 and the metal foil layer 33 is suppressed.
  • a polyurethane two-component curable adhesive; polyamide, polyester, or a blended resin of these with a modified polyolefin is preferably used.
  • the adhesive layer 32 may be multilayered with different adhesive components.
  • the adhesive component disposed on the base material layer 31 side is used as the base material layer. It is preferable to select a resin having excellent adhesiveness with 31 and to select an adhesive component having excellent adhesiveness with the metal foil layer 33 as an adhesive component disposed on the metal foil layer 33 side.
  • the adhesive component disposed on the metal foil layer 33 side is preferably acid-modified polyolefin, metal-modified polyolefin, polyester and acid-modified polyolefin. And mixed resins, resins containing copolymerized polyesters, and the like.
  • the thickness of the adhesive layer 32 is, for example, about 2 to 50 ⁇ m, preferably about 3 to 25 ⁇ m.
  • the metal foil layer 33 is a layer that functions as a barrier layer for preventing the penetration of water vapor, oxygen, light, and the like into the battery, in addition to improving the strength of the packaging material.
  • the metal forming the metal foil layer 33 include metal foils such as aluminum, stainless steel, and titanium.
  • aluminum is preferably used.
  • soft aluminum for example, annealed aluminum (JIS A8021P-O) or (JIS A8079P-O) is used as the metal foil layer 33 in the present invention. It is preferable.
  • the thickness of the metal foil layer 33 is preferably about 10 to 200 ⁇ m, more preferably about 20 to 100 ⁇ m, from the viewpoint of reducing the thickness of the packaging material and preventing the formation of pinholes even by molding.
  • a metal foil layer 33 that has been subjected to a chromate treatment.
  • chromate treatment examples include chromate chromate using chromic acid compounds such as chromium nitrate, chromium fluoride, chromium sulfate, chromium acetate, chromium oxalate, chromium biphosphate, chromic acid acetyl acetate, chromium chloride, and potassium sulfate chromium.
  • Examples include chromate treatment using a polymer. In the aminated phenol polymer, the repeating units represented by the following general formulas (1) to (4) may be contained singly or in any combination of two or more. Also good.
  • X represents a hydrogen atom, a hydroxyl group, an alkyl group, a hydroxyalkyl group, an allyl group or a benzyl group.
  • R 1 and R 2 are the same or different and each represents a hydroxyl group, an alkyl group, or a hydroxyalkyl group.
  • examples of the alkyl group represented by X, R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, Examples thereof include a linear or branched alkyl group having 1 to 4 carbon atoms such as a tert-butyl group.
  • Examples of the hydroxyalkyl group represented by X, R 1 and R 2 include a hydroxymethyl group, a 1-hydroxyethyl group, a 2-hydroxyethyl group, a 1-hydroxypropyl group, a 2-hydroxypropyl group, 3- C1-C4 straight or branched chain in which one hydroxy group such as hydroxypropyl group, 1-hydroxybutyl group, 2-hydroxybutyl group, 3-hydroxybutyl group, 4-hydroxybutyl group is substituted
  • An alkyl group is mentioned.
  • the alkyl group and hydroxyalkyl group represented by X, R 1 and R 2 may be the same or different.
  • X is preferably a hydrogen atom, a hydroxyl group or a hydroxyalkyl group.
  • the number average molecular weight of the aminated phenol polymer having a repeating unit represented by the general formulas (1) to (4) is preferably, for example, 500 to 1,000,000, more preferably about 1,000 to 20,000. preferable.
  • the amount of the acid-resistant film to be formed on the surface of the metal foil layer 33 in the chromate treatment is not particularly limited.
  • the chromic acid compound is about 0.5 mg to about 0.5 mg in terms of chromium per 1 m 2 of the surface of the metal foil layer 33.
  • phosphorus compound in terms of phosphorus is about 0.5 mg to about 50 mg, preferably about 1.0 mg to about 40 mg
  • aminated phenol polymer is about 1 mg to about 200 mg, preferably Is preferably contained at a ratio of about 5.0 mg to 150 mg.
  • a solution containing a compound used for forming an acid-resistant film is applied to the surface of the metal foil layer 33 by a bar coating method, a roll coating method, a gravure coating method, an immersion method or the like, and then the metal foil layer 33 is applied. This is performed by heating so that the temperature of the liquid becomes about 70 ° C. to 200 ° C.
  • the metal foil layer 33 may be previously subjected to a degreasing treatment by an alkali dipping method, an electrolytic cleaning method, an acid cleaning method, an electrolytic acid cleaning method, or the like. By performing the degreasing process in this manner, the chromate process on the surface of the metal foil layer 33 can be performed more efficiently.
  • the metal foil layer 33 may be subjected to a chemical conversion treatment that imparts corrosion resistance, if necessary.
  • a chemical conversion treatment method for imparting corrosion resistance to the metal foil layer 33 fine particles of metal oxide such as aluminum oxide, titanium oxide, cerium oxide, tin oxide, or barium sulfate are dispersed in phosphoric acid.
  • a method of forming a corrosion-resistant treatment layer on the surface of the metal foil layer 33 by coating the substrate and performing a baking treatment at 150 ° C. or higher can be mentioned.
  • a resin layer obtained by crosslinking a cationic polymer with a crosslinking agent may be further formed on the corrosion-resistant treatment layer.
  • examples of the cationic polymer include polyethyleneimine, an ionic polymer complex composed of a polymer having polyethyleneimine and a carboxylic acid, a primary amine graft acrylic resin obtained by graft polymerization of a primary amine on an acrylic main skeleton, and polyallylamine. Or the derivative, aminophenol, etc. are mentioned.
  • these cationic polymers only one type may be used, or two or more types may be used in combination.
  • examples of the crosslinking agent include a compound having at least one functional group selected from the group consisting of an isocyanate group, a glycidyl group, a carboxyl group, and an oxazoline group, a silane coupling agent, and the like. As these crosslinking agents, only one type may be used, or two or more types may be used in combination.
  • the adhesive layer 35 is a layer provided as necessary between the metal foil layer 33 and the sealant layer 34 in order to firmly bond the sealant layer 34.
  • the adhesive layer 35 is formed of an adhesive capable of bonding the metal foil layer 33 and the sealant layer 34.
  • an adhesive capable of bonding the metal foil layer 33 and the sealant layer 34.
  • the resin composition containing a thermosetting resin is mentioned.
  • Specific examples of the thermosetting resin used for the adhesive layer 35 are the same as those exemplified for the adhesive layer 32.
  • the thickness of the adhesive layer 35 is, for example, about 1 to 40 ⁇ m, preferably about 2 to 30 ⁇ m.
  • the sealant layer 34 corresponds to the innermost layer, and is a layer that seals the battery element by heat-sealing the sealant layers when the battery is assembled.
  • the resin component used for the sealant layer 34 is not particularly limited as long as it can be thermally welded, and examples thereof include polyolefins, cyclic polyolefins, carboxylic acid-modified polyolefins, and carboxylic acid-modified cyclic polyolefins.
  • polystyrene resin examples include polyethylene such as low density polyethylene, medium density polyethylene, high density polyethylene, and linear low density polyethylene; homopolypropylene, polypropylene block copolymer (for example, block copolymer of propylene and ethylene), polypropylene Crystalline or amorphous polypropylene, such as a random copolymer of propylene and ethylene; an ethylene-butene-propylene terpolymer; and the like.
  • polyethylene and polypropylene are preferable.
  • the cyclic polyolefin is a copolymer of an olefin and a cyclic monomer
  • examples of the olefin that is a constituent monomer of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, styrene, butadiene, and isoprene. Is mentioned.
  • Examples of the cyclic monomer that is a constituent monomer of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene.
  • a cyclic alkene is preferable, and norbornene is more preferable.
  • the carboxylic acid-modified polyolefin is a polymer obtained by modifying the polyolefin with a carboxylic acid.
  • Examples of the carboxylic acid used for modification include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, itaconic anhydride and the like.
  • the carboxylic acid-modified cyclic polyolefin is obtained by copolymerizing a part of the monomer constituting the cyclic polyolefin in place of the ⁇ , ⁇ -unsaturated carboxylic acid or its anhydride, or by ⁇ , ⁇ with respect to the cyclic polyolefin.
  • the cyclic polyolefin to be modified with carboxylic acid is the same as described above.
  • the carboxylic acid used for modification is the same as that used for modification of the acid-modified cycloolefin copolymer.
  • these resin components preferably a crystalline or amorphous polyolefin, a cyclic polyolefin, and a blend polymer thereof; more preferably, polyethylene, polypropylene, a copolymer of ethylene and norbornene, and two or more of these These blend polymers can be mentioned.
  • the sealant layer 34 may be formed of one kind of resin component alone, or may be formed of a blend polymer in which two or more kinds of resin components are combined. Furthermore, the sealant layer 34 may be formed of only one layer, but may be formed of two or more layers using the same or different resin components.
  • the thickness of the sealant layer 34 is not particularly limited, but may be about 2 to 2000 ⁇ m, preferably about 5 to 1000 ⁇ m, and more preferably about 10 to 500 ⁇ m.
  • the battery 10 of the present invention includes a battery element 4 including at least a positive electrode, a negative electrode, and an electrolyte; a packaging material 3 that seals the battery element 4; 3 and a metal terminal 2 projecting to the outside.
  • the battery 10 of the present invention is characterized in that the metal terminal adhesive film 1 of the present invention is interposed between the metal terminal 2 and the packaging material 3.
  • the metal terminal of the present invention is a battery element including at least a positive electrode, a negative electrode, and an electrolyte, with the packaging material 3 and the metal terminal 2 connected to each of the positive electrode and the negative electrode protruding outward.
  • the adhesive film 1 is interposed between the metal terminal 2 and the sealant layer 34, and the flange portion of the packaging material (the region where the sealant layers 34 are in contact with each other, the peripheral portion 3 a of the packaging material) on the periphery of the battery element 4.
  • the battery 10 using the packaging material 3 is provided by covering the sealant layers 34 of the flange portion with each other so as to be sealed.
  • the packaging material 3 is used so that the sealant layer 34 of the packaging material 3 is on the inner side (surface in contact with the battery element 4).
  • the battery of the present invention may be either a primary battery or a secondary battery, but is preferably a secondary battery.
  • the type of secondary battery is not particularly limited.
  • a lithium ion battery, a lithium ion polymer battery, a lead battery, a nickel / hydrogen battery, a nickel / cadmium battery, a nickel / iron battery, a nickel / zinc battery Examples include batteries, silver oxide / zinc livestock batteries, metal-air batteries, multivalent cation batteries, capacitors, capacitors, and the like.
  • a lithium ion battery and a lithium ion polymer battery are preferable.
  • Example 1-10 Manufacture of adhesive film> An acid-modified polyolefin resin (carboxylic acid-modified polypropylene), the following resin composition for forming an acid-reactive resin layer, and an acid-modified polyolefin resin (carboxylic acid-modified polypropylene) are sequentially laminated to form an acid-modified polyolefin resin layer (thickness).
  • Example 6 an acid-modified polyolefin resin layer (thickness 30 ⁇ m) / acid-reactive resin layer (thickness 40 ⁇ m) / It was set as the adhesive film which has a laminated structure of an acid-modified polyolefin resin layer (thickness 30 micrometers).
  • the heat welding conditions were a temperature of 190 ° C., a surface pressure of 1.0 MPa, and a heating / pressurization time of 3 seconds.
  • 3 g of a mixed solution of an electrolytic solution ethylene carbonate, diethyl carbonate, and dimethyl carbonate (1: 1: 1) adjusted to be 1M LiPF 6 ) was added.
  • Example 1-10 and Comparative Example 1 were temporarily attached to the upper and lower sides of the aluminum metal terminals having a thickness of 100 ⁇ m and a width of 4 mm, respectively.
  • a part of the package was inserted outside, and heat sealed so that an adhesive film was interposed between the metal terminal and the sealant layer to obtain each sealed package.
  • the heat seal conditions were 190 ° C., 2.0 MPa, and 3 sec. These packages were left to stand in a thermostatic layer at 85 ° C. for 24 hours with the portion where the opening was located facing upward.
  • SYMBOLS 1 Adhesive film for metal terminals 2 Metal terminal 3 Packaging material 3a Peripheral part 4 of packaging material Battery element 10 Battery 11 Acid reaction resin layer 12 Polyolefin layer 13 Polyolefin layer 31 Base material layer 32 Adhesive layer 33 Metal foil layer 34 Sealant layer

Abstract

Provided is an adhesive film for a metal terminal, the adhesive film being excellent in electrolyte resistance and being able to effectively suppress short circuits between a metal terminal and a metal foil layer of a packaging material. The adhesive film for a metal terminal is to be interposed between a metal terminal that is electrically connected to an electrode of a battery element and a packaging material that seals the battery element. The adhesive film for a metal terminal comprises an acid reactive resin layer that includes an acid-modified polyolefin and an acid curable resin.

Description

金属端子用接着性フィルムAdhesive film for metal terminals
 本発明は、耐電解液性に優れ、金属端子と包装材料の金属箔層との短絡を効果的に抑制することができる金属端子用接着性フィルム、及び当該金属端子用接着性フィルムを用いた電池に関する。 The present invention uses an adhesive film for a metal terminal, which has excellent electrolytic solution resistance, and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material, and the metal terminal adhesive film. It relates to batteries.
 従来、様々なタイプの電池が開発されているが、あらゆる電池において電極や電解質等の電池素子を封止するために包装材料が不可欠な部材になっている。従来、電池用包装として金属製の包装材料が多用されていたが、近年、電気自動車、ハイブリッド電気自動車、パソコン、カメラ、携帯電話等の高性能化に伴い、電池には、多様な形状が要求されると共に、薄型化や軽量化が求められている。しかしながら、従来多用されていた金属製の包装材料では、形状の多様化に追従することが困難であり、しかも軽量化にも限界があるという欠点がある。 Conventionally, various types of batteries have been developed, but packaging materials are indispensable members for sealing battery elements such as electrodes and electrolytes in all batteries. Conventionally, metal packaging materials have been widely used as battery packaging, but in recent years, with the increasing performance of electric vehicles, hybrid electric vehicles, personal computers, cameras, mobile phones, etc., batteries are required to have various shapes. At the same time, there is a demand for reduction in thickness and weight. However, conventionally used metal packaging materials have the disadvantages that it is difficult to follow the diversification of shapes and that there is a limit to weight reduction.
 そこで、近年、多様な形状に加工が容易で、薄型化や軽量化を実現し得る包装材料として、基材層/接着層/バリア層/シーラント層が順次積層されたフィルム状の積層体が提案されている(例えば、特許文献1参照)。このようなフィルム状の包装材料を用いる場合、包装材料の最内層に位置するシーラント層同士を対向させた状態で、包装材料の周縁部をヒートシールにて熱溶着させることにより、包装材料によって電池素子が封止される。包装材料のヒートシール部分からは、金属端子が突出しており、包装材料によって封止された電池素子は、電池素子の電極に電気的に接続された金属端子によって外部と電気的に接続される。すなわち、包装材料のヒートシール部分においては、金属端子がシーラント層に挟持された状態で包装材料の外側に突出するように形成されている。金属端子とシーラント層とは異種材料により形成されているため、金属端子とシーラント層との界面において、電池素子の密封性が低くなりやすい。このため、金属端子とシーラント層との界面部分に接着性フィルムを配置して、金属端子とシーラント層との界面部分における密封性の低下を抑制する技術が知られている。 Therefore, in recent years, as a packaging material that can be easily processed into various shapes and can be made thinner and lighter, a film-like laminate in which a base layer / adhesive layer / barrier layer / sealant layer are sequentially laminated has been proposed. (For example, refer to Patent Document 1). When such a film-shaped packaging material is used, the battery is made of the packaging material by heat-sealing the peripheral edge of the packaging material by heat sealing with the sealant layers positioned in the innermost layers of the packaging material facing each other. The element is sealed. A metal terminal protrudes from the heat seal portion of the packaging material, and the battery element sealed by the packaging material is electrically connected to the outside by a metal terminal electrically connected to the electrode of the battery element. That is, in the heat seal portion of the packaging material, the metal terminal is formed so as to protrude to the outside of the packaging material while being sandwiched between the sealant layers. Since the metal terminal and the sealant layer are formed of different materials, the sealing performance of the battery element tends to be low at the interface between the metal terminal and the sealant layer. For this reason, a technique is known in which an adhesive film is disposed at the interface portion between the metal terminal and the sealant layer to suppress a decrease in hermeticity at the interface portion between the metal terminal and the sealant layer.
 例えば、特許文献2には、二軸延伸ポリエチレンナフタレートフィルムの両面に、イソシアネート成分からなる接着促進剤層を介して、酸変性ポリオレフィン層を形成した、リチウム電池金属端子部密封用接着性フィルムが開示されている。 For example, Patent Document 2 discloses an adhesive film for sealing a lithium battery metal terminal part in which an acid-modified polyolefin layer is formed on both sides of a biaxially stretched polyethylene naphthalate film via an adhesion promoter layer made of an isocyanate component. It is disclosed.
特開2001-202927号公報JP 2001-202927 A 特許第4440573号Patent No. 4440573
 特許文献2に開示された接着性フィルムにおいては、水蒸気バリア性、機械的強度の高い二軸延伸ポリエチレンナフタレートフィルムが基材として機能しており、二軸延伸ポリエチレンナフタレートフィルムの両面側にポリオレフィン層が形成されているため、包装材料の金属箔層と金属端子との短絡を抑制でき、かつ、金属端子とシーラント層との密着性も高められるという利点を有する。 In the adhesive film disclosed in Patent Document 2, a biaxially stretched polyethylene naphthalate film having a high water vapor barrier property and high mechanical strength functions as a substrate, and a polyolefin is formed on both sides of the biaxially stretched polyethylene naphthalate film. Since the layer is formed, the short circuit between the metal foil layer of the packaging material and the metal terminal can be suppressed, and the adhesion between the metal terminal and the sealant layer can be improved.
 一方、特許文献2に開示された接着性フィルムでは、基材となるポリエチレンナフタレートフィルムの両面側に、イソシアネート成分を介して、ポリオレフィン層が形成されている。すなわち、特許文献2に開示された接着性フィルムは、物性が大きく異なる異種の素材を貼り合わせた構造を有している。このため、接着性フィルムを構成する各層間で剥離が生じて、耐電解液性が低下する可能性がある。さらに、水蒸気バリア性、機械的強度を高めるために用いられているポリエチレンナフタレートフィルムは、高価であるため、より安価な素材を用いた接着性フィルムの開発も求められる。
 このような状況下、本発明は、ポリエチレンナフタレートフィルムを用いずに、耐電解液性に優れ、金属端子と包装材料の金属箔層との短絡を効果的に抑制することができる金属端子用接着性フィルムを提供することを主な目的とする。
On the other hand, in the adhesive film disclosed in Patent Document 2, a polyolefin layer is formed on both sides of a polyethylene naphthalate film serving as a substrate via an isocyanate component. That is, the adhesive film disclosed in Patent Document 2 has a structure in which different types of materials having significantly different physical properties are bonded together. For this reason, peeling arises between each layer which comprises an adhesive film, and electrolyte solution resistance may fall. Furthermore, since the polyethylene naphthalate film used for increasing the water vapor barrier property and mechanical strength is expensive, development of an adhesive film using a cheaper material is also required.
Under such circumstances, the present invention is excellent in electrolytic solution resistance without using a polyethylene naphthalate film, and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material. The main purpose is to provide an adhesive film.
 本発明者等は、上記の課題を解決すべく鋭意検討を行った。その結果、電池素子の電極に電気的に接続された金属端子と、当該電池素子を封止する包装材料との間に介在される、金属端子用接着性フィルムにおいて、金属端子用接着性フィルムが、酸変性ポリオレフィンと酸硬化性樹脂とを含む酸反応樹脂層を有することにより、耐電解液性に優れ、金属端子と包装材料の金属箔層との短絡を効果的に抑制できることを見出した。本発明は、かかる知見に基づいて更に検討を重ねることにより完成したものである。 The inventors of the present invention have intensively studied to solve the above problems. As a result, in the adhesive film for metal terminal interposed between the metal terminal electrically connected to the electrode of the battery element and the packaging material for sealing the battery element, the adhesive film for metal terminal is The present inventors have found that by having an acid-reactive resin layer containing an acid-modified polyolefin and an acid-curable resin, it has excellent electrolytic solution resistance and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material. The present invention has been completed by further studies based on such knowledge.
 即ち、本発明は、下記に掲げる態様の発明を提供する。
項1. 電池素子の電極に電気的に接続された金属端子と、前記電池素子を封止する包装材料との間に介在される、金属端子用接着性フィルムであって、
 前記金属端子用接着性フィルムは、酸変性ポリオレフィンと酸硬化性樹脂とを含む酸反応樹脂層を有する、金属端子用接着性フィルム。
項2. 前記酸反応樹脂層の少なくとも一方側の面に、ポリオレフィン及び酸変性ポリオレフィンの少なくとも一方により形成されたポリオレフィン層を有する、項1に記載の金属端子用接着性フィルム。
項3. 前記酸反応樹脂層の少なくとも一方側の面に、酸変性ポリオレフィンにより形成されたポリオレフィン層を有する、項1に記載の金属端子用接着性フィルム。
項4. 前記酸反応樹脂層の両面に、酸変性ポリオレフィンにより形成されたポリオレフィン層を有する、項1~3のいずれかに記載の金属端子用接着性フィルム。
項5. 前記酸硬化性樹脂が、酸硬化性フラン樹脂及び酸硬化性フェノール樹脂の少なくとも一方である、項1~4のいずれかに記載の金属端子用接着性フィルム。
項6. 前記酸反応樹脂層に含まれる前記酸変性ポリオレフィンが、不飽和カルボン酸またはその無水物でグラフト変性されたポリオレフィンである、項1~5のいずれかに記載の金属端子用接着性フィルム。
項7. 厚みが10~200μmである、項1~6のいずれかに記載の金属端子用接着性フィルム。
項8. 前記包装材料が、少なくとも、基材層、接着層、金属箔層、及びシーラント層をこの順に有する積層体であり、前記シーラント層と前記金属端子との間に前記金属端子用接着性フィルムが介在される、項1~7のいずれかに記載の金属端子用接着性フィルム。
項9. 少なくとも、正極、負極、及び電解質を備えた電池素子と、当該電池素子を封止する包装材料と、前記正極及び前記負極のそれぞれに電気的に接続され、前記包装材料の外側に突出した金属端子とを備える電池であって、
 前記金属端子と前記包装材料との間に、項1~8のいずれかに記載の金属端子用接着性フィルムが介在されてなる、電池。
That is, this invention provides the invention of the aspect hung up below.
Item 1. An adhesive film for metal terminals interposed between a metal terminal electrically connected to the electrode of the battery element and a packaging material for sealing the battery element,
The said adhesive film for metal terminals is an adhesive film for metal terminals which has an acid reaction resin layer containing acid-modified polyolefin and acid curable resin.
Item 2. Item 2. The adhesive film for metal terminals according to Item 1, comprising a polyolefin layer formed of at least one of polyolefin and acid-modified polyolefin on at least one surface of the acid-reactive resin layer.
Item 3. Item 2. The adhesive film for metal terminals according to Item 1, comprising a polyolefin layer formed of an acid-modified polyolefin on at least one surface of the acid-reactive resin layer.
Item 4. Item 4. The adhesive film for metal terminals according to any one of Items 1 to 3, which has a polyolefin layer formed of an acid-modified polyolefin on both surfaces of the acid reaction resin layer.
Item 5. Item 5. The adhesive film for metal terminals according to any one of Items 1 to 4, wherein the acid curable resin is at least one of an acid curable furan resin and an acid curable phenol resin.
Item 6. Item 6. The adhesive film for metal terminals according to any one of Items 1 to 5, wherein the acid-modified polyolefin contained in the acid-reactive resin layer is a polyolefin graft-modified with an unsaturated carboxylic acid or an anhydride thereof.
Item 7. Item 7. The adhesive film for metal terminals according to any one of Items 1 to 6, wherein the thickness is 10 to 200 μm.
Item 8. The packaging material is a laminate having at least a base material layer, an adhesive layer, a metal foil layer, and a sealant layer in this order, and the adhesive film for metal terminals is interposed between the sealant layer and the metal terminals. Item 8. The adhesive film for metal terminals according to any one of Items 1 to 7.
Item 9. A battery element including at least a positive electrode, a negative electrode, and an electrolyte, a packaging material that seals the battery element, and a metal terminal that is electrically connected to each of the positive electrode and the negative electrode and protrudes outside the packaging material A battery comprising:
Item 9. A battery, wherein the metal terminal adhesive film according to any one of Items 1 to 8 is interposed between the metal terminal and the packaging material.
 本発明の金属端子用接着性フィルムは、電池素子の電極に電気的に接続された金属端子と、電池素子を封止する包装材料との間に介在される、金属端子用接着性フィルムであって、当該金属端子用接着性フィルムは、酸変性ポリオレフィンと酸硬化性樹脂とを含む酸反応樹脂層を有する。電池の金属端子と包装材料との間に、本発明の金属端子用接着性フィルムが配置されると、時間の経過と共に金属端子の周辺に浸透してくる酸成分(例えば、電解質と水分とが反応して生成するフッ化水素など)が、金属端子用接着性フィルムの酸反応樹脂層に到達し、酸反応樹脂層に含まれる酸硬化性樹脂が硬化して、金属端子用接着性フィルムの耐電解液性及び機械的強度が高められる。よって、本発明の金属端子用接着性フィルムは、耐電解液性に優れ、金属端子と包装材料の金属箔層との短絡を効果的に抑制できる。 The adhesive film for metal terminals of the present invention is an adhesive film for metal terminals interposed between a metal terminal electrically connected to an electrode of a battery element and a packaging material for sealing the battery element. The metal terminal adhesive film has an acid-reactive resin layer containing an acid-modified polyolefin and an acid-curable resin. When the adhesive film for a metal terminal of the present invention is disposed between the metal terminal of the battery and the packaging material, an acid component (for example, electrolyte and moisture) that permeates the periphery of the metal terminal over time. The hydrogen fluoride produced by the reaction reaches the acid-reactive resin layer of the metal terminal adhesive film, the acid-curable resin contained in the acid-reactive resin layer is cured, and the metal terminal adhesive film Electrolytic solution resistance and mechanical strength are increased. Therefore, the adhesive film for metal terminals of the present invention is excellent in electrolyte solution resistance, and can effectively suppress a short circuit between the metal terminal and the metal foil layer of the packaging material.
 また、本発明の電池は、少なくとも、正極、負極、及び電解質を備えた電池素子と、当該電池素子を封止する包装材料と、正極及び負極のそれぞれに電気的に接続され、包装材料の外側に突出した金属端子とを備える電池であって、金属端子と包装材料との間に、本発明の金属端子用接着性フィルムが介在されてなる。このため、本発明の電池においては、耐電解液性に優れ、金属端子と包装材料の金属箔層との短絡が効果的に抑制されている。 The battery of the present invention includes at least a battery element including a positive electrode, a negative electrode, and an electrolyte, a packaging material that seals the battery element, and a positive electrode and a negative electrode that are electrically connected to the outside of the packaging material. A metal terminal protruding from the metal terminal, wherein the adhesive film for metal terminal of the present invention is interposed between the metal terminal and the packaging material. For this reason, in the battery of this invention, it is excellent in electrolyte solution resistance, and the short circuit with a metal terminal and the metal foil layer of a packaging material is suppressed effectively.
本発明の電池の略図的平面図である。It is a schematic plan view of the battery of the present invention. 図1の線A-A’における略図的断面図である。FIG. 2 is a schematic cross-sectional view taken along line A-A ′ of FIG. 1. 図1の線B-B’における略図的断面図である。FIG. 2 is a schematic cross-sectional view taken along line B-B ′ of FIG. 1. 本発明の金属端子用接着性フィルムの略図的断面図である。It is a schematic sectional drawing of the adhesive film for metal terminals of this invention. 本発明の金属端子用接着性フィルムの略図的断面図である。It is a schematic sectional drawing of the adhesive film for metal terminals of this invention. 本発明の金属端子用接着性フィルムの略図的断面図である。It is a schematic sectional drawing of the adhesive film for metal terminals of this invention. 本発明の電池に用いられる包装材料の略図的断面図である。It is a schematic sectional drawing of the packaging material used for the battery of this invention.
 本発明の金属端子用接着性フィルムは、電池素子の電極に電気的に接続された金属端子と、前記電池素子を封止する包装材料との間に介在される、金属端子用接着性フィルムであって、酸変性ポリオレフィンと酸硬化性樹脂とを含む酸反応樹脂層を有することを特徴とする。また、本発明の電池は、少なくとも、正極、負極、及び電解質を備えた電池素子と、当該電池素子を封止する包装材料と、前記正極及び前記負極のそれぞれに電気的に接続され、前記包装材料の外側に突出した金属端子とを備える電池であって、前記金属端子と前記包装材料との間に、本発明の金属端子用接着性フィルムが介在されてなることを特徴とする。以下、本発明の金属端子用接着性フィルム及びこれを用いた本発明の電池について詳述する。 The adhesive film for metal terminals of the present invention is an adhesive film for metal terminals interposed between a metal terminal electrically connected to an electrode of a battery element and a packaging material for sealing the battery element. And an acid-reactive resin layer containing an acid-modified polyolefin and an acid-curable resin. The battery of the present invention includes at least a battery element including a positive electrode, a negative electrode, and an electrolyte, a packaging material that seals the battery element, and each of the positive electrode and the negative electrode, and the package A battery comprising a metal terminal protruding outside the material, wherein the metal terminal adhesive film of the present invention is interposed between the metal terminal and the packaging material. Hereinafter, the adhesive film for metal terminals of the present invention and the battery of the present invention using the same will be described in detail.
1.金属端子用接着性フィルム
 本発明の金属端子用接着性フィルムは、電池素子の電極に電気的に接続された金属端子と、前記電池素子を封止する包装材料との間に介在されるものである。具体的には、例えば図1~3に示されるように、本発明の金属端子用接着性フィルム1は、電池素子4の電極に電気的に接続されている金属端子2と、電池素子4を封止する包装材料3との間に介在されている。また、金属端子2は、包装材料3の外側に突出しており、ヒートシールされた包装材料3の周縁部3aにおいて、金属端子用接着性フィルム1を介して、包装材料3に挟持されている。なお、本発明において、包装材料をヒートシールする際の熱としては、通常160~190℃程度の範囲、圧力としては、通常1.0~2.0MPa程度の範囲である。
1. Adhesive film for metal terminals The adhesive film for metal terminals of the present invention is interposed between a metal terminal electrically connected to an electrode of a battery element and a packaging material for sealing the battery element. is there. Specifically, as shown in FIGS. 1 to 3, for example, the adhesive film 1 for metal terminals of the present invention includes a metal terminal 2 electrically connected to an electrode of the battery element 4 and a battery element 4. It is interposed between the packaging material 3 to be sealed. The metal terminal 2 protrudes outside the packaging material 3, and is sandwiched between the packaging material 3 via the metal terminal adhesive film 1 at the peripheral edge 3 a of the heat-sealed packaging material 3. In the present invention, the heat when heat-sealing the packaging material is usually in the range of about 160 to 190 ° C., and the pressure is usually in the range of about 1.0 to 2.0 MPa.
 本発明の金属端子用接着性フィルム1は、金属端子2と包装材料3との密着性を高めるために設けられている。金属端子2と包装材料3との密着性が高められることにより、電池素子4の密封性が向上する。上述のとおり、電池素子4をヒートシールする際には、電池素子4の電極に電気的に接続された金属端子2が包装材料3の外側に突出するようにして、電池素子が封止される。このとき、金属により形成された金属端子2と、包装材料3の最内層に位置するシーラント層34(熱融着性樹脂により形成された層)とは異種材料により形成されているため、このような接着性フィルムを用いない場合には、金属端子2とシーラント層34との界面において、電池素子の密封性が低くなりやすい。 The adhesive film 1 for metal terminals of the present invention is provided in order to improve the adhesion between the metal terminals 2 and the packaging material 3. By improving the adhesion between the metal terminal 2 and the packaging material 3, the sealing performance of the battery element 4 is improved. As described above, when the battery element 4 is heat sealed, the battery element is sealed so that the metal terminal 2 electrically connected to the electrode of the battery element 4 protrudes outside the packaging material 3. . At this time, the metal terminal 2 formed of metal and the sealant layer 34 (layer formed of the heat-fusible resin) located in the innermost layer of the packaging material 3 are formed of different materials, and thus When no adhesive film is used, the sealing performance of the battery element tends to be low at the interface between the metal terminal 2 and the sealant layer 34.
 本発明の金属端子用接着性フィルム1は、酸変性ポリオレフィンと酸硬化性樹脂とを含む酸反応樹脂層11を有することを特徴とする。電池の金属端子2と包装材料3との間に、本発明の金属端子用接着性フィルム1が配置されると、時間の経過と共に浸透してきた酸成分(例えば、電池素子4の電解質と、外部から侵入した水分が反応して生成したフッ化水素など)が、金属端子用接着性フィルム1の酸反応樹脂層11に到達し、酸反応樹脂層11に含まれる酸硬化性樹脂が硬化して、金属端子用接着性フィルム1の耐電解液性及び機械的強度が高められる。よって、本発明の金属端子用接着性フィルム1は、耐電解液性に優れ、金属端子2と包装材料3の金属箔層33との短絡を効果的に抑制できる。 The metal terminal adhesive film 1 of the present invention has an acid-reactive resin layer 11 containing an acid-modified polyolefin and an acid-curable resin. When the metal terminal adhesive film 1 of the present invention is disposed between the metal terminal 2 and the packaging material 3 of the battery, the acid component that has permeated with the passage of time (for example, the electrolyte of the battery element 4 and the outside) The hydrogen fluoride generated by the reaction of moisture intruded from the metal reaches the acid-reactive resin layer 11 of the metal terminal adhesive film 1, and the acid-curable resin contained in the acid-reactive resin layer 11 is cured. In addition, the electrolytic solution resistance and mechanical strength of the metal terminal adhesive film 1 are improved. Therefore, the adhesive film 1 for a metal terminal of the present invention is excellent in electrolytic solution resistance, and can effectively suppress a short circuit between the metal terminal 2 and the metal foil layer 33 of the packaging material 3.
 金属端子用接着性フィルム1は、酸変性ポリオレフィンと酸硬化性樹脂とを含む酸反応樹脂層11を有すればよく、例えば、酸反応樹脂層11のみによって形成されていてもよいし、金属端子2またはシーラント層34との密着性をより一層高めることなどを目的として、酸反応樹脂層11の少なくとも一方側の面(主面)に、ポリオレフィン及び酸変性ポリオレフィンの少なくとも一方により形成されたポリオレフィン層が形成されていてもよい。酸変性ポリオレフィンは、金属材料との密着性が特に高いため、本発明の金属端子用接着性フィルム1は、酸反応樹脂層11の少なくとも一方側の面(主面)に酸変性ポリオレフィンにより形成されたポリオレフィン層を有することが好ましい。さらに、酸反応樹脂層11の両面(両主面)に、酸変性ポリオレフィンにより形成されたポリオレフィン層を有することが特に好ましい。なお、以下、酸変性ポリオレフィンにより形成されたポリオレフィン層を、特に「酸変性ポリオレフィン層」ということがある。 The adhesive film 1 for a metal terminal only needs to have an acid reaction resin layer 11 containing an acid-modified polyolefin and an acid curable resin. For example, the metal terminal adhesive film 1 may be formed of only the acid reaction resin layer 11 or a metal terminal. 2 or a polyolefin layer formed on at least one surface (main surface) of the acid-reactive resin layer 11 with at least one of polyolefin and acid-modified polyolefin for the purpose of further improving the adhesion to the 2 or sealant layer 34. May be formed. Since the acid-modified polyolefin has particularly high adhesion to the metal material, the metal terminal adhesive film 1 of the present invention is formed on at least one surface (main surface) of the acid-reactive resin layer 11 with the acid-modified polyolefin. It is preferable to have a polyolefin layer. Furthermore, it is particularly preferable to have a polyolefin layer formed of acid-modified polyolefin on both surfaces (both main surfaces) of the acid reaction resin layer 11. Hereinafter, the polyolefin layer formed from the acid-modified polyolefin is sometimes referred to as an “acid-modified polyolefin layer”.
 本発明の金属端子用接着性フィルムの層構成の具体例としては、酸反応樹脂層の一層による構成;酸変性ポリオレフィン層/酸反応樹脂層が順に積層された構成;ポリオレフィン層/酸反応樹脂層が順に積層された構成;酸変性ポリオレフィン層/酸反応樹脂層/酸変性ポリオレフィン層が順に積層された構成;酸変性ポリオレフィン層/酸反応樹脂層/ポリオレフィン層が順に積層された構成;ポリオレフィン層/酸反応樹脂層/ポリオレフィン層が順に積層された構成が挙げられる。 Specific examples of the layer structure of the adhesive film for metal terminals of the present invention include a structure composed of an acid-reactive resin layer; a structure in which an acid-modified polyolefin layer / an acid-reactive resin layer are sequentially laminated; a polyolefin layer / an acid-reactive resin layer In which the acid-modified polyolefin layer / acid reaction resin layer / acid-modified polyolefin layer are sequentially laminated; acid-modified polyolefin layer / acid reaction resin layer / polyolefin layer in order; polyolefin layer / The structure by which the acid reaction resin layer / polyolefin layer was laminated | stacked in order is mentioned.
 本発明の金属端子用接着性フィルムの層構成の具体例として、図4に、酸反応樹脂層11のみにより形成された金属端子用接着性フィルム1の模式的断面図を示す。図5に、ポリオレフィン層12/酸反応樹脂層11が順に積層された金属端子用接着性フィルム1の模式的断面図を示す。図6に、ポリオレフィン層12/酸反応樹脂層11/ポリオレフィン層13が順に積層された金属端子用接着性フィルム1の模式的断面図を示す。 As a specific example of the layer structure of the adhesive film for metal terminals of the present invention, FIG. 4 shows a schematic cross-sectional view of the adhesive film 1 for metal terminals formed only by the acid reaction resin layer 11. In FIG. 5, the typical sectional drawing of the adhesive film 1 for metal terminals in which the polyolefin layer 12 / acid reaction resin layer 11 was laminated | stacked in order is shown. FIG. 6 shows a schematic cross-sectional view of the metal terminal adhesive film 1 in which the polyolefin layer 12 / acid reaction resin layer 11 / polyolefin layer 13 are laminated in order.
[酸反応樹脂層11]
 酸反応樹脂層11は、酸変性ポリオレフィンと酸硬化性樹脂によって形成される。酸硬化性樹脂とは、酸の存在下に重合して硬化する性質を有する樹脂である。本発明で使用される酸硬化性樹脂の種類については、特に制限されないが、例えば、酸硬化性フラン樹脂、酸硬化性フェノール樹脂等が挙げられる。
[Acid reaction resin layer 11]
The acid reaction resin layer 11 is formed of an acid-modified polyolefin and an acid curable resin. The acid curable resin is a resin having a property of being polymerized and cured in the presence of an acid. Although it does not restrict | limit especially about the kind of acid curable resin used by this invention, For example, an acid curable furan resin, an acid curable phenol resin, etc. are mentioned.
 酸硬化性フラン樹脂として、具体的には、フルフリルアルコール、フルフリルアルコールの縮合物、フルフリルアルコールとアルデヒド類との縮合物、フルフリルアルコールと尿素との縮合物、フルフリルアルコールとフェノール類とアルデヒド類との縮合物、フルフリルアルコールとメラミンとアルデヒド類との縮合物、フルフリルアルコールと尿素とアルデヒド類との縮合物等が挙げられる。これらの酸硬化性フラン樹脂は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Specific examples of the acid curable furan resin include furfuryl alcohol, condensate of furfuryl alcohol, condensate of furfuryl alcohol and aldehydes, condensate of furfuryl alcohol and urea, furfuryl alcohol and phenols. And a condensate of furfuryl alcohol, melamine, and aldehydes, a condensate of furfuryl alcohol, urea, and aldehydes. These acid-curable furan resins may be used alone or in combination of two or more.
 フルフリルアルコールと縮合される前記アルデヒド類としては、例えば、ホルムアルデヒド、アセトアルデヒド、グリオキザール、フルフラール、テレフタルアルデヒド等が挙げられる。これらのアルデヒド類は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Examples of the aldehydes condensed with furfuryl alcohol include formaldehyde, acetaldehyde, glyoxal, furfural, terephthalaldehyde, and the like. These aldehydes may be used individually by 1 type, and may be used in combination of 2 or more type.
 フルフリルアルコールと縮合される前記フェノール類としては、例えば、フェノール、クレゾール、レゾルシン、ビスフェノールA、ビスフェノールC、ビスフェノールE、ビスフェノールF等が挙げられる。これらのフェノール類は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Examples of the phenols condensed with furfuryl alcohol include phenol, cresol, resorcin, bisphenol A, bisphenol C, bisphenol E, bisphenol F, and the like. These phenols may be used individually by 1 type, and may be used in combination of 2 or more type.
 また、酸硬化性フェノール樹脂としては、ノボラック型又はレゾール型のいずれであってもよい。酸硬化性フェノール樹脂は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 The acid curable phenolic resin may be either a novolak type or a resol type. An acid curable phenol resin may be used individually by 1 type, and may be used in combination of 2 or more type.
 これらの酸硬化性樹脂は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。これらの酸硬化性樹脂の中でも、より一層優れた耐電解液性を備えさせるという観点から、好ましくは熱硬化性フラン樹脂、更に好ましくはフルフリルアルコールと尿素との縮合物、フルフリルアルコールと尿素とアルデヒド類との縮合物等の尿素変性フラン樹脂が挙げられる。 These acid curable resins may be used alone or in combination of two or more. Among these acid curable resins, from the viewpoint of providing more excellent electrolytic solution resistance, preferably a thermosetting furan resin, more preferably a condensate of furfuryl alcohol and urea, furfuryl alcohol and urea. And urea-modified furan resins such as condensates of aldehydes.
 酸反応樹脂層11において、酸硬化性樹脂は、少なくとも一部が未硬化の状態で含有されていることを限度として、一部が硬化した状態であってもよい。このように、酸硬化性樹脂の少なくとも一部が未硬化の状態の存在することにより、電解液中で生じた酸と接触すると硬化して優れた耐電解液性を備えることが可能になる。また、硬化後には、酸反応樹脂層11の機械的強度が高められるため、金属端子2と包装材料3の金属箔層とが接触して短絡することを効果的に抑制することができる。 In the acid reaction resin layer 11, the acid curable resin may be in a partially cured state as long as at least a part thereof is contained in an uncured state. Thus, when at least a part of the acid curable resin exists in an uncured state, it can be cured when brought into contact with the acid generated in the electrolytic solution, and can have excellent electrolytic solution resistance. Moreover, since the mechanical strength of the acid reaction resin layer 11 is raised after hardening, it can suppress effectively that the metal terminal 2 and the metal foil layer of the packaging material 3 contact and short-circuit.
 酸反応樹脂層11において酸硬化性樹脂の一部を硬化させた状態で存在させるには、酸反応樹脂層11を形成する樹脂組成物を所定の部位に塗布した後に、加熱処理を行えばよい。加熱処理の条件としては、使用する酸硬化性樹脂の種類や硬化させる程度等に応じて適宜設定すればよいが、例えば120~250℃程度、好ましくは150~200℃程度で、例えば0.1~60秒程度、好ましくは1~30秒程度が挙げられる。 In order for the acid-reactive resin layer 11 to partially exist in a cured state, the resin composition for forming the acid-reactive resin layer 11 is applied to a predetermined portion and then heat-treated. . The conditions for the heat treatment may be appropriately set according to the type of acid curable resin to be used, the degree of curing, etc., for example, about 120 to 250 ° C., preferably about 150 to 200 ° C., for example 0.1 About 60 seconds, preferably about 1 to 30 seconds.
 酸反応樹脂層11における酸硬化性樹脂の割合としては、特に制限されないが、好ましくは0.1質量%以上、より好ましくは1質量%以上、さらに好ましくは2質量%以上が挙げられる。このような比率を充足させることによって、より一層優れた耐電解液性及び短絡防止性能を備えさせることができる。なお、酸反応樹脂層11における酸硬化性樹脂の割合の上限値としては、通常35質量%程度である。 Although it does not restrict | limit especially as a ratio of the acid curable resin in the acid reaction resin layer 11, Preferably it is 0.1 mass% or more, More preferably, it is 1 mass% or more, More preferably, 2 mass% or more is mentioned. By satisfying such a ratio, it is possible to provide more excellent electrolytic solution resistance and short circuit prevention performance. In addition, as an upper limit of the ratio of the acid curable resin in the acid reaction resin layer 11, it is about 35 mass% normally.
 酸反応樹脂層11において、酸硬化性樹脂は一様に含まれていることが好ましい。 In the acid reaction resin layer 11, the acid curable resin is preferably contained uniformly.
 酸反応樹脂層11に含まれる酸変性ポリオレフィンとしては、特に制限されないが、好ましくは不飽和カルボン酸またはその無水物でグラフト変性されたポリオレフィンが挙げられる。不飽和カルボン酸またはその無水物でグラフト変性されるポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)等の結晶性又は非晶性のポリプロピレン;エチレン-ブテン-プロピレンのターポリマー;等が挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられる。また、当該ポリオレフィンは、環状ポリオレフィンであってもよい。環状ポリオレフィンは、オレフィンと環状モノマーとの共重合体であり、環状ポリオレフィンの構成モノマーであるオレフィンとしては、例えば、エチレン、プロピレン、4-メチル-1-ペンテン、スチレン、ブタジエン、イソプレン等が挙げられる。また、前記環状ポリオレフィンの構成モノマーである環状モノマーとしては、例えば、ノルボルネン等の環状アルケン;具体的には、シクロペンタジエン、ジシクロペンタジエン、シクロヘキサジエン、ノルボルナジエン等の環状ジエン等が挙げられる。これらのポリオレフィンの中でも、好ましくは環状アルケン、さらに好ましくはノルボルネンが挙げられる。 The acid-modified polyolefin contained in the acid-reactive resin layer 11 is not particularly limited, but preferably includes a polyolefin graft-modified with an unsaturated carboxylic acid or its anhydride. Specific examples of polyolefins that are graft-modified with unsaturated carboxylic acids or anhydrides thereof include polyethylenes such as low density polyethylene, medium density polyethylene, high density polyethylene, and linear low density polyethylene; homopolypropylene, polypropylene block copolymers (For example, block copolymer of propylene and ethylene), polypropylene or random copolymer of polypropylene (for example, random copolymer of propylene and ethylene) or the like; and terpolymer of ethylene-butene-propylene; Among these polyolefins, polyethylene and polypropylene are preferable. The polyolefin may be a cyclic polyolefin. The cyclic polyolefin is a copolymer of an olefin and a cyclic monomer. Examples of the olefin that is a constituent monomer of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, styrene, butadiene, and isoprene. . Examples of the cyclic monomer that is a constituent monomer of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene. Among these polyolefins, a cyclic alkene is preferable, and norbornene is more preferable.
 また、ポリオレフィンの変性に使用されるカルボン酸またはその無水物としては、例えば、マレイン酸、アクリル酸、イタコン酸、クロトン酸、無水マレイン酸、無水イタコン酸等が挙げられる。上記の環状ポリオレフィンをカルボン酸またはその無水物で変性して得られるカルボン酸変性環状ポリオレフィンは、環状ポリオレフィンを構成するモノマーの一部を、α,β-不飽和カルボン酸又はその無水物に代えて共重合することにより、或いは環状ポリオレフィンに対してα,β-不飽和カルボン酸又はその無水物をブロック重合又はグラフト重合することにより得られるポリマーである。 Also, examples of the carboxylic acid or anhydride thereof used for modifying polyolefin include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, itaconic anhydride and the like. The carboxylic acid-modified cyclic polyolefin obtained by modifying the cyclic polyolefin with a carboxylic acid or an anhydride thereof is obtained by replacing a part of the monomer constituting the cyclic polyolefin with an α, β-unsaturated carboxylic acid or an anhydride thereof. It is a polymer obtained by copolymerization or by block polymerization or graft polymerization of α, β-unsaturated carboxylic acid or its anhydride to cyclic polyolefin.
 酸反応樹脂層11においては、酸変性ポリオレフィンに加えて、上記のポリオレフィンが含まれていてもよい。また、酸変性ポリオレフィン及びポリオレフィンは、それぞれ、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。 The acid reaction resin layer 11 may contain the above polyolefin in addition to the acid-modified polyolefin. In addition, each of the acid-modified polyolefin and the polyolefin may be used alone or in combination of two or more.
 上記のとおり、酸反応樹脂層11の少なくとも一方側の面には、ポリオレフィン及び酸変性ポリオレフィンの少なくとも一方により形成されたポリオレフィン層12,13を有することが好ましい。 As described above, it is preferable that at least one surface of the acid-reactive resin layer 11 has polyolefin layers 12 and 13 formed of at least one of polyolefin and acid-modified polyolefin.
[ポリオレフィン層12,13]
 図5または図6に示されるように、本発明の金属端子用接着性フィルム1において、酸反応樹脂層11の少なくとも一方側の面には、必要に応じて、ポリオレフィン及び酸変性ポリオレフィンの少なくとも一方により形成されたポリオレフィン層12,13、を有していてもよい。酸反応樹脂層11の少なくとも一方側の表面にポリオレフィン層12,13を有することにより、本発明の金属端子用接着性フィルム1と金属端子2または包装材料3との密着性をより一層高めることができる。特に、酸変性ポリオレフィンは、金属材料との密着性に優れているため、酸反応樹脂層11の少なくとも一方側の面には、酸変性ポリオレフィンにより形成されたポリオレフィン層12,13(酸変性ポリオレフィン層12,13)が形成されていることが好ましい。また、金属端子用接着性フィルム1のどちらの面が金属端子2と接触する場合にも、金属端子用接着性フィルム1と金属端子2との高い密着性を担保する観点からは、酸反応樹脂層11の両面に、酸変性ポリオレフィン層12,13を有することが好ましい。
[Polyolefin layers 12, 13]
As shown in FIG. 5 or 6, in the metal terminal adhesive film 1 of the present invention, at least one of the polyolefin and the acid-modified polyolefin is provided on at least one side of the acid-reactive resin layer 11 as necessary. It may have polyolefin layers 12 and 13 formed by. By having the polyolefin layers 12 and 13 on the surface of at least one side of the acid reaction resin layer 11, the adhesion between the metal terminal adhesive film 1 of the present invention and the metal terminal 2 or the packaging material 3 can be further enhanced. it can. In particular, since the acid-modified polyolefin is excellent in adhesion to a metal material, polyolefin layers 12 and 13 (acid-modified polyolefin layer) formed of acid-modified polyolefin are formed on at least one surface of the acid-reactive resin layer 11. 12, 13) is preferably formed. Moreover, from the viewpoint of ensuring high adhesion between the metal terminal adhesive film 1 and the metal terminal 2, whichever surface of the metal terminal adhesive film 1 is in contact with the metal terminal 2, the acid-reactive resin. It is preferable to have acid-modified polyolefin layers 12 and 13 on both sides of the layer 11.
 ポリオレフィン層12,13を形成するポリオレフィン及び酸変性ポリオレフィンの具体例としては、それぞれ、上記で例示したポリオレフィン及び酸変性ポリオレフィンと同じものが例示できる。ポリオレフィン及び酸変性ポリオレフィンは、それぞれ、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。 Specific examples of the polyolefin and acid-modified polyolefin that form the polyolefin layers 12 and 13 are the same as the polyolefin and acid-modified polyolefin exemplified above, respectively. Each of the polyolefin and the acid-modified polyolefin may be used alone or in combination of two or more.
 なお、ポリオレフィン層12,13においては、酸硬化性樹脂が実質的に含まれていないことが好ましい。 The polyolefin layers 12 and 13 preferably contain substantially no acid curable resin.
 ポリオレフィン層12,13は、必要に応じて充填剤を含んでいてもよい。ポリオレフィン層12,13が充填剤を含むことにより、充填剤がスペーサー(Spacer)として機能するために、金属端子2と包装材料3の金属箔層33との間の短絡をより一層効果的に抑制することが可能となる。充填剤の粒径としては、0.1~35μm程度、好ましくは5.0~30μm程度、さらに好ましくは10~25μm程度の範囲が挙げられる。また、充填剤の含有量としては、ポリオレフィン層12,13を形成する樹脂成分100質量部に対して5~30質量部程度、より好ましくは10~20質量部程度が挙げられる。 The polyolefin layers 12 and 13 may contain a filler as necessary. Since the polyolefin layers 12 and 13 contain a filler, the filler functions as a spacer, so that the short circuit between the metal terminal 2 and the metal foil layer 33 of the packaging material 3 is more effectively suppressed. It becomes possible to do. The particle size of the filler is in the range of about 0.1 to 35 μm, preferably about 5.0 to 30 μm, more preferably about 10 to 25 μm. The content of the filler is about 5 to 30 parts by mass, more preferably about 10 to 20 parts by mass with respect to 100 parts by mass of the resin component forming the polyolefin layers 12 and 13.
 充填剤としては、無機系、有機系のいずれも用いることができる。無機系充填剤としては、例えば、炭素(カーボン、グラファイト)、シリカ、酸化アルミニウム、チタン酸バリウム、酸化鉄、シリコンカーバイド、酸化ジルコニウム、珪酸ジルコニウム、酸化マグネシウム、酸化チタン、アルミ酸カルシウム、水酸化カルシウム、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム等が挙げられる。また、有機系充填剤としては、例えば、フッ素樹脂、フェノール樹脂、ユリア樹脂、エポキシ樹脂、アクリル樹脂、ベンゾグアナミン・ホルムアルデヒド縮合物、メラミン・ホルムアルデヒド縮合物、ポリメタクリル酸メチル架橋物、ポリエチレン架橋物等が挙げられる。形状の安定性、剛性、内容物耐性の点から、酸化アルミニウム、シリカ、フッ素樹脂、アクリル樹脂、ベンゾグアナミン・ホルムアルデヒド縮合物が好ましく、特にこの中でも球状の酸化アルミニウム、シリカがより好ましい。ポリオレフィン層12,13を形成する樹脂成分への充填剤の混合方法としては、予めバンバリーミキサー等で両者をメルトブレンドし、マスターバッチ化したものを所定の混合比にする方法、樹脂成分との直接混合方法などを採用することができる。 As the filler, either inorganic or organic can be used. Examples of inorganic fillers include carbon (carbon, graphite), silica, aluminum oxide, barium titanate, iron oxide, silicon carbide, zirconium oxide, zirconium silicate, magnesium oxide, titanium oxide, calcium aluminate, and calcium hydroxide. , Aluminum hydroxide, magnesium hydroxide, calcium carbonate and the like. Examples of organic fillers include fluorine resin, phenol resin, urea resin, epoxy resin, acrylic resin, benzoguanamine / formaldehyde condensate, melamine / formaldehyde condensate, polymethyl methacrylate cross-linked product, polyethylene cross-linked product, etc. Can be mentioned. Aluminum oxide, silica, fluororesin, acrylic resin, and benzoguanamine / formaldehyde condensate are preferable from the viewpoint of shape stability, rigidity, and content resistance, and spherical aluminum oxide and silica are more preferable among them. As a method of mixing the filler into the resin component forming the polyolefin layers 12 and 13, a method of melt-blending both with a Banbury mixer or the like in advance and making a master batch into a predetermined mixing ratio, directly with the resin component A mixing method or the like can be employed.
 また、ポリオレフィン層12,13は、必要に応じて顔料を含んでいてもよい。顔料としては、無機系の各種顔料を用いることができる。顔料の具体例としては、上記充填剤で例示した炭素(カーボン、グラファイト)が好ましく例示できる。炭素(カーボン、グラファイト)は、一般に電池の内部に使用されている材料であり、電解液に対する溶出の虞がない。また、着色効果が大きく接着性を阻害しない程度の添加量で充分な着色効果を得られると共に、熱で溶融することがなく、添加した樹脂の見かけの溶融粘度を高くすることができる。さらに、熱接着時(シール時)に加圧部が薄肉となることを防止して、シール強度の低下を防ぐことができる。 Further, the polyolefin layers 12 and 13 may contain a pigment as necessary. As the pigment, various inorganic pigments can be used. As a specific example of the pigment, carbon (carbon, graphite) exemplified for the filler can be preferably exemplified. Carbon (carbon, graphite) is a material generally used in the battery, and there is no risk of elution from the electrolyte. In addition, a sufficient coloring effect can be obtained with an addition amount that has a large coloring effect and does not impair adhesiveness, and the apparent melt viscosity of the added resin can be increased without melting by heat. Furthermore, it is possible to prevent the pressure portion from becoming thin during thermal bonding (sealing), and to prevent a decrease in seal strength.
 ポリオレフィン層12,13に顔料を添加する場合、その添加量としては、たとえば、粒径が約0.03μmのカーボンブラックを使用した場合、ポリオレフィン層12,13を形成する樹脂成分100質量部に対して0.05~0.3質量部程度、好ましく0.1~0.2質量部程度が挙げられる。ポリオレフィン層12,13に顔料を添加することにより、金属端子用接着性フィルム1の有無をセンサーで検知可能なもの、または目視で検査可能なものとすることができる。なお、ポリオレフィン層12,13に充填剤と顔料とを添加する場合、同一のポリオレフィン層12,13に充填剤と顔料を添加してもよいが、金属端子用接着性フィルム1の熱融着性を阻害しない観点からは、充填剤及び顔料は、別々のポリオレフィン層12,13に添加することが好ましい。 When the pigment is added to the polyolefin layers 12 and 13, for example, when carbon black having a particle size of about 0.03 μm is used, the addition amount is 100 parts by mass of the resin component forming the polyolefin layers 12 and 13. About 0.05 to 0.3 parts by mass, preferably about 0.1 to 0.2 parts by mass. By adding a pigment to the polyolefin layers 12 and 13, the presence or absence of the metal terminal adhesive film 1 can be detected by a sensor, or can be visually inspected. In addition, when adding a filler and a pigment to the polyolefin layers 12 and 13, you may add a filler and a pigment to the same polyolefin layers 12 and 13, but the heat-fusibility of the adhesive film 1 for metal terminals. From the viewpoint of not inhibiting the filler, the filler and the pigment are preferably added to the separate polyolefin layers 12 and 13.
 酸反応樹脂層11の厚みについては、金属端子用接着性フィルム1の層構成などに応じて適宜選択することができる。例えば、金属端子用接着性フィルム1が酸反応樹脂層11のみにより形成されている場合、酸反応樹脂層11(即ち、金属端子用接着性フィルム1)の厚みとしては、例えば0.01~15μm程度、好ましくは0.1~10μm程度、より好ましくは1~5μm程度が挙げられる。また、例えば、金属端子用接着性フィルム1が酸反応樹脂層11及びポリオレフィン層12により形成されている場合、酸反応樹脂層11の厚みとしては、例えば0.1~150μm程度、好ましくは1~100μm程度、より好ましくは20~50μm程度が挙げられる。さらに、金属端子用接着性フィルム1が、ポリオレフィン層12、酸反応樹脂層11、及びポリオレフィン層13により形成されている場合、酸反応樹脂層11の厚みとしては、例えば0.1~150μm程度、好ましくは1~100μm程度、より好ましくは20~50μm程度が挙げられる。 About the thickness of the acid reaction resin layer 11, it can select suitably according to the layer structure of the adhesive film 1 for metal terminals, etc. FIG. For example, when the metal terminal adhesive film 1 is formed of only the acid reaction resin layer 11, the thickness of the acid reaction resin layer 11 (that is, the metal terminal adhesive film 1) is, for example, 0.01 to 15 μm. About 0.1 to 10 μm, more preferably about 1 to 5 μm. For example, when the metal terminal adhesive film 1 is formed of the acid reaction resin layer 11 and the polyolefin layer 12, the thickness of the acid reaction resin layer 11 is, for example, about 0.1 to 150 μm, preferably 1 to 1 μm. The thickness is about 100 μm, more preferably about 20 to 50 μm. Furthermore, when the metal terminal adhesive film 1 is formed of the polyolefin layer 12, the acid reaction resin layer 11, and the polyolefin layer 13, the thickness of the acid reaction resin layer 11 is, for example, about 0.1 to 150 μm, Preferably about 1 to 100 μm, more preferably about 20 to 50 μm.
 ポリオレフィン層12,13の厚みとしては、それぞれ、金属端子用接着性フィルム1の層構成に応じて適宜選択することができ、例えば0.1~100μm程度、好ましくは1~80μm程度、より好ましくは10~50μm程度が挙げられる。 The thickness of each of the polyolefin layers 12 and 13 can be appropriately selected according to the layer structure of the metal terminal adhesive film 1, and is, for example, about 0.1 to 100 μm, preferably about 1 to 80 μm, more preferably. An example is about 10 to 50 μm.
 また、金属端子用接着性フィルム1の厚みとしては、例えば10~200μm程度、好ましくは20~150μm程度、より好ましくは50~100μm程度が挙げられる。 The thickness of the metal terminal adhesive film 1 is, for example, about 10 to 200 μm, preferably about 20 to 150 μm, more preferably about 50 to 100 μm.
 金属端子用接着性フィルム1を金属端子2と包装材料3との間に介在させる方法としては、特に制限されず、例えば、図1~3に示すように、金属端子2が包装材料3によって挟持される部分において、金属端子2に金属端子用接着性フィルム1を巻き付けてもよい。また、図示しないが、金属端子2が包装材料3によって挟持される部分において、金属端子用接着性フィルム1が2つの金属端子2を横断するようにして、金属端子2の両面側に配置してもよい。 The method for interposing the metal terminal adhesive film 1 between the metal terminal 2 and the packaging material 3 is not particularly limited. For example, the metal terminal 2 is sandwiched between the packaging materials 3 as shown in FIGS. The metal terminal adhesive film 1 may be wound around the metal terminal 2 in the portion to be formed. Although not shown, the metal terminal adhesive film 1 is disposed on both surfaces of the metal terminal 2 so that the metal terminal adhesive film 1 crosses the two metal terminals 2 at the portion where the metal terminal 2 is sandwiched by the packaging material 3. Also good.
 金属端子用接着性フィルム1は、例えば次のようにして製造することができる。金属端子用接着性フィルム1が、酸反応樹脂層11のみにより形成されている場合には、酸変性ポリオレフィン及び酸硬化性樹脂を含む樹脂組成物をグラビアコート法、ロールコート法、バーコート法等の方法により所定の場所に塗布してフィルム状にする。また、金属端子用接着性フィルム1が、酸反応樹脂層11の少なくとも一方側の面にポリオレフィン層12,13を設ける場合には、それぞれ、酸反応樹脂層11、ポリオレフィン層12,13を形成する上記の樹脂成分を用いて、ドライラミネーション法、共押出ラミネーション法、サーマルラミネーション法、サンドラミネーション法などの公知の方法により積層すればよい。また、酸反応樹脂層11に含まれる酸硬化性樹脂の一部を硬化させるには、例えば、酸変性ポリオレフィン及び酸硬化性樹脂を含む樹脂組成物を所定部位に塗布した後に加熱処理を行えばよい。当該加熱処理の条件については、前記[酸反応樹脂層11]の欄に記載の通りである。 The metal terminal adhesive film 1 can be manufactured, for example, as follows. When the metal terminal adhesive film 1 is formed only by the acid-reactive resin layer 11, a gravure coating method, a roll coating method, a bar coating method, or the like is applied to a resin composition containing an acid-modified polyolefin and an acid-curable resin. The film is applied to a predetermined place by the method described above. When the metal terminal adhesive film 1 is provided with the polyolefin layers 12 and 13 on at least one surface of the acid reaction resin layer 11, the acid reaction resin layer 11 and the polyolefin layers 12 and 13 are formed, respectively. The above resin components may be used for lamination by a known method such as a dry lamination method, a coextrusion lamination method, a thermal lamination method, or a sand lamination method. Further, in order to cure a part of the acid curable resin contained in the acid reaction resin layer 11, for example, a heat treatment is performed after a resin composition containing an acid-modified polyolefin and an acid curable resin is applied to a predetermined portion. Good. The conditions for the heat treatment are as described in the column of [Acid reaction resin layer 11].
[金属端子2]
 本発明の金属端子用接着性フィルム1は、金属端子2と包装材料2との間に介在させて使用される。金属端子2(タブ)は、電池素子4の電極(正極または負極)に電気的に接続される部材であり、金属材料により構成されている。金属端子2を構成する金属材料としては、特に制限されず、例えば、アルミニウム、ニッケル、銅などが挙げられる。例えば、リチウムイオン電池の正極に接続される金属端子2は、通常、アルミニウムなどにより構成されている。また、リチウムイオン電池の負極に接続される金属端子は、通常、銅、ニッケルなどにより構成されている。
[Metal terminal 2]
The adhesive film 1 for metal terminals of the present invention is used by being interposed between the metal terminals 2 and the packaging material 2. The metal terminal 2 (tab) is a member that is electrically connected to the electrode (positive electrode or negative electrode) of the battery element 4 and is made of a metal material. The metal material constituting the metal terminal 2 is not particularly limited, and examples thereof include aluminum, nickel, and copper. For example, the metal terminal 2 connected to the positive electrode of a lithium ion battery is usually made of aluminum or the like. Moreover, the metal terminal connected to the negative electrode of a lithium ion battery is normally comprised with copper, nickel, etc.
 金属端子2の表面は、耐電解液性を高める観点から、化成処理が施されていることが好ましい。例えば、金属端子2がアルミニウムにより形成されている場合、化成処理の具体例としては、リン酸塩、クロム酸塩、フッ化物、トリアジンチオール化合物などの耐酸性被膜を形成する公知の方法が挙げられる。耐酸性被膜を形成する方法の中でも、フェノール樹脂、フッ化クロム(3)化合物、リン酸の3成分から構成されたものを用いるリン酸クロメート処理が好適である。 The surface of the metal terminal 2 is preferably subjected to chemical conversion treatment from the viewpoint of improving the resistance to electrolytic solution. For example, when the metal terminal 2 is made of aluminum, specific examples of the chemical conversion treatment include known methods for forming an acid-resistant film such as phosphate, chromate, fluoride, and triazine thiol compound. . Among the methods for forming an acid-resistant film, a phosphoric acid chromate treatment using a phenol resin, a chromium fluoride (3) compound, and a phosphoric acid is preferably used.
 金属端子2の大きさは、使用される電池の大きさなどに応じて適宜設定すればよい。金属端子2の厚みとしては、好ましくは50~1000μm程度、より好ましくは70~800μm程度が挙げられる。また、金属端子2の長さとしては、好ましくは1~200mm程度、より好ましくは3~150mm程度が挙げられる。また、金属端子2の幅としては、好ましくは1~200mm程度、より好ましくは3~150mm程度が挙げられる。 The size of the metal terminal 2 may be appropriately set according to the size of the battery used. The thickness of the metal terminal 2 is preferably about 50 to 1000 μm, more preferably about 70 to 800 μm. Further, the length of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm. Further, the width of the metal terminal 2 is preferably about 1 to 200 mm, more preferably about 3 to 150 mm.
[包装材料3]
 包装材料3としては、少なくとも、基材層31、接着層32、金属箔層33、及びシーラント層34をこの順に有する積層体からなる積層構造を有するものが挙げられる。図7に、包装材料3の断面構造の一例として、基材層31、接着層32、金属箔層33、及びシーラント層34がこの順に積層されている態様について示す。包装材料3においては、基材層31が最外層になり、シーラント層34が最内層になる。電池の組み立て時に、電池素子4の周縁に位置するシーラント層34同士を接面させて熱溶着することにより電池素子4が密封され、電池素子4が封止される。なお、図1~3には、エンボス成形などによって成形されたエンボスタイプの包装材料3を用いた場合の電池10を図示しているが、包装材料3は成形されていないパウチタイプであってもよい。なお、パウチタイプには、三方シール、四方シール、ピロータイプなどが存在するが、何れのタイプであってもよい。
[Packaging material 3]
Examples of the packaging material 3 include those having a laminated structure including at least a base material layer 31, an adhesive layer 32, a metal foil layer 33, and a sealant layer 34 in this order. FIG. 7 shows an example in which a base material layer 31, an adhesive layer 32, a metal foil layer 33, and a sealant layer 34 are laminated in this order as an example of a cross-sectional structure of the packaging material 3. In the packaging material 3, the base material layer 31 is the outermost layer and the sealant layer 34 is the innermost layer. At the time of assembling the battery, the sealant layers 34 located on the periphery of the battery element 4 are brought into contact with each other and thermally welded, whereby the battery element 4 is sealed and the battery element 4 is sealed. 1 to 3 show a battery 10 using an embossed type packaging material 3 formed by embossing or the like, the packaging material 3 may be a pouch type that is not molded. Good. The pouch type includes a three-side seal, a four-side seal, and a pillow type, but any type may be used.
(基材層31)
 包装材料3において、基材層31は、包装材料の基材として機能する層であり、最外層を形成する層である。
(Base material layer 31)
In the packaging material 3, the base material layer 31 is a layer that functions as a base material of the packaging material, and is a layer that forms the outermost layer.
 基材層31を形成する素材については、絶縁性を備えるものであることを限度として特に制限されるものではない。基材層31を形成する素材としては、例えば、ポリエステル、ポリアミド、エポキシ、アクリル、フッ素樹脂、ポリウレタン、珪素樹脂、フェノール、ポリエーテルイミド、ポリイミド、及びこれらの混合物や共重合物等が挙げられる。 The material for forming the base material layer 31 is not particularly limited as long as it has insulating properties. Examples of the material for forming the base material layer 31 include polyester, polyamide, epoxy, acrylic, fluorine resin, polyurethane, silicon resin, phenol, polyetherimide, polyimide, and mixtures and copolymers thereof.
 前記ポリエステルとしては、具体的には、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレンイソフタレート、ポリカーボネート、エチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステル、ブチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステル等が挙げられる。また、エチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステルとしては、具体的には、エチレンテレフタレートを繰り返し単位の主体としてエチレンイソフタレートと重合する共重合体ポリエステル(以下、ポリエチレン(テレフタレート/イソフタレート)にならって略す)、ポリエチレン(テレフタレート/イソフタレート)、ポリエチレン(テレフタレート/アジペート)、ポリエチレン(テレフタレート/ナトリウムスルホイソフタレート)、ポリエチレン(テレフタレート/ナトリウムイソフタレート)、ポリエチレン(テレフタレート/フェニル-ジカルボキシレート)、ポリエチレン(テレフタレート/デカンジカルボキシレート)等が挙げられる。また、ブチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステルとしては、具体的には、ブチレンテレフタレートを繰り返し単位の主体としてブチレンイソフタレートと重合する共重合体ポリエステル(以下、ポリブチレン(テレフタレート/イソフタレート)にならって略す)、ポリブチレン(テレフタレート/アジペート)、ポリブチレン(テレフタレート/セバケート)、ポリブチレン(テレフタレート/デカンジカルボキシレート)、ポリブチレンナフタレート等が挙げられる。これらのポリエステルは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。ポリエステルは、耐電解液性に優れ、電解液の付着に対して白化等が発生し難いという利点があり、基材層31の形成素材として好適に使用される。 Specific examples of the polyester include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, polycarbonate, copolymerized polyester mainly composed of ethylene terephthalate, and repeating units of butylene terephthalate. Copolyester etc. mainly composed of The copolymer polyester mainly composed of ethylene terephthalate is a copolymer polyester that polymerizes with ethylene isophthalate mainly composed of ethylene terephthalate (hereinafter, polyethylene (terephthalate / isophthalate)). Abbreviated), polyethylene (terephthalate / isophthalate), polyethylene (terephthalate / adipate), polyethylene (terephthalate / sodium sulfoisophthalate), polyethylene (terephthalate / sodium isophthalate), polyethylene (terephthalate / phenyl-dicarboxylate) And polyethylene (terephthalate / decanedicarboxylate). In addition, as a copolymer polyester mainly composed of butylene terephthalate as a repeating unit, specifically, a copolymer polyester that polymerizes with butylene isophthalate having butylene terephthalate as a repeating unit (hereinafter referred to as polybutylene (terephthalate / isophthalate)). For example), polybutylene (terephthalate / adipate), polybutylene (terephthalate / sebacate), polybutylene (terephthalate / decanedicarboxylate), polybutylene naphthalate and the like. These polyesters may be used individually by 1 type, and may be used in combination of 2 or more type. Polyester has the advantage that it is excellent in resistance to electrolytic solution and hardly causes whitening or the like due to adhesion of the electrolytic solution, and is suitably used as a material for forming the base material layer 31.
 また、前記ポリアミドとしては、具体的には、ナイロン6、ナイロン66、ナイロン610、ナイロン12、ナイロン46、ナイロン6とナイロン6,6との共重合体等の脂肪族系ポリアミド;テレフタル酸及び/又はイソフタル酸に由来する構成単位を含むナイロン6I、ナイロン6T、ナイロン6IT、ナイロン6I6T(Iはイソフタル酸、Tはテレフタル酸を表す)等のヘキサメチレンジアミン-イソフタル酸-テレフタル酸共重合ポリアミド、ポリメタキシリレンアジパミド(MXD6)等の芳香族を含むポリアミド;ポリアミノメチルシクロヘキシルアジパミド(PACM6)等の脂環系ポリアミド;さらにラクタム成分や、4,4’-ジフェニルメタン-ジイソシアネート等のイソシアネート成分を共重合させたポリアミド、共重合ポリアミドとポリエステルやポリアルキレンエーテルグリコールとの共重合体であるポリエステルアミド共重合体やポリエーテルエステルアミド共重合体;これらの共重合体等が挙げられる。これらのポリアミドは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。延伸ポリアミドフィルムは延伸性に優れており、成形時の基材層31の樹脂割れによる白化の発生を防ぐことができ、基材層31の形成素材として好適に使用される。 Specific examples of the polyamides include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 12, nylon 46, and a copolymer of nylon 6 and nylon 6,6; terephthalic acid and / or Or a hexamethylenediamine-isophthalic acid-terephthalic acid copolymer polyamide, polymer, such as nylon 6I, nylon 6T, nylon 6IT, nylon 6I6T (I represents isophthalic acid, T represents terephthalic acid) containing structural units derived from isophthalic acid Polyamides containing aromatics such as taxylylene adipamide (MXD6); Alicyclic polyamides such as polyaminomethylcyclohexyl adipamide (PACM6); and isocyanate components such as lactam components and 4,4′-diphenylmethane-diisocyanate Copolymerized polyamide Copolymerized polyamide and polyester and a copolymer of a polyalkylene ether glycol polyester amide copolymer and polyether ester amide copolymers; copolymers thereof, and the like. These polyamides may be used individually by 1 type, and may be used in combination of 2 or more type. The stretched polyamide film has excellent stretchability, can prevent whitening due to resin cracking of the base material layer 31 during molding, and is suitably used as a material for forming the base material layer 31.
 基材層31は、1軸又は2軸延伸された樹脂フィルムで形成されていてもよく、また未延伸の樹脂フィルムで形成してもよい。中でも、1軸又は2軸延伸された樹脂フィルム、とりわけ2軸延伸された樹脂フィルムは、配向結晶化することにより耐熱性が向上しているので、基材層31として好適に使用される。 The base material layer 31 may be formed of a uniaxial or biaxially stretched resin film, or may be formed of an unstretched resin film. Among them, a uniaxially or biaxially stretched resin film, particularly a biaxially stretched resin film has improved heat resistance due to orientation crystallization, and thus is preferably used as the base material layer 31.
 これらの中でも、基材層31を形成する樹脂フィルムとして、好ましくはナイロン、ポリエステル、更に好ましくは2軸延伸ナイロン、2軸延伸ポリエステル、特に好ましくは2軸延伸ポリエステルが挙げられる。 Among these, the resin film forming the base layer 31 is preferably nylon or polyester, more preferably biaxially stretched nylon, biaxially stretched polyester, and particularly preferably biaxially stretched polyester.
 基材層31は、耐ピンホール性及び電池の包装体とした時の絶縁性を向上させるために、異なる素材の樹脂フィルムを積層化することも可能である。具体的には、ポリエステルフィルムとナイロンフィルムとを積層させた多層構造や、2軸延伸ポリエステルと2軸延伸ナイロンとを積層させた多層構造等が挙げられる。基材層31を多層構造にする場合、各樹脂フィルムは接着剤を介して接着してもよく、また接着剤を介さず直接積層させてもよい。接着剤を介さず接着させる場合には、例えば、共押出し法、サンドラミ法、サーマルラミネート法等の熱溶融状態で接着させる方法が挙げられる。 The base material layer 31 can be laminated with resin films of different materials in order to improve pinhole resistance and insulation when used as a battery package. Specific examples include a multilayer structure in which a polyester film and a nylon film are laminated, and a multilayer structure in which a biaxially stretched polyester and a biaxially stretched nylon are laminated. When making the base material layer 31 into a multilayer structure, each resin film may be adhere | attached through an adhesive agent, and may be laminated | stacked directly without an adhesive agent. In the case of bonding without using an adhesive, for example, a method of bonding in a hot melt state such as a co-extrusion method, a sand lamination method, or a thermal laminating method can be mentioned.
 また、基材層31は、成形性を向上させるために低摩擦化させておいてもよい。基材層31を低摩擦化させる場合、その表面の摩擦係数については特に制限されないが、例えば1.0以下が挙げられる。基材層31を低摩擦化するには、例えば、マット処理、スリップ剤の薄膜層の形成、これらの組み合わせ等が挙げられる。 Further, the base material layer 31 may be reduced in friction in order to improve moldability. When reducing the friction of the base material layer 31, the friction coefficient of the surface is not particularly limited, but for example, 1.0 or less can be mentioned. In order to reduce the friction of the base material layer 31, for example, mat treatment, formation of a thin film layer of a slip agent, a combination thereof, and the like can be given.
 基材層31の厚さについては、例えば、10~50μm程度、好ましくは15~30μm程度が挙げられる。 The thickness of the base material layer 31 is, for example, about 10 to 50 μm, preferably about 15 to 30 μm.
(接着層32)
 包装材料3において、接着層32は、基材層31に密着性を付与させるために、基材層31上に配置される層である。即ち、接着層32は、基材層31と金属箔層33の間に設けられる。
(Adhesive layer 32)
In the packaging material 3, the adhesive layer 32 is a layer disposed on the base material layer 31 in order to impart adhesion to the base material layer 31. That is, the adhesive layer 32 is provided between the base material layer 31 and the metal foil layer 33.
 接着層32は、基材層31と金属箔層33とを接着可能である接着剤によって形成される。接着層32の形成に使用される接着剤は、2液硬化型接着剤であってもよく、また1液硬化型接着剤であってもよい。また、接着層32の形成に使用される接着剤の接着機構についても、特に制限されず、化学反応型、溶剤揮発型、熱溶融型、熱圧型等のいずれであってもよい。 The adhesive layer 32 is formed of an adhesive capable of bonding the base material layer 31 and the metal foil layer 33. The adhesive used for forming the adhesive layer 32 may be a two-component curable adhesive or a one-component curable adhesive. Also, the adhesive mechanism of the adhesive used for forming the adhesive layer 32 is not particularly limited, and may be any of a chemical reaction type, a solvent volatilization type, a heat melting type, a hot pressure type, and the like.
 接着層32の形成に使用できる接着剤の樹脂成分としては、具体的には、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレンイソフタレート、ポリカーボネート、共重合ポリエステル等のポリエステル系樹脂;ポリエーテル系接着剤;ポリウレタン系接着剤;エポキシ系樹脂;フェノール樹脂系樹脂;ナイロン6、ナイロン66、ナイロン12、共重合ポリアミド等のポリアミド系樹脂;ポリオレフィン、酸変性ポリオレフィン、金属変性ポリオレフィン等のポリオレフィン系樹脂;ポリ酢酸ビニル系樹脂;セルロース系接着剤;(メタ)アクリル系樹脂;ポリイミド系樹脂;尿素樹脂、メラミン樹脂等のアミノ樹脂;クロロプレンゴム、ニトリルゴム、スチレン-ブタジエンゴム等のゴム;シリコーン系樹脂;ふっ化エチレンプロピレン共重合体等が挙げられる。これらの接着剤成分は1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。2種以上の接着剤成分の組み合わせ態様については、特に制限されないが、例えば、その接着剤成分として、ポリアミドと酸変性ポリオレフィンとの混合樹脂、ポリアミドと金属変性ポリオレフィンとの混合樹脂、ポリアミドとポリエステル、ポリエステルと酸変性ポリオレフィンとの混合樹脂、ポリエステルと金属変性ポリオレフィンとの混合樹脂等が挙げられる。これらの中でも、展延性、高湿度条件下における耐久性や応変抑制作用、ヒートシール時の熱劣化抑制作用等が優れ、基材層31と金属箔層33との間のラミネーション強度の低下を抑えてデラミネーションの発生を効果的に抑制するという観点から、好ましくはポリウレタン系2液硬化型接着剤;ポリアミド、ポリエステル、又はこれらと変性ポリオレフィンとのブレンド樹脂が挙げられる。 Specific examples of the resin component of the adhesive that can be used to form the adhesive layer 32 include polyesters such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, polycarbonate, and copolyester. Resin; Polyether adhesive; Polyurethane adhesive; Epoxy resin; Phenol resin resin; Polyamide resin such as nylon 6, nylon 66, nylon 12, copolymer polyamide; polyolefin, acid-modified polyolefin, metal-modified polyolefin, etc. Polyolefin resin; polyvinyl acetate resin; cellulose adhesive; (meth) acrylic resin; polyimide resin; amino resin such as urea resin and melamine resin; chloroprene rubber, nitrile rubber, Silicone resin; - Len rubber such as butadiene rubber fluorinated ethylene propylene copolymer, and the like. These adhesive components may be used individually by 1 type, and may be used in combination of 2 or more type. The combination mode of two or more kinds of adhesive components is not particularly limited. For example, as the adhesive component, a mixed resin of polyamide and acid-modified polyolefin, a mixed resin of polyamide and metal-modified polyolefin, polyamide and polyester, Examples thereof include a mixed resin of polyester and acid-modified polyolefin, and a mixed resin of polyester and metal-modified polyolefin. Among these, extensibility, durability under high humidity conditions, anti-hypertensive action, heat deterioration-preventing action at the time of heat sealing, etc. are excellent, and a decrease in lamination strength between the base material layer 31 and the metal foil layer 33 is suppressed. From the viewpoint of effectively suppressing the occurrence of delamination, a polyurethane two-component curable adhesive; polyamide, polyester, or a blended resin of these with a modified polyolefin is preferably used.
 また、接着層32は異なる接着剤成分で多層化してもよい。接着層32を異なる接着剤成分で多層化する場合、基材層31と金属箔層33とのラミネーション強度を向上させるという観点から、基材層31側に配される接着剤成分を基材層31との接着性に優れる樹脂を選択し、金属箔層33側に配される接着剤成分を金属箔層33との接着性に優れる接着剤成分を選択することが好ましい。接着層32は異なる接着剤成分で多層化する場合、具体的には、金属箔層33側に配置される接着剤成分としては、好ましくは、酸変性ポリオレフィン、金属変性ポリオレフィン、ポリエステルと酸変性ポリオレフィンとの混合樹脂、共重合ポリエステルを含む樹脂等が挙げられる。 Also, the adhesive layer 32 may be multilayered with different adhesive components. When multilayering the adhesive layer 32 with different adhesive components, from the viewpoint of improving the lamination strength between the base material layer 31 and the metal foil layer 33, the adhesive component disposed on the base material layer 31 side is used as the base material layer. It is preferable to select a resin having excellent adhesiveness with 31 and to select an adhesive component having excellent adhesiveness with the metal foil layer 33 as an adhesive component disposed on the metal foil layer 33 side. When the adhesive layer 32 is multilayered with different adhesive components, specifically, the adhesive component disposed on the metal foil layer 33 side is preferably acid-modified polyolefin, metal-modified polyolefin, polyester and acid-modified polyolefin. And mixed resins, resins containing copolymerized polyesters, and the like.
 接着層32の厚さについては、例えば、2~50μm程度、好ましくは3~25μm程度が挙げられる。 The thickness of the adhesive layer 32 is, for example, about 2 to 50 μm, preferably about 3 to 25 μm.
(金属箔層33)
 包装材料3において、金属箔層33は、包装材料の強度向上の他、電池内部に水蒸気、酸素、光等が侵入するのを防止するためのバリア層として機能する層である。金属箔層33を形成する金属としては、具体的には、アルミニウム、ステンレス、チタン等の金属箔が挙げられる。これらの中でも、アルミニウムが好適に使用される。包装材料の製造時にしわやピンホールを防止するために、本発明において金属箔層33として、軟質アルミニウム、例えば、焼きなまし処理済みのアルミニウム(JIS A8021P-O)又は(JIS A8079P-O)等を用いることが好ましい。
(Metal foil layer 33)
In the packaging material 3, the metal foil layer 33 is a layer that functions as a barrier layer for preventing the penetration of water vapor, oxygen, light, and the like into the battery, in addition to improving the strength of the packaging material. Specific examples of the metal forming the metal foil layer 33 include metal foils such as aluminum, stainless steel, and titanium. Among these, aluminum is preferably used. In order to prevent wrinkles and pinholes during the production of the packaging material, soft aluminum, for example, annealed aluminum (JIS A8021P-O) or (JIS A8079P-O) is used as the metal foil layer 33 in the present invention. It is preferable.
 金属箔層33の厚さについては、包装材料を薄型化しつつ、成形によってもピンホールの発生し難いものとする観点から、好ましくは10~200μm程度、より好ましくは20~100μm程度が挙げられる。 The thickness of the metal foil layer 33 is preferably about 10 to 200 μm, more preferably about 20 to 100 μm, from the viewpoint of reducing the thickness of the packaging material and preventing the formation of pinholes even by molding.
 包装材料3の耐電解液性をより一層向上させる観点からは、クロメート処理を施した金属箔層33を用いることが好ましい。 From the viewpoint of further improving the electrolytic solution resistance of the packaging material 3, it is preferable to use a metal foil layer 33 that has been subjected to a chromate treatment.
 クロメート処理としては、例えば、硝酸クロム、フッ化クロム、硫酸クロム、酢酸クロム、蓚酸クロム、重リン酸クロム、クロム酸アセチルアセテート、塩化クロム、硫酸カリウムクロムなどのクロム酸化合物を用いたクロム酸クロメート処理;リン酸ナトリウム、リン酸カリウム、リン酸アンモニウム、ポリリン酸等のリン酸化合物を用いたリン酸クロメート処理;下記一般式(1)~(4)で表される繰り返し単位を有するアミノ化フェノール重合体を用いたクロメート処理等が挙げられる。なお、当該アミノ化フェノール重合体において、下記一般式(1)~(4)で表される繰り返し単位は、1種類単独で含まれていてもよいし、2種類以上の任意の組み合わせであってもよい。 Examples of chromate treatment include chromate chromate using chromic acid compounds such as chromium nitrate, chromium fluoride, chromium sulfate, chromium acetate, chromium oxalate, chromium biphosphate, chromic acid acetyl acetate, chromium chloride, and potassium sulfate chromium. Treatment: Phosphoric acid chromate treatment using a phosphoric acid compound such as sodium phosphate, potassium phosphate, ammonium phosphate, polyphosphoric acid; aminated phenol having a repeating unit represented by the following general formulas (1) to (4) Examples include chromate treatment using a polymer. In the aminated phenol polymer, the repeating units represented by the following general formulas (1) to (4) may be contained singly or in any combination of two or more. Also good.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 一般式(1)~(4)中、Xは、水素原子、ヒドロキシル基、アルキル基、ヒドロキシアルキル基、アリル基またはベンジル基を示す。また、R1及びR2は、それぞれ同一または異なって、ヒドロキシル基、アルキル基、またはヒドロキシアルキル基を示す。一般式(1)~(4)において、X、R1及びR2で示されるアルキル基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、tert-ブチル基などの炭素数1~4の直鎖または分枝鎖状アルキル基が挙げられる。また、X、R1及びR2で示されるヒドロキシアルキル基としては、例えば、ヒドロキシメチル基、1-ヒドロキシエチル基、2-ヒドロキシエチル基、1-ヒドロキシプロピル基、2-ヒドロキシプロピル基、3-ヒドロキシプロピル基、1-ヒドロキシブチル基、2-ヒドロキシブチル基、3-ヒドロキシブチル基、4-ヒドロキシブチル基などのヒドロキシ基が1個置換された炭素数1~4の直鎖または分枝鎖状アルキル基が挙げられる。一般式(1)~(4)において、X、R1及びR2で示されるアルキル基及びヒドロキシアルキル基は、それぞれ同一であってもよいし、異なっていてもよい。一般式(1)~(4)において、Xは、水素原子、ヒドロキシル基またはヒドロキシアルキル基であることが好ましい。一般式(1)~(4)で表される繰り返し単位を有するアミノ化フェノール重合体の数平均分子量は、例えば、500~100万であることが好ましく、1000~2万程度であることがより好ましい。 In the general formulas (1) to (4), X represents a hydrogen atom, a hydroxyl group, an alkyl group, a hydroxyalkyl group, an allyl group or a benzyl group. R 1 and R 2 are the same or different and each represents a hydroxyl group, an alkyl group, or a hydroxyalkyl group. In the general formulas (1) to (4), examples of the alkyl group represented by X, R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, Examples thereof include a linear or branched alkyl group having 1 to 4 carbon atoms such as a tert-butyl group. Examples of the hydroxyalkyl group represented by X, R 1 and R 2 include a hydroxymethyl group, a 1-hydroxyethyl group, a 2-hydroxyethyl group, a 1-hydroxypropyl group, a 2-hydroxypropyl group, 3- C1-C4 straight or branched chain in which one hydroxy group such as hydroxypropyl group, 1-hydroxybutyl group, 2-hydroxybutyl group, 3-hydroxybutyl group, 4-hydroxybutyl group is substituted An alkyl group is mentioned. In the general formulas (1) to (4), the alkyl group and hydroxyalkyl group represented by X, R 1 and R 2 may be the same or different. In the general formulas (1) to (4), X is preferably a hydrogen atom, a hydroxyl group or a hydroxyalkyl group. The number average molecular weight of the aminated phenol polymer having a repeating unit represented by the general formulas (1) to (4) is preferably, for example, 500 to 1,000,000, more preferably about 1,000 to 20,000. preferable.
 クロメート処理において金属箔層33の表面に形成させる耐酸性皮膜の量については、特に制限されないが、例えば、金属箔層33の表面1m2当たり、クロム酸化合物がクロム換算で約0.5mg~約50mg、好ましくは約1.0mg~約40mg、リン化合物がリン換算で約0.5mg~約50mg、好ましくは約1.0mg~約40mg、及びアミノ化フェノール重合体が約1mg~約200mg、好ましくは約5.0mg~150mgの割合で含有されていることが望ましい。 The amount of the acid-resistant film to be formed on the surface of the metal foil layer 33 in the chromate treatment is not particularly limited. For example, the chromic acid compound is about 0.5 mg to about 0.5 mg in terms of chromium per 1 m 2 of the surface of the metal foil layer 33. 50 mg, preferably about 1.0 mg to about 40 mg, phosphorus compound in terms of phosphorus is about 0.5 mg to about 50 mg, preferably about 1.0 mg to about 40 mg, and aminated phenol polymer is about 1 mg to about 200 mg, preferably Is preferably contained at a ratio of about 5.0 mg to 150 mg.
 クロメート処理は、耐酸性皮膜の形成に使用する化合物を含む溶液を、バーコート法、ロールコート法、グラビアコート法、浸漬法などによって、金属箔層33の表面に塗布した後に、金属箔層33の温度が70℃~200℃程度になるように加熱することにより行われる。また、金属箔層33にクロメート処理を施す前に、予め金属箔層33を、アルカリ浸漬法、電解洗浄法、酸洗浄法、電解酸洗浄法などによる脱脂処理に供してもよい。このように脱脂処理を行うことにより、金属箔層33の表面のクロメート処理をより効率的に行うことが可能となる。 In the chromate treatment, a solution containing a compound used for forming an acid-resistant film is applied to the surface of the metal foil layer 33 by a bar coating method, a roll coating method, a gravure coating method, an immersion method or the like, and then the metal foil layer 33 is applied. This is performed by heating so that the temperature of the liquid becomes about 70 ° C. to 200 ° C. In addition, before the chromate treatment is performed on the metal foil layer 33, the metal foil layer 33 may be previously subjected to a degreasing treatment by an alkali dipping method, an electrolytic cleaning method, an acid cleaning method, an electrolytic acid cleaning method, or the like. By performing the degreasing process in this manner, the chromate process on the surface of the metal foil layer 33 can be performed more efficiently.
 更に、金属箔層33には、必要に応じて、耐食性を付与する化成処理が施されていてもよい。金属箔層33に耐食性を付与する化成処理方法として、具体的には、リン酸中に、酸化アルミニウム、酸化チタン、酸化セリウム、酸化スズなどの金属酸化物や硫酸バリウムの微粒子を分散させたものをコーティングし、150℃以上で焼付け処理を行うことにより、金属箔層33の表面に耐食処理層を形成する方法が挙げられる。また、耐食処理層の上には、カチオン性ポリマーを架橋剤で架橋させた樹脂層をさらに形成してもよい。ここで、カチオン性ポリマーとしては、例えば、ポリエチレンイミン、ポリエチレンイミンとカルボン酸を有するポリマーからなるイオン高分子錯体、アクリル主骨格に1級アミンをグラフト重合させた1級アミングラフトアクリル樹脂、ポリアリルアミンまたはその誘導体、アミノフェノール等が挙げられる。これらのカチオン性ポリマーとしては、1種類のみを用いてもよいし、2種類以上を組み合わせて用いてもよい。また、架橋剤としては、例えば、イソシアネート基、グリシジル基、カルボキシル基、及びオキサゾリン基よりなる群から選ばれた少なくとも1種の官能基を有する化合物、シランカップリング剤等が挙げられる。これらの架橋剤としては、1種類のみを用いてもよいし、2種類以上を組み合わせて用いてもよい。 Furthermore, the metal foil layer 33 may be subjected to a chemical conversion treatment that imparts corrosion resistance, if necessary. Specifically, as a chemical conversion treatment method for imparting corrosion resistance to the metal foil layer 33, fine particles of metal oxide such as aluminum oxide, titanium oxide, cerium oxide, tin oxide, or barium sulfate are dispersed in phosphoric acid. A method of forming a corrosion-resistant treatment layer on the surface of the metal foil layer 33 by coating the substrate and performing a baking treatment at 150 ° C. or higher can be mentioned. Further, a resin layer obtained by crosslinking a cationic polymer with a crosslinking agent may be further formed on the corrosion-resistant treatment layer. Here, examples of the cationic polymer include polyethyleneimine, an ionic polymer complex composed of a polymer having polyethyleneimine and a carboxylic acid, a primary amine graft acrylic resin obtained by graft polymerization of a primary amine on an acrylic main skeleton, and polyallylamine. Or the derivative, aminophenol, etc. are mentioned. As these cationic polymers, only one type may be used, or two or more types may be used in combination. Examples of the crosslinking agent include a compound having at least one functional group selected from the group consisting of an isocyanate group, a glycidyl group, a carboxyl group, and an oxazoline group, a silane coupling agent, and the like. As these crosslinking agents, only one type may be used, or two or more types may be used in combination.
[接着層35]
 包装材料3において、接着層35は、シーラント層34を強固に接着させために、金属箔層33とシーラント層34の間に、必要に応じて設けられる層である。
[Adhesive layer 35]
In the packaging material 3, the adhesive layer 35 is a layer provided as necessary between the metal foil layer 33 and the sealant layer 34 in order to firmly bond the sealant layer 34.
 接着層35は、金属箔層33とシーラント層34を接着可能である接着剤によって形成される。接着層35の形成に使用される接着剤の組成については、特に制限されないが、例えば、熱硬化性樹脂を含む樹脂組成物が挙げられる。接着層35に使用される熱硬化性樹脂の具体例については、前記接着層32で例示したものと同様である。 The adhesive layer 35 is formed of an adhesive capable of bonding the metal foil layer 33 and the sealant layer 34. Although there is no restriction | limiting in particular about the composition of the adhesive agent used for formation of the contact bonding layer 35, For example, the resin composition containing a thermosetting resin is mentioned. Specific examples of the thermosetting resin used for the adhesive layer 35 are the same as those exemplified for the adhesive layer 32.
 接着層35の厚さについては、例えば、1~40μm程度、好ましくは2~30μm程度が挙げられる。 The thickness of the adhesive layer 35 is, for example, about 1 to 40 μm, preferably about 2 to 30 μm.
[シーラント層34]
 包装材料3において、シーラント層34は、最内層に該当し、電池の組み立て時にシーラント層同士が熱溶着して電池素子を密封する層である。
[Sealant layer 34]
In the packaging material 3, the sealant layer 34 corresponds to the innermost layer, and is a layer that seals the battery element by heat-sealing the sealant layers when the battery is assembled.
 シーラント層34に使用される樹脂成分については、熱溶着可能であることを限度として特に制限されないが、例えば、ポリオレフィン、環状ポリオレフィン、カルボン酸変性ポリオレフィン、カルボン酸変性環状ポリオレフィンが挙げられる。 The resin component used for the sealant layer 34 is not particularly limited as long as it can be thermally welded, and examples thereof include polyolefins, cyclic polyolefins, carboxylic acid-modified polyolefins, and carboxylic acid-modified cyclic polyolefins.
 前記ポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)等の結晶性又は非晶性のポリプロピレン;エチレン-ブテン-プロピレンのターポリマー;等が挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられる。 Specific examples of the polyolefin include polyethylene such as low density polyethylene, medium density polyethylene, high density polyethylene, and linear low density polyethylene; homopolypropylene, polypropylene block copolymer (for example, block copolymer of propylene and ethylene), polypropylene Crystalline or amorphous polypropylene, such as a random copolymer of propylene and ethylene; an ethylene-butene-propylene terpolymer; and the like. Among these polyolefins, polyethylene and polypropylene are preferable.
 前記環状ポリオレフィンは、オレフィンと環状モノマーとの共重合体であり、前記環状ポリオレフィンの構成モノマーであるオレフィンとしては、例えば、エチレン、プロピレン、4-メチル-1-ペンテン、スチレン、ブタジエン、イソプレン、等が挙げられる。また、前記環状ポリオレフィンの構成モノマーである環状モノマーとしては、例えば、ノルボルネン等の環状アルケン;具体的には、シクロペンタジエン、ジシクロペンタジエン、シクロヘキサジエン、ノルボルナジエン等の環状ジエン等が挙げられる。これらのポリオレフィンの中でも、好ましくは環状アルケン、さらに好ましくはノルボルネンが挙げられる。 The cyclic polyolefin is a copolymer of an olefin and a cyclic monomer, and examples of the olefin that is a constituent monomer of the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, styrene, butadiene, and isoprene. Is mentioned. Examples of the cyclic monomer that is a constituent monomer of the cyclic polyolefin include cyclic alkenes such as norbornene; specifically, cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene. Among these polyolefins, a cyclic alkene is preferable, and norbornene is more preferable.
 前記カルボン酸変性ポリオレフィンとは、前記ポリオレフィンをカルボン酸で変性したポリマーである。変性に使用されるカルボン酸としては、例えば、マレイン酸、アクリル酸、イタコン酸、クロトン酸、無水マレイン酸、無水イタコン酸等が挙げられる。 The carboxylic acid-modified polyolefin is a polymer obtained by modifying the polyolefin with a carboxylic acid. Examples of the carboxylic acid used for modification include maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, itaconic anhydride and the like.
 前記カルボン酸変性環状ポリオレフィンとは、環状ポリオレフィンを構成するモノマーの一部を、α,β-不飽和カルボン酸又はその無水物に代えて共重合することにより、或いは環状ポリオレフィンに対してα,β-不飽和カルボン酸又はその無水物をブロック重合又はグラフト重合することにより得られるポリマーである。カルボン酸変性される環状ポリオレフィンについては、前記と同様である。また、変性に使用されるカルボン酸としては、前記酸変性シクロオレフィンコポリマーの変性に使用されるものと同様である。 The carboxylic acid-modified cyclic polyolefin is obtained by copolymerizing a part of the monomer constituting the cyclic polyolefin in place of the α, β-unsaturated carboxylic acid or its anhydride, or by α, β with respect to the cyclic polyolefin. A polymer obtained by block or graft polymerization of an unsaturated carboxylic acid or its anhydride. The cyclic polyolefin to be modified with carboxylic acid is the same as described above. The carboxylic acid used for modification is the same as that used for modification of the acid-modified cycloolefin copolymer.
 これらの樹脂成分の中でも、好ましくは結晶性又は非晶性のポリオレフィン、環状ポリオレフィン、及びこれらのブレンドポリマー;さらに好ましくはポリエチレン、ポリプロピレン、エチレンとノルボルネンの共重合体、及びこれらの中の2種以上のブレンドポリマーが挙げられる。 Among these resin components, preferably a crystalline or amorphous polyolefin, a cyclic polyolefin, and a blend polymer thereof; more preferably, polyethylene, polypropylene, a copolymer of ethylene and norbornene, and two or more of these These blend polymers can be mentioned.
 シーラント層34は、1種の樹脂成分単独で形成してもよく、また2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成してもよい。さらに、シーラント層34は、1層のみで形成されていてもよいが、同一又は異なる樹脂成分によって2層以上形成されていてもよい。 The sealant layer 34 may be formed of one kind of resin component alone, or may be formed of a blend polymer in which two or more kinds of resin components are combined. Furthermore, the sealant layer 34 may be formed of only one layer, but may be formed of two or more layers using the same or different resin components.
 また、シーラント層34の厚みとしては、特に制限されないが、2~2000μm程度、好ましくは5~1000μm程度、さらに好ましくは10~500μm程度が挙げられる。 The thickness of the sealant layer 34 is not particularly limited, but may be about 2 to 2000 μm, preferably about 5 to 1000 μm, and more preferably about 10 to 500 μm.
2.電池10
 本発明の電池10は、少なくとも、正極、負極、及び電解質を備えた電池素子4と、当該電池素子4を封止する包装材料3と、正極及び負極のそれぞれに電気的に接続され、包装材料3の外側に突出した金属端子2とを備えている。本発明の電池10においては、金属端子2と包装材料3との間に、本発明の金属端子用接着性フィルム1が介在されてなることを特徴とする。
2. Battery 10
The battery 10 of the present invention includes a battery element 4 including at least a positive electrode, a negative electrode, and an electrolyte; a packaging material 3 that seals the battery element 4; 3 and a metal terminal 2 projecting to the outside. The battery 10 of the present invention is characterized in that the metal terminal adhesive film 1 of the present invention is interposed between the metal terminal 2 and the packaging material 3.
 具体的には、少なくとも正極、負極、及び電解質を備えた電池素子を、包装材料3で、正極及び負極の各々に接続された金属端子2が外側に突出させた状態で、本発明の金属端子用接着性フィルム1を金属端子2とシーラント層34との間に介在させ、電池素子4の周縁に包装材料のフランジ部(シーラント層34同士が接触する領域であり、包装材料の周縁部3a)が形成できるようにして被覆し、フランジ部のシーラント層34同士をヒートシールして密封させることによって、包装材料3を使用した電池10が提供される。なお、包装材料3を用いて電池素子4を収容する場合、包装材料3のシーラント層34が内側(電池素子4と接する面)になるようにして用いられる。 Specifically, the metal terminal of the present invention is a battery element including at least a positive electrode, a negative electrode, and an electrolyte, with the packaging material 3 and the metal terminal 2 connected to each of the positive electrode and the negative electrode protruding outward. The adhesive film 1 is interposed between the metal terminal 2 and the sealant layer 34, and the flange portion of the packaging material (the region where the sealant layers 34 are in contact with each other, the peripheral portion 3 a of the packaging material) on the periphery of the battery element 4. The battery 10 using the packaging material 3 is provided by covering the sealant layers 34 of the flange portion with each other so as to be sealed. When the battery element 4 is accommodated using the packaging material 3, the packaging material 3 is used so that the sealant layer 34 of the packaging material 3 is on the inner side (surface in contact with the battery element 4).
 本発明の電池は、一次電池、二次電池のいずれであってもよいが、好ましくは二次電池である。二次電池の種類については、特に制限されず、例えば、リチウムイオン電池、リチウムイオンポリマー電池、鉛畜電池、ニッケル・水素畜電池、ニッケル・カドミウム畜電池、ニッケル・鉄畜電池、ニッケル・亜鉛畜電池、酸化銀・亜鉛畜電池、金属空気電池、多価カチオン電池、コンデンサー、キャパシター等が挙げられる。これらの二次電池の中でも、好ましくは、リチウムイオン電池及びリチウムイオンポリマー電池が挙げられる。 The battery of the present invention may be either a primary battery or a secondary battery, but is preferably a secondary battery. The type of secondary battery is not particularly limited. For example, a lithium ion battery, a lithium ion polymer battery, a lead battery, a nickel / hydrogen battery, a nickel / cadmium battery, a nickel / iron battery, a nickel / zinc battery Examples include batteries, silver oxide / zinc livestock batteries, metal-air batteries, multivalent cation batteries, capacitors, capacitors, and the like. Among these secondary batteries, a lithium ion battery and a lithium ion polymer battery are preferable.
 以下に実施例及び比較例を示して本発明を詳細に説明する。但し、本発明は実施例に限定されるものではない。 Hereinafter, the present invention will be described in detail with reference to Examples and Comparative Examples. However, the present invention is not limited to the examples.
実施例1-10
<接着性フィルムの製造>
 酸変性ポリオレフィン樹脂(カルボン酸変性ポリプロピレン)と、酸反応樹脂層を形成する以下の樹脂組成物と、酸変性ポリオレフィン樹脂(カルボン酸変性ポリプロピレン)とを順次積層して、酸変性ポリオレフィン樹脂層(厚み30μm)/酸反応樹脂層(表1に記載の厚み)/酸変性ポリオレフィン樹脂層(厚み30μm)の積層構造を有する接着性フィルムを得た。
(酸反応樹脂層を形成する樹脂組成物)
 ・カルボン酸変性ポリプロピレン(熱溶着性樹脂)
 ・尿素変性フラン樹脂(HP6200N、旭有機材社製) 表1に示す所定量
Example 1-10
<Manufacture of adhesive film>
An acid-modified polyolefin resin (carboxylic acid-modified polypropylene), the following resin composition for forming an acid-reactive resin layer, and an acid-modified polyolefin resin (carboxylic acid-modified polypropylene) are sequentially laminated to form an acid-modified polyolefin resin layer (thickness). An adhesive film having a laminated structure of 30 μm) / acid reaction resin layer (thickness described in Table 1) / acid-modified polyolefin resin layer (thickness 30 μm) was obtained.
(Resin composition for forming an acid reaction resin layer)
・ Carboxylic acid-modified polypropylene (heat-welding resin)
・ Urea-modified furan resin (HP6200N, manufactured by Asahi Organic Materials Co., Ltd.) Predetermined amounts shown in Table 1
比較例1
 実施例6において、酸反応樹脂層に酸硬化性樹脂を配合しなかったこと以外は、実施例6と同様にして、酸変性ポリオレフィン樹脂層(厚み30μm)/酸反応樹脂層(厚み40μm)/酸変性ポリオレフィン樹脂層(厚み30μm)の積層構造を有する接着性フィルムとした。
Comparative Example 1
In Example 6, an acid-modified polyolefin resin layer (thickness 30 μm) / acid-reactive resin layer (thickness 40 μm) / It was set as the adhesive film which has a laminated structure of an acid-modified polyolefin resin layer (thickness 30 micrometers).
<電池用包装材料の製造>
 金属箔層としてのアルミニウム箔(厚さ40μm)の両面に化成処理を施し、一方の化成処理面に、基材層としてナイロンフィルム(厚さ25μm)を接着層の厚さが約3μmとなるようにポリエステル系接着剤を介してドライラミネート法により貼り合わせた。次に、他方のアルミニウム箔の化成処理面に、シーラント層を形成するカルボン酸変性ポリプロピレン(23μm)とポリプロピレン(23μm)を共押出して、基材層/接着層/アルミニウム箔/シーラント層から構成される積層体を得た。なお、アルミニウム箔の化成処理は、いずれも、処理液として、フェノール樹脂、フッ化クロム化合物、リン酸からなる水溶液を用い、ロールコート法により塗布し、皮膜温度が180℃以上となる条件において焼付けた。また、クロムの塗布量は3mg/m2(乾燥重量)とした。
<Manufacture of battery packaging materials>
Chemical conversion treatment is performed on both sides of an aluminum foil (thickness 40 μm) as a metal foil layer, and a nylon film (thickness 25 μm) is used as a base layer on one chemical conversion treatment surface so that the thickness of the adhesive layer is about 3 μm. Were bonded together by a dry laminating method through a polyester adhesive. Next, a carboxylic acid-modified polypropylene (23 μm) and polypropylene (23 μm) for forming a sealant layer are coextruded on the chemical conversion treatment surface of the other aluminum foil to form a base material layer / adhesive layer / aluminum foil / sealant layer. A laminate was obtained. In addition, all of the chemical conversion treatment of the aluminum foil was performed by applying a roll coating method using an aqueous solution consisting of a phenol resin, a chromium fluoride compound, and phosphoric acid as a treatment liquid, and baking under conditions where the film temperature was 180 ° C. or higher. It was. The amount of chromium applied was 3 mg / m 2 (dry weight).
<金属端子と金属箔層との短絡評価>
 上記実施例1-10及び比較例1で作製した接着性フィルムと、上記で製造した電池用包装材料を用いて、金属端子と金属箔層との短絡を評価した。まず、上記で製造した電池用包装材料を60mm(MD方向、縦方向)×150mm(TD方向、横方向)に裁断した。次に、裁断した電池用包装材料をTD方向においてシーラント層同士が対向するようにして2つ折りにし、TD方向の対向する1辺とMD方向の1辺を熱溶着し、TD方向の1辺が開口する袋状の電池用包装材料を作製した。なお、熱溶着の条件は、温度190℃、面圧1.0MPa、加熱・加圧時間3秒とした。この中に、電解液(1M LiPF6となるようにしたエチレンカーボネート、ジエチルカーボネート、ジメチルカーボネート(1:1:1)の混合液3gを入れた。
<Short-circuit evaluation between metal terminal and metal foil layer>
Using the adhesive films produced in Examples 1-10 and Comparative Example 1 and the battery packaging material produced above, short-circuit between the metal terminal and the metal foil layer was evaluated. First, the battery packaging material produced above was cut into 60 mm (MD direction, vertical direction) × 150 mm (TD direction, horizontal direction). Next, the cut battery packaging material is folded in half so that the sealant layers face each other in the TD direction, one side in the TD direction and one side in the MD direction are thermally welded, and one side in the TD direction is An open bag-shaped battery packaging material was prepared. The heat welding conditions were a temperature of 190 ° C., a surface pressure of 1.0 MPa, and a heating / pressurization time of 3 seconds. Into this, 3 g of a mixed solution of an electrolytic solution (ethylene carbonate, diethyl carbonate, and dimethyl carbonate (1: 1: 1) adjusted to be 1M LiPF 6 ) was added.
 次に、厚み100μm、幅4mmのアルミニウム製の金属端子の上下に、それぞれ、実施例1-10及び比較例1で作製した接着性フィルムを仮着して、前記の開口に上記の金属端子の一部が外側に出るようにして挿入し、金属端子とシーラント層との間に接着性フィルムが介在するようにヒートシールして、密封した各包装体を得た。ヒートシール条件は、190℃、2.0MPa、3secとした。これらの包装体を、開口部が位置していた部分を上向きにして、85℃の恒温層内に24時間静置した。次に、これらの包装体の金属端子のヒートシールした部分を断裁し、断面写真を確認して、金属端子と電池用包装材料の金属箔層との間で短絡する虞があるものについては、テスターによって接触を確認した。断面写真によって、金属端子と金属箔層との間に皮膜が見られないものを短絡寸前とし、その内でテスターにより短絡が確認された検体を短絡とした。実施例1-10及び比較例1の接着性フィルムを用いた包装体において、それぞれ100検体について、短絡評価を行い、短絡寸前及び短絡の合計数の割合を確認して短絡の割合とした。結果を表1に示す。 Next, the adhesive films prepared in Example 1-10 and Comparative Example 1 were temporarily attached to the upper and lower sides of the aluminum metal terminals having a thickness of 100 μm and a width of 4 mm, respectively. A part of the package was inserted outside, and heat sealed so that an adhesive film was interposed between the metal terminal and the sealant layer to obtain each sealed package. The heat seal conditions were 190 ° C., 2.0 MPa, and 3 sec. These packages were left to stand in a thermostatic layer at 85 ° C. for 24 hours with the portion where the opening was located facing upward. Next, cut the heat-sealed part of the metal terminal of these packaging bodies, check the cross-sectional photograph, and those that may short circuit between the metal terminal and the metal foil layer of the battery packaging material, Contact was confirmed by a tester. According to the cross-sectional photograph, a film in which no film was seen between the metal terminal and the metal foil layer was regarded as short-circuited, and a specimen in which a short circuit was confirmed by the tester was defined as a short-circuit. In the package using the adhesive films of Example 1-10 and Comparative Example 1, 100 samples were each subjected to short-circuit evaluation, and the ratio of the short-circuited short-circuit and the total number of short-circuits was confirmed to be the short-circuit ratio. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 表1に示される結果から、金属端子の接着性フィルムとして、酸反応樹脂層を有していることにより、金属端子のヒートシールした部分の短絡が効果的に抑制されることが分かる。 From the results shown in Table 1, it can be seen that the short circuit of the heat sealed portion of the metal terminal is effectively suppressed by having the acid reaction resin layer as the adhesive film of the metal terminal.
1 金属端子用接着性フィルム
2 金属端子
3 包装材料
3a 包装材料の周縁部
4 電池素子
10 電池
11 酸反応樹脂層
12 ポリオレフィン層
13 ポリオレフィン層
31 基材層
32 接着層
33 金属箔層
34 シーラント層
DESCRIPTION OF SYMBOLS 1 Adhesive film for metal terminals 2 Metal terminal 3 Packaging material 3a Peripheral part 4 of packaging material Battery element 10 Battery 11 Acid reaction resin layer 12 Polyolefin layer 13 Polyolefin layer 31 Base material layer 32 Adhesive layer 33 Metal foil layer 34 Sealant layer

Claims (9)

  1.  電池素子の電極に電気的に接続された金属端子と、前記電池素子を封止する包装材料との間に介在される、金属端子用接着性フィルムであって、
     前記金属端子用接着性フィルムは、酸変性ポリオレフィンと酸硬化性樹脂とを含む酸反応樹脂層を有する、金属端子用接着性フィルム。
    An adhesive film for metal terminals interposed between a metal terminal electrically connected to the electrode of the battery element and a packaging material for sealing the battery element,
    The said adhesive film for metal terminals is an adhesive film for metal terminals which has an acid reaction resin layer containing acid-modified polyolefin and acid curable resin.
  2.  前記酸反応樹脂層の少なくとも一方側の面に、ポリオレフィン及び酸変性ポリオレフィンの少なくとも一方により形成されたポリオレフィン層を有する、請求項1に記載の金属端子用接着性フィルム。 The adhesive film for metal terminals according to claim 1, further comprising a polyolefin layer formed of at least one of polyolefin and acid-modified polyolefin on at least one surface of the acid-reactive resin layer.
  3.  前記酸反応樹脂層の少なくとも一方側の面に、酸変性ポリオレフィンにより形成されたポリオレフィン層を有する、請求項1に記載の金属端子用接着性フィルム。 2. The adhesive film for metal terminals according to claim 1, further comprising a polyolefin layer formed of an acid-modified polyolefin on at least one surface of the acid reaction resin layer.
  4.  前記酸反応樹脂層の両面に、酸変性ポリオレフィンにより形成されたポリオレフィン層を有する、請求項1~3のいずれかに記載の金属端子用接着性フィルム。 The adhesive film for metal terminals according to any one of claims 1 to 3, which has a polyolefin layer formed of an acid-modified polyolefin on both surfaces of the acid reaction resin layer.
  5.  前記酸硬化性樹脂が、酸硬化性フラン樹脂及び酸硬化性フェノール樹脂の少なくとも一方である、請求項1~4のいずれかに記載の金属端子用接着性フィルム。 The adhesive film for metal terminals according to any one of claims 1 to 4, wherein the acid curable resin is at least one of an acid curable furan resin and an acid curable phenol resin.
  6.  前記酸反応樹脂層に含まれる前記酸変性ポリオレフィンが、不飽和カルボン酸またはその無水物でグラフト変性されたポリオレフィンである、請求項1~5のいずれかに記載の金属端子用接着性フィルム。 6. The adhesive film for metal terminals according to claim 1, wherein the acid-modified polyolefin contained in the acid-reactive resin layer is a polyolefin graft-modified with an unsaturated carboxylic acid or an anhydride thereof.
  7.  厚みが10~200μmである、請求項1~6のいずれかに記載の金属端子用接着性フィルム。 The adhesive film for metal terminals according to any one of claims 1 to 6, wherein the thickness is 10 to 200 µm.
  8.  前記包装材料が、少なくとも、基材層、接着層、金属箔層、及びシーラント層をこの順に有する積層体であり、前記シーラント層と前記金属端子との間に前記金属端子用接着性フィルムが介在される、請求項1~7のいずれかに記載の金属端子用接着性フィルム。 The packaging material is a laminate having at least a base material layer, an adhesive layer, a metal foil layer, and a sealant layer in this order, and the adhesive film for metal terminals is interposed between the sealant layer and the metal terminals. The adhesive film for a metal terminal according to any one of claims 1 to 7, wherein:
  9.  少なくとも、正極、負極、及び電解質を備えた電池素子と、当該電池素子を封止する包装材料と、前記正極及び前記負極のそれぞれに電気的に接続され、前記包装材料の外側に突出した金属端子とを備える電池であって、
     前記金属端子と前記包装材料との間に、請求項1~8のいずれかに記載の金属端子用接着性フィルムが介在されてなる、電池。
    A battery element including at least a positive electrode, a negative electrode, and an electrolyte, a packaging material that seals the battery element, and a metal terminal that is electrically connected to each of the positive electrode and the negative electrode and protrudes outside the packaging material A battery comprising:
    A battery in which the metal terminal adhesive film according to any one of claims 1 to 8 is interposed between the metal terminal and the packaging material.
PCT/JP2015/076901 2014-09-30 2015-09-24 Adhesive film for metal terminal WO2016052293A1 (en)

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