WO2016052142A1 - Cylinder apparatus - Google Patents

Cylinder apparatus Download PDF

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Publication number
WO2016052142A1
WO2016052142A1 PCT/JP2015/075840 JP2015075840W WO2016052142A1 WO 2016052142 A1 WO2016052142 A1 WO 2016052142A1 JP 2015075840 W JP2015075840 W JP 2015075840W WO 2016052142 A1 WO2016052142 A1 WO 2016052142A1
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WO
WIPO (PCT)
Prior art keywords
cylinder
chamber
piston
projecting
cylindrical portion
Prior art date
Application number
PCT/JP2015/075840
Other languages
French (fr)
Japanese (ja)
Inventor
健児 彦坂
戸谷 吉昭
智彦 藤岡
Original Assignee
日立オートモティブシステムズ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 日立オートモティブシステムズ株式会社 filed Critical 日立オートモティブシステムズ株式会社
Publication of WO2016052142A1 publication Critical patent/WO2016052142A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details

Definitions

  • the present invention relates to a cylinder device.
  • This application claims priority based on the Japan patent application 2014-199615 for which it applied on September 30, 2014, and uses the content here.
  • the present invention provides a cylinder device that can reduce the number of parts and suppress an increase in cost.
  • a cylinder device includes a cylinder in which a working liquid is sealed, a cylinder device slidably fitted in the cylinder, and a first chamber and a second chamber defined in the cylinder.
  • the projecting portion may have a plurality of cuts in the circumferential direction.
  • a plurality of the projecting portions may be provided in the axial direction.
  • the projecting portion may be inclined.
  • the cylinder device includes a cylinder in which the working liquid is sealed, a slidably fitted in the cylinder, and a first chamber and a second chamber defined in the cylinder.
  • a base member that is provided at a first end portion and that defines the second chamber and the reservoir chamber in the cylinder, and the outer cylinder is plastically deformed toward the cylinder.
  • a plurality of projecting portions projecting from each other are provided by shifting the positions in the axial direction and the circumferential direction.
  • the number of parts can be reduced and the cost increase can be suppressed.
  • FIG. 2 is a cross-sectional view of the cylinder device according to the first embodiment of the present invention, taken along X1-X1 in FIG. It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 2nd Embodiment of this invention.
  • FIG. 4 is a cross-sectional view taken along the line X2-X2 of FIG. 3 showing a cylinder device according to a second embodiment of the present invention. It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 3rd Embodiment of this invention. It is a partial front view which shows the cylinder apparatus which concerns on 3rd Embodiment of this invention.
  • FIG. 2 is a cross-sectional view of the cylinder device according to the first embodiment of the present invention, taken along X1-X1 in FIG. It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 2nd Embodiment of this invention.
  • FIG. 4 is a cross-sectional view taken along the line X2-
  • FIG. 9 is a cross-sectional view taken along the line X3-X3 of FIG. 6 illustrating a cylinder device according to a third embodiment of the present invention. It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 4th Embodiment of this invention. It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 5th Embodiment of this invention. It is a partial front view which shows the cylinder apparatus which concerns on 5th Embodiment of this invention. It is a longitudinal section showing a cylinder device concerning a 6th embodiment of the present invention.
  • FIG. 12 is a cross-sectional view taken along the line X4-X4 of FIG. 11 showing a cylinder device according to a sixth embodiment of the present invention.
  • a cylinder device 10 according to the first embodiment shown in FIG. 1 is a shock absorber used for a suspension device of a vehicle such as an automobile or a railway vehicle.
  • the cylinder device 10 includes a cylindrical cylinder 11 in which a working liquid is sealed, and a bottomed cylindrical outer cylinder 13 that is larger in diameter than the cylinder 11 and provided on the outer peripheral side of the cylinder 11.
  • the reservoir chamber 12 is formed between the cylinder 11 and the outer cylinder 13.
  • the reservoir chamber 12 is filled with working liquid and working gas. That is, the cylinder device 10 has a double cylinder structure.
  • the outer cylinder 13 includes a metal main body member 14 formed of a substantially cylindrical member, and a bottomed cylindrical metal that fits inside the one end opening of the main body member 14 and closes the opening. And a closing member 15 made of metal.
  • the cylindrical portion 16 and the main body member 14 that are fitted to the main body member 14 of the closing member 15 constitute a cylindrical portion 17 of the outer cylinder 13.
  • the bottom portion 18 of the closing member 15 that does not fit into the main body member 14 also forms the bottom portion 18 of the outer cylinder 13.
  • the closing member 15 is fixed to the main body member 14 by welding so that the outer cylinder 13 is in a sealed state.
  • the outer cylinder 13 is provided coaxially with the cylinder 11 and covers the cylinder 11 on the outer side in the radial direction of the cylinder 11. Although only a part is shown in FIG. 1, an annular mounting eye 19 is fixed to the outside of the closing member 15.
  • the cylinder 11 is composed of one member having a metal cylindrical shape.
  • the cylinder 11 is engaged with the bottom 18 of the outer cylinder 13, that is, the closing member 15 through the base member 20.
  • the base member 20 has an annular shape.
  • the base member 20 is attached to the first end portion of the cylinder 11 in the axial direction.
  • the cylinder 11 is engaged via the rod guide 21 on the side opposite to the bottom 18 of the cylindrical portion 17 of the outer cylinder 13, that is, on the side opposite to the closing member 15 of the main body member 14.
  • the rod guide 21 has an annular shape.
  • the rod guide 21 is attached to the second end of the cylinder 11 in the axial direction.
  • the base member 20 is fitted and attached to the cylinder 11. A portion of the base member 20 opposite to the axial cylinder 11 is placed on the bottom 18 of the outer cylinder 13, that is, the closing member 15. The base member 20 is disposed coaxially with the outer cylinder 13 by fitting into the bottom portion 18, that is, the annular step portion 22 of the closing member 15. Thereby, the first end portion in the axial direction of the cylinder 11 is arranged coaxially with the outer cylinder 13.
  • the rod guide 21 is fitted to the cylinder 11 and attached.
  • the rod guide 21 is fitted to the inner peripheral portion on the opposite side of the bottom portion 18 of the cylindrical portion 17 of the outer cylinder 13, that is, on the opposite side of the main body member 14 from the closing member 15.
  • the second end portion in the axial direction of the cylinder 11 is arranged coaxially with the outer cylinder 13.
  • An annular seal member 23 is disposed on the opposite side of the rod guide 21 from the closing member 15.
  • the seal member 23 is also fitted to the inner peripheral portion of the main body member 14.
  • a piston 25 is slidably fitted.
  • the piston 25 defines a first chamber 28 and a second chamber 29 in the cylinder 11.
  • the first chamber 28 is provided on the opposite side of the bottom 18 from the piston 25 in the cylinder 11.
  • the second chamber 29 is provided closer to the bottom 18 than the piston 25 in the cylinder 11.
  • the second chamber 29 in the cylinder 11 is defined as the reservoir chamber 12 by the base member 20 provided at the first end of the cylinder 11.
  • the piston rod 31 is connected to the piston 25.
  • the piston rod 31 is inserted into the cylinder 11 through the seal member 23 and the rod guide 21.
  • the piston 25 is connected to the distal end portion of the piston rod 31 on the insertion side.
  • the piston 25 is fastened to the piston rod 31 by a nut 33.
  • the piston 25 moves integrally with the piston rod 31.
  • the piston rod 31 extends from the cylinder 11 and the outer cylinder 13 to the outside through the rod guide 21 and the seal member 23.
  • the piston rod 31 is connected to the vehicle body of the vehicle, and the mounting eye 19 is connected to the wheel of the vehicle to generate a damping force with respect to the movement of the wheel relative to the vehicle body.
  • the rod guide 21 has a piston rod 31 slidably inserted inside the rod guide 21.
  • the seal member 23 has a piston rod 31 slidably inserted inside the seal member 23.
  • the piston rod 31 is arranged on the central axis of the cylinder 11 by a piston 25 arranged in the cylinder 11 at a first end portion arranged in the cylinder 11.
  • the intermediate portion of the piston rod 31 in the axial direction is arranged on the central axis of the cylinder 11 by the rod guide 21 fitted to the cylinder 11 and the outer cylinder 13. That is, the piston rod 31 is supported coaxially with the cylinder 11 by the piston 25 and the rod guide 21.
  • the rod guide 21 supports the piston rod 31 so as to be movable in the axial direction while restricting the radial movement of the piston rod 31.
  • the outer peripheral portion of the seal member 23 is fitted so as to be in close contact with the inner side of the outer cylinder 13 of the cylinder 11.
  • the piston rod 31 is inserted into the inner peripheral portion of the seal member 23 so as to be in a close contact state.
  • the seal member 23 closes the first end of the cylinder 11.
  • the seal member 23 restricts the working liquid in the cylinder 11 and the working gas and working liquid in the reservoir chamber 12 from leaking to the outside.
  • An engaging portion 35 is formed on the opposite side of the main body member 14 from the closing member 15 by bending the main body member 14 radially inward. A portion of the seal member 23 opposite to the piston rod 31 in the axial direction is locked by a locking portion 35.
  • a passage 42 and a passage 43 penetrating in the axial direction are formed in an intermediate portion of the base member 20 in the radial direction.
  • a passage 42 is disposed on the inner side in the radial direction of the base member 20.
  • a passage 43 is arranged outside the passage 42 in the radial direction of the base member 20.
  • the passages 42 and 43 are configured to allow communication between the second chamber 29 and the reservoir chamber 12.
  • a disk valve 45 is disposed on the bottom 18 side of the base member 20.
  • the disc valve 45 has an annular shape. The disc valve 45 can close the passage 42 by contacting the base member 20.
  • a disc valve 46 is disposed on the side opposite to the bottom 18 of the base member 20.
  • the disk valve 46 has an annular shape. The disk valve 46 can close the passage 43 by contacting the base member 20.
  • the disk valves 45 and 46 are attached to the base member 20 by rivets 48 and rings 49 and 50.
  • the rivet 48 includes a shaft portion 51 and a flange portion 52 having a larger diameter than the shaft portion 51.
  • the shaft portion 51 is inserted in this order inside the disc valve 45, the base member 20, the disc valve 46, the ring 50 and the ring 49 in this order, and the outer portion of the shaft portion 51 than the ring 49 is It is crimped so as to spread outward in the radial direction.
  • the caulking portion 53 and the flange portion 52 of the rivet 48 formed by the caulking clamp the disc valve 45, the base member 20, the disc valve 46, and the rings 49, 50 from both sides in the axial direction.
  • the disc valve 45 has a larger diameter than the flange portion 52.
  • the disc valve 45 opens the passage 42 by being deformed so that the outer portion of the disc valve 45 is separated from the base member 20.
  • the disk valve 46 has a larger diameter than the ring 50. The disk valve 46 is deformed so that the outer portion of the disk valve 50 is separated from the base member 20, thereby opening the passage 43.
  • the disc valve 45 allows the flow of the working liquid from the second chamber 29 to the reservoir chamber 12 through a passage hole (not shown) formed in the disc valve 46 and the passage 42.
  • the disk valve 45 is a damping valve that generates a damping force by controlling the flow of the working liquid.
  • the disc valve 45 regulates the flow of the working liquid from the reservoir chamber 12 to the second chamber 29 via the passage 42.
  • the piston rod 31 moves to the contraction side to increase the amount of entry into the cylinder 11
  • the piston 25 moves to the second chamber 29 side, and the pressure in the second chamber 29 is higher than the pressure in the reservoir chamber 12.
  • the passage 42 is opened.
  • the disk valve 45 is a damping valve that generates a damping force at that time.
  • the disc valve 46 is a check valve that allows the flow of the working liquid from the reservoir chamber 12 to the second chamber 29 through the passage 43 and restricts the flow of the working liquid through the passage 43 in the opposite direction.
  • the disk valve 46 is a suction valve that allows the working liquid to flow from the reservoir chamber 12 into the second chamber 29 without substantially generating a damping force.
  • the piston rod 31 has a main shaft portion 55 having a constant diameter and an inner end shaft portion 56 on the end portion to be inserted into the cylinder 11.
  • the inner end shaft portion 56 has a smaller diameter than the main shaft portion 55.
  • a male screw 57 is formed on the opposite side of the inner shaft portion 56 from the main shaft portion 55.
  • the piston 25 has an annular shape.
  • a passage 64 and a passage 65 penetrating in the axial direction are formed in an intermediate portion in the radial direction of the piston 25.
  • a passage 64 is disposed outside in the radial direction of the piston 25.
  • a passage 65 is disposed inside the passage 64 in the radial direction of the piston 25.
  • the inner end shaft portion 56 of the piston rod 31 is inserted on the inner peripheral side of the piston 25.
  • the passages 64 and 65 are configured to allow communication between the first chamber 28 and the second chamber 29.
  • annular disc valve 61 capable of closing the passage 64 by contacting the piston 25 is disposed on the side opposite to the bottom portion 18.
  • a disk valve 62 is disposed on the bottom 18 side of the piston 25.
  • the disk valve 62 has an annular shape. The disc valve 62 can close the passage 65 by contacting the piston 25.
  • the disk valves 61 and 62 are attached to the piston rod 31 together with the piston 25, a ring 67 having an annular shape, and a regulating member 68 having an annular shape. That is, the inner end shaft portion 56 of the piston rod 31 is inserted in this order on the inner peripheral side of each of the regulating member 68, the disk valve 61, the piston 25, the disk valve 62, and the ring 67. Then, the nut 33 is screwed onto the male screw 57 outside the ring 67 of the inner end shaft portion 56.
  • the regulating member 68, the disc valve 61, the piston 25, the disc valve 62, and the ring 67 are sandwiched between the nut 33 and the end surface of the main shaft portion 55 on the inner end shaft portion 56 side and attached to the piston rod 31.
  • the disk valve 61 opens the passage 64 by being deformed so as to be separated from the piston 25 in the axial direction.
  • the disk valve 62 is deformed so as to be separated from the piston 25 in the axial direction, thereby opening the passage 65.
  • the disc valve 61 allows the flow of the working liquid from the second chamber 29 to the first chamber 28 through the passage 64. On the other hand, the flow of the working liquid from the first chamber 28 to the second chamber 29 through the passage 64 is restricted.
  • the disc valve 61 opens the passage 64 when the piston rod 31 moves to the contraction side and the piston 25 moves to the second chamber 29 side and the pressure in the second chamber 29 becomes higher than the pressure in the first chamber 28 by a predetermined value or more. .
  • the disc valve 61 generates a damping force at that time. That is, the disc valve 61 is a contraction side damping valve.
  • the disc valve 62 allows the flow of the working liquid from the first chamber 28 to the second chamber 29 through the passage 65.
  • the flow of the working liquid from the second chamber 29 to the first chamber 28 through the passage 65 is restricted.
  • the disc valve 62 opens the passage 65 when the piston rod 31 moves to the extension side, the piston 25 moves to the first chamber 28 side, and the pressure in the first chamber 28 becomes higher than the pressure in the second chamber 29 by a predetermined value or more. .
  • the disc valve 62 generates a damping force. That is, the disc valve 62 is an expansion-side damping valve.
  • the amount of working liquid corresponding to the amount of protrusion opens the disk valve 46 of the base member 20 from the reservoir chamber 12 and the passage 43. Through the second chamber 29.
  • an amount of working liquid corresponding to the amount of insertion opens from the second chamber 29 to the reservoir via the passage 42 while opening the disc valve 45. It flows into the chamber 12.
  • the rod guide 21 includes a rod guide main body 70 and a collar 71.
  • the rod guide body 70 includes a substantially stepped shape.
  • the rod guide body 70 has an annular shape.
  • the collar 71 has a cylindrical shape.
  • the collar 71 is fitted and fixed to the inner peripheral portion of the rod guide main body 70.
  • An annular large-diameter cylindrical portion 74 is formed at the first axial end portion of the rod guide body 70.
  • a small-diameter cylindrical portion 75 is formed at the second axial end portion of the rod guide body 70.
  • the outer diameter of the small diameter cylindrical portion 75 is smaller than the outer diameter of the large diameter cylindrical portion 74.
  • the large diameter cylindrical portion 74 and the small diameter cylindrical portion 75 are formed coaxially.
  • the large-diameter cylindrical portion 74 of the rod guide main body 70 is fitted to the cylindrical portion 17 of the outer cylinder 13, that is, the inner peripheral portion of the main body member 14. Further, the small diameter cylindrical portion 75 of the rod guide main body 70 is fitted to the inner peripheral portion of the cylinder 11.
  • a communication hole 77 penetrating along the axial direction is formed in the intermediate portion in the radial direction of the large-diameter cylindrical portion 74.
  • the communication hole 77 communicates with the reservoir chamber 12 between the outer cylinder 13 and the cylinder 11.
  • the collar 71 is fitted and fixed to the inner peripheral surface of the rod guide main body 70.
  • the main shaft portion 55 of the piston rod 31 is inserted into the collar 71 so as to be in sliding contact.
  • the annular check lip 78 extending to the rod guide 21 side is formed on the seal member 23.
  • the check lip 78 is capable of sealing contact over the entire circumference with a predetermined tightening margin with respect to the rod guide 21.
  • the hydraulic fluid leaking from the gap between the rod guide 21 and the piston rod 31 is accumulated in the chamber 80 on the gap side of the check lip 78.
  • the check lip 78 opens when the pressure in the chamber 80 becomes a predetermined amount higher than the pressure in the reservoir chamber 12, and allows the working fluid accumulated in the chamber 80 to flow into the reservoir chamber 12 through the communication hole 77. That is, the check lip 78 functions as a check valve that allows the flow of the hydraulic fluid and the gas only in the direction from the chamber 80 to the reservoir chamber 12 and restricts the flow in the reverse direction.
  • the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 is provided with a protruding portion 91.
  • the projecting portion 91 projects annularly from the inner peripheral surface of the main body member 14 toward the cylinder 11.
  • the main body member 14 includes a protruding portion 91, a cylindrical portion 92 on the opposite side of the protruding portion 91 from the closing member 15, a cylindrical portion 93 of the protruding portion 91 on the closing member 15 side, and a protruding portion of the cylindrical portion 93. It has a tapered cylindrical portion 94 opposite to the portion 91 and a cylindrical portion 95 opposite to the cylindrical portion 93 of the tapered cylindrical portion 94.
  • the projecting portion 91, the cylindrical portion 92, the cylindrical portion 93, the tapered cylindrical portion 94, and the cylindrical portion 95 are formed coaxially with the central axes aligned.
  • the protruding portion 91 is provided with a concave portion 96 that is recessed in an annular shape from the outer peripheral surface of the main body member 14 toward the cylinder 11 on the radially outer side.
  • the inner diameter of the cylindrical portion 92 is the same as the inner diameter of the cylindrical portion 93.
  • the outer diameter of the cylindrical portion 92 is the same as the outer diameter of the cylindrical portion 93.
  • the tapered cylindrical portion 94 extends from the end edge portion of the cylindrical portion 93 opposite to the cylindrical portion 92.
  • the tapered cylindrical portion 94 has a conical cylindrical shape having a larger diameter on the side opposite to the cylindrical portion 92.
  • the cylindrical portion 95 extends in an opposite direction to the cylindrical portion 93 from an end edge portion of the tapered cylindrical portion 94 opposite to the cylindrical portion 93.
  • the cylindrical part 95 has a cylindrical shape.
  • the inner diameter of the cylindrical portion 95 is larger than the inner diameter of the cylindrical portions 92 and 93.
  • the outer diameter of the cylindrical portion 95 is larger than the outer diameter of the cylindrical portions 92 and 93.
  • the projecting portion 91 is continuously formed over the entire circumference of the main body member 14 as shown in FIG.
  • the protruding portion 91 is formed at a fixed position in the axial direction of the main body member 14.
  • the projecting portion 91 includes a tapered cylindrical portion 101 on the cylindrical portion 92 side, a tapered cylindrical portion 102 on the cylindrical portion 93 side, and a cylindrical portion 103 between the tapered cylindrical portions 101 and 102.
  • the tapered cylindrical portion 101 extends from the end portion of the cylindrical portion 92 on the cylindrical portion 93 side.
  • the tapered cylindrical portion 101 has a conical cylindrical shape having a smaller diameter as it is farther from the cylindrical portion 92.
  • the tapered cylindrical portion 102 extends from an end edge portion of the cylindrical portion 93 on the cylindrical portion 92 side.
  • the tapered cylindrical portion 102 has a conical cylindrical shape having a smaller diameter as the distance from the cylindrical portion 93 increases.
  • the cylindrical portion 103 connects the edge portions of the tapered cylindrical portions 101 and 102 on the side close to each other.
  • the cylindrical portion 103 has a cylindrical shape.
  • a concave portion 96 is also formed by the tapered cylindrical portions 101 and 102 and the cylindrical portion 103.
  • the inner diameter of the cylindrical portion 103 which is the minimum diameter portion of the protruding portion 91 is larger than the outer diameter of the cylinder 11.
  • a radial gap is formed in an annular shape over the entire circumference. This gap has a smaller area (flow path area) on the plane orthogonal to the central axis of the cylinder 11 than the gap between the cylindrical portions 92 and 93 and the cylinder 11.
  • the main body member 14 is made of steel, for example.
  • the main body member 14 is formed by plastically deforming a material made of a cylindrical body. Specifically, the protruding portion 91, the tapered tube portion 94, and the cylindrical portion 95 are formed by plastic deformation. On the other hand, the cylindrical part 92 and the cylindrical part 93 are in the state of the raw material before plastic deformation.
  • the projecting portion 91 is formed by pressurizing the material from the radially outer side toward the radially inner side and plastically deforming the material radially inward.
  • the tapered cylindrical portion 94 and the cylindrical portion 95 are formed by pressurizing the material from the radially inner side to the radially outer side and plastically deforming the material radially outward.
  • a disk-shaped processing roller having an outer peripheral portion whose cross section on the surface including the central axis has the same shape as the concave portion 96 is prepared.
  • the protruding portion 91 including the concave portion 96 is formed to be continuous over the entire circumference.
  • the main body member 14 is fixed by fitting the cylindrical portion 16 of the closing member 15 to the cylindrical portion 95 having the largest diameter of the main body member 14.
  • the entire protruding portion 91 is disposed on the opposite side of the base member 20 from the bottom portion 18 in the axial direction of the outer cylinder 13. Further, the entire projecting portion 91 is always located closer to the bottom 18 side than the liquid level of the working liquid that increases or decreases in the reservoir chamber 12, and is always immersed in the working liquid in the reservoir chamber 12.
  • the flow path area of the gap between the protruding portion 91 and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow path area of the passage 42 of the base member 20.
  • the pressure in the first chamber 28 becomes higher than the pressure in the second chamber 29 by a predetermined value or more.
  • the disc valve 62 provided in the piston 25 opens the passage 65 formed in the piston 25, and the working liquid in the first chamber 28 is passed through the passage 65 and the gap between the disc valve 62 and the piston 25 to the second chamber. 29. At that time, the disc valve 62 controls the flow of the working liquid to generate a damping force.
  • the volume in the cylinder 11 is increased by the amount by which the piston rod 31 protrudes from the cylinder 11.
  • the disc valve 46 is separated from the base member 20, opens the passage 43, and supplies the second chamber 29 with the projecting amount of the working liquid from the reservoir chamber 12.
  • the disk valve 46 opens without substantially becoming a resistance to the flow of the working liquid, and smoothly supplies the working liquid from the reservoir chamber 12 to the second chamber 29.
  • the working liquid is delivered from the reservoir chamber 12 to the second chamber 29, whereby the liquid level of the reservoir chamber 12 is lowered.
  • the cylinder device 10 When the piston rod 31 moves to the contraction side and the piston 25 moves to the second chamber 29 side and the pressure in the second chamber 29 becomes higher than the pressure in the first chamber 28 by a predetermined value or more, the cylinder device 10 The disc valve 61 provided in the piston 25 opens the passage 64 formed in the piston 25, and the working liquid in the second chamber 29 is passed through the passage 64 and the gap between the disc valve 61 and the piston 25. Shed. At that time, the disc valve 61 generates a damping force by controlling the flow of the working liquid.
  • the volume in the cylinder 11 is reduced by the amount by which the piston rod 31 has entered the cylinder 11.
  • the disc valve 45 is separated from the base member 20, opens the passage 42, and discharges the inflow amount of working liquid from the second chamber 29 to the reservoir chamber 12. Also at that time, the disc valve 45 controls the flow of the working liquid to generate a damping force. As described above, the working liquid is discharged from the second chamber 29 to the reservoir chamber 12, whereby the liquid level of the reservoir chamber 12 rises.
  • Patent Document 1 described above discloses a hydraulic shock absorber in which a cylindrical elastic body made of rubber or plastic is tightly fitted to at least an outer portion of a cylinder that is in sliding contact with a piston.
  • This cylindrical elastic body absorbs vibration and attenuates sound.
  • this elastic body prevents the oil jetted into the reservoir during the contraction stroke from reaching the oil surface, disturbing the oil surface, and entraining air. That is, if air is involved in oil, cavitation occurs and the characteristics deteriorate. This elastic body prevents such deterioration of characteristics.
  • Patent Document 2 described above discloses a hydraulic shock absorber in which a heat transfer member fitted between a cylinder and an outer cylinder is provided in a reservoir to improve heat dissipation. In this hydraulic shock absorber, a part of the outer cylinder protrudes inward to form a convex portion, and the heat transfer member is positioned by contacting the convex portion.
  • the structure is such that another member is provided between the cylinder and the outer cylinder as in the hydraulic shock absorber disclosed in Patent Documents 1 and 2, the number of parts and the cost will increase. Further, if the structure is such that another member is provided between the cylinder and the outer cylinder, there is a possibility that this part moves and generates abnormal noise. Further, if the structure is such that another member is provided between the cylinder and the outer cylinder, there is a high possibility that a part of the other member is mixed into the oil liquid and causes contamination. Further, if the structure is such that another member is fitted to the cylinder, the cylinder may be deformed, which may affect the slidability of the piston with respect to the cylinder.
  • the outer cylinder 13 is provided with a projecting portion 91 that is formed by plastic deformation and projects in an annular shape toward the cylinder 11. For this reason, the number of parts can be reduced and an increase in cost can be suppressed. Further, since the projecting portion 91 is integrally formed with the outer cylinder 13, it does not move to generate abnormal noise. Further, since the projecting portion 91 is formed integrally with the outer cylinder 13, the occurrence of contamination can be suppressed. Further, since the projecting portion 91 forms a gap with the cylinder 11, the cylinder 11 is not deformed and the sliding performance of the piston with respect to the cylinder is not affected.
  • the projecting portion 91 narrows the flow path area of the reservoir chamber 12. For this reason, when the working liquid is discharged from the second chamber 29 to the reservoir chamber 12 through the passage 42 by opening the disk valve 45 in the contraction stroke, the jet flow of the working liquid is rectified and the working liquid remains in a turbulent state. Reaching the liquid level in the reservoir chamber 12 can be suppressed. Therefore, it is possible to suppress the working gas from being mixed into the working liquid in the reservoir chamber 12 and becoming foamed. Therefore, it can suppress that the working liquid in a bubbling state is sucked into the second chamber 29 side in the extension stroke.
  • the performance degradation of the cylinder device 10 such as disturbance of the damping force waveform caused by the working liquid in the bubbling state being sucked into the second chamber 29 side.
  • the jet flow of the working liquid can be rectified to prevent the working liquid from reaching the liquid level in the reservoir chamber 12 in a turbulent state, the distance between the liquid level and the base member 20 can be increased. Compared with the case where the jet flow is rectified, the distance between the liquid surface and the base member 20 can be shortened. Therefore, the amount of working liquid can be reduced. Therefore, the weight of the cylinder device 10 can be reduced.
  • a plurality of projecting portions 91 according to the first embodiment may be provided in the range of the cylindrical portion 17 at intervals in the axial direction. In this way, the rectifying effect of the working liquid in the reservoir chamber 12 by the projecting portion 91 is enhanced, and it is possible to further suppress the working gas from being mixed into the working liquid in the reservoir chamber 12 and becoming foamed.
  • a protruding portion 91A that is partially different from the protruding portion 91 of the first embodiment is provided.
  • the projecting portion 91 ⁇ / b> A is also provided on the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 so as to project annularly from the inner peripheral surface of the main body member 14 toward the cylinder 11.
  • the projecting portion 91 ⁇ / b> A includes a plurality of projecting configuration portions 111 ⁇ / b> A arranged in the circumferential direction, specifically, two locations.
  • the two protruding component parts 111A have the same shape. Therefore, the protruding portion 91A has a pair of protruding configuration portions 111A.
  • the projecting part 91A has a cut 113A that separates them at a position between the adjacent projecting component parts 111A and the projecting component parts 111A.
  • the number of cuts 113A is also the same as that of the projecting component 111A, specifically, two places.
  • the two cuts 113A have the same shape. Therefore, the projecting portion 91A has a pair of cuts 113A.
  • the pair of cuts 113 ⁇ / b> A are in the same cylinder as the cylindrical portions 92 and 93 and connect the cylindrical portions 92 and 93 in the axial direction.
  • each protruding component 111A includes a tapered tube portion 101A on the cylindrical portion 92 side, a tapered tube portion 102A on the cylindrical portion 93 side, and a portion between the tapered tube portions 101A and 102A. And a cylindrical portion 103A. Further, the projecting configuration portion 111A has end wall portions 104A shown in FIG. 4 that connect the same sides in the circumferential direction of the tapered split tube portions 101A and 102A and the split cylindrical portion 103A on both sides in the circumferential direction.
  • the taper tube portion 101 ⁇ / b> A shown in FIG. 3 extends from the end portion of the cylindrical portion 92 on the cylindrical portion 93 side.
  • the taper tube portion 101 ⁇ / b> A is configured by a part of a conical tube whose diameter decreases as the distance from the cylindrical portion 92 increases.
  • the tapered tube portion 102 ⁇ / b> A extends from the end portion of the cylindrical portion 93 on the cylindrical portion 92 side.
  • the tapered tube portion 102 ⁇ / b> A is configured by a part of a conical tube whose diameter decreases as the distance from the cylindrical portion 93 increases.
  • the minute cylindrical portion 103A connects the edge portions of the tapered minute tube portions 101A and 102A on the adjacent side.
  • the minute cylindrical portion 103A is constituted by a part of a cylinder.
  • the end wall portions 104A on both sides shown in FIG. 4 have a flat plate shape along the radial direction of the split cylindrical portion 103A.
  • the protruding component 111A is provided with a recess 115A that is recessed in an annular shape from the outer peripheral surface of the main body member 14 toward the cylinder 11 by the tapered split tube portions 101A and 102A, the split cylindrical portion 103A, and the end wall portions 104A on both sides. Yes.
  • the inner diameter of the cylindrical portion 103A which is the minimum diameter portion of the protruding portion 91A, is larger than the outer diameter of the cylinder 11.
  • a gap is formed which is narrow at the position of the projecting configuration portion 111A and wide at the position of the cut 113A in the radial direction.
  • the projecting portion 91A is also formed by a plurality of projecting configuration portions 111A constituting the projecting portion 91A by pressing a cylindrical material from the radially outer side toward the radially inner side and plastically deforming it radially inward.
  • a pair of punches having a semicircular convex part having the same shape as the concave part 115A is prepared, and a material is pressed so as to be sandwiched between the punches, thereby forming a pair of protrusions including the concave part 115A.
  • a component 111A is formed.
  • the entire protruding portion 91 ⁇ / b> A is disposed on the opposite side of the base member 20 from the bottom 18 in the axial direction of the outer cylinder 13.
  • the entire projecting portion 91 ⁇ / b> A is always located closer to the bottom 18 than the liquid level of the working liquid that increases or decreases in the reservoir chamber 12, and is immersed in the working liquid in the reservoir chamber 12.
  • the flow passage area of the gap between the protruding portion 91 ⁇ / b> A and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow passage area of the passage 42 of the base member 20.
  • the protruding portion 91A has a plurality of cuts 113A in the circumferential direction as shown in FIG.
  • the plurality of projecting constituent portions 111A constituting the projecting portion 91A are independent of each other.
  • the respective recesses 115A are independent of each other. Therefore, the plurality of projecting constituent portions 111A including the concave portion 115A can be formed by punches that move in the radial direction of the outer cylinder 13. For this reason, a processing man-hour can be reduced and a manufacturing cost can be reduced.
  • a plurality of protruding portions 91A according to the second embodiment may be provided at intervals in the axial direction to enhance the rectifying effect of the working liquid.
  • a plurality of projecting portions 91 ⁇ / b> B that are partially different from the projecting portions 91 ⁇ / b> A of the second embodiment have different positions in the axial direction of the outer cylinder 13.
  • a cylindrical portion 121B is formed between the protruding portion 91B and the protruding portion 91B adjacent to each other in the axial direction of the outer cylinder 13.
  • the cylindrical portion 121B is formed by a number smaller than the number of rows of the protruding portions 91B, specifically, two places.
  • the cylindrical portion 121B is in the same cylinder as the cylindrical portions 92 and 93.
  • each row of protruding portions 91 ⁇ / b> B in each row is also provided on the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 so as to protrude in an annular shape from the inner peripheral surface of the main body member 14 toward the cylinder 11.
  • each row of protruding portions 91 ⁇ / b> B includes a plurality of, specifically, eight protruding configuration portions 111 ⁇ / b> B arranged in the circumferential direction.
  • the plurality of projecting components 111B have the same shape.
  • the projecting portions 91B are adjacent to each other at positions between the projecting configuration portions 111B and 111B that are adjacent to each other in the circumferential direction of the cylinder 11. It has the cut 113B which divides the installation component 111B and the protruding component 111B.
  • the number of cuts 113B is also the same as the number of projecting components 111B.
  • the plurality of cuts 113B have the same shape.
  • the cut 113 ⁇ / b> B is in the same cylinder as the cylindrical portions 92 and 93.
  • the projecting component 111B includes a tapered tube portion 101B on the cylindrical portion 92 side, a tapered tube portion 102B on the cylindrical portion 93 side, and a divided cylinder portion between the tapered tube portions 101B and 102B. 103B. Further, the projecting component 111B has a pair of end wall portions 104B shown in FIG. 7 that connect the same side in the circumferential direction of the tapered cylindrical portions 101B and 102B and the cylindrical portion 103B on both sides in the circumferential direction.
  • the tapered part 101B extends from the end of the cylindrical portion 92 or the cylindrical portion 121B on the cylindrical portion 93 side.
  • the taper tube portion 101 ⁇ / b> B is constituted by a part of a conical tube having a smaller diameter as it approaches the cylindrical portion 93.
  • the tapered tube portion 102B extends from the end portion of the cylindrical portion 93 or the cylindrical portion 121B on the cylindrical portion 92 side.
  • the tapered split tube portion 102 ⁇ / b> B is configured by a part of a conical tube having a smaller diameter as it approaches the cylindrical portion 92.
  • the minute cylinder portion 103B is constituted by a part of a cylinder that connects the edge portions of the tapered minute tube portions 101B and 102B that constitute the same concave portion 115B on the side close to each other.
  • the end wall portions 104B on both sides have a flat plate shape along the radial direction of the minute cylindrical portion 103B. Due to the tapered split tube portions 101B and 102B, the split cylindrical portion 103B, and the end wall portions 104B on both sides, the projecting component 111B is provided with a recess 115B that is recessed in an annular shape from the outer peripheral surface of the body member 14 toward the cylinder 11. Yes.
  • the distance from the center of the main body member 14 to this central side surface of the split cylindrical portion 103 ⁇ / b> B is larger than the outer diameter of the cylinder 11.
  • the projecting portions 91B and the projecting portions 91B adjacent to each other in the axial direction of the outer cylinder 13 project the phase of the projecting configuration portion 111B.
  • the portions 111B are arranged so as to be shifted by a half pitch.
  • the protruding portion 91B and the protruding portion 91B adjacent to each other in the axial direction of the outer cylinder 13 are such that one protruding component 111B and the other cut 113B are aligned with each other in the circumferential direction.
  • 113B and the other protruding component 111B are aligned in the circumferential direction.
  • the plurality of rows of projecting portions 91B are configured by a plurality of projecting configuration portions 111B arranged in a staggered manner by shifting the positions of the outer cylinder 13 in the axial direction and the circumferential direction.
  • the three rows of projecting portions 91B are also formed by the plurality of projecting configuration portions 111B constituting the projecting portions 91B by pressing the material from the radially outer side toward the radially inner side and plastically deforming the material radially inward.
  • the three rows of projecting portions 91B are formed by the plurality of projecting configuration portions 111B constituting the projecting portions 91B by pressing the material from the radially outer side toward the radially inner side and plastically deforming the material radially inward.
  • three rows of protruding portions 91B are formed.
  • the entire three rows of protruding portions 91 ⁇ / b> B are disposed on the opposite side of the base member 20 from the bottom 18 in the axial direction of the outer cylinder 13. Further, the entire three rows of protruding portions 91 ⁇ / b> B are always positioned closer to the bottom 18 than the liquid level of the working liquid in the reservoir chamber 12, and are immersed in the working liquid in the reservoir chamber 12.
  • the flow path area of the gap between the protruding portion 91 ⁇ / b> B of each row and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow path area of the passage 42 of the base member 20.
  • the protruding portion 91B also has a plurality of cuts 113B in the circumferential direction.
  • the plurality of projecting constituent portions 111B constituting the projecting portion 91B are independent from each other.
  • the concave portions 115B of the plurality of projecting constituent portions 111B are independent of each other. Therefore, the plurality of projecting constituent portions 111B including the concave portions 115B can be formed by punches that move in the radial direction of the outer cylinder 13. For this reason, a processing man-hour can be reduced and a manufacturing cost can be reduced.
  • the projecting portions 91B are provided in a plurality of rows in the axial direction, the effect of rectifying the working liquid in the reservoir chamber 12 by the projecting portions 91B is further enhanced, and the working gas is supplied to the working liquid in the reservoir chamber 12. It is possible to further suppress mixing and foaming.
  • the rectifying effect is further enhanced, and the working gas is mixed into the working liquid in the reservoir chamber 12 and bubbles are generated. It can further suppress that it will be in a state.
  • a protruding portion 91C that is partially different from the protruding portion 91 of the first embodiment is provided.
  • the protruding portion 91 ⁇ / b> C of the fourth embodiment also protrudes in an annular shape from the inner peripheral surface of the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 toward the cylinder 11.
  • the protruding portion 91 ⁇ / b> C is disposed on the same plane that is inclined with respect to a plane orthogonal to the central axis of the outer cylinder 13.
  • the protruding portion 91C includes a protruding portion 101C on the cylindrical portion 92 side, a protruding portion 102C on the cylindrical portion 93 side, and a connecting portion 103C between the protruding portions 101C and 102C.
  • the protruding portion 91C is also formed by pressurizing the material from the radially outer side toward the radially inner side and plastically deforming the material radially inward.
  • the protruding portion 101C extends from the end portion of the cylindrical portion 92 on the cylindrical portion 93 side.
  • the protruding portion 101 ⁇ / b> C is inclined so as to approach the central axis of the outer cylinder 13 as it approaches the cylindrical portion 93.
  • the protruding portion 102 ⁇ / b> C extends from an end edge portion of the cylindrical portion 93 on the cylindrical portion 92 side.
  • the protruding portion 102 ⁇ / b> C is inclined so as to approach the central axis of the outer cylinder 13 as it approaches the cylindrical portion 92.
  • connection parts have connected the edge part by the side of the cylindrical part 93 of the protrusion part 101C, and the edge part by the side of the cylindrical part 92 of the protrusion part 102C.
  • the protruding portions 101C and 102C and the connecting portion 103C also form a recessed portion 96C that is recessed in an annular shape from the outer peripheral surface of the main body member 14 toward the cylinder 11 in the protruding portion 91C.
  • the flow passage area of the gap between the protruding portion 91 ⁇ / b> C and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow passage area of the passage 42 of the base member 20.
  • a plurality of protruding portions 91C according to the fourth embodiment may be provided at intervals in the axial direction. Moreover, you may form the protrusion part 91C of 4th Embodiment by a some protrusion structure part so that it may have a several cut like 2nd, 3rd embodiment.
  • a plurality of protruding portions 91 ⁇ / b> D that are partially different from the protruding portions 91 of the first embodiment are provided.
  • the plurality of projecting portions 91 ⁇ / b> D are arranged on the same spiral that turns on the cylindrical portion 17 of the outer cylinder 13 while shifting the axial position around the central axis at a constant rate.
  • the protruding portion 91D includes a protruding portion 101D on the cylindrical portion 92 side in the axial direction of the outer cylinder 13, a protruding portion 102D on the cylindrical portion 93 side, a connecting portion 103D that connects the protruding portions 101D and 102D, and both sides in the spiral direction. It is comprised from the end wall part 104D of the both sides which connects protrusion part 101D and protrusion part 102D.
  • the protruding portion 91D is formed with a concave portion 96D that is annularly recessed from the outer peripheral surface of the main body member 14 toward the cylinder 11.
  • the projecting portion 91D is also formed by using a punch having a convex portion having the same shape as the concave portion 96D to press the material from the radially outer side toward the radially inner side and plastically deform the radially inner side.
  • the outer cylinder 13 is provided with a plurality of projecting portions 91D that plastically deform the outer cylinder 13 and project toward the cylinder 11 while shifting the positions in the axial direction and the circumferential direction.
  • the working gas is mixed into the working liquid in the reservoir chamber 12 due to the rectifying effect by the plurality of projecting portions 91D provided on the outer cylinder 13, and the foamed state is caused. Can be suppressed. Moreover, the rigidity reduction of the outer cylinder 13 can be suppressed by arrange
  • the mounting eye 19 of the first embodiment is not provided, and a metal mounting bracket for mounting the cylinder device 10 to the vehicle on the outer peripheral surface of the outer cylinder 13 is provided. 131 is attached.
  • the mounting bracket 131 reinforces the strength reduction of the outer cylinder 13 due to the protruding portion 91.
  • the mounting bracket 131 is composed of two parts, a structural body 132 and a structural body 133.
  • the structural body 132 has a split tube portion 135 and a pair of extending plate portions 136.
  • the split tube portion 135 is constituted by a part of a cylinder attached so as to cover the cylindrical portions 92 and 93 of the main body member 14 of the outer tube 13 and half or more of the protruding portion 91.
  • the pair of extending plate portions 136 extend in parallel from both ends of the split tube portion 135.
  • the structure 133 has a split tube portion 138 and a pair of extending plate portions 139.
  • the split tube portion 138 includes a part of a cylinder that is attached so as to cover portions that are not covered by the cylindrical portions 92 and 93 of the main body member 14 of the outer tube 13 and the split tube portion 135 of the protruding portion 91.
  • the pair of extending plate portions 139 extend in parallel from both ends of the split tube portion 138.
  • the split tube portion 135 is joined to both the cylindrical portions 92 and 93.
  • the split tube portion 138 is joined to both the cylindrical portions 92 and 93.
  • the first extension plate portion 136 is joined to the first extension plate portion 139.
  • the second extension plate portion 136 is joined to the second extension plate portion 139.
  • the mounting bracket 131 can be attached so as to join the cylindrical portions 92 and 93 across the projecting portions 91A to 91D in the axial direction.
  • the embodiment described above includes a cylinder filled with a working liquid, a piston slidably fitted in the cylinder, and defining a first chamber and a second chamber in the cylinder, and the piston A piston rod connected to the cylinder, an outer cylinder provided on the outer peripheral side of the cylinder and forming a reservoir chamber in which a working liquid and a working gas are sealed between the cylinder and a first end of the cylinder. And a base member that defines the second chamber and the reservoir chamber in the cylinder, and a projecting portion that is formed by plastic deformation and projects annularly toward the cylinder on the outer cylinder Is provided.
  • the outer cylinder is provided with a protruding portion that is formed by plastic deformation and protrudes in an annular shape toward the cylinder, the number of parts can be reduced and an increase in cost can be suppressed.
  • the projecting portion is integrally formed with the outer cylinder, it does not move and does not generate abnormal noise, and the occurrence of contamination can be suppressed. Further, the projecting portion does not cause the cylinder to be deformed, and the slidability of the piston with respect to the cylinder is not affected.
  • the projecting portion has a plurality of cuts in the circumferential direction, the number of processing steps can be reduced, and the manufacturing cost can be reduced.
  • the effect of rectifying the working liquid in the reservoir chamber by the projecting portions is further enhanced, and the working gas is mixed into the working liquid in the reservoir chamber and becomes a bubbled state. It can further be suppressed.
  • the rigidity of the outer cylinder can be suppressed by tilting the protruding portion.
  • the embodiment described above includes a cylinder filled with a working liquid, a piston slidably fitted in the cylinder, and defining a first chamber and a second chamber in the cylinder, and the piston A piston rod connected to the cylinder, an outer cylinder provided on the outer peripheral side of the cylinder and forming a reservoir chamber in which a working liquid and a working gas are sealed between the cylinder and a first end of the cylinder. And a base member that defines the second chamber and the reservoir chamber in the cylinder, and the outer cylinder is provided with a projecting portion that plastically deforms the outer cylinder and projects toward the cylinder. Are provided by shifting the positions in the axial direction and the circumferential direction.
  • the outer cylinder is provided with a protruding portion that is formed by plastic deformation and protrudes in an annular shape toward the cylinder, the number of parts can be reduced and an increase in cost can be suppressed.
  • the projecting portion is integrally formed with the outer cylinder, it does not move and does not generate abnormal noise, and the occurrence of contamination can be suppressed. Further, the projecting portion does not cause the cylinder to be deformed, and the slidability of the piston with respect to the cylinder is not affected. Further, the effect of rectifying the working liquid in the reservoir chamber by the protruding portion is further enhanced, and it is possible to further suppress the working gas from being mixed into the working liquid in the reservoir chamber and becoming a foamed state.
  • the number of parts can be reduced and the cost increase can be suppressed.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Damping Devices (AREA)

Abstract

 A cylinder apparatus (10) has: a cylinder (11) in which a working fluid is sealed; a piston (25) which is slidably fitted inside the cylinder (11), the piston (25) dividing a first chamber (28) and a second chamber (29); a piston rod (31) linked to the piston (25); an outer tube (13) provided to the outer periphery of the cylinder (11), the outer tube (13) forming a reservoir chamber (12) in which the working fluid and a working gas are sealed between the outer tube (13) and the cylinder (11); and a base member (20) provided to a first end part of the cylinder (11), the base member (20) dividing the second chamber (29) and the reservoir chamber (12) inside the cylinder (11), the outer tube (13) being provided with a protrusion (91) formed by elastic deformation, the protrusion (91) protruding in an annular shape toward the cylinder (11).

Description

シリンダ装置Cylinder device
 本発明は、シリンダ装置に関する。
 本願は、2014年9月30日に出願された日本国特許出願2014-199615号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a cylinder device.
This application claims priority based on the Japan patent application 2014-199615 for which it applied on September 30, 2014, and uses the content here.
 シリンダとその外側の外筒との間に別部材を設けたシリンダ装置がある(例えば、特許文献1,2参照)。 There is a cylinder device in which a separate member is provided between the cylinder and the outer cylinder outside the cylinder (for example, see Patent Documents 1 and 2).
日本国特開昭48-99575号公報Japanese Unexamined Patent Publication No. 48-99575 日本国特開2005-188601号公報Japanese Unexamined Patent Publication No. 2005-188601
 シリンダと外筒との間に別部材を設けると、部品点数増およびコスト増になってしまう。 If a separate member is provided between the cylinder and the outer cylinder, the number of parts increases and the cost increases.
 したがって、本発明は、部品点数を低減できコスト増を抑制することができるシリンダ装置を提供する。 Therefore, the present invention provides a cylinder device that can reduce the number of parts and suppress an increase in cost.
 本発明の第1の態様によれば、シリンダ装置は、作動液体が封入されるシリンダと、前記シリンダ内に摺動可能に嵌装され、前記シリンダ内に第1室と第2室とを画成するピストンと、前記ピストンに連結されるピストンロッドと、前記シリンダの外周側に設けられ前記シリンダとの間に作動液体および作動気体が封入されるリザーバ室を形成する外筒と、前記シリンダの第一端部に設けられ前記シリンダ内の前記第2室と前記リザーバ室とを画成するベース部材と、を有し、前記外筒には、塑性変形により形成されて前記シリンダに向けて環状に突設する突設部が設けられていることを特徴とする。 According to the first aspect of the present invention, a cylinder device includes a cylinder in which a working liquid is sealed, a cylinder device slidably fitted in the cylinder, and a first chamber and a second chamber defined in the cylinder. A piston, a piston rod connected to the piston, an outer cylinder that is provided on the outer peripheral side of the cylinder and forms a reservoir chamber in which a working liquid and a working gas are enclosed, and the cylinder. A base member that is provided at a first end and defines the second chamber and the reservoir chamber in the cylinder, and the outer cylinder is formed by plastic deformation and is annular toward the cylinder It is characterized in that a projecting portion is provided to project.
 本発明の第2の態様によれば、前記突設部は、周方向に複数の切れ目を有してもよい。 According to the second aspect of the present invention, the projecting portion may have a plurality of cuts in the circumferential direction.
 本発明の第3の態様によれば、前記突設部は、軸方向に複数設けられてもよい。 According to the third aspect of the present invention, a plurality of the projecting portions may be provided in the axial direction.
 本発明の第4の態様によれば、前記突設部は、傾斜していてもよい。 According to the fourth aspect of the present invention, the projecting portion may be inclined.
 本発明の第5の態様によれば、シリンダ装置は、作動液体が封入されるシリンダと、前記シリンダ内に摺動可能に嵌装され、前記シリンダ内に第1室と第2室とを画成するピストンと、前記ピストンに連結されるピストンロッドと、前記シリンダの外周側に設けられ前記シリンダとの間に作動液体および作動気体が封入されるリザーバ室を形成する外筒と、前記シリンダの第一端部に設けられ前記シリンダ内の前記第2室と前記リザーバ室とを画成するベース部材と、を有し、前記外筒には、前記外筒を塑性変形させて前記シリンダに向けて突設する突設部が軸方向および周方向の位置をずらして複数設けられていることを特徴とする。 According to the fifth aspect of the present invention, the cylinder device includes a cylinder in which the working liquid is sealed, a slidably fitted in the cylinder, and a first chamber and a second chamber defined in the cylinder. A piston, a piston rod connected to the piston, an outer cylinder that is provided on the outer peripheral side of the cylinder and forms a reservoir chamber in which a working liquid and a working gas are enclosed, and the cylinder. A base member that is provided at a first end portion and that defines the second chamber and the reservoir chamber in the cylinder, and the outer cylinder is plastically deformed toward the cylinder. A plurality of projecting portions projecting from each other are provided by shifting the positions in the axial direction and the circumferential direction.
 上記のシリンダ装置によれば、部品点数を低減できコスト増を抑制することができる。 According to the above cylinder device, the number of parts can be reduced and the cost increase can be suppressed.
本発明の第1実施形態に係るシリンダ装置を示す縦断面図である。It is a longitudinal section showing the cylinder device concerning a 1st embodiment of the present invention. 本発明の第1実施形態に係るシリンダ装置を示す図1のX1-X1断面図である。FIG. 2 is a cross-sectional view of the cylinder device according to the first embodiment of the present invention, taken along X1-X1 in FIG. 本発明の第2実施形態に係るシリンダ装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係るシリンダ装置を示す図3のX2-X2断面図である。FIG. 4 is a cross-sectional view taken along the line X2-X2 of FIG. 3 showing a cylinder device according to a second embodiment of the present invention. 本発明の第3実施形態に係るシリンダ装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 3rd Embodiment of this invention. 本発明の第3実施形態に係るシリンダ装置を示す部分正面図である。It is a partial front view which shows the cylinder apparatus which concerns on 3rd Embodiment of this invention. 本発明の第3実施形態に係るシリンダ装置を示す図6のX3-X3断面図である。FIG. 9 is a cross-sectional view taken along the line X3-X3 of FIG. 6 illustrating a cylinder device according to a third embodiment of the present invention. 本発明の第4実施形態に係るシリンダ装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係るシリンダ装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the cylinder apparatus which concerns on 5th Embodiment of this invention. 本発明の第5実施形態に係るシリンダ装置を示す部分正面図である。It is a partial front view which shows the cylinder apparatus which concerns on 5th Embodiment of this invention. 本発明の第6実施形態に係るシリンダ装置を示す縦断面図である。It is a longitudinal section showing a cylinder device concerning a 6th embodiment of the present invention. 本発明の第6実施形態に係るシリンダ装置を示す図11のX4-X4断面図である。FIG. 12 is a cross-sectional view taken along the line X4-X4 of FIG. 11 showing a cylinder device according to a sixth embodiment of the present invention.
「第1実施形態」
 本発明の第1実施形態を図1および図2を参照して以下に説明する。
“First Embodiment”
A first embodiment of the present invention will be described below with reference to FIGS. 1 and 2.
 図1に示す第1実施形態に係るシリンダ装置10は、自動車や鉄道車両等の車両のサスペンション装置に用いられる緩衝器である。シリンダ装置10は、作動液体が封入される円筒状のシリンダ11と、シリンダ11よりも大径でシリンダ11の外周側に設けられる有底筒状の外筒13とを有している。リザーバ室12は、シリンダ11と外筒13との間に形成される。リザーバ室12には、作動液体および作動気体が封入される。つまり、シリンダ装置10は、二重筒構造を有している。 A cylinder device 10 according to the first embodiment shown in FIG. 1 is a shock absorber used for a suspension device of a vehicle such as an automobile or a railway vehicle. The cylinder device 10 includes a cylindrical cylinder 11 in which a working liquid is sealed, and a bottomed cylindrical outer cylinder 13 that is larger in diameter than the cylinder 11 and provided on the outer peripheral side of the cylinder 11. The reservoir chamber 12 is formed between the cylinder 11 and the outer cylinder 13. The reservoir chamber 12 is filled with working liquid and working gas. That is, the cylinder device 10 has a double cylinder structure.
 外筒13は、実質的円筒状の一部材から構成される金属製の本体部材14と、本体部材14の一端開口部の内側に嵌合してこの開口部を閉塞する有底筒状の金属製の閉塞部材15とから構成される。閉塞部材15の本体部材14へ嵌合する筒状部16および本体部材14は、外筒13の筒部17を構成する。閉塞部材15の本体部材14へ嵌合しない底部18は、外筒13においても底部18を構成する。閉塞部材15は本体部材14に溶接により外筒13が密閉状態となるように固定されている。外筒13は、シリンダ11と同軸に設けられてシリンダ11の径方向の外側でシリンダ11を覆っている。図1では一部のみ示すが、閉塞部材15の外側には円環状の取付アイ19が固定されている。 The outer cylinder 13 includes a metal main body member 14 formed of a substantially cylindrical member, and a bottomed cylindrical metal that fits inside the one end opening of the main body member 14 and closes the opening. And a closing member 15 made of metal. The cylindrical portion 16 and the main body member 14 that are fitted to the main body member 14 of the closing member 15 constitute a cylindrical portion 17 of the outer cylinder 13. The bottom portion 18 of the closing member 15 that does not fit into the main body member 14 also forms the bottom portion 18 of the outer cylinder 13. The closing member 15 is fixed to the main body member 14 by welding so that the outer cylinder 13 is in a sealed state. The outer cylinder 13 is provided coaxially with the cylinder 11 and covers the cylinder 11 on the outer side in the radial direction of the cylinder 11. Although only a part is shown in FIG. 1, an annular mounting eye 19 is fixed to the outside of the closing member 15.
 シリンダ11は、金属製の円筒状の形状を有する一部材から構成される。シリンダ11は、ベース部材20を介して外筒13の底部18つまり閉塞部材15に係合している。ベース部材20は、円環状の形状を有する。ベース部材20は、シリンダ11の軸方向の第一端部に取り付けられる。また、シリンダ11は、ロッドガイド21を介して外筒13の筒部17の底部18とは反対側つまり本体部材14の閉塞部材15とは反対側に係合している。ロッドガイド21は、円環状の形状を有する。ロッドガイド21は、シリンダ11の軸方向の第二端部に取り付けられる。 The cylinder 11 is composed of one member having a metal cylindrical shape. The cylinder 11 is engaged with the bottom 18 of the outer cylinder 13, that is, the closing member 15 through the base member 20. The base member 20 has an annular shape. The base member 20 is attached to the first end portion of the cylinder 11 in the axial direction. Further, the cylinder 11 is engaged via the rod guide 21 on the side opposite to the bottom 18 of the cylindrical portion 17 of the outer cylinder 13, that is, on the side opposite to the closing member 15 of the main body member 14. The rod guide 21 has an annular shape. The rod guide 21 is attached to the second end of the cylinder 11 in the axial direction.
 ベース部材20は、シリンダ11に嵌合して取り付けられる。ベース部材20の軸方向のシリンダ11とは反対側の部分が外筒13の底部18つまり閉塞部材15に載置されている。ベース部材20は、底部18つまり閉塞部材15の環状段部22に嵌合することで外筒13と同軸に配置される。これにより、シリンダ11の軸方向の第一端部は外筒13と同軸に配置される。 The base member 20 is fitted and attached to the cylinder 11. A portion of the base member 20 opposite to the axial cylinder 11 is placed on the bottom 18 of the outer cylinder 13, that is, the closing member 15. The base member 20 is disposed coaxially with the outer cylinder 13 by fitting into the bottom portion 18, that is, the annular step portion 22 of the closing member 15. Thereby, the first end portion in the axial direction of the cylinder 11 is arranged coaxially with the outer cylinder 13.
 ロッドガイド21は、シリンダ11に嵌合して取り付けられる。ロッドガイド21は、外筒13の筒部17の底部18とは反対側つまり本体部材14の閉塞部材15とは反対側の内周部に嵌合する。これにより、シリンダ11の軸方向の第二端部は外筒13と同軸に配置される。ロッドガイド21に対して閉塞部材15とは反対側には、円環状のシール部材23が配置されている。シール部材23も本体部材14の内周部に嵌合されている。 The rod guide 21 is fitted to the cylinder 11 and attached. The rod guide 21 is fitted to the inner peripheral portion on the opposite side of the bottom portion 18 of the cylindrical portion 17 of the outer cylinder 13, that is, on the opposite side of the main body member 14 from the closing member 15. Thereby, the second end portion in the axial direction of the cylinder 11 is arranged coaxially with the outer cylinder 13. An annular seal member 23 is disposed on the opposite side of the rod guide 21 from the closing member 15. The seal member 23 is also fitted to the inner peripheral portion of the main body member 14.
 シリンダ11内には、ピストン25が摺動可能に嵌装されている。ピストン25は、シリンダ11内に第1室28と第2室29とを画成している。第1室28は、シリンダ11内のピストン25よりも底部18とは反対側に設けられる。第2室29は、シリンダ11内のピストン25よりも底部18側に設けられている。シリンダ11内の第2室29は、シリンダ11の第一端部に設けられたベース部材20によって、リザーバ室12と画成されている。 In the cylinder 11, a piston 25 is slidably fitted. The piston 25 defines a first chamber 28 and a second chamber 29 in the cylinder 11. The first chamber 28 is provided on the opposite side of the bottom 18 from the piston 25 in the cylinder 11. The second chamber 29 is provided closer to the bottom 18 than the piston 25 in the cylinder 11. The second chamber 29 in the cylinder 11 is defined as the reservoir chamber 12 by the base member 20 provided at the first end of the cylinder 11.
 ピストン25にはピストンロッド31が連結されている。ピストンロッド31は、シール部材23およびロッドガイド21を通ってシリンダ11内に挿入されている。ピストンロッド31の挿入側の先端部にピストン25が連結されている。ピストン25は、ピストンロッド31にナット33によって締結されている。ピストン25は、ピストンロッド31と一体的に移動する。ピストンロッド31は、ロッドガイド21およびシール部材23を通ってシリンダ11および外筒13から外部へと延出している。シリンダ装置10は、例えばピストンロッド31が車両の車体に連結され、取付アイ19が車両の車輪に連結されて、車輪の車体に対する移動に対して減衰力を発生させる。 The piston rod 31 is connected to the piston 25. The piston rod 31 is inserted into the cylinder 11 through the seal member 23 and the rod guide 21. The piston 25 is connected to the distal end portion of the piston rod 31 on the insertion side. The piston 25 is fastened to the piston rod 31 by a nut 33. The piston 25 moves integrally with the piston rod 31. The piston rod 31 extends from the cylinder 11 and the outer cylinder 13 to the outside through the rod guide 21 and the seal member 23. In the cylinder device 10, for example, the piston rod 31 is connected to the vehicle body of the vehicle, and the mounting eye 19 is connected to the wheel of the vehicle to generate a damping force with respect to the movement of the wheel relative to the vehicle body.
 ロッドガイド21は、ロッドガイド21の内側にピストンロッド31を摺動可能に挿通させている。シール部材23は、シール部材23の内側にピストンロッド31を摺動可能に挿通させている。ピストンロッド31は、シリンダ11内に配置される第一端部がシリンダ11内に配置されるピストン25によってシリンダ11の中心軸上に配置されている。また、ピストンロッド31の軸方向の中間部は、シリンダ11および外筒13に嵌合されるロッドガイド21によってシリンダ11の中心軸上に配置されている。つまり、ピストンロッド31は、ピストン25およびロッドガイド21によってシリンダ11と同軸に支持されている。 The rod guide 21 has a piston rod 31 slidably inserted inside the rod guide 21. The seal member 23 has a piston rod 31 slidably inserted inside the seal member 23. The piston rod 31 is arranged on the central axis of the cylinder 11 by a piston 25 arranged in the cylinder 11 at a first end portion arranged in the cylinder 11. The intermediate portion of the piston rod 31 in the axial direction is arranged on the central axis of the cylinder 11 by the rod guide 21 fitted to the cylinder 11 and the outer cylinder 13. That is, the piston rod 31 is supported coaxially with the cylinder 11 by the piston 25 and the rod guide 21.
 ロッドガイド21は、ピストンロッド31の径方向移動を規制しつつ軸方向移動可能にピストンロッド31を支持する。シール部材23の外周部は、シリンダ11の外筒13の内側に密着するように嵌合される。シール部材23の内周部にピストンロッド31が密着状態となるように挿入される。これにより、シール部材23は、シリンダ11の第一端部を閉塞する。シール部材23は、シリンダ11内の作動液体およびリザーバ室12内の作動気体および作動液体が外部に漏出するのを規制する。本体部材14の閉塞部材15とは反対側には、本体部材14が径方向内方に折り曲げられることによって係止部35が形成されている。シール部材23の軸方向のピストンロッド31とは反対側の部分が係止部35で係止されている。 The rod guide 21 supports the piston rod 31 so as to be movable in the axial direction while restricting the radial movement of the piston rod 31. The outer peripheral portion of the seal member 23 is fitted so as to be in close contact with the inner side of the outer cylinder 13 of the cylinder 11. The piston rod 31 is inserted into the inner peripheral portion of the seal member 23 so as to be in a close contact state. As a result, the seal member 23 closes the first end of the cylinder 11. The seal member 23 restricts the working liquid in the cylinder 11 and the working gas and working liquid in the reservoir chamber 12 from leaking to the outside. An engaging portion 35 is formed on the opposite side of the main body member 14 from the closing member 15 by bending the main body member 14 radially inward. A portion of the seal member 23 opposite to the piston rod 31 in the axial direction is locked by a locking portion 35.
 ベース部材20の半径方向の中間部分に、軸方向に貫通する通路42および通路43が形成されている。ベース部材20の径方向において、内側に通路42が配置されている。ベース部材20の径方向において、通路42よりも外側に通路43が配置されている。通路42,43は第2室29とリザーバ室12とを連通可能に構成される。ベース部材20の底部18側に、ディスクバルブ45が配置される。ディスクバルブ45は、円環状の形状を有する。ディスクバルブ45は、ベース部材20に当接することで通路42を閉塞可能である。ベース部材20の底部18とは反対側に、ディスクバルブ46が配置されている。ディスクバルブ46は、円環状の形状を有する。ディスクバルブ46は、ベース部材20に当接することで通路43を閉塞可能である。 A passage 42 and a passage 43 penetrating in the axial direction are formed in an intermediate portion of the base member 20 in the radial direction. A passage 42 is disposed on the inner side in the radial direction of the base member 20. A passage 43 is arranged outside the passage 42 in the radial direction of the base member 20. The passages 42 and 43 are configured to allow communication between the second chamber 29 and the reservoir chamber 12. A disk valve 45 is disposed on the bottom 18 side of the base member 20. The disc valve 45 has an annular shape. The disc valve 45 can close the passage 42 by contacting the base member 20. A disc valve 46 is disposed on the side opposite to the bottom 18 of the base member 20. The disk valve 46 has an annular shape. The disk valve 46 can close the passage 43 by contacting the base member 20.
 ディスクバルブ45,46は、リベット48とリング49,50とによってベース部材20に取り付けられている。リベット48は、軸部51と、軸部51よりも大径のフランジ部52とを有している。リベット48は、軸部51が、ディスクバルブ45、ベース部材20、ディスクバルブ46、リング50およびリング49のそれぞれの内側にこの順に挿入された状態で、軸部51のリング49よりも外側部分が径方向外側に広がるように加締められる。この加締めにより形成されたリベット48の加締部53とフランジ部52とが、ディスクバルブ45、ベース部材20、ディスクバルブ46およびリング49,50を軸方向両側から挟持する。 The disk valves 45 and 46 are attached to the base member 20 by rivets 48 and rings 49 and 50. The rivet 48 includes a shaft portion 51 and a flange portion 52 having a larger diameter than the shaft portion 51. In the rivet 48, the shaft portion 51 is inserted in this order inside the disc valve 45, the base member 20, the disc valve 46, the ring 50 and the ring 49 in this order, and the outer portion of the shaft portion 51 than the ring 49 is It is crimped so as to spread outward in the radial direction. The caulking portion 53 and the flange portion 52 of the rivet 48 formed by the caulking clamp the disc valve 45, the base member 20, the disc valve 46, and the rings 49, 50 from both sides in the axial direction.
 ディスクバルブ45は、フランジ部52よりも大径である。ディスクバルブ45は、フランジ部52よりも外側部分がベース部材20から離れるように変形することで通路42を開く。ディスクバルブ46は、リング50よりも大径である。ディスクバルブ46は、リング50よりも外側部分がベース部材20から離れるように変形することで、通路43を開く。 The disc valve 45 has a larger diameter than the flange portion 52. The disc valve 45 opens the passage 42 by being deformed so that the outer portion of the disc valve 45 is separated from the base member 20. The disk valve 46 has a larger diameter than the ring 50. The disk valve 46 is deformed so that the outer portion of the disk valve 50 is separated from the base member 20, thereby opening the passage 43.
 ディスクバルブ45は、ディスクバルブ46に形成された図示略の通路穴および通路42を介して第2室29からリザーバ室12への作動液体の流れを許容する。ディスクバルブ45は、この作動液体の流れを制御して減衰力を発生させる減衰バルブである。ディスクバルブ45は、通路42を介するリザーバ室12から第2室29への作動液体の流れを規制する。ディスクバルブ45は、ピストンロッド31がシリンダ11内への進入量を増やす縮み側に移動しピストン25が第2室29側に移動して第2室29の圧力がリザーバ室12の圧力よりも所定値以上高くなると通路42を開く。ディスクバルブ45は、その際に減衰力を発生させる減衰バルブである。 The disc valve 45 allows the flow of the working liquid from the second chamber 29 to the reservoir chamber 12 through a passage hole (not shown) formed in the disc valve 46 and the passage 42. The disk valve 45 is a damping valve that generates a damping force by controlling the flow of the working liquid. The disc valve 45 regulates the flow of the working liquid from the reservoir chamber 12 to the second chamber 29 via the passage 42. In the disc valve 45, the piston rod 31 moves to the contraction side to increase the amount of entry into the cylinder 11, the piston 25 moves to the second chamber 29 side, and the pressure in the second chamber 29 is higher than the pressure in the reservoir chamber 12. When it becomes higher than the value, the passage 42 is opened. The disk valve 45 is a damping valve that generates a damping force at that time.
 ディスクバルブ46は、通路43を介してリザーバ室12から第2室29への作動液体の流れを許容し、これとは逆方向の通路43を介する作動液体の流れを規制するチェックバルブである。ディスクバルブ46は、ピストンロッド31がシリンダ11からの突出量を増やす伸び側に移動しピストン25が第1室28側に移動して第2室29の圧力がリザーバ室12の圧力より下降すると通路43を開く。ディスクバルブ46は、その際にリザーバ室12から第2室29内に実質的に減衰力を発生させずに作動液体を流すサクションバルブである。 The disc valve 46 is a check valve that allows the flow of the working liquid from the reservoir chamber 12 to the second chamber 29 through the passage 43 and restricts the flow of the working liquid through the passage 43 in the opposite direction. When the piston rod 31 moves to the extending side to increase the amount of protrusion from the cylinder 11 and the piston 25 moves to the first chamber 28 side, the pressure in the second chamber 29 drops below the pressure in the reservoir chamber 12. Open 43. The disk valve 46 is a suction valve that allows the working liquid to flow from the reservoir chamber 12 into the second chamber 29 without substantially generating a damping force.
 ピストンロッド31は、一定径の主軸部55と、シリンダ11内に挿入される側の端部の内端軸部56とを有している。内端軸部56は、主軸部55よりも小径である。内端軸部56の主軸部55とは反対側にオネジ57が形成されている。 The piston rod 31 has a main shaft portion 55 having a constant diameter and an inner end shaft portion 56 on the end portion to be inserted into the cylinder 11. The inner end shaft portion 56 has a smaller diameter than the main shaft portion 55. A male screw 57 is formed on the opposite side of the inner shaft portion 56 from the main shaft portion 55.
 ピストン25は、円環状の形状を有する。ピストン25の半径方向の中間部分に、軸方向に貫通する通路64および通路65が形成されている。ピストン25の径方向において、外側に通路64が配置されている。ピストン25の径方向において、通路64よりも内側に通路65が、配置されている。ピストン25の内周側にピストンロッド31の内端軸部56が挿入される。通路64,65は、第1室28と第2室29とを連通可能に構成される。 The piston 25 has an annular shape. A passage 64 and a passage 65 penetrating in the axial direction are formed in an intermediate portion in the radial direction of the piston 25. A passage 64 is disposed outside in the radial direction of the piston 25. A passage 65 is disposed inside the passage 64 in the radial direction of the piston 25. The inner end shaft portion 56 of the piston rod 31 is inserted on the inner peripheral side of the piston 25. The passages 64 and 65 are configured to allow communication between the first chamber 28 and the second chamber 29.
 ピストン25には、ピストン25に当接することで通路64を閉塞可能な円環状のディスクバルブ61が底部18とは反対側に配置されている。また、ピストン25には、ディスクバルブ62が底部18側に配置されている。ディスクバルブ62は、円環状の形状を有する。ディスクバルブ62は、ピストン25に当接することで通路65を閉塞可能である。 In the piston 25, an annular disc valve 61 capable of closing the passage 64 by contacting the piston 25 is disposed on the side opposite to the bottom portion 18. In addition, a disk valve 62 is disposed on the bottom 18 side of the piston 25. The disk valve 62 has an annular shape. The disc valve 62 can close the passage 65 by contacting the piston 25.
 ディスクバルブ61,62は、ピストン25と円環状の形状を有するリング67と円環状の形状を有する規制部材68とともに、ピストンロッド31に取り付けられている。つまり、ピストンロッド31の内端軸部56が、規制部材68、ディスクバルブ61、ピストン25、ディスクバルブ62およびリング67のそれぞれの内周側に、この順に挿入される。そして、内端軸部56のリング67よりも外側のオネジ57にナット33が螺合される。これにより、規制部材68、ディスクバルブ61、ピストン25、ディスクバルブ62およびリング67がナット33と主軸部55の内端軸部56側の端面とに挟持されてピストンロッド31に取り付けられる。 The disk valves 61 and 62 are attached to the piston rod 31 together with the piston 25, a ring 67 having an annular shape, and a regulating member 68 having an annular shape. That is, the inner end shaft portion 56 of the piston rod 31 is inserted in this order on the inner peripheral side of each of the regulating member 68, the disk valve 61, the piston 25, the disk valve 62, and the ring 67. Then, the nut 33 is screwed onto the male screw 57 outside the ring 67 of the inner end shaft portion 56. Accordingly, the regulating member 68, the disc valve 61, the piston 25, the disc valve 62, and the ring 67 are sandwiched between the nut 33 and the end surface of the main shaft portion 55 on the inner end shaft portion 56 side and attached to the piston rod 31.
 ディスクバルブ61は、ピストン25から軸方向に離れるように変形することで通路64を開く。ディスクバルブ62は、ピストン25から軸方向に離れるように変形することで通路65を開く。 The disk valve 61 opens the passage 64 by being deformed so as to be separated from the piston 25 in the axial direction. The disk valve 62 is deformed so as to be separated from the piston 25 in the axial direction, thereby opening the passage 65.
 ディスクバルブ61は、第2室29から第1室28への作動液体の通路64を介する流れを許容する。一方、第1室28から第2室29への作動液体の通路64を介する流れを規制する。ディスクバルブ61は、ピストンロッド31が縮み側に移動しピストン25が第2室29側に移動して第2室29の圧力が第1室28の圧力よりも所定値以上高くなると通路64を開く。ディスクバルブ61は、その際に減衰力を発生させる。つまり、ディスクバルブ61は縮み側の減衰バルブである。 The disc valve 61 allows the flow of the working liquid from the second chamber 29 to the first chamber 28 through the passage 64. On the other hand, the flow of the working liquid from the first chamber 28 to the second chamber 29 through the passage 64 is restricted. The disc valve 61 opens the passage 64 when the piston rod 31 moves to the contraction side and the piston 25 moves to the second chamber 29 side and the pressure in the second chamber 29 becomes higher than the pressure in the first chamber 28 by a predetermined value or more. . The disc valve 61 generates a damping force at that time. That is, the disc valve 61 is a contraction side damping valve.
 ディスクバルブ62は、第1室28から第2室29への作動液体の通路65を介する流れを許容する。一方、第2室29から第1室28への作動液体の通路65を介する流れを規制する。ディスクバルブ62は、ピストンロッド31が伸び側に移動しピストン25が第1室28側に移動して第1室28の圧力が第2室29の圧力よりも所定値以上高くなると通路65を開く。ディスクバルブ62は、その際に減衰力を発生させる。つまり、ディスクバルブ62は伸び側の減衰バルブである。 The disc valve 62 allows the flow of the working liquid from the first chamber 28 to the second chamber 29 through the passage 65. On the other hand, the flow of the working liquid from the second chamber 29 to the first chamber 28 through the passage 65 is restricted. The disc valve 62 opens the passage 65 when the piston rod 31 moves to the extension side, the piston 25 moves to the first chamber 28 side, and the pressure in the first chamber 28 becomes higher than the pressure in the second chamber 29 by a predetermined value or more. . At that time, the disc valve 62 generates a damping force. That is, the disc valve 62 is an expansion-side damping valve.
 ここで、ピストンロッド31が伸び側に移動してシリンダ11からの突出量が増大すると、その突出量に相当する量の作動液体がリザーバ室12からベース部材20のディスクバルブ46を開きつつ通路43を介して第2室29に流れる。逆にピストンロッド31が縮み側に移動してシリンダ11への挿入量が増大すると、その挿入量に相当する量の作動液体が第2室29からディスクバルブ45を開きつつ通路42を介してリザーバ室12に流れる。 Here, when the piston rod 31 moves to the extension side and the amount of protrusion from the cylinder 11 increases, the amount of working liquid corresponding to the amount of protrusion opens the disk valve 46 of the base member 20 from the reservoir chamber 12 and the passage 43. Through the second chamber 29. Conversely, when the piston rod 31 moves to the contraction side and the amount of insertion into the cylinder 11 increases, an amount of working liquid corresponding to the amount of insertion opens from the second chamber 29 to the reservoir via the passage 42 while opening the disc valve 45. It flows into the chamber 12.
 ロッドガイド21は、ロッドガイド本体70と、カラー71とから構成される。ロッドガイド本体70は、実質的に階段状の形状を含む。ロッドガイド本体70は、円環状の形状を有する。カラー71は、円筒状の形状を有する。カラー71は、ロッドガイド本体70の内周部に嵌合固定される。ロッドガイド本体70の軸方向第一端部に円環状の大径筒状部74が形成される。ロッドガイド本体70の軸方向第二端部に小径筒状部75が形成される。小径筒状部75の外径は、大径筒状部74の外径よりも小さい。大径筒状部74および小径筒状部75は同軸に形成されている。ロッドガイド本体70の大径筒状部74は、外筒13の筒部17つまり本体部材14の内周部に嵌合する。また、ロッドガイド本体70の小径筒状部75は、シリンダ11の内周部に嵌合する。 The rod guide 21 includes a rod guide main body 70 and a collar 71. The rod guide body 70 includes a substantially stepped shape. The rod guide body 70 has an annular shape. The collar 71 has a cylindrical shape. The collar 71 is fitted and fixed to the inner peripheral portion of the rod guide main body 70. An annular large-diameter cylindrical portion 74 is formed at the first axial end portion of the rod guide body 70. A small-diameter cylindrical portion 75 is formed at the second axial end portion of the rod guide body 70. The outer diameter of the small diameter cylindrical portion 75 is smaller than the outer diameter of the large diameter cylindrical portion 74. The large diameter cylindrical portion 74 and the small diameter cylindrical portion 75 are formed coaxially. The large-diameter cylindrical portion 74 of the rod guide main body 70 is fitted to the cylindrical portion 17 of the outer cylinder 13, that is, the inner peripheral portion of the main body member 14. Further, the small diameter cylindrical portion 75 of the rod guide main body 70 is fitted to the inner peripheral portion of the cylinder 11.
 ロッドガイド本体70には、大径筒状部74の径方向の中間部に、軸方向に沿って貫通する連通穴77が形成されている。連通穴77は、外筒13とシリンダ11との間のリザーバ室12に連通している。カラー71は、ロッドガイド本体70の内周面に嵌合固定されている。カラー71内に、ピストンロッド31の主軸部55が摺接するように挿入されている。 In the rod guide main body 70, a communication hole 77 penetrating along the axial direction is formed in the intermediate portion in the radial direction of the large-diameter cylindrical portion 74. The communication hole 77 communicates with the reservoir chamber 12 between the outer cylinder 13 and the cylinder 11. The collar 71 is fitted and fixed to the inner peripheral surface of the rod guide main body 70. The main shaft portion 55 of the piston rod 31 is inserted into the collar 71 so as to be in sliding contact.
 シール部材23には、ロッドガイド21側に延出する環状のチェックリップ78が形成されている。チェックリップ78は、ロッドガイド21に所定の締め代を持って全周に渡り密封接触可能である。ロッドガイド21とピストンロッド31との隙間から漏れ出た作動液は、チェックリップ78よりもこの隙間側の室80に溜まる。チェックリップ78は、この室80の圧力が、リザーバ室12の圧力よりも所定量高くなった時に開いて室80に溜まった作動液を連通穴77を介してリザーバ室12に流す。つまり、チェックリップ78は、室80からリザーバ室12への方向にのみ作動液およびガスの流通を許容し逆方向の流通を規制する逆止弁として機能する。 The annular check lip 78 extending to the rod guide 21 side is formed on the seal member 23. The check lip 78 is capable of sealing contact over the entire circumference with a predetermined tightening margin with respect to the rod guide 21. The hydraulic fluid leaking from the gap between the rod guide 21 and the piston rod 31 is accumulated in the chamber 80 on the gap side of the check lip 78. The check lip 78 opens when the pressure in the chamber 80 becomes a predetermined amount higher than the pressure in the reservoir chamber 12, and allows the working fluid accumulated in the chamber 80 to flow into the reservoir chamber 12 through the communication hole 77. That is, the check lip 78 functions as a check valve that allows the flow of the hydraulic fluid and the gas only in the direction from the chamber 80 to the reservoir chamber 12 and restricts the flow in the reverse direction.
 第1実施形態において、外筒13の筒部17を構成する本体部材14には、突設部91が設けられている。突設部91は、本体部材14の内周面からシリンダ11に向けて環状に突設する。本体部材14は、突設部91と、突設部91の閉塞部材15とは反対側の円筒部92と、突設部91の閉塞部材15側の円筒部93と、円筒部93の突設部91とは反対側のテーパ筒部94と、テーパ筒部94の円筒部93とは反対側の円筒部95とを有している。突設部91、円筒部92、円筒部93、テーパ筒部94および円筒部95は、中心軸線を一致させた同軸に形成されている。突設部91には、径方向外側に、本体部材14の外周面からシリンダ11に向けて環状に凹む凹部96が設けられている。 In the first embodiment, the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 is provided with a protruding portion 91. The projecting portion 91 projects annularly from the inner peripheral surface of the main body member 14 toward the cylinder 11. The main body member 14 includes a protruding portion 91, a cylindrical portion 92 on the opposite side of the protruding portion 91 from the closing member 15, a cylindrical portion 93 of the protruding portion 91 on the closing member 15 side, and a protruding portion of the cylindrical portion 93. It has a tapered cylindrical portion 94 opposite to the portion 91 and a cylindrical portion 95 opposite to the cylindrical portion 93 of the tapered cylindrical portion 94. The projecting portion 91, the cylindrical portion 92, the cylindrical portion 93, the tapered cylindrical portion 94, and the cylindrical portion 95 are formed coaxially with the central axes aligned. The protruding portion 91 is provided with a concave portion 96 that is recessed in an annular shape from the outer peripheral surface of the main body member 14 toward the cylinder 11 on the radially outer side.
 円筒部92の内径は、円筒部93の内径と同一である。円筒部92の外径は、円筒部93の外径と同一である。テーパ筒部94は、円筒部93の円筒部92とは反対側の端縁部から延出している。テーパ筒部94は、円筒部92とは反対側ほど大径となる円錐筒状を有している。円筒部95は、テーパ筒部94の円筒部93とは反対側の端縁部から円筒部93とは反対方向に延出している。円筒部95は、円筒状の形状を有する。円筒部95の内径は、円筒部92,93の内径よりも大きい。円筒部95の外径は、円筒部92,93の外径よりも大きい。 The inner diameter of the cylindrical portion 92 is the same as the inner diameter of the cylindrical portion 93. The outer diameter of the cylindrical portion 92 is the same as the outer diameter of the cylindrical portion 93. The tapered cylindrical portion 94 extends from the end edge portion of the cylindrical portion 93 opposite to the cylindrical portion 92. The tapered cylindrical portion 94 has a conical cylindrical shape having a larger diameter on the side opposite to the cylindrical portion 92. The cylindrical portion 95 extends in an opposite direction to the cylindrical portion 93 from an end edge portion of the tapered cylindrical portion 94 opposite to the cylindrical portion 93. The cylindrical part 95 has a cylindrical shape. The inner diameter of the cylindrical portion 95 is larger than the inner diameter of the cylindrical portions 92 and 93. The outer diameter of the cylindrical portion 95 is larger than the outer diameter of the cylindrical portions 92 and 93.
 突設部91は、図2に示すように、本体部材14の全周にわたって連続して形成されている。突設部91は、本体部材14の軸方向の一定位置に形成されている。図1に示すように、突設部91は、円筒部92側のテーパ筒部101と、円筒部93側のテーパ筒部102と、テーパ筒部101,102間の円筒部103とから構成される。 The projecting portion 91 is continuously formed over the entire circumference of the main body member 14 as shown in FIG. The protruding portion 91 is formed at a fixed position in the axial direction of the main body member 14. As shown in FIG. 1, the projecting portion 91 includes a tapered cylindrical portion 101 on the cylindrical portion 92 side, a tapered cylindrical portion 102 on the cylindrical portion 93 side, and a cylindrical portion 103 between the tapered cylindrical portions 101 and 102. The
 テーパ筒部101は、円筒部92の円筒部93側の端縁部から延出している。テーパ筒部101は、円筒部92から離れるほど小径となる円錐筒状を有している。テーパ筒部102は、円筒部93の円筒部92側の端縁部から延出している。テーパ筒部102は、円筒部93から離れるほど小径となる円錐筒状を有している。円筒部103は、テーパ筒部101,102の相互近接側の端縁部同士を結んでいる。円筒部103は、円筒状を有している。テーパ筒部101,102および円筒部103によって凹部96も形成されている。 The tapered cylindrical portion 101 extends from the end portion of the cylindrical portion 92 on the cylindrical portion 93 side. The tapered cylindrical portion 101 has a conical cylindrical shape having a smaller diameter as it is farther from the cylindrical portion 92. The tapered cylindrical portion 102 extends from an end edge portion of the cylindrical portion 93 on the cylindrical portion 92 side. The tapered cylindrical portion 102 has a conical cylindrical shape having a smaller diameter as the distance from the cylindrical portion 93 increases. The cylindrical portion 103 connects the edge portions of the tapered cylindrical portions 101 and 102 on the side close to each other. The cylindrical portion 103 has a cylindrical shape. A concave portion 96 is also formed by the tapered cylindrical portions 101 and 102 and the cylindrical portion 103.
 突設部91は、突設部91の最小径部分である円筒部103の内径が、シリンダ11の外径よりも大きい。同軸に配置される突設部91およびシリンダ11の間には径方向の隙間が全周にわたって円環状に形成されている。この隙間は、円筒部92,93とシリンダ11との間の隙間よりも、シリンダ11の中心軸線に直交する面での面積(流路面積)が小さい。 In the protruding portion 91, the inner diameter of the cylindrical portion 103 which is the minimum diameter portion of the protruding portion 91 is larger than the outer diameter of the cylinder 11. Between the projecting portion 91 and the cylinder 11 arranged coaxially, a radial gap is formed in an annular shape over the entire circumference. This gap has a smaller area (flow path area) on the plane orthogonal to the central axis of the cylinder 11 than the gap between the cylindrical portions 92 and 93 and the cylinder 11.
 本体部材14は、例えば鋼製である。本体部材14は、円筒体からなる素材を塑性変形させることによって形成されている。具体的には、突設部91、テーパ筒部94および円筒部95が塑性変形により形成されている。他方、円筒部92および円筒部93は塑性変形前の素材のままの状態である。 The main body member 14 is made of steel, for example. The main body member 14 is formed by plastically deforming a material made of a cylindrical body. Specifically, the protruding portion 91, the tapered tube portion 94, and the cylindrical portion 95 are formed by plastic deformation. On the other hand, the cylindrical part 92 and the cylindrical part 93 are in the state of the raw material before plastic deformation.
 突設部91は、素材を径方向外側から径方向内側に向けて加圧して径方向内側に塑性変形させることにより形成されている。また、テーパ筒部94および円筒部95は、素材を径方向内側から径方向外側に向けて加圧して径方向外側に塑性変形させることにより形成されている。突設部91を塑性変形により形成する際には、例えば、中心軸線を含む面での断面が凹部96と同様の形状を有する外周部を有する円板状の加工ローラを準備し、この加工ローラの中心軸線を素材の中心軸線と平行に配置し、加工ローラの外周部を素材の外周面に押し当てながら素材と加工ローラとを同期回転させ、素材と加工ローラの軸間距離を近づける。これにより、凹部96を含む突設部91を全周にわたって連続するように形成する。 The projecting portion 91 is formed by pressurizing the material from the radially outer side toward the radially inner side and plastically deforming the material radially inward. The tapered cylindrical portion 94 and the cylindrical portion 95 are formed by pressurizing the material from the radially inner side to the radially outer side and plastically deforming the material radially outward. When the projecting portion 91 is formed by plastic deformation, for example, a disk-shaped processing roller having an outer peripheral portion whose cross section on the surface including the central axis has the same shape as the concave portion 96 is prepared. Is arranged in parallel with the center axis of the material, and the material and the processing roller are rotated synchronously while pressing the outer peripheral portion of the processing roller against the outer peripheral surface of the material, thereby reducing the distance between the axes of the material and the processing roller. Thereby, the protruding portion 91 including the concave portion 96 is formed to be continuous over the entire circumference.
 本体部材14は、本体部材14の最も大径の円筒部95に、閉塞部材15の筒状部16が嵌合されて固定されている。突設部91の全体は、ベース部材20よりも外筒13の軸方向の底部18とは反対側に配置されている。また、突設部91の全体は、リザーバ室12内の増減する作動液体の液面よりも常に底部18側に位置し、リザーバ室12の作動液体内に常に浸っている。リザーバ室12における突設部91とシリンダ11との隙間の流路面積は、ベース部材20の通路42の流路面積以上に設定されている。 The main body member 14 is fixed by fitting the cylindrical portion 16 of the closing member 15 to the cylindrical portion 95 having the largest diameter of the main body member 14. The entire protruding portion 91 is disposed on the opposite side of the base member 20 from the bottom portion 18 in the axial direction of the outer cylinder 13. Further, the entire projecting portion 91 is always located closer to the bottom 18 side than the liquid level of the working liquid that increases or decreases in the reservoir chamber 12, and is always immersed in the working liquid in the reservoir chamber 12. The flow path area of the gap between the protruding portion 91 and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow path area of the passage 42 of the base member 20.
 シリンダ装置10は、シリンダ装置10のピストンロッド31が伸び側に移動しピストン25が第1室28側に移動して第1室28の圧力が第2室29の圧力よりも所定値以上高くなると、ピストン25に設けられたディスクバルブ62がピストン25に形成された通路65を開き、通路65と、ディスクバルブ62とピストン25との隙間とを介して第1室28の作動液体を第2室29に流す。その際に、ディスクバルブ62が作動液体の流れを制御して減衰力を発生させる。 In the cylinder device 10, when the piston rod 31 of the cylinder device 10 moves to the extension side and the piston 25 moves to the first chamber 28 side, the pressure in the first chamber 28 becomes higher than the pressure in the second chamber 29 by a predetermined value or more. The disc valve 62 provided in the piston 25 opens the passage 65 formed in the piston 25, and the working liquid in the first chamber 28 is passed through the passage 65 and the gap between the disc valve 62 and the piston 25 to the second chamber. 29. At that time, the disc valve 62 controls the flow of the working liquid to generate a damping force.
 このとき、ピストンロッド31がシリンダ11から突出した突出量だけシリンダ11内の容積が増える。ディスクバルブ46がベース部材20から離れ、通路43を開いてリザーバ室12からその突出量の作動液体を第2室29に補給する。このとき、ディスクバルブ46は実質的に作動液体の流れの抵抗となることなく開いてリザーバ室12から第2室29に作動液体を円滑に補給する。このようにリザーバ室12から第2室29に作動液体が送出されることにより、リザーバ室12の液面が下降する。 At this time, the volume in the cylinder 11 is increased by the amount by which the piston rod 31 protrudes from the cylinder 11. The disc valve 46 is separated from the base member 20, opens the passage 43, and supplies the second chamber 29 with the projecting amount of the working liquid from the reservoir chamber 12. At this time, the disk valve 46 opens without substantially becoming a resistance to the flow of the working liquid, and smoothly supplies the working liquid from the reservoir chamber 12 to the second chamber 29. As described above, the working liquid is delivered from the reservoir chamber 12 to the second chamber 29, whereby the liquid level of the reservoir chamber 12 is lowered.
 また、シリンダ装置10は、そのピストンロッド31が縮み側に移動しピストン25が第2室29側に移動して第2室29の圧力が第1室28の圧力よりも所定値以上高くなると、ピストン25に設けられたディスクバルブ61がピストン25に形成された通路64を開き、通路64と、ディスクバルブ61とピストン25との隙間とを介して第2室29の作動液体を第1室28に流す。その際に、ディスクバルブ61は作動液体の流れを制御して減衰力を発生させる。 Further, when the piston rod 31 moves to the contraction side and the piston 25 moves to the second chamber 29 side and the pressure in the second chamber 29 becomes higher than the pressure in the first chamber 28 by a predetermined value or more, the cylinder device 10 The disc valve 61 provided in the piston 25 opens the passage 64 formed in the piston 25, and the working liquid in the second chamber 29 is passed through the passage 64 and the gap between the disc valve 61 and the piston 25. Shed. At that time, the disc valve 61 generates a damping force by controlling the flow of the working liquid.
 このとき、ピストンロッド31がシリンダ11に進入した進入量だけシリンダ11内の容積が減る。ディスクバルブ45がベース部材20から離れ、通路42を開いて第2室29からリザーバ室12へその進入量の作動液体を排出する。その際にも、ディスクバルブ45が作動液体の流れを制御して減衰力を発生させる。このように第2室29からリザーバ室12へ作動液体が排出されることにより、リザーバ室12の液面が上昇する。 At this time, the volume in the cylinder 11 is reduced by the amount by which the piston rod 31 has entered the cylinder 11. The disc valve 45 is separated from the base member 20, opens the passage 42, and discharges the inflow amount of working liquid from the second chamber 29 to the reservoir chamber 12. Also at that time, the disc valve 45 controls the flow of the working liquid to generate a damping force. As described above, the working liquid is discharged from the second chamber 29 to the reservoir chamber 12, whereby the liquid level of the reservoir chamber 12 rises.
 上記した特許文献1には、シリンダにおける少なくともピストンが摺接する部分の外側にゴムやプラスチックで形成された円筒状の弾性体を密嵌した油圧緩衝器が開示されている。この円筒状の弾性体は、振動を吸収して音を減衰させる。また、この弾性体は、縮み行程でリザーバ内に噴出した油が油面まで達してその油面を攪乱し空気を巻き込んでしまうことを防止する。つまり、油に空気を巻き込んでしまうと、キャビテーションが発生し特性が劣化する。この弾性体は、このような特性の劣化を防止する。また、上記した特許文献2には、リザーバ内にシリンダと外筒との間に嵌合する伝熱部材を設けて、放熱性を高めた油圧緩衝器が開示されている。この油圧緩衝器では、外筒の一部を内側に突出させて凸部とし、この凸部に当接させて伝熱部材を位置決めしている。 Patent Document 1 described above discloses a hydraulic shock absorber in which a cylindrical elastic body made of rubber or plastic is tightly fitted to at least an outer portion of a cylinder that is in sliding contact with a piston. This cylindrical elastic body absorbs vibration and attenuates sound. In addition, this elastic body prevents the oil jetted into the reservoir during the contraction stroke from reaching the oil surface, disturbing the oil surface, and entraining air. That is, if air is involved in oil, cavitation occurs and the characteristics deteriorate. This elastic body prevents such deterioration of characteristics. Further, Patent Document 2 described above discloses a hydraulic shock absorber in which a heat transfer member fitted between a cylinder and an outer cylinder is provided in a reservoir to improve heat dissipation. In this hydraulic shock absorber, a part of the outer cylinder protrudes inward to form a convex portion, and the heat transfer member is positioned by contacting the convex portion.
 特許文献1,2に開示された油圧緩衝器のように、シリンダと外筒との間に別部材を設ける構造であると、部品点数増およびコスト増になってしまう。また、シリンダと外筒との間に別部材を設ける構造であると、この部品が移動して異音を発生する可能性がある。
 また、シリンダと外筒との間に別部材を設ける構造であると、別部材の一部が油液に混入しコンタミネーションを生じる可能性が高くなる。また、シリンダに別部材を嵌合する構造であると、シリンダに変形を生じる可能性があり、ピストンのシリンダに対する摺動性に影響を及ぼす可能性がある。
If the structure is such that another member is provided between the cylinder and the outer cylinder as in the hydraulic shock absorber disclosed in Patent Documents 1 and 2, the number of parts and the cost will increase. Further, if the structure is such that another member is provided between the cylinder and the outer cylinder, there is a possibility that this part moves and generates abnormal noise.
Further, if the structure is such that another member is provided between the cylinder and the outer cylinder, there is a high possibility that a part of the other member is mixed into the oil liquid and causes contamination. Further, if the structure is such that another member is fitted to the cylinder, the cylinder may be deformed, which may affect the slidability of the piston with respect to the cylinder.
 これに対して、第1実施形態は、外筒13に、塑性変形により形成されてシリンダ11に向けて環状に突設する突設部91が設けられている。このため、部品点数を低減できコスト増を抑制することができる。また、突設部91は外筒13に一体的に形成されることから移動して異音を発生することがない。また、突設部91は外筒13に一体的に形成されることからコンタミネーションの発生を抑制することができる。また、突設部91はシリンダ11との間に隙間を形成しているため、シリンダ11に変形を生じさせてしまうことがなく、ピストンのシリンダに対する摺動性に影響を及ぼすことがない。 In contrast, in the first embodiment, the outer cylinder 13 is provided with a projecting portion 91 that is formed by plastic deformation and projects in an annular shape toward the cylinder 11. For this reason, the number of parts can be reduced and an increase in cost can be suppressed. Further, since the projecting portion 91 is integrally formed with the outer cylinder 13, it does not move to generate abnormal noise. Further, since the projecting portion 91 is formed integrally with the outer cylinder 13, the occurrence of contamination can be suppressed. Further, since the projecting portion 91 forms a gap with the cylinder 11, the cylinder 11 is not deformed and the sliding performance of the piston with respect to the cylinder is not affected.
 突設部91は、リザーバ室12の流路面積を狭めている。このため、縮み行程においてディスクバルブ45を開き通路42を介して第2室29からリザーバ室12へ作動液体を排出するときに、作動液体による噴流を整流して、作動液体が乱れた状態のままリザーバ室12内の液面まで達することを抑制することができる。よって、リザーバ室12内で作動液体に作動気体が混入し泡立ち状態となってしまうことを抑制できる。したがって、泡立ち状態の作動液体が伸び行程で第2室29側に吸い込まれてしまうことを抑制できる。泡立ち状態の作動液体が第2室29側に吸い込まれてしまうことに起因する減衰力波形の乱れ等のシリンダ装置10の性能低下を抑制することができる。また、作動液体による噴流を整流して、作動液体が乱れた状態のままリザーバ室12内の液面まで達することを抑制することができることから、液面とベース部材20との距離を長くして噴流を整流する場合と比べて、液面とベース部材20との距離を短縮することができる。よって、作動液体の量を減らすことができる。したがって、シリンダ装置10の軽量化が図れる。 The projecting portion 91 narrows the flow path area of the reservoir chamber 12. For this reason, when the working liquid is discharged from the second chamber 29 to the reservoir chamber 12 through the passage 42 by opening the disk valve 45 in the contraction stroke, the jet flow of the working liquid is rectified and the working liquid remains in a turbulent state. Reaching the liquid level in the reservoir chamber 12 can be suppressed. Therefore, it is possible to suppress the working gas from being mixed into the working liquid in the reservoir chamber 12 and becoming foamed. Therefore, it can suppress that the working liquid in a bubbling state is sucked into the second chamber 29 side in the extension stroke. It is possible to suppress the performance degradation of the cylinder device 10 such as disturbance of the damping force waveform caused by the working liquid in the bubbling state being sucked into the second chamber 29 side. Further, since the jet flow of the working liquid can be rectified to prevent the working liquid from reaching the liquid level in the reservoir chamber 12 in a turbulent state, the distance between the liquid level and the base member 20 can be increased. Compared with the case where the jet flow is rectified, the distance between the liquid surface and the base member 20 can be shortened. Therefore, the amount of working liquid can be reduced. Therefore, the weight of the cylinder device 10 can be reduced.
 ここで、第1実施形態の突設部91を筒部17の範囲内において軸方向に間隔をあけて複数設けても良い。このようにすれば、突設部91によるリザーバ室12内での作動液体の整流効果が高まり、リザーバ室12内で作動液体に作動気体が混入し泡立ち状態となってしまうことをさらに抑制できる。 Here, a plurality of projecting portions 91 according to the first embodiment may be provided in the range of the cylindrical portion 17 at intervals in the axial direction. In this way, the rectifying effect of the working liquid in the reservoir chamber 12 by the projecting portion 91 is enhanced, and it is possible to further suppress the working gas from being mixed into the working liquid in the reservoir chamber 12 and becoming foamed.
「第2実施形態」
 次に、第2実施形態を主に図3および図4に基づいて第1実施形態との相違部分を中心に説明する。なお、第1実施形態と共通する部位については、同一称呼、同一の符号で表す。
“Second Embodiment”
Next, the second embodiment will be described mainly based on FIGS. 3 and 4 with a focus on differences from the first embodiment. In addition, about the site | part which is common in 1st Embodiment, it represents with the same name and the same code | symbol.
 第2実施形態においては、図3に示すように、第1実施形態の突設部91とは一部異なる突設部91Aが設けられている。突設部91Aも、外筒13の筒部17を構成する本体部材14に、本体部材14の内周面からシリンダ11に向けて環状に突設して設けられている。突設部91Aは、図4に示すように、周方向に並べられた複数、具体的には二箇所の突設構成部111Aから構成される。二箇所の突設構成部111Aは、同形状を有する。よって、突設部91Aは、一対の突設構成部111Aを有している。 In the second embodiment, as shown in FIG. 3, a protruding portion 91A that is partially different from the protruding portion 91 of the first embodiment is provided. The projecting portion 91 </ b> A is also provided on the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 so as to project annularly from the inner peripheral surface of the main body member 14 toward the cylinder 11. As shown in FIG. 4, the projecting portion 91 </ b> A includes a plurality of projecting configuration portions 111 </ b> A arranged in the circumferential direction, specifically, two locations. The two protruding component parts 111A have the same shape. Therefore, the protruding portion 91A has a pair of protruding configuration portions 111A.
 複数の突設構成部111Aが形成されることにより、突設部91Aは、隣り合う突設構成部111Aと突設構成部111Aとの間の位置に、これらを分ける切れ目113Aを有している。切れ目113Aも突設構成部111Aと同数、具体的には二箇所設けられている。
二箇所の切れ目113Aは、同形状を有する。よって、突設部91Aは、一対の切れ目113Aを有している。一対の切れ目113Aは、円筒部92,93と同一の円筒内にあって、円筒部92,93を軸方向に繋いでいる。
By forming the plurality of projecting component parts 111A, the projecting part 91A has a cut 113A that separates them at a position between the adjacent projecting component parts 111A and the projecting component parts 111A. . The number of cuts 113A is also the same as that of the projecting component 111A, specifically, two places.
The two cuts 113A have the same shape. Therefore, the projecting portion 91A has a pair of cuts 113A. The pair of cuts 113 </ b> A are in the same cylinder as the cylindrical portions 92 and 93 and connect the cylindrical portions 92 and 93 in the axial direction.
 突設構成部111Aのそれぞれは、図3に示すように円筒部92側のテーパ分筒部101Aと、円筒部93側のテーパ分筒部102Aと、テーパ分筒部101A,102Aの間の分円筒部103Aとを有している。また、突設構成部111Aは、テーパ分筒部101A,102Aおよび分円筒部103Aの周方向同側を繋げる図4に示す端壁部104Aを周方向両側に有している。 As shown in FIG. 3, each protruding component 111A includes a tapered tube portion 101A on the cylindrical portion 92 side, a tapered tube portion 102A on the cylindrical portion 93 side, and a portion between the tapered tube portions 101A and 102A. And a cylindrical portion 103A. Further, the projecting configuration portion 111A has end wall portions 104A shown in FIG. 4 that connect the same sides in the circumferential direction of the tapered split tube portions 101A and 102A and the split cylindrical portion 103A on both sides in the circumferential direction.
 図3に示すテーパ分筒部101Aは、円筒部92の円筒部93側の端縁部から延出している。テーパ分筒部101Aは、円筒部92から離れるほど小径となる円錐筒の一部から構成される。テーパ分筒部102Aは、円筒部93の円筒部92側の端縁部から延出している。テーパ分筒部102Aは、円筒部93から離れるほど小径となる円錐筒の一部から構成される。分円筒部103Aは、テーパ分筒部101A,102Aの相互近接側の端縁部同士を結んでいる。分円筒部103Aは、円筒の一部から構成される。図4に示す両側の端壁部104Aは、分円筒部103Aの径方向に沿う平板状を有している。
 テーパ分筒部101A,102A、分円筒部103Aおよび両側の端壁部104Aによって、突設構成部111Aには、本体部材14の外周面からシリンダ11に向けて環状に凹む凹部115Aが設けられている。
The taper tube portion 101 </ b> A shown in FIG. 3 extends from the end portion of the cylindrical portion 92 on the cylindrical portion 93 side. The taper tube portion 101 </ b> A is configured by a part of a conical tube whose diameter decreases as the distance from the cylindrical portion 92 increases. The tapered tube portion 102 </ b> A extends from the end portion of the cylindrical portion 93 on the cylindrical portion 92 side. The tapered tube portion 102 </ b> A is configured by a part of a conical tube whose diameter decreases as the distance from the cylindrical portion 93 increases. The minute cylindrical portion 103A connects the edge portions of the tapered minute tube portions 101A and 102A on the adjacent side. The minute cylindrical portion 103A is constituted by a part of a cylinder. The end wall portions 104A on both sides shown in FIG. 4 have a flat plate shape along the radial direction of the split cylindrical portion 103A.
The protruding component 111A is provided with a recess 115A that is recessed in an annular shape from the outer peripheral surface of the main body member 14 toward the cylinder 11 by the tapered split tube portions 101A and 102A, the split cylindrical portion 103A, and the end wall portions 104A on both sides. Yes.
 突設部91Aの最小径部分である分円筒部103Aの内径は、シリンダ11の外径よりも大きい。同軸に配置される突設部91Aおよびシリンダ11の間には、突設構成部111Aの位置では狭く、切れ目113Aの位置では径方向に広くなる隙間が形成されている。 The inner diameter of the cylindrical portion 103A, which is the minimum diameter portion of the protruding portion 91A, is larger than the outer diameter of the cylinder 11. Between the projecting portion 91A and the cylinder 11 arranged coaxially, a gap is formed which is narrow at the position of the projecting configuration portion 111A and wide at the position of the cut 113A in the radial direction.
 突設部91Aも、突設部91Aを構成する複数の突設構成部111Aが、円筒状の素材を径方向外側から径方向内側に向けて加圧して径方向内側に塑性変形させることにより形成されている。その際に、例えば、凹部115Aと同形状を有する半円状の凸部が形成された一対のポンチを準備し、これらポンチで挟むようにして素材を押圧することにより、凹部115Aを含む一対の突設構成部111Aが形成される。 The projecting portion 91A is also formed by a plurality of projecting configuration portions 111A constituting the projecting portion 91A by pressing a cylindrical material from the radially outer side toward the radially inner side and plastically deforming it radially inward. Has been. At that time, for example, a pair of punches having a semicircular convex part having the same shape as the concave part 115A is prepared, and a material is pressed so as to be sandwiched between the punches, thereby forming a pair of protrusions including the concave part 115A. A component 111A is formed.
 図3に示すように、突設部91Aの全体は、ベース部材20よりも外筒13の軸方向の底部18とは反対側に配置されている。また、突設部91Aの全体は、リザーバ室12内の増減する作動液体の液面よりも常に底部18側に位置し、リザーバ室12の作動液体内に浸っている。リザーバ室12における突設部91Aとシリンダ11との隙間の流路面積は、ベース部材20の通路42の流路面積以上に設定されている。 As shown in FIG. 3, the entire protruding portion 91 </ b> A is disposed on the opposite side of the base member 20 from the bottom 18 in the axial direction of the outer cylinder 13. The entire projecting portion 91 </ b> A is always located closer to the bottom 18 than the liquid level of the working liquid that increases or decreases in the reservoir chamber 12, and is immersed in the working liquid in the reservoir chamber 12. The flow passage area of the gap between the protruding portion 91 </ b> A and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow passage area of the passage 42 of the base member 20.
 以上に述べた第2実施形態は、突設部91Aが、図3に示すように、周方向に複数の切れ目113Aを有する。このため、突設部91Aを構成する複数の突設構成部111Aが互いに独立する。その結果、それぞれの凹部115Aが互いに独立する。よって、凹部115Aを含む複数の突設構成部111Aを外筒13の径方向に移動するポンチで形成することができる。このため、加工工数を低減することができ、製造コストを低減することができる。 In the second embodiment described above, the protruding portion 91A has a plurality of cuts 113A in the circumferential direction as shown in FIG. For this reason, the plurality of projecting constituent portions 111A constituting the projecting portion 91A are independent of each other. As a result, the respective recesses 115A are independent of each other. Therefore, the plurality of projecting constituent portions 111A including the concave portion 115A can be formed by punches that move in the radial direction of the outer cylinder 13. For this reason, a processing man-hour can be reduced and a manufacturing cost can be reduced.
 ここで、第2実施形態の突設部91Aを、軸方向に間隔をあけて複数設けて作動液体の整流効果を高めるようにしても良い。 Here, a plurality of protruding portions 91A according to the second embodiment may be provided at intervals in the axial direction to enhance the rectifying effect of the working liquid.
「第3実施形態」
 次に、第3実施形態を主に図5~図7に基づいて第2実施形態との相違部分を中心に説明する。なお、第2実施形態と共通する部位については、同一称呼、同一の符号で表す。
“Third Embodiment”
Next, the third embodiment will be described mainly based on FIGS. 5 to 7 with a focus on differences from the second embodiment. In addition, about the site | part which is common in 2nd Embodiment, it represents with the same name and the same code | symbol.
 第3実施形態においては、図5および図6に示すように、第2実施形態の突設部91Aとは一部異なる突設部91Bが、外筒13の軸方向の位置を異ならせて複数列、具体的には三列設けられている。外筒13の軸方向に隣り合う突設部91Bと突設部91Bとの間には、円筒部121Bが形成されている。円筒部121Bは突設部91Bの列の数よりも一つ少ない数、具体的には二箇所形成されている。円筒部121Bは、円筒部92,93と同一の円筒内にある。 In the third embodiment, as shown in FIGS. 5 and 6, a plurality of projecting portions 91 </ b> B that are partially different from the projecting portions 91 </ b> A of the second embodiment have different positions in the axial direction of the outer cylinder 13. There are three rows, specifically three rows. A cylindrical portion 121B is formed between the protruding portion 91B and the protruding portion 91B adjacent to each other in the axial direction of the outer cylinder 13. The cylindrical portion 121B is formed by a number smaller than the number of rows of the protruding portions 91B, specifically, two places. The cylindrical portion 121B is in the same cylinder as the cylindrical portions 92 and 93.
 各列の突設部91Bも、外筒13の筒部17を構成する本体部材14に、本体部材14の内周面からシリンダ11に向けて環状に突設して設けられている。各列の突設部91Bは、図7に示すように周方向に並べられた複数、具体的には八箇所の突設構成部111Bから構成される。複数の突設構成部111Bは、同形状を有している。 The protruding portions 91 </ b> B in each row are also provided on the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 so as to protrude in an annular shape from the inner peripheral surface of the main body member 14 toward the cylinder 11. As shown in FIG. 7, each row of protruding portions 91 </ b> B includes a plurality of, specifically, eight protruding configuration portions 111 </ b> B arranged in the circumferential direction. The plurality of projecting components 111B have the same shape.
 複数の突設構成部111Bが形成されることにより、突設部91Bは、シリンダ11の周方向に隣り合う突設構成部111Bと突設構成部111Bとの間の各位置に、隣り合う突設構成部111Bと突設構成部111Bとを分ける切れ目113Bを有している。切れ目113Bも突設構成部111Bと同数設けられている。複数の切れ目113Bは、同形状を有している。切れ目113Bは、円筒部92,93と同一の円筒内にある。 By forming the plurality of projecting configuration portions 111B, the projecting portions 91B are adjacent to each other at positions between the projecting configuration portions 111B and 111B that are adjacent to each other in the circumferential direction of the cylinder 11. It has the cut 113B which divides the installation component 111B and the protruding component 111B. The number of cuts 113B is also the same as the number of projecting components 111B. The plurality of cuts 113B have the same shape. The cut 113 </ b> B is in the same cylinder as the cylindrical portions 92 and 93.
 突設構成部111Bは、図5に示すように円筒部92側のテーパ分筒部101Bと、円筒部93側のテーパ分筒部102Bと、テーパ分筒部101B,102Bの間の分円筒部103Bとを有している。また、突設構成部111Bは、テーパ分筒部101B,102Bおよび分円筒部103Bの周方向同側を繋げる図7に示す一対の端壁部104Bを周方向の両側に有している。 As shown in FIG. 5, the projecting component 111B includes a tapered tube portion 101B on the cylindrical portion 92 side, a tapered tube portion 102B on the cylindrical portion 93 side, and a divided cylinder portion between the tapered tube portions 101B and 102B. 103B. Further, the projecting component 111B has a pair of end wall portions 104B shown in FIG. 7 that connect the same side in the circumferential direction of the tapered cylindrical portions 101B and 102B and the cylindrical portion 103B on both sides in the circumferential direction.
 テーパ分筒部101Bは、円筒部92または円筒部121Bの円筒部93側の端縁部から延出している。テーパ分筒部101Bは、円筒部93に近づくほど小径となる円錐筒の一部から構成される。テーパ分筒部102Bは、円筒部93または円筒部121Bの円筒部92側の端縁部から延出している。テーパ分筒部102Bは、円筒部92に近づくほど小径となる円錐筒の一部から構成される。分円筒部103Bは、同一の凹部115Bを構成するテーパ分筒部101B,102Bの相互近接側の端縁部同士を結ぶ円筒の一部から構成される。両側の端壁部104Bは分円筒部103Bの径方向に沿う平板状の形状を有している。テーパ分筒部101B,102B、分円筒部103Bおよび両側の端壁部104Bによって、突設構成部111Bには、本体部材14の外周面からシリンダ11に向けて環状に凹む凹部115Bが設けられている。 The tapered part 101B extends from the end of the cylindrical portion 92 or the cylindrical portion 121B on the cylindrical portion 93 side. The taper tube portion 101 </ b> B is constituted by a part of a conical tube having a smaller diameter as it approaches the cylindrical portion 93. The tapered tube portion 102B extends from the end portion of the cylindrical portion 93 or the cylindrical portion 121B on the cylindrical portion 92 side. The tapered split tube portion 102 </ b> B is configured by a part of a conical tube having a smaller diameter as it approaches the cylindrical portion 92. The minute cylinder portion 103B is constituted by a part of a cylinder that connects the edge portions of the tapered minute tube portions 101B and 102B that constitute the same concave portion 115B on the side close to each other. The end wall portions 104B on both sides have a flat plate shape along the radial direction of the minute cylindrical portion 103B. Due to the tapered split tube portions 101B and 102B, the split cylindrical portion 103B, and the end wall portions 104B on both sides, the projecting component 111B is provided with a recess 115B that is recessed in an annular shape from the outer peripheral surface of the body member 14 toward the cylinder 11. Yes.
 突設部91Bでは、本体部材14の中心から分円筒部103Bのこの中心側の面までの距離が、シリンダ11の外径よりも大きい。複数列の突設部91Bと、突設部91Bと同軸に配置されるシリンダ11との間には、突設構成部111Bの位置では狭く、切れ目113Bの位置で径方向に広くなる隙間が形成されている。 In the protruding portion 91 </ b> B, the distance from the center of the main body member 14 to this central side surface of the split cylindrical portion 103 </ b> B is larger than the outer diameter of the cylinder 11. Between the plurality of rows of projecting portions 91B and the cylinders 11 arranged coaxially with the projecting portions 91B, a gap is formed that is narrow at the position of the projecting configuration portion 111B and widens radially at the position of the cut 113B. Has been.
 図6に示すように、三列の突設部91Bは、すべて、外筒13の軸方向に隣り合う突設部91Bと突設部91Bとが、突設構成部111Bの位相を突設構成部111Bの配設ピッチの半ピッチ分ずらして配置されている。その結果、外筒13の軸方向に隣り合う突設部91Bと突設部91Bとは、一方の突設構成部111Bと他方の切れ目113Bとが周方向の位置を合せており、一方の切れ目113Bと他方の突設構成部111Bとが周方向の位置を合せている。言い換えれば、複数列の突設部91Bは、外筒13の軸方向および周方向の位置をずらして千鳥状に配置された複数の突設構成部111Bによって構成されている。 As shown in FIG. 6, in the three rows of projecting portions 91B, the projecting portions 91B and the projecting portions 91B adjacent to each other in the axial direction of the outer cylinder 13 project the phase of the projecting configuration portion 111B. The portions 111B are arranged so as to be shifted by a half pitch. As a result, the protruding portion 91B and the protruding portion 91B adjacent to each other in the axial direction of the outer cylinder 13 are such that one protruding component 111B and the other cut 113B are aligned with each other in the circumferential direction. 113B and the other protruding component 111B are aligned in the circumferential direction. In other words, the plurality of rows of projecting portions 91B are configured by a plurality of projecting configuration portions 111B arranged in a staggered manner by shifting the positions of the outer cylinder 13 in the axial direction and the circumferential direction.
 三列の突設部91Bも、突設部91Bを構成する複数の突設構成部111Bが、素材を径方向外側から径方向内側に向けて加圧して径方向内側に塑性変形させることにより形成されている。その際に、例えば、凹部115Bと同形状を有する円弧状の凸部が形成されたポンチを準備し、このポンチで素材を押圧して凹部115Bを形成することにより、三列の突設部91Bを形成する。 The three rows of projecting portions 91B are also formed by the plurality of projecting configuration portions 111B constituting the projecting portions 91B by pressing the material from the radially outer side toward the radially inner side and plastically deforming the material radially inward. Has been. At that time, for example, by preparing a punch in which an arc-shaped convex portion having the same shape as the concave portion 115B is formed and pressing the material with this punch to form the concave portion 115B, three rows of protruding portions 91B are formed. Form.
 図5に示すように、三列の突設部91Bの全体は、ベース部材20よりも外筒13の軸方向の底部18とは反対側に配置されている。また、三列の突設部91Bの全体は、リザーバ室12内の作動液体の液面よりも常に底部18側に位置し、リザーバ室12の作動液体内に浸っている。リザーバ室12における各列の突設部91Bとシリンダ11との隙間の流路面積は、ベース部材20の通路42の流路面積以上に設定されている。 As shown in FIG. 5, the entire three rows of protruding portions 91 </ b> B are disposed on the opposite side of the base member 20 from the bottom 18 in the axial direction of the outer cylinder 13. Further, the entire three rows of protruding portions 91 </ b> B are always positioned closer to the bottom 18 than the liquid level of the working liquid in the reservoir chamber 12, and are immersed in the working liquid in the reservoir chamber 12. The flow path area of the gap between the protruding portion 91 </ b> B of each row and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow path area of the passage 42 of the base member 20.
 以上に述べた第3実施形態は、突設部91Bも、周方向に複数の切れ目113Bを有する。このため、突設部91Bを構成する複数の突設構成部111Bが互いに独立する。その結果、複数の突設構成部111Bのそれぞれの凹部115Bが互いに独立する。よって、凹部115Bを含む複数の突設構成部111Bを外筒13の径方向に移動するポンチで形成することができる。このため、加工工数を低減することができ、製造コストを低減することができる。 In the third embodiment described above, the protruding portion 91B also has a plurality of cuts 113B in the circumferential direction. For this reason, the plurality of projecting constituent portions 111B constituting the projecting portion 91B are independent from each other. As a result, the concave portions 115B of the plurality of projecting constituent portions 111B are independent of each other. Therefore, the plurality of projecting constituent portions 111B including the concave portions 115B can be formed by punches that move in the radial direction of the outer cylinder 13. For this reason, a processing man-hour can be reduced and a manufacturing cost can be reduced.
 また、突設部91Bが、軸方向に複数列設けられているため、突設部91Bによるリザーバ室12内での作動液体の整流効果が一層高まり、リザーバ室12内で作動液体に作動気体が混入し泡立ち状態となってしまうことを一層抑制できる。 Further, since the projecting portions 91B are provided in a plurality of rows in the axial direction, the effect of rectifying the working liquid in the reservoir chamber 12 by the projecting portions 91B is further enhanced, and the working gas is supplied to the working liquid in the reservoir chamber 12. It is possible to further suppress mixing and foaming.
 加えて、突設構成部111Bが外筒13の軸方向および周方向の位置をずらして複数設けられているため、整流効果が一層高まり、リザーバ室12内で作動液体に作動気体が混入し泡立ち状態となってしまうことを一層抑制できる。 In addition, since the plurality of projecting components 111B are provided with the axial and circumferential positions of the outer cylinder 13 being shifted, the rectifying effect is further enhanced, and the working gas is mixed into the working liquid in the reservoir chamber 12 and bubbles are generated. It can further suppress that it will be in a state.
「第4実施形態」
 次に、第4実施形態を主に図8に基づいて第1実施形態との相違部分を中心に説明する。なお、第1実施形態と共通する部位については、同一称呼、同一の符号で表す。
“Fourth Embodiment”
Next, the fourth embodiment will be described mainly based on FIG. 8 with a focus on differences from the first embodiment. In addition, about the site | part which is common in 1st Embodiment, it represents with the same name and the same code | symbol.
 第4実施形態においては、第1実施形態の突設部91とは一部異なる突設部91Cが設けられている。第4実施形態の突設部91Cも、外筒13の筒部17を構成する本体部材14の内周面からシリンダ11に向けて環状に突設している。突設部91Cは、外筒13の中心軸線に直交する面に対して傾斜する同一平面上に配置されている。突設部91Cは、円筒部92側の突出部101Cと、円筒部93側の突出部102Cと、突出部101C,102C間の連結部103Cとから構成される。突設部91Cも、素材を径方向外側から径方向内側に向けて加圧して径方向内側に塑性変形させることにより形成されている。 In the fourth embodiment, a protruding portion 91C that is partially different from the protruding portion 91 of the first embodiment is provided. The protruding portion 91 </ b> C of the fourth embodiment also protrudes in an annular shape from the inner peripheral surface of the main body member 14 constituting the cylindrical portion 17 of the outer cylinder 13 toward the cylinder 11. The protruding portion 91 </ b> C is disposed on the same plane that is inclined with respect to a plane orthogonal to the central axis of the outer cylinder 13. The protruding portion 91C includes a protruding portion 101C on the cylindrical portion 92 side, a protruding portion 102C on the cylindrical portion 93 side, and a connecting portion 103C between the protruding portions 101C and 102C. The protruding portion 91C is also formed by pressurizing the material from the radially outer side toward the radially inner side and plastically deforming the material radially inward.
 突出部101Cは、円筒部92の円筒部93側の端縁部から延出している。突出部101Cは、円筒部93に近づくほど外筒13の中心軸線に近づくように傾斜している。突出部102Cは、円筒部93の円筒部92側の端縁部から延出している。突出部102Cは、円筒部92に近づくほど外筒13の中心軸線に近づくように傾斜している。連結部103Cは、突出部101Cの円筒部93側の端縁部と突出部102Cの円筒部92側の端縁部とを繋いでいる。突出部101C,102Cと連結部103Cは、突設部91Cに、本体部材14の外周面からシリンダ11に向けて環状に凹む凹部96Cをも形成している。リザーバ室12における突設部91Cとシリンダ11との隙間の流路面積は、ベース部材20の通路42の流路面積以上に設定されている。 The protruding portion 101C extends from the end portion of the cylindrical portion 92 on the cylindrical portion 93 side. The protruding portion 101 </ b> C is inclined so as to approach the central axis of the outer cylinder 13 as it approaches the cylindrical portion 93. The protruding portion 102 </ b> C extends from an end edge portion of the cylindrical portion 93 on the cylindrical portion 92 side. The protruding portion 102 </ b> C is inclined so as to approach the central axis of the outer cylinder 13 as it approaches the cylindrical portion 92. 103 C of connection parts have connected the edge part by the side of the cylindrical part 93 of the protrusion part 101C, and the edge part by the side of the cylindrical part 92 of the protrusion part 102C. The protruding portions 101C and 102C and the connecting portion 103C also form a recessed portion 96C that is recessed in an annular shape from the outer peripheral surface of the main body member 14 toward the cylinder 11 in the protruding portion 91C. The flow passage area of the gap between the protruding portion 91 </ b> C and the cylinder 11 in the reservoir chamber 12 is set to be equal to or larger than the flow passage area of the passage 42 of the base member 20.
 以上に述べた第4実施形態は、突設部91Cが、外筒13の中心軸線に直交する方向に対して傾斜していることにより、外筒13の剛性低下を抑制することができる。 4th Embodiment described above can suppress the rigidity fall of the outer cylinder 13 because the protrusion part 91C inclines with respect to the direction orthogonal to the center axis line of the outer cylinder 13. As shown in FIG.
 ここで、第4実施形態の突設部91Cを軸方向に間隔をあけて複数設けても良い。また、第4実施形態の突設部91Cを第2,第3実施形態のように複数の切れ目を有するように複数の突設構成部で形成しても良い。 Here, a plurality of protruding portions 91C according to the fourth embodiment may be provided at intervals in the axial direction. Moreover, you may form the protrusion part 91C of 4th Embodiment by a some protrusion structure part so that it may have a several cut like 2nd, 3rd embodiment.
「第5実施形態」
 次に、第5実施形態を主に図9および図10に基づいて第1実施形態との相違部分を中心に説明する。なお、第1実施形態と共通する部位については、同一称呼、同一の符号で表す。
“Fifth Embodiment”
Next, the fifth embodiment will be described mainly with reference to FIGS. 9 and 10 focusing on the differences from the first embodiment. In addition, about the site | part which is common in 1st Embodiment, it represents with the same name and the same code | symbol.
 第5実施形態においては、図9に示すように、第1実施形態の突設部91とは一部異なる複数の突設部91Dが設けられている。複数の突設部91Dは、図10に示すように、外筒13の筒部17上を中心軸回りに軸方向位置を一定割合でずらしながら旋回する同一螺旋上に配置されている。 In the fifth embodiment, as shown in FIG. 9, a plurality of protruding portions 91 </ b> D that are partially different from the protruding portions 91 of the first embodiment are provided. As shown in FIG. 10, the plurality of projecting portions 91 </ b> D are arranged on the same spiral that turns on the cylindrical portion 17 of the outer cylinder 13 while shifting the axial position around the central axis at a constant rate.
 突設部91Dは、外筒13の軸方向における円筒部92側の突出部101Dと、円筒部93側の突出部102Dと、突出部101D,102Dを繋ぐ連結部103Dと、螺旋の方向の両側で突出部101Dと突出部102Dとを連結する両側の端壁部104Dとから構成される。突出部101D,102D、連結部103Dおよび両側の端壁部104Dによって、突設部91Dには、本体部材14の外周面からシリンダ11に向けて環状に凹む凹部96Dが形成されている。 The protruding portion 91D includes a protruding portion 101D on the cylindrical portion 92 side in the axial direction of the outer cylinder 13, a protruding portion 102D on the cylindrical portion 93 side, a connecting portion 103D that connects the protruding portions 101D and 102D, and both sides in the spiral direction. It is comprised from the end wall part 104D of the both sides which connects protrusion part 101D and protrusion part 102D. By the protruding portions 101D and 102D, the connecting portion 103D, and the end wall portions 104D on both sides, the protruding portion 91D is formed with a concave portion 96D that is annularly recessed from the outer peripheral surface of the main body member 14 toward the cylinder 11.
 突設部91Dも、凹部96Dと同形状の凸部を有するポンチを用いて素材を径方向外側から径方向内側に向けて加圧して径方向内側に塑性変形させることにより形成されている。これにより、外筒13には、外筒13を塑性変形させてシリンダ11に向けて突設する突設部91Dが軸方向および周方向の位置をずらして複数設けられている。 The projecting portion 91D is also formed by using a punch having a convex portion having the same shape as the concave portion 96D to press the material from the radially outer side toward the radially inner side and plastically deform the radially inner side. As a result, the outer cylinder 13 is provided with a plurality of projecting portions 91D that plastically deform the outer cylinder 13 and project toward the cylinder 11 while shifting the positions in the axial direction and the circumferential direction.
 このような第5実施形態によれば、外筒13に設けられた複数の突設部91Dによる整流効果によって、リザーバ室12内で作動液体に作動気体が混入し泡立ち状態となってしまうことを抑制できる。また、複数の突設部91Dが、同一螺旋上に配置されていることにより、外筒13の剛性低下を抑制することができる。 According to the fifth embodiment, the working gas is mixed into the working liquid in the reservoir chamber 12 due to the rectifying effect by the plurality of projecting portions 91D provided on the outer cylinder 13, and the foamed state is caused. Can be suppressed. Moreover, the rigidity reduction of the outer cylinder 13 can be suppressed by arrange | positioning several protrusion part 91D on the same spiral.
「第6実施形態」
 次に、第6実施形態を主に図11および図12に基づいて第1実施形態との相違部分を中心に説明する。なお、第1実施形態と共通する部位については、同一称呼、同一の符号で表す。
“Sixth Embodiment”
Next, the sixth embodiment will be described mainly based on FIGS. 11 and 12 with a focus on differences from the first embodiment. In addition, about the site | part which is common in 1st Embodiment, it represents with the same name and the same code | symbol.
 第6実施形態では、図11に示すように、第1実施形態の取付アイ19は設けられておらず、外筒13の外周面に、シリンダ装置10を車両に取り付けるための金属製の取付ブラケット131が取り付けられている。取付ブラケット131によって突設部91による外筒13の強度低下を補強する。取付ブラケット131は、図12に示すように、構成体132と構成体133の二部品から構成される。 In the sixth embodiment, as shown in FIG. 11, the mounting eye 19 of the first embodiment is not provided, and a metal mounting bracket for mounting the cylinder device 10 to the vehicle on the outer peripheral surface of the outer cylinder 13 is provided. 131 is attached. The mounting bracket 131 reinforces the strength reduction of the outer cylinder 13 due to the protruding portion 91. As shown in FIG. 12, the mounting bracket 131 is composed of two parts, a structural body 132 and a structural body 133.
 構成体132は、分筒部135と、一対の延出板部136とを有している。分筒部135は、外筒13の本体部材14の円筒部92,93および突設部91の半周以上を覆うように取り付けられる円筒の一部から構成される。一対の延出板部136は、分筒部135の両端から互いに平行に延出する。構成体133は、分筒部138と、一対の延出板部139とを有している。分筒部138は、外筒13の本体部材14の円筒部92,93および突設部91の分筒部135により覆われない部分を覆うように取り付けられる円筒の一部から構成される。一対の延出板部139は、分筒部138の両端から互いに平行に延出する。分筒部135は、円筒部92,93の両方に接合される。分筒部138は、円筒部92,93の両方に接合される。第一の延出板部136は、第一の延出板部139と接合される。第二の延出板部136は、第二の延出板部139と接合される。 The structural body 132 has a split tube portion 135 and a pair of extending plate portions 136. The split tube portion 135 is constituted by a part of a cylinder attached so as to cover the cylindrical portions 92 and 93 of the main body member 14 of the outer tube 13 and half or more of the protruding portion 91. The pair of extending plate portions 136 extend in parallel from both ends of the split tube portion 135. The structure 133 has a split tube portion 138 and a pair of extending plate portions 139. The split tube portion 138 includes a part of a cylinder that is attached so as to cover portions that are not covered by the cylindrical portions 92 and 93 of the main body member 14 of the outer tube 13 and the split tube portion 135 of the protruding portion 91. The pair of extending plate portions 139 extend in parallel from both ends of the split tube portion 138. The split tube portion 135 is joined to both the cylindrical portions 92 and 93. The split tube portion 138 is joined to both the cylindrical portions 92 and 93. The first extension plate portion 136 is joined to the first extension plate portion 139. The second extension plate portion 136 is joined to the second extension plate portion 139.
 このように、外筒13の軸方向に突設部91を跨いで取付ブラケット131を円筒部92,93の両方に接合することにより、突設部91による外筒13の剛性低下および疲労強度低下を補強することができる。したがって、外筒13に横力が加わっても変形を抑制できる。ここで、第2~第5実施形態においても、突設部91A~91Dを軸方向に跨いで円筒部92,93の両方に接合するように取付ブラケット131を取り付けることができる。 Thus, by joining the mounting bracket 131 to both the cylindrical portions 92 and 93 across the protruding portion 91 in the axial direction of the outer cylinder 13, the rigidity of the outer cylinder 13 and the fatigue strength are reduced by the protruding portion 91. Can be reinforced. Therefore, deformation can be suppressed even when a lateral force is applied to the outer cylinder 13. Here, also in the second to fifth embodiments, the mounting bracket 131 can be attached so as to join the cylindrical portions 92 and 93 across the projecting portions 91A to 91D in the axial direction.
 以上に述べた実施形態は、作動液体が封入されるシリンダと、前記シリンダ内に摺動可能に嵌装され、前記シリンダ内に第1室と第2室とを画成するピストンと、前記ピストンに連結されるピストンロッドと、前記シリンダの外周側に設けられ前記シリンダとの間に作動液体および作動気体が封入されるリザーバ室を形成する外筒と、前記シリンダの第一端部に設けられ前記シリンダ内の前記第2室と前記リザーバ室とを画成するベース部材と、を有し、前記外筒には、塑性変形により形成されて前記シリンダに向けて環状に突設する突設部が設けられている。これにより、外筒に設けられた突設部による整流効果によって、リザーバ室内で作動液体に作動気体が混入し泡立ち状態となってしまうことを抑制できる。
 外筒に、塑性変形により形成されてシリンダに向けて環状に突設する突設部が設けられているため、部品点数を低減できコスト増を抑制することができる。また、突設部は外筒に一体的に形成されることから移動して異音を発生することがなく、コンタミネーションの発生も抑制することができる。また、突設部がシリンダに変形を生じさせてしまうことがなく、ピストンのシリンダに対する摺動性に影響を及ぼすことがない。
The embodiment described above includes a cylinder filled with a working liquid, a piston slidably fitted in the cylinder, and defining a first chamber and a second chamber in the cylinder, and the piston A piston rod connected to the cylinder, an outer cylinder provided on the outer peripheral side of the cylinder and forming a reservoir chamber in which a working liquid and a working gas are sealed between the cylinder and a first end of the cylinder. And a base member that defines the second chamber and the reservoir chamber in the cylinder, and a projecting portion that is formed by plastic deformation and projects annularly toward the cylinder on the outer cylinder Is provided. As a result, it is possible to prevent the working gas from being mixed into the working liquid in the reservoir chamber and bubbling due to the rectifying effect by the projecting portion provided on the outer cylinder.
Since the outer cylinder is provided with a protruding portion that is formed by plastic deformation and protrudes in an annular shape toward the cylinder, the number of parts can be reduced and an increase in cost can be suppressed. Further, since the projecting portion is integrally formed with the outer cylinder, it does not move and does not generate abnormal noise, and the occurrence of contamination can be suppressed. Further, the projecting portion does not cause the cylinder to be deformed, and the slidability of the piston with respect to the cylinder is not affected.
 前記突設部が、周方向に複数の切れ目を有することにより、加工工数を低減することができ、製造コストを低減することができる。 Since the projecting portion has a plurality of cuts in the circumferential direction, the number of processing steps can be reduced, and the manufacturing cost can be reduced.
 前記突設部が、軸方向に複数設けられていることにより、突設部によるリザーバ室内での作動液体の整流効果がさらに高まり、リザーバ室内で作動液体に作動気体が混入し泡立ち状態となってしまうことをさらに抑制できる。 By providing a plurality of the projecting portions in the axial direction, the effect of rectifying the working liquid in the reservoir chamber by the projecting portions is further enhanced, and the working gas is mixed into the working liquid in the reservoir chamber and becomes a bubbled state. It can further be suppressed.
 前記突設部が、傾斜していることにより、外筒の剛性低下を抑制することができる。 The rigidity of the outer cylinder can be suppressed by tilting the protruding portion.
 以上に述べた実施形態は、作動液体が封入されるシリンダと、前記シリンダ内に摺動可能に嵌装され、前記シリンダ内に第1室と第2室とを画成するピストンと、前記ピストンに連結されるピストンロッドと、前記シリンダの外周側に設けられ前記シリンダとの間に作動液体および作動気体が封入されるリザーバ室を形成する外筒と、前記シリンダの第一端部に設けられ前記シリンダ内の前記第2室と前記リザーバ室とを画成するベース部材と、を有し、前記外筒には、前記外筒を塑性変形させて前記シリンダに向けて突設する突設部が軸方向および周方向の位置をずらして複数設けられている。これにより、外筒に設けられた突設部による整流効果によって、リザーバ室内で作動液体に作動気体が混入し泡立ち状態となってしまうことを抑制できる。外筒に、塑性変形により形成されてシリンダに向けて環状に突設する突設部が設けられているため、部品点数を低減できコスト増を抑制することができる。また、突設部は外筒に一体的に形成されることから移動して異音を発生することがなく、コンタミネーションの発生も抑制することができる。また、突設部がシリンダに変形を生じさせてしまうことがなく、ピストンのシリンダに対する摺動性に影響を及ぼすことがない。また、突設部によるリザーバ室内での作動液体の整流効果がさらに高まり、リザーバ室内で作動液体に作動気体が混入し泡立ち状態となってしまうことをさらに抑制できる。 The embodiment described above includes a cylinder filled with a working liquid, a piston slidably fitted in the cylinder, and defining a first chamber and a second chamber in the cylinder, and the piston A piston rod connected to the cylinder, an outer cylinder provided on the outer peripheral side of the cylinder and forming a reservoir chamber in which a working liquid and a working gas are sealed between the cylinder and a first end of the cylinder. And a base member that defines the second chamber and the reservoir chamber in the cylinder, and the outer cylinder is provided with a projecting portion that plastically deforms the outer cylinder and projects toward the cylinder. Are provided by shifting the positions in the axial direction and the circumferential direction. As a result, it is possible to prevent the working gas from being mixed into the working liquid in the reservoir chamber and bubbling due to the rectifying effect by the projecting portion provided on the outer cylinder. Since the outer cylinder is provided with a protruding portion that is formed by plastic deformation and protrudes in an annular shape toward the cylinder, the number of parts can be reduced and an increase in cost can be suppressed. Further, since the projecting portion is integrally formed with the outer cylinder, it does not move and does not generate abnormal noise, and the occurrence of contamination can be suppressed. Further, the projecting portion does not cause the cylinder to be deformed, and the slidability of the piston with respect to the cylinder is not affected. Further, the effect of rectifying the working liquid in the reservoir chamber by the protruding portion is further enhanced, and it is possible to further suppress the working gas from being mixed into the working liquid in the reservoir chamber and becoming a foamed state.
 上記のシリンダ装置によれば、部品点数を低減できコスト増を抑制することができる。 According to the above cylinder device, the number of parts can be reduced and the cost increase can be suppressed.
 10 シリンダ装置
 11 シリンダ
 12 リザーバ室
 13 外筒
 20 ベース部材
 25 ピストン
 28 第1室
 29 第2室
 31 ピストンロッド
 91,91A~91D 突設部
 113A,113B 切れ目。
DESCRIPTION OF SYMBOLS 10 Cylinder apparatus 11 Cylinder 12 Reservoir chamber 13 Outer cylinder 20 Base member 25 Piston 28 1st chamber 29 2nd chamber 31 Piston rod 91,91A- 91D Protrusion part 113A, 113B A break.

Claims (5)

  1.  作動液体が封入されるシリンダと、
     前記シリンダ内に摺動可能に嵌装され、前記シリンダ内に第1室と第2室とを画成するピストンと、
     前記ピストンに連結されるピストンロッドと、
     前記シリンダの外周側に設けられ前記シリンダとの間に作動液体および作動気体が封入されるリザーバ室を形成する外筒と、
     前記シリンダの第一端部に設けられ前記シリンダ内の前記第2室と前記リザーバ室とを画成するベース部材と、
     を有し、
     前記外筒には、塑性変形により形成されて前記シリンダに向けて環状に突設する突設部が設けられていることを特徴とするシリンダ装置。
    A cylinder filled with working fluid;
    A piston slidably fitted in the cylinder, and defining a first chamber and a second chamber in the cylinder;
    A piston rod coupled to the piston;
    An outer cylinder that is provided on the outer peripheral side of the cylinder and forms a reservoir chamber in which a working liquid and a working gas are enclosed with the cylinder;
    A base member provided at a first end of the cylinder and defining the second chamber and the reservoir chamber in the cylinder;
    Have
    A cylinder device, wherein the outer cylinder is provided with a projecting portion that is formed by plastic deformation and projects annularly toward the cylinder.
  2.  前記突設部は、周方向に複数の切れ目を有することを特徴とする請求項1に記載のシリンダ装置。 2. The cylinder device according to claim 1, wherein the protruding portion has a plurality of cuts in a circumferential direction.
  3.  前記突設部は、軸方向に複数設けられていることを特徴とする請求項1または2に記載のシリンダ装置。 3. The cylinder device according to claim 1, wherein a plurality of the projecting portions are provided in the axial direction.
  4.  前記突設部は、傾斜していることを特徴とする請求項1から3の何れか一項に記載のシリンダ装置。 The cylinder device according to any one of claims 1 to 3, wherein the projecting portion is inclined.
  5.  作動液体が封入されるシリンダと、
     前記シリンダ内に摺動可能に嵌装され、前記シリンダ内に第1室と第2室とを画成するピストンと、
     前記ピストンに連結されるピストンロッドと、
     前記シリンダの外周側に設けられ前記シリンダとの間に作動液体および作動気体が封入されるリザーバ室を形成する外筒と、
     前記シリンダの第一端部に設けられ前記シリンダ内の前記第2室と前記リザーバ室とを画成するベース部材と、
     を有し、
     前記外筒には、前記外筒を塑性変形させて前記シリンダに向けて突設する突設部が軸方向および周方向の位置をずらして複数設けられていることを特徴とするシリンダ装置。
    A cylinder filled with working fluid;
    A piston slidably fitted in the cylinder, and defining a first chamber and a second chamber in the cylinder;
    A piston rod coupled to the piston;
    An outer cylinder that is provided on the outer peripheral side of the cylinder and forms a reservoir chamber in which a working liquid and a working gas are enclosed with the cylinder;
    A base member provided at a first end of the cylinder and defining the second chamber and the reservoir chamber in the cylinder;
    Have
    The cylinder device, wherein the outer cylinder is provided with a plurality of projecting portions that are plastically deformed to project toward the cylinder while shifting the positions in the axial direction and the circumferential direction.
PCT/JP2015/075840 2014-09-30 2015-09-11 Cylinder apparatus WO2016052142A1 (en)

Applications Claiming Priority (2)

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JP2014-199615 2014-09-30
JP2014199615 2014-09-30

Publications (1)

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WO2016052142A1 true WO2016052142A1 (en) 2016-04-07

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4899575A (en) * 1972-04-03 1973-12-17
US3948359A (en) * 1975-04-14 1976-04-06 General Motors Corporation Vehicle hydraulic shock absorber and indicating system
JPH07217694A (en) * 1994-02-04 1995-08-15 Yamaha Motor Co Ltd Bubbling preventive device for double-cylinder type hydraulic buffer
JP2006292146A (en) * 2005-04-14 2006-10-26 Kayaba Ind Co Ltd Bladder

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4899575A (en) * 1972-04-03 1973-12-17
US3948359A (en) * 1975-04-14 1976-04-06 General Motors Corporation Vehicle hydraulic shock absorber and indicating system
JPH07217694A (en) * 1994-02-04 1995-08-15 Yamaha Motor Co Ltd Bubbling preventive device for double-cylinder type hydraulic buffer
JP2006292146A (en) * 2005-04-14 2006-10-26 Kayaba Ind Co Ltd Bladder

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