WO2016029586A1 - Method for manufacturing flexible transparent conducting composite film - Google Patents

Method for manufacturing flexible transparent conducting composite film Download PDF

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WO2016029586A1
WO2016029586A1 PCT/CN2014/092988 CN2014092988W WO2016029586A1 WO 2016029586 A1 WO2016029586 A1 WO 2016029586A1 CN 2014092988 W CN2014092988 W CN 2014092988W WO 2016029586 A1 WO2016029586 A1 WO 2016029586A1
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transparent conductive
film
flexible transparent
composite film
ethylenedioxythiophene
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PCT/CN2014/092988
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French (fr)
Chinese (zh)
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李建雄
马亚晓
王炯
刘安华
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华南理工大学
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G61/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G61/12Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/044Forming conductive coatings; Forming coatings having anti-static properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L65/00Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers

Definitions

  • the invention belongs to the technical field of functional polymer materials, and particularly relates to a conductive poly 3,4- Synthesis of ethylene dioxythiophene coating and preparation of flexible transparent conductive film.
  • a flexible transparent conductive film often refers to a visible light transmittance of more than 80% and a surface resistance of less than 1000 ⁇ / ⁇ .
  • Flexible film It is a key material for the development of high-end optoelectronic products such as flexible displays, solar cells, touch panels, and electronic paper.
  • the flexible transparent conductive film is mainly for sputtering a transparent conductive indium tin oxide on the transparent polymer film ( ITO) compound.
  • ITO transparent polymer film
  • indium is a precious metal with limited resources; on the other hand, the ITO film is brittle and has poor flexibility.
  • ITO The flexural fatigue life of the flexible transparent conductive film is low, and it is difficult to meet the market demand for a flexible transparent conductive film.
  • Many research institutes and companies are committed to developing non-ITO
  • the flexible transparent conductive film can be classified into an oxide system, a metal system, a conductive polymer system and a nano carbon material system depending on the conductor material.
  • Oxide-based flexible transparent conductive film except indium tin oxide (ITO Outside of the coated film, a polymer film coated with a transparent zinc oxide semiconductor is representative of such products. Its performance varies greatly depending on the polymer substrate and the surface treatment and sputtering process. Further, the oxide semiconductor is large in brittleness and poor in flexibility.
  • the oxide-based flexible transparent conductive film generally has a problem of low resistance to warpage and cannot meet the market demand.
  • Metals such as silver, gold, and aluminum are good conductors of electricity when the thickness of the metal layer is less than 20 At the time of nanometer, it still has good electrical conductivity, but the absorption and reflection of visible light drop sharply, and it can exhibit a certain light transmittance. However, it is costly to uniformly plate a nano-scale metal layer on the surface of the polymer, and such a flexible transparent conductive film is difficult to have commercial value.
  • Coating a photosensitive silver salt or nano silver particles is another method of preparing a flexible transparent conductive film.
  • United States Cambrios 2008 The company announced the development of ClearOhm technology for the preparation of nano-silver and nano-silver inks for the preparation of flexible transparent conductive films. It is said that the silver wire has a wire diameter ratio of more than 300 and a wire diameter of about 100.
  • Nano The nano silver ink is coated on the transparent polymer substrate, and the randomly oriented nano silver wires constitute a mesh of less than 1 micrometer, and the obtained flexible film has a surface resistance of 50 to 300 ⁇ / ⁇ and a light transmittance of about 92%.
  • Cambrios is investigating the feasibility of using laser ablation technology to process transparent circuit boards while promoting the application of nano silver inks in touch panels.
  • PEDOT Poly 3, 4-ethylenedioxythiophene
  • Bayer The aqueous dispersion of poly(p-styrenesulfonic acid (PSS) complex, Baytron P, can be coated into a film, which solves the problem of PEDOT film formation to some extent.
  • PSS poly(p-styrenesulfonic acid
  • insulated PSS The layer hinders the migration of charges, and the resulting PEDOT/PSS film has low conductivity and high hygroscopicity. Its conductivity and reliability cannot meet the requirements of the market.
  • the direct polymerization method is a method in which a monomer is mixed with an oxidizing agent solution and then coated on a surface of a substrate, and the monomer is oxidatively polymerized by heating.
  • oxidative polymerization has begun.
  • inhibitors such as imidazole
  • the conductivity of the obtained PEDOT film can reach the order of 100 S/cm, but the repeatability is not ideal, the conductivity can fluctuate in several orders of magnitude, and the direct polymerization method is used. Not universal.
  • the solution polymerization adsorption method is to place the substrate in a monomer solution, and then add an oxidizing agent solution for oxidative polymerization, so that the synthesized PEDOT is adsorbed and deposited on the surface of the substrate to form a PEDOT film.
  • the PEDOT film obtained by the solution polymerization adsorption method has poor compactness, weak adhesion to the substrate, and low monomer utilization.
  • Liang Jie et al. introduced a sulfonic acid group on the surface of PP to improve the adhesion between PEDOT and PP, and obtained a composite film with conductivity of 300 S/cm and transmittance of 90%.
  • Chemical vapor deposition is the introduction of vaporized oxidant and monomer vapor into the reaction chamber, oxidative polymerization and deposition of the monomer on the surface of the substrate, cleaning to remove oxidant residues and low molecular oligomers, to obtain conductance Transparent PEDOT film with a rate exceeding 100 0S/cm.
  • CVD requires special equipment, high process requirements, and a limited variety of oxidants to choose from, which is not suitable for large-scale production.
  • Vapor Deposition Polymerization is the attachment of an oxidant to the surface of a substrate and then the deposition of monomeric vapor on the surface of the oxidant.
  • Xia Turing used a high-speed spin coater to coat the oxidant FeCl 3 and surfactant on the surface of PET. After drying, it was exposed to EDOT vapor to deposit and polymerize the film on PET.
  • a composite film having a light transmittance of more than 80% and a conductivity of more than 0.2 S/cm was obtained.
  • Kim et al. used a similar method to settle and polymerize EDOT vapor at room temperature to obtain a transparent PET composite film having a surface resistance of 500 ⁇ / ⁇ .
  • Carbon nanotubes and graphene have good electrical conductivity.
  • Some companies have researched carbon nanotube transparent conductive films, such as Unidym Company of the United States and Toray Corporation of Japan.
  • the carbon nanotube transparent conductive film has the advantages of good flexibility and good moisture resistance, its resistance value is high, generally 500-2500 ⁇ / ⁇ .
  • IBM is an early company that studies graphene transparent conductive films. Pohang University of Science and Technology in South Korea said that the resistance of graphene transparent conductive film can be reduced to 30 ⁇ / ⁇ by HNO 3 treatment, but the industrial production technology of continuous graphene film needs to be broken.
  • the flexible transparent conductive film is mainly plated with an ITO film, and has a high price, a scarce raw material, and a poor resistance to curvature.
  • non- ITO Alternatives are under development, especially with conductive polyethylene dioxythiophene films and nano silver inks with strong competitiveness and market penetration.
  • the conductive polymer is insoluble and insoluble, and is difficult to process into a film; polar substitution or ion complexation exacerbates the distortion of the planar conjugated chain and the tendency of the material to adsorb water vapor from the environment, reducing the electrical properties and reliability of the material; Gas phase precipitation polymerization (VPP) of EDOT monomer can be obtained with ITO
  • VPP Gas phase precipitation polymerization
  • the film is comparable to the transparent conductive film, but controlling the uniformity of the monomer concentration in the cavity under vacuum is a big problem, and the area of the obtained uniform film is small; in addition, the strong acidic solid oxidant is easy to cause 3,4- The side-addition reaction of ethylene dioxythiophene monomer causes a conjugate defect and a non-conductive product of the skeleton chain.
  • the present invention discloses a conductive preparation on the surface of a transparent polymer film. Synthesis technology of PEDOT coating and method of preparing flexible transparent conductive film.
  • the object of the present invention is to overcome the above-mentioned deficiencies in the prior art and to provide a method for preparing a flexible transparent conductive film, which comprises in-situ synthesis of transparent conductive poly 3,4- on the surface of a transparent polymer substrate by liquid phase precipitation polymerization.
  • a more specific technical solution of ethylene dioxythiophene coating is as follows.
  • a method for manufacturing a flexible transparent conductive composite film which comprises immersing a transparent polymer film covering an oxidant film into 3,4- The ethylenedioxythiophene monomer solution is subjected to chemical oxidative polymerization of 3,4-ethylenedioxythiophene monomer on the surface of the polymer film to synthesize a conductive poly(3,4-ethylenedioxythiophene) in situ.
  • Flexible transparent conductive composite film which comprises immersing a transparent polymer film covering an oxidant film into 3,4- The ethylenedioxythiophene monomer solution is subjected to chemical oxidative polymerization of 3,4-ethylenedioxythiophene monomer on the surface of the polymer film to synthesize a conductive poly(3,4-ethylenedioxythiophene) in situ.
  • the oxidant continuously oxidizes and diffuses to the surface of the transparent polymer 3,4-
  • the ethylenedioxythiophene monomer is polymerized to form a transparent conductive poly(3,4-ethylenedioxythiophene) coating.
  • the oxidant film is an inorganic oxidant or an inorganic oxidant compounded with an organic peroxide; the inorganic oxidant is a physically adsorbed inorganic oxidant; and the organic peroxide is a surface chemically converted organic peroxide.
  • the inorganic oxidant is a ferric salt; the trivalent iron salt is one or more of ferric chloride, iron sulfate and iron p-toluenesulfonate; the inorganic oxidant is in a transparent polymer base.
  • the adsorption capacity of the material is 0.2-10 mmol/m 2 .
  • the surface chemistry further optimized is converted into one or more of hydrogen peroxide oxidation, peracid oxidation, ozone oxidation, vacuum ultraviolet photochemical oxidation, and oxygen plasma bombardment.
  • the organic peroxide further optimized is one or more of hydrogen peroxide, peroxyether, ketone peroxide and peroxyacid; the concentration of the organic peroxide on the surface of the transparent polymer substrate is 0-10 mmol. /m 2 .
  • concentration of the 3,4-ethylenedioxythiophene monomer solution is 20-400 mmol/L
  • the solvent of the solution is at least one of petroleum ether, hexane, heptane, cyclohexane, benzene, toluene, dichloromethane, chloroform, acetonitrile, butyl acetate, methyl ethyl ketone or butanol.
  • the further optimized oxidative polymerization is carried out at 0-60 ° C for a reaction time of 0.02-12 hours, resulting in a poly 3,4-
  • the ethylene dioxythiophene coating was washed with 0.1 to 0.5 M of dilute sulfuric acid.
  • Further optimized substrate of the transparent polymer film Including polymethyl methacrylate, polycarbonate, polyethylene terephthalate, polyethylene naphthalate, cycloolefin polymer, polyimide, cured epoxy resin or silicone resin .
  • the further optimized transparent polymer film is surface-treated to form an oxidizing agent layer;
  • the surface treatment comprises chemical modification, high-energy radiation modification and surfactant treatment;
  • the surface chemical modification is hydrolysis or sulfonation, specifically Soak for 10 to 45 minutes with 10% NaOH aqueous solution or 30% H 2 SO 4 aqueous solution;
  • the high energy radiation treatment is 172 nm vacuum ultraviolet photochemical oxidation or oxygen plasma treatment.
  • the ⁇ position of the 3,4-ethylenedioxythiophene monomer is directly linked to oxygen, and the electron donating property of oxygen increases the electron cloud density on the thiophene ring and reduces the oxidation of the thiophene ring.
  • the thiophene ring can only be connected by ⁇ - ⁇ during oxidative polymerization to form a structurally conjugated chain to obtain conductivity.
  • a conductive polymer with excellent transparency and stability.
  • the oxidizing agent is dissolved in the retention layer on the surface of the polymer substrate, and the 3,4-ethylenedioxythiophene in the retention layer is The monomers are oxidized to dimers, trimers, multimers and oligomers. Due to the insolubility of poly 3,4-ethylenedioxythiophene, the molecular weight of 3,4-ethylenedioxythiophene oligomer increases with the reaction time, and the solubility in the solvent is deteriorated, which will precipitate and adsorb to The surface of the polymer substrate.
  • the 3,4-ethylenedioxythiophene monomer in the solution phase is continuously diffused into the retention layer by the concentration difference, supplementing the consumed 3,4-ethylenedioxythiophene monomer; at the same time, under the action of the oxidant
  • the 3,4-ethylenedioxythiophene oligomer adsorbed on the surface of the substrate reacts with the precipitated 3,4-ethylenedioxythiophene monomer to grow into a polymer chain until the adsorbed oxidant is depleted, in the polymerization.
  • a transparent conductive poly 3,4-ethylenedioxythiophene coating is formed on the surface of the substrate to obtain a flexible transparent conductive film.
  • the performance of the flexible transparent conductive film prepared by the present invention is divided into the liquid phase precipitation polymerization of poly 3,4- In addition to the ethylene dioxythiophene coating, it is also related to the transparent substrate used.
  • Optical grade transparent plastic Polymethyl methacrylate, polycarbonate, polyethylene terephthalate, cured epoxy resin, silicone resin, etc., with an ester group or a phenyl structural unit in the molecular chain, have certain chemical activity.
  • the cycloolefin polymer is a newly developed optical grade transparent plastic with surface energy, gas permeability and low water absorption. It has outstanding chemical inertness and anti-aging ability, but High energy radiation can provoke chemical changes in the surface of the cyclic olefin polymer material.
  • Polyethylene naphthalate and transparent polyimide are heat-resistant transparent plastics specially developed for optoelectronic products. They are sensitive to general chemical reagents and high-energy radiation.
  • the invention adopts a physical adsorption method to prepare an oxidizing agent film, and applies an oxidizing agent solution on the surface of the transparent polymer substrate by dip coating method, and forms an oxidizing agent film after the solvent is volatilized.
  • the surface energy of the polymer is low, and the wettability of the polar oxidizing agent solution is poor, and the surface of the transparent substrate needs to be hydrophilically treated to improve the wettability of the surface of the substrate and the oxidizing agent solution.
  • Surface chemical modification, high-energy radiation treatment, and surfactant treatment can all introduce polar groups on the surface of the polymer to improve the surface energy and wettability of the polymer.
  • the surface chemical modification can be hydrolysis or sulfonation, and the polar carboxyl group or sulfonic acid group can be introduced on the surface of the polymer by soaking in 10% NaOH aqueous solution or 30% H 2 SO 4 aqueous solution for 10 to 45 minutes.
  • Treatment with 172nm vacuum ultraviolet radiation or oxygen plasma for 2 minutes can introduce oxygen-containing groups on the surface of the polymer to reduce the contact angle of the polymer substrate to water below 20 °, and the surface of the substrate changes from hydrophobic to hydrophobic.
  • Hydrophilic the amount of adsorption to inorganic oxidants can be on the order of 10 mmol / m 2 .
  • the oxidation potential of 3,4-ethylenedioxythiophene is low, and high-valent metal salts such as ferric salt can capture electrons on the thiophene ring and oxidatively polymerize the 3,4-ethylenedioxythiophene monomer.
  • Ferric chloride, ferric sulfate, iron p-toluenesulfonic acid are readily available, and their anions have doping ability.
  • the coating has good electrical conductivity.
  • One or more of the above inorganic oxidizing agents may be selected according to market supply.
  • a transparent uniform film having a surface resistance of less than 10 4 ⁇ / ⁇ can be prepared by adsorbing the trivalent iron salt oxidizing agent at 0.2 mmol/m 2 or more.
  • the amount of oxidant adsorbed increased, the thickness of the obtained poly 3,4-ethylenedioxythiophene film increased, and the surface resistance and light transmittance of the composite film decreased.
  • the amount of adsorption is too large, and the inorganic oxidizing agent is easily aggregated on the surface of the organic polymer to synthesize a non-uniform poly 3,4-ethylenedioxythiophene coating.
  • the controlled adsorption amount is below 10 mmol/m 2 , and the synthesized poly 3,4-ethylenedioxythiophene film is less likely to be spotted.
  • the combination of multiple oxidants can reduce the tendency of the oxidant to agglomerate on the surface of the polymer substrate while increasing the total amount of oxidant adsorbed.
  • the invention converts the polymer on the surface of the substrate into an organic peroxide by high-energy radiation or chemical oxidation, and introduces an organic peroxide group as a second oxidant on the surface of the polymer substrate to further overcome the agglomeration of the inorganic oxidant. Increase the total amount of oxidant on the surface of the substrate. ⁇ Excimer 172nm vacuum ultraviolet radiation, oxygen plasma can excite and split the polymer molecules on the surface of the substrate, react with oxygen or ozone, and introduce various peroxide groups on the surface of the polymer.
  • Hydrogen peroxide immersion, peracid treatment, and ozone steaming can also oxidize the polymer to form hydrogen peroxide, peroxyether, ketone peroxide, and peroxyacid on the surface of the polymer, depending on the molecular structure of the polymer.
  • the combination of high energy radiation treatment and chemical oxidation increases the surface peroxide content of the substrate to the order of 10 mmol/m 2 .
  • the peroxy group introduced on the surface of the polymer substrate is not highly oxidizing to the 3,4-ethylenedioxythiophene monomer.
  • the peroxy group is easily decomposed to generate hydroxyl radicals, and the oxidant ions are reduced from a low-valent state to a high-valent state, which further oxidizes the 3,4-ethylenedioxythiophene monomer. Increase the efficiency of the oxidant.
  • the resulting hydroxyl radical also has a strong oxidizing power, which oxidizes the low-valent ion to the oxidation state.
  • the peroxy group introduced on the surface of the polymer substrate can recycle the inorganic oxidizing agent to increase the oxidizing ability of the inorganic oxidizing agent.
  • the inorganic oxidant attached to the surface of the substrate dissolves into the retention layer on the surface of the substrate, and 3, 4 in the oxidation retention layer.
  • the ethylenedioxythiophene monomer is polymerized, and the oxidant ion is reduced to a low-cost reduced state, losing the ability to oxidize 3,4-ethylenedioxythiophene.
  • the organic peroxide group on the surface of the substrate is chemically bonded to the substrate, and the oxidation activity to 3,4-ethylenedioxythiophene is not high.
  • the low-valent oxidant ions that lose oxidative activity in the retention layer can diffuse to the surface of the substrate, catalyze the decomposition of the peroxide group, and oxidize itself to a high-valent oxidation state.
  • the regenerated oxidized ions further oxidize the 3,4-ethylenedioxythiophene monomer to increase the thickness of the synthetic conductive poly(3,4-ethylenedioxythiophene) and increase the surface conductance of the composite film.
  • the oxidant ion diffusion has an isotropic property, and some of the reduced state ions in the retention layer will escape the retention layer. As the reaction time increases, the oxidant ion content in the retention layer decreases.
  • the adsorption amount of the inorganic oxidant is more than 0.2 mmol/m 2 , there are enough reduced ions in the retention layer to catalyze the decomposition of peroxy groups on the surface of the substrate.
  • the solvent for diluting the 3,4-ethylenedioxythiophene monomer not only affects the solubility and oxidative polymerization rate of the 3,4-ethylenedioxythiophene monomer, but also affects the rate at which the adsorbed inorganic oxidant dissolves into the retention layer.
  • the oxidizing agent has a large adsorption amount, has a high solubility in the solvent used, and is rapidly dissolved in the retention layer.
  • the solvent can be selected from petroleum ether, hexane, heptane, cyclohexane, benzene, toluene, dichloromethane, chloroform, acetonitrile, butyl acetate, methyl ethyl ketone or butanol or a mixed solvent can be prepared to control the dissolution of the oxidant into the retention layer.
  • the matching of the speed and the oxidation consumption speed prevents the high-valent oxidation state ions from diffusing out of the retention layer, ensuring that the oxidative polymerization occurs in the retention layer, thereby ensuring the effective utilization of the raw materials.
  • a solvent of 20-400 mmol/L of 3,4-ethylenedioxythiophene monomer is prepared by using a solvent, and the reaction is carried out at 0-60 ° C for 0.2-12 hours.
  • Synthetic conductive poly(3,4-ethylenedioxythiophene) coating which is washed with dilute sulfuric acid to remove residual oxidant ions, and can produce flexible transparent conductive with surface resistance lower than 10 2 ⁇ / ⁇ and transmittance higher than 80%. membrane.
  • the present invention has the following advantages and technical effects as compared with the prior art: the present invention overcomes the poly 3,4- Ethylene dioxythiophene is difficult to form into a film, and it is difficult to produce a large-area, high-quality conductive film.
  • the transmittance of the film at 550 nm can vary from 82% to 92%, and the surface resistance of the composite film can range from 80 to 600 ⁇ / ⁇ . Variety.
  • the transparent polyimide film was immersed in a 10% NaOH solution for 15 minutes, taken out, neutralized with dilute hydrochloric acid, rinsed with distilled water, and dried with nitrogen.
  • the surface treated polyimide film was immersed in a 5.0% H 2 O 2 solution for 10 minutes, taken out and dried at 40 ° C, and a 2.1 mmol/m 2 peroxy group was introduced, followed by immersion in a 70 mmol/L FeCl 3 ethanol solution. After soaking for 3 minutes, take off and dry, and adsorb 1.5 mmol/m 2 of FeCl 3 .
  • the polyimide film composite with an oxidizing agent in the film is suspended 70 mmol / L of 3,4-ethylene dioxythiophene toluene solution was allowed to stand at 25 o C for 10 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent PI/PEDOT composite film .
  • the transparent polyimide film (PI) was immersed in a 10% NaOH solution for 15 minutes, taken out, neutralized with dilute hydrochloric acid, rinsed with distilled water, and dried with nitrogen.
  • the surface treated polyimide film was immersed in a 5.0% peracetic acid solution for 10 minutes, taken out and dried at 40 ° C, and a 2.8 mmol/m 2 peroxy group was introduced, followed by immersion in a 70 mmol/L FeCl 3 ethanol solution. After soaking for 3 minutes, it was taken out and adsorbed 1.5 mmol/m 2 of FeCl 3 . After the solvent was evaporated, the polyimide film with FeCl 3 oxidant was suspended from 70 mmol/L of 3,4-ethylenedioxythiophene.
  • dioxane solution was allowed to stand at 25 o C for 10 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent PI/PEDOT composite film .
  • the polyethylene terephthalate film was immersed in tetrahydrofuran, rinsed with distilled water, and blown dry with nitrogen.
  • the polyethylene terephthalate film was irradiated with a 172 nm vacuum ultraviolet light source with a radiation output of 8 mW/cm 2 in air to control the distance between the light window and the polyethylene terephthalate film. Mm, irradiation time 4 minutes.
  • the exposed polyethylene terephthalate film was immersed in a solution of 80 mmol/L of iron butanol p-toluenesulfonate for 10 minutes, and then taken out to dryness to adsorb 2.2 mmol/m 2 of Fe(TsO) 3 .
  • Oxidizer With an oxidizing agent to the polyethylene terephthalate film is suspended in 80 mmol / L of 3,4-ethylene dioxythiophene in cyclohexane solution was allowed to stand at 25 o C for 10 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent PET/PEDOT composite film .
  • the polyethylene terephthalate film was immersed in tetrahydrofuran, rinsed with ethanol, and blown dry with nitrogen.
  • the polyethylene terephthalate film was irradiated with a 172 nm vacuum ultraviolet light source with a radiation output of 8 mW/cm 2 in air to control the distance between the light window and the polyethylene terephthalate film. Mm, irradiation time 4 minutes.
  • the exposed polyethylene terephthalate film was immersed in a 3% peracetic acid solution for 10 minutes, a 1.5 mmol/m 2 peroxy group was introduced, and then immersed in 80 mmol/L of p-toluenesulfonic acid.
  • the cycloolefin polymer membrane was soaked in toluene, rinsed with ethanol, and blown dry with nitrogen.
  • the cycloolefin polymer film was irradiated with a 172 nm vacuum ultraviolet light source having a radiation output of 8 mW/cm 2 in air, and the distance between the light window and the cycloolefin polymer film was controlled to be 2 mm, and the irradiation time was 4 minutes.
  • the exposed cycloolefin polymer film was immersed in a 3% peracetic acid solution for 10 minutes, a peroxy group of 0.8 mmol/m 2 was introduced, and then immersed in a solution of 80 mmol/L of iron butanol p-toluenesulfonate 10 After a minute, it was taken out and dried, and a Fe (TsO) 3 oxidizing agent of 1.8 mmol/m 2 was adsorbed.
  • the compound with the oxidizing agent cycloolefin polymer film suspended in 80 mmol / L of 3,4-ethylene dioxythiophene in cyclohexane solution was allowed to stand at 30 o C 4 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent COC/PEDOT composite film .
  • the surface resistance and the complex of the poly 3,4-ethylenedioxythiophene coating obtained in the examples were measured by a four-probe resistance tester.
  • the light transmittance of the film at 550 nm was obtained, and the results are shown in Table 1.
  • the surface resistance of the composite film can vary from 80 to 600 ⁇ / ⁇ and the light transmittance can vary from 82 to 92%.
  • Example 1 Example 2
  • Example 3 Example 4
  • Example 5 Transparent substrate PI PI PET PET COC Water solution Min 15 15 --- 15 --- VUV radiation Min --- --- 4 4 H 2 O 2 soak [c] ⁇ min 5% ⁇ 10 --- --- --- CH 3 COOOH [c] ⁇ min --- 3% ⁇ 10 --- 3% ⁇ 10 3% ⁇ 10 Oxidant concentration Mmmol/L FeCl 3 70 FeCl 3 70 Fe(TsO) 3 80 Fe(TsO) 3 80 Fe(TsO) 3 70 Adsorption time Min 3 3 10 10 10 Monomer concentration Mmmol/L 70 70 80 80 80 Reaction time Hrs 10 10 10 4 4 Peroxyl content Mmmol/m 2 2.1 2.8 --- 1.5 0.8 Total oxidant Mmmol/m 2 3.6 4.3 2.2 3.4 2.6 Surface resistance ⁇ / ⁇ 600 220 140 80 400 Transmittance @ 550nm % 90 86 84 82 92

Abstract

Disclosed is a method for manufacturing a flexible transparent conducting composite film. The method comprises: immersing a transparent polymer film coated with an oxidizer film into a 3,4-ethylenedioxythiophene monomer solution, and carrying out chemical oxidation polymerization of the 3,4-ethylenedioxythiophene monomer on the polymer film surface to synthesize the conducting poly-3,4-ethylenedioxythiophene coating in situ, thereby obtaining the flexible transparent conducting composite film. The present invention gets rid of the problems of difficulty in formation of the poly-3,4-ethylenedioxythiophene film, difficulty in preparing the large-area high-quality conducting film, and difficulty in producing the non-ITO flexible transparent conducting film.

Description

一种柔性透明导电复合膜的制作方法  Flexible transparent conductive composite film manufacturing method
技术领域Technical field
本发明属于 功能高分子材料技术领域,具体涉及一种导电聚 3,4- 乙撑二氧噻吩涂层的合成和柔性透明导电膜的制备方法 。  The invention belongs to the technical field of functional polymer materials, and particularly relates to a conductive poly 3,4- Synthesis of ethylene dioxythiophene coating and preparation of flexible transparent conductive film.
背景技术Background technique
柔性透明导电膜常指可见光透过率大于 80% ,表面电阻小于 1000Ω/□ 的柔性薄膜。它是发展柔性显示、太阳能电池、触控面板、电子纸等高端光电产品的关键材料。目前,柔性透明导电膜商品主要为在透明聚合物薄膜上溅镀一层透明导电的氧化铟锡( ITO )化合物而成。一方面,铟为贵金属,资源有限;另一方面, ITO 膜 脆性大,柔性差。 ITO 基柔性透明导电薄膜的曲绕疲劳寿命低,很难满足市场对柔性透明导电薄膜的要求。许多研究机构和公司致力开发非 ITO 类 柔性透明导电膜,依导体材料的不同,研究的柔性透明导电膜可分为氧化物系、金属系、导电高分子系和纳米碳材系。 A flexible transparent conductive film often refers to a visible light transmittance of more than 80% and a surface resistance of less than 1000 Ω/□. Flexible film. It is a key material for the development of high-end optoelectronic products such as flexible displays, solar cells, touch panels, and electronic paper. At present, the flexible transparent conductive film is mainly for sputtering a transparent conductive indium tin oxide on the transparent polymer film ( ITO) compound. On the one hand, indium is a precious metal with limited resources; on the other hand, the ITO film is brittle and has poor flexibility. ITO The flexural fatigue life of the flexible transparent conductive film is low, and it is difficult to meet the market demand for a flexible transparent conductive film. Many research institutes and companies are committed to developing non-ITO The flexible transparent conductive film can be classified into an oxide system, a metal system, a conductive polymer system and a nano carbon material system depending on the conductor material.
1. 氧化物系 Oxide system
氧化物系柔性透明导电膜中,除铟锡氧化物( ITO )涂覆膜外,以透明氧化锌半导体涂覆的聚合物膜是该类产品的代表。其性能受聚合物基材及表面处理和溅镀工艺不同而变化较大。此外,氧化物半导体脆性大,柔性差。氧化物系柔性透明导电膜普遍存在抗曲绕性低的问题,不能满足市场的需求。 Oxide-based flexible transparent conductive film, except indium tin oxide (ITO Outside of the coated film, a polymer film coated with a transparent zinc oxide semiconductor is representative of such products. Its performance varies greatly depending on the polymer substrate and the surface treatment and sputtering process. Further, the oxide semiconductor is large in brittleness and poor in flexibility. The oxide-based flexible transparent conductive film generally has a problem of low resistance to warpage and cannot meet the market demand.
2. 金属系 2. Metal system
银、金、铝等金属是电的良好导体,当金属层的厚度低于 20 纳米时仍具有良好的电导性,但对可见光的吸收和反射急剧下降,可呈现一定的透光性。然而,在聚合物表面均匀镀覆纳米级金属层所费不菲,该类柔性透明导电膜很难有商业价值。 Metals such as silver, gold, and aluminum are good conductors of electricity when the thickness of the metal layer is less than 20 At the time of nanometer, it still has good electrical conductivity, but the absorption and reflection of visible light drop sharply, and it can exhibit a certain light transmittance. However, it is costly to uniformly plate a nano-scale metal layer on the surface of the polymer, and such a flexible transparent conductive film is difficult to have commercial value.
涂覆光敏银盐或纳米银粒是制备柔性透明导电膜的另一方法。美国 Cambrios 2008 年宣布开发出制备纳米银线及纳米银线油墨的 ClearOhm 技术,用于柔性透明导电膜制备。据称该银线的线径比大于 300 ,线径约 100 纳米。将纳米银线油墨涂布于透明聚合物基材,无规取向的纳米银线构成小于 1 微米的网格,所得柔性膜的表面电阻可到 50~300Ω/□ ,透光率约 92% 。 Cambrios 公司在推动纳米银线油墨在触控面板应用的同时,研究用激光烧蚀技术加工透明线路板的可行性。 Coating a photosensitive silver salt or nano silver particles is another method of preparing a flexible transparent conductive film. United States Cambrios 2008 The company announced the development of ClearOhm technology for the preparation of nano-silver and nano-silver inks for the preparation of flexible transparent conductive films. It is said that the silver wire has a wire diameter ratio of more than 300 and a wire diameter of about 100. Nano. The nano silver ink is coated on the transparent polymer substrate, and the randomly oriented nano silver wires constitute a mesh of less than 1 micrometer, and the obtained flexible film has a surface resistance of 50 to 300 Ω/□ and a light transmittance of about 92%. Cambrios is investigating the feasibility of using laser ablation technology to process transparent circuit boards while promoting the application of nano silver inks in touch panels.
3. 导电高分子系 3. Conductive polymer system
聚 3, 4- 乙撑二氧噻吩( PEDOT )具有优异的导电性和透明性,是制备柔性透明导电薄膜的候选材料。然而, PEDOT 材料不溶不熔,难以加工成膜。 Bayer 公司开发的 PEDOT 与聚对苯乙烯磺酸( PSS )络合物的水分散体, Baytron P ,能涂布成膜,在一定程度上解决了 PEDOT 的成膜难的问题。但绝缘的 PSS 层阻碍电荷的迁移,所得 PEDOT/PSS 膜的导电率低,吸湿性大。其导电性和可靠性不能满足市场的要求。许多科技工作者研究 EDOT 单体在基材表面的原位聚合,希望在解决成膜问题的同时,获得导电性、稳定性更好的透明薄膜。已探索的方法包括直接聚合法、溶液聚合吸附法、化学气相沉积法( CVD )和气相沉积聚合法( VPP )。 Poly 3, 4-ethylenedioxythiophene ( PEDOT It has excellent electrical conductivity and transparency and is a candidate material for preparing flexible transparent conductive films. However, the PEDOT material is insoluble and infusible and difficult to process into a film. PEDOT developed by Bayer The aqueous dispersion of poly(p-styrenesulfonic acid (PSS) complex, Baytron P, can be coated into a film, which solves the problem of PEDOT film formation to some extent. But insulated PSS The layer hinders the migration of charges, and the resulting PEDOT/PSS film has low conductivity and high hygroscopicity. Its conductivity and reliability cannot meet the requirements of the market. Many scientists and workers study EDOT In-situ polymerization of the monomer on the surface of the substrate, it is desirable to obtain a transparent film having better conductivity and stability while solving the film formation problem. Methods that have been explored include direct polymerization, solution polymerization, and chemical vapor deposition (CVD). And vapor phase deposition polymerization (VPP).
直接聚合法 是将单体与氧化剂溶液混合后涂覆在基材表面,通过加热使单体氧化聚合。在直接聚合法中,一旦当单体与氧化剂溶液混合,氧化聚合即已开始。尽管添加 咪唑等抑制 剂可延长混合液的适用期,所得 PEDOT 膜的电导率可达 100 S/cm 量级,但重复性并不理想,电导率可在几个数量级波动,直接聚合法的使用并不普遍。 The direct polymerization method is a method in which a monomer is mixed with an oxidizing agent solution and then coated on a surface of a substrate, and the monomer is oxidatively polymerized by heating. In the direct polymerization process, once the monomer is mixed with the oxidant solution, oxidative polymerization has begun. Although the addition of inhibitors such as imidazole can prolong the pot life of the mixture, the conductivity of the obtained PEDOT film can reach the order of 100 S/cm, but the repeatability is not ideal, the conductivity can fluctuate in several orders of magnitude, and the direct polymerization method is used. Not universal.
溶液聚合吸附法 是将基材置于单体溶液中,再加入氧化剂溶液进行氧化聚合,使合成的 PEDOT 吸附沉积在基材表面形成 PEDOT 膜。溶液聚合吸附法所得 PEDOT 膜致密性差,与基材粘合弱,单体利用率低。梁杰等在 PP 表面引入磺酸基,提高 PEDOT 与 PP 的粘合,制得电导率达 300S/cm ,透光度达 90% 的复合膜。 The solution polymerization adsorption method is to place the substrate in a monomer solution, and then add an oxidizing agent solution for oxidative polymerization, so that the synthesized PEDOT is adsorbed and deposited on the surface of the substrate to form a PEDOT film. The PEDOT film obtained by the solution polymerization adsorption method has poor compactness, weak adhesion to the substrate, and low monomer utilization. Liang Jie et al. introduced a sulfonic acid group on the surface of PP to improve the adhesion between PEDOT and PP, and obtained a composite film with conductivity of 300 S/cm and transmittance of 90%.
化学气相沉积法 (CVD) 是将气化的氧化剂和单体蒸汽分别导入反应室,使单体氧化聚合和沉积于基材表面,经清洗除去氧化剂残余物和低分子齐聚物,可得电导率超过 100 0S/cm 的透明 PEDOT 膜。但 CVD 需专用设备,工艺要求高,可选择的氧化剂品种有限,不适合大规模生产。 Chemical vapor deposition (CVD) is the introduction of vaporized oxidant and monomer vapor into the reaction chamber, oxidative polymerization and deposition of the monomer on the surface of the substrate, cleaning to remove oxidant residues and low molecular oligomers, to obtain conductance Transparent PEDOT film with a rate exceeding 100 0S/cm. However, CVD requires special equipment, high process requirements, and a limited variety of oxidants to choose from, which is not suitable for large-scale production.
气相沉积聚合法 (VPP) 是将氧化剂附着在基材表面,然后使单体蒸汽在氧化剂表面沉积聚合。上世纪八十年代,夏都灵等用高速旋涂仪将氧化剂 FeCl3 与表面活性剂涂布在 PET 表面,经干燥后暴露于 EDOT 蒸汽中,使单体在 PET 上沉积聚合成膜。制得透光率大于 80% ,电导率大于 0.2S/cm 的复合膜。 Kim 等用类似的方法,室温下使 EDOT 蒸汽沉降聚合,制得表面电阻为 500 Ω/□ 的透明 PET 复合膜。 Vapor Deposition Polymerization (VPP) is the attachment of an oxidant to the surface of a substrate and then the deposition of monomeric vapor on the surface of the oxidant. In the 1980s, Xia Turing used a high-speed spin coater to coat the oxidant FeCl 3 and surfactant on the surface of PET. After drying, it was exposed to EDOT vapor to deposit and polymerize the film on PET. A composite film having a light transmittance of more than 80% and a conductivity of more than 0.2 S/cm was obtained. Kim et al. used a similar method to settle and polymerize EDOT vapor at room temperature to obtain a transparent PET composite film having a surface resistance of 500 Ω/□.
Bjorn 等发现在气相沉积聚合中,固态 Fe+3 盐氧化剂的酸性足以催化 DEOT 的加成聚合,导致骨架链的共轭缺陷和非导电产物;在氧化剂中掺入挥发性弱碱可抑制加成聚合副反应,得到适合 DEOT 氧化聚合的酸碱度窗口。 Madl 等在 Fe(OTs)3 溶液中掺入吡啶,涂覆在 聚对萘二甲酸乙二醇酯( PEN ) 表面,干燥后暴露于 50 ℃ 的 EDOT 蒸汽中,制得电导率 600S/cm ,透光率 94% 的 PEN/PEDOT 复合膜。Bjorn et al. found that in vapor phase deposition polymerization, the acidity of the solid Fe +3 salt oxidant is sufficient to catalyze the addition polymerization of DEOT, resulting in conjugate defects and non-conductive products of the skeleton chain; the addition of volatile weak base in the oxidant can inhibit the addition. The side reaction is polymerized to obtain a pH window suitable for DEOT oxidative polymerization. Madl et al. incorporated pyridine in Fe(OTs) 3 solution, coated on polyethylene naphthalate (PEN) surface, dried and exposed to EDOT steam at 50 °C to obtain conductivity of 600 S/cm. PEN/PEDOT composite film with a light transmittance of 94%.
Fabretto 等发现湿度对 EDOT 的气相沉积聚合影响极大。 VPP 需水分子夺取 EDOT 二聚或多聚阳离子体上的氢质子,构建 PEDOT 的共轭骨架链。但在高湿度环境下,固态氧化剂膜极易水化结晶而失去氧化活性,在 PEDOT 膜上造成空洞缺陷。 Fabretto et al found that humidity has a great influence on the vapor deposition polymerization of EDOT. VPP water molecules capture EDOT Hydrogen protons on dimeric or polycationic cations to construct a conjugated backbone chain of PEDOT. However, in a high humidity environment, the solid oxidant film is highly hydrated and crystallizes and loses its oxidative activity at PEDOT. A void defect is caused on the film.
4. 纳米碳材系 4. Nano carbon system
纳米碳管和石墨烯都具有良好的导电性。有公司研究碳纳米管透明导电薄膜,如美国 Unidym 公司、日本东丽公司等。碳纳米管透明导电薄膜虽然具有柔性好、耐湿性好等优点,但是其电阻值较高,一般在 500-2500Ω/□ 。 IBM 公司是较早研究石墨烯透明导电膜的公司。韩国浦项科技大学称通过 HNO3 处理,可将石墨烯透明导电膜的电阻值降低到 30Ω/□ , 但连续石墨烯膜的工业化生产技术有待突破。Both carbon nanotubes and graphene have good electrical conductivity. Some companies have researched carbon nanotube transparent conductive films, such as Unidym Company of the United States and Toray Corporation of Japan. Although the carbon nanotube transparent conductive film has the advantages of good flexibility and good moisture resistance, its resistance value is high, generally 500-2500 Ω/□. IBM is an early company that studies graphene transparent conductive films. Pohang University of Science and Technology in South Korea said that the resistance of graphene transparent conductive film can be reduced to 30 Ω/□ by HNO 3 treatment, but the industrial production technology of continuous graphene film needs to be broken.
如上所叙,目前,柔性透明导电薄膜以镀覆 ITO 膜为主,存在价格高昂,原料稀缺,抗曲饶性差等不足。非 ITO 的替代品正在研发中,尤以导电聚乙撑二氧噻吩膜和纳米银线油墨有较强的竞争力和市场渗透能力。然而,导电高分子不融不溶,难以加工成膜;极性取代或离子络合加剧平面共轭链的扭曲和材料从环境吸附水汽的趋势,降低材料的电性能和可靠性; EDOT 单体的气相沉降聚合( VPP )能得到与 ITO 薄膜媲美的透明导电膜,但在真空下控制腔体内单体浓度的均匀性是一大难题,所得均匀膜的面积小;此外,强酸性的固态氧化剂易引发 3,4- 乙撑二氧噻吩单体的加成聚合副反应,导致骨架链的共轭缺陷和非导电产物。 As described above, at present, the flexible transparent conductive film is mainly plated with an ITO film, and has a high price, a scarce raw material, and a poor resistance to curvature. non- ITO Alternatives are under development, especially with conductive polyethylene dioxythiophene films and nano silver inks with strong competitiveness and market penetration. However, the conductive polymer is insoluble and insoluble, and is difficult to process into a film; polar substitution or ion complexation exacerbates the distortion of the planar conjugated chain and the tendency of the material to adsorb water vapor from the environment, reducing the electrical properties and reliability of the material; Gas phase precipitation polymerization (VPP) of EDOT monomer can be obtained with ITO The film is comparable to the transparent conductive film, but controlling the uniformity of the monomer concentration in the cavity under vacuum is a big problem, and the area of the obtained uniform film is small; in addition, the strong acidic solid oxidant is easy to cause 3,4- The side-addition reaction of ethylene dioxythiophene monomer causes a conjugate defect and a non-conductive product of the skeleton chain.
为此,本发明公开一种在透明聚合物薄膜表面制备导电 PEDOT涂层的合成技术和制备柔性透明导电膜的方法。 To this end, the present invention discloses a conductive preparation on the surface of a transparent polymer film. Synthesis technology of PEDOT coating and method of preparing flexible transparent conductive film.
发明内容Summary of the invention
本发明的目的在于克服现有技术存在的上述不足,提供一种柔性透明导电膜的制备方法,采用液相沉降聚合,在透明聚合物基材表面原位合成透明导电聚 3,4- 乙撑二氧噻吩涂层,更具体的技术方案如下。 The object of the present invention is to overcome the above-mentioned deficiencies in the prior art and to provide a method for preparing a flexible transparent conductive film, which comprises in-situ synthesis of transparent conductive poly 3,4- on the surface of a transparent polymer substrate by liquid phase precipitation polymerization. A more specific technical solution of ethylene dioxythiophene coating is as follows.
一种柔性透明导电复合膜的制作方法, 将覆氧化剂 膜 的 透明聚合物薄膜,浸入 3,4- 乙撑二氧噻吩单体溶液, 在聚合物薄膜表面进行 3,4- 乙撑二氧噻吩单体的化学氧化聚合,原位合成导电聚 3,4- 乙撑二氧噻吩涂层,制得柔性透明导电复合膜 。 A method for manufacturing a flexible transparent conductive composite film, which comprises immersing a transparent polymer film covering an oxidant film into 3,4- The ethylenedioxythiophene monomer solution is subjected to chemical oxidative polymerization of 3,4-ethylenedioxythiophene monomer on the surface of the polymer film to synthesize a conductive poly(3,4-ethylenedioxythiophene) in situ. Flexible transparent conductive composite film .
进一步的,所述制作方法过程中氧化剂不断氧化扩散到透明聚合物表面的 3,4- 乙撑二氧噻吩单体聚合,形成透明导电聚 3,4- 乙撑二氧噻吩涂层。 Further, during the preparation process, the oxidant continuously oxidizes and diffuses to the surface of the transparent polymer 3,4- The ethylenedioxythiophene monomer is polymerized to form a transparent conductive poly(3,4-ethylenedioxythiophene) coating.
进一步实施的,所述氧化剂膜为无机氧化剂或无机氧化剂与有机过氧化物的复合;所述无机氧化剂为物理吸附的无机氧化剂;所述有机过氧化物为表面化学转化的有机过氧化物。 Further, the oxidant film is an inorganic oxidant or an inorganic oxidant compounded with an organic peroxide; the inorganic oxidant is a physically adsorbed inorganic oxidant; and the organic peroxide is a surface chemically converted organic peroxide.
进一步优化的,所述无机氧化剂为三价铁盐;所述三价铁盐为 三氯化铁、硫酸铁和对甲基苯磺酸铁的一种以上; 所述无机氧化剂在透明聚合物基材的吸附量为 0.2-10 mmol/m2Further optimized, the inorganic oxidant is a ferric salt; the trivalent iron salt is one or more of ferric chloride, iron sulfate and iron p-toluenesulfonate; the inorganic oxidant is in a transparent polymer base. The adsorption capacity of the material is 0.2-10 mmol/m 2 .
进一步优化的所述表面化学转化为过氧化氢氧化、过酸氧化、臭氧氧化、真空紫外光化学氧化和氧等离子体轰击中的一种以上。 The surface chemistry further optimized is converted into one or more of hydrogen peroxide oxidation, peracid oxidation, ozone oxidation, vacuum ultraviolet photochemical oxidation, and oxygen plasma bombardment.
进一步优化的所述有机过氧化物为过氧化氢、过氧醚、过氧化酮和过氧酸的一种以上;所述有机过氧化物在透明聚合物基材表面的浓度为 0-10 mmol/m2The organic peroxide further optimized is one or more of hydrogen peroxide, peroxyether, ketone peroxide and peroxyacid; the concentration of the organic peroxide on the surface of the transparent polymer substrate is 0-10 mmol. /m 2 .
进一步优化的所述 3,4- 乙撑二氧噻吩单体溶液的浓度在 20-400mmol/L ;所述溶液的溶剂为石油醚、己烷、庚烷、环己烷、苯、甲苯、二氯甲烷、氯仿、乙腈、乙酸丁酯、丁酮或丁醇的一种以上。 Further optimized concentration of the 3,4-ethylenedioxythiophene monomer solution is 20-400 mmol/L The solvent of the solution is at least one of petroleum ether, hexane, heptane, cyclohexane, benzene, toluene, dichloromethane, chloroform, acetonitrile, butyl acetate, methyl ethyl ketone or butanol.
进一步优化的所述氧化聚合在 0-60℃ 进行,反应时间在 0.02-12 小时,所得聚 3,4- 乙撑二氧噻吩涂层经 0.1~0.5M 的稀硫酸清洗。 The further optimized oxidative polymerization is carried out at 0-60 ° C for a reaction time of 0.02-12 hours, resulting in a poly 3,4- The ethylene dioxythiophene coating was washed with 0.1 to 0.5 M of dilute sulfuric acid.
进一步优化的 所述透明 聚合物薄膜的基材 包括聚甲基丙烯酸甲酯、聚碳酸酯、聚对苯二甲酸乙二醇酯、聚对萘二甲酸乙二醇酯、环烯烃聚合物、聚酰亚胺、固化环氧树脂或有机硅树脂。 Further optimized substrate of the transparent polymer film Including polymethyl methacrylate, polycarbonate, polyethylene terephthalate, polyethylene naphthalate, cycloolefin polymer, polyimide, cured epoxy resin or silicone resin .
进一步优化的所述透明聚合物薄膜经表面处理后制作氧化剂层;所述表面处理包括化学改性、高能辐射改性和表面活性剂处理;所述表面化学改性为水解或磺化,具体为以 10%NaOH 水溶液或 30% H2SO4 水溶液浸泡 10-45 分钟;所述高能辐射处理为 172nm 真空紫外光化学氧化或氧等离子体处理。The further optimized transparent polymer film is surface-treated to form an oxidizing agent layer; the surface treatment comprises chemical modification, high-energy radiation modification and surfactant treatment; the surface chemical modification is hydrolysis or sulfonation, specifically Soak for 10 to 45 minutes with 10% NaOH aqueous solution or 30% H 2 SO 4 aqueous solution; the high energy radiation treatment is 172 nm vacuum ultraviolet photochemical oxidation or oxygen plasma treatment.
以下进一步说明本发明内容的过程或心得:3,4-乙撑二氧噻吩单体的β位直接与氧相连,氧的给电子性增加了噻吩环上的电子云密度,降低噻吩环的氧化电位,在氧化剂作用下,它很容易偶合聚合;且噻吩环的β位为氧化乙撑占据,氧化聚合时噻吩环只能采用α-α连接,生成结构规整的共轭链,得到导电性、透明性、稳定性极佳的导电高分子。 当覆氧化剂膜的透明聚合物基材浸入 3,4- 乙撑二氧噻吩单体溶液,氧化剂溶入聚合物基材表面的滞留层,将滞留层中的 3,4- 乙撑二氧噻吩单体氧化成二聚体、三聚体、多聚体和齐聚物。由于 聚 3,4- 乙撑二氧噻吩的不溶性,随反应时间延长, 3,4- 乙撑二氧噻吩齐聚物的分子量增大,在溶剂中的溶解性变差,会沉降和吸附到聚合物基材表面。而溶液相中的 3,4- 乙撑二氧噻吩单体在浓差推动下不断扩散进入滞留层,补充消耗的 3,4- 乙撑二氧噻吩单体;与此同时,在氧化剂作用下,吸附于基材表面的 3,4- 乙撑二氧噻吩齐聚物与沉降的 3,4- 乙撑二氧噻吩单体反应,增长成为高分子链,直至吸附的氧化剂耗尽,在聚合物基材表面形成透明导电的聚 3,4- 乙撑二氧噻吩涂层,制得柔性透明导电膜。The process or experience of the present invention is further described below: the β position of the 3,4-ethylenedioxythiophene monomer is directly linked to oxygen, and the electron donating property of oxygen increases the electron cloud density on the thiophene ring and reduces the oxidation of the thiophene ring. Potential, under the action of oxidant, it is easy to couple polymerization; and the β position of the thiophene ring is occupied by oxidized ethylene. The thiophene ring can only be connected by α-α during oxidative polymerization to form a structurally conjugated chain to obtain conductivity. A conductive polymer with excellent transparency and stability. When the transparent polymer substrate coated with the oxidizer film is immersed in the 3,4-ethylenedioxythiophene monomer solution, the oxidizing agent is dissolved in the retention layer on the surface of the polymer substrate, and the 3,4-ethylenedioxythiophene in the retention layer is The monomers are oxidized to dimers, trimers, multimers and oligomers. Due to the insolubility of poly 3,4-ethylenedioxythiophene, the molecular weight of 3,4-ethylenedioxythiophene oligomer increases with the reaction time, and the solubility in the solvent is deteriorated, which will precipitate and adsorb to The surface of the polymer substrate. The 3,4-ethylenedioxythiophene monomer in the solution phase is continuously diffused into the retention layer by the concentration difference, supplementing the consumed 3,4-ethylenedioxythiophene monomer; at the same time, under the action of the oxidant The 3,4-ethylenedioxythiophene oligomer adsorbed on the surface of the substrate reacts with the precipitated 3,4-ethylenedioxythiophene monomer to grow into a polymer chain until the adsorbed oxidant is depleted, in the polymerization. A transparent conductive poly 3,4-ethylenedioxythiophene coating is formed on the surface of the substrate to obtain a flexible transparent conductive film.
本发明制得的柔性透明导电膜的性能除与液相沉降聚合的聚 3,4- 乙撑二氧噻吩涂层有关外,也与所用透明基材有关。光学级透明塑料 聚甲基丙烯酸甲酯、聚碳酸酯、聚对苯二甲酸乙二醇酯、固化环氧树脂、有机硅树脂等,分子链中带有酯基或苯基结构单元,有一定的化学活性。环烯烃聚合物是新开发的光学级透明塑料,有表面能、透气性和吸水率低的特点,有突出的化学惰性和抗老化能力,但 高能辐射可激起 环烯烃聚合物 材料表面的化学变化。 聚对萘二甲酸乙二醇酯、透明聚酰亚胺是专为光电产品开发的耐热透明塑料,对一般化学试剂和高能辐射都比较敏感。 The performance of the flexible transparent conductive film prepared by the present invention is divided into the liquid phase precipitation polymerization of poly 3,4- In addition to the ethylene dioxythiophene coating, it is also related to the transparent substrate used. Optical grade transparent plastic Polymethyl methacrylate, polycarbonate, polyethylene terephthalate, cured epoxy resin, silicone resin, etc., with an ester group or a phenyl structural unit in the molecular chain, have certain chemical activity. The cycloolefin polymer is a newly developed optical grade transparent plastic with surface energy, gas permeability and low water absorption. It has outstanding chemical inertness and anti-aging ability, but High energy radiation can provoke chemical changes in the surface of the cyclic olefin polymer material. Polyethylene naphthalate and transparent polyimide are heat-resistant transparent plastics specially developed for optoelectronic products. They are sensitive to general chemical reagents and high-energy radiation.
本发明采用物理吸附法制备氧化剂膜,用浸涂的方法在透明聚合物基材表面涂布氧化剂溶液,待溶剂挥发后即形成氧化剂膜。聚合物的表面能低,对极性氧化剂溶液湿润性差,需对透明基材表面作亲水处理,改善基材表面与氧化剂溶液的浸润性。 表面化学改性、高能辐射处理、表面活性剂处理都可在聚合物表面引入极性基团,提高聚合物的表面能和 湿润 性。表面化学改性可为水解或磺化,以 10%NaOH 水溶液或 30% H2SO4 水溶液浸泡 10-45 分钟,可在聚合物表面引入极性的羧基或磺酸基。以氙准分子 172nm 真空紫外辐射或氧等离子体处理 2 分钟,可在聚合物表面引入含氧基团,将聚合物基材与水的接触角降到 20 °以下,基材表面由疏水变为亲水,对无机氧化剂的吸附量可达 10 mmol/m2 量级。The invention adopts a physical adsorption method to prepare an oxidizing agent film, and applies an oxidizing agent solution on the surface of the transparent polymer substrate by dip coating method, and forms an oxidizing agent film after the solvent is volatilized. The surface energy of the polymer is low, and the wettability of the polar oxidizing agent solution is poor, and the surface of the transparent substrate needs to be hydrophilically treated to improve the wettability of the surface of the substrate and the oxidizing agent solution. Surface chemical modification, high-energy radiation treatment, and surfactant treatment can all introduce polar groups on the surface of the polymer to improve the surface energy and wettability of the polymer. The surface chemical modification can be hydrolysis or sulfonation, and the polar carboxyl group or sulfonic acid group can be introduced on the surface of the polymer by soaking in 10% NaOH aqueous solution or 30% H 2 SO 4 aqueous solution for 10 to 45 minutes. Treatment with 172nm vacuum ultraviolet radiation or oxygen plasma for 2 minutes can introduce oxygen-containing groups on the surface of the polymer to reduce the contact angle of the polymer substrate to water below 20 °, and the surface of the substrate changes from hydrophobic to hydrophobic. Hydrophilic, the amount of adsorption to inorganic oxidants can be on the order of 10 mmol / m 2 .
3,4- 乙撑二氧噻吩的氧化电位低,三价 铁盐等高价态金属盐都能夺取噻吩环上的电子,使 3,4- 乙撑二氧噻吩单体氧化聚合。 三氯化铁、硫酸铁、 对甲基苯磺酸铁原料易得,其阴离子又具有掺杂能力,经它们氧化 3,4- 乙撑二氧噻吩 所得聚 3,4- 乙撑二氧噻吩涂层的导电性好。 可根据市场供应选用上述无机氧化剂的一种以上。 三价 铁盐 氧化剂吸附量在 0. 2 mmol/m2 以上,即可制备表面电阻小于 104Ω/□ 的透明均匀膜。随氧化剂吸附量增加,所得 聚 3,4- 乙撑二氧噻吩膜厚度增加,复合膜的表面电阻和透光率下降。但吸附量过大,无机氧化剂易在有机聚合物表面聚集成团,合成出不均匀 聚 3,4- 乙撑二氧噻吩涂层。控制吸附量在 10 mmol/m2 以下,合成的 聚 3,4- 乙撑二氧噻吩膜不易出现斑点。 多种氧化剂并用可在增加氧化剂的总吸附量的同时,减少氧化剂在聚合物基材表面团聚的趋势。The oxidation potential of 3,4-ethylenedioxythiophene is low, and high-valent metal salts such as ferric salt can capture electrons on the thiophene ring and oxidatively polymerize the 3,4-ethylenedioxythiophene monomer. Ferric chloride, ferric sulfate, iron p-toluenesulfonic acid are readily available, and their anions have doping ability. The 3,4-ethylenedioxythiophene obtained by oxidation of 3,4-ethylenedioxythiophene The coating has good electrical conductivity. One or more of the above inorganic oxidizing agents may be selected according to market supply. A transparent uniform film having a surface resistance of less than 10 4 Ω/□ can be prepared by adsorbing the trivalent iron salt oxidizing agent at 0.2 mmol/m 2 or more. As the amount of oxidant adsorbed increased, the thickness of the obtained poly 3,4-ethylenedioxythiophene film increased, and the surface resistance and light transmittance of the composite film decreased. However, the amount of adsorption is too large, and the inorganic oxidizing agent is easily aggregated on the surface of the organic polymer to synthesize a non-uniform poly 3,4-ethylenedioxythiophene coating. The controlled adsorption amount is below 10 mmol/m 2 , and the synthesized poly 3,4-ethylenedioxythiophene film is less likely to be spotted. The combination of multiple oxidants can reduce the tendency of the oxidant to agglomerate on the surface of the polymer substrate while increasing the total amount of oxidant adsorbed.
本发明以高能辐射或化学氧化的方法将基材表面的聚合物转化为有机过氧化物,在聚合物基材表面引入有机过氧基团作为第二氧化剂,进一步克服无机氧化剂的团聚现象,同时增加基材表面氧化剂的总含量。氙准分子 172nm 真空紫外辐射、氧等离子体可激发和劈裂基材表面的聚合物分子,与氧或臭氧反应,在聚合物表面引入各种过氧基团。过氧化氢浸泡、过酸处理、臭氧蒸熏也可氧化聚合物,在聚合物表面生成过氧化氢、过氧醚、过氧化酮、过氧酸,因聚合物的分子结构不同而异。将高能辐射处理与化学氧化结合,能提高基材表面过氧基含量到 10 mmol/m2 量级。在聚合物基材表面引入的过氧基团对 3,4- 乙撑二氧噻吩单体的氧化活性不高。但在氧化剂离子或铁离子的催化作用下,过氧基容易分解,产生羟基自由基,而氧化剂离子从低价态还原到高价态,可进一步氧化 3,4- 乙撑二氧噻吩单体,提高氧化剂的效率。产生的羟基自由基也有强的氧化能力,会氧化低价离子至氧化态。聚合物基材表面引入的过氧基团可循环利用无机氧化剂,提高无机氧化剂的氧化能力。The invention converts the polymer on the surface of the substrate into an organic peroxide by high-energy radiation or chemical oxidation, and introduces an organic peroxide group as a second oxidant on the surface of the polymer substrate to further overcome the agglomeration of the inorganic oxidant. Increase the total amount of oxidant on the surface of the substrate.氙Excimer 172nm vacuum ultraviolet radiation, oxygen plasma can excite and split the polymer molecules on the surface of the substrate, react with oxygen or ozone, and introduce various peroxide groups on the surface of the polymer. Hydrogen peroxide immersion, peracid treatment, and ozone steaming can also oxidize the polymer to form hydrogen peroxide, peroxyether, ketone peroxide, and peroxyacid on the surface of the polymer, depending on the molecular structure of the polymer. The combination of high energy radiation treatment and chemical oxidation increases the surface peroxide content of the substrate to the order of 10 mmol/m 2 . The peroxy group introduced on the surface of the polymer substrate is not highly oxidizing to the 3,4-ethylenedioxythiophene monomer. However, under the catalysis of oxidant ions or iron ions, the peroxy group is easily decomposed to generate hydroxyl radicals, and the oxidant ions are reduced from a low-valent state to a high-valent state, which further oxidizes the 3,4-ethylenedioxythiophene monomer. Increase the efficiency of the oxidant. The resulting hydroxyl radical also has a strong oxidizing power, which oxidizes the low-valent ion to the oxidation state. The peroxy group introduced on the surface of the polymer substrate can recycle the inorganic oxidizing agent to increase the oxidizing ability of the inorganic oxidizing agent.
一旦附复合氧化剂膜的透明聚合物基材浸入 3,4- 乙撑二氧噻吩单体溶液,附于基材表面的无机氧化剂溶入基材表面的滞留层,氧化滞留层中的 3,4- 乙撑二氧噻吩单体聚合,而氧化剂离子还原到低价的还原态,失去对 3,4- 乙撑二氧噻吩的氧化能力。基材表面的有机过氧基团与基材以化学键相连,对 3,4- 乙撑二氧噻吩的氧化活性不高。但滞留层中失去氧化活性的低价氧化剂离子可扩散到基材表面,催化过氧基团分解,自身氧化至高价的氧化态。再生的氧化态离子可进一步氧化 3,4- 乙撑二氧噻吩单体聚合,增加合成导电聚 3,4- 乙撑二氧噻吩的厚度,提高复合膜的表面电导。氧化剂离子扩散具有各向同性的属性,滞留层中部分还原态离子会逸出滞留层。随反应时间延长,滞留层内的氧化剂离子含量下降。在无机氧化剂的吸附量大于 0.2 mmol/m2 ,滞留层内就有足够的还原态离子催化基材表面的过氧基分解。Once the transparent polymer substrate with the composite oxidant film is immersed in the 3,4-ethylenedioxythiophene monomer solution, the inorganic oxidant attached to the surface of the substrate dissolves into the retention layer on the surface of the substrate, and 3, 4 in the oxidation retention layer. - The ethylenedioxythiophene monomer is polymerized, and the oxidant ion is reduced to a low-cost reduced state, losing the ability to oxidize 3,4-ethylenedioxythiophene. The organic peroxide group on the surface of the substrate is chemically bonded to the substrate, and the oxidation activity to 3,4-ethylenedioxythiophene is not high. However, the low-valent oxidant ions that lose oxidative activity in the retention layer can diffuse to the surface of the substrate, catalyze the decomposition of the peroxide group, and oxidize itself to a high-valent oxidation state. The regenerated oxidized ions further oxidize the 3,4-ethylenedioxythiophene monomer to increase the thickness of the synthetic conductive poly(3,4-ethylenedioxythiophene) and increase the surface conductance of the composite film. The oxidant ion diffusion has an isotropic property, and some of the reduced state ions in the retention layer will escape the retention layer. As the reaction time increases, the oxidant ion content in the retention layer decreases. When the adsorption amount of the inorganic oxidant is more than 0.2 mmol/m 2 , there are enough reduced ions in the retention layer to catalyze the decomposition of peroxy groups on the surface of the substrate.
稀释 3,4- 乙撑二氧噻吩单体的溶剂不但影响 3,4- 乙撑二氧噻吩单体的溶解度和氧化聚合速度,也影响吸附的无机氧化剂溶入滞留层的速度。氧化剂的吸附量大,在所用溶剂中的溶解度高,溶入滞留层的速度就快。可在 石油醚、己烷、庚烷、环己烷、苯、甲苯、二氯甲烷、氯仿、乙腈、乙酸丁酯、丁酮或丁醇 中挑选溶剂或配制混合溶剂,控制氧化剂溶入滞留层速度与氧化消耗速度的匹配,防止高价氧化态离子扩散出滞留层,确保氧化聚合发生于滞留层内,从而保障原料的有效利用。通过调节无机氧化剂的吸附量和有机过氧基团的含量,选用溶剂配制 20-400mmol/L 的 3,4- 乙撑二氧噻吩单体溶液,在 0-60℃反应0.2-12 小时,可合成导电 聚 3,4- 乙撑二氧噻吩涂层, 经稀硫酸清洗,除去残留的氧化剂离子,可 制得表面电阻低于 102 Ω/□ ,透光率高于 80% 的柔性透明导电膜。The solvent for diluting the 3,4-ethylenedioxythiophene monomer not only affects the solubility and oxidative polymerization rate of the 3,4-ethylenedioxythiophene monomer, but also affects the rate at which the adsorbed inorganic oxidant dissolves into the retention layer. The oxidizing agent has a large adsorption amount, has a high solubility in the solvent used, and is rapidly dissolved in the retention layer. The solvent can be selected from petroleum ether, hexane, heptane, cyclohexane, benzene, toluene, dichloromethane, chloroform, acetonitrile, butyl acetate, methyl ethyl ketone or butanol or a mixed solvent can be prepared to control the dissolution of the oxidant into the retention layer. The matching of the speed and the oxidation consumption speed prevents the high-valent oxidation state ions from diffusing out of the retention layer, ensuring that the oxidative polymerization occurs in the retention layer, thereby ensuring the effective utilization of the raw materials. By adjusting the adsorption amount of the inorganic oxidant and the content of the organic peroxide group, a solvent of 20-400 mmol/L of 3,4-ethylenedioxythiophene monomer is prepared by using a solvent, and the reaction is carried out at 0-60 ° C for 0.2-12 hours. Synthetic conductive poly(3,4-ethylenedioxythiophene) coating, which is washed with dilute sulfuric acid to remove residual oxidant ions, and can produce flexible transparent conductive with surface resistance lower than 10 2 Ω/□ and transmittance higher than 80%. membrane.
总之,本发明与现有技术相比,具有如下优点和技术效果:本发明克服聚 3,4- 乙撑二氧噻吩成膜困难,不易制成大面积、高品质导电薄膜,生产非 In summary, the present invention has the following advantages and technical effects as compared with the prior art: the present invention overcomes the poly 3,4- Ethylene dioxythiophene is difficult to form into a film, and it is difficult to produce a large-area, high-quality conductive film.
ITO 柔性透明导电膜的问题。在透明聚合物基材表面原位合成透明导电聚 3,4- 乙撑二氧噻吩涂层, 所得聚 3,4- 乙撑二氧噻吩涂层的表面电阻和复 The problem of ITO flexible transparent conductive film. In situ synthesis of a transparent conductive poly(3,4-ethylenedioxythiophene) coating on the surface of a transparent polymer substrate, Surface resistance and complex of the obtained poly 3,4-ethylenedioxythiophene coating
合膜在550nm的透光率可在 82 % 到 92% 变化 ,复合膜的表面电阻可在80到600 Ω/□ 变化。 The transmittance of the film at 550 nm can vary from 82% to 92%, and the surface resistance of the composite film can range from 80 to 600 Ω/□. Variety.
具体实施方式detailed description
以下是结合实施例对本发明的进一步说明,但本发明不仅限于如下实施实例,以下实例以本发明内容为准并作进一步细化,若有未特别详细说明的工艺参数可参照常规技术进行。 The following is a further description of the present invention in conjunction with the examples, but the present invention is not limited to the following examples. The following examples are based on the present invention and further refined, and the process parameters which are not specifically described may be referred to conventional techniques.
实施实例 1 Implementation example 1
将透明聚酰亚胺膜浸入 10% NaOH 溶液 15min 后取出,用稀盐酸中和,用蒸馏水冲洗,用氮气吹干。将表面处理的聚酰亚胺膜在 5.0 % 的 H2O2 溶液浸泡 10 分钟,取出于 40 ℃ 干燥,引入 2.1 mmol/m2 过氧基团,再浸入 70 mmol/L 的 FeCl3 乙醇 溶液,浸泡 3 分钟 后取出凉干,吸附 1.5 mmol/m2 的 FeCl3 。将附有复合氧化剂膜的 聚酰亚胺膜 悬挂于 70 mmol/L 的 3,4- 乙撑二氧噻吩甲苯溶液中于 25 oC 静置 10 小时。取出后用 0.3M 的稀硫酸漂洗,用去离子水和无水乙醇清洗并用氮气吹干,即得淡蓝色透明 PI/PEDOT 复合膜 The transparent polyimide film was immersed in a 10% NaOH solution for 15 minutes, taken out, neutralized with dilute hydrochloric acid, rinsed with distilled water, and dried with nitrogen. The surface treated polyimide film was immersed in a 5.0% H 2 O 2 solution for 10 minutes, taken out and dried at 40 ° C, and a 2.1 mmol/m 2 peroxy group was introduced, followed by immersion in a 70 mmol/L FeCl 3 ethanol solution. After soaking for 3 minutes, take off and dry, and adsorb 1.5 mmol/m 2 of FeCl 3 . The polyimide film composite with an oxidizing agent in the film is suspended 70 mmol / L of 3,4-ethylene dioxythiophene toluene solution was allowed to stand at 25 o C for 10 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent PI/PEDOT composite film .
实施实例 2 Implementation example 2
将透明聚酰亚胺膜( PI )浸入 10% NaOH 溶液 15min 后取出,用稀盐酸中和,用蒸馏水冲洗,用氮气吹干。将表面处理的聚酰亚胺膜在 5.0 % 的过氧乙酸溶液浸泡 10 分钟后取出于 40 ℃ 干燥,引入 2.8 mmol/m2 过氧基团,再浸入 70 mmol/L 的 FeCl3 乙醇 溶液,浸泡 3 分钟后 取出,吸附 1.5 mmol/m2 的 FeCl3 , 待溶剂挥发后 将附有 FeCl3 氧化剂的 聚酰亚胺膜 悬挂于 70 mmol/L 的 3,4- 乙撑二氧噻吩环己烷溶液中,于 25 oC 静置 10 小时。取出后用 0.3M 的稀硫酸漂洗,用去离子水和无水乙醇清洗并用氮气吹干,即得淡蓝色透明 PI/PEDOT 复合膜 The transparent polyimide film (PI) was immersed in a 10% NaOH solution for 15 minutes, taken out, neutralized with dilute hydrochloric acid, rinsed with distilled water, and dried with nitrogen. The surface treated polyimide film was immersed in a 5.0% peracetic acid solution for 10 minutes, taken out and dried at 40 ° C, and a 2.8 mmol/m 2 peroxy group was introduced, followed by immersion in a 70 mmol/L FeCl 3 ethanol solution. After soaking for 3 minutes, it was taken out and adsorbed 1.5 mmol/m 2 of FeCl 3 . After the solvent was evaporated, the polyimide film with FeCl 3 oxidant was suspended from 70 mmol/L of 3,4-ethylenedioxythiophene. dioxane solution was allowed to stand at 25 o C for 10 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent PI/PEDOT composite film .
实施实例 3 Implementation example 3
将 聚对苯二甲酸乙二醇酯 膜用四氢呋喃浸泡,用蒸馏水冲洗,氮气吹干。在空气中以辐射输出为 8mW/cm2 的氙准分子 172nm 真空紫外光源照射 聚对苯二甲酸乙二醇酯 膜,控制光窗与 聚对苯二甲酸乙二醇酯 膜间的距离约 2 mm ,照射时间 4 分钟。照射后立即将曝光 聚对苯二甲酸乙二醇酯 膜浸入 80 mmol/L 的对甲基苯磺酸铁丁醇 溶液 10 分钟 后取出凉干,吸附 2.2 mmol/m2 的 Fe(TsO)3 氧化剂 。将附有氧化剂的 聚对苯二甲酸乙二醇酯 膜 悬挂于 80 mmol/L 的 3,4- 乙撑二氧噻吩的环己烷溶液中于 25 oC 静置 10 小时。取出后用 0.3M 的稀硫酸漂洗,用去离子水和无水乙醇清洗并用氮气吹干,即得淡蓝色透明 PET/PEDOT 复合膜 The polyethylene terephthalate film was immersed in tetrahydrofuran, rinsed with distilled water, and blown dry with nitrogen. The polyethylene terephthalate film was irradiated with a 172 nm vacuum ultraviolet light source with a radiation output of 8 mW/cm 2 in air to control the distance between the light window and the polyethylene terephthalate film. Mm, irradiation time 4 minutes. Immediately after the irradiation, the exposed polyethylene terephthalate film was immersed in a solution of 80 mmol/L of iron butanol p-toluenesulfonate for 10 minutes, and then taken out to dryness to adsorb 2.2 mmol/m 2 of Fe(TsO) 3 . Oxidizer. With an oxidizing agent to the polyethylene terephthalate film is suspended in 80 mmol / L of 3,4-ethylene dioxythiophene in cyclohexane solution was allowed to stand at 25 o C for 10 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent PET/PEDOT composite film .
实施实例 4 Implementation example 4
将 聚对苯二甲酸乙二醇酯 膜用四氢呋喃浸泡,用乙醇冲洗,氮气吹干。在空气中以辐射输出为 8mW/cm2 的氙准分子 172nm 真空紫外光源照射 聚对苯二甲酸乙二醇酯 膜,控制光窗与 聚对苯二甲酸乙二醇酯 膜间的距离约 2 mm ,照射时间 4 分钟。照射后立即将曝光 聚对苯二甲酸乙二醇酯 膜浸入 3% 过氧乙酸溶液 10 分钟,引入 1.5mmol/m2 的过氧基团,然后浸入 80 mmol/L 的对甲基苯磺酸铁丁醇 溶液 10 分钟 后取出凉干,吸附 1.9 mmol/m2 的 Fe(TsO)3 氧化剂 。将附有复合氧化剂的 聚对苯二甲酸乙二醇酯 膜 悬挂于 80 mmol/L 的 3,4- 乙撑二氧噻吩的环己烷溶液中于 30 oC 静置 4 小时。取出后用 0.3M 的稀硫酸漂洗,用去离子水和无水乙醇清洗并用氮气吹干,即得淡蓝色透明 PET/PEDOT 复合膜 The polyethylene terephthalate film was immersed in tetrahydrofuran, rinsed with ethanol, and blown dry with nitrogen. The polyethylene terephthalate film was irradiated with a 172 nm vacuum ultraviolet light source with a radiation output of 8 mW/cm 2 in air to control the distance between the light window and the polyethylene terephthalate film. Mm, irradiation time 4 minutes. Immediately after the irradiation, the exposed polyethylene terephthalate film was immersed in a 3% peracetic acid solution for 10 minutes, a 1.5 mmol/m 2 peroxy group was introduced, and then immersed in 80 mmol/L of p-toluenesulfonic acid. After 10 minutes, the iron butanol solution was taken out and dried, and 1.9 mmol/m 2 of Fe(TsO) 3 oxidant was adsorbed. The oxidant with the polyethylene terephthalate film is suspended in 80 mmol / L of 3,4-ethylene dioxythiophene in cyclohexane solution was allowed to stand at 30 o C 4 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent PET/PEDOT composite film .
实施实例 5 Implementation example 5
将环烯烃聚合物膜用甲苯浸泡,用乙醇冲洗,氮气吹干。在空气中以辐射输出为 8mW/cm2 的氙准分子 172nm 真空紫外光源照射环烯烃聚合物膜,控制光窗与环烯烃聚合物膜间的距离为 2 mm ,照射时间 4 分钟。照射后立即将曝光环烯烃聚合物膜浸入 3% 过氧乙酸溶液 10 分钟,引入 0.8mmol/m2 的过氧基团,然后浸入 80 mmol/L 的对甲基苯磺酸铁丁醇 溶液 10 分钟 后取出凉干,吸附 1.8 mmol/m2 的 Fe(TsO)3 氧化剂 。将附有复合氧化剂的 环烯烃聚合物膜 悬挂于 80 mmol/L 的 3,4- 乙撑二氧噻吩的环己烷溶液中于 30 oC 静置 4 小时。取出后用 0.3M 的稀硫酸漂洗,用去离子水和无水乙醇清洗并用氮气吹干,即得淡蓝色透明 COC/PEDOT 复合膜 The cycloolefin polymer membrane was soaked in toluene, rinsed with ethanol, and blown dry with nitrogen. The cycloolefin polymer film was irradiated with a 172 nm vacuum ultraviolet light source having a radiation output of 8 mW/cm 2 in air, and the distance between the light window and the cycloolefin polymer film was controlled to be 2 mm, and the irradiation time was 4 minutes. Immediately after the irradiation, the exposed cycloolefin polymer film was immersed in a 3% peracetic acid solution for 10 minutes, a peroxy group of 0.8 mmol/m 2 was introduced, and then immersed in a solution of 80 mmol/L of iron butanol p-toluenesulfonate 10 After a minute, it was taken out and dried, and a Fe (TsO) 3 oxidizing agent of 1.8 mmol/m 2 was adsorbed. The compound with the oxidizing agent cycloolefin polymer film suspended in 80 mmol / L of 3,4-ethylene dioxythiophene in cyclohexane solution was allowed to stand at 30 o C 4 hours. After taking out, it was rinsed with 0.3 M of dilute sulfuric acid, washed with deionized water and absolute ethanol, and dried with nitrogen to obtain a pale blue transparent COC/PEDOT composite film .
以四探针电阻测试仪测量实施例中所得聚 3,4- 乙撑二氧噻吩涂层 的表面电阻和 复 合膜在550nm的透光率,所得结果列于表1。复合膜的表面电阻可在80到600 Ω/□ 变化,透光率可在 82 到 92% 变化。 The surface resistance and the complex of the poly 3,4-ethylenedioxythiophene coating obtained in the examples were measured by a four-probe resistance tester. The light transmittance of the film at 550 nm was obtained, and the results are shown in Table 1. The surface resistance of the composite film can vary from 80 to 600 Ω/□ and the light transmittance can vary from 82 to 92%.
表1 液相沉降聚合PEDOT复合 膜的表面电阻和透光率 Table 1 Surface resistance and light transmittance of liquid phase precipitation polymerization PEDOT composite film
项 目 Project 单位 unit 实例 1 Example 1 实例 2 Example 2 实例 3 Example 3 实例 4 Example 4 实例 5 Example 5
透明基材 Transparent substrate PI PI PI PI PET PET PET PET COC COC
水 解 Water solution min Min 15 15 15 15 --- --- 15 15 --- ---
VUV 辐射 VUV radiation min Min --- --- --- --- 4 4 4 4 4 4
H2O2 浸泡H 2 O 2 soak [c]×min [c]×min 5%×10 5%×10 --- --- --- --- --- --- --- ---
CH3COOOHCH 3 COOOH [c] ×min [c] ×min --- --- 3%×10 3%×10 --- --- 3%×10 3%×10 3%×10 3%×10
氧化剂浓度 Oxidant concentration mmol/L Mmmol/L FeCl3
70
FeCl 3
70
FeCl3
70
FeCl 3
70
Fe(TsO)3
80
Fe(TsO) 3
80
Fe(TsO)3
80
Fe(TsO) 3
80
Fe(TsO)3
70
Fe(TsO) 3
70
吸附时间 Adsorption time min Min 3 3 3 3 10 10 10 10 10 10
单体浓度 Monomer concentration mmol/L Mmmol/L 70 70 70 70 80 80 80 80 80 80
反应时间 Reaction time hrs Hrs 10 10 10 10 10 10 4 4 4 4
过氧基含量 Peroxyl content mmol/m2 Mmmol/m 2 2.1 2.1 2.8 2.8 --- --- 1.5 1.5 0.8 0.8
总氧化剂 Total oxidant mmol/m2 Mmmol/m 2 3.6 3.6 4.3 4.3 2.2 2.2 3.4 3.4 2.6 2.6
表面电阻 Surface resistance Ω/□ Ω/□ 600 600 220 220 140 140 80 80 400 400
透光率 @ 550nm Transmittance @ 550nm % % 90 90 86 86 84 84 82 82 92 92

Claims (10)

  1. 一种柔性透明导电复合膜的制作方法,其特征在于,将覆氧化剂膜的透明聚合物薄膜,浸入3,4-乙撑二氧噻吩单体溶液,在聚合物薄膜表面进行3,4-乙撑二氧噻吩单体的化学氧化聚合,原位合成导电聚3,4-乙撑二氧噻吩涂层,制得柔性透明导电复合膜。 A method for fabricating a flexible transparent conductive composite film, characterized in that a transparent polymer film coated with an oxidizing agent film is immersed in a 3,4-ethylenedioxythiophene monomer solution, and 3,4-B is carried out on the surface of the polymer film. The chemical oxidative polymerization of the dioxythiophene monomer is carried out to synthesize a conductive poly(3,4-ethylenedioxythiophene) in situ to obtain a flexible transparent conductive composite film.
  2. 根据权利要求1所述一种柔性透明导电复合膜的制作方法,其特征在于,所述制作方法过程中氧化剂不断氧化扩散到透明聚合物表面的3,4-乙撑二氧噻吩单体聚合,形成透明导电聚3,4-乙撑二氧噻吩涂层。 The method for fabricating a flexible transparent conductive composite film according to claim 1, wherein the oxidant continuously oxidizes and diffuses to the surface of the transparent polymer to polymerize the 3,4-ethylenedioxythiophene monomer during the preparation process. A transparent conductive poly 3,4-ethylenedioxythiophene coating is formed.
  3. 根据权利要求1所述一种柔性透明导电复合膜的制作方法,其特征在于,所述氧化剂膜为无机氧化剂或无机氧化剂与有机过氧化物的复合;所述无机氧化剂为物理吸附的无机氧化剂;所述有机过氧化物为表面化学转化的有机过氧化物。The method for fabricating a flexible transparent conductive composite film according to claim 1, wherein the oxidizing agent film is an inorganic oxidizing agent or a composite of an inorganic oxidizing agent and an organic peroxide; and the inorganic oxidizing agent is a physically adsorbed inorganic oxidizing agent; The organic peroxide is an organic peroxide that is chemically converted on the surface.
  4. 根据权利要求3所述一种柔性透明导电复合膜的制作方法,其特征在于,所述无机氧化剂为三价铁盐;所述三价铁盐为三氯化铁、硫酸铁和对甲基苯磺酸铁的一种以上;所述无机氧化剂在透明聚合物基材的吸附量为0.2-10 mmol/m2The method for fabricating a flexible transparent conductive composite film according to claim 3, wherein the inorganic oxidizing agent is a ferric salt; the trivalent iron salt is ferric chloride, ferric sulfate and p-methylbenzene. One or more kinds of iron sulfonate; the inorganic oxidizing agent has an adsorption amount of 0.2 to 10 mmol/m 2 on the transparent polymer substrate.
  5. 根据权利要求3所述一种柔性透明导电复合膜的制作方法,其特征在于,所述表面化学转化为过氧化氢氧化、过酸氧化、臭氧氧化、真空紫外光化学氧化和氧等离子体轰击中的一种以上。The method for fabricating a flexible transparent conductive composite film according to claim 3, wherein the surface is chemically converted into hydrogen peroxide, peracid oxidation, ozone oxidation, vacuum ultraviolet photochemical oxidation, and oxygen plasma bombardment. More than one.
  6. 根据权利要求3所述一种柔性透明导电复合膜的制作方法,其特征在于,所述有机过氧化物为过氧化氢、过氧醚、过氧化酮和过氧酸的一种以上;所述有机过氧化物在透明聚合物基材表面的浓度为0-10 mmol/m2The method for fabricating a flexible transparent conductive composite film according to claim 3, wherein the organic peroxide is one or more of hydrogen peroxide, peroxyether, ketone peroxide and peroxyacid; The concentration of the organic peroxide on the surface of the transparent polymer substrate is from 0 to 10 mmol/m 2 .
  7. 根据权利要求1所述一种柔性透明导电复合膜的制作方法,其特征在于,所述3,4-乙撑二氧噻吩单体溶液的浓度在20-400mmol/L;所述溶液的溶剂为石油醚、己烷、庚烷、环己烷、苯、甲苯、二氯甲烷、氯仿、乙腈、乙酸丁酯、丁酮或丁醇的一种以上。The method for fabricating a flexible transparent conductive composite film according to claim 1, wherein the concentration of the 3,4-ethylenedioxythiophene monomer solution is 20-400 mmol/L; the solvent of the solution is One or more of petroleum ether, hexane, heptane, cyclohexane, benzene, toluene, dichloromethane, chloroform, acetonitrile, butyl acetate, methyl ethyl ketone or butanol.
  8. 根据权利要求3所述一种柔性透明导电复合膜的制作方法,其特征在于,所述氧化聚合在0-60℃进行,反应时间在0.02-12小时,所得聚3,4-乙撑二氧噻吩涂层经0.1~0.5M的稀硫酸清洗。The method for fabricating a flexible transparent conductive composite film according to claim 3, wherein the oxidative polymerization is carried out at 0-60 ° C, and the reaction time is 0.02-12 hours, and the obtained poly 3,4-ethylenedioxygen is obtained. The thiophene coating is washed with 0.1 to 0.5 M of dilute sulfuric acid.
  9. 根据权利要求3所述一种柔性透明导电复合膜的制作方法,其特征在于,所述透明聚合物薄膜的基材包括聚甲基丙烯酸甲酯、聚碳酸酯、聚对苯二甲酸乙二醇酯、聚对萘二甲酸乙二醇酯、环烯烃聚合物、聚酰亚胺、固化环氧树脂或有机硅树脂。The method for fabricating a flexible transparent conductive composite film according to claim 3, wherein the substrate of the transparent polymer film comprises polymethyl methacrylate, polycarbonate, and polyethylene terephthalate. Ester, polyethylene naphthalate, cycloolefin polymer, polyimide, cured epoxy or silicone resin.
  10. 根据权利要求1所述一种柔性透明导电复合膜的制作方法,其特征在于,所述透明聚合物薄膜经表面处理后制作氧化剂层;所述表面处理包括化学改性、高能辐射改性和表面活性剂处理;所述表面化学改性为水解或磺化,具体为以10%NaOH水溶液或30% H2SO4水溶液浸泡10-45分钟;所述高能辐射处理为172nm真空紫外光化学氧化或氧等离子体处理。The method for fabricating a flexible transparent conductive composite film according to claim 1, wherein the transparent polymer film is surface-treated to form an oxidizing agent layer; the surface treatment comprises chemical modification, high-energy radiation modification, and surface treatment. Treatment with an active agent; the surface is chemically modified to be hydrolyzed or sulfonated, specifically with 10% aqueous NaOH or 30% The H2SO4 aqueous solution is immersed for 10-45 minutes; the high-energy radiation treatment is 172 nm vacuum ultraviolet photochemical oxidation or oxygen plasma treatment.
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