WO2016023318A1 - Screw compressor and oil-separating barrel component thereof - Google Patents

Screw compressor and oil-separating barrel component thereof Download PDF

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Publication number
WO2016023318A1
WO2016023318A1 PCT/CN2014/095092 CN2014095092W WO2016023318A1 WO 2016023318 A1 WO2016023318 A1 WO 2016023318A1 CN 2014095092 W CN2014095092 W CN 2014095092W WO 2016023318 A1 WO2016023318 A1 WO 2016023318A1
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WIPO (PCT)
Prior art keywords
oil
rib
screw compressor
barrel
flow guiding
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PCT/CN2014/095092
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French (fr)
Chinese (zh)
Inventor
杨侨明
李日华
张天翼
刘华
谭功胜
蔺维君
龙浩
毕雨时
彭延海
许康
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珠海格力电器股份有限公司
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Publication of WO2016023318A1 publication Critical patent/WO2016023318A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/14Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C18/16Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation

Definitions

  • the present invention relates to a screw compressor, and more particularly to a screw compressor that uses a spool to adjust a load and an oil sub-tank member.
  • Screw compressors usually use a slide valve for load regulation.
  • the spool valve is a moving part.
  • the spool valve is often arranged under the rotor in the design.
  • the exhaust port at the exhaust housing has to be located below.
  • the gas discharged from the exhaust pipe is separated from the refrigerant oil carried by the gas through the oil filter, and then discharged to the compressor through a shut-off valve. Since there is separated refrigerant oil at the bottom of the compressor oil drum, the gas discharged from the exhaust pipe that is too low will disturb the separated refrigerant oil, which will make the oil separation effect worse, the oil level unstable, and even the compressor. Oil supply difficulty
  • the exhaust pipe height is generally increased by the elbow to avoid the exhaust gas disturbing the oil level. If the elbow is integrally formed with the cavity, the compressor structure is complicated and the manufacturing is difficult, if it is separately set. Bend pipe, because the elbow can not be effectively fixed, it is easy to bring noise.
  • the oil retaining rib is also installed on the side of the oil filter.
  • the oil retainer is a cantilever structure, which is easy to cause vibration noise.
  • the present invention provides an oil-distributing barrel component of a screw compressor, so that the screw compressor is isolated from the freezing oil deposition space, thereby preventing the airflow from disturbing the separated refrigeration oil and preventing oil from appearing.
  • the problem of poor separation and unstable oil level is a problem of poor separation and unstable oil level.
  • the present invention provides an oil sub-tank component of a screw compressor, comprising: an oil sub-barrel, an end cover of the oil sub-barrel is provided; an oil filter screen is disposed in the oil-distributing drum, and Forming a separation chamber with the end cover; a flow guiding assembly that separates the separation chamber into upper and lower portions, and the flow guiding assembly is further provided with an isolation chamber for accommodating the exhaust pipe; The assembly is configured to impart a centrifugal velocity to the gas stream as it exits the flow conduit.
  • the flow guiding assembly comprises: an arc-shaped retaining rib disposed in the separating cavity, one end fixedly connected to an inner side wall of the oil sub-bucket, and the arc-shaped retaining rib and the oil-distributing barrel
  • An isolation cavity is formed between the inner side walls, and a nozzle of the exhaust pipe is disposed corresponding to the isolation cavity;
  • a oil retaining rib is disposed at a lower portion of the separation cavity, and one end is fixedly connected to the inner side wall of the oil separation barrel, The other end is fixedly coupled to the outer side wall of the arcuate retaining rib away from the exhaust pipe.
  • the flow guiding assembly further comprises an arc-shaped guiding rib, the connecting end of the guiding rib is arc-connected to the free end of the curved retaining rib, and the free end of the guiding rib
  • the extending direction of the curved baffle extends in the opposite direction.
  • the flow guiding rib is disposed concentrically with the oil sub-barrel.
  • the flow guiding rib is disposed concentrically with the oil barrel and is tangent to the curved flow rib.
  • the angle between the end point of the free end of the flow guiding rib and the center of the oil barrel and the straight line extending vertically downward from the center of the oil barrel is 60 to 120°.
  • the angle between the end point of the free end of the flow guiding rib and the center of the oil barrel and the straight line extending vertically downward from the center of the oil barrel is 90°.
  • the exhaust pipe protrudes into the isolation cavity
  • the arc-shaped baffle is disposed concentrically with the exhaust pipe
  • the arc-shaped baffle is clearance-fitted with the exhaust pipe.
  • the diameter of the curved retaining rib is 9-20 mm larger than the diameter of the exhaust pipe.
  • the oil retaining rib is horizontally disposed, and the oil retaining rib is the same as the center height of the curved retaining rib.
  • the oil slinger has a maximum distance from the inner wall of the oil drum to 0.25 to 0.3 times the inner diameter of the oil drum.
  • an oil passage gap is disposed between the oil retainer and the oil filter.
  • the flow guiding assembly since the flow guiding assembly separates the separation chamber into upper and lower portions, the flow guiding assembly is further provided with an isolation chamber for accommodating the exhaust pipe, and can enter the isolation when the gas in the exhaust pipe is discharged. Inside the chamber, and flowing along the guide of the flow guiding assembly in the isolation chamber, thereby avoiding the downward flow of the air to the freezing oil at the dividing portion to disturb the freezing oil, and the flow guiding assembly is used for the airflow discharged from the exhaust pipe to leave the diversion flow.
  • the assembly imparts a centrifugal velocity to the airflow, which allows the airflow to flow circumferentially along the oil drum, enhancing the oil separation effect. Both ends of the slinger are fixedly connected, instead of the cantilever, it can also effectively avoid the noise generated by vibration.
  • FIG. 1 is a schematic view showing the internal structure of an oil sub-bucket according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of an oil barrel assembly according to an embodiment of the present invention.
  • FIG 3 is a cross-sectional view of a barrel end of a compressor oil according to an embodiment of the present invention.
  • Oil retaining rib 1. Oil retaining rib; 2. Curved retaining rib; 3. Guide rib; 4. Oil bucket; 401, end cap; 402, separation chamber; 403, isolation chamber; Net; 7, exhaust stop valve.
  • FIG. 1 is a schematic view showing the internal structure of an oil sub-tank according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of an oil sub-barrel assembly according to an embodiment of the present invention
  • FIG. 3 is a cross-sectional view of a barrel end of a compressor oil according to an embodiment of the present invention. As shown in FIG. 1 , FIG. 2 and FIG.
  • the oil sub-tank component of the screw compressor provided by the embodiment includes: an oil sub-tank 4 , an end cover 401 is disposed at an end of the oil sub-tank 4 , and an oil filter 6 is disposed at A separation chamber 402 is formed in the oil barrel 4 and between the end cover 401; a flow guiding assembly separates the separation chamber 402 into upper and lower parts, and the flow guiding assembly is further provided with an isolation for accommodating the exhaust tube 5.
  • a 403 a flow guiding assembly for imparting a centrifugal velocity to the airflow when the airflow discharged from the exhaust pipe 5 exits the flow guiding assembly;
  • the exhaust pipe 5 is disposed on the oil filtering screen 6; and the flow guiding assembly includes the curved retaining rib 2 And the oil retaining rib 1, the curved retaining rib 2 is disposed in the separating cavity 402, one end is fixedly connected to the inner side wall of the oil sub-bucket 4, the curved retaining rib 2 and the oil retaining rib 1 and the inner side wall of the oil sub-bucket 4
  • An isolation chamber 403 is formed, the opening of the isolation chamber 403 is upward, and the nozzle of the exhaust pipe 5 is disposed corresponding to the isolation chamber 403;
  • the oil retaining rib 1 is disposed at a lower portion of the separation chamber 402, and one end is fixedly connected to the inner side of the oil barrel 4 On the wall, the other end is fixedly connected to the outer side wall of the arc-shaped
  • the rib retaining rib 1, the curved retaining rib 2 and the guiding rib 3 are respectively added inside the oil sub-tank 4, wherein the oil retaining rib 1 is used to prevent the airflow from disturbing the oil.
  • the frozen oil at the bottom of the barrel 4; the curved retaining rib 2 is docked with the exhaust pipe of the compressor to prevent the gas discharged from the exhaust pipe from being straight
  • the flow direction is to the position where the deposited frozen oil is located; the guide rib 3 is used to guide the exhaust gas to flow upward, and to perform a centrifugal annular flow along the oil cylinder wall surface, so that the exhaust gas can achieve better oil and gas separation.
  • the exhaust gas flow process is: the air flow is discharged through the exhaust pipe 5, first entering the arc-shaped retaining rib 2 and the isolation cavity 403 formed between the oil retaining rib 1 and the inner wall of the oil sub-bucket 4, and then passing through the arc
  • the flow guiding action of the baffle 2 and the guiding rib 3 flows along the inner wall of the oil sub-bucket 4 to form a centrifugal separation, and flows from the upper opening of the isolation chamber 403 to other portions of the separation chamber 402, in which the gas flow is achieved.
  • the oil is separated, and the flow of the gas striking the oil retaining rib 1 also has a certain oil component effect.
  • the airflow passes through the oil filter screen 6 in the axial direction, the separated frozen oil flows into the oil permeable cavity through the gap between the oil drum 4 and the oil filter screen 6.
  • the air flow passes through the oil filter screen 6 and is discharged through the exhaust cut valve 7.
  • the guide rib 3 is arranged in an arc shape, and the connecting end of the guiding rib 3 is curvedly connected to the free end of the curved retaining rib 2, and the free end of the guiding rib 3 is along the curved retaining rib 2
  • the extension direction extends in the opposite direction.
  • the airflow is discharged through the exhaust pipe 5, enters the separation cavity 402 through the curved baffle 2, and flows upward along the circumferential wall of the oil sub-barrel through the guide rib 3, since the guide rib 3 is curved, the airflow leaves the guide rib 3
  • the centrifugal speed can be obtained, a certain rotation separation effect is generated, and the airflow is circularly moved along the cavity wall in the separation chamber 402, thereby facilitating the separation of the gas and oil, and at the same time, the movement of the airflow can be regulated, and turbulence is not generated, and the flow is reduced.
  • the noise is generated.
  • the flow guiding rib 3 is centered on the axial center of the oil drum 4; the guiding rib 3 is tangent to the curved retaining rib 2; the connection between the end point of the free end of the guiding rib 3 and the center of the oil barrel 4 is
  • the angle between the straight lines extending vertically downward from the center of the oil barrel 4 is 60 to 120, and preferably, the angle is 90°.
  • a stronger centrifugal force is generated to achieve greater gas-oil separation effect.
  • the exhaust pipe 5 projects into the isolation chamber 403, the arc-shaped retaining rib 2 is disposed concentrically with the exhaust pipe 5, and the curved baffle 2 is in clearance engagement with the exhaust pipe 5.
  • the diameter of the curved baffle 2 is 9 to 20 mm larger than the diameter of the exhaust pipe 5. In a further embodiment, the diameter of the curved baffle 2 is 10 mm larger than the diameter of the exhaust pipe 5. In order to ensure that the vibration of the exhaust pipe 5 is not transmitted to the oil drum 4, vibration noise is avoided.
  • the oil retaining rib 1 is horizontally disposed, and the oil retaining rib 1 is the same as the center height of the curved retaining rib 2 .
  • the maximum distance between the oil retaining rib 1 and the inner wall of the oil drum 4 is 0.25 to 0.3 times the inner diameter of the oil drum 4, and the separation chamber 402 for separating the gas and oil is given as large as possible while satisfying the sufficient oil chamber.
  • This embodiment also shows a screw compressor having the oil barrel member of any of the embodiments.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

Disclosed is an oil-separating barrel component of a screw compressor, comprising: an oil-separating barrel (4), an end cover (401) being provided on an end part of the oil-separating barrel; an oil-separating filter screen (6), being provided in the oil-separating barrel and forming a separating chamber (402) with the end cover; and a stream guide assembly, wherein the stream guide assembly separates the separating chamber into an upper part and a lower part, and an isolating chamber (403) for accommodating an exhaust pipe (5) is also arranged in the stream guide assembly. The stream guide assembly is used to provide a centrifugal speed to the air stream, which is exhausted by the exhaust pipe, when leaving the stream guide assembly, such that the oil and the air are separated, and the separated refrigeration oil flows into an oil accommodating cavity via the clearance between the oil-separating barrel and the oil-separating filter screen. Further disclosed is a screw compressor having the oil-separating barrel assembly. The oil-separating barrel assembly can prevent the air stream from disturbing the separated refrigeration oil and avoid the problems that the oil-separating effect becomes poor and the oil level is not stable.

Description

螺杆压缩机及其油分桶部件Screw compressor and its oil sub-tank parts
本申请要求于2014年08月15日提交中国专利局、申请号为201410404898.9、发明名称为“螺杆压缩机及其油分桶部件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201410404898.9, entitled "Spiral Compressor and Its Oil Barrel Parts", filed on August 15, 2014, the entire contents of which is incorporated herein by reference. in.
技术领域Technical field
本发明涉及螺杆压缩机,尤其涉及一种采用滑阀调节负荷的螺杆压缩机及其油分桶部件。The present invention relates to a screw compressor, and more particularly to a screw compressor that uses a spool to adjust a load and an oil sub-tank member.
背景技术Background technique
螺杆压缩机通常采用滑阀来进行负荷调节。在螺杆压缩机中,滑阀是运动部件,为保证其稳定运行,设计中常将滑阀布置于转子下方。然而,这种下置滑阀的布置方式,往往带来一个新的问题。由于滑阀下置,位于排气轴承座的排气口不得不位于下方。排气管排出的气体,要经过油分滤网分离出气体携带的冷冻油,再经截止阀排出压缩机。由于压缩机油分桶底部存有分离出的冷冻油,过低的排气管排出的气体,会扰动已分离出的冷冻油,使油分离效果变差、油位不稳定,甚至使压缩机供油困难Screw compressors usually use a slide valve for load regulation. In the screw compressor, the spool valve is a moving part. In order to ensure stable operation, the spool valve is often arranged under the rotor in the design. However, the arrangement of such a lower slide valve often brings a new problem. Due to the lowering of the slide valve, the exhaust port at the exhaust housing has to be located below. The gas discharged from the exhaust pipe is separated from the refrigerant oil carried by the gas through the oil filter, and then discharged to the compressor through a shut-off valve. Since there is separated refrigerant oil at the bottom of the compressor oil drum, the gas discharged from the exhaust pipe that is too low will disturb the separated refrigerant oil, which will make the oil separation effect worse, the oil level unstable, and even the compressor. Oil supply difficulty
现有技术中,一般是通过弯管来提高排气高度从而避免排气扰动油位,如果把弯管与腔体一体成型,则会使得压缩机结构变得复杂,制造较为困难,如果单独设置弯管,由于弯管无法有效固定,容易带来噪音。In the prior art, the exhaust pipe height is generally increased by the elbow to avoid the exhaust gas disturbing the oil level. If the elbow is integrally formed with the cavity, the compressor structure is complicated and the manufacturing is difficult, if it is separately set. Bend pipe, because the elbow can not be effectively fixed, it is easy to bring noise.
除此之外,为了防止油分桶底部的冷冻油飞溅,还有在油分滤网侧方安装挡油筋的,这种挡油筋是悬臂结构,很容易引起震动噪声。In addition, in order to prevent the splashing of the frozen oil at the bottom of the oil drum, the oil retaining rib is also installed on the side of the oil filter. The oil retainer is a cantilever structure, which is easy to cause vibration noise.
发明内容Summary of the invention
针对现有技术存在的上述缺陷,本发明提供了一种螺杆压缩机的油分桶部件,使得螺杆压缩机的与冷冻油沉积空间相隔离,从而避免气流扰动已分离出的冷冻油,防止出现油分离效果变差、油位不稳定的问题。In view of the above-mentioned drawbacks existing in the prior art, the present invention provides an oil-distributing barrel component of a screw compressor, so that the screw compressor is isolated from the freezing oil deposition space, thereby preventing the airflow from disturbing the separated refrigeration oil and preventing oil from appearing. The problem of poor separation and unstable oil level.
为解决上述技术问题,本发明提供了一种螺杆压缩机的油分桶部件,包括:油分桶,所述油分桶的端部设置有端盖;油分滤网,设置在所述油分桶内,并 与所述端盖之间形成分离腔;导流组件,所述导流组件将分离腔隔离成上下两部分,所述导流组件内还设置有容纳排气管的隔离腔;所述导流组件用于在排气管排出的气流离开导流组件时给与气流一离心速度。In order to solve the above technical problem, the present invention provides an oil sub-tank component of a screw compressor, comprising: an oil sub-barrel, an end cover of the oil sub-barrel is provided; an oil filter screen is disposed in the oil-distributing drum, and Forming a separation chamber with the end cover; a flow guiding assembly that separates the separation chamber into upper and lower portions, and the flow guiding assembly is further provided with an isolation chamber for accommodating the exhaust pipe; The assembly is configured to impart a centrifugal velocity to the gas stream as it exits the flow conduit.
作为优选,所述导流组件包括:弧形挡流筋,设置在所述分离腔内,一端固定连接在所述油分桶的内侧壁上,所述弧形挡流筋与所述油分桶的内侧壁之间形成隔离腔,所述排气管的管口对应于所述隔离腔设置;挡油筋,设置在所述分离腔的下部,一端固定连接在所述油分桶的内侧壁上,另一端固定连接在所述弧形挡流筋的远离所述排气管的外侧壁上。Preferably, the flow guiding assembly comprises: an arc-shaped retaining rib disposed in the separating cavity, one end fixedly connected to an inner side wall of the oil sub-bucket, and the arc-shaped retaining rib and the oil-distributing barrel An isolation cavity is formed between the inner side walls, and a nozzle of the exhaust pipe is disposed corresponding to the isolation cavity; a oil retaining rib is disposed at a lower portion of the separation cavity, and one end is fixedly connected to the inner side wall of the oil separation barrel, The other end is fixedly coupled to the outer side wall of the arcuate retaining rib away from the exhaust pipe.
作为优选,所述导流组件还包括弧形的导流筋,所述导流筋的连接端弧形连接至所述弧形挡流筋的自由端,所述导流筋的自由端沿所述弧形挡流筋的延伸方向反向延伸。Preferably, the flow guiding assembly further comprises an arc-shaped guiding rib, the connecting end of the guiding rib is arc-connected to the free end of the curved retaining rib, and the free end of the guiding rib The extending direction of the curved baffle extends in the opposite direction.
作为优选,所述导流筋与所述油分桶同心设置。Preferably, the flow guiding rib is disposed concentrically with the oil sub-barrel.
作为优选,所述导流筋与所述油分桶同心设置,并于弧形挡流筋相切。Preferably, the flow guiding rib is disposed concentrically with the oil barrel and is tangent to the curved flow rib.
作为优选,所述导流筋自由端的终点与所述油分桶圆心之间的连线与从所述油分桶圆心竖直向下延伸的直线之间的夹角为60至120°。Preferably, the angle between the end point of the free end of the flow guiding rib and the center of the oil barrel and the straight line extending vertically downward from the center of the oil barrel is 60 to 120°.
作为优选,所述导流筋自由端的终点与所述油分桶圆心之间的连线与从所述油分桶圆心竖直向下延伸的直线之间的夹角为90°。Preferably, the angle between the end point of the free end of the flow guiding rib and the center of the oil barrel and the straight line extending vertically downward from the center of the oil barrel is 90°.
作为优选,所述排气管伸出至所述隔离腔内,所述弧形挡流筋与所述排气管同心设置,且所述弧形挡流筋与所述排气管间隙配合。Preferably, the exhaust pipe protrudes into the isolation cavity, the arc-shaped baffle is disposed concentrically with the exhaust pipe, and the arc-shaped baffle is clearance-fitted with the exhaust pipe.
作为优选,所述弧形挡流筋的直径比所述排气管的直径大9~20mm。Preferably, the diameter of the curved retaining rib is 9-20 mm larger than the diameter of the exhaust pipe.
作为优选,所述挡油筋水平设置,且所述挡油筋与所述弧形挡流筋中心高度相同。Preferably, the oil retaining rib is horizontally disposed, and the oil retaining rib is the same as the center height of the curved retaining rib.
作为优选,所述挡油筋距所述油分桶内壁最大距离为所述油分桶内径的0.25~0.3倍。Preferably, the oil slinger has a maximum distance from the inner wall of the oil drum to 0.25 to 0.3 times the inner diameter of the oil drum.
作为优选,所述挡油筋与所述油分滤网之间设置有过油间隙。Preferably, an oil passage gap is disposed between the oil retainer and the oil filter.
应用本发明的实施例,由于所述导流组件将分离腔隔离成上下两部分,所述导流组件内还设置有容纳排气管的隔离腔当排气管内的气体排出时,可以进入隔离腔内,并在隔离腔内沿导流组件的导向流动,从而避免气流向下流动至分理处的冷冻油而扰动冷冻油,同时导流组件用于在排气管排出的气流离开导流组件时给予气流一离心速度,可以使气流沿油分桶周向流动,增强了油分效果。挡油筋两端均固定连接,而非悬臂设置,也可以有效避免震动产生的噪声。 According to the embodiment of the present invention, since the flow guiding assembly separates the separation chamber into upper and lower portions, the flow guiding assembly is further provided with an isolation chamber for accommodating the exhaust pipe, and can enter the isolation when the gas in the exhaust pipe is discharged. Inside the chamber, and flowing along the guide of the flow guiding assembly in the isolation chamber, thereby avoiding the downward flow of the air to the freezing oil at the dividing portion to disturb the freezing oil, and the flow guiding assembly is used for the airflow discharged from the exhaust pipe to leave the diversion flow. The assembly imparts a centrifugal velocity to the airflow, which allows the airflow to flow circumferentially along the oil drum, enhancing the oil separation effect. Both ends of the slinger are fixedly connected, instead of the cantilever, it can also effectively avoid the noise generated by vibration.
附图说明DRAWINGS
图1为本发明实施例的油分桶内部结构示意图;1 is a schematic view showing the internal structure of an oil sub-bucket according to an embodiment of the present invention;
图2为本发明实施例的油分桶组件结构示意图;2 is a schematic structural view of an oil barrel assembly according to an embodiment of the present invention;
图3为本发明实施例的压缩机油分桶端剖面图。3 is a cross-sectional view of a barrel end of a compressor oil according to an embodiment of the present invention.
附图标记说明:Description of the reference signs:
1、挡油筋;2、弧形挡流筋;3、导流筋;4、油分桶;401、端盖;402、分离腔;403、隔离腔;5、排气管;6、油分滤网;7、排气截止阀。1. Oil retaining rib; 2. Curved retaining rib; 3. Guide rib; 4. Oil bucket; 401, end cap; 402, separation chamber; 403, isolation chamber; Net; 7, exhaust stop valve.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步详细描述,但不作为对本发明的限定。The invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明实施例的油分桶内部结构示意图,图2为本发明实施例的油分桶组件结构示意图,图3为本发明实施例的压缩机油分桶端剖面图。如图1、图2和图3所示,本实施例提供的螺杆压缩机的油分桶部件,包括:油分桶4,油分桶4的端部设置有端盖401;油分滤网6,设置在所述油分桶4内,并与端盖401之间形成分离腔402;导流组件,导流组件将分离腔402隔离成上下两部分,导流组件内还设置有容纳排气管5的隔离腔403;导流组件用于在排气管5排出的气流离开导流组件时给予气流一离心速度;排气管5穿设在油分滤网6上;导流组件包括弧形挡流筋2和挡油筋1,弧形挡流筋2设置在分离腔402内,一端固定连接在油分桶4的内侧壁上,弧形挡流筋2和挡油筋1与油分桶4的内侧壁之间形成隔离腔403,该隔离腔403的开口向上,排气管5的管口对应于隔离腔403设置;挡油筋1,设置在分离腔402的下部,一端固定连接在油分桶4的内侧壁上,另一端固定连接在弧形挡流筋2的远离所述排气管5的外侧壁上,从而形成容纳分离出的冷冻油的容油腔。挡油筋1与油分滤网6设置有过油间隙。1 is a schematic view showing the internal structure of an oil sub-tank according to an embodiment of the present invention, FIG. 2 is a schematic structural view of an oil sub-barrel assembly according to an embodiment of the present invention, and FIG. 3 is a cross-sectional view of a barrel end of a compressor oil according to an embodiment of the present invention. As shown in FIG. 1 , FIG. 2 and FIG. 3 , the oil sub-tank component of the screw compressor provided by the embodiment includes: an oil sub-tank 4 , an end cover 401 is disposed at an end of the oil sub-tank 4 , and an oil filter 6 is disposed at A separation chamber 402 is formed in the oil barrel 4 and between the end cover 401; a flow guiding assembly separates the separation chamber 402 into upper and lower parts, and the flow guiding assembly is further provided with an isolation for accommodating the exhaust tube 5. a 403; a flow guiding assembly for imparting a centrifugal velocity to the airflow when the airflow discharged from the exhaust pipe 5 exits the flow guiding assembly; the exhaust pipe 5 is disposed on the oil filtering screen 6; and the flow guiding assembly includes the curved retaining rib 2 And the oil retaining rib 1, the curved retaining rib 2 is disposed in the separating cavity 402, one end is fixedly connected to the inner side wall of the oil sub-bucket 4, the curved retaining rib 2 and the oil retaining rib 1 and the inner side wall of the oil sub-bucket 4 An isolation chamber 403 is formed, the opening of the isolation chamber 403 is upward, and the nozzle of the exhaust pipe 5 is disposed corresponding to the isolation chamber 403; the oil retaining rib 1 is disposed at a lower portion of the separation chamber 402, and one end is fixedly connected to the inner side of the oil barrel 4 On the wall, the other end is fixedly connected to the outer side wall of the arc-shaped retaining rib 2 away from the exhaust pipe 5, thereby forming The oil receiving chamber is satisfied that the refrigeration oil separated. The oil retaining rib 1 and the oil filter screen 6 are provided with an oil passage gap.
本实施例的螺杆压缩机的油分桶部件,在油分桶4内部分别增加了筋条挡油筋1,弧形挡流筋2和导流筋3,其中挡油筋1用于阻止气流扰动油分桶4底部的冷冻油;弧形挡流筋2与压缩机的排气管对接,用于阻止排气管排出的气体直 接流向沉积下来的冷冻油所在位置;导流筋3用于引导排气向上流动,并沿着油分桶壁面作离心式的环状流动,以便能够使得排气实现较好的油气分离。油分桶4的挡油筋1与油分滤网6之间沿油分桶4的轴向方向存在一定间隙,可使分离出的冷冻油流经该间隙至油分桶4的底部进入容油腔内。该实施方案中排气流动过程为:气流经排气管5排出,首先进入弧形挡流筋2和挡油筋1与油分桶4的内壁之间所形成的隔离腔403,然后经弧形挡流筋2和导流筋3的导流作用沿油分桶4的内壁流动,形成离心分离作用,并从隔离腔403的上部开口流动至分离腔402的其他部分,在此过程中气流实现气油分离,气流流动撞击挡油筋1同样有一定油分效果,气流沿轴向通过油分滤网6时,分离出的冷冻油经油分桶4与油分滤网6之间的间隙流动进入容油腔,气流则通过油分滤网6后经排气截止阀7排出。In the oil-distributing barrel part of the screw compressor of the present embodiment, the rib retaining rib 1, the curved retaining rib 2 and the guiding rib 3 are respectively added inside the oil sub-tank 4, wherein the oil retaining rib 1 is used to prevent the airflow from disturbing the oil. The frozen oil at the bottom of the barrel 4; the curved retaining rib 2 is docked with the exhaust pipe of the compressor to prevent the gas discharged from the exhaust pipe from being straight The flow direction is to the position where the deposited frozen oil is located; the guide rib 3 is used to guide the exhaust gas to flow upward, and to perform a centrifugal annular flow along the oil cylinder wall surface, so that the exhaust gas can achieve better oil and gas separation. There is a gap between the oil retaining rib 1 of the oil barrel 4 and the oil filter screen 6 in the axial direction of the oil sub-tank 4, so that the separated refrigerating oil flows through the gap to the bottom of the oil sub-bucket 4 into the oil-receiving chamber. In this embodiment, the exhaust gas flow process is: the air flow is discharged through the exhaust pipe 5, first entering the arc-shaped retaining rib 2 and the isolation cavity 403 formed between the oil retaining rib 1 and the inner wall of the oil sub-bucket 4, and then passing through the arc The flow guiding action of the baffle 2 and the guiding rib 3 flows along the inner wall of the oil sub-bucket 4 to form a centrifugal separation, and flows from the upper opening of the isolation chamber 403 to other portions of the separation chamber 402, in which the gas flow is achieved. The oil is separated, and the flow of the gas striking the oil retaining rib 1 also has a certain oil component effect. When the airflow passes through the oil filter screen 6 in the axial direction, the separated frozen oil flows into the oil permeable cavity through the gap between the oil drum 4 and the oil filter screen 6. The air flow passes through the oil filter screen 6 and is discharged through the exhaust cut valve 7.
优选的实施例中,设置导流筋3为弧形,导流筋3的连接端弧形连接至弧形挡流筋2的自由端,导流筋3的自由端沿弧形挡流筋2的延伸方向反向延伸。气流经排气管5排出,通过弧形挡流筋2进入分离腔402,再经导流筋3沿油分桶圆周壁面向上流动,由于导流筋3为弧形,气流在离开导流筋3时能够获得离心速度,从而产生一定旋分分离效果,使气流在分离腔402内沿腔壁做圆周运动,便于进行气油分离,同时,还能规范气流的运动,不至于产生紊流,降低了噪音。In a preferred embodiment, the guide rib 3 is arranged in an arc shape, and the connecting end of the guiding rib 3 is curvedly connected to the free end of the curved retaining rib 2, and the free end of the guiding rib 3 is along the curved retaining rib 2 The extension direction extends in the opposite direction. The airflow is discharged through the exhaust pipe 5, enters the separation cavity 402 through the curved baffle 2, and flows upward along the circumferential wall of the oil sub-barrel through the guide rib 3, since the guide rib 3 is curved, the airflow leaves the guide rib 3 When the centrifugal speed can be obtained, a certain rotation separation effect is generated, and the airflow is circularly moved along the cavity wall in the separation chamber 402, thereby facilitating the separation of the gas and oil, and at the same time, the movement of the airflow can be regulated, and turbulence is not generated, and the flow is reduced. The noise.
优选地,导流筋3以油分桶4轴心为圆心;导流筋3与弧形挡流筋2相切;导流筋3的自由端的终点与油分桶4的圆心之间的连线与从油分桶4的圆心竖直向下延伸的直线之间的夹角为60至120°,优选地,该夹角为90°。以保证气流更好的沿油分桶4的桶壁进行旋转,产生更强的离心力,以达到更大气油分离效果。Preferably, the flow guiding rib 3 is centered on the axial center of the oil drum 4; the guiding rib 3 is tangent to the curved retaining rib 2; the connection between the end point of the free end of the guiding rib 3 and the center of the oil barrel 4 is The angle between the straight lines extending vertically downward from the center of the oil barrel 4 is 60 to 120, and preferably, the angle is 90°. In order to ensure better airflow along the barrel wall of the oil sub-bucket 4, a stronger centrifugal force is generated to achieve greater gas-oil separation effect.
优选的实施例中,排气管5伸出至隔离腔403内,弧形挡流筋2与排气管5同心设置,且弧形挡流筋2与排气管5间隙配合。In a preferred embodiment, the exhaust pipe 5 projects into the isolation chamber 403, the arc-shaped retaining rib 2 is disposed concentrically with the exhaust pipe 5, and the curved baffle 2 is in clearance engagement with the exhaust pipe 5.
优选实施例中,弧形挡流筋2的直径比排气管5直径大9~20mm。进一步的实施例,弧形挡流筋2的直径比排气管5直径大10mm。以保证排气管5的震动不会传递到油分桶4,避免产生震动噪音。 In a preferred embodiment, the diameter of the curved baffle 2 is 9 to 20 mm larger than the diameter of the exhaust pipe 5. In a further embodiment, the diameter of the curved baffle 2 is 10 mm larger than the diameter of the exhaust pipe 5. In order to ensure that the vibration of the exhaust pipe 5 is not transmitted to the oil drum 4, vibration noise is avoided.
优选地,挡油筋1水平设置,且挡油筋1与弧形挡流筋2中心高度相同。挡油筋1距油分桶4内壁最大距离为油分桶4内径的0.25~0.3倍,在满足拥有足够容油腔的同时,尽可能大的给出气油分离的分离腔402。Preferably, the oil retaining rib 1 is horizontally disposed, and the oil retaining rib 1 is the same as the center height of the curved retaining rib 2 . The maximum distance between the oil retaining rib 1 and the inner wall of the oil drum 4 is 0.25 to 0.3 times the inner diameter of the oil drum 4, and the separation chamber 402 for separating the gas and oil is given as large as possible while satisfying the sufficient oil chamber.
本实施例还给出了一种螺杆压缩机,该压缩机拥有实施例中所涵盖的任意一种的油分桶部件。This embodiment also shows a screw compressor having the oil barrel member of any of the embodiments.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例相同或相似部分相互参照即可。The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on differences from other embodiments, and the same or similar parts of the respective embodiments may be referred to each other.
当然,以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。 The above is a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements and retouchings without departing from the principles of the present invention. It is also considered to be the scope of protection of the present invention.

Claims (13)

  1. 一种螺杆压缩机的油分桶组件,其特征在于,包括:An oil barrel assembly for a screw compressor, comprising:
    油分桶,所述油分桶的端部设置有端盖;a oil barrel, the end of the oil barrel is provided with an end cover;
    油分滤网,设置在所述油分桶内,并与所述端盖之间形成分离腔;An oil filter screen disposed in the oil barrel and forming a separation chamber with the end cover;
    导流组件,所述导流组件将所述分离腔隔离成上下两部分,所述导流组件内还设置有容纳排气管的隔离腔;a flow guiding assembly, the flow guiding assembly isolating the separation chamber into upper and lower portions, and the flow guiding assembly is further provided with an isolation chamber for accommodating the exhaust pipe;
    所述导流组件用于在所述排气管排出的气流离开导流组件时给予所述气流一离心速度。The flow guiding assembly is configured to impart a centrifugal velocity to the gas stream as it exits the flow guiding assembly.
  2. 根据权利要求1所述的螺杆压缩机的油分桶组件,其特征在于,所述导流组件包括:The oil drum assembly of a screw compressor according to claim 1, wherein said flow guiding assembly comprises:
    弧形挡流筋,设置在所述分离腔内,一端固定连接在所述油分桶的内侧壁上,所述弧形挡流筋与所述油分桶的内侧壁之间形成所述隔离腔,所述排气管的管口对应于所述隔离腔设置;An arc-shaped retaining rib disposed in the separating cavity, one end of which is fixedly connected to the inner side wall of the oil-diving barrel, and the arc-shaped retaining rib and the inner side wall of the oil-diving barrel form the isolation cavity, a nozzle of the exhaust pipe corresponding to the isolation cavity;
    挡油筋,设置在所述分离腔的下部,一端固定连接在所述油分桶的内侧壁上,另一端固定连接在所述弧形挡流筋的远离所述排气管的外侧壁上。The oil retaining rib is disposed at a lower portion of the separation chamber, one end of which is fixedly connected to the inner side wall of the oil sub-bucket, and the other end of which is fixedly connected to the outer side wall of the arc-shaped retaining rib away from the exhaust pipe.
  3. 根据权利要求2所述的螺杆压缩机的油分桶部件,其特征在于,所述导流组件还包括弧形的导流筋,所述导流筋的连接端弧形连接至所述弧形挡流筋的自由端,所述导流筋的自由端沿所述弧形挡流筋的延伸方向反向延伸。The oil drum component of a screw compressor according to claim 2, wherein said flow guiding assembly further comprises an arcuate flow guiding rib, and said connecting end of said guiding rib is curvedly connected to said curved blocking member The free end of the flow rib, the free end of the flow guiding rib extending in the opposite direction along the extending direction of the curved retaining rib.
  4. 根据权利要求3所述的螺杆压缩机的油分桶部件,其特征在于,所述导流筋与所述油分桶同心设置。The oil drum unit of a screw compressor according to claim 3, wherein the flow guiding rib is disposed concentrically with the oil sub-bucket.
  5. 根据权利要求4所述的螺杆压缩机的油分桶部件,其特征在于,所述导流筋与所述弧形挡流筋相切。The oil drum unit of a screw compressor according to claim 4, wherein said flow guiding rib is tangential to said curved flow rib.
  6. 根据权利要求3所述的螺杆压缩机的油分桶部件,其特征在于,所述导流筋自由端的终点与所述油分桶圆心之间的连线与从所述油分桶圆心竖直向下延伸的直线之间的夹角为60至120°。The oil drum unit of a screw compressor according to claim 3, wherein a line between an end point of the free end of the flow guiding rib and a center of the oil barrel and a vertical downward extending from a center of the oil barrel The angle between the straight lines is 60 to 120°.
  7. 根据权利要求6所述的螺杆压缩机的油分桶部件,其特征在于,所述导流筋自由端的终点与所述油分桶圆心之间的连线与从所述油分桶圆心竖直向 下延伸的直线之间的夹角为90°。The oil drum unit of a screw compressor according to claim 6, wherein a line between an end point of the free end of the guide rib and a center of the oil barrel and a vertical direction from a center of the oil barrel The angle between the downwardly extending straight lines is 90°.
  8. 根据权利要求1至7中任一项所述的螺杆压缩机的油分桶部件,其特征在于,所述排气管伸出至所述隔离腔内,所述弧形挡流筋与所述排气管同心设置,且所述弧形挡流筋与所述排气管间隙配合。The oil drum unit of a screw compressor according to any one of claims 1 to 7, wherein the exhaust pipe projects into the isolation chamber, the curved retaining rib and the row The trachea is concentrically disposed, and the arc-shaped baffle is gap-fitted with the exhaust pipe.
  9. 根据权利要求8所述的螺杆压缩机的油分桶部件,其特征在于,所述弧形挡流筋的直径比所述排气管的直径大9~20mm。The oil drum unit of a screw compressor according to claim 8, wherein the diameter of the curved retaining rib is 9 to 20 mm larger than the diameter of the exhaust pipe.
  10. 根据权利要求8所述的螺杆压缩机的油分桶部件,其特征在于,所述挡油筋水平设置,且所述挡油筋与所述弧形挡流筋中心高度相同。The oil drum unit of a screw compressor according to claim 8, wherein the oil retaining rib is horizontally disposed, and the oil retaining rib is the same as a center height of the curved retaining rib.
  11. 根据权利要求9所述的螺杆压缩机的油分桶部件,其特征在于,所述挡油筋距所述油分桶内壁最大距离为所述油分桶内径的0.25~0.3倍。The oil drum component of a screw compressor according to claim 9, wherein a maximum distance of the oil retaining rib from an inner wall of the oil drum is 0.25 to 0.3 times an inner diameter of the oil cylinder.
  12. 根据权利要求1至6中任一项所述的螺杆压缩机的油分桶部件,其特征在于,所述挡油筋与所述油分滤网之间设置有过油间隙。The oil drum unit of a screw compressor according to any one of claims 1 to 6, wherein an oil passage gap is provided between the oil retainer and the oil filter.
  13. 一种螺杆压缩机,包括油分桶部件,其特征在于,所述油分桶部件为权利要求1至12中任一项所述的螺杆压缩机的油分桶部件。 A screw compressor comprising an oil sub-tank component, wherein the oil sub-tank component is an oil sub-tank component of the screw compressor according to any one of claims 1 to 12.
PCT/CN2014/095092 2014-08-15 2014-12-26 Screw compressor and oil-separating barrel component thereof WO2016023318A1 (en)

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CN204175598U (en) * 2014-08-15 2015-02-25 珠海格力电器股份有限公司 Helical-lobe compressor and oil content barrel parts thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116221123A (en) * 2023-02-22 2023-06-06 广东标顶技术股份有限公司 Coarse-separation barrel cover of air compressor
CN116221123B (en) * 2023-02-22 2024-04-19 广东标顶技术股份有限公司 Coarse-separation barrel cover of air compressor

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CN104214096A (en) 2014-12-17

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