WO2016020559A1 - System for optimizing the combustion for pulverized solid fuel boilers and boiler incorporating such system - Google Patents

System for optimizing the combustion for pulverized solid fuel boilers and boiler incorporating such system Download PDF

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Publication number
WO2016020559A1
WO2016020559A1 PCT/ES2014/070647 ES2014070647W WO2016020559A1 WO 2016020559 A1 WO2016020559 A1 WO 2016020559A1 ES 2014070647 W ES2014070647 W ES 2014070647W WO 2016020559 A1 WO2016020559 A1 WO 2016020559A1
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WIPO (PCT)
Prior art keywords
main
burners
auxiliary
mill
solid fuel
Prior art date
Application number
PCT/ES2014/070647
Other languages
Spanish (es)
French (fr)
Inventor
Francisco RODRÍGUEZ BAREA
Enrique Tova Holgado
Luis CAÑADAS SERRANO
Miguel Ángel DELGADO LOZANO
Sixto LÓPEZ ASENCIO
Ignacio ARGÜELLES HERNÁNDEZ
Mariano Reyes Valle
Manuel ACOSTA CONTRERAS
Miguel Ángel PORTILLA DE LA CONCHA COBANO
Miguel MORALES RODRÍGUEZ
Original Assignee
Inerco Ingeniería, Tecnología Y Consultoría, S.A.
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Application filed by Inerco Ingeniería, Tecnología Y Consultoría, S.A. filed Critical Inerco Ingeniería, Tecnología Y Consultoría, S.A.
Priority to PCT/ES2014/070647 priority Critical patent/WO2016020559A1/en
Publication of WO2016020559A1 publication Critical patent/WO2016020559A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C6/00Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion
    • F23C6/04Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in series connection
    • F23C6/045Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in series connection with staged combustion in a single enclosure
    • F23C6/047Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in series connection with staged combustion in a single enclosure with fuel supply in stages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D1/00Burners for combustion of pulverulent fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K3/00Feeding or distributing of lump or pulverulent fuel to combustion apparatus
    • F23K3/02Pneumatic feeding arrangements, i.e. by air blast
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C2201/00Staged combustion
    • F23C2201/30Staged fuel supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2201/00Pretreatment of solid fuel
    • F23K2201/10Pulverizing
    • F23K2201/1006Mills adapted for use with furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2203/00Feeding arrangements
    • F23K2203/006Fuel distribution and transport systems for pulverulent fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2203/00Feeding arrangements
    • F23K2203/008Feeding devices for pulverulent fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2203/00Feeding arrangements
    • F23K2203/10Supply line fittings
    • F23K2203/105Flow splitting devices to feed a plurality of burners

Definitions

  • the present invention can be included within the technological field of industrial boilers.
  • the invention relates both to a solid fuel combustion system (for example coal or biomass) sprayed, and to a boiler incorporating said system.
  • the objectives of this invention are both the optimization of the process for the reduction of nitrogen oxide emissions, as well as the optimization of the performance and the increase of the boiler's operating flexibility.
  • NO x nitrogen oxides
  • the NO x mainly comprise NO and N0 2 and are among the gaseous pollutants most harmful to health and the environment.
  • Nitrogen oxides are precursors of photochemical smog and acid rain, phenomena with direct effects on the health of animals, vegetation and humans.
  • the technologies applied to reduce NO x emissions in industrial boilers can be classified mainly into two groups: primary measures, which include modifications and adjustments to the combustion process; and secondary measures, which are based on post-combustion abatement.
  • one of the strategies applied is that based on the stratification of air and fuel contributions to the boiler.
  • the lines of action in existing units range from the adjustment of combustion parameters to the implementation of boiler modifications, such as the installation of low NO x burners, OFA registers (air on grill, from English “Over Fire Air” ) or UFA (air under grill, English “Under Fire Air”), etc.
  • Said stratification seeks to develop combustion in two or more stages, of which a first stage, also called an initial stage, is richer in fuel, while a second stage (and subsequent stages) are gradually poorer in fuel. It is about reducing the available oxygen in those areas where it is critical for the formation of NO x , as well as reducing the amount of fuel that burns at the maximum flame temperature. This procedure acts on the so-called thermal NO x (disadvantaged by rich mixtures) and on the NO x of the fuel (promoting its transformation to N 2 in the fraction from the combustion of volatiles).
  • An embodiment of the concept of stratified combustion in stages described above is that detailed in the international patent application PCT / ES2010 / 070039, the object of which is characterized by constituting a system consisting of a boiler equipped with a plurality of burners distributed in several groups arranged at different levels or in areas, differentiating between groups of main and auxiliary burners depending on whether the fuel injection into the boiler through the burners is carried out preferentially or only if necessary. Additionally, the system comprises a group of solid fuel mills that exceeds by at least one the number of mills needed to generate the maximum boiler load, just as the system also incorporates solid fuel transport means that communicate the mills With the burners.
  • the main feature that introduces the system described in PCT / ES2010 / 070039 is that it allows to establish patterns of differential contribution of solid fuel between each group of burners, associated to the achievement of a certain operational objective (reduction of NO x , improvement of performance, reduction of unburned ones, etc.), so that said patterns are not modified by the punctual unavailability of one of the mills, nor do they need to remove the operating conditions of the mills from their design conditions.
  • the mills comprise two Auxiliary mills, which in turn comprise a replacement mill and a support mill, both connected to the burners of each of the main burner groups and, optionally, to a group of auxiliary burners. While the replacement mill would only operate at the stop of one of the main mills, the support mill would always be in operation generating a solid fuel flow that would be added to the main burner groups.
  • German patent DE 833 099 refers to a home of solid pulverized fuel equipped with several main mills, each connected with groups of burners through a series of pipes through the interconnection of combined distributor heads.
  • This patent incorporates in a novel way a reserve mill whose ducts flow, also through a distributor head, into the main mill ducts, between them and their distributor heads.
  • said reserve mill has two modes of operation, being able to replace a main mill in case of failure (replacement mode), or evenly supporting the operation of the main mills in case of load peaks and always and when there is no mill out of service (support mode).
  • DE 833 099 has the sole objective of providing the boiler with greater flexibility of operation, leaving out of its reach the ability to adjust the fuel distribution between the different groups of burners without the need to remove the operating conditions of the mills from their design conditions, so that the reduction of nitrogen oxide emissions and the optimization of performance are not direct objectives of the DE 833 099 patent. Additionally, the design described in DE 833 099 does not solve the operational challenge of how the same conduits that connect the support mill with the rest of the mills can be sized to vehicle fuel flows so different that they are generated based on the two operating modes available (replacement and support).
  • the present invention relates, in accordance with a first object, to an optimization system for pulverized solid fuel boilers, with a view to reducing nitrogen oxides emissions, as well as improving boiler performance and flexibility of operation.
  • industrial such as those existing in power generation units.
  • the invention relates to a combustion boiler incorporating said optimization system.
  • the optimization system in accordance with the first object of the present invention, is specially designed to be implemented in a combustion boiler equipped with a combustion chamber, just as the system consists of:
  • each group of burners is generally formed by a predetermined number of burners distributed according to columns in the chamber of combustion, as is known in the state of the art;
  • - a plurality of mills to grind the solid fuel, where the number of mills exceeds by at least one the number of mills necessary to generate the full load of the boiler;
  • the groups of burners comprise groups of main burners, which receive fuel injection preferentially.
  • the burner groups may additionally comprise auxiliary burner groups, which receive fuel only if necessary, for example, failure of the main burners.
  • auxiliary burners can be used to introduce air into the combustion chamber, in accordance with the OFA technology mentioned in the background.
  • the mills comprise main mills and an auxiliary mill.
  • Each main mill is connected to all the burners of the same group of main burners.
  • the main mills are in operation whenever the demand of load requires it.
  • the auxiliary mill is connected to each of the main burner groups and, optionally, to one or more auxiliary burner groups. Therefore, each group of main burners is connected to its corresponding main mill, as well as all groups of main burners are connected in parallel to the auxiliary mill.
  • the auxiliary mill feed is derived, as will be explained below, to the group of main burners and, where appropriate, of desired auxiliary burners.
  • the present invention is preferably intended to be used in boilers in which it is intended to reach full load only by using the main burner groups, so, preferably, it is not intended that auxiliary burners become operational. Therefore, details about whether and, where appropriate, how, the auxiliary burner groups are connected to the mills are not essential for the operation or for the understanding of the present invention.
  • the means of transport incorporate main transport lines, as well as auxiliary transport lines.
  • Each main transport line communicates a main mill with a corresponding burner from its corresponding main burner group.
  • auxiliary transport lines of which, preferably, by analogy with the main transport lines, there is one for each column of each group of main burners and, where appropriate, auxiliary, communicate the auxiliary mill with each group of main burners and, where appropriate, with the group or each group of auxiliary burners.
  • the auxiliary transport lines preferably have the same diameter as the main transport lines, as well as each of the auxiliary transport lines comprises the following components:
  • each distributor has an input connected to the descending section of one of the lines auxiliary transport and several exits;
  • the main feature introduced by the invention is that it allows establishing, as just explained, by means of a single auxiliary mill, patterns of differential contribution of solid fuel between each group of burners, associated with the achievement of a certain operational objective (reduction of NO x , performance improvement, reduction of unburned, etc.), so that said patterns are not modified by the punctual unavailability of one of the mills and that is not required for the operation away from the mills of their conditions of design.
  • the fundamental particularity of auxiliary transport lines is the presence of distribution lines of descending configuration, preferably vertical.
  • the flow of solid fuel, both in the descending sections, as well as in the distributors and in the distribution lines, is favored by gravity, not requiring a minimum speed of the transport air for the support of the particles made out of fuel.
  • the distribution lines, as well as the descending sections have a vertical direction, that is, that they form a right angle with the horizontal orientation, it is really enough that they form an angle, in descending direction, that is sufficient as to provide a displacement of the fuel that is free of traffic jams.
  • the auxiliary mill can selectively operate both in replacement mode, providing fuel to the burners of one of the main mills that may be out of service, or in support mode, generating fuel delivery currents that are added to the main burner groups and, where appropriate, auxiliary to obtain the pre-established fuel stratification patterns.
  • the present invention solves the problem of ensuring the absence of depositions and jams in the auxiliary transport lines, in particular, in the delivery lines, when the system is operated in support mode.
  • the division that occurs in the distributors gives rise to distribution currents that, although they present speeds lower than the speeds required for the fuel support in transitional sections and in ascending sections, do not imply a limit to the flow at Be this assisted by gravity itself.
  • the auxiliary mill can replace a main mill that is out of service, with a high percentage of the nominal load of said auxiliary mill, for example, above 75%, and simultaneously support one or more of the main mills using a remaining portion of the nominal load.
  • the present invention makes it possible to ensure and adjust the fuel inputs to certain groups of main burners, allowing to establish feeding patterns that can lead to a large stratification between different groups of burners by means of the availability of a single auxiliary mill, without the need to operate the mills away from their normal design point and regardless of the mill that may eventually be out of service for maintenance or other purpose.
  • Figure 1 shows a preferred embodiment of the invention applied to a front boiler of pulverized solid fuel (coal typically) equipped with eight burners, arranged in four levels of two columns, where for each level there is one burner per column.
  • the burners and the means of transport associated to one of the two columns are represented, their arrangement being analogous to that of the another column
  • FIG. 1 A typical pattern of stratified fuel feed by levels for the reduction of NO x emissions in a boiler such as that described in Figure 1 but not incorporating the invention described herein is shown in Figure 2.
  • Figure 3 shows, for the boiler in question, a more pronounced fuel stratification pattern than in the case of Figure 2, obtained by the application of the present invention operating in the support mode for achieving a greater reduction of NO x , but keeping the commitment to control the level of unburned fuel when operating with all mills in service (one more than in the usual case of operation described in Figure 2).
  • Figure 4 shows, for the boiler in question, a fuel stratification pattern similar to that of the case of Figure 2, obtained by application of the present invention operating in the replacement mode of an out-of-service mill.
  • Figure 5 shows, for the boiler in question, a fuel stratification pattern similar to that of the case of Figure 3, obtained by application of the present invention operating in the combined mode.
  • a mill that is out of service is partially replaced and additionally a differential fuel supply is generated between the different groups of burners.
  • each group of burners (2A, 2B, 2C, 2D) comprises two columns, where in each of the two columns there is a burner located in the front wall of the combustion chamber (1), so that in each group of burners (2A, 2B, 2C, 2D) there are two burners, one For each column.
  • the pulverized solid fuel feed (coal typically) to the combustion chamber (1) comes from four mills (3A, 3B, 3C, 3D), from which a two-phase air-fuel mixture is distributed to the burners (2A, 2B, 2C, 2D) through transport means comprising a pneumatic transport network formed by transport lines (22, 23).
  • the mills (3A, 3B, 3C, 3D), comprise main mills (3D, 3C, 3B), which respectively feed the main burner groups (2D, 2C, 2B), through corresponding main transport lines (22 ).
  • the full load of the boiler can be achieved with the contribution, operating according to its nominal load, of only three of the mills (3A, 3B, 3C, 3D), in particular of the main mills (3D, 3C, 3B).
  • the transport lines (22, 23) to one of the two columns of the burners of the burner groups (2A, 2B, 2C, 2D) have been represented for simplicity, the distribution for the other column being totally analogous
  • the present invention is preferably intended to be used in boilers in which it is intended to reach full load only using the main burner groups (2D, 2C, 2B), so, preferably, it is not intended that the burner group auxiliary (2A) come into operation. Therefore, the details on whether or not they are connected and, where appropriate, how, the auxiliary burner group (2A) to the mills (3A, 3B, 3C, 3D) are not represented in the attached figures.
  • the auxiliary mill (3A) is only shown connected to the burners of each of the main burner groups (2D, 2C, 2B), although, preferably, the auxiliary mill (3A) can also be connected to the group or, where appropriate, auxiliary burner groups (2A), analogously to what is explained for the main burner groups (2D, 2C, 2B).
  • the distribution shown has a preferred application in which the auxiliary burner groups (2A) are dedicated to introducing air into the combustion chamber (1), in accordance with the OFA technology mentioned in the background section.
  • the transport lines (22, 23) additionally comprise auxiliary transport lines (23), to connect the auxiliary mill (3A) with the main burner groups (2D, 2C , 2B) and, optionally, although not represented, with the auxiliary burner group or groups (2A).
  • Each auxiliary transport line (23) comprises an ascending section (16), preferably vertical, that ascends to an elevation such that, after a transition section (17), it faces a descending section (18), preferably vertical, until it meets a corresponding descending distributor (4), of which there are two, one per column of the main burner groups (2D, 2C, 2B), where each distributor (4) has several outputs each of which is connected to a burner of each of the three groups of main burners (2D, 2C, 2B) and, where appropriate, auxiliary (2A).
  • transition sections (17) can adopt varied configurations. According to the example represented in the figures, the transition sections (17) are horizontal. However, other configurations are also possible, such as diagonal transition sections (17) or elbow-shaped transition sections (17), for example at 180 °, which are not shown in the figures.
  • Each distributor (4) corresponding to a column, can distribute the solid fuel flow from the auxiliary mill (3A) in three adjustable flow streams directed towards the burners of said column belonging to the main burner groups (2D, 2C, 2B) and, where appropriate, auxiliary (2A).
  • the distribution of the biphasic mixture from the auxiliary mill (3A) between the main burner groups (2D, 2C, 2B) and, where appropriate, auxiliary, is regulated by means of movable baffles (5, 6) and delivery valves (7, 8, 9) that isolate each of the exit routes of the distributors (4).
  • Said baffles (5, 6) are provided with mechanisms for their displacement in a suitable position depending on the required distribution in flows and granulometry of the solid fuel, allowing the operation of the system in the three desired modes: replacement mode, support mode and combined mode (ie, simultaneously replacement mode and support mode).
  • the exit routes of the distributors (4) flow into the main transport lines (22), corresponding to the main mills (3D, 3C, 3B), by means of corresponding distribution lines (19, 20, 21) in a downward direction, preferably vertical, such that the transport of solids without deposition is ensured regardless of the fluid velocity.
  • Each distribution line (19, 20, 21) flows into a corresponding junction (10, 1, 1, 12) located downstream of a corresponding main valve (13, 14, 15) located on each main transport line, to selectively isolate the corresponding main mill (3D, 3C, 3B) with respect to the distribution line (19, 20, 21).
  • the system of the present invention advantageously allows establishing more accentuated stratification patterns from the point of view of the reduction of NO x , as shown in Figure 3.
  • the production of each mill (3A, 3B, 3C, 3D); the distribution of auxiliary mill production (3A) between each group of main burners (2D, 2C, 2B) operating in addition mode; and the total flow rate for each group of burners (2D, 2C, 2B).
  • the position of the main valves (13, 14, 15) and, approximately, of the baffles (5, 6), which allow the desired stratification pattern to be achieved, is also represented graphically.
  • the three main burner groups (2D, 2C, 2B) are fed through their respective main mills (3D, 3C, 3B) operating slightly below their nominal load, as a consequence of the start of the auxiliary mill (3A).
  • the auxiliary mill (3A) operates at the same load as the main mills (3D, 3C, 3B), distributing its production, based on the position of the baffles (5, 6), to the three lower levels.
  • the distribution in question would be 7% for the upper burner group (2B), 33% for the intermediate burner group (2C) and 60% for the lower burner group (2D).
  • the previous pattern of solid fuel contribution is very practical in cases where co-combustion of coal with some other alternative solid fuel (for example, biomass) is considered.
  • the alternative solid fuel for example, biomass
  • the auxiliary mill (3A) can be pulverized in the auxiliary mill (3A) and from it, by virtue of the defined transport means, be fed to the main burner groups (2D, 2C, 2B ), together with the respective streams of pulverized coal from the other mills.
  • Figure 4 shows, with the same symbology as Figure 3, a configuration that allows to establish an operating pattern in case of stopping of one of the main mills (3D, 3C, 3B), for example the main mill (3B) that It feeds the third level of burner groups (2B), and a differential contribution of solid fuel is not required between each burner group (2D, 2C, 2B) by means of the auxiliary mill (3A).
  • the main mills (3D, 3C, 3B) in service generate a production similar to that presented in Figure 2
  • the auxiliary mill (3A) works at a production similar to that of the main mill (2B) outside of service also presented in this figure 2.
  • the distribution valves (8, 9) corresponding to the distribution lines (20, 21) of the two groups of lower burners (2D, 2C), as well as the main valve (13) corresponding to the upper main burner group (2B), and the flow deflectors (5, 6) of the distributors (4) would be activated so that the entire supply of the auxiliary mill (3A) to the upper main burner group (2B).
  • Figure 5 shows, with the same symbology as Figures 3 and 4, the configuration that allows to establish an operating pattern in case of shutdown of one of the main mills, (3B, 3C, 3D), for example the mill main (3B), which feeds the third level of groups of burners (2B), and if a differential contribution of solid fuel between each group of burners (2B, 2C, 2D) through the auxiliary mill (2A) is additionally required.
  • all the mills (3A, 3C, 3D) in service work at their nominal load.

Abstract

The invention relates to a system for optimizing combustion for pulverized solid fuel boilers, comprising: groups of main burners (2D, 2C, 2B); main mills (3D, 3C, 3B) corresponding to the groups of main burners (2D, 2C, 2B); main transport lines (22) connecting the main mills (3D, 3C, 3B) with the groups of main burners (2D, 2C, 2B); an auxiliary mill (3A) in parallel with each group of main burners (2D, 2C, 2B); and an auxiliary transport line (23) comprising: an ascending section (16) connected to the auxiliary mill (3A); a descending section (18); a transitional section (17) connecting the ascending section (16) and the descending section (18); a distributor (4) at the end of the descending section (18); and descending distribution lines (19, 20, 21) from the distributor (4) to each corresponding main transport line (22). The invention provides differential fuel input patterns and improved solid fuel transport, with versatility and a simplified structure.

Description

SISTEMA DE OPTIMIZACIÓN DE COMBUSTIÓN PARA CALDERAS DE COMBUSTIBLE SÓLIDO PULVERIZADO. Y CALDERA QUE INCORPORA DICHO  COMBUSTION OPTIMIZATION SYSTEM FOR SPRAYED SOLID FUEL BOILERS. AND BOILER THAT INCORPORATES SUCH
SISTEMA  SYSTEM
D E S C R I P C I Ó N D E S C R I P C I Ó N
OBJETO DE LA INVENCIÓN OBJECT OF THE INVENTION
La presente invención se puede incluir dentro del campo tecnológico de las calderas industriales. En particular, la invención se refiere, tanto a un sistema de combustión de combustible sólido (por ejemplo carbón o biomasa) pulverizado, como a una caldera que incorpora dicho sistema. Los objetivos de esta invención son tanto la optimización del proceso para la reducción de las emisiones de óxidos de nitrógeno, como la optimización del rendimiento y el incremento de la flexibilidad de operación de la caldera. The present invention can be included within the technological field of industrial boilers. In particular, the invention relates both to a solid fuel combustion system (for example coal or biomass) sprayed, and to a boiler incorporating said system. The objectives of this invention are both the optimization of the process for the reduction of nitrogen oxide emissions, as well as the optimization of the performance and the increase of the boiler's operating flexibility.
ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION
Gran parte de los desarrollos de los últimos años para la optimización de las calderas industriales (por ejemplo, en unidades de generación eléctrica) se ha enfocado a la reducción de las emisiones de gases contaminantes, entre los que cabe destacar los óxidos de nitrógeno (NOx), generados en la combustión de combustibles fósiles, como el carbón, el fueloil o el gas natural en calderas industriales. Los NOx comprenden principalmente NO y N02 y se encuentran entre los contaminantes gaseosos más perjudiciales para la salud y el medio ambiente. Los óxidos de nitrógeno son precursores del smog fotoquímico y la lluvia ácida, fenómenos con efectos directos sobre la salud de los animales, la vegetación y los seres humanos. Much of the development of recent years for the optimization of industrial boilers (for example, in power generation units) has focused on reducing emissions of polluting gases, among which nitrogen oxides (NO x ), generated in the combustion of fossil fuels, such as coal, fuel oil or natural gas in industrial boilers. The NO x mainly comprise NO and N0 2 and are among the gaseous pollutants most harmful to health and the environment. Nitrogen oxides are precursors of photochemical smog and acid rain, phenomena with direct effects on the health of animals, vegetation and humans.
Las tecnologías aplicadas para la reducción de las emisiones de NOx en calderas industriales pueden clasificarse principalmente en dos grupos: medidas primarias, que comprenden modificaciones y ajustes del proceso de combustión; y medidas secundarias, que se basan en el abatimiento de postcombustión. The technologies applied to reduce NO x emissions in industrial boilers can be classified mainly into two groups: primary measures, which include modifications and adjustments to the combustion process; and secondary measures, which are based on post-combustion abatement.
Dentro las medidas primarias, una de las estrategias aplicadas es la basada en la estratificación de los aportes de aire y combustible a la caldera. En este sentido, las líneas de actuación en unidades existentes van desde el ajuste de los parámetros de combustión hasta la implementación de modificaciones en las calderas, tales como la instalación de quemadores de bajo NOx, registros de OFA (aire sobre parrilla, del inglés "Over Fire Air") o de UFA (aire bajo parrilla, del inglés "Under Fire Air"), etc. Within the primary measures, one of the strategies applied is that based on the stratification of air and fuel contributions to the boiler. In this sense, the lines of action in existing units range from the adjustment of combustion parameters to the implementation of boiler modifications, such as the installation of low NO x burners, OFA registers (air on grill, from English "Over Fire Air" ) or UFA (air under grill, English "Under Fire Air"), etc.
Dicha estratificación persigue desarrollar una combustión en dos o más etapas, de las que una primera etapa, también denominada etapa inicial, es más rica en combustible, mientras que una segunda etapa (y subsiguientes) son paulatinamente más pobres en combustible. Se trata de disminuir el oxígeno disponible en aquellas zonas en las que es crítico para la formación de NOx, así como de reducir la cantidad de combustible que se quema a la máxima temperatura de llama. Mediante este procedimiento se actúa sobre el denominado NOx térmico (desfavorecido por mezclas ricas) y sobre el NOx del combustible (propiciando su transformación a N2 en la fracción procedente de la combustión de volátiles). Said stratification seeks to develop combustion in two or more stages, of which a first stage, also called an initial stage, is richer in fuel, while a second stage (and subsequent stages) are gradually poorer in fuel. It is about reducing the available oxygen in those areas where it is critical for the formation of NO x , as well as reducing the amount of fuel that burns at the maximum flame temperature. This procedure acts on the so-called thermal NO x (disadvantaged by rich mixtures) and on the NO x of the fuel (promoting its transformation to N 2 in the fraction from the combustion of volatiles).
Un modo de ejecución del concepto de combustión estratificada en etapas descrita anteriormente es el detallado en la solicitud de patente internacional PCT/ES2010/070039, cuyo objeto se caracteriza por constituir un sistema constituido por una caldera equipada con una pluralidad de quemadores distribuidos en varios grupos dispuestos en distintos niveles o en zonas, diferenciando entre grupos de quemadores principales y auxiliares en función de si la inyección del combustible en la caldera a través de los quemadores se realiza de forma preferencial o solo en caso de necesidad. De manera adicional, el sistema comprende un grupo de molinos de combustible sólido que supera en al menos uno el número de molinos necesarios para generar la máxima carga de la caldera, así como el sistema también incorpora medios de transporte de combustible sólido que comunican los molinos con los quemadores. An embodiment of the concept of stratified combustion in stages described above is that detailed in the international patent application PCT / ES2010 / 070039, the object of which is characterized by constituting a system consisting of a boiler equipped with a plurality of burners distributed in several groups arranged at different levels or in areas, differentiating between groups of main and auxiliary burners depending on whether the fuel injection into the boiler through the burners is carried out preferentially or only if necessary. Additionally, the system comprises a group of solid fuel mills that exceeds by at least one the number of mills needed to generate the maximum boiler load, just as the system also incorporates solid fuel transport means that communicate the mills With the burners.
La principal particularidad que introduce el sistema descrito en PCT/ES2010/070039 es que permite establecer patrones de aporte diferencial de combustible sólido entre cada grupo de quemadores, asociados a la consecución de un determinado objetivo operativo (reducción de NOx, mejora de rendimiento, reducción de inquemados, etc.), de forma que dichos patrones no se vean modificados por la indisponibilidad puntual de uno de los molinos, ni requieran alejar las condiciones de operación de los molinos de sus condiciones de diseño. Para conseguir este objetivo, los molinos comprenden dos molinos auxiliares, que a su vez comprenden un molino de sustitución y un molino de apoyo, ambos conectados a los quemadores de cada uno de los grupos de quemadores principales y, de forma opcional, a un grupo de quemadores auxiliares. Mientras el molino de sustitución solamente operaría ante la parada de uno de los molinos principales, el molino de apoyo estaría siempre en funcionamiento generando un caudal de combustible sólido que se adicionaría a los grupos de quemadores principales. The main feature that introduces the system described in PCT / ES2010 / 070039 is that it allows to establish patterns of differential contribution of solid fuel between each group of burners, associated to the achievement of a certain operational objective (reduction of NO x , improvement of performance, reduction of unburned ones, etc.), so that said patterns are not modified by the punctual unavailability of one of the mills, nor do they need to remove the operating conditions of the mills from their design conditions. To achieve this objective, the mills comprise two Auxiliary mills, which in turn comprise a replacement mill and a support mill, both connected to the burners of each of the main burner groups and, optionally, to a group of auxiliary burners. While the replacement mill would only operate at the stop of one of the main mills, the support mill would always be in operation generating a solid fuel flow that would be added to the main burner groups.
El mayor inconveniente que presenta este sistema de combustión es que, en base al diseño considerado, se hace necesaria la existencia de dos molinos auxiliares (uno de sustitución y otro de apoyo), junto con numerosos elementos auxiliares (nuevos conductos de transporte del combustible, grupos de distribuidores, grupos de divisores de caudal, así como numerosos deflectores y válvulas de cierre) que dotan al sistema de una gran complejidad operativa y de una alta demanda de mantenimiento asociado. The major drawback of this combustion system is that, based on the design considered, it is necessary to have two auxiliary mills (one replacement and one support), together with numerous auxiliary elements (new fuel transport ducts, groups of distributors, groups of flow dividers, as well as numerous baffles and shut-off valves) that provide the system with great operational complexity and a high demand for associated maintenance.
Relacionada con la invención descrita en el documento anteriormente mencionado PCT/ES2010/070039, si bien con objetivo distinto, la patente alemana DE 833 099 hace referencia a un hogar de combustible sólido pulverizado dotado de varios molinos principales, cada uno de ellos conectado con grupos de quemadores a través de una serie de tuberías mediante la interconexión de cabezales distribuidores combinados. Esta patente incorpora de manera novedosa un molino de reserva cuyos conductos desembocan, también a través de un cabezal distribuidor, en los conductos de los molinos principales, entre estos y sus cabezales distribuidores. De manera teórica, dicho molino de reserva dispone de dos modos de operación, pudiendo sustituir a un molino principal en caso de fallo (modo sustitución), o apoyando de una forma uniforme la operación de los molinos principales en caso de picos de carga y siempre y cuando no haya ningún molino fuera de servicio (modo apoyo). Related to the invention described in the aforementioned document PCT / ES2010 / 070039, although with a different purpose, German patent DE 833 099 refers to a home of solid pulverized fuel equipped with several main mills, each connected with groups of burners through a series of pipes through the interconnection of combined distributor heads. This patent incorporates in a novel way a reserve mill whose ducts flow, also through a distributor head, into the main mill ducts, between them and their distributor heads. Theoretically, said reserve mill has two modes of operation, being able to replace a main mill in case of failure (replacement mode), or evenly supporting the operation of the main mills in case of load peaks and always and when there is no mill out of service (support mode).
A diferencia de lo explicado para PCT/ES2010/070039, DE 833 099 tiene como único objetivo dotar a la caldera de una mayor flexibilidad de operación, quedando fuera de su alcance la capacidad de ajustar la distribución de combustible entre los diferentes grupos de quemadores sin la necesidad de alejar las condiciones de operación de los molinos de sus condiciones de diseño, de modo que la reducción de emisiones de óxidos de nitrógeno y la optimización del rendimiento no son objetivos directos de la patente DE 833 099. De manera adicional, el diseño descrito en DE 833 099 no resuelve el desafío operacional de cómo los mismos conductos que conectan el molino de apoyo con el resto de molinos pueden dimensionarse para vehicular unos caudales de combustible tan diferentes que se generan en base a los dos modos de operación disponibles (sustitución y apoyo). En ese sentido, un diseño del diámetro de estos conductos en base a la operación en modo de sustitución, produciría que, en condiciones de operación en modo de apoyo, las velocidades se reducirían en base al número de corrientes en que se divida la producción del molino de reserva, de tal manera que se podrían producir problemas de deposición de polvo de combustible en los conductos. Si, por el contrario, el diámetro se dimensiona para vehicular caudales de combustible según el modo de apoyo, se produciría, en caso de operación en modo de sustitución, un incremento en la velocidad de la mezcla, generándose una gran erosión de los conductos y un aumento considerable de la pérdida de carga en el circuito. Esta mayor pérdida de carga produciría un incremento en la presión del molino y, como consecuencia, una reducción en la capacidad de producción del mismo. In contrast to what is explained for PCT / ES2010 / 070039, DE 833 099 has the sole objective of providing the boiler with greater flexibility of operation, leaving out of its reach the ability to adjust the fuel distribution between the different groups of burners without the need to remove the operating conditions of the mills from their design conditions, so that the reduction of nitrogen oxide emissions and the optimization of performance are not direct objectives of the DE 833 099 patent. Additionally, the design described in DE 833 099 does not solve the operational challenge of how the same conduits that connect the support mill with the rest of the mills can be sized to vehicle fuel flows so different that they are generated based on the two operating modes available (replacement and support). In that sense, a design of the diameter of these ducts based on the operation in substitution mode, would produce that, under operating conditions in support mode, the speeds would be reduced based on the number of currents in which the production of the reserve mill, such that problems of deposition of fuel dust in the ducts could occur. If, on the other hand, the diameter is sized for vehicular fuel flows according to the support mode, an increase in the speed of the mixture would occur, in case of operation in substitution mode, generating a great erosion of the pipes and a considerable increase in the loss of load in the circuit. This greater loss of load would produce an increase in the mill pressure and, as a consequence, a reduction in its production capacity.
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
La presente invención se refiere, de acuerdo con un primer objeto, a un sistema de optimización para calderas de combustible sólido pulverizado, con vistas a reducir las emisiones de los óxidos de nitrógeno, así como a mejorar el rendimiento y la flexibilidad de operación de calderas industriales, como por ejemplo las existentes en las unidades de generación eléctrica. De acuerdo con un segundo objeto, la invención se refiere a una caldera de combustión que incorpora el mencionado sistema de optimización. The present invention relates, in accordance with a first object, to an optimization system for pulverized solid fuel boilers, with a view to reducing nitrogen oxides emissions, as well as improving boiler performance and flexibility of operation. industrial, such as those existing in power generation units. According to a second object, the invention relates to a combustion boiler incorporating said optimization system.
El sistema de optimización, de acuerdo con el primer objeto de la presente invención, está especialmente concebido para ser implementado en una caldera de combustión dotada de una cámara de combustión, así como el sistema está constituido por: The optimization system, in accordance with the first object of the present invention, is specially designed to be implemented in a combustion boiler equipped with a combustion chamber, just as the system consists of:
- una pluralidad de quemadores, que son quemadores de combustible sólido pulverizado, y que están distribuidos en varios grupos dispuestos en distintos niveles o zonas, donde cada grupo de quemadores está en general formado por un número predeterminado de quemadores distribuidos según columnas en la cámara de combustión, según es conocido en el estado de la técnica; - una pluralidad de molinos, para moler el combustible sólido, donde el número de molinos supera en al menos uno el número de molinos necesarios para generar la plena carga de la caldera; y - a plurality of burners, which are pulverized solid fuel burners, and which are distributed in several groups arranged in different levels or zones, where each group of burners is generally formed by a predetermined number of burners distributed according to columns in the chamber of combustion, as is known in the state of the art; - a plurality of mills, to grind the solid fuel, where the number of mills exceeds by at least one the number of mills necessary to generate the full load of the boiler; Y
- medios de transporte, para comunicar los molinos con los quemadores, permitiendo transportar combustible sólido pulverizado desde los molinos hasta los quemadores.  - means of transport, to communicate the mills with the burners, allowing solid pulverized fuel to be transported from the mills to the burners.
Los grupos de quemadores comprenden grupos de quemadores principales, que reciben inyección de combustible de manera preferente. Los grupos de quemadores pueden comprender adicionalmente grupos de quemadores auxiliares, que reciben combustible solo en caso de necesidad, por ejemplo, avería en los quemadores principales. Alternativamente, según se comentará seguidamente, los quemadores auxiliares pueden ser empleados para introducir aire en la cámara de combustión, de acuerdo con la tecnología OFA mencionada en los antecedentes. The groups of burners comprise groups of main burners, which receive fuel injection preferentially. The burner groups may additionally comprise auxiliary burner groups, which receive fuel only if necessary, for example, failure of the main burners. Alternatively, as will be discussed below, auxiliary burners can be used to introduce air into the combustion chamber, in accordance with the OFA technology mentioned in the background.
Por su parte, los molinos comprenden molinos principales y un molino auxiliar. Cada molino principal está conectado con todos los quemadores de un mismo grupo de quemadores principales. Los molinos principales están en funcionamiento siempre que la demanda de carga lo requiere. Por su parte, el molino auxiliar está conectado a cada uno de los grupos de quemadores principales y, de forma opcional, a uno o varios grupos de quemadores auxiliares. Por tanto, cada grupo de quemadores principales está conectado a su molino principal correspondiente, así como todos los grupos de quemadores principales están conectados en paralelo al molino auxiliar. La alimentación del molino auxiliar se deriva, según se explicará más adelante, al grupo de quemadores principales y, en su caso, de quemadores auxiliares, deseados. For their part, the mills comprise main mills and an auxiliary mill. Each main mill is connected to all the burners of the same group of main burners. The main mills are in operation whenever the demand of load requires it. For its part, the auxiliary mill is connected to each of the main burner groups and, optionally, to one or more auxiliary burner groups. Therefore, each group of main burners is connected to its corresponding main mill, as well as all groups of main burners are connected in parallel to the auxiliary mill. The auxiliary mill feed is derived, as will be explained below, to the group of main burners and, where appropriate, of desired auxiliary burners.
La presente invención está preferentemente destinada a ser empleada en calderas en las que está previsto alcanzar la plena carga únicamente empleando los grupos de quemadores principales, por lo que, de manera preferente, no está previsto que los quemadores auxiliares entren en funcionamiento. Por ello, no resultan esenciales, ni para el funcionamiento ni para la comprensión de la presente invención, los detalles sobre si y, en su caso, cómo, están conectados los grupos de quemadores auxiliares a los molinos. The present invention is preferably intended to be used in boilers in which it is intended to reach full load only by using the main burner groups, so, preferably, it is not intended that auxiliary burners become operational. Therefore, details about whether and, where appropriate, how, the auxiliary burner groups are connected to the mills are not essential for the operation or for the understanding of the present invention.
Los medios de transporte incorporan líneas de transporte principales, así como líneas de transporte auxiliares. Cada línea de transporte principal comunica un molino principal con un quemador correspondiente de su grupo de quemadores principales correspondiente. De manera preferente, para cada molino principal existen tantas líneas de transporte principales como columnas existen en la cámara de combustión, es decir, como quemadores hay en el grupo de quemadores correspondiente. The means of transport incorporate main transport lines, as well as auxiliary transport lines. Each main transport line communicates a main mill with a corresponding burner from its corresponding main burner group. Preferably, for each main mill there are as many main transport lines as there are columns in the combustion chamber, that is, as burners there are in the corresponding burner group.
Por su parte, las líneas de transporte auxiliares, de las cuales, de manera preferente, por analogía con las líneas de transporte principales, existe una para cada columna de cada grupo de quemadores principales y, en su caso, auxiliares, comunican el molino auxiliar con cada grupo de quemadores principales y, en su caso, con el grupo o cada grupo de quemadores auxiliares. Las líneas de transporte auxiliares presentan, de manera preferente, el mismo diámetro que las líneas de transporte principales, así como cada una de las líneas de transporte auxiliares comprende los siguientes componentes: On the other hand, auxiliary transport lines, of which, preferably, by analogy with the main transport lines, there is one for each column of each group of main burners and, where appropriate, auxiliary, communicate the auxiliary mill with each group of main burners and, where appropriate, with the group or each group of auxiliary burners. The auxiliary transport lines preferably have the same diameter as the main transport lines, as well as each of the auxiliary transport lines comprises the following components:
- un tramo ascendente, preferentemente vertical, conectado con el molino auxiliar, del que recibe la carga de combustible sólido pulverizado; - an ascending section, preferably vertical, connected to the auxiliary mill, from which it receives the charge of pulverized solid fuel;
- un tramo descendente, preferentemente vertical, conectado al tramo ascendente;  - a descending section, preferably vertical, connected to the ascending section;
- un tramo de transición, intercalado entre el tramo ascendente y el tramo descendente; - a transition section, interspersed between the ascending section and the descending section;
- un distribuidor, para distribuir correspondientes caudales de combustible sólido pulverizado desde el tramo descendente hacia cada uno de los grupos de quemadores principales y, en su caso, auxiliares, donde cada distribuidor dispone de una entrada conectada con el tramo descendente de una de las líneas de transporte auxiliares y de varias salidas; - a distributor, to distribute corresponding flows of solid fuel sprayed from the descending section to each of the main burner groups and, where appropriate, auxiliary, where each distributor has an input connected to the descending section of one of the lines auxiliary transport and several exits;
- líneas de reparto, de configuración descendente, preferentemente vertical, ubicadas en correspondientes salidas del distribuidor, y que desembocan en correspondientes líneas de transporte principal de cada uno de los grupos de quemadores principales y, en su caso, auxiliares.  - distribution lines, of descending configuration, preferably vertical, located in corresponding exits of the distributor, and leading to corresponding main transport lines of each of the main burner groups and, where appropriate, auxiliary.
La principal particularidad que introduce la invención consiste en que permite establecer, según se acaba de explicar, mediante un único molino auxiliar, patrones de aporte diferencial de combustible sólido entre cada grupo de quemadores, asociados a la consecución de un determinado objetivo operativo (reducción de NOx, mejora de rendimiento, reducción de inquemados, etc.), de forma que dichos patrones no se vean modificados por la indisponibilidad puntual de uno de los molinos y que no se requiera para ello de la operación alejada de los molinos de sus condiciones de diseño. Por su parte, la particularidad fundamental de las líneas de transporte auxiliares es la presencia de líneas de reparto de configuración descendente, preferentemente vertical. De esta forma, el flujo del combustible sólido, tanto en los tramos descendentes, así como en los distribuidores y en las líneas de reparto, se ve favorecido por la gravedad, no precisándose una velocidad mínima del aire de transporte para la sustentación de las partículas de combustible. Si bien se prefiere que las líneas de reparto, así como los tramos descendentes, presenten dirección vertical, es decir, que formen un ángulo recto con la orientación horizontal, en realidad basta con que formen un ángulo, en sentido descendente, que sea suficiente como para proporcionar un desplazamiento del combustible que esté libre de atascos. The main feature introduced by the invention is that it allows establishing, as just explained, by means of a single auxiliary mill, patterns of differential contribution of solid fuel between each group of burners, associated with the achievement of a certain operational objective (reduction of NO x , performance improvement, reduction of unburned, etc.), so that said patterns are not modified by the punctual unavailability of one of the mills and that is not required for the operation away from the mills of their conditions of design. On the other hand, the fundamental particularity of auxiliary transport lines is the presence of distribution lines of descending configuration, preferably vertical. In this way, the flow of solid fuel, both in the descending sections, as well as in the distributors and in the distribution lines, is favored by gravity, not requiring a minimum speed of the transport air for the support of the particles made out of fuel. Although it is preferred that the distribution lines, as well as the descending sections, have a vertical direction, that is, that they form a right angle with the horizontal orientation, it is really enough that they form an angle, in descending direction, that is sufficient as to provide a displacement of the fuel that is free of traffic jams.
Mediante esta configuración, el molino auxiliar puede operar selectivamente tanto en modo sustitución, aportando combustible a los quemadores de uno de los molinos principales que eventualmente se encuentre fuera de servicio, o bien en modo de apoyo, generando corrientes de reparto de combustible que se adicionan a los grupos de quemadores principales y, en su caso, auxiliares para obtener los patrones de estratificación del combustible preestablecidos. Through this configuration, the auxiliary mill can selectively operate both in replacement mode, providing fuel to the burners of one of the main mills that may be out of service, or in support mode, generating fuel delivery currents that are added to the main burner groups and, where appropriate, auxiliary to obtain the pre-established fuel stratification patterns.
La presente invención solventa la problemática de asegurar la ausencia de deposiciones y atascos en las líneas de transporte auxiliares, en particular, en las líneas de reparto, cuando se opera el sistema en modo apoyo. En este sentido, la división que se produce en los distribuidores da lugar a corrientes de reparto que, si bien presentan velocidades inferiores a las velocidades requeridas para la sustentación del combustible en tramos de transición y en tramos ascendentes, no suponen un límite al flujo al ser éste asistido por la propia gravedad. The present invention solves the problem of ensuring the absence of depositions and jams in the auxiliary transport lines, in particular, in the delivery lines, when the system is operated in support mode. In this sense, the division that occurs in the distributors gives rise to distribution currents that, although they present speeds lower than the speeds required for the fuel support in transitional sections and in ascending sections, do not imply a limit to the flow at Be this assisted by gravity itself.
El hecho de que, tal como se ha explicado anteriormente, debido al efecto de la gravedad en los tramos descendentes y en las líneas de reparto, no existen limitaciones en el reparto de combustible en el distribuidor, que pudieran venir impuestos por la necesidad de asegurar una velocidad mínima de transporte en las líneas de reparto, se habilita adicionalmente un modo de operación combinado sustitución/apoyo. De esta forma, el molino auxiliar puede sustituir a un molino principal que esté fuera de servicio, con un porcentaje elevado de la carga nominal de dicho molino auxiliar, por ejemplo, por encima del 75%, y simultáneamente apoyar a uno o varios de los molinos principales empleando una porción restante de la carga nominal. The fact that, as explained above, due to the effect of gravity on the descending sections and on the distribution lines, there are no limitations on the distribution of fuel in the distributor, which could be imposed by the need to ensure a minimum transport speed on the delivery lines, a combined replacement / support mode of operation is additionally enabled. In this way, the auxiliary mill can replace a main mill that is out of service, with a high percentage of the nominal load of said auxiliary mill, for example, above 75%, and simultaneously support one or more of the main mills using a remaining portion of the nominal load.
Los medios disponibles en el estado de la técnica para establecer estrategias de estratificación del combustible en calderas convencionales se reducen normalmente al ajuste de la producción de los molinos. En este sentido, los normalmente estrechos márgenes operativos de los molinos respecto a su capacidad nominal imponen una cota insalvable a los potenciales beneficios que una mayor estratificación puede ofrecer. Además, y no menos importante, esta forma de operar, alejada del punto óptimo de diseño de los molinos, tiene una influencia negativa en su funcionamiento que puede derivar en problemas mecánicos (desgaste, vibración, rechazo de combustible sólido, etc.) como en un empeoramiento en la granulometría del combustible sólido producido. The means available in the state of the art for establishing fuel stratification strategies in conventional boilers are normally reduced to the adjustment of mill production. In this sense, the normally narrow operating margins of the mills with respect to their nominal capacity impose an insurmountable level to the potential benefits that greater stratification can offer. In addition, and not least, this way of operating, far from the optimal design point of the mills, has a negative influence on its operation that can lead to mechanical problems (wear, vibration, solid fuel rejection, etc.) as in a worsening in the particle size of the solid fuel produced.
La presente invención, por el contrario, permite asegurar y ajustar los aportes de combustible a determinados grupos de quemadores principales, permitiendo establecer patrones de alimentación que pueden conllevar una gran estratificación entre distintos grupos de quemadores mediante la disponibilidad de un único molino auxiliar, sin la necesidad de operar los molinos alejados de su punto normal de diseño e independientemente del molino que eventualmente pueda quedar fuera de servicio para mantenimiento u otra finalidad. The present invention, on the contrary, makes it possible to ensure and adjust the fuel inputs to certain groups of main burners, allowing to establish feeding patterns that can lead to a large stratification between different groups of burners by means of the availability of a single auxiliary mill, without the need to operate the mills away from their normal design point and regardless of the mill that may eventually be out of service for maintenance or other purpose.
DESCRIPCIÓN DE LOS DIBUJOS DESCRIPTION OF THE DRAWINGS
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características de la invención, de acuerdo con un ejemplo preferente de realización práctica de la misma, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente: To complement the description that is being made and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical implementation thereof, a set of drawings is attached as an integral part of said description. where, for illustrative and non-limiting purposes, the following has been represented:
La figura 1 muestra una realización preferente de la invención aplicada a una caldera frontal de combustible sólido pulverizado (carbón típicamente) equipada con ocho quemadores, dispuestos en cuatro niveles de dos columnas, donde para cada nivel se dispone de un quemador por columna. Se representan los quemadores y los medios de transporte asociados a una de las dos columnas, siendo su disposición análoga a la de la otra columna. Figure 1 shows a preferred embodiment of the invention applied to a front boiler of pulverized solid fuel (coal typically) equipped with eight burners, arranged in four levels of two columns, where for each level there is one burner per column. The burners and the means of transport associated to one of the two columns are represented, their arrangement being analogous to that of the another column
En la figura 2 se representa un patrón típico de alimentación estratificada de combustible por niveles para la reducción de las emisiones de NOx en una caldera como la descrita en la figura 1 pero que no incorpora la invención descrita en la presente memoria. A typical pattern of stratified fuel feed by levels for the reduction of NO x emissions in a boiler such as that described in Figure 1 but not incorporating the invention described herein is shown in Figure 2.
La figura 3 muestra, para la caldera en cuestión, un patrón de estratificación del combustible más acentuado que en el caso de la figura 2, obtenido por la aplicación de la presente invención operando en el modo de apoyo para la consecución de una mayor reducción de los NOx, pero guardando el compromiso con el control del nivel de inquemados del combustible al operar con todos los molinos en servicio (uno más que en el caso habitual de operación descrito en la figura 2). Figure 3 shows, for the boiler in question, a more pronounced fuel stratification pattern than in the case of Figure 2, obtained by the application of the present invention operating in the support mode for achieving a greater reduction of NO x , but keeping the commitment to control the level of unburned fuel when operating with all mills in service (one more than in the usual case of operation described in Figure 2).
La figura 4 muestra, para la caldera en cuestión, un patrón de estratificación del combustible similar al del caso de la figura 2, obtenido por aplicación de la presente invención operando en el modo de sustitución de un molino fuera de servicio. Figure 4 shows, for the boiler in question, a fuel stratification pattern similar to that of the case of Figure 2, obtained by application of the present invention operating in the replacement mode of an out-of-service mill.
La figura 5 muestra, para la caldera en cuestión, un patrón de estratificación del combustible similar al del caso de la figura 3, obtenido por aplicación de la presente invención operando en el modo combinado. En dicho modo de operación, por medio del molino auxiliar se sustituye parcialmente a un molino que está fuera de servicio y adicionalmente se genera un aporte diferencial de combustible entre los diferentes grupos de quemadores. Figure 5 shows, for the boiler in question, a fuel stratification pattern similar to that of the case of Figure 3, obtained by application of the present invention operating in the combined mode. In said mode of operation, by means of the auxiliary mill, a mill that is out of service is partially replaced and additionally a differential fuel supply is generated between the different groups of burners.
REALIZACIÓN PREFERENTE DE LA INVENCIÓN PREFERRED EMBODIMENT OF THE INVENTION
A continuación, se ofrece una descripción de un modo posible de ejecución de la invención descrita. Su aplicación es extensiva tanto en el caso de ejecución en una caldera nueva como en el caso de adaptación de una existente. A description of a possible embodiment of the described invention is given below. Its application is extensive both in the case of execution in a new boiler and in the case of adaptation of an existing one.
Consideremos la caldera frontal representada en las figuras, en particular, en la figura 1 , que está equipada con una cámara de combustión (1 ), y con ocho quemadores agrupados en cuatro grupos de quemadores (2A, 2B, 2C, 2D) ubicados a diferentes niveles o alturas, donde cada grupo de quemadores (2A, 2B, 2C, 2D) comprende dos columnas, donde en cada una de las dos columnas se dispone un quemador ubicado en la pared frontal de la cámara de combustión (1 ), de modo que en cada grupo de quemadores (2A, 2B, 2C, 2D) hay dos quemadores, uno por cada columna. De entre los grupos de quemadores (2A, 2B, 2C, 2D), aquellos correspondientes a los tres niveles inferiores se denominan grupos de quemadores principales (2D, 2C, 2B), mientras que el grupo de quemadores del nivel superior se denomina grupo de quemadores auxiliares (2A). En las figuras se representa un caso en que solo existe un grupo de quemadores auxiliares (2A). Consider the front boiler represented in the figures, in particular in Figure 1, which is equipped with a combustion chamber (1), and with eight burners grouped into four groups of burners (2A, 2B, 2C, 2D) located at different levels or heights, where each group of burners (2A, 2B, 2C, 2D) comprises two columns, where in each of the two columns there is a burner located in the front wall of the combustion chamber (1), so that in each group of burners (2A, 2B, 2C, 2D) there are two burners, one For each column. Among the groups of burners (2A, 2B, 2C, 2D), those corresponding to the three lower levels are called groups of main burners (2D, 2C, 2B), while the group of burners of the upper level is called the group of auxiliary burners (2A). The figures show a case in which there is only one group of auxiliary burners (2A).
La alimentación de combustible sólido pulverizado (carbón típicamente) a la cámara de combustión (1 ) procede de cuatro molinos (3A, 3B, 3C, 3D), desde donde se distribuye una mezcla bifásica aire-combustible a los quemadores (2A, 2B, 2C, 2D) a través de unos medios de transporte que comprenden una red de transporte neumático formada por líneas de transporte (22, 23). Los molinos (3A, 3B, 3C, 3D), comprenden unos molinos principales (3D, 3C, 3B), que alimentan respectivamente los grupos de quemadores principales (2D, 2C, 2B), a través de correspondientes líneas de transporte principales (22). The pulverized solid fuel feed (coal typically) to the combustion chamber (1) comes from four mills (3A, 3B, 3C, 3D), from which a two-phase air-fuel mixture is distributed to the burners (2A, 2B, 2C, 2D) through transport means comprising a pneumatic transport network formed by transport lines (22, 23). The mills (3A, 3B, 3C, 3D), comprise main mills (3D, 3C, 3B), which respectively feed the main burner groups (2D, 2C, 2B), through corresponding main transport lines (22 ).
La plena carga de la caldera puede alcanzarse con la aportación, operando de acuerdo con su carga nominal, de sólo tres de los molinos (3A, 3B, 3C, 3D), en particular de los molinos principales (3D, 3C, 3B). En la figura 1 se han representado por simplicidad únicamente las líneas de transporte (22, 23) hacia una de las dos columnas de los quemadores de los grupos de quemadores (2A, 2B, 2C, 2D), siendo la distribución para la otra columna totalmente análoga. The full load of the boiler can be achieved with the contribution, operating according to its nominal load, of only three of the mills (3A, 3B, 3C, 3D), in particular of the main mills (3D, 3C, 3B). In figure 1, only the transport lines (22, 23) to one of the two columns of the burners of the burner groups (2A, 2B, 2C, 2D) have been represented for simplicity, the distribution for the other column being totally analogous
La presente invención está preferentemente destinada a ser empleada en calderas en las que está previsto alcanzar la plena carga únicamente empleando los grupos de quemadores principales (2D, 2C, 2B), por lo que, de manera preferente no está previsto que el grupo de quemadores auxiliares (2A) entre en funcionamiento. Por ello, no se representan en las figuras adjuntas los detalles sobre si están o no conectados y, en su caso, cómo, el grupo de quemadores auxiliares (2A) a los molinos (3A, 3B, 3C, 3D). The present invention is preferably intended to be used in boilers in which it is intended to reach full load only using the main burner groups (2D, 2C, 2B), so, preferably, it is not intended that the burner group auxiliary (2A) come into operation. Therefore, the details on whether or not they are connected and, where appropriate, how, the auxiliary burner group (2A) to the mills (3A, 3B, 3C, 3D) are not represented in the attached figures.
En este caso, de acuerdo con lo indicado en el párrafo anterior, se ha optado por representar un escenario en el que el grupo de quemadores auxiliares (2A) quedaría fuera de servicio en todo momento, por lo que el molino auxiliar (3A) solo se muestra conectado a los quemadores de cada uno de los grupos de quemadores principales (2D, 2C, 2B), si bien, de manera preferente, el molino auxiliar (3A) también puede estar conectado al grupo o, en su caso, grupos de quemadores auxiliares (2A), de manera análoga a lo que se explica para los grupos de quemadores principales (2D, 2C, 2B). En particular, la distribución representada tiene una aplicación preferente en la que los grupos de quemadores auxiliares (2A) se dedican a introducir aire en la cámara de combustión (1 ), de acuerdo con la tecnología OFA mencionada en el apartado de antecedentes. In this case, as indicated in the previous paragraph, it was decided to represent a scenario in which the auxiliary burner group (2A) would remain out of service at all times, so the auxiliary mill (3A) is only shown connected to the burners of each of the main burner groups (2D, 2C, 2B), although, preferably, the auxiliary mill (3A) can also be connected to the group or, where appropriate, auxiliary burner groups (2A), analogously to what is explained for the main burner groups (2D, 2C, 2B). In particular, the distribution shown has a preferred application in which the auxiliary burner groups (2A) are dedicated to introducing air into the combustion chamber (1), in accordance with the OFA technology mentioned in the background section.
De manera análoga a las líneas de transporte principales (22), las líneas de transporte (22, 23) comprenden adicionalmente líneas de transporte auxiliares (23), para conectar el molino auxiliar (3A) con los grupos de quemadores principales (2D, 2C, 2B) y, en su caso, opcionalmente aunque no se ha representado, con el grupo o los grupos de quemadores auxiliares (2A). Cada línea de transporte auxiliar (23) comprende un tramo ascendente (16), preferentemente vertical, que asciende hasta una elevación tal que, tras un tramo de transición (17), encara un tramo descendente (18), preferentemente vertical, hasta encontrarse con un correspondiente distribuidor (4) descendente, de los cuales existen dos, uno por columna de los grupos de quemadores principales (2D, 2C, 2B), donde cada distribuidor (4) presenta varias salidas cada una de las cuales se conecta con un quemador de cada uno de los tres grupos de quemadores principales (2D, 2C, 2B) y, en su caso, auxiliares (2A). Similarly to the main transport lines (22), the transport lines (22, 23) additionally comprise auxiliary transport lines (23), to connect the auxiliary mill (3A) with the main burner groups (2D, 2C , 2B) and, optionally, although not represented, with the auxiliary burner group or groups (2A). Each auxiliary transport line (23) comprises an ascending section (16), preferably vertical, that ascends to an elevation such that, after a transition section (17), it faces a descending section (18), preferably vertical, until it meets a corresponding descending distributor (4), of which there are two, one per column of the main burner groups (2D, 2C, 2B), where each distributor (4) has several outputs each of which is connected to a burner of each of the three groups of main burners (2D, 2C, 2B) and, where appropriate, auxiliary (2A).
Los tramos de transición (17) pueden adoptar configuraciones variadas. De acuerdo con el ejemplo representado en las figuras, los tramos tramos de transición (17) son horizontales. Sin embargo, otras configuraciones son también posibles, como por ejemplo, tramos de transición (17) diagonales o tramos de transición (17) en forma de codo, por ejemplo a 180°, que no se representan en las figuras. The transition sections (17) can adopt varied configurations. According to the example represented in the figures, the transition sections (17) are horizontal. However, other configurations are also possible, such as diagonal transition sections (17) or elbow-shaped transition sections (17), for example at 180 °, which are not shown in the figures.
Cada distribuidor (4), correspondiente con una columna, puede repartir el caudal de combustible sólido procedente del molino auxiliar (3A) en tres corrientes de caudales regulables dirigidas hacia los quemadores de dicha columna pertenecientes a los grupos de quemadores principales (2D, 2C, 2B) y, en su caso, auxiliares (2A). El reparto de la mezcla bifásica procedente del molino auxiliar (3A) entre los grupos de quemadores principales (2D, 2C, 2B) y, en su caso, auxiliares, se regula mediante unos deflectores (5, 6) desplazables y unas válvulas de reparto (7, 8, 9) que aislan cada una de las vía de salida de los distribuidores (4). Dichos deflectores (5, 6) están dotados de mecanismos para su desplazamiento en una posición adecuada en función de la distribución requerida en caudales y granulometría del combustible sólido, permitiendo la operación del sistema en los tres modos deseados: modo de sustitución, modo de apoyo y modo combinado (es decir, simultáneamente modo de sustitución y modo de apoyo). Each distributor (4), corresponding to a column, can distribute the solid fuel flow from the auxiliary mill (3A) in three adjustable flow streams directed towards the burners of said column belonging to the main burner groups (2D, 2C, 2B) and, where appropriate, auxiliary (2A). The distribution of the biphasic mixture from the auxiliary mill (3A) between the main burner groups (2D, 2C, 2B) and, where appropriate, auxiliary, is regulated by means of movable baffles (5, 6) and delivery valves (7, 8, 9) that isolate each of the exit routes of the distributors (4). Said baffles (5, 6) are provided with mechanisms for their displacement in a suitable position depending on the required distribution in flows and granulometry of the solid fuel, allowing the operation of the system in the three desired modes: replacement mode, support mode and combined mode (ie, simultaneously replacement mode and support mode).
Por otra parte, las vías de salida de los distribuidores (4) desembocan en las líneas de transporte principales (22), correspondientes a los molinos principales (3D, 3C, 3B), mediante correspondientes líneas de reparto (19, 20, 21 ) en sentido descendente, preferentemente vertical, tal que se asegura el transporte de sólidos sin deposición con independencia de la velocidad del fluido. Cada línea de reparto (19, 20, 21 ) desemboca en un correspondiente entronque (10, 1 1 , 12) ubicado aguas abajo de una correspondiente válvula principal (13, 14, 15) localizada en cada línea de transporte principal, para aislar selectivamente el molino principal (3D, 3C, 3B) correspondiente respecto de la línea de reparto (19, 20, 21 ). On the other hand, the exit routes of the distributors (4) flow into the main transport lines (22), corresponding to the main mills (3D, 3C, 3B), by means of corresponding distribution lines (19, 20, 21) in a downward direction, preferably vertical, such that the transport of solids without deposition is ensured regardless of the fluid velocity. Each distribution line (19, 20, 21) flows into a corresponding junction (10, 1, 1, 12) located downstream of a corresponding main valve (13, 14, 15) located on each main transport line, to selectively isolate the corresponding main mill (3D, 3C, 3B) with respect to the distribution line (19, 20, 21).
La configuración descrita para los medios de transporte permite la aplicación de metodologías de operación que no son factibles o mantenibles en el tiempo en las unidades de combustión convencionales, representadas en la figura 2, en las que cada grupo de quemadores (2A, 2B, 2C, 2D) está alimentado exclusivamente por un único molino (3A, 3B, 3C, 3D). Como ejemplo de estas metodologías con un solo molino (3A, 3B, 3C, 3D) por grupo de quemadores (2A, 2B, 2C, 2D), se destaca la estrategia de estratificación del combustible para la reducción de las emisiones de NOx. Para una caldera frontal convencional, como la representada en la figura 2, con cuatro molinos (3A, 3B, 3C, 3D), normalmente capaz de generar la plena carga con tres de ellos en operación en carga nominal, se ha constatado una reducción significativa de los NOx cuando se para el grupo superior de quemadores (2A) y se fuerza un patrón de alimentación caracterizado por una aportación superior por el grupo de quemadores inferiores (2D), donde dicha aportación es paulatinamente más reducida hacia los grupos de quemadores superiores (2C, 2B, 2A), tal y como se muestra en la figura 2. En dicha figura 2 se ha representado mediante porcentajes la cantidad de combustible sólido aportado por cada grupo de quemadores (2A, 2B, 2C, 2D) y la producida por cada molino (3A, 3B, 3C, 3D), tomando como referencia una producción nominal de 100% para cada uno de ellos. The configuration described for the means of transport allows the application of operating methodologies that are not feasible or maintained over time in the conventional combustion units, represented in Figure 2, in which each group of burners (2A, 2B, 2C , 2D) is fed exclusively by a single mill (3A, 3B, 3C, 3D). As an example of these methodologies with a single mill (3A, 3B, 3C, 3D) per group of burners (2A, 2B, 2C, 2D), the strategy of fuel stratification for the reduction of NO x emissions is highlighted. For a conventional front boiler, such as that shown in Figure 2, with four mills (3A, 3B, 3C, 3D), normally capable of generating full load with three of them in operation at nominal load, a significant reduction has been found of the NO x when the upper burner group (2A) is stopped and a feed pattern characterized by a higher contribution by the lower burner group (2D) is forced, where said contribution is gradually reduced towards the upper burner groups (2C, 2B, 2A), as shown in Figure 2. In said figure 2 the amount of solid fuel contributed by each group of burners (2A, 2B, 2C, 2D) and that produced by each mill (3A, 3B, 3C, 3D) has been represented by percentages, taking as reference a production 100% nominal for each of them.
Esta forma de operar, descrita en el párrafo anterior para el ejemplo del estado de la técnica representado en la figura 2, está limitada por la capacidad máxima de producción de los molinos (3A, 3B, 3C, 3D) y, en cualquier caso, condicionada por la disponibilidad de dichos molinos (3A, 3B, 3C, 3D). En este sentido, una parada de uno de los molinos (3B, 3C, 3D) asociados a los grupos de quemadores (2B, 2C, 2D) más inferiores obligaría al arranque del molino superior (3A) para generar la máxima carga de la caldera, lo que iría asociado a la entrada de combustible en la cámara de combustión (1 ) a través del grupo superior de quemadores (2A), con lo cual el equilibrio de NOx se desplazaría de manera perjudicial hacia una mayor generación de NOx. This way of operating, described in the previous paragraph for the example of the state of the art represented in Figure 2, is limited by the maximum production capacity of the mills (3A, 3B, 3C, 3D) and, in any case, conditioned by the availability of said mills (3A, 3B, 3C, 3D). In this sense, a stop of one of the mills (3B, 3C, 3D) associated with the lower burner groups (2B, 2C, 2D) would force the start of the upper mill (3A) to generate the maximum boiler load , which would be associated with the entry of fuel into the combustion chamber (1) through the upper group of burners (2A), whereby the balance of NO x would be detrimentally displaced towards a greater generation of NO x .
En comparación con el sistema convencional que se acaba de comentar, el sistema de la presente invención permite ventajosamente establecer patrones de estratificación más acentuados desde el punto de vista de la reducción de los NOx, como el representado en la figura 3. En dicha figura se muestran en porcentaje: la producción de cada molino (3A, 3B, 3C, 3D); el reparto de la producción del molino auxiliar (3A) entre cada grupo de quemadores principales (2D, 2C, 2B) operando en modo de adición; y el caudal total vehiculado por cada grupo de quemadores (2D, 2C, 2B). Igualmente se representa de manera gráfica la posición de las válvulas principales (13, 14, 15) y, de manera aproximada, de los deflectores (5, 6), que permiten la consecución del patrón de estratificación deseado. Tal y como se observa en la figura 3, los tres grupos de quemadores principales (2D, 2C, 2B) se alimentan a través de sus respectivos molinos principales (3D, 3C, 3B) operando ligeramente por debajo de su carga nominal, como consecuencia del arranque del molino auxiliar (3A). El molino auxiliar (3A) opera a la misma carga que los molinos principales (3D, 3C, 3B), repartiendo su producción, en base a la posición de los deflectores (5, 6), a los tres niveles inferiores. El reparto en cuestión sería un 7% para el grupo de quemadores superiores (2B), un 33% para el grupo de quemadores intermedio (2C) y un 60% para el grupo de quemadores inferiores (2D). El patrón anterior de aporte de combustible sólido es muy práctico en los casos en los que se plantee la co-combustión de carbón con algún otro combustible sólido alternativo (por ejemplo, biomasa). En este caso el combustible sólido alternativo (por ejemplo, biomasa) puede ser pulverizado en el molino auxiliar (3A) y de éste, en virtud de los medios de transporte definidos, ser alimentado a los grupos de quemadores principales (2D, 2C, 2B), junto con las respectivas corrientes de carbón pulverizado procedentes de los otros molinos. In comparison with the conventional system just mentioned, the system of the present invention advantageously allows establishing more accentuated stratification patterns from the point of view of the reduction of NO x , as shown in Figure 3. In said figure shown in percentage: the production of each mill (3A, 3B, 3C, 3D); the distribution of auxiliary mill production (3A) between each group of main burners (2D, 2C, 2B) operating in addition mode; and the total flow rate for each group of burners (2D, 2C, 2B). The position of the main valves (13, 14, 15) and, approximately, of the baffles (5, 6), which allow the desired stratification pattern to be achieved, is also represented graphically. As can be seen in Figure 3, the three main burner groups (2D, 2C, 2B) are fed through their respective main mills (3D, 3C, 3B) operating slightly below their nominal load, as a consequence of the start of the auxiliary mill (3A). The auxiliary mill (3A) operates at the same load as the main mills (3D, 3C, 3B), distributing its production, based on the position of the baffles (5, 6), to the three lower levels. The distribution in question would be 7% for the upper burner group (2B), 33% for the intermediate burner group (2C) and 60% for the lower burner group (2D). The previous pattern of solid fuel contribution is very practical in cases where co-combustion of coal with some other alternative solid fuel (for example, biomass) is considered. In this case the alternative solid fuel (for example, biomass) can be pulverized in the auxiliary mill (3A) and from it, by virtue of the defined transport means, be fed to the main burner groups (2D, 2C, 2B ), together with the respective streams of pulverized coal from the other mills.
La figura 4 muestra, con la misma simbología que la figura 3, una configuración que permite establecer un patrón de operación en caso de parada de uno de los molinos principales (3D, 3C, 3B), por ejemplo el molino principal (3B) que alimenta al tercer nivel de grupos de quemadores (2B), y no se requiera un aporte diferencial de combustible sólido entre cada grupo de quemadores (2D, 2C, 2B) por medio del molino auxiliar (3A). En este caso, los molinos principales (3D, 3C, 3B) en servicio generan una producción similar a la presentada en la figura 2, mientras que el molino auxiliar (3A) trabaja a una producción similar a la del molino principal (2B) fuera de servicio presentada también en esta figura 2. Respecto a la situación presentada en la figura anterior (figura 3), se cerrarían las válvulas de reparto (8, 9) correspondientes a las líneas de reparto (20, 21 ) de los dos grupos de quemadores inferiores (2D, 2C), así como la válvula principal (13) correspondiente al grupo de quemadores principales superior (2B), y se accionarían los deflectores de flujo (5, 6) de los distribuidores (4) para que se derive la totalidad de la alimentación del molino auxiliar (3A) al grupo de quemadores principales superior (2B). Figure 4 shows, with the same symbology as Figure 3, a configuration that allows to establish an operating pattern in case of stopping of one of the main mills (3D, 3C, 3B), for example the main mill (3B) that It feeds the third level of burner groups (2B), and a differential contribution of solid fuel is not required between each burner group (2D, 2C, 2B) by means of the auxiliary mill (3A). In this case, the main mills (3D, 3C, 3B) in service generate a production similar to that presented in Figure 2, while the auxiliary mill (3A) works at a production similar to that of the main mill (2B) outside of service also presented in this figure 2. Regarding the situation presented in the previous figure (figure 3), the distribution valves (8, 9) corresponding to the distribution lines (20, 21) of the two groups of lower burners (2D, 2C), as well as the main valve (13) corresponding to the upper main burner group (2B), and the flow deflectors (5, 6) of the distributors (4) would be activated so that the entire supply of the auxiliary mill (3A) to the upper main burner group (2B).
Por último la figura 5 muestra, con la misma simbología que las figuras 3 y 4, la configuración que permite establecer un patrón de operación en caso de parada de uno de los molinos principales, (3B, 3C, 3D), por ejemplo el molino principal (3B), que alimenta al tercer nivel de grupos de quemadores (2B), y sí se requiera adicionalmente un aporte diferencial de combustible sólido entre cada grupo de quemadores (2B, 2C, 2D) por medio del molino auxiliar (2A). En este caso, todos los molinos (3A, 3C, 3D) en servicio trabajan a su carga nominal. Respecto a la situación presentada en la figura anterior (figura 4), se abrirían las válvulas de reparto (8, 9) correspondientes a las líneas de reparto (20, 21 ) de los dos grupos de quemadores inferiores (2D, 2C), y se accionarían los deflectores de flujo (5, 6) de los distribuidores (4) para conseg estratificación más acentuada presentada en la figura 3. Finally, Figure 5 shows, with the same symbology as Figures 3 and 4, the configuration that allows to establish an operating pattern in case of shutdown of one of the main mills, (3B, 3C, 3D), for example the mill main (3B), which feeds the third level of groups of burners (2B), and if a differential contribution of solid fuel between each group of burners (2B, 2C, 2D) through the auxiliary mill (2A) is additionally required. In this case, all the mills (3A, 3C, 3D) in service work at their nominal load. Regarding the situation presented in the previous figure (figure 4), the distribution valves (8, 9) corresponding to the distribution lines (20, 21) of the two lower burner groups (2D, 2C), and be they would activate the flow deflectors (5, 6) of the distributors (4) for more accentuated stratification presented in Figure 3.

Claims

R E I V I N D I C A C I O N E S
1. - Sistema de optimización de combustión para calderas de combustible sólido dotadas de una cámara de combustión (1 ), donde el sistema de optimización comprende: 1. - Combustion optimization system for solid fuel boilers equipped with a combustion chamber (1), where the optimization system comprises:
- una pluralidad de grupos de quemadores principales (2D, 2C, 2B), localizados a diferentes niveles o zonas, para suministrar combustible sólido pulverizado en la cámara de combustión (1 );  - a plurality of groups of main burners (2D, 2C, 2B), located at different levels or zones, to supply solid fuel sprayed in the combustion chamber (1);
- una pluralidad de molinos principales (3D, 3C, 3B), cada uno conectado con todos los quemadores de un mismo correspondiente grupo de quemadores principales (2D, 2C, 2B), para alimentar los quemadores con combustible sólido pulverizado;  - a plurality of main mills (3D, 3C, 3B), each connected to all the burners of a corresponding group of main burners (2D, 2C, 2B), to feed the burners with pulverized solid fuel;
- líneas de transporte principales (22) para comunicar los molinos principales (3D, 3C, 3B) con los grupos de quemadores principales (2D, 2C, 2B);  - main transport lines (22) to communicate the main mills (3D, 3C, 3B) with the main burner groups (2D, 2C, 2B);
- un molino auxiliar (3A), conectado en paralelo a cada uno de los grupos de quemadores principales (2D, 2C, 2B); y  - an auxiliary mill (3A), connected in parallel to each of the main burner groups (2D, 2C, 2B); Y
- líneas de transporte auxiliar (23) para comunicar el molino auxiliar (3A) con los grupos de quemadores principales (2D, 2C, 2B);  - auxiliary transport lines (23) to communicate the auxiliary mill (3A) with the main burner groups (2D, 2C, 2B);
caracterizado por que las líneas de transporte auxiliares (23) comprenden: characterized in that the auxiliary transport lines (23) comprise:
- un tramo ascendente (16) conectado con el molino auxiliar (3A);  - an ascending section (16) connected to the auxiliary mill (3A);
- un tramo descendente (18), conectado con el tramo ascendente (16);  - a descending section (18), connected to the ascending section (16);
- un tramo de transición (17) que comunica el tramo ascendente (16) y el tramo descendente (18);  - a transition section (17) that communicates the ascending section (16) and the descending section (18);
- un distribuidor (4) al final del tramo descendente (18), en el sentido del flujo, para distribuir el caudal de combustible sólido; y  - a distributor (4) at the end of the descending section (18), in the direction of flow, to distribute the solid fuel flow; Y
- líneas de reparto (19, 20, 21 ), descendentes, que parten del distribuidor (4) y desembocan cada una en su correspondiente línea de transporte principal (22).  - distribution lines (19, 20, 21), descending, departing from the distributor (4) and each flow into its corresponding main transport line (22).
2. - Sistema de optimización de acuerdo con la reivindicación 1 , caracterizado por que los tramos de transición (17) son horizontales. 2. - Optimization system according to claim 1, characterized in that the transition sections (17) are horizontal.
3. - Sistema de optimización de acuerdo con la reivindicación 1 , caracterizado por que los tramos de transición (17) son diagonales. 3. - Optimization system according to claim 1, characterized in that the transition sections (17) are diagonal.
4. - Sistema de optimización de acuerdo con la reivindicación 1 , caracterizado por que los tramos de transición (17) presentan forma de codo. 4. - Optimization system according to claim 1, characterized in that the transition sections (17) have an elbow shape.
5. - Sistema de optimización de acuerdo con la reivindicación 1 , caracterizado por que el tramo descendente (18) y/o las líneas de reparto (19, 20, 21 ) son verticales. 5. - Optimization system according to claim 1, characterized in that the descending section (18) and / or the distribution lines (19, 20, 21) are vertical.
6. - Sistema de optimización de acuerdo con la reivindicación 1 , caracterizado por que los distribuidores comprenden deflectores (5, 6) desplazables dotados de mecanismos de desplazamiento para dividir el caudal en función del reparto requerido. 6. - Optimization system according to claim 1, characterized in that the distributors comprise movable baffles (5, 6) equipped with displacement mechanisms to divide the flow rate according to the required distribution.
7. - Sistema de optimización de acuerdo con la reivindicación 1 , caracterizado por que los quemadores están divididos en columnas; 7. - Optimization system according to claim 1, characterized in that the burners are divided into columns;
donde cada columna está formada por un quemador de cada grupo de quemadores principales (2D, 2C, 2B); where each column is formed by a burner of each group of main burners (2D, 2C, 2B);
donde las líneas de transporte auxiliares (23) comprenden una línea de transporte auxiliar (23) para cada una de las columnas. where the auxiliary transport lines (23) comprise an auxiliary transport line (23) for each of the columns.
8. - Caldera de combustible sólido pulverizado, que comprende una cámara de combustión (1 ); 8. - Powdered solid fuel boiler, comprising a combustion chamber (1);
caracterizada por que comprende adicionalmente el sistema de optimización descrito en una cualquiera de las reivindicaciones anteriores. characterized in that it further comprises the optimization system described in any one of the preceding claims.
PCT/ES2014/070647 2014-08-07 2014-08-07 System for optimizing the combustion for pulverized solid fuel boilers and boiler incorporating such system WO2016020559A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE498887C (en) * 1926-09-11 1930-05-28 Babcock & Wilcox Dampfkessel W Feeding device for coal dust-fired battery steam boiler systems with more than two boilers and associated mills
DE833099C (en) 1949-09-21 1952-03-03 Babcock & Wilcox Dampfkessel W Pulverized fuel combustion
WO2011089283A1 (en) * 2010-01-22 2011-07-28 Inerco, Ingeniería, Tecnología Y Consultoría, S. A. System and method for optimising combustion in pulverised solid fuel boilers, and boiler including such a system
US20120122042A1 (en) * 2009-04-03 2012-05-17 Hellmuth Brueggemann Method and assembly for improving the dynamic behavior of a coal-fired power plant

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE498887C (en) * 1926-09-11 1930-05-28 Babcock & Wilcox Dampfkessel W Feeding device for coal dust-fired battery steam boiler systems with more than two boilers and associated mills
DE833099C (en) 1949-09-21 1952-03-03 Babcock & Wilcox Dampfkessel W Pulverized fuel combustion
US20120122042A1 (en) * 2009-04-03 2012-05-17 Hellmuth Brueggemann Method and assembly for improving the dynamic behavior of a coal-fired power plant
WO2011089283A1 (en) * 2010-01-22 2011-07-28 Inerco, Ingeniería, Tecnología Y Consultoría, S. A. System and method for optimising combustion in pulverised solid fuel boilers, and boiler including such a system

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