WO2016015494A1 - 一种电子换向电机接口信号转换子线路板 - Google Patents

一种电子换向电机接口信号转换子线路板 Download PDF

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Publication number
WO2016015494A1
WO2016015494A1 PCT/CN2015/077452 CN2015077452W WO2016015494A1 WO 2016015494 A1 WO2016015494 A1 WO 2016015494A1 CN 2015077452 W CN2015077452 W CN 2015077452W WO 2016015494 A1 WO2016015494 A1 WO 2016015494A1
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sub
circuit board
board
circuit
port
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PCT/CN2015/077452
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English (en)
French (fr)
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张先胜
赵勇
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中山大洋电机股份有限公司
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Publication of WO2016015494A1 publication Critical patent/WO2016015494A1/zh

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/14—Electronic commutators

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  • the utility model relates to an electronic reversing motor interface signal conversion sub-circuit board.
  • a general electronic reversing drive motor includes a motor body and a motor controller.
  • the motor body includes a stator and a rotor portion of the motor.
  • the motor controller needs to be specific to the motor.
  • the application system that is, the control interface of the user-side control system, is matched because different user-side control systems match different control signals.
  • the air-conditioning control system and the washing machine control system are user-side control systems, and the control signals of the two systems are completely different. .
  • the traditional approach is to develop a motor and motor controller for each type of customer-side control system.
  • some motor controllers for the mating of the sub-boards have appeared, and the main functional circuits of the motor controllers are arranged on the mother circuit board, and various interface unit circuits and identification circuits are set in many On one of the sub-boards, one of the sub-boards is docked with the mother board, the identification circuit on the sub-board informs the microprocessor unit on the mother board, and the microprocessor unit automatically configures the I/ on the sub-board.
  • O port type which can be applied to different occasions by replacing different sub-circuit boards. The application range is wide.
  • the motor manufacturer can reduce the type of motor for easy management, reduce the R&D investment of the motor, shorten the development cycle, reduce the product cost, and simplify the production. Process to improve efficiency.
  • the motor controller comprises a microprocessor unit, a signal interface unit and an identification circuit.
  • the microprocessor unit is arranged on the mother circuit board, the signal interface unit and the identity.
  • the identification circuit is disposed on the sub-circuit board, and is electrically connected through the docking of the sub-circuit board and the mother circuit board, the identification circuit inputs the identification signal to the microprocessor unit, and the microprocessor unit automatically configures each of the signal interface units according to the identification signal.
  • the type of I/O port Different kinds of signal interface
  • the meta-matched identification circuit outputs different signals to form a plurality of different sub-boards.
  • the output end of the microprocessor unit is connected to the power inverter unit, and the output end of the rotor position detecting unit is connected to the input end of the microprocessor unit, and the power inverting unit and the rotor position detecting unit are all disposed on the mother circuit board.
  • the power circuit and the analog quantity detecting unit are also disposed on the mother circuit board, and the analog quantity detecting unit mainly detects the bus line current, the bus voltage, the phase current, and the analog quantity information such as the NTC on the main board.
  • the power circuit supplies power to each part of the circuit.
  • the microprocessor unit is a CPU or a single-chip MCU or a digital signal processor DSP.
  • the female circuit board is provided with a plug-in port 3, and the plug-in port 3 is provided with 11 lugs, and the sub-circuit board can have multiple, and the 11-channel lugs on the plug-in port 3 are respectively E, N, L, M1, M2. M3, M4, M5, M6, M7, M8, each lug can be defined according to the following standards, E, N, L three ways are power input, M1, M2, M3, M4, M5, M6, M7, M8 are users
  • the interface signal input by the end control system to the sub board.
  • a slot 1 is disposed on the motherboard, and a plug connector 2 is disposed on the daughter board, and the plug connector 2 is nested inside the slot 1 to electrically connect the daughter board to the motherboard board.
  • the microprocessor unit on the mother circuit board needs to process multiple circuit signals on the sub-circuit board, the load is too heavy, and the working operation efficiency is lowered, and the microprocessor unit on the mother circuit board
  • the storage space is small, it is difficult to meet the increasing amount of data
  • the interface signal has high-voltage signal control, and multiple electrical isolation is required between the sub-circuit board and the mother circuit board, the circuit is complicated, and the cost is high.
  • the purpose of the utility model is to provide an electronic reversing motor interface signal conversion sub-circuit board, which has a simple structure, effectively expands the storage space of the mother circuit board, reduces the load of the mother microprocessor, and improves the operation efficiency.
  • An electronically commutated motor interface signal conversion sub-circuit board which is used for mating on a mother circuit board of a motor controller to match a user terminal control system interface signal, and a plurality of unit circuits are integrated on the sub-circuit board, on the sub-circuit board
  • a sub-microprocessor is provided, and each unit circuit establishes a communication connection with the mother circuit board through the sub-microprocessor.
  • the plurality of circuit unit circuits described above include four signal conversion circuits and one channel full duplex two-way
  • the communication circuit is connected to the unit microprocessor of the motor board of the motor controller through the sub-microprocessor.
  • the sub-circuit board described above is connected with the user terminal control system and is provided with eight ports, which are respectively:
  • PWM signal port the motor speed/torque control command signal input by the user control system to the sub-board;
  • M 1 signal port a switching signal input by the user control system to the sub-board
  • M2 signal port a switching signal input by the client control system to the sub-board
  • M3 signal port a switching signal input by the client control system to the sub-board
  • Vcc port the client control system supplies power to the sub-board full-duplex bidirectional communication circuit
  • Rx port a full-duplex two-way communication communication data line, and a data port is transmitted between the sub-board and the client control system;
  • Tx port a full-duplex two-way communication communication data line, and a data port is transmitted between the sub-board and the client control system;
  • GND port The common ground of the full-duplex bidirectional communication circuit.
  • a sub-microprocessor is arranged on the sub-circuit board, and each unit circuit establishes a communication connection with the mother circuit board through the sub-microprocessor.
  • the circuit structure is simple, and a sub-microprocessor is set on the sub-circuit board, which can effectively expand the mother
  • the storage space of the circuit board reduces the load of the mother microprocessor and improves the operating efficiency;
  • circuit unit circuits include 4 signal conversion circuits and 1 full-duplex bidirectional communication circuit, which has a simpler circuit structure and lower cost;
  • the sub-board is connected to the client control system to set up 8 ports, PWM signal port, M1 signal port, M2 signal port, M3 signal port, Vcc port, Rx port, Tx port and GND port, and simpler electrical specifications. Standards to easily match signals with client control systems and facilitate management and promotion of applications.
  • Figure 1 is a wiring diagram of a conventional motor controller and a user terminal control system
  • Figure 2 is a schematic block diagram of a conventional motor controller
  • FIG. 3 is a schematic diagram of the principle of a conventional motor controller using a daughter board
  • FIG. 4 is a schematic view showing the appearance of a mother circuit board of a conventional motor controller
  • Figure 5 is a schematic view showing the appearance of a sub-circuit board of a conventional motor controller
  • Figure 6 is a circuit schematic diagram of the first embodiment
  • Figure 7 is a specific circuit diagram of a 4-way signal conversion circuit
  • Figure 8 is a specific circuit diagram of a full duplex two-way communication circuit
  • FIG. 9 is a detailed circuit diagram of submicroprocessing.
  • Embodiment 1 As shown in FIG. 6 , the embodiment is an electronic reversing motor interface signal conversion sub-circuit board, which is used for mating on a mother circuit board of a motor controller to match a user terminal control system interface signal.
  • the circuit board integrates four signal conversion circuits and one full-duplex two-way communication circuit, and sub-microprocessors are arranged on the sub-circuit boards, and each unit circuit passes through the sub-microprocessor and the motor controller on the mother board.
  • the parent microprocessor is connected, and the sub-microprocessor is set on the sub-circuit board, which can effectively expand the storage space of the mother circuit board, reduce the load of the mother microprocessor, and improve the operation efficiency.
  • FIG. 7 is a specific circuit diagram of a 4-way signal conversion circuit
  • FIG. 8 is a specific circuit diagram of a full-duplex bidirectional communication circuit
  • FIG. 9 is a specific circuit diagram of the sub-microprocessor.
  • the sub-board is connected to the client control system to set up 8 ports, which are:
  • PWM signal port The motor speed/torque control command signal input by the user control system to the sub-board.
  • the input signal is a pulse signal of 80HZ to 100Hz.
  • the high level and DC voltage range is 14V to 35V, which is connected to the signal conversion circuit 1. ;
  • M1 signal port the switching signal input by the user control system to the sub-board, the voltage range is 10V ⁇ 24V AC voltage or 14V ⁇ 35V DC voltage, the current is less than 10mA, and is connected with the signal conversion circuit 2;
  • M2 signal port The switching signal input by the user control system to the sub-board, the voltage range is The AC voltage of 10V to 24V or the DC voltage of 14V to 35V, the current is less than 10mA, and is connected to the signal conversion circuit 3;
  • M 3 signal port the switching signal input by the user control system to the sub-board, the voltage range is 10V ⁇ 24V AC voltage or 14V ⁇ 35V DC voltage, the current is less than 10mA, and is connected with the signal conversion circuit 4;
  • Vcc port the client control system supplies power to the sub-board full-duplex bidirectional communication circuit, and is connected to the full-duplex bidirectional communication circuit;
  • Rx port full-duplex two-way communication communication data line, the data port is transmitted between the sub-board and the client control system, and is connected with the full-duplex two-way communication circuit;
  • Tx port full-duplex two-way communication communication data line, the data port is transmitted between the sub-board and the client control system, and is connected with the full-duplex two-way communication circuit;
  • GND port The common ground of the full-duplex bidirectional communication circuit, connected to the full-duplex bidirectional communication circuit.

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  • Power Engineering (AREA)
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Abstract

一种电子换向电机接口信号转换子线路板，用于插接在电机控制器的母线路板上匹配用户端控制系统接口信号，在子线路板上集成有若干单元电路，在子线路板上设置有子微处理器，各单元电路通过子微处理器与母线路板建立通信连接，该电路结构简单，有效扩展母线路板的存储空间，减轻母微处理器的负荷，提高运行工作效率。

Description

一种电子换向电机接口信号转换子线路板 技术领域：
本实用新型涉及一种电子换向电机接口信号转换子线路板。
背景技术：
见图1、图2所示，一般电子换向驱动电机包括电机实体和电机控制器，电机实体包括电机的定子和转子部分，电机控制器除了需要与电机实体匹配外，还需要与电机具体的应用系统一即用户端控制系统的控制接口匹配，因为不同的用户端控制系统匹配不同的控制信号，例如空调控制系统与洗衣机控制系统都是用户端的控制系统，两个系统的控制信号完全不一样。传统的做法是针对每一种用户端控制系统就开发一种电机及电机控制器，这样一来产生如下问题：1)电机厂家生产的电机型号非常多，不便于管理和标准化；2)浪费开发时间和研发的投入，因为每一个新的用户端控制系统都需要重新开发一款电机，增加产品的制造成本；3)重新设计需要制定新的生产工艺和认证成本，增加了投入；4)电机应用范围非常窄，不便于大范围推广应用。
为了解决上述的技术问题，现在出现了一些子母线路板对接的电机控制器，将电机控制器的主要功能电路设置在母线路板上，将多种的接口单元电路和身份识别电路设置在多个子线路板上，利用其中一个子线路板与母线路板对接，子线路板上的身份识别电路通知母线路板上的微处理器单元，由微处理器单元自动配置子线路板上的I/O口类型，从而可以通过更换不同的子线路板就可以应用不同场合，应用范围广，电机生产厂家减少电机的种类便于管理，可以减少电机的研发投入、缩短研发周期，降低产品成本，简化生产工艺，提高效率。
其具体的技术方案如图3、图4和图5所示，电机控制器包括微处理器单元、信号接口单元和身份识别电路，微处理器单元设置在母线路板上，信号接口单元、身份识别电路设置在子线路板上，通过子线路板和母线路板的对接形成电连接，身份识别电路将识别信号输入到微处理器单元，微处理器单元根据识别信号自动配置信号接口单元的各个I/o端口的类型。不同种类的信号接口单 元匹配的身份识别电路输出不同的信号，形成多个不同的子线路板。微处理器单元的输出端连接功率逆变单元，转子位置检测单元的输出端连接微处理器单元的输入端，功率逆变单元和转子位置检测单元都设置在母线路板上。电源电路和模拟量检测单元也设置在母线路板上，模拟量检测单元主要检测主板上的母线电流、母线电压、相电流和NTC等模拟量信息。电源电路为各部份电路供电。所述的微处理器单元是CPU或者是单片机MCU或者是数字信号处理器DSP。母线路板上设置接插端口3，接插端口3里面设置11路接线片，子线路板可以有多个，接插端口3上11路接线片分别为E、N、L、M1、M2、M3、M4、M5、M6、M7、M8，各接线片的可以按如下标准定义，E、N、L三路是电源输入，M1、M2、M3、M4、M5、M6、M7、M8是用户端控制系统输入到子线路板的接口信号。在母线路板上设置有插槽1，子线路板上设置有插接头2，插接头2嵌套在插槽1里面，使子线路板与母线路板电连接起来。
在实际应用中存在如下缺点：1)母线路板上的微处理器单元要处理子线路板上多路电路信号，负荷过重，降低其工作运行效率，同时母线路板上的微处理器单元存储空间较小，难以满足日益增加的数据量；2)接口信号存在高压信号控制，子线路板与母线路板之间需要采用多路电气隔离，电路复杂，成本高。
发明内容：
本实用新型的目的是提供一种电子换向电机接口信号转换子线路板，该结构简单，有效扩展母线路板的存储空间，减轻母微处理器的负荷，提高运行工作效率。
本实用新型的目的是通过下述技术方案予以实现的。
一种电子换向电机接口信号转换子线路板，用于插接在电机控制器的母线路板上匹配用户端控制系统接口信号，在子线路板上集成有若干单元电路，在子线路板上设置有子微处理器，各单元电路通过子微处理器与母线路板建立通信连接。
上述所述的若干路单元电路包括4路的信号转换电路和1路的全双工双向 通信电路，各单元电路通过子微处理器与电机控制器母线路板上的母微处理器连接。
上述所述的子线路板与用户端控制系统连接设置8路端口，分别为：
PWM信号端口：用户端控制系统向子线路板输入的电机转速/力矩控制命令信号；
M 1信号端口：用户端控制系统向子线路板输入的开关信号；
M2信号端口：用户端控制系统向子线路板输入的开关信号；
M3信号端口：用户端控制系统向子线路板输入的开关信号；
Vcc端口：用户端控制系统向子线路板全双工双向通信电路供电；
Rx端口：全双工双向通信通信数据线，子线路板与用户端控制系统之间传输数据端口；
Tx端口：全双工双向通信通信数据线，子线路板与用户端控制系统之间传输数据端口；
GND端口：全双工双向通信电路的公共接地端。
本实用新型与现有技术相比，具有如下效果：
1)在子线路板上设置有子微处理器，各单元电路通过子微处理器与母线路板建立通信连接，该电路结构简单，在子线路板上设置子微处理器，可以有效扩展母线路板的存储空间，减轻母微处理器的负荷，提高运行工作效率；
2)若干路单元电路包括4路的信号转换电路和1路的全双工双向通信电路，电路结构更为简单，成本更低；
3)子线路板与用户端控制系统连接设置8路端口，PWM信号端口、M1信号端口、M2信号端口、M3信号端口、Vcc端口、Rx端口、Tx端口和GND端口，更为简单的电器规范标准，便于与客户端控制系统匹配信号和便于管理和推广应用。
附图说明：
图1是传统电机控制器与用户端控制系统的接线图；
图2是传统电机控制器的原理方框图；
图3是传统电机控制器的采用子母线路板的原理示意图；
图4是传统电机控制器的母线路板的外观示意图；
图5是传统电机控制器的子线路板的外观示意图；
图6是实施例一的电路原理图；
图7是4路信号转换电路的具体电路图；
图8是全双工双向通信电路的具体电路图；
图9是子微处理的具体电路图。
具体实施方式：
下面通过具体实施例并结合附图对本实用新型作进一步详细的描述。
实施例一：如图6所示，本实施例是一种电子换向电机接口信号转换子线路板，用于插接在电机控制器的母线路板上匹配用户端控制系统接口信号，在子线路板上集成有4路的信号转换电路和1路的全双工双向通信电路，在子线路板上设置有子微处理器，各单元电路通过子微处理器与电机控制器母线路板上的母微处理器连接，在子线路板上设置子微处理器，可以有效扩展母线路板的存储空间，减轻母微处理器的负荷，提高运行工作效率。
如图7是4路信号转换电路的具体电路图，图8是全双工双向通信电路的具体电路图，图9是子微处理器的具体电路图。
子线路板与用户端控制系统连接设置8路端口，分别为：
PWM信号端口：用户端控制系统向子线路板输入的电机转速/力矩控制命令信号，输入信号是80HZ～100Hz的脉冲信号，高电平，直流电压范围在14V～35V，与信号转换电路1连接；
M1信号端口：用户端控制系统向子线路板输入的开关信号，电压范围是10V～24V的交流电压或者是14V～35V的直流电压，电流少于10mA，与信号转换电路2连接；
M2信号端口：用户端控制系统向子线路板输入的开关信号，电压范围是 10V～24V的交流电压或者是14V～35V的直流电压，电流少于10mA，与信号转换电路3连接；
M 3信号端口：用户端控制系统向子线路板输入的开关信号，电压范围是10V～24V的交流电压或者是14V～35V的直流电压，电流少于10mA，与信号转换电路4连接；
Vcc端口：用户端控制系统向子线路板全双工双向通信电路供电，与全双工双向通信电路连接；
Rx端口：全双工双向通信通信数据线，子线路板与用户端控制系统之间传输数据端口，与全双工双向通信电路连接；
Tx端口：全双工双向通信通信数据线，子线路板与用户端控制系统之间传输数据端口，与全双工双向通信电路连接；
GND端口：全双工双向通信电路的公共接地端，与全双工双向通信电路连接。
以上实施例为本发明的较佳实施方式，但本发明的实施方式不限于此，其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化，均为等效的置换方式，都包含在本发明的保护范围之内。

Claims (3)

  1. 一种电子换向电机接口信号转换子线路板，用于插接在电机控制器的母线路板上匹配用户端控制系统接口信号，在子线路板上集成有若干单元电路，其特征在于：在子线路板上设置有子微处理器，各单元电路通过子微处理器与母线路板建立通信连接。
  2. 根据权利要求1所述的一种电子换向电机接口信号转换子线路板，其特征在于：所述的若干路单元电路包括4路的信号转换电路和1路的全双工双向通信电路，各单元电路通过子微处理器与电机控制器母线路板上的母微处理器连接。
  3. 根据权利要求2所述的一种电子换向电机接口信号转换子线路板，其特征在于：子线路板与用户端控制系统连接设置8路端口，分别为：
    PWM信号端口：用户端控制系统向子线路板输入的电机转速/力矩控制命令信号；
    M1信号端口：用户端控制系统向子线路板输入的开关信号；
    M2信号端口：用户端控制系统向子线路板输入的开关信号；
    M3信号端口：用户端控制系统向子线路板输入的开关信号；
    Vcc端口：用户端控制系统向子线路板全双工双向通信电路供电；
    Rx端口：全双工双向通信通信数据线，子线路板与用户端控制系统之间传输数据端口；
    Tx端口：全双工双向通信通信数据线，子线路板与用户端控制系统之间传输数据端口；
    GND端口：全双工双向通信电路的公共接地端。
PCT/CN2015/077452 2014-07-30 2015-04-24 一种电子换向电机接口信号转换子线路板 WO2016015494A1 (zh)

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CN204031028U (zh) * 2014-07-30 2014-12-17 中山大洋电机股份有限公司 一种电子换向电机接口信号转换子线路板
CN210780619U (zh) * 2019-11-26 2020-06-16 中山大洋电机股份有限公司 一种兼容性转接线路板及应用其的电器设备系统
WO2021223348A1 (zh) * 2020-05-08 2021-11-11 中山大洋电机股份有限公司 兼容多种通用接口的ecm电机、暖通空调hvac系统及信号转换方法

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