WO2016010140A1 - Adhesive composition and adhesive using same, and adhesive for polarizing plate - Google Patents

Adhesive composition and adhesive using same, and adhesive for polarizing plate Download PDF

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Publication number
WO2016010140A1
WO2016010140A1 PCT/JP2015/070537 JP2015070537W WO2016010140A1 WO 2016010140 A1 WO2016010140 A1 WO 2016010140A1 JP 2015070537 W JP2015070537 W JP 2015070537W WO 2016010140 A1 WO2016010140 A1 WO 2016010140A1
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WO
WIPO (PCT)
Prior art keywords
meth
acrylate
acrylic resin
sensitive adhesive
pressure
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PCT/JP2015/070537
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French (fr)
Japanese (ja)
Inventor
直也 三ツ谷
貴弘 中島
淳司 山中
Original Assignee
日本合成化学工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 日本合成化学工業株式会社 filed Critical 日本合成化学工業株式会社
Priority to CN201580039371.3A priority Critical patent/CN106661406B/en
Priority to JP2015536329A priority patent/JP6657948B2/en
Priority to KR1020177001442A priority patent/KR102301157B1/en
Publication of WO2016010140A1 publication Critical patent/WO2016010140A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements

Definitions

  • the present invention relates to a pressure-sensitive adhesive composition, a pressure-sensitive adhesive using the same, and a pressure-sensitive adhesive for polarizing plates. More specifically, the pressure-sensitive adhesive is excellent in durability, light leakage resistance, reworkability, transparency, and antistatic properties.
  • the present invention relates to a pressure-sensitive adhesive composition that forms a film, a pressure-sensitive adhesive using the same, and a pressure-sensitive adhesive for polarizing plates.
  • both sides of a polyvinyl alcohol film to which polarizing properties are imparted are protective films (generally, a triacetyl cellulose film, a film provided with acrylic, cycloolefin, olefin, retardation layer, etc.)
  • a polarizing plate coated with a triacetyl cellulose film is laminated on the surface of a liquid crystal cell in which an oriented liquid crystal component is sandwiched between two glass plates to form a liquid crystal display plate.
  • the lamination on the cell surface is usually performed by bringing the pressure-sensitive adhesive layer provided on the polarizing plate surface into contact with the liquid crystal cell surface and pressing it.
  • Such a polarizing plate typically has a three-layer structure in which both surfaces of a polyvinyl alcohol-based polarizer are sandwiched between triacetyl cellulose-based protective films, but dimensional stability is poor due to the characteristics of these materials.
  • the polyvinyl alcohol-based polarizer is formed by stretching, dimensional changes are likely to occur due to the heat of the backlight over time and the heat and humidity from the environment. If the stress caused by such a dimensional change cannot be absorbed and relaxed, the distribution of residual stress acting on the adhesive layer and the polarizing plate becomes non-uniform, and the stress is concentrated especially on the periphery of the polarizing plate. Light leakage may occur due to birefringence in the material or warpage of the liquid crystal cell, and if the adhesive has low durability, the stress generated may cause floating, peeling, foaming, etc. .
  • an adhesive for polarizing plates developed for such a purpose, for example, Including 100 parts by mass of an acrylic resin (A) having a functional group, 100 to 500 parts by mass of an acrylic resin (B) having no functional group, a crosslinking agent (C), and a silane coupling agent (D), A copolymer in which the acrylic resin (A) is a (meth) acrylic ester monomer (a) 100 parts by mass and a functional group-containing monomer (c) 0.1 to 5 parts by mass with a weight average molecular weight of 1 to 2.5 million
  • the acrylic resin (B) is a polymer having a weight average molecular weight of 1,000,000 to 2,500,000 of the (meth) acrylic ester monomer (b) containing no functional group-containing monomer, and the monomer a and the monomer b
  • a pressure-sensitive adhesive composition for polarizing plates see Patent Document 1, characterized in that the monomer composition is 90 mass% or more identical.
  • a composition (refer patent document 2) is mentioned.
  • the polarizing plate constituting the image display device also has a higher level of durability, light leakage resistance, reworkability, transparency, and antistatic properties.
  • durability there is still room for improvement in durability in the techniques of Patent Documents 1 and 2 described above, and this is a test method under severe conditions, particularly in durability, and more practical. The problem remained in the durability performance in the heat cycle test suitable for.
  • the pressure-sensitive adhesive exhibits excellent durability performance (particularly heat cycle performance), and further, light leakage resistance and reworkability.
  • the purpose of the present invention is to provide an adhesive having excellent antistatic properties and transparency (compatibility).
  • the present inventors blended an acrylic resin (A) containing a reactive functional group and an acrylic resin (B) containing no reactive functional group.
  • the content of reactive functional groups in the acrylic resin (A) containing reactive functional groups is increased more than usual, and further the acrylic resin (B) containing no reactive functional groups
  • the reactive functional group-containing acrylic resin (A) does not contain a reactive functional group. It has been found that a pressure-sensitive adhesive composition excellent in compatibility with the acrylic resin (B) can be obtained, and the present invention has been completed.
  • the present invention includes the following aspects (1) to (11).
  • Acrylic resin (A) obtained by polymerizing a polymerization component containing a reactive functional group-containing monomer (a1), and an acrylic resin (B) obtained by polymerizing a polymerization component containing no reactive functional group-containing monomer
  • the polymerization component of the acrylic resin (A) contains 2.5 to 30% by weight of the reactive functional group-containing monomer (a1)
  • the acrylic resin (B) The polymerization component comprises a non-reactive polar functional group-containing monomer (b1).
  • Agent composition obtained by polymerizing a polymerization component containing a reactive functional group-containing monomer (a1)
  • an acrylic resin (B) obtained by polymerizing a polymerization component containing no reactive functional group-containing monomer
  • the polymerization component comprises
  • the nonreactive polar functional group-containing monomer (b1) is at least one selected from the group consisting of an amide group-containing monomer, a tertiary amino group-containing monomer, and an ether group-containing monomer ( The pressure-sensitive adhesive composition according to any one of 1) to (3).
  • the crosslinking agent (C) is at least one selected from the group consisting of an isocyanate crosslinking agent and an epoxy crosslinking agent.
  • a pressure-sensitive adhesive obtained by crosslinking the pressure-sensitive adhesive composition according to any one of (1) to (9) with a crosslinking agent (C).
  • a pressure-sensitive adhesive for polarizing plates comprising the pressure-sensitive adhesive according to (10).
  • the pressure-sensitive adhesive obtained using the pressure-sensitive adhesive composition of the present invention is a pressure-sensitive adhesive exhibiting excellent durability performance (particularly heat cycle resistance), and is excellent in adhesion between an optical member such as a polarizing plate and a glass substrate.
  • a liquid crystal display device in which foaming or peeling does not occur between the pressure-sensitive adhesive layer and the glass substrate can be obtained.
  • the pressure-sensitive adhesive is excellent not only in durability but also in light leakage resistance and reworkability in a well-balanced manner, and is excellent in transparency because of excellent compatibility between blended acrylic resins.
  • (meth) acryl means acryl or methacryl
  • (meth) acryloyl means acryloyl or methacryloyl
  • (meth) acrylate means acrylate or methacrylate.
  • the acrylic resin is a resin obtained by polymerizing a polymerization component containing at least one (meth) acrylate monomer.
  • the monomer in the present invention is a compound having a polymerizable unsaturated group, and the functional group of the monomer does not contain such a polymerizable unsaturated group.
  • the acrylic resin (A) is obtained by polymerizing a polymerization component containing 2.5 to 30% by weight of the reactive functional group-containing monomer (a1). If necessary, the (meth) acrylic acid alkyl ester type
  • the monomer (a2) or other copolymerizable ethylenically unsaturated monomer (a3) may be included as a copolymerization component.
  • the reactive functional group in the reactive functional group-containing monomer (a1) is reactive with a crosslinking agent (C) described below under general crosslinking reaction conditions (for example, 60 ° C. or less under no catalyst).
  • the reactive functional group-containing monomer (a1) can be cross-linked when the acrylic resin (A) reacts with the cross-linking agent (C). It is a monomer containing a functional group that can become a point.
  • the reactive functional group-containing monomer (a1) include a hydroxyl group-containing monomer, a carboxyl group-containing monomer, an amino group-containing monomer, an acetoacetyl group-containing monomer, an isocyanate group-containing monomer, and a glycidyl group-containing monomer.
  • a hydroxyl group-containing monomer and a carboxyl group-containing monomer are preferable in that a crosslinking reaction can be efficiently performed with various crosslinking agents.
  • hydroxyl group-containing monomer examples include 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 5-hydroxypentyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl ( Hydroxyalkyl esters of acrylic acid such as (meth) acrylate, caprolactone-modified monomers such as caprolactone-modified 2-hydroxyethyl (meth) acrylate, oxyalkylene-modified monomers such as diethylene glycol (meth) acrylate, polyethylene glycol (meth) acrylate, etc.
  • Primary hydroxyl group-containing monomers such as acryloyloxyethyl-2-hydroxyethylphthalic acid, N-methylol (meth) acrylamide, and hydroxyethylacrylamide
  • Secondary hydroxyl group-containing monomers such as 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 3-chloro-2-hydroxypropyl (meth) acrylate; 2,2-dimethyl 2-hydroxyethyl (meth) acrylate And a tertiary hydroxyl group-containing monomer.
  • a primary hydroxyl group-containing monomer is preferable from the viewpoint of excellent reactivity with a crosslinking agent, and a monomer having a hydroxyl group at the molecular chain end is preferable because it exhibits better antistatic performance. Furthermore, it is particularly preferable to use 2-hydroxyethyl acrylate because it has few impurities such as di (meth) acrylate and is easy to produce.
  • hydroxyl-containing monomer used by this invention it is also preferable to use a thing with the content rate of di (meth) acrylate which is an impurity 0.5% or less, and also 0.2% or less, especially 0 It is preferable to use those having a content of 1% or less, and specifically, 4-hydroxybutyl acrylate, 2-hydroxyethyl acrylate, and 2-hydroxypropyl acrylate are preferable.
  • carboxyl group-containing monomer examples include (meth) acrylic acid, acrylic acid dimer, crotonic acid, maleic acid, maleic anhydride, fumaric acid, citraconic acid, glutaconic acid, itaconic acid, acrylamide N-glycolic acid, and cinnamon.
  • An acid etc. are mentioned, Among these, (meth) acrylic acid is used preferably.
  • acetoacetyl group-containing monomer examples include 2- (acetoacetoxy) ethyl (meth) acrylate and allyl acetoacetate.
  • isocyanate group-containing monomer examples include 2-acryloyloxyethyl isocyanate, 2-methacryloyloxyethyl isocyanate, and alkylene oxide adducts thereof.
  • Examples of the glycidyl group-containing monomer include glycidyl (meth) acrylate and allyl glycidyl (meth) acrylate.
  • These reactive functional group-containing monomers (a1) may be used alone or in combination of two or more.
  • the proportion of the carboxyl group-containing monomer is preferably larger than that of the hydroxyl group-containing monomer because the content ratio is excellent in durability.
  • the content of the reactive functional group-containing monomer (a1) needs to be 2.5 to 30% by weight, preferably 3 to 25% by weight, particularly preferably 3 to It is 20% by weight, more preferably 3.5 to 15% by weight.
  • the content of the reactive functional group-containing monomer (a1) is too large, the reworkability is lowered, the stress relaxation property is lowered, the light leakage resistance is deteriorated, the substrate is easily warped, and the amount is too small. And durability will fall.
  • the alkyl group usually has 1 to 20, preferably 1 to 18, particularly preferably 1 to 12, and more preferably 1 to 8 carbon atoms.
  • methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate are preferred from the viewpoint of versatility and adhesive properties, and these monomers are the main components. It is preferable to make it.
  • the content of the (meth) acrylic acid alkyl ester monomer (a2) is preferably 40 to 97% by weight, particularly preferably 50 to 95% by weight, more preferably 60 to 95% by weight, based on the entire polymerization component. It is. If the content is too small, the resin price tends to increase and the balance of adhesive properties tends to be difficult to balance. If the content is too large, the cohesive force tends to decrease and the light leakage resistance tends to decrease.
  • Examples of the other copolymerizable ethylenically unsaturated monomer (a3) include: Aromatic ring-containing monomers such as benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, and orthophenylphenoxyethyl (meth) acrylate; Cyclohexyl (meth) acrylate, cyclohexyloxyalkyl (meth) acrylate, t-butylcyclohexyloxyethyl (meth) acrylate isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentanyl (meth) Alicyclic monomers such as acrylate and isobornyl (meth) acrylate; Alkoxyalkyl such as methoxymethyl (meth) acrylamide,
  • an aromatic ring-containing monomer is preferable in terms of easy adjustment of refractive index and birefringence, and benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, and phenoxydiethylene glycol (meth) acrylate are particularly preferable.
  • alicyclic monomers are preferred, and adhesion to substrates and adherends is preferred.
  • amide monomers are preferred.
  • the content of the other copolymerizable ethylenically unsaturated monomer (a3) is preferably 0 to 50 with respect to the entire polymerization component when (a3) is an aromatic ring-containing monomer or an alicyclic ring-containing monomer. % By weight, particularly preferably 5 to 40% by weight, more preferably 10 to 30% by weight. When the content is too large, it is difficult to adjust the birefringence, and the light leakage suppressing effect tends to decrease.
  • (a3) is other than an aromatic ring-containing monomer or an alicyclic ring-containing monomer, it is preferably 0 to 10% by weight, particularly preferably 0 to 5% by weight, based on the entire polymerization component. When there is too much this content, there exists a tendency for the long-term storage stability of acrylic resin (A) to fall, or to gelatinize easily at the time of superposition
  • the acrylic resin (A) used in the present invention comprises a reactive functional group-containing monomer (a1), a (meth) acrylic acid alkyl ester monomer (a2) and other copolymerizable ethylenic monomers as required. It can be produced by appropriately selecting and using a copolymerization component containing a saturated monomer (a3).
  • the polymerization can be performed by a conventionally known method such as solution radical polymerization, suspension polymerization, bulk polymerization, emulsion polymerization or the like.
  • a polymerization component containing a reactive functional group-containing monomer (a1) and a polymerization initiator are mixed or dropped in an organic solvent and polymerized under predetermined polymerization conditions. Of these polymerization methods, solution radical polymerization and bulk polymerization are preferable, and solution radical polymerization is more preferable.
  • organic solvent used in the polymerization reaction examples include aromatic hydrocarbons such as toluene and xylene, aliphatic hydrocarbons such as hexane, esters such as ethyl acetate and butyl acetate, n-propyl alcohol, and isopropyl alcohol.
  • aromatic hydrocarbons such as toluene and xylene
  • aliphatic hydrocarbons such as hexane
  • esters such as ethyl acetate and butyl acetate
  • n-propyl alcohol and isopropyl alcohol.
  • Aliphatic alcohols such as acetone, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
  • ethyl acetate, acetone, methyl ethyl ketone, butyl acetate, toluene, and methyl isobutyl ketone are preferred from the viewpoint of ease of polymerization reaction, chain transfer effect, ease of drying during adhesive coating, and safety. More preferably, they are ethyl acetate, acetone, and methyl ethyl ketone.
  • Examples of the polymerization initiator used in such radical polymerization include 2,2′-azobisisobutyronitrile, 2,2′-azobis-2-methylbutyronitrile, which are usual radical polymerization initiators, Azo initiators such as 4,4′-azobis (4-cyanovaleric acid), 2,2′-azobis (methylpropionic acid), benzoyl peroxide, lauryl peroxide, di-t-butyl peroxide, cumene Examples thereof include organic peroxides such as hydroperoxide, which can be appropriately selected according to the monomer used. These solvents are used alone or in combination of two or more.
  • the lower limit of the weight average molecular weight of the acrylic resin (A) is preferably 600,000 or more, more preferably 800,000 or more, and still more preferably 1,000,000 or more.
  • the upper limit of the weight average molecular weight of the acrylic resin (A) is preferably 2.5 million or less, more preferably 1.8 million or less, and still more preferably 1.6 million or less. If the weight average molecular weight is too small, the durability tends to decrease, and if the weight average molecular weight is too large, a large amount of a diluent solvent is required during production, and the drying property tends to decrease.
  • the degree of dispersion (weight average molecular weight / number average molecular weight) of the acrylic resin (A) is preferably 30 or less, more preferably 15 or less, still more preferably 7 or less, and particularly preferably 5 or less. If the degree of dispersion is too high, the cohesive force tends to decrease. The lower limit of the degree of dispersion is 1.
  • said weight average molecular weight is a weight average molecular weight by standard polystyrene molecular weight conversion, and it is a column in high performance liquid chromatography (The Japan Waters company “Waters 2695 (main body)” and “Waters 2414 (detector)”).
  • Shodex GPC KF-806L (exclusion limit molecular weight: 2 ⁇ 10 7 , separation range: 100 to 2 ⁇ 10 7 , theoretical plate number: 10,000 plates / piece, filler material: styrene-divinylbenzene copolymer, filler Particle size: 10 ⁇ m) is used in series, and the sample concentration is about 1 mg / ml, the developing solvent is THF, and the flow rate is 1 ml / min.
  • the number average molecular weight is also measured by the same method. be able to. The degree of dispersion is determined from the weight average molecular weight and the number average molecular weight.
  • the glass transition temperature (Tg) of the acrylic resin (A) is preferably ⁇ 80 to 0 ° C., more preferably ⁇ 60 to ⁇ 15 ° C., and further preferably ⁇ 60 to ⁇ 20 ° C. If the glass transition temperature is too high, the tack tends to decrease, and if it is too low, the heat resistance tends to decrease.
  • Tg is the glass transition temperature of the copolymer
  • Tg1, Tg2,... Tgk is the Tg of the homopolymer of each monomer component
  • w1, w2, ... Wk represents the weight fraction of each monomer component
  • w1 + w2 +... Wk 1.
  • the refractive index of the acrylic resin (A) is usually 1.440 to 1.600, preferably 1.440 to 1.550, particularly preferably 1.440 to 1.500. It is preferable to reduce the difference between the refractive index and the refractive index of the member to be laminated because light loss at the member interface is reduced.
  • the refractive index is a value obtained by measuring an acrylic resin with a NaD line using a refractive index measuring device ("Abbe refractometer 1T" manufactured by Atago Co., Ltd.).
  • the haze of the acrylic resin (A) is preferably 1.0% or less, more preferably 0.8% or less, and particularly preferably 0.5% or less. If the haze is too high, the image quality of the display tends to deteriorate. In addition, as a minimum of this haze, it is 0.01% normally.
  • the acrylic resin (A) used in the present invention is obtained.
  • the acrylic resin (B) is an acrylic resin (B) obtained by polymerizing a polymerization component that does not contain a reactive functional group-containing monomer, and the polymerization component requires a non-reactive polar functional group-containing monomer (b1).
  • (Meth) acrylic acid alkyl ester monomer (b2) or other copolymerizable ethylenically unsaturated monomer (b3) may be included as a copolymerization component.
  • the reactivity and non-reactivity in the acrylic resin (B) are the same as the reactivity in the acrylic resin (A), under general crosslinking reaction conditions for the crosslinking agent (C) described below (for example, no reaction) Reactivity and non-reactivity (which can be confirmed by the presence or absence of an increase in gel fraction) at 60 ° C. or less under a catalyst.
  • non-reactive polar functional group-containing monomer (b1) for example, when the crosslinking agent is an isocyanate group-containing crosslinking agent, an acetoacetoxy group-containing monomer, a tertiary amino group (amino group not containing active hydrogen) -containing monomer, an amide group-containing monomer, an epoxy group-containing monomer, or an ether group-containing monomer Mentioned;
  • the crosslinking agent is a carboxyl group-containing crosslinking agent
  • examples include a carboxyl group-containing monomer, a hydroxyl group-containing monomer, an amide group-containing monomer, an amino group-containing monomer, and an ether group-containing monomer;
  • examples include a carboxyl group-containing monomer, a carboxylic anhydride-containing monomer, and an acetoacetoxy group-containing monomer;
  • the crosslinking agent is a hydroxyl group
  • non-reactive polar functional group-containing monomers (b1) may be used alone or in combination of two or more.
  • (meth) acrylate monomers of each monomer are preferable.
  • amide group-containing (meth) acrylate, tertiary amino group (amino group not containing active hydrogen) -containing (meth) acrylate, ether group Containing (meth) acrylates are preferable, and amide group-containing (meth) acrylates are particularly preferable in terms of excellent compatibility with the acrylic resin (A) and excellent durability.
  • Examples of the amide group-containing (meth) acrylate include methoxymethyl (meth) acrylamide, ethoxymethyl (meth) acrylamide, propoxymethyl (meth) acrylamide, isopropoxymethyl (meth) acrylamide, and n-butoxymethyl (meth) acrylamide. , Alkoxyalkyl (meth) acrylamide monomers such as isobutoxymethyl (meth) acrylamide, (meth) acryloylmorpholine, dimethyl (meth) acrylamide, diethyl (meth) acrylamide, (meth) acrylamide N-methylol (meth) acrylamide, etc. And (meth) acrylamide monomers.
  • dialkyl (meth) acrylamide is preferable from the viewpoint of stability during polymerization and stability during storage, and dimethylacrylamide is particularly preferable because of high molecular weight.
  • tertiary amino group-containing (meth) acrylate examples include t-butylaminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate and the like.
  • ether group-containing (meth) acrylate examples include 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, 2-butoxyethyl (meth) acrylate, 2 -Butoxydiethylene glycol (meth) acrylate, methoxydiethylene glycol (meth) acrylate, methoxytriethylene glycol (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, methoxydipropylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, octoxy Polyethylene glycol-polypropylene glycol-mono (meth) acrylate, Lauroxy polyethylene glycol mono (meth) acrylate And ether chain-containing (meth) acrylates such as stearoxy polyethylene glycol mono (meth) acrylate.
  • the content of the non-reactive polar functional group-containing monomer (b1) is preferably from 0.1 to 30% by weight, particularly preferably from 0.5 to 30% by weight, more preferably based on the whole polymerization component. Is 1 to 25% by weight, particularly preferably 3 to 25% by weight. If the content of the non-reactive polar functional group-containing monomer (b1) is too large, the heat-and-moisture resistance tends to decrease and the stability during storage tends to decrease. If the content is too small, the acrylic resin (A) There is a tendency that the compatibility with is lowered.
  • Examples of the (meth) acrylic acid alkyl ester monomer (b2) include those similar to the (meth) acrylic acid alkyl ester monomer (a2) described above.
  • the carbon number of the alkyl group are usually 1 to 20, preferably 1 to 18, particularly preferably 1 to 12, and more preferably 1 to 8.
  • methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate are preferable from the viewpoints of versatility and adhesive properties. It is preferable to do.
  • the content of the (meth) acrylic acid alkyl ester monomer (b2) is preferably 60 to 99.9% by weight, particularly preferably 70 to 99.5% by weight, more preferably 75%, based on the entire polymerization component. ⁇ 95% by weight. If the content is too small, the compatibility with the reactive functional group-containing acrylic resin (A) tends to decrease, and the resin price tends to increase. There exists a tendency for compatibility with resin (A) to fall.
  • Aromatic ring-containing monomers such as benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, orthophenylphenoxyethyl (meth) acrylate; Cyclohexyl (meth) acrylate, cyclohexyloxyalkyl (meth) acrylate, t-butylcyclohexyloxyethyl (meth) acrylate isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentanyl (meth) Alicyclic monomers such as acrylate and isobornyl (meth) acrylate; Examples include acrylonitrile, methacrylonitrile, vinyl acetate, vinyl stearate, vinyl chloride, vinylidene chloride, vinyl
  • an aromatic ring-containing monomer is preferable in terms of easy adjustment of the refractive index and birefringence, and particularly preferably benzyl (meth) acrylate, phenoxy (meth) ethyl acrylate, phenoxydiethylene glycol (meth) acrylate, refraction.
  • An alicyclic-containing monomer is preferable in terms of easy adjustment of the rate and birefringence and excellent adhesion to a low-polar adherend (cycloolefin).
  • the content of the other copolymerizable ethylenically unsaturated monomer (b3) is preferably 0 to 35 with respect to the entire polymerization component when (b3) is an aromatic ring-containing monomer or alicyclic ring-containing monomer. % By weight, particularly preferably 0 to 25% by weight, more preferably 0 to 15% by weight. When there is too much this content, there exists a tendency for a glass transition temperature to become high and for a rework property to fall.
  • (b3) is other than an aromatic ring-containing monomer or an alicyclic ring-containing monomer, it is preferably 0 to 10% by weight, particularly preferably 0 to 5% by weight, based on the entire polymerization component. When there is too much this content, there exists a tendency for the long-term storage stability of acrylic resin (B) to fall, or the compatibility of acrylic resin (A) and acrylic resin (B) to fall.
  • the acrylic resin (B) used in the present invention comprises a non-reactive polar functional group-containing monomer (b1), and, if necessary, a (meth) acrylic acid alkyl ester monomer (b2) or other copolymerizable ethylene. It can be produced by appropriately selecting and using a copolymerization component containing a polymerizable unsaturated monomer (b3).
  • the polymerization can be performed by a conventionally known method such as solution radical polymerization, suspension polymerization, bulk polymerization, emulsion polymerization or the like.
  • a polymerization component containing a non-reactive polar functional group-containing monomer (b1) and a polymerization initiator are mixed or dropped in an organic solvent and polymerized under predetermined polymerization conditions.
  • solution radical polymerization and bulk polymerization are preferred, and solution radical polymerization is more preferred.
  • organic solvent used in the polymerization reaction examples include aromatic hydrocarbons such as toluene and xylene, aliphatic hydrocarbons such as hexane, esters such as ethyl acetate and butyl acetate, n-propyl alcohol, and isopropyl alcohol.
  • aromatic hydrocarbons such as toluene and xylene
  • aliphatic hydrocarbons such as hexane
  • esters such as ethyl acetate and butyl acetate
  • n-propyl alcohol and isopropyl alcohol.
  • Aliphatic alcohols such as acetone, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
  • ethyl acetate, acetone, methyl ethyl ketone, butyl acetate, toluene, and methyl isobutyl ketone are preferred from the viewpoint of ease of polymerization reaction, chain transfer effect, ease of drying during adhesive coating, and safety. More preferably, they are ethyl acetate, acetone, and methyl ethyl ketone.
  • Examples of the polymerization initiator used in such radical polymerization include 2,2′-azobisisobutyronitrile, 2,2′-azobis-2-methylbutyronitrile, which are usual radical polymerization initiators, Azo initiators such as 4,4′-azobis (4-cyanovaleric acid), 2,2′-azobis (methylpropionic acid), benzoyl peroxide, lauryl peroxide, di-t-butyl peroxide, cumene Examples thereof include organic peroxides such as hydroperoxide, which can be appropriately selected according to the monomer used. These solvents are used alone or in combination of two or more.
  • the lower limit of the weight average molecular weight of the acrylic resin (B) is preferably 600,000 or more, more preferably 800,000 or more, and still more preferably 1,000,000 or more.
  • the upper limit of the weight average molecular weight of the acrylic resin (B) is preferably 2.5 million or less, more preferably 1.8 million or less, and still more preferably 1.6 million or less. If the weight average molecular weight is too small, the durability tends to decrease, and if the weight average molecular weight is too large, a large amount of a diluent solvent is required during production, and the drying property tends to decrease.
  • the degree of dispersion (weight average molecular weight / number average molecular weight) of the acrylic resin (B) is preferably 30 or less, more preferably 15 or less, still more preferably 7 or less, and particularly preferably 5 or less. If the degree of dispersion is too high, the cohesive force tends to decrease. The lower limit of the degree of dispersion is 1.
  • the method for measuring the weight average molecular weight is the same as described above.
  • the glass transition temperature (Tg) of the acrylic resin (B) is preferably ⁇ 80 to 0 ° C., more preferably ⁇ 60 to ⁇ 10 ° C., and further preferably ⁇ 60 to ⁇ 20 ° C. If the glass transition temperature is too high, the tack tends to decrease, and if it is too low, the heat resistance tends to decrease.
  • the method for measuring the glass transition temperature is the same as described above.
  • the refractive index of the acrylic resin (B) is usually adjusted in the range of 1.440 to 1.600, preferably 1.440 to 1.550, particularly preferably 1.440 to 1.500. . It is preferable to reduce the difference between the refractive index and the refractive index of the member to be laminated because light loss at the member interface is reduced.
  • the method for measuring the refractive index is the same as described above.
  • the haze of the acrylic resin (B) is preferably 1.0% or less, more preferably 0.8 or less, and particularly preferably 0.5% or less. If the haze is too high, the image quality of the display tends to deteriorate.
  • the lower limit of haze is usually 0.01%.
  • the acrylic resin (B) used in the present invention is obtained.
  • the pressure-sensitive adhesive composition of the present invention contains the acrylic resin (A) and the acrylic resin (B) as essential components.
  • the pressure-sensitive adhesive composition of the present invention preferably contains a crosslinking agent (C), and is crosslinked with the crosslinking agent (C) to become a pressure-sensitive adhesive.
  • C crosslinking agent
  • crosslinking agent (C) examples include isocyanate crosslinking agents, epoxy crosslinking agents, aziridine crosslinking agents, melamine crosslinking agents, aldehyde crosslinking agents, amine crosslinking agents, and metal chelate crosslinking agents.
  • isocyanate-based crosslinking agent and an epoxy-based crosslinking agent are preferable because they are excellent in durability and light leakage resistance.
  • isocyanate crosslinking agent examples include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hydrogenated tolylene diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, hexamethylene.
  • adducts of a polyol compound such as trimethylolpropane
  • burettes and isocyanurates of these polyisocyanate compounds are particularly preferable in view of long pot life and excellent compatibility with the resin.
  • epoxy-based crosslinking agent examples include bisphenol A / epichlorohydrin type epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, and 1,6-hexanediol diglycidyl ether. , Trimethylolpropane triglycidyl ether, sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythritol polyglycidyl erythritol, diglycerol polyglycidyl ether and the like.
  • 1,3-bis (N, N′-diglycidylaminomethyl) cyclohexane, N, N, N′N′-tetraglycidyl-m-xylylenediamine is particularly preferred because of its high reactivity.
  • aziridine-based crosslinking agent examples include tetramethylolmethane-tri- ⁇ -aziridinylpropionate, trimethylolpropane-tri- ⁇ -aziridinylpropionate, N, N′-diphenylmethane-4,4.
  • Examples of the melamine-based crosslinking agent include hexamethoxymethyl melamine, hexaethoxymethyl melamine, hexapropoxymethyl melamine, hexaptoxymethyl melamine, hexapentyloxymethyl melamine, hexahexyloxymethyl melamine, and melamine resin. .
  • aldehyde-based crosslinking agent examples include glyoxal, malondialdehyde, succindialdehyde, maleindialdehyde, glutardialdehyde, formaldehyde, acetaldehyde, benzaldehyde and the like.
  • amine-based crosslinking agent examples include hexamethylenediamine, triethyldiamine, polyethyleneimine, hexamethylenetetraamine, diethylenetriamine, triethyltetraamine, isophoronediamine, amino resin, and polyamide.
  • metal chelate-based crosslinking agent examples include acetylacetone and acetoacetyl ester coordination compounds of polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium. Can be mentioned.
  • cross-linking agents (C) may be used alone or in combination of two or more. It is preferable from the viewpoint of durability to use an isocyanate crosslinking agent and an epoxy crosslinking agent in combination.
  • the content of the cross-linking agent is preferably 0.1 to 15 parts by weight, more preferably 0.3 to 10 parts by weight, and still more preferably 0.00 with respect to 100 parts by weight of the acrylic resin (A). 5 to 10 parts by weight, particularly preferably 1.0 to 7.5 parts by weight.
  • the amount of the crosslinking agent is too small, the durability tends to be lowered.
  • the amount is too large, the stress relaxation property is lowered or long-term aging is required.
  • the pressure-sensitive adhesive composition of the present invention it is preferable to further contain a silane coupling agent (D) from the viewpoint of improving the adhesion to the optical member, and it is preferable to contain an antistatic agent (E). It is preferable in that the antistatic property at the time is excellent.
  • silane coupling agent (D) examples include an epoxy group-containing silane coupling agent, a (meth) acryloyl group-containing silane coupling agent, a mercapto group-containing silane coupling agent, a hydroxyl group-containing silane coupling agent, and a carboxyl group-containing.
  • examples thereof include a silane coupling agent, an amino group-containing silane coupling agent, an amide group-containing silane coupling agent, and an isocyanate group-containing silane coupling agent. These may be used alone or in combination of two or more.
  • an epoxy group-containing silane coupling agent and a mercapto group-containing silane coupling agent are preferably used, and the combined use of an epoxy group-containing silane coupling agent and a mercapto group-containing silane coupling agent also improves wet heat durability. It is preferable in that the adhesive strength does not increase too much.
  • oligomeric silane compounds partially hydrolyzed and polycondensed are also preferred in that they are excellent in durability and reworkability.
  • epoxy group-containing silane coupling agent examples include, for example, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycidoxypropylmethyldiethoxysilane, and ⁇ -glycol.
  • Sidoxypropylmethyldimethoxysilane, methyltri (glycidyl) silane, ⁇ - (3,4-epoxycyclohexyl) ethyltrimethoxysilane, ⁇ - (3,4-epoxycyclohexyl) ethyltrimethoxysilane and the like can be mentioned.
  • mercapto group-containing silane coupling agent examples include ⁇ -mercaptopropyltrimethoxysilane, ⁇ -mercaptopropyltriethoxysilane, ⁇ -mercaptopropyldimethoxymethylsilane, SH group-containing silicone alkoxy oligomer (mercapto group-modified). Ethyl / methyl silicate low condensate).
  • the content of the silane coupling agent (D) is usually 0.001 to 10 parts by weight, preferably 0 with respect to 100 parts by weight in total of the acrylic resin (A) and the acrylic resin (B). 0.01 to 1 part by weight, particularly preferably 0.02 to 0.5 part by weight. If the content of the silane coupling agent (D) is too small, there is a tendency that the effect of addition cannot be obtained. If the content is too large, the adhesiveness of the adhesive is excessively increased and the reworkability is lowered or the adhesive surface is reduced. Bleeding out tends to reduce durability.
  • antistatic agent (E) examples include cationic antistatic agents of quaternary ammonium salts such as imidazolium salts and tetraalkylammonium sulfonates, aliphatic sulfonates, higher alcohol sulfates, and higher alcohols.
  • Anionic antistatic agent such as alkylene oxide adduct sulfate ester salt, higher alcohol phosphate ester salt, higher alcohol alcohol alkylene oxide adduct phosphate ester salt, potassium bis (fluorosulfonyl) imide, lithium bis (trifluorosulfonyl) imide
  • alkali metal salts such as lithium chloride, alkaline earth metal salts, higher alcohol alkylene oxide adducts, polyalkylene glycol fatty acid esters and the like.
  • the content of the antistatic agent (E) is usually 0.1 to 10 parts by weight with respect to a total of 100 parts by weight of the acrylic resin (A) and the acrylic resin (B), preferably 0.8. 5 to 5 parts by weight, particularly preferably 0.5 to 3 parts by weight. If the content of the antistatic agent (E) is too small, there is a tendency that the effect of addition cannot be obtained. If the content is too large, bleeding tends to occur on the surface of the pressure-sensitive adhesive and durability tends to decrease.
  • the pressure-sensitive adhesive composition of the present invention other acrylic pressure-sensitive adhesives, other pressure-sensitive adhesives, urethane resins, rosins, rosin esters, hydrogenated rosin esters, phenol resins, as long as the effects of the present invention are not impaired.
  • Various additives such as tackifiers such as aliphatic petroleum resins, alicyclic petroleum resins, styrene resins, colorants, fillers, antioxidants, ultraviolet absorbers, functional dyes, and ultraviolet or radiation irradiation
  • a compound that causes coloration or discoloration can be blended.
  • a small amount of impurities and the like contained in the raw materials for producing the constituent components of the pressure-sensitive adhesive composition may be contained. What is necessary is just to set these compounding quantities suitably so that the desired physical property may be obtained.
  • the pressure-sensitive adhesive composition of the present invention can be made into a pressure-sensitive adhesive by crosslinking (curing), and further, by laminating and forming a pressure-sensitive adhesive layer comprising such a pressure-sensitive adhesive on an optical member (optical laminate), An optical member with an adhesive layer can be obtained.
  • the optical member with the pressure-sensitive adhesive layer it is preferable to further provide a release sheet on the surface opposite to the optical member surface of the pressure-sensitive adhesive layer.
  • the pressure-sensitive adhesive composition is cured by at least one of active energy ray irradiation and heating, [1] the pressure-sensitive adhesive composition is applied onto the optical member. After drying, a release sheet is pasted, and a treatment is carried out by at least one of irradiation with active energy rays and aging at room temperature or in a heated state.
  • An adhesive composition is applied on the release sheet After drying, the optical member is bonded, and a method of performing treatment by active energy ray irradiation and at least one of aging at normal temperature or in a heated state, [3] Applying an adhesive composition on the optical member and drying Further, a method of pasting a release sheet after performing treatment with at least one of irradiation with active energy rays and aging at room temperature or in a heated state, [4] release sheet Applying an adhesive composition to dry and, after further conducted at least one by treatment aging the active energy ray irradiation and room temperature or under heating conditions, and a method of bonding an optical member.
  • aging at room temperature by the method [2] is preferable in that it does not damage the substrate and is excellent in adhesion to the substrate.
  • Such aging treatment is performed to balance the physical properties of the adhesive as the reaction time of the chemical cross-linking of the adhesive.
  • the temperature is usually from room temperature to 70 ° C.
  • the time is usually from 1 day to 30 days.
  • the treatment may be performed under conditions such as 23 ° C. for 1 day to 20 days, 23 ° C. for 3 days to 10 days, 40 ° C. for 1 day to 7 days, and the like.
  • the diluted concentration is preferably 5 to 60% by weight, particularly preferably 10%, as the heating residue concentration. ⁇ 30% by weight.
  • the solvent is not particularly limited as long as it dissolves the pressure-sensitive adhesive composition.
  • ester solvents such as methyl acetate, ethyl acetate, methyl acetoacetate, and ethyl acetoacetate, acetone, methyl ethyl ketone, A ketone solvent such as methyl isobutyl ketone, an aromatic solvent such as toluene and xylene, and an alcohol solvent such as methanol, ethanol and propyl alcohol can be used.
  • ester solvents, particularly ethyl acetate, ketone solvents, particularly methyl ethyl ketone are preferably used from the viewpoints of solubility, drying properties, cost, and the like.
  • the application of the pressure-sensitive adhesive composition is performed by a conventional method such as roll coating, die coating, gravure coating, comma coating, or screen printing.
  • the gel fraction of the pressure-sensitive adhesive layer produced by the above method is preferably 30 to 95%, particularly preferably 40 to 85%, more preferably 45, from the viewpoint of durability performance and light leakage prevention performance. ⁇ 80%. If the gel fraction is too low, durability tends to be insufficient due to insufficient cohesive force. On the other hand, if the gel fraction is too high, tackiness is insufficient due to an increase in cohesive force, and there is a tendency that a crack or peeling occurs easily. Moreover, it is preferable that the gel fraction measured by the said measurement is 10% or more higher than the ratio for which the weight which added the acrylic resin (A) and crosslinking agent (C) in an adhesive accounts to the weight of the whole adhesive. More preferably, it is 15% or more. If it is too low, the durability tends to decrease.
  • the pressure-sensitive adhesive layer produced by the above method preferably has a good tack feeling when touched with a finger, because it has good wettability when actually attached to an adherend, and therefore tends to improve workability. .
  • adjusting the amount and type of the crosslinking agent; the blending ratio of the acrylic resin (A) and the acrylic resin (B) It is achieved by adjusting; adjusting the functional group amount and type of the acrylic resin (A); adjusting the molecular weight of the acrylic resin (A) and / or the acrylic resin (B);
  • the gel fraction is a measure of the degree of crosslinking (curing degree), and is calculated, for example, by the following method. That is, about 0.1 g of the pressure-sensitive adhesive layer is scraped off from a pressure-sensitive adhesive sheet (not provided with a separator) in which a pressure-sensitive adhesive layer is formed on a polarizing plate as a base material, and the pressure-sensitive adhesive layer is formed with a 200 mesh SUS metal mesh. Wrapped in ethyl acetate at 23 ° C. for 24 hours, the weight percentage of the insoluble adhesive component remaining in the wire mesh is taken as the gel fraction.
  • the thickness of the pressure-sensitive adhesive layer in the obtained optical member with the pressure-sensitive adhesive layer is preferably 5 to 300 ⁇ m, particularly preferably 10 to 50 ⁇ m, and further preferably 10 to 30 ⁇ m. If the thickness of the pressure-sensitive adhesive layer is too thin, the adhesive physical properties tend to be difficult to stabilize, and if it is too thick, the rework property tends to decrease or the thickness of the entire optical member tends to increase too much.
  • the optical member with the pressure-sensitive adhesive layer of the present invention is directly or directly having a release sheet, and after peeling off the release sheet, the surface of the pressure-sensitive adhesive layer is bonded to a glass substrate and used for, for example, a liquid crystal display board.
  • the initial adhesive strength of the pressure-sensitive adhesive layer of the present invention is appropriately determined according to the material of the adherend. For example, when adhering to a glass substrate, it preferably has an adhesive strength of 0.2 N / 25 mm to 15 N / 25 mm, more preferably 0.5 N / 25 mm to 10 N / 25 mm, and still more preferably 1 N / 25 mm to 10 N / 25 mm.
  • the initial adhesive strength is calculated as follows. About the polarizing plate with an adhesive layer, it cuts to width 25mm width, peels off a release film, presses the adhesive layer side to a non-alkali glass board (Corning company make, "Eagle XG"), A glass plate is bonded. Thereafter, autoclaving (50 ° C., 0.5 MPa, 20 minutes) is performed, and after leaving at 23 ° C. and 50% RH for 24 hours, a 180 ° C. peeling test is performed.
  • the optical member in the present invention is not particularly limited, and an optical film suitably used for an image display device such as a liquid crystal display device, an organic EL display device, or a PDP, such as a polarizing plate, a retardation plate, or an elliptical polarizing plate. , Optical compensation films, brightness enhancement films, and those in which these are laminated. Among them, a polarizing plate is particularly effective in the present invention.
  • the polarizing plate used in the present invention is usually one obtained by laminating a triacetyl cellulose (TAC) film as a protective film on both sides of a polarizing film, and the polarizing film has an average degree of polymerization of 1,500 to 10, A uniaxially stretched film dyed with an aqueous solution of iodine-potassium iodide or a dichroic dye using a film made of a polyvinyl alcohol resin having a saponification degree of 85 to 100 mol% as an original film (usually 2 to 10 Times, preferably a stretching ratio of about 3 to 7 times).
  • TAC triacetyl cellulose
  • the polyvinyl alcohol resin is usually produced by saponifying polyvinyl acetate obtained by polymerizing vinyl acetate, but a small amount of unsaturated carboxylic acid (including salt, ester, amide, nitrile, etc.), olefins, vinyl ether And a component copolymerizable with vinyl acetate, such as an unsaturated sulfonate.
  • unsaturated carboxylic acid including salt, ester, amide, nitrile, etc.
  • olefins vinyl ether
  • a component copolymerizable with vinyl acetate such as an unsaturated sulfonate.
  • polyvinyl acetal resin and polyvinyl alcohol derivatives such as polybutyral resin and polyvinyl formal resin, which are obtained by reacting polyvinyl alcohol with an aldehyde in the presence of an acid can be mentioned.
  • the protective film for the polarizing plate examples include an acrylic film, a polyethylene film, a polypropylene film, and a cycloolefin film in addition to a commonly used triacetyl cellulose film.
  • the single-sided protective film polarizing plate which eliminated the protective film on the side bonded to an optical member for film thickness reduction is also mentioned.
  • various acrylic resins were prepared as follows.
  • the measurement of the weight average molecular weight, dispersion degree, glass transition temperature, and refractive index of acrylic resin (A) and acrylic resin (B) it measured according to the above-mentioned method.
  • the measurement of a viscosity it measured according to the 4.5.3 rotational viscometer method of JISK5400 (1990).
  • an acrylic resin (A-4) solution weight average molecular weight 1.5 million, dispersity 3.8, glass transition temperature ⁇ 46 ° C., solid content concentration 19.9%, viscosity 6380 mPa ⁇ s (25 ° C.), refractive index 1.478).
  • ⁇ Acrylic resin (B-1)> In a 4-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 93 parts of butyl acrylate (BA) (b2), 2 parts of methyl methacrylate (MMA) (b2), Charge 5 parts of dimethylacrylamide (DMAA) (b1), 43 parts of ethyl acetate, 42 parts of acetone, 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator, and reflux with appropriate addition of AIBN and ethyl acetate.
  • BA butyl acrylate
  • MMA methyl methacrylate
  • AIBN azobisisobutyronitrile
  • an acrylic resin (B-1) solution weight average molecular weight 1.1 million, dispersity 4.6, glass transition temperature ⁇ 49 ° C., solid content concentration 22. 1%, a viscosity of 3800 mPa ⁇ s (25 ° C.), and a refractive index of 1.469.
  • ⁇ Acrylic resin (B-2)> In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 90.5 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1 ) 7.5 parts, 43 parts of ethyl acetate, 42 parts of acetone, 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator, and 3.25 at reflux temperature while appropriately adding AIBN and ethyl acetate.
  • AIBN azobisisobutyronitrile
  • an acrylic resin (B-2) solution (weight average molecular weight 1.1 million, dispersity 3.4, glass transition temperature ⁇ 47 ° C., solid content concentration 22.5%, viscosity 4900 mPa ⁇ s (25 ° C.), refractive index 1.470) was obtained.
  • ⁇ Acrylic resin (B-3)> In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 88 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), and dimethylacrylamide (b1) 10 Part, ethyl acetate 43 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while adding AIBN and ethyl acetate as appropriate, Diluted with ethyl acetate to obtain an acrylic resin (B-3) solution (weight average molecular weight 1.3 million, dispersity 4.0, glass transition temperature -44 ° C., solid content concentration 22.4%, viscosity 4800 mPa ⁇ s (25 ° C) and a refractive index of 1.472).
  • AIBN
  • ⁇ Acrylic resin (B-4)> In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 83 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1) 15 Part, ethyl acetate 43 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while adding AIBN and ethyl acetate as appropriate, Diluted with ethyl acetate to obtain an acrylic resin (B-4) solution (weight average molecular weight 1.3 million, dispersity 4.3, glass transition temperature -38 ° C., solid content concentration 23.4%, viscosity 7900 mPa ⁇ s (25 ° C) and a refractive index of 1.475).
  • AIBN
  • ⁇ Acrylic resin (B-5)> In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 78 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1) 20 Part, ethyl acetate 43 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while adding AIBN and ethyl acetate as appropriate, Diluted with ethyl acetate to obtain an acrylic resin (B-5) solution (weight average molecular weight 1.4 million, dispersity 3.6, glass transition temperature -33 ° C., solid content concentration 22.2%, viscosity 4500 mPa ⁇ s (25 ° C) and a refractive index of 1.478).
  • AIBN
  • ⁇ Acrylic resin (B-6)> In a 4-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 93 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1) 5 Parts, ethyl acetate 22 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while appropriately adding AIBN and ethyl acetate, Diluted with ethyl acetate to obtain an acrylic resin (B-6) solution (weight average molecular weight 1.3 million, dispersity 2.9, glass transition temperature -49 ° C., solid content concentration 22.7%, viscosity 8200 mPa ⁇ s (25 ° C) and a refractive index of 1.469).
  • AIBN azobis
  • ⁇ Acrylic resin (B'-1)> In a four-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 98 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), 43 parts of ethyl acetate, acetone 42 parts, 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator was added, reacted for 3.25 hours at reflux temperature while appropriately adding AIBN and ethyl acetate, diluted with ethyl acetate, and then acrylic.
  • AIBN azobisisobutyronitrile
  • Resin (B′-1) solution weight average molecular weight 1 million, dispersity 2.9, glass transition temperature ⁇ 54 ° C., solid content concentration 22.0%, viscosity 4300 mPa ⁇ s (25 ° C.), refractive index 1. 466).
  • Crosslinking agent (C) The following were prepared as the crosslinking agent (C).
  • C-1) 55% ethyl acetate solution of tolylene diisocyanate adduct of trimethylolpropane (“Coronate L-55E” manufactured by Nippon Polyurethane Co., Ltd.)
  • C-2) 1,3-bis (N, N′-diglycidylaminomethyl) cyclohexane (“Tetrad-C” manufactured by Mitsubishi Gas Chemical Company)
  • silane coupling agent (D) The following were prepared as the silane compound (D).
  • D-1) Oligomer type silane compound (“X41-1805” manufactured by Shin-Etsu Chemical Co., Ltd.)
  • D-2) 3-glycidoxypropyltrimethoxysilane (“KBM-403” manufactured by Shin-Etsu Chemical Co., Ltd.)
  • Antistatic agent (E) The following were prepared as the antistatic agent (E).
  • E-1) Lithium bistrifluoromethanesulfonylimide (tetraethylene glycol dimethyl ether dispersion) (“Sanconol TGR” manufactured by Sanko Chemical Co., Ltd.)
  • E-2) Tri-n-butylmethylammonium bistrifluoromethanesulfonimide (“FC-4400” manufactured by 3M)
  • a pressure-sensitive adhesive composition to be a pressure-sensitive adhesive forming material was prepared by blending each of the blended components prepared and prepared as described above in the ratio shown in Table 4 below, and this was diluted with ethyl acetate (viscosity [ 500 to 10000 mPa ⁇ s (25 ° C.)]), an adhesive composition solution was prepared.
  • the pressure-sensitive adhesive composition solutions of Examples 17 to 30 and Comparative Examples 10 to 15 were applied to a polyester release sheet so that the thickness after drying was 25 ⁇ m, and dried at 100 ° C. for 3 minutes.
  • the formed pressure-sensitive adhesive composition layer was transferred to a polarizing plate (protective film: TAC film manufactured by Fuji Film Co., Ltd.) and aged for 7 days at 23 ° C. and 65% RH to obtain a polarizing plate with a pressure-sensitive adhesive layer. It was.
  • the said polarizing plate was cut and used so that it might become 0 degree
  • the release sheet of the obtained polarizing plate with the pressure-sensitive adhesive layer was peeled off, and the pressure-sensitive adhesive layer side was pressed against a non-alkali glass plate (Corning Corp., Eagle XG) to bond the polarizing plate and the glass plate. Thereafter, autoclaving (50 ° C., 0.5 MPa, 20 minutes) was performed, and then foaming and peeling were evaluated in the following durability tests (wet heat resistance test, heat resistance test, heat cycle test).
  • the polarizing plate with the pressure-sensitive adhesive layer was allowed to stand for 24 hours in an atmosphere of 23 ° C. and 50% RH, and then the separator of the pressure-sensitive adhesive layer was removed, and a surface resistivity measuring device (manufactured by Mitsubishi Chemical Analytech Co., Ltd., “Hiresta- UP MCP-HT450 ”) was used to measure the surface resistivity of the pressure-sensitive adhesive layer.
  • the evaluation criteria are as follows. (Evaluation criteria) ⁇ ⁇ 1.0E + 11 ⁇ / cm less than 2 ⁇ ⁇ 1.0E + 11 ⁇ / cm 2 or more, 1.0E + 12 ⁇ / cm 2 less than ⁇ ⁇ 1.0E + 12 ⁇ / cm 2 or more
  • the pressure-sensitive adhesives having the compositions of Examples 17 to 30 are excellent in compatibility with acrylic resins, and thus have high transparency, and are excellent in laminating a polarizing plate and a glass substrate. It can be seen that it exhibits durability (particularly heat cycle resistance), light leakage resistance, reworkability, and antistatic properties.
  • Comparative Examples 5 to 8 in which the acrylic resin (A′-1) having a low content of the reactive functional group-containing monomer (a1) as a polymerization component and the acrylic resin (B) were blended were used. 10 and 11 show that the compatibility between the acrylic resins is excellent, but the durability is poor.
  • the acrylic resin (A′-1) having a low content of the reactive functional group-containing monomer (a1) as a polymerization component and the non-reactive polar functional group-containing monomer (b1) as a polymerization component Comparative Examples 9 and 12 to 15 in which the acrylic resin (B′-1) not containing water is blended are excellent in compatibility between acrylic resins, but inferior in durability and light leakage resistance. .
  • the pressure-sensitive adhesive composition of the present invention is a pressure-sensitive adhesive exhibiting excellent durability performance (particularly heat cycle performance) when laminating a polarizing plate and a glass substrate, and further, light leakage resistance, rework property, antistatic property, Since an adhesive having excellent transparency (compatibility) can be formed, an optical member with an adhesive layer obtained by using as an adhesive for optical members, particularly a polarizing plate with an adhesive layer, and an image It is very useful as an adhesive for obtaining a display device.

Abstract

 This adhesive composition contains an acrylic resin (A) obtained by polymerizing a polymerization component including a monomer (a1) containing a reactive functional group, and an acrylic resin (B) obtained by polymerizing a polymerization component not including a monomer containing a reactive functional group, the polymerization component of the acrylic resin (A) including 2.5-30 wt% of the monomer (a1) containing a reactive functional group, and the polymerization component of the acrylic resin (B) including a monomer (b1) containing a nonreactive polar functional group.

Description

粘着剤組成物、およびそれを用いてなる粘着剤並びに偏光板用粘着剤Pressure-sensitive adhesive composition, pressure-sensitive adhesive using the same, and pressure-sensitive adhesive for polarizing plate
 本発明は、粘着剤組成物、およびそれを用いてなる粘着剤並びに偏光板用粘着剤に関し、更に詳しくは、耐久性、耐光漏れ性、リワーク性、透明性、帯電防止性に優れた粘着剤を形成する粘着剤組成物、それを用いてなる粘着剤、並びに偏光板用粘着剤に関するものである。 The present invention relates to a pressure-sensitive adhesive composition, a pressure-sensitive adhesive using the same, and a pressure-sensitive adhesive for polarizing plates. More specifically, the pressure-sensitive adhesive is excellent in durability, light leakage resistance, reworkability, transparency, and antistatic properties. The present invention relates to a pressure-sensitive adhesive composition that forms a film, a pressure-sensitive adhesive using the same, and a pressure-sensitive adhesive for polarizing plates.
 従来より、偏光性が付与されたポリビニルアルコール系フィルム等の両面が、保護フィルム(一般的に、トリアセチルセルロースフィルムや、そのほかにもアクリルやシクロオレフィン、オレフィン、位相差層を供えたフィルム等)、例えばトリアセチルセルロースフィルムで被覆された偏光板を、2枚のガラス板の間に配向した液晶成分を挟持させた液晶セルの表面に積層し、液晶表示板とすることが行われており、この液晶セル面への積層は、偏光板表面に設けた粘着剤層を上記液晶セル面に当接し、押し付けることにより行われるのが通常である。 Conventionally, both sides of a polyvinyl alcohol film to which polarizing properties are imparted are protective films (generally, a triacetyl cellulose film, a film provided with acrylic, cycloolefin, olefin, retardation layer, etc.) For example, a polarizing plate coated with a triacetyl cellulose film is laminated on the surface of a liquid crystal cell in which an oriented liquid crystal component is sandwiched between two glass plates to form a liquid crystal display plate. The lamination on the cell surface is usually performed by bringing the pressure-sensitive adhesive layer provided on the polarizing plate surface into contact with the liquid crystal cell surface and pressing it.
 かかる偏光板は、代表的にはポリビニルアルコール系偏光子の両面をトリアセチルセルロース系保護フィルムで挟まれた3層構造を有しているが、それらの材料の特性から寸法安定性が乏しい。また、ポリビニルアルコール系偏光子は延伸によって成形されているため、経時バックライトの熱、環境中からの熱・湿度による寸法変化が起こりやすい。
 このような寸法変化により生じる応力を、吸収・緩和することができないと、粘着層と偏光板に作用する残留応力の分布が不均一になり特に偏光板の周辺部に応力が集中することで各部材に発生する複屈折や液晶セルの反りなどにより光漏れ現象が発生してしまったり、粘着剤の耐久性が低い場合には生じた応力により浮きやハガレ、発泡等が発生してしまったりする。
Such a polarizing plate typically has a three-layer structure in which both surfaces of a polyvinyl alcohol-based polarizer are sandwiched between triacetyl cellulose-based protective films, but dimensional stability is poor due to the characteristics of these materials. In addition, since the polyvinyl alcohol-based polarizer is formed by stretching, dimensional changes are likely to occur due to the heat of the backlight over time and the heat and humidity from the environment.
If the stress caused by such a dimensional change cannot be absorbed and relaxed, the distribution of residual stress acting on the adhesive layer and the polarizing plate becomes non-uniform, and the stress is concentrated especially on the periphery of the polarizing plate. Light leakage may occur due to birefringence in the material or warpage of the liquid crystal cell, and if the adhesive has low durability, the stress generated may cause floating, peeling, foaming, etc. .
 そこで、偏光板貼り付け用粘着剤に関しては、高温下、高温高湿下、低温から高温へのヒートサイクルにおいて発泡やハガレが生じず耐久性に優れることに加えて、耐光漏れ性、リワーク性、帯電防止性、透明性などの各種性能にバランスよく優れる粘着剤を求めて研究が行われてきた。 Therefore, regarding the adhesive for attaching a polarizing plate, in addition to being excellent in durability without foaming or peeling in a heat cycle from high temperature, high temperature and high humidity, low temperature to high temperature, light leakage resistance, reworkability, Research has been conducted in search of pressure-sensitive adhesives that are well-balanced in various properties such as antistatic properties and transparency.
 このような目的で開発された偏光板用の粘着剤として、例えば、
官能基を有するアクリル樹脂(A)100質量部と、官能基を有さないアクリル樹脂(B)100~500質量部と、架橋剤(C)と、シランカップリング剤(D)とを含み、
上記アクリル樹脂(A)が、(メタ)アクリルエステルモノマー(a)100質量部と、官能基含有モノマー(c)0.1~5質量部との重量平均分子量100万~250万の共重合体であり、上記アクリル樹脂(B)が、官能基含有モノマーを含まない(メタ)アクリルエステルモノマー(b)の重量平均分子量100万~250万の重合体であり、上記モノマーaと、上記モノマーbとが、そのモノマー組成において90質量%以上同一であることを特徴とする偏光板用粘着剤組成物(特許文献1参照)や、
アルキルの炭素数が1~12のアルキル(メタ)アクリル酸エステル単量体を含有する(メタ)アクリル系共重合体を含み、ゲル分率が10~55%であり、膨脹比が30~110であり、粘着剤からエチルアセテートで溶出されたゾルの重量平均分子量が800,000以上であり、及び分子量分布が2.0~7.0であることを特徴とする偏光板用アクリル系粘着剤組成物(特許文献2参照)が挙げられる。
As an adhesive for polarizing plates developed for such a purpose, for example,
Including 100 parts by mass of an acrylic resin (A) having a functional group, 100 to 500 parts by mass of an acrylic resin (B) having no functional group, a crosslinking agent (C), and a silane coupling agent (D),
A copolymer in which the acrylic resin (A) is a (meth) acrylic ester monomer (a) 100 parts by mass and a functional group-containing monomer (c) 0.1 to 5 parts by mass with a weight average molecular weight of 1 to 2.5 million The acrylic resin (B) is a polymer having a weight average molecular weight of 1,000,000 to 2,500,000 of the (meth) acrylic ester monomer (b) containing no functional group-containing monomer, and the monomer a and the monomer b And a pressure-sensitive adhesive composition for polarizing plates (see Patent Document 1), characterized in that the monomer composition is 90 mass% or more identical.
A (meth) acrylic copolymer containing an alkyl (meth) acrylic acid ester monomer having 1 to 12 carbon atoms of alkyl, a gel fraction of 10 to 55%, and an expansion ratio of 30 to 110 An acrylic pressure-sensitive adhesive for polarizing plates, wherein the sol eluted from the pressure-sensitive adhesive with ethyl acetate has a weight average molecular weight of 800,000 or more and a molecular weight distribution of 2.0 to 7.0. A composition (refer patent document 2) is mentioned.
日本国特開2011-122104号公報Japanese Unexamined Patent Publication No. 2011-122104 日本国特表2009-507255号公報Japan Special Table 2009-507255
 しかしながら、近年、画像表示装置の大型化・部材構成の薄膜化に伴い、画像表示装置を構成する偏光板についても、耐久性・耐光漏れ性・リワーク性・透明性・帯電防止性に更に高いレベルでバランスよく優れることが求められているところ、上記特許文献1および2の技術では耐久性にまだまだ改良の余地が残るものであり、特に耐久性の中でも厳しい条件の試験方法であり、より実用性に適したヒートサイクル試験における耐久性能に課題が残るものであった。 However, in recent years, with the increase in the size of the image display device and the thinning of the member structure, the polarizing plate constituting the image display device also has a higher level of durability, light leakage resistance, reworkability, transparency, and antistatic properties. However, there is still room for improvement in durability in the techniques of Patent Documents 1 and 2 described above, and this is a test method under severe conditions, particularly in durability, and more practical. The problem remained in the durability performance in the heat cycle test suitable for.
 そこで、本発明ではこのような背景下において、偏光板とガラス基板等を貼り合わせる際に、優れた耐久性能(特に耐ヒートサイクル性能)を示す粘着剤であり、更には耐光漏れ性、リワーク性、帯電防止性、透明性(相溶性)にも優れる粘着剤の提供を目的とするものである。 Therefore, in the present invention, under such a background, when the polarizing plate and the glass substrate are bonded together, the pressure-sensitive adhesive exhibits excellent durability performance (particularly heat cycle performance), and further, light leakage resistance and reworkability. The purpose of the present invention is to provide an adhesive having excellent antistatic properties and transparency (compatibility).
 しかるに本発明者等は、かかる事情に鑑み鋭意研究を重ねた結果、反応性官能基を含有するアクリル系樹脂(A)と、反応性官能基を含有しないアクリル系樹脂(B)とをブレンドするタイプの粘着剤組成物において、反応性官能基を含有するアクリル系樹脂(A)中の反応性官能基の含有量を通常より多くし、更に反応性官能基を含有しないアクリル系樹脂(B)に極性官能基を含有させることにより、耐久性と耐光漏れ性とのバランスに優れた粘着剤が得られ、かつ反応性官能基を含有するアクリル系樹脂(A)と反応性官能基を含有しないアクリル系樹脂(B)との相溶性にも優れる粘着剤組成物が得られることを見いだし、本発明を完成させるに至った。 However, as a result of intensive research in view of such circumstances, the present inventors blended an acrylic resin (A) containing a reactive functional group and an acrylic resin (B) containing no reactive functional group. In the type of pressure-sensitive adhesive composition, the content of reactive functional groups in the acrylic resin (A) containing reactive functional groups is increased more than usual, and further the acrylic resin (B) containing no reactive functional groups By containing a polar functional group, an adhesive having a good balance between durability and light leakage resistance can be obtained, and the reactive functional group-containing acrylic resin (A) does not contain a reactive functional group. It has been found that a pressure-sensitive adhesive composition excellent in compatibility with the acrylic resin (B) can be obtained, and the present invention has been completed.
 即ち、本発明は、以下の(1)~(11)の態様を含む。
(1)反応性官能基含有モノマー(a1)を含む重合成分を重合してなるアクリル系樹脂(A)、反応性官能基含有モノマーを含まない重合成分を重合してなるアクリル系樹脂(B)を含有する粘着剤組成物であって、アクリル系樹脂(A)の重合成分が、反応性官能基含有モノマー(a1)を2.5~30重量%含むものであり、アクリル系樹脂(B)の重合成分が、非反応性極性官能基含有モノマー(b1)を含むものであることを特徴とする粘着剤組成物。
(2)アクリル系樹脂(B)の重合成分中の非反応性極性官能基含有モノマー(b1)の含有割合が0.1~30重量%であることを特徴とする前記(1)記載の粘着剤組成物。
(3)反応性官能基含有モノマー(a1)が水酸基含有モノマーおよびカルボキシル基含有モノマーからなる群から選択される少なくとも1種であることを特徴とする前記(1)または(2)に記載の粘着剤組成物。
(4)非反応性極性官能基含有モノマー(b1)がアミド基含有モノマー、三級アミノ基含有モノマーおよびエーテル基含有モノマーからなる群から選択される少なくとも1種であることを特徴とする前記(1)~(3)のいずれか1つに記載の粘着剤組成物。
(5)アクリル系樹脂(A)の重量平均分子量が100万以上であることを特徴とする前記(1)~(4)のいずれか1つに記載の粘着剤組成物。
(6)アクリル系樹脂(B)の重量平均分子量が100万以上であることを特徴とする前記(1)~(5)のいずれか1つに記載の粘着剤組成物。
(7)アクリル系樹脂(A)とアクリル系樹脂(B)の含有比率[(A):(B)](重量比)が、(A):(B)=100:50~100:500であることを特徴とする前記(1)~(6)のいずれか1つに記載の粘着剤組成物。
(8)架橋剤(C)を含有することを特徴とする前記(1)~(7)のいずれか1つに記載の粘着剤組成物。
(9)架橋剤(C)がイソシアネート系架橋剤およびエポキシ系架橋剤からなる群から選択される少なくとも1種であることを特徴とする前記(8)に記載の粘着剤組成物。
(10)前記(1)~(9)のいずれか1つに記載の粘着剤組成物が架橋剤(C)により架橋されてなることを特徴とする粘着剤。
(11)前記(10)に記載の粘着剤を含むことを特徴とする偏光板用粘着剤。
That is, the present invention includes the following aspects (1) to (11).
(1) Acrylic resin (A) obtained by polymerizing a polymerization component containing a reactive functional group-containing monomer (a1), and an acrylic resin (B) obtained by polymerizing a polymerization component containing no reactive functional group-containing monomer In which the polymerization component of the acrylic resin (A) contains 2.5 to 30% by weight of the reactive functional group-containing monomer (a1), and the acrylic resin (B) The polymerization component comprises a non-reactive polar functional group-containing monomer (b1).
(2) The pressure-sensitive adhesive according to (1), wherein the content of the non-reactive polar functional group-containing monomer (b1) in the polymerization component of the acrylic resin (B) is 0.1 to 30% by weight. Agent composition.
(3) The adhesive according to (1) or (2), wherein the reactive functional group-containing monomer (a1) is at least one selected from the group consisting of a hydroxyl group-containing monomer and a carboxyl group-containing monomer. Agent composition.
(4) The nonreactive polar functional group-containing monomer (b1) is at least one selected from the group consisting of an amide group-containing monomer, a tertiary amino group-containing monomer, and an ether group-containing monomer ( The pressure-sensitive adhesive composition according to any one of 1) to (3).
(5) The pressure-sensitive adhesive composition as described in any one of (1) to (4) above, wherein the acrylic resin (A) has a weight average molecular weight of 1,000,000 or more.
(6) The pressure-sensitive adhesive composition as described in any one of (1) to (5) above, wherein the acrylic resin (B) has a weight average molecular weight of 1,000,000 or more.
(7) The content ratio [(A) :( B)] (weight ratio) of the acrylic resin (A) and the acrylic resin (B) is (A) :( B) = 100: 50 to 100: 500 The pressure-sensitive adhesive composition as described in any one of (1) to (6) above, wherein
(8) The pressure-sensitive adhesive composition as described in any one of (1) to (7) above, which contains a crosslinking agent (C).
(9) The pressure-sensitive adhesive composition as described in (8) above, wherein the crosslinking agent (C) is at least one selected from the group consisting of an isocyanate crosslinking agent and an epoxy crosslinking agent.
(10) A pressure-sensitive adhesive obtained by crosslinking the pressure-sensitive adhesive composition according to any one of (1) to (9) with a crosslinking agent (C).
(11) A pressure-sensitive adhesive for polarizing plates comprising the pressure-sensitive adhesive according to (10).
 本発明の粘着剤組成物を用いて得られる粘着剤は、優れた耐久性能(特に耐ヒートサイクル性能)を示す粘着剤であり、偏光板等の光学部材とガラス基板との接着性に優れるため、粘着剤層とガラス基板との間に発泡や剥離が生じない液晶表示装置を得ることができる。
 更に、上記粘着剤は耐久性のみならず耐光漏れ性やリワーク性にもバランスよく優れるものであり、またブレンドするアクリル系樹脂同士の相溶性にも優れるため透明性にも優れるものである。
The pressure-sensitive adhesive obtained using the pressure-sensitive adhesive composition of the present invention is a pressure-sensitive adhesive exhibiting excellent durability performance (particularly heat cycle resistance), and is excellent in adhesion between an optical member such as a polarizing plate and a glass substrate. A liquid crystal display device in which foaming or peeling does not occur between the pressure-sensitive adhesive layer and the glass substrate can be obtained.
Furthermore, the pressure-sensitive adhesive is excellent not only in durability but also in light leakage resistance and reworkability in a well-balanced manner, and is excellent in transparency because of excellent compatibility between blended acrylic resins.
 以下に、本発明を詳細に説明する。
 なお、本発明において、(メタ)アクリルとはアクリルあるいはメタクリルを、(メタ)アクリロイルとはアクリロイルあるいはメタクリロイルを、(メタ)アクリレートとはアクリレートあるいはメタクリレートをそれぞれ意味するものである。また、アクリル系樹脂とは、少なくとも1種の(メタ)アクリレート系モノマーを含む重合成分を重合して得られる樹脂である。
The present invention is described in detail below.
In the present invention, (meth) acryl means acryl or methacryl, (meth) acryloyl means acryloyl or methacryloyl, and (meth) acrylate means acrylate or methacrylate. The acrylic resin is a resin obtained by polymerizing a polymerization component containing at least one (meth) acrylate monomer.
 そして、本発明におけるモノマーとは重合性不飽和基を有する化合物であり、また、モノマーの有する官能基に、かかる重合性不飽和基は含まないものである。 The monomer in the present invention is a compound having a polymerizable unsaturated group, and the functional group of the monomer does not contain such a polymerizable unsaturated group.
 まず、本発明の粘着剤組成物が必須成分として含有するアクリル系樹脂(A)およびアクリル系樹脂(B)について説明する。 First, the acrylic resin (A) and the acrylic resin (B) contained as essential components in the pressure-sensitive adhesive composition of the present invention will be described.
 アクリル系樹脂(A)は、反応性官能基含有モノマー(a1)を2.5~30重量%含む重合成分を重合してなるものであり、必要に応じて、(メタ)アクリル酸アルキルエステル系モノマー(a2)やその他の共重合可能なエチレン性不飽和モノマー(a3)を共重合成分として含んでもよい。 The acrylic resin (A) is obtained by polymerizing a polymerization component containing 2.5 to 30% by weight of the reactive functional group-containing monomer (a1). If necessary, the (meth) acrylic acid alkyl ester type The monomer (a2) or other copolymerizable ethylenically unsaturated monomer (a3) may be included as a copolymerization component.
 上記反応性官能基含有モノマー(a1)における反応性官能基とは、後述の架橋剤(C)に対して一般的な架橋反応条件下(例えば、無触媒下、60℃以下)において反応性(ゲル分率上昇の有無により確認できる。)を有する官能基のことであり、上記反応性官能基含有モノマー(a1)は、アクリル系樹脂(A)が架橋剤(C)と反応する際の架橋点となり得る官能基を含有するモノマーである。 The reactive functional group in the reactive functional group-containing monomer (a1) is reactive with a crosslinking agent (C) described below under general crosslinking reaction conditions (for example, 60 ° C. or less under no catalyst). The reactive functional group-containing monomer (a1) can be cross-linked when the acrylic resin (A) reacts with the cross-linking agent (C). It is a monomer containing a functional group that can become a point.
 上記反応性官能基含有モノマー(a1)として具体的には、例えば、水酸基含有モノマー、カルボキシル基含有モノマー、アミノ基含有モノマー、アセトアセチル基含有モノマー、イソシアネート基含有モノマー、グリシジル基含有モノマー等が挙げられ、これらの中でも、種々の架橋剤と効率的に架橋反応を行なえる点で、水酸基含有モノマー、カルボキシル基含有モノマーが好ましい。 Specific examples of the reactive functional group-containing monomer (a1) include a hydroxyl group-containing monomer, a carboxyl group-containing monomer, an amino group-containing monomer, an acetoacetyl group-containing monomer, an isocyanate group-containing monomer, and a glycidyl group-containing monomer. Among these, a hydroxyl group-containing monomer and a carboxyl group-containing monomer are preferable in that a crosslinking reaction can be efficiently performed with various crosslinking agents.
 上記水酸基含有モノマーとしては、例えば、2-ヒドロキシエチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、5-ヒドロキシペンチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート等のアクリル酸ヒドロキシアルキルエステル、カプロラクトン変性2-ヒドロキシエチル(メタ)アクリレート等のカプロラクトン変性モノマー、ジエチレングリコール(メタ)アクリレート、ポリエチレングリコール(メタ)アクリレート等のオキシアルキレン変性モノマー、その他、2-アクリロイロキシエチル-2-ヒドロキシエチルフタル酸、N-メチロール(メタ)アクリルアミド、ヒドロキシエチルアクリルアミド等の1級水酸基含有モノマー;2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、3-クロロ2-ヒドロキシプロピル(メタ)アクリレート等の2級水酸基含有モノマー;2,2-ジメチル2-ヒドロキシエチル(メタ)アクリレート等の3級水酸基含有モノマーを挙げることができる。 Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 5-hydroxypentyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl ( Hydroxyalkyl esters of acrylic acid such as (meth) acrylate, caprolactone-modified monomers such as caprolactone-modified 2-hydroxyethyl (meth) acrylate, oxyalkylene-modified monomers such as diethylene glycol (meth) acrylate, polyethylene glycol (meth) acrylate, etc. Primary hydroxyl group-containing monomers such as acryloyloxyethyl-2-hydroxyethylphthalic acid, N-methylol (meth) acrylamide, and hydroxyethylacrylamide Secondary hydroxyl group-containing monomers such as 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 3-chloro-2-hydroxypropyl (meth) acrylate; 2,2-dimethyl 2-hydroxyethyl (meth) acrylate And a tertiary hydroxyl group-containing monomer.
 上記水酸基含有モノマーの中でも、架橋剤との反応性に優れる点で1級水酸基含有モノマーが好ましく、また、分子鎖末端に水酸基があるモノマーがより優れた帯電防止性能を示しやすく好ましい。更には、2-ヒドロキシエチルアクリレートを使用することが、ジ(メタ)アクリレート等の不純物が少なく、製造しやすい点で特に好ましい。 Among the above hydroxyl group-containing monomers, a primary hydroxyl group-containing monomer is preferable from the viewpoint of excellent reactivity with a crosslinking agent, and a monomer having a hydroxyl group at the molecular chain end is preferable because it exhibits better antistatic performance. Furthermore, it is particularly preferable to use 2-hydroxyethyl acrylate because it has few impurities such as di (meth) acrylate and is easy to produce.
 なお、本発明で使用する水酸基含有モノマーとしては、不純物であるジ(メタ)アクリレートの含有割合が、0.5%以下のものを用いることも好ましく、更に0.2%以下、殊には0.1%以下のものを使用することが好ましく、具体的には、4-ヒドロキシブチルアクリレート、2-ヒドロキシエチルアクリレート、2-ヒドロキシプロピルアクリレートが好ましい。 In addition, as a hydroxyl-containing monomer used by this invention, it is also preferable to use a thing with the content rate of di (meth) acrylate which is an impurity 0.5% or less, and also 0.2% or less, especially 0 It is preferable to use those having a content of 1% or less, and specifically, 4-hydroxybutyl acrylate, 2-hydroxyethyl acrylate, and 2-hydroxypropyl acrylate are preferable.
 上記カルボキシル基含有モノマーとしては、例えば、(メタ)アクリル酸、アクリル酸ダイマー、クロトン酸、マレイン酸、無水マレイン酸、フマル酸、シトラコン酸、グルタコン酸、イタコン酸、アクリルアミドN-グリコール酸、ケイ皮酸等が挙げられ、これらの中でも(メタ)アクリル酸が好ましく用いられる。 Examples of the carboxyl group-containing monomer include (meth) acrylic acid, acrylic acid dimer, crotonic acid, maleic acid, maleic anhydride, fumaric acid, citraconic acid, glutaconic acid, itaconic acid, acrylamide N-glycolic acid, and cinnamon. An acid etc. are mentioned, Among these, (meth) acrylic acid is used preferably.
 上記アセトアセチル基含有モノマーとしては、例えば、2-(アセトアセトキシ)エチル(メタ)アクリレート、アリルアセトアセテート等が挙げられる。 Examples of the acetoacetyl group-containing monomer include 2- (acetoacetoxy) ethyl (meth) acrylate and allyl acetoacetate.
 上記イソシアネート基含有モノマーとしては、例えば、2-アクリロイルオキシエチルイソシアネート、2-メタクリロイルオキシエチルイソシアネートやそれらのアルキレンオキサイド付加物等が挙げられる。 Examples of the isocyanate group-containing monomer include 2-acryloyloxyethyl isocyanate, 2-methacryloyloxyethyl isocyanate, and alkylene oxide adducts thereof.
 上記グリシジル基含有モノマーとしては、例えば、(メタ)アクリル酸グリシジル、(メタ)アクリル酸アリルグリシジル等が挙げられる。 Examples of the glycidyl group-containing monomer include glycidyl (meth) acrylate and allyl glycidyl (meth) acrylate.
 これら反応性官能基含有モノマー(a1)は、単独で用いてもよいし2種以上を併用してもよい。中でも、架橋剤との反応性、保存安定性に優れる点で水酸基含有モノマーとカルボキシル基含有モノマーを併用することが好ましい。
 水酸基含有モノマーとカルボキシル基含有モノマーを併用する場合には、その含有割合は耐久性に優れる点から、カルボキシル基含有モノマーの割合を水酸基含有モノマーよりも多くすることが好ましい。
These reactive functional group-containing monomers (a1) may be used alone or in combination of two or more. Among these, it is preferable to use a hydroxyl group-containing monomer and a carboxyl group-containing monomer in combination in terms of excellent reactivity with a crosslinking agent and storage stability.
When a hydroxyl group-containing monomer and a carboxyl group-containing monomer are used in combination, the proportion of the carboxyl group-containing monomer is preferably larger than that of the hydroxyl group-containing monomer because the content ratio is excellent in durability.
 上記反応性官能基含有モノマー(a1)の含有量は、重合成分全体に対して、2.5~30重量%であることが必要であり、好ましくは3~25重量%、特に好ましくは3~20重量%、更に好ましくは3.5~15重量%である。
 上記反応性官能基含有モノマー(a1)の含有量が多すぎると、リワーク性が低下したり、応力緩和性が低下し耐光漏れ性が悪化したり、基板の反りが発生しやすくなり、少なすぎると耐久性が低下することとなる。
The content of the reactive functional group-containing monomer (a1) needs to be 2.5 to 30% by weight, preferably 3 to 25% by weight, particularly preferably 3 to It is 20% by weight, more preferably 3.5 to 15% by weight.
When the content of the reactive functional group-containing monomer (a1) is too large, the reworkability is lowered, the stress relaxation property is lowered, the light leakage resistance is deteriorated, the substrate is easily warped, and the amount is too small. And durability will fall.
 上記(メタ)アクリル酸アルキルエステル系モノマー(a2)としては、例えば、アルキル基の炭素数が通常1~20、好ましくは1~18、特に好ましくは1~12、更に好ましくは1~8であるのものが挙げられ、具体的には、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、iso-ブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、セチル(メタ)アクリレート、ステアリル(メタ)アクリレート、等が挙げられる。これらは単独で用いてもよいし2種以上を併用してもよい。 As the above (meth) acrylic acid alkyl ester monomer (a2), for example, the alkyl group usually has 1 to 20, preferably 1 to 18, particularly preferably 1 to 12, and more preferably 1 to 8 carbon atoms. Specifically, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, tert-butyl (meth) acrylate, n-propyl (Meth) acrylate, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) acrylate, cetyl (meth) acrylate, stearyl (meth) ) Acrylate, etc. These may be used alone or in combination of two or more.
 これらの中でも、汎用性、および粘着物性の点でメチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレートが好ましく、更にはこれらモノマーを主成分にすることが好ましい。 Of these, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate are preferred from the viewpoint of versatility and adhesive properties, and these monomers are the main components. It is preferable to make it.
 上記(メタ)アクリル酸アルキルエステル系モノマー(a2)の含有量は、重合成分全体に対して、好ましくは40~97重量%、特に好ましくは50~95重量%、更に好ましくは60~95重量%である。
 かかる含有量が少なすぎると、樹脂価格が高くなる傾向や、粘着物性のバランスを取りにくくなる傾向があり、多すぎると凝集力が低下したり、耐光漏れ性が低下したりする傾向がある。
The content of the (meth) acrylic acid alkyl ester monomer (a2) is preferably 40 to 97% by weight, particularly preferably 50 to 95% by weight, more preferably 60 to 95% by weight, based on the entire polymerization component. It is.
If the content is too small, the resin price tends to increase and the balance of adhesive properties tends to be difficult to balance. If the content is too large, the cohesive force tends to decrease and the light leakage resistance tends to decrease.
 上記その他の共重合可能なエチレン性不飽和モノマー(a3)としては、例えば、
 ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート、オルトフェニルフェノキシエチル(メタ)アクリレート等の芳香環含有モノマー;
 シクロへキシル(メタ)アクリレート、シクロヘキシルオキシアルキル(メタ)アクリレート、t-ブチルシクロヘキシルオキシエチル(メタ)アクリレートイソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、イソボルニル(メタ)アクリレート等の脂環含有モノマー;
 メトキシメチル(メタ)アクリルアミド、エトキシメチル(メタ)アクリルアミド、プロポキシメチル(メタ)アクリルアミド、イソプロポキシメチル(メタ)アクリルアミド、n-ブトキシメチル(メタ)アクリルアミド、イソブトキシメチル(メタ)アクリルアミド等のアルコキシアルキル(メタ)アクリルアミド系モノマー、(メタ)アクリロイルモルホリン、ジメチル(メタ)アクリルアミド、ジエチル(メタ)アクリルアミド、(メタ)アクリルアミドN-メチロール(メタ)アクリルアミド等(メタ)アクリルアミド系モノマー、等のアミド系モノマー;
 2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、3-メトキシブチル(メタ)アクリレート、2-ブトキシエチル(メタ)アクリレート、2-ブトキシジエチレングリコール(メタ)アクリレート、メトキシジエチレングリコール(メタ)アクリレート、メトキシトリエチレングリコール(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、メトキシジプロピレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、オクトキシポリエチレングリコール-ポリプロピレングリコール-モノ(メタ)アクリレート、ラウロキシポリエチレングリコールモノ(メタ)アクリレート、ステアロキシポリエチレングリコールモノ(メタ)アクリレート等のエーテル鎖含有(メタ)アクリル酸エステルモノマー;
 アクリロニトリル、メタクリロニトリル、酢酸ビニル、プロピオン酸ビニル、ステアリン酸ビニル、塩化ビニル、塩化ビニリデン、アルキルビニルエーテル、ビニルトルエン、ビニルピリジン、ビニルピロリドン、イタコン酸ジアルキルエステル、フマル酸ジアルキルエステル、アリルアルコール、アクリルクロライド、メチルビニルケトン、N-アクリルアミドメチルトリメチルアンモニウムクロライド、アリルトリメチルアンモニウムクロライド、ジメチルアリルビニルケトン等が挙げられる。これらは単独でもしくは2種以上併せて用いられる。
Examples of the other copolymerizable ethylenically unsaturated monomer (a3) include:
Aromatic ring-containing monomers such as benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, and orthophenylphenoxyethyl (meth) acrylate;
Cyclohexyl (meth) acrylate, cyclohexyloxyalkyl (meth) acrylate, t-butylcyclohexyloxyethyl (meth) acrylate isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentanyl (meth) Alicyclic monomers such as acrylate and isobornyl (meth) acrylate;
Alkoxyalkyl such as methoxymethyl (meth) acrylamide, ethoxymethyl (meth) acrylamide, propoxymethyl (meth) acrylamide, isopropoxymethyl (meth) acrylamide, n-butoxymethyl (meth) acrylamide, isobutoxymethyl (meth) acrylamide ( Amide monomers such as (meth) acrylamide monomers, (meth) acryloylmorpholine, dimethyl (meth) acrylamide, diethyl (meth) acrylamide, (meth) acrylamide N-methylol (meth) acrylamide and other (meth) acrylamide monomers;
2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, 2-butoxyethyl (meth) acrylate, 2-butoxydiethylene glycol (meth) acrylate, methoxydiethylene glycol (meth) Acrylate, methoxytriethylene glycol (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, methoxydipropylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, octoxypolyethylene glycol-polypropylene glycol-mono (meth) acrylate, Lauro Xylethylene glycol mono (meth) acrylate, stearoxypolyethylene glycol mono (meth) acrylate Ether chains containing over preparative like (meth) acrylic acid ester monomer;
Acrylonitrile, methacrylonitrile, vinyl acetate, vinyl propionate, vinyl stearate, vinyl chloride, vinylidene chloride, alkyl vinyl ether, vinyl toluene, vinyl pyridine, vinyl pyrrolidone, itaconic acid dialkyl ester, fumaric acid dialkyl ester, allyl alcohol, acrylic chloride Methyl vinyl ketone, N-acrylamidomethyltrimethylammonium chloride, allyltrimethylammonium chloride, dimethylallylvinylketone, and the like. These may be used alone or in combination of two or more.
 これらの中でも、屈折率の調整及び複屈折の調整をしやすい点では、芳香環含有モノマーが好ましく、特に好ましくはベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレートであり、屈折率の調整及び複屈折の調整をしやすく、低極性被着体(オレフィン基材)への密着性に優れる点では、脂環含有モノマーが好ましく、基材・被着体への密着性や凝集力、樹脂の相溶性を調整しやすい点では、アミド系モノマーが好ましい。 Among these, an aromatic ring-containing monomer is preferable in terms of easy adjustment of refractive index and birefringence, and benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, and phenoxydiethylene glycol (meth) acrylate are particularly preferable. In terms of easy adjustment of refractive index and birefringence, and excellent adhesion to a low-polar adherend (olefin substrate), alicyclic monomers are preferred, and adhesion to substrates and adherends is preferred. In terms of easy adjustment of cohesive strength and resin compatibility, amide monomers are preferred.
 上記その他の共重合可能なエチレン性不飽和モノマー(a3)の含有量としては、(a3)が芳香環含有モノマー、脂環含有モノマーの場合は、重合成分全体に対して、好ましくは0~50重量%、特に好ましくは5~40重量%、更に好ましくは10~30重量%である。かかる含有量が多すぎると、複屈折を調整しにくく光漏れ抑制効果が低下する傾向がある。 The content of the other copolymerizable ethylenically unsaturated monomer (a3) is preferably 0 to 50 with respect to the entire polymerization component when (a3) is an aromatic ring-containing monomer or an alicyclic ring-containing monomer. % By weight, particularly preferably 5 to 40% by weight, more preferably 10 to 30% by weight. When the content is too large, it is difficult to adjust the birefringence, and the light leakage suppressing effect tends to decrease.
 また、(a3)が芳香環含有モノマー、脂環含有モノマー以外のものである場合は、重合成分全体に対して、好ましくは0~10重量%、特に好ましくは0~5重量%である。かかる含有量が多すぎると、アクリル系樹脂(A)の長期保存安定性が低下したり重合時にゲル化しやすくなる傾向がある。 When (a3) is other than an aromatic ring-containing monomer or an alicyclic ring-containing monomer, it is preferably 0 to 10% by weight, particularly preferably 0 to 5% by weight, based on the entire polymerization component. When there is too much this content, there exists a tendency for the long-term storage stability of acrylic resin (A) to fall, or to gelatinize easily at the time of superposition | polymerization.
 本発明で用いられるアクリル系樹脂(A)は、反応性官能基含有モノマー(a1)、必要に応じて、(メタ)アクリル酸アルキルエステル系モノマー(a2)やその他の共重合可能なエチレン性不飽和モノマー(a3)を含有する共重合成分を適宜選択して用いて重合することにより製造することができる。上記重合に当たっては、溶液ラジカル重合、懸濁重合、塊状重合、乳化重合等の従来公知の方法により行なうことができる。
 例えば、有機溶媒中に、反応性官能基含有モノマー(a1)を含有する重合成分、重合開始剤を混合あるいは滴下し所定の重合条件にて重合する。これら重合方法のうち、溶液ラジカル重合、塊状重合が好ましく、更に好ましくは溶液ラジカル重合である。
The acrylic resin (A) used in the present invention comprises a reactive functional group-containing monomer (a1), a (meth) acrylic acid alkyl ester monomer (a2) and other copolymerizable ethylenic monomers as required. It can be produced by appropriately selecting and using a copolymerization component containing a saturated monomer (a3). The polymerization can be performed by a conventionally known method such as solution radical polymerization, suspension polymerization, bulk polymerization, emulsion polymerization or the like.
For example, a polymerization component containing a reactive functional group-containing monomer (a1) and a polymerization initiator are mixed or dropped in an organic solvent and polymerized under predetermined polymerization conditions. Of these polymerization methods, solution radical polymerization and bulk polymerization are preferable, and solution radical polymerization is more preferable.
 上記重合反応に用いられる有機溶剤としては、例えば、トルエン、キシレン等の芳香族炭化水素類、ヘキサン等の脂肪族炭化水素類、酢酸エチル、酢酸ブチル等のエステル類、n-プロピルアルコール、イソプロピルアルコール等の脂肪族アルコール類、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類等があげられる。
 これらの溶剤の中でも、重合反応のしやすさや連鎖移動の効果や粘着剤塗工時の乾燥のしやすさ、安全上から、酢酸エチル、アセトン、メチルエチルケトン、酢酸ブチル、トルエン、メチルイソブチルケトンが好ましく、更に好ましくは、酢酸エチル、アセトン、メチルエチルケトンである。
Examples of the organic solvent used in the polymerization reaction include aromatic hydrocarbons such as toluene and xylene, aliphatic hydrocarbons such as hexane, esters such as ethyl acetate and butyl acetate, n-propyl alcohol, and isopropyl alcohol. Aliphatic alcohols such as acetone, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
Among these solvents, ethyl acetate, acetone, methyl ethyl ketone, butyl acetate, toluene, and methyl isobutyl ketone are preferred from the viewpoint of ease of polymerization reaction, chain transfer effect, ease of drying during adhesive coating, and safety. More preferably, they are ethyl acetate, acetone, and methyl ethyl ketone.
 また、かかるラジカル重合に用いられる重合開始剤としては、例えば、通常のラジカル重合開始剤である2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス-2-メチルブチロニトリル、4,4’-アゾビス(4-シアノ吉草酸)、2,2’-アゾビス(メチルプロピオン酸)等のアゾ系開始剤、ベンゾイルパーオキサイド、ラウロリルパーオキサイド、ジ-t-ブチルパーオキサイド、クメンハイドロパーオキサイド等の有機過酸化物等が挙げられ、使用するモノマーに合わせて適宜選択して用いることができる。これらの溶剤は、単独でもしくは2種以上併せて用いられる。 Examples of the polymerization initiator used in such radical polymerization include 2,2′-azobisisobutyronitrile, 2,2′-azobis-2-methylbutyronitrile, which are usual radical polymerization initiators, Azo initiators such as 4,4′-azobis (4-cyanovaleric acid), 2,2′-azobis (methylpropionic acid), benzoyl peroxide, lauryl peroxide, di-t-butyl peroxide, cumene Examples thereof include organic peroxides such as hydroperoxide, which can be appropriately selected according to the monomer used. These solvents are used alone or in combination of two or more.
 上記アクリル系樹脂(A)の重量平均分子量の下限は、60万以上であることが好ましく、80万以上がより好ましく、更に好ましくは100万以上である。また、アクリル系樹脂(A)の重量平均分子量の上限は、250万以下であることが好ましく、180万以下がより好ましく、更に好ましくは160万以下である。
 かかる重量平均分子量が小さすぎると耐久性が低下する傾向があり、重量平均分子量が大きすぎると製造時に希釈溶剤を大量に必要とし、乾燥性が低下する傾向がある。
The lower limit of the weight average molecular weight of the acrylic resin (A) is preferably 600,000 or more, more preferably 800,000 or more, and still more preferably 1,000,000 or more. The upper limit of the weight average molecular weight of the acrylic resin (A) is preferably 2.5 million or less, more preferably 1.8 million or less, and still more preferably 1.6 million or less.
If the weight average molecular weight is too small, the durability tends to decrease, and if the weight average molecular weight is too large, a large amount of a diluent solvent is required during production, and the drying property tends to decrease.
 上記アクリル系樹脂(A)の分散度(重量平均分子量/数平均分子量)は、30以下であることが好ましく、より好ましくは15以下、更に好ましくは7以下、特に好ましくは5以下である。
 かかる分散度が高すぎると凝集力が低下しやすい傾向がある。なお、かかる分散度の下限は1である。
The degree of dispersion (weight average molecular weight / number average molecular weight) of the acrylic resin (A) is preferably 30 or less, more preferably 15 or less, still more preferably 7 or less, and particularly preferably 5 or less.
If the degree of dispersion is too high, the cohesive force tends to decrease. The lower limit of the degree of dispersion is 1.
 尚、上記の重量平均分子量は、標準ポリスチレン分子量換算による重量平均分子量であり、高速液体クロマトグラフィー(日本Waters社製、「Waters 2695(本体)」と「Waters 2414(検出器)」)に、カラム:Shodex GPC KF-806L(排除限界分子量:2×10、分離範囲:100~2×10、理論段数:10,000段/本、充填剤材質:スチレン-ジビニルベンゼン共重合体、充填剤粒径:10μm)の3本直列を用い、試料濃度約1mg/ml、展開溶媒:THF、流速:1ml/minの測定条件により測定されるものであり、数平均分子量も同様の方法で測定することができる。また分散度は重量平均分子量と数平均分子量より求められる。 In addition, said weight average molecular weight is a weight average molecular weight by standard polystyrene molecular weight conversion, and it is a column in high performance liquid chromatography (The Japan Waters company "Waters 2695 (main body)" and "Waters 2414 (detector)"). : Shodex GPC KF-806L (exclusion limit molecular weight: 2 × 10 7 , separation range: 100 to 2 × 10 7 , theoretical plate number: 10,000 plates / piece, filler material: styrene-divinylbenzene copolymer, filler Particle size: 10 μm) is used in series, and the sample concentration is about 1 mg / ml, the developing solvent is THF, and the flow rate is 1 ml / min. The number average molecular weight is also measured by the same method. be able to. The degree of dispersion is determined from the weight average molecular weight and the number average molecular weight.
 上記アクリル系樹脂(A)のガラス転移温度(Tg)は、-80~0℃であることが好ましく、より好ましくは-60~-15℃、更に好ましくは-60~-20℃である。
 かかるガラス転移温度が高すぎるとタックが低下しやすくなる傾向があり、低すぎると耐熱性が低下する傾向がある。
The glass transition temperature (Tg) of the acrylic resin (A) is preferably −80 to 0 ° C., more preferably −60 to −15 ° C., and further preferably −60 to −20 ° C.
If the glass transition temperature is too high, the tack tends to decrease, and if it is too low, the heat resistance tends to decrease.
 なお、上記ガラス転移温度は、以下のFoxの式より算出されるものである。
  1/Tg=w1/Tg1+w2/Tg2+・・・・・Wk/Tgk
 但し、上記式中、Tgは共重合体のガラス転移温度であり、Tg1,Tg2,・・・・・・・Tgkは各単量体成分の単独共重合体のTgであり、w1,w2,・・・・・・・wkは各単量体成分の重量分率を表し、w1+w2+・・・・・・・wk=1である。
The glass transition temperature is calculated from the following Fox equation.
1 / Tg = w1 / Tg1 + w2 / Tg2 + ... Wk / Tgk
Where Tg is the glass transition temperature of the copolymer, Tg1, Tg2,... Tgk is the Tg of the homopolymer of each monomer component, w1, w2, ... Wk represents the weight fraction of each monomer component, and w1 + w2 +... Wk = 1.
 上記アクリル系樹脂(A)の屈折率は、通常1.440~1.600であればよく、好ましくは1.440~1.550、特に好ましくは1.440~1.500である。かかる屈折率と積層する部材の屈折率との差を小さくすることが部材界面での光損失が小さくなることから好ましい。
 上記屈折率は、アクリル系樹脂を屈折率測定装置(アタゴ社製「アッベ屈折計1T」)を用いてNaD線で測定した値である。
The refractive index of the acrylic resin (A) is usually 1.440 to 1.600, preferably 1.440 to 1.550, particularly preferably 1.440 to 1.500. It is preferable to reduce the difference between the refractive index and the refractive index of the member to be laminated because light loss at the member interface is reduced.
The refractive index is a value obtained by measuring an acrylic resin with a NaD line using a refractive index measuring device ("Abbe refractometer 1T" manufactured by Atago Co., Ltd.).
 上記アクリル系樹脂(A)のヘイズは1.0%以下であることが好ましく、更に好ましくは0.8%以下、特に好ましくは0.5%以下である。
 かかるヘイズが高すぎるとディスプレイの画質が低下する傾向にある。なお、かかるヘイズの下限としては、通常0.01%である。
The haze of the acrylic resin (A) is preferably 1.0% or less, more preferably 0.8% or less, and particularly preferably 0.5% or less.
If the haze is too high, the image quality of the display tends to deteriorate. In addition, as a minimum of this haze, it is 0.01% normally.
 かくして本発明で用いられるアクリル系樹脂(A)が得られる。 Thus, the acrylic resin (A) used in the present invention is obtained.
 アクリル系樹脂(B)は、反応性官能基含有モノマーを含まない重合成分を重合してなるアクリル系樹脂(B)であり、その重合成分は非反応性極性官能基含有モノマー(b1)を必須の成分として含み、必要に応じて、(メタ)アクリル酸アルキルエステル系モノマー(b2)やその他の共重合可能なエチレン性不飽和モノマー(b3)を共重合成分として含んでもよい。
 なお、上記アクリル系樹脂(B)における反応性および非反応性とは、アクリル系樹脂(A)における反応性と同じく、後述の架橋剤(C)に対する一般的な架橋反応条件下(例えば、無触媒下、60℃以下)における反応性および非反応性(ゲル分率上昇の有無により確認できる。)のことである。
The acrylic resin (B) is an acrylic resin (B) obtained by polymerizing a polymerization component that does not contain a reactive functional group-containing monomer, and the polymerization component requires a non-reactive polar functional group-containing monomer (b1). (Meth) acrylic acid alkyl ester monomer (b2) or other copolymerizable ethylenically unsaturated monomer (b3) may be included as a copolymerization component.
The reactivity and non-reactivity in the acrylic resin (B) are the same as the reactivity in the acrylic resin (A), under general crosslinking reaction conditions for the crosslinking agent (C) described below (for example, no reaction) Reactivity and non-reactivity (which can be confirmed by the presence or absence of an increase in gel fraction) at 60 ° C. or less under a catalyst.
 上記非反応性極性官能基含有モノマー(b1)としては、例えば、
 架橋剤がイソシアネート基含有架橋剤である場合は、アセトアセトキシ基含有モノマー、三級アミノ基(活性水素を含まないアミノ基)含有モノマー、アミド基含有モノマー、エポキシ基含有モノマー、エーテル基含有モノマーが挙げられ;
 架橋剤がカルボキシル基含有架橋剤である場合は、カルボキシル基含有モノマー、ヒドロキシル基含有モノマー、アミド基含有モノマー、アミノ基含有モノマー、エーテル基含有モノマーが挙げられ;
 架橋剤が酸無水物構造含有架橋剤である場合は、カルボキシル基含有モノマー、無水カルボン酸含有モノマー、アセトアセトキシ基含有モノマーが挙げられ;
 架橋剤がヒドロキシル基含有架橋剤である場合は、カルボキシル基含有モノマー、ヒドロキシル基含有モノマー、グリシジル基含有モノマー、アミド基含有モノマー、アミノ基含有モノマー、エーテル基含有モノマーが挙げられ;
 架橋剤がグリシジル基含有架橋剤である場合は、三級アミノ基(活性水素を含まないアミノ基)含有モノマー、アミド基含有モノマー、エーテル基含有モノマー、イソシアネート基含有モノマー、エポキシ基含有モノマー、水酸基含有モノマー、アセトアセトキシ基含有モノマーが挙げられる。
As the non-reactive polar functional group-containing monomer (b1), for example,
When the crosslinking agent is an isocyanate group-containing crosslinking agent, an acetoacetoxy group-containing monomer, a tertiary amino group (amino group not containing active hydrogen) -containing monomer, an amide group-containing monomer, an epoxy group-containing monomer, or an ether group-containing monomer Mentioned;
When the crosslinking agent is a carboxyl group-containing crosslinking agent, examples include a carboxyl group-containing monomer, a hydroxyl group-containing monomer, an amide group-containing monomer, an amino group-containing monomer, and an ether group-containing monomer;
When the crosslinking agent is an acid anhydride structure-containing crosslinking agent, examples include a carboxyl group-containing monomer, a carboxylic anhydride-containing monomer, and an acetoacetoxy group-containing monomer;
When the crosslinking agent is a hydroxyl group-containing crosslinking agent, examples thereof include carboxyl group-containing monomers, hydroxyl group-containing monomers, glycidyl group-containing monomers, amide group-containing monomers, amino group-containing monomers, and ether group-containing monomers;
When the crosslinking agent is a glycidyl group-containing crosslinking agent, a tertiary amino group (amino group not containing active hydrogen) -containing monomer, amide group-containing monomer, ether group-containing monomer, isocyanate group-containing monomer, epoxy group-containing monomer, hydroxyl group -Containing monomers and acetoacetoxy group-containing monomers.
 これら非反応性極性官能基含有モノマー(b1)は、単独で用いてもよいし2種以上を併用してもよい。 These non-reactive polar functional group-containing monomers (b1) may be used alone or in combination of two or more.
 これらの中でも、各モノマーの(メタ)アクリレート系モノマーが好ましく、具体的には、アミド基含有(メタ)アクリレート、三級アミノ基(活性水素を含まないアミノ基)含有(メタ)アクリレート、エーテル基含有(メタ)アクリレートが好ましく、特に好ましくは、アクリル系樹脂(A)との相溶性、耐久性に優れる点でアミド基含有(メタ)アクリレートである。 Among these, (meth) acrylate monomers of each monomer are preferable. Specifically, amide group-containing (meth) acrylate, tertiary amino group (amino group not containing active hydrogen) -containing (meth) acrylate, ether group Containing (meth) acrylates are preferable, and amide group-containing (meth) acrylates are particularly preferable in terms of excellent compatibility with the acrylic resin (A) and excellent durability.
 上記アミド基含有(メタ)アクリレートとしては、例えば、メトキシメチル(メタ)アクリルアミド、エトキシメチル(メタ)アクリルアミド、プロポキシメチル(メタ)アクリルアミド、イソプロポキシメチル(メタ)アクリルアミド、n-ブトキシメチル(メタ)アクリルアミド、イソブトキシメチル(メタ)アクリルアミド等のアルコキシアルキル(メタ)アクリルアミド系モノマー、(メタ)アクリロイルモルホリン、ジメチル(メタ)アクリルアミド、ジエチル(メタ)アクリルアミド、(メタ)アクリルアミドN-メチロール(メタ)アクリルアミド等(メタ)アクリルアミド系モノマー等が挙げられる。
 これらの中でも、重合時の安定性、保存時の安定性の点でジアルキル(メタ)アクリルアミドが好ましく、特に好ましくは高分子量化しやすい点でジメチルアクリルアミドである。
Examples of the amide group-containing (meth) acrylate include methoxymethyl (meth) acrylamide, ethoxymethyl (meth) acrylamide, propoxymethyl (meth) acrylamide, isopropoxymethyl (meth) acrylamide, and n-butoxymethyl (meth) acrylamide. , Alkoxyalkyl (meth) acrylamide monomers such as isobutoxymethyl (meth) acrylamide, (meth) acryloylmorpholine, dimethyl (meth) acrylamide, diethyl (meth) acrylamide, (meth) acrylamide N-methylol (meth) acrylamide, etc. And (meth) acrylamide monomers.
Among these, dialkyl (meth) acrylamide is preferable from the viewpoint of stability during polymerization and stability during storage, and dimethylacrylamide is particularly preferable because of high molecular weight.
 上記三級アミノ基含有(メタ)アクリレートとしては、例えば、t-ブチルアミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等があげられる。 Examples of the tertiary amino group-containing (meth) acrylate include t-butylaminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate and the like.
 上記エーテル基含有(メタ)アクリレートとしては、例えば、2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、3-メトキシブチル(メタ)アクリレート、2-ブトキシエチル(メタ)アクリレート、2-ブトキシジエチレングリコール(メタ)アクリレート、メトキシジエチレングリコール(メタ)アクリレート、メトキシトリエチレングリコール(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、メトキシジプロピレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、オクトキシポリエチレングリコール-ポリプロピレングリコール-モノ(メタ)アクリレート、ラウロキシポリエチレングリコールモノ(メタ)アクリレート、ステアロキシポリエチレングリコールモノ(メタ)アクリレート等のエーテル鎖含有(メタ)アクリレート等が挙げられる。 Examples of the ether group-containing (meth) acrylate include 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, 2-butoxyethyl (meth) acrylate, 2 -Butoxydiethylene glycol (meth) acrylate, methoxydiethylene glycol (meth) acrylate, methoxytriethylene glycol (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, methoxydipropylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, octoxy Polyethylene glycol-polypropylene glycol-mono (meth) acrylate, Lauroxy polyethylene glycol mono (meth) acrylate And ether chain-containing (meth) acrylates such as stearoxy polyethylene glycol mono (meth) acrylate.
 上記非反応性極性官能基含有モノマー(b1)の含有量は、重合成分全体に対して、0.1~30重量%であることが好ましく、特に好ましくは0.5~30重量%、更に好ましくは1~25重量%、殊に好ましくは3~25重量%である。
 上記非反応性極性官能基含有モノマー(b1)の含有量が多すぎると、耐湿熱性が低下したり、保存時の安定性が低下したりする傾向があり、少なすぎるとアクリル系樹脂(A)との相溶性が低下する傾向がある。
The content of the non-reactive polar functional group-containing monomer (b1) is preferably from 0.1 to 30% by weight, particularly preferably from 0.5 to 30% by weight, more preferably based on the whole polymerization component. Is 1 to 25% by weight, particularly preferably 3 to 25% by weight.
If the content of the non-reactive polar functional group-containing monomer (b1) is too large, the heat-and-moisture resistance tends to decrease and the stability during storage tends to decrease. If the content is too small, the acrylic resin (A) There is a tendency that the compatibility with is lowered.
 上記(メタ)アクリル酸アルキルエステル系モノマー(b2)としては、上記で説明した(メタ)アクリル酸アルキルエステル系モノマー(a2)と同様のものを例示することができ、例えば、アルキル基の炭素数が通常1~20、好ましくは1~18、特に好ましくは1~12、更に好ましくは1~8であるものが挙げられ、具体的には、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、iso-ブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、セチル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレート等が挙げられる。これらは単独で用いてもよいし2種以上を併用してもよい。 Examples of the (meth) acrylic acid alkyl ester monomer (b2) include those similar to the (meth) acrylic acid alkyl ester monomer (a2) described above. For example, the carbon number of the alkyl group Are usually 1 to 20, preferably 1 to 18, particularly preferably 1 to 12, and more preferably 1 to 8. Specifically, methyl (meth) acrylate, ethyl (meth) acrylate, n -Butyl (meth) acrylate, iso-butyl (meth) acrylate, tert-butyl (meth) acrylate, n-propyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (Meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) acryl Over DOO, cetyl (meth) acrylate, stearyl (meth) acrylate, isostearyl (meth) acrylate. These may be used alone or in combination of two or more.
 これらの中でも、汎用性、粘着物性の点でメチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレートが好ましく、更にはこれらモノマーを主成分とすることが好ましい。 Among these, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate are preferable from the viewpoints of versatility and adhesive properties. It is preferable to do.
 上記(メタ)アクリル酸アルキルエステル系モノマー(b2)の含有量は、重合成分全体に対して、好ましくは60~99.9重量%、特に好ましくは70~99.5重量%、更に好ましくは75~95重量%である。
 かかる含有量が少なすぎると、反応性官能基含有アクリル系樹脂(A)との相溶性が低下する傾向があり、樹脂価格が高くなる傾向があり、多すぎても反応性官能基含有アクリル系樹脂(A)との相溶性が低下する傾向がある。
The content of the (meth) acrylic acid alkyl ester monomer (b2) is preferably 60 to 99.9% by weight, particularly preferably 70 to 99.5% by weight, more preferably 75%, based on the entire polymerization component. ~ 95% by weight.
If the content is too small, the compatibility with the reactive functional group-containing acrylic resin (A) tends to decrease, and the resin price tends to increase. There exists a tendency for compatibility with resin (A) to fall.
 上記その他の共重合可能なエチレン性不飽和モノマー(b3)としては、例えば、
 ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、オルトフェニルフェノキシエチル(メタ)アクリレート等の芳香環含有モノマー;
 シクロへキシル(メタ)アクリレート、シクロヘキシルオキシアルキル(メタ)アクリレート、t-ブチルシクロヘキシルオキシエチル(メタ)アクリレートイソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、イソボルニル(メタ)アクリレート等の脂環含有モノマー;
 アクリロニトリル、メタクリロニトリル、酢酸ビニル、ステアリン酸ビニル、塩化ビニル、塩化ビニリデン、ビニルトルエン、ビニルピロリドン、メチルビニルケトン、ジメチルアリルビニルケトン等が挙げられる。これらは単独でもしくは2種以上併せて用いられる。
As the other copolymerizable ethylenically unsaturated monomer (b3), for example,
Aromatic ring-containing monomers such as benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, orthophenylphenoxyethyl (meth) acrylate;
Cyclohexyl (meth) acrylate, cyclohexyloxyalkyl (meth) acrylate, t-butylcyclohexyloxyethyl (meth) acrylate isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentanyl (meth) Alicyclic monomers such as acrylate and isobornyl (meth) acrylate;
Examples include acrylonitrile, methacrylonitrile, vinyl acetate, vinyl stearate, vinyl chloride, vinylidene chloride, vinyl toluene, vinyl pyrrolidone, methyl vinyl ketone, and dimethylallyl vinyl ketone. These may be used alone or in combination of two or more.
 これらの中でも、屈折率の調整及び複屈折の調整をしやすい点では、芳香環含有モノマーが好ましく、特に好ましくはベンジル(メタ)アクリレート、フェノキシ(メタ)エチルアクリレート、フェノキシジエチレングリコール(メタ)アクリレート、屈折率の調整及び複屈折の調整をしやすく、低極性被着体(シクロオレフィン)への密着性に優れる点では、脂環含有モノマーが好ましい。 Among these, an aromatic ring-containing monomer is preferable in terms of easy adjustment of the refractive index and birefringence, and particularly preferably benzyl (meth) acrylate, phenoxy (meth) ethyl acrylate, phenoxydiethylene glycol (meth) acrylate, refraction. An alicyclic-containing monomer is preferable in terms of easy adjustment of the rate and birefringence and excellent adhesion to a low-polar adherend (cycloolefin).
 上記その他の共重合可能なエチレン性不飽和モノマー(b3)の含有量としては、(b3)が芳香環含有モノマー、脂環含有モノマーの場合は、重合成分全体に対して、好ましくは0~35重量%、特に好ましくは0~25重量%、更に好ましくは0~15重量%である。かかる含有量が多すぎると、ガラス転移温度が高くなり、リワーク性が低下する傾向がある。 The content of the other copolymerizable ethylenically unsaturated monomer (b3) is preferably 0 to 35 with respect to the entire polymerization component when (b3) is an aromatic ring-containing monomer or alicyclic ring-containing monomer. % By weight, particularly preferably 0 to 25% by weight, more preferably 0 to 15% by weight. When there is too much this content, there exists a tendency for a glass transition temperature to become high and for a rework property to fall.
 また、(b3)が芳香環含有モノマー、脂環含有モノマー以外のものである場合は、重合成分全体に対して、好ましくは0~10重量%、特に好ましくは0~5重量%である。かかる含有量が多すぎると、アクリル系樹脂(B)の長期保存安定性が低下したり、アクリル系樹脂(A)とアクリル系樹脂(B)の相溶性が低下する傾向がある。 Further, when (b3) is other than an aromatic ring-containing monomer or an alicyclic ring-containing monomer, it is preferably 0 to 10% by weight, particularly preferably 0 to 5% by weight, based on the entire polymerization component. When there is too much this content, there exists a tendency for the long-term storage stability of acrylic resin (B) to fall, or the compatibility of acrylic resin (A) and acrylic resin (B) to fall.
 本発明で用いられるアクリル系樹脂(B)は、非反応性極性官能基含有モノマー(b1)、必要に応じて、(メタ)アクリル酸アルキルエステル系モノマー(b2)やその他の共重合可能なエチレン性不飽和モノマー(b3)を含有する共重合成分を適宜選択して用い重合することにより製造することができる。上記重合に当たっては、溶液ラジカル重合、懸濁重合、塊状重合、乳化重合等の従来公知の方法により行なうことができる。
 例えば、有機溶媒中に、非反応性極性官能基含有モノマー(b1)を含有する重合成分、重合開始剤を混合あるいは滴下し所定の重合条件にて重合する。これら重合方法のうち、溶液ラジカル重合、塊状重合が好ましく、更に好ましくは溶液ラジカル重合ある。
The acrylic resin (B) used in the present invention comprises a non-reactive polar functional group-containing monomer (b1), and, if necessary, a (meth) acrylic acid alkyl ester monomer (b2) or other copolymerizable ethylene. It can be produced by appropriately selecting and using a copolymerization component containing a polymerizable unsaturated monomer (b3). The polymerization can be performed by a conventionally known method such as solution radical polymerization, suspension polymerization, bulk polymerization, emulsion polymerization or the like.
For example, a polymerization component containing a non-reactive polar functional group-containing monomer (b1) and a polymerization initiator are mixed or dropped in an organic solvent and polymerized under predetermined polymerization conditions. Of these polymerization methods, solution radical polymerization and bulk polymerization are preferred, and solution radical polymerization is more preferred.
 上記重合反応に用いられる有機溶剤としては、例えば、トルエン、キシレン等の芳香族炭化水素類、ヘキサン等の脂肪族炭化水素類、酢酸エチル、酢酸ブチル等のエステル類、n-プロピルアルコール、イソプロピルアルコール等の脂肪族アルコール類、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類等があげられる。
 これらの溶剤の中でも、重合反応のしやすさや連鎖移動の効果や粘着剤塗工時の乾燥のしやすさ、安全上から、酢酸エチル、アセトン、メチルエチルケトン、酢酸ブチル、トルエン、メチルイソブチルケトンが好ましく、更に好ましくは、酢酸エチル、アセトン、メチルエチルケトンである。
Examples of the organic solvent used in the polymerization reaction include aromatic hydrocarbons such as toluene and xylene, aliphatic hydrocarbons such as hexane, esters such as ethyl acetate and butyl acetate, n-propyl alcohol, and isopropyl alcohol. Aliphatic alcohols such as acetone, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
Among these solvents, ethyl acetate, acetone, methyl ethyl ketone, butyl acetate, toluene, and methyl isobutyl ketone are preferred from the viewpoint of ease of polymerization reaction, chain transfer effect, ease of drying during adhesive coating, and safety. More preferably, they are ethyl acetate, acetone, and methyl ethyl ketone.
 また、かかるラジカル重合に用いられる重合開始剤としては、例えば、通常のラジカル重合開始剤である2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス-2-メチルブチロニトリル、4,4’-アゾビス(4-シアノ吉草酸)、2,2’-アゾビス(メチルプロピオン酸)等のアゾ系開始剤、ベンゾイルパーオキサイド、ラウロリルパーオキサイド、ジ-t-ブチルパーオキサイド、クメンハイドロパーオキサイド等の有機過酸化物等が挙げられ、使用するモノマーに合わせて適宜選択して用いることができる。これらの溶剤は、単独でもしくは2種以上併せて用いられる。 Examples of the polymerization initiator used in such radical polymerization include 2,2′-azobisisobutyronitrile, 2,2′-azobis-2-methylbutyronitrile, which are usual radical polymerization initiators, Azo initiators such as 4,4′-azobis (4-cyanovaleric acid), 2,2′-azobis (methylpropionic acid), benzoyl peroxide, lauryl peroxide, di-t-butyl peroxide, cumene Examples thereof include organic peroxides such as hydroperoxide, which can be appropriately selected according to the monomer used. These solvents are used alone or in combination of two or more.
 上記アクリル系樹脂(B)の重量平均分子量の下限は、60万以上であることが好ましく、80万以上がより好ましく、更に好ましくは100万以上である。また、アクリル系樹脂(B)の重量平均分子量の上限は、250万以下であることが好ましく、180万以下がより好ましく、更に好ましくは160万以下である。
 かかる重量平均分子量が小さすぎると耐久性が低下する傾向があり、重量平均分子量が大きすぎると製造時に希釈溶剤を大量に必要とし、乾燥性が低下する傾向がある。
The lower limit of the weight average molecular weight of the acrylic resin (B) is preferably 600,000 or more, more preferably 800,000 or more, and still more preferably 1,000,000 or more. The upper limit of the weight average molecular weight of the acrylic resin (B) is preferably 2.5 million or less, more preferably 1.8 million or less, and still more preferably 1.6 million or less.
If the weight average molecular weight is too small, the durability tends to decrease, and if the weight average molecular weight is too large, a large amount of a diluent solvent is required during production, and the drying property tends to decrease.
 上記アクリル系樹脂(B)の分散度(重量平均分子量/数平均分子量)は、30以下であることが好ましく、より好ましくは15以下、更に好ましくは7以下、特に好ましくは5以下である。
 かかる分散度が高すぎると凝集力が低下しやすい傾向がある。なお、かかる分散度の下限は1である。
The degree of dispersion (weight average molecular weight / number average molecular weight) of the acrylic resin (B) is preferably 30 or less, more preferably 15 or less, still more preferably 7 or less, and particularly preferably 5 or less.
If the degree of dispersion is too high, the cohesive force tends to decrease. The lower limit of the degree of dispersion is 1.
 尚、上記の重量平均分子量の測定方法は、上記と同様である。 The method for measuring the weight average molecular weight is the same as described above.
 上記アクリル系樹脂(B)のガラス転移温度(Tg)は、-80~0℃であることが好ましく、より好ましくは-60~-10℃、更に好ましくは-60~-20℃である。
 かかるガラス転移温度が高すぎるとタックが低下しやすくなる傾向があり、低すぎると耐熱性が低下する傾向がある。
The glass transition temperature (Tg) of the acrylic resin (B) is preferably −80 to 0 ° C., more preferably −60 to −10 ° C., and further preferably −60 to −20 ° C.
If the glass transition temperature is too high, the tack tends to decrease, and if it is too low, the heat resistance tends to decrease.
 なお、上記ガラス転移温度の測定方法は、上記と同様である。 The method for measuring the glass transition temperature is the same as described above.
 上記アクリル系樹脂(B)の屈折率は、通常1.440~1.600の範囲で調整すればよく、好ましくは1.440~1.550、特に好ましくは1.440~1.500である。かかる屈折率と積層する部材の屈折率との差を小さくすることが部材界面での光損失が小さくなることから好ましい。
 上記屈折率の測定方法は、上記と同様である。
The refractive index of the acrylic resin (B) is usually adjusted in the range of 1.440 to 1.600, preferably 1.440 to 1.550, particularly preferably 1.440 to 1.500. . It is preferable to reduce the difference between the refractive index and the refractive index of the member to be laminated because light loss at the member interface is reduced.
The method for measuring the refractive index is the same as described above.
 上記アクリル系樹脂(B)のヘイズは1.0%以下であることが好ましく、更に好ましくは0.8以下、特に好ましくは0.5%以下である。
 かかるヘイズが高すぎるとディスプレイの画質が低下する傾向にある。なお、ヘイズの下限としては通常0.01%である。
The haze of the acrylic resin (B) is preferably 1.0% or less, more preferably 0.8 or less, and particularly preferably 0.5% or less.
If the haze is too high, the image quality of the display tends to deteriorate. The lower limit of haze is usually 0.01%.
 かくして本発明で用いられるアクリル系樹脂(B)が得られる。 Thus, the acrylic resin (B) used in the present invention is obtained.
 本発明の粘着剤組成物は、上記アクリル系樹脂(A)とアクリル系樹脂(B)とを必須の構成成分として含有するものである。 The pressure-sensitive adhesive composition of the present invention contains the acrylic resin (A) and the acrylic resin (B) as essential components.
 上記アクリル系樹脂(A)とアクリル系樹脂(B)の含有比率((A):(B)(重量比)としては、(A):(B)=100:50~100:500であることが好ましく、より好ましくは(A):(B)=100:100~100:400、更に好ましくは100:100~100:350である。
 アクリル系樹脂(A)に対するアクリル系樹脂(B)の含有割合が多すぎると架橋度が下がり凝集力が低下する傾向があり、少なすぎると架橋度が上がり応力緩和性が低下する傾向がある。
The content ratio of the acrylic resin (A) to the acrylic resin (B) ((A) :( B) (weight ratio) is (A) :( B) = 100: 50 to 100: 500. More preferably, (A) :( B) = 100: 100 to 100: 400, and more preferably 100: 100 to 100: 350.
If the content ratio of the acrylic resin (B) relative to the acrylic resin (A) is too large, the degree of crosslinking tends to decrease and the cohesive force tends to decrease, and if it is too small, the degree of crosslinking tends to increase and stress relaxation properties tend to decrease.
 そして、本発明の粘着剤組成物は、架橋剤(C)を含有することが好ましく、架橋剤(C)により架橋され、粘着剤となるものである。 The pressure-sensitive adhesive composition of the present invention preferably contains a crosslinking agent (C), and is crosslinked with the crosslinking agent (C) to become a pressure-sensitive adhesive.
 上記架橋剤(C)としては、例えば、イソシアネート系架橋剤、エポキシ系架橋剤、アジリジン系架橋剤、メラミン系架橋剤、アルデヒド系架橋剤、アミン系架橋剤、金属キレート系架橋剤が挙げられる。これらの中でも、耐久性や耐光漏れ性に優れる点で、イソシアネート系架橋剤、エポキシ系架橋剤が好ましい。 Examples of the crosslinking agent (C) include isocyanate crosslinking agents, epoxy crosslinking agents, aziridine crosslinking agents, melamine crosslinking agents, aldehyde crosslinking agents, amine crosslinking agents, and metal chelate crosslinking agents. Among these, an isocyanate-based crosslinking agent and an epoxy-based crosslinking agent are preferable because they are excellent in durability and light leakage resistance.
 上記イソシアネート系架橋剤としては、例えば、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、水素化トリレンジイソシアネート、1,3-キシリレンジイソシアネート、1,4-キシリレンジイソシアネート、ヘキサメチレンジイソシアネート、ジフェニルメタン-4,4-ジイソシアネート、イソホロンジイソシアネート、1,3-ビス(イソシアナトメチル)シクロヘキサン、テトラメチルキシリレンジイソシアネート、1,5-ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、およびこれらのポリイソシアネート化合物とトリメチロールプロパン等のポリオール化合物とのアダクト体、これらポリイソシアネート化合物のビュレット体やイソシアヌレート体等が挙げられる。中でも特に、ポットライフが長い点や、樹脂との相溶性に優れる点で2,4-トリレンジイソシアネートのトリメチロールプロパンとのアダクト体が好ましい。 Examples of the isocyanate crosslinking agent include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hydrogenated tolylene diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, hexamethylene. Diisocyanate, diphenylmethane-4,4-diisocyanate, isophorone diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, tetramethylxylylene diisocyanate, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate, and polyisocyanate compounds thereof And adducts of a polyol compound such as trimethylolpropane, and burettes and isocyanurates of these polyisocyanate compounds. Among them, an adduct body of 2,4-tolylene diisocyanate with trimethylolpropane is particularly preferable in view of long pot life and excellent compatibility with the resin.
 上記エポキシ系架橋剤としては、例えば、ビスフェノールA・エピクロルヒドリン型のエポキシ樹脂、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ソルビトールポリグリシジルエーテル、ポリグリセロールポリグリシジルエーテル、ペンタエリスリトールポリグリシジルエリスリトール、ジグリセロールポリグリシジルエーテル等が挙げられる。中でも特に、反応性が高い点で1,3-ビス(N,N’-ジグリシジルアミノメチル)シクロヘキサン,N,N,N’N’-テトラグリシジル-m-キシリレンジアミンが好ましい。 Examples of the epoxy-based crosslinking agent include bisphenol A / epichlorohydrin type epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, and 1,6-hexanediol diglycidyl ether. , Trimethylolpropane triglycidyl ether, sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythritol polyglycidyl erythritol, diglycerol polyglycidyl ether and the like. Of these, 1,3-bis (N, N′-diglycidylaminomethyl) cyclohexane, N, N, N′N′-tetraglycidyl-m-xylylenediamine is particularly preferred because of its high reactivity.
 上記アジリジン系架橋剤としては、例えば、テトラメチロールメタン-トリ-β-アジリジニルプロピオネート、トリメチロールプロパン-トリ-β-アジリジニルプロピオネート、N,N′-ジフェニルメタン-4,4′-ビス(1-アジリジンカルボキシアミド)、N,N′-ヘキサメチレン-1,6-ビス(1-アジリジンカルボキシアミド)等が挙げられる。 Examples of the aziridine-based crosslinking agent include tetramethylolmethane-tri-β-aziridinylpropionate, trimethylolpropane-tri-β-aziridinylpropionate, N, N′-diphenylmethane-4,4. Examples include '-bis (1-aziridinecarboxamide), N, N'-hexamethylene-1,6-bis (1-aziridinecarboxamide), and the like.
 上記メラミン系架橋剤としては、例えば、へキサメトキシメチルメラミン、ヘキサエトキシメチルメラミン、ヘキサプロポキシメチルメラミン、ヘキサプトキシメチルメラミン、ヘキサペンチルオキシメチルメラミン、ヘキサヘキシルオキシメチルメラミン、メラミン樹脂等が挙げられる。 Examples of the melamine-based crosslinking agent include hexamethoxymethyl melamine, hexaethoxymethyl melamine, hexapropoxymethyl melamine, hexaptoxymethyl melamine, hexapentyloxymethyl melamine, hexahexyloxymethyl melamine, and melamine resin. .
 上記アルデヒド系架橋剤としては、例えば、グリオキザール、マロンジアルデヒド、スクシンジアルデヒド、マレインジアルデヒド、グルタルジアルデヒド、ホルムアルデヒド、アセトアルデヒド、ベンズアルデヒド等が挙げられる。 Examples of the aldehyde-based crosslinking agent include glyoxal, malondialdehyde, succindialdehyde, maleindialdehyde, glutardialdehyde, formaldehyde, acetaldehyde, benzaldehyde and the like.
 上記アミン系架橋剤としては、例えば、ヘキサメチレンジアミン、トリエチルジアミン、ポリエチレンイミン、ヘキサメチレンテトラアミン、ジエチレントリアミン、トリエチルテトラアミン、イソフォロンジアミン、アミノ樹脂、ポリアミド等が挙げられる。 Examples of the amine-based crosslinking agent include hexamethylenediamine, triethyldiamine, polyethyleneimine, hexamethylenetetraamine, diethylenetriamine, triethyltetraamine, isophoronediamine, amino resin, and polyamide.
 上記金属キレート系架橋剤としては、例えば、アルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、バナジウム、クロム、ジルコニウム等の多価金属のアセチルアセトンやアセトアセチルエステル配位化合物等が挙げられる。 Examples of the metal chelate-based crosslinking agent include acetylacetone and acetoacetyl ester coordination compounds of polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium. Can be mentioned.
 また、これらの架橋剤(C)は、単独で使用してもよいし、2種以上を併用してもよい。イソシアネート系架橋剤とエポキシ系架橋剤を併用することが、耐久性の観点から好ましい。 These cross-linking agents (C) may be used alone or in combination of two or more. It is preferable from the viewpoint of durability to use an isocyanate crosslinking agent and an epoxy crosslinking agent in combination.
 上記架橋剤の含有量は、アクリル系樹脂(A)100重量部に対して、0.1~15重量部であることが好ましく、より好ましくは0.3~10重量部、更に好ましくは0.5~10重量部、特に好ましくは1.0~7.5重量部である。
 架橋剤が少なすぎると、耐久性が低下する傾向があり、多すぎると応力緩和性が低下したり長時間のエージングが必要となってしまう傾向がある。
The content of the cross-linking agent is preferably 0.1 to 15 parts by weight, more preferably 0.3 to 10 parts by weight, and still more preferably 0.00 with respect to 100 parts by weight of the acrylic resin (A). 5 to 10 parts by weight, particularly preferably 1.0 to 7.5 parts by weight.
When the amount of the crosslinking agent is too small, the durability tends to be lowered. When the amount is too large, the stress relaxation property is lowered or long-term aging is required.
 本発明の粘着剤組成物においては、更にシランカップリング剤(D)を含有することが、光学部材に対する密着性が向上する点で好ましく、また、帯電防止剤(E)を含有することが剥離時の帯電防止性に優れる点で好ましい。 In the pressure-sensitive adhesive composition of the present invention, it is preferable to further contain a silane coupling agent (D) from the viewpoint of improving the adhesion to the optical member, and it is preferable to contain an antistatic agent (E). It is preferable in that the antistatic property at the time is excellent.
 上記シランカップリング剤(D)としては、例えば、エポキシ基含有シランカップリング剤、(メタ)アクリロイル基含有シランカップリング剤、メルカプト基含有シランカップリング剤、水酸基含有シランカップリング剤、カルボキシル基含有シランカップリング剤、アミノ基含有シランカップリング剤、アミド基含有シランカップリング剤、イソシアネート基含有シランカップリング剤等をあげることができる。これらは単独で用いてもよいし、2種以上を併用してもよい。これらの中でも、エポキシ基含有シランカップリング剤、メルカプト基含有シランカップリング剤が好ましく用いられ、エポキシ基含有シランカップリング剤とメルカプト基含有シランカップリング剤を併用することも、湿熱耐久性の向上と粘着力が上がり過ぎない点で好ましい。
 また、一部が加水分解し重縮合したオリゴマー型シラン化合物も耐久性とリワーク性に優れる点で好ましい。
Examples of the silane coupling agent (D) include an epoxy group-containing silane coupling agent, a (meth) acryloyl group-containing silane coupling agent, a mercapto group-containing silane coupling agent, a hydroxyl group-containing silane coupling agent, and a carboxyl group-containing. Examples thereof include a silane coupling agent, an amino group-containing silane coupling agent, an amide group-containing silane coupling agent, and an isocyanate group-containing silane coupling agent. These may be used alone or in combination of two or more. Among these, an epoxy group-containing silane coupling agent and a mercapto group-containing silane coupling agent are preferably used, and the combined use of an epoxy group-containing silane coupling agent and a mercapto group-containing silane coupling agent also improves wet heat durability. It is preferable in that the adhesive strength does not increase too much.
In addition, oligomeric silane compounds partially hydrolyzed and polycondensed are also preferred in that they are excellent in durability and reworkability.
 上記エポキシ基含有シランカップリング剤の具体例としては、例えば、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ-グリシドキシプロピルメチルジエトキシシラン、γ-グリシドキシプロピルメチルジメトキシシラン、メチルトリ(グリシジル)シラン、β-(3,4エポキシシクロヘキシル)エチルトリメトキシシラン、β-(3,4エポキシシクロヘキシル)エチルトリメトキシシラン等があげられるが、中でも好ましいのはγ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ-グリシドキシプロピルメチルジエトキシシラン、β-(3,4エポキシシクロヘキシル)エチルトリメトキシシランである。 Specific examples of the epoxy group-containing silane coupling agent include, for example, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, and γ-glycol. Sidoxypropylmethyldimethoxysilane, methyltri (glycidyl) silane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane and the like can be mentioned. γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane.
 上記メルカプト基含有シランカップリング剤の具体例としては、例えば、γ-メルカプトプロピルトリメトキシシラン、γ-メルカプトプロピルトリエトキシシラン、γ-メルカプトプロピルジメトキシメチルシラン、SH基含有シリコーンアルコキシオリゴマー(メルカプト基変性エチル/メチルシリケート低縮合物)等があげられる。 Specific examples of the mercapto group-containing silane coupling agent include γ-mercaptopropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, γ-mercaptopropyldimethoxymethylsilane, SH group-containing silicone alkoxy oligomer (mercapto group-modified). Ethyl / methyl silicate low condensate).
 上記シランカップリング剤(D)の含有量としては、アクリル系樹脂(A)およびアクリル系樹脂(B)の合計100重量部に対して、通常0.001~10重量部であり、好ましくは0.01~1重量部、特に好ましくは0.02~0.5重量部である。
 かかるシランカップリング剤(D)の含有量が少なすぎると、添加効果が得られない傾向があり、多すぎると粘着剤の密着性が上がり過ぎて、リワーク性が低下したり、粘着剤表面にブリードアウトして耐久性が低下する傾向がある。
The content of the silane coupling agent (D) is usually 0.001 to 10 parts by weight, preferably 0 with respect to 100 parts by weight in total of the acrylic resin (A) and the acrylic resin (B). 0.01 to 1 part by weight, particularly preferably 0.02 to 0.5 part by weight.
If the content of the silane coupling agent (D) is too small, there is a tendency that the effect of addition cannot be obtained. If the content is too large, the adhesiveness of the adhesive is excessively increased and the reworkability is lowered or the adhesive surface is reduced. Bleeding out tends to reduce durability.
 上記帯電防止剤(E)としては、例えば、イミダゾリウム塩、テトラアルキルアンモニウムスルホン酸塩等の第4級アンモニウム塩のカチオン型帯電防止剤、脂肪族スルホン酸塩、高級アルコール硫酸エステル塩、高級アルコールアルキレンオキサイド付加物硫酸エステル塩、高級アルコールリン酸エステル塩、高級アルコールアルコールアルキレンオキサイド付加物リン酸エステル塩等のアニオン型帯電防止剤、カリウムビス(フルオロスルホニル)イミド、リチウムビス(トリフルオロスルホニル)イミドや塩化リチウム等のアルカリ金属塩、アルカリ土類金属塩、高級アルコールアルキレンオキサイド付加物、ポリアルキレングリコール脂肪酸エステル等があげられる。 Examples of the antistatic agent (E) include cationic antistatic agents of quaternary ammonium salts such as imidazolium salts and tetraalkylammonium sulfonates, aliphatic sulfonates, higher alcohol sulfates, and higher alcohols. Anionic antistatic agent such as alkylene oxide adduct sulfate ester salt, higher alcohol phosphate ester salt, higher alcohol alcohol alkylene oxide adduct phosphate ester salt, potassium bis (fluorosulfonyl) imide, lithium bis (trifluorosulfonyl) imide And alkali metal salts such as lithium chloride, alkaline earth metal salts, higher alcohol alkylene oxide adducts, polyalkylene glycol fatty acid esters and the like.
 上記帯電防止剤(E)の含有量としては、アクリル系樹脂(A)およびアクリル系樹脂(B)の合計100重量部に対して、通常0.1~10重量部であり、好ましくは0.5~5重量部、特に好ましくは0.5~3重量部である。
 かかる上記帯電防止剤(E)の含有量が少なすぎると、添加効果が得られない傾向があり、多すぎると、粘着剤表面にブリードし、耐久性が低下する傾向がある。
The content of the antistatic agent (E) is usually 0.1 to 10 parts by weight with respect to a total of 100 parts by weight of the acrylic resin (A) and the acrylic resin (B), preferably 0.8. 5 to 5 parts by weight, particularly preferably 0.5 to 3 parts by weight.
If the content of the antistatic agent (E) is too small, there is a tendency that the effect of addition cannot be obtained. If the content is too large, bleeding tends to occur on the surface of the pressure-sensitive adhesive and durability tends to decrease.
 さらに、本発明の粘着剤組成物には、本発明の効果を損なわない範囲において、その他のアクリル系粘着剤、その他の粘着剤、ウレタン樹脂、ロジン、ロジンエステル、水添ロジンエステル、フェノール樹脂、脂肪族系石油樹脂、脂環族系石油樹脂、スチレン系樹脂等の粘着付与剤、着色剤、充填剤、酸化防止剤、紫外線吸収剤、機能性色素等の各種添加剤や、紫外線あるいは放射線照射により呈色あるいは変色を起こすような化合物を配合することができる。また、上記添加剤の他にも、粘着剤組成物の構成成分の製造原料等に含まれる不純物等が少量含有されたものであってもよい。これら配合量は所望する物性が得られるように適宜設定すればよい。 Furthermore, in the pressure-sensitive adhesive composition of the present invention, other acrylic pressure-sensitive adhesives, other pressure-sensitive adhesives, urethane resins, rosins, rosin esters, hydrogenated rosin esters, phenol resins, as long as the effects of the present invention are not impaired. Various additives such as tackifiers such as aliphatic petroleum resins, alicyclic petroleum resins, styrene resins, colorants, fillers, antioxidants, ultraviolet absorbers, functional dyes, and ultraviolet or radiation irradiation A compound that causes coloration or discoloration can be blended. In addition to the above additives, a small amount of impurities and the like contained in the raw materials for producing the constituent components of the pressure-sensitive adhesive composition may be contained. What is necessary is just to set these compounding quantities suitably so that the desired physical property may be obtained.
 本発明の粘着剤組成物は、架橋(硬化)させることにより粘着剤とすることができ、更に、かかる粘着剤からなる粘着剤層を光学部材(光学積層体)上に積層形成することにより、粘着剤層付き光学部材を得ることができる。 The pressure-sensitive adhesive composition of the present invention can be made into a pressure-sensitive adhesive by crosslinking (curing), and further, by laminating and forming a pressure-sensitive adhesive layer comprising such a pressure-sensitive adhesive on an optical member (optical laminate), An optical member with an adhesive layer can be obtained.
 上記粘着剤層付き光学部材には、粘着剤層の光学部材面とは逆の面に、さらに離型シートを設けることが好ましい。 In the optical member with the pressure-sensitive adhesive layer, it is preferable to further provide a release sheet on the surface opposite to the optical member surface of the pressure-sensitive adhesive layer.
 上記粘着剤層付き光学部材の製造方法としては、粘着剤組成物が、活性エネルギー線照射および加熱の少なくとも一方による硬化を行なう場合には、〔1〕光学部材上に、粘着剤組成物を塗布、乾燥した後、離型シートを貼合し、活性エネルギー線照射および常温または加温状態でのエージングの少なくとも一方による処理を行なう方法、〔2〕離型シート上に、粘着剤組成物を塗布、乾燥した後、光学部材を貼合し、活性エネルギー線照射および常温または加温状態でのエージングの少なくとも一方による処理を行なう方法、〔3〕光学部材上に粘着剤組成物を塗布、乾燥し、さらに活性エネルギー線照射および常温または加温状態でのエージングの少なくとも一方による処理を行なった後、離型シートを貼合する方法、〔4〕離型シート上に粘着剤組成物を塗布、乾燥し、さらに活性エネルギー線照射および常温または加温状態でのエージングの少なくとも一方による処理を行なった後、光学部材を貼合する方法などがある。
 これらの中でも、〔2〕の方法で常温状態でのエージングが基材を痛めない点、基材密着性に優れる点で好ましい。
As the method for producing the optical member with the pressure-sensitive adhesive layer, when the pressure-sensitive adhesive composition is cured by at least one of active energy ray irradiation and heating, [1] the pressure-sensitive adhesive composition is applied onto the optical member. After drying, a release sheet is pasted, and a treatment is carried out by at least one of irradiation with active energy rays and aging at room temperature or in a heated state. [2] An adhesive composition is applied on the release sheet After drying, the optical member is bonded, and a method of performing treatment by active energy ray irradiation and at least one of aging at normal temperature or in a heated state, [3] Applying an adhesive composition on the optical member and drying Further, a method of pasting a release sheet after performing treatment with at least one of irradiation with active energy rays and aging at room temperature or in a heated state, [4] release sheet Applying an adhesive composition to dry and, after further conducted at least one by treatment aging the active energy ray irradiation and room temperature or under heating conditions, and a method of bonding an optical member.
Among these, aging at room temperature by the method [2] is preferable in that it does not damage the substrate and is excellent in adhesion to the substrate.
 かかるエージング処理は、粘着剤の化学架橋の反応時間として、粘着物性のバランスをとるために行なうものであり、エージングの条件としては、温度は通常室温~70℃、時間は通常1日~30日であり、具体的には、例えば23℃で1日~20日間、23℃で3日~10日間、40℃で1日~7日間等の条件で行なえばよい。 Such aging treatment is performed to balance the physical properties of the adhesive as the reaction time of the chemical cross-linking of the adhesive. As the aging conditions, the temperature is usually from room temperature to 70 ° C., and the time is usually from 1 day to 30 days. Specifically, for example, the treatment may be performed under conditions such as 23 ° C. for 1 day to 20 days, 23 ° C. for 3 days to 10 days, 40 ° C. for 1 day to 7 days, and the like.
 上記粘着剤組成物の塗布に際しては、この粘着剤組成物を溶剤に希釈して塗布することが好ましく、希釈濃度としては、加熱残分濃度として、好ましくは5~60重量%、特に好ましくは10~30重量%である。また、上記溶剤としては、粘着剤組成物を溶解させるものであれば特に限定されることなく、例えば、酢酸メチル、酢酸エチル、アセト酢酸メチル、アセト酢酸エチル等のエステル系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤、トルエン、キシレン等の芳香族系溶剤、メタノール、エタノール、プロピルアルコール等のアルコール系溶剤を用いることができる。これらの中でも、溶解性、乾燥性、価格等の点からエステル系溶剤、特には酢酸エチル、ケトン系溶剤、特にはメチルエチルケトンが好適に用いられる。 In applying the pressure-sensitive adhesive composition, it is preferable to dilute the pressure-sensitive adhesive composition in a solvent, and the diluted concentration is preferably 5 to 60% by weight, particularly preferably 10%, as the heating residue concentration. ~ 30% by weight. The solvent is not particularly limited as long as it dissolves the pressure-sensitive adhesive composition. For example, ester solvents such as methyl acetate, ethyl acetate, methyl acetoacetate, and ethyl acetoacetate, acetone, methyl ethyl ketone, A ketone solvent such as methyl isobutyl ketone, an aromatic solvent such as toluene and xylene, and an alcohol solvent such as methanol, ethanol and propyl alcohol can be used. Among these, ester solvents, particularly ethyl acetate, ketone solvents, particularly methyl ethyl ketone, are preferably used from the viewpoints of solubility, drying properties, cost, and the like.
 また、上記粘着剤組成物の塗布に関しては、ロールコーティング、ダイコーティング、グラビアコーティング、コンマコーティング、スクリーン印刷等の慣用の方法により行なわれる。 In addition, the application of the pressure-sensitive adhesive composition is performed by a conventional method such as roll coating, die coating, gravure coating, comma coating, or screen printing.
 上記方法により製造される粘着剤層のゲル分率については、耐久性能と光漏れ防止性能の点から30~95%であることが好ましく、特に好ましくは40~85%であり、更に好ましくは45~80%である。ゲル分率が低すぎると凝集力が不足することに起因する耐久性不足になる傾向がある。また、ゲル分率が高すぎると凝集力の上昇によりタック不足になり、ウキやハガレが起こりやすい傾向にある。
 また、粘着剤中のアクリル樹脂(A)と架橋剤(C)をあわせた重量が粘着剤全体の重量に占める割合よりも、上記測定により測定されたゲル分率が10%以上高いことが好ましく、より好ましくは15%以上である。低すぎると、耐久性が低下する傾向がある。
The gel fraction of the pressure-sensitive adhesive layer produced by the above method is preferably 30 to 95%, particularly preferably 40 to 85%, more preferably 45, from the viewpoint of durability performance and light leakage prevention performance. ~ 80%. If the gel fraction is too low, durability tends to be insufficient due to insufficient cohesive force. On the other hand, if the gel fraction is too high, tackiness is insufficient due to an increase in cohesive force, and there is a tendency that a crack or peeling occurs easily.
Moreover, it is preferable that the gel fraction measured by the said measurement is 10% or more higher than the ratio for which the weight which added the acrylic resin (A) and crosslinking agent (C) in an adhesive accounts to the weight of the whole adhesive. More preferably, it is 15% or more. If it is too low, the durability tends to decrease.
 上記方法により製造される粘着剤層は、指で触れたときに程好いタック感があった方が、実際に被着体に貼る際に濡れ性が良いため、作業性が上がる傾向があり好ましい。 The pressure-sensitive adhesive layer produced by the above method preferably has a good tack feeling when touched with a finger, because it has good wettability when actually attached to an adherend, and therefore tends to improve workability. .
 なお、光学部材用粘着剤のゲル分率を上記範囲に調整することにあたっては、例えば、架橋剤量や種類を調整すること;アクリル系樹脂(A)とアクリル系樹脂(B)の配合割合を調整すること;アクリル系樹脂(A)の官能基量および種類を調整すること;アクリル系樹脂(A)及びまたはアクリル系樹脂(B)の分子量を調整すること;等により達成される。 In adjusting the gel fraction of the pressure-sensitive adhesive for optical members to the above range, for example, adjusting the amount and type of the crosslinking agent; the blending ratio of the acrylic resin (A) and the acrylic resin (B) It is achieved by adjusting; adjusting the functional group amount and type of the acrylic resin (A); adjusting the molecular weight of the acrylic resin (A) and / or the acrylic resin (B);
 上記ゲル分率は、架橋度(硬化度合い)の目安となるもので、例えば、以下の方法にて算出される。すなわち、基材となる偏光板に粘着剤層が形成されてなる粘着シート(セパレーターを設けていないもの)から粘着剤層0.1g程度をこそぎ取り、粘着層を200メッシュのSUS製金網で包み酢酸エチル中に23℃×24時間浸漬し、金網中に残存した不溶解の粘着剤成分の重量百分率をゲル分率とする。 The gel fraction is a measure of the degree of crosslinking (curing degree), and is calculated, for example, by the following method. That is, about 0.1 g of the pressure-sensitive adhesive layer is scraped off from a pressure-sensitive adhesive sheet (not provided with a separator) in which a pressure-sensitive adhesive layer is formed on a polarizing plate as a base material, and the pressure-sensitive adhesive layer is formed with a 200 mesh SUS metal mesh. Wrapped in ethyl acetate at 23 ° C. for 24 hours, the weight percentage of the insoluble adhesive component remaining in the wire mesh is taken as the gel fraction.
 また、得られる粘着剤層付き光学部材における粘着剤層の厚みは、5~300μmが好ましく、特には10~50μmが好ましく、更には10~30μmが好ましい。この粘着剤層の厚みが薄すぎると粘着物性が安定しにくい傾向があり、厚すぎるとリワーク性が低下したり、光学部材全体の厚みが増しすぎてしまう傾向がある。 Further, the thickness of the pressure-sensitive adhesive layer in the obtained optical member with the pressure-sensitive adhesive layer is preferably 5 to 300 μm, particularly preferably 10 to 50 μm, and further preferably 10 to 30 μm. If the thickness of the pressure-sensitive adhesive layer is too thin, the adhesive physical properties tend to be difficult to stabilize, and if it is too thick, the rework property tends to decrease or the thickness of the entire optical member tends to increase too much.
 本発明の粘着剤層付き光学部材は、直接あるいは離型シートを有するものは離型シートを剥がした後、粘着剤層面をガラス基板に貼合して、例えば液晶表示板に供される。 The optical member with the pressure-sensitive adhesive layer of the present invention is directly or directly having a release sheet, and after peeling off the release sheet, the surface of the pressure-sensitive adhesive layer is bonded to a glass substrate and used for, for example, a liquid crystal display board.
 本発明の粘着剤層の初期粘着力は、被着体の材料等に応じて適宜決定される。例えば、ガラス基板に貼着する場合には、0.2N/25mm~15N/25mmの粘着力を有することが好ましく、より好ましくは0.5N/25mm~10N/25mm、更に好ましくは1N/25mm~10N/25mmである。 The initial adhesive strength of the pressure-sensitive adhesive layer of the present invention is appropriately determined according to the material of the adherend. For example, when adhering to a glass substrate, it preferably has an adhesive strength of 0.2 N / 25 mm to 15 N / 25 mm, more preferably 0.5 N / 25 mm to 10 N / 25 mm, and still more preferably 1 N / 25 mm to 10 N / 25 mm.
 上記初期粘着力は、つぎのようにして算出される。粘着剤層付き偏光板について、幅25mm幅に裁断し、離型フィルムを剥離して、粘着剤層側を無アルカリガラス板(コーニング社製、「イーグルXG」)に押圧して、偏光板とガラス板とを貼合する。その後、オートクレーブ処理(50℃、0.5MPa、20分)を行った後、23℃、50%RHで24時間放置後に、180℃剥離試験を行なう。 The initial adhesive strength is calculated as follows. About the polarizing plate with an adhesive layer, it cuts to width 25mm width, peels off a release film, presses the adhesive layer side to a non-alkali glass board (Corning company make, "Eagle XG"), A glass plate is bonded. Thereafter, autoclaving (50 ° C., 0.5 MPa, 20 minutes) is performed, and after leaving at 23 ° C. and 50% RH for 24 hours, a 180 ° C. peeling test is performed.
 本発明における光学部材としては、特に限定されることなく、液晶表示装置、有機EL表示装置、PDP等の画像表示装置に好適に用いられる光学フィルム、例えば、偏光板や位相差板、楕円偏光板、光学補償フィルム、輝度向上フィルム、さらにはこれらが積層されているもの等があげられる。中でも特に偏光板であることが本発明では有効である。 The optical member in the present invention is not particularly limited, and an optical film suitably used for an image display device such as a liquid crystal display device, an organic EL display device, or a PDP, such as a polarizing plate, a retardation plate, or an elliptical polarizing plate. , Optical compensation films, brightness enhancement films, and those in which these are laminated. Among them, a polarizing plate is particularly effective in the present invention.
 本発明で用いられる偏光板は、通常、偏光フィルムの両面にトリアセチルセルロース(TAC)系フィルムを保護フィルムとして積層したものであり、上記偏光フィルムとしては、平均重合度が1,500~10,000、ケン化度が85~100モル%のポリビニルアルコール系樹脂からなるフィルムを原反フィルムとして、ヨウ素-ヨウ化カリウムの水溶液あるいは二色性染料により染色された一軸延伸フィルム(通常、2~10倍、好ましくは3~7倍程度の延伸倍率)が用いられる。 The polarizing plate used in the present invention is usually one obtained by laminating a triacetyl cellulose (TAC) film as a protective film on both sides of a polarizing film, and the polarizing film has an average degree of polymerization of 1,500 to 10, A uniaxially stretched film dyed with an aqueous solution of iodine-potassium iodide or a dichroic dye using a film made of a polyvinyl alcohol resin having a saponification degree of 85 to 100 mol% as an original film (usually 2 to 10 Times, preferably a stretching ratio of about 3 to 7 times).
 上記ポリビニルアルコール系樹脂としては、通常、酢酸ビニルを重合したポリ酢酸ビニルをケン化して製造されるが、少量の不飽和カルボン酸(塩、エステル、アミド、ニトリル等を含む)、オレフィン類、ビニルエーテル類、不飽和スルホン酸塩等、酢酸ビニルと共重合可能な成分を含有していてもよい。また、ポリビニルアルコールを酸の存在下でアルデヒド類と反応させた、例えば、ポリブチラール樹脂、ポリビニルホルマール樹脂等のいわゆるポリビニルアセタール樹脂およびポリビニルアルコール誘導体があげられる。 The polyvinyl alcohol resin is usually produced by saponifying polyvinyl acetate obtained by polymerizing vinyl acetate, but a small amount of unsaturated carboxylic acid (including salt, ester, amide, nitrile, etc.), olefins, vinyl ether And a component copolymerizable with vinyl acetate, such as an unsaturated sulfonate. Moreover, what is called polyvinyl acetal resin and polyvinyl alcohol derivatives, such as polybutyral resin and polyvinyl formal resin, which are obtained by reacting polyvinyl alcohol with an aldehyde in the presence of an acid can be mentioned.
 上記偏光板の保護フィルムとして、通常用いられるトリアセチルセルロース系フィルムの他に、アクリル系フィルム、ポリエチレン系フィルム、ポリプロピレン系フィルム、シクロオレフィン系フィルムなどもあげられる。
 また、薄膜化のために光学部材に貼り合わせる側の保護フィルムをなくした片保護フィルム偏光板も挙げられる。
Examples of the protective film for the polarizing plate include an acrylic film, a polyethylene film, a polypropylene film, and a cycloolefin film in addition to a commonly used triacetyl cellulose film.
Moreover, the single-sided protective film polarizing plate which eliminated the protective film on the side bonded to an optical member for film thickness reduction is also mentioned.
 以下、実施例をあげて本発明をさらに具体的に説明するが、本発明はその要旨を超えない限り以下の実施例に限定されるものではない。なお、例中、「部」、「%」とあるのは、重量基準を意味する。 Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples as long as the gist thereof is not exceeded. In the examples, “parts” and “%” mean weight basis.
 まず、下記のようにして各種アクリル系樹脂を調製した。なお、アクリル系樹脂(A)およびアクリル系樹脂(B)の重量平均分子量、分散度、ガラス転移温度、屈折率の測定に関しては、前述の方法にしたがって測定した。
 なお、粘度の測定に関しては、JIS K5400(1990)の4.5.3回転粘度計法に準じて測定した。
First, various acrylic resins were prepared as follows. In addition, regarding the measurement of the weight average molecular weight, dispersion degree, glass transition temperature, and refractive index of acrylic resin (A) and acrylic resin (B), it measured according to the above-mentioned method.
In addition, regarding the measurement of a viscosity, it measured according to the 4.5.3 rotational viscometer method of JISK5400 (1990).
〔アクリル系樹脂(A)の調製〕 [Preparation of acrylic resin (A)]
<アクリル系樹脂(A-1)の製造>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(BA)(a2)86.5部、アクリル酸ベンジル(BzA)(a3)10部、2-ヒドロキシエチルアクリレート(HEA)(a1)0.5部、アクリル酸(AAc)(a1)3部、酢酸エチル47.2部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A-1)溶液(重量平均分子量150万、分散度3.1、ガラス転移温度-48℃、固形分濃度19.5%、粘度4580mPa・s(25℃)、屈折率1.477)を得た。
<Manufacture of acrylic resin (A-1)>
In a 4-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 86.5 parts of butyl acrylate (BA) (a2), benzyl acrylate (BzA) (a3) 10 Parts, 2-hydroxyethyl acrylate (HEA) (a1) 0.5 part, acrylic acid (AAc) (a1) 3 parts, ethyl acetate 47.2 parts, acetone 42 parts, azobisisobutyronitrile as a polymerization initiator (AIBN) 0.013 part was added, and AIBN and ethyl acetate were added appropriately, followed by reaction at reflux temperature for 3.25 hours, and then diluted with ethyl acetate to obtain an acrylic resin (A-1) solution (weight average molecular weight of 150 And a dispersity of 3.1, a glass transition temperature of −48 ° C., a solid content concentration of 19.5%, a viscosity of 4580 mPa · s (25 ° C.), and a refractive index of 1.477).
<アクリル系樹脂(A-2)の製造>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(a2)84.5部、アクリル酸ベンジル(a3)10部、2-ヒドロキシエチルアクリレート(a1)0.5部、アクリル酸(a1)5部、酢酸エチル47.2部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A-2)溶液(重量平均分子量150万、分散度3.3、ガラス転移温度-46℃、固形分濃度19.9%、粘度5640mPa・s(25℃)、屈折率1.478)を得た。
<Manufacture of acrylic resin (A-2)>
In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 84.5 parts of butyl acrylate (a2), 10 parts of benzyl acrylate (a3), 2-hydroxyethyl 0.5 parts of acrylate (a1), 5 parts of acrylic acid (a1), 47.2 parts of ethyl acetate, 42 parts of acetone, and 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator are charged appropriately. And ethyl acetate were added and reacted at reflux temperature for 3.25 hours, then diluted with ethyl acetate to obtain an acrylic resin (A-2) solution (weight average molecular weight 1,500,000, dispersity 3.3, glass transition temperature− 46 ° C., solid content concentration 19.9%, viscosity 5640 mPa · s (25 ° C.), refractive index 1.478).
<アクリル系樹脂(A-3)の製造>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(a2)82部、アクリル酸ベンジル(a3)10部、2-ヒドロキシエチルアクリレート(a1)0.5部、アクリル酸(a1)7.5部、酢酸エチル47.2部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A-3)溶液(重量平均分子量140万、分散度3.6、ガラス転移温度-43℃、固形分濃度19.9%、粘度6380mPa・s(25℃)、屈折率1.479)を得た。
<Manufacture of acrylic resin (A-3)>
In a 4-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 82 parts of butyl acrylate (a2), 10 parts of benzyl acrylate (a3), 2-hydroxyethyl acrylate ( a1) 0.5 parts, 7.5 parts of acrylic acid (a1), 47.2 parts of ethyl acetate, 42 parts of acetone, and 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator were added appropriately. And ethyl acetate were added and reacted at reflux temperature for 3.25 hours, then diluted with ethyl acetate to obtain an acrylic resin (A-3) solution (weight average molecular weight 1.4 million, dispersity 3.6, glass transition temperature− 43 ° C., solid content concentration 19.9%, viscosity 6380 mPa · s (25 ° C.), refractive index 1.479).
<アクリル系樹脂(A-4)の製造>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(a2)84.4部、アクリル酸ベンジル(a3)10部、2-ヒドロキシエチルアクリレート(a1)0.6部、アクリル酸(a1)5部、酢酸エチル47.2部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A-4)溶液(重量平均分子量150万、分散度3.8、ガラス転移温度-46℃、固形分濃度19.9%、粘度6380mPa・s(25℃)、屈折率1.478)を得た。
<Manufacture of acrylic resin (A-4)>
In a four-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 84.4 parts of butyl acrylate (a2), 10 parts of benzyl acrylate (a3), 2-hydroxyethyl 0.6 parts of acrylate (a1), 5 parts of acrylic acid (a1), 47.2 parts of ethyl acetate, 42 parts of acetone and 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator were added appropriately. And ethyl acetate were added and reacted at reflux temperature for 3.25 hours, and then diluted with ethyl acetate to prepare an acrylic resin (A-4) solution (weight average molecular weight 1.5 million, dispersity 3.8, glass transition temperature− 46 ° C., solid content concentration 19.9%, viscosity 6380 mPa · s (25 ° C.), refractive index 1.478).
<アクリル系樹脂(A-5)の製造>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(a2)84.5部、アクリル酸ベンジル(a3)10部、2-ヒドロキシエチルアクリレート(a1)5部、アクリル酸(a1)0.5部、酢酸エチル47.2部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A-5)溶液(重量平均分子量140万、分散度3.0、ガラス転移温度-49℃、固形分濃度20.6%、粘度7500mPa・s(25℃)、屈折率1.477)を得た。
<Manufacture of acrylic resin (A-5)>
In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 84.5 parts of butyl acrylate (a2), 10 parts of benzyl acrylate (a3), 2-hydroxyethyl 5 parts of acrylate (a1), 0.5 part of acrylic acid (a1), 47.2 parts of ethyl acetate, 42 parts of acetone, and 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator are added appropriately. And ethyl acetate were added and reacted at reflux temperature for 3.25 hours, and then diluted with ethyl acetate to obtain an acrylic resin (A-5) solution (weight average molecular weight 1.4 million, dispersity 3.0, glass transition temperature− 49 ° C., solid concentration 20.6%, viscosity 7500 mPa · s (25 ° C.), refractive index 1.477).
<アクリル系樹脂(A-6)の製造>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(a2)62.4部、アクリル酸ベンジル(a3)30部、2-ヒドロキシエチルアクリレート(a1)0.6部、アクリル酸(a1)7部、酢酸エチル48.3部、アセトン37.5部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A-6)溶液(重量平均分子量140万、分散度4.2、ガラス転移温度-33℃、固形分濃度22.6%、粘度8700mPa・s(25℃)、屈折率:1.498)を得た。
<Manufacture of acrylic resin (A-6)>
In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 62.4 parts of butyl acrylate (a2), 30 parts of benzyl acrylate (a3), 2-hydroxyethyl Acrylate (a1) 0.6 part, acrylic acid (a1) 7 part, ethyl acetate 48.3 parts, acetone 37.5 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, After adding AIBN and ethyl acetate as appropriate and reacting at reflux temperature for 3.25 hours, diluting with ethyl acetate and acryl resin (A-6) solution (weight average molecular weight 1.4 million, dispersity 4.2, glass transition A temperature of −33 ° C., a solid content concentration of 22.6%, a viscosity of 8700 mPa · s (25 ° C.), and a refractive index of 1.498 were obtained.
<アクリル系樹脂(A’-1)の製造>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(a2)88部、アクリル酸ベンジル(a3)10部、2-ヒドロキシエチルアクリレート(a1)0.5部、アクリル酸(a1)1.5部、酢酸エチル47.2部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A’-1)溶液(重量平均分子量140万、分散度、3.5、ガラス転移温度-49℃、固形分濃度19.8%、粘度4780mPa・s(25℃)、屈折率1.476)を得た。
<Manufacture of acrylic resin (A'-1)>
A four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet, and a thermometer was charged with 88 parts of butyl acrylate (a2), 10 parts of benzyl acrylate (a3), 2-hydroxyethyl acrylate ( a1) 0.5 parts, 1.5 parts of acrylic acid (a1), 47.2 parts of ethyl acetate, 42 parts of acetone, 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator are charged appropriately and AIBN And ethyl acetate were added and reacted at reflux temperature for 3.25 hours, and then diluted with ethyl acetate to obtain an acrylic resin (A′-1) solution (weight average molecular weight 1.4 million, dispersity, 3.5, glass transition The temperature was -49 ° C, the solid content concentration was 19.8%, the viscosity was 4780 mPa · s (25 ° C), and the refractive index was 1.476).
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
〔アクリル系樹脂(B)の調製〕 [Preparation of acrylic resin (B)]
<アクリル系樹脂(B-1)>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(BA)(b2)93部、メタクリル酸メチル(MMA)(b2)2部、ジメチルアクリルアミド(DMAA)(b1)5部、酢酸エチル43部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(B-1)溶液(重量平均分子量110万、分散度4.6、ガラス転移温度-49℃、固形分濃度22.1%、粘度3800mPa・s(25℃)、屈折率1.469)を得た。
<Acrylic resin (B-1)>
In a 4-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 93 parts of butyl acrylate (BA) (b2), 2 parts of methyl methacrylate (MMA) (b2), Charge 5 parts of dimethylacrylamide (DMAA) (b1), 43 parts of ethyl acetate, 42 parts of acetone, 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator, and reflux with appropriate addition of AIBN and ethyl acetate. After reacting at temperature for 3.25 hours, diluted with ethyl acetate to obtain an acrylic resin (B-1) solution (weight average molecular weight 1.1 million, dispersity 4.6, glass transition temperature −49 ° C., solid content concentration 22. 1%, a viscosity of 3800 mPa · s (25 ° C.), and a refractive index of 1.469).
<アクリル系樹脂(B-2)>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(b2)90.5部、メタクリル酸メチル(b2)2部、ジメチルアクリルアミド(b1)7.5部、酢酸エチル43部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(B-2)溶液(重量平均分子量110万、分散度、3.4、ガラス転移温度-47℃、固形分濃度22.5%、粘度4900mPa・s(25℃)、屈折率1.470)を得た。
<Acrylic resin (B-2)>
In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 90.5 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1 ) 7.5 parts, 43 parts of ethyl acetate, 42 parts of acetone, 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator, and 3.25 at reflux temperature while appropriately adding AIBN and ethyl acetate. After the reaction for a while, diluted with ethyl acetate to obtain an acrylic resin (B-2) solution (weight average molecular weight 1.1 million, dispersity 3.4, glass transition temperature −47 ° C., solid content concentration 22.5%, viscosity 4900 mPa · s (25 ° C.), refractive index 1.470) was obtained.
<アクリル系樹脂(B-3)>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(b2)88部、メタクリル酸メチル(b2)2部、ジメチルアクリルアミド(b1)10部、酢酸エチル43部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(B-3)溶液(重量平均分子量130万、分散度4.0、ガラス転移温度-44℃、固形分濃度22.4%、粘度4800mPa・s(25℃)、屈折率1.472)を得た。
<Acrylic resin (B-3)>
In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 88 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), and dimethylacrylamide (b1) 10 Part, ethyl acetate 43 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while adding AIBN and ethyl acetate as appropriate, Diluted with ethyl acetate to obtain an acrylic resin (B-3) solution (weight average molecular weight 1.3 million, dispersity 4.0, glass transition temperature -44 ° C., solid content concentration 22.4%, viscosity 4800 mPa · s (25 ° C) and a refractive index of 1.472).
<アクリル系樹脂(B-4)>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(b2)83部、メタクリル酸メチル(b2)2部、ジメチルアクリルアミド(b1)15部、酢酸エチル43部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(B-4)溶液(重量平均分子量130万、分散度4.3、ガラス転移温度-38℃、固形分濃度23.4%、粘度7900mPa・s(25℃)、屈折率1.475)を得た。
<Acrylic resin (B-4)>
In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 83 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1) 15 Part, ethyl acetate 43 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while adding AIBN and ethyl acetate as appropriate, Diluted with ethyl acetate to obtain an acrylic resin (B-4) solution (weight average molecular weight 1.3 million, dispersity 4.3, glass transition temperature -38 ° C., solid content concentration 23.4%, viscosity 7900 mPa · s (25 ° C) and a refractive index of 1.475).
<アクリル系樹脂(B-5)>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(b2)78部、メタクリル酸メチル(b2)2部、ジメチルアクリルアミド(b1)20部、酢酸エチル43部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(B-5)溶液(重量平均分子量140万、分散度3.6、ガラス転移温度-33℃、固形分濃度22.2%、粘度4500mPa・s(25℃)、屈折率1.478)を得た。
<Acrylic resin (B-5)>
In a four-necked round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 78 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1) 20 Part, ethyl acetate 43 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while adding AIBN and ethyl acetate as appropriate, Diluted with ethyl acetate to obtain an acrylic resin (B-5) solution (weight average molecular weight 1.4 million, dispersity 3.6, glass transition temperature -33 ° C., solid content concentration 22.2%, viscosity 4500 mPa · s (25 ° C) and a refractive index of 1.478).
<アクリル系樹脂(B-6)>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(b2)93部、メタクリル酸メチル(b2)2部、ジメチルアクリルアミド(b1)5部、酢酸エチル22部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(B-6)溶液(重量平均分子量130万、分散度2.9、ガラス転移温度-49℃、固形分濃度22.7%、粘度8200mPa・s(25℃)、屈折率1.469)を得た。
<Acrylic resin (B-6)>
In a 4-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 93 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), dimethylacrylamide (b1) 5 Parts, ethyl acetate 22 parts, acetone 42 parts, azobisisobutyronitrile (AIBN) 0.013 part as a polymerization initiator, and after reacting at reflux temperature for 3.25 hours while appropriately adding AIBN and ethyl acetate, Diluted with ethyl acetate to obtain an acrylic resin (B-6) solution (weight average molecular weight 1.3 million, dispersity 2.9, glass transition temperature -49 ° C., solid content concentration 22.7%, viscosity 8200 mPa · s (25 ° C) and a refractive index of 1.469).
<アクリル系樹脂(B’-1)>
 還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、アクリル酸ブチル(b2)98部、メタクリル酸メチル(b2)2部、酢酸エチル43部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、適宜AIBNと酢酸エチルを追加しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(B’-1)溶液(重量平均分子量100万、分散度2.9、ガラス転移温度-54℃、固形分濃度22.0%、粘度4300mPa・s(25℃)、屈折率1.466)を得た。
<Acrylic resin (B'-1)>
In a four-neck round bottom flask equipped with a reflux condenser, a stirrer, a nitrogen gas inlet and a thermometer, 98 parts of butyl acrylate (b2), 2 parts of methyl methacrylate (b2), 43 parts of ethyl acetate, acetone 42 parts, 0.013 part of azobisisobutyronitrile (AIBN) as a polymerization initiator was added, reacted for 3.25 hours at reflux temperature while appropriately adding AIBN and ethyl acetate, diluted with ethyl acetate, and then acrylic. Resin (B′-1) solution (weight average molecular weight 1 million, dispersity 2.9, glass transition temperature −54 ° C., solid content concentration 22.0%, viscosity 4300 mPa · s (25 ° C.), refractive index 1. 466).
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
〔実施例1~16、比較例1~9〕
<相溶性(透明性)>
 表3に記載の組み合わせで、アクリル系樹脂(A)とアクリル系樹脂(B)を重量比(固形分比)で1:1となるように配合し、乾燥後の膜厚が25μmとなるように軽剥離PET(東レ社製、「東レルミラーSP 01」:厚み38μm)に塗工した。100℃、3分の条件で乾燥させた後、無アルカリガラス(コーニング社製、「イーグルXG」:厚み1.1mm)に貼合し、セパレーターを外しヘイズメータ「HAZE MATER NDH2000」(日本電色工業社製)を用いて、ヘイズ(%)を測定することにより、相溶性(透明性)を評価した。なお、本機はJIS K7361-1に準拠している。評価基準は以下の通りである。結果を表3に示す。
(評価)
  ○・・・ヘイズが1%未満
  ×・・・ヘイズが1%以上
[Examples 1 to 16, Comparative Examples 1 to 9]
<Compatibility (transparency)>
In the combination shown in Table 3, the acrylic resin (A) and the acrylic resin (B) are blended so that the weight ratio (solid content ratio) is 1: 1, and the film thickness after drying is 25 μm. The film was coated on lightly peeled PET (Toray Industries, Inc., “Toray Mirror SP 01”: thickness 38 μm). After drying at 100 ° C. for 3 minutes, it is bonded to an alkali-free glass (Corning, “Eagle XG”: thickness 1.1 mm), the separator is removed, and a haze meter “HAZE MATER NDH2000” (Nippon Denshoku Industries Co., Ltd.) The compatibility (transparency) was evaluated by measuring haze (%). This machine conforms to JIS K7361-1. The evaluation criteria are as follows. The results are shown in Table 3.
(Evaluation)
○ ・ ・ ・ Haze is less than 1% × ・ ・ ・ Haze is 1% or more
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
[架橋剤(C)]
 架橋剤(C)として、以下のものを用意した。
・(C-1):トリメチロールプロパンのトリレンジイソシアネート付加物の55%酢酸エチル溶液(日本ポリウレタン社製「コロネートL-55E」)
・(C-2)1,3-ビス(N,N’-ジグリシジルアミノメチル)シクロヘキサン(三菱ガス化学社製「テトラッド-C」
[Crosslinking agent (C)]
The following were prepared as the crosslinking agent (C).
(C-1): 55% ethyl acetate solution of tolylene diisocyanate adduct of trimethylolpropane (“Coronate L-55E” manufactured by Nippon Polyurethane Co., Ltd.)
(C-2) 1,3-bis (N, N′-diglycidylaminomethyl) cyclohexane (“Tetrad-C” manufactured by Mitsubishi Gas Chemical Company)
[シランカップリング剤(D)]
 シラン系化合物(D)として、以下のものを用意した。
・(D-1):オリゴマー型シラン化合物(信越化学社製「X41-1805」)
(D-2):3-グリシドキシプロピルトリメトキシシラン(信越化学社製「KBM-403」)
[Silane coupling agent (D)]
The following were prepared as the silane compound (D).
(D-1): Oligomer type silane compound (“X41-1805” manufactured by Shin-Etsu Chemical Co., Ltd.)
(D-2): 3-glycidoxypropyltrimethoxysilane (“KBM-403” manufactured by Shin-Etsu Chemical Co., Ltd.)
[帯電防止剤(E)]
 帯電防止剤(E)として、以下のものを用意した。
・(E-1):リチウムビストリフルオロメタンスルホニルイミド(テトラエチレングリコールジメチルエーテル分散液)(三光化学社製「サンコノールTGR」)
・(E-2):トリ-n-ブチルメチルアンモニウム ビストリフルオロメタンスルホンイミド(スリーエム社製「FC-4400」
[Antistatic agent (E)]
The following were prepared as the antistatic agent (E).
(E-1): Lithium bistrifluoromethanesulfonylimide (tetraethylene glycol dimethyl ether dispersion) (“Sanconol TGR” manufactured by Sanko Chemical Co., Ltd.)
(E-2): Tri-n-butylmethylammonium bistrifluoromethanesulfonimide (“FC-4400” manufactured by 3M)
〔実施例17~30、比較例10~15〕
 上記のようにして調製、準備した各配合成分を、下記表4に示す割合で配合することにより粘着剤形成材料となる粘着剤組成物を調製し、これを酢酸エチルにて希釈し(粘度〔500~10000mPa・s(25℃)〕)、粘着剤組成物溶液を作製した。
[Examples 17 to 30, Comparative Examples 10 to 15]
A pressure-sensitive adhesive composition to be a pressure-sensitive adhesive forming material was prepared by blending each of the blended components prepared and prepared as described above in the ratio shown in Table 4 below, and this was diluted with ethyl acetate (viscosity [ 500 to 10000 mPa · s (25 ° C.)]), an adhesive composition solution was prepared.
 つぎに、実施例17~30、比較例10~15の粘着剤組成物溶液を、ポリエステル系離型シートに、乾燥後の厚みが25μmとなるように塗布し、100℃で3分間乾燥した後、形成された粘着剤組成物層を偏光板(保護フィルム:富士フィルム社製TACフィルム)に転写し、23℃、65%RHの条件下で7日間エージングさせて粘着剤層付き偏光板を得た。
 なお、上記偏光板は延伸軸に対して0度になるようにカットして使用した。
Next, the pressure-sensitive adhesive composition solutions of Examples 17 to 30 and Comparative Examples 10 to 15 were applied to a polyester release sheet so that the thickness after drying was 25 μm, and dried at 100 ° C. for 3 minutes. The formed pressure-sensitive adhesive composition layer was transferred to a polarizing plate (protective film: TAC film manufactured by Fuji Film Co., Ltd.) and aged for 7 days at 23 ° C. and 65% RH to obtain a polarizing plate with a pressure-sensitive adhesive layer. It was.
In addition, the said polarizing plate was cut and used so that it might become 0 degree | times with respect to an extending | stretching axis | shaft.
 このようにして得られた粘着剤層付き偏光板を用いて、ゲル分率、耐久性(耐湿熱試験、耐熱試験、ヒートサイクル試験)、耐光漏れ性、粘着力・リワーク性、保持力、帯電防止性能、透明性を下記に示す各方法に従って測定・評価した。これらの結果を後記の表4に併せて示す。 Using the polarizing plate with the pressure-sensitive adhesive layer thus obtained, gel fraction, durability (moisture-heat resistance test, heat resistance test, heat cycle test), light leakage resistance, adhesive strength / rework property, holding power, charging Prevention performance and transparency were measured and evaluated according to the following methods. These results are also shown in Table 4 below.
〔ゲル分率〕
 得られた粘着剤層付き偏光板の離型シートを剥離して、粘着剤層を0.1gこそぎ取り、粘着層を200メッシュのSUS製金網で包み酢酸エチル中に23℃×24時間浸漬し、金網中に残存した不溶解の粘着剤成分の重量百分率を求めた。
[Gel fraction]
The release sheet of the obtained polarizing plate with the pressure-sensitive adhesive layer was peeled off, 0.1 g of the pressure-sensitive adhesive layer was scraped off, the pressure-sensitive adhesive layer was wrapped in a 200-mesh SUS wire net, and immersed in ethyl acetate at 23 ° C. for 24 hours. Then, the weight percentage of the insoluble adhesive component remaining in the wire mesh was determined.
〔耐久性、耐光漏れ性〕
 得られた粘着剤層付き偏光板の離型シートを剥離して、粘着剤層側を無アルカリガラス板(コーニング社製、イーグルXG)に押圧して、偏光板とガラス板とを貼合した後、オートクレーブ処理(50℃、0.5MPa、20分)を行ない、その後、下記の耐久試験(耐湿熱試験、耐熱試験、ヒートサイクル試験)において発泡、剥がれの評価を行なった。
 更に耐熱試験においては、上記発泡等の評価に加えて、偏光板がクロスニコル(延伸軸が0-90°)になるように表と裏の両面に同じサンプルを貼合した光漏れ観察用サンプルを作製し、下記の耐光漏れ性の評価も行なった。なお、使用した試験片サイズは、20cm×15cmに打抜いて使用した。ただし、実施例30の光漏れ試験については、31cm×17.4cmに打抜いて使用した。
[Durability, light leakage resistance]
The release sheet of the obtained polarizing plate with the pressure-sensitive adhesive layer was peeled off, and the pressure-sensitive adhesive layer side was pressed against a non-alkali glass plate (Corning Corp., Eagle XG) to bond the polarizing plate and the glass plate. Thereafter, autoclaving (50 ° C., 0.5 MPa, 20 minutes) was performed, and then foaming and peeling were evaluated in the following durability tests (wet heat resistance test, heat resistance test, heat cycle test).
Furthermore, in the heat resistance test, in addition to the evaluation of foaming and the like, a sample for light leakage observation in which the same sample is bonded to both the front and back surfaces so that the polarizing plate is crossed Nicol (stretching axis is 0-90 °). The following light leakage resistance was also evaluated. In addition, the used test piece size was punched into 20 cm × 15 cm. However, the light leakage test of Example 30 was used by punching to 31 cm × 17.4 cm.
〔耐久性〕
(1)耐湿熱試験
 60℃、90%RH、168時間の耐久試験にて、下記の通り評価した。
(2)耐熱試験
 80℃、168時間の耐久試験にて、下記の通り評価した。
(3)ヒートサイクル試験
 -30℃で30分間放置した後、80℃で30分間放置する操作を1サイクルとして、168サイクル(168時間)行なう耐久試験にて下記の通り評価した。
(評価基準)
 上記(1)~(3)それぞれについて欠点(発泡、スジ、浮き、ハガレ)の有無について評価した。
  ◎・・・欠点なし
  ○・・・偏光板の端部から0.5mm以内の欠点
  ×・・・偏光板の端部から0.5mmより内側に欠点
〔durability〕
(1) Moisture and heat resistance test It evaluated as follows in the endurance test of 60 degreeC, 90% RH, and 168 hours.
(2) Heat resistance test In the durability test at 80 ° C for 168 hours, the evaluation was as follows.
(3) Heat cycle test The operation of standing at -30 ° C for 30 minutes and then leaving at 80 ° C for 30 minutes was defined as one cycle, and evaluated as follows in an endurance test of 168 cycles (168 hours).
(Evaluation criteria)
Each of the above (1) to (3) was evaluated for the presence of defects (foaming, streaks, floating, peeling).
◎ ・ ・ ・ No defects ○ ・ ・ ・ Defects within 0.5 mm from the end of the polarizing plate × ・ ・ ・ Defects within 0.5 mm from the end of the polarizing plate
〔耐光漏れ性〕
 80℃、150時間の耐久試験にて、耐光漏れ性について下記の通り測定、評価した。なお、実施例30については50℃、90%RH、150時間の耐久試験にて測定、評価した。
(測定装置)
・「Eye Scale」(株式会社アイシステム社製)
(測定条件)
・カメラレンズ絞りNo.16
・カメラGAIN10
・シャッタースピード 1/1000
・強度(Luminance)9000
に設定したバックライト上に、上記光漏れ観察用サンプルを置き、
・カメラレンズ絞りNo.4
・カメラGAIN6
・シャッタースピード1/30
の条件下で撮影を行ない、取り込んだ画像に対して目視で光漏れ具合を観察した。
 評価基準は以下のとおりである。
(評価基準)
  ◎・・・光漏れがない
  ○・・・わずかな光漏れ
  ×・・・はっきりとした光漏れ
 なお、比較例11~15は、偏光板の剥がれが生じたため光漏れを評価できなかった。
(Light leakage resistance)
In an endurance test at 80 ° C. for 150 hours, light leakage resistance was measured and evaluated as follows. In addition, about Example 30, it measured and evaluated in the 50 degreeC, 90% RH, 150-hour durability test.
(measuring device)
・ "Eye Scale" (made by I System Co., Ltd.)
(Measurement condition)
・ Camera lens aperture No. 16
・ Camera GAIN10
・ Shutter speed 1/1000
・ Luminance 9000
Place the above sample for light leakage observation on the backlight set to
・ Camera lens aperture No. 4
・ Camera GAIN6
・ Shutter speed 1/30
The film was photographed under the above conditions, and the light leakage was observed visually with respect to the captured image.
The evaluation criteria are as follows.
(Evaluation criteria)
A: No light leakage O: Slight light leakage X: Clear light leakage In Comparative Examples 11 to 15, light leakage could not be evaluated due to peeling of the polarizing plate.
〔粘着力・リワーク性〕
 得られた粘着剤層付き偏光板を25mm幅に切断した後、無アルカリガラス(コーニング社製イーグルXG)に貼り合わせ、オートクレーブ処理(50℃、0.5MPa、20分)を行ない、23℃、50%RH雰囲気下で24時間静置した後、180度剥離試験を行い粘着力を測定し、リワーク性について下記の通り評価した。
(評価基準)
  ◎・・・10N以下
  ○・・・10Nより大きく15N未満
  ×・・・15N以上
[Adhesion / Rework]
The obtained polarizing plate with the pressure-sensitive adhesive layer was cut to a width of 25 mm, and then bonded to non-alkali glass (Corning Eagle XG), autoclaved (50 ° C., 0.5 MPa, 20 minutes), 23 ° C., After leaving still in a 50% RH atmosphere for 24 hours, a 180 ° peel test was performed to measure the adhesive strength, and the reworkability was evaluated as follows.
(Evaluation criteria)
◎ ・ ・ ・ 10N or less ○ ・ ・ ・ More than 10N and less than 15N × ・ ・ ・ 15N or more
〔保持力〕
 上記粘着剤層付き偏光板を、25mm×25mmになるよう裁断し、離型シートを剥離して、粘着剤層側を研磨SUS板に貼着し、80℃の条件下にて1kgの荷重をかけて、JIS Z 0237の保持力の測定法に準じてズレを評価した。評価基準は下記の通りである。
(評価基準)
  ◎・・・1440分経過後でずれなし(N.C)
  ○・・・1440分経過後で10mm未満のずれ
  ×・・・1440分経過後で10mm以上のずれ
[Retention force]
The polarizing plate with the pressure-sensitive adhesive layer is cut to 25 mm × 25 mm, the release sheet is peeled off, the pressure-sensitive adhesive layer side is attached to a polished SUS plate, and a load of 1 kg is applied at 80 ° C. Then, the deviation was evaluated according to the measuring method of the holding power of JIS Z 0237. The evaluation criteria are as follows.
(Evaluation criteria)
◎ ・ ・ ・ No shift after 1440 minutes (NC)
○: Deviation of less than 10 mm after 1440 minutes have elapsed × ... Deviation of 10 mm or more after 1440 minutes have elapsed
〔帯電防止性〕
 上記粘着剤層付き偏光板を23℃、50%RH雰囲気下で24時間静置した後、粘着剤層のセパレーターを外し表面抵抗率測定装置(三菱化学アナリテック株式会社製、装置名「Hiresta-UP MCP-HT450」)を用い粘着剤層の表面抵抗率を測定した。評価基準は下の通りである。
(評価基準)
  ◎・・・1.0E+11Ω/cm未満
  ○・・・1.0E+11Ω/cm以上、1.0E+12Ω/cm未満
  ×・・・1.0E+12Ω/cm以上
(Antistatic property)
The polarizing plate with the pressure-sensitive adhesive layer was allowed to stand for 24 hours in an atmosphere of 23 ° C. and 50% RH, and then the separator of the pressure-sensitive adhesive layer was removed, and a surface resistivity measuring device (manufactured by Mitsubishi Chemical Analytech Co., Ltd., “Hiresta- UP MCP-HT450 ") was used to measure the surface resistivity of the pressure-sensitive adhesive layer. The evaluation criteria are as follows.
(Evaluation criteria)
◎ ··· 1.0E + 11Ω / cm less than 2 ○ ··· 1.0E + 11Ω / cm 2 or more, 1.0E + 12Ω / cm 2 less than × ··· 1.0E + 12Ω / cm 2 or more
〔透明性〕
 実施例17~30、比較例10~15の粘着剤組成物溶液を、ポリエステル系軽剥離離型シートに、乾燥後の厚みが25μmとなるように塗布し、100℃で3分間乾燥した後、形成された粘着剤組成物層にポリエステル系重剥離離型シートを貼り合わせ、23℃、65%RHの条件下で7日間エージングさせて粘着剤層付シートを得た。得られたシートの軽剥離離型シートを外し無アルカリガラス(コーニング社製イーグルXG)に貼合し重剥離シートを外し、ヘイズメータ「HAZE MATER NDH2000」(日本電色工業社製)を用いて、ヘイズ(%)を測定することにより、透明性を評価した。
 なお、本機はJIS K7361-1に準拠している。評価基準は以下の通りである。
(評価)
  ○・・・ヘイズが1%未満
  ×・・・ヘイズが1%以上
〔transparency〕
After the pressure-sensitive adhesive composition solutions of Examples 17 to 30 and Comparative Examples 10 to 15 were applied to a polyester light release release sheet so that the thickness after drying was 25 μm, and dried at 100 ° C. for 3 minutes, A polyester-based heavy release release sheet was bonded to the formed pressure-sensitive adhesive composition layer, and aged for 7 days under conditions of 23 ° C. and 65% RH to obtain a pressure-sensitive adhesive layer-attached sheet. Remove the light release release sheet of the obtained sheet, paste it on alkali-free glass (Eagle XG manufactured by Corning), remove the heavy release sheet, and use a haze meter “HAZE MATER NDH2000” (manufactured by Nippon Denshoku Industries Co., Ltd.) Transparency was evaluated by measuring haze (%).
This machine conforms to JIS K7361-1. The evaluation criteria are as follows.
(Evaluation)
○ ・ ・ ・ Haze is less than 1% × ・ ・ ・ Haze is 1% or more
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 上記表4の評価結果より、実施例17~30の組成からなる粘着剤はアクリル系樹脂同士の相溶性に優れるため透明性が高く、かつ偏光板とガラス基板等を貼り合わせる際に、優れた耐久性能(特に耐ヒートサイクル性能)、耐光漏れ性、リワーク性、帯電防止性を示すものであることがわかる。 From the evaluation results of Table 4 above, the pressure-sensitive adhesives having the compositions of Examples 17 to 30 are excellent in compatibility with acrylic resins, and thus have high transparency, and are excellent in laminating a polarizing plate and a glass substrate. It can be seen that it exhibits durability (particularly heat cycle resistance), light leakage resistance, reworkability, and antistatic properties.
 一方、表3より、アクリル系樹脂(A)に対して、重合成分が非反応性極性官能基含有モノマー(b1)を含まないアクリル系樹脂(B’-1)をブレンドした比較例1~4では、アクリル系樹脂同士の相溶性が劣るものであることがわかる。 On the other hand, from Table 3, Comparative Examples 1 to 4 in which an acrylic resin (B′-1) containing no non-reactive polar functional group-containing monomer (b1) was blended with the acrylic resin (A). Then, it turns out that the compatibility of acrylic resin is inferior.
 また、表3、4より、重合成分の反応性官能基含有モノマー(a1)の含有量が少ないアクリル系樹脂(A’-1)と、アクリル系樹脂(B)をブレンドした比較例5~8、10、11では、アクリル系樹脂同士の相溶性には優れるものの、耐久性能に劣るものであることがわかる。 From Tables 3 and 4, Comparative Examples 5 to 8 in which the acrylic resin (A′-1) having a low content of the reactive functional group-containing monomer (a1) as a polymerization component and the acrylic resin (B) were blended were used. 10 and 11 show that the compatibility between the acrylic resins is excellent, but the durability is poor.
 更に、表3、表4より、重合成分の反応性官能基含有モノマー(a1)の含有量が少ないアクリル系樹脂(A’-1)と重合成分が非反応性極性官能基含有モノマー(b1)を含まないアクリル系樹脂(B’-1)をブレンドした比較例9、12~15では、アクリル系樹脂同士の相溶性には優れるものの、耐久性能、耐光漏れ性に劣るものであることがわかる。 Furthermore, from Tables 3 and 4, the acrylic resin (A′-1) having a low content of the reactive functional group-containing monomer (a1) as a polymerization component and the non-reactive polar functional group-containing monomer (b1) as a polymerization component Comparative Examples 9 and 12 to 15 in which the acrylic resin (B′-1) not containing water is blended are excellent in compatibility between acrylic resins, but inferior in durability and light leakage resistance. .
 本発明を詳細にまた特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく様々な変更や修正を加えることができることは当業者にとって明らかである。本出願は、2014年7月18日出願の日本特許出願(特願2014-147865)に基づくものであり、その内容はここに参照として取り込まれる。 Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. This application is based on a Japanese patent application filed on July 18, 2014 (Japanese Patent Application No. 2014-147865), the contents of which are incorporated herein by reference.
 本発明の粘着剤組成物は、偏光板とガラス基板等を貼り合わせる際に、優れた耐久性能(特に耐ヒートサイクル性能)を示す粘着剤、更には耐光漏れ性、リワーク性、帯電防止性、透明性(相溶性)にも優れる粘着剤を形成することができるものであるために、光学部材用粘着剤として用いて得られる粘着剤層付き光学部材、とりわけ粘着剤層付き偏光板、ならびに画像表示装置を得るための粘着剤として非常に有用なものである。 The pressure-sensitive adhesive composition of the present invention is a pressure-sensitive adhesive exhibiting excellent durability performance (particularly heat cycle performance) when laminating a polarizing plate and a glass substrate, and further, light leakage resistance, rework property, antistatic property, Since an adhesive having excellent transparency (compatibility) can be formed, an optical member with an adhesive layer obtained by using as an adhesive for optical members, particularly a polarizing plate with an adhesive layer, and an image It is very useful as an adhesive for obtaining a display device.

Claims (11)

  1.  反応性官能基含有モノマー(a1)を含む重合成分を重合してなるアクリル系樹脂(A)、反応性官能基含有モノマーを含まない重合成分を重合してなるアクリル系樹脂(B)を含有する粘着剤組成物であって、
     アクリル系樹脂(A)の重合成分が、反応性官能基含有モノマー(a1)を2.5~30重量%含むものであり、アクリル系樹脂(B)の重合成分が、非反応性極性官能基含有モノマー(b1)を含むものであることを特徴とする粘着剤組成物。
    An acrylic resin (A) obtained by polymerizing a polymerization component containing a reactive functional group-containing monomer (a1), and an acrylic resin (B) obtained by polymerizing a polymerization component not containing a reactive functional group-containing monomer An adhesive composition comprising:
    The polymerization component of the acrylic resin (A) contains 2.5 to 30% by weight of the reactive functional group-containing monomer (a1), and the polymerization component of the acrylic resin (B) is a non-reactive polar functional group. A pressure-sensitive adhesive composition comprising the containing monomer (b1).
  2.  アクリル系樹脂(B)の重合成分中の非反応性極性官能基含有モノマー(b1)の含有割合が0.1~30重量%であることを特徴とする請求項1記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to claim 1, wherein the content ratio of the non-reactive polar functional group-containing monomer (b1) in the polymerization component of the acrylic resin (B) is 0.1 to 30% by weight.
  3.  反応性官能基含有モノマー(a1)が水酸基含有モノマーおよびカルボキシル基含有モノマーからなる群から選択される少なくとも1種であることを特徴とする請求項1または2に記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to claim 1 or 2, wherein the reactive functional group-containing monomer (a1) is at least one selected from the group consisting of a hydroxyl group-containing monomer and a carboxyl group-containing monomer.
  4.  非反応性極性官能基含有モノマー(b1)がアミド基含有モノマー、三級アミノ基含有モノマーおよびエーテル基含有モノマーからなる群から選択される少なくとも1種であることを特徴とする請求項1~3のいずれか1項に記載の粘着剤組成物。 The non-reactive polar functional group-containing monomer (b1) is at least one selected from the group consisting of an amide group-containing monomer, a tertiary amino group-containing monomer, and an ether group-containing monomer. The pressure-sensitive adhesive composition according to any one of the above.
  5.  アクリル系樹脂(A)の重量平均分子量が100万以上であることを特徴とする請求項1~4のいずれか1項に記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to any one of claims 1 to 4, wherein the acrylic resin (A) has a weight average molecular weight of 1,000,000 or more.
  6.  アクリル系樹脂(B)の重量平均分子量が100万以上であることを特徴とする請求項1~5のいずれか1項に記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to any one of claims 1 to 5, wherein the acrylic resin (B) has a weight average molecular weight of 1,000,000 or more.
  7.  アクリル系樹脂(A)とアクリル系樹脂(B)の含有比率[(A):(B)](重量比)が、(A):(B)=100:50~100:500であることを特徴とする請求項1~6のいずれか1項に記載の粘着剤組成物。 The content ratio [(A) :( B)] (weight ratio) of the acrylic resin (A) and the acrylic resin (B) is (A) :( B) = 100: 50 to 100: 500. The pressure-sensitive adhesive composition according to any one of claims 1 to 6, wherein
  8.  架橋剤(C)を含有することを特徴とする請求項1~7のいずれか1項に記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to any one of claims 1 to 7, further comprising a crosslinking agent (C).
  9.  架橋剤(C)がイソシアネート系架橋剤およびエポキシ系架橋剤からなる群から選択される少なくとも1種であることを特徴とする請求項8に記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to claim 8, wherein the crosslinking agent (C) is at least one selected from the group consisting of an isocyanate-based crosslinking agent and an epoxy-based crosslinking agent.
  10.  請求項1~9のいずれか1項に記載の粘着剤組成物が架橋剤(C)により架橋されてなることを特徴とする粘着剤。 10. A pressure-sensitive adhesive, wherein the pressure-sensitive adhesive composition according to claim 1 is crosslinked with a crosslinking agent (C).
  11.  請求項10に記載の粘着剤を含むことを特徴とする偏光板用粘着剤。 A pressure-sensitive adhesive for polarizing plates comprising the pressure-sensitive adhesive according to claim 10.
PCT/JP2015/070537 2014-07-18 2015-07-17 Adhesive composition and adhesive using same, and adhesive for polarizing plate WO2016010140A1 (en)

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