WO2016000452A1 - Five-spoke large-vent hole steel wheel hub with high ventilation quantity - Google Patents

Five-spoke large-vent hole steel wheel hub with high ventilation quantity Download PDF

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Publication number
WO2016000452A1
WO2016000452A1 PCT/CN2015/072381 CN2015072381W WO2016000452A1 WO 2016000452 A1 WO2016000452 A1 WO 2016000452A1 CN 2015072381 W CN2015072381 W CN 2015072381W WO 2016000452 A1 WO2016000452 A1 WO 2016000452A1
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Prior art keywords
spoke
ventilation
arc
spokes
radius
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PCT/CN2015/072381
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French (fr)
Chinese (zh)
Inventor
肖华
石磊
韩非
张骥超
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宝山钢铁股份有限公司
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Publication of WO2016000452A1 publication Critical patent/WO2016000452A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B3/00Disc wheels, i.e. wheels with load-supporting disc body
    • B60B3/04Disc wheels, i.e. wheels with load-supporting disc body with a single disc body not integral with rim, i.e. disc body and rim being manufactured independently and then permanently attached to each other in a second step, e.g. by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B3/00Disc wheels, i.e. wheels with load-supporting disc body
    • B60B3/10Disc wheels, i.e. wheels with load-supporting disc body apertured to simulate spoked wheels

Definitions

  • the invention relates to the manufacture of automobile parts, in particular to a five-spoke high-ventilation large-ventilation steel wheel spoke.
  • the wheel is an important safety component and appearance part of the car.
  • the wheel is the carrier that bears the weight of the whole vehicle, passengers and cargo. It transmits the acceleration and deceleration of the car, the additional force when turning, and also bears the impact of the flying stone and the pit. Therefore, the wheel needs a certain strength and rigidity.
  • the appearance of the wheel the shape and style of the wheel will have a significant impact on the style and effect of the vehicle.
  • the aesthetics of the wheels directly affect the consumer's preference for the model. Therefore, the wheel pays attention to both appearance and performance.
  • the wheels mainly include steel wheels and aluminum alloy wheels.
  • the aluminum alloy wheels occupy most of the passenger car wheel market due to their beautiful appearance and light weight.
  • the reason is mainly that the aluminum alloy wheels are mainly for casting production.
  • the shape can be varied, and various complex shapes are easily obtained.
  • the appearance of the steel wheel is mainly determined by the spokes. The spokes are stamped, the change is less, and it is not easy to obtain too complicated shapes.
  • the development of complex shapes When the spokes are beautiful in appearance, it is extremely difficult to ensure that the wheel has sufficient strength and rigidity.
  • the traditional steel wheel is shown in Fig. 1 and Fig. 3.
  • the spokes are equal-section rotary parts, and a small number of small vent holes are distributed on the rotating surface for ventilation and heat reduction and weight reduction.
  • the structure is significantly different in appearance, so the market performance is significantly different from the aluminum wheel, but the steel wheel is superior to the aluminum alloy wheel in strength, cost and energy consumption. If you can develop steel wheels with beautiful appearance and sufficient strength and performance, you will be able to obtain more markets for steel wheels, thus achieving energy saving, emission reduction and cost reduction for the automotive industry. However, there is currently no such product development in China.
  • Chinese patent CN201010286771.3 discloses a method for manufacturing automobile wheel spokes by using steel pipes, which is produced by a spinning process using steel pipes, and has not been greatly improved in appearance structure.
  • Chinese patent CN200610068833.7 discloses a processing method for high-intensity spokes of heavy-duty vehicles, which is a production process of card wheel spokes which are heated and reshaped first, and is still a traditional spoke structure product.
  • Chinese Patent No. 200680012150.8 discloses a spoke of a prefabricated vehicle and an assembled wheel including the spoke.
  • the wheel spoke of the patent proposes that the mounting surface has at least one rib having a straight outer surface, and it is not clear whether it is The steel spokes made by stamping do not describe the more specific structural features and dimensions of the spokes.
  • the rib having a straight outer surface functions like a reinforcing rib to increase the spoke strength and compensate for the strength loss after the spoke structure is changed, but the rib has a straight side, the depth is deep, and the screw hole is too close, and the stamping forming is extremely difficult. Large, not easy to obtain by stamping.
  • Chinese Patent No. 200580013225.X proposes a fabricated wheel and a manufacturing method thereof, wherein the main feature of the spoke is that the vent hole has two to three window portions, and must be obtained by multiple piercing (punching) for other structural sizes. No descriptions or requirements have been made. Since the wind hole needs to be obtained twice or even three times, the manufacturing difficulty is increased and the manufacturing efficiency is lowered. Moreover, there are excessive gaps between the punching holes of the wind hole, and the notch is easy to be a source of fatigue crack, which is not conducive to product strength performance.
  • Chinese Patent No. CN201080048554.9 discloses a spoke for an automobile which ensures the strength of the spokes without increasing the thickness of the raw material plate of the spokes and increasing the decorative hole for the purpose of improving the design.
  • Rigid car spokes The patented product has multiple layers of different shape cross-section features in the spokes, which can ensure the strength to meet the requirements to the greatest extent, but the V-shaped and approximately square shape features are extremely difficult to be formed by stamping, which is not conducive to actual manufacturing.
  • the patented product has too many levels of features and one-week wavy shape, so that the spoke shape is not clean and the appearance effect is not optimal.
  • the Chinese patent CN200980143310.6 discloses a spoke for an automobile which reduces the amount of protrusion protruding from the curved portion of the decorative hole toward the outside in the direction of the wheel axis to expand the selection range of the specifications of the wheel, and ensures the durability of the spoke and enables the spoke portion
  • the spokes for automobiles that are not compatible with the number and arrangement of the bolt holes of the hub, are easy to tighten the hub nut, and are easy to form the spokes.
  • the product is insufficient in strength to compensate for the structural change, and a bulging (protruding) feature is designed in the middle of the spoke to increase the strength, so that the bottom surface of the spoke is not smooth, the smoothness after painting is not good, and the overall appearance of the spoke is damaged.
  • the ventilating hole boundary of the patented product intersects with the rounded corner of the spoke sidewall, which cuts the integrity of the rounded corner and also damages the appearance.
  • the top rounded surface is easy to leave a sharp corner after removing the wind hole, thus becoming a source of fatigue. , reducing wheel performance.
  • the product is designed to increase the strength, and the moving part is designed, but this feature makes the forming difficult and increases. Scrap scrap rate, and due to part of the gap with the rim, it is easy to fall into the debris during the assembly press, affecting the assembly or bringing into the coating line and affecting the quality of the coating.
  • the object of the present invention is to provide five high-ventilation and large-ventilation steel wheel spokes.
  • the steel spoke product structure has a major change compared with the traditional spoke structure, the structure is beautiful, the weight is moderate, and the performance can meet the requirements of the wheel, and finally realize
  • the shape and weight of the steel wheel can be comparable to that of the aluminum alloy wheel, but the performance is superior to that of the aluminum alloy wheel, and the price is cheaper than the aluminum alloy, which reduces the cost and saves energy for the main engine and the end user.
  • a five-spoke, high-ventilation, large-ventilation steel wheel spoke characterized in that the wheel spoke is a spoke-type structure, and five identical spokes are evenly arranged along the circumferential direction of the spoke, that is, the central axes of the five spokes are equal. 72 degree distribution, five large venting holes are formed between the spokes, and each large venting hole is in the middle of two spokes, that is, the central axis of each large venting hole is at an angle of 36 degrees with the central axis of the adjacent spoke; the spoke is perpendicular to the radial direction of the spoke.
  • the cross section is a hat-shaped structure; the radial cross section of the spoke is an asymmetric inverted U shape, that is, a combined line of a straight line segment + a circular arc segment + a diagonal line segment; the contour line of the spoke perpendicular to the axial direction of the spoke is a left and right bracket shape.
  • the spoke is perpendicular to the radial direction of the spoke, and has a hat-shaped structure with an inverted shape.
  • the shape of the hat section is 30 mm to 50 mm at the bottom, and the radius of the bottom two corners is 1 mm to 5 mm.
  • the radius is from 3mm to 12mm and the depth is from 12mm to 25mm.
  • the asymmetric inverted U-shaped cross-section of the spoke along the radial section is: the bottom length is 30 mm to 60 mm, and the upper two corners have a radius of 20 mm to 30 mm, a depth of 50 mm to 65 mm, and a side wall angle of the oblique line segment. It is 35 degrees to 45 degrees.
  • the contour of the spoke perpendicular to the axial direction of the spoke is an embracing shape or a left and right bracket shape, and the rounded corners on both sides are tapered rounded corners, and the maximum rounded corner gradually transitions to no rounded corners, and the radius of the rounded corner is 3 to 12 mm.
  • the large venting hole is composed of a 4-segment arc + a 2-segment straight segment, and each adjacent line is tangent; wherein the first arc corresponds to the axle hole side, and the first and second straight segments are respectively connected a second arc and a fourth arc are respectively connected to the first and second straight segments, and the third arc is connected to the second and fourth arcs; and the first and second straight segments are opposite to the spoke sidewall
  • the angle is ⁇ 5 degrees, and the side arc edge is 3 ⁇ 5mm; the first arc radius is 30mm ⁇ 70mm, the second and fourth The radius of the arc is the same, the size ranges from 10mm to 20mm; the third arc is tangent to the outer edge of the spoke, and the radius is 90-100mm.
  • the spoke mounting plane is evenly distributed with five air guiding and water guiding grooves, and the groove shape is a cylindrical surface or a tapered surface, and the groove cross section is gradually reduced from the inner side to the outer side in the radial direction, and the vertical axis is vertical.
  • the cross section is U-shaped.
  • the wheel spokes are stamped from a high-strength steel plate having a thickness of 4.0 mm to 6.0 mm and a tensile strength of ⁇ 600 MPa.
  • the ventilation area of the large ventilation hole is >70 cm 2
  • the total ventilation area of the five large ventilation holes is >350 cm 2 .
  • the present invention proposes a new structure of steel wheel spokes, which can greatly improve the appearance of steel wheels, and the fatigue performance meets the requirements.
  • the new structure of five high-ventilation and large ventilated steel wheels is characterized by changing the structure of small ventilating holes on the curved surface of the traditional steel wheel spokes, and developed into a spoke-type, large ventilating, high-ventilation new structure.
  • the five high ventilation and large ventilation holes have a specific shape, the same, and a uniform distribution.
  • Five high-ventilation large vent spokes are manufactured by stamping.
  • the spokes are spoke-shaped structures with five identical spokes.
  • the spoke-like structure makes the overall wheel look more powerful and rigid.
  • the spokes of the present invention have a large venting structure and have five large venting holes.
  • the large venting holes make the overall wheel spokes look more boney, and the large venting holes ensure that the spoke product weight is as light as possible.
  • the five large vents ensure high spoke venting and improve brake cooling. It should be as large as possible on the basis of guaranteed strength.
  • the five spokes are evenly distributed in one week, that is, the central axis of the five spokes is equal to 72 degrees, as shown in the following figure. Show.
  • Each spoke has a certain shape along the radial, vertical radial, and vertical axes of the spoke to ensure sufficient fatigue performance to ensure aesthetics.
  • the spokes are hat-shaped in a section perpendicular to the radial direction, and have an asymmetric U-shape in the radial section (a combined line of a straight line + an arc + a diagonal line), and the vertical axial contour is an embracing shape, or a left-right bracket.
  • the combination of the cross-sections in the above directions constitutes the spoke structure, that is, the shape of the spoke spokes is ensured to be sufficiently beautiful, and the spokes are ensured to have sufficient strength and fatigue performance when removing a large number of ventilation holes.
  • the spoke of the invention has an axially embracing shape, is more dynamic, and is beneficial for transmitting loads, thereby ensuring better wheel fatigue life.
  • the R rounded corners on both sides are tapered rounded corners, which gradually transition from the maximum rounded corner to the outer edge without the rounded corners.
  • the radius of the rounded corner is 3 ⁇ 12mm.
  • the five large vents can be as large as possible to ensure high ventilation, where each vent has an area of >70 cm 2 and a total venting area of >350 cm 2 .
  • the shape of the groove may be various surfaces such as a cylindrical surface and a tapered surface.
  • the groove section is gradually reduced in the radial direction from the inside to the outside, and the vertical axial section is U-shaped.
  • the invention proposes a brand-new five high-ventilation and large-ventilation steel wheel spokes.
  • the new type of spokes have a great change in the outer structure and the shape is greatly improved, so that the five high ventilations of the spokes are adopted.
  • the steel wheel has a beautiful appearance, which is comparable to the shape of the aluminum wheel to a certain extent, and at the same time, sufficient strength and rigidity are ensured by the complicated spoke structure.
  • the new wheel is made of high-strength steel with large venting holes and the shape and weight are close to the aluminum wheel. Therefore, the new wheel can be used to replace the aluminum wheel, thereby achieving energy saving and cost reduction.
  • Figure 1 is a photograph of a conventional steel wheel.
  • Figure 2 is a photograph of a ribbed structure of an aluminum wheel.
  • FIG. 3 is a schematic view showing the structure of a conventional wheel spoke.
  • Figure 4 is a front elevational view of the spoke of the present invention.
  • Figure 5 is a perspective view of five high ventilation and large ventilating spokes of the present invention.
  • Figure 6 is a front elevational view of five high ventilation, large vent spokes of the present invention.
  • Fig. 7 is a cross-sectional view taken along line A-A of Fig. 2;
  • Fig. 8 is a cross-sectional view taken along line B-B of Fig. 2;
  • Fig. 9 is a cross-sectional view taken along line C-C of Fig. 2;
  • Figure 10 is an enlarged schematic view of five high ventilation and large ventilation holes of the present invention.
  • Figure 11 is a diagram showing the installation of five new high-ventilation venting new steel spokes of the present invention.
  • Figure 12 shows the original standard aluminum alloy wheels.
  • the five-spoke, high-ventilation, large-ventilation steel wheel spoke 100 of the present invention has a spoke-like structure in which five identical spokes 1 are uniformly disposed along the circumferential direction of the spoke (with spokes) 1 for example, the same below), that is, the central axis of the five spokes is equal to 72 degrees, and five large ventilation holes 2 are formed between the spokes (taking the large ventilation holes 2 as an example, the same below), and each large ventilation hole 2 is at In the middle of the two spokes, that is, the central axis of each large venting hole 2 is at an angle of 36 degrees with the central axis of the adjacent spoke 1; the radial section of the spoke 1 perpendicular to the spoke 100 is a hat-shaped structure (as shown in FIG.
  • spokes 1 The radial section is an asymmetrical inverted U shape (as shown in FIG. 9), that is, a combination line of a straight line segment + a circular arc segment + a diagonal line segment; the contour line of the spoke perpendicular to the axial direction of the spoke is an embracing shape or a left and right bracket shape.
  • the spoke 1 is perpendicular to the radial direction of the spoke 100 and has a hat-shaped structure with an inverted buckle.
  • the shape of the hat section is: the width W of the bottom is 30 mm to 50 mm, and the radius of the bottom two rounded corners.
  • R1 is 1 mm to 5 mm
  • the radius R2 of the top two rounded corners is 3 mm to 12 mm
  • the depth H1 is 12 mm to 25 mm.
  • the contour of the spoke 1 perpendicular to the axial direction of the spoke 100 is an embracing shape or a left and right bracket shape, as shown in FIG. 10, the rounded corners on both sides are gradually rounded, and the maximum rounded corner gradually transitions to no round.
  • the corner, the maximum radius of the fillet is 3 ⁇ 12mm.
  • the large venting hole 2 is formed by a 4-segment arc + a 2-segment straight line segment, and each adjacent line is tangent; wherein the first circular arc 21 corresponds to the axle hole side, and the first and second straight segments are 22, 23 are respectively connected to the two ends of the first arc 21, the second and fourth arcs 24, 25 are respectively connected to the first and second straight segments 22, 23, and the third arc 26 is connected to the second and fourth arcs 24 25; and, first, The second straight line segments 22, 23 are at an angle of ⁇ 5 degrees to the side wall of the spoke, such as parallel or approximately parallel, and are 3 to 5 mm from the side edge of the side wall; the first arc 21 has a radius of 30 mm to 70 mm, second.
  • the fourth arc 24 and 25 have the same radius and the size ranges from 10 mm to 20 mm; the third arc 26 is tangent to the outer edge of the spoke 100, and the radius is 90-100 mm.
  • the spokes 1 are uniformly arranged with five air guiding and water guiding grooves 3 on the mounting plane, and the grooves 3 are in the shape of a cylindrical surface or a tapered surface, and the cross section of the groove 3 is gradually reduced from the inside to the outside in the radial direction.
  • the vertical axial section is U-shaped.
  • the wheel spokes are stamped from a high-strength steel plate having a thickness of 4.0 mm to 6.0 mm and a tensile strength of ⁇ 600 MPa.
  • the ventilation area of the large ventilation hole 2 is >70 cm 2
  • the total ventilation area of the five large ventilation holes 2 is >350 cm 2 .
  • the five high-ventilation and large-ventilation steel wheels proposed by the present invention are made of 5.5mm DP600.
  • the material used for the spoke of the invention is a high-strength steel plate, and the tensile strength is ⁇ 600 MPa. In order to ensure sufficient strength, the thickness must be 4.0 mm to 6.0 mm.
  • the five high-ventilation and large-ventilation steel wheel spokes using the spokes have a total weight of about 4.5 to 6 kg.
  • Figure 12 shows the original standard aluminum alloy wheels.
  • the new steel wheel of the invention is close to the aluminum alloy wheel in the shape performance, the strength requirement satisfies the original design requirement, and, after evaluation, the procurement cost of the main engine factory can be reduced by 1/3 to 1/2.
  • the shape can be close to the aluminum alloy wheel, and can still meet the performance requirements of wheel fatigue, thereby being able to replace the aluminum alloy wheel, thereby assisting the main engine factory to achieve performance improvement and procurement cost. Reduced, reduced manufacturing energy consumption, and ultimately achieved energy saving and environmental protection, and the products are better and cheaper.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

A five-spoke large-vent hole steel spoke-type hub (100) with high ventilation quantity comprises five identical spokes (1) uniformly distributed in the circumferential direction of the hub (100). Five large vent holes (2) are formed among the spokes (1). Each large vent hole (2) is located between every two spokes (1). The section of the spoke (1) perpendicular to the radial direction of the hub (100) is of a cap-shaped structure. The section of the spoke (1) in the radial direction is asymmetrical inverted U-shaped and formed of a linear section, an arc-shaped section and a diagonal section. The contour line of the spoke (1) perpendicular to the axial direction of the hub (100) is in a left and right bracket shape. The steel hub (100) has a delicate structure and moderate weight; the steel wheel is compared favorably with an aluminum alloy wheel in appearance and weight, and is superior to the aluminum alloy wheel in performance and price; and the cost and the power consumption can be reduced.

Description

一种五辐高通风量大通风孔钢制车轮轮辐Five-spoke high ventilation large ventilated steel wheel spoke 技术领域Technical field
本发明涉及汽车零部件制造,特别涉及一种五辐高通风量大通风孔钢制车轮轮辐。The invention relates to the manufacture of automobile parts, in particular to a five-spoke high-ventilation large-ventilation steel wheel spoke.
背景技术Background technique
车轮是汽车重要的安全构件和外观件。作为安全构件,车轮是承受整车、乘客以及货物重量的载体,传递汽车加减速、转弯时的附加力,也承受路面飞石、凹坑的冲击,因此,车轮需要一定的强度刚度。车轮作为外观件,车轮的造型、风格将对整车风格、效果带来明显影响。车轮的美观程度直接影响着消费者对车型的喜好。因此,车轮既注重外观,也注重性能。The wheel is an important safety component and appearance part of the car. As a safety component, the wheel is the carrier that bears the weight of the whole vehicle, passengers and cargo. It transmits the acceleration and deceleration of the car, the additional force when turning, and also bears the impact of the flying stone and the pit. Therefore, the wheel needs a certain strength and rigidity. As the appearance of the wheel, the shape and style of the wheel will have a significant impact on the style and effect of the vehicle. The aesthetics of the wheels directly affect the consumer's preference for the model. Therefore, the wheel pays attention to both appearance and performance.
目前,车轮主要有钢制车轮和铝合金车轮两种,铝合金车轮由于其外表美观、重量轻,占有大部分乘用车车轮市场,而究其原因,主要为铝合金车轮主要为铸造生产,造型可以变化多样,各种复杂造型容易获得,而钢制车轮外观主要由轮辐决定,轮辐为冲压而成,变化较少,不易获得太复杂造型,同时,更为主要的是,开发形状复杂的、外观漂亮的轮辐时,极难同时保证车轮具有足够的强度、刚度。At present, the wheels mainly include steel wheels and aluminum alloy wheels. The aluminum alloy wheels occupy most of the passenger car wheel market due to their beautiful appearance and light weight. The reason is mainly that the aluminum alloy wheels are mainly for casting production. The shape can be varied, and various complex shapes are easily obtained. The appearance of the steel wheel is mainly determined by the spokes. The spokes are stamped, the change is less, and it is not easy to obtain too complicated shapes. At the same time, more importantly, the development of complex shapes When the spokes are beautiful in appearance, it is extremely difficult to ensure that the wheel has sufficient strength and rigidity.
传统的钢制车轮如图1、图3所示,其轮辐为等截面回转体零件,在回转面上分布数量不等的小通风孔,用于通风散热及减重,这种包裹得严实的结构相对于铝轮的筋条式结构(如图2所示)在外观上差异显著,由此市场表现显著差异铝轮,但钢制车轮在强度、成本、能耗上都优于铝合金车轮,如若能开发外观美观的、强度性能足够的钢制车轮,将能为钢制车轮获得更多市场,从而为汽车工业实现节能减排和降本。但国内目前尚无该类产品开发成功。The traditional steel wheel is shown in Fig. 1 and Fig. 3. The spokes are equal-section rotary parts, and a small number of small vent holes are distributed on the rotating surface for ventilation and heat reduction and weight reduction. Compared with the rib structure of the aluminum wheel (as shown in Figure 2), the structure is significantly different in appearance, so the market performance is significantly different from the aluminum wheel, but the steel wheel is superior to the aluminum alloy wheel in strength, cost and energy consumption. If you can develop steel wheels with beautiful appearance and sufficient strength and performance, you will be able to obtain more markets for steel wheels, thus achieving energy saving, emission reduction and cost reduction for the automotive industry. However, there is currently no such product development in China.
中国专利CN201010286771.3公开了一种采用钢管制作汽车车轮轮辐的方法,其采用钢管利用旋压工艺生产,在外观结构上并未有大的改进。中国专利CN200610068833.7公开了一种重载汽车高强度轮辐的加工方法,一种其是先加热再成形的卡车轮辐生产工艺,仍为传统的轮辐结构产品。 Chinese patent CN201010286771.3 discloses a method for manufacturing automobile wheel spokes by using steel pipes, which is produced by a spinning process using steel pipes, and has not been greatly improved in appearance structure. Chinese patent CN200610068833.7 discloses a processing method for high-intensity spokes of heavy-duty vehicles, which is a production process of card wheel spokes which are heated and reshaped first, and is still a traditional spoke structure product.
中国专利200680012150.8公开了一种装配式车辆的轮辐和包括这种轮辐的装配式车轮,该专利所提出车轮轮辐主要为安装面上至少有一个具有直外表面的肋,且并未明确是否为可采用冲压制造的钢制轮辐,也并未对轮辐更具体的结构特征、尺寸进行描述。同时,该具有直外表面的肋,其作用类似加强筋,以增加轮辐强度,弥补轮辐结构变化后的强度损失,但该肋具有直侧面,深度深,与螺丝孔过近,冲压成形难度极大,不易用冲压方式获得。即使获得了,也易因减薄量过大而致使疲劳强度降低,从而使产品性能存在极大风险。并且过高的肋占用了轮辐安装平面上方的空间,不利于轮辐的安装。Chinese Patent No. 200680012150.8 discloses a spoke of a prefabricated vehicle and an assembled wheel including the spoke. The wheel spoke of the patent proposes that the mounting surface has at least one rib having a straight outer surface, and it is not clear whether it is The steel spokes made by stamping do not describe the more specific structural features and dimensions of the spokes. At the same time, the rib having a straight outer surface functions like a reinforcing rib to increase the spoke strength and compensate for the strength loss after the spoke structure is changed, but the rib has a straight side, the depth is deep, and the screw hole is too close, and the stamping forming is extremely difficult. Large, not easy to obtain by stamping. Even if it is obtained, it is easy to reduce the fatigue strength due to the excessive amount of thinning, which poses a great risk to product performance. And the excessively high ribs occupy the space above the spoke mounting plane, which is not conducive to the installation of the spokes.
中国专利200580013225.X提出一种装配式车轮及其制造方法,其中轮辐主要特征为通风孔具有2个~3个窗口部分,且必须通过多次刺穿(冲孔)获得,对其他结构尺寸并未做出描述、要求。由于风孔需要2次甚至3次冲裁获得,增加了制造难度,使制造效率降低。且风孔各次冲裁间具有过度缺口,该缺口易成为疲劳裂纹源,不利于产品强度性能。Chinese Patent No. 200580013225.X proposes a fabricated wheel and a manufacturing method thereof, wherein the main feature of the spoke is that the vent hole has two to three window portions, and must be obtained by multiple piercing (punching) for other structural sizes. No descriptions or requirements have been made. Since the wind hole needs to be obtained twice or even three times, the manufacturing difficulty is increased and the manufacturing efficiency is lowered. Moreover, there are excessive gaps between the punching holes of the wind hole, and the notch is easy to be a source of fatigue crack, which is not conducive to product strength performance.
中国专利CN201080048554.9公开了一种汽车用轮辐,其在不使轮辐的原料板厚度与以往相比增加地、为了提高外观设计性而增大了装饰孔的情况下也可确保轮辐的强度和刚性的汽车用轮辐。该专利产品为在轮辐一周具有多层不同形状截面特征,能最大程度保证强度达到要求,但该类V形及近似方形的形状特征极难冲压成形获得,不利于实际制造。且该专利产品该类特征层次过多、且有一周波浪形,致使轮辐外形不干净利索,外观效果效果从而达不到最佳。Chinese Patent No. CN201080048554.9 discloses a spoke for an automobile which ensures the strength of the spokes without increasing the thickness of the raw material plate of the spokes and increasing the decorative hole for the purpose of improving the design. Rigid car spokes. The patented product has multiple layers of different shape cross-section features in the spokes, which can ensure the strength to meet the requirements to the greatest extent, but the V-shaped and approximately square shape features are extremely difficult to be formed by stamping, which is not conducive to actual manufacturing. Moreover, the patented product has too many levels of features and one-week wavy shape, so that the spoke shape is not clean and the appearance effect is not optimal.
中国专利CN200980143310.6公开了一种汽车用轮辐,其减少从装饰孔周缘弯曲部向车轮轴方向外侧突出的突出量而扩大车轮的规格的选择范围、并且确保轮辐的耐久性且能够使得辐条部与轮毂安装螺栓孔的个数与配置不会互相受到制约、轮毂螺母紧固作业变得容易、并且轮辐的成型容易的汽车用轮辐。但该产品为弥补结构变化后强度不足,在辐条中部设计有鼓起(凸起)特征以增加强度,而使得辐条底部型面不平顺,喷漆后将光顺性不好,有损辐条整体外观面表现。该专利产品通风孔边界与辐条侧壁顶部圆角相交,剖坏了圆角完整性,同样有损外观,且顶部圆角面在去除风孔后,易留下突出尖角,从而成为疲劳源,降低车轮性能。并且,该产品,为增加强度,设计了移动部,但该特征将使成形难度较大,增大 废品报废率,且由于与轮辋有部分间隙,在总成压配时易落入杂物,影响装配或带入涂装线而影响涂装质量。The Chinese patent CN200980143310.6 discloses a spoke for an automobile which reduces the amount of protrusion protruding from the curved portion of the decorative hole toward the outside in the direction of the wheel axis to expand the selection range of the specifications of the wheel, and ensures the durability of the spoke and enables the spoke portion The spokes for automobiles that are not compatible with the number and arrangement of the bolt holes of the hub, are easy to tighten the hub nut, and are easy to form the spokes. However, the product is insufficient in strength to compensate for the structural change, and a bulging (protruding) feature is designed in the middle of the spoke to increase the strength, so that the bottom surface of the spoke is not smooth, the smoothness after painting is not good, and the overall appearance of the spoke is damaged. Performance. The ventilating hole boundary of the patented product intersects with the rounded corner of the spoke sidewall, which cuts the integrity of the rounded corner and also damages the appearance. The top rounded surface is easy to leave a sharp corner after removing the wind hole, thus becoming a source of fatigue. , reducing wheel performance. Moreover, the product is designed to increase the strength, and the moving part is designed, but this feature makes the forming difficult and increases. Scrap scrap rate, and due to part of the gap with the rim, it is easy to fall into the debris during the assembly press, affecting the assembly or bringing into the coating line and affecting the quality of the coating.
发明内容Summary of the invention
本发明的目的在于提供一种五幅高通风量大通风孔钢制车轮轮辐,该钢制轮辐产品结构较传统轮辐结构发生重大变化,结构美观,重量适中,且性能能满足车轮要求,最终实现钢轮在外形与重量上可媲美铝合金车轮,但性能较铝合金车轮优越,价格比铝合金便宜,为主机厂及最终使用用户降低成本、节约能耗。The object of the present invention is to provide five high-ventilation and large-ventilation steel wheel spokes. The steel spoke product structure has a major change compared with the traditional spoke structure, the structure is beautiful, the weight is moderate, and the performance can meet the requirements of the wheel, and finally realize The shape and weight of the steel wheel can be comparable to that of the aluminum alloy wheel, but the performance is superior to that of the aluminum alloy wheel, and the price is cheaper than the aluminum alloy, which reduces the cost and saves energy for the main engine and the end user.
为达到上述目的,本发明的技术方案是:In order to achieve the above object, the technical solution of the present invention is:
一种五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述车轮轮辐为辐条式结构,其沿轮辐圆周方向均匀设有五根相同的辐条,即五根辐条中轴线成等72度分布,辐条间形成五个大通风孔,且每个大通风孔处于两根辐条中间,即每个大通风孔中轴线与相邻辐条中轴线成36度角;辐条垂直于轮辐径向的截面为帽形结构;辐条沿径向截面为不对称倒U形,即直线段+圆弧段+斜线段的组合线;辐条垂直于轮辐轴向的轮廓线为左右括弧形,A five-spoke, high-ventilation, large-ventilation steel wheel spoke, characterized in that the wheel spoke is a spoke-type structure, and five identical spokes are evenly arranged along the circumferential direction of the spoke, that is, the central axes of the five spokes are equal. 72 degree distribution, five large venting holes are formed between the spokes, and each large venting hole is in the middle of two spokes, that is, the central axis of each large venting hole is at an angle of 36 degrees with the central axis of the adjacent spoke; the spoke is perpendicular to the radial direction of the spoke. The cross section is a hat-shaped structure; the radial cross section of the spoke is an asymmetric inverted U shape, that is, a combined line of a straight line segment + a circular arc segment + a diagonal line segment; the contour line of the spoke perpendicular to the axial direction of the spoke is a left and right bracket shape.
进一步,所述的辐条垂直于轮辐径向的截面为倒扣的帽形结构,该帽形截面尺寸为:底部宽为30mm~50mm,底部两圆角的半径为1mm~5mm,顶部两圆角的半径为3mm~12mm,深度12mm~25mm。Further, the spoke is perpendicular to the radial direction of the spoke, and has a hat-shaped structure with an inverted shape. The shape of the hat section is 30 mm to 50 mm at the bottom, and the radius of the bottom two corners is 1 mm to 5 mm. The radius is from 3mm to 12mm and the depth is from 12mm to 25mm.
优选的,所述的辐条沿径向截面的不对称倒U形截面尺寸为:底部长30mm~60mm,其上部两个圆角半径为20mm~30mm,深度50mm~65mm,斜线段的侧壁角度为35度~45度。Preferably, the asymmetric inverted U-shaped cross-section of the spoke along the radial section is: the bottom length is 30 mm to 60 mm, and the upper two corners have a radius of 20 mm to 30 mm, a depth of 50 mm to 65 mm, and a side wall angle of the oblique line segment. It is 35 degrees to 45 degrees.
又,所述的辐条垂直于轮辐轴向的轮廓线为环抱式外形或左右括弧形,其两侧圆角为渐变圆角,由最大圆角逐渐过渡至无圆角,圆角最大处半径为3~12mm。Moreover, the contour of the spoke perpendicular to the axial direction of the spoke is an embracing shape or a left and right bracket shape, and the rounded corners on both sides are tapered rounded corners, and the maximum rounded corner gradually transitions to no rounded corners, and the radius of the rounded corner is 3 to 12 mm.
优选的,所述的大通风孔形状为4段圆弧+2段直线段组成,各相邻线相切;其中,第一圆弧对应轮轴孔侧,第一、第二直线段分别连接第一圆弧两端,第二、第四圆弧分别连接第一、第二直线段,第三圆弧连接第二、第四圆弧;且,第一、第二直线段为与辐条侧壁夹角≤5度,并距离侧壁圆弧边线3~5mm;第一圆弧半径大小为30mm~70mm,第二、第四 圆弧半径相同,大小范围为10mm~20mm;第三圆弧相切于轮辐外缘,半径大小为90~100mm。Preferably, the large venting hole is composed of a 4-segment arc + a 2-segment straight segment, and each adjacent line is tangent; wherein the first arc corresponds to the axle hole side, and the first and second straight segments are respectively connected a second arc and a fourth arc are respectively connected to the first and second straight segments, and the third arc is connected to the second and fourth arcs; and the first and second straight segments are opposite to the spoke sidewall The angle is ≤5 degrees, and the side arc edge is 3~5mm; the first arc radius is 30mm~70mm, the second and fourth The radius of the arc is the same, the size ranges from 10mm to 20mm; the third arc is tangent to the outer edge of the spoke, and the radius is 90-100mm.
优选的,所述的大通风孔形状为4段圆弧+2段直线段组成,其中,第一圆弧对应轮轴孔侧,第一、第二直线段分别连接第一圆弧两端,第二、第四圆弧分别连接第一、第二直线段,第三圆弧连接第二、第四圆弧;且,第三圆弧在轮缘上,各相邻线相互相切,第一、第二直线段为与辐条侧壁夹角<=5度,并距离侧壁圆弧边线3~5mm;第三圆弧为平行于轮辐外缘弧线,并且半径大小相同;第一圆弧半径大小为30mm~70mm,第二、第四圆弧半径相同,半径大小为5mm~15mm。Preferably, the large venting hole is formed by a 4-segment arc + a 2-segment straight segment, wherein the first arc corresponds to the axle hole side, and the first and second straight segments are respectively connected to the first arc ends, Second, the fourth arc is respectively connected to the first and second straight segments, and the third arc is connected to the second and fourth arcs; and the third arc is on the rim, and the adjacent lines are tangent to each other, first The second straight line segment is at an angle of <=5 degrees to the side wall of the spoke, and is 3 to 5 mm from the side edge of the side wall; the third arc is parallel to the outer edge of the spoke, and the radius is the same; the first arc The radius is 30mm to 70mm, the second and fourth arcs have the same radius, and the radius is 5mm to 15mm.
另外,所述的轮辐安装平面上均布五个导气、导水凹槽,该凹槽形状为圆柱面或锥面,且,该凹槽截面沿径向由内向外逐渐缩小,垂直轴向截面为U形。In addition, the spoke mounting plane is evenly distributed with five air guiding and water guiding grooves, and the groove shape is a cylindrical surface or a tapered surface, and the groove cross section is gradually reduced from the inner side to the outer side in the radial direction, and the vertical axis is vertical. The cross section is U-shaped.
优选的,所述的车轮轮辐采用厚度为4.0mm~6.0mm、抗拉强度≥600MPa的高强度钢板冲压而成。Preferably, the wheel spokes are stamped from a high-strength steel plate having a thickness of 4.0 mm to 6.0 mm and a tensile strength of ≥600 MPa.
优选的,所述的大通风孔的通风面积>70cm2,五个大通风孔的总通风面积为>350cm2Preferably, the ventilation area of the large ventilation hole is >70 cm 2 , and the total ventilation area of the five large ventilation holes is >350 cm 2 .
针对钢制车轮相对铝轮的劣势,本发明提出一种全新结构的钢制车轮轮辐,能极大的改善钢制车轮的外观表现,并且疲劳性能满足要求。该新式结构五幅高通风量大通风孔钢制车轮最大特点为改变传统钢制车轮轮辐等截面回转曲面上开小通风孔的结构,开发为辐条式、大通风孔、高通风量的全新结构,具有均布、等分的、具有特定形状的五根辐条,辐条间分布高通风量大通风孔,五个高通风量大通风孔具有特定形状、相同、均布。五幅高通风量大通风孔轮辐采用冲压工艺生产制造。In view of the disadvantages of steel wheels relative to aluminum wheels, the present invention proposes a new structure of steel wheel spokes, which can greatly improve the appearance of steel wheels, and the fatigue performance meets the requirements. The new structure of five high-ventilation and large ventilated steel wheels is characterized by changing the structure of small ventilating holes on the curved surface of the traditional steel wheel spokes, and developed into a spoke-type, large ventilating, high-ventilation new structure. There are five spokes with uniform shape and equal division, and a high ventilation and large ventilation hole are distributed between the spokes. The five high ventilation and large ventilation holes have a specific shape, the same, and a uniform distribution. Five high-ventilation large vent spokes are manufactured by stamping.
在本发明轮辐的设计中:In the design of the spokes of the present invention:
轮辐为辐条式结构,有五根相同辐条,辐条式结构使总个车轮外观更有力度感,刚性十足。The spokes are spoke-shaped structures with five identical spokes. The spoke-like structure makes the overall wheel look more powerful and rigid.
本发明轮辐为大通风孔结构,有五个大通风孔,大通风孔使总个车轮轮辐外观更具骨感,且大通风孔能保证轮辐产品重量尽可能轻。The spokes of the present invention have a large venting structure and have five large venting holes. The large venting holes make the overall wheel spokes look more boney, and the large venting holes ensure that the spoke product weight is as light as possible.
五个大通风孔能确保轮辐具有高通风量,提高刹车散热效果,在保证强度的基础上应该尽可能大。The five large vents ensure high spoke venting and improve brake cooling. It should be as large as possible on the basis of guaranteed strength.
五根辐条均布于一周,即五根辐条中轴线成等72度分布,如下图所 示。The five spokes are evenly distributed in one week, that is, the central axis of the five spokes is equal to 72 degrees, as shown in the following figure. Show.
每根辐条沿轮辐径向、垂直径向、垂直轴向都具有一定的形状,以在保证美观的程度上,确保足够的疲劳性能。Each spoke has a certain shape along the radial, vertical radial, and vertical axes of the spoke to ensure sufficient fatigue performance to ensure aesthetics.
辐条在垂直于径向截面为帽形,沿径向截面为不对称U形(直线+圆弧+斜线段的组合线),垂直轴向的轮廓线为环抱式外形,或称左右括弧形。如上各方向的截面组合,组成了辐条结构,即保障了轮辐辐条外形足够美观,同时可保证轮辐在去除大量通风孔面积时,仍具有足够的强度及疲劳性能。The spokes are hat-shaped in a section perpendicular to the radial direction, and have an asymmetric U-shape in the radial section (a combined line of a straight line + an arc + a diagonal line), and the vertical axial contour is an embracing shape, or a left-right bracket. The combination of the cross-sections in the above directions constitutes the spoke structure, that is, the shape of the spoke spokes is ensured to be sufficiently beautiful, and the spokes are ensured to have sufficient strength and fatigue performance when removing a large number of ventilation holes.
本发明辐条为轴向环抱式外形,更具动感、并利于传递载荷,确保车轮疲劳寿命更佳。其两侧R圆角为渐变圆角,由最大圆角逐渐过渡至无圆角而与外缘相接,圆角最大处半径为3~12mm。The spoke of the invention has an axially embracing shape, is more dynamic, and is beneficial for transmitting loads, thereby ensuring better wheel fatigue life. The R rounded corners on both sides are tapered rounded corners, which gradually transition from the maximum rounded corner to the outer edge without the rounded corners. The radius of the rounded corner is 3~12mm.
五个大通风孔在保证强度性能基础上可尽可能大,以实现高通风量,在此,每个通风孔的面积>70cm2,总的通风面积为>350cm2The five large vents can be as large as possible to ensure high ventilation, where each vent has an area of >70 cm 2 and a total venting area of >350 cm 2 .
轮辐安装平面上均布五个导气、导水凹槽,该凹槽形状可为圆柱面、锥面等各类曲面。并且,为保证安装平面具有足够的面积,该凹槽截面沿径向由内外向外逐渐缩小,垂直轴向截面为U形。Five air guiding and water guiding grooves are uniformly arranged on the spoke mounting plane, and the shape of the groove may be various surfaces such as a cylindrical surface and a tapered surface. Moreover, in order to ensure that the mounting plane has a sufficient area, the groove section is gradually reduced in the radial direction from the inside to the outside, and the vertical axial section is U-shaped.
本发明的有益效果Advantageous effects of the present invention
本发明提出一种全新的五幅高通风量大通风孔钢制车轮轮辐,这种新式轮辐较常规轮辐,外形结构发生巨大改变,外形得到极大提升,从而采用这种轮辐的五幅高通风量钢制车轮具有漂亮的外观,一定程度上可媲美铝轮外形,同时,通过复杂的辐条结构保证足够的强度、刚度。该新式车轮采用高强钢、通风孔大,外形、重量与铝轮接近。因此,可采用该新式车轮替换铝轮,实现节能降本,并且性能获得提高。The invention proposes a brand-new five high-ventilation and large-ventilation steel wheel spokes. The new type of spokes have a great change in the outer structure and the shape is greatly improved, so that the five high ventilations of the spokes are adopted. The steel wheel has a beautiful appearance, which is comparable to the shape of the aluminum wheel to a certain extent, and at the same time, sufficient strength and rigidity are ensured by the complicated spoke structure. The new wheel is made of high-strength steel with large venting holes and the shape and weight are close to the aluminum wheel. Therefore, the new wheel can be used to replace the aluminum wheel, thereby achieving energy saving and cost reduction.
附图说明DRAWINGS
图1为传统的钢制车轮照片。Figure 1 is a photograph of a conventional steel wheel.
图2为铝轮的筋条式结构照片。Figure 2 is a photograph of a ribbed structure of an aluminum wheel.
图3为常规的车轮轮辐的结构示意图。3 is a schematic view showing the structure of a conventional wheel spoke.
图4为本发明轮辐的正视图。Figure 4 is a front elevational view of the spoke of the present invention.
图5为本发明五幅高通风量大通风孔轮辐的立体示意图。Figure 5 is a perspective view of five high ventilation and large ventilating spokes of the present invention.
图6为本发明五幅高通风量大通风孔轮辐的正视图。 Figure 6 is a front elevational view of five high ventilation, large vent spokes of the present invention.
图7为图2的A-A剖视图。Fig. 7 is a cross-sectional view taken along line A-A of Fig. 2;
图8为图2的B-B剖视图。Fig. 8 is a cross-sectional view taken along line B-B of Fig. 2;
图9为图2的C-C剖视图。Fig. 9 is a cross-sectional view taken along line C-C of Fig. 2;
图10为本发明五幅高通风量大通风孔的放大示意图。Figure 10 is an enlarged schematic view of five high ventilation and large ventilation holes of the present invention.
图11为安装本发明五幅高通风量大通风孔新式钢制轮辐的全新车轮。Figure 11 is a diagram showing the installation of five new high-ventilation venting new steel spokes of the present invention.
图12为原标配铝合金车轮。Figure 12 shows the original standard aluminum alloy wheels.
具体实施方式detailed description
参见图4~图11,本发明的五辐高通风量大通风孔钢制车轮轮辐100,所述车轮轮辐为辐条式结构,其沿轮辐圆周方向均匀设有五根相同的辐条1(以辐条1为例,下同),即五根辐条中轴线成等72度分布,辐条间形成五个大通风孔2(以大通风孔2为例,下同),且每个大通风孔2处于两根辐条中间,即每个大通风孔2中轴线与相邻辐条1中轴线成36度角;辐条1垂直于轮辐100径向的截面为帽形结构(如图8所示);辐条1沿径向截面为不对称倒U形(如图9所示),即直线段+圆弧段+斜线段的组合线;辐条垂直于轮辐轴向的轮廓线为环抱式外形或左右括弧形,Referring to Figures 4-11, the five-spoke, high-ventilation, large-ventilation steel wheel spoke 100 of the present invention has a spoke-like structure in which five identical spokes 1 are uniformly disposed along the circumferential direction of the spoke (with spokes) 1 for example, the same below), that is, the central axis of the five spokes is equal to 72 degrees, and five large ventilation holes 2 are formed between the spokes (taking the large ventilation holes 2 as an example, the same below), and each large ventilation hole 2 is at In the middle of the two spokes, that is, the central axis of each large venting hole 2 is at an angle of 36 degrees with the central axis of the adjacent spoke 1; the radial section of the spoke 1 perpendicular to the spoke 100 is a hat-shaped structure (as shown in FIG. 8); spokes 1 The radial section is an asymmetrical inverted U shape (as shown in FIG. 9), that is, a combination line of a straight line segment + a circular arc segment + a diagonal line segment; the contour line of the spoke perpendicular to the axial direction of the spoke is an embracing shape or a left and right bracket shape.
进一步,所述的辐条1垂直于轮辐100径向的截面为倒扣的帽形结构,如图8所示,该帽形截面尺寸为:底部宽W为30mm~50mm,底部两圆角的半径R1为1mm~5mm,顶部两圆角的半径R2为3mm~12mm,深度H1=12mm~25mm。Further, the spoke 1 is perpendicular to the radial direction of the spoke 100 and has a hat-shaped structure with an inverted buckle. As shown in FIG. 8 , the shape of the hat section is: the width W of the bottom is 30 mm to 50 mm, and the radius of the bottom two rounded corners. R1 is 1 mm to 5 mm, and the radius R2 of the top two rounded corners is 3 mm to 12 mm, and the depth H1 is 12 mm to 25 mm.
如图9所示,所述的辐条1沿径向截面的不对称倒U形截面尺寸为:底部长L1=30mm~60mm,其上部两个圆角半径为20mm~30mm,深度H2=50mm~65mm,斜线段L2的侧壁与垂直方向成35~45度角。As shown in FIG. 9, the asymmetric inverted U-shaped cross-sectional dimension of the spoke 1 in the radial section is: the bottom length L1=30 mm-60 mm, and the upper two corner radiuses are 20 mm to 30 mm, and the depth H2=50 mm. 65 mm, the side wall of the diagonal line segment L2 is at an angle of 35 to 45 degrees with respect to the vertical direction.
又,所述的辐条1垂直于轮辐100轴向的轮廓线为环抱式外形或左右括弧形,如图10所示,其两侧圆角为渐变圆角,由最大圆角逐渐过渡至无圆角,圆角最大处半径为3~12mm。Moreover, the contour of the spoke 1 perpendicular to the axial direction of the spoke 100 is an embracing shape or a left and right bracket shape, as shown in FIG. 10, the rounded corners on both sides are gradually rounded, and the maximum rounded corner gradually transitions to no round. The corner, the maximum radius of the fillet is 3 ~ 12mm.
参见图10,所述的大通风孔2形状为4段圆弧+2段直线段组成,各相邻线相切;其中,第一圆弧21对应轮轴孔侧,第一、第二直线段22、23分别连接第一圆弧21两端,第二、第四圆弧24、25分别连接第一、第二直线段22、23,第三圆弧26连接第二、第四圆弧24、25;且,第一、 第二直线段22、23为与辐条侧壁夹角≤5度,如平行或近似平行,并距离侧壁圆弧边线3~5mm;第一圆弧21半径大小为30mm~70mm,第二、第四圆弧24、25半径相同,大小范围为10mm~20mm;第三圆弧26相切于轮辐100外缘,半径大小为90~100mm。Referring to FIG. 10, the large venting hole 2 is formed by a 4-segment arc + a 2-segment straight line segment, and each adjacent line is tangent; wherein the first circular arc 21 corresponds to the axle hole side, and the first and second straight segments are 22, 23 are respectively connected to the two ends of the first arc 21, the second and fourth arcs 24, 25 are respectively connected to the first and second straight segments 22, 23, and the third arc 26 is connected to the second and fourth arcs 24 25; and, first, The second straight line segments 22, 23 are at an angle of ≤ 5 degrees to the side wall of the spoke, such as parallel or approximately parallel, and are 3 to 5 mm from the side edge of the side wall; the first arc 21 has a radius of 30 mm to 70 mm, second. The fourth arc 24 and 25 have the same radius and the size ranges from 10 mm to 20 mm; the third arc 26 is tangent to the outer edge of the spoke 100, and the radius is 90-100 mm.
优选的,所述的大通风孔2形状为4段圆弧+2段直线段组成,其中,第一圆弧21对应轮轴孔101侧,第一、第二直线段22、23分别连接第一圆弧21两端,第二、第四圆弧24、25分别连接第一、第二直线段22、23,第三圆弧26连接第二、第四圆弧24、25;且,第三圆弧26在轮缘上,各相邻线相互相切,第一、第二直线段22、23为与辐条侧壁夹角<=5度,并距离侧壁圆弧边线3~5mm;第三圆弧26为平行于轮辐外缘弧线,并且半径大小相同;第一圆弧21半径大小为30mm~70mm,第二、第四圆弧24、25半径相同,半径大小为5mm~15mm。Preferably, the large venting hole 2 is formed by a 4-segment arc + a 2-segment straight line segment, wherein the first circular arc 21 corresponds to the axle hole 101 side, and the first and second straight segments 22, 23 are respectively connected to the first The second and fourth arcs 24, 25 are respectively connected to the first and second straight segments 22, 23, and the third arc 26 is connected to the second and fourth arcs 24, 25; and, the third The arc 26 is on the rim, and the adjacent lines are tangent to each other, and the first and second straight segments 22 and 23 are at an angle of <=5 degrees to the side wall of the spoke, and are 3 to 5 mm from the side edge of the side wall; The three arcs 26 are parallel to the outer edge of the spoke and have the same radius; the first arc 21 has a radius of 30 mm to 70 mm, and the second and fourth arcs 24 and 25 have the same radius, and the radius is 5 mm to 15 mm.
另外,所述的轮辐1安装平面上均布五个导气、导水凹槽3,该凹槽3形状为圆柱面或锥面,且,该凹槽3截面沿径向由内向外逐渐缩小,垂直轴向截面为U形。In addition, the spokes 1 are uniformly arranged with five air guiding and water guiding grooves 3 on the mounting plane, and the grooves 3 are in the shape of a cylindrical surface or a tapered surface, and the cross section of the groove 3 is gradually reduced from the inside to the outside in the radial direction. The vertical axial section is U-shaped.
优选的,所述的车轮轮辐采用厚度为4.0mm~6.0mm、抗拉强度≥600MPa的高强度钢板冲压而成。Preferably, the wheel spokes are stamped from a high-strength steel plate having a thickness of 4.0 mm to 6.0 mm and a tensile strength of ≥600 MPa.
优选的,所述的大通风孔2的通风面积>70cm2,五个大通风孔2的总通风面积为>350cm2Preferably, the ventilation area of the large ventilation hole 2 is >70 cm 2 , and the total ventilation area of the five large ventilation holes 2 is >350 cm 2 .
某畅销车型标配为铝轮,采用本发明提出的五幅高通风量大通风孔钢制车轮,材料为5.5mm DP600。One of the best-selling models is equipped with aluminum wheels. The five high-ventilation and large-ventilation steel wheels proposed by the present invention are made of 5.5mm DP600.
本发明轮辐使用材料为高强度钢板,其抗拉强度≥600MPa。为保证足够强度,厚度须为4.0mm~6.0mm。采用该轮辐的五幅高通风量大通风孔钢制车轮轮辐总重约4.5~6kg。The material used for the spoke of the invention is a high-strength steel plate, and the tensile strength is ≥600 MPa. In order to ensure sufficient strength, the thickness must be 4.0 mm to 6.0 mm. The five high-ventilation and large-ventilation steel wheel spokes using the spokes have a total weight of about 4.5 to 6 kg.
如图11所示,安装本发明五幅高通风量大通风孔新式钢制轮辐的全新车轮。图12为原标配铝合金车轮。As shown in Fig. 11, the five new wheels of the new high-ventilation ventilated new steel spokes of the present invention are installed. Figure 12 shows the original standard aluminum alloy wheels.
由图可见,本发明新式钢制车轮在外形表现上接近铝合金车轮,强度要求满足原设计要求,并且,经评估,主机厂采购成本将可下降1/3~1/2。It can be seen from the figure that the new steel wheel of the invention is close to the aluminum alloy wheel in the shape performance, the strength requirement satisfies the original design requirement, and, after evaluation, the procurement cost of the main engine factory can be reduced by 1/3 to 1/2.
随着中国汽车工业的竞争加剧,对性能、降低、节能的要求越来越高,而目前国内乘用车市场,尽管钢制车轮性能表现、采购成本、制造所需能耗、回收利用等方面都优于铝合金车轮,但钢制车轮由于制造工艺及疲劳 要求的原因,极难达到铝合金车轮的美观、易变程度,钢制车轮市场一直在缩小。铝合金靠其美观多变的造型,占据了大部分市场,因此外形能媲美铝合金车轮的钢制车轮的开发成为了钢制车轮市场开拓的瓶颈。本发明之前,国内尚未有相关的钢制车轮产品开发成功。As the competition in China's auto industry intensifies, the requirements for performance, reduction, and energy conservation are getting higher and higher. At present, the domestic passenger car market, despite the performance of steel wheels, procurement costs, energy consumption for manufacturing, recycling, etc. Both are better than aluminum alloy wheels, but steel wheels are due to manufacturing process and fatigue. The reason for the request is extremely difficult to achieve the aesthetic and variability of the aluminum alloy wheels, and the steel wheel market has been shrinking. Aluminum alloys occupy most of the market by virtue of their beautiful and changeable shape. Therefore, the development of steel wheels with the shape comparable to aluminum alloy wheels has become the bottleneck for the development of the steel wheel market. Prior to the present invention, there was no relevant steel wheel product development in China.
通过采用本发明钢制车轮轮辐的钢制车轮,外形能接近铝合车轮,且仍能满足车轮疲劳等性能要求,由此可用于替换铝合金车轮,从而可协助主机厂实现性能提高、采购成本降低、制造消耗能耗降低,最终实现节能环保且产品更优价钱更廉。 By adopting the steel wheel of the steel wheel spoke of the invention, the shape can be close to the aluminum alloy wheel, and can still meet the performance requirements of wheel fatigue, thereby being able to replace the aluminum alloy wheel, thereby assisting the main engine factory to achieve performance improvement and procurement cost. Reduced, reduced manufacturing energy consumption, and ultimately achieved energy saving and environmental protection, and the products are better and cheaper.

Claims (9)

  1. 一种五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述车轮轮辐为辐条式结构,其沿轮辐圆周方向均匀设有五根相同的辐条,即五根辐条中轴线成等72度分布,辐条间形成五个大通风孔,且每个大通风孔处于两根辐条中间,即每个大通风孔中轴线与相邻辐条中轴线成36度角;辐条垂直于轮辐径向的截面为帽形结构;辐条沿径向截面为不对称倒U形,即直线段+圆弧段+斜线段的组合线;辐条垂直于轮辐轴向的轮廓线为左右括弧形,A five-spoke, high-ventilation, large-ventilation steel wheel spoke, characterized in that the wheel spoke is a spoke-type structure, and five identical spokes are evenly arranged along the circumferential direction of the spoke, that is, the central axes of the five spokes are equal. 72 degree distribution, five large venting holes are formed between the spokes, and each large venting hole is in the middle of two spokes, that is, the central axis of each large venting hole is at an angle of 36 degrees with the central axis of the adjacent spoke; the spoke is perpendicular to the radial direction of the spoke. The cross section is a hat-shaped structure; the radial cross section of the spoke is an asymmetric inverted U shape, that is, a combined line of a straight line segment + a circular arc segment + a diagonal line segment; the contour line of the spoke perpendicular to the axial direction of the spoke is a left and right bracket shape.
  2. 如权利要求1所述的五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述的辐条垂直于轮辐径向的截面为倒扣的帽形结构,该帽形截面尺寸为:底部宽为30mm~50mm,底部两圆角的半径为1mm~5mm,顶部两圆角的半径为3mm~12mm,深度12mm~25mm。The five-spoke high-ventilation and large-ventilation steel wheel spoke according to claim 1, wherein the spoke is perpendicular to the radial direction of the spoke, and the hat-shaped cross-sectional dimension is: The bottom width is 30mm ~ 50mm, the radius of the bottom two round corners is 1mm ~ 5mm, the radius of the top two round corners is 3mm ~ 12mm, the depth is 12mm ~ 25mm.
  3. 如权利要求1或2所述的五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述的辐条沿径向截面的不对称倒U形截面尺寸为:底部长30mm~60mm,其上部两个圆角半径为20mm~30mm,深度50mm~65mm,斜线段的侧壁角度为35度~45度。The five-spoke high-ventilation and large-ventilation steel wheel spoke according to claim 1 or 2, wherein the asymmetric inverted U-shaped cross section of the spoke in the radial section is: the bottom length is 30 mm to 60 mm, The upper two corners have a radius of 20 mm to 30 mm and a depth of 50 mm to 65 mm, and the side wall angle of the oblique line segment is 35 to 45 degrees.
  4. 如权利要求1或2或3所述的五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述的辐条垂直于轮辐轴向的轮廓线为左右括弧形,其两侧圆角为渐变圆角,由最大圆角逐渐过渡至无圆角,圆角最大处半径为3~12mm。The five-spoke high-ventilation and large-ventilation steel wheel spoke according to claim 1 or 2 or 3, wherein the spokes are perpendicular to the axial direction of the spoke, and the left and right brackets are rounded on both sides. For the gradient fillet, the transition from the maximum fillet to no fillet, the maximum radius of the fillet is 3 ~ 12mm.
  5. 如权利要求1或2或3或4所述的五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述的大通风孔形状为4段圆弧+2段直线段组成,各相邻线相切;其中,第一圆弧对应轮轴孔侧,第一、第二直线段分别连接第一圆弧两端,第二、第四圆弧分别连接第一、第二直线段,第三圆弧连接第二、第四圆弧;且,第一、第二直线段与辐条侧壁夹角≤5度,并距离侧壁圆弧边线3~5mm;第一圆弧半径大小为30mm~70mm,第二、第四圆弧半径相同,大小范围为10mm~20mm;第三圆弧相切于轮辐外缘,半径大小为90~100mm。The five-spoke high-ventilation and large-ventilation steel wheel spoke according to claim 1 or 2 or 3 or 4, wherein the large vent hole is formed by a 4-segment arc + a 2-segment straight line segment, each of which The adjacent lines are tangent; wherein the first arc corresponds to the side of the axle hole, the first and second straight segments are respectively connected to the two ends of the first arc, and the second and fourth arcs are respectively connected to the first and second straight segments, The third arc is connected to the second and fourth arcs; and the angle between the first and second straight segments and the spoke sidewall is ≤5 degrees, and the side arc edge is 3 to 5 mm; the first arc radius is 30mm ~ 70mm, the second and fourth arcs have the same radius, the size range is 10mm ~ 20mm; the third arc is tangent to the outer edge of the spoke, the radius is 90 ~ 100mm.
  6. 如权利要求1或2或3或4所述的五辐高通风量大通风孔钢制车轮轮 辐,其特征是,所述的大通风孔形状为4段圆弧+2段直线段组成,其中,第一圆弧对应轮轴孔侧,第一、第二直线段分别连接第一圆弧两端,第二、第四圆弧分别连接第一、第二直线段,第三圆弧连接第二、第四圆弧;且,第三圆弧在轮缘上,各相邻线相互相切,第一、第二直线段为与辐条侧壁夹角<=5度,并距离侧壁圆弧边线3~5mm;第三圆弧为平行于轮辐外缘弧线,并且半径大小相同;第一圆弧半径大小为30mm~70mm,第二、第四圆弧半径相同,半径大小为5mm~15mm。Five-spoke high-ventilation large ventilated steel wheel wheel according to claim 1 or 2 or 3 or 4 The spoke is characterized in that: the large venting hole is composed of a 4-segment arc + a 2-segment straight segment, wherein the first arc corresponds to the axle hole side, and the first and second straight segments are respectively connected to the first arc The second and fourth arcs are respectively connected to the first and second straight segments, the third arc is connected to the second and fourth arcs; and the third arc is on the rim, and the adjacent lines are tangent to each other. The first and second straight line segments are at an angle of <=5 degrees to the side wall of the spoke, and are 3 to 5 mm from the side edge of the side wall; the third arc is parallel to the outer edge of the spoke, and the radius is the same; The radius of a circular arc is 30 mm to 70 mm, and the radius of the second and fourth arcs is the same, and the radius is 5 mm to 15 mm.
  7. 如权利要求1~6中任一项所述的五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述的轮辐安装平面上均布五个导气、导水凹槽,该凹槽形状为圆柱面或锥面,且,该凹槽截面沿径向由内向外逐渐缩小,垂直轴向截面为U形。The five-spoke high-ventilation and large-ventilation steel wheel spoke according to any one of claims 1 to 6, wherein the spoke mounting plane is uniformly distributed with five air guiding and water guiding grooves, The groove shape is a cylindrical surface or a tapered surface, and the groove cross section gradually decreases from the inner side to the outer side in the radial direction, and the vertical axial section is U-shaped.
  8. 如权利要求1或5或6所述的五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述的大通风孔的通风面积>70cm2,五个大通风孔的总通风面积为>350cm2The five-spoke high-ventilation and large-ventilation steel wheel spoke according to claim 1 or 5 or 6, wherein the large ventilation hole has a ventilation area of >70 cm 2 and a total ventilation area of five large ventilation holes. Is >350cm 2 .
  9. 如权利要求1~8中任一项所述的五辐高通风量大通风孔钢制车轮轮辐,其特征是,所述的车轮轮辐采用厚度为4.0mm~6.0mm、抗拉强度≥600MPa的高强度钢板冲压而成。 The five-spoke high-ventilation and large-ventilation steel wheel spoke according to any one of claims 1 to 8, wherein the wheel spoke adopts a thickness of 4.0 mm to 6.0 mm and a tensile strength of ≥ 600 MPa. High-strength steel plate is stamped.
PCT/CN2015/072381 2014-06-30 2015-02-06 Five-spoke large-vent hole steel wheel hub with high ventilation quantity WO2016000452A1 (en)

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