WO2015182990A1 - Image transfer/coating method for flat materials - Google Patents

Image transfer/coating method for flat materials Download PDF

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Publication number
WO2015182990A1
WO2015182990A1 PCT/KR2015/005311 KR2015005311W WO2015182990A1 WO 2015182990 A1 WO2015182990 A1 WO 2015182990A1 KR 2015005311 W KR2015005311 W KR 2015005311W WO 2015182990 A1 WO2015182990 A1 WO 2015182990A1
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Prior art keywords
transfer
image
plate
solvent
ink
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PCT/KR2015/005311
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French (fr)
Korean (ko)
Inventor
강충원
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주식회사 컴마트
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Publication of WO2015182990A1 publication Critical patent/WO2015182990A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/26Printing on other surfaces than ordinary paper
    • B41M1/28Printing on other surfaces than ordinary paper on metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/26Printing on other surfaces than ordinary paper
    • B41M1/38Printing on other surfaces than ordinary paper on wooden surfaces, leather, or linoleum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock

Definitions

  • the present invention relates to an image transfer coating method of a plate such as plywood, and more particularly, a high resolution transfer for forming a predetermined pattern or image on the surface of the plate material can be carried out continuously without smearing or bleeding of ink,
  • the present invention relates to an image transfer coating method of a plate material that enables mass production as well as multi-product production.
  • the plate material refers to a plate-like raw subsidiary material having a property of a material that cannot be produced in a roll form.
  • raw subsidiary materials such as wood plywood, gypsum panel, cement block, and plate. Examples include marble, acrylic plates and floor deco panels.
  • the wood plywood cuts out the wood thinly and superimposes them so that the fiber directions are perpendicular to each other.
  • the overlap is 3, 5, or 7 sheets of thin plates, and the odd number is used so that the top plate and the back plate have the same fiber direction.
  • a sheet of thin sheet is called veneer, and plywood is a collection of veneers.
  • gypsum panels are not common, they are dried and processed by diluting and mixing powdered gypsum powder with water or a mixture. It is used as part of architectural finishes and is now used for the direct application of diluted gypsum mixture to the finish. Gypsum panel-type construction and finishing construction is to give a pattern or a separate attachment to the finishing material or white surface used for interior.
  • Cement blocks are used for building finishing materials and interiors with marble as the construction finishing technology is widely used in the exposed cement process.
  • Cement block is constructed after the process of fixing cement in the mold due to its characteristics, and is used by applying waterproof paint or coloring paint on it.
  • Marble plate is a building material that can process raw stones in various forms, or because of the limited resources and characteristics of stone, it is a building material that has a lot of difference in price even if it is manufactured as a building plate. There is a limit that cannot be expressed other than the characteristics of the stone itself.
  • Acrylic panel is a product that mixes the solvent-based acrylic raw material with pigment or pours a transparent solvent into a mold and compresses it with a press.
  • Currently produced products give a pattern or color during press work and silk screen after production. It is used in various materials through printing, film adhesion, and direct printing machines, and is a preferred material for interior cleaning.
  • Such acrylic panels have been widely used due to the processability of acrylic cleaners, but have limitations in the color representation of silk screens and expensive manufacturing processes of some direct prints.
  • an image or color is expressed through painting, paper or film adhesion, or silk printing on the surface of the plate.
  • Silk or digital printing technology is used to express an image or color on the product itself.
  • Silk printing has limitations in workability, color representation, and continuity due to color representation and sheet size, and digital printing is too expensive to predict demand. As such, the method of directly printing or transferring an image on a plate has a very difficult problem.
  • An object of the present invention is to provide an image transfer coating method of a plate material that enables mass production as well as small quantity multi-product production.
  • the present invention can easily implement a high-quality printed material by transferring a variety of high-quality printing to the surface of the plate with mass production, for example, in the case of wood plywood can express a product containing a variety of designs on the surface of the plywood in a variety of high definition
  • the cement block surface can be transferred to marble pattern to create high added value.
  • it can be processed into interior and installation as a mural through the transfer process, and high color resolution on various plates.
  • Another object of the present invention is to provide an image transfer coating method of a plate-like material that can be transferred to various products and easy processing and convenience by enabling the transfer of printed matter.
  • an image transfer coating method for a surface of a plate-like material comprising: preparing a transfer target plate-like material for providing a plate-like material coated with a coating layer on one surface; A transfer image print preparation step of providing an image print having a transfer image to be transferred to the transfer target plate-shaped material, the print image being printed or printed on a print paper coated with a predetermined coating on a sheet of paper; Providing an ink transfer solvent which is a medium for transferring the image of the printed matter to the plate-shaped material; An image transfer step of transferring the printed image of the coating layer coated on the base paper with the coating layer to the surface of the plate-like material while the plate-like material and the transfer image printed matter are closely bonded and moved; And a post-treatment step of recovering the original of the printed matter from which the transfer image is transferred to the plate material, and post-processing the plate material on which the transfer image is transferred.
  • the preparing of the transfer target plate material may include removing foreign substances present on the surface of the plate material, which is the raw material of the plate material, and coating a coating layer on the surface of the plate material from which the primary foreign material is removed.
  • the surface of the plate-like material coated after the coating step may include removing the foreign matter secondary to the surface flattening operation.
  • the preparing of the transfer image printing may include a printing layer having a separate coating layer on a base paper and the coating layer having a transfer image. Wherein the formed printed matter is provided, wherein at least one of the coating layer of the plate-like material or the print image of the coating layer on the sheet of paper is configured to move the ink of the image in response to the ink transfer solvent in the transfer step.
  • the above coating layer is printed substrate, ink receiving component and adhesive component, coating component and peeling component Be made of the incorporation is preferred.
  • the ink receiving component of the print layer is made of at least one of silica (silica), clay (clay), talc (talc), calcium carbonate (Caco3), comprises a water-resistant component, the adhesion of the print layer
  • the component is composed of at least one of carboxymethylcellulose, polyvinyl alcohol, latex, and acryl, and the coating component of the printing layer and the coating layer of the plate material are the same as the ink transfer solvent. It is made of a material, the peeling component of the printed layer is preferably made of at least one of wax, fluorine, silicone-based components.
  • the ink transfer solvent prepared in the ink transfer solvent preparing step for increasing the dissolution efficiency between the main solvent, the diluent of the main solvent, the viscosity of the main solvent to have a viscosity, and the main solvent and diluent
  • the solvent component is mixed and the main solvent of the ink migration solvent is made of polyvinyl chloride (PVC) or polyurethane (Polyurethane), and the diluent of the ink migration solvent is ethylbenzene, methyl ethyl ketone (MEK), eco It is selected from the solvent, the viscous agent is composed of bisphthalide or ethyl cellulose, the solubilizing agent is preferably selected from formamide, tetrahydrofuran (THF), ethyl acetate (EA).
  • THF tetrahydrofuran
  • EA ethyl acetate
  • the image transfer step is the adhesive layer between the coating layer of the plate-like material and the print layer of the printed material with the ink transfer solvent therebetween, the ink transfer solvent is fused to the coating layer and the printing layer, the plate-like
  • the print layer containing the image ink is separated from the printed matter together with the ink transfer solvent and transferred to the surface of the coating layer of the plate-like material.
  • the image transfer step is to apply the ink transfer solvent on the plate material coating layer; Primary fusion of the applied ink transfer solvent to a printing layer of the printed matter or a coating layer of a plate-like material; A secondary layer in which one of the fused ink transfer solvent is bonded to the other one of the fused printing layer or the coating layer, and the coating component of the plate-like material and the printing layer of the printed material are mutually fused and bonded through the ink transfer solvent.
  • the printed matter is separated from the plate material so as to be fused and the image ink contained in the print material is transferred to the surface of the coating layer of the plate material.
  • the first fusion, the close bonding and the second fusion are made by a method in which one of the printed matter or the plate-shaped material in which the ink transfer solvent is primarily fused is pressed with the other.
  • the post-treatment step includes recovering the original paper of the printing layer, coating with a coating material for protecting the surface of the plate-like material on which the image ink is transferred, and drying the coating material.
  • the coating material is preferably a UV coating or UV coating film.
  • the transfer process can be carried out faster than other methods by transferring the ink in the form of the transfer to the plate surface simply by bonding the plate and the printed material through the ink transfer solvent. Provide the effect.
  • the present invention is a form in which the ink transfer solvent is fused to the print layer of the printed matter, the print layer is removed from the printed material and taken to the surface of the plate workpiece, so that the ink contained in the print layer moves together with the print layer without loss. Compared to other printing methods, it provides the effect of obtaining higher resolution.
  • the present invention can simplify the equipment required for the transfer process, diversify various color expressions and image expressions to facilitate the diversification of the final product, and convert the production of plate materials in the state of image transfer completed into mass production as well as small quantity production of many kinds. It provides the effect.
  • FIG. 1 is a flowchart illustrating a method of image transfer coating of a plate material according to the present invention.
  • Figure 2 is a process diagram schematically showing the overall process flow of the image transfer coating method of the plate-like material according to the present invention.
  • FIG. 3 is a cross-sectional view showing the configuration and the primary coating step of the plate-shaped material prepared through the transfer plate-like material preparation step.
  • FIG. 4 is an exemplary view showing a step of applying an ink transfer solvent on a coating layer of a plate material surface.
  • Fig. 5 is a sectional view showing a transfer paper for transfer print.
  • FIG. 6 is a cross-sectional view illustrating a process of pressing and fusion of a plate member coated with an ink transfer solvent and a dedicated paper on which a color image is printed.
  • FIG. 7 is a process diagram schematically showing a process of separating the original paper of a printed matter from a plate-like material.
  • the image transfer color coating method of the plate-like material of the present invention is an image transfer coating method for the surface of the plate-like material, comprising: preparing a transfer target plate-like material for providing a plate-like material coated with a coating layer on one surface; A transfer image print preparation step of providing an image print having a transfer image to be transferred to the transfer target plate-shaped material, the print image being printed or printed on a print paper coated with a predetermined coating on a sheet of paper; Providing an ink transfer solvent which is a medium for transferring the image of the printed matter to the plate-shaped material; An image transfer step of transferring the printed image of the coating layer coated on the base paper with the coating layer to the surface of the plate-like material while the plate-like material and the transfer image printed matter are closely bonded and moved; And a post-treatment step of recovering the original of the printed matter from which the transfer image is transferred to the plate material, and post-processing the plate material on which the transfer image is transferred.
  • the foreign material existing on the surface of the plate material which is the raw material of the plate material, is primarily removed, and the coating layer is coated on the surface of the plate material from which the primary foreign material has been removed.
  • the surface of the coated plate material after the step includes the surface flattening operation and the removal of the foreign matter secondary
  • the preparing the transfer image print step is a printed material having a separate coating layer on the base paper and the coating layer has a print layer having a transfer image
  • the at least one of the coating layer of the plate-like material or the printing image of the coating layer on the sheet is configured to move the ink of the image in response to the ink transfer solvent in the transfer step, the coating layer on the sheet.
  • the ink receiving component of the printing layer of the present invention comprises at least one of silica, clay, talc and calcium carbonate, and includes a water-resistant component, and the adhesive component of the print layer is carbon. It is composed of at least one of carboxymethylcellulose, polyvinyl alcohol, latex, and acryl, and the coating component of the printing layer and the coating layer of the plate material are made of the same material as the ink transfer solvent. It is preferable that the peeling component of the printed layer is made of at least one of wax, fluorine, and silicone-based components.
  • the ink transfer solvent provided in the ink transfer solvent preparation step of the present invention may be a main solvent, a diluent of the main solvent, a viscous agent to have a viscosity of the main solvent, and a solvent component to increase the dissolution efficiency between the main solvent and the diluent.
  • the main solvent of the ink migration solvent is made of polyvinyl chloride (PVC) or polyurethane (Polyurethane), the diluent of the ink migration solvent is selected from ethyl benzene, methyl ethyl ketone (MEK), eco solvent
  • PVC polyvinyl chloride
  • Polyurethane Polyurethane
  • MEK methyl ethyl ketone
  • eco solvent The viscous agent is composed of bisphthalide or ethyl cellulose, and the solubilizer is selected from formamide, tetrahydrofuran (THF), and ethyl acetate (EA).
  • the coating layer of the plate-like material and the print layer of the printed material are closely bonded to each other with the ink transfer solvent therebetween, and the ink transfer solvent is fused to the coating layer and the print layer, and then the plate-like material and the printed matter.
  • the printing layer containing the image ink is preferably separated from the printed matter together with the ink transfer solvent to be transferred to the surface of the coating layer of the plate-like material.
  • the image transfer step of the present invention is applied to the ink transfer solvent on the plate material coating layer; Primary fusion of the applied ink transfer solvent to a printing layer of the printed matter or a coating layer of a plate-like material; A secondary layer in which one of the fused ink transfer solvent is bonded to the other one of the fused printing layer or the coating layer, and the coating component of the plate-like material and the printing layer of the printed material are mutually fused and bonded through the ink transfer solvent.
  • the printed matter is separated from the plate material so as to be fused and the image ink contained in the print material is transferred to the surface of the coating layer of the plate material.
  • the primary fusion, close adhesion and secondary fusion of the present invention are made through a manner in which one of the printed matter or plate-like material to which the ink transfer solvent is primarily fused is pressed with the other.
  • the post-treatment step includes recovering the original paper of the printing layer, coating with a coating material for protecting the surface of the plate-like material on which the image ink is transferred, and drying the coating material.
  • the coating material is preferably a UV coating or UV coating film.
  • ... unit ... unit
  • ... module etc. described in the specification may mean a unit for processing at least one function or operation.
  • FIG. 1 is a flowchart illustrating a method of image transfer coating of a plate material according to the present invention.
  • the image transfer coating method of the plate material according to the present invention is a non-heat transfer method using a solvent that does not use heat, and as shown in FIG. 1, a transfer target plate material for providing a plate material on which a predetermined coating layer is coated.
  • FIG. 2 is a process diagram schematically showing the overall process flow of the image transfer coating method of the plate material according to the present invention
  • Figure 3 is a process of coating the surface of the plate material and the composition of the plate material prepared through the transfer material plate material preparing step
  • Figure 4 is a cross-sectional view
  • Figure 4 is a process chart for applying the ink transfer solvent on the coating surface on the plate
  • Figure 5 is a view showing a cross-sectional view with the printing layer is printed ink is printed on the image printing dedicated paper
  • Figure 6 is a transfer image It is sectional drawing which shows the process of crimping
  • FIG. 7 is a process diagram schematically illustrating a process of separating an image of an ink transfer solvent integrated on a transfer material and a print coating layer on a transfer paper from a sheet of paper by pressing and fusion from
  • the transfer target plate material preparing step (S100) is a step (S110) of cleaning (washing) the surface of the various plate-like materials produced first, and plate coating material 120 that can receive the color of the printing surface (transfer surface) )
  • the pre-treatment foreign material removing step (S101) may be performed to perform a smooth and stable coating operation in the post-processing coating step. It is preferable to include.
  • the coating step (S120) is preferably coated with a transparent or white that can easily accept the color of the printing surface, it is preferable to vary the degree of coating according to the type of the product to be applied to the plate material.
  • the coating step (S120) may be made in a roller manner as shown in Figure 2, it may be made of a screen coating method or the like.
  • the plate coating material 120 to be coated in the coating step (S210) is provided with a coating material of the same series of components and the ink moving solvent to be described later in contact with the coating layer and the ink moving solvent of the plate-like material coated with the coating material in a later process This allows for smooth fusion with each other.
  • the foreign material removal step (S101, S150) is made of a cleaning method using a cleaning liquid or a blower method through compressed air injection.
  • Such a plate-like material is prepared and provided in a stacked form, for example, as shown in FIG.
  • Transfer image print preparation step (S200) is a process of preparing a print on which a predetermined image required for transfer is printed for the first time, at this time, the printed material is basically determined through various printing methods on the surface of the original paper 210 on which the transfer image is printed. It is made of a structure in which the image is printed, and includes a printing / printing step and the drying and removing the foreign matter (S210, S220).
  • the printed matter includes a base paper 210 on which the transfer image is printed, and a transfer image printing layer 220 printed on the base paper 210 as shown in FIG. 5.
  • the base 210 is a material capable of printing and other coating process on the surface, such as a film of paper or other synthetic resin material.
  • the print layer 220 contains the ink 250 of the transfer image to be printed on the paper, and at the same time reacts with the ink transfer solvent 300 described later in the process of transferring to the surface of the plate-like material to be transferred. It serves to move the, the ink containing component 221 and the adhesive component 222, the coating component 223 and the peeling component 224 is made of a mixed structure.
  • the ink receiving component 221 used serves to hold the printed image ink 250, and a mixture of silica, clay, talc, calcium carbonate, and the like is mixed. Or optionally applied.
  • the ink receiving component 221 is applied in the form of particles (micro units, for example, 2 ⁇ m to 10 ⁇ m) so that the voids are formed between the particles so that the ink 250 is positioned in each gap.
  • the ink-receiving component 221 is mixed with a water-resistant solvent so that the ink 250 is easily fixed in each pore and has water resistance, thereby preventing bleeding of the ink.
  • the adhesive component 222 serves to maintain the printed image (image to be transferred) stably by maintaining the ink receiving component 221 attached to the surface of the base paper 210, carboxymethylcellulose, Components such as polyvinyl alcohol, latex and acryl are used.
  • the coating component 223 serves to prevent bleeding of the ink and to protect the base paper 210 from moisture, and a material of the same series as the ink moving solvent is used.
  • the peeling component 224 allows the print layer 220 to be separated from the base paper 210 smoothly during the transfer process in a later process. Wax, fluorine, or other silicon-based components are used.
  • the print layer 220 is coated on the surface of the base paper 210 through a coating method such as air-knife or gravure, which is generally used.
  • the print layer 220 is formed as a micro-pore as a whole as the ink receiving component 221 mentioned above to allow the ink movement solvent 300 to be described later penetrates into the print layer 220 through the void.
  • the ink 250 of the image is not directly printed on the surface of the paper 210, but is printed while the ink is absorbed by the printing layer 220, and thus on the surface of the paper 210. Will be exposed to.
  • the image printing of the printed matter can be selected and applied from various methods such as a printing method capable of mass production, that is, rotation printing, gravure printing, and digital printing.
  • the prepared printed matter is wound in a roll form on the printed matter unwinding roller as illustrated in FIG. 2, and may have a structure in which one end portion may be released while moving along a predetermined path, or may be formed in a stacked state.
  • the ink transfer solvent preparing step (S300) is to prepare a solvent that serves to move the ink 250 in the ink receiving component 221 to the surface of the plate-like material in the transfer process image.
  • the ink movement solvent 300 is largely made by mixing the main solvent 311, the diluent 312 and the viscous agent 313 (see FIG. 6).
  • the main solvent 311 of the ink-using solvent 300 serves to substantially move the printing layer 220 and the ink of the printed matter 200 to the surface of the plate-like material during the transfer process, the coating layer 120 of the plate-like material And the same material as the coating component 223 in the printed layer of the printed matter.
  • the main solvent 311 and the coating component 223 are also made of polyvinyl chloride.
  • the coating layer 120 of the plate-like material is polyurethane (POLYURETHANE)
  • the main solvent is also polyurethane.
  • the reason for forming the material of the coating layer 120, the main solvent 311, and the coating component 223 in the same manner is that the materials of the same component have high compatibility and adhesion to each other.
  • the print layer 220 of the printed matter is easily fused and adhered to the coating layer 120 of the plate material through the moving solvent 300, resulting in the print layer being moved to the plate material. This will be described in detail in the following description of the transfer process.
  • the diluent 312 which is another element constituting the ink transfer solvent 300 together with the main solvent 311, induces dilution of the main solvent 311 to form a main material 311 and a plate-like material which is a transfer object. It serves to help the fusion between the coating layer 120 and the coating component 223 of the printed matter.
  • a solvent such as formamide, tetrahydrofuran (THF) and ethyl acetate (EA) is added.
  • THF tetrahydrofuran
  • EA ethyl acetate
  • the diluent (or dissolving agent) 312 and the viscous agent 313 except for the main solvent 311 is not limited to the above-mentioned components can be selected and applied among other components having the same function, and to the environment or human body It is used to the extent that it does not adversely affect it.
  • the image transfer step to the plate-like material is a process in which the substantial transfer is performed, the ink transfer solvent 300 is applied to the plate-like material or the printed matter (see Fig. 4), the applied ink transfer solvent is printed layer (Or the coating layer) is primarily fused, and the fused ink transfer solvent is tightly bonded to the printing layer (or coating layer), and the coating layer of the plate-like material and the coating component of the printed material are mutually fused together through the ink transfer solvent 300. Secondary fusion, then the image of the print is completely transferred to the plate material (see FIGS. 6 and 7).
  • the application of the ink transfer solvent 300 to the plate-like material or printed matter is to apply the ink transfer solvent 300 on the surface of the print, that is, the print layer 220 so that the ink transfer solvent 300 is the printed layer of the print Or to be applied directly to the surface of the plate-like material, ie, the coating layer 120.
  • the ink moving solvent 300 is applied to the interval printing layer 220 during the movement of the printed matter wound in a roll form by using an application roller (first roller). It may proceed in a manner to apply on the printing layer, or in a manner of applying to the coating layer 110 of the plate-like material at the same time as the unwinding of the plate-coupling roller in the section during the movement that the plate-like material is unwinded by the plate unwinding roller. .
  • the coating method of the ink movement solvent 300 may use a roller method, a blade method or an air knife method or a curtain method in addition to the injection method as shown in FIG.
  • the ink movement solvent 300 applied as described above is the same material as the coating component 223 of the printing layer 220 and the coating layer 120 of the plate-like material, and thus the printing layer 220 or the coating layer 120 at the same time of application. Penetrating into the coating component 223 or the coating layer 120 is fused with the first fusion process is made.
  • the close bonding process is a process of laminating and pressurizing the printed matter and the plate material, and as shown in FIG. 2, the printed material and the surface-treated (coated) plate material which have undergone the primary fusion process along a predetermined path. It moves and progresses in such a way as to pass between a pair of rollers (second and third rollers).
  • at least one of the printed matter or the plate-like material is in a state in which an ink transfer solvent is fused through a first fusion process.
  • the plate-like material and the printed matter laminated are pressed by a pair of rollers (second and third rollers), and at this time, the ink-moving solvent is applied to the printed layer 220 and the coating layer 120 of the plate material.
  • the secondary fusion 120 + 300, 220 + 300
  • the secondary fusion is made of the mutual fusion 300 is in contact with each other is made.
  • the ink transfer solvent 300 is in the state of primary fusion with the print layer 220 of the printed matter, and also penetrates into the coating layer 120 of the plate-like material in the close bonding process of the printed matter and the plate-like material, and is thus secondaryly fused.
  • the printing layer 220 is in a state of being integrated with the coating layer 120 of the plate-like material through the ink moving solvent 300.
  • the printed matter and the plate-like material pass through a pair of rollers (fourth and fifth rollers) as shown in FIGS. 2 and 7, and the printed matter is the sixth roller (the winding roller).
  • the printing paper 210 is wound up by) so that the plate material and the printed matter are separated from each other.
  • the print layer 220 of the printed matter is peeled off from the base paper 210 by the fusion force with the solvent for moving ink 300 is moved onto the coating layer 120 of the plate-like material, wherein the print layer 220 is an image ink ( Since 250 is contained, the print layer 220 eventually moves to the surface of the plate material (coating layer 120), so that the image of the printed matter is also moved to the coating layer of the plate material.
  • the transfer image ink 250 may be inverted and printed on the transfer paper surface 220 so as to display a normal image on the surface of the plate material after the transfer is completed.
  • the printed matter separated from the plate-like material remains only the base paper 210 and the image (image ink) printed on the base paper 210 is transferred to the coating layer surface of the plate-like material.
  • the transfer-completed plate material post-processing step (S500) as described above, the plate-like material (image transfer-completed plate-like material) separated as the original print image is separated, but the remaining print is wound by a sixth roller (winding roller) ) Is finally completed through a coating step of coating with a predetermined coating material (eg, UV coating or UV coating film) to protect the transferred image and a drying step of drying the coating material.
  • a predetermined coating material eg, UV coating or UV coating film
  • the image transfer coating method of the plate-like material according to the present invention is performed after the bonding between the printed material and the plate-like material is made through the ink transfer solvent (that is, in the intervening state), and then the ink transfer solvent separates the printed layer on the print. It is a concept of separating from printed matter and moving to the surface of the plate material.
  • the transfer process is carried out as compared to other methods by transferring the ink of the substrate to the plate surface by simply bonding the plate and the printed material through the ink transfer solvent.
  • the present invention is a form in which the ink transfer solvent is fused to the print layer of the printed matter, the print layer is removed from the printed material and taken to the surface of the plate workpiece, so that the ink contained in the print layer moves together with the print layer without loss. Compared with other printing methods, there is an advantage of obtaining a high resolution.
  • the present invention can simplify the equipment required for the transfer process, diversify various color expressions and image expressions to facilitate the diversification of the final product, and convert the production of plate materials in the state of image transfer completed into mass production as well as small quantity production of many kinds. There is an advantage to this.

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  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
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  • Decoration By Transfer Pictures (AREA)

Abstract

The purpose of the present invention is to provide an image transfer/coating method for flat materials, which allows continuous high-resolution transfer for forming particular patterns or images on surfaces of flat materials without the bleeding or spreading of inks and allows mass production as well as production of various kinds in small quantities. To this end, the present invention provides an image transfer/color coating method for flat materials, which is a non-thermal image transfer/coating method for surfaces of flat materials and comprises: a transfer-target flat material preparation step for preparing a flat material, one surface of which is to be coated with a coating layer; a transfer image printed matter preparation step for preparing printed matter having a transfer image to be transferred to the transfer-target flat material; a step for preparing a solvent for ink transfer, which is a medium for transferring the image of the printed matter onto the flat material; an image transfer step for transferring the transfer image of the printed matter to the surface of the flat material by means of the solvent for ink transfer while closely bonding the flat material to the transfer image printed matter and transferring same; and a post-treatment step for collecting the base paper of the printed matter having the transfer image transferred to the flat material and for post-treating the flat material having the transfer image transferred thereto.

Description

판상 재료의 이미지 전사 코팅 방법Image transfer coating method of plate material
본 발명은 합판과 같은 판재의 이미지 전사 코팅 방법에 관한 것으로, 더욱 상세하게는 판상 재료의 표면에 소정 패턴이나 이미지를 형성하기 위한 고해상도의 전사를 잉크의 번짐이나 흐트러짐 없이 연속적으로 실행할 수 있고, 소량 다품종 생산뿐만 아니라 대량 생산도 가능하도록 한 판상 재료의 이미지 전사 코팅 방법에 관한 것이다.The present invention relates to an image transfer coating method of a plate such as plywood, and more particularly, a high resolution transfer for forming a predetermined pattern or image on the surface of the plate material can be carried out continuously without smearing or bleeding of ink, The present invention relates to an image transfer coating method of a plate material that enables mass production as well as multi-product production.
통상적으로 판상 재료는 롤 형태로 생산할 수 없는 자재의 특성을 가진 평판 형태의 원(raw) 부자재를 통칭해서 말하는 것이며, 이렇게 생산된 원 부자재는 여러 종류가 있는데 목제 합판, 석고 판넬, 시멘트 블록, 판재형 대리석, 아크릴판, 바닥 데코 판넬 등을 예로 들 수 있다.In general, the plate material refers to a plate-like raw subsidiary material having a property of a material that cannot be produced in a roll form. There are various kinds of raw subsidiary materials, such as wood plywood, gypsum panel, cement block, and plate. Examples include marble, acrylic plates and floor deco panels.
그중 목재 합판은 원목을 얇게 오려내고 이것을 섬유 방향이 직교하도록 겹쳐 붙인 것으로, 포개는 박판의 장수가 3, 5, 7장 등으로 표판과 이판이 섬유방향이 같아지게 홀수를 사용한다. 한 장의 박판을 단판(베니어(veneer))이라고 하는데 합판은 이 베니어의 집합이다.Among them, the wood plywood cuts out the wood thinly and superimposes them so that the fiber directions are perpendicular to each other. The overlap is 3, 5, or 7 sheets of thin plates, and the odd number is used so that the top plate and the back plate have the same fiber direction. A sheet of thin sheet is called veneer, and plywood is a collection of veneers.
제조 공법과 용도에 따라 일반합판, 코아합판, 미송합판, 방수합판, TEGO합판 등이 있으며 이외에도 비슷한 종류로 M.D.F, P.B, 석고보드, 각재/판재, 합성 목재, 천연 데크재, 집성목/계단재, 특수목, 바닥제(플로어링/마루), 도어/문틀, 몰딩용 등 다양한 종류가 있다. 이들 합판은 건축 및 인테리어 내/외장재로 널리 사용되고 있으며, 가장 보편화된 건축 인테리어 소재이다.There are general plywood, core plywood, untransmitted plywood, waterproof plywood, and TEGO plywood depending on the manufacturing method and usage. In addition, MDF, PB, gypsum board, lumber / plate, synthetic wood, natural deck material, laminated wood / stair material, There are various types such as special wood, flooring (flooring / flooring), doors / door frames and moldings. These plywoods are widely used as interior and exterior materials for architecture and interior, and are the most common architectural interior materials.
합판의 특성상 목재를 사용, 단판을 겹쳐 부친 형태나 톱밥을 눌러 만든 형태이기에 표층은 목재를 부친 형태, 눌린 형태 그대로이거나 원목 무늬를 표층에 보이는 형태 또는 표층에 별도의 접착 필름을 열 또는 접착제를 사용해 부치는 제품들이 제안되어 있다.Due to the nature of plywood, it is made of wood with overlapping veneers or pressed sawdust, so the surface layer is either in the form of wood, pressed form, or in the form of a wooden pattern on the surface, or using a separate adhesive film on the surface. Butch products have been proposed.
건축 및 인테리어에서 합판은 다른 어떤 소재보다 많이 사용되고 있으며 주로 설치 후 표면에 방수용 도료 또는 벽지형태의 마감재가 사용된다. 표면 도료는 합판 자체 무늬를 보호하는 형태인 니스종류와 별도의 칼라를 도색하는 형태인 페인트 등이 있으며, 합판의 특성상 대량생산 형태를 갖추고는 있으나 합판 자체의 원목 무늬를 벗어나지 못하고, 다양한 칼라 표현과 이미지 표현은 불가능하다.In construction and interior, plywood is used more than any other materials, and after installation, the surface of the paint is used as a waterproof paint or wallpaper. Surface paints include varnish, which protects the plywood's own pattern, and paint, which paints a separate color. Although it has mass production form due to the characteristics of plywood, it does not escape the solid wood pattern of the plywood itself. Image representation is impossible.
석고 판넬은 보편화 되어 있지는 않으나 분말 형태의 석고 가루를 물 또는 혼합물로 희석 배합하여 일정한 틀에 부어서 건조 가공한 제품이다. 이는 일부 건축 마감재로 사용되고 있으며 현재는 마감 면에 희석한 석고 혼합물을 직접 바르는 형태의 마감에 사용되고 있다. 석고 판넬 형태의 시공 및 마감 시공은 인테리어용으로 사용되는 마감재이나 흰색 표면에 무늬 패턴을 주거나 별도의 부착물을 부치는 정도이다.Although gypsum panels are not common, they are dried and processed by diluting and mixing powdered gypsum powder with water or a mixture. It is used as part of architectural finishes and is now used for the direct application of diluted gypsum mixture to the finish. Gypsum panel-type construction and finishing construction is to give a pattern or a separate attachment to the finishing material or white surface used for interior.
시멘트 블럭은 노출 시멘트 공법을 건축 마감기술이 보편화되면서 대리석과 함께 건축 마감재 및 인테리어용으로 사용되고 있다. 시멘트 블록은 특성상 성형틀에서 시멘트를 고착화하는 과정을 거친 후 시공하며 그 위에 방수 도료 또는 채색용 도료를 발라 사용되고 있다.Cement blocks are used for building finishing materials and interiors with marble as the construction finishing technology is widely used in the exposed cement process. Cement block is constructed after the process of fixing cement in the mold due to its characteristics, and is used by applying waterproof paint or coloring paint on it.
대리석 판재는 원석을 여러 형태로 가공할 수 있는 건축재이나 한정된 자원과 돌이 가지고 있는 특성상 같은 대리석을 절단해서 건축용 판재로 제작하더라도 가격의 차이가 많이 나는 건축 자재이고, 돌이 가지고 있는 장점은 많으나 표면의 무늬는 돌 자체가 가지고 있는 특성 외에는 달리 표현이 불가능한 한계가 있다.Marble plate is a building material that can process raw stones in various forms, or because of the limited resources and characteristics of stone, it is a building material that has a lot of difference in price even if it is manufactured as a building plate. There is a limit that cannot be expressed other than the characteristics of the stone itself.
아크릴 판넬은 용제화된 아크릴 원료를 색소와 함께 혼합하거나 투명한 상태의 용제를 틀에 붓고 프레스로 압착 생산하는 제품으로, 현재 생산되고 있는 제품은 프레스 작업시 무늬 또는 칼라를 주는 형태와 생산 후 실크 스크린 인쇄, 필름 접착, 다이렉트 프린트기 등을 통해 다양한 소제로 사용되고 있으며 인테리어 소제로 선호하는 자제이다. 이러한 아크릴 판넬은 아크릴 소제의 가공성으로 인해 널리 사용되고는 있으나 실크 스크린의 칼라 표현의 한계와 일부 다이렉트 프린트의 고가 제조 공정을 거쳐야 하는 한계가 있다.Acrylic panel is a product that mixes the solvent-based acrylic raw material with pigment or pours a transparent solvent into a mold and compresses it with a press. Currently produced products give a pattern or color during press work and silk screen after production. It is used in various materials through printing, film adhesion, and direct printing machines, and is a preferred material for interior cleaning. Such acrylic panels have been widely used due to the processability of acrylic cleaners, but have limitations in the color representation of silk screens and expensive manufacturing processes of some direct prints.
바닥 데코는 크게 두 가지 형태가 있는데 PVC계열의 혼합물을 압착 생산하며 생산시 필름형태의 디자인을 열 프레스로 접착하여 사각 형태 또는 직사각 형태로 프레스 생산되거나 재단 생산된다. 이때 사용되는 표면의 디자인은 필름형태로 주로 그라비아 인쇄를 통해 필름에 인쇄된 디자인을 열을 통해 표면에 부착하는 형태이며, 생산과정에서 고해상도의 디자인 인쇄물을 가공하기가 매우 어려운 문제가 있다. 또한, 일정한 틀에 나무톱밥 또는 PVC계열의 혼합물을 투입한 후 열과 압력으로 찍어내는 생산 과정을 거치는데 이때 사용되는 표면 디자인도 주로 목재 표면 무늬에 칼라를 변형한 형태를 갖고 있다.There are two types of floor deco presses that produce a mixture of PVC series, and during the production, the film-type design is bonded with a heat press to produce a press or a square or rectangular form. At this time, the design of the surface used in the form of a film is mainly attached to the surface printed on the film through the gravure printing through the heat, there is a problem that it is very difficult to process a high-resolution design print in the production process. In addition, after a mixture of wood sawdust or PVC-based mixture into a certain frame and then the production process of dipping with heat and pressure, the surface design used in this case is mainly the color of the wood surface pattern.
현대 사회는 다양한 형태의 건축 소재 및 인테리어 소재를 필요로 하고 있으나, 이에 사용되고 있는 판재의 대부분은 후 가공 형태의 도색 또는 필름 접착 등의 방법으로 사용되고 있다. 이는 생산 단계에서 다양한 디자인과 칼라 표현 및 가공이 매우 어렵기 때문이다.Modern society needs various types of building materials and interior materials, but most of the plate materials used are used in post-processing forms such as painting or film bonding. This is because it is very difficult to express and process various designs and colors at the production stage.
이처럼 기존에는 판재 표면에 이미지를 표현하기 위해서는 판재 표면에 도색이나 종이 또는 필름접착, 실크 인쇄 등을 통해서 이미지나 칼라 표현을 하고 있으며 제품 자체에 이미지나 칼라를 표현하기 위해서는 실크 인쇄나 디지털 프린트 기술을 사용할 수 있지만, 실크 인쇄는 칼라 표현과 판재 크기로 인하여 작업성과 칼라 표현, 연속성에 한계점이 있고, 디지털 프린트는 프린트 가격이 너무 비싸서 수요를 예측할 수 없다. 이와 같이 판재에 직접 이미지를 프린트 하거나 전사하는 방법은 매우 어려운 문제점이 있다.As such, in order to express an image on the surface of a plate, an image or color is expressed through painting, paper or film adhesion, or silk printing on the surface of the plate. Silk or digital printing technology is used to express an image or color on the product itself. Silk printing has limitations in workability, color representation, and continuity due to color representation and sheet size, and digital printing is too expensive to predict demand. As such, the method of directly printing or transferring an image on a plate has a very difficult problem.
따라서, 본 발명은 상기한 종래의 문제점들을 해결하기 위하여 제안된 것으로서, 본 발명은 판상 재료의 표면에 소정 패턴이나 이미지를 형성하기 위한 고해상도의 전사를 잉크의 번짐이나 흐트러짐 없이 연속적으로 실행할 수 있고, 소량 다품종 생산뿐만 아니라 대량 생산도 가능하도록 한 판상 재료의 이미지 전사 코팅 방법을 제공하는데 그 목적이 있다.Therefore, the present invention has been proposed to solve the above-mentioned conventional problems, and the present invention can continuously execute a high resolution transfer for forming a predetermined pattern or image on the surface of the plate-like material without smearing or bleeding of ink, An object of the present invention is to provide an image transfer coating method of a plate material that enables mass production as well as small quantity multi-product production.
또한, 본 발명은 대량 생산과 더불어 고품질의 다양한 인쇄를 판재 표면에 전사하여 고품질의 인쇄물을 용이하게 구현할 수 있고, 예를 들어 목제합판의 경우 합판 표면에 다양한 디자인을 포함한 제품을 다품종 고화질로 표현할 수 있고, 시멘트 블록의 경우 시멘트 블록 표면을 대리석 무늬를 전사할 수 있도록 하여 고부가가치를 창출할 있으며, 석고 판넬의 경우 전사 과정을 거쳐 벽화로서 인테리어 및 설치물로 가공이 가능하고, 다양한 판재에 고칼라 해상도의 인쇄물을 전사할 수 있도록 하여 다양한 제품과 용이한 공정과 편리성으로 다양하게 상용될 수 있는 판상 재료의 이미지 전사 코팅 방법을 제공하는데 다른 목적이 있다.In addition, the present invention can easily implement a high-quality printed material by transferring a variety of high-quality printing to the surface of the plate with mass production, for example, in the case of wood plywood can express a product containing a variety of designs on the surface of the plywood in a variety of high definition In the case of cement blocks, the cement block surface can be transferred to marble pattern to create high added value.In the case of gypsum panel, it can be processed into interior and installation as a mural through the transfer process, and high color resolution on various plates. Another object of the present invention is to provide an image transfer coating method of a plate-like material that can be transferred to various products and easy processing and convenience by enabling the transfer of printed matter.
본 발명의 해결과제는 이상에서 언급한 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.The problems of the present invention are not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the following description.
상기한 목적들 및 다른 특징들을 달성하기 위한 본 발명의 일 관점에 따르면, 판상 재료의 표면에 대한 이미지 전사 코팅 방법으로서, 일면에 코팅층이 코팅되는 판상 재료를 마련하는 전사대상 판상 재료 마련 단계; 상기 전사대상 판상 재료에 전사될 전사이미지를 갖는 이미지 인쇄물을 마련하되, 원지 위에 소정 코팅물이 코팅되어 있는 인쇄지에 프린트 또는 인쇄한 이미지 인쇄물을 마련하는 전사이미지 인쇄물 마련 단계; 상기 판상 재료에 상기 인쇄물의 이미지를 전사시키기 위한 매개체인 잉크이동용 용제를 마련하는 단계; 상기 판상 재료와 전사이미지 인쇄물을 밀착 접합시켜 이동시키면서 상기 잉크이동용 용제를 통해 상기 원지에 코팅되어 있는 코팅층의 인쇄 이미지를 코팅층과 함께 상기 판상 재료의 표면에 전사시키는 이미지 전사 단계; 및 상기 전사 이미지를 판상 재료로 전사시킨 인쇄물의 원지를 회수하며, 상기 전사이미지가 전사된 판상 재료를 후처리하는 후처리 단계를 포함하는 판상 재료의 이미지 전사 코팅 방법을 제공한다.According to an aspect of the present invention for achieving the above objects and other features, an image transfer coating method for a surface of a plate-like material, comprising: preparing a transfer target plate-like material for providing a plate-like material coated with a coating layer on one surface; A transfer image print preparation step of providing an image print having a transfer image to be transferred to the transfer target plate-shaped material, the print image being printed or printed on a print paper coated with a predetermined coating on a sheet of paper; Providing an ink transfer solvent which is a medium for transferring the image of the printed matter to the plate-shaped material; An image transfer step of transferring the printed image of the coating layer coated on the base paper with the coating layer to the surface of the plate-like material while the plate-like material and the transfer image printed matter are closely bonded and moved; And a post-treatment step of recovering the original of the printed matter from which the transfer image is transferred to the plate material, and post-processing the plate material on which the transfer image is transferred.
본 발명에 있어서, 상기 전사대상 판상 재료 마련 단계는 상기 판상 재료의 원자재인 판상 재료의 표면에 존재하는 이물질을 1차적으로 제거하고, 상기 1차 이물질이 제거된 판상 재료의 표면에 코팅층을 코팅하며, 상기 코팅 단계 이후 코팅된 판상 재료의 표면은 표면 평탄 작업과 2차적으로 이물질을 제거하는 것을 포함하며, 상기 전사이미지 인쇄물 마련 단계는 원지에 별도의 코팅층을 가지며 코팅층이 전사이미지를 갖는 인쇄층을 형성한 인쇄물이 마련되는 것을 포함하고, 상기 판상 재료의 코팅층 또는 상기 원지 위 코팅층의 인쇄 이미지 중 적어도 하나는 상기 전사 단계에서 상기 잉크이동용 용제와 반응하여 이미지의 잉크를 이동시키도록 구성되며, 상기 원지 위의 코팅층은 인쇄물 인쇄층과 잉크수용성분과 접착성분, 코팅성분 및 박리성분이 혼입되어 이루어지는 것이 바람직하다.In the present invention, the preparing of the transfer target plate material may include removing foreign substances present on the surface of the plate material, which is the raw material of the plate material, and coating a coating layer on the surface of the plate material from which the primary foreign material is removed. The surface of the plate-like material coated after the coating step may include removing the foreign matter secondary to the surface flattening operation. The preparing of the transfer image printing may include a printing layer having a separate coating layer on a base paper and the coating layer having a transfer image. Wherein the formed printed matter is provided, wherein at least one of the coating layer of the plate-like material or the print image of the coating layer on the sheet of paper is configured to move the ink of the image in response to the ink transfer solvent in the transfer step. The above coating layer is printed substrate, ink receiving component and adhesive component, coating component and peeling component Be made of the incorporation is preferred.
본 발명에 있어서, 상기 인쇄층의 잉크수용성분은 실리카(silica), 클레이(clay), 탈크(talc), 탄산칼슘(Caco3) 중 적어도 하나로 이루어지고, 내수성 성분을 포함하며, 상기 인쇄층의 접착성분은 카르복실메틸셀룰로스(carboxymethylcellulose), 폴리비닐알코올(polyvinyl alcohol), 라텍스(latex), 아크릴 중 적어도 하나로 이루어지고, 상기 인쇄층의 코팅성분과 상기 판상 재료의 코팅층은 상기 잉크이동용 용제와 동일 계열의 재료로 이루어지며, 상기 인쇄층의 박리성분은 왁스, 불소, 실리콘 계열의 성분 중 적어도 하나로 이루어지는 것이 바람직하다.In the present invention, the ink receiving component of the print layer is made of at least one of silica (silica), clay (clay), talc (talc), calcium carbonate (Caco3), comprises a water-resistant component, the adhesion of the print layer The component is composed of at least one of carboxymethylcellulose, polyvinyl alcohol, latex, and acryl, and the coating component of the printing layer and the coating layer of the plate material are the same as the ink transfer solvent. It is made of a material, the peeling component of the printed layer is preferably made of at least one of wax, fluorine, silicone-based components.
본 발명에 있어서, 상기 잉크이동용 용제 마련 단계에서 마련되는 잉크이동용 용제는 메인 용제, 상기 메인 용제의 희석제, 상기 메인 용제가 점도를 갖도록 하는 점성제, 및 상기 메인용제와 희석제 간의 용해효율을 높이기 위한 용해제 성분이 혼입되어 이루어지고, 상기 잉크이동용 용제의 메인 용제는 폴리염화비닐(PVC) 또는 폴리우레탄(Polyurethane)으로 이루어지고, 상기 잉크이동용 용제의 희석제는 에틸벤젠, 메틸에틸케톤(MEK), 에코솔벤 중에서 선택되고, 상기 점성제는 비스프탈레이드 또는 에틸셀룰로오스으로 이루어지며, 상기 용해제는 포르마이드, 테트라 하이드로 푸란(THF), 에틸 아세테이트(EA) 중에서 선택되는 것이 바람직하다.In the present invention, the ink transfer solvent prepared in the ink transfer solvent preparing step for increasing the dissolution efficiency between the main solvent, the diluent of the main solvent, the viscosity of the main solvent to have a viscosity, and the main solvent and diluent The solvent component is mixed and the main solvent of the ink migration solvent is made of polyvinyl chloride (PVC) or polyurethane (Polyurethane), and the diluent of the ink migration solvent is ethylbenzene, methyl ethyl ketone (MEK), eco It is selected from the solvent, the viscous agent is composed of bisphthalide or ethyl cellulose, the solubilizing agent is preferably selected from formamide, tetrahydrofuran (THF), ethyl acetate (EA).
본 발명에 있어서, 상기 이미지 전사 단계는 상기 잉크이동용 용제를 사이에 두고 상기 판상 재료의 코팅층과 상기 인쇄물의 인쇄층을 밀착 접합시켜 상기 잉크이동용 용제가 상기 코팅층과 인쇄층에 융착된 후, 상기 판상 재료와 인쇄물을 분리시키는 과정에서 이미지 잉크를 함유한 상기 인쇄층이 상기 잉크이동용 용제와 함께 상기 인쇄물로부터 분리되어 상기 판상 재료의 코팅층의 표면으로 전사되도록 하는 것이 바람직하다.In the present invention, the image transfer step is the adhesive layer between the coating layer of the plate-like material and the print layer of the printed material with the ink transfer solvent therebetween, the ink transfer solvent is fused to the coating layer and the printing layer, the plate-like In the process of separating the material and the printed matter, it is preferable that the print layer containing the image ink is separated from the printed matter together with the ink transfer solvent and transferred to the surface of the coating layer of the plate-like material.
본 발명에 있어서, 상기 이미지 전사 단계는 상기 잉크이동용 용제를 판상 재료 코팅층 위에 도포시키고; 상기 도포된 잉크이동용 용제를 상기 인쇄물의 인쇄층 또는 판상 재료의 코팅층에 1차 융착시키고; 상기 융착된 잉크이동용 용제가 융착된 인쇄층 또는 코팅층 중 하나가 다른 하나와 밀착 접합되도록 하고, 상기 잉크이동용 용제를 매개로 판상 재료의 코팅층과 인쇄물의 인쇄층의 코팅성분이 상호 융화 결착되는 2차 융착되도록 하고, 상기 인쇄물에 함유된 이미지 잉크가 상기 판상 재료의 코팅층 표면으로 전사되도록 상기 판상 재료로부터 상기 인쇄물이 원지를 분리시켜 이루어지는 것이 바람직하다.In the present invention, the image transfer step is to apply the ink transfer solvent on the plate material coating layer; Primary fusion of the applied ink transfer solvent to a printing layer of the printed matter or a coating layer of a plate-like material; A secondary layer in which one of the fused ink transfer solvent is bonded to the other one of the fused printing layer or the coating layer, and the coating component of the plate-like material and the printing layer of the printed material are mutually fused and bonded through the ink transfer solvent. Preferably, the printed matter is separated from the plate material so as to be fused and the image ink contained in the print material is transferred to the surface of the coating layer of the plate material.
본 발명에 있어서, 상기 1차 융착, 밀착 접합 및 2차 융착은 상기 잉크이동용 용제가 1차 융착된 인쇄물 또는 판상 재료 중 하나가 다른 하나와 가압되는 방식을 통해 이루어지는 것이 바람직하다.In the present invention, it is preferable that the first fusion, the close bonding and the second fusion are made by a method in which one of the printed matter or the plate-shaped material in which the ink transfer solvent is primarily fused is pressed with the other.
본 발명에 있어서, 상기 후처리 단계는 상기 인쇄층의 원지를 회수하고, 이미지 잉크가 전사된 상기 판상 재료의 표면을 보호하기 위한 코팅 물질로 코팅하고, 상기 코팅 물질을 건조시키는 것을 포함하는 것이 바람직하다.In the present invention, the post-treatment step includes recovering the original paper of the printing layer, coating with a coating material for protecting the surface of the plate-like material on which the image ink is transferred, and drying the coating material. Do.
본 발명에 있어서, 상기 코팅 물질은 UV 코팅재 또는 UV 코팅필름인 것이 바람직하다.In the present invention, the coating material is preferably a UV coating or UV coating film.
본 발명에 따른 판상 재료의 이미지 전사 코팅 방법은, 잉크이동용 용제를 통해 단순히 판재와 인쇄물의 접합만으로도 인쇄물의 잉크가 판재표면으로 이동하는 형태로 전사되도록 하여 다른 방식에 비해 전사과정이 신속하게 이루어질 수 있는 효과를 제공한다.In the image transfer coating method of the plate material according to the present invention, the transfer process can be carried out faster than other methods by transferring the ink in the form of the transfer to the plate surface simply by bonding the plate and the printed material through the ink transfer solvent. Provide the effect.
또한, 본 발명은 잉크이동용 용제가 인쇄물의 인쇄 층에 융착된 후 인쇄 층을 인쇄물로부터 뜯어내 판재 가공물 표면으로 가져가는 형태이기 때문에, 인쇄 층에 함유된 잉크도 인쇄층과 함께 손실없이 모두 이동하므로 다른 인쇄방식에 비해 높은 해상도를 얻을 수 있는 효과를 제공한다.In addition, since the present invention is a form in which the ink transfer solvent is fused to the print layer of the printed matter, the print layer is removed from the printed material and taken to the surface of the plate workpiece, so that the ink contained in the print layer moves together with the print layer without loss. Compared to other printing methods, it provides the effect of obtaining higher resolution.
또한, 본 발명은 전사과정에 필요한 설비가 간소해지고, 다양한 칼라 표현과 이미지표현을 다양화하여 최종 제품의 다변화를 도모하며, 이미지 전사가 완료된 상태의 판재 생산을 다품종 소량 생산뿐만 아니라 대량생산으로 전환시킬 수 있는 효과를 제공한다.In addition, the present invention can simplify the equipment required for the transfer process, diversify various color expressions and image expressions to facilitate the diversification of the final product, and convert the production of plate materials in the state of image transfer completed into mass production as well as small quantity production of many kinds. It provides the effect.
본 발명의 효과는 이상에서 언급된 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당업자에게 명확하게 이해되어 질 수 있을 것이다.The effects of the present invention are not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the following description.
도 1은 본 발명에 따른 판상 재료의 이미지 전사 코팅 방법을 도시한 플로차트이다.1 is a flowchart illustrating a method of image transfer coating of a plate material according to the present invention.
도 2는 본 발명에 따른 판상 재료의 이미지 전사 코팅 방법의 전체 공정 흐름을 개략적으로 도시한 공정도이다.Figure 2 is a process diagram schematically showing the overall process flow of the image transfer coating method of the plate-like material according to the present invention.
도 3은 전사대상 판상 재료 마련 단계를 통해 마련된 판상 재료의 구성 및 1차 코팅 단계를 도시한 단면도이다.3 is a cross-sectional view showing the configuration and the primary coating step of the plate-shaped material prepared through the transfer plate-like material preparation step.
도 4는 판상 재료 표면의 코팅층 위에 잉크 이동용 용제를 도포하는 단계를 도시한 예시 도면들이다FIG. 4 is an exemplary view showing a step of applying an ink transfer solvent on a coating layer of a plate material surface.
도 5 전사프린트용 전사 전용지를 도시한 단면도이다.Fig. 5 is a sectional view showing a transfer paper for transfer print.
도 6 잉크이동용 용제가 코팅된 판재와 칼라 이미지가 인쇄된 전용지가 마주보며 압착 및 융착되는 과정을 도시한 단면도이다.6 is a cross-sectional view illustrating a process of pressing and fusion of a plate member coated with an ink transfer solvent and a dedicated paper on which a color image is printed.
도 7은 판상 재료로부터 인쇄물의 원지가 분리되는 과정을 개략적으로 나타낸 공정도이다.7 is a process diagram schematically showing a process of separating the original paper of a printed matter from a plate-like material.
본 발명의 판상 재료의 이미지전사 컬러 코팅 방법은 판상 재료의 표면에 대한 이미지 전사 코팅 방법으로서, 일면에 코팅층이 코팅되는 판상 재료를 마련하는 전사대상 판상 재료 마련 단계; 상기 전사대상 판상 재료에 전사될 전사이미지를 갖는 이미지 인쇄물을 마련하되, 원지 위에 소정 코팅물이 코팅되어 있는 인쇄지에 프린트 또는 인쇄한 이미지 인쇄물을 마련하는 전사이미지 인쇄물 마련 단계; 상기 판상 재료에 상기 인쇄물의 이미지를 전사시키기 위한 매개체인 잉크이동용 용제를 마련하는 단계; 상기 판상 재료와 전사이미지 인쇄물을 밀착 접합시켜 이동시키면서 상기 잉크이동용 용제를 통해 상기 원지에 코팅되어 있는 코팅층의 인쇄 이미지를 코팅층과 함께 상기 판상 재료의 표면에 전사시키는 이미지 전사 단계; 및 상기 전사 이미지를 판상 재료로 전사시킨 인쇄물의 원지를 회수하며, 상기 전사이미지가 전사된 판상 재료를 후처리하는 후처리 단계를 포함하는 판상 재료의 이미지 전사 코팅 방법을 제공한다.The image transfer color coating method of the plate-like material of the present invention is an image transfer coating method for the surface of the plate-like material, comprising: preparing a transfer target plate-like material for providing a plate-like material coated with a coating layer on one surface; A transfer image print preparation step of providing an image print having a transfer image to be transferred to the transfer target plate-shaped material, the print image being printed or printed on a print paper coated with a predetermined coating on a sheet of paper; Providing an ink transfer solvent which is a medium for transferring the image of the printed matter to the plate-shaped material; An image transfer step of transferring the printed image of the coating layer coated on the base paper with the coating layer to the surface of the plate-like material while the plate-like material and the transfer image printed matter are closely bonded and moved; And a post-treatment step of recovering the original of the printed matter from which the transfer image is transferred to the plate material, and post-processing the plate material on which the transfer image is transferred.
본 발명의 전사대상 판상 재료 마련 단계는 상기 판상 재료의 원자재인 판상 재료의 표면에 존재하는 이물질을 1차적으로 제거하고, 상기 1차 이물질이 제거된 판상 재료의 표면에 코팅층을 코팅하며, 상기 코팅 단계 이후 코팅된 판상 재료의 표면은 표면 평탄 작업과 2차적으로 이물질을 제거하는 것을 포함하며, 상기 전사이미지 인쇄물 마련 단계는 원지에 별도의 코팅층을 가지며 코팅층이 전사이미지를 갖는 인쇄층을 형성한 인쇄물이 마련되는 것을 포함하고, 상기 판상 재료의 코팅층 또는 상기 원지 위 코팅층의 인쇄 이미지 중 적어도 하나는 상기 전사 단계에서 상기 잉크이동용 용제와 반응하여 이미지의 잉크를 이동시키도록 구성되며, 상기 원지 위의 코팅층은 인쇄물 인쇄층과 잉크수용성분과 접착성분, 코팅성분 및 박리성분이 혼입되어 이루어지는 것이 바람직하다.In the preparing of the transfer target plate material of the present invention, the foreign material existing on the surface of the plate material, which is the raw material of the plate material, is primarily removed, and the coating layer is coated on the surface of the plate material from which the primary foreign material has been removed. The surface of the coated plate material after the step includes the surface flattening operation and the removal of the foreign matter secondary, the preparing the transfer image print step is a printed material having a separate coating layer on the base paper and the coating layer has a print layer having a transfer image Wherein the at least one of the coating layer of the plate-like material or the printing image of the coating layer on the sheet is configured to move the ink of the image in response to the ink transfer solvent in the transfer step, the coating layer on the sheet. Silver print layer, ink receiving component, adhesive component, coating component and peeling component From being bait it is preferred.
본 발명의 인쇄층의 잉크수용성분은 실리카(silica), 클레이(clay), 탈크(talc), 탄산칼슘(Caco3) 중 적어도 하나로 이루어지고, 내수성 성분을 포함하며, 상기 인쇄층의 접착성분은 카르복실메틸셀룰로스(carboxymethylcellulose), 폴리비닐알코올(polyvinyl alcohol), 라텍스(latex), 아크릴 중 적어도 하나로 이루어지고, 상기 인쇄층의 코팅성분과 상기 판상 재료의 코팅층은 상기 잉크이동용 용제와 동일 계열의 재료로 이루어지며, 상기 인쇄층의 박리성분은 왁스, 불소, 실리콘 계열의 성분 중 적어도 하나로 이루어지는 것이 바람직하다.The ink receiving component of the printing layer of the present invention comprises at least one of silica, clay, talc and calcium carbonate, and includes a water-resistant component, and the adhesive component of the print layer is carbon. It is composed of at least one of carboxymethylcellulose, polyvinyl alcohol, latex, and acryl, and the coating component of the printing layer and the coating layer of the plate material are made of the same material as the ink transfer solvent. It is preferable that the peeling component of the printed layer is made of at least one of wax, fluorine, and silicone-based components.
본 발명의 잉크이동용 용제 마련 단계에서 마련되는 잉크이동용 용제는 메인 용제, 상기 메인 용제의 희석제, 상기 메인 용제가 점도를 갖도록 하는 점성제, 및 상기 메인용제와 희석제 간의 용해효율을 높이기 위한 용해제 성분이 혼입되어 이루어지고, 상기 잉크이동용 용제의 메인 용제는 폴리염화비닐(PVC) 또는 폴리우레탄(Polyurethane)으로 이루어지고, 상기 잉크이동용 용제의 희석제는 에틸벤젠, 메틸에틸케톤(MEK), 에코솔벤 중에서 선택되고, 상기 점성제는 비스프탈레이드 또는 에틸셀룰로오스으로 이루어지며, 상기 용해제는 포르마이드, 테트라 하이드로 푸란(THF), 에틸 아세테이트(EA) 중에서 선택되는 것이 바람직하다.The ink transfer solvent provided in the ink transfer solvent preparation step of the present invention may be a main solvent, a diluent of the main solvent, a viscous agent to have a viscosity of the main solvent, and a solvent component to increase the dissolution efficiency between the main solvent and the diluent. It is mixed and made, the main solvent of the ink migration solvent is made of polyvinyl chloride (PVC) or polyurethane (Polyurethane), the diluent of the ink migration solvent is selected from ethyl benzene, methyl ethyl ketone (MEK), eco solvent The viscous agent is composed of bisphthalide or ethyl cellulose, and the solubilizer is selected from formamide, tetrahydrofuran (THF), and ethyl acetate (EA).
본 발명의 이미지 전사 단계는 상기 잉크이동용 용제를 사이에 두고 상기 판상 재료의 코팅층과 상기 인쇄물의 인쇄층을 밀착 접합시켜 상기 잉크이동용 용제가 상기 코팅층과 인쇄층에 융착된 후, 상기 판상 재료와 인쇄물을 분리시키는 과정에서 이미지 잉크를 함유한 상기 인쇄층이 상기 잉크이동용 용제와 함께 상기 인쇄물로부터 분리되어 상기 판상 재료의 코팅층의 표면으로 전사되도록 하는 것이 바람직하다.In the image transfer step of the present invention, the coating layer of the plate-like material and the print layer of the printed material are closely bonded to each other with the ink transfer solvent therebetween, and the ink transfer solvent is fused to the coating layer and the print layer, and then the plate-like material and the printed matter. In the process of separating the film, the printing layer containing the image ink is preferably separated from the printed matter together with the ink transfer solvent to be transferred to the surface of the coating layer of the plate-like material.
본 발명의 이미지 전사 단계는 상기 잉크이동용 용제를 판상 재료 코팅층 위에 도포시키고; 상기 도포된 잉크이동용 용제를 상기 인쇄물의 인쇄층 또는 판상 재료의 코팅층에 1차 융착시키고; 상기 융착된 잉크이동용 용제가 융착된 인쇄층 또는 코팅층 중 하나가 다른 하나와 밀착 접합되도록 하고, 상기 잉크이동용 용제를 매개로 판상 재료의 코팅층과 인쇄물의 인쇄층의 코팅성분이 상호 융화 결착되는 2차 융착되도록 하고, 상기 인쇄물에 함유된 이미지 잉크가 상기 판상 재료의 코팅층 표면으로 전사되도록 상기 판상 재료로부터 상기 인쇄물이 원지를 분리시켜 이루어지는 것이 바람직하다.The image transfer step of the present invention is applied to the ink transfer solvent on the plate material coating layer; Primary fusion of the applied ink transfer solvent to a printing layer of the printed matter or a coating layer of a plate-like material; A secondary layer in which one of the fused ink transfer solvent is bonded to the other one of the fused printing layer or the coating layer, and the coating component of the plate-like material and the printing layer of the printed material are mutually fused and bonded through the ink transfer solvent. Preferably, the printed matter is separated from the plate material so as to be fused and the image ink contained in the print material is transferred to the surface of the coating layer of the plate material.
본 발명의 1차 융착, 밀착 접합 및 2차 융착은 상기 잉크이동용 용제가 1차 융착된 인쇄물 또는 판상 재료 중 하나가 다른 하나와 가압되는 방식을 통해 이루어지는 것이 바람직하다.It is preferable that the primary fusion, close adhesion and secondary fusion of the present invention are made through a manner in which one of the printed matter or plate-like material to which the ink transfer solvent is primarily fused is pressed with the other.
본 발명에 있어서, 상기 후처리 단계는 상기 인쇄층의 원지를 회수하고, 이미지 잉크가 전사된 상기 판상 재료의 표면을 보호하기 위한 코팅 물질로 코팅하고, 상기 코팅 물질을 건조시키는 것을 포함하는 것이 바람직하다.In the present invention, the post-treatment step includes recovering the original paper of the printing layer, coating with a coating material for protecting the surface of the plate-like material on which the image ink is transferred, and drying the coating material. Do.
본 발명에 있어서, 상기 코팅 물질은 UV 코팅재 또는 UV 코팅필름인 것이 바람직하다.In the present invention, the coating material is preferably a UV coating or UV coating film.
본 발명의 추가적인 목적들, 특징들 및 장점들은 다음의 상세한 설명 및 첨부도면으로부터 보다 명료하게 이해될 수 있다. Further objects, features and advantages of the present invention can be more clearly understood from the following detailed description and the accompanying drawings.
본 발명의 상세한 설명에 앞서, 본 발명은 다양한 변경을 도모할 수 있고, 여러 가지 실시 예를 가질 수 있는바, 아래에서 설명되고 도면에 도시된 예시들은 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Prior to the detailed description of the present invention, the present invention may be variously modified and may have various embodiments, and the examples described below and illustrated in the drawings are intended to limit the present invention to specific embodiments. It is to be understood that the present invention includes all modifications, equivalents, and substitutes included in the spirit and technical scope of the present invention.
어떤 구성요소가 다른 구성요소에 "연결되어" 있다거나 "접속되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 또는 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다. 반면에, 어떤 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 "직접 접속되어" 있다고 언급된 때에는, 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 할 것이다.When a component is referred to as being "connected" or "connected" to another component, it may be directly connected to or connected to that other component, but it may be understood that other components may be present in between. Should be. On the other hand, when a component is said to be "directly connected" or "directly connected" to another component, it should be understood that there is no other component in between.
본 명세서에서 사용한 용어는 단지 특정한 실시 예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도는 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. As used herein, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, components, or a combination thereof.
또한, 명세서에 기재된 "...부", "...유닛", "...모듈" 등의 용어는 적어도 하나의 기능이나 동작을 처리하는 단위를 의미할 수 있다.In addition, the terms "... unit", "... unit", "... module", etc. described in the specification may mean a unit for processing at least one function or operation.
또한, 첨부 도면을 참조하여 설명함에 있어, 도면 부호에 관계없이 동일한 구성 요소는 동일한 참조부호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.In addition, in the description with reference to the accompanying drawings, the same components regardless of reference numerals will be given the same reference numerals and duplicate description thereof will be omitted. In the following description of the present invention, if it is determined that the detailed description of the related known technology may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.
이하 본 발명의 바람직한 실시 예에 따른 판상 재료의 이미지 전사 코팅 방법을 첨부 도면을 참조하여 설명한다. 도 1은 본 발명에 따른 판상 재료의 이미지 전사 코팅 방법을 도시한 플로차트이다.Hereinafter, an image transfer coating method of a plate material according to a preferred embodiment of the present invention will be described with reference to the accompanying drawings. 1 is a flowchart illustrating a method of image transfer coating of a plate material according to the present invention.
본 발명에 따른 판상 재료의 이미지 전사 코팅 방법은 열을 사용하지 않는 용제를 사용하는 비 가열식 전사 방법으로서, 도 1에 도시된 바와 같이 일면에 소정 코팅층이 코팅되는 판상 재료를 마련하는 전사대상 판상 재료 마련 단계(S100); 상기 전사대상 판상 재료에 전사될 이미지를 포함하는 전사이미지를 갖는 이미지 인쇄물을 마련하되, 이미지 인쇄물은 원지 위에 소정 코팅물이 코팅되어 있는 인쇄지에 프린트 또는 인쇄한 이미지 인쇄물을 마련하는 전사이미지 인쇄물 마련 단계(S200); 상기 판상 재료에 상기 인쇄물의 전사이미지를 이동시키기 위한 잉크이동용 용제를 마련하는 단계(S300); 상기 판상 재료 위에 잉크 이동용 용제를 도포하는 잉크 이동용 용제 도포 단계(S400); 상기 판상 재료와 전사이미지 인쇄물을 이동시키면서 상기 잉크이동용 용제를 통해 상기 전사이미지의 인쇄물을 상기 판상 재료에 전사시키는 판상재료로의 이미지 전사 단계(S500); 및 상기 전사 이미지를 판상 재료로 전사시킨 인쇄물의 원지를 회수하며, 상기 전사이미지가 전사된 판상 재료를 후처리하는 전사 완료된 판상 재료 후처리 단계(S600)를 포함한다.The image transfer coating method of the plate material according to the present invention is a non-heat transfer method using a solvent that does not use heat, and as shown in FIG. 1, a transfer target plate material for providing a plate material on which a predetermined coating layer is coated. Provision step (S100); Providing an image print having a transfer image including an image to be transferred to the transfer target plate material, wherein the image print is a transfer image print preparing step of preparing a printed image or printed image print on a printing paper coated with a predetermined coating on a sheet of paper; (S200); Providing an ink movement solvent for moving the transfer image of the printed matter on the plate-shaped material (S300); An ink transfer solvent coating step of applying an ink transfer solvent on the plate-shaped material (S400); An image transfer step (S500) to the plate-like material which transfers the print-out of the transfer image to the plate-like material through the ink transfer solvent while moving the plate-like material and the transfer image printout; And a transfer completed plate material post-treatment step (S600) of recovering the base paper of the printed matter on which the transfer image is transferred to the plate material, and post-processing the plate material on which the transfer image is transferred.
상기 판상 재료의 이미지 전사 코팅 방법의 각 단계에 대하여 도 2 내지 도 7을 참조하여 상세히 설명한다. 도 2는 본 발명에 따른 판상 재료의 이미지 전사 코팅 방법의 전체 공정 흐름을 개략적으로 도시한 공정도이고, 도 3은 전사대상 판상 재료 마련 단계를 통해 마련된 판상 재료의 구성 및 판상재료 표면에 코팅하는 과정을 도시한 단면도이고, 도 4는 판재 위 코팅면에 잉크 이동용 용제를 도포하는 공정도이고, 도 5는 이미지 인쇄용 전용지에 인쇄 잉크가 인쇄되어 코팅층과 함께 표시된 단면도를 도시한 도면이고 도 6는 전사이미지 인쇄물을 판재의 코팅층 표면에 잉크이동용 용제와 함께 압착하는 과정을 도시한 단면도이다. 도 7은 판상 재료로부터 압착과 융착을 통해 일체로 된 잉크 이동용 용제와 전사 원지 위의 인쇄물 코팅층의 이미지가 원지로부터 분리되는 과정을 개략적으로 나타낸 공정도이다.Each step of the image transfer coating method of the plate material will be described in detail with reference to FIGS. 2 to 7. Figure 2 is a process diagram schematically showing the overall process flow of the image transfer coating method of the plate material according to the present invention, Figure 3 is a process of coating the surface of the plate material and the composition of the plate material prepared through the transfer material plate material preparing step Figure 4 is a cross-sectional view, Figure 4 is a process chart for applying the ink transfer solvent on the coating surface on the plate, Figure 5 is a view showing a cross-sectional view with the printing layer is printed ink is printed on the image printing dedicated paper and Figure 6 is a transfer image It is sectional drawing which shows the process of crimping | printing a printed matter with the ink movement solvent on the surface of the coating layer of a board | plate material. FIG. 7 is a process diagram schematically illustrating a process of separating an image of an ink transfer solvent integrated on a transfer material and a print coating layer on a transfer paper from a sheet of paper by pressing and fusion from a plate material.
먼저, 상기 전사대상 판상 재료 마련 단계(S100)는 최초 생산된 다양한 판상 재료의 표면을 크린(세정)하는 단계(S110)와, 인쇄표면(전사표면)의 색상을 받아줄 수 있는 판재 코팅재(120)를 원 판상 재료(110)에 코팅하는 코팅 단계(S120)와, 상기 코팅 단계 이후 가공효율을 높이기 위해 판상 재료의 표면의 건조 및 경화시키는 건조/경화 단계(S130)와, 판상 재료의 표면을 고르게 하는 표면 평탄화 작업 단계(S140), 및 판상 재료의 표면에 존재하는 이물질을 제거하는 이물질제거 단계(S150)를 포함한다.First, the transfer target plate material preparing step (S100) is a step (S110) of cleaning (washing) the surface of the various plate-like materials produced first, and plate coating material 120 that can receive the color of the printing surface (transfer surface) ) The coating step (S120) for coating the original plate-like material 110, the drying / curing step (S130) for drying and curing the surface of the plate material in order to increase the processing efficiency after the coating step, and the surface of the plate material And smoothing the surface planarizing operation step (S140), and removing the foreign matter present on the surface of the plate-like material (S150).
또한, 판상 재료의 특성상, 원재료인 판상 재료는 제조 과정에서 표면에 이물질을 포함하고 있는 가능성이 크기 때문에, 후처리인 코팅 단계에서 원활하고 안정적인 코팅 작업을 실행할 수 있도록 전처리 이물질 제거 단계(S101)를 포함하는 것이 바람직하다.In addition, due to the characteristics of the plate material, since the plate material, which is a raw material, has a high possibility of containing foreign matter on the surface during the manufacturing process, the pre-treatment foreign material removing step (S101) may be performed to perform a smooth and stable coating operation in the post-processing coating step. It is preferable to include.
상기 코팅 단계(S120)는 인쇄표면의 색상을 용이하게 받아줄 수 있는 투명 또는 흰색으로 코팅하는 것이 바람직하고, 판상 재료에 적용될 제품의 종류 등에 따라 코팅 정도를 달리하는 것이 바람직하다.The coating step (S120) is preferably coated with a transparent or white that can easily accept the color of the printing surface, it is preferable to vary the degree of coating according to the type of the product to be applied to the plate material.
상기 코팅 단계(S120)는 도 2에 도시된 바와 같이 롤러 방식으로 이루어질 수 있으며, 스크린 코팅 방식 등으로 이루어질 수 있다. 여기에서, 상기 코팅 단계(S210)에서 코팅되는 판재 코팅재(120)는 후술하는 잉크이동용 용제와 동일계열의 성분의 코팅재로 마련되어 후공정에서 코팅재가 코팅된 판상 재료의 코팅층과 잉크이동용 용제가 상호간 접촉시 상호 원활하게 융합될 수 있도록 한다.The coating step (S120) may be made in a roller manner as shown in Figure 2, it may be made of a screen coating method or the like. Here, the plate coating material 120 to be coated in the coating step (S210) is provided with a coating material of the same series of components and the ink moving solvent to be described later in contact with the coating layer and the ink moving solvent of the plate-like material coated with the coating material in a later process This allows for smooth fusion with each other.
상기 이물질 제거 단계(S101, S150)는 세척액을 이용한 세정방식이나 압축공기 분사를 통한 블로워 방식 등으로 이루어진다.The foreign material removal step (S101, S150) is made of a cleaning method using a cleaning liquid or a blower method through compressed air injection.
이와 같은 판상 재료는 일 예로 도 2에 도시된 바와 같이 낱장씩 적층된 형태로 준비되어 제공된다.Such a plate-like material is prepared and provided in a stacked form, for example, as shown in FIG.
다음으로, 전사이미지 인쇄물 마련 단계(S200)를 도 5를 참조하여 설명한다.Next, the transfer image printout preparing step (S200) will be described with reference to FIG.
전사이미지 인쇄물 마련 단계(S200)는 전사에 필요한 소정 이미지가 최초로 인쇄되어 있는 인쇄물을 마련하는 과정으로, 이때 사용되는 인쇄물은 기본적으로 전사이미지가 인쇄되는 원지(210) 표면에 여러 인쇄방식을 통해 소정 이미지가 인쇄되어 있는 구조로 이루어지는 것으로, 인쇄/프린트 단계와 건조 및 이물질 제거 과정(S210, S220)을 포함한다.Transfer image print preparation step (S200) is a process of preparing a print on which a predetermined image required for transfer is printed for the first time, at this time, the printed material is basically determined through various printing methods on the surface of the original paper 210 on which the transfer image is printed. It is made of a structure in which the image is printed, and includes a printing / printing step and the drying and removing the foreign matter (S210, S220).
구체적으로 인쇄물은 도 5에 도시된 바와 같이 전사이미지가 인쇄되는 원지(210), 및 원지(210)에 인쇄되는 전사이미지 인쇄층(220)으로 이루어진다.Specifically, the printed matter includes a base paper 210 on which the transfer image is printed, and a transfer image printing layer 220 printed on the base paper 210 as shown in FIG. 5.
상기 원지(210)는 종이나 기타 합성수지 재질의 필름 등 표면에 인쇄 및 기타 코팅과정이 가능한 재질이 사용된다.The base 210 is a material capable of printing and other coating process on the surface, such as a film of paper or other synthetic resin material.
그리고 인쇄층(220)은 원지 상에 인쇄될 전사이미지의 잉크(250)를 머금고 있음과 동시에 추후 전사대상물인 판상 재료의 표면으로의 전사과정에서 후술하는 잉크이동용 용제(300)와 반응하여 잉크를 이동시키는 역할을 하는 것으로, 잉크수용성분(221)과 접착성분(222), 코팅성분(223) 및 박리성분(224)이 혼입된 구조로 이루어진다.The print layer 220 contains the ink 250 of the transfer image to be printed on the paper, and at the same time reacts with the ink transfer solvent 300 described later in the process of transferring to the surface of the plate-like material to be transferred. It serves to move the, the ink containing component 221 and the adhesive component 222, the coating component 223 and the peeling component 224 is made of a mixed structure.
이때 사용되는 잉크수용성분(221)은 인쇄된 이미지 잉크(250)를 머금고 있는 기능을 하는 것으로 실리카(silica)와 클레이(clay), 탈크(talc), 탄산칼슘(Caco3) 등의 성분이 혼합되거나 선택적으로 적용된다.At this time, the ink receiving component 221 used serves to hold the printed image ink 250, and a mixture of silica, clay, talc, calcium carbonate, and the like is mixed. Or optionally applied.
이러한 잉크수용성분(221)은 입자형태(마이크로 단위, 예를 들면 2㎛ 내지 10㎛)로 적용되어 각 입자 간의 공극이 형성되도록 함으로써 각 공극에 잉크(250)가 위치되도록 한다.The ink receiving component 221 is applied in the form of particles (micro units, for example, 2 μm to 10 μm) so that the voids are formed between the particles so that the ink 250 is positioned in each gap.
또한, 상기 잉크수용성분(221)에는 내수성용제를 혼입시켜 잉크(250)가 각 공극 내에서 쉽게 고착됨은 물론 내수성을 갖도록 함으로써 잉크의 번짐 현상을 방지한다.In addition, the ink-receiving component 221 is mixed with a water-resistant solvent so that the ink 250 is easily fixed in each pore and has water resistance, thereby preventing bleeding of the ink.
상기 접착성분(222)은 잉크수용성분(221)이 원지(210) 표면에 부착 유지되도록 하여 인쇄이미지(전사될 이미지)가 안정적으로 유지되도록 하는 역할을 하는 것으로, 카르복실메틸셀룰로스(carboxymethylcellulose), 폴리비닐알코올(polyvinyl alcohol), 라텍스(latex), 아크릴 등의 성분이 사용된다.The adhesive component 222 serves to maintain the printed image (image to be transferred) stably by maintaining the ink receiving component 221 attached to the surface of the base paper 210, carboxymethylcellulose, Components such as polyvinyl alcohol, latex and acryl are used.
또한, 코팅성분(223)은 잉크의 번짐 방지 기능과 수분으로부터의 원지(210) 보호 기능을 하는 것으로, 잉크이동용 용제와 동일 계열의 재료가 사용된다.In addition, the coating component 223 serves to prevent bleeding of the ink and to protect the base paper 210 from moisture, and a material of the same series as the ink moving solvent is used.
그리고 박리성분(224)은 후공정의 전사과정에서 인쇄층(220)이 원지(210)로부터 원활하게 분리될 수 있도록 하는 것으로 왁스나 불소, 기타 실리콘 계열의 성분이 사용된다. 이러한 인쇄층(220)은 일반적으로 사용되는 에어-나이프(AIR-KNIFE)나 그라비아 등의 코팅방식을 통해 원지(210)의 표면에 도포 형성된다.In addition, the peeling component 224 allows the print layer 220 to be separated from the base paper 210 smoothly during the transfer process in a later process. Wax, fluorine, or other silicon-based components are used. The print layer 220 is coated on the surface of the base paper 210 through a coating method such as air-knife or gravure, which is generally used.
여기에서 인쇄층(220)은 위에서 언급한 잉크수용성분(221)처럼 전체적으로 미세 공극이 형성되어 후술하는 잉크이동용 용제(300)가 공극을 통해 인쇄층(220) 내부로 침투될 수 있도록 한다.Here, the print layer 220 is formed as a micro-pore as a whole as the ink receiving component 221 mentioned above to allow the ink movement solvent 300 to be described later penetrates into the print layer 220 through the void.
이러한 구조에 의해 인쇄물 상에 이미지를 인쇄하면 이미지의 잉크(250)는 원지(210) 표면에 직접 인쇄되는 것이 아니라, 잉크가 인쇄층(220)에 흡수된 상태로 인쇄되어 원지(210) 표면상에 노출되는 것이다.When the image is printed on the substrate by such a structure, the ink 250 of the image is not directly printed on the surface of the paper 210, but is printed while the ink is absorbed by the printing layer 220, and thus on the surface of the paper 210. Will be exposed to.
참고로 인쇄물의 이미지 인쇄는 대량생산이 가능한 프린팅 방식, 즉 윤전인쇄나 그라비아인쇄, 디지털인쇄 등 다양한 방식 중에서 선택 적용할 수 있다.For reference, the image printing of the printed matter can be selected and applied from various methods such as a printing method capable of mass production, that is, rotation printing, gravure printing, and digital printing.
이와 같이 마련된 준비된 인쇄물은 도 2에 도시된 바와 같이 인쇄물 권출 롤러에 롤 형태로 감겨져 일단부가 일정 경로를 따라 풀어지면서 이동할 수 있는 구조로 이루어지거나, 낱장으로 적층된 상태로도 이루어질 수 있다.As described above, the prepared printed matter is wound in a roll form on the printed matter unwinding roller as illustrated in FIG. 2, and may have a structure in which one end portion may be released while moving along a predetermined path, or may be formed in a stacked state.
다음으로, 잉크이동용 용제 마련 단계(S300)는 인쇄물의 이미지를 전사 과정에서 잉크수용성분(221) 내의 잉크(250)를 판상 재료 표면으로 이동시키는 역할을 하는 용제를 마련하는 것이다.Next, the ink transfer solvent preparing step (S300) is to prepare a solvent that serves to move the ink 250 in the ink receiving component 221 to the surface of the plate-like material in the transfer process image.
상기 잉크이동용 용제(300)는 크게 메인 용제(311)와 희석제(312) 및 점성제(313)가 혼입되어 이루어진 것이다(도 6 참조).The ink movement solvent 300 is largely made by mixing the main solvent 311, the diluent 312 and the viscous agent 313 (see FIG. 6).
상기 잉크이용동 용제(300)의 메인 용제(311)는 전사과정에서 인쇄물(200)의 인쇄층(220) 및 잉크를 판상 재료 표면으로 이동시키는 실질적 역할을 하는 것으로, 판상 재료의 코팅층(120) 및 인쇄물의 인쇄층 중 코팅성분(223)과 동일계열의 재질이 사용된다.The main solvent 311 of the ink-using solvent 300 serves to substantially move the printing layer 220 and the ink of the printed matter 200 to the surface of the plate-like material during the transfer process, the coating layer 120 of the plate-like material And the same material as the coating component 223 in the printed layer of the printed matter.
다시 말해서, 코팅층(120)의 재질이 폴리염화비닐(PVC)일 경우 메인 용제(311)와 코팅성분(223)도 폴리염화비닐로 이루어진다.In other words, when the material of the coating layer 120 is polyvinyl chloride (PVC), the main solvent 311 and the coating component 223 are also made of polyvinyl chloride.
또한, 판상 재료의 코팅층(120)이 폴리우레탄(POLYURETHANE)일 경우 메인용제도 폴리우레탄이 채용된다.In addition, when the coating layer 120 of the plate-like material is polyurethane (POLYURETHANE), the main solvent is also polyurethane.
이와 같이 코팅층(120)과 메인용제(311) 및 코팅성분(223)의 재질을 동일하게 형성시키는 이유는 동일성분의 물질은 상호 간의 융화성 및 접착성이 높기 때문이며, 이는 후술될 전사 공정에서 잉크이동용 용제(300)를 통해 인쇄물의 인쇄층(220)이 판상 재료의 코팅층(120)과 용이하게 융화 및 접착되어 인쇄층이 판상 재료로 이동하게 되는 결과를 가져온다. 이에 대해서는 아래 전사 공정에 대한 설명에서 구체적으로 설명한다.The reason for forming the material of the coating layer 120, the main solvent 311, and the coating component 223 in the same manner is that the materials of the same component have high compatibility and adhesion to each other. The print layer 220 of the printed matter is easily fused and adhered to the coating layer 120 of the plate material through the moving solvent 300, resulting in the print layer being moved to the plate material. This will be described in detail in the following description of the transfer process.
계속해서, 상기 메인 용제(311)와 함께 잉크이동용 용제(300)를 구성하는 다른 요소인 희석제(312)는 메인용제(311)의 희석을 유도하여 메인용제(311)와 전사대상물인 판상 재료의 코팅층(120) 및 인쇄물의 코팅성분(223)간의 융화를 돕는 역할을 한다. 희석제로는 에틸벤젠이나 메틸에틸케톤(MEK), 에코솔벤 등이 사용되며 더불어 희석제와 메인용제 간의 용해효율을 높이기 위해 포르마이드나 테트라 하이드로 푸란(THF), 에틸 아세테이트(EA)등의 용해제가 추가로 사용될 수 있다.Subsequently, the diluent 312, which is another element constituting the ink transfer solvent 300 together with the main solvent 311, induces dilution of the main solvent 311 to form a main material 311 and a plate-like material which is a transfer object. It serves to help the fusion between the coating layer 120 and the coating component 223 of the printed matter. As the diluent, ethylbenzene, methyl ethyl ketone (MEK), eco solvent, etc. are used, and in order to increase the dissolution efficiency between the diluent and the main solvent, a solvent such as formamide, tetrahydrofuran (THF) and ethyl acetate (EA) is added. Can be used as
상기 잉크이동용 용제(300)를 구성하는 또 다른 요소인 점성제(313)는 잉크이동용 용제를 구성하는 각 성분의 적정 점성도를 부여하여 잉크이동용 용제가 액체 상태로 사용될 수 있도록 함과 동시에, 잉크이동용 용제와 코팅층(120) 및 인쇄층(220) 간의 적정 점착성을 확보하기 위한 기능을 한다. 점성제로는 비스프탈레이드나 에틸셀룰로오스 등이 사용된다.Viscosity agent 313, which is another element constituting the ink transfer solvent 300, imparts proper viscosity of each component constituting the ink transfer solvent to allow the ink transfer solvent to be used in a liquid state and at the same time. It serves to ensure proper adhesion between the solvent and the coating layer 120 and the print layer 220. Bisphthalide, ethyl cellulose, etc. are used as a viscous agent.
참고로 메인용제(311)를 제외한 희석제(또는 용해제)(312) 및 점성제(313)는 위에서 언급한 성분에 한정되지 않고 동일한 기능을 갖는 다른 성분 중에서도 선택하여 적용할 수 있으며, 환경이나 인체에 악 영항을 미치지 않는 범위 내에서 사용된다.For reference, the diluent (or dissolving agent) 312 and the viscous agent 313 except for the main solvent 311 is not limited to the above-mentioned components can be selected and applied among other components having the same function, and to the environment or human body It is used to the extent that it does not adversely affect it.
다음으로, 판상 재료로의 이미지 전사 단계(S400)는 실질적인 전사가 이루어지는 과정으로, 잉크이동용 용제(300)가 판상 재료나 인쇄물에 도포되게 하고(도 4 참조), 도포된 잉크이동용 용제가 인쇄층(또는 코팅층)에 1차 융착되고, 융착된 잉크이동용 용제가 인쇄층(또는 코팅층)과 밀착 접합되며, 이 잉크이동용 용제(300)를 매개로 판상 재료의 코팅층과 인쇄물의 코팅성분이 상호 융화 결착되는 2차 융착되도록 한 다음, 인쇄물의 이미지가 판상 재료로 완전 이동되도록 하는 것으로 이루어진다(도 6 및 도 7참조).Next, the image transfer step to the plate-like material (S400) is a process in which the substantial transfer is performed, the ink transfer solvent 300 is applied to the plate-like material or the printed matter (see Fig. 4), the applied ink transfer solvent is printed layer (Or the coating layer) is primarily fused, and the fused ink transfer solvent is tightly bonded to the printing layer (or coating layer), and the coating layer of the plate-like material and the coating component of the printed material are mutually fused together through the ink transfer solvent 300. Secondary fusion, then the image of the print is completely transferred to the plate material (see FIGS. 6 and 7).
구체적으로, 잉크이동용 용제(300)를 판상 재료나 인쇄물에 도포하는 것은 인쇄물의 표면, 즉 인쇄층(220) 상에 잉크이동용 용제(300)를 도포시켜 잉크이동용 용제(300)가 인쇄물의 인쇄층(220)에 침투되도록 하거나, 판상 재료의 표면, 즉 코팅층(120)에 직접 도포되도록 한다.Specifically, the application of the ink transfer solvent 300 to the plate-like material or printed matter is to apply the ink transfer solvent 300 on the surface of the print, that is, the print layer 220 so that the ink transfer solvent 300 is the printed layer of the print Or to be applied directly to the surface of the plate-like material, ie, the coating layer 120.
일 예로, 도 2에 도시된 바와 같이 롤 형태로 감겨져 있는 인쇄물이 권출되는 과정에서 권출되어 나오는 이동 중의 구간 인쇄층(220) 상에 잉크이동용 용제(300)가 도포롤러(제1 롤러)를 이용해 인쇄층 상에 도포시키는 방식으로 진행시키거나, 판상 재료가 판재 권출 롤러에 의해 권출되어 나오는 이동 중의 구간에서 판재 권출 롤러의 권출과 동시에 판상 재료의 코팅층(110)에 도포시키는 방식으로 진행시킬 수 있다.For example, as illustrated in FIG. 2, the ink moving solvent 300 is applied to the interval printing layer 220 during the movement of the printed matter wound in a roll form by using an application roller (first roller). It may proceed in a manner to apply on the printing layer, or in a manner of applying to the coating layer 110 of the plate-like material at the same time as the unwinding of the plate-coupling roller in the section during the movement that the plate-like material is unwinded by the plate unwinding roller. .
여기에서, 잉크이동용 용제(300)의 도포 방식은 도 4와 같은 분사방식 이외에도 롤러방식, 블레이드 방식이나 에어 나이프 방식 또는 커튼 방식을 사용할 수 있다.Here, the coating method of the ink movement solvent 300 may use a roller method, a blade method or an air knife method or a curtain method in addition to the injection method as shown in FIG.
이와 같이 도포되는 잉크이동용 용제(300)는 인쇄층(220)의 코팅성분(223), 판상 재료의 코팅층(120)과 동일계열의 재질이므로, 도포와 동시에 인쇄층(220) 또는 코팅층(120)으로 침투하여 코팅성분(223) 또는 코팅층(120)과 융화 결착되는 1차 융착과정이 이루어진다.The ink movement solvent 300 applied as described above is the same material as the coating component 223 of the printing layer 220 and the coating layer 120 of the plate-like material, and thus the printing layer 220 or the coating layer 120 at the same time of application. Penetrating into the coating component 223 or the coating layer 120 is fused with the first fusion process is made.
그런 다음, 밀착 접합 과정은 인쇄물과 판상 재료를 상호 적층 및 가압시키는 과정으로, 도 2에 도시된 바와 같이 1차융착과정을 거친 인쇄물과 표면가공된(코팅처리된) 판상 재료가 일정 경로를 따라 이동하며 이때 한 쌍의 롤러(제2, 제3 롤러) 사이를 통과하는 방식으로 진행된다. 이때, 앞서 설명한 바와 같이 상기 인쇄물 또는 판상 재료의 적어도 하나에는 잉크이동용 용제가 1차 융착 과정을 통해 융착되어 있는 상태이다.Then, the close bonding process is a process of laminating and pressurizing the printed matter and the plate material, and as shown in FIG. 2, the printed material and the surface-treated (coated) plate material which have undergone the primary fusion process along a predetermined path. It moves and progresses in such a way as to pass between a pair of rollers (second and third rollers). In this case, as described above, at least one of the printed matter or the plate-like material is in a state in which an ink transfer solvent is fused through a first fusion process.
이 과정에서 적층된 판상 재료와 인쇄물은 한 쌍의 롤러(제2, 제3 롤러)에 의해 압착이 이루어지고, 이때 인쇄물의 인쇄층(220)과 판상 재료의 코팅층(120)에 잉크이동용 용제(300)가 상호 침투하여 접촉되면서 상호 융화되는 2차 융착(120+300, 220+300)이 이루어진다. 앞서 설명한 바와 같이 판상 재료의 코팅층(110)과 잉크이동용 용제(300)의 성분이 동일계열이므로 상호 간의 융화가 가능하다.In this process, the plate-like material and the printed matter laminated are pressed by a pair of rollers (second and third rollers), and at this time, the ink-moving solvent is applied to the printed layer 220 and the coating layer 120 of the plate material. The secondary fusion (120 + 300, 220 + 300) is made of the mutual fusion 300 is in contact with each other is made. As described above, since the components of the coating layer 110 and the ink migration solvent 300 of the plate material are in the same series, mutual compatibility is possible.
따라서, 잉크이동용 용제(300)는 인쇄물의 인쇄층(220)과 1차 융착된 상태에서, 인쇄물과 판상 재료의 밀착 접합 과정에서 판상 재료의 코팅층(120)에도 침투하여 2차 융착됨에 따라 인쇄물의 인쇄층(220)은 잉크이동용 용제(300)를 매개로 하여 판상 재료의 코팅층(120)과 일체화된 상태로 된다.Therefore, the ink transfer solvent 300 is in the state of primary fusion with the print layer 220 of the printed matter, and also penetrates into the coating layer 120 of the plate-like material in the close bonding process of the printed matter and the plate-like material, and is thus secondaryly fused. The printing layer 220 is in a state of being integrated with the coating layer 120 of the plate-like material through the ink moving solvent 300.
그런 다음, 2차 융착과정을 거친 상태에서 인쇄물과 판상 재료는 도 2 및 도 7에 도시된 바와 같이 한 쌍의 롤러(제4, 제5 롤러)를 통과하면서, 인쇄물은 제6롤러(권취 롤러)에 의해 인쇄원지(210)는 권취됨에 동시에 판상 재료와 인쇄물은 상호 분리된다.Then, in the state of undergoing the secondary fusion process, the printed matter and the plate-like material pass through a pair of rollers (fourth and fifth rollers) as shown in FIGS. 2 and 7, and the printed matter is the sixth roller (the winding roller). The printing paper 210 is wound up by) so that the plate material and the printed matter are separated from each other.
이때, 인쇄물의 인쇄층(220)은 잉크이동용 용제(300)와의 융착력에 의해 원지(210)로부터 박리되어 판상 재료의 코팅층(120) 상으로 이동되는데, 이때 인쇄층(220)에는 이미지 잉크(250)가 함유되어 있는 상태이므로, 결국 인쇄층(220)이 판상 재료의 표면(코팅층(120))으로 이동함에 따라 인쇄물의 이미지도 함께 판상 재료의 코팅층으로 이동된다. 이때, 전사 이미지 잉크(250)는 전사지 표면(220) 상에 반전되어 프린트 인쇄되어야, 전사가 완료된 후 판재 재료 표면에 정상적인 이미지를 표현할 수 있다.At this time, the print layer 220 of the printed matter is peeled off from the base paper 210 by the fusion force with the solvent for moving ink 300 is moved onto the coating layer 120 of the plate-like material, wherein the print layer 220 is an image ink ( Since 250 is contained, the print layer 220 eventually moves to the surface of the plate material (coating layer 120), so that the image of the printed matter is also moved to the coating layer of the plate material. In this case, the transfer image ink 250 may be inverted and printed on the transfer paper surface 220 so as to display a normal image on the surface of the plate material after the transfer is completed.
판상 재료로부터 분리된 인쇄물은 원지(210)만 남게 되고 판상 재료의 코팅층 표면에는 원지(210)에 인쇄되어 있던 이미지(이미지 잉크)가 전사된 상태로 되는 것이다.The printed matter separated from the plate-like material remains only the base paper 210 and the image (image ink) printed on the base paper 210 is transferred to the coating layer surface of the plate-like material.
다음으로, 전사 완료된 판상재료 후처리 단계(S500)는, 앞서 설명한 바와 같이 인쇄 이미지가 분리된 원지만 남은 인쇄물은 제6롤러(권취롤러)에 의해 감겨지면서 분리된 판상 재료(이미지 전사완료된 판상 재료)는 전사된 이미지를 보호하도록 소정 코팅 물질(예를 들어, UV 코팅재 또는 UV 코팅필름)로 코팅하는 코팅 단계 및 상기 코팅 물질을 건조시키는 건조 단계를 통해 최종적으로 완성된다.Next, the transfer-completed plate material post-processing step (S500), as described above, the plate-like material (image transfer-completed plate-like material) separated as the original print image is separated, but the remaining print is wound by a sixth roller (winding roller) ) Is finally completed through a coating step of coating with a predetermined coating material (eg, UV coating or UV coating film) to protect the transferred image and a drying step of drying the coating material.
상기와 같이 본 발명에 따른 판상 재료의 이미지 전사 코팅 방법은 잉크이동용 용제를 매개로 하여(즉, 개재시킨 상태에서) 인쇄물과 판상 재료 간의 접합이 이루어진 후 분리되면서 잉크이동용 용제가 인쇄물 상의 인쇄층을 인쇄물로부터 분리시켜 판상 재료의 표면으로 이동시키는 개념이다.As described above, the image transfer coating method of the plate-like material according to the present invention is performed after the bonding between the printed material and the plate-like material is made through the ink transfer solvent (that is, in the intervening state), and then the ink transfer solvent separates the printed layer on the print. It is a concept of separating from printed matter and moving to the surface of the plate material.
이상에서 설명된 본 발명의 판상 재료의 이미지 전사 코팅 방법에 따르면, 잉크이동용 용제를 통해 단순히 판재와 인쇄물의 접합만으로도 인쇄물의 잉크가 판재표면으로 이동하는 형태로 전사되도록 하여 다른 방식에 비해 전사과정이 신속하게 이루어질 수 있는 이점이 있다.According to the image transfer coating method of the plate-like material of the present invention described above, the transfer process is carried out as compared to other methods by transferring the ink of the substrate to the plate surface by simply bonding the plate and the printed material through the ink transfer solvent. There is an advantage that can be made quickly.
또한, 본 발명은 잉크이동용 용제가 인쇄물의 인쇄 층에 융착된 후 인쇄 층을 인쇄물로부터 뜯어내 판재 가공물 표면으로 가져가는 형태이기 때문에, 인쇄 층에 함유된 잉크도 인쇄층과 함께 손실없이 모두 이동하므로 다른 인쇄방식에 비해 높은 해상도를 얻을 수 있는 이점이 있다.In addition, since the present invention is a form in which the ink transfer solvent is fused to the print layer of the printed matter, the print layer is removed from the printed material and taken to the surface of the plate workpiece, so that the ink contained in the print layer moves together with the print layer without loss. Compared with other printing methods, there is an advantage of obtaining a high resolution.
또한, 본 발명은 전사과정에 필요한 설비가 간소해지고, 다양한 칼라 표현과 이미지표현을 다양화하여 최종 제품의 다변화를 도모하며, 이미지 전사가 완료된 상태의 판재 생산을 다품종 소량 생산뿐만 아니라 대량생산으로 전환시킬 수 있는 이점이 있다.In addition, the present invention can simplify the equipment required for the transfer process, diversify various color expressions and image expressions to facilitate the diversification of the final product, and convert the production of plate materials in the state of image transfer completed into mass production as well as small quantity production of many kinds. There is an advantage to this.
본 명세서에서 설명되는 실시 예와 첨부된 도면은 본 발명에 포함되는 기술적 사상의 일부를 예시적으로 설명하는 것에 불과하다. 따라서, 본 명세서에 개시된 실시 예들은 본 발명의 기술적 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이므로, 이러한 실시 예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아님은 자명하다. 본 발명의 명세서 및 도면에 포함된 기술적 사상의 범위 내에서 당업자가 용이하게 유추할 수 있는 변형 예와 구체적인 실시 예는 모두 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The embodiments and the accompanying drawings described herein are merely illustrative of some of the technical ideas included in the present invention. Therefore, since the embodiments disclosed herein are not intended to limit the technical spirit of the present invention, but to explain, it is obvious that the scope of the technical spirit of the present invention is not limited by these embodiments. Modifications and specific embodiments that can be easily inferred by those skilled in the art within the scope of the technical idea included in the specification and drawings of the present invention should be construed as being included in the scope of the present invention.

Claims (9)

  1. 판상 재료의 표면에 대한 비가열 이미지전사 컬러 코팅 방법으로서,A non-heated image transfer color coating method for a surface of a plate material,
    일면에 코팅층이 코팅되는 판상 재료를 마련하는 전사대상 판상 재료 마련 단계;A transfer target plate material preparing step of preparing a plate material having a coating layer coated on one surface thereof;
    상기 전사대상 판상 재료에 전사될 전사이미지를 갖는 인쇄물을 마련하는 전사이미지 인쇄물 마련 단계;A transfer image print step of preparing a print having a transfer image to be transferred to the transfer target plate-shaped material;
    상기 판상 재료에 상기 인쇄물의 이미지를 전사시키기 위한 매개체인 잉크이동용 용제를 마련하는 단계;Providing an ink transfer solvent which is a medium for transferring the image of the printed matter to the plate-shaped material;
    상기 판상 재료와 전사이미지 인쇄물을 밀착 접합시켜 이동시키면서 상기 잉크이동용 용제를 통해 상기 인쇄물의 전사이미지를 상기 판상 재료의 표면에 전사시키는 이미지 전사 단계; 및An image transfer step of transferring the transfer image of the printed matter onto the surface of the plate-like material through the ink transfer solvent while moving the plate-like material and the transfer image printed matter in close contact; And
    상기 전사 이미지를 판상 재료로 전사시킨 인쇄물의 원지를 회수하며, 상기 전사이미지가 전사된 판상 재료를 후처리하는 후처리 단계를 포함하는And a post-processing step of recovering the original of the printed matter from which the transferred image is transferred to the plate-like material, and post-processing the plate-like material to which the transferred image is transferred.
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  2. 제1항에 있어서,The method of claim 1,
    상기 전사대상 판상 재료 마련 단계는 상기 판상 재료의 원자재인 판상 재료의 표면에 존재하는 이물질을 1차적으로 제거하고, 상기 1차 이물질이 제거된 판상 재료의 표면에 코팅층을 코팅하며, 상기 코팅 단계 이후 코팅된 판상 재료의 표면을 평탄화한 다음, 이물질을 2차적으로 제거하는 것을 포함하며,In the preparing of the transfer target plate material, the foreign material existing on the surface of the plate material, which is the raw material of the plate material, is first removed, and the coating layer is coated on the surface of the plate material from which the primary foreign material has been removed. Planarizing the surface of the coated plate material, followed by secondary removal of foreign matter,
    상기 전사이미지 인쇄물 마련 단계는 원지에 전사이미지를 갖는 인쇄층을 형성한 인쇄물이 마련되되, 이미지 인쇄층이 반전되어 프린트 인쇄되는 인쇄물을 마련하는 것을 포함하고,The preparing the transfer image printout may include preparing a print on which a print layer having a transfer image is formed on a sheet of paper, and preparing a print on which the image print layer is inverted and printed.
    상기 판상 재료의 코팅층 또는 상기 인쇄물의 인쇄층 중 적어도 하나는 상기 전사 단계에서 상기 잉크이동용 용제와 반응하여 이미지의 잉크를 이동시키도록 구성되며, 상기 인쇄물의 인쇄층은 잉크수용성분과 접착성분, 코팅성분 및 박리성분이 혼입되어 이루어지는At least one of the coating layer of the plate-like material or the printing layer of the printed matter is configured to move the ink of the image in response to the ink transfer solvent in the transfer step, wherein the printed layer of the printed matter includes an ink receiving component, an adhesive component, and a coating component. And peeling components are mixed.
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  3. 제2항에 있어서,The method of claim 2,
    상기 원지 위의 코팅층인 인쇄층은 잉크수용성분에 실리카(silica), 클레이(clay), 탈크(talc), 탄산칼슘(Caco3) 중 적어도 하나로 이루어지고, 내수성 성분을 포함하며,The printing layer is a coating layer on the base paper is made of at least one of silica (silica), clay (clay), talc (talc), calcium carbonate (Caco3) in the ink receiving component, and comprises a water-resistant component,
    상기 인쇄층의 접착성분은 카르복실메틸셀룰로스(carboxymethylcellulose), 폴리비닐알코올(polyvinyl alcohol), 라텍스(latex), 아크릴 중 적어도 하나로 이루어지고,The adhesive component of the printed layer is made of at least one of carboxymethylcellulose, carboxymethylcellulose, polyvinyl alcohol, latex, and acrylic.
    상기 인쇄층의 코팅성분과 상기 판상 재료의 코팅층은 상기 잉크이동용 용제와 동일 계열의 재료로 이루어지며,The coating component of the printing layer and the coating layer of the plate-like material are made of the same series of materials as the ink migration solvent,
    상기 인쇄층의 박리성분은 왁스, 불소, 실리콘 계열의 성분 중 적어도 하나로 이루어지는The peeling component of the printed layer is made of at least one of wax, fluorine, and silicone-based components.
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  4. 제3항에 있어서,The method of claim 3,
    상기 잉크이동용 용제 마련 단계에서 마련되는 잉크이동용 용제는 메인 용제, 상기 메인 용제의 희석제, 상기 메인 용제가 점도를 갖도록 하는 점성제, 및 상기 메인용제와 희석제 간의 용해효율을 높이기 위한 용해제 성분이 혼입되어 이루어지고,The ink transfer solvent provided in the ink transfer solvent preparing step is mixed with a main solvent, a diluent of the main solvent, a viscous agent to have a viscosity of the main solvent, and a solvent component to increase the dissolution efficiency between the main solvent and the diluent. Done,
    상기 잉크이동용 용제의 메인 용제는 폴리염화비닐(PVC) 또는 폴리우레탄(Polyurethane)으로 이루어지고,The main solvent of the ink migration solvent is made of polyvinyl chloride (PVC) or polyurethane (Polyurethane),
    상기 잉크이동용 용제의 희석제는 에틸벤젠, 메틸에틸케톤(MEK), 에코솔벤 중에서 선택되고,The diluent of the ink migration solvent is selected from ethylbenzene, methyl ethyl ketone (MEK), and eco solvent,
    상기 점성제는 비스프탈레이드 또는 에틸셀룰로오스으로 이루어지며,The viscous agent is made of bisphthalide or ethyl cellulose,
    상기 용해제는 포르마이드, 테트라 하이드로 푸란(THF), 에틸 아세테이트(EA) 중에서 선택되는The solubilizer is selected from formamide, tetrahydrofuran (THF), ethyl acetate (EA)
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  5. 제1항 내지 제4항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 4,
    상기 이미지 전사 단계는The image transfer step
    상기 잉크이동용 용제를 사이에 두고 상기 판상 재료의 코팅층과 상기 인쇄물의 인쇄층을 밀착 접합시켜 상기 잉크이동용 용제가 상기 코팅층과 인쇄층에 동시에 융착된 후, 상기 판상 재료와 인쇄물을 분리시키는 과정에서 이미지 잉크를 함유한 상기 인쇄층이 상기 잉크이동용 용제와 함께 상기 인쇄물의 원지로부터 분리되어 상기 판상 재료의 코팅층의 표면으로 전사되도록 하는The ink transfer solvent is bonded to the coating layer and the print layer at the same time by closely bonding the coating layer of the plate material and the print layer of the printed material with the ink transfer solvent therebetween, and then separating the plate material and the printed image. The print layer containing ink is separated from the original paper of the print with the ink transfer solvent so as to be transferred to the surface of the coating layer of the plate-like material.
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  6. 제5항에 있어서,The method of claim 5,
    상기 이미지 전사 단계는The image transfer step
    상기 잉크이동용 용제를 판상 재료나 인쇄물에 도포시키고;The ink transfer solvent is applied to a plate-like material or a printed matter;
    상기 도포된 잉크이동용 용제를 상기 인쇄물의 인쇄층 또는 판상 재료의 코팅층에 1차 융착시키고;Primary fusion of the applied ink transfer solvent to a printing layer of the printed matter or a coating layer of a plate-like material;
    상기 융착된 잉크이동용 용제가 융착된 인쇄층 또는 코팅층 중 하나가 다른 하나와 밀착 접합되도록 하고,One of the fused ink transfer solvent is bonded to the other one of the fused printing layer or coating layer,
    상기 잉크이동용 용제를 매개로 판상 재료의 코팅층과 인쇄물의 인쇄층의 코팅성분이 상호 융화 결착되는 2차 융착되도록 하고, 상기 인쇄물에 함유된 이미지 잉크가 상기 판상 재료의 코팅층 표면으로 전사되도록 한 다음, 상기 판상 재료로부터 상기 인쇄물의 원지가 분리되도록 하여 이루어지는Secondary fusion of the coating layer of the plate-like material and the coating component of the printed layer of the printed material by mutual fusion binding through the ink transfer solvent, and the image ink contained in the printed material is transferred to the surface of the coating layer of the plate-like material, The original paper of the printed matter is separated from the plate-like material.
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  7. 제6항에 있어서,The method of claim 6,
    상기 1차 융착, 밀착 접합 및 2차 융착은 상기 잉크이동용 용제가 1차 융착된 인쇄물 또는 판상 재료 중 하나가 다른 하나와 가압되는 방식을 통해 이루어지는The primary fusion, close adhesion, and secondary fusion are performed through a method in which one of the firstly fused printed matter or plate-like material is pressurized with the other.
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  8. 제7항에 있어서,The method of claim 7, wherein
    상기 후처리 단계는The post-treatment step
    상기 인쇄층의 원지를 회수하고,Recovering the base paper of the printed layer,
    이미지 잉크가 전사된 상기 판상 재료의 표면을 보호하기 위한 코팅 물질로 코팅하고, 상기 코팅 물질을 건조시키는 것을 포함하는Coating with a coating material to protect the surface of the plate material to which the image ink has been transferred, and drying the coating material.
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
  9. 제8항에 있어서,The method of claim 8,
    상기 코팅 물질은 UV 코팅재 또는 UV 코팅필름인The coating material is a UV coating material or UV coating film
    판상 재료의 이미지전사 컬러 코팅 방법.Image transfer color coating method of plate material.
PCT/KR2015/005311 2014-05-27 2015-05-27 Image transfer/coating method for flat materials WO2015182990A1 (en)

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KR1020140063957A KR20150136423A (en) 2014-05-27 2014-05-27 Image transferring-coating method for hard board materials

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100119706A (en) * 2009-07-24 2010-11-10 우성환 Transcription metal board by pattern transcription method and such method of metal board
KR20130033650A (en) * 2011-09-27 2013-04-04 강충원 Method for transcribing of surface
KR20130033651A (en) * 2011-09-27 2013-04-04 강충원 Method for transcribing of metal plate
KR20130095918A (en) * 2012-02-21 2013-08-29 강충원 Transfer print and method of thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100119706A (en) * 2009-07-24 2010-11-10 우성환 Transcription metal board by pattern transcription method and such method of metal board
KR20130033650A (en) * 2011-09-27 2013-04-04 강충원 Method for transcribing of surface
KR20130033651A (en) * 2011-09-27 2013-04-04 강충원 Method for transcribing of metal plate
KR20130095918A (en) * 2012-02-21 2013-08-29 강충원 Transfer print and method of thereof

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