WO2015182450A1 - Part feeder apparatus - Google Patents
Part feeder apparatus Download PDFInfo
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- WO2015182450A1 WO2015182450A1 PCT/JP2015/064442 JP2015064442W WO2015182450A1 WO 2015182450 A1 WO2015182450 A1 WO 2015182450A1 JP 2015064442 W JP2015064442 W JP 2015064442W WO 2015182450 A1 WO2015182450 A1 WO 2015182450A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bolt
- storage space
- lift
- parts
- lift member
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
- B65G47/08—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
Definitions
- the present invention relates to a component supply apparatus in which a component housed in a storage container is lifted by a lift member and transferred to a transfer unit, and the component is supplied to a target location by the transfer unit.
- the lift rod has a double structure in which the inner rod is inserted into the hollow tube, and when raising the part, the inner rod is in a position retracted from the hollow tube. Yes, the inner rod advances at the fully raised position, and the part falls into the standby container.
- the present invention has been provided to solve the above-described problems, and an object thereof is to provide a component supply device that can efficiently transport a plurality of components and simplify the device structure.
- a lower part is formed in the vicinity of the end of the bottom member of the storage container, and a lift member that raises a part waiting on the lower part is raised and lowered along the inner wall of the storage container.
- the part lifted by the lift member is transferred and a transfer means for transferring the part to the destination is provided, and the part where the part is transferred to the transfer means is set near the lift position of the lift member
- a component supply device is provided.
- a lift member is formed in a state in which a low part is formed in the vicinity of the end of the bottom member of the storage container, and a lift member that raises a part waiting on the low part can be moved up and down along the inner wall of the storage container. Can be moved up and down along the end of the storage container to increase the capacity of the storage container as much as possible. That is, since the low part is located in the vicinity of the end portion of the bottom member, the lift member can also be arranged close to the end portion of the storage container, and accordingly, expansion of the component accommodation space is realized.
- the components placed on the upper surface of the lift member rub against the inner wall or rise with a slight gap between them. For this reason, the state where the component is placed on the upper surface of the lift member is maintained, and the component is reliably transferred to the transfer means, and the operational reliability of the apparatus is improved. Then, by setting the parts placement surface of the lift member large, a large number of parts can be transferred in a single ascending operation, and the conveyance efficiency can be improved.
- the lift member moves up and down along the inner wall of the storage container, it is possible to reliably lift the parts waiting in the low part, and the lift member's lift resistance that rises by dividing the parts group is increased. As a result, the lift driving force of the lift member can be reduced. For example, if the lift member is moved up and down by an air cylinder, it is effective for reducing the size of the air cylinder.
- an elongate transfer means such as a linear feeder can be arranged along the side surface of the storage container, which is effective for making the entire apparatus compact.
- a component supply apparatus in which the transfer means is constituted by an elongate rectilinear feeder, and the rectilinear feeder is disposed along a straight lateral surface of the storage container.
- the integration of the storage container and the transfer means can be achieved with a minimum space, which is effective for making the apparatus compact.
- a partition control member for dividing the storage container into a first storage space and a second storage space
- the first storage space stores a large amount of parts replenished from the outside.
- the second storage space is a standby space in which the parts raised by the lift member are made smaller than the large amount of parts in the first storage space, and between the lower end portion of the partition control member and the bottom member,
- a component supply device is provided in which a part that goes from the first storage space toward the second storage space is intertwined with each other and a passage portion that limits the amount of movement of the component to the second storage space is formed.
- parts that are angular or jagged like male screws such as bolts with washers or projection nuts with welding protrusions
- smooth passage becomes difficult.
- the amount of components stagnating in the second storage space is significantly smaller than the amount of components stored in the first storage space.
- the second storage space functions as a standby space for such a small amount of parts. For this reason, the number of parts that can be raised by the lift member is not excessive, and the power required to raise the lift member is reduced. Can be made.
- the air cylinder can be downsized and the amount of compressed air to be used can be reduced, which is economical.
- the function of storing a large amount of parts is surely fulfilled by the passage restriction in the passage portion, and even if the storage space of the first storage space is enlarged, the second storage space is excessive. Adverse effects such as supply can be avoided, and the part supply interval to the first storage space can be extended, which is advantageous in terms of supply control of parts.
- a component supply apparatus configured such that the passage portion is formed at a location close to the lift member, and a component that has passed through the passage portion is guided toward the lift member.
- the passage portion is formed at a location close to the lift member, the parts whose movement amount is limited in the passage portion are guided toward the lift member. That is, since the number of passages is limited at the passage part and moves toward the lift member, the number of parts lifted by the lift member does not become excessive, and the lifting load of the lift member is reduced.
- an elongated guide inclined surface toward the low part is formed in a part of the inclined surface of the bottom member of the second storage space, and the guide inclined surface is viewed in the width direction.
- the component supply device is configured in a horizontal state or in an inclined state so that the end on the partition control member side becomes higher and lowers toward the lower part side. Is done.
- the parts stored in the second storage space are guided to the low part by sliding down the guiding inclined surface. This is because a part of the parts stored in the entire second storage space is guided to a low part through an elongated guide inclined surface without stagnation. After that, it moves to the low part. In other words, among the parts in the entire second storage space, the parts on the guiding inclined surface slide down the elongated inclined surface toward the low part, so that the parts in the second storing space reliably pass through the guiding inclined surface in the low part. That is, the parts are transferred onto the lift member, and the parts are reliably supplied to the target place by the lift and the operation of the transfer means.
- the guide inclined surface is horizontal when viewed in the width direction, the parts existing on the guide inclined surface are less likely to fall from the guide inclined surface, and the number of parts heading to the lower part is further increased. Along with this, the number of parts raised by the lift member increases, and the number of transports in the transport means can be secured without shortage.
- the guide inclined surface is configured in a state of being inclined so that the end on the partition control member side becomes higher, in the case where the guide inclined surface is arranged along the inner wall of the storage container, The parts placed on the guiding inclined surface will slide down while rubbing the inner wall of the storage container, which makes it difficult for the parts on the guiding inclined surface to fall from the guiding inclined surface and increase the number of parts toward the low part. It is suitable for.
- the parts are configured to fall into the second storage space from the sorting member arranged in the transfer means.
- the fallen parts are preferentially transferred by the lift member by receiving the fallen parts with the guide inclined surface, and the parts storage amount in the second storage space As a result, the parts can be supplied smoothly without excessively increasing the amount of the current.
- FIG. 2 is a sectional view of (2)-(2) in FIG.
- FIG. 2 is a cross-sectional view of (3)-(3) in FIG. It is a side view of a rectilinear feeder.
- It is sectional drawing which shows the state in which a lift member is located in the lowest position.
- It is sectional drawing which shows the hanging structure of a volt
- It is sectional drawing which shows the transfer state of the normal volt
- FIG. 10 is a cross-sectional view of (10)-(10) in FIG. 9; It is a side view which shows the modification of a partition control member. It is a side view which shows the other modification of a partition control member.
- FIG. 10 is a cross-sectional view taken along the line (11)-(11) of FIG. Furthermore, it is a top view which shows another Example.
- FIG. 13 is a sectional view of (13)-(13) in FIG. FIG.
- FIG. 13 is a cross-sectional view of (14)-(14) in FIG. It is a top view which shows other Example.
- FIG. 16 is a sectional view of (16)-(16) in FIG.
- FIG. 16 is a cross-sectional view of (17A)-(17A) in FIG.
- FIG. 16 is a cross-sectional view of (17B)-(17B) in FIG. It is sectional drawing which shows the modification of a guidance inclined surface.
- It is a side view which shows a component shape. It is a side view which shows a component shape. It is a side view which shows a component shape. It is a side view which shows a component shape.
- 1 to 8 show a first embodiment of the present invention.
- FIG. 18A shows a bolt with a washer.
- the bolt 1 includes a shaft portion 2 and a head portion 3.
- the head 3 is composed of a hexagonal portion 3A and a washer 3B having a diameter larger than that of the shaft portion 2.
- the washer 3 ⁇ / b> B is assembled to the small diameter portion 5 of the shaft portion 2, and is allowed to move loosely without coming off the shaft portion 2.
- the head 3 is constituted by a hexagonal portion 3A and a flange 6 molded integrally with the hexagonal portion 3A.
- the external thread is processed in the axial part 2, the external thread is shown only in FIG. 18A and 18B, and illustration of the external thread is abbreviate
- FIG. 18C shows a shaft-shaped component with a head constituted by a short cylindrical head 7 and a shaft portion 8 without a male screw.
- the three types of parts are all made of iron.
- projection nuts that are square and have welding projections formed at the four corners can be targeted.
- Such a projection nut is also a component provided with an angular projection-shaped portion like the washer-attached bolt.
- the storage container 9 that accommodates a large number of bolts 1 has a square box shape when viewed from directly above.
- Stainless steel wall plates 12, 13, 14, and 15 are welded to four sides of the bottom member 10 made of a stainless steel square plate material.
- a low part 16 is formed in the vicinity of the end of the bottom member 10 of the storage container 9.
- This low part 16 is arranged in the upper right of FIG.
- a first inclined surface 17 that decreases toward the right in FIG. 1 and a second inclined surface 18 that decreases toward the upper side in FIG. 1 are formed. Since the first inclined surface 17 and the second inclined surface 18 are steeply inclined from the middle, a broken line 19 appears.
- the low portion 16 is formed in the corner portion of the square storage container 9 formed by the wall plate 12 and the wall plate 15.
- a square passage hole 20 is opened at the upper right corner of the bottom member 10.
- the lift member 22 is constituted by a member formed by elongating a thick plate material, and is lifted and lowered in a substantially vertical direction.
- a mounting surface 23 on which the bolt 1 is mounted is formed on the upper surface of the lift member 22.
- the mounting surface 23 may be a horizontal surface, but is a flat inclined surface that lowers the wall plate 15 side in order to prevent the bolt 1 from spilling down. This inclination angle ⁇ is shown in FIG.
- the lift member 22 is made of stainless steel, which is a nonmagnetic material.
- the mounting surface 23 is in a state of being continuous with the inclined bottom member 10 (second inclined surface 18) as shown in FIGS. 3 and 5A. . In this way, the bolt 1 that has moved to the low part 16 is waiting on the placement surface 23.
- the lift member 22 is arranged in a state where it can be moved up and down along the inner wall of the storage container 9.
- the lift member 22 moves up and down along the inner surfaces of the wall plate 15 and the wall plate 12.
- Ascending and descending along the inner surfaces of the wall plate 15 and the wall plate 12 means that the outer surface of the lift member 22 moves up and down while rubbing against the inner surfaces of the wall plate 15 and the wall plate 12, or the outer surface of the lift member 22 is the wall.
- This means that the plate 15 and the wall plate 12 are moved up and down with a slight gap between them.
- the number of bolts 1 to be placed is determined by the width of the placement surface 23. In the case of illustration, there are three.
- the air cylinder 24 for raising and lowering the lift member 22 is fixed to the wall plate 12, and the piston rod 26 of the air cylinder 24 is coupled to the support plate 25 coupled to the lower end of the lift member 22.
- the lift member 22 moves up and down as the air cylinder 24 outputs advancing and retracting.
- FIG. 6A shows an intertwined state between the bolts.
- the corners of the end of the shaft portion 2 bite into the threads of the bolts 1, the flanges 6 overlap each other, and the peaks are aligned with the valleys of the threads. Since various entanglements and struts occur due to factors such as the action of the weight of the bolt 1 and the like, even if the inclination of the first inclined surface 17 or the second inclined surface 18 is given, It may be impossible to slide down.
- FIG. 7 shows an example of suction means.
- a permanent magnet 28 is embedded in the lift member 22, and its height position is a position at which the bolt 1 can be attracted to the low portion 16 when the lift member 22 is raised most. That is, when the lift member 22 is positioned at the uppermost position, the permanent magnet 28 stands by near the second inclined surface 18.
- the permanent magnet 28 can be arranged outside the wall plate 15 as indicated by a two-dot chain line in FIG.
- FIG. 8 shows an example of the extrusion means.
- An air cylinder 55 is attached to the outside of the storage container 9, and an extrusion member 56 that advances and retreats by the air cylinder 55 is disposed so as to protrude into the storage container 9.
- the pushing member 56 is formed by a piston rod of the air cylinder 55.
- the transfer means is for transferring the bolt 1 lifted by the lift member 22 to the target location.
- the bolt 1 is transferred to the target location with a predetermined posture.
- this transfer means various types such as those for sliding down the bolt 1 and those for transferring using vibration can be adopted.
- the latter is a vibration type linear feeder.
- a straight feeder which is a transport means is indicated by reference numeral 29.
- the rectilinear feeder 29 is arranged along the outer side surface of the wall plate 15 whose flat direction is flat and straight.
- a receiving member 30 to which the bolt 1 is transferred, a suspending member 31 continuing to the receiving member 30, and a selecting member 32 continuing to the suspending member 31 are linearly arranged. Then, the bolt 1 is supplied from the sorting member 32 to the target location, or is supplied to the target location via the suspension member 33 similar to the suspension member 31.
- the receiving member 30, the hanging member 31, the sorting member 32 and the hanging member 33 are coupled to the elongated base member 35 through bolts or the like via support members 36, 37, 38 and 39. It is.
- the base member 35 is disposed above the stationary member 41 by two obliquely disposed leaf springs 40, and the electromagnet 42 imparts vertical vibration to the base member 35, thereby feeding leftward in FIG. An output component is formed and bolt transfer is performed.
- an inclined surface 43 with a lowered center is formed on the left and right to form a shallow V-shaped cross-section 44.
- the place where the bolt 1 is transferred, that is, the V-shaped cross section 44 is arranged in the vicinity of the lifted position of the lift member 22.
- the suspension member 31 is supported on a sliding surface 46 of a pair of parallel rail members 45 in a state where the lower surface of the washer 3B, that is, the lower surface of the head 3 can slide. And the axial part 2 passes between the rail members 45 in a suspended state.
- the lower portions of the rail members 45 are integrated by a connecting member 47.
- normal bolt 1A of normal length, overlong bolt 1B that is too long, overshort bolt 1C that is too short, etc. may be transported in the vicinity, for some reason, for example, An operator may mistakenly mix the excessive bolt 1B and the excessive bolt 1C into the normal bolt 1A.
- the sorting member 32 is arranged in a state of being continuous with the suspension member 31 in preparation for such abnormal mixing. Further, if the normal bolt 1A is turned upside down or is not properly suspended, it may be transported in an abnormal posture. In such a case, it is necessary to eliminate the normal bolt 1A. is there.
- This selection member 32 is a core member, and a falling structure portion of a shaft-shaped component with a head is formed.
- the sorting member 32 is a structural part that causes the bolts 1B and 1C having an abnormal length to fall into the storage container 9 and the normal bolt 1A having an abnormal posture to fall, and as shown in FIGS. 5C, 5D, and 5E.
- the left side of the sorting member 32 is opened. This opening is made toward the open space 48.
- a notch 15 ⁇ / b> A is provided in the upper part of the wall plate 15 so that the abnormally long bolts 1 ⁇ / b> B and 1 ⁇ / b> C can fall into the storage container 9.
- the abnormal component is removed from the rail member 45 by falling.
- the vertical distance between the sliding surfaces 32A and 32B is the same as the length of the shaft portion 2.
- the first sliding surface 32A is shifted to the side inclined from the central axis of the shaft part 2. It is arranged in. By doing so, the lower surface of the head 3 and the lower end of the shaft portion 2 simultaneously slide on the first sliding surface 32A and the second sliding surface 32B, respectively.
- the sorting member 32 is arranged in a posture inclined to the side opposite to the falling direction. That is, the upper side of the sorting member 32 is inclined rightward with respect to the vertical line OO.
- the normal bolt 1A is supported so that the lower surface of the head 3 and the lower end of the shaft portion 2 can simultaneously slide on the first sliding surface 32A and the second sliding surface 32B, respectively, as shown in FIG. 5C. In a stable state as if leaning, it is transferred as it is and transferred to the suspension member 33.
- the head 3 When the excessively long bolt 1B is transferred to the sorting member 32, the head 3 is placed at a position floating from the first sliding surface 32A, so that the standing state of the bolt 1B becomes unstable, and vibration is added thereto. Then fall down as if falling down to the arrow line. Further, the upper side of the excessively long bolt 1B is slightly inclined to the right side of the vertical line OO, but falls due to the above unstable state and vibration. It is also possible to make the overhanging bolt 1B slightly tilted to the left side of the vertical line OO so that the sorting member 32 is slightly tilted so that it can easily fall.
- the excessively long bolt 1 ⁇ / b> B becomes unstable because the outer peripheral portion of the head 3 comes into contact with the upper portion of the sorting member 32, and the vibration is also generated from the contact portion. This is because there is a space between the head 3 and the first sliding surface 32A.
- the conveying force acts on the excessively long bolt 1B.
- the head 3 is inclined rearward in the conveying direction, the corner of the head 3 is received by the first sliding surface 32A, and the corner of the lower end of the shaft portion 2 is in contact with the second sliding surface 32B.
- the corner portion of the portion 3 may move so as to drag the first sliding surface 32A. That is, the excessively long bolt 1 ⁇ / b> B is inclined to the rear side in the conveying direction, and the lower end portion of the shaft portion 2 is in an inclined state preceding the head portion 3.
- Such an inclined state is not a state in which the first long sliding surface 32A and the second sliding surface 32B are slidable on the lower surface of the head and the lower end of the shaft portion of the excessively long bolt 1B, respectively. Therefore, the support stability of the excessively long bolt 1B cannot be maintained and falls from the sorting member 32.
- the inclination direction of the excessively long bolt 1B in the conveying direction is opposite to the above direction. Also in this case, since the corner portion of the head 3 hits the opening-side corner portion 11, the force toward the opening side of the sorting member 32 acts on the head 3, and the force component surely falls.
- the head 3 When the overshort bolt 1C is transferred to the sorting member 32, the head 3 is placed at a position lower than the first sliding surface 32A, so that the standing state of the bolt 1C becomes unstable, and vibration is added thereto. Then fall down as if falling down to the arrow line. Further, since the upper side of the overshort bolt 1C is slightly inclined to the left side of the vertical line OO, it is easy to fall. As shown in FIG. 5E, the excessively short bolt 1C becomes unstable because the outer peripheral portion of the head 3 comes into contact with the upper portion 32C of the sorting member 32 and is tilted further to the left than the vertical direction. It is to become a posture.
- the sorting member 32 is removed from the support member 38 and replaced with a sorting member 32 having a different interval length between the first sliding surface 32A and the second sliding surface 32B. By doing so, it is possible to flexibly cope with normal bolts 1A having different lengths.
- a fixing bolt inserted from the lower side of the base member 35 may be screwed into the receiving member 30 through the support member 36.
- the selection member 32 can be attached and detached with the same fixing bolt as that of the receiving member 30, it is possible to easily cope with the case where the length of the normal bolt 1A is changed.
- the rail member 45 on the wall plate 15 side has a length L (see FIG. 1) longer than the rail member 45 on the other side. Is set longer by As shown in FIG. 5B, since the bolt 1 that has been transferred in a suspended state has a difference in length L, the rail member 45 on the side far from the wall plate 15 comes first when the bolt 1 is reached. I am interrupted. For this reason, the bolt 1 inclines so that the wall board 15 side may become high. Due to such an inclination, transfer is performed in a state along the sorting member 32 inclined outward. That is, as shown in FIG. 5C, the normal bolt 1A smoothly moves to the sorting member 32.
- the bolt 1 is transported sideways on the suspension member 31 or the head 3 is transported with the head 3 facing down, the bolt 1 is not properly suspended. It falls from 31 to the sorting member 32 side and collides with a part of the sorting member 32. As a result, the bolt 1 is repelled and falls into the storage container 9.
- the bolt posture on the suspension member 31 is abnormal or the length of the bolt is too long or too short, they all fall into the storage container 9 and are in the state shown in FIG. 5C. Only the normal bolt 1A passes, and the abnormal bolt can be reliably removed.
- the lower surface of the head 3 slides on the first sliding surface 32A, and the lower end of the shaft portion 2 slides on the second sliding surface 32B.
- the normal bolt 1A is allowed to pass only when it is present.
- the sorting member 32 After the sorting member 32, it is put in a receiving box or transferred to a hanging member 33 as shown.
- a predetermined number of bolts are passed from the suspension member 33 by the counting unit 49, accumulated in the standby box 50, and the lid of the box 50 is opened to take out the predetermined number of bolts 1.
- the counting unit 49 There are various configuration examples of the counting unit 49.
- this is a type in which the pair of regulating members 52 and 54 are advanced and retracted.
- the restricting member 52 that advances and retreats with the air cylinder 51 advances to stop the first bolt 1, and the restricting member 54 that advances and retreats with the air cylinder 53 stands by at the retracted position.
- the restricting member 54 advances to stop the movement of the second bolt 1 and then the restricting member 52 moves backward, only the first bolt 1 falls into the standby box 50.
- the protection plate 21 has an elongated L shape when seen in a plan view, and is fixed to the end surface of the receiving member 30 by bolting or the like. Further, the protection plate 34 is fixed to the rear surface of the sorting member 32 by bolting or the like.
- the bolt 1 passes through the upper end of the wall plate 15 and is transferred onto the V-shaped cross section 44.
- the bolt 1 has various postures on the V-shaped cross-section 44, such as sideways, a handstand with the head 3 on the lower side, and a slanted state. .
- these bolts 1 are transferred on the V-shaped cross-section 44 by vibration, the bolts 1 are placed along the valleys of the V-shaped cross-section 44.
- the shaft portion 2 enters the rail member 45 with its own weight, the lower surface of the head 3 is received by the sliding surface 46, and the bolt 1 is suspended.
- the hanging member 31 is moved and transferred to the sorting member 32, the normal bolt 1A is transferred in the state shown in FIG. 5C, and the excessively long bolt 1B and the excessively short bolt 1C are transferred to FIGS. 5D and 5E. Fall down toward the arrow as shown. In this way, only the normal bolt 1A passes through the counting unit 49 and is sent to the standby box 50.
- the above-described advance / retreat operation of the lift member and the operation of the counting unit can be easily performed by a generally adopted control method.
- a predetermined operation can be ensured by combining an air switching valve that operates with a signal from the control device or the sequence circuit, a sensor that emits a signal at a predetermined position of the air cylinder, and transmits the signal to the control device.
- a low portion 16 is formed in the vicinity of the end of the bottom member 10 of the storage container 9, and a lift member 22 that raises the bolt 1 waiting in the low portion 16 is arranged in a state where it can be moved up and down along the inner wall of the storage container 9. Therefore, the lift member 22 can be moved up and down along the end of the storage container 9 to increase the component capacity of the storage container 9 as much as possible. That is, since the low part 16 is located in the vicinity of the end of the bottom member 10, the lift member 22 can also be arranged close to the end of the storage container 9, and accordingly, the component storage space can be expanded. To do.
- the lift member 22 is moved up and down along the inner wall of the storage container 9, the bolt 1 waiting in the low part 16 can be reliably lifted, and the lift member is lifted so as to separate the parts group. Therefore, the lifting resistance of the lift member 22 can be reduced. For example, if the lift member 22 is moved up and down by an air cylinder, it is effective for reducing the size of the air cylinder.
- the receiving member 30 on which the bolt 1 is transferred to the linear feeder 29 is set in the vicinity of the lift position of the lift member 22, the bolt can be transferred to the linear feeder 29 reliably.
- the elongate transfer means such as the rectilinear feeder 29 can be arranged along the side surface of the storage container 9, it is effective for making the entire apparatus compact.
- the lift member 22 moves up and down at the corner portion of the rectangular storage container 9, that is, the corner portion formed by the wall plate 12 and the wall plate 15.
- a receiving member 30 which is a component transfer starting point of the linear feeder 29 is also arranged adjacent to the corner portion. Accordingly, since the end portion of the rectilinear feeder 29 viewed in the longitudinal direction has a positional relationship adjacent to the end portion of the storage container 9, a combination in which the rectilinear feeder 29 is closely aligned with the storage container 9 is established. Thus, downsizing of the apparatus is promoted.
- the transfer means as an elongated unit such as the rectilinear feeder 29 and arranging it along the straight lateral side surface of the storage container 9, a space where integration of the storage container 9 and the rectilinear feeder 29 is minimized. This is effective for reducing the size of the apparatus.
- the air cylinder 24 is an elevating means for the lift member 22, and can be replaced with an air cylinder 24 and can be an advancing / retracting output type electric motor.
- the parts are iron bolts 1 that are piled up erratically, other thread ridges match the thread valleys, the corners of the head 3 bite into the thread valleys, 3 are brought into close contact with each other, or the weight of the bolt 1 is applied to form various entanglements and tensions, so that a large number of bolts 1 are intertwined and constrained.
- suction means such as a magnet 28
- the bolt 1 can be surely kept on standby at the low part 16, so that the bolt 1 can be supplied to the target location with the lift member 22 as the lifting means with high reliability.
- the bolt 1 that is waiting in the low part 16 is moved, it is possible to avoid raising the parts group that are piled up in a staggered manner. Therefore, the rising resistance of the lift member 22 is reduced, and the lift driving force of the lift member 22 can be reduced. For example, if the lift member 22 is moved up and down by the air cylinder 24, it is effective for reducing the size of the air cylinder 24.
- the pushing member 56 is a pushing means instead of the suction means 28 as described above, the pushing force acts on a part of the bundled parts group, and the bolt 1 in this portion collapses.
- the bolt 1 can be surely kept on standby at the low part 16, so that the bolt 1 can be supplied to the target location with the lift member 22 as the lifting means with high reliability.
- the bolt 1 that is waiting in the low part 16 is moved, it is possible to avoid raising the parts group that are piled up in a staggered manner. Therefore, the rising resistance of the lift member 22 is reduced, and the lift driving force of the lift member 22 can be reduced. For example, if the lift member 22 is moved up and down by the air cylinder 24, it is effective for reducing the size of the air cylinder 24.
- the attachment position in the vertical direction of the permanent magnet 28 is selected, and the permanent magnet 28 is permanently linked to the lifting operation of the lift member 22.
- the magnet 28 can be made to stand by at an optimal position. That is, when the lift member 22 is raised to the uppermost position, the permanent magnet 28 is placed at a position close to the low portion 16, so that the bolt 1 is released from the bundling group of the bolts 1 and the low portion 16. When the lift member 22 is lowered to the lowest position, the bolt 1 can be surely kept on standby on the placement surface 23.
- the sorting member 32 is formed with the first sliding surface 32A and the second sliding surface 32B on which the lower surface of the head 3 and the lower end portion of the shaft portion 2 slide simultaneously, and the sorting member 32 is abnormal.
- the rail member 45 is continued in a state of being inclined to the opposite side to the falling direction of the bolt of the length. For this reason, the bolt 1 having a normal length slides simultaneously with respect to the first sliding surface 32A and the second sliding surface 32B, that is, the lower surface of the head 3 and the lower end portion of the shaft portion 2 are simultaneously supported by both sliding surfaces. .
- the sorting member 32 is provided with the inclination in the above-described direction.
- the normal bolt 1A is maintained in a stable posture by the support at the two locations on both sliding surfaces and the above-described inclination, and is reliably transferred. That is, in order to drop the bolts 1B and 1C having an abnormal length from the sorting member 32, the falling side is opened, but the normal bolt 1A is transported without any risk of falling.
- the conveying force acts on the overlong bolt 1B.
- the head 3 is inclined rearward in the conveying direction, the corner of the head 3 is received by the first sliding surface 32A, and the corner of the lower end of the shaft portion 2 is in contact with the second sliding surface 32B.
- the corner of the head 3 may move so as to drag the first sliding surface 32A. That is, the excessively long bolt 1 ⁇ / b> B is inclined to the rear side in the conveying direction, and the lower end portion of the shaft portion 2 is in an inclined state preceding the head portion 3.
- Such an inclined state is not a state in which the first sliding surface 32A and the second sliding surface 32B are slidable on the lower surface of the head of the bolt and the lower end of the shaft, respectively. Therefore, the support stability of the excessively long bolt 1B cannot be maintained and falls from the sorting member 32.
- the head 3 hits the open-side corner 11 of the first sliding surface 32A, so that the head 3 is open on the sorting member 32, that is, in the open space 48. It will be in the state where it extrudes to the direction, and, thereby, the excessively long volt
- the overshort bolt 1C When the overshort bolt 1C is transferred from the rail member 45 to the sorting member 32, the lower end portion of the shaft portion 2 comes into contact with the second sliding surface 32B, but the head portion 3 is located at a position lower than the first sliding surface 32A. If the lateral stability 32C of the sorting member 32 comes into contact and the standing stability of the overshort bolt 1C is lowered, and if vibrations for conveyance are added thereto, it becomes impossible to maintain the standing state. It falls as if it falls to the opposite side of the tilt direction.
- the overshort bolt 1 ⁇ / b> C is elasticated at the open side corner 11. It falls as it is.
- the normal bolt 1A When the normal bolt 1A reaches the sorting member 32 in a state where the normal bolt 1A is turned sideways or the head 3 is on the lower side, it falls down mainly in a state where it hits the open side corner 11 and is bounced.
- Example 2 is of a type in which a partition control member is provided in a storage container and the storage container is divided into a first storage space and a second storage space.
- the bottom member 10 is formed by a first inclined surface 17 that is lowered toward the right side in FIG. 9 and a second inclined surface 18 that is lowered toward the upper side, and a single broken line 19 is formed on the boundary between both inclined surfaces. Appears in the direction.
- a partition control member 60 for dividing the storage container 9 into a first storage space 9A and a second storage space 9B is provided.
- the partition control member 60 is formed of a flat plate-like member made of a material such as a steel plate or a stainless steel plate. Or you may comprise by flat members, such as a metal-mesh and punch metal. Here, it is a stainless steel plate, and both ends thereof are fixed to the inner surfaces of the wall plates 12 and 14 by bolting or welding.
- the first storage space 9A is a space for storing a large amount of bolts 1 replenished from the outside
- the second storage space 9B is a bolt 1 that is lifted by the lift member 22 from a large number of parts of the first storage space 9A.
- the waiting space is also reduced.
- the area of the first storage space 9A viewed in plan is wider than the area of the second storage space 9B.
- the bolts 1 heading from the first storage space 9A toward the second storage space 9B are entangled with each other, and the passing part 61 restricts the amount of bolt movement to the second storage space 9B. Is formed.
- the passage portion 61 There are various ways of forming the passage portion 61. As shown in FIG. 10A, an elongated board having a constant vertical width is attached to a predetermined height to form an opening space between the lower edge 60A of the board and the bottom member 10, and Is a passing portion 61.
- the washer 3B Since the surface of the bolt 1 is jagged due to the formation of the male screw, the washer 3B is wobbled, or the head 3 is angular, when a large number of bolts 1 pass through the passage portion 61, the bolts 1 It becomes difficult for each part to be entangled or to be stretched and to pass through the passing part 61 smoothly. By giving such difficulty of passage, the amount of bolt movement from the first storage space 9A to the second storage space 9B is limited.
- the large number of bolts 1 replenished to the first storage space 9 ⁇ / b> A by the operator fills the space 9 ⁇ / b> A, but the second storage space 9 ⁇ / b> B side is in the passage portion 61. Due to the passage restriction, the number of bolts waiting there is significantly smaller than the storage amount of the first storage space 9A.
- the bolt 1 in the second storage space 9B thus reduced is transferred by the lift member 22 to the rectilinear feeder 29 as the transfer means and the standby number is reduced, the entanglement and the tension between the bolts 1 in the passage portion 61 are reduced. In order to loosen the fit, it is replenished to the second storage space 9B side.
- the lower edge portion 60A shown in FIG. 10A is linear in the horizontal direction. As described above, since a large number of bolts 1 are restricted by the passage portion 61, the piled height of the bolts 1 in the second storage space 9B, that is, the standby number is set by the height position of the lower edge portion 60A. .
- the opening shape of the passage portion 61 is various shapes depending on the shape and size of the part. As shown in FIG. 10A, when the lower edge portion 60A extends linearly in the horizontal direction and the passage area of the passage portion 61 is sufficiently large, the first inclined surface 17 and the second inclined surface 17 Since the bolt 1 is concentrated too much on the low part 16 due to the combination of the surfaces 18, as shown in FIG. 10A, the end of the partition control member 60 is extended downward to provide a regulating piece 60B. With this restricting piece 60B, the number of bolts 1 passing through the low portion 16 side of the passage portion 61 is reduced, the standby bolt amount of the low portion 16 is reduced, and the lift load of the lift member 22 is reduced.
- the partition control member 60 shown in FIG. 10B is obtained by extending a regulating projection piece 60C downward from the central portion of the lower edge portion 60A in the horizontal direction, whereby a bolt from the first storage space 9A to the second storage space 9B.
- the amount of movement is optimized.
- the partition control member 60 shown in FIG. 10C is configured such that the lower edge of the partition control member 60 is an inclined lower edge portion 60D that matches the inclination of the first inclined surface 17, and the amount of bolt passing through the inclined lower edge portion 60D. Is increasing.
- the partition control member 60 is arranged in parallel with the wall plate 13 and the wall plate 15, but this is arranged in an oblique direction, curved or bent, The passing amount of the passing part 61 and the bolt storing amount of the second storing space 9B can be adjusted.
- the fall height H for that purpose must be formed in the second storage space 9B.
- the fall height H can be secured as shown in FIG. If the amount of bolt in the second storage space 9B is full as in the first storage space 9A, a sufficient fall height H cannot be ensured, so the fall is not made vigorously or the fallen bolt 1 bounces. Although it spills outside the storage container 9, such an abnormal phenomenon does not occur here.
- the bolt 1 is a component having a square shape or a jagged shape such as a male screw, when the bolt 1 passes through the passage portion 61, the bolts 1 are intertwined with each other or stuck together, making smooth passage difficult. Since the passage part 61 is subjected to such a passage restriction, the bolt amount stagnating in the second storage space 9B is significantly smaller than the bolt amount stored in the first storage space 9A.
- the second storage space 9 ⁇ / b> B functions as a standby space for the bolt 1 that has been reduced in this way. For this reason, the number of bolts raised by the lift member 22 is not excessive, and is necessary for raising the lift member 22. Power can be reduced.
- the air cylinder 24 for lifting the lift member 22 can be downsized and the amount of compressed air to be used can be reduced. Further, when the lift member 22 is moved up and down by an electric motor of advancing / retreating output type instead of the air cylinder 24, it is effective for saving power consumption.
- the function of storing a large amount of bolts 1 is reliably achieved by the passage restriction in the passage portion 61. Even if the storage space of the first storage space 9A is enlarged, the second storage space An adverse effect such as excessive supply to 9B can be avoided, and the bolt supply interval to the first storage space 9A can be extended, which is advantageous in terms of bolt supply management.
- Example 3 the passage portion 61 of the partition control member provided in the storage container is formed at a location where the bolt 1 is guided toward the lift member 22.
- the partition control member 60 has a long plate 60E and a short plate 60F formed in a horizontally long inverted L shape, and a passage portion between the lower end of the short plate 60F and the bottom member 10 (18). 61 is formed. Then, as shown in FIG. 13, the passage portion 61 is also formed at the end portion of the long plate 60E by cutting the end portion of the long plate 60E in an oblique direction.
- the passage portion 61 formed as described above is formed at a location approaching the lift member 22. That is, as shown in FIG. 12, the lift member 22 is disposed on the upper right side of the storage container 9, and the passage portion 61 is formed on the right side of the partition control member 60. With such an arrangement, the passage portion 61 is formed at a location close to the lift member 22.
- Inclined guide plates 60G and 60H are formed on the upper edges of the long plate 60E and the short plate 60F, and when the large number of bolts 1 are replenished to the first storage space 9A as indicated by the arrow 62, the first storage space 9A is smoothly supplied. And is not spilled toward the second storage space 9B.
- the bolt 1 stored in the first storage space 9 ⁇ / b> A passes through the passage portion 61 and slides down the second inclined surface 18 and is guided toward the lift member 22 as indicated by an arrow 63.
- the passage 61 is formed as described above, the shape of the passage opening in this portion, such as stopping the cut portion in the oblique direction formed at the end of the long plate 60E, can be changed to the shape and size of the part or lift. Various changes can be made according to the number of times the member 22 is raised and lowered.
- the passing portion 61 Since the passing portion 61 is formed at a location close to the lift member 22, the bolt 1 subjected to the movement amount limitation in the passing portion 61 is guided toward the lift member 22 by the second inclined surface 18. That is, since the number of passages is limited by the passage portion 61 and moves toward the lift member 22, the number of bolts lifted by the lift member 22 does not become excessive, and the lifting load of the lift member 22 is reduced.
- the bolt 1 that has passed through the passage portion 61 is guided toward the lift member 22, and on the other hand, the bolt 1 falls from the sorting member 32 to a location separated from the lift member 22. As a result, it is possible to prevent the lift member 22 from being excessively biased and distributed, and the lifting load of the lift member 22 is reduced.
- Example 4 a long and narrow guide inclined surface toward the low part 16 is formed on a part of the inclined surface 17 of the bottom member 10 of the second storage space 9B.
- the guiding inclined surface 65 is formed by a long and narrow inclined surface toward the low portion 16 on a part of the inclined surface 17 (the first inclined surface 17) of the bottom member 10.
- the guide inclined surface 65 is configured in a horizontal state as viewed in the width direction or in an inclined state so that the end portion on the partition control member 60 side becomes higher and becomes lower toward the low portion 16 side. It is configured as follows.
- the guide inclined surface 65 is formed of an elongated flat plate surface having a width W and is lowered toward the low portion 16 side. Since the inclined surface 17 is formed in a state of being continuous with the guide inclined surface 65, a broken line (ridge line) indicated by reference numeral 66 appears.
- the cross section (17A)-(17A) in FIG. 15 is FIG. 17A
- the cross section (17B)-(17B) in FIG. 15 is FIG. 17B.
- the guide inclined surface 65 is in the horizontal direction when viewed in the width direction, that is, the width W direction. As shown in FIGS. 17A and 17B, the surface of the guide inclined surface 65 matches the horizontal line 67 when viewed in the cross section of the guide inclined surface 65. That is, the guide inclined surface 65 is not inclined in the horizontal direction, and the component transfer direction is inclined low. Alternatively, the guide inclined surface 65 is inclined so that the end on the partition control member 60 side becomes higher when viewed in the width direction, that is, the width W direction. That is, as shown in FIG. 17C, the guide inclined surface 65 has a higher end on the partition control member 60 side, and therefore, an inclination angle ⁇ is formed.
- the guiding inclined surface 65 is disposed along the inner wall of the wall plate 15, and the lower end portion thereof is continuous with the low portion 16.
- the guide inclined surface 65 may be arranged in the oblique direction of FIG. 15 without being along the inner wall of the wall plate 15, and the lower end portion thereof may be continued to the low portion 16.
- the bolt 1 stored in the second storage space 9B is guided to the low part 16 so as to slide down the guide inclined surface 65.
- the bolt 1 on the guide inclined surface 65 slides down the elongated inclined surface toward the low portion 16, so that the bolt 1 in the second storage space 9B is guided and inclined. It is reliably transferred onto the low part 16, that is, the lift member 22 through the surface 65, and the parts are reliably supplied to the target location by the lift and the operation of the transfer means (straight forward feeder) 29.
- the guide inclined surface 65 is horizontal when viewed in the width W direction, the bolt 1 existing on the guide inclined surface 65 is less likely to fall from the guide inclined surface 65, and the low portion 16. As a result, the number of parts going to the head can be increased, and the number of bolts lifted by the lift member 22 can be increased accordingly.
- the guide inclined surface 65 is configured in an inclined state so that the end portion on the partition control member 60 side becomes higher, the guide inclined surface 65 is disposed along the inner surface of the wall plate 15 of the storage container 9.
- the bolt 1 placed on the guide inclined surface 65 slides down while rubbing the inner surface of the wall plate 15 of the storage container 9, whereby the bolt 1 on the guide inclined surface 65 is guided and inclined. This is suitable for increasing the number of bolts that are less likely to fall from the surface 65 and go to the lower portion 16.
- the bolt 1 falls from the sorting member 32 arranged in the linear feeder 29 into the second storage space 9B. May be configured.
- the falling bolt 1 is preferentially transferred by the lift member 22 by receiving the falling bolt 1 by the guide inclined surface 65, and the second storage space 9B As a result, the bolts can be supplied smoothly without excessively storing the bolts.
- the present invention is a component supply device that can efficiently transport a plurality of components and simplify the device structure. Therefore, it can be used in a wide range of industrial fields, such as a car body screwing process for automobiles and a sheet metal assembling process for home appliances.
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Abstract
Description
1A 正常ボルト
1B 過長ボルト
1C 過短ボルト
2 軸部
3 頭部
7 頭部
8 軸部
9 貯留容器
9A 第1貯留空間
9B 第2貯留空間
10 底部材
11 開放側角部
15 壁板
29 直進フィーダ、移送手段
30 受け部材
31 吊り下げ部材
32 選別部材
32A 第1滑動面
32B 第2滑動面
38 支持部材
44 V字型断面部
45 レール部材
46 滑動面
48 開放空間
60 仕切り制御部材
60A 下縁部
60B 規制板
60C 規制突片
60D 傾斜下縁部
60E 長板
60F 短板
61 通過部
65 誘導傾斜面
O-O 鉛直線
H 転落高さ
θ 傾斜角度 DESCRIPTION OF
Claims (5)
- 貯留容器の底部材の端部近傍に低部位を形成し、この低部位に待機している部品を上昇させるリフト部材を貯留容器の内壁に沿って昇降できる状態で配置し、リフト部材によって上昇した部品が移載されて部品を目的箇所へ移送する移送手段が設けられ、部品が移送手段に移載される箇所がリフト部材の上昇位置の近傍に設定されていることを特徴とする部品供給装置。 A low part is formed in the vicinity of the end of the bottom member of the storage container, and a lift member that raises a part waiting on the low part is arranged in a state where it can be moved up and down along the inner wall of the storage container, and is lifted by the lift member A component supply device comprising a transfer means for transferring a component to a target location after the component is transferred, and the location where the component is transferred to the transfer device is set in the vicinity of the lift position of the lift member .
- 前記移送手段を細長い直進フィーダで構成し、該直進フィーダを前記貯留容器の真っ直ぐな横側面に沿わせて配置した請求項1記載の部品供給装置。 2. The component supply apparatus according to claim 1, wherein the transfer means is constituted by an elongate rectilinear feeder, and the rectilinear feeder is disposed along a straight lateral surface of the storage container.
- 前記貯留容器を第1貯留空間と第2貯留空間に区分けする仕切り制御部材が設けられ、第1貯留空間は外部から補給された部品を大量に貯留する空間とされ、第2貯留空間は前記リフト部材によって上昇させられる部品を第1貯留空間の大量の部品よりも少量化した待機空間とされ、仕切り制御部材の下端部と前記底部材の間に、第1貯留空間から第2貯留空間に向かう部品同士が絡み合って第2貯留空間への部品移動量を制限する通過部が形成されている請求項1または請求項2記載の部品供給装置。 A partition control member for dividing the storage container into a first storage space and a second storage space is provided, the first storage space is a space for storing a large amount of parts replenished from the outside, and the second storage space is the lift The part raised by the member is a standby space in which the amount of the part is made smaller than that of the large part of the first storage space, and the first storage space is directed to the second storage space between the lower end portion of the partition control member and the bottom member. The parts supply device according to claim 1 or 2, wherein parts are entangled with each other to form a passage portion that limits a movement amount of the parts to the second storage space.
- 前記通過部が前記リフト部材に近い箇所に形成され、通過部を通過した部品がリフト部材の方へ導かれるように構成した請求項3記載の部品供給装置。 The component supply device according to claim 3, wherein the passage portion is formed at a location near the lift member, and the component that has passed through the passage portion is guided toward the lift member.
- 前記第2貯留空間の底部材の傾斜面の一部に、前記低部位に向かう細長い誘導傾斜面が形成され、この誘導傾斜面は、幅方向で見て水平方向の状態かまたは前記仕切り制御部材側の端部が高くなるように傾斜した状態で構成されているとともに、前記低部位側に向かって低くなるように構成されている請求項3または請求項4記載の部品供給装置。 A part of the inclined surface of the bottom member of the second storage space is formed with an elongated guide inclined surface that extends toward the low part, and the guide inclined surface is in a horizontal state as viewed in the width direction or the partition control member. 5. The component supply device according to claim 3, wherein the component supply device is configured so as to be inclined so that an end portion on the side becomes higher and to be lowered toward the low portion side.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/311,928 US9873572B2 (en) | 2014-05-24 | 2015-05-20 | Part feeder apparatus |
EP15800610.6A EP3150520A4 (en) | 2014-05-24 | 2015-05-20 | Part feeder apparatus |
CA2949639A CA2949639C (en) | 2014-05-24 | 2015-05-20 | Part feeder apparatus |
Applications Claiming Priority (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014119983 | 2014-05-24 | ||
JP2014-119983 | 2014-05-24 | ||
JP2014-124743 | 2014-05-31 | ||
JP2014124743A JP6086352B2 (en) | 2014-05-31 | 2014-05-31 | Parts movement promotion structure |
JP2014-129660 | 2014-06-07 | ||
JP2014129660A JP5938807B2 (en) | 2014-06-07 | 2014-06-07 | Falling structure part of shaft-shaped part with head |
JP2014168837 | 2014-08-05 | ||
JP2014-168837 | 2014-08-05 | ||
JP2014-201977 | 2014-09-10 | ||
JP2014201977 | 2014-09-10 | ||
JP2015031079A JP5877446B1 (en) | 2014-05-24 | 2015-02-02 | Parts supply device |
JP2015-031079 | 2015-02-02 |
Publications (1)
Publication Number | Publication Date |
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WO2015182450A1 true WO2015182450A1 (en) | 2015-12-03 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2015/064442 WO2015182450A1 (en) | 2014-05-24 | 2015-05-20 | Part feeder apparatus |
Country Status (1)
Country | Link |
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WO (1) | WO2015182450A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6023224A (en) * | 1983-07-19 | 1985-02-05 | Nitto Denki Seisakusho:Kk | Supplying device for round bar parts |
JPH075183B2 (en) * | 1990-08-31 | 1995-01-25 | 日新産業株式会社 | Parts feeder |
JP2002302230A (en) * | 2001-04-04 | 2002-10-18 | Citizen Watch Co Ltd | Rectilinear advance vibration feeder |
JP2010260653A (en) * | 2009-04-30 | 2010-11-18 | Nitto Seiko Co Ltd | Parts feeder |
-
2015
- 2015-05-20 WO PCT/JP2015/064442 patent/WO2015182450A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6023224A (en) * | 1983-07-19 | 1985-02-05 | Nitto Denki Seisakusho:Kk | Supplying device for round bar parts |
JPH075183B2 (en) * | 1990-08-31 | 1995-01-25 | 日新産業株式会社 | Parts feeder |
JP2002302230A (en) * | 2001-04-04 | 2002-10-18 | Citizen Watch Co Ltd | Rectilinear advance vibration feeder |
JP2010260653A (en) * | 2009-04-30 | 2010-11-18 | Nitto Seiko Co Ltd | Parts feeder |
Non-Patent Citations (1)
Title |
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See also references of EP3150520A4 * |
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