WO2015165136A1 - Pcb micro drill - Google Patents

Pcb micro drill Download PDF

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Publication number
WO2015165136A1
WO2015165136A1 PCT/CN2014/078446 CN2014078446W WO2015165136A1 WO 2015165136 A1 WO2015165136 A1 WO 2015165136A1 CN 2014078446 W CN2014078446 W CN 2014078446W WO 2015165136 A1 WO2015165136 A1 WO 2015165136A1
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WO
WIPO (PCT)
Prior art keywords
drill
flank
tip
drill tip
pcb micro
Prior art date
Application number
PCT/CN2014/078446
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French (fr)
Chinese (zh)
Inventor
屈建国
薛倩
王磊
邹卫贤
Original Assignee
深圳市金洲精工科技股份有限公司
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Application filed by 深圳市金洲精工科技股份有限公司 filed Critical 深圳市金洲精工科技股份有限公司
Publication of WO2015165136A1 publication Critical patent/WO2015165136A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines

Definitions

  • the invention relates to the technical field of micro drill bits, in particular to a PCB micro drill.
  • PCB printed circuit board
  • the object of the present invention is to provide a PCB micro-drill, which aims to solve the limitation of the above-mentioned PCB micro-drilling drill tip structure in the prior art, which makes it difficult to simultaneously comprehensively resist the performance of the broken knife, the accuracy of the hole position and the quality of the hole wall. Achieve the ultimate problem.
  • a PCB micro drill including a drill body, and a main cutting edge or two main cutting edges or three main cutting edges
  • the PCB micro drill further includes a composite at one end of the drill body.
  • a drill tip the composite drill tip includes a first drill tip and a second drill tip
  • the second drill tip is disposed at an end of one end of the drill body
  • the first drill tip starts from the second drill a tip end extending outwardly in a direction parallel to a central axis of the drill body, the first drill tip including a chisel edge intersecting the central axis of the drill body, the end of the chisel edge
  • the inner main cutting edge and the first inner top corner flank sandwiched between the inner main cutting edge and the chisel edge.
  • the first drill tip further includes a second inner corner flank face on a side of the first inner corner flank face and contacting the chisel edge, the first inner corner angle
  • the flank face and the second inner top corner flank face are obliquely intersected to form an inner apex angle.
  • the second drill tip includes a first flank face outside the flank face of the first inner apex angle, and a side edge formed on the first flank face and the inner main cutting The main cutting edge connected to one end of the blade.
  • the second drill tip further includes a second flank face between the first flank face and the second inner apex flank face and intersecting with the two, the outline of the second drill tip Form the outer corner.
  • a position is set between the first flank face and the first inner apex flank face, and the second flank face and the second inner apex angle flank face are at the same angle .
  • first flank face and the outer wall of the drill body, and the second flank face and the outer wall of the drill body are disposed at the same angle.
  • the inner apex angle is smaller than the outer apex angle.
  • the inner apex angle is greater than or equal to 60 degrees and less than or equal to 130 degrees; and the outer apex angle is greater than or equal to 110 degrees and less than or equal to 180 degrees.
  • a distance between a bottom edge of the first inner corner flank and a bottom edge of the second inner corner flank is d 1
  • an outer diameter of the PCB micro drill is d 2 .
  • the outer wall of the drill body is spirally disposed with a spiral chip flute starting from the first drill tip and extending along the axis of the drill body toward the tail end thereof.
  • the PCB micro-drill proposed by the invention divides the drill tip at the end of the drill body into two, forming a composite drill tip composed of a first drill tip and a second drill tip, and improves the PCB through a specially designed composite drill tip.
  • the micro-drilling centering effect of the drill while drilling the hole position improves the hole position precision, avoids the hole position and hole shape caused by the squeegee, and improves the quality of the hole wall.
  • FIG. 1 is a partial perspective view of a double-edged PCB micro drill according to an embodiment of the present invention
  • FIG. 2 is a front view of a double-edged PCB micro drill according to an embodiment of the present invention
  • FIG. 3 is a schematic diagram showing a top angle profile of a double-edged PCB micro drill according to an embodiment of the present invention
  • FIG. 4 is a front view of a single-blade PCB micro drill 1 according to an embodiment of the present invention.
  • FIG. 5 is a partial perspective view of a single-blade PCB micro drill 1 according to an embodiment of the present invention.
  • FIG. 6 is a front view of a single-blade PCB micro drill 2 according to an embodiment of the present invention.
  • FIG. 7 is a partial perspective view of a single-blade PCB micro drill 2 according to an embodiment of the present invention.
  • FIG. 8 is a front view of a single-blade PCB micro drill 3 according to an embodiment of the present invention.
  • FIG. 9 is a partial perspective view of a single-blade PCB micro drill 3 according to an embodiment of the present invention.
  • FIG. 10 is a front view of a single-blade PCB micro drill 4 according to an embodiment of the present invention.
  • FIG. 11 is a partial perspective view of a single-blade PCB micro drill 4 according to an embodiment of the present invention.
  • FIG. 12 is a front view of a single-blade PCB micro drill 5 according to an embodiment of the present invention.
  • FIG. 13 is a partial perspective view of a single-blade PCB micro drill 5 according to an embodiment of the present invention.
  • FIG. 14 is a front view of a single-blade PCB micro drill 6 according to an embodiment of the present invention.
  • FIG. 15 is a partial perspective view of a single-blade PCB micro drill 6 according to an embodiment of the present invention.
  • FIG. 16 is a front view of a three-blade PCB micro drill according to an embodiment of the present invention.
  • FIG. 17 is a partial perspective view of a three-blade PCB micro drill according to an embodiment of the present invention.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • FIG. 1 to FIG. 3 it is a double-edged PCB micro drill.
  • the PCB micro drill of the embodiment includes a drill body 1 and a composite drill tip 2 , and the composite drill tip 2 is located at the end of the drill body 1 .
  • the composite drill tip 2 includes a first drill tip. 21 and a second drill point 22, wherein the second drill point 22 is disposed at one end of the drill body 1, the first drill point 21 starts at the top end of the second drill point 22, and along the central axis of the drill body 1 The parallel directions extend outwardly and protrude.
  • the first drill tip 21 includes a chisel edge 211, an inner main cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, wherein the chisel edge 211 and the drill body 1 center axis crossing, inner main cutting edge 212 is connected to one end of the chisel edge 211, and the first inner corner flank 213 is sandwiched between the chisel edge 211 and the inner main cutting edge
  • the chisel edge 211 and the inner major cutting edge 212 are respectively formed by two connected edges of the first inner corner flank 213, and the second inner corner flank 214 is located at the first inner top.
  • the corner flank 213 is to the right and intersects with it, while the lower edge of the second inner apex flank 214 is in contact with the chisel edge 211.
  • the first inner corner flank 213 and the second inner corner flank 214 are connected to form a first drill tip surface 210.
  • the first drill The tip 21 includes two tip faces, a first tip face 210, and a first tip face 210' that is centrally symmetrical with the first tip face 210, the first tip face 210' including a first inner tip angle a flank 213' and a second inner apex flank 214', wherein the first inner apex flank 213 and the first inner apex flank 213' are centrally symmetrical, and the second inner apex flank 214 and the second inner apex flank 214' are centrally symmetrical, and the edge of the first inner apex flank 213' is formed with an inner major cutting edge 212' that is symmetrical with the center of the inner major cutting edge 212, and Blade 211 center symmetric and connected chisel edge 211', where the center of symmetry is the central axis of the
  • the first inner corner flank 213 and the second inner corner flank 214' intersect to form a chisel edge 211, and the two planes are inclined at an angle, and the angle is an inner top.
  • angle ⁇ 1 in the same manner, a first inner flank 214 and the inner top corner rake surface after the second apex 213 'formed in a cross-intersection edge 211', which also showed a certain angle between the two planes inclined to each other, and the clip The angle is also the inner apex angle ⁇ 1 .
  • PCB micro-drilling is used for drilling, which has the following characteristics:
  • the second drill tip 22 includes a main cutting edge 221, a first flank surface 222, and a second flank surface 223, wherein the main cutting edge 221 is disposed on the inner main cutting edge.
  • the outer end of the 212 is connected to the outer end, and the first flank 222 is located outside the first inner corner flank 213 and intersects with the second flank 223, and the second flank 223 is clamped to the second inner corner
  • the main cutting edge 221 is formed on one side edge of the first flank face 222, and the first flank face 222 And intersecting with the second flank 223 to form a second drill face 220.
  • the second drill tip 22 includes the second drill face 220. And a second drill face 220' symmetrical with the center of the second drill face 220, where the second drill face 220' includes a first flank 222' and a second flank 223', wherein The flank face 222' and the first flank face 222 are centrally symmetrical, and the second flank face 223' and the second flank face 223 are centrally symmetrical, where the center of symmetry is the drill body 1 Heart axis.
  • the second drill tip 22 is contoured to form an outer apex angle ⁇ 2 .
  • the first flank face 222 and the first flank face 222' are inclined at an angle, and the included angle is also an outer apex angle ⁇ 2 .
  • first flank 222 intersects with the first inner corner flank 213, and the angle between the two is inclined at an angle, and the second flank 223' and the second inner corner
  • the flank faces 214' intersect, the two are also inclined at a certain angle, and the angles of the two are equal; in addition, the first flank face 222' intersects with the first inner apex flank face 213', and The angle between the two is inclined at an angle, and the second flank 223 and the second apex angle 214 intersect with each other, and the two are inclined at a certain angle, and the angles of the two are equal.
  • the first flank 222 and the outer wall of the drill body 1 form an angle ⁇ , since the first flank 222 and the first flank 222' are center-symmetric with respect to the center axis of the drill body 1. Therefore, the first flank surface 222' and the outer wall of the drill body 1 also form an angle ⁇ .
  • the main cutting edge 221 is located at one side edge of the first flank surface 222, The main blade sharp angle formed between the main cutting edge 221 and the outer wall of the drill body 1 is also ⁇ ; similarly, the main blade sharp angle formed between the main cutting edge 221' and the outer wall of the drill body 1 is also ⁇ .
  • the inner apex angle ⁇ 1 formed by the intersection of the first inner corner flank 213 and the second inner corner flank 214 ′ is smaller than the first flank 222 and
  • the outer apex angle ⁇ 2 formed between the first flank faces 222' is ⁇ 1 ⁇ ⁇ 2 .
  • the structural design of the first drill tip 21 improves the force of the chisel edge 211 during drilling, increases the radial component of the drill tip during the drilling, and causes the material to be processed to be discharged to both sides along the radial force. It improves the centering effect when drilling, effectively prevents the drill tip from slipping, and improves the hole position and hole type accuracy.
  • an outer apex angle ⁇ 2 is formed between the first flank face 222 and the first flank face 222', and the outer apex angle ⁇ 2 is designed to be: 110° ⁇ ⁇ 2 ⁇ 180°, within the range of values, the outer apex angle ⁇ 2 can obtain a larger value according to actual needs, while ensuring ⁇ 1 ⁇ ⁇ 2 , when the outer apex angle ⁇ 2 increases, the above-mentioned main edge sharp angle The ⁇ is reduced, so that the entire blade portion is sharper, thereby effectively reducing the friction between the drill tip portion and the hole wall during drilling, and avoiding some hole wall problems, such as hole wall roughness, burr, and glass fiber. Pull and so on.
  • the outer apex angle ⁇ 2 achieves a large value within the range of its value, and the radial force of the entire composite drill tip 2 is reduced, and the axial force is increased, thereby facilitating smooth drilling of the drill body.
  • This increases the layer protection for the hole position and the hole shape.
  • the front angle of the main cutting edge 221 is increased, the drill bit is sharper, the impact force on the hole wall is smaller, and the length of the main cutting edge 221 is increased, which is effective.
  • the problem of wall quality such as rough wall, wick, nail head, glass fiber pulling, and anode conductive wire failure is solved.
  • the distance between the bottom edge of the first inner corner flank 213 and the bottom edge of the second inner corner flank 214' is d 1
  • the first inner corner flank The distance between the bottom edge of the 213' and the bottom edge of the second inner corner flank 214 is d 1
  • the drill diameter of the PCB micro drill is d 2 .
  • the ratio of the ratio of d 1 to d 2 Selection 10% ⁇ d 1 / d 2 ⁇ 90%, thus effectively ensuring the centering effect of the entire composite drill tip 2, of course, in other embodiments, depending on the actual situation and needs, d 1 /d 2 can also Other ratios are not limited to the preferred range values in this embodiment.
  • the PCB micro drill further includes a chip flute 3 that is spirally disposed on an outer wall of the drill body 1 , and the chip flute 3 starts from the first drill. a tip 21 extending along the axis of the drill body 1 toward its tail end.
  • the chip flute 3 is spiral.
  • the drill body 1 is provided with one or more flutes 3, No details are given.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the PCB micro-drilled composite drill tip 2 includes a first drill tip 21 and a second drill tip 22, the first drill tip 21 includes a chisel edge 211, an inner major cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, and another at the chisel edge a first inner corner flank 213' and a second inner corner flank 214' of the side; the second drill tip 22 includes a main cutting edge 221, a first flank 222 and a second flank 223, Single-blade PCB micro-drilling one, not detailed here.
  • the PCB micro-drilled composite drill tip 2 includes a first drill tip 21 and a second drill tip 22, the first drill tip 21 includes a chisel edge 211, an inner major cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, and another at the chisel edge a first inner corner flank 213' and a second inner corner flank 214' of the side; the second drill tip 22 includes a main cutting edge 221, a first flank 222 and a second flank 223, Single-blade PCB micro drill 2, not detailed here.
  • a single-blade PCB micro drill 3 the PCB micro-drilled composite drill tip 2 includes a first drill tip 21 and a second drill tip 22, the first drill tip 21 includes a chisel edge 211, an inner major cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, and another at the chisel edge a first inner corner flank 213' and a second inner corner flank 214' of the side; the second drill tip 22 includes a main cutting edge 221, a first flank 222 and a second flank 223, Single-blade PCB micro drill 3, not detailed here.
  • a single-blade PCB micro drill 4 includes a first drill tip 21 and a second drill tip 22 , and the first drill tip 21 includes a chisel edge 211 and an inner lead.
  • the second drill point 22 includes a main cutting edge 221, a first flank face 222, and a second flank face 223.
  • a single-blade PCB micro drill 5 includes a first drill tip 21 and a second drill tip 22 , and the first drill tip 21 includes a chisel edge 211 and an inner lead.
  • the second drill point 22 includes a main cutting edge 221, a first flank face 222, and a second flank face 223.
  • a single-edge PCB micro drill 6 includes a first drill tip 21 and a second drill tip 22, and the first drill tip 21 includes a chisel edge 211 and an inner main end.
  • the second drill tip 22 includes a main cutting edge 221, a first flank face 222, and a second flank face 223.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the three-edge type PCB micro drill includes a first drill tip 21 and a second drill tip 22, and the first drill tip 21 includes a chisel edge 211 and an inner lead. Cutting edge 212, first inner corner flank 213;
  • the second drill tip 22 includes a main cutting edge 221 and a first flank face 222.
  • a three-blade type PCB micro drill it will not be described in detail herein.
  • the double-blade PCB micro-drill proposed in the first embodiment, the six single-blade PCB micro-drills proposed in the second embodiment, and the three-blade PCB micro-drill proposed in the third embodiment are all drilled through
  • the tip portion is divided into two, forming a composite drill tip 2 composed of the first drill tip 21 and the second drill tip 22, while satisfying the reduction of the apex angle and the chisel edge length, increasing the cutting edge length and reducing the main edge
  • the requirements of the sharp corners improve the resistance to the broken knife performance, the hole position accuracy and the quality of the hole wall in the PCB drilling technology through the design of the composite drill tip 2, thereby breaking the bottleneck stage of the PCB drilling technology and entering the new drill. Hole era.
  • test tool is: conventional drill needle ⁇ 0.30-5.5, drill bit ⁇ 0.30-5.5 in the embodiment of the present invention; processing parameters are: S145krpm, F96ipm, U800ipm, H2000.
  • Comparison test 1 comparison of hole position accuracy.
  • the CPK value data of the hole in Comparative Experiment 1 is shown in Table 1 below: Research times ⁇ hole position CPK value ⁇ drill needle Embodiment of the present invention Conventional drill New knife 3.12 2.82 Kenichi 2.88 2.63 Research II 2.45 1.96 Kenzo 2.08 1.51
  • the burr performance of the embodiment of the present invention is excellent in the performance of the hole position during the processing, which is greatly improved compared with the conventional burr; the core diameter changes after the conventional burr is ground. The positioning performance is poor, and the hole position is obviously reduced.
  • the burr of the embodiment of the invention overcomes this phenomenon by its unique structural design, and can maintain the high hole position performance during the high-order machining process.
  • the nail head data of Comparative Test 2 is shown in Table 2 below: Research times ⁇ nail head data ⁇ drill needle Embodiment of the present invention Conventional drill New knife 100% 123% Kenichi 118% 138% Research II 122% 146% Kenzo 138% 155%
  • test tool is: conventional drill ⁇ 0.25-5.0, the drill bit of the embodiment of the present invention ⁇ 0.25-5.0; its processing parameters are: S155krpm, F90ipm, U1000ipm, H2000.
  • the drill needle of the embodiment of the present invention has a larger advantage in the hole thickness than the conventional drill needle, and can meet the processing requirements of the high hole height requirement.
  • test tool is: conventional drill needle ⁇ 0.30-6.2, the drill bit of the embodiment of the invention ⁇ 0.30-6.2; its processing parameters are: S145krpm, F90ipm, U1000ipm, H2000.
  • Comparative test four wick comparison.
  • wick data for Comparative Test 4 is shown in Table 4 below: Research times ⁇ wick data ( ⁇ m) ⁇ drill Embodiment of the present invention Conventional drill New knife 18 62 Kenichi 20 70 Research II 25 75 Kenzo 26 78

Abstract

A PCB micro drill comprises a drill body (1), at most three main cutting edges (212, 212', 221), and a composite drill tip (2) located at one end of the drill body. The composite drill tip comprises a first drill tip (21) and a second drill tip (22). The second drill tip is disposed at an end portion of the drill body. The first drill tip starts from the top end of the second drill tip and extends and protrudes outwards in the direction parallel to the central axis of the drill body. The first drill tip comprises a chisel edge (211) intersecting with the central axis of the drill body, an inner main cutting edge (212) connected to an end portion of the chisel edge, and a first inner vertex angle rear tool surface (213) clamped between the inner main cutting edge and the chisel edge. According to the micro drill, the drill tip is the composite drill tip consisting of the first drill tip and the second drill tip. The composite drill tip improves the centering effect of downward drilling during hole site machining for the PCB micro drill, improves the hole site accuracy, and prevents a failure in a hole site or a hole shape.

Description

一种PCB微钻  PCB micro drill 技术领域Technical field
本发明涉及微型钻头的技术领域,尤其涉及一种PCB微钻。The invention relates to the technical field of micro drill bits, in particular to a PCB micro drill.
背景技术Background technique
现代电子元器件轻、薄、短、小的发展趋势及越来越高可靠性的要求,使得印制电路板(PCB)板材的钻孔加对孔位精度和孔壁质量的要求也在不断提升,而现有PCB微钻的结构经过一段时间的发展和演变,已经处于一个很成熟的阶段。但是,随着应用市场的要求不断提高和变化,PCB钻孔技术进入了一个既是机遇又是挑战的阶段,而现有PCB用钻头的钻尖结构存在的局限性,使得PCB钻孔技术的发展进入瓶颈阶段。The development trend of light, thin, short and small modern electronic components and the increasingly high reliability requirements make the requirements of drilling and hole positioning precision and hole wall quality of printed circuit board (PCB) plates Improvement, and the structure of existing PCB micro-drills has been in a very mature stage after a period of development and evolution. However, as the requirements of the application market continue to increase and change, PCB drilling technology has entered a stage that is both an opportunity and a challenge, and the limitations of the existing drill bit structure of PCB drill bits have led to the development of PCB drilling technology. Enter the bottleneck stage.
现有的PCB微钻钻尖结构存在着几种局限性:There are several limitations to the existing PCB micro drill tip structure:
1)顶角小时,由于下钻时定心较好而对孔位精度有利,但钻孔过程中,钻削径向分力大,孔壁受力大;切屑宽,不易排出;主切削刃外缘转点处的主刃尖角较大,钻孔时不够锋利,易出现钻孔的孔壁粗糙、灯芯、钉头、玻纤拉扯、阳极导电丝失效等的孔壁问题;1) When the top angle is small, the hole position is favorable due to the better centering during the drilling, but during the drilling process, the radial component of the drilling is large, and the wall of the hole is stressed; the chip is wide and difficult to discharge; the main cutting edge The sharp edge of the main edge at the turning point of the outer edge is large, and the hole is not sharp enough when drilling, and the hole wall problem such as rough hole wall, wick, nail head, glass fiber pulling, anode conductive wire failure, etc.;
2)顶角大时,虽然对提高孔壁质量有利,但会导致主切削刃短,横刃长,钻孔时下钻时造成定心不稳,易滑刀,孔位精度差;钻孔过程中轴向挤压力大,易导致断刀、钻尖磨损过快等问题;2) When the apex angle is large, although it is beneficial to improve the quality of the hole wall, it will result in short main cutting edge, long horizontal blade length, centering instability during drilling while drilling, easy sliding knife, poor hole position accuracy; drilling process The large axial pressing force is easy to cause problems such as broken knife and excessive wear of the drill tip;
3)由于微钻钻径小,为增加抗断刀性能和保证孔位精度,需要增大芯径比来保证足够强的刚性,但从而导致横刃长度长,主切削刃短的问题,造成以下两种不良后果:一是下钻时定心差,易滑刀,影响孔位精度;二是由于主切削刃口短,切削时挤压严重,切削受力大,不易断屑、易造成缠死、断刀的后果; 3) Due to the small diameter of the micro-drill, in order to increase the resistance to the broken knife and ensure the accuracy of the hole position, it is necessary to increase the core diameter ratio to ensure a sufficiently strong rigidity, but the length of the chisel edge is long and the main cutting edge is short, resulting in The following two adverse consequences: First, the centering difference when drilling, easy to slide, affecting the accuracy of the hole position; Second, because the main cutting edge is short, the extrusion is serious during cutting, the cutting force is large, it is not easy to break the chip, easy to cause The consequences of entanglement and broken knife;
由于现有的PCB微钻钻尖结构存在以上的局限性,使得常规钻尖结构的微钻在钻孔加工时很难同时将抗断刀性能、孔位精度和孔壁质量等综合指标达到极致,这是现有PCB微钻钻尖结构设计面临的瓶颈问题。Due to the above limitations of the existing PCB micro-drilling drill-tip structure, it is difficult for the micro-drill of the conventional drill-tip structure to achieve the ultimate comprehensive performance of the anti-breaking knife performance, the hole position precision and the hole wall quality in the drilling process. This is the bottleneck problem faced by the existing PCB micro drill tip structure design.
技术问题technical problem
本发明的目的在于提供PCB微钻,旨在解决现有技术中,上述PCB微钻钻尖结构存在着局限性,导致很难同时将抗断刀性能、孔位精度和孔壁质量等综合指标达到极致的问题。The object of the present invention is to provide a PCB micro-drill, which aims to solve the limitation of the above-mentioned PCB micro-drilling drill tip structure in the prior art, which makes it difficult to simultaneously comprehensively resist the performance of the broken knife, the accuracy of the hole position and the quality of the hole wall. Achieve the ultimate problem.
技术解决方案Technical solution
本发明是这样实现的,提出了PCB微钻,包括钻身,以及一个主切削刃或者两个主切削刃或者三个主切削刃,所述PCB微钻还包括位于所述钻身一端的复合钻尖,所述复合钻尖包括第一钻尖和第二钻尖,所述第二钻尖设置于所述钻身一端的端部,所述第一钻尖起始于所述第二钻尖的顶端,且沿与所述钻身中心轴线平行的方向向外延伸凸出,所述第一钻尖包括与所述钻身中心轴线交叉的横刃,与所述横刃端部相接的内主切削刃,以及包夹于所述内主切削刃和所述横刃之间的第一内顶角后刀面。The present invention is achieved in that a PCB micro drill is provided, including a drill body, and a main cutting edge or two main cutting edges or three main cutting edges, and the PCB micro drill further includes a composite at one end of the drill body. a drill tip, the composite drill tip includes a first drill tip and a second drill tip, the second drill tip is disposed at an end of one end of the drill body, and the first drill tip starts from the second drill a tip end extending outwardly in a direction parallel to a central axis of the drill body, the first drill tip including a chisel edge intersecting the central axis of the drill body, the end of the chisel edge The inner main cutting edge and the first inner top corner flank sandwiched between the inner main cutting edge and the chisel edge.
优选地,所述第一钻尖还包括位于所述第一内顶角后刀面的一侧并与所述横刃相接的第二内顶角后刀面,所述第一内顶角后刀面与所述第二内顶角后刀面倾斜交集形成内顶角。Preferably, the first drill tip further includes a second inner corner flank face on a side of the first inner corner flank face and contacting the chisel edge, the first inner corner angle The flank face and the second inner top corner flank face are obliquely intersected to form an inner apex angle.
进一步地,所述第二钻尖包括位于所述第一内顶角后刀面外侧的第一后刀面,以及形成于所述第一后刀面的一侧边缘且与所述内主切削刃的一端相连的主切削刃。Further, the second drill tip includes a first flank face outside the flank face of the first inner apex angle, and a side edge formed on the first flank face and the inner main cutting The main cutting edge connected to one end of the blade.
进一步地,所述第二钻尖还包括位于第一后刀面和所述第二内顶角后刀面之间并与两者交集的第二后刀面,所述第二钻尖的轮廓形成外顶角。Further, the second drill tip further includes a second flank face between the first flank face and the second inner apex flank face and intersecting with the two, the outline of the second drill tip Form the outer corner.
进一步地,所述第一后刀面与所述第一内顶角后刀面之间,以及所述第二后刀面与所述第二内顶角后刀面之间呈同一夹角设置。Further, a position is set between the first flank face and the first inner apex flank face, and the second flank face and the second inner apex angle flank face are at the same angle .
进一步地,所述第一后刀面与所述钻身的外壁之间,以及第二后刀面与所述钻身的外壁之间均呈同一夹角设置。Further, the first flank face and the outer wall of the drill body, and the second flank face and the outer wall of the drill body are disposed at the same angle.
进一步地,所述内顶角小于所述外顶角。Further, the inner apex angle is smaller than the outer apex angle.
进一步地,所述内顶角大于等于60°且小于等于130°;所述外顶角大于等于110°且小于等于180°。Further, the inner apex angle is greater than or equal to 60 degrees and less than or equal to 130 degrees; and the outer apex angle is greater than or equal to 110 degrees and less than or equal to 180 degrees.
优选地,所述第一内顶角后刀面的底边与所述第二内顶角后刀面的底边之间的距离为 d1 ,所述PCB微钻的外径为 d2 ,且10%≤d1 /d2 ≤90% 。Preferably, a distance between a bottom edge of the first inner corner flank and a bottom edge of the second inner corner flank is d 1 , and an outer diameter of the PCB micro drill is d 2 . And 10% ≤ d 1 / d 2 ≤ 90%.
进一步地,所述钻身的外壁上盘旋设置有螺旋状的排屑槽,所述排屑槽起始于所述第一钻尖,并沿所述钻身的轴线向其尾端延伸。Further, the outer wall of the drill body is spirally disposed with a spiral chip flute starting from the first drill tip and extending along the axis of the drill body toward the tail end thereof.
有益效果Beneficial effect
本发明提出的PCB微钻,将钻身端部的钻尖一分为二,形成了由第一钻尖和第二钻尖组成的复合钻尖,通过特殊设计的复合钻尖,改善了PCB微钻进行孔位加工时下钻的定心效果,提高了孔位精度,避免了滑刀造成的孔位、孔型不良,同时,还提高了孔壁质量。The PCB micro-drill proposed by the invention divides the drill tip at the end of the drill body into two, forming a composite drill tip composed of a first drill tip and a second drill tip, and improves the PCB through a specially designed composite drill tip. The micro-drilling centering effect of the drill while drilling the hole position improves the hole position precision, avoids the hole position and hole shape caused by the squeegee, and improves the quality of the hole wall.
附图说明DRAWINGS
图1为本发明实施例提供的双刃型PCB微钻的局部立体示意图;1 is a partial perspective view of a double-edged PCB micro drill according to an embodiment of the present invention;
图2为本发明实施例提供的双刃型PCB微钻的主视示意图;2 is a front view of a double-edged PCB micro drill according to an embodiment of the present invention;
图3为本发明实施例提供的双刃型PCB微钻的顶角轮廓示意图;3 is a schematic diagram showing a top angle profile of a double-edged PCB micro drill according to an embodiment of the present invention;
图4为本发明实施例提供的单刃型PCB微钻一的主视示意图;4 is a front view of a single-blade PCB micro drill 1 according to an embodiment of the present invention;
图5为本发明实施例提供的单刃型PCB微钻一的局部立体示意图;FIG. 5 is a partial perspective view of a single-blade PCB micro drill 1 according to an embodiment of the present invention; FIG.
图6为本发明实施例提供的单刃型PCB微钻二的主视示意图;6 is a front view of a single-blade PCB micro drill 2 according to an embodiment of the present invention;
图7为本发明实施例提供的单刃型PCB微钻二的局部立体示意图;7 is a partial perspective view of a single-blade PCB micro drill 2 according to an embodiment of the present invention;
图8为本发明实施例提供的单刃型PCB微钻三的主视示意图;FIG. 8 is a front view of a single-blade PCB micro drill 3 according to an embodiment of the present invention; FIG.
图9为本发明实施例提供的单刃型PCB微钻三的局部立体示意图;FIG. 9 is a partial perspective view of a single-blade PCB micro drill 3 according to an embodiment of the present invention;
图10为本发明实施例提供的单刃型PCB微钻四的主视示意图;10 is a front view of a single-blade PCB micro drill 4 according to an embodiment of the present invention;
图11为本发明实施例提供的单刃型PCB微钻四的局部立体示意图;11 is a partial perspective view of a single-blade PCB micro drill 4 according to an embodiment of the present invention;
图12为本发明实施例提供的单刃型PCB微钻五的主视示意图;12 is a front view of a single-blade PCB micro drill 5 according to an embodiment of the present invention;
图13为本发明实施例提供的单刃型PCB微钻五的局部立体示意图;13 is a partial perspective view of a single-blade PCB micro drill 5 according to an embodiment of the present invention;
图14为本发明实施例提供的单刃型PCB微钻六的主视示意图;14 is a front view of a single-blade PCB micro drill 6 according to an embodiment of the present invention;
图15为本发明实施例提供的单刃型PCB微钻六的局部立体示意图;15 is a partial perspective view of a single-blade PCB micro drill 6 according to an embodiment of the present invention;
图16为本发明实施例提供的三刃型PCB微钻的主视示意图;16 is a front view of a three-blade PCB micro drill according to an embodiment of the present invention;
图17为本发明实施例提供的三刃型PCB微钻的局部立体示意图。FIG. 17 is a partial perspective view of a three-blade PCB micro drill according to an embodiment of the present invention.
本发明的实施方式Embodiments of the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
以下结合具体附图对本发明的实现进行详细的描述。The implementation of the present invention will be described in detail below with reference to the specific drawings.
本发明所述的技术方案适用于单刃型、双刃型以及三刃型的PCB微型钻头,下面以具体实施例进行说明。The technical solution described in the present invention is applicable to single-blade, double-blade, and three-blade PCB micro drills, which will be described below by way of specific embodiments.
实施例一:Embodiment 1:
本实施例中,如图1~图3所示,为双刃型PCB微钻。In this embodiment, as shown in FIG. 1 to FIG. 3, it is a double-edged PCB micro drill.
如图1所示,本实施例提出的PCB微钻,包括钻身1和复合钻尖2,复合钻尖2位于钻身1的端部,具体地讲,复合钻尖2包括第一钻尖21和第二钻尖22,其中,第二钻尖22设置在钻身1的一端,第一钻尖21起始于第二钻尖22的顶端,并且,沿着与钻身1的中心轴线平行的方向向外延伸凸出。As shown in FIG. 1 , the PCB micro drill of the embodiment includes a drill body 1 and a composite drill tip 2 , and the composite drill tip 2 is located at the end of the drill body 1 . Specifically, the composite drill tip 2 includes a first drill tip. 21 and a second drill point 22, wherein the second drill point 22 is disposed at one end of the drill body 1, the first drill point 21 starts at the top end of the second drill point 22, and along the central axis of the drill body 1 The parallel directions extend outwardly and protrude.
如图2所示,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面213和第二内顶角后刀面214,其中,横刃211与钻身1中心轴线交叉,内主切削刃 212与横刃211的一端相连,第一内顶角后刀面213包夹于横刃211和内主切削刃 212之间,或者说,横刃211和内主切削刃212分别由第一内顶角后刀面213上两相连的边缘形成,另外,第二内顶角后刀面214位于第一内顶角后刀面213右侧并与其交集,同时第二内顶角后刀面214的下侧边缘与横刃211相接。As shown in FIG. 2, the first drill tip 21 includes a chisel edge 211, an inner main cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, wherein the chisel edge 211 and the drill body 1 center axis crossing, inner main cutting edge 212 is connected to one end of the chisel edge 211, and the first inner corner flank 213 is sandwiched between the chisel edge 211 and the inner main cutting edge Between 212, or in other words, the chisel edge 211 and the inner major cutting edge 212 are respectively formed by two connected edges of the first inner corner flank 213, and the second inner corner flank 214 is located at the first inner top. The corner flank 213 is to the right and intersects with it, while the lower edge of the second inner apex flank 214 is in contact with the chisel edge 211.
上述第一内顶角后刀面213和上述第二内顶角后刀面214交集相连组成了第一钻尖面210,对于本实施例中的双刃型PCB微钻而言,第一钻尖21包括两个钻尖面,即第一钻尖面210,以及与第一钻尖面210中心对称的第一钻尖面210′,该第一钻尖面210′包括第一内顶角后刀面213′和第二内顶角后刀面214′,其中,第一内顶角后刀面213和第一内顶角后刀面213′中心对称,第二内顶角后刀面214和第二内顶角后刀面214′中心对称,并且,第一内顶角后刀面213′的边缘形成有与内主切削刃212中心对称的内主切削刃212′,以及与横刃211中心对称且相接的横刃 211′,此处,对称中心是钻身1的中心轴线。The first inner corner flank 213 and the second inner corner flank 214 are connected to form a first drill tip surface 210. For the double edge type PCB micro drill in this embodiment, the first drill The tip 21 includes two tip faces, a first tip face 210, and a first tip face 210' that is centrally symmetrical with the first tip face 210, the first tip face 210' including a first inner tip angle a flank 213' and a second inner apex flank 214', wherein the first inner apex flank 213 and the first inner apex flank 213' are centrally symmetrical, and the second inner apex flank 214 and the second inner apex flank 214' are centrally symmetrical, and the edge of the first inner apex flank 213' is formed with an inner major cutting edge 212' that is symmetrical with the center of the inner major cutting edge 212, and Blade 211 center symmetric and connected chisel edge 211', where the center of symmetry is the central axis of the drill body 1.
参照图2和图3,第一内顶角后刀面213和第二内顶角后刀面214′交集形成了横刃211,且两平面呈一定夹角相互倾斜,该夹角为内顶角 σ1 ;同样地,第二内顶角后刀面214和第一内顶角后刀面213′交集形成了横刃211′,这两个平面也呈一定夹角相互倾斜,且该夹角也为内顶角 σ1Referring to FIG. 2 and FIG. 3, the first inner corner flank 213 and the second inner corner flank 214' intersect to form a chisel edge 211, and the two planes are inclined at an angle, and the angle is an inner top. angle σ 1; in the same manner, a first inner flank 214 and the inner top corner rake surface after the second apex 213 'formed in a cross-intersection edge 211', which also showed a certain angle between the two planes inclined to each other, and the clip The angle is also the inner apex angle σ 1 .
采用上述的PCB微钻进行钻孔加工,具有以下特点:The above-mentioned PCB micro-drilling is used for drilling, which has the following characteristics:
1)将钻尖部分一分为二,形成第一钻尖21和第二钻尖22,通过设置凸出于第二钻尖22的第一钻尖21,改善了横刃211钻削时的受力情况,增大了下钻时钻尖的径向分力,促使被加工材料沿着径向力向两侧排出,提高了下钻时的定心效果,有效防止了钻尖滑移,从而得到了更好的孔位及孔型精度;1) Dividing the drill tip portion into two, forming a first drill tip 21 and a second drill tip 22, and by providing the first drill tip 21 protruding from the second drill tip 22, the chisel edge 211 is improved when drilling The force is increased, the radial component of the drill tip is increased during the drilling, and the material to be processed is discharged along the radial force to both sides, which improves the centering effect when drilling, and effectively prevents the drill tip from slipping. Thereby obtaining better hole position and hole type precision;
2)将钻尖部分一分为二,形成第一钻尖21和第二钻尖22,通过设置第二钻尖 22,使得主刃尖角减小,即主切削刃与钻身外壁的夹角减小,这样使得切削时刃部更加锋利,减小了钻孔时与孔壁的摩擦力,同时减少了孔壁粗糙、毛刺、玻纤拉扯的孔壁问题,提高了孔壁质量。2) Dividing the drill tip portion into two, forming a first drill tip 21 and a second drill tip 22, by setting a second drill tip 22, the main blade tip angle is reduced, that is, the angle between the main cutting edge and the outer wall of the drill body is reduced, so that the cutting edge is sharper during cutting, the friction between the main hole and the hole wall is reduced, and the hole is reduced. The problem of wall roughness, burr, and fiberglass pulling the wall improves the quality of the hole wall.
如图2所示,本实施例中,上述第二钻尖22包括主切削刃221、第一后刀面222和第二后刀面223,其中,主切削刃221设置在上述内主切削刃212的外端并与其相连,并且,第一后刀面222位于上述第一内顶角后刀面213的外侧并与其交集,第二后刀面223包夹于上述第二内顶角后刀面214和第一后刀面222之间,且第二后刀面223分别与这两个平面交集,主切削刃221形成于第一后刀面222的一侧边缘,第一后刀面222和第二后刀面223交集相连形成了第二钻尖面220,此处,由于本实施例中的PCB微钻为双刃型微钻,上述第二钻尖22包括第二钻尖面220,以及与第二钻尖面220中心对称的第二钻尖面220′,这里,第二钻尖面220′包括第一后刀面222′和第二后刀面223′,其中,第一后刀面222′和第一后刀面222中心对称,第二后刀面223′和第二后刀面223中心对称,此处,对称中心是钻身1的中心轴线。As shown in FIG. 2, in the embodiment, the second drill tip 22 includes a main cutting edge 221, a first flank surface 222, and a second flank surface 223, wherein the main cutting edge 221 is disposed on the inner main cutting edge. The outer end of the 212 is connected to the outer end, and the first flank 222 is located outside the first inner corner flank 213 and intersects with the second flank 223, and the second flank 223 is clamped to the second inner corner Between the face 214 and the first flank face 222, and the second flank face 223 respectively intersect the two planes, the main cutting edge 221 is formed on one side edge of the first flank face 222, and the first flank face 222 And intersecting with the second flank 223 to form a second drill face 220. Here, since the PCB micro drill in this embodiment is a double-edged micro drill, the second drill tip 22 includes the second drill face 220. And a second drill face 220' symmetrical with the center of the second drill face 220, where the second drill face 220' includes a first flank 222' and a second flank 223', wherein The flank face 222' and the first flank face 222 are centrally symmetrical, and the second flank face 223' and the second flank face 223 are centrally symmetrical, where the center of symmetry is the drill body 1 Heart axis.
上述第二钻尖22轮廓形成外顶角 σ2 。具体地,参照图2和图3,上述第一后刀面222和上述第一后刀面222′之间倾斜呈一定夹角,该夹角也为外顶角 σ2The second drill tip 22 is contoured to form an outer apex angle σ 2 . Specifically, referring to FIG. 2 and FIG. 3, the first flank face 222 and the first flank face 222' are inclined at an angle, and the included angle is also an outer apex angle σ 2 .
本实施例中,上述第一后刀面222与第一内顶角后刀面213交集,且两者之间倾斜呈一定夹角,上述第二后刀面223′与上述第二内顶角后刀面214′交集,两者之间也倾斜呈一定夹角,且这两处夹角相等;另外,上述第一后刀面222′与第一内顶角后刀面213′交集,且两者之间倾斜呈一定夹角,上述第二后刀面223与上述第二内顶角后刀面214交集,两者之间也倾斜呈一定夹角,且这两处夹角相等。In this embodiment, the first flank 222 intersects with the first inner corner flank 213, and the angle between the two is inclined at an angle, and the second flank 223' and the second inner corner The flank faces 214' intersect, the two are also inclined at a certain angle, and the angles of the two are equal; in addition, the first flank face 222' intersects with the first inner apex flank face 213', and The angle between the two is inclined at an angle, and the second flank 223 and the second apex angle 214 intersect with each other, and the two are inclined at a certain angle, and the angles of the two are equal.
如图3所示,上述第一后刀面222与上述钻身1的外壁之间形成夹角θ,由于第一后刀面222与第一后刀面222′以钻身1中心轴线中心对称,故上述第一后刀面222′与上述钻身1的外壁之间也形成夹角θ,参照图2,由于上述主切削刃221位于第一后刀面222的一侧边缘,这样使得,主切削刃221与钻身1的外壁之间形成的主刃尖角也为θ;同样地,主切削刃221′与钻身1的外壁之间形成的主刃尖角也为θ。As shown in FIG. 3, the first flank 222 and the outer wall of the drill body 1 form an angle θ, since the first flank 222 and the first flank 222' are center-symmetric with respect to the center axis of the drill body 1. Therefore, the first flank surface 222' and the outer wall of the drill body 1 also form an angle θ. Referring to FIG. 2, since the main cutting edge 221 is located at one side edge of the first flank surface 222, The main blade sharp angle formed between the main cutting edge 221 and the outer wall of the drill body 1 is also θ; similarly, the main blade sharp angle formed between the main cutting edge 221' and the outer wall of the drill body 1 is also θ.
本实施例中,参照图3,由上述第一内顶角后刀面213和上述第二内顶角后刀面214′交集形成的内顶角σ1 小于由上述第一后刀面222和上述第一后刀面222′之间形成的外顶角 σ2 ,即σ1 < σ2In this embodiment, referring to FIG. 3, the inner apex angle σ 1 formed by the intersection of the first inner corner flank 213 and the second inner corner flank 214 ′ is smaller than the first flank 222 and The outer apex angle σ 2 formed between the first flank faces 222' is σ 1 < σ 2 .
本实施例中,对于上述第一钻尖21而言,上述第一内顶角后刀面213和上述第二内顶角后刀面214′交集形成的内顶角σ1 ,或者说,上述第一内顶角后刀面213′和上述第二内顶角后刀面214交集形成的内顶角σ1 ,内顶角σ1 的设计范围是:60°≤σ1 ≤130°,在该取值范围内,内顶角σ1 可以根据实际需要取得较小的值,当内顶角σ1 减小时,上述横刃211的负前角减小了约40%,且增加了一条长度约为原刃口50%的切削刃,即上述的内主切削刃212,同时,上述主切屑刃211的长度增加了10%左右。第一钻尖21的这些结构设计,改善了横刃211钻削时的受力情况,增大了下钻时钻尖的径向分力,促使被加工材料沿着径向力向两侧排出,提高了下钻时的定心效果,有效防止了钻尖滑移,提高了孔位及孔型精度。In the embodiment, for the first drill tip 21, the inner apex angle σ 1 formed by the intersection of the first inner corner flank surface 213 and the second inner corner flank surface 214 ′, or The inner apex angle σ 1 formed by the intersection of the first inner corner flank 213' and the second inner apex flank 214, the inner apex angle σ 1 is designed to be: 60° ≤ σ 1 ≤ 130°, Within the range of values, the inner apex angle σ 1 can be obtained according to actual needs. When the inner apex angle σ 1 is decreased, the negative rake angle of the chisel edge 211 is reduced by about 40%, and a length is added. It is about 50% of the cutting edge of the original cutting edge, that is, the inner main cutting edge 212 described above, and the length of the main cutting edge 211 is increased by about 10%. The structural design of the first drill tip 21 improves the force of the chisel edge 211 during drilling, increases the radial component of the drill tip during the drilling, and causes the material to be processed to be discharged to both sides along the radial force. It improves the centering effect when drilling, effectively prevents the drill tip from slipping, and improves the hole position and hole type accuracy.
对于上述第二钻尖22而言,上述第一后刀面222和上述第一后刀面222′之间形成有外顶角σ2 ,该外顶角σ2 设计范围是:110°≤σ2 ≤180°,在该取值范围内,外顶角σ2 可以根据实际需要取得较大的值,同时保证σ1 < σ2 ,当外顶角σ2 增大时,上述主刃尖角θ减小,这样整个刃部会更加锋利,从而在钻削时,有效减小了钻孔时钻尖部分与孔壁的摩擦力,避免了一些孔壁问题,例如孔壁粗糙、毛刺、玻纤拉扯等等。For the second drill point 22, an outer apex angle σ 2 is formed between the first flank face 222 and the first flank face 222', and the outer apex angle σ 2 is designed to be: 110° ≤ σ 2 ≤180°, within the range of values, the outer apex angle σ 2 can obtain a larger value according to actual needs, while ensuring σ 1 < σ 2 , when the outer apex angle σ 2 increases, the above-mentioned main edge sharp angle The θ is reduced, so that the entire blade portion is sharper, thereby effectively reducing the friction between the drill tip portion and the hole wall during drilling, and avoiding some hole wall problems, such as hole wall roughness, burr, and glass fiber. Pull and so on.
在钻削时,上述外顶角σ2 在其取值范围内取得较大值,整个复合钻尖2受到的径向力减小,轴向力增大,从而利于钻身的平稳钻入,这样对孔位及孔型增加了层保护,同时,上述主切削刃221的前角增大,钻头更锋利,对孔壁的冲击力越小,另外,增加了主切削刃221的长度,有效解决了孔壁粗糙、灯芯、钉头、玻纤拉扯、阳极导电丝失效等孔壁质量问题。During drilling, the outer apex angle σ 2 achieves a large value within the range of its value, and the radial force of the entire composite drill tip 2 is reduced, and the axial force is increased, thereby facilitating smooth drilling of the drill body. This increases the layer protection for the hole position and the hole shape. At the same time, the front angle of the main cutting edge 221 is increased, the drill bit is sharper, the impact force on the hole wall is smaller, and the length of the main cutting edge 221 is increased, which is effective. The problem of wall quality such as rough wall, wick, nail head, glass fiber pulling, and anode conductive wire failure is solved.
如图3所示,上述第一内顶角后刀面213底边与上述第二内顶角后刀面214′的底边之间的距离为d1 ,上述第一内顶角后刀面213′底边与上述第二内顶角后刀面 214的底边之间的距离为 d1 ,PCB微钻的钻径为 d2 ,在本实施例中,d1 与 d2 比值的范围选择:10%≤d1 /d2 ≤90%,这样,有效保证了整个复合钻尖2的定心效果,当然,在其他实施例中,根据实际情况和需求,d1 /d2 也可以取其他比值,不限于本实施例中的优选范围值。As shown in FIG. 3, the distance between the bottom edge of the first inner corner flank 213 and the bottom edge of the second inner corner flank 214' is d 1 , and the first inner corner flank The distance between the bottom edge of the 213' and the bottom edge of the second inner corner flank 214 is d 1 , and the drill diameter of the PCB micro drill is d 2 . In this embodiment, the ratio of the ratio of d 1 to d 2 Selection: 10% ≤ d 1 / d 2 ≤ 90%, thus effectively ensuring the centering effect of the entire composite drill tip 2, of course, in other embodiments, depending on the actual situation and needs, d 1 /d 2 can also Other ratios are not limited to the preferred range values in this embodiment.
如图1所示,本实施例中,上述PCB微钻还包括排屑槽3,该排屑槽3盘旋设置在上述钻身1的外壁上,该排屑槽3起始于上述第一钻尖21,并沿钻身1的轴线向其尾端延伸,另外,该排屑槽3呈螺旋状,在不同的实施例中,钻身1上设置有一条或者多条排屑槽3,此处不作详述。As shown in FIG. 1 , in the embodiment, the PCB micro drill further includes a chip flute 3 that is spirally disposed on an outer wall of the drill body 1 , and the chip flute 3 starts from the first drill. a tip 21 extending along the axis of the drill body 1 toward its tail end. In addition, the chip flute 3 is spiral. In different embodiments, the drill body 1 is provided with one or more flutes 3, No details are given.
实施例二:Embodiment 2:
如图4~15所示,为单刃型PCB微钻的六种情形。As shown in Figures 4 to 15, there are six cases of single-edge PCB micro-drilling.
参照图4、图5,为单刃型PCB微钻一,该PCB微钻的复合钻尖2包括第一钻尖 21和第二钻尖22,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面213和第二内顶角后刀面214,以及位于横刃另一侧的第一内顶角后刀面213′和第二内顶角后刀面214′;第二钻尖22包括主切削刃221、第一后刀面222和第二后刀面223,对于单刃型PCB微钻一,此处不作详述。Referring to FIG. 4 and FIG. 5, a single-blade PCB micro-drilling one, the PCB micro-drilled composite drill tip 2 includes a first drill tip 21 and a second drill tip 22, the first drill tip 21 includes a chisel edge 211, an inner major cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, and another at the chisel edge a first inner corner flank 213' and a second inner corner flank 214' of the side; the second drill tip 22 includes a main cutting edge 221, a first flank 222 and a second flank 223, Single-blade PCB micro-drilling one, not detailed here.
参照图6、图7,为单刃型PCB微钻二,该PCB微钻的复合钻尖2包括第一钻尖 21和第二钻尖22,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面213和第二内顶角后刀面214,以及位于横刃另一侧的第一内顶角后刀面213′和第二内顶角后刀面214′;第二钻尖22包括主切削刃221、第一后刀面222和第二后刀面223,对于单刃型PCB微钻二,此处不作详述。Referring to FIG. 6 and FIG. 7, a single-blade PCB micro drill 2, the PCB micro-drilled composite drill tip 2 includes a first drill tip 21 and a second drill tip 22, the first drill tip 21 includes a chisel edge 211, an inner major cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, and another at the chisel edge a first inner corner flank 213' and a second inner corner flank 214' of the side; the second drill tip 22 includes a main cutting edge 221, a first flank 222 and a second flank 223, Single-blade PCB micro drill 2, not detailed here.
参照图8、图9,为单刃型PCB微钻三,该PCB微钻的复合钻尖2包括第一钻尖 21和第二钻尖22,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面213和第二内顶角后刀面214,以及位于横刃另一侧的第一内顶角后刀面213′和第二内顶角后刀面214′;第二钻尖22包括主切削刃221、第一后刀面222和第二后刀面223,对于单刃型PCB微钻三,此处不作详述。Referring to FIG. 8 and FIG. 9, a single-blade PCB micro drill 3, the PCB micro-drilled composite drill tip 2 includes a first drill tip 21 and a second drill tip 22, the first drill tip 21 includes a chisel edge 211, an inner major cutting edge 212, a first inner corner flank 213 and a second inner corner flank 214, and another at the chisel edge a first inner corner flank 213' and a second inner corner flank 214' of the side; the second drill tip 22 includes a main cutting edge 221, a first flank 222 and a second flank 223, Single-blade PCB micro drill 3, not detailed here.
参照图10、图11,为单刃型PCB微钻四,该PCB微钻的复合钻尖2包括第一钻尖21和第二钻尖22,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面213和第二内顶角后刀面214,以及位于横刃另一侧的第一内顶角后刀面213′和第二内顶角后刀面214′;第二钻尖22包括主切削刃221、第一后刀面222和第二后刀面223,对于单刃型PCB微钻四,此处不作详述。Referring to FIG. 10 and FIG. 11 , a single-blade PCB micro drill 4 includes a first drill tip 21 and a second drill tip 22 , and the first drill tip 21 includes a chisel edge 211 and an inner lead. The cutting edge 212, the first inner corner flank 213 and the second inner corner flank 214, and the first inner corner flank 213' and the second inner corner flank on the other side of the chisel edge The second drill point 22 includes a main cutting edge 221, a first flank face 222, and a second flank face 223. For a single-blade type PCB micro-drill 4, it will not be described in detail herein.
参照图12、图13,为单刃型PCB微钻五,该PCB微钻的复合钻尖2包括第一钻尖21和第二钻尖22,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面213和第二内顶角后刀面214,以及位于横刃另一侧的第一内顶角后刀面213′和第二内顶角后刀面214′;第二钻尖22包括主切削刃221、第一后刀面222和第二后刀面223,对于单刃型PCB微钻五,此处不作详述。Referring to FIG. 12 and FIG. 13 , a single-blade PCB micro drill 5 includes a first drill tip 21 and a second drill tip 22 , and the first drill tip 21 includes a chisel edge 211 and an inner lead. The cutting edge 212, the first inner corner flank 213 and the second inner corner flank 214, and the first inner corner flank 213' and the second inner corner flank on the other side of the chisel edge The second drill point 22 includes a main cutting edge 221, a first flank face 222, and a second flank face 223. For a single-blade type PCB micro-drilling five, it will not be described in detail herein.
参照图14、图15,为单刃型PCB微钻六,该PCB微钻的复合钻尖2包括第一钻尖21和第二钻尖22,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面213和第二内顶角后刀面214,以及位于横刃另一侧的第一内顶角后刀面213′和第二内顶角后刀面214′;第二钻尖22包括主切削刃221、第一后刀面222和第二后刀面223,对于单刃型PCB微钻六,此处不作详述。Referring to FIG. 14 and FIG. 15, a single-edge PCB micro drill 6 includes a first drill tip 21 and a second drill tip 22, and the first drill tip 21 includes a chisel edge 211 and an inner main end. The cutting edge 212, the first inner corner flank 213 and the second inner corner flank 214, and the first inner corner flank 213' and the second inner corner flank on the other side of the chisel edge Face 214'; the second drill tip 22 includes a main cutting edge 221, a first flank face 222, and a second flank face 223. For a single-blade PCB micro-drill six, it will not be described in detail herein.
实施例三:Embodiment 3:
如图16~17所示,为三刃型PCB微钻,该PCB微钻的复合钻尖2包括第一钻尖21和第二钻尖22,第一钻尖21包括横刃211、内主切削刃212、第一内顶角后刀面 213;第二钻尖22包括主切削刃221和第一后刀面222,对于三刃型PCB微钻,此处不作详述。As shown in FIGS. 16-17, the three-edge type PCB micro drill includes a first drill tip 21 and a second drill tip 22, and the first drill tip 21 includes a chisel edge 211 and an inner lead. Cutting edge 212, first inner corner flank 213; The second drill tip 22 includes a main cutting edge 221 and a first flank face 222. For a three-blade type PCB micro drill, it will not be described in detail herein.
对于上述技术方案中,实施例一提出的双刃型PCB微钻,实施例二提出的六种单刃型PCB微钻,以及实施例三提出的三刃型PCB微钻,均是通过将钻尖部分一分为二,形成了由第一钻尖21和第二钻尖22构成的复合钻尖2,同时满足了减小顶角和横刃长度,又增加切削刃长度、减小主刃尖角的要求,通过复合钻尖2的设计,提高了PCB钻孔技术中的抗断刀性能、孔位精度和孔壁质量的指标,从而打破了PCB钻孔技术的瓶颈阶段,进入新钻孔时代。For the above technical solution, the double-blade PCB micro-drill proposed in the first embodiment, the six single-blade PCB micro-drills proposed in the second embodiment, and the three-blade PCB micro-drill proposed in the third embodiment are all drilled through The tip portion is divided into two, forming a composite drill tip 2 composed of the first drill tip 21 and the second drill tip 22, while satisfying the reduction of the apex angle and the chisel edge length, increasing the cutting edge length and reducing the main edge The requirements of the sharp corners improve the resistance to the broken knife performance, the hole position accuracy and the quality of the hole wall in the PCB drilling technology through the design of the composite drill tip 2, thereby breaking the bottleneck stage of the PCB drilling technology and entering the new drill. Hole era.
本发明实施例中的PCB微钻与常规钻头对比试验如下:The comparison test between the PCB micro drill and the conventional drill bit in the embodiment of the present invention is as follows:
对于对比试验一和对比试验二,测试刀具为:常规钻针Φ0.30-5.5,本发明实施例钻头Φ0.30-5.5;加工参数为:S145krpm,F96ipm,U800ipm,H2000。For Comparative Test 1 and Comparative Test 2, the test tool is: conventional drill needle Φ0.30-5.5, drill bit Φ0.30-5.5 in the embodiment of the present invention; processing parameters are: S145krpm, F96ipm, U800ipm, H2000.
1)对比试验一:孔位置精度对比。1) Comparison test 1: comparison of hole position accuracy.
对比试验一的孔位CPK值数据如下表1中所示:
研次\孔位CPK值\钻针 本发明实施例 常规型钻针
新刀 3.12 2.82
研一 2.88 2.63
研二 2.45 1.96
研三 2.08 1.51
The CPK value data of the hole in Comparative Experiment 1 is shown in Table 1 below:
Research times\hole position CPK value\drill needle Embodiment of the present invention Conventional drill
New knife 3.12 2.82
Kenichi 2.88 2.63
Research II 2.45 1.96
Kenzo 2.08 1.51
从表1中可以看出,通过对数据进行分析,发现本发明实施例钻针在加工过程中孔位性能表现优异,较常规型钻针有大幅提升;常规型钻针研磨后芯径变化大,定位性能差,孔位下降明显,本发明实施例钻针通过其特有结构设计克服了这一现象,在高研次加工过程中仍能保持高孔位性能。It can be seen from Table 1 that by analyzing the data, it is found that the burr performance of the embodiment of the present invention is excellent in the performance of the hole position during the processing, which is greatly improved compared with the conventional burr; the core diameter changes after the conventional burr is ground. The positioning performance is poor, and the hole position is obviously reduced. The burr of the embodiment of the invention overcomes this phenomenon by its unique structural design, and can maintain the high hole position performance during the high-order machining process.
2)对比试验二:钉头对比。2) Comparative test 2: nail head contrast.
对比试验二的钉头数据如下表2中所示:
研次\钉头数据\钻针 本发明实施例 常规型钻针
新刀 100% 123%
研一 118% 138%
研二 122% 146%
研三 138% 155%
The nail head data of Comparative Test 2 is shown in Table 2 below:
Research times\nail head data\drill needle Embodiment of the present invention Conventional drill
New knife 100% 123%
Kenichi 118% 138%
Research II 122% 146%
Kenzo 138% 155%
从表2中可以看出,通过对数据进行分析,发现本发明实施例钻针较常规型钻针在钉头方面有较大优势,研三次仍在保证在1.4倍以内,适用用于钉头高要求加工场合。It can be seen from Table 2 that by analyzing the data, it is found that the drill needle of the embodiment of the present invention has a greater advantage in the nail head than the conventional drill needle, and the research is still within 1.4 times, which is suitable for the nail head. Highly demanding processing occasions.
对于对比试验三,其测试刀具为:常规钻针Φ0.25-5.0,本发明实施例钻头 Φ0.25-5.0;其加工参数为:S155krpm,F90ipm,U1000ipm,H2000。For Comparative Test 3, the test tool is: conventional drill Φ 0.25-5.0, the drill bit of the embodiment of the present invention Φ0.25-5.0; its processing parameters are: S155krpm, F90ipm, U1000ipm, H2000.
3)对比试验三:孔壁粗糙度对比。3) Comparative test three: comparison of hole wall roughness.
对比试验三的孔粗数据如下表3中所示:
研次\孔粗数据(μm)\钻针 本发明实施例 常规型钻针
新刀 8 15
研一 10 18
研二 9 20
研三 11 21
The crude pore data of Comparative Experiment 3 is shown in Table 3 below:
Research times\hole coarse data (μm)\drill Embodiment of the present invention Conventional drill
New knife 8 15
Kenichi 10 18
Research II 9 20
Kenzo 11 twenty one
从表3中可以看出,通过对数据进行分析,发现本发明实施例钻针较常规型钻针在孔粗方面有较大优势,可满足孔粗高要求加工场合。It can be seen from Table 3 that by analyzing the data, it is found that the drill needle of the embodiment of the present invention has a larger advantage in the hole thickness than the conventional drill needle, and can meet the processing requirements of the high hole height requirement.
对于对比试验四,其测试刀具为:常规钻针Φ0.30-6.2,本发明实施例钻头 Φ 0.30-6.2;其加工参数为:S145krpm,F90ipm,U1000ipm,H2000。For the comparative test four, the test tool is: conventional drill needle Φ0.30-6.2, the drill bit of the embodiment of the invention Φ 0.30-6.2; its processing parameters are: S145krpm, F90ipm, U1000ipm, H2000.
4)对比试验四:灯芯对比。4) Comparative test four: wick comparison.
对比试验四的灯芯数据如下表4中所示:
研次\灯芯数据(μm)\钻针 本发明实施例 常规型钻针
新刀 18 62
研一 20 70
研二 25 75
研三 26 78
The wick data for Comparative Test 4 is shown in Table 4 below:
Research times\wick data (μm)\drill Embodiment of the present invention Conventional drill
New knife 18 62
Kenichi 20 70
Research II 25 75
Kenzo 26 78
从表4中可以看出,通过对数据进行分析,发现本发明实施例钻针较常规型钻针在灯芯方面有较大优势,业内较严标准要求灯芯小于80微米,本发明实施例钻针加工过程中灯芯数据远小于此值,可保证PCB的高可靠性。It can be seen from Table 4 that, by analyzing the data, it is found that the burs of the embodiment of the present invention have a greater advantage in the wick than the conventional burs, and the wicks in the industry require less than 80 micrometers. The wick data during processing is much smaller than this value, which ensures high reliability of the PCB.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims (10)

  1. 一种PCB微钻,包括钻身,以及一个主切削刃或者两个主切削刃或者三个主切削刃,其特征在于,所述PCB微钻还包括位于所述钻身一端的复合钻尖,所述复合钻尖包括第一钻尖和第二钻尖,所述第二钻尖设置于所述钻身一端的端部,所述第一钻尖起始于所述第二钻尖的顶端,且沿与所述钻身中心轴线平行的方向向外延伸凸出,所述第一钻尖包括与所述钻身中心轴线交叉的横刃,与所述横刃端部相接的内主切削刃,以及包夹于所述内主切削刃和所述横刃之间的第一内顶角后刀面。 A PCB micro drill, comprising a drill body, and a main cutting edge or two main cutting edges or three main cutting edges, wherein the PCB micro drill further comprises a composite drill tip at one end of the drill body. The composite drill tip includes a first drill tip and a second drill tip, the second drill tip is disposed at an end of one end of the drill body, and the first drill tip starts at a top end of the second drill tip And extending outwardly in a direction parallel to a central axis of the drill body, the first drill tip includes a chisel edge that intersects the central axis of the drill body, and an inner main body that is in contact with the end of the chisel edge a cutting edge, and a first inner corner flank sandwiched between the inner major cutting edge and the chisel edge.
  2. 如权利要求1所述的PCB微钻,其特征在于,所述第一钻尖还包括位于所述第一内顶角后刀面的一侧并与所述横刃相接的第二内顶角后刀面,所述第一内顶角后刀面与所述第二内顶角后刀面倾斜交集形成内顶角。The PCB micro drill according to claim 1, wherein said first drill tip further comprises a second inner top portion on a side of said first inner top corner flank face and in contact with said chisel edge The corner flank face, the first inner top corner flank face and the second inner top corner flank face are obliquely intersected to form an inner apex angle.
  3. 如权利要求2所述的PCB微钻,其特征在于,所述第二钻尖包括位于所述第一内顶角后刀面外侧的第一后刀面,以及形成于所述第一后刀面的一侧边缘且与所述内主切削刃的一端相连的主切削刃。The PCB micro drill according to claim 2, wherein the second drill tip comprises a first flank face outside the first inner corner flank face, and is formed on the first back blade A major cutting edge of one side edge of the face and connected to one end of the inner major cutting edge.
  4. 如权利要求3所述的PCB微钻,其特征在于,所述第二钻尖还包括位于第一后刀面和所述第二内顶角后刀面之间并与两者交集的第二后刀面,所述第二钻尖的轮廓形成外顶角。The PCB micro drill according to claim 3, wherein the second drill tip further comprises a second portion between the first flank face and the second inner apex flank face and intersecting with the two The flank, the contour of the second drill tip forms an outer apex angle.
  5. 如权利要求4所述的PCB微钻,其特征在于,所述第一后刀面与所述第一内顶角后刀面之间,以及所述第二后刀面与所述第二内顶角后刀面之间呈同一夹角设置。The PCB micro drill according to claim 4, wherein said first flank face and said first apex angle flank face, and said second flank face and said second inside The apex angles are set at the same angle between the flank faces.
  6. 如权利要求5所述的PCB微钻,其特征在于,所述第一后刀面与所述钻身的外壁之间,以及第二后刀面与所述钻身的外壁之间均呈同一夹角设置。The PCB micro drill according to claim 5, wherein the first flank face and the outer wall of the drill body, and the second flank face and the outer wall of the drill body are identical Angle setting.
  7. 如权利要求6所述的PCB微钻,其特征在于,所述内顶角小于所述外顶角。The PCB micro drill of claim 6 wherein said inner apex angle is less than said outer apex angle.
  8. 如权利要求7所述的PCB微钻,其特征在于,所述内顶角大于等于60°且小于等于130°,所述外顶角大于等于110°且小于等于180°。The PCB micro drill according to claim 7, wherein the inner apex angle is 60° or more and 130° or less, and the outer apex angle is 110° or more and 180° or less.
  9. 如权利要求2所述的PCB微钻,其特征在于,所述第一内顶角后刀面的底边与所述第二内顶角后刀面的底边之间的距离为d1 ,所述PCB微钻的外径为d2 ,且10%≤d1 /d2 ≤90%。The PCB micro drill according to claim 2, wherein a distance between a bottom edge of the first inner corner flank and a bottom edge of the second inner corner flank is d 1 . the PCB micro-drill outer diameter d 2, and 10% ≤d 1 / d 2 ≤90 %.
  10. 如权利要求9所述的PCB微钻,其特征在于,所述钻身的外壁上盘旋设置有螺旋状的排屑槽,所述排屑槽起始于所述第一钻尖,并沿所述钻身的轴线向其尾端延伸。The PCB micro drill according to claim 9, wherein the outer wall of the drill body is spirally provided with a spiral chip flute, and the chip flute starts from the first drill point and The axis of the drill body extends toward its trailing end.
PCT/CN2014/078446 2014-04-30 2014-05-26 Pcb micro drill WO2015165136A1 (en)

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