WO2015161581A1 - Rotary drum washing machine - Google Patents
Rotary drum washing machine Download PDFInfo
- Publication number
- WO2015161581A1 WO2015161581A1 PCT/CN2014/083634 CN2014083634W WO2015161581A1 WO 2015161581 A1 WO2015161581 A1 WO 2015161581A1 CN 2014083634 W CN2014083634 W CN 2014083634W WO 2015161581 A1 WO2015161581 A1 WO 2015161581A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shaft
- drum
- rotor
- rotation
- rotating shaft
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F23/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry
- D06F23/02—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and rotating or oscillating about a horizontal axis
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/40—Driving arrangements for driving the receptacle and an agitator or impeller, e.g. alternatively
Definitions
- the present invention relates to a drum washing machine.
- the drum washing machine rotates the drum of the horizontal axis type in the outer tank in which the water is stored in the bottom, lifts and lowers the laundry by a baffle provided in the drum, and passes the laundry to the inner peripheral surface of the drum.
- the laundry is washed by being beaten (refer to Patent Document 1).
- the laundry is hardly entangled with each other or the mechanical force acting on the laundry is liable to be smaller than that of the fully automatic washing machine, and the washing performance is easily lowered.
- Patent Document 1 Japanese Laid-Open Patent Publication No. 2013-240577 SUMMARY OF INVENTION
- the driving unit of the driving drum and the agitating body is increased in size by adding a speed reducing mechanism or the like, thereby making it easy to increase the size. Therefore, in order to suppress the reduction in the size of the outer tub and the drum and to ensure as much washing capacity as possible, it is necessary to suppress an increase in the size of the driving portion.
- the present invention has been made in view of the above problems, and an object thereof is to provide a drum washing machine capable of achieving an improvement in cleaning performance while suppressing an increase in size of a driving portion.
- a drum washing machine includes: an outer tank disposed in a casing; and a drum disposed in the outer tank and rotatable about a horizontal axis or an inclined axis inclined with respect to a horizontal direction; a baffle disposed on an inner circumferential surface of the drum; a rotating body disposed at a rear portion of the drum, having a protrusion on the surface in contact with the laundry; and a driving portion to rotate the rotating body
- the drum and the rotating body are rotated in a manner faster than the rotational speed of the drum.
- the driving unit includes a driving motor; the first rotating shaft has one end coupled to the rotating body and the other end coupled to the rotor of the drive motor and rotated in accordance with the rotation of the rotor; and a speed reducing mechanism a rotation of the rotor of the drive motor is decelerated; a second rotating shaft coupled to the drum and enclosing the first rotating shaft and the speed reducing mechanism, wherein the rotation of the first rotating shaft is decelerated and transmitted by the speed reducing mechanism; And a bearing unit having a first bearing and a second bearing disposed to sandwich the speed reduction mechanism, wherein the second rotating shaft is rotatably supported by the first bearing and the second bearing.
- the load generated by the drum is favorably supported by the second rotating shaft, and therefore the axis of the second rotating shaft can be The direction reduces the size of the drive portion.
- the outer tub and the drum can be made larger in the front-rear direction, the washing capacity can be increased.
- the rotor of the drive motor and the rotating body are coupled by a first rotating shaft. Therefore, unlike the structure in which the rotating shaft of the rotor and the rotating shaft of the rotating body are respectively disposed and coupled to each other, it is not necessary to align the axes of the centers of the two rotating shafts when assembling the driving portion. Thereby, assembly of the drive portion is facilitated. In addition, there is no need to worry about axis misalignment between the two axes of rotation.
- the configuration may further include: a restricting portion that is fixed to the first rotating shaft after the first rotating shaft is inserted into the second rotating shaft, and The second rotating shaft is engaged, thereby restricting at least the movement of the first rotating axial insertion direction.
- the first rotating shaft is restricted by the restricting portion. Movement in the direction of insertion.
- the speed reduction mechanism includes: a sun gear that rotates in accordance with rotation of a rotor of the drive motor; and an annular internal gear that surrounds the sun gear; a plurality of planet gears between the sun gear and the internal gear; and a planet carrier that holds the planet gears in a rotationally free manner.
- the second rotating shaft is fixed to the internal gear and rotates accompanying the rotation of the internal gear.
- the planetary carrier includes a shaft portion coaxial with the second rotation shaft and a front end portion protruding from the rotor side of the second rotation axis.
- the drive portion further includes a clutch mechanism portion.
- the clutch mechanism portion is set to be from the second
- the front end portion of the shaft portion that protrudes from the rotation shaft is associated with the shape of the drive portion between the first form and the second form, wherein the first form is such that the shaft portion is non-rotatable a state in which the rotation speed of the rotating shaft is slow, and the first rotating shaft and the second rotating shaft are rotated; and in the second aspect, the shaft portion is rotated together with the motor.
- the first rotating shaft, the speed reducing mechanism, and the second rotating shaft are integrally rotated at a rotation speed equal to a rotation speed of the motor.
- the second rotating shaft is coupled to the internal gear, and the front end portion of the shaft portion provided on the planetary carrier protrudes toward the outer surface of the second rotating shaft, and the clutch mechanism portion is associated with the protruding front end portion.
- the operation of the speed reduction mechanism is switched, and the form of the drive unit is switched between the first form and the second form.
- the speed reduction mechanism is sandwiched between the first bearing and the second bearing, even if the speed reduction mechanism is housed in the second rotating shaft, the first form and the second form can be satisfactorily performed.
- Switch between forms Further, by adjusting the number of teeth of the sun gear and the internal gear, the reduction ratio of the rotor and the second rotating shaft can be set, and a wide reduction ratio can be set.
- the clutch mechanism portion may include a clutch that is fitted into the distal end portion and that moves toward the axial direction of the shaft portion with respect to the distal end portion.
- the rotation allowed in the circumferential direction of the shaft portion is restricted; and the movement mechanism portion moves the clutch body in the axial direction.
- a first "" joint portion and a second engagement portion are respectively provided at an end portion of the clutch body on the bearing unit side and an end portion on the rotor side, and
- the bearing unit and the rotor are respectively provided with a first engaged portion and a second engaged portion.
- the clutch body is opposite to the bearing when the clutch body is moved to the bearing unit side by the moving mechanism portion and the first "engagement portion" is engaged with the first engaged portion
- the rotation of the unit in the circumferential direction is restricted, the shaft portion is in a state of being non-rotatable, and the clutch body is moved to the rotor side by the moving mechanism portion and the second engaging portion and the second portion are
- the engaged portion is engaged, the rotation of the clutch body with respect to the rotor in the circumferential direction is restricted, and the shaft portion is rotatable together with the rotor.
- the moving mechanism portion may include an elastic member interposed between the clutch body and the bearing unit to pass the clutch body through the elastic force. Moving to the rotor side, engaging the second engaging portion with the second engaged portion; and pushing the structure Moving the clutch body toward the bearing unit side by pushing the clutch body, and the clutch in a state where the first engaging portion is engaged with the first engaged portion The body contact is separated from the clutch body in a state in which the second engagement portion is engaged with the second engaged portion.
- the clutch body is moved by the elastic force of the elastic member, thereby engaging the second engagement portion with the second engaged portion, and the clutch body is rotated together with the rotor by the engagement.
- the pressing member is in a state of being separated from the clutch body. Therefore, there is no possibility that the rotation of the rotor and the clutch body is hindered by the contact of the pressing member with the clutch body.
- Fig. 1 is a side cross-sectional view showing the structure of a drum washing machine according to an embodiment.
- Fig. 2 is a cross-sectional view showing the configuration of a drive unit of the embodiment.
- Fig. 3 is a front elevational view showing the rotor of the drive motor of the embodiment.
- FIG. 4 is a view showing a configuration of a wing shaft, a drum shaft, and a planetary gear mechanism according to an embodiment.
- Fig. 5 is a view showing a configuration of a front unit of a bearing unit according to an embodiment
- Fig. 6 is a view showing a configuration of a rear unit of a bearing unit according to an embodiment
- Fig. 7 is a view showing a configuration of a rear unit of a bearing unit according to an embodiment
- FIG. 8 is a view showing a configuration of a clutch body of a clutch mechanism portion according to an embodiment.
- Fig. 9 is a view showing a configuration of a moving mechanism portion of a clutch mechanism portion according to an embodiment.
- Fig. 10 is a view for explaining an operation of a clutch mechanism unit of the embodiment.
- Fig. 11 is a view for explaining the operation of the drive unit, the drum, and the agitating body in the washing step and the rinsing step of the embodiment.
- Fig. 12 is a view for explaining the operation of the drive unit, the drum, and the agitating body in the intermediate dehydration program and the final dehydration program in the embodiment.
- Fig. 13 is a view showing a configuration of a drive unit which is compared with the embodiment. detailed description
- drum washing machine which does not have a drying function as an embodiment of the drum washing machine of the present invention will be described with reference to the drawings.
- Fig. 1 is a side cross-sectional view showing the structure of a drum washing machine 1.
- the drum washing machine 1 has a casing 10 constituting an outer appearance.
- the front surface 10a of the casing 10 is inclined upward from the central portion, and an input port 11 for washing is formed on the inclined surface.
- the inlet 11 is covered by a door 12 that is opened and closed.
- the outer groove 20 is elastically supported by a plurality of dampers 21.
- the drum 22 is disposed in the outer tank 20 in a rotationally free manner.
- the outer groove 20 and the rear surface side of the drum 22 are inclined in such a manner as to be lowered in the horizontal direction. Thereby, the drum 22 rotates around the tilting axis that is inclined with respect to the horizontal direction.
- the inclination angle of the outer groove 20 and the drum 22 can be made to be about 10 to 20 degrees.
- the opening 20a of the front surface of the outer tub 20 and the opening 22a of the front surface of the drum 22 face the input port 11, and are closed by the door 12 together with the input port 11.
- On the inner circumferential surface of the drum 22, a plurality of dewatering holes 22b are formed on the inner circumferential surface of the drum 22, a plurality of dewatering holes 22b are formed.
- the three baffles 23 are disposed on the inner circumferential surface of the drum 22 at substantially equal intervals in the circumferential direction.
- the agitating body 24 is disposed in a rotationally free manner at the rear of the drum 22.
- the agitating body 24 has a substantially disk shape.
- a plurality of blades 24a extending radially from the center portion are formed on the surface of the agitating body 24.
- the agitating body 24 rotates coaxially with the drum 22.
- the agitating body 24 corresponds to the rotating body of the present invention, and the vane 24a corresponds to the projecting portion of the present invention.
- a drive unit 30 that generates torque for driving the drum 22 and the agitating body 24 is disposed behind the outer tub 20.
- the drive unit 30 corresponds to the drive unit of the present invention.
- the drive unit 30 rotates the drum 22 and the agitating body 24 at different rotational speeds in the same direction during the washing process and the rinsing process. Specifically, the drive unit 30 rotates the drum 22 at a rotational speed at which the centrifugal force applied to the laundry in the drum 22 is less than the gravity, so that the agitating body 24 rotates at a rotational speed faster than the rotational speed of the drum 22.
- the driving unit 30 integrally rotates the drum 22 and the agitating body 24 at a rotational speed at which the centrifugal force of the laundry applied to the drum 22 is much larger than the gravity during the spin-drying process.
- the detailed structure of the drive unit 30 will be described later.
- a drain port portion 20b is formed at the bottom of the outer tub 20.
- a drain valve 40 is provided in the drain port portion 20b.
- the drain valve 40 is connected to the drain pipe 41.
- a detergent box 50 is disposed in the front upper portion of the casing 10.
- the lotion container 50a containing the detergent in the detergent box 50 is housed so as to be freely extracted from the front.
- the detergent box 50 is connected to the water supply valve 51 disposed at the rear upper portion in the casing 10 through the water supply pipe 52. Further, the detergent box 50 is connected to the upper portion of the outer tub 20 through a water injection pipe 53.
- FIG. 2 is a cross-sectional view showing the structure of the drive unit 30.
- FIG. 3 is a front view showing the rotor 110 of the structure of the rotor 110 of the drive motor 100.
- 4(a) and 4(b) are views showing the structures of the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400.
- Figure 4 (a) is a side cross-sectional view
- Figure 4 (b) is a cross-sectional view taken along line A-A' of Figure 4 (a).
- 5(a) and (b) are views showing the structure of the front unit 510 of the bearing unit 500, which are a front view and a rear view, respectively, of the front unit 510.
- 6 and 7 are views showing the structure of the rear unit 520 of the bearing unit 500.
- FIG. 6 is a front view of the rear unit 520.
- Fig. 7 (a) is a rear view of the rear unit 520, and Fig. 7 (b) is an enlarged perspective view of the rear portion of the rear unit 520.
- 8(a) to 8(c) are views showing the configuration of the clutch body 610 of the clutch mechanism portion 600, which are respectively a front view, a right side view, and a rear view of the clutch body 610.
- Figs. 9(a) to 9(c) are views showing the configuration of the moving mechanism portion DM of the clutch mechanism portion 600, and are a rear view, a right side view, and a plan view, respectively, of the moving mechanism portion DM.
- Figs. 10(a) and (b) are views for explaining the operation of the clutch mechanism unit 600. Further, in Figs. 8(a) to (c), the state in which the clutch body 610 has been mounted on the carrier shaft 442 of the carrier 440 is shown.
- the drive unit 30 includes a drive motor 100, a wing shaft 200, a drum shaft 300, a planetary gear mechanism 400, a bearing unit 500, and a clutch mechanism portion 600.
- the drive motor 100 generates torque for driving the agitating body 24 and the drum 22.
- the wing shaft 200 is rotated by the torque of the drive motor 100 and transmits the rotation to the agitating body 24.
- the wing shaft 200 corresponds to the first rotating shaft of the present invention.
- the planetary gear mechanism 400 decelerates the rotation of the wing shaft 200, that is, the rotation of the rotor 110 of the drive motor 100, and transmits it to the drum shaft 300.
- the planetary gear mechanism 400 corresponds to the speed reduction mechanism of the present invention.
- the drum shaft 300 rotates coaxially with the wing shaft 200 at a rotational speed decelerated by the planetary gear mechanism 400, and transmits the rotation to the drum 22.
- the drum shaft 300 corresponds to the second rotating shaft of the present invention.
- the bearing unit 500 is capable of supporting the wing shaft 200 and the drum shaft 300 in a rotationally free manner.
- the clutch mechanism unit 600 switches the form of the driving unit 30 between the first mode and the second mode, wherein the first embodiment is such that the agitating body 24, that is, the wing shaft 200 and the driving motor 100 can be
- the rotation speed of the rotation speed is equal to the rotation speed, so that the drum 22, that is, the drum shaft 300, can be rotated at a rotation speed decelerated by the planetary gear mechanism 400.
- the agitating body 24 and the drum 22, that is, the wing shaft 200 and the drum can be rotated.
- the shaft 300 and the planetary gear mechanism 400 are integrally rotated at a rotation speed equal to that of the drive motor 100.
- the drive motor 100 is an outer rotor type DC brushless motor, and includes a rotor 110 and a stator 120.
- the rotor 110 is formed in a bottomed cylindrical shape, and the permanent magnets 111 are arranged over the entire circumference on the inner peripheral surface thereof.
- a circular boss portion 112 is formed at a central portion of the rotor 110.
- a boss hole 113 for fixing the wing shaft 200 is formed in the boss portion 112, and an annular engaged recess 114 is formed on the outer circumference of the boss hole 113.
- the outer peripheral portion of the engaged recessed portion 114 has the uneven portion 114a over the entire circumference.
- the engaged recess 114 corresponds to the second engaged portion of the present invention.
- the stator 120 has a coil 121 at the outer peripheral portion.
- a control circuit not shown, supplies a drive current to the coil 121 of the stator 120, the rotor 110 rotates.
- a screw hole 122 is formed at an upper portion of the stator 120 and at three left and right intervals at intervals of substantially 120 degrees. Each of the screw holes 122 has the same distance from the center of the stator 120 in the radial direction. Further, in Fig. 2, only one screw hole 122 above is illustrated.
- the drum shaft 300 has a hollow shape and encloses a wing shaft 200 and a planetary gear mechanism 400.
- the drum shaft 300 includes a front shaft portion 300a, a rear shaft portion 300b, and a housing portion 300c provided between the front shaft portion 300a and the rear shaft portion 300b and bulging outward from the front shaft portion 300a and the rear shaft portion 300b.
- the planetary gear mechanism 400 is housed in the accommodating portion 300c.
- the front portion of the front shaft portion 300a is formed to be larger than the inner diameter of the rear portion, and the first sliding bearing 301 is disposed in the large diameter portion 300d having a large inner diameter.
- a mechanical seal 302 is disposed in front of the first sliding bearing 301 with a restriction ring to be described later interposed therebetween in the large diameter portion 300d.
- the first sliding bearing 301 and the mechanical seal 302 are inserted into the large diameter portion 300d from the front side, and are fixed to the drum shaft 300 by press fitting or the like.
- the drum shaft 300 is divided in the front-rear direction, and is composed of two members, that is, the front member M1 and the rear member M2, so that the planetary gear mechanism 400 can be housed in the accommodating portion 300c.
- the planetary gear mechanism 400 includes: a sun gear 410; an annular inner gear 420 surrounding the sun gear 410; a plurality of sets of planet gears 430 interposed between the sun gear 410 and the internal gear 420; and being held in a rotationally free manner by the support shaft 441 Planetary carrier 440 of these planet gears 430.
- a set of planet gears 430 has a first gear 431 and a second gear 432.
- the two gears of the first gear 431 and the second gear 432 mesh with each other, and the first gear 431 meshes with the sun gear 410, and the second gear 432 meshes with the internal gear 420.
- the planet carrier 440 includes a carrier shaft 442 that extends rearward.
- the carrier shaft 442 corresponds to the shaft portion of the present invention.
- the carrier shaft 442 is coaxial with the drum shaft 300, and is internally hollow to allow the wing shaft 200 to be inserted.
- the carrier shaft 442 is formed such that the inner diameter of the portion from the front end portion to the root portion is larger than the inner diameter portion, and the second sliding bearing 443 is disposed on the large diameter portion 442a having a large inner diameter.
- a rack 442c is formed on the outer peripheral surface of the front end portion 442b of the carrier shaft 442 that protrudes rearward from the drum shaft 300.
- An annular restricting flange 201 is formed at the rear end portion of the wing shaft 200.
- the wing shaft 200 is inserted into the drum shaft 300 from the rear.
- An annular restriction ring 202 is fixed to the front end portion of the inserted wing shaft 200.
- the restriction ring 202 is inserted into the large diameter portion 300d from the front side, and is fixed to the wing shaft 200 by a fixing method such as press fitting.
- the restriction ring 202 is in contact with the first sliding bearing 301 via the first washer 203 and is in contact with the mechanical seal 302 via the second washer 204.
- the restricting flange 201 is engaged with the rear end of the carrier shaft 442, and is engaged with the first sliding bearing 301 via the restricting ring 202 via the first washer 203, thereby restricting the movement of the wing shaft 200 in the front-rear direction.
- the restriction ring 202 corresponds to the restriction portion of the present invention.
- the wing shaft 200 inserted into the inside of the drum shaft 300 has its outer peripheral surface sliding between the first sliding bearing 301 and the second sliding bearing 443. Thereby, the wing shaft 200 smoothly rotates in the drum shaft 300. Further, water can be prevented from intruding between the drum shaft 300 and the wing shaft 200 by the mechanical seal 302. Further, when the wing shaft 200 rotates, the restriction ring 202 slides between the first washer 203 and the second washer 204. Therefore, the abrasion of the first sliding bearing 301 and the mechanical seal 302 caused by the sliding of the restriction ring 202 can be prevented.
- the assemblability can be improved.
- a sun gear 410 is fixed to an intermediate portion of the wing shaft 200.
- a key portion 421 extending in the front-rear direction is formed at a plurality of positions on the outer circumferential surface of the internal gear 420, and a key groove portion 303 corresponding to the key portion 421 is formed on the inner circumferential surface of the drum shaft 300.
- the key shaft 421 is engaged with the key groove portion 303, and the roller shaft 300 and the internal gear 420 are fixed in the circumferential direction.
- the rear end portion of the wing shaft 200 projects rearward from the carrier shaft 442 and is fixed to the boss hole 113 of the rotor 110.
- the sun gear 410 rotates.
- the planetary carrier 440 is in a state of being fixed in a non-rotation manner, since the planetary gear 430 cannot revolve, only the rotation of the sun gear 410 is performed with the rotation. That is, the first gear 431 rotates in the opposite direction to the sun gear 410, and the second gear 432 rotates in the same direction as the sun gear 410. With the rotation of the second gear 432, the internal gear 420 rotates in the same direction as the second gear 432, that is, in the same direction as the sun gear 410. Thereby, the drum shaft 300 fixed to the internal gear 420 rotates.
- each of the gears 410, 420, 431, 432 and the roll The direction of rotation of the cylinder shaft 300 is shown by arrows in Fig. 4(b). Rotating at a lower rotational speed than the wing shaft 200. Thus, since the rotational speed of the wing shaft 200 is decelerated and transmitted to the drum shaft 300, the torque transmitted to the drum shaft 300 becomes larger than the torque transmitted from the drive motor 100 to the wing shaft 200.
- the bearing unit 500 includes a front unit 510 and a rear unit 520.
- a cylindrical front bearing portion 511 is provided at a central portion of the front unit 510.
- a mechanical seal 512 is disposed on the front side of the front bearing portion 511, and a first rolling bearing 513 is disposed on the rear side.
- the first rolling bearing 513 is equivalent to the first bearing of the present invention.
- a fitted recess 514 is formed around the front bearing portion 511 on the rear side of the front unit 510.
- the outer peripheral surface 514a of the fitted recess 514 has a circular shape whose center coincides with the center P1 of the first rolling bearing 513 disposed in the state of the front bearing portion 511.
- Mounting holes 515 are formed at four positions on the upper, lower, left, and right sides of the outer peripheral portion of the front unit 510. Further, two mounting bosses 516 are formed at a lower portion of the outer peripheral portion of the front unit 510. Mounting holes 516a are formed in the mounting boss 516.
- a cylindrical covering portion 521 having an inner diameter slightly larger than the outer diameter of the accommodating portion 300c of the drum shaft 300 and covering the accommodating portion 300c is provided on the rear side of the central portion of the rear unit 520, behind the covering portion 521.
- a cylindrical rear bearing portion 522 having an inner diameter smaller than the outer diameter of the accommodating portion 300c is provided.
- the impact plate 524 is provided with a spring behind the second rolling bearing 523.
- the second rolling bearing 523 corresponds to the second bearing of the present invention.
- a rack 525 is formed on the inner surface of the rear end portion of the rear bearing portion 522 over the entire circumference. The rack 525 corresponds to the first engaged portion of the present invention.
- Three mounting bosses 526 are formed on the rear side of the rear unit 520. Each of the mounting bosses 526 is formed at three positions above and to the left and right corresponding to the screw holes 122 of the stator 120, respectively. Mounting holes 526a are formed in the mounting boss 526. Each of the mounting holes 526a has the same distance in the radial direction from the center P2 of the second rolling bearing 523 disposed in the state of the rear shaft portion 522.
- An annular fitting rib 527 is formed on the front side of the central portion of the rear unit 520.
- the outer peripheral surface 527a of the fitting rib 527 has a circular shape whose center coincides with the center P2 of the second rolling bearing 523.
- the diameter of the outer peripheral surface 527a of the fitting rib 527 is equal to the diameter of the outer peripheral surface 514a of the fitted recess 514.
- a screw hole 528 is formed in an outer peripheral portion of the rear unit 520.
- Each of the four positions of the upper, lower, left, and right sides respectively form respective screw holes 528.
- the front unit 510 is coupled to the rear unit 520 in a state where the inner wrap shaft 200 and the drum shaft 300 of the planetary gear mechanism 400 are set in the front unit 510.
- the fitting rib 527 is fitted into the fitted recess 514.
- the outer peripheral surface 527a of the fitting rib 527 is in contact with the outer peripheral surface 514a of the fitted recess 514.
- the front unit 510 and the rear unit 520 are joined by the insertion and fitting of the outer circumferential surface 527a of the fitting rib 527 and the outer circumferential surface 514a of the fitting recess 514.
- the screw 530 passes through the screw hole 528 and is blocked by the mounting hole 515. Thereby, the front unit 510 is fixed to the rear unit 520.
- the drum shaft 300 is disposed inside the bearing unit 500.
- the planetary gear mechanism 400 is housed in the accommodating portion 300c of the drum shaft 300, and is disposed in a space generated between the first rolling bearing 513 and the second rolling bearing 523.
- the configuration of the planetary gear mechanism 400 is disposed behind the two rolling bearings 513 and 523. The size of the drive unit 30 in the axial direction of the drum shaft 300 can be reduced.
- the outer peripheral surface of the front shaft portion 300a of the drum shaft 300 is joined by the first rolling shaft 7 513 7 and the rear shaft portion 300b is received by the second rolling bearing 523. Thereby, the drum shaft 300 smoothly rotates in the bearing unit 500. Further, by providing the mechanical seal 512 at the front end portion of the front bearing portion 511, it is possible to prevent water from entering between the bearing unit 500 and the drum shaft 300.
- the stator 120 of the drive motor 100 is fixed to the mounting boss 526 of the rear unit 520. At this time, the screw 540 is blocked by the mounting hole 526a through the screw hole 122.
- the bearing unit 500 is fixed to the rear surface of the outer tub 20 by a fixing method such as screwing.
- a fixing method such as screwing.
- the wing shaft 200 and the drum shaft 300 face the inside of the outer tub 20.
- the drum 22 is fixed to the drum shaft 300, and the agitating body 24 is fixed to the wing shaft 200.
- the clutch mechanism portion 600 includes a clutch body 610, a clutch spring 620, a clutch lever 630, a lever support 640, a clutch drive 650, and a mounting plate 660.
- the clutch spring 620, the clutch lever 630, the lever support 640, the clutch driving device 650, and the mounting plate 660 constitute a moving mechanism portion DM that moves the clutch body 610 in the forward and backward directions.
- the clutch body 610 has a substantially disk shape.
- An annular rack 611 is formed on the outer peripheral surface of the front end portion of the clutch body 610.
- the rack 611 is engaged with the rack 525 at the rear end portion of the rear unit 520 Formed.
- the rack 611 corresponds to the first "" joint portion of the present invention.
- a flange portion 612 is formed on the outer circumferential surface of the clutch body 610 behind the rack 611.
- an annular engagement flange portion 613 is formed at a rear end portion of the clutch body 610.
- the engagement flange portion 613 has the same shape as the engaged concave portion 114 of the rotor 110, and has an uneven portion 613a over the entire circumference of the outer peripheral portion. When the engagement flange portion 613 is inserted into the engaged recessed portion 114, the uneven portions 613a and 114a are engaged with each other.
- the engagement flange portion 613 corresponds to the second engagement portion of the present invention.
- a shaft hole 614 into which the carrier shaft 442 is inserted is formed at a central portion of the front surface of the clutch body 610.
- a rack 614a is formed on the inner peripheral surface of the shaft hole 614.
- the rack 614a is engaged with the rack 442c of the carrier shaft 442.
- the clutch body 610 is in a state in which the movement in the front-rear direction with respect to the carrier shaft 442 is permitted and the rotation in the circumferential direction is restricted.
- an annular receiving groove 615 is formed on the outer surface of the shaft hole 614 on the front surface of the clutch body 610.
- the receiving groove 615 has a depth reaching the rear end portion.
- a clutch spring 620 is housed in the housing groove 615.
- the clutch spring 620 corresponds to the elastic member of the present invention.
- One end of the clutch spring 620 is in contact with the spring impact plate 524 of the rear unit 520, and the other end is in contact with the bottom surface of the receiving groove 615.
- the clutch lever 630 includes a substantially semicircular upper rod 631 along the outer peripheral surface of the lower half of the clutch body 610, and a lower rod 632 extending downward from the lowermost portion of the upper rod 631.
- a pressing portion 633 that comes into contact with the rear surface 612a of the flange portion 612 of the clutch body 610 and pushes the flange portion 612 forward is formed at the right and left upper end portions of the upper rod 631.
- the pressing portion 633 corresponds to the pressing member of the present invention.
- Fig. 9 (c) the clutch body 610 is drawn for convenience of explanation.
- the fulcrum 634 is fixed to the clutch lever 630.
- the support shaft 634 penetrates the left and right of the clutch lever 630, and both ends thereof are protruded from the clutch lever 630 to the left and right.
- the lever support 640 supports the clutch lever 630 in a rotationally free manner.
- the lever support 640 includes a bottom plate 641 and an arm piece 642 that rises from both ends of the bottom plate 641.
- the arm piece 642 forms a fulcrum hole 643.
- the fulcrum 634 passes through the fulcrum hole 643. Thereby, the clutch lever 630 can be rotated in the front-rear direction about the support shaft 634.
- Spring 644 is interposed between clutch lever 630 and lever support 640.
- One end of the spring 644 is fixed to the mounting shaft 645 of the lever support 640, and the other end is inserted through the insertion hole 635 of the clutch lever 630, and is fixed to the mounting shaft 636 provided on the clutch lever 630 in the same manner as the insertion hole 635.
- the clutch driving device 650 includes a torque motor 651 and a disk-shaped cam 652 that rotates around the horizontal axis by the torque of the torque motor 651.
- the upper surface of the cam 652 is in contact with the lower end of the lower rod 632.
- the upper surface of the cam 652 includes: a first contact surface 652a having a high height disposed on one end side, a second contact surface 652b having a low height disposed on the other end side, and a first contact surface 652a and a second contact surface 652b An inclined surface 652c that is connected to each other.
- the rod support 640 and the clutch drive unit 650 are fixed to the mounting plate 660 by a fixing method such as screwing.
- the mounting plate 660 is fixed to the mounting boss 516 of the front unit 510 by screws.
- the cam 652 When the form of the driving unit 30 is switched from the second mode to the first mode, as shown in FIG. 10(a), the cam 652 is located above the first contact surface 652a and the second contact surface 652b is located below by the torque motor 651. The way to rotate. As the cam 652 rotates, the lower end of the lower rod 632 is sequentially urged to move rearward by the inclined surface 652c and the first contact surface 652a. The clutch lever 630 is rotated forward about the spindle 634, and the upper lever 631 is moved forward. The pressing portion 633 of the upper rod 631 pushes the flange portion 612 of the clutch body 610 forward, and the clutch body 610 moves forward against the elastic force of the clutch spring 620.
- the cam 652 is positioned above the second contact surface 652b by the torque motor 651.
- a contact surface 652a is rotated in a downward manner.
- the clutch lever 630 rotates rearward about the spindle 634, and the upper lever 631 moves rearward.
- the pressing portion 633 of the upper rod 631 is separated from the flange portion 612 of the clutch body 610, and the clutch body 610 is moved rearward by the elastic force of the clutch spring 620.
- Drum washing machine 1 Perform washing operation for various operating procedures.
- the washing operation includes a washing process, an intermediate dewatering process, a rinsing process, and a final dewatering process.
- Figs. 11(a) and (b) are views for explaining the operation of the drive unit 30, the drum 22, and the agitating body 24 in the washing step and the rinsing step.
- Fig. 12 (a) and (b) are diagrams for explaining the operations of the drive unit 30, the drum 22, and the agitating body 24 in the intermediate dewatering step and the final dewatering step.
- the form of the drive unit 30 is switched to the first form.
- the rack 611 of the clutch body 610 and the rack 525 of the bearing unit 500 are stuck. Hehe. Thereby, since the circumferential rotation of the clutch body 610 with respect to the bearing unit 500 is restricted, it becomes non-rotatable. In this state, the carrier shaft 442 of the planetary gear mechanism 400, that is, the planetary carrier 440 is in a state of being fixed in a non-rotatable manner.
- the wing shaft 200 rotates at a rotational speed equal to the rotational speed of the rotor 110, and the agitating body 24 coupled to the wing shaft 200 also rotates at a rotational speed equal to the rotational speed of the rotor 110.
- the sun gear 410 of the planetary gear mechanism 400 rotates with the rotation of the wing shaft 200.
- the first gear 431 and the second gear 432 of the planetary gear 430 rotate in the same direction and in the opposite direction as the sun gear 410, respectively, and the internal gear 420 rotates in the same direction as the sun gear 410.
- the drum shaft 300 fixed to the internal gear 420 rotates.
- the drum shaft 300 rotates in the same direction as the wing shaft 200 at a rotational speed slower than the wing shaft 200, and the drum 22 fixed to the drum shaft 300 rotates at a slower speed than the stirring body 24 with the stirring body 24. Rotate. In other words, the agitating body 24 rotates in the same direction as the drum 22 at a rotational speed faster than the drum 22.
- the rotational speed of the rotor 110 and the reduction ratio of the planetary gear mechanism 400 can be appropriately set so that the agitating body 24 can be rotated at a rotational speed at which the laundry can be rubbed or agitated without damage, and the rotational speed of the drum 22 becomes The centrifugal force of the laundry acting on the drum 22 becomes smaller than the rotational speed of gravity.
- the driving motor 100 alternately performs the right rotation and the left rotation in a state where the water is stored in the outer tank to a predetermined water level not at the lower edge of the inlet port 11.
- the drum 22 and the agitating body 24 alternately perform the right rotation and the left rotation in a state where the rotation speed of the agitating body 24 is faster than the rotation speed of the drum 22.
- the laundry in the drum 22 is dropped onto the inner peripheral surface of the drum 22 by being lifted up by the flapper 23 and dropped. Further, at the rear portion of the drum 22, the laundry comes into contact with the blades 24a of the rotating agitating body 24, the laundry rubs against the blades 24a, or the laundry is stirred by the blades 24a. Thereby, the laundry is washed or rinsed.
- the form of the drive unit 30 is switched to the second form.
- the engaging flange portion 613 of the clutch body 610 is fitted into the card of the rotor 110.
- the concave portion 114 and the uneven portion 613a of the engagement flange portion 613 are engaged with the uneven portion 114a of the engaged concave portion 114.
- the clutch spring 620 is maintained in a collapsed state, and the engagement flange portion 613 is pressed against the engaged recessed portion 114 by the elastic force of the clutch spring 620. .
- the pressing portion 633 is separated from the clutch body 610.
- the clutch body 610 When the engaging flange portion 613 is engaged with the engaged portion 114, the clutch body 610 is opposite to the rotor 110 The rotation in the circumferential direction is restricted, and the clutch body 610 is in a state of being rotatable together with the rotor 110. In such a state, when the rotor 110 rotates, the wing shaft 200 and the clutch body 610 rotate at a rotational speed equal to the rotational speed of the rotor 110. At this time, the sun gear 410 of the planetary gear mechanism 400 and the carrier 440 rotate at a rotation speed equal to that of the rotor 110.
- the internal gear 420 rotates at the same rotational speed as the sun gear 410 and the carrier 440, and the drum shaft 300 fixed to the internal gear 420 rotates at the same rotational speed as the rotor 110. That is, in the drive unit 30, as shown by the alternate long and short dash line in Figs. 12(a) and (b), the wing shaft 200, the planetary gear mechanism 400, and the drum shaft 300 are rotated. Thereby, the drum 22 and the agitating body 24 are rotated in the body. Further, the clutch spring 620 also rotates with the clutch body 610.
- the rotor 110 that is, the drum 22 and the agitating body 24, rotate so that the centrifugal force acting on the laundry in the drum 22 is much larger than the rotational speed of gravity.
- the laundry is pressed to the inner peripheral surface of the drum 22 to be dehydrated by the action of the centrifugal force.
- the drum 22 and the agitating body 24 are rotated such that the rotational speed of the agitating body 24 is faster than the rotational speed of the drum 22.
- the laundry in the drum 22 is not only hit by the agitation generated by the baffle 23 to the inner peripheral surface of the rolling wheel 22, but also by the blades 24a of the rotating agitating body 24.
- the cleaning performance and the rinsing performance can be improved as compared with the structure in which the laundry is stirred only by the baffle 23.
- the agitating body 24 can be rotated at a rotation speed equal to that of the rotor 110, and compared with the agitation.
- the body 24 requires a larger torque, and the drum 22 is rotated by decelerating the rotation of the rotor 110.
- the drum 22 is rotated at a rotation speed equal to that of the rotor 110, and the agitator 24 is rotated by increasing the rotation of the rotor 110, whereby the drum 22 and the agitator 24 can be driven to be driven.
- the torque generated by the motor 100 can reduce the power consumption of the drive motor 100.
- the rotor 110 of the drive motor 100 is coupled to the agitating body 24 via a wing shaft 200. Therefore, unlike the structure in which the rotating shaft of the rotor 110 and the rotating shaft of the agitating body 24 are respectively disposed and coupled to each other, when the driving unit 30 is assembled, it is not necessary to align the axes of the centers of the two rotating shafts. Thereby, the assembly of the drive unit 30 becomes easy. In addition, there is no need to worry about the misalignment of the shaft generated between the two rotating shafts.
- the first rolling bearing 513 and the second rolling bearing 523 are produced.
- the living space serves as a configuration space of the planetary gear mechanism 400, so that the load generated by the drum 22 is favorably supported by the drum shaft 300, so that the size of the drive unit 30 can be reduced in the axial direction of the drum shaft 300.
- the outer tub 20 and the drum 22 can be made larger in the front-rear direction, so that the washing capacity can be changed and, according to the present embodiment, the drum shaft 300 is fixed to the inner gear 420, and the carrier provided on the carrier 440 is provided.
- the front end portion 442b of the shaft 442 protrudes toward the outer surface of the drum shaft 300, and the clutch mechanism portion 600 is associated with the protruding front end portion 442b, thereby switching the operation of the planetary gear mechanism 400, and the flap shaft 200 and the drum shaft 300 are respectively
- the first form of rotation and the form of the drive unit 30 are switched between the wing shaft 200 and the second form in which the drum shaft 300 is rotated. Therefore, as a result of the configuration in which the planetary gear mechanism 400 is sandwiched by the first rolling bearing 513 and the second rolling bearing 523, even when the planetary gear mechanism 400 is housed in the drum shaft 300, the structure can be satisfactorily performed. Switching between a form and a second form. Further, by adjusting the number of teeth of the sun gear 410 and the internal gear 420, the reduction ratio of the rotor 110 and the drum shaft 300 can be set, and a reduction ratio of a wide range can be set.
- the planetary gear 430 is constituted by the first gear 431 and the second gear 432, when the drive unit 30 is formed by fixing the internal gear 420 to the drum shaft 300 so that the drum shaft 300 is When the structure is rotated and decelerated, the drum shaft 300 can be rotated in the same direction as the wing shaft 200. Thereby, since the stirring force generated by the agitating body 24 can be applied in the same direction of rotation of the drum 22, the stirring force of the laundry in the drum 22 can be increased.
- the clutch body 610 that is fitted into the distal end portion 442b of the carrier shaft 442 that protrudes to the outside of the drum shaft 300 is moved in the axial direction of the drum shaft 300 by the moving mechanism portion DM, so that the clutch body is provided.
- the rack 611 of the 610 is engaged with the rack 525 of the bearing unit 500, or the engaging flange portion 613 of the clutch body 610 is engaged with the engaged portion 114 of the rotor 110, so that the rack shaft 422 can pass through the rack shaft 422.
- the planetary carrier 440 is associated with each other, whereby the clutch mechanism portion 600 that switches the form of the drive unit 30 between the first form and the second form is specifically realized.
- the rack 525 that is engaged with the rack 611 of the clutch body 610 is formed in the rear unit 520 in which the second rolling bearing 523 is disposed concentrically with the carrier shaft 442 of the clutch body 610, it can be accurately performed.
- the center of the rack 611 coincides with the center of the rack 525. Thereby, the racks 611 and 525 can be engaged with each other with high precision.
- the first unit 510 including the first rolling bearing 513 and the rear unit 520 including the second rolling bearing 523 are divided by the bearing unit 500 in the axial direction of the drum shaft 300, and The front unit 510 and the rear unit 520 are combined to thereby cover the structure in which the drum shaft 300 of the inner planetary gear mechanism 400 is covered from the front and rear sides.
- the bearing unit 500 is not divided, as shown in FIG. 13, in the bearing unit 500, in order to secure the opening 0 of the drum shaft 300 in which the planetary gear mechanism 400 is inserted, for example, the following structure is required.
- the second rolling shaft 7 523 which is larger than the outer diameter of the accommodating portion 300c of the drum shaft 300 is used, and the thickness of the rear shaft portion 300b of the drum shaft 300 is increased, and the outer diameter of the second rolling bearing 523 is increased. the amount. According to the structure of the present embodiment, it is possible to avoid the use of the large first rolling bearing 513 and the second rolling bearing 523 which are excessively required, or the drum shaft 300 is unnecessarily heavy due to an increase in the wall thickness.
- the center of the first rolling bearing 513 can be made even in the case of the structure in which the bearing unit 500 is divided. P1 and the center P2 of the second rolling bearing 523 are accurately matched. Therefore, it is possible to prevent the drum shaft 300 from being smoothly rotated because the center P1 of the first rolling bearing 513 is displaced from the second rolling bearing 523.
- the center of the stator 120 and the center P2 of the second rolling bearing 523 can be accurately matched. Since the center of the second rolling bearing 523 coincides with the center of the rotor 110 fixed to the wing shaft 200, the center of the stator 120 is in good agreement with the center accuracy of the rotor 110. Thereby, the gap S (refer to Fig. 2) between the rotor 110 and the stator 120 can be maintained, so that the drive motor 100 can be stably rotated.
- the clutch is restricted by the engagement of the rack 611 of the clutch body 610 with the rack 525 of the bearing unit 500.
- the body 610 is rotated relative to the circumferential direction of the bearing unit 500.
- the engagement of the engaging flange portion 613 of the clutch body 610 with the engaged portion 114 of the rotor 110 is limited.
- the clutch body 610 is rotated in the circumferential direction of the rotor 100.
- the configuration in which the distal end portion of the clutch body 610 is engaged with the bearing unit 500 and the configuration in which the rear end portion of the clutch body 610 is engaged with the rotor 110 are not limited to the above-described embodiments, and other configurations may be employed.
- a structure may be formed in which a projection is formed at the front end portion and the rear end portion of the clutch body 610, and a recess or a hole is formed in the bearing unit 500 and the rotor 110 to embed the projection in the recess or the hole.
- the covering portion 521 covering the accommodating portion 300c of the drum shaft 300 is provided in the rear unit 520.
- the cover portion 521 may also be disposed at the front unit 510, and the cover portion 521 may also be disposed to be separated from the front unit 510 and the rear unit 520.
- the fitted portion 514 is provided in the front unit 510, and the fitting rib 527 is provided in the rear unit 520.
- the fitting ribs 527 are in contact with the outer peripheral surfaces 527a and 514a of the fitted recessed portions 514 at the time of fitting.
- the fitting ribs 527 and the fitted recessed portions 514 may be configured to be in contact with each other's inner peripheral surface, or may be configured such that both the inner peripheral surface and the outer peripheral surface are in contact with each other.
- the inner circumferential surfaces when the inner circumferential surfaces are in contact with each other, the inner circumferential surfaces each have a circular shape concentric with the rolling bearing corresponding to each inner circumferential surface.
- the circumferential surface that is in contact with each other may not be completely circular, but may be a shape in which the circle is interrupted in the middle. That is, the circumferential surface that is in contact with each other may also be a circular arc shape. That is, each of the circumferences is formed as long as the circumferential surface having the circular or circular shape which is concentric with the first rolling bearing 514 and the circumferential surface having the circular or circular arc shape concentric with the second rolling bearing 523 can be performed.
- the shape of the face can be anything.
- drum washing machine 1 of the above embodiment does not have a drying function
- the present invention can also be applied to a drum washing machine having a drying function, that is, a drum washing and drying machine.
- 10 housing; 20: outer groove; 22: roller; 24: agitating body (rotating body); 24a: blade (projection); 30: drive unit (drive unit); 100: drive motor; 110: rotor; 114: a recessed portion (second engaged portion); 120: a stator; 200: a wing shaft (first rotating shaft); 202: a limiting ring (restricting portion); 300: a drum shaft (second rotating shaft); 300a: front shaft portion; 300b: rear shaft portion; 300c: housing portion; 400: planetary gear mechanism (deceleration mechanism); 410: sun gear; 420: internal gear; 430: planetary gear; 431: first gear; Second gear; 440: planetary carrier; 442: carrier Shaft (shaft portion); 500: bearing unit; 510: front unit; 513: first rolling bearing (first bearing); 514: fitted recess; 520: rear unit; 523: second rolling bearing (second bearing 525: rack (first engaged portion); 526: mounting bushing; 527: fitting rib;
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Abstract
Provided is a rotary drum washing machine capable of realizing an improvement in cleaning performance while being capable of preventing an increase in the size of a drive part. A drive unit (30) comprises: a drive motor (100); a flank shaft (200), one end joined to an agitator (24), and the other end joined to a rotor (110) of the drive motor (100), and rotating along with the rotation of the rotor (110); a planetary gear mechanism (400) reducing the rotational speed of the rotor (110); a rotary drum shaft (300) joined to a rotary drum (22), and enclosing the flank shaft (200) and the planetary gear mechanism (400), reducing the speed of and transferring the rotation of the flank shaft (200) via the planetary gear mechanism (400); and a bearing unit (500) having a first roller bearing (513) and a second roller bearing (523) configured in such a way as to sandwich the planetary gear mechanism (400), and supporting the rotary drum shaft (300) in a freely rotating manner via this first roller bearing (513) and second roller bearing (523).
Description
技术领域 Technical field
本发明涉及一种滚筒洗衣机。 The present invention relates to a drum washing machine.
也可以进行洗涤但不进行干燥。 背景技术 It is also possible to wash but not to dry. Background technique
以往, 滚筒洗衣机在蓄水于底部的外槽内使横轴型的滚筒旋转, 通过设置 在滚筒内的挡板(baffle )将洗涤物举起并放下, 通过将洗涤物向滚筒的内周面 摔打来洗涤洗涤物(参照专利文献 1 )。 Conventionally, the drum washing machine rotates the drum of the horizontal axis type in the outer tank in which the water is stored in the bottom, lifts and lowers the laundry by a baffle provided in the drum, and passes the laundry to the inner peripheral surface of the drum. The laundry is washed by being beaten (refer to Patent Document 1).
这样, 在通过挡板搅拌洗涤物的结构中, 洗涤物彼此之间很难互相缠绕或 全自动洗衣机相比, 作用于洗涤物的机械力容易变小, 清洗性能容易降低。 Thus, in the structure in which the laundry is stirred by the baffle, the laundry is hardly entangled with each other or the mechanical force acting on the laundry is liable to be smaller than that of the fully automatic washing machine, and the washing performance is easily lowered.
因此, 在滚筒洗衣机中, 为了提高清洗性能, 可以做成在滚筒的后表面设 有搅拌体, 在清洗或漂洗时, 使滚筒与搅拌体以不同旋转速度旋转的结构。 Therefore, in the drum washing machine, in order to improve the washing performance, it is possible to provide a structure in which a stirring body is provided on the rear surface of the drum, and the drum and the stirring body are rotated at different rotation speeds during washing or rinsing.
现有技术文献 Prior art literature
专利文献 Patent literature
专利文献 1 : 日本特开 2013-240577号公报 发明内容 Patent Document 1: Japanese Laid-Open Patent Publication No. 2013-240577 SUMMARY OF INVENTION
发明所要解决的问题 Problems to be solved by the invention
在实现使滚筒与搅拌体以不同的旋转速度旋转的滚筒洗衣机的情况下, 驱 动滚筒以及搅拌体的驱动部, 通过追加减速机构等增加结构部件, 由此容易使 尺寸变大。 因此, 为了抑制外槽以及滚筒的尺寸的降低, 并确保尽可能多的洗 涤容量, 需要抑制驱动部的尺寸的增加。 When the drum washing machine that rotates the drum and the agitating body at different rotational speeds is realized, the driving unit of the driving drum and the agitating body is increased in size by adding a speed reducing mechanism or the like, thereby making it easy to increase the size. Therefore, in order to suppress the reduction in the size of the outer tub and the drum and to ensure as much washing capacity as possible, it is necessary to suppress an increase in the size of the driving portion.
本发明是鉴于该课题而完成的, 目的是提供一种能实现清洗性能的提高并 同时能抑制驱动部的尺寸增加的滚筒洗衣机。 The present invention has been made in view of the above problems, and an object thereof is to provide a drum washing machine capable of achieving an improvement in cleaning performance while suppressing an increase in size of a driving portion.
用于解决问题的方案 Solution to solve the problem
本发明的主要方式的滚筒洗衣机具备: 外槽, 配置在壳体内; 滚筒, 配置 在所述外槽内, 能够以水平轴或者相对于水平方向倾斜的倾斜轴为中心旋转;
挡板, 设置在所述滚筒的内周面; 旋转体, 配置在所述滚筒的后部, 在表面具 有与洗涤物接触的突状部; 以及驱动部, 以使所述旋转体的旋转速度比所述滚 筒的旋转速度快的方式使所述滚筒和所述旋转体旋转。 此处, 所述驱动部包括 驱动马达; 第一旋转轴, 一端与所述旋转体连结并且另一端与所述驱动马达的 转子连结, 伴随着该转子的旋转而旋转; 减速机构, 使所述驱动马达的转子的 旋转减速; 第二旋转轴, 与所述滚筒连结并且内包所述第一旋转轴以及所述减 速机构, 使所述第一旋转轴的旋转通过所述减速机构减速并传递; 以及轴承单 元, 具有以夹着所述减速机构的方式配置的第一轴承以及第二轴承, 通过这些 第一轴承以及第二轴承以旋转自由的方式支承所述第二旋转轴。 A drum washing machine according to a main aspect of the present invention includes: an outer tank disposed in a casing; and a drum disposed in the outer tank and rotatable about a horizontal axis or an inclined axis inclined with respect to a horizontal direction; a baffle disposed on an inner circumferential surface of the drum; a rotating body disposed at a rear portion of the drum, having a protrusion on the surface in contact with the laundry; and a driving portion to rotate the rotating body The drum and the rotating body are rotated in a manner faster than the rotational speed of the drum. Here, the driving unit includes a driving motor; the first rotating shaft has one end coupled to the rotating body and the other end coupled to the rotor of the drive motor and rotated in accordance with the rotation of the rotor; and a speed reducing mechanism a rotation of the rotor of the drive motor is decelerated; a second rotating shaft coupled to the drum and enclosing the first rotating shaft and the speed reducing mechanism, wherein the rotation of the first rotating shaft is decelerated and transmitted by the speed reducing mechanism; And a bearing unit having a first bearing and a second bearing disposed to sandwich the speed reduction mechanism, wherein the second rotating shaft is rotatably supported by the first bearing and the second bearing.
根据上述的结构, 由于将第一轴承与第二轴承之间产生的空间利用作减速 机构的配置空间, 以便将滚筒产生的负荷以第二转轴良好地支承, 因此能在第 二旋转轴的轴线方向减小驱动部的尺寸。 由此, 由于能使外槽以及滚筒向前后 方向变大, 因而能增加洗涤容量。 According to the above configuration, since the space generated between the first bearing and the second bearing is utilized as the arrangement space of the speed reduction mechanism, the load generated by the drum is favorably supported by the second rotating shaft, and therefore the axis of the second rotating shaft can be The direction reduces the size of the drive portion. Thereby, since the outer tub and the drum can be made larger in the front-rear direction, the washing capacity can be increased.
另外, 根据上述的结构, 驱动马达的转子与旋转体通过一个第一旋转轴连 结。 因此, 与转子的旋转轴和旋转体的旋转轴分别设置并相互连结的结构不同, 在组装驱动部时, 不需要进行对齐两个旋转轴中心的轴对齐。 由此, 驱动部的 组装变得容易。 另外, 不需要担心在两个旋转轴之间产生轴错位。 Further, according to the above configuration, the rotor of the drive motor and the rotating body are coupled by a first rotating shaft. Therefore, unlike the structure in which the rotating shaft of the rotor and the rotating shaft of the rotating body are respectively disposed and coupled to each other, it is not necessary to align the axes of the centers of the two rotating shafts when assembling the driving portion. Thereby, assembly of the drive portion is facilitated. In addition, there is no need to worry about axis misalignment between the two axes of rotation.
在本方式的滚筒洗衣机中, 可釆用下述结构, 即, 还具备: 限制部, 在所 述第一旋转轴插入所述第二旋转轴内之后固定于所述第一旋转轴, 与所述第二 旋转轴卡合, 由此至少限制所述第一旋转轴向插入的方向的移动。 In the drum washing machine of the present aspect, the configuration may further include: a restricting portion that is fixed to the first rotating shaft after the first rotating shaft is inserted into the second rotating shaft, and The second rotating shaft is engaged, thereby restricting at least the movement of the first rotating axial insertion direction.
根据上述结构, 在做成使驱动马达的转子与旋转体通过一个第一旋转轴连 结, 使该第一旋转轴从一个方向插入第二旋转轴内的情况下, 通过限制部限制 第一旋转轴向插入的方向的移动。 According to the above configuration, when the rotor of the drive motor and the rotating body are coupled by one first rotating shaft, and the first rotating shaft is inserted into the second rotating shaft from one direction, the first rotating shaft is restricted by the restricting portion. Movement in the direction of insertion.
在本方式的滚筒洗衣机中, 可釆用下述结构, 即, 所述减速机构具有: 太 阳齿轮, 伴随着所述驱动马达的转子的旋转进行旋转; 环状的内齿轮, 包围该 太阳齿轮; 多个行星齿轮, 介于所述太阳齿轮与所述内齿轮之间; 以及行星齿 轮架, 以旋转自由的方式保持这些行星齿轮。 在这种情况下, 所述第二旋转轴 固定在所述内齿轮, 伴随着所述内齿轮的旋转而旋转。 所述行星齿轮架包括轴 部, 该轴部与所述第二旋转轴同轴并且前端部从所述第二旋转轴向所述转子侧 突出。 所述驱动部还包括离合器机构部。 所述离合器机构部设为与从所述第二
旋转轴突出的所述轴部的前端部相关, 在第一形态和第二形态之间切换所述驱 动部的形态, 其中, 所述第一形态是, 通过使所述轴部成为不能旋转的状态, 旋转轴的旋转速度慢的方式, 使所述第一旋转轴和所述第二旋转轴旋转; 所述 第二形态是, 通过使所述轴部成为与所述马达一起旋转的状态, 从而使所述第 一旋转轴、 所述减速机构以及所述第二旋转轴以与所述马达的旋转速度相等的 旋转速度一体旋转。 In the drum washing machine of the present aspect, the speed reduction mechanism includes: a sun gear that rotates in accordance with rotation of a rotor of the drive motor; and an annular internal gear that surrounds the sun gear; a plurality of planet gears between the sun gear and the internal gear; and a planet carrier that holds the planet gears in a rotationally free manner. In this case, the second rotating shaft is fixed to the internal gear and rotates accompanying the rotation of the internal gear. The planetary carrier includes a shaft portion coaxial with the second rotation shaft and a front end portion protruding from the rotor side of the second rotation axis. The drive portion further includes a clutch mechanism portion. The clutch mechanism portion is set to be from the second The front end portion of the shaft portion that protrudes from the rotation shaft is associated with the shape of the drive portion between the first form and the second form, wherein the first form is such that the shaft portion is non-rotatable a state in which the rotation speed of the rotating shaft is slow, and the first rotating shaft and the second rotating shaft are rotated; and in the second aspect, the shaft portion is rotated together with the motor. Thereby, the first rotating shaft, the speed reducing mechanism, and the second rotating shaft are integrally rotated at a rotation speed equal to a rotation speed of the motor.
根据上述的结构, 通过将第二旋转轴与内齿轮连结, 并且使设置在行星齿 轮架的轴部的前端部向第二旋转轴的外面突出, 并使离合器机构部与突出的前 端部相关, 由此进行减速机构的动作的切换, 使驱动部的形态在第一形态与第 二形态之间切换。 由此, 做成减速机构由第一轴承和第二轴承夹持的结构的结 果是, 即使减速机构做成内包在第二旋转轴中的情况下, 也能良好地进行第一 形态和第二形态之间的切换。 并且, 通过调整太阳齿轮以及内齿轮的齿数, 能 设定转子与第二旋转轴的减速比, 并且能设定范围广的减速比。 According to the above configuration, the second rotating shaft is coupled to the internal gear, and the front end portion of the shaft portion provided on the planetary carrier protrudes toward the outer surface of the second rotating shaft, and the clutch mechanism portion is associated with the protruding front end portion. Thereby, the operation of the speed reduction mechanism is switched, and the form of the drive unit is switched between the first form and the second form. Thereby, as a result of the configuration in which the speed reduction mechanism is sandwiched between the first bearing and the second bearing, even if the speed reduction mechanism is housed in the second rotating shaft, the first form and the second form can be satisfactorily performed. Switch between forms. Further, by adjusting the number of teeth of the sun gear and the internal gear, the reduction ratio of the rotor and the second rotating shaft can be set, and a wide reduction ratio can be set.
在做成上述结构的情况下, 还可釆用下述结构, 即, 所述离合器机构部包 括: 离合器, 嵌入所述前端部, 相对于所述前端部向所述轴部的轴线方向的移 动被允许并且向所述轴部的周向的转动被限制; 以及移动机构部, 使该离合器 体向所述轴线方向移动。 在这种情况下, 在所述离合器体的所述轴承单元侧的 端部以及所述转子侧的端部, 分别设有第一"" ^合部以及第二卡合部, 并且在所 述轴承单元以及所述转子分别设有第一被卡合部以及第二被卡合部。 当所述离 合器体通过所述移动机构部向所述轴承单元侧移动且所述第一"" ^合部与所述第 一被卡合部卡合时, 所述离合器体相对于所述轴承单元的向周向的转动被限制, 所述轴部成为不能旋转的状态, 当所述离合器体通过所述移动机构部向所述转 子侧移动且所述第二卡合部与所述第二被卡合部卡合时, 所述离合器体相对于 所述转子的向周向的转动被限制 , 所述轴部能够与所述转子一起旋转。 In the case of the above configuration, the clutch mechanism portion may include a clutch that is fitted into the distal end portion and that moves toward the axial direction of the shaft portion with respect to the distal end portion. The rotation allowed in the circumferential direction of the shaft portion is restricted; and the movement mechanism portion moves the clutch body in the axial direction. In this case, a first "" joint portion and a second engagement portion are respectively provided at an end portion of the clutch body on the bearing unit side and an end portion on the rotor side, and The bearing unit and the rotor are respectively provided with a first engaged portion and a second engaged portion. The clutch body is opposite to the bearing when the clutch body is moved to the bearing unit side by the moving mechanism portion and the first "engagement portion" is engaged with the first engaged portion The rotation of the unit in the circumferential direction is restricted, the shaft portion is in a state of being non-rotatable, and the clutch body is moved to the rotor side by the moving mechanism portion and the second engaging portion and the second portion are When the engaged portion is engaged, the rotation of the clutch body with respect to the rotor in the circumferential direction is restricted, and the shaft portion is rotatable together with the rotor.
若做成这样的结构, 就能具体地实现通过与轴部即行星齿轮架相关从而使 驱动部的形态在第一形态与第二形态之间切换的离合器机构部。 With such a configuration, it is possible to specifically realize a clutch mechanism portion that switches between the first form and the second form by the relationship with the planetary carrier of the shaft portion.
在做成上述结构的情况下, 还可釆用下述结构, 即, 所述移动机构部包括: 弹性构件, 介于所述离合器体和所述轴承单元之间, 使所述离合器体通过弹力 向所述转子侧移动, 使所述第二卡合部与所述第二被卡合部卡合; 以及推压构
件, 通过推压所述离合器体从而使所述离合器体向所述轴承单元侧移动, 并且 在所述第一卡合部与所述第一被卡合部卡合的状态下与所述离合器体接触, 在 所述第二卡合部与所述第二被卡合部卡合的状态下与所述离合器体分离。 In the case of the above structure, the moving mechanism portion may include an elastic member interposed between the clutch body and the bearing unit to pass the clutch body through the elastic force. Moving to the rotor side, engaging the second engaging portion with the second engaged portion; and pushing the structure Moving the clutch body toward the bearing unit side by pushing the clutch body, and the clutch in a state where the first engaging portion is engaged with the first engaged portion The body contact is separated from the clutch body in a state in which the second engagement portion is engaged with the second engaged portion.
若做成这样的结构, 则在通过弹性构件的弹力使离合器体移动, 由此使第 二卡合部与第二被卡合部卡合, 并由该卡合使离合器体与转子一起旋转时, 推 压构件成为从离合器体分离的状态。 因此, 不会发生因推压构件向离合器体的 接触而妨碍转子以及离合器体的旋转的情况。 According to this configuration, the clutch body is moved by the elastic force of the elastic member, thereby engaging the second engagement portion with the second engaged portion, and the clutch body is rotated together with the rotor by the engagement. The pressing member is in a state of being separated from the clutch body. Therefore, there is no possibility that the rotation of the rotor and the clutch body is hindered by the contact of the pressing member with the clutch body.
发明效果 Effect of the invention
根据本发明, 能提供一种能实现清洗性能的提高并同时能抑制驱动部的尺 寸增加的滚筒洗衣机。 According to the present invention, it is possible to provide a drum washing machine which can improve the cleaning performance while suppressing an increase in the size of the driving portion.
本发明效果以及意义通过对以下所示的实施方式的说明会进一步明确。 但 是, 以下的实施方式只是将本发明实施化时的一个例示, 本发明不受以下的实 施方式中记载的任何限制。 附图说明 The effects and significance of the present invention will be further clarified by the description of the embodiments described below. However, the following embodiments are merely illustrative of the embodiments of the present invention, and the present invention is not limited by the following description. DRAWINGS
图 1是表示实施方式的滚筒洗衣机结构的侧面剖视图。 Fig. 1 is a side cross-sectional view showing the structure of a drum washing machine according to an embodiment.
图 2是表示实施方式的驱动单元的结构的剖视图。 Fig. 2 is a cross-sectional view showing the configuration of a drive unit of the embodiment.
图 3是表示实施方式的驱动马达的转子的结构的、 转子的主视图。 Fig. 3 is a front elevational view showing the rotor of the drive motor of the embodiment.
图 4是表示实施方式的翼轴、 滚筒轴以及行星齿轮机构的结构的图。 4 is a view showing a configuration of a wing shaft, a drum shaft, and a planetary gear mechanism according to an embodiment.
图 5是表示实施方式的轴承单元的前部单元的结构的图。 Fig. 5 is a view showing a configuration of a front unit of a bearing unit according to an embodiment;
图 6是表示实施方式的轴承单元的后部单元的结构的图。 Fig. 6 is a view showing a configuration of a rear unit of a bearing unit according to an embodiment;
图 7是表示实施方式的轴承单元的后部单元的结构的图。 Fig. 7 is a view showing a configuration of a rear unit of a bearing unit according to an embodiment;
图 8是表示实施方式的离合器机构部的离合器体的结构的图。 8 is a view showing a configuration of a clutch body of a clutch mechanism portion according to an embodiment.
图 9是表示实施方式的离合器机构部的移动机构部的结构的图。 Fig. 9 is a view showing a configuration of a moving mechanism portion of a clutch mechanism portion according to an embodiment.
图 10是用于对实施方式的离合器机构部的动作进行说明的图。 Fig. 10 is a view for explaining an operation of a clutch mechanism unit of the embodiment.
图 11是用于对实施方式的清洗工序以及漂洗工序中驱动单元、 滚筒以及搅 拌体的动作进行说明的图。 Fig. 11 is a view for explaining the operation of the drive unit, the drum, and the agitating body in the washing step and the rinsing step of the embodiment.
图 12是用于对实施方式的中间脱水程序以及最终脱水程序中驱动单元、 滚 筒以及搅拌体的动作进行说明的图。 Fig. 12 is a view for explaining the operation of the drive unit, the drum, and the agitating body in the intermediate dehydration program and the final dehydration program in the embodiment.
图 13是表示与实施方式进行比较的驱动单元的结构的图。
具体实施方式 Fig. 13 is a view showing a configuration of a drive unit which is compared with the embodiment. detailed description
以下将参照附图对作为本发明的滚筒洗衣机的一实施方式的不具有干燥功 能的滚筒洗衣机进行说明。 Hereinafter, a drum washing machine which does not have a drying function as an embodiment of the drum washing machine of the present invention will be described with reference to the drawings.
图 1是表示滚筒洗衣机 1的结构的侧面剖视图。 Fig. 1 is a side cross-sectional view showing the structure of a drum washing machine 1.
滚筒洗衣机 1具有构成外观的壳体 10。壳体 10的前表面 10a从中央部向上 部倾斜, 在倾斜的面形成洗涤物的投入口 11。 投入口 11通过开闭自由的门 12 遮盖。 The drum washing machine 1 has a casing 10 constituting an outer appearance. The front surface 10a of the casing 10 is inclined upward from the central portion, and an input port 11 for washing is formed on the inclined surface. The inlet 11 is covered by a door 12 that is opened and closed.
在壳体 10内, 外槽 20由多个减振器 21弹性地支承。 在外槽 20内以旋转 自由的方式配置滚筒 22。 外槽 20以及滚筒 22以后表面侧相对于水平方向放低 的方式倾斜。 由此, 滚筒 22以相对于水平方向倾斜的倾斜轴为中心旋转。 外槽 20以及滚筒 22的倾斜角度可做成为 10 ~ 20度左右。外槽 20的前表面的开口部 20a以及滚筒 22的前表面的开口部 22a与投入口 11对置, 与投入口 11一起通 过门 12关闭。 在滚筒 22的内周面, 形成有多个脱水孔 22b。 进一步地, 三个挡 板 23在周向上以大致相等的间隔设置在滚筒 22的内周面。 In the casing 10, the outer groove 20 is elastically supported by a plurality of dampers 21. The drum 22 is disposed in the outer tank 20 in a rotationally free manner. The outer groove 20 and the rear surface side of the drum 22 are inclined in such a manner as to be lowered in the horizontal direction. Thereby, the drum 22 rotates around the tilting axis that is inclined with respect to the horizontal direction. The inclination angle of the outer groove 20 and the drum 22 can be made to be about 10 to 20 degrees. The opening 20a of the front surface of the outer tub 20 and the opening 22a of the front surface of the drum 22 face the input port 11, and are closed by the door 12 together with the input port 11. On the inner circumferential surface of the drum 22, a plurality of dewatering holes 22b are formed. Further, the three baffles 23 are disposed on the inner circumferential surface of the drum 22 at substantially equal intervals in the circumferential direction.
在滚筒 22的后部以旋转自由的方式配置搅拌体 24。 搅拌体 24具有大致圓 盘的形状。 在搅拌体 24的表面形成有从中央部呈放射状延伸的多个叶片 24a。 搅拌体 24与滚筒 22同轴旋转。 搅拌体 24相当于本发明的旋转体, 叶片 24a相 当于本发明的突状部。 The agitating body 24 is disposed in a rotationally free manner at the rear of the drum 22. The agitating body 24 has a substantially disk shape. A plurality of blades 24a extending radially from the center portion are formed on the surface of the agitating body 24. The agitating body 24 rotates coaxially with the drum 22. The agitating body 24 corresponds to the rotating body of the present invention, and the vane 24a corresponds to the projecting portion of the present invention.
在外槽 20的后方, 配置产生驱动滚筒 22以及搅拌体 24的转矩的驱动单元 30。 驱动单元 30相当于本发明的驱动部。 驱动单元 30在清洗工序以及漂洗工 序时, 使滚筒 22 以及搅拌体 24向相同方向以不同旋转速度旋转。 具体地说, 驱动单元 30使滚筒 22以令施加到滚筒 22内的洗涤物的离心力小于重力的旋转 速度旋转, 使搅拌体 24以比滚筒 22的旋转速度快的旋转速度旋转。 另一方面, 驱动单元 30在脱水工序时使滚筒 22以及搅拌体 24以令施加到滚筒 22内的洗 涤物的离心力远远大于重力的旋转速度进行一体旋转。 驱动单元 30的详细结构 会在后面再进行说明。 A drive unit 30 that generates torque for driving the drum 22 and the agitating body 24 is disposed behind the outer tub 20. The drive unit 30 corresponds to the drive unit of the present invention. The drive unit 30 rotates the drum 22 and the agitating body 24 at different rotational speeds in the same direction during the washing process and the rinsing process. Specifically, the drive unit 30 rotates the drum 22 at a rotational speed at which the centrifugal force applied to the laundry in the drum 22 is less than the gravity, so that the agitating body 24 rotates at a rotational speed faster than the rotational speed of the drum 22. On the other hand, the driving unit 30 integrally rotates the drum 22 and the agitating body 24 at a rotational speed at which the centrifugal force of the laundry applied to the drum 22 is much larger than the gravity during the spin-drying process. The detailed structure of the drive unit 30 will be described later.
在外槽 20的底部形成有排水口部 20b。 在排水口部 20b设置有排水阀 40。 排水阀 40与排水管 41连接。 当打开排水阀 40时存于外槽 20内的水就会通过 排水管 41向机外排出。
在壳体 10内的前方上部配置有洗涤剂盒 50。 在洗涤剂盒 50中收容洗涤剂 的洗剂容器 50a以从前方抽出自由的方式收容。 洗涤剂盒 50通过给水管 52与 配置在壳体 10内的后方上部的给水阀 51连接。 此外, 洗涤剂盒 50通过注水管 53与外槽 20的上部连接。 当打开给水阀 51时, 自来水从水龙头通过给水管 52、 洗涤剂盒 50以及注水管 53提供给外槽 20内。 此时, 收容在洗剂容器 50a里的 洗涤剂顺着水流提供给外槽 20内。 A drain port portion 20b is formed at the bottom of the outer tub 20. A drain valve 40 is provided in the drain port portion 20b. The drain valve 40 is connected to the drain pipe 41. When the drain valve 40 is opened, the water stored in the outer tank 20 is discharged to the outside through the drain pipe 41. A detergent box 50 is disposed in the front upper portion of the casing 10. The lotion container 50a containing the detergent in the detergent box 50 is housed so as to be freely extracted from the front. The detergent box 50 is connected to the water supply valve 51 disposed at the rear upper portion in the casing 10 through the water supply pipe 52. Further, the detergent box 50 is connected to the upper portion of the outer tub 20 through a water injection pipe 53. When the water supply valve 51 is opened, tap water is supplied from the faucet to the outer tank 20 through the water supply pipe 52, the detergent box 50, and the water injection pipe 53. At this time, the detergent contained in the lotion container 50a is supplied into the outer tub 20 along the water flow.
接着, 关于驱动单元 30的结构进行详细说明。 Next, the structure of the drive unit 30 will be described in detail.
图 2是示出驱动单元 30的结构的剖视图。 图 3是示出驱动马达 100的转子 110的结构的转子 110的主视图。 图 4 (a) 以及 (b)是示出翼轴 200、 滚筒轴 300以及行星齿轮机构 400的结构的图。 图 4 (a)是侧面剖视图, 图 4 (b)是 图 4 (a)的 A-A' 剖视图。 图 5 (a) 以及(b)是示出轴承单元 500的前部单元 510的结构的图, 分别为前部单元 510的主视图以及后视图。 图 6以及图 7是示 出轴承单元 500的后部单元 520的结构的图。 图 6是后部单元 520的主视图。 图 7 (a)是后部单元 520的后视图, 图 7 (b)是后部单元 520的后部的放大立 体图。 图 8 (a)至(c)是示出离合器机构部 600的离合器体 610的结构的图, 分别为离合器体 610的主视图、 右视图以及后视图。 图 9 (a)至(c)是示出离 合器机构部 600的移动机构部 DM的结构的图, 分别为移动机构部 DM的后视 图、 右视图以及俯视图。 图 10 (a) 以及 (b)是用于对离合器机构部 600的动 作进行说明的图。 此外, 在图 8 (a)至(c) 中, 示出了离合器体 610已安装在 行星齿轮架 440的齿轮架轴 442的状态。 FIG. 2 is a cross-sectional view showing the structure of the drive unit 30. FIG. 3 is a front view showing the rotor 110 of the structure of the rotor 110 of the drive motor 100. 4(a) and 4(b) are views showing the structures of the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400. Figure 4 (a) is a side cross-sectional view, and Figure 4 (b) is a cross-sectional view taken along line A-A' of Figure 4 (a). 5(a) and (b) are views showing the structure of the front unit 510 of the bearing unit 500, which are a front view and a rear view, respectively, of the front unit 510. 6 and 7 are views showing the structure of the rear unit 520 of the bearing unit 500. FIG. 6 is a front view of the rear unit 520. Fig. 7 (a) is a rear view of the rear unit 520, and Fig. 7 (b) is an enlarged perspective view of the rear portion of the rear unit 520. 8(a) to 8(c) are views showing the configuration of the clutch body 610 of the clutch mechanism portion 600, which are respectively a front view, a right side view, and a rear view of the clutch body 610. Figs. 9(a) to 9(c) are views showing the configuration of the moving mechanism portion DM of the clutch mechanism portion 600, and are a rear view, a right side view, and a plan view, respectively, of the moving mechanism portion DM. Figs. 10(a) and (b) are views for explaining the operation of the clutch mechanism unit 600. Further, in Figs. 8(a) to (c), the state in which the clutch body 610 has been mounted on the carrier shaft 442 of the carrier 440 is shown.
驱动单元 30包括驱动马达 100、翼轴 200、滚筒轴 300、行星齿轮机构 400、 轴承单元 500以及离合器机构部 600。 驱动马达 100产生用于驱动搅拌体 24以 及滚筒 22的转矩。 翼轴 200通过驱动马达 100的转矩旋转, 并向搅拌体 24传 递该旋转。 翼轴 200相当于本发明的第一旋转轴。 行星齿轮机构 400将翼轴 200 的旋转, 即驱动马达 100的转子 110的旋转减速并向滚筒轴 300传递。 行星齿 轮机构 400相当于本发明的减速机构。 滚筒轴 300以通过行星齿轮机构 400减 速后的旋转速度与翼轴 200同轴旋转、 并向滚筒 22传递该旋转。 滚筒轴 300相 当于本发明的第二旋转轴。 轴承单元 500 能够以旋转自由的方式支承翼轴 200 以及滚筒轴 300。 离合器机构部 600使驱动部 30的形态在第一形态和第二形态 之间切换,其中,所述第一形态是,能使搅拌体 24即翼轴 200以与驱动马达 100
的旋转速度相等的旋转速度旋转, 能使滚筒 22即滚筒轴 300以通过行星齿轮机 构 400减速后的旋转速度旋转, 所述第二形态是能使搅拌体 24以及滚筒 22即 翼轴 200、滚筒轴 300以及行星齿轮机构 400以与驱动马达 100相等的旋转速度 进行一体旋转。 The drive unit 30 includes a drive motor 100, a wing shaft 200, a drum shaft 300, a planetary gear mechanism 400, a bearing unit 500, and a clutch mechanism portion 600. The drive motor 100 generates torque for driving the agitating body 24 and the drum 22. The wing shaft 200 is rotated by the torque of the drive motor 100 and transmits the rotation to the agitating body 24. The wing shaft 200 corresponds to the first rotating shaft of the present invention. The planetary gear mechanism 400 decelerates the rotation of the wing shaft 200, that is, the rotation of the rotor 110 of the drive motor 100, and transmits it to the drum shaft 300. The planetary gear mechanism 400 corresponds to the speed reduction mechanism of the present invention. The drum shaft 300 rotates coaxially with the wing shaft 200 at a rotational speed decelerated by the planetary gear mechanism 400, and transmits the rotation to the drum 22. The drum shaft 300 corresponds to the second rotating shaft of the present invention. The bearing unit 500 is capable of supporting the wing shaft 200 and the drum shaft 300 in a rotationally free manner. The clutch mechanism unit 600 switches the form of the driving unit 30 between the first mode and the second mode, wherein the first embodiment is such that the agitating body 24, that is, the wing shaft 200 and the driving motor 100 can be The rotation speed of the rotation speed is equal to the rotation speed, so that the drum 22, that is, the drum shaft 300, can be rotated at a rotation speed decelerated by the planetary gear mechanism 400. In the second aspect, the agitating body 24 and the drum 22, that is, the wing shaft 200 and the drum can be rotated. The shaft 300 and the planetary gear mechanism 400 are integrally rotated at a rotation speed equal to that of the drive motor 100.
参照图 2以及图 3 ,驱动马达 100是外转子型的 DC无刷马达,具备转子 110 和定子 120。 转子 110形成为有底的圓筒状, 在其内周面, 永久磁铁 111遍及整 周地排列。 如图 3所示, 在转子 110的中央部形成有圓形的轴套部 112。 在轴套 部 112形成有用于固定翼轴 200的轴套孔 113并且在轴套孔 113的外圓周形成有 环状的被卡合凹部 114。 被卡合凹部 114的外周部遍及整周地具有凹凸部 114a。 被卡合凹部 114相当于本发明的第二被卡合部。 Referring to Fig. 2 and Fig. 3, the drive motor 100 is an outer rotor type DC brushless motor, and includes a rotor 110 and a stator 120. The rotor 110 is formed in a bottomed cylindrical shape, and the permanent magnets 111 are arranged over the entire circumference on the inner peripheral surface thereof. As shown in Fig. 3, a circular boss portion 112 is formed at a central portion of the rotor 110. A boss hole 113 for fixing the wing shaft 200 is formed in the boss portion 112, and an annular engaged recess 114 is formed on the outer circumference of the boss hole 113. The outer peripheral portion of the engaged recessed portion 114 has the uneven portion 114a over the entire circumference. The engaged recess 114 corresponds to the second engaged portion of the present invention.
定子 120在外周部具有线圈 121。当从未作图示的控制电路向定子 120的线 圈 121提供驱动电流时, 转子 110旋转。 在定子 120的上方和左右三处, 以大 致 120度的间隔形成有螺孔 122。各螺孔 122具有从定子 120的中心向径向的相 同距离。 此外, 在图 2中, 仅图示出上方的一个螺孔 122。 The stator 120 has a coil 121 at the outer peripheral portion. When a control circuit, not shown, supplies a drive current to the coil 121 of the stator 120, the rotor 110 rotates. A screw hole 122 is formed at an upper portion of the stator 120 and at three left and right intervals at intervals of substantially 120 degrees. Each of the screw holes 122 has the same distance from the center of the stator 120 in the radial direction. Further, in Fig. 2, only one screw hole 122 above is illustrated.
参照图 2以及图 4, 滚筒轴 300具有中空形状, 并且内包翼轴 200和行星齿 轮机构 400。 滚筒轴 300包括前轴部 300a、 后轴部 300b、 以及设于前轴部 300a 和后轴部 300b之间并比前轴部 300a 以及后轴部 300b更向外侧膨出的收容部 300c。 在收容部 300c收容有行星齿轮机构 400。 前轴部 300a以前部比后部内径 大的方式形成, 并且在内径大的大径部 300d配置有第一滑动轴承 301。 同样地, 在大径部 300d夹着后述的限制环, 在第一滑动轴承 301的前方配置有机械密封 302。 第一滑动轴承 301以及机械密封 302从前方插入大径部 300d, 通过压入等 固定方法与滚筒轴 300固定。 此外, 滚筒轴 300在前后方向上分割, 由两个构 件, 即前构件 Ml以及后构件 M2构成, 以使行星齿轮机构 400能收容于收容部 300c。 Referring to Figures 2 and 4, the drum shaft 300 has a hollow shape and encloses a wing shaft 200 and a planetary gear mechanism 400. The drum shaft 300 includes a front shaft portion 300a, a rear shaft portion 300b, and a housing portion 300c provided between the front shaft portion 300a and the rear shaft portion 300b and bulging outward from the front shaft portion 300a and the rear shaft portion 300b. The planetary gear mechanism 400 is housed in the accommodating portion 300c. The front portion of the front shaft portion 300a is formed to be larger than the inner diameter of the rear portion, and the first sliding bearing 301 is disposed in the large diameter portion 300d having a large inner diameter. Similarly, a mechanical seal 302 is disposed in front of the first sliding bearing 301 with a restriction ring to be described later interposed therebetween in the large diameter portion 300d. The first sliding bearing 301 and the mechanical seal 302 are inserted into the large diameter portion 300d from the front side, and are fixed to the drum shaft 300 by press fitting or the like. Further, the drum shaft 300 is divided in the front-rear direction, and is composed of two members, that is, the front member M1 and the rear member M2, so that the planetary gear mechanism 400 can be housed in the accommodating portion 300c.
行星齿轮机构 400包括: 太阳齿轮 410; 环状的内齿轮 420, 包围太阳齿轮 410; 介于太阳齿轮 410和内齿轮 420之间的多组行星齿轮 430; 通过支轴 441 以旋转自由的方式保持这些行星齿轮 430的行星齿轮架 440。 The planetary gear mechanism 400 includes: a sun gear 410; an annular inner gear 420 surrounding the sun gear 410; a plurality of sets of planet gears 430 interposed between the sun gear 410 and the internal gear 420; and being held in a rotationally free manner by the support shaft 441 Planetary carrier 440 of these planet gears 430.
一组行星齿轮 430具有第一齿轮 431和第二齿轮 432。第一齿轮 431与第二 齿轮 432的两个齿轮彼此啮合, 并且第一齿轮 431与太阳齿轮 410啮合, 第二 齿轮 432与内齿轮 420啮合。 行星齿轮架 440包括向后方延伸的齿轮架轴 442。
齿轮架轴 442相当于本发明的轴部。 齿轮架轴 442与滚筒轴 300同轴, 且内部 形成为中空以使翼轴 200插入。 齿轮架轴 442 以从前端部到根部的部位比根的 部位的内径大的方式形成, 并且在内径大的大径部 442a 配置有第二滑动轴承 443。 在从滚筒轴 300向后方突出的齿轮架轴 442的前端部 442b, 在外周面形成 有齿条 442c。 A set of planet gears 430 has a first gear 431 and a second gear 432. The two gears of the first gear 431 and the second gear 432 mesh with each other, and the first gear 431 meshes with the sun gear 410, and the second gear 432 meshes with the internal gear 420. The planet carrier 440 includes a carrier shaft 442 that extends rearward. The carrier shaft 442 corresponds to the shaft portion of the present invention. The carrier shaft 442 is coaxial with the drum shaft 300, and is internally hollow to allow the wing shaft 200 to be inserted. The carrier shaft 442 is formed such that the inner diameter of the portion from the front end portion to the root portion is larger than the inner diameter portion, and the second sliding bearing 443 is disposed on the large diameter portion 442a having a large inner diameter. A rack 442c is formed on the outer peripheral surface of the front end portion 442b of the carrier shaft 442 that protrudes rearward from the drum shaft 300.
在翼轴 200的后端部形成有圓环状的限制凸缘 201。翼轴 200从后方插入滚 筒轴 300内。 在插入的翼轴 200的前端部固定有环状的限制环 202。 限制环 202 与第一滑动轴承 301以及机械密封 302同样从前方插入大径部 300d, 通过压入 等固定方法与翼轴 200固定。限制环 202经由第一垫圈 203与第一滑动轴承 301 接触, 经由第二垫圈 204与机械密封 302接触。 限制凸缘 201与齿轮架轴 442 的后端卡合, 通过限制环 202经由第一垫圈 203与第一滑动轴承 301卡合, 由 此限制翼轴 200向前后方向的移动。 限制环 202相当于本发明的限制部。 An annular restricting flange 201 is formed at the rear end portion of the wing shaft 200. The wing shaft 200 is inserted into the drum shaft 300 from the rear. An annular restriction ring 202 is fixed to the front end portion of the inserted wing shaft 200. Similarly to the first sliding bearing 301 and the mechanical seal 302, the restriction ring 202 is inserted into the large diameter portion 300d from the front side, and is fixed to the wing shaft 200 by a fixing method such as press fitting. The restriction ring 202 is in contact with the first sliding bearing 301 via the first washer 203 and is in contact with the mechanical seal 302 via the second washer 204. The restricting flange 201 is engaged with the rear end of the carrier shaft 442, and is engaged with the first sliding bearing 301 via the restricting ring 202 via the first washer 203, thereby restricting the movement of the wing shaft 200 in the front-rear direction. The restriction ring 202 corresponds to the restriction portion of the present invention.
插入滚筒轴 300的内部的翼轴 200,其外周面在第一滑动轴承 301以及第二 滑动轴承 443之间滑动。 由此, 翼轴 200在滚筒轴 300内顺利地旋转。 此外, 通过机械密封 302能防止水向滚筒轴 300和翼轴 200之间侵入。 进而, 翼轴 200 旋转时, 限制环 202在第一垫圈 203以及第二垫圈 204之间滑动。 因此, 能防 止因限制环 202滑动而产生的第一滑动轴承 301以及机械密封 302的磨耗。 The wing shaft 200 inserted into the inside of the drum shaft 300 has its outer peripheral surface sliding between the first sliding bearing 301 and the second sliding bearing 443. Thereby, the wing shaft 200 smoothly rotates in the drum shaft 300. Further, water can be prevented from intruding between the drum shaft 300 and the wing shaft 200 by the mechanical seal 302. Further, when the wing shaft 200 rotates, the restriction ring 202 slides between the first washer 203 and the second washer 204. Therefore, the abrasion of the first sliding bearing 301 and the mechanical seal 302 caused by the sliding of the restriction ring 202 can be prevented.
此外, 如上所述, 因为第一滑动轴 7 301、 限制环 202以及机械密封 302全 都能通过从前方插入从而配置在大径部 300d内, 所以能使组装性良好。 Further, as described above, since the first slide shaft 301, the restriction ring 202, and the mechanical seal 302 can all be inserted into the large-diameter portion 300d by being inserted from the front, the assemblability can be improved.
在翼轴 200的中间部位固定有太阳齿轮 410。 如图 4 ( b )所示, 在内齿轮 420的外周面的多个位置形成有向前后方向延伸的键部 421 , 在滚筒轴 300的内 周面形成有与键部 421对应的键槽部 303。 通过键部 421与键槽部 303卡合, 滚 筒轴 300和内齿轮 420在周向固定。 并且, 翼轴 200的后端部从齿轮架轴 442 向后方突出, 与转子 110的轴套孔 113固定。 A sun gear 410 is fixed to an intermediate portion of the wing shaft 200. As shown in FIG. 4(b), a key portion 421 extending in the front-rear direction is formed at a plurality of positions on the outer circumferential surface of the internal gear 420, and a key groove portion 303 corresponding to the key portion 421 is formed on the inner circumferential surface of the drum shaft 300. . The key shaft 421 is engaged with the key groove portion 303, and the roller shaft 300 and the internal gear 420 are fixed in the circumferential direction. Further, the rear end portion of the wing shaft 200 projects rearward from the carrier shaft 442 and is fixed to the boss hole 113 of the rotor 110.
当翼轴 200伴随着转子 110的旋转而旋转时, 太阳齿轮 410旋转。 当行星 齿轮架 440处于以不旋转的方式固定的状态下, 由于行星齿轮 430不能公转, 因此伴随着太阳齿轮 410的旋转仅进行自转。 即, 第一齿轮 431与太阳齿轮 410 反向旋转, 第二齿轮 432与太阳齿轮 410同向旋转。 伴随着第二齿轮 432的旋 转, 内齿轮 420与第二齿轮 432同向, 即与太阳齿轮 410同向旋转。 由此, 与 内齿轮 420固定的滚筒轴 300旋转。 此外, 各齿轮 410、 420、 431、 432以及滚
筒轴 300的旋转方向在图 4 ( b ) 中用箭头示出。 以比翼轴 200低的旋转速度旋转。 这样, 由于翼轴 200的旋转速度被减速并传 递到滚筒轴 300,所以传递到滚筒轴 300的转矩变得比从驱动马达 100传递到翼 轴 200的转矩更大。 When the wing shaft 200 rotates with the rotation of the rotor 110, the sun gear 410 rotates. When the planetary carrier 440 is in a state of being fixed in a non-rotation manner, since the planetary gear 430 cannot revolve, only the rotation of the sun gear 410 is performed with the rotation. That is, the first gear 431 rotates in the opposite direction to the sun gear 410, and the second gear 432 rotates in the same direction as the sun gear 410. With the rotation of the second gear 432, the internal gear 420 rotates in the same direction as the second gear 432, that is, in the same direction as the sun gear 410. Thereby, the drum shaft 300 fixed to the internal gear 420 rotates. In addition, each of the gears 410, 420, 431, 432 and the roll The direction of rotation of the cylinder shaft 300 is shown by arrows in Fig. 4(b). Rotating at a lower rotational speed than the wing shaft 200. Thus, since the rotational speed of the wing shaft 200 is decelerated and transmitted to the drum shaft 300, the torque transmitted to the drum shaft 300 becomes larger than the torque transmitted from the drive motor 100 to the wing shaft 200.
参照图 2、 图 5、 图 6以及图 7, 轴承单元 500包括前部单元 510以及后部 单元 520。 Referring to Figures 2, 5, 6, and 7, the bearing unit 500 includes a front unit 510 and a rear unit 520.
在前部单元 510的中央部设有圓筒状的前轴承部 511。在前轴承部 511的前 侧配置有机械密封 512, 在后侧配置有第一滚动轴承 513。 第一滚动轴承 513相 当于本发明的第一轴承。 在前部单元 510的后面侧的前轴承部 511 的周围形成 有被嵌合凹部 514。 被嵌合凹部 514的外周面 514a具有圓形, 该圓的中心与配 置在前轴承部 511的状态的第一滚动轴承 513的中心 P1—致。 A cylindrical front bearing portion 511 is provided at a central portion of the front unit 510. A mechanical seal 512 is disposed on the front side of the front bearing portion 511, and a first rolling bearing 513 is disposed on the rear side. The first rolling bearing 513 is equivalent to the first bearing of the present invention. A fitted recess 514 is formed around the front bearing portion 511 on the rear side of the front unit 510. The outer peripheral surface 514a of the fitted recess 514 has a circular shape whose center coincides with the center P1 of the first rolling bearing 513 disposed in the state of the front bearing portion 511.
在前部单元 510的外周部的上下左右四个位置上形成有安装孔 515。 并且, 在前部单元 510的外周部的下部形成有两个安装轴套 516。在安装轴套 516形成 有安装孔 516a。 Mounting holes 515 are formed at four positions on the upper, lower, left, and right sides of the outer peripheral portion of the front unit 510. Further, two mounting bosses 516 are formed at a lower portion of the outer peripheral portion of the front unit 510. Mounting holes 516a are formed in the mounting boss 516.
在后部单元 520的中央部在后面侧设有具有比滚筒轴 300的收容部 300c的 外径稍 大一点的内径并覆盖收容部 300c的圓筒状的覆盖部 521 ,在覆盖部 521 的后方, 设有具有比收容部 300c的外径更小的内径的圓筒状的后轴承部 522。 在后轴承部 522的前侧配置有第二滚动轴承 523 ,在第二滚动轴承 523的后方设 有弹簧冲击板 524。 第二滚动轴承 523相当于本发明的第二轴承。 在后轴承部 522的后端部在内表面遍及整周形成有齿条 525。 齿条 525相当于本发明的第一 被卡合部。 A cylindrical covering portion 521 having an inner diameter slightly larger than the outer diameter of the accommodating portion 300c of the drum shaft 300 and covering the accommodating portion 300c is provided on the rear side of the central portion of the rear unit 520, behind the covering portion 521. A cylindrical rear bearing portion 522 having an inner diameter smaller than the outer diameter of the accommodating portion 300c is provided. In front of the rear bearing portion 522 of the second rolling bearing 523 is disposed, the impact plate 524 is provided with a spring behind the second rolling bearing 523. The second rolling bearing 523 corresponds to the second bearing of the present invention. A rack 525 is formed on the inner surface of the rear end portion of the rear bearing portion 522 over the entire circumference. The rack 525 corresponds to the first engaged portion of the present invention.
在后部单元 520的后面侧形成有三个安装轴套 526。 在与定子 120的螺孔 122对应的上方和左右三个位置分别形成各个安装轴套 526。 在安装轴套 526形 成有安装孔 526a。各个安装孔 526a具有从配置在后轴部 522的状态的第二滚动 轴承 523的中心 P2往径向相同的距离。 Three mounting bosses 526 are formed on the rear side of the rear unit 520. Each of the mounting bosses 526 is formed at three positions above and to the left and right corresponding to the screw holes 122 of the stator 120, respectively. Mounting holes 526a are formed in the mounting boss 526. Each of the mounting holes 526a has the same distance in the radial direction from the center P2 of the second rolling bearing 523 disposed in the state of the rear shaft portion 522.
在后部单元 520的中央部的前面侧形成有环状的嵌合筋 527。嵌合筋 527的 外周面 527a具有圓形, 该圓的中心与第二滚动轴承 523的中心 P2—致。 嵌合 筋 527的外周面 527a的直径与被嵌合凹部 514的外周面 514a的直径相等。 An annular fitting rib 527 is formed on the front side of the central portion of the rear unit 520. The outer peripheral surface 527a of the fitting rib 527 has a circular shape whose center coincides with the center P2 of the second rolling bearing 523. The diameter of the outer peripheral surface 527a of the fitting rib 527 is equal to the diameter of the outer peripheral surface 514a of the fitted recess 514.
在后部单元 520的外周部形成有螺孔 528。 在与前部单元 510的安装孔 515
对应的上下左右四个位置分别形成各个螺孔 528。 A screw hole 528 is formed in an outer peripheral portion of the rear unit 520. In the mounting hole 515 with the front unit 510 Each of the four positions of the upper, lower, left, and right sides respectively form respective screw holes 528.
在内包翼轴 200以及行星齿轮机构 400的滚筒轴 300设定于前部单元 510 的状态下, 前部单元 510与后部单元 520结合。 此时, 嵌合筋 527嵌入到被嵌 合凹部 514。 在嵌合状态下, 嵌合筋 527的外周面 527a与被嵌合凹部 514的外 周面 514a接触。 这样, 前部单元 510以及后部单元 520通过嵌合筋 527的外周 面 527a以及被嵌合凹部 514的外周面 514a产生的承插嵌合而结合。 螺丝 530 穿过螺孔 528被安装孔 515堵住。 由此, 前部单元 510与后部单元 520固定。 这样, 在轴承单元 500的内部配置滚筒轴 300。 The front unit 510 is coupled to the rear unit 520 in a state where the inner wrap shaft 200 and the drum shaft 300 of the planetary gear mechanism 400 are set in the front unit 510. At this time, the fitting rib 527 is fitted into the fitted recess 514. In the fitted state, the outer peripheral surface 527a of the fitting rib 527 is in contact with the outer peripheral surface 514a of the fitted recess 514. Thus, the front unit 510 and the rear unit 520 are joined by the insertion and fitting of the outer circumferential surface 527a of the fitting rib 527 and the outer circumferential surface 514a of the fitting recess 514. The screw 530 passes through the screw hole 528 and is blocked by the mounting hole 515. Thereby, the front unit 510 is fixed to the rear unit 520. Thus, the drum shaft 300 is disposed inside the bearing unit 500.
行星齿轮机构 400收容在滚筒轴 300的收容部 300c, 配置在第一滚动轴承 513与第二滚动轴承 523之间产生的空间中。 在此, 需要在轴承单元 500的第一 滚动轴承 513和第二滚动轴承 523之间设置某种程度的距离, 以使重量大的滚 筒 22产生的负载由滚筒轴 300良好地支承。 在本实施方式中, 因为利用第一滚 动轴承 513与第二滚动轴承 523之间产生的空间作为行星齿轮机构 400的配置 空间, 所以与在两个滚动轴承 513、 523的后方配置行星齿轮机构 400的结构相 比, 可使滚筒轴 300的轴线方向上的驱动单元 30的尺寸减小。 The planetary gear mechanism 400 is housed in the accommodating portion 300c of the drum shaft 300, and is disposed in a space generated between the first rolling bearing 513 and the second rolling bearing 523. Here, it is necessary to provide a certain distance between the first rolling bearing 513 of the bearing unit 500 and the second rolling bearing 523 so that the load generated by the heavy drum 22 is well supported by the drum shaft 300. In the present embodiment, since the space generated between the first rolling bearing 513 and the second rolling bearing 523 is used as the arrangement space of the planetary gear mechanism 400, the configuration of the planetary gear mechanism 400 is disposed behind the two rolling bearings 513 and 523. The size of the drive unit 30 in the axial direction of the drum shaft 300 can be reduced.
滚筒轴 300的前轴部 300a的外周面由第一滚动轴 7 513 7 接,后轴部 300b 由第二滚动轴承 523承接。 由此, 滚筒轴 300在轴承单元 500内顺利地旋转。 另外, 通过在前轴承部 511 的前端部设置机械密封 512 , 能防止水向轴承单元 500和滚筒轴 300之间侵入。 The outer peripheral surface of the front shaft portion 300a of the drum shaft 300 is joined by the first rolling shaft 7 513 7 and the rear shaft portion 300b is received by the second rolling bearing 523. Thereby, the drum shaft 300 smoothly rotates in the bearing unit 500. Further, by providing the mechanical seal 512 at the front end portion of the front bearing portion 511, it is possible to prevent water from entering between the bearing unit 500 and the drum shaft 300.
驱动马达 100的定子 120与后部单元 520的安装轴套 526固定。 此时, 螺 丝 540穿过螺孔 122被安装孔 526a堵住。 The stator 120 of the drive motor 100 is fixed to the mounting boss 526 of the rear unit 520. At this time, the screw 540 is blocked by the mounting hole 526a through the screw hole 122.
轴承单元 500通过螺丝固定等固定方法固定在外槽 20的后表面。 在驱动单 元 30已安装在外槽 20的状态下,翼轴 200以及滚筒轴 300面对外槽 20的内部。 滚筒 22与滚筒轴 300固定, 搅拌体 24与翼轴 200固定。 The bearing unit 500 is fixed to the rear surface of the outer tub 20 by a fixing method such as screwing. In a state where the driving unit 30 has been mounted in the outer tub 20, the wing shaft 200 and the drum shaft 300 face the inside of the outer tub 20. The drum 22 is fixed to the drum shaft 300, and the agitating body 24 is fixed to the wing shaft 200.
参照图 8至图 10, 离合器机构部 600包括离合器体 610、 离合器弹簧 620、 离合器杆 630、 杆支承件 640、 离合器驱动装置 650、 以及安装板 660。 离合器 弹簧 620、 离合器杆 630、 杆支承件 640、 离合器驱动装置 650以及安装板 660 构成使离合器体 610向前后方向移动的移动机构部 DM。 Referring to Figures 8 through 10, the clutch mechanism portion 600 includes a clutch body 610, a clutch spring 620, a clutch lever 630, a lever support 640, a clutch drive 650, and a mounting plate 660. The clutch spring 620, the clutch lever 630, the lever support 640, the clutch driving device 650, and the mounting plate 660 constitute a moving mechanism portion DM that moves the clutch body 610 in the forward and backward directions.
离合器体 610具有大致圓盘形状。 在离合器体 610的前端部的外周面形成 有环状的齿条 611。齿条 611以与后部单元 520的后端部的齿条 525卡合的方式
形成。 齿条 611相当于本发明的第一"" ^合部。 另外, 在离合器体 610的外周面, 在齿条 611的后方形成有凸缘部 612。 并且, 在离合器体 610的后端部形成有环 状的卡合凸缘部 613。卡合凸缘部 613具有与转子 110的被卡合凹部 114相同的 形状, 并且在外周部遍及整周具有凹凸部 613a。 当卡合凸缘部 613插入被卡合 凹部 114时, 凹凸部 613a、 114a彼此卡合。 卡合凸缘部 613相当于本发明的第 二卡合部。 The clutch body 610 has a substantially disk shape. An annular rack 611 is formed on the outer peripheral surface of the front end portion of the clutch body 610. The rack 611 is engaged with the rack 525 at the rear end portion of the rear unit 520 Formed. The rack 611 corresponds to the first "" joint portion of the present invention. Further, a flange portion 612 is formed on the outer circumferential surface of the clutch body 610 behind the rack 611. Further, an annular engagement flange portion 613 is formed at a rear end portion of the clutch body 610. The engagement flange portion 613 has the same shape as the engaged concave portion 114 of the rotor 110, and has an uneven portion 613a over the entire circumference of the outer peripheral portion. When the engagement flange portion 613 is inserted into the engaged recessed portion 114, the uneven portions 613a and 114a are engaged with each other. The engagement flange portion 613 corresponds to the second engagement portion of the present invention.
在离合器体 610的前表面的中央部形成有供齿轮架轴 442插入的轴孔 614。 在轴孔 614的内周面形成有齿条 614a。 齿条 614a与齿轮架轴 442的齿条 442c 卡合。 由此, 离合器体 610呈相对于齿轮架轴 442向前后方向的移动被允许并 且向周向的转动被限制的状态。 另外, 在离合器体 610的前表面在轴孔 614的 外侧形成有环状的收容槽 615。收容槽 615具有达到后端部的深度。如图 2所示, 在收容槽 615中收容有离合器弹簧 620。离合器弹簧 620相当于本发明的弹性构 件。 离合器弹簧 620的一端与后部单元 520的弹簧冲击板 524接触, 另一端与 收容槽 615的底面接触。 A shaft hole 614 into which the carrier shaft 442 is inserted is formed at a central portion of the front surface of the clutch body 610. A rack 614a is formed on the inner peripheral surface of the shaft hole 614. The rack 614a is engaged with the rack 442c of the carrier shaft 442. Thereby, the clutch body 610 is in a state in which the movement in the front-rear direction with respect to the carrier shaft 442 is permitted and the rotation in the circumferential direction is restricted. Further, an annular receiving groove 615 is formed on the outer surface of the shaft hole 614 on the front surface of the clutch body 610. The receiving groove 615 has a depth reaching the rear end portion. As shown in Fig. 2, a clutch spring 620 is housed in the housing groove 615. The clutch spring 620 corresponds to the elastic member of the present invention. One end of the clutch spring 620 is in contact with the spring impact plate 524 of the rear unit 520, and the other end is in contact with the bottom surface of the receiving groove 615.
离合器杆 630包括沿着离合器体 610的下半部的外周面的大致半圓形的上 部杆 631、 以及从上部杆 631的最下部向下方延伸的下部杆 632。 在上部杆 631 的左右上端部形成有与离合器体 610的凸缘部 612的后表面 612a接触、 并将凸 缘部 612向前方推的推压部 633。 推压部 633相当于本发明的推压构件。 此外, 在图 9 ( c ) 中, 为了方便说明画入了离合器体 610。 The clutch lever 630 includes a substantially semicircular upper rod 631 along the outer peripheral surface of the lower half of the clutch body 610, and a lower rod 632 extending downward from the lowermost portion of the upper rod 631. A pressing portion 633 that comes into contact with the rear surface 612a of the flange portion 612 of the clutch body 610 and pushes the flange portion 612 forward is formed at the right and left upper end portions of the upper rod 631. The pressing portion 633 corresponds to the pressing member of the present invention. Further, in Fig. 9 (c), the clutch body 610 is drawn for convenience of explanation.
支轴 634固定于离合器杆 630。 支轴 634贯穿离合器杆 630的左右, 其两端 部从离合器杆 630向左右探出。 The fulcrum 634 is fixed to the clutch lever 630. The support shaft 634 penetrates the left and right of the clutch lever 630, and both ends thereof are protruded from the clutch lever 630 to the left and right.
杆支承件 640以转动自由的方式支承离合器杆 630。杆杆支承件 640包括底 板 641、 以及从底板 641的两端立起的臂片 642。 臂片 642形成支轴孔 643。 支 轴 634贯通支轴孔 643。 由此, 离合器杆 630能以支轴 634为中心向前后方向转 动。 The lever support 640 supports the clutch lever 630 in a rotationally free manner. The lever support 640 includes a bottom plate 641 and an arm piece 642 that rises from both ends of the bottom plate 641. The arm piece 642 forms a fulcrum hole 643. The fulcrum 634 passes through the fulcrum hole 643. Thereby, the clutch lever 630 can be rotated in the front-rear direction about the support shaft 634.
弹簧 644介于离合器杆 630与杆支承件 640之间。 弹簧 644的一端与杆支 承件 640的安装轴 645固定, 另一端穿通设置在离合器杆 630的插入孔 635 , 与 插入孔 635同样地与设置在离合器杆 630的安装轴 636固定。 在已安装离合器 机构部 600的状态下, 弹簧 644处于拉伸状态, 离合器杆 630的下部杆 632的 下端由弹簧 644的弹力拉向朝前方移动的方向。
离合器驱动装置 650包括转矩马达 651、以及通过转矩马达 651的转矩在水 平轴周围旋转的圓盘状的凸轮 652。凸轮 652的上表面与下部杆 632的下端接触。 凸轮 652的上表面包括: 设置在一端侧的高度高的第一接触面 652a、 设置在另 一端侧的高度低的第二接触面 652b、以及将第一接触面 652a和第二接触面 652b 之间连接起来的倾斜面 652c。 Spring 644 is interposed between clutch lever 630 and lever support 640. One end of the spring 644 is fixed to the mounting shaft 645 of the lever support 640, and the other end is inserted through the insertion hole 635 of the clutch lever 630, and is fixed to the mounting shaft 636 provided on the clutch lever 630 in the same manner as the insertion hole 635. In a state where the clutch mechanism portion 600 is mounted, the spring 644 is in a stretched state, and the lower end of the lower rod 632 of the clutch lever 630 is pulled in the direction of forward movement by the elastic force of the spring 644. The clutch driving device 650 includes a torque motor 651 and a disk-shaped cam 652 that rotates around the horizontal axis by the torque of the torque motor 651. The upper surface of the cam 652 is in contact with the lower end of the lower rod 632. The upper surface of the cam 652 includes: a first contact surface 652a having a high height disposed on one end side, a second contact surface 652b having a low height disposed on the other end side, and a first contact surface 652a and a second contact surface 652b An inclined surface 652c that is connected to each other.
杆支承件 640以及离合器驱动装置 650通过螺丝固定等固定方法与安装板 660固定。 安装板 660通过螺丝与前部单元 510的安装轴套 516固定。 The rod support 640 and the clutch drive unit 650 are fixed to the mounting plate 660 by a fixing method such as screwing. The mounting plate 660 is fixed to the mounting boss 516 of the front unit 510 by screws.
当驱动单元 30的形态从第二形态切换到第一形态时, 如图 10 ( a )所示, 通过转矩马达 651 , 凸轮 652以第一接触面 652a位于上方、 第二接触面 652b位 于下方的方式旋转。 随着凸轮 652旋转, 下部杆 632的下端由倾斜面 652c以及 第一接触面 652a依次推压向后方移动。 离合器杆 630以支轴 634为中心向前方 旋转, 上部杆 631向前方移动。 上部杆 631的推压部 633将离合器体 610的凸 缘部 612向前方推压, 离合器体 610抗拒离合器弹簧 620的弹力向前方移动。 When the form of the driving unit 30 is switched from the second mode to the first mode, as shown in FIG. 10(a), the cam 652 is located above the first contact surface 652a and the second contact surface 652b is located below by the torque motor 651. The way to rotate. As the cam 652 rotates, the lower end of the lower rod 632 is sequentially urged to move rearward by the inclined surface 652c and the first contact surface 652a. The clutch lever 630 is rotated forward about the spindle 634, and the upper lever 631 is moved forward. The pressing portion 633 of the upper rod 631 pushes the flange portion 612 of the clutch body 610 forward, and the clutch body 610 moves forward against the elastic force of the clutch spring 620.
另一方面, 在驱动单元 30的形态从第一形态切换到第二形态的情况下, 如 图 10 ( b )所示, 通过转矩马达 651 , 凸轮 652以第二接触面 652b位于上方、 第一接触面 652a位于下方的方式旋转。 随着凸轮 652旋转, 下部杆 632的下端 通过第二弹簧 647的弹力, 依次一边沿着倾斜面 652c以及第二接触面 652b— 边向前方移动。 离合器杆 630以支轴 634为中心向后方旋转, 上部杆 631向后 方移动。 上部杆 631的推压部 633从离合器体 610的凸缘部 612离开, 离合器 体 610通过离合器弹簧 620的弹力向后方移动。 On the other hand, when the form of the drive unit 30 is switched from the first mode to the second mode, as shown in FIG. 10(b), the cam 652 is positioned above the second contact surface 652b by the torque motor 651. A contact surface 652a is rotated in a downward manner. As the cam 652 rotates, the lower end of the lower rod 632 moves forward along the inclined surface 652c and the second contact surface 652b by the elastic force of the second spring 647. The clutch lever 630 rotates rearward about the spindle 634, and the upper lever 631 moves rearward. The pressing portion 633 of the upper rod 631 is separated from the flange portion 612 of the clutch body 610, and the clutch body 610 is moved rearward by the elastic force of the clutch spring 620.
滚筒洗衣机 1 进行各种运转程序的洗涤运转。 洗涤运转包括清洗工序、 中 间脱水工序、 漂洗工序以及最终脱水工序。 Drum washing machine 1 Perform washing operation for various operating procedures. The washing operation includes a washing process, an intermediate dewatering process, a rinsing process, and a final dewatering process.
图 11 ( a ) 以及 (b )是用于对清洗工序以及漂洗工序中驱动单元 30、 滚筒 22 以及搅拌体 24的动作进行说明的图。 图 12 ( a ) 以及 (b )是用于对中间脱 水工序以及最终脱水工序中驱动单元 30、 滚筒 22以及搅拌体 24的动作进行说 明的图。 Figs. 11(a) and (b) are views for explaining the operation of the drive unit 30, the drum 22, and the agitating body 24 in the washing step and the rinsing step. Fig. 12 (a) and (b) are diagrams for explaining the operations of the drive unit 30, the drum 22, and the agitating body 24 in the intermediate dewatering step and the final dewatering step.
在在清洗工序以及漂洗工序中, 驱动单元 30的形态切换为第一形态。 通过 切换为第一形态, 如图 10 ( a )所示, 当离合器体 610向前方移动时, 如图 11 ( a ) 所示, 离合器体 610的齿条 611与轴承单元 500的齿条 525卡合。 由此, 由于离合器体 610相对于轴承单元 500向周向的转动被限制, 成为不可转动的
状态, 因此行星齿轮机构 400的齿轮架轴 442 , 即行星齿轮架 440成为以不可旋 转的方式固定的状态。 在这样的状态下, 当转子 110旋转时, 翼轴 200以与转 子 110的旋转速度相等的旋转速度旋转, 与翼轴 200连结的搅拌体 24也以与转 子 110的旋转速度相等的旋转速度旋转。 伴随着翼轴 200的旋转, 行星齿轮机 构 400的太阳齿轮 410旋转。 如上所述, 由于行星齿轮架 440处于固定状态, 因此行星齿轮 430的第一齿轮 431以及第二齿轮 432分别与太阳齿轮 410同向 以及反向旋转, 内齿轮 420与太阳齿轮 410同向旋转。 由此, 与内齿轮 420固 定的滚筒轴 300旋转。 由于通过行星齿轮机构 400减速, 因此滚筒轴 300以比 翼轴 200慢的旋转速度与翼轴 200同向旋转, 与滚筒轴 300固定的滚筒 22以比 搅拌体 24慢的旋转速度与搅拌体 24同向旋转。 换句话说, 搅拌体 24以比滚筒 22快的旋转速度与滚筒 22同向旋转。 此外, 转子 110的旋转速度以及行星齿轮 机构 400的减速比可以适当设定为使搅拌体 24以能够以不损伤的程度来摩擦或 搅拌洗涤物的旋转速度旋转, 并且使滚筒 22 的旋转速度成为使作用于滚筒 22 内的洗涤物的离心力变得小于重力的旋转速度。 In the cleaning process and the rinsing process, the form of the drive unit 30 is switched to the first form. By switching to the first configuration, as shown in FIG. 10(a), when the clutch body 610 is moved forward, as shown in FIG. 11(a), the rack 611 of the clutch body 610 and the rack 525 of the bearing unit 500 are stuck. Hehe. Thereby, since the circumferential rotation of the clutch body 610 with respect to the bearing unit 500 is restricted, it becomes non-rotatable. In this state, the carrier shaft 442 of the planetary gear mechanism 400, that is, the planetary carrier 440 is in a state of being fixed in a non-rotatable manner. In such a state, when the rotor 110 rotates, the wing shaft 200 rotates at a rotational speed equal to the rotational speed of the rotor 110, and the agitating body 24 coupled to the wing shaft 200 also rotates at a rotational speed equal to the rotational speed of the rotor 110. . The sun gear 410 of the planetary gear mechanism 400 rotates with the rotation of the wing shaft 200. As described above, since the carrier 440 is in a fixed state, the first gear 431 and the second gear 432 of the planetary gear 430 rotate in the same direction and in the opposite direction as the sun gear 410, respectively, and the internal gear 420 rotates in the same direction as the sun gear 410. Thereby, the drum shaft 300 fixed to the internal gear 420 rotates. Since the planetary gear mechanism 400 is decelerated, the drum shaft 300 rotates in the same direction as the wing shaft 200 at a rotational speed slower than the wing shaft 200, and the drum 22 fixed to the drum shaft 300 rotates at a slower speed than the stirring body 24 with the stirring body 24. Rotate. In other words, the agitating body 24 rotates in the same direction as the drum 22 at a rotational speed faster than the drum 22. Further, the rotational speed of the rotor 110 and the reduction ratio of the planetary gear mechanism 400 can be appropriately set so that the agitating body 24 can be rotated at a rotational speed at which the laundry can be rubbed or agitated without damage, and the rotational speed of the drum 22 becomes The centrifugal force of the laundry acting on the drum 22 becomes smaller than the rotational speed of gravity.
在清洗工序以及漂洗工序中, 在外槽内蓄水至未到投入口 11下缘的规定的 水位的状态下, 驱动马达 100交替地进行右旋转以及左旋转。 由此, 滚筒 22和 搅拌体 24以搅拌体 24的旋转速度比滚筒 22的旋转速度快的状态交替地进行右 旋转以及左旋转。 滚筒 22内的洗涤物通过由挡板 23举起并落下而被摔打到滚 筒 22的内周面。进而,在滚筒 22的后部,洗涤物与旋转的搅拌体 24的叶片 24a 接触, 洗涤物与叶片 24a摩擦、 或洗涤物通过叶片 24a来搅拌。 由此, 洗涤物被 清洗或漂洗。 In the washing step and the rinsing step, the driving motor 100 alternately performs the right rotation and the left rotation in a state where the water is stored in the outer tank to a predetermined water level not at the lower edge of the inlet port 11. Thereby, the drum 22 and the agitating body 24 alternately perform the right rotation and the left rotation in a state where the rotation speed of the agitating body 24 is faster than the rotation speed of the drum 22. The laundry in the drum 22 is dropped onto the inner peripheral surface of the drum 22 by being lifted up by the flapper 23 and dropped. Further, at the rear portion of the drum 22, the laundry comes into contact with the blades 24a of the rotating agitating body 24, the laundry rubs against the blades 24a, or the laundry is stirred by the blades 24a. Thereby, the laundry is washed or rinsed.
接着, 在中间脱水工序以及最终脱水工序中, 驱动单元 30的形态切换为第 二形态。 通过切换为第二形态, 如图 10 ( b )所示, 当离合器体 610向后方移动 时, 如图 11 ( b )所示, 离合器体 610的卡合凸缘部 613嵌入转子 110的被卡合 凹部 114,卡合凸缘部 613的凹凸部 613a与被卡合凹部 114的凹凸部 114a卡合。 此外, 即使在卡合凸缘部 613嵌入被卡合凹部 114的状态下, 离合器弹簧 620 也维持蜷缩的状态, 通过离合器弹簧 620的弹力使卡合凸缘部 613推压向被卡 合凹部 114。 当卡合凸缘部 613与被卡合凹部 114卡合时, 推压部 633呈从离合 器体 610离开的状态。 Next, in the intermediate dehydration step and the final dehydration step, the form of the drive unit 30 is switched to the second form. By switching to the second mode, as shown in FIG. 10(b), when the clutch body 610 is moved rearward, as shown in FIG. 11(b), the engaging flange portion 613 of the clutch body 610 is fitted into the card of the rotor 110. The concave portion 114 and the uneven portion 613a of the engagement flange portion 613 are engaged with the uneven portion 114a of the engaged concave portion 114. Further, even when the engagement flange portion 613 is fitted into the engaged recessed portion 114, the clutch spring 620 is maintained in a collapsed state, and the engagement flange portion 613 is pressed against the engaged recessed portion 114 by the elastic force of the clutch spring 620. . When the engaging flange portion 613 is engaged with the engaged concave portion 114, the pressing portion 633 is separated from the clutch body 610.
当卡合凸缘部 613与被卡合 部 114卡合时, 离合器体 610相对于转子 110
向周向的转动被限制, 离合器体 610成为可与转子 110—起旋转的状态。 在这 样的状态下, 当转子 110旋转时, 翼轴 200以及离合器体 610以与转子 110的 旋转速度相等的旋转速度旋转。 此时, 在行星齿轮机构 400的太阳齿轮 410和 行星齿轮架 440以与转子 110相等的旋转速度旋转。 由此, 内齿轮 420以与太 阳齿轮 410以及行星齿轮架 440相等的旋转速度旋转, 并且与内齿轮 420固定 的滚筒轴 300以与转子 110相等的旋转速度旋转。 即, 在驱动单元 30中, 如图 12 ( a ) 以及 (b )用单点划线所示, 翼轴 200、 行星齿轮机构 400 以及滚筒轴 300—体旋转。 由此, 滚筒 22和搅拌体 24—体旋转。 此外, 离合器弹簧 620也 与离合器体 610—起旋转。 When the engaging flange portion 613 is engaged with the engaged portion 114, the clutch body 610 is opposite to the rotor 110 The rotation in the circumferential direction is restricted, and the clutch body 610 is in a state of being rotatable together with the rotor 110. In such a state, when the rotor 110 rotates, the wing shaft 200 and the clutch body 610 rotate at a rotational speed equal to the rotational speed of the rotor 110. At this time, the sun gear 410 of the planetary gear mechanism 400 and the carrier 440 rotate at a rotation speed equal to that of the rotor 110. Thereby, the internal gear 420 rotates at the same rotational speed as the sun gear 410 and the carrier 440, and the drum shaft 300 fixed to the internal gear 420 rotates at the same rotational speed as the rotor 110. That is, in the drive unit 30, as shown by the alternate long and short dash line in Figs. 12(a) and (b), the wing shaft 200, the planetary gear mechanism 400, and the drum shaft 300 are rotated. Thereby, the drum 22 and the agitating body 24 are rotated in the body. Further, the clutch spring 620 also rotates with the clutch body 610.
在中间脱水工序以及最终脱水工序中, 转子 110即滚筒 22 以及搅拌体 24 以使作用于滚筒 22内的洗涤物的离心力远远大于重力的旋转速度旋转。 通过离 心力的作用洗涤物被压到滚筒 22的内周面上脱水。 In the intermediate dehydration step and the final dehydration step, the rotor 110, that is, the drum 22 and the agitating body 24, rotate so that the centrifugal force acting on the laundry in the drum 22 is much larger than the rotational speed of gravity. The laundry is pressed to the inner peripheral surface of the drum 22 to be dehydrated by the action of the centrifugal force.
<实施方式的效果〉 <Effects of Embodiments>
如以上已说明的, 根据本实施方式, 在清洗工序以及漂洗工序中, 滚筒 22 与搅拌体 24以使搅拌体 24的旋转速度比滚筒 22的旋转速度快的方式旋转。 由 此, 滚筒 22内的洗涤物不仅通过挡板 23产生的搅拌摔打到滚动 22的内周面, 还通过旋转的搅拌体 24的叶片 24a揉搓。 由此, 与只通过挡板 23搅拌洗涤物 的结构相比, 能实现清洗性能以及漂洗性能的提高。 As described above, according to the present embodiment, in the washing step and the rinsing step, the drum 22 and the agitating body 24 are rotated such that the rotational speed of the agitating body 24 is faster than the rotational speed of the drum 22. Thereby, the laundry in the drum 22 is not only hit by the agitation generated by the baffle 23 to the inner peripheral surface of the rolling wheel 22, but also by the blades 24a of the rotating agitating body 24. Thereby, the cleaning performance and the rinsing performance can be improved as compared with the structure in which the laundry is stirred only by the baffle 23.
进而, 根据本实施方式, 作为用于使搅拌体 24比滚筒 22更快地旋转的驱 动单元 30的结构, 可釆用使搅拌体 24以与转子 110相等的旋转速度旋转, 并 且使比起搅拌体 24需要更大转矩的滚筒 22通过使转子 110的旋转减速而进行 旋转的结构。 由此, 比起釆用使滚筒 22以与转子 110相等的旋转速度旋转, 使 搅拌体 24通过使转子 110的旋转增速而进行旋转的结构, 可减小滚筒 22以及 搅拌体 24驱动时驱动马达 100产生的转矩, 可减少驱动马达 100的耗电。 Further, according to the present embodiment, as the configuration of the drive unit 30 for rotating the agitating body 24 faster than the drum 22, the agitating body 24 can be rotated at a rotation speed equal to that of the rotor 110, and compared with the agitation. The body 24 requires a larger torque, and the drum 22 is rotated by decelerating the rotation of the rotor 110. Thereby, the drum 22 is rotated at a rotation speed equal to that of the rotor 110, and the agitator 24 is rotated by increasing the rotation of the rotor 110, whereby the drum 22 and the agitator 24 can be driven to be driven. The torque generated by the motor 100 can reduce the power consumption of the drive motor 100.
并且, 根据本实施方式, 驱动马达 100的转子 110与搅拌体 24通过一个翼 轴 200连结。 因此, 与转子 110的旋转轴和搅拌体 24的旋转轴分别设置并相互 连结的结构不同, 在组装驱动单元 30时, 不需要进行对齐两个旋转轴中心的轴 对齐。 由此, 驱动单元 30的组装变得容易。 另外, 不需要担心在两个旋转轴之 间产生的轴错位。 Further, according to the present embodiment, the rotor 110 of the drive motor 100 is coupled to the agitating body 24 via a wing shaft 200. Therefore, unlike the structure in which the rotating shaft of the rotor 110 and the rotating shaft of the agitating body 24 are respectively disposed and coupled to each other, when the driving unit 30 is assembled, it is not necessary to align the axes of the centers of the two rotating shafts. Thereby, the assembly of the drive unit 30 becomes easy. In addition, there is no need to worry about the misalignment of the shaft generated between the two rotating shafts.
并且, 根据本实施方式, 将第一滚动轴承 513与第二滚动轴承 523之间产
生的空间用作行星齿轮机构 400的配置空间, 以使得滚筒 22产生的负荷通过滚 筒轴 300良好地支承, 因此可以在滚筒轴 300的轴线方向上减小驱动单元 30的 尺寸。 由此, 外槽 20以及滚筒 22能够向前后方向变大, 因此能使洗涤容量变 并且, 根据本实施方式, 将滚筒轴 300固定在内齿轮 420, 并且使设置在行 星齿轮架 440的齿轮架轴 442的前端部 442b向滚筒轴 300的外面突出, 通过使 离合器机构部 600与突出的前端部 442b相关, 由此进行行星齿轮机构 400的动 作的切换, 并且在翼轴 200和滚筒轴 300分别旋转的第一形态以及翼轴 200和 滚筒轴 300—体旋转的第二形态之间切换驱动单元 30的形态。 因此, 做成行星 齿轮机构 400由第一滚动轴承 513以及第二滚动轴承 523夹持的结构的结果是, 即使做成行星齿轮机构 400内包于滚筒轴 300的结构的情况下, 也能良好地进 行第一形态与第二形态之间的切换。 并且, 通过调整太阳齿轮 410 以及内齿轮 420的齿数, 能设定转子 110与滚筒轴 300的减速比, 并且能设定范围广的减速 比。 Further, according to the present embodiment, the first rolling bearing 513 and the second rolling bearing 523 are produced. The living space serves as a configuration space of the planetary gear mechanism 400, so that the load generated by the drum 22 is favorably supported by the drum shaft 300, so that the size of the drive unit 30 can be reduced in the axial direction of the drum shaft 300. Thereby, the outer tub 20 and the drum 22 can be made larger in the front-rear direction, so that the washing capacity can be changed and, according to the present embodiment, the drum shaft 300 is fixed to the inner gear 420, and the carrier provided on the carrier 440 is provided. The front end portion 442b of the shaft 442 protrudes toward the outer surface of the drum shaft 300, and the clutch mechanism portion 600 is associated with the protruding front end portion 442b, thereby switching the operation of the planetary gear mechanism 400, and the flap shaft 200 and the drum shaft 300 are respectively The first form of rotation and the form of the drive unit 30 are switched between the wing shaft 200 and the second form in which the drum shaft 300 is rotated. Therefore, as a result of the configuration in which the planetary gear mechanism 400 is sandwiched by the first rolling bearing 513 and the second rolling bearing 523, even when the planetary gear mechanism 400 is housed in the drum shaft 300, the structure can be satisfactorily performed. Switching between a form and a second form. Further, by adjusting the number of teeth of the sun gear 410 and the internal gear 420, the reduction ratio of the rotor 110 and the drum shaft 300 can be set, and a reduction ratio of a wide range can be set.
并且, 根据本实施方式, 因为做成使行星齿轮 430由第一齿轮 431 以及第 二齿轮 432构成, 所以当驱动单元 30做成通过将内齿轮 420固定在滚筒轴 300 上以使得滚筒轴 300的旋转减速的结构时, 能使滚筒轴 300与翼轴 200同向旋 转。 由此, 因为可以在滚筒 22的旋转方向同向施加搅拌体 24产生的搅拌力, 所以能提高滚筒 22内的洗涤物的搅拌力。 Further, according to the present embodiment, since the planetary gear 430 is constituted by the first gear 431 and the second gear 432, when the drive unit 30 is formed by fixing the internal gear 420 to the drum shaft 300 so that the drum shaft 300 is When the structure is rotated and decelerated, the drum shaft 300 can be rotated in the same direction as the wing shaft 200. Thereby, since the stirring force generated by the agitating body 24 can be applied in the same direction of rotation of the drum 22, the stirring force of the laundry in the drum 22 can be increased.
并且, 根据本实施方式, 通过做成将嵌入向滚筒轴 300 的外部突出的齿轮 架轴 442的前端部 442b的离合器体 610, 通过移动机构部 DM向滚筒轴 300的 轴线方向移动, 使离合器体 610的齿条 611与轴承单元 500的齿条 525卡合, 或使离合器体 610的卡合凸缘部 613与转子 110的被卡合 部 114卡合的结构, 从而能通过与齿轮架轴 422即行星齿轮架 440相关, 由此具体地实现将驱动单 元 30的形态在第一形态与第二形态之间切换的离合器机构部 600。 并且, 由于 与离合器体 610的齿条 611卡合的齿条 525形成在与嵌入离合器体 610的齿轮 架轴 442同心的、 配置了第二滚动轴承 523的后部单元 520, 所以能精度良好地 使齿条 611的中心与齿条 525的中心一致。 由此, 能使齿条 611、 525彼此精度 良好地卡合。 According to the present embodiment, the clutch body 610 that is fitted into the distal end portion 442b of the carrier shaft 442 that protrudes to the outside of the drum shaft 300 is moved in the axial direction of the drum shaft 300 by the moving mechanism portion DM, so that the clutch body is provided. The rack 611 of the 610 is engaged with the rack 525 of the bearing unit 500, or the engaging flange portion 613 of the clutch body 610 is engaged with the engaged portion 114 of the rotor 110, so that the rack shaft 422 can pass through the rack shaft 422. That is, the planetary carrier 440 is associated with each other, whereby the clutch mechanism portion 600 that switches the form of the drive unit 30 between the first form and the second form is specifically realized. Further, since the rack 525 that is engaged with the rack 611 of the clutch body 610 is formed in the rear unit 520 in which the second rolling bearing 523 is disposed concentrically with the carrier shaft 442 of the clutch body 610, it can be accurately performed. The center of the rack 611 coincides with the center of the rack 525. Thereby, the racks 611 and 525 can be engaged with each other with high precision.
并且, 根据本实施方式, 当通过离合器弹簧 620的弹力使离合器体 610移
动, 由此使卡合凸缘部 613与被卡合凹部 114卡合, 并通过该卡合使离合器体 610与转子 110—起旋转时,推压部 633成为从离合器体 610离开的状态。因此, 不会因推压部 633向离合器体 610的接触而妨碍转子 110以及离合器体 610的 旋转。 And, according to the present embodiment, when the clutch body 610 is moved by the elastic force of the clutch spring 620 When the engagement flange portion 613 is engaged with the engaged recessed portion 114, and the clutch body 610 and the rotor 110 are rotated by the engagement, the pressing portion 633 is separated from the clutch body 610. Therefore, the rotation of the rotor 110 and the clutch body 610 is not hindered by the contact of the pressing portion 633 with the clutch body 610.
并且, 根据本实施方式, 釆用通过轴承单元 500在滚筒轴 300的轴线方向 上, 被分割成包括第一滚动轴承 513 的前部单元 510、 以及包括第二滚动轴承 523的后部单元 520, 并将前部单元 510和后部单元 520结合, 从而将内包行星 齿轮机构 400的滚筒轴 300从前后两侧覆盖的结构。 在釆用轴承单元 500没有 被分割的结构时, 如图 13所示, 在轴承单元 500中, 为了确保插入内包了行星 齿轮机构 400的滚筒轴 300的开口 0, 例如, 需要釆用下述结构, 即, 使用比 滚筒轴 300的收纳部 300c的外径大的第二滚动轴 7 523 , 并且使滚筒轴 300的 后轴部 300b的壁厚增大第二滚动轴承 523的外径变大了的量。 根据本实施方式 的结构, 可以避免使用超出需要的大的第一滚动轴承 513和第二滚动轴承 523 , 或因壁厚的增加导致滚筒轴 300不必要地变重。 Further, according to the present embodiment, the first unit 510 including the first rolling bearing 513 and the rear unit 520 including the second rolling bearing 523 are divided by the bearing unit 500 in the axial direction of the drum shaft 300, and The front unit 510 and the rear unit 520 are combined to thereby cover the structure in which the drum shaft 300 of the inner planetary gear mechanism 400 is covered from the front and rear sides. In the case where the bearing unit 500 is not divided, as shown in FIG. 13, in the bearing unit 500, in order to secure the opening 0 of the drum shaft 300 in which the planetary gear mechanism 400 is inserted, for example, the following structure is required. That is, the second rolling shaft 7 523 which is larger than the outer diameter of the accommodating portion 300c of the drum shaft 300 is used, and the thickness of the rear shaft portion 300b of the drum shaft 300 is increased, and the outer diameter of the second rolling bearing 523 is increased. the amount. According to the structure of the present embodiment, it is possible to avoid the use of the large first rolling bearing 513 and the second rolling bearing 523 which are excessively required, or the drum shaft 300 is unnecessarily heavy due to an increase in the wall thickness.
并且, 根据本实施方式, 因为前部单元 510与后部单元 520通过承插嵌合 而结合, 所以即使在做成将轴承单元 500分割的结构的情况下, 也能使第一滚 动轴承 513的中心 P1与第二滚动轴承 523的中心 P2精度良好地一致。 因此, 可以防止因为第一滚动轴承 513的中心 P1与第二滚动轴承 523错位导致滚筒轴 300不能顺利旋转的情况。 Further, according to the present embodiment, since the front unit 510 and the rear unit 520 are coupled by the socket fitting, the center of the first rolling bearing 513 can be made even in the case of the structure in which the bearing unit 500 is divided. P1 and the center P2 of the second rolling bearing 523 are accurately matched. Therefore, it is possible to prevent the drum shaft 300 from being smoothly rotated because the center P1 of the first rolling bearing 513 is displaced from the second rolling bearing 523.
并且, 根据上述实施方式, 因为驱动马达 100的定子 120固定在设置了第 二滚动轴承 523的后部单元 520, 所以能使定子 120的中心与第二滚动轴承 523 的中心 P2精度良好地一致。 因为第二滚动轴承 523的中心与固定在翼轴 200的 转子 110的中心是一致的, 所以定子 120的中心与转子 110的中心精度良好地 一致。 由此, 能保持转子 110与定子 120之间的间隙 S (参照图 2 )—定, 能使 驱动马达 100稳定地旋转。 Further, according to the above embodiment, since the stator 120 of the drive motor 100 is fixed to the rear unit 520 in which the second rolling bearing 523 is provided, the center of the stator 120 and the center P2 of the second rolling bearing 523 can be accurately matched. Since the center of the second rolling bearing 523 coincides with the center of the rotor 110 fixed to the wing shaft 200, the center of the stator 120 is in good agreement with the center accuracy of the rotor 110. Thereby, the gap S (refer to Fig. 2) between the rotor 110 and the stator 120 can be maintained, so that the drive motor 100 can be stably rotated.
以上, 关于本发明的实施方式进行了说明, 但是本发明不受任何上述实施 例如, 在上述实施方式中, 通过离合器体 610的齿条 611与轴承单元 500 的齿条 525的卡合, 限制离合器体 610相对于轴承单元 500的周向转动。 另夕卜, 通过离合器体 610的卡合凸缘部 613与转子 110的被卡合 部 114的卡合, 限
制离合器体 610相对于转子 100的周向转动。 然而, 使离合器体 610的前端部 与轴承单元 500卡合的结构、 以及使离合器体 610的后端部与转子 110卡合的 结构, 不限定于上述实施方式, 也可以是其他的结构。 例如, 也可以做成在离 合器体 610的前端部以及后端部形成突起, 并且在轴承单元 500以及转子 110 形成凹陷或孔, 使突起嵌入凹陷或孔的结构。 Although the embodiment of the present invention has been described above, the present invention is not subject to any of the above-described embodiments. For example, in the above embodiment, the clutch is restricted by the engagement of the rack 611 of the clutch body 610 with the rack 525 of the bearing unit 500. The body 610 is rotated relative to the circumferential direction of the bearing unit 500. In addition, the engagement of the engaging flange portion 613 of the clutch body 610 with the engaged portion 114 of the rotor 110 is limited. The clutch body 610 is rotated in the circumferential direction of the rotor 100. However, the configuration in which the distal end portion of the clutch body 610 is engaged with the bearing unit 500 and the configuration in which the rear end portion of the clutch body 610 is engaged with the rotor 110 are not limited to the above-described embodiments, and other configurations may be employed. For example, a structure may be formed in which a projection is formed at the front end portion and the rear end portion of the clutch body 610, and a recess or a hole is formed in the bearing unit 500 and the rotor 110 to embed the projection in the recess or the hole.
并且, 上述实施方式中, 覆盖滚筒轴 300的收容部 300c的覆盖部 521设置 在后部单元 520。 然而, 覆盖部 521也可以设置在前部单元 510, 覆盖部 521也 可以设置为分开在前部单元 510以及后部单元 520。 Further, in the above embodiment, the covering portion 521 covering the accommodating portion 300c of the drum shaft 300 is provided in the rear unit 520. However, the cover portion 521 may also be disposed at the front unit 510, and the cover portion 521 may also be disposed to be separated from the front unit 510 and the rear unit 520.
并且, 在上述实施方式中, 在前部单元 510设置被嵌合 部 514, 在后部单 元 520设置嵌合筋 527。 然而, 也可以在前部单元 510设置嵌合筋 527, 在后部 单元 520设置被嵌合凹部 514。 另外, 在上述实施方式中, 嵌合筋 527与被嵌合 凹部 514在嵌合时彼此的外周面 527a、 514a相接。 然而, 嵌合筋 527以及被嵌 合凹部 514也可以构成为彼此的内周面相接, 或者也可以构成为内周面和外周 面两者都相接。 在这种情况下, 在内周面彼此相接的情况下, 这些内周面分别 具有和与各内周面对应的滚动轴承同心的圓形。 并且, 彼此相接的圓周面也可 以不是完全的圓形, 而是圓在中途被打断的形状。 即彼此相接的圓周面也可以 是圓弧形。 即, 只要能进行具有与第一滚动轴承 514 同心的圓形或圓孤形的周 面和具有与第二滚动轴承 523 同心的圓形或圓弧形的周面的承插嵌合, 则形成 各周面的部位的形状就是什么样都可以。 Further, in the above embodiment, the fitted portion 514 is provided in the front unit 510, and the fitting rib 527 is provided in the rear unit 520. However, it is also possible to provide the fitting rib 527 in the front unit 510 and the fitted recess 514 in the rear unit 520. Further, in the above embodiment, the fitting ribs 527 are in contact with the outer peripheral surfaces 527a and 514a of the fitted recessed portions 514 at the time of fitting. However, the fitting ribs 527 and the fitted recessed portions 514 may be configured to be in contact with each other's inner peripheral surface, or may be configured such that both the inner peripheral surface and the outer peripheral surface are in contact with each other. In this case, when the inner circumferential surfaces are in contact with each other, the inner circumferential surfaces each have a circular shape concentric with the rolling bearing corresponding to each inner circumferential surface. Further, the circumferential surface that is in contact with each other may not be completely circular, but may be a shape in which the circle is interrupted in the middle. That is, the circumferential surface that is in contact with each other may also be a circular arc shape. That is, each of the circumferences is formed as long as the circumferential surface having the circular or circular shape which is concentric with the first rolling bearing 514 and the circumferential surface having the circular or circular arc shape concentric with the second rolling bearing 523 can be performed. The shape of the face can be anything.
并且, 虽然上述实施方式的滚筒洗衣机 1 不具有干燥功能, 但是本发明也 能应用于具有干燥功能的滚筒洗衣机, 即滚筒洗衣干燥机。 Further, although the drum washing machine 1 of the above embodiment does not have a drying function, the present invention can also be applied to a drum washing machine having a drying function, that is, a drum washing and drying machine.
另外, 本发明的实施方式在权利要求书所示的技术思想的范围内可适当进 行各种变更。 Further, the embodiments of the present invention can be variously modified as appropriate within the scope of the technical idea described in the claims.
附图标记说明 Description of the reference numerals
10: 壳体; 20: 外槽; 22: 滚筒; 24: 搅拌体(旋转体); 24a: 叶片 (突 状部); 30: 驱动单元(驱动部); 100: 驱动马达; 110: 转子; 114: 被卡合凹 部(第二被卡合部); 120: 定子; 200: 翼轴(第一旋转轴); 202: 限制环(限 制部); 300: 滚筒轴(第二旋转轴); 300a: 前轴部; 300b: 后轴部; 300c: 收 容部; 400: 行星齿轮机构 (减速机构); 410: 太阳齿轮; 420: 内齿轮; 430: 行星齿轮; 431 : 第一齿轮; 432: 第二齿轮; 440: 行星齿轮架; 442: 齿轮架
轴(轴部); 500: 轴承单元; 510: 前部单元; 513: 第一滚动轴承(第一轴承); 514: 被嵌合凹部; 520: 后部单元; 523: 第二滚动轴承(第二轴承); 525: 齿 条(第一被卡合部); 526: 安装轴套; 527: 嵌合筋; 600: 离合器机构部; 610: 离合器体; 611 : 齿条(第一卡合部); 613: 卡合凸缘部 (第二卡合部); 620: 离合器弹簧(弹性构件); 630: 离合器杆; 633: 按压部(按压构件); 640: 杆 支承件; 650: 离合器驱动装置; 660: 安装板; DM: 移动机构部。
10: housing; 20: outer groove; 22: roller; 24: agitating body (rotating body); 24a: blade (projection); 30: drive unit (drive unit); 100: drive motor; 110: rotor; 114: a recessed portion (second engaged portion); 120: a stator; 200: a wing shaft (first rotating shaft); 202: a limiting ring (restricting portion); 300: a drum shaft (second rotating shaft); 300a: front shaft portion; 300b: rear shaft portion; 300c: housing portion; 400: planetary gear mechanism (deceleration mechanism); 410: sun gear; 420: internal gear; 430: planetary gear; 431: first gear; Second gear; 440: planetary carrier; 442: carrier Shaft (shaft portion); 500: bearing unit; 510: front unit; 513: first rolling bearing (first bearing); 514: fitted recess; 520: rear unit; 523: second rolling bearing (second bearing 525: rack (first engaged portion); 526: mounting bushing; 527: fitting rib; 600: clutch mechanism portion; 610: clutch body; 611: rack (first engaging portion); 613: engaging flange portion (second engaging portion); 620: clutch spring (elastic member); 630: clutch lever; 633: pressing portion (pressing member); 640: lever supporting member; 650: clutch driving device; 660: Mounting plate; DM: Moving mechanism.
Claims
1. 一种滚筒洗衣机, 其特征在于, 具备: A drum washing machine characterized by comprising:
外槽, 配置在壳体内; The outer groove is disposed in the housing;
滚筒, 配置在所述外槽内, 能以水平轴或者相对于水平方向倾斜的倾斜轴 为中心进行旋转; a drum disposed in the outer groove and rotatable about a horizontal axis or an inclined axis inclined with respect to a horizontal direction;
挡板, 设置在所述滚筒的内周面; a baffle disposed on an inner circumferential surface of the drum;
旋转体, 配置在所述滚筒的后部, 在表面具有与洗涤物接触的突状部; 以 及 a rotating body disposed at a rear portion of the drum and having a protrusion on the surface in contact with the laundry; and
驱动部, 以使所述旋转体的旋转速度比所述滚筒的旋转速度快的方式使所 述滚筒以及所述旋转体旋转, a driving unit that rotates the drum and the rotating body such that a rotation speed of the rotating body is faster than a rotation speed of the drum
所述驱动部包括: The driving part includes:
驱动马达; Drive motor
第一旋转轴, 一端与所述旋转体连接, 并且另一端与所述驱动马达的转子 连接, 伴随着该转子的旋转而旋转; a first rotating shaft, one end of which is coupled to the rotating body, and the other end of which is coupled to the rotor of the drive motor and rotates accompanying rotation of the rotor;
减速机构, 使所述转子的旋转减速; a speed reduction mechanism that decelerates the rotation of the rotor;
第二旋转轴, 与所述滚筒连结, 并且内包所述第一旋转轴以及所述减速机 构, 使所述第一旋转轴的旋转通过所述减速机构减速并传递; 以及 a second rotating shaft coupled to the drum and enclosing the first rotating shaft and the speed reducing mechanism to cause the rotation of the first rotating shaft to be decelerated and transmitted by the speed reducing mechanism;
轴承单元, 具有以夹着所述减速机构的方式配置的第一轴承以及第二轴承, 通过这些第一轴承以及第二轴承以旋转自由的方式支承所述第二旋转轴。 The bearing unit has a first bearing and a second bearing disposed to sandwich the speed reduction mechanism, and the second rotating shaft is rotatably supported by the first bearing and the second bearing.
2. 根据权利要求 1所述的滚筒式洗衣机, 其特征在于, 2. The drum type washing machine according to claim 1, wherein
还具备: 限制部, 在所述第一旋转轴插入所述第二旋转轴内之后固定于所 述第一旋转轴, 与所述第二旋转轴卡合, 由此至少限制所述第一旋转轴向插入 的方向的移动。 Further provided: a restricting portion that is fixed to the first rotating shaft after the first rotating shaft is inserted into the second rotating shaft, and engages with the second rotating shaft, thereby at least restricting the first rotation The movement of the direction of axial insertion.
3. 根据权利要求 1或者 2所述的滚筒式洗衣机, 其特征在于, The drum type washing machine according to claim 1 or 2, characterized in that
所述减速机构具有: 太阳齿轮, 伴随着所述驱动马达的转子的旋转而旋转; 环状的内齿轮, 包围该太阳齿轮; 多个行星齿轮, 介于所述太阳齿轮和所述内 齿轮之间; 以及行星齿轮架, 以旋转自由的方式保持这些行星齿轮, The speed reduction mechanism has: a sun gear that rotates with rotation of a rotor of the drive motor; an annular internal gear that surrounds the sun gear; and a plurality of planet gears interposed between the sun gear and the internal gear And the planet carrier, which holds these planet gears in a freely rotating manner,
所述第二旋转轴固定在所述内齿轮, 伴随着所述内齿轮的旋转而旋转, 所述行星齿轮架包括轴部, 该轴部与所述第二旋转轴同轴并且前端部从所 述第二旋转轴向所述转子侧突出,
所述驱动部还包含离合器机构部, The second rotating shaft is fixed to the internal gear and rotates with the rotation of the internal gear, the planetary carrier includes a shaft portion coaxial with the second rotating shaft and a front end portion Said second rotating axis, said rotor side protruding, The drive unit further includes a clutch mechanism portion,
所述离合器机构部设为与从所述第二旋转轴突出的所述轴部的前端部相 关, 在第一形态和第二形态之间切换所述驱动部的形态, 其中, 所述第一形态 是, 通过使所述轴部成为不能旋转的状态, 从而以使所述第二旋转轴的旋转速 度按照所述减速机构的减速比而比所述第一旋转轴的旋转速度慢的方式, 使所 述第一旋转轴以及所述第二旋转轴旋转; 所述第二形态是, 通过使所述轴部成 为与所述转子一起旋转的状态, 从而使所述第一旋转轴、 所述减速机构以及所 述第二旋转轴以与所述转子的旋转速度相等的旋转速度一体旋转。 The clutch mechanism portion is configured to switch the shape of the driving portion between the first form and the second form in relation to a front end portion of the shaft portion protruding from the second rotating shaft, wherein the first portion In a state in which the shaft portion is in a non-rotatable state, the rotation speed of the second rotation shaft is slower than the rotation speed of the first rotation shaft in accordance with the reduction ratio of the speed reduction mechanism. Rotating the first rotating shaft and the second rotating shaft; in the second aspect, the first rotating shaft and the first rotating shaft are caused by rotating the shaft portion together with the rotor The speed reduction mechanism and the second rotating shaft rotate integrally at a rotation speed equal to a rotation speed of the rotor.
4. 根据权利要求 3所述的滚筒式洗衣机, 其特征在于, 4. The drum type washing machine according to claim 3, wherein
所述离合器机构部包括: 离合器体, 嵌入所述前端部, 相对于所述前端部 向所述轴部的轴线方向的移动被允许并且向所述轴部的周向的转动被限制; 以 及移动机构部, 使该离合器体向所述轴线方向移动, The clutch mechanism portion includes: a clutch body that is fitted into the front end portion, movement relative to the front end portion in an axial direction of the shaft portion is permitted and rotation in a circumferential direction of the shaft portion is restricted; and movement a mechanism portion that moves the clutch body in the axial direction,
在所述离合器体的所述轴承单元侧的端部以及所述转子侧的端部, 分别设 置有第一"" ^合部以及第二卡合部, 并且在所述轴承单元以及所述转子分别设置 有第一被卡合部以及第二被卡合部, a first "" joint portion and a second engaging portion are respectively provided at an end portion of the clutch body on the bearing unit side and an end portion on the rotor side, and in the bearing unit and the rotor Provided with a first engaged portion and a second engaged portion, respectively
当所述离合器体通过所述移动机构部向所述轴承单元侧移动且所述第一"" 合部与所述第一被卡合部卡合时, 所述离合器体相对于所述轴承单元的向周向 的转动被限制, 所述轴部成为不能旋转的状态, The clutch body is opposite to the bearing unit when the clutch body is moved to the bearing unit side by the moving mechanism portion and the first "close" portion is engaged with the first engaged portion The rotation in the circumferential direction is restricted, and the shaft portion becomes in a state in which it cannot rotate.
当所述离合器体通过所述移动机构部向所述转子侧移动且所述第二卡合部 与所述第二被卡合部卡合时, 所述离合器体相对于所述转子的向周向的转动被 限制 , 所述轴部能够与所述转子一起旋转。 When the clutch body moves to the rotor side by the moving mechanism portion and the second engaging portion engages with the second engaged portion, the clutch body is circumferential with respect to the rotor The rotation of the direction is restricted, and the shaft portion is rotatable together with the rotor.
5. 根据权利要求 4所述的滚筒式洗衣机, 其特征在于, 5. The drum type washing machine according to claim 4, wherein
所述移动机构部包括: The moving mechanism portion includes:
弹性构件, 介于所述离合器体以及所述轴承单元之间, 使所述离合器体通 过弹力向所述转子侧移动, 使所述第二卡合部与所述第二被卡合部卡合; 以及 推压构件, 通过推压所述离合器体从而使所述离合器体向所述轴承单元侧 移动, 并且在所述第一卡合部与所述第一被卡合部卡合的状态下与所述离合器 体接触, 在所述第二卡合部与所述第二被卡合部卡合的状态下与所述离合器体 分离。
An elastic member interposed between the clutch body and the bearing unit to move the clutch body to the rotor side by elastic force to engage the second engaging portion with the second engaged portion And a pressing member that moves the clutch body toward the bearing unit side by pushing the clutch body, and in a state where the first engaging portion is engaged with the first engaged portion The clutch body is in contact with the clutch body, and is separated from the clutch body in a state in which the second engagement portion is engaged with the second engaged portion.
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CN201480002629.8A CN105229215B (en) | 2014-04-25 | 2014-08-04 | Roller washing machine |
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JP2014-092122 | 2014-04-25 | ||
JP2014092122A JP6397217B2 (en) | 2014-04-25 | 2014-04-25 | Drum washing machine |
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EP4357510A1 (en) * | 2022-10-21 | 2024-04-24 | LG Electronics Inc. | Drive system of a washing machine |
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KR102351705B1 (en) * | 2017-05-12 | 2022-01-14 | 뉴모텍(주) | Direct Driven Driving Apparatus for Washing Machine |
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CN105229215A (en) | 2016-01-06 |
JP6397217B2 (en) | 2018-09-26 |
CN105229215B (en) | 2018-05-25 |
JP2015208501A (en) | 2015-11-24 |
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